WO2009013774A4 - Machine used to assemble metal cages for reinforced concrete piles or similar items - Google Patents

Machine used to assemble metal cages for reinforced concrete piles or similar items Download PDF

Info

Publication number
WO2009013774A4
WO2009013774A4 PCT/IT2008/000477 IT2008000477W WO2009013774A4 WO 2009013774 A4 WO2009013774 A4 WO 2009013774A4 IT 2008000477 W IT2008000477 W IT 2008000477W WO 2009013774 A4 WO2009013774 A4 WO 2009013774A4
Authority
WO
WIPO (PCT)
Prior art keywords
machine
welding torch
welding
control system
torch
Prior art date
Application number
PCT/IT2008/000477
Other languages
French (fr)
Other versions
WO2009013774A8 (en
WO2009013774A1 (en
Inventor
Leo Ferrari
Original Assignee
Leo Ferrari
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leo Ferrari filed Critical Leo Ferrari
Publication of WO2009013774A1 publication Critical patent/WO2009013774A1/en
Publication of WO2009013774A4 publication Critical patent/WO2009013774A4/en
Publication of WO2009013774A8 publication Critical patent/WO2009013774A8/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/121Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
    • B21F27/122Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching a continuous stirrup to longitudinal wires
    • B21F27/124Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching a continuous stirrup to longitudinal wires applied by rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/127Means for tracking lines during arc welding or cutting
    • B23K9/1272Geometry oriented, e.g. beam optical trading
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/0604Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods
    • E04C5/0618Closed cages with spiral- or coil-shaped stirrup rod

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Geometry (AREA)
  • Piles And Underground Anchors (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The present invention relates to a machine used to assemble metal cages for reinforced concrete piles or similar items, which comprises a control system used to actuate the welding torch (8) and at least a vision device (9) to detect images in the welding areas, the said control system being designed to receive the images of the welding areas and switch on the welding torch (8) when necessary.

Claims

AMENDED CLAIMS received by the International Bureau on 04 feb 2009 (04. 02. 2009)
1. Machine used to assemble metal cages for reinforced concrete piles or similar items, the said cages being composed of at least multiple cross pieces (3) around which a spiral reinforcement rod (4) is wound, the said machine comprising at least: two housing heads (5) for the cross pieces (3), a deposition device (6) of at least one spiral rod (4), a welding torch (8) to weld the cross pieces (3) and the spiral rod (4), machine characterised in that it also comprises a control system of the welding torch (8) and at least a vision device (9) situated in the welding torch (8) to detect images of the welding area, designed to detect the passage of each crossing point (11) between a cross piece (3) and the spiral rod (4) in the welding area, the said control system being designed to receive the images of the welding area transmitted by the vision system (9) and actuate the switch on of the welding torch in the crossing point (11).
2. Machine as claimed in the above claim characterised in that the housing heads (5) are situated one in front of the other one, with possibility to rotate around their axis and slide on tracks (7).
3. Machine as claimed in claim 1 or 2, characterised in that the vision system (9) and/or the welding torch (8) are fixed to a support (10) fitted to the frame of the device (1) or onto the ground.
4. Machine as claimed in one or more of the above claims, characterised in that the welding torch and/or the vision device (9) are mobile with respect to the support means (10) associated with them, by means of adjustment means (12, 13) that allow for fine adjustment of the position of the welding torch and the vision device (9).
5. Machine as claimed in one or more of the above claims, characterised in that the adjustment means (12, 13) allow for moving the welding torch (8) and the vision system (9) preferably according to two axes: a horizontal axis, that is basically parallel to the longitudinal axis of the cross pieces (3) and a vertical axis perpendicular to the horizontal axis.
6. Machine as claimed in one or more of the above claims, characterised 14
in that the adjustment can be controlled manually or automatically with the adjustment means (12, 13) by the control system.
7. Machine as claimed in one or more of the above claims, characterised in that the vision device (9) is a video camera or similar item.
8. Machine as claimed in one or more of the above claims, characterised in that the control system also comprises at least one monitor to display images and at least means to enter data or controls by the operator, the said control system being automatic or controlled by the operator.
9. Machine as claimed in one or more of the above claims characterised in that the control system is provided with a memory to store the position and quality of each welding operation.
10. Machine as claimed in one or more of the above claims, characterised in that it is provided with a motor to translate and rotate the heads.
11. Machine as claimed in one or more of the above claims, characterised in that it comprises a third adjustment means (14) to move the torch (8) in a radial direction perpendicular to the longitudinal axis of the rods (3), the said adjustment means (14) comprising: a feeler roller (14b) applied at the end of a floating shelf (14d) pivoted at the base of a bracket (14a) connected to the adjustment means (13); - a linear actuator (14c) designed to bring the roller (14b) in contact with the rod (4); a bracket (8b) that supports the torch (8) and is fixed to the floating shelf (14d).
12. Method to assemble a metal cage (2) for reinforced concrete piles or similar items, comprising the following steps:
- winding a spiral rod (4) around multiple cross pieces (3), and
- welding the cross pieces (3) and the spiral rod (4), by means of a welding torch (8), characterised in that it further comprises the steps of - detecting the passage of each crossing point (11) between a cross piece (3) and the spiral rod (4) in the welding area, and
- actuating the switch on of the welding torch (8) in said crossing point 15
(11).
13. Method according to claim 12, characterised in that the step of detecting the passage of each crossing point (11) between a cross piece (3) and the spiral rod (4) in the welding area is performed by means of a vision device (9) which transmits the images of the welding area to a control system of the welding torch (8) to actuate the switch on of the welding torch (8).
PCT/IT2008/000477 2007-07-20 2008-07-16 Machine used to assemble metal cages for reinforced concrete piles or similar items WO2009013774A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITMC20070150 ITMC20070150A1 (en) 2007-07-20 2007-07-20 DEVICE FOR ASSEMBLY OF METAL CAGES FOR POLES OR SIMILAR IN REINFORCED CONCRETE.
ITMC2007A000150 2007-07-20

Publications (3)

Publication Number Publication Date
WO2009013774A1 WO2009013774A1 (en) 2009-01-29
WO2009013774A4 true WO2009013774A4 (en) 2009-04-16
WO2009013774A8 WO2009013774A8 (en) 2010-09-23

Family

ID=40032404

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IT2008/000477 WO2009013774A1 (en) 2007-07-20 2008-07-16 Machine used to assemble metal cages for reinforced concrete piles or similar items

Country Status (2)

Country Link
IT (1) ITMC20070150A1 (en)
WO (1) WO2009013774A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286433A (en) * 2013-06-29 2013-09-11 唐山市天泽专用焊接设备有限公司 Rotating welding electrode structure of pipe pile seam welder

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2996827A1 (en) * 2013-05-17 2016-03-23 Schnell S.p.A. Apparatus for and method of manufacturing metal cages for conical pillars
ITBO20130452A1 (en) * 2013-08-07 2015-02-08 Schnell Spa EQUIPMENT FOR THE CONSTRUCTION OF METALLIC CAGES FOR CONICAL POLES
ES2537254B1 (en) * 2013-06-13 2016-03-09 Global Quality Steel, S.A Asymmetric reinforcement for containment piles and machine for manufacturing
CN103624389B (en) * 2013-12-21 2016-04-27 唐山市天泽专用焊接设备有限公司 For welding the seam welder rotation electrode of different cross section concrete pile reinforcement cage
CN104985346A (en) * 2015-07-16 2015-10-21 朱玉兵 Welding machine for road and bridge construction and for welding supporting column reinforcement cage
CN104942491B (en) * 2015-07-16 2016-06-22 李瑛� A kind of road and bridge cylinder steel reinforcement cage welding equipment
CN105945463A (en) * 2015-07-29 2016-09-21 朱玉兵 Mechanical equipment for welding steel reinforcement cage of building pile foundation
CN106363311A (en) * 2015-07-29 2017-02-01 朱玉兵 Reinforcement cage welding machine for road and bridge construction
CN105033519B (en) * 2015-07-29 2016-09-21 江俞 It is easy to the road and bridge load-bearing pillar steel reinforcement cage welding equipment of steel reinforcement cage unloading
CN105499852B (en) * 2016-01-04 2017-05-03 江苏科技大学 Irregular pipe reinforcement frame seam welder control system
CN105965141B (en) * 2016-06-04 2018-05-08 北京工业大学 A kind of netted prestressed high-strength concrete pile steel mesh reinforcement cage roll welding system and device
CN106001880B (en) * 2016-06-04 2018-05-08 北京工业大学 A kind of netted prestress high intensity concrete square shape pile pile steel mesh reinforcement cage roll welding system and device
CN106181178B (en) * 2016-08-16 2018-02-09 建科机械(天津)股份有限公司 A kind of steel reinforcement cage cage bar Automatic-clamping feed arrangement
CN106938308B (en) * 2017-05-03 2018-11-13 河南永立电力杆塔有限公司 A kind of cement electric pole fabrication of reinforcing cage device
CN108080778A (en) * 2017-12-13 2018-05-29 中交公局海威工程建设有限公司 Auxiliary welding equipment and welding method
CN111715824A (en) * 2020-06-22 2020-09-29 苏州海宏水泥制品有限公司 Steel reinforcement cage weaving forming equipment and process of concrete pipe pile
IT202000025252A1 (en) * 2020-10-26 2022-04-26 Cd Plast S R L CERTIFIED PRODUCTION SYSTEM OF SHAPED CAGES FOR POLES AND TRUSSES
CN115570301B (en) * 2022-10-25 2023-06-30 广东华亮建设有限公司 Steel reinforcement cage welding equipment

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1141782B (en) * 1980-03-05 1986-10-08 Rema Macchine Utensili Spa CAGE FORMING MACHINE
JP2587905B2 (en) * 1994-04-12 1997-03-05 株式会社松村組 Reinforcing cage manufacturing equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286433A (en) * 2013-06-29 2013-09-11 唐山市天泽专用焊接设备有限公司 Rotating welding electrode structure of pipe pile seam welder

Also Published As

Publication number Publication date
WO2009013774A8 (en) 2010-09-23
ITMC20070150A1 (en) 2009-01-21
WO2009013774A1 (en) 2009-01-29

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