WO2009035444A1 - Procédés de façonnage de la topographie de surface d'un métal ou d'un alliage nanocristallin ou amorphe et articles formés par de tels procédés - Google Patents
Procédés de façonnage de la topographie de surface d'un métal ou d'un alliage nanocristallin ou amorphe et articles formés par de tels procédés Download PDFInfo
- Publication number
- WO2009035444A1 WO2009035444A1 PCT/US2007/023939 US2007023939W WO2009035444A1 WO 2009035444 A1 WO2009035444 A1 WO 2009035444A1 US 2007023939 W US2007023939 W US 2007023939W WO 2009035444 A1 WO2009035444 A1 WO 2009035444A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- etching
- electrochemically
- workpiece
- achieve
- topography
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/008—Surface roughening or texturing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/18—Electroplating using modulated, pulsed or reversing current
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
- C25D5/611—Smooth layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/615—Microstructure of the layers, e.g. mixed structure
- C25D5/617—Crystalline layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/615—Microstructure of the layers, e.g. mixed structure
- C25D5/619—Amorphous layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/627—Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/08—Etching of refractory metals
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/14—Etching locally
Definitions
- Metals and alloys with nanocrystalline or amorphous structures often exhibit superior physical and/or functional properties, such as high strength, high corrosion-resistance and low coefficient of friction. They may also have desirable magnetic, electronic, optical, or biological properties in specific applications. For these reasons, nanocrystalline or amorphous metals and alloys are gaining wide usage throughout many industries .
- Nanocrystalline metal refers to a metallic body in which the number-average size of the crystalline grains is less than one micrometer. The number-average size of the crystalline grains provides equal statistical weight to each grain. The number-average size of the crystalline grains is calculated as the sum of all spherical equivalent grain diameters divided by the total number of grains in a representative volume of the body.
- Amorphous metal refers to a metallic body without long-range crystalline order, i.e., a metallic body which is solid but not crystalline.
- a rough surface may be desirable to control the frictional contact with a mating component, (i.e., to improve traction, or reduce contact area, etc.).
- a controlled surface structure allows a range of optical luster and/or colors.
- the surface topography may require control as part of a micro-manufacturing application, as for example in electroformed stamps or embossing equipment.
- Fig. 3A is a digital image of an SEM of Ni-W film after reverse current etching, the deposit having been made using a high (100%) deposition phase duty cycle, a current density of 0.2A/cm 2 , and etching having been done with a 30% duty cycle and with a current density of 0.1 A/cm 2 ;
- Fig. 3B is a digital image of an SEM of Ni-W film after reverse current etching, the deposit having been made using a low (25%) deposition phase duty cycle a current density of 0.2A/cm 2 and the other parameters the same as was for Fig. 3A;
- Each nanocrystalline or amorphous metal or alloy take for example block 'Ml', can in turn be tailored to form nanocrystalline or amorphous metals or alloys of different surface morphologies, as represented in this example by blocks 'Sl', 'S2' and 'S3'. Arrows '1', '2' and '3' represent different etching methods and/or parameters. As represented by arrows '3' and '4', blocks 'Ml' and 'M2', which have different surface morphologies and microstructures, may be tailored to form the same structure 'S3' via different etching processes and/or parameters.
- Figs. 3A and B show the etched surface morphology of Ni-W alloy, whose surface morphologies before reverse etching correspond to Figures 2A and 2B respectively.
- the current density, duty cycle and total duration of the current are O.lA/cm 2 , 30% and 20 minutes respectively for both films.
- the roughness of the surface could be measured and quantified using, for example, a profilometer or other roughness measurement system.
- the roughness could be quantified using the standard R a measurement, or the root-mean-square or RMS roughness, the density of peaks in the topography, their average height, etc. This roughness could then be correlated to processing parameters, both for a provided workpiece, deposition parameters and etching parameters, to establish a relationship between these properties and finished article roughness.
- an invention disclosed herein is a method of making an article having an at most nanocrystalline surface with a specified roughness.
- the method comprising the steps of: providing a workpiece having a surface comprising an at most nanocrystalline material comprising at least two elements, at least one of which is metal, and one of which is more electrochemically active than the others, and which more electrochemically active element has a definite spatial distribution in the workpiece, which distribution bears a predecessor spatial relationship to a topography, which topography functionally establishes the specified roughness.
- the method also comprises the step of electrochemically etching the workpiece to remove a portion of the more electrochemically active element preferentially, as compared to any other components of the workpiece, values for parameters of etching having been selected with regard to the predecessor relationship to achieve the topography and thus, the specified roughness.
- An invention closely related to this, has the step of providing a workpiece comprising electrochemically depositing an at most nanocrystalline material using parameters of deposition selected to achieve the definite spatial distribution of the more electrochemically active element.
- a closely related embodiment of an invention hereof further comprises using a low deposition duty cycle to obtain a surface exhibiting a plurality of spaced apart pits.
- a low deposition duty cycle with a high etching duty cycle achieves a plurality of pits that are wide, or deep, or in a lower number density, or any of these three properties in combination.
- Using a low deposition duty cycle with a high etching current density achieves similar results to that just mentioned with high etching duty cycle. Further, such methods produce thicker ligaments between pits.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
La présente invention concerne la gravure électrochimique qui permet de façonner la topographie d'un métal ou d'un alliage nanocristallin ou amorphe, laquelle peut être produite par tout procédé incluant un dépôt électrochimique. Des procédés de gravure courants peuvent être utilisés. La topographie peut être régulée par des paramètres variables qui produisent l'élément et/ou les paramètres de gravure. L'article nanocristallin présente une surface comprenant au moins deux éléments, au moins l'un d'eux étant un métal, et l'un d'eux étant plus actif sur le plan électrochimique que les autres. L'élément actif a une distribution spatiale définie dans la pièce à travailler, qui est en rapport spatial prédécesseur avec la topographie spécifiée. La gravure élimine préférentiellement une partie de l'élément actif, de façon à obtenir la topographie spécifiée. Une régulation est possible en ce qui concerne : la rugosité, la couleur, en particulier dans un spectre allant de l'argent au noir en passant par le gris, la réflectivité et la présence, la distribution et la densité du nombre de creux et de canaux, ainsi que leur profondeur, largeur, dimension. Des paramètres de traitement qui ont été corrélés dans le système Ni-W aux caractéristiques topographiques incluent, tant pour la phase de dépôt que pour la phase de gravure d'une surface nanocristalline : le cycle de service, la densité du courant, la durée de dépôt, la chimie du dépôt, le rapport de polarité. L'influence relative des paramètres de traitement peut être notée et corrélée pour établir un rapport entre les valeurs des paramètres de traitement et le degré des caractéristiques topographiques. Une régulation peut être établie en ce qui concerne les caractéristiques topographiques. Une corrélation peut être réalisée pour tout système qui présente une distribution spatiale définie d'un élément actif qui est en rapport spatial prédécesseur avec une caractéristique topographique souhaitée.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07875205A EP2092092A1 (fr) | 2006-11-15 | 2007-11-14 | Procédés de façonnage de la topographie de surface d'un métal ou d'un alliage nanocristallin ou amorphe et articles formés par de tels procédés |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US85906706P | 2006-11-15 | 2006-11-15 | |
US60/859,067 | 2006-11-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009035444A1 true WO2009035444A1 (fr) | 2009-03-19 |
Family
ID=39941858
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2007/023939 WO2009035444A1 (fr) | 2006-11-15 | 2007-11-14 | Procédés de façonnage de la topographie de surface d'un métal ou d'un alliage nanocristallin ou amorphe et articles formés par de tels procédés |
Country Status (3)
Country | Link |
---|---|
US (1) | US20100282613A1 (fr) |
EP (1) | EP2092092A1 (fr) |
WO (1) | WO2009035444A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014005941A1 (de) * | 2014-04-24 | 2015-11-12 | Te Connectivity Germany Gmbh | Verfahren zum Herstellen eines elektrischen Kontaktelements zur Vermeidung von Zinnwhiskerbildung, und Kontaktelement |
EP3438330A1 (fr) | 2017-08-03 | 2019-02-06 | Groz-Beckert KG | Partie d'outil de machine textile et procédé de fabrication d'un outil textile |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2006420A1 (fr) * | 2007-06-22 | 2008-12-24 | Danmarks Tekniske Universitet - DTU | Couche microporeuse pour diminuer la friction dans un procédé de formage de métaux |
US9011706B2 (en) * | 2008-12-16 | 2015-04-21 | City University Of Hong Kong | Method of making foraminous microstructures |
US9522387B2 (en) * | 2012-06-15 | 2016-12-20 | Lawrence Livermore National Security, Llc | Highly active thermally stable nanoporous gold catalyst |
US9004240B2 (en) | 2013-02-27 | 2015-04-14 | Integran Technologies Inc. | Friction liner |
US9518335B2 (en) * | 2014-01-02 | 2016-12-13 | City University Of Hong Kong | Method of fabricating improved porous metallic material and resulting structure thereof |
US9840789B2 (en) | 2014-01-20 | 2017-12-12 | City University Of Hong Kong | Etching in the presence of alternating voltage profile and resulting porous structure |
US10199630B2 (en) * | 2015-08-21 | 2019-02-05 | TOP Battery Co., Ltd | Electrode terminal, electro-chemical device and electro-chemical device comprising same |
CN107815720B (zh) * | 2017-09-15 | 2020-04-17 | 广东工业大学 | 一种自支撑还原氧化石墨烯涂层及其制备方法和应用 |
EP3460102B1 (fr) * | 2017-09-21 | 2020-04-08 | Hymeth ApS | Procédé de production d'un électrocatalyseur |
US11492723B2 (en) * | 2019-11-05 | 2022-11-08 | Cilag Gmbh International | Electrolyte solutions for electropolishing of nitinol needles |
WO2023136979A2 (fr) * | 2022-01-14 | 2023-07-20 | EvolOH, Inc. | Champs d'écoulement d'électrode échelonnables pour électrolyseurs d'eau et procédé de fabrication à grande vitesse de ceux-ci |
CN115094460B (zh) * | 2022-07-19 | 2023-08-29 | 同济大学 | 一种碱性电解槽用镍基复合电极及其制备方法 |
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US4126934A (en) * | 1974-02-05 | 1978-11-28 | Siemens Aktiengesellschaft | Method for the manufacture of an electrode for electrochemical cells |
US4437956A (en) * | 1982-05-19 | 1984-03-20 | The United States Of America As Represented By The United States Department Of Energy | Method for preparing surfaces of metal composites having a brittle phase for plating |
EP0392738A1 (fr) * | 1989-04-14 | 1990-10-17 | Karl Sieradzki | Structures métalliques, micro- et nano poreuses |
US5616432A (en) * | 1994-06-14 | 1997-04-01 | Ovonic Battery Company, Inc. | Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys |
EP1180392A1 (fr) * | 2000-08-12 | 2002-02-20 | OMG AG & Co. KG | Membrane métallique supporté, son procédé de fabrication er son utilisation |
WO2004005193A2 (fr) * | 2002-07-03 | 2004-01-15 | Xintek, Inc. | Procedes de fabrication et d'activation de cathodes a emission de champ composites a nanostructure |
WO2004111312A2 (fr) * | 2003-06-13 | 2004-12-23 | Robert Bosch Gmbh | Surfaces de contact pour contacts electriques, et procede de production correspondant |
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-
2007
- 2007-11-14 WO PCT/US2007/023939 patent/WO2009035444A1/fr active Application Filing
- 2007-11-14 EP EP07875205A patent/EP2092092A1/fr not_active Withdrawn
- 2007-11-15 US US11/985,569 patent/US20100282613A1/en not_active Abandoned
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US3945893A (en) * | 1972-12-30 | 1976-03-23 | Suzuki Motor Company Limited | Process for forming low-abrasion surface layers on metal objects |
US4126934A (en) * | 1974-02-05 | 1978-11-28 | Siemens Aktiengesellschaft | Method for the manufacture of an electrode for electrochemical cells |
US4437956A (en) * | 1982-05-19 | 1984-03-20 | The United States Of America As Represented By The United States Department Of Energy | Method for preparing surfaces of metal composites having a brittle phase for plating |
EP0392738A1 (fr) * | 1989-04-14 | 1990-10-17 | Karl Sieradzki | Structures métalliques, micro- et nano poreuses |
US5616432A (en) * | 1994-06-14 | 1997-04-01 | Ovonic Battery Company, Inc. | Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys |
EP1180392A1 (fr) * | 2000-08-12 | 2002-02-20 | OMG AG & Co. KG | Membrane métallique supporté, son procédé de fabrication er son utilisation |
WO2004005193A2 (fr) * | 2002-07-03 | 2004-01-15 | Xintek, Inc. | Procedes de fabrication et d'activation de cathodes a emission de champ composites a nanostructure |
WO2004111312A2 (fr) * | 2003-06-13 | 2004-12-23 | Robert Bosch Gmbh | Surfaces de contact pour contacts electriques, et procede de production correspondant |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014005941A1 (de) * | 2014-04-24 | 2015-11-12 | Te Connectivity Germany Gmbh | Verfahren zum Herstellen eines elektrischen Kontaktelements zur Vermeidung von Zinnwhiskerbildung, und Kontaktelement |
EP3438330A1 (fr) | 2017-08-03 | 2019-02-06 | Groz-Beckert KG | Partie d'outil de machine textile et procédé de fabrication d'un outil textile |
WO2019025203A1 (fr) | 2017-08-03 | 2019-02-07 | Groz-Beckert Kommanditgesellschaft | Pièce d'outil de machine textile et procédé pour fabriquer un outil textile |
Also Published As
Publication number | Publication date |
---|---|
EP2092092A1 (fr) | 2009-08-26 |
US20100282613A1 (en) | 2010-11-11 |
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