WO2009017484A1 - Stripping and removal of organic-containing materials from electronic device substrate surfaces - Google Patents
Stripping and removal of organic-containing materials from electronic device substrate surfaces Download PDFInfo
- Publication number
- WO2009017484A1 WO2009017484A1 PCT/US2007/017284 US2007017284W WO2009017484A1 WO 2009017484 A1 WO2009017484 A1 WO 2009017484A1 US 2007017284 W US2007017284 W US 2007017284W WO 2009017484 A1 WO2009017484 A1 WO 2009017484A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solvent
- acetic anhydride
- ozone
- accordance
- stripping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
- C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
- C23G5/032—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents containing oxygen-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/266—Esters or carbonates
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
- G03F7/422—Stripping or agents therefor using liquids only
- G03F7/423—Stripping or agents therefor using liquids only containing mineral acids or salts thereof, containing mineral oxidizing substances, e.g. peroxy compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
- G03F7/427—Stripping or agents therefor using plasma means only
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/22—Electronic devices, e.g. PCBs or semiconductors
Definitions
- the invention relates to a method of removing organic-contai ⁇ ing materials such as photoresists, high temperature organic layers, and organic dielectric materials from a substrate surface of a flat panel display or solar cell array or other large scale substrate (a substrate which is typically larger than about 0.5 meter by 0.5 meter). '
- a Piranha solution which consists of sulfuric acid (H 2 SO 4 ) and hydrogen peroxide (H 2 O 2 ), typically in a volumetric ratio of 4 : 1, works well for photoresist removal, but cannot be used on substrate surfaces which include exposed metal, because it will etch the metal. Also, because it is very viscous, the Piranha solution is difficult to rinse off a substrate surface after a photoresist removal process. Further, the H 2 SO 4 / H 2 O 2 solution cannot be recovered or re-used many times, as it decomposes rapidly. Finally, the solution needs to be applied at relatively high temperatures of at least 70 0 C 1 and typically about 120 0 C.
- organic solvent-based stnppers such as monoethanolamine (MEA), dimethylsulfoxide (DMSO), n-methyl ⁇ yrrolidone (HMP), propylene glycol monomethyl ether acetate (PGMEA), ethyl lactate, and methylethyllcetone (MEK).
- MEA monoethanolamine
- DMSO dimethylsulfoxide
- HMP n-methyl ⁇ yrrolidone
- PMEA propylene glycol monomethyl ether acetate
- MEK methylethyllcetone
- the saturated organic solvent strippers must be disposed of, creating an environmental problem, or recovered for recycling using a distillation technique which is cumbersome and expensive.
- these solvents are typically heated prior to use, but to somewhat lower temperatures than the Piranha solution, typically around 50 - 65 0 C.
- U.S. Patent No. 5,464,480 issued November 7, 1995, to Matthews et al., and entitled "Process and Apparatus for the Treatment of Semiconductor Wafers in a Fluid" describes a process for removing organic materials from semiconductor wafers using chilled deionized water (1°C - 15°C).
- the amount of ozone dissolved m the water is temperature-dependent. Lowering the temperature of the water is said to have increased the concentration of ozone in the water and to have increased the photoresist strip rate using the ozone / chilled water solution.
- U.S. Patent No. 5,690,747 issued November 25, 1997, to Doscher, and entitled "Method for Removing Photoresist with Solvent and Ultrasonic Agitation", describes a method for removing photoresist using liquid organic solvents which include at least one polar compound having at least one strongly electronegative oxygen (such as ethylene diacetate) and at least one alicyclic carbonate (such as ethylene carbonate).
- the concentration of bicarbonate ion or carbonate ion in the treating solution is said to be approximately equal to or greater than the ozone concentration.
- the method is said to be suited to removal of photoresist (as well as other organic materials) where metals such as aluminum, copper, and their oxides are present on the substrate surface.
- Japanese Patent Publication No. 2002/025971 published January 25, 2002, and assigned to Seiko Epson Corp. and -SUnUtOmO Precision Prod. Co., teaches the use of ozonated water with acetic acid and ultraviolet radiation to remove photoresist.
- Ozonated water containing acetic acid is continuously supplied to the center portion of a rotating substrate.
- the ultraviolet rays from a UV lamp are irradiated onto the substrate to remove resist adhering to the surface of the substrate.
- the process is said to remove organic substances such as resist adhering onto the substrate without need for high temperature heat treatment.
- Verhaverbeke et al. published June 6, 2002, and entitled “Apparatus for Providing Ozonated Process Fluid and Methods for Using Same", describes apparatus and methods for wet processing of electronic components using ozonated process fluids.
- Verhaverbeke et al. teach that it is desirable to have as high an ozone concentration as possible to achieve rapid cleaning of electronic components.
- Verhaverbeke et al. achieved ozone concentrations m water up to 300 g/m 3 by using a closed vessel with recircuiated ozonated liquid, which is supplied underpressure.
- DeGendt et al. teach that the use of gas phase processing, where the substrate surface is contacted with an ozone / water vapor mixture, enables an increase in ozone concentration near the wafer surface.
- U.S. Patent No. 6,674,054, issued January 6, 2004, to Boyers et al., and entitled "Method and Apparatus for Heating a Gas - Solvent Solution” describes a method of quickly heating a gas - solvent solution from a relatively low temperature T 1 to a i ⁇ )at ⁇ vely high temperamre T 2 , such that the dissolved gas concentration at T 2 is much higher than if the gas had originally been dissolved into the solvent at T 2 .
- the example of gas - solvent solution is an ozone gas in water solution. The objective is to heat a cold ozone - water solution using an in-line heater just prior to application of the solution to a substrate surface, to increase the reaction rate at the substrate surface.
- Table A in Col. 33 shows the solubility of ozone gas in water as a function of temperature and pressure.
- This '054 patent is incorporated by reference in its entirety.
- U.S. Patent No. 6,696,228, issued February 4, 2004, to Muraoka et al., and entitled “Method and Apparatus for Removing Organic Films” describes a method and apparatus for removing an organic film such as a resist film from a substrate surface using a treatment liquid which can be recycled and re-used.
- the treatment liquid is typically formed from liquid ethylene carbonate, liquid propylene carbonate, or a mixture thereof, and typically contains dissolved ozone. Since ethylene carbonate is a solid at room temperature, this photoresist removal method requires the use of elevated temperatures, in the range of about 50 - 120 0 C.
- the method includes bringing an ozone-containing treating solution into contact with the surface of a treating target (such as a semiconductor substrate) on which contaminants have deposited.
- the ozone-containing treating solution comprises an organic solvent having a partition coefficient to ozone of 0.6 or more, where the partition coefficient refers to a partition or division of gaseous ozone between an organic solvent that is in a liquid phase at standard temperature and pressure and an inert gas in a gaseous phase which comes in contact with the organic solvent.
- Any organic solvents are said to be useful in the invention, so long as they provide the desired partition coefficient.
- organic solvents are fatty acids, including acetic acid, propionic acid, and butyric acid.
- Enabling embodiments are provided for acetic acid.
- Ozonated acetic acid is used in a closed system with a constant ozone partial pressure above the system to keep a high concentration of ozone in the acetic acid and to minimize evaporation of the acetic acid.
- acetic acid has been observed to cause corrosion in metals, in particular, copper and molybdenum. These . metals are commonly used in the flat panel display industry. Further, acetic acid is a solid at temperatures below about 16.7°C, which can cause problems under some desired processing conditions.
- Described herein is method of removing an organic-containing material from an exposed surface of a large substrate (at least 0.2£ m 2 ).
- the exposed surface of the substrate may comprise an electronic device.
- the exposed surface is treated with a stripping solution comprising ozone (O 3 ) in a solvent, where the solvent comprises acetic anhydride.
- O 3 ozone
- the method has a number of advantages, including but not limited to the following: A rapid organic material removal rate of at least 0.5 ⁇ m/rnin, and typically greater than about 2 ⁇ m/r ⁇ in is typically obtained. Low corrosivity with respect to metals such as copper, molybdenum, and tungsten is observed, where the corrosion rate has been observed at about 1 nm/min.
- the reagent solution ("stripping solution') used to remove the organic-containing material is designed to avoid or minimize reactivity with metals to any extent which affects the overall electronic performance of the metal after the stripping process.
- the stripping process can-be performed at room temperature (about 25 0 C) if desired. Further, the stripping process maybe performed in an atmospheric pressure exhausted system, if desired, in view of the volatility of the stripping solution.
- the stripping solution can be recycled over multiple processing cycles, so that it needs to be refreshed only about every 24 hours, or longer. ' In addition, the stripping solution is easily cleaned off the substrate surface using a water rinse.
- the stripping solution comprises ozone (O 3 ) in a solvent, where the solvent comprises acetic anhydride.
- the stripping solvent used to form the stripping solution may comprise a mixture of acetic anhydride with a co-solvent selected from the group consisting of a carbonate containing 2 - 4 carbon atoms, ethylene glycol diacetate, and combinations thereof.
- the stripping solution may contain only acetic anhydride and ozone, where the ozone concentration is typically abotit 300 pprn or greater.
- the stripping solution comprises acetic anhydride, ozone, and a co-solvent which may be present at a concentration ranging from about 20 % by volume to about 80 % by by volume of the stripping solution.
- the co- • solvent is a mixture of a carbonate with ethylene glycol diacetate
- the ratio of carbonate to ethylene glycol diacetate may range from about 1 : 1 up to about 3 : 1.
- the concentration of ozone in the stripping solution typically ranges from about 50 ppm to about 600 ppm; more typically from about 100 ppm to about 500 ppm; and often from about 300 ppm to about 500 ppm. If the stripping solution contains too little ozone, the organic material removal rate will be ' uriacceptably slow. With minimal experimentation, one skilled in trie art will be able to determine an appropriate ozone . concentration, based on the composition of the substrate surface.
- the concentration of acetic anhydride in the stripping solution is often the maximum possible, depending on the composition of the substrate beneath the organic material which is being removed.
- the stripping solution includes a co-solvent with the acetic anhydride, the co-solvent must not react with the acetic anhydride or the substrate beneath the organic material.
- Co-solvents which work particularly well include ethylene carbonate and ethylene glycol diacetate.
- the concentration of ozone in the stripping solution typically ranges from about 50 ppm to aboiit 300 ppm.
- Pure acetic anhydride exhibits a vapor pressure of about 500 Pa at 20 0 C.
- An acetic anhydride-comprising stripping solvent typically exhibits a vapor pressure within the range of about 100 Pa to about 600 Pa; more typically, from about 100 Pa to about 500 Pa.
- Acetic anhydride exhibits a vapor pressure which is about one third that of acetic acid at 20 0 C. As a result, there is a much more mild odor when acetic anhydride is used as a stripping solvent than when acetic acid is used as a stripping solvent.
- An arihydride-comprising stripping solvent can be used in an atmospheric pressure exhausted environment.
- Acetic anhydride is a liquid at standard temperature (25°C) and pressure, since the melting point of acetic anhydride is approximately - 73 °C.
- the problems which may occur when acetic acid is used as a stripping solvent acetic acid has a melting point of about 16.7 0 C at standard pressure
- acetic anhydride is used as a stripping solvent.
- solubility of ozone in acetic anhydride is essentially the same as the solubility in acetic acid, there are definite advantages to using acetic anhydride as the principal ingredient in a stripping solvent.
- Use of an acetic anhydride-comprising stripping solvent at room temperature is advantageous.
- the recommended temperature range for removing organic materials from the substrate ranges from about 15 0 C to about 80 0 C. More typically, the stripping temperature will be the range of about 20 0 C to about 40 0 C.
- the recommended temperature ranges are based on a combination of factors, including the time required for stripping and cleaning (removal) of the organic material and the decomposition rate of the organic material which is being stripped in the stripping solution, the volatility of the stripping solution, and the melting points of the ingredients of the stripping solution.
- the stripping solvent comprises acetic anhydride in combination with about 20 % by volume to about 80 % by volume of one of a carbonate containing from 2 to 4 carbons (such as ethylene carbonate), ethylene glycol diacetate, or a combination thereof
- a typical temperature range for removal of the organic material from the substrate is about 15°C to about 80 0 C.
- the stripping solvent comprises about 20 % by volume acetic anhydride, about 40 % by volume ethylene carbonate, and about 40 % by volume ethylene glycol diacetate.
- the stripping solution can be re-used over multiple processing cycles. The number of cycles for which the stripping solution can be re-used will depend on the maximum concentration of organic material residue which is tolerable in the stripping and cleaning solution.
- a production line for stripping organic materials from a substrate can be operated for at least one day without the need to refresh the stripping solution.
- Figure 1 is a graph showing the concentration of dissolved ozone (in mg/L i.e. ppm) as a function of deionized water temperature (in 0 C), when the water surface is in contact with ozone gas in oxygen at a concentration of 240 mg/L.
- Figure 2 A shows a schematic of one embodiment of an organic material stripping system of the kind which can be used to process large substrate in a relatively open, vented system.
- the stripping solution is sprayed onto a substrate surface as the substrate moves along a conveyor.
- Figure 2B is a schematic showing an interior view of enclosed stripping area 204 of Figure 2A 3 with a large flat panel display substrate, such as a glass-comprising substrate 210, passing under an overhead stripping solution supply conduit 213.
- the stripping solution is applied by spray 215 from spray nozzles 214.
- Figure 3 is a schematic of an exemplary stripping solution preparation system 300, where an anhydride-comprising solvent is ozonated, to provide an ozonated anhydride-comprising stripping solution.
- Figure 4A is a simplified schematic of a bubbler apparatus which can be used to generate vaporous ozonated anhydride-comprising stripping solution from a liquid ozonated anhydride-comprising stripping solution of the kind produced by the preparation system 300 shown in Figure 3.
- Figure 4B is a schematic showing a nozzle 412 scanning over the surface 405 of a substrate 406 which is a rotating wafer. This is an embodiment method of applying a stripping solution over a substrate surface, where the anhydride-comprising stopping solution is in vapor form 407 as it exits nozzle 412.
- Figure 4C is a schematic showing a vapor distribution plate 430 used in combination with a bubbler 424 which generates a vapor form of an anhydride- comprising stripping solution.
- the vapor distribution plate 430 distributes the stripping vapor 432 evenly over a substrate 434 surface 433.
- Figure 5 A is a schematic front- view of an alternative embodiment system 500 for applying either a liquid stripping solution or a liquid rinse for removing stripping solution residue to a substrate 504 surface 502.
- the liquid is sprayed 508 upon the surface 502 as the substrate 504 moves past a spray applicator 506.
- Figure 5B is a schematic side view of the alternative embodiment system shown in Figure 5A.
- the substrate 504 is positioned at an angle ⁇ from horizontal, so that spray 508 from spray applicator 506 will be pulled toward the bottom of substrate 504, using gravity assist to remove the liquid stripping solution or liquid rinse.
- Figure 1 is a graph 100 showing the concentration on axis 102 of dissolved ozone in deionized (DI) water (in mg/L, i.e. in pp ⁇ i) a function of the (DI) water temperature shown on axis 104, when the DI water surface is in contact with ozone gas at a concentration of 240 mg/L in oxygen. It is readily apparent that the solubility of ozone in deionized water at room temperature (approximately 25 0 C) is only about 40 mg/L.
- DI deionized
- Ozone concentration in deionized water, acetic acid, and acetic anhydride solvents, where the solvent temperature is 19 0 C, and the solvent surface is in contact with ozone in oxygen at a concentration of about 240 mg/L at 19 0 C is presented in Table
- the concentration of ozone in an aqueous solution can be increased by adding acetic acid to the solution.
- Ozone can also be dissolved in pure acetic acid.
- Ozone dissolved in acetic acid or formic acid can be used to remove organic contamination and to strip photoresist from electronic device substrates.
- acetic acid and formic acid are corrosive with respect to metals such as copper and molybdenum, which are used in flat panel display electronic elements. Copper and molybdenum, are often present at the surface of a substrate at the time it is desired to remove an organic material from the surface of the substrate.
- Table Three shows a lower vapor pressure for acetic anhydride. This helps to reduce odor in the workplace attributable to presence of the stripping solvent. The higher flash point of acetic anhydride reduces the fire danger when acetic anhydride/ozone is used as the stripping solvent. The lower melting point of acetic anhydride ensures that the stripping solvent will remain a liquid under the conditions at which it is used.
- Ozonated acetic anhydride, at an ozone concentration of about 300 mg/L, when used as a liquid stripping agent at about 20 0 C, can remove 1 ⁇ m of photoresist from the surface of a semiconductor substrate (of the kind used to produce flat panel displays) in a time period of 60 seconds.
- acetic anhydride is converted to acetic acid when exposed to water
- use of a water rinse to remove residual ozonated anhydride-comprising stripping solution from the semiconductor substrate is easy.
- the required rinse time, using a sprayed-OB rinse solution is in the range of about 30 seconds; and, the rinse can be easily processed to remove dissolved organic materials, with the acetic acid being recovered from the rinse if desired.
- the corrosiveness and volatility of acetic anhydride can be further reduced by mixing the anhydride with another organic solvent which is even less corrosive.
- the other non-corrosive organic solvent should be non-reactive with, ozone and should exhibit a volatility which is typically less than about 30 % higher than the volatility of acetic anhydride.
- Solvents which are non-corrosive to metals, which have little or no reactivity with ozone, which exhibit very limited reactivity with anhydrides, which are soluble in acetic anhydride, and which are liquid at room temperature when mixed with the anhydride are most desirable. Solvents which meet these criteria include (for example and not by way of limitation) ethylene carbonate, propylene carbonate, and ethylene glycol diacetate.
- Ethylene carbonate is a colorless, odorless solid with a flashpoint of 143.7°C and a freezing point of 36.4°C. In its pure state, ethylene carbonate is a solid at room temperature. Ethylene carbonate is non-reactive to ozone, non-corrosive to metals, and is miscible in acetic anhydride.
- propylene carbonate is odorless and colorless.
- Propylene carbonate is a liquid at room temperature.
- the disadvantage of propylene carbonate is that it is less soluble in water than ethylene carbonate, and thus it is more difficult to rinse residual propylene carbonate off a stripped substrate surface.
- ethylene glycol diacetate is colorless and low in odor. Ethylene glycol diacetate is a liquid at room temperature.
- the solubility of ozone in ethylene carbonate or propylene carbonate is considerably less than the solubility of ozone in acetic anhydride (about 40 ppm ozone in ethylene carbonate, as opposed to roughly 500 ppm ozone in acetic anhydride, at 20 0 C). Because of this decrease in ozone solubility, addition of a carbonate to the stripping solution would be used only when the substrate from which the organic material is being stripped is particularly sensitive to corrosion by the stripping solution.
- the carbonate co-solvent containing from 2 to 4 carbons is added in an amount so that the stripping solvent comprises between about 10 and about 90 volume % of this co-solvent; more typically, the carbonate comprises between about 20 and about 70 volume % of the stripping solvent; and often the carbonate comprises between about 30 and about 40 volume %, of the solvent.
- the present method of removing organic-containing material can be performed in a simple atmospheric pressure exhausted environment, since a solvent comprising anhydride, alone or in combination with a co-solvent of the kind described above is not particularly volatile or offensive in odor at temperatures of about 40 D C or lower. Due to their relatively low volatility of acetic anhydride and the co-solvents mentioned herein, the ozonated stripping solution can be sprayed without excessive evaporation, and in most instances can be applied at room temperature, which is typically far below the flammability point of acetic anhydride, as previously mentioned.
- the ozone will decompose or oxidize the organic material completely to CO 2 or a carboxylic acid, which then is either vented through an exhaust system or is retained within the solvent.
- minimal quantities of non-oxidizable organic material components may remain after an organic material removal process. These non- oxidizable components will eventually begin to build up in the stripping solution comprising acetic anhydride and ozone. Solid contaminants which remain in the stripping solution upon recycling can be filtered out of the solution. From time to time (possibly only once a day, or even longer in most instances, depending on the solvent system), the stripping solution may need to be refreshed to flush out any residues which are accumulating. Organic residues may be removed using a "bleed-and-feed" process of the kind known in the art.
- Ozonated acetic anhydride-comprising stripping solution is very easily removed from the substrate by rinsing with deionized water, as previously described, because the acetic anhydride is converted to acetic acid, which is completely miscible with water.
- a final treatment with deionized water or ozonated deionized water can be used to rinse off the residual stripping solution.
- the ozonated deionized water is used only when there is no corrosion problem on the surface of the substrate. The ozonated deionized water is helpful in removing any residual organic materials on the substrate surface which contain single carbon-to-cafbon bonds.
- a substrate surface is first sprayed with a liquid ozonated acetic anhydride-comprising stripping solution, to remove organic material from the substrate surface, followed by a second spraying with a liquid ozonated deionized water to remove any remaining organics, and to rinse off the ozonated stripping solution.
- a final step may be used, in which deionized water is used to remove residue from the first rinse.
- the stripping solvent is applied to the substrate surface as a vapor (rather than as a liquid).
- a vapor rather than as a liquid.
- the use of pure acetic anhydride/ozone stripping solution simplifies recycling of the stripping solution.
- the volatilizing temperature of the solvent is within arange of about 20 0 C to about 150 0 C. The solvent vapor is brought into contact with the substrate to be stripped of orgaruc-containi ⁇ g material.
- the solvent vapor may then be condensed on the substrate surface, leaving a layer of condensed stripping solvent on the substrate surface, followed by contacting the condensed layer with ozone gas.
- the ozone dissolves into the stripping solvent to form a condensed layer of ozonated acetic anhydride-comprising stripping solution that will remove the organic-containing material.
- ozone gas may be used as a carrier gas to bring vaporized acetic arihydride-comprising solvent to the workpiece surface.
- the stripping solvent is more easily a combination of ingredients, as long as these ingredients can be entrained in the ozone carrier gas, to provide an ozonated stripping solution at the substrate surface.
- Figure 2A shows one apparatus embodiment which may be used for stripping of organic-comprising materials from the surface of large fiat panels of the ' kind used for fiat panel display products.
- the apparatus 200 makes use of a spray application of stripping solvent to the surface of the substrate from which the organic-comprising material is to be removed.
- the apparatus illustrated in Figure 2A is useful for processing substrates which may be as large as several meters in width and length.
- the processing environment is open at the entry conveyor location 202 and is exhausted in areas where the stripping solvent is applied, such as in enclosed stripping area 204.
- FIG. 2A shows a stripping apparatus 200 where a substrate (not shown) is loaded onto an open entry conveyor 202, and enters into an enclosed stripping area 204 through an opening 206 at the leading end 208 of the enclosed stripping area.
- the substrate enters enclosed (and exhausted, not shown) stripping area 204, where stripping solvent (not shown)is applied from supply 201 through conduits 203.
- Figure 2B shows a close-up schematic of the interior of enclosed stripping area 204, in which a flat panel substrate 210 Is moving across conveying rollers 212, while stripping solution 215 is sprayed onto the surface 216 of substrate 210 through spray nozzles 214.
- the spray nozzles 214 are arranged so that the entire surface 216 of the substrate 210 will be uniformly coated with the stripping solution.
- FIG. 10080 After application of the stripping solution 215, the substrate passes into enclosed area 205 where a rinse (not shown) is used to wash off residual stripping solvent from the substrate.
- the rinse may be applied in a manner similar to that shown for the stripping solvent in Figure 2B.
- the substrate After application of the rinse to the substrate surface, the substrate is passed into a drying area 207, where the substrate is dried in a manner known in the art, such as by the application of gas flow across the substrate surface, use of heating lamps, or other commonly known techniques. After drying of the substrate, the substrate passes onto exit conveyor 209 for further handling.
- Figure 3 is a schematic of an exemplary apparatus 300 for the preparation of an ozonated acetic anhydride-comprising stripping solution.
- the ozonated acetic anhydride- comprising stripping solution may be supplied to a spray dispenser (such as that shown in Figure 2B), by way of example and not by way of limitation.
- the ozone used for ozonation of a stripping solution which comprises acetic anhydride is typically generated in an ozone generator 304 which is supplied by an oxygen source 302 (which may provide O 2 or air).
- the ozone is generated by applying a silent discharge (a discharge between 2 electrodes which is not self sustaining) to the oxygen or air, to produce an ozone containing gas .
- the ozone-containing gas is supplied to a solution preparation tank 314 through line 310, which feeds a sparger / mixer 316 which dispenses ozone into a liquid acetic acid-comprising solvent (not shown) which is present in solution preparation tank 314.
- a sparger / mixer 316 which dispenses ozone into a liquid acetic acid-comprising solvent (not shown) which is present in solution preparation tank 314.
- Also included in the ozonated acetic anhydride-comprising stripping solution preparation apparatus 300 are (for example, and not by way of limitation) an acetic anliydride supply system, which may supply acetic anhydride and other co-solvents (not shown).
- acetic anhydride in liquid form is fed, from line 306 and a co-solvent of the kind previously described is fed from line 308, respectively, into a common line 312 which feeds into stripping solution supply tank 314.
- acetic anhydride from Hue 306 may be fed into common line 312, and from there to common line 322 and into line 324, which may be used to feed a stripping apparatus (not shown) in a process which makes use of acetic anhydride stripping solvent which is not ozonated.
- Common line 322 may also be used to drain residual ozonated acetic anhydride-comprising solution from solution preparation tank 314 through drain line 326.
- the system may optionally include additional solvent supply apparatus (not shown) for optional co-solvents to be used in combination with an anhydride stripping • solvent (such optional solvents may be a carbonate containing from 2 - 4 carbons, or ethylene glycol diacetate, as previously discussed, by way of example and not by way of limitation).
- FIG. 4A is a simplified schematic of a bubbler apparatus 400 which can be used to prepare and apply a vaporous acetic anhydride-comprising stripping solution to a substrate 406 surface 405.
- a solution 403 comprising acetic anhydride (and potentially other optional solvents in admixture with the acetic anhydride) in a tank ⁇ 402 is heated using heater 404.
- Ozone gas is supplied to tank 402 through an ozone intake 408.
- Vaporous ozonated acetic anhydride-comprisuig stripping solution 407 is supplied through line 410 and nozzle 412 to the surface 405 of a substrate 406.
- the temperature of the vaporous ozone saturated acetic anhydride-comprising stripping solution 407 is kept higher than the temperature of the wafer 406 surface 405.
- Ozone- saturated acetic anhydride-comprising stripping solution vapor 407 condenses on the cooler surface 405 of substrate 406.
- fresh ozone is continuously introduced into the acetic anhydride- comprising solution 403 in tank 402.
- FIG 4B is an illustration of the application of the vaporous stripping solution 407, where an application nozzle 412 (for example and not by way of limitation, as several nozzles may be used) is scanned over the surface 405 of substrate 406.
- the substrate is typically rotated as shown by arrow 414 in Figure 4A, to aid in distributing the constant feed of condensing ozonated anhydride-comprising stripping solvent (not shown.) over substrate surface 405.
- Figure AC shows a simplified schematic of another vaporous stripping solvent application apparatus 420, where ozone is fed through ozone intake line 422 into a bubbler tank 424 containing at least one anhydride solvent (and potentially other co- solvents) 423.
- the ozonated solvent present in bubbler tank 424 is heated using heater 426 to produce a vapor which is fed through a line 428 into a distribution plate 430, from which stripping vapor 432 is dispensed onto a flat panel substrate 434 which is moving under distribution plate 430 in the manner shown, on a conveyor (not shown).
- the vapor condenses on substrate 434 surface 433 to produce a condensed stripping solvent 435 on the surface 433 of substrate 434.
- the photoresist was applied using a spin-on, process, then baked for 30 minutes at 95°C.
- Ozonated acetic anhydride (100 % acetic anhydride) stripping solution containing about 300 ppm (mg/L) of ozone was sprayed onto the surface of the photoresist-coated substrate at room temperature (25°C) using a dispensing system such as that shown in Figure 2B.
- the ozonated acetic anhydride was allowed to react with the photoresist for a period of 30, 60, or 120 seconds, then rinsed off the substrate surface by spraying with deionized water for a period of 10 to 20 seconds.
- Example Two Corrosivitv of Ozonated Acetic Anhydride on Aluminum
- a layer of aluminum was deposited to a thickness of about 10,000 A onto the surface of a single-crystal silicon wafer using a physical vapor deposition (PVD) process of the kind known in the art.
- PVD physical vapor deposition
- ozonated acetic anhydride stripping solution containing about 300 ppm (or mg/L) of ozone was sprayed onto the surface of the aluminum-coated substrate at room temperature (25 0 C) using a dispensing system such as that shown in Figure 2B.
- the ozonated acetic anhydride stripping solution was allowed to react with the aluminum for a period of 30, 60, or 120 seconds, then rinsed off the substrate surface by spraying with deionized water for a period of 10 20 seconds.
- Example Three Corrosivity of Ozonated Acetic Anhydride a Copper Surface
- a layer of copper was deposited to a thickness of 8,000 A (800 nm) to 19,000 A (1,900 nm) onto the surface of a single-crystal silicon wafer.
- the copper was deposited using a physical vapor deposition (PVD) process, followed by electrochemical plating.
- PVD physical vapor deposition
- ozonated acetic anhydride 100 % acetic anhydride containing at least 300 ppm (or mg/L) of ozone was sprayed onto the surface of the copper-coated substrate at room temperature (25°C) using a dispensing system such as that shown in Figure 2B.
- the ozonated acetic anhydride stripping solution was allowed to react with the copper surface for a period of 30, 60, or 120 seconds, then rinsed off the substrate surface by spraying with deionized water for a period of 10 to 20 seconds.
- Table Four shows the thickness of the titanium rutn.de layer before and after treatment with an ozonated acetic anhydride stripping solution containing 300 ppm or mg/L) of ozone atxoom temperature (25 0 C).
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Wood Science & Technology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- Emergency Medicine (AREA)
- Health & Medical Sciences (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Plasma & Fusion (AREA)
- Cleaning Or Drying Semiconductors (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2007/017284 WO2009017484A1 (en) | 2007-08-01 | 2007-08-01 | Stripping and removal of organic-containing materials from electronic device substrate surfaces |
| CN2007801009232A CN101815586B (en) | 2007-08-01 | 2007-08-01 | Stripping and removal of organic-containing materials from electronic device substrate surfaces |
| KR1020107004605A KR101431506B1 (en) | 2007-08-01 | 2007-08-01 | Stripping and removal of organic-containing materials from electronic device substrate surfaces |
| JP2010519177A JP5143230B2 (en) | 2007-08-01 | 2007-08-01 | Stripping and removing organic-containing materials from the surface of electronic device substrates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2007/017284 WO2009017484A1 (en) | 2007-08-01 | 2007-08-01 | Stripping and removal of organic-containing materials from electronic device substrate surfaces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009017484A1 true WO2009017484A1 (en) | 2009-02-05 |
Family
ID=40304583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2007/017284 Ceased WO2009017484A1 (en) | 2007-08-01 | 2007-08-01 | Stripping and removal of organic-containing materials from electronic device substrate surfaces |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5143230B2 (en) |
| KR (1) | KR101431506B1 (en) |
| CN (1) | CN101815586B (en) |
| WO (1) | WO2009017484A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI448431B (en) * | 2011-11-18 | 2014-08-11 | Ind Tech Res Inst | Optical passivation film, manufacturing method thereof and solar cell |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060196525A1 (en) * | 2005-03-03 | 2006-09-07 | Vrtis Raymond N | Method for removing a residue from a chamber |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3088714B1 (en) * | 1999-03-05 | 2000-09-18 | キヤノン販売株式会社 | Substrate surface cleaning method and semiconductor device manufacturing method |
| JP2003197593A (en) | 2001-12-27 | 2003-07-11 | Mitsubishi Electric Corp | Substrate processing method and apparatus |
| US7267727B2 (en) * | 2002-09-24 | 2007-09-11 | Air Products And Chemicals, Inc. | Processing of semiconductor components with dense processing fluids and ultrasonic energy |
| EP1505146A1 (en) | 2003-08-05 | 2005-02-09 | Air Products And Chemicals, Inc. | Processing of substrates with dense fluids comprising acetylenic diols and/or alcohols |
| JP4861609B2 (en) * | 2004-05-28 | 2012-01-25 | 株式会社レナテック | Method and apparatus for removing organic substances |
| KR20050120914A (en) * | 2004-06-21 | 2005-12-26 | 주식회사 동진쎄미켐 | Composition for removing a (photo)resist |
-
2007
- 2007-08-01 WO PCT/US2007/017284 patent/WO2009017484A1/en not_active Ceased
- 2007-08-01 KR KR1020107004605A patent/KR101431506B1/en not_active Expired - Fee Related
- 2007-08-01 CN CN2007801009232A patent/CN101815586B/en not_active Expired - Fee Related
- 2007-08-01 JP JP2010519177A patent/JP5143230B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060196525A1 (en) * | 2005-03-03 | 2006-09-07 | Vrtis Raymond N | Method for removing a residue from a chamber |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101815586A (en) | 2010-08-25 |
| JP2010535416A (en) | 2010-11-18 |
| JP5143230B2 (en) | 2013-02-13 |
| KR20100053595A (en) | 2010-05-20 |
| CN101815586B (en) | 2012-09-26 |
| KR101431506B1 (en) | 2014-08-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TW466558B (en) | Method of removing contamination adhered to surfaces and apparatus used therefor | |
| TW557420B (en) | Resist stripping composition | |
| TWI406110B (en) | Method of removing a substance from a substrate | |
| JP3914842B2 (en) | Method and apparatus for removing organic coating | |
| JP2002038197A (en) | Polymer remover | |
| KR101584377B1 (en) | Reduced metal etch rates using stripper solutions containing metal salts | |
| KR100458784B1 (en) | Substrate processing method, and apparatus therefor | |
| CN103782368A (en) | Semi-aqueous polymer removal compositions with enhanced compatibility to copper, tungsten, and porous low-kappa dielectrics | |
| CN101960388A (en) | Treating agent composition for semiconductor surface and method for treating semiconductor surface using same | |
| US7402213B2 (en) | Stripping and removal of organic-containing materials from electronic device substrate surfaces | |
| US20070095366A1 (en) | Stripping and cleaning of organic-containing materials from electronic device substrate surfaces | |
| JP2002231696A (en) | Resist removal method and apparatus | |
| JP3538114B2 (en) | Method and apparatus for removing contaminants adhering to a surface | |
| JP2003282518A (en) | Organic film removal method and remover | |
| WO2009017484A1 (en) | Stripping and removal of organic-containing materials from electronic device substrate surfaces | |
| JP4844912B2 (en) | Photoresist removal method and removal apparatus | |
| TW404853B (en) | Wet processing methods for the manufacture of electronic components using ozonated process fluids | |
| JP3914721B2 (en) | Non-aqueous resist stripping solution management apparatus and non-aqueous resist stripping solution management method | |
| JP4399843B2 (en) | Method and apparatus for removing photoresist from substrate surface for electronics industry | |
| CN115951567A (en) | A kind of metal low etch rate photoresist stripping liquid composition and application thereof | |
| JP2004104090A (en) | Method and apparatus for removing contaminants from surface | |
| JP5094079B2 (en) | Resist stripping method | |
| Vankerckhoven et al. | Determination of photoresist degradation products in O3/DI processing | |
| JP5007089B2 (en) | Resist stripping method | |
| JP2003224064A (en) | Photoresist film removal equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 200780100923.2 Country of ref document: CN |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 07811033 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2010519177 Country of ref document: JP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 20107004605 Country of ref document: KR Kind code of ref document: A |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 07811033 Country of ref document: EP Kind code of ref document: A1 |



