WO2009013427A2 - Method for treating the white water from a machine of the paper machine type - Google Patents

Method for treating the white water from a machine of the paper machine type Download PDF

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Publication number
WO2009013427A2
WO2009013427A2 PCT/FR2008/051319 FR2008051319W WO2009013427A2 WO 2009013427 A2 WO2009013427 A2 WO 2009013427A2 FR 2008051319 W FR2008051319 W FR 2008051319W WO 2009013427 A2 WO2009013427 A2 WO 2009013427A2
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WO
WIPO (PCT)
Prior art keywords
water
fraction
white water
fibers
machine
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PCT/FR2008/051319
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French (fr)
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WO2009013427A3 (en
Inventor
Sébastien CHARIGNON
Cyril Blois
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Arjowiggins Licensing
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Publication of WO2009013427A2 publication Critical patent/WO2009013427A2/en
Publication of WO2009013427A3 publication Critical patent/WO2009013427A3/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/66Pulp catching, de-watering, or recovering; Re-use of pulp-water

Definitions

  • the present invention relates to the treatment of water from the manufacture of fibrous sheets by draining a suspension of material including fibers in aqueous medium, then pressing and drying on a machine type paper machine.
  • the invention relates to a process for the treatment of white water, and more particularly to the recovery of suspended matter in the pulp and water circuit of the machine and a method for producing fibrous sheets in which the white water is treated in accordance with The invention
  • the manufacture of a fibrous sheet is divided into two main stages. suspending and purifying the pulp through the dough circuit and forming the fibrous sheet by draining, pressing and then drying the fiber pulp suspension obtained in the previous step.
  • each paper pulp constituting the fibrous composition of said fibrous sheet is introduced into a pulper.
  • the suspensions thus obtained are called thick pastes because generally at a concentration calculated according to ISO 4119 (NF Q 50-006) higher than 30 g / L. They are then optionally refined, before being mixed with the bonding agents, the fillers, the pigments and any adjuvants, in particular such as pH or cationicity regulators, and then sent to the leading vat, also called vat cell. walk.
  • the thick paste thus obtained is optionally refined before being conveyed to a system allowing the stabilization of its flow rate, in particular such as a "paste castle".
  • the thick paste is then injected via a weighting valve or "dough valve” at the bottom of a water column, generally a "pit", this weighting valve allowing in particular the control of the final basis weight of said fibrous sheet.
  • the portion of the dough circuit previously described and located upstream of said water column is referred to as the "thick dough circuit” as opposed to the "diluted dough circuit” described hereinafter.
  • the diluted dough located after said previously described water column undergoes several purification steps to remove contaminants, such as metal particles, sand or plastic. Vortex cleaning is usually used followed by pressure basket treatment.
  • the diluted dough is then respectively injected by a headbox on the forming web of said flat table or poured into a shaped tank in which said round shape is partially immersed . Draining said diluted dough is then carried out respectively through said forming web or on the web of said round shape. A fibrous sheet is thus obtained which must still undergo a pressing step.
  • the sewage and pressing waters of the fibrous sheet which are commonly called “white water” because having elements such as fibers, pigments or fillers that have not been retained during the dewatering of the dough to paper, are recovered.
  • a large fraction of the white water is then mixed with the thick paste at the bottom of the aforementioned water column, upstream of the different purification steps.
  • the treatment of the excess of white water may in particular be carried out by the various material recovery systems described below.
  • Simple filtration carried out by devices such as the "Gravity Strainer" from Kadant Lamort, is a very efficient system for recovering fibers which has a short stabilization time of the material to be treated in said apparatus.
  • this system has the drawback of not recovering small particles, in particular such as fillers and pigments.
  • stabilization time of a device is defined as the time at which the device under consideration subjected to an input variation has 100% output. the response due to said input variation. For practical reasons, it is later considered that stabilization is achieved when 95% of the response is reached.
  • a stabilization time by injecting at time t0 a tracer at a given mass flow rate Q in a device in operation.
  • the stabilization time reached is then considered when a mass flow rate of said tracer equal to 0.95 Q is recovered as output.
  • care will be taken generally to select said tracer so that it is measurable directly or indirectly at the output of said device, and that it behaves in the same way as the element whose stabilization time in said device is to be measured.
  • the "cake” filtration system is used with disk-type or drum-type filters, such as those supplied by the Laperrière & Verreault Group (GL & V). It allows the fibers and small particles to be efficiently recovered. size, but because of its operation by filtration through a "cake” of dough, it is a bulky device and requires a long time of stabilization of the material to be treated. These devices also require extra dough to form the "cakes" of dough necessary for their operation.
  • Simple decantation is very effective for dense particles, but it does not allow effective recovery of fibers and light particles.
  • the stabilization times of the material to be treated in this type of device are very long because the sedimentation rates are low. In order to increase the sedimentation rate, it is in particular possible to add a flocculant to the suspension in decantation.
  • catiomques aniomques or polymer emulsions such as Floclair STF references ® company or Nalco-Chemie Munzmg 74648 ® of Nalco can be used as a flocculant, especially in systems such as "Turbodrain ® " described below.
  • retention agents are commonly used in paper milling to improve the retention of the various components during the formation of the paper sheet on the paper machine, especially during dewatering. Although causing some flocculation, these agents are not considered in the present application as flocculants. Indeed, their addition is not intended to improve the efficiency of the recovery system of the present invention. exhaustive, these retention agents can be polyelectrolytes, cationic, anionic or nonionic polymers or be rather systems involving several products to better control the type of action generated.
  • Dissolved air fiotation is also used to recover the material.
  • This system shows efficient operation for recovering fibers and small particles.
  • the necessary stabilization time is relatively long and the addition of flocculants is essential for the proper functioning of said system.
  • Table 1 Advantages and disadvantages of the prior art, given as an indication and taking orders of magnitude common in the paper industry
  • the object of the present invention is to propose a process for recovering suspended matter in white water, in particular in order to reintroduce said suspended matter in the circuit of a paper machine-type machine, this method preferably being effective to recover the fibers and said small elements, requiring no addition of chemical, in particular flocculant in the sense of the invention, and having a short stabilization time of the material to be treated.
  • flocculation is undesirable because it affects the effectiveness of the material, especially if it is made of fillers and pigments added to improve the opacity of the fibrous sheet that is manufactured.
  • Flocculants in effect affect the material by changing its state and therefore lead to a decrease in its effectiveness. It is therefore sought to recover said material without its effectiveness in view of the properties for which it is used during the manufacture of a fibrous sheet (retention, opacity, coloring, %) is reduced, and this to allow the reuse of said material.
  • a system implementing short stabilization times is preferable. Indeed, because of the complexity of the material flows implemented by the paper machine-type machine, starts, fractures of the fibrous sheet (or "breakages") and changes in raw materials (paste, admixtures, fillers, pigments, ...) cause a destabilization of said machine which will take even longer to stabilize that the recovery system will have a long stabilization time.
  • the Applicant therefore proposes a white water treatment process allowing the efficient and rapid recovery of suspended solids without affecting the efficiency of said suspended solids.
  • the invention relates to a method for treating white water originating from the manufacture of fibrous sheets with a paper machine type machine, comprising at least one step for recovering the solids contained in the white water coming from said machine, characterized in that said at least one step of recovery of suspended matter is carried out by centrifugation of said white water through a device, in particular a compact device, forming at least two fractions from said white water: a fraction of clarified water, and a concentrated matter fraction in suspension whose concentration is greater than that of said fraction of clarified water.
  • a device in particular a compact device, forming at least two fractions from said white water: a fraction of clarified water, and a concentrated matter fraction in suspension whose concentration is greater than that of said fraction of clarified water.
  • “By the order of magnitude of the cubic meter” means a volume of less than 10 m 3 , for example between 0.1 and 10 m 3 , better still 0.1 and 5 m 3 , more preferably 0.1 and I m 3 .
  • said solids recovery step is carried out without the addition of a chemical product, and in particular without flocculating agent within the meaning of the invention
  • Centrifugal devices are known devices and used in several industrial fields such as water treatment, in particular for the thickening of sludge produced by sewage treatment plants or as the treatment of filtrates from the manufacture of pulp. paper, in particular for the separation of solid matter and lipophilic extracts as described in patent application WO 02/090647.
  • the use of such devices in the field of water treatment white not only clarifies the white water, but also to quickly and efficiently recover the material without impairing its effectiveness, so that it now appears possible to reintroduce said recovered material in the diluted pulp circuit thereby reducing considerably the time necessary for the stabilization of said paper machine
  • said recovery of solids is carried out by at least two centrifugal devices such as that described above.
  • Said at least two centrifugal devices can in particular be associated in series or in parallel. Their parallel association can in particular make it possible to treat all the white waters of the circuit of said paper machine while benefiting from the efficiency and speed of the machine. recovering solids inherent in the operation of said centrifugal devices.
  • said solids recovery is carried out by at least one centrifugal centrifugal separation type centrifugal device.
  • This type of device consists of a "bowl” in rotation in the center of which the suspension to be treated is introduced.
  • the term “bolus” designates the element within which the centrifugation process takes place. This is generally a hollow element of cylindrical or conical shape, or consisting of the combination of at least one cylinder and at least one end-to-end cone.
  • the rotation speed of the bowl and consequently the centrifugal force will preferably be adapted to ensure good recovery of the particles, that is to say so as to obtain a fraction of clarified waters whose concentration the lowest possible. They are then discharged at one end of said bowl by means of a rotating conveyor inside the bowl.
  • Said conveyor is a worm screw adjusted to a diameter slightly smaller than that of the bowl so as to allow rotation at a different speed from that of the bowl.
  • the clarified water fraction is extracted from the center of said bowl, at one of ends of the bowl, said bowl end may or may not be opposite the end where takes place the extraction of said concentrated matter fraction in suspension.
  • Centrifugal devices of decanter centrifugal separation type are manufactured by Flottweg company under the name “Decanter”, “Sedicanter ®”, “Tricanter ®” or “Sorticanter ®” and by Alfa Laval Corporate and
  • Said recovery of suspended solids may also be carried out by at least one centrifugal device of the disc separator type.
  • This type of device consists of a stack of rotating conical disks disposed within the "bowl" and at the base of which the suspension to be treated is introduced. The densest particles are pressed against the wall and said fraction of clarified water is extracted by the center of the device. Said fraction of concentrated material in suspension consisting in particular of said denser particles is extracted at the periphery of the device. In particular, said extraction is carried out continuously or intermittently.
  • said white water to be treated is dewatering water, in particular water of first or second dripping, and / or press water, in particular wastewater at the level of the zones. pressing, water from the suction boxes of felts or water from the suction cylinders.
  • said white water is water removed by dripping or pressing. They are generally recovered at several points of said machine of the paper machine type, said points being generally organized according to the waters they collect and which can be: a.
  • the dewatering water which may in particular comprise the first drain water removed, depending on the type of machine considered paper machine, or on the flat table through the action of dewatering elements such as dewatering fingers , more commonly known as "foils", either by suction through the web of a round shape, and / or -
  • dewatering elements such as dewatering fingers , more commonly known as “foils”, either by suction through the web of a round shape, and / or -
  • the second drainage water removed by the action of dewatering elements such as suction boxes combining a succession of foils and a suction device, and / or b.
  • the pressing water which may especially comprise the water removed by pressing of said fibrous sheet and recovered by bacholines situated at the pressing zones,
  • suction presses water removed by pressing of said fibrous sheet and recovered by suction through hole presses, more commonly called “suction presses”, and / or water removed by suction of the water contained in the felts or wrappings of the presses through elements called “suction box” or “filler box”.
  • Said white water may in particular be stored before being centrifuged.
  • the storage of said white water has been done in vats, and more particularly in vats called "Pit” and "foot of column” recovering the white water for draining and / or pressing
  • said fraction of suspended concentrated material coming from the recovery system is introduced into said diluted dough circuit of said paper machine-type machine in particular, as explained above, in order to minimize the time necessary for the stabilization of said machine-type paper machine. In particular, this decrease in said time required for stabilization is possible thanks to the relatively short stabilization times implemented by said compact centrifugal devices.
  • the place of introduction of said fraction of concentrated material suspended in said diluted dough circuit may in particular be a vat such as the "PIT" or the
  • the present invention makes it possible to recover and reuse the said raw materials necessary for the manufacture of the said fibrous sheets, and thus to achieve savings. financial.
  • said fraction of concentrated material in suspension is reintroduced into the thick paste circuit of said paper machine type machine.
  • it is reintroduced into the vat of the head, in a vat of broken wet or very near upstream of the dough valve.
  • "Broken wet” is the broken up recovered upstream of the dryer and mainly consist of clippings of the fibrous sheet during manufacture.
  • said fraction of concentrated material is stored, in particular in a vat, before being used later.
  • said fraction of concentrated material is introduced, when it is subsequently used, into said diluted dough circuit or said thick dough circuit of said paper machine.
  • said fraction of clarified waters is used for rinsing felts, cloths, presses, squeegees, rollers and / or rolls, or according to another particular case for dilution, in particular adjuvants and / or pulp.
  • said centrifugal devices make it possible to obtain a fraction of clarified waters whose material concentrations and particle size distributions are such that said fraction of clarified water used in said rinsers does not lead to obstruction of the nozzles of said rinsers, nor fouling of said rinsers too fast.
  • said suspended materials comprise, in particular, cellulose fibers, in particular wood or cotton, and / or natural organic fibers other than cellulosic and / or synthetic fibers, for example such as polyester fibers. or polyamide, and / or optionally mineral fibers, for example such as glass fibers.
  • said suspended materials comprise fillers and / or pigments, in particular inorganic or organic pigments.
  • said suspended materials comprise organic fillers and / or pigments of small size.
  • charge and / or small organic pigments denotes fillers and / or pigments of which at least one of the dimensions is less than 1 ⁇ m.
  • said suspended materials comprise low density fillers and / or organic pigments.
  • low density organic fillers and / or pigments is intended to mean fillers and / or pigments whose density is less than 1.5 and preferably close to 1.
  • the invention makes it possible to recover small and / or low density particles. None of the devices of the prior art makes it possible to obtain, in a short time, low solid concentrations, for example less than 0.15 g / L, from white water at a concentration calculated according to ISO 4119 (NF Q 50-006) of approximately 6 g / L and having a of fillers (ratio of the mass of fillers and pigments on the mass of fibers, fillers and pigments) determined by filtration then by application to the retentate of the ISO 1762 (NF T12-027) higher than 86%.
  • porous filters may be used to carry out said filtration.
  • the use of glass fiber filters may be advisable when the particles contained in said suspension are of small size.
  • the present invention is therefore particularly interesting when said white waters contain low density particles and / or small.
  • “Small dimension” particles are defined here in that at least one of their dimensions is less than 10 ⁇ m, preferably less than 1 ⁇ m.
  • the fillers and pigments commonly used in the paper industry the sizes of which are generally of the order of magnitude of a micrometer or a tenth of a micrometer, are targeted.
  • said fillers and said pigments are in particular present in the papermaking circuits in their fioculated form.
  • said fillers and said pigments react in particular with certain adjuvants commonly used in the field of papermaking such as polyamido-amine epichlorohydrin (PAAE). Said aforementioned elements thus flocculated thus reach dimensions smaller than 10 ⁇ m, hence the previously mentioned range of value.
  • PAAE polyamido-amine epichlorohydrin
  • order of magnitude of a unit means a value less than ten times that unit.
  • these dimensions may correspond to unit particles (that is to say considered in their non-flocculated state) of which at least one of the dimensions is of the order of magnitude of the tenth of a micrometer.
  • low density particles are defined here by densities less than 1.5 and preferably close to 1.
  • said white water has a concentration calculated according to ISO 4119 (NF Q 50-006) of between 0.1 and 25 g / L, and preferably between 0.5 and 12 g / l.
  • said white waters have a charge rate determined by filtration and then by application to the retentate of the ISO 1762 standard (NF T 12-027) of between 60 and 95%, preferably between 80 and 95%, so as to ensure optimum operation of said compact centrifugal devices.
  • centrifugation of particles such as fillers or pigments is more difficult than centrifugation of the fibers, especially when said particles are of small size and compact form as opposed to the elongated form of said fibers.
  • said centrifugal devices implemented in the context of the invention are effective for the recovery of materials (fibers and particles), suspended in said white water, and this in particular because the fibers present in the white water cause said particles to said fraction of concentrated material in suspension.
  • white waters comprising a certain amount of fibers compared with the quantity of pigments and / or fillers.
  • concentrations of the said two fractions formed by the said centrifugal device may in particular be measured automatically, in particular continuously by concentration measuring apparatus or manually, in particular by sampling on said fractions formed by said centrifugal device.
  • said fraction of concentrated suspension material has a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of between 0.2 and 500 g / l, preferably between 2 and 100 g / L, and said clarified water fraction has a concentration calculated according to ISO 4119 (NF Q 50-006) less than 5 g / l, preferably less than 0.5 g / l and more preferably less than 0.15 g / l.
  • ISO 4119 NF Q 50-006
  • obtaining a clarified water fraction at concentrations calculated according to the ISO 4119 standard (NF Q 50-006) of less than 0.15 g / L makes it possible to use said fraction of clarified waters in said rmceurs without causing fouling or obstruction of the rinsing nozzles and especially as the non-centrifuged particles are the smallest and therefore those with the least tendency to lead to obstruction.
  • concentration of said clarified water below which said rmeur nozzles are obstructed depends on the diameter of said nozzles of rmceurs used, the value of 0.15 g / L was determined according to the characteristics of rmceurs commonly used in the paper industry.
  • the volume flow rate of said fraction of concentrated suspended matter represents at most 30% and preferably less than 15% of the volume flow rate of said white water at the inlet of said compact centrifugal device.
  • the invention also relates to a process for producing fibrous sheets by draining a suspension of material, including fibers in an aqueous medium, and then pressing and drying on a machine such as a paper machine, implementing a method for treating white water as defined above.
  • the invention also relates to an installation comprising a white water treatment circuit from a paper machine type machine, characterized in that the circuit comprises a device for recovering suspended matter by centrifugation of said white water through said device forming at least two fractions from said white water: a fraction of clarified water and a fraction of concentrated material in suspension.
  • Said device may in particular have characteristics similar to those mentioned above.
  • FIG. 7 A mixture of two paper pulps is introduced into a head chest: 20% of softwood pulp and 80% of both hardwood pulp previously refined, as well as 61 % relative to the mass of titanium dioxide fibers and water so as to obtain a suspension of thick paste of total concentration calculated according to ISO 4119 (NF Q 50-006) equal to 45 g / L.
  • said slurry of thick paste undergoes refining said "head” then it is injected at a rate of 59 m3 / h and diluted at the bottom of the "PIT" by adding white water first dripping said paper machine, so as to obtain a suspension of diluted concentration paste calculated according to the standard ISO 4119 (NF Q 50-006) equal to 12 g / L.
  • Said slurry of diluted pulp of said "PIT" then undergoes a first purification through swirling scrubbers enabling contaminants to be eliminated mainly from the sand-type particles present in said diluted pulp suspension. These contaminants are discharged to the purification plant where they They will be treated moreover constitute a negligible flow compared to the flows put stake in the present example.
  • a second purification through pressurized basket scrubbers retains the last fibrous clumps present in said diluted pulp suspension.
  • the two purifications described above are grouped together in FIG. 7 and thus appear as a single step: "Purifications".
  • the second dewatering zone consisting of "foils" as described previously coupled to an aspiration system makes it possible to recover 100 m3 / h of white waters called second dewatering having a concentration calculated according to the ISO 4119 standard (NF Q 50 -006) of 5 g / L and a charge rate determined by filtration and then by application to the retentate of ISO 1762 (NF T 12-027) equal to 85%.
  • These second dewatering waters are recovered in the "foot of column”.
  • a fibrous sheet with 18% dryness is obtained which is transferred from the forming fabric to the pick-up felt of the section of the presses.
  • the different pressing waters described above are recovered at said section of the presses and then sent to the "foot of column".
  • the level of white water in the "PIT” and in the "foot of column” is regulated by a pump system.
  • the excess of white water is used to feed two 250 L centrifugal decanters in parallel. It represents a flow rate of 79 m3 / h at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 5.6 g / L and with a rate of charge determined by filtration and then by application to the retentate of the ISO standard. 1762 (NF T12-027) of 86%.
  • This water flow rate is taken into account in the flow and concentration values mentioned previously
  • This flow rate of 18 m3 / h consists of 12 m3 / h of fresh water and 6 m3 / h of clarified water leaving said settlers centrifuges, said clarified water being reused to feed the "foam offal" (3 m3 / h) and the fabric rmceurs (3 m3 / h).
  • Said centrifugal device consisting of said two centrifugal decanters placed in series provides two fractions: a fraction of 71 m / h of clarified water at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 0.12 g / L and having a degree of charge determined by filtration and then by application to the retentate of ISO 1762 (NF T12-027) equal to 86%, and a fraction of 7.9 m3 / h of concentrated material suspended at a concentration calculated according to the ISO standard 4119 (NF Q 50-006) of 55 g / L and having a degree of charge determined by filtration and then by application to the retentate of the ISO 1762 standard (NF T 12-027) equal to 85%.
  • NF Q 50-006 a fraction of 71 m / h of clarified water at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 0.12 g / L and having a degree of charge determined by filtration and then
  • Said fraction of clarified water is used to dilute the broken wet as well as to feed the rmceurs of said formation web while said fraction of suspended concentrate material is reintroduced in said "PIT" as a priority, that is to say to say in the vicinity of the extraction of said diluted dough of said "PIT” towards the purification.
  • the use of clarified white water to feed rmceurs is made possible by the efficiency of said compact centrifugal device which provides clarified water whose material concentrations calculated according to ISO 4119 (NF Q 50- 006) are very low, that is, less than 0.15 g / L.
  • the non-sedimented particles in said slurry concentrate fraction are the finer particles and thus do not clog the flushing nozzles commonly used on paper machine type machines.
  • FIG. 1 and 2 show schematically the wet portion and the diluted pulp circuit of two paper machines according to the prior art.
  • FIG. 3 represents the operating principle of a compact centrifugal device of the centrifugal separation settling type useful for the invention.
  • FIG. 4 represents the operating principle of a compact centrifugal device of the disc separator type, useful for the invention.
  • Figures 5 and 6 show schematically the wet portion and the diluted pulp circuit of two paper machines according to the invention.
  • FIG. 7 represents a material balance of the process according to the invention described in the example according to the invention.
  • the letters W represent the main possible points of introduction of material such as fillers, pigments, fibers and adjuvants commonly used in the paper industry
  • the numbers 20 and 21 represent the main possible water entrances, respectively for dilution, in particular of adjuvants, and for rinsing, in particular felts 8d and training fabric 7c.
  • FIG. 1 A process according to the prior art is shown in FIG. 1. It comprises in particular the following stages: the mixture of water A, fibers B and adjuvants, fillers and pigments C originating from the thick paste circuit 1 arrives via a dilution valve 2 in the "PIT” 3 where the white water is also recovered, said dilution valve for regulating the concentration of the diluted dough obtained at the outlet of the "PIT", the diluted dough then undergoes purification swirling in hydrocyclones 4 allowing the removal of contaminants X, then a pressure treatment in one or more scrubber (s) basket 5, the diluted and purified pulp is then injected by the headbox 6 on the training table 7 of the paper machine 10, it then undergoes a first dewatering 7a and a second dewatering 7b through the forming fabric 7c which make it possible to obtain a fibrous sheet, - said fibrous sheet is tr anferred from the training fabric 7c to a press felt 8d, then it undergoes at least one pressing through the section of
  • FIG. 1 shows the recovered white water: the first drainage water E, the second drainage water F, the water G of the suction cylinder of fabric 7d and the suction cylinder "Pick-up" 8a, the pressing water H recovered in bacholles 8b and the pressurized water J extracted from the felts 8d of the section of the presses 8 by suction boxes of felts, such as for example the suction box 8c shown in FIG.
  • a portion L of the excess of said white water is used for the dilution of the wet broken M in the wet-broken vat 31, and the other part Y is sent directly to the treatment plant without prior treatment.
  • FIG. 2 A second method according to the prior art is shown in FIG. 2 which takes the same notations as FIG. 1.
  • This process commonly used in the papermaking field differs from the prior art represented in FIG. 1 by the following steps: excess of white water Y is enriched in matter through the U filling from the thick paste circuit, then treated by a disk filter 11.
  • This method makes it possible to obtain a clarified fraction stored in a vat 32 and a fraction of concentrated material suspended T reintroduced upstream of the diluted pulp circuit.
  • Said clarified fraction stored in the vat 32 is used in part for the dilution 21 of admixtures introduced into the pulp W, the other part being discharged to a purification plant.
  • a compact centrifugal device of the decanter type with centrifugal separation is shown in section in FIG. 3.
  • the aqueous suspension to be treated 1 is introduced into said compact centrifugal device by an axial duct 5 which supplies the bowl 12 with a diffuser 7.
  • the motor 9 and the decoupling housing 13 allow the rotation of the cylindro-conical bowl 12 and the conveyor screw 6 at two different speeds.
  • the rotation of the bowl 12 allows the formation, under the action of the centrifugal forces, of a layer of material 10 against the wall 4 and the rotation of the conveyor screw makes it possible to convey said layer of material 14 to an outlet cone 8 then to the outlet 11 of concentrated material 3 located opposite the supply.
  • the residence time of said material in the bowl 12 of said compact centrifugal device is determined by the difference in speed of rotation between the bowl 12 and the conveyor screw 6.
  • the fraction of clarified water is extracted from the feed side 1.
  • a compact centrifugal device of the disc separator type is shown in section in FIG. 4. It is a so-called discontinuous discharge device.
  • the suspension to be treated 1 is introduced into said compact centrifugal device by the axial duct 5 of annular section which feeds the bowl 12 at the diffuser 7 located at the base of said bowl 12.
  • the motor 9 allows the rotation of the stack of disks, thus causing, due to the shape of said bowl 12, the material 10 against the inner edge of the plates 6.
  • the extraction of the concentrated material 3 is done by opening said bowl 12 at regular intervals.
  • the upper part 12a of said bowl 12 is rapidly raised from the lower part 12b so as to allow the extraction of said concentrated material 3 at the points 11.
  • the fraction of clarified water is extracted 2 at the top of the bowl 12.
  • FIG. 5 A first method according to the invention is shown in FIG. 5 which takes the same notations as FIG. 1.
  • This method differs from the prior art shown in FIG. 1 by the following steps: the excess of white water Y feeds a compact centrifugal device of disc-type separator type 14. Said device 14 makes it possible to obtain a clarified fraction Z and a fraction of concentrated suspension material T stored in the vat 33 and reintroduced into the "PIT" 3 of the diluted dough circuit.
  • said fraction of concentrated suspension material T is reintroduced in priority in the "PIT" 3, that is to say, to avoid an endless recirculation of said fraction of concentrated matter in suspension T between the compact centrifugal device 14 as described in FIG. 4, the "PIT" 3 and the “column foot” 30, this fraction T is introduced into the "PIT" 3 near the point of extraction towards the purification 4.
  • Said clarified fraction Z is especially used for dilutions of adjuvants introduced into the paper pulp W.
  • a second method according to one of the aspects of the invention is represented in FIG. 6 which takes the same notations as FIG. method differs from the prior art shown in Figure 1 by the following steps: all of the first water draining E as well as the excess of white water Y from the "bottom of column” feeds a compact centrifugal centrifugal separator type centrifugal device 17 as described in FIG. 3 Said device 17 makes it possible to obtain a clarified fraction Z and a fraction of concentrated material in suspension T. Said fraction of concentrated material suspended T is mixed with the thick paste from the thick paste circuit 1 via the dilution valve 2. The diluted dough thus obtained is then purified 4 and 5 before to be injected on the flat table 7 by the headbox 6.
  • Said clarified fraction Z is especially used for dilutions of adjuvants introduced into the paper pulp W.
  • This second method according to the invention has the particular advantage of allowing the treatment of all the white water. The material is thus efficiently and quickly recovered, the material to be treated being deaerated at the same time during the passage of the centrifugal decanter.

Abstract

The invention relates to a method for treating the white water from the production of fibre sheets with a machine of the paper machine type, comprising at least one step of recovery of the solid material contained in said white water (E, Y) from said machine, characterised in that said at least one recovery step for the material in suspension is achieved by means of centrifugation of said white water by means of a compact device (14, 17) forming at least two fractions from said white water, a fraction (Z) of clarified water and a fraction (T) with concentrated material in suspension.

Description

Procédé de traitement des eaux blanches provenant d'une machine de type machine à papier Process for treating white water from a paper machine
La présente invention se rapporte au traitement des eaux issues de la fabrication de feuilles fibreuses par égouttage d'une suspension de matière dont des fibres en milieu aqueux, puis pressage et séchage sur une machine de type machine à papier.The present invention relates to the treatment of water from the manufacture of fibrous sheets by draining a suspension of material including fibers in aqueous medium, then pressing and drying on a machine type paper machine.
L'invention concerne un procédé de traitement des eaux blanches, et plus particulièrement la récupération des matières en suspension dans le circuit de pâte et d'eau de la machine et un procédé de fabrication de feuilles fibreuses dans lequel les eaux blanches sont traitées conformément à l'invention La fabrication d'une feuille fibreuse se décompose en deux grandes étapes . la mise en suspension et l'épuration de la pâte à papier à travers le circuit de pâte et la formation de la feuille fibreuse par égouttage, pressage puis séchage de la suspension fibreuse de pâte à papier obtenue à l'étape précédente.The invention relates to a process for the treatment of white water, and more particularly to the recovery of suspended matter in the pulp and water circuit of the machine and a method for producing fibrous sheets in which the white water is treated in accordance with The invention The manufacture of a fibrous sheet is divided into two main stages. suspending and purifying the pulp through the dough circuit and forming the fibrous sheet by draining, pressing and then drying the fiber pulp suspension obtained in the previous step.
Afin de réaliser la mise en suspension de la pâte à papier, on introduit chaque pâte a papier constituant la composition fibreuse de ladite feuille fibreuse dans un pulpeur.In order to carry out suspension of the paper pulp, each paper pulp constituting the fibrous composition of said fibrous sheet is introduced into a pulper.
Les suspensions ainsi obtenues sont appelées pâtes épaisses car généralement à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) supérieure à 30 g/L. Elles sont ensuite éventuellement raffinées, avant d'être mélangées avec les agents de collage, les charges, les pigments et les éventuels adjuvants, notamment tels que des régulateurs de pH ou de cationicité, puis envoyées dans le cuvier de tête, aussi appelé cuvier de marche.The suspensions thus obtained are called thick pastes because generally at a concentration calculated according to ISO 4119 (NF Q 50-006) higher than 30 g / L. They are then optionally refined, before being mixed with the bonding agents, the fillers, the pigments and any adjuvants, in particular such as pH or cationicity regulators, and then sent to the leading vat, also called vat cell. walk.
La pâte épaisse ainsi obtenue est éventuellement raffinée avant d'être acheminée vers un système permettant la stabilisation de son débit, notamment tel qu'un « château de pâte ».The thick paste thus obtained is optionally refined before being conveyed to a system allowing the stabilization of its flow rate, in particular such as a "paste castle".
La pâte épaisse est ensuite injectée via une vanne de grammage ou « vanne de pâte » au bas d'une colonne d'eau, généralement un « Pit », cette vanne de grammage permettant notamment le contrôle du grammage final de ladite feuille fibreuse.The thick paste is then injected via a weighting valve or "dough valve" at the bottom of a water column, generally a "pit", this weighting valve allowing in particular the control of the final basis weight of said fibrous sheet.
La partie du circuit de pâte décrite précédemment et située en amont de ladite colonne d'eau est appelée « circuit de pâte épaisse » par opposition au « circuit de pâte diluée » décrit ci-après.The portion of the dough circuit previously described and located upstream of said water column is referred to as the "thick dough circuit" as opposed to the "diluted dough circuit" described hereinafter.
La pâte diluée située après ladite colonne d'eau décrite précédemment subit plusieurs étapes d'épuration destinées à éliminer les contaminants, notamment tels que des particules métalliques, du sable ou du plastique. On utilise généralement une épuration tourbillonnaire puis une épuration à panier sous pression. Selon la machine de type machine à papier utilisée, machine à table plate ou à forme ronde, la pâte diluée est ensuite respectivement injectée par une caisse de tête sur la toile de formation de ladite table plate ou déversée dans une cuve de forme dans laquelle ladite forme ronde est partiellement immergée. L'égouttage de ladite pâte diluée est ensuite réalisé respectivement à travers ladite toile de formation ou sur la toile de ladite forme ronde. On obtient ainsi une feuille fibreuse qui doit encore subir une étape de pressage.The diluted dough located after said previously described water column undergoes several purification steps to remove contaminants, such as metal particles, sand or plastic. Vortex cleaning is usually used followed by pressure basket treatment. According to the type machine paper machine used, flat or round-shaped machine, the diluted dough is then respectively injected by a headbox on the forming web of said flat table or poured into a shaped tank in which said round shape is partially immersed . Draining said diluted dough is then carried out respectively through said forming web or on the web of said round shape. A fibrous sheet is thus obtained which must still undergo a pressing step.
Les eaux d'égouttage et de pressage de la feuille fibreuse, qui sont couramment appelées « eaux blanches » car comportant des éléments tels que des fibres, des pigments ou des charges qui n'ont pas été retenus lors de l'égouttage de la pâte à papier, sont récupérées. Une fraction importante des eaux blanches est ensuite mélangée à la pâte épaisse au bas de la colonne d'eau précitée, en amont des différentes étapes d'épuration.The sewage and pressing waters of the fibrous sheet, which are commonly called "white water" because having elements such as fibers, pigments or fillers that have not been retained during the dewatering of the dough to paper, are recovered. A large fraction of the white water is then mixed with the thick paste at the bottom of the aforementioned water column, upstream of the different purification steps.
Du fait de l'introduction d'eau dans le circuit papetier, notamment telles que des eaux de dilution de matières premières ou d'adjuvants, des eaux de rinçage ou encore des eaux destinées à éviter la formation de mousse dans des cuviers du circuit, il existe un excès d'eaux blanches véhiculant des quantités plus ou moins grandes de matière. Cet excès d'eaux blanches peut être rejeté mais il est de préférence traité de manière à récupérer la matière qu'il véhicule. En effet, si l'excès d'eaux blanches est parfois volontaire car permettant de limiter l'enrichissement des circuits en substances perturbatrices, notamment telles que des bactéries ou des colloïdes pouvant par exemple conduire à la formation d'agglomérats de fibres et/ou d'adjuvants, les papetiers souhaitent cependant, en particulier pour des raisons écologiques et économiques, récupérer la matière contenue dans cet excès d'eaux blanches.Due to the introduction of water into the paper circuit, especially such as dilution waters of raw materials or adjuvants, rinsing water or water intended to prevent the formation of foam in the cuviers of the circuit, there is an excess of white water carrying more or less large quantities of matter. This excess of white water can be rejected but it is preferably treated so as to recover the material it conveys. In fact, if the excess of white water is sometimes voluntary because it makes it possible to limit the enrichment of the circuits with disturbing substances, in particular such as bacteria or colloids which may for example lead to the formation of fiber agglomerates and / or However, the papermakers wish, especially for ecological and economic reasons, to recover the matter contained in this excess of white water.
Le traitement de l'excès d'eaux blanches peut notamment être réalisé par les différents systèmes de récupération de matière décrits ci-après.The treatment of the excess of white water may in particular be carried out by the various material recovery systems described below.
La filtration simple, effectuée par des appareils tels que le « Gravity Strainer » de la société Kadant Lamort, est un système très efficace pour la récupération des fibres qui présente un court temps de stabilisation de la matière à traiter dans lesdits appareils. Ce système a cependant pour inconvénient de ne pas récupérer les particules de petite dimension, en particulier telles que les charges et les pigments.Simple filtration, carried out by devices such as the "Gravity Strainer" from Kadant Lamort, is a very efficient system for recovering fibers which has a short stabilization time of the material to be treated in said apparatus. However, this system has the drawback of not recovering small particles, in particular such as fillers and pigments.
On définit par « temps de stabilisation » d'un dispositif le temps au bout duquel le dispositif considéré soumis à une variation en entrée présente en sortie 100 % de la réponse due à ladite variation en entrée. Pour des raisons pratiques, on considère par la suite que la stabilisation est atteinte lorsqu'on atteint 95 % de la réponse.The term "stabilization time" of a device is defined as the time at which the device under consideration subjected to an input variation has 100% output. the response due to said input variation. For practical reasons, it is later considered that stabilization is achieved when 95% of the response is reached.
En pratique, on peut par exemple mesurer un temps de stabilisation en injectant à l'instant tO un traceur à un débit massique donné Q dans un dispositif en fonctionnement. Selon le paragraphe précédent, on considère alors le temps de stabilisation atteint lorsqu'on récupère en sortie un débit massique dudit traceur égal à 0,95 Q. En particulier, on veillera d'une manière générale à choisir ledit traceur de façon à ce qu'il soit mesurable directement ou non en sortie dudit dispositif, et à ce qu'il se comporte de la même façon que l'élément dont on cherche à mesurer le temps de stabilisation dans ledit dispositif.In practice, one can for example measure a stabilization time by injecting at time t0 a tracer at a given mass flow rate Q in a device in operation. According to the preceding paragraph, the stabilization time reached is then considered when a mass flow rate of said tracer equal to 0.95 Q is recovered as output. In particular, care will be taken generally to select said tracer so that it is measurable directly or indirectly at the output of said device, and that it behaves in the same way as the element whose stabilization time in said device is to be measured.
Le système de filtration « à gâteau » est utilisé avec des appareils de type filtres à disques ou filtres à tambour, notamment tels que ceux fournis par le Groupe Laperrière & Verreault (GL&V) II permet de récupérer efficacement les fibres ainsi que les particules de petite taille, mais du fait de son fonctionnement par filtration à travers un « gâteau » de pâte, c'est un dispositif volumineux et qui nécessite un long temps de stabilisation de la matière à traiter. Ces appareils nécessitent de plus un appoint de pâte pour former les « gâteaux » de pâte nécessaires à leur fonctionnement.The "cake" filtration system is used with disk-type or drum-type filters, such as those supplied by the Laperrière & Verreault Group (GL & V). It allows the fibers and small particles to be efficiently recovered. size, but because of its operation by filtration through a "cake" of dough, it is a bulky device and requires a long time of stabilization of the material to be treated. These devices also require extra dough to form the "cakes" of dough necessary for their operation.
La décantation simple est très efficace pour les particules denses, en revanche elle ne permet pas de récupérer efficacement les fibres et les particules légères. Les temps de stabilisation de la matière à traiter dans ce type de dispositif sont très longs car les vitesses de sédimentation sont faibles. Afin d'augmenter la vitesse de sédimentation, il est notamment possible d'ajouter à la suspension en décantation un floculant.Simple decantation is very effective for dense particles, but it does not allow effective recovery of fibers and light particles. The stabilization times of the material to be treated in this type of device are very long because the sedimentation rates are low. In order to increase the sedimentation rate, it is in particular possible to add a flocculant to the suspension in decantation.
A titre d'exemple, des émulsions de polymères catiomques ou aniomques telles que les références Floclair STF® de la société Munzmg Chemie ou Nalco-74648® de la société Nalco peuvent être utilisées en tant que floculant, en particulier dans des systèmes tels que le « Turbodrain® » décrit ci-après.For example, catiomques aniomques or polymer emulsions such as Floclair STF references ® company or Nalco-Chemie Munzmg 74648 ® of Nalco can be used as a flocculant, especially in systems such as "Turbodrain ® " described below.
A titre de remarque, des adjuvants appelés « agents de rétention » sont couramment utilisés en papeterie afin d'améliorer la rétention des différents composants lors de la formation de la feuille de papier sur la machine à papier, en particulier lors de l'égouttage. Bien qu'entraînant une certaine floculation, ces agents ne sont pas considérés dans la présente demande comme des floculants. En effet, leur ajout n'a pas pour but d'améliorer l'efficacité du système de récupération de la présente invention De façon non exhaustive, ces agents de rétention peuvent être des polyélectrolytes, des polymères cationiques, anioniques ou encore non-ioniques ou encore être plutôt des systèmes faisant intervenir plusieurs produits afin de mieux maîtriser le type d'action engendrée.As a remark, additives called "retention agents" are commonly used in paper milling to improve the retention of the various components during the formation of the paper sheet on the paper machine, especially during dewatering. Although causing some flocculation, these agents are not considered in the present application as flocculants. Indeed, their addition is not intended to improve the efficiency of the recovery system of the present invention. exhaustive, these retention agents can be polyelectrolytes, cationic, anionic or nonionic polymers or be rather systems involving several products to better control the type of action generated.
Il existe des systèmes combinant la filtration et l'utilisation d'un floculant. Ces systèmes tels que celui développé par la société Bellmer à travers le « Turbodrain® » permettent de récupérer les fibres et les particules de petite taille avec des temps de stabilisation courts et nécessitent une floculation importante.There are systems combining filtration and the use of a flocculant. These systems such as the one developed by the company Bellmer through the "Turbodrain ® " make it possible to recover fibers and small particles with short stabilization times and require significant flocculation.
La fiottation à l'air dissout est aussi utilisée dans le but de récupérer la matière. Ce système montre un fonctionnement efficace pour la récupération des fibres et des particules de petite taille. Le temps de stabilisation nécessaire est relativement long et l'ajout de fioculants est indispensable au bon fonctionnement dudit système.Dissolved air fiotation is also used to recover the material. This system shows efficient operation for recovering fibers and small particles. The necessary stabilization time is relatively long and the addition of flocculants is essential for the proper functioning of said system.
Figure imgf000006_0001
Figure imgf000006_0001
Tableau 1 : Avantages et inconvénients de l'art antérieur, donné à titre indicatif et reprenant des ordres de grandeur courants dans le domaine papetierTable 1: Advantages and disadvantages of the prior art, given as an indication and taking orders of magnitude common in the paper industry
Le but de la présente invention est de proposer un procédé de récupération des matières en suspension dans les eaux blanches, notamment afin de réintroduire lesdites matières en suspension au niveau du circuit d'une machine de type machine à papier, ce procédé étant de préférence efficace pour récupérer les fibres ainsi que lesdits éléments de petite taille, ne nécessitant aucun ajout de produit chimique, en particulier de floculant au sens de l'invention, et présentant un court temps de stabilisation de la matière à traiter.The object of the present invention is to propose a process for recovering suspended matter in white water, in particular in order to reintroduce said suspended matter in the circuit of a paper machine-type machine, this method preferably being effective to recover the fibers and said small elements, requiring no addition of chemical, in particular flocculant in the sense of the invention, and having a short stabilization time of the material to be treated.
On remarque dans le Tableau 1 ci-avant qu'aucun système évoqué précédemment n'est entièrement satisfaisant car si certains systèmes permettent une récupération efficace des fibres et des éléments de petite taille, soit ils nécessitent l'ajout de floculants, nuisant ainsi à l'efficacité des éléments récupérés et pouvant perturber l'équilibre physico-chimique du reste du circuit de ladite machine de type machine à papier, soit ils mettent en œuvre des temps de stabilisation des eaux blanches trop longs et perturbent ainsi la rapidité de stabilisation de la machine de type machine à papier.Note in Table 1 above that no system mentioned above is entirely satisfactory because if certain systems allow a efficient recovery of fibers and small elements, or they require the addition of flocculants, thus impairing the efficiency of the recovered elements and may disrupt the physico-chemical balance of the rest of the circuit of said machine-type paper machine either they implement white water stabilization times too long and thus disrupt the speed of stabilization of the machine type paper machine.
De plus, la floculation n'est pas souhaitable car elle nuit à l'efficacité de la matière, notamment si celle-ci est constituée de charges et de pigments ajoutés en vue d'améliorer l'opacité de la feuille fibreuse qui est fabriquée. Les floculants agissent en effet sur la matière en modifiant son état et entraînent par conséquent une baisse de son efficacité. On cherche donc à récupérer ladite matière sans que son efficacité au vue des propriétés pour lesquelles elle est utilisée lors de la fabrication d'une feuille fibreuse (rétention, opacité, coloration,...) ne soit réduite, et ce afin de permettre la réutilisation de ladite matière.In addition, flocculation is undesirable because it affects the effectiveness of the material, especially if it is made of fillers and pigments added to improve the opacity of the fibrous sheet that is manufactured. Flocculants in effect affect the material by changing its state and therefore lead to a decrease in its effectiveness. It is therefore sought to recover said material without its effectiveness in view of the properties for which it is used during the manufacture of a fibrous sheet (retention, opacity, coloring, ...) is reduced, and this to allow the reuse of said material.
En outre, un système mettant en œuvre des temps de stabilisation courts est préférable. En effet, du fait de la complexité des flux de matière mis en œuvre par la machine de type machine à papier, les démarrages, les ruptures de la feuille fibreuse (ou « casses ») et les changements de matières premières (pâte, adjuvants, charges, pigments,...) entraînent une déstabilisation de ladite machine qui mettra d'autant plus longtemps à se stabiliser que le système de récupération aura un temps de stabilisation long.In addition, a system implementing short stabilization times is preferable. Indeed, because of the complexity of the material flows implemented by the paper machine-type machine, starts, fractures of the fibrous sheet (or "breakages") and changes in raw materials (paste, admixtures, fillers, pigments, ...) cause a destabilization of said machine which will take even longer to stabilize that the recovery system will have a long stabilization time.
Ainsi sur certaines machines de type machine à papier soumises à des changements de matières premières ou « changements de sorte » fréquents (une sorte étant un type de papier particulier, notamment défini par un grammage, une teinte, une composition fibreuse, une recette d'adjuvants,...), et de par les systèmes utilisés actuellement, il est parfois même impossible de récupérer lesdites matières en suspension. Du fait d'un temps de séjour long des eaux blanches dans lesdits systèmes de récupération de matière, les fibres, les charges et les pigments récupérés seraient en effet réintroduits dans le circuit de pâte longtemps après un changement de sorte, venant ainsi retarder le démarrage de la fabrication ou même « polluer » la seconde sorte dont les compositions fibreuse et d'adjuvants sont par exemple différentes de celles de la première sorte. Le temps nécessaire à la mise au bon, c'est-à-dire à la mise en conformité des différentes caractéristiques, notamment optiques et mécaniques, de ladite feuille fibreuse, serait alors considérablement augmentéThus, on certain machines of the paper machine type subjected to frequent changes of raw materials or "changes of sort" (one kind being a particular type of paper, in particular defined by a grammage, a hue, a fibrous composition, a recipe for additives, ...), and by the systems currently used, it is sometimes even impossible to recover said suspended matter. Due to a long residence time of the white water in said material recovery systems, the recovered fibers, fillers and pigments would indeed be reintroduced into the dough circuit long after a change of kind, thus delaying the start-up of the manufacture or even "pollute" the second kind whose fibrous compositions and adjuvants are for example different from those of the first kind. The time required to put the good, that is to say to the compliance of different characteristics, in particular optical and mechanical, of said fibrous sheet, would then be considerably increased
La Demanderesse propose donc un procédé de traitement des eaux blanches permettant la récupération efficace et rapide des matières en suspension, sans nuire à l'efficacité desdites matières en suspension.The Applicant therefore proposes a white water treatment process allowing the efficient and rapid recovery of suspended solids without affecting the efficiency of said suspended solids.
L'invention concerne à cet effet un procédé de traitement des eaux blanches issues de la fabrication de feuilles fibreuses avec une machine de type machine à papier, comprenant au moins une étape de récupération des matières solides contenues dans les eaux blanches provenant de ladite machine, caractérisé en ce que ladite au moins une étape de récupération des matières en suspension est réalisée par centrifugation desdites eaux blanches à travers un dispositif, notamment un dispositif compact, formant au moins deux fractions à partir desdites eaux blanches : une fraction d'eaux clarifiées, et une fraction de matière concentrée en suspension dont la concentration est supérieure à celle de ladite fraction d'eaux clarifiées On qualifie de « compact » tout dispositif dont le volume de fonctionnement est relativement faible. Ainsi, on peut qualifier de « compact » tout dispositif dont le volume de fonctionnement est de l'ordre de grandeur du mètre cube. Cependant, cet ordre de grandeur étant fonction du débit de matière à traiter, on s'intéressera préférentiellement à un temps de stabilisation inférieur à 15 minutes, de préférence inférieur à 7 minutes et plus préférentiellement inférieur à 5 minutes.To this end, the invention relates to a method for treating white water originating from the manufacture of fibrous sheets with a paper machine type machine, comprising at least one step for recovering the solids contained in the white water coming from said machine, characterized in that said at least one step of recovery of suspended matter is carried out by centrifugation of said white water through a device, in particular a compact device, forming at least two fractions from said white water: a fraction of clarified water, and a concentrated matter fraction in suspension whose concentration is greater than that of said fraction of clarified water. It is described as "compact" any device whose operating volume is relatively low. Thus, we can qualify as "compact" any device whose operating volume is of the order of magnitude of the cubic meter. However, this order of magnitude being a function of the flow rate of the material to be treated, preference will be given to a stabilization time of less than 15 minutes, preferably less than 7 minutes and more preferably less than 5 minutes.
Par « de l'ordre de grandeur du mètre cube », on entend un volume inférieur à 10 m3, par exemple compris entre 0,1 et 10 m3, mieux 0,1 et 5 m3, encore mieux 0,1 et I m3."By the order of magnitude of the cubic meter" means a volume of less than 10 m 3 , for example between 0.1 and 10 m 3 , better still 0.1 and 5 m 3 , more preferably 0.1 and I m 3 .
Selon un cas particulier de l'invention, ladite étape de récupération des matières solides se fait sans ajout de produit chimique, et en particulier sans floculant au sens de l'inventionAccording to a particular case of the invention, said solids recovery step is carried out without the addition of a chemical product, and in particular without flocculating agent within the meaning of the invention
Les dispositifs centrifuges sont des dispositifs connus et utilisés dans plusieurs domaines industriels notamment tels que le traitement des eaux, en particulier pour l'épaississement des boues produites par les stations d'épuration ou tels que le traitement de filtrats issus de la fabrication de pâte à papier, en particulier pour la séparation de la matière solide et des extraits lipophiles comme décrit dans la demande de brevet WO 02/090647. L'utilisation de tels dispositifs dans le domaine du traitement des eaux blanches permet non seulement de clarifier les eaux blanches, mais aussi de récupérer efficacement et rapidement la matière sans nuire à son efficacité, de sorte qu'il apparaît maintenant possible de réintroduire ladite matière récupérée dans le circuit de pâte diluée en réduisant ainsi considérablement le temps nécessaire à la stabilisation de ladite machine à papierCentrifugal devices are known devices and used in several industrial fields such as water treatment, in particular for the thickening of sludge produced by sewage treatment plants or as the treatment of filtrates from the manufacture of pulp. paper, in particular for the separation of solid matter and lipophilic extracts as described in patent application WO 02/090647. The use of such devices in the field of water treatment white not only clarifies the white water, but also to quickly and efficiently recover the material without impairing its effectiveness, so that it now appears possible to reintroduce said recovered material in the diluted pulp circuit thereby reducing considerably the time necessary for the stabilization of said paper machine
Selon un cas particulier de l'invention, ladite récupération des matières solides est réalisée par au moins deux dispositifs centrifuges tels que celui décrit précédemment. Lesdits au moins deux dispositifs centrifuges peuvent en particulier être associés en série ou en parallèle Leur association en parallèle peut notamment permettre de traiter la totalité des eaux blanches du circuit de ladite machine à papier tout en bénéficiant de l'efficacité et de la rapidité de la récupération des matières solides inhérentes au fonctionnement desdits dispositifs centrifuges.According to a particular case of the invention, said recovery of solids is carried out by at least two centrifugal devices such as that described above. Said at least two centrifugal devices can in particular be associated in series or in parallel. Their parallel association can in particular make it possible to treat all the white waters of the circuit of said paper machine while benefiting from the efficiency and speed of the machine. recovering solids inherent in the operation of said centrifugal devices.
Selon un cas particulier de l'invention, ladite récupération des matières solides est réalisée par au moins un dispositif centrifuge du type décanteur à séparation centrifuge. Ce type de dispositif est constitué d'un « bol » en rotation au centre duquel la suspension à traiter est introduite. On désigne par « bol » l'élément à l'intérieur duquel a lieu le processus de centrifugation. Il s'agit généralement d'un élément creux de forme cylindrique ou conique, ou constitué de l'association d'au moins un cylindre et d'au moins un cône mis bout à bout. Sous l'action de la rotation du bol, les particules ayant une densité plus élevée que le liquide de transport (en l'occurrence de l'eau) sont soumises à une force centrifuge pouvant atteindre 10000 fois l'accélération de la pesanteur mais qui sera plus classiquement de l'ordre de 1000 à 5000 fois l'accélération de la pesanteur, et plaquées contre la paroi du cylindre. D'une manière générale, la vitesse de rotation du bol et par conséquent la force centrifuge seront de préférence adaptées à assurer une bonne récupération des particules, c'est-à-dire de manière à obtenir une fraction d'eaux clarifiées dont la concentration soit la plus faible possible. Elles sont alors évacuées à une extrémité dudit bol au moyen d'un convoyeur en rotation a l'intérieur du bol. Ledit convoyeur est une vis sans fin ajustée à un diamètre légèrement inférieur à celui du bol de façon à permettre une rotation à une vitesse différente de celle du bol. Il assure l'évacuation desdites particules plus denses constituant la fraction de matière concentrée en suspension. La fraction d'eaux clarifiées est quant à elle extraite par le centre dudit bol, à une des extrémités du bol, ladite extrémité du bol pouvant être opposée ou non à l'extrémité où a lieu l'extraction de ladite fraction de matière concentrée en suspension.According to a particular case of the invention, said solids recovery is carried out by at least one centrifugal centrifugal separation type centrifugal device. This type of device consists of a "bowl" in rotation in the center of which the suspension to be treated is introduced. The term "bolus" designates the element within which the centrifugation process takes place. This is generally a hollow element of cylindrical or conical shape, or consisting of the combination of at least one cylinder and at least one end-to-end cone. Under the action of bowl rotation, particles having a higher density than the transport liquid (in this case water) are subjected to a centrifugal force of up to 10,000 times the acceleration of gravity but which will be more conventionally of the order of 1000 to 5000 times the acceleration of gravity, and pressed against the wall of the cylinder. In general, the rotation speed of the bowl and consequently the centrifugal force will preferably be adapted to ensure good recovery of the particles, that is to say so as to obtain a fraction of clarified waters whose concentration the lowest possible. They are then discharged at one end of said bowl by means of a rotating conveyor inside the bowl. Said conveyor is a worm screw adjusted to a diameter slightly smaller than that of the bowl so as to allow rotation at a different speed from that of the bowl. It ensures the evacuation of said denser particles constituting the concentrated matter fraction in suspension. The clarified water fraction is extracted from the center of said bowl, at one of ends of the bowl, said bowl end may or may not be opposite the end where takes place the extraction of said concentrated matter fraction in suspension.
Des dispositifs centrifuges du type décanteur à séparation centrifuge sont notamment fabriqués par la société Flottweg sous le nom de « Décanteur », « Sedicanter® », « Tricanter® » ou encore « Sorticanter® » et par les sociétés Alfa Laval etCentrifugal devices of decanter centrifugal separation type are manufactured by Flottweg company under the name "Decanter", "Sedicanter ®", "Tricanter ®" or "Sorticanter ®" and by Alfa Laval Corporate and
Andritz sous le nom de « Décanteur centrifuges » notamment tri-phase, co-courant ou encore contre-courant selon la disposition de l'alimentation et des extractions.Andritz under the name "Centrifugal Decanter" including tri-phase, co-current or against the current according to the provision of food and extractions.
Ladite récupération des matières solides en suspension peut également être réalisée par au moins un dispositif centrifuge du type séparateur à disques. Ce type de dispositif est constitué d'un empilement de disques coniques en rotation disposé à l'intérieur du « bol » et à la base duquel on introduit la suspension à traiter. Les particules les plus denses sont plaquées contre la paroi et on extrait ladite fraction d'eaux clarifiées par le centre du dispositif. Ladite fraction de matière concentrée en suspension constituée notamment desdites particules plus denses, est extraite en périphérie du dispositif. En particulier, ladite extraction est réalisée en continu ou par intermittence.Said recovery of suspended solids may also be carried out by at least one centrifugal device of the disc separator type. This type of device consists of a stack of rotating conical disks disposed within the "bowl" and at the base of which the suspension to be treated is introduced. The densest particles are pressed against the wall and said fraction of clarified water is extracted by the center of the device. Said fraction of concentrated material in suspension consisting in particular of said denser particles is extracted at the periphery of the device. In particular, said extraction is carried out continuously or intermittently.
Des dispositifs centrifuges du type séparateur à disques sont notamment fabriqués par les sociétés Flottweg sous le nom de « Centrifugeuses à assiettes » et Alfa Laval sous le nom de « Séparateurs centrifuges à disques » ou encore « Séparateur à empilement de disques ». Selon un cas particulier de l'invention, lesdites eaux blanches à traiter sont des eaux d'égouttage, en particulier des eaux de premier ou de second égouttage, et/ou des eaux de pressage, en particulier des eaux de récupération au niveau des zones de pressage, des eaux issues des caisses aspirantes de feutres ou des eaux issues des cylindres aspirants. Lors de la fabrication desdites feuilles fibreuses, lesdites eaux blanches sont des eaux éliminées par égouttage ou par pressage. Elles sont généralement récupérées en plusieurs points de ladite machine du type machine à papier, lesdits points étant généralement organisés selon les eaux qu'ils collectent et qui peuvent être : a. les eaux d'égouttage, qui peuvent notamment comprendre les eaux de premier égouttage éliminées, selon la machine de type machine à papier considérée, soit sur la table plate grâce à l'action d'éléments d'égouttage tels que des doigts d'égouttage, plus couramment appelés « foils », soit par aspiration à travers la toile d'une forme ronde, et/ou - les eaux de second égouttage éliminées grâce à l'action d'éléments d'égouttage tels que des caisses aspirantes combinant une succession de foils et un dispositif d'aspiration, et/ou b. les eaux de pressage qui peuvent notamment comprendre - les eaux éliminées par pressage de ladite feuille fibreuse et récupérées par des bacholles situées au niveau des zones de pressage,Centrifugal devices of the disc separator type are in particular manufactured by the Flottweg companies under the name of "Plate Centrifuges" and Alfa Laval under the name of "Centrifugal disc separators" or "Disc stack separator". According to a particular case of the invention, said white water to be treated is dewatering water, in particular water of first or second dripping, and / or press water, in particular wastewater at the level of the zones. pressing, water from the suction boxes of felts or water from the suction cylinders. During the manufacture of said fibrous sheets, said white water is water removed by dripping or pressing. They are generally recovered at several points of said machine of the paper machine type, said points being generally organized according to the waters they collect and which can be: a. the dewatering water, which may in particular comprise the first drain water removed, depending on the type of machine considered paper machine, or on the flat table through the action of dewatering elements such as dewatering fingers , more commonly known as "foils", either by suction through the web of a round shape, and / or - The second drainage water removed by the action of dewatering elements such as suction boxes combining a succession of foils and a suction device, and / or b. the pressing water which may especially comprise the water removed by pressing of said fibrous sheet and recovered by bacholines situated at the pressing zones,
- les eaux éliminées par pressage de ladite feuille fibreuse et récupérées par aspiration à travers des presses à trous, plus couramment appelées « presses aspirantes », et/ou - les eaux éliminées par aspiration de l'eau contenue dans les feutres ou habillages des presses à travers des éléments appelés « caisse aspirantes » ou « caisse de conditionnement des feutres ».water removed by pressing of said fibrous sheet and recovered by suction through hole presses, more commonly called "suction presses", and / or water removed by suction of the water contained in the felts or wrappings of the presses through elements called "suction box" or "filler box".
Lesdites eaux blanches peuvent notamment être stockées avant d'être centrifugées. En effet, selon un procédé courant de fabrication de feuilles fibreuses sur une machine de type machine a papier, le stockage desdites eaux blanches a heu dans des cuviers, et plus particulièrement dans des cuviers appelés « Pit » et « pied de colonne » récupérant les eaux blanches d'égouttage et/ou de pressageSaid white water may in particular be stored before being centrifuged. In fact, according to a common method for producing fibrous sheets on a paper machine type machine, the storage of said white water has been done in vats, and more particularly in vats called "Pit" and "foot of column" recovering the white water for draining and / or pressing
Selon un cas particulier de l'invention, ladite fraction de matière concentrée en suspension provenant du système de récupération est introduite dans ledit circuit de pâte diluée de ladite machine de type machine à papier notamment, tel qu'expliqué précédemment, afin de minimiser le temps nécessaire à la stabilisation de ladite machine de type machine à papier. En particulier, cette diminution dudit temps nécessaire à la stabilisation est possible grâce aux temps de stabilisation relativement courts mis en œuvre par lesdits dispositifs centrifuges compacts Le lieu d'introduction de ladite fraction de matière concentrée en suspension dans ledit circuit de pâte diluée peut notamment être un cuvier tel que le « PIT » ou leAccording to a particular case of the invention, said fraction of suspended concentrated material coming from the recovery system is introduced into said diluted dough circuit of said paper machine-type machine in particular, as explained above, in order to minimize the time necessary for the stabilization of said machine-type paper machine. In particular, this decrease in said time required for stabilization is possible thanks to the relatively short stabilization times implemented by said compact centrifugal devices. The place of introduction of said fraction of concentrated material suspended in said diluted dough circuit may in particular be a vat such as the "PIT" or the
« pied de colonne »."Foot of column".
Ainsi sur des machines de type machines à papier soumises à des changements de matières premières et/ou de sortes fréquents, la présente invention permet de récupérer et de réutiliser lesdites matières premières nécessaires a la fabrication desdites feuilles fibreuses, et de réaliser par conséquent des économies financières. Selon un autre cas particulier de l'invention, ladite fraction de matière concentrée en suspension est réintroduite dans le circuit de pâte épaisse de ladite machine de type machine à papier. En particulier, elle est réintroduite dans le cuvier de tête, dans un cuvier de cassés humides ou encore très près en amont de la vanne de pâte. On désigne par « cassés humides » les cassés récupérés en amont de la sécherie et principalement constitués des rognures de la feuille fibreuse en cours de fabrication. De plus et selon le procédé papetier courant, lorsque ladite machine de type machine à papier est « en casse », autrement dit lorsque ladite feuille fibreuse en cours de fabrication a subi une rupture, on effectue un nettoyage de ladite machine de type machine à papier. Lors de ce nettoyage, en particulier des rouleaux et des cylindres de ladite machine de type machine à papier situés en aval du lieu où a eu lieu ladite rupture, ladite machine de type machine à papier continue à produire ladite feuille fibreuse sur toute la partie située en amont du lieu de ladite rupture. Cette feuille fibreuse est récupérée dans des cuviers au niveau du lieu de ladite rupture, généralement pour être utilisée ultérieurement, après remise en suspension, comme matière première. Lorsque ladite rupture a lieu en amont de la sécherie, c'est-à-dire dans la partie humide de ladite machine de type machine à papier, ladite feuille fibreuse en cours de fabrication qui est récupérée fait notamment partie, avec lesdites rognures, desdits cassés humides.Thus, on machines of the paper machine type subject to changes of raw materials and / or of frequent kinds, the present invention makes it possible to recover and reuse the said raw materials necessary for the manufacture of the said fibrous sheets, and thus to achieve savings. financial. According to another particular case of the invention, said fraction of concentrated material in suspension is reintroduced into the thick paste circuit of said paper machine type machine. In particular, it is reintroduced into the vat of the head, in a vat of broken wet or very near upstream of the dough valve. "Broken wet" is the broken up recovered upstream of the dryer and mainly consist of clippings of the fibrous sheet during manufacture. In addition, and according to the current papermaking process, when said paper machine-type machine is "broken", that is to say when said fibrous sheet in the course of manufacture has been broken, a cleaning of said paper machine-type machine is carried out. . During this cleaning, in particular rolls and rolls of said paper machine type machine located downstream of the place where said rupture occurred, said paper machine type machine continues to produce said fibrous sheet on all the part situated upstream of the place of said rupture. This fibrous sheet is recovered in vats at the site of said rupture, generally for use later, after resuspension, as a raw material. When said rupture takes place upstream of the dryer, that is to say in the wet part of said machine-type paper machine, said fibrous sheet during manufacture which is recovered is part of, with said trimmings, said broken wet.
Selon un autre cas particulier de l'invention, ladite fraction de matière concentrée est stockée, notamment dans un cuvier, avant d'être utilisée ultérieurement. En particulier, ladite fraction de matière concentrée est introduite, lors de son utilisation ultérieure, dans ledit circuit de pâte diluée ou dans ledit circuit de pâte épaisse de ladite machine de type machine à papier.According to another particular case of the invention, said fraction of concentrated material is stored, in particular in a vat, before being used later. In particular, said fraction of concentrated material is introduced, when it is subsequently used, into said diluted dough circuit or said thick dough circuit of said paper machine.
Selon un cas particulier de l'invention, ladite fraction d'eaux clarifiées est utilisée pour le rinçage de feutres, de toiles, de presses, de racles, de rouleaux et/ou de cylindres, ou selon un autre cas particulier pour la dilution, en particulier d'adjuvants et/ou de pâte à papier.According to a particular case of the invention, said fraction of clarified waters is used for rinsing felts, cloths, presses, squeegees, rollers and / or rolls, or according to another particular case for dilution, in particular adjuvants and / or pulp.
En particulier, les dispositifs centrifuges, notamment compacts, permettent d'obtenir une fraction d'eaux clarifiées dont les concentrations en matière et les distributions de taille de particules sont telles que ladite fraction d'eaux clarifiée utilisée dans lesdits rinceurs n'entraîne ni l'obstruction des buses desdits rinceurs, ni un encrassement trop rapide desdits rinceurs. Selon un cas particulier de l'invention, lesdites matières en suspension comprennent des fibres notamment cellulosiques, en particulier des fibres de bois ou de coton, et/ou organiques naturelles autres que cellulosiques et/ou synthétiques, par exemple telles que des fibres de polyester ou de polyamide, et/ou éventuellement de fibres minérales, par exemple telles que des fibres de verre.In particular, the centrifugal devices, in particular compact, make it possible to obtain a fraction of clarified waters whose material concentrations and particle size distributions are such that said fraction of clarified water used in said rinsers does not lead to obstruction of the nozzles of said rinsers, nor fouling of said rinsers too fast. According to a particular case of the invention, said suspended materials comprise, in particular, cellulose fibers, in particular wood or cotton, and / or natural organic fibers other than cellulosic and / or synthetic fibers, for example such as polyester fibers. or polyamide, and / or optionally mineral fibers, for example such as glass fibers.
Selon un cas particulier de l'invention, lesdites matières en suspension comprennent des charges et/ou des pigments, notamment minéraux ou organiquesAccording to a particular case of the invention, said suspended materials comprise fillers and / or pigments, in particular inorganic or organic pigments.
Selon un cas particulier de l'invention, lesdites matières en suspension comprennent des charges et/ou des pigments organiques de petite taille. On désigne en particulier par l'expression « charges et/ou des pigments organiques de petite taille » des charges et/ou des pigments dont au moins l'une des dimensions est inférieure à 1 μmAccording to a particular case of the invention, said suspended materials comprise organic fillers and / or pigments of small size. In particular, the expression "charges and / or small organic pigments" denotes fillers and / or pigments of which at least one of the dimensions is less than 1 μm.
Selon un cas particulier de l'invention, lesdites matières en suspension comprennent des charges et/ou des pigments organiques de faible densité On désigne en particulier par l'expression « charges et/ou des pigments organiques de faible densité » des charges et/ou des pigments dont la densité est inférieure à 1,5 et de préférence proche de 1.According to a particular case of the invention, said suspended materials comprise low density fillers and / or organic pigments. In particular, the term "low density organic fillers and / or pigments" is intended to mean fillers and / or pigments whose density is less than 1.5 and preferably close to 1.
Si l'eau et la matière qu'elle contient sont, pour des raisons économiques et environnementales, récupérée de façon courante dans le domaine papetier, cette récupération est souvent difficile voire impossible sur des machines soumises à de fréquents changements de sorte. Les principales raisons ayant conduit à cette situation sont les suivantes : la plupart du temps, l'utilisation des dispositifs de l'art antérieur est satisfaisante dans la mesure où la réutilisation de la matière récupérée n'est pas remise en cause par des changements de sorte fréquents, certaines charges et certains pigments utilises dans le domaine papetier sont des particules peu denses et de petite taille qui sont donc difficilement récupérablesIf the water and the material it contains are, for economic and environmental reasons, routinely recovered in the paper industry, this recovery is often difficult or impossible on machines subject to frequent changes of a kind. The main reasons leading to this situation are as follows: most of the time, the use of the devices of the prior art is satisfactory insofar as the reuse of the recovered material is not called into question by changes in so frequent, some charges and some pigments used in the paper industry are low density and small particles which are therefore difficult to recover
Lorsque les changements de sorte sont fréquents et que la matière récupérée ne peut pas être réutilisée d'une sorte sur l'autre, la réduction du temps de stabilisation de la machine devient primordiale. La difficulté et les longs temps nécessaires pour récupérer la matière en utilisant les procédés de l'art antérieur conduisent donc un certain nombre de papetiers à ne pas récupérer la matière contenue dans leurs eaux blanches.When such changes are frequent and the recovered material can not be reused from one kind to the other, the reduction of the stabilization time of the machine becomes paramount. The difficulty and the long time required to recover the material using the methods of the prior art therefore lead a number of paper manufacturers not to recover the material contained in their white water.
L'invention permet de récupérer des particules de petite taille et/ou peu denses. Aucun des dispositifs de l'art antérieur ne permet d'obtenir, en un temps court, des concentrations en matière solide faibles, par exemple inférieures à 0,15 g/L, à partir d'eaux blanches à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) d'environ 6 g/L et ayant un taux de charges (ratio de la masse de charges et pigments sur la masse de fibres, charges et pigments) déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T12-027) supérieur à 86 %.The invention makes it possible to recover small and / or low density particles. None of the devices of the prior art makes it possible to obtain, in a short time, low solid concentrations, for example less than 0.15 g / L, from white water at a concentration calculated according to ISO 4119 (NF Q 50-006) of approximately 6 g / L and having a of fillers (ratio of the mass of fillers and pigments on the mass of fibers, fillers and pigments) determined by filtration then by application to the retentate of the ISO 1762 (NF T12-027) higher than 86%.
A titre de remarque concernant la détermination du taux de charge et selon la composition de la suspension dont on cherche à déterminer le taux de charges, on pourra utiliser des filtres plus ou moins poreux pour réaliser ladite filtration. En particulier, l'utilisation de filtres en fibres de verre peut être judicieux lorsque les particules contenues dans ladite suspension sont de petite dimension.As a remark concerning the determination of the charge rate and according to the composition of the suspension whose load ratio is to be determined, more or less porous filters may be used to carry out said filtration. In particular, the use of glass fiber filters may be advisable when the particles contained in said suspension are of small size.
Cet effet, combiné à l'efficacité desdits dispositifs centrifuges, permet donc la récupération des matières solides lorsque les changements de matières premières et/ou de sorte sont fréquents. En outre, les papetiers mettant en œuvre des particules peu denses et/ou de petite dimension peuvent, grâce à la présente invention, récupérer lesdites particules peu denses et/ou de petite dimension ce qui devient d'autant plus intéressant que lesdites particules ont un coût élevé.This effect, combined with the efficiency of said centrifugal devices, therefore allows the recovery of solids when changes of raw materials and / or so are common. In addition, papermakers using low density and / or small particles can, thanks to the present invention, recover said low density particles and / or small size which becomes all the more interesting that said particles have a high cost.
La présente invention est donc particulièrement intéressante lorsque lesdites eaux blanches contiennent des particules peu denses et/ou de petite dimension.The present invention is therefore particularly interesting when said white waters contain low density particles and / or small.
On définit ici des particules de « petite dimension » par le fait que l'une au moins de leurs dimensions est inférieure à 10 μm, de préférence inférieure à 1 μm. On vise ainsi en particulier les charges et les pigments couramment utilisés dans le domaine papetier dont les tailles sont généralement de l'ordre de grandeur du micromètre ou du dixième de micromètre. Toutefois, lesdites charges et lesdits pigments sont notamment présents dans les circuits papetiers sous leur forme fioculée. En effet, lesdites charges et lesdits pigments réagissent en particulier avec certains adjuvants couramment utilisés dans le domaine de la papeterie comme de la poly-amide-amine épichlorhydrine (PAAE). Lesdits éléments précédents ainsi floculés atteignent donc des dimensions inférieures à 10 μm d'où la plage de valeur précédemment citée."Small dimension" particles are defined here in that at least one of their dimensions is less than 10 μm, preferably less than 1 μm. In particular, the fillers and pigments commonly used in the paper industry, the sizes of which are generally of the order of magnitude of a micrometer or a tenth of a micrometer, are targeted. However, said fillers and said pigments are in particular present in the papermaking circuits in their fioculated form. Indeed, said fillers and said pigments react in particular with certain adjuvants commonly used in the field of papermaking such as polyamido-amine epichlorohydrin (PAAE). Said aforementioned elements thus flocculated thus reach dimensions smaller than 10 μm, hence the previously mentioned range of value.
L'expression « de l'ordre de grandeur » d'une unité désigne une valeur inférieure à dix fois ladite unité. A titre de remarque, ces dimensions peuvent correspondre à des particules unitaires (c'est-à-dire considérées dans leur état non floculé) dont au moins une des dimensions est de l'ordre de grandeur du dixième de micromètre.The term "order of magnitude" of a unit means a value less than ten times that unit. As a remark, these dimensions may correspond to unit particles (that is to say considered in their non-flocculated state) of which at least one of the dimensions is of the order of magnitude of the tenth of a micrometer.
De même, on définit ici des particules « peu denses » par des densités inférieures à 1,5 et de préférence proches de 1.Similarly, "low density" particles are defined here by densities less than 1.5 and preferably close to 1.
Selon un cas particulier de l'invention et conformément aux ordres de grandeur rencontrés dans le domaine papetier, lesdites eaux blanches ont une concentration calculée selon la norme ISO 4119 (NF Q 50-006) comprise entre 0,1 et 25 g/L, et de préférence comprise entre 0,5 et 12 g/L. Selon un cas particulier de l'invention, lesdites eaux blanches présentent un taux de charges déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) compris entre 60 et 95 %, de préférence compris entre 80 et 95 %, de manière à garantir un fonctionnement optimum desdits dispositifs centrifuges compacts.According to a particular case of the invention and according to orders of magnitude encountered in the paper industry, said white water has a concentration calculated according to ISO 4119 (NF Q 50-006) of between 0.1 and 25 g / L, and preferably between 0.5 and 12 g / l. According to a particular case of the invention, said white waters have a charge rate determined by filtration and then by application to the retentate of the ISO 1762 standard (NF T 12-027) of between 60 and 95%, preferably between 80 and 95%, so as to ensure optimum operation of said compact centrifugal devices.
La centrifugation de particules telles que des charges ou des pigments est plus difficile que la centrifugation des fibres, d'autant plus lorsque lesdites particules sont de petite dimension et de forme compacte par opposition à la forme allongée desdites fibres. Cependant lesdits dispositifs centrifuges mis en œuvre dans le cadre de l'invention sont efficaces pour la récupération des matières (fibres et particules), en suspension dans lesdites eaux blanches, et cela en particulier parce que les fibres présentes dans les eaux blanches entraînent lesdites particules vers ladite fraction de matière concentrée en suspension. Afin d'optimiser le procédé objet de la présente invention, il peut s'avérer souhaitable d'utiliser des eaux blanches comprenant une certaine quantité de fibres comparativement à la quantité de pigments et/ou charges.Centrifugation of particles such as fillers or pigments is more difficult than centrifugation of the fibers, especially when said particles are of small size and compact form as opposed to the elongated form of said fibers. However said centrifugal devices implemented in the context of the invention are effective for the recovery of materials (fibers and particles), suspended in said white water, and this in particular because the fibers present in the white water cause said particles to said fraction of concentrated material in suspension. In order to optimize the process that is the subject of the present invention, it may be desirable to use white waters comprising a certain amount of fibers compared with the quantity of pigments and / or fillers.
Toujours dans le but de garantir un fonctionnement efficace du procédé faisant l'objet de la présente invention, il peut être avantageux de connaître les concentrations desdites deux fractions formées par ledit dispositif centrifuge. Ces concentrations pourront notamment être mesurées automatiquement, en particulier en continu par des appareils de mesure de concentration ou manuellement, en particulier par des prélèvements sur lesdites fractions formées par ledit dispositif centrifuge. Ainsi, selon deux cas particuliers de l'invention, ladite fraction de matière concentrée en suspension présente une concentration calculée selon la norme ISO 4119 (NF Q 50-006) comprise entre 0,2 et 500 g/L, de préférence entre 2 et 100 g/L, et ladite fraction d'eaux clarifiées présente une concentration calculée selon la norme ISO 4119 (NF Q 50-006) inférieure à 5 g/L, de préférence inférieure à 0,5 g/L et plus préférentiellement inférieure à 0,15 g/L.Still with the aim of guaranteeing efficient operation of the process which is the subject of the present invention, it may be advantageous to know the concentrations of the said two fractions formed by the said centrifugal device. These concentrations may in particular be measured automatically, in particular continuously by concentration measuring apparatus or manually, in particular by sampling on said fractions formed by said centrifugal device. Thus, according to two particular cases of the invention, said fraction of concentrated suspension material has a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of between 0.2 and 500 g / l, preferably between 2 and 100 g / L, and said clarified water fraction has a concentration calculated according to ISO 4119 (NF Q 50-006) less than 5 g / l, preferably less than 0.5 g / l and more preferably less than 0.15 g / l.
En particulier, l'obtention d'une fraction d'eaux clarifiées à des concentrations calculées selon la norme ISO 4119 (NF Q 50-006) inférieures à 0,15 g/L permet l'utilisation de ladite fraction d'eaux clarifiées dans lesdits rmceurs sans entraîner d'encrassement ni d'obstruction des buses de rinçage et ce d'autant plus que les particules non centrifugées sont les plus petites et par conséquent celles ayant le moins tendance à conduire à l'obstruction. A titre de remarque et bien que la concentration desdites eaux clarifiées en dessous de laquelle lesdites buses des rmceurs sont obstruées, dépend du diamètre desdites buses des rmceurs utilisés, la valeur de 0,15 g/L a été déterminée en fonction des caractéristiques des rmceurs couramment utilisés dans le domaine papetier.In particular, obtaining a clarified water fraction at concentrations calculated according to the ISO 4119 standard (NF Q 50-006) of less than 0.15 g / L makes it possible to use said fraction of clarified waters in said rmceurs without causing fouling or obstruction of the rinsing nozzles and especially as the non-centrifuged particles are the smallest and therefore those with the least tendency to lead to obstruction. As a remark and although the concentration of said clarified water below which said rmeur nozzles are obstructed, depends on the diameter of said nozzles of rmceurs used, the value of 0.15 g / L was determined according to the characteristics of rmceurs commonly used in the paper industry.
Selon un cas particulier de l'invention, le débit volumique de ladite fraction de matière concentrée en suspension représente au plus 30 % et de préférence moins de 15 % du débit volumique desdites eaux blanches en entrée dudit dispositif centrifuge compact.According to a particular case of the invention, the volume flow rate of said fraction of concentrated suspended matter represents at most 30% and preferably less than 15% of the volume flow rate of said white water at the inlet of said compact centrifugal device.
Selon un autre de ses aspects, l'invention concerne également un procédé de fabrication de feuilles fibreuses par égouttage d'une suspension de matière dont des fibres en milieu aqueux, puis pressage et séchage sur une machine de type machine à papier, mettant en œuvre un procédé de traitement des eaux blanches tel que défini précédemment.According to another of its aspects, the invention also relates to a process for producing fibrous sheets by draining a suspension of material, including fibers in an aqueous medium, and then pressing and drying on a machine such as a paper machine, implementing a method for treating white water as defined above.
L'invention concerne encore une installation comportant un circuit de traitement des eaux blanches provenant d'une machine de type machine à papier, caractérisé en ce que le circuit comprend un dispositif permettant de récupérer des matières en suspension par centrifugation desdites eaux blanches à travers ledit dispositif formant au moins deux fractions à partir desdites eaux blanches : une fraction d'eaux clarifiées et une fraction de matière concentrée en suspension. Ledit dispositif peut notamment présenter des caractéristiques semblables à celles mentionnées précédemment.The invention also relates to an installation comprising a white water treatment circuit from a paper machine type machine, characterized in that the circuit comprises a device for recovering suspended matter by centrifugation of said white water through said device forming at least two fractions from said white water: a fraction of clarified water and a fraction of concentrated material in suspension. Said device may in particular have characteristics similar to those mentioned above.
L'invention sera mieux comprise à la lecture de l'exemple non limitatif et des figures 5 et 6 qui suivent, les figures 1 et 2 correspondant à l'art antérieur. EXEMPLE SELON L'INVENTIONThe invention will be better understood on reading the nonlimiting example and FIGS. 5 and 6 which follow, FIGS. 1 and 2 corresponding to the prior art. EXAMPLE ACCORDING TO THE INVENTION
On considère la réalisation, sur une machine à papier à table plate, d'une feuille fibreuse selon un des aspects d'un procédé faisant l'objet de la présente invention. Le bilan matière correspondant à cet exemple est représenté sur la figure 7. On introduit dans un cuvier de tête un mélange de deux pâtes à papier : 20 % de pâte de résineux et 80 % de pâte de feuillus toutes deux préalablement raffinées, ainsi que 61 % par rapport à la masse de fibres de dioxyde de titane et de l'eau de manière à obtenir une suspension de pâte épaisse de concentration totale calculée selon la norme ISO 4119 (NF Q 50-006) égale a 45 g/L. Une fois mélangée, ladite suspension de pâte épaisse subit un raffinage dit « de tête » puis elle est injectée à raison de 59 m3/h et diluée au bas du « PIT » par ajout des eaux blanches de premier égouttage de ladite machine à papier, de manière a obtenir une suspension de pâte diluée de concentration calculée selon la norme ISO 4119 (NF Q 50-006) égale à 12 g/L.Considering the production, on a flat-table paper machine, of a fibrous sheet according to one aspect of a process forming the subject of the present invention. The material balance corresponding to this example is shown in FIG. 7. A mixture of two paper pulps is introduced into a head chest: 20% of softwood pulp and 80% of both hardwood pulp previously refined, as well as 61 % relative to the mass of titanium dioxide fibers and water so as to obtain a suspension of thick paste of total concentration calculated according to ISO 4119 (NF Q 50-006) equal to 45 g / L. Once mixed, said slurry of thick paste undergoes refining said "head" then it is injected at a rate of 59 m3 / h and diluted at the bottom of the "PIT" by adding white water first dripping said paper machine, so as to obtain a suspension of diluted concentration paste calculated according to the standard ISO 4119 (NF Q 50-006) equal to 12 g / L.
Ladite suspension de pâte diluée dudit « PIT » subit ensuite une première épuration à travers des épurateurs tourbillonnaires permettant d'éliminer les contaminants principalement des particules de type sable présentes dans ladite suspension de pâte diluée Ces contaminants sont rejetés vers la station d'épuration où ils seront traités Ils constituent de plus un débit négligeable comparativement aux débits mis enjeu dans l'exemple présent. Une seconde épuration à travers des épurateurs à panier sous pression retient les derniers amas fibreux présents dans ladite suspension de pâte diluée. A titre de remarque, les deux épurations décrites précédemment sont regroupées sur la figure 7 et apparaissent ainsi comme une seule étape : « Epurations ».Said slurry of diluted pulp of said "PIT" then undergoes a first purification through swirling scrubbers enabling contaminants to be eliminated mainly from the sand-type particles present in said diluted pulp suspension. These contaminants are discharged to the purification plant where they They will be treated moreover constitute a negligible flow compared to the flows put stake in the present example. A second purification through pressurized basket scrubbers retains the last fibrous clumps present in said diluted pulp suspension. As a remark, the two purifications described above are grouped together in FIG. 7 and thus appear as a single step: "Purifications".
Dans le but d'améliorer la rétention des charges et des pigments sur la toile de formation, on ajoute à ladite suspension de pâte diluée 5 m3/h d'une solution d'amidon cationique dilué avant de l'injecter sur la toile de formation par la caisse de tête de ladite machine à papier à un débit de 395 m3/h. La suspension de pâte diluée ainsi injectée sur ladite toile de formation est à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 12 g/L. Par un premier égouttage grâce à des lames céramiques situées sous la toile de formation et plus couramment appelées « foils », on récupère 285 m3/h d'eaux blanches dites de premier égouttage présentant une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 5 g/L et un taux de charges déterminé par fîltration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) égal à 80 %. Les eaux de premier égouttage sont récupérées dans ledit « PIT ».In order to improve the retention of the fillers and pigments on the forming wire, 5 m 3 / h of a dilute cationic starch solution are added to the said suspension of diluted pulp before being injected onto the formation web. by the headbox of said paper machine at a rate of 395 m3 / h. The suspension of diluted dough thus injected onto said forming wire is at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 12 g / l. By a first draining thanks to ceramic blades located under the forming fabric and more commonly called "foils", 285 m3 / h are recovered of white water called first dewatering having a concentration calculated according to the ISO 4119 standard. (NF Q 50-006) of 5 g / L and a charge rate determined by filtration and then by application to the retentate of ISO 1762 (NF T 12-027) equal to 80%. The first dewatering water is recovered in said "PIT".
La deuxième zone d'égouttage constituée de « foils » tels que décrits précédemment couplés à un système d'aspiration permet de récupérer 100 m3/h d'eaux blanches dites de second égouttage présentant une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 5 g/L et un taux de charges déterminé par fîltration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) égal à 85 %. Ces eaux de second égouttage sont récupérées dans le « pied de colonne ». A la sortie de ladite table plate, on obtient une feuille fibreuse à 18% de siccité qui est transférée de la toile de formation vers le feutre « pick-up » de la section des presses. Les différentes eaux de pressage décrites ci-avant sont récupérées au niveau de ladite section des presses puis envoyées vers le « pied de colonne ». Leur débit est de 13,5 m3/h, elles ont une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 11 ,5 g/L et présentent un taux de charges déterminé par fîltration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) égal à 90 %. Ladite feuille fibreuse quitte la section des presses pour la sécherie à une siccité de 45 %. On obtient par séchage de ladite feuille fibreuse pressée sur des cylindres sécheurs alimentés en vapeur d'eau, une feuille à 97 % de siccité en sortie machine. Finalement, la feuille fibreuse sèche ainsi obtenue est enroulée avant de subir d'éventuelles transformations ultérieures, en particulier telles qu'une découpe en feuilles, une imprégnation ou encore un couchage.The second dewatering zone consisting of "foils" as described previously coupled to an aspiration system makes it possible to recover 100 m3 / h of white waters called second dewatering having a concentration calculated according to the ISO 4119 standard (NF Q 50 -006) of 5 g / L and a charge rate determined by filtration and then by application to the retentate of ISO 1762 (NF T 12-027) equal to 85%. These second dewatering waters are recovered in the "foot of column". At the exit of said flat table, a fibrous sheet with 18% dryness is obtained which is transferred from the forming fabric to the pick-up felt of the section of the presses. The different pressing waters described above are recovered at said section of the presses and then sent to the "foot of column". Their flow rate is 13.5 m3 / h, they have a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 11.5 g / L and have a degree of charge determined by filtration and then by application to the retentate of the ISO 1762 standard (NF T 12-027) equal to 90%. Said fibrous sheet leaves the press section for drying at a dryness of 45%. By drying said pressed fibrous sheet on drying cylinders fed with steam, a 97% dryness sheet at the machine outlet. Finally, the dry fibrous sheet thus obtained is rolled up before undergoing any subsequent transformations, in particular such as leaf cutting, impregnation or even coating.
Le niveau d'eaux blanches dans le « PIT » et dans le « pied de colonne » est régulé par un système de pompes. L'excès d'eaux blanches est utilisé pour alimenter deux décanteurs centrifuges de 250 L en parallèle. Il représente un débit de 79 m3/h à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 5,6 g/L et avec un taux de charges déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T12-027) de 86%.The level of white water in the "PIT" and in the "foot of column" is regulated by a pump system. The excess of white water is used to feed two 250 L centrifugal decanters in parallel. It represents a flow rate of 79 m3 / h at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 5.6 g / L and with a rate of charge determined by filtration and then by application to the retentate of the ISO standard. 1762 (NF T12-027) of 86%.
Au cours de la fabrication, une quantité d'eaux claires et d'eaux clarifiées de 18 m3/h est introduite tout au long du circuit, en différents points : avec un amidon cationique utilisé en tant qu'agent de rétention, pour « détruire » mécaniquement la mousse se formant dans le « pied de colonne » (« abats mousse ») et dans les rinceurs (caisse de tête, rinçage de la toile et rinçage des feutres). Ce débit d'eau est pris en compte dans les valeurs de débit et de concentration citées précédemment Ce débit de 18 m3/h est constitué de 12 m3/h d'eau fraîche et de 6 m3/h d'eau clarifiée sortant desdits decanteurs centrifuges, ladite eau clarifiée étant réutilisée pour alimenter les « abats mousse » (3 m3/h) et les rmceurs de toile (3 m3/h).During manufacture, a quantity of clear water and clarified water of 18 m3 / h is introduced throughout the circuit, at different points: with a cationic starch used as a retention agent, to "destroy Mechanically the foam forming in the "foot of column"("offalfoam") and in the rinsers (headbox, rinsing the cloth and rinsing felts). This water flow rate is taken into account in the flow and concentration values mentioned previously This flow rate of 18 m3 / h consists of 12 m3 / h of fresh water and 6 m3 / h of clarified water leaving said settlers centrifuges, said clarified water being reused to feed the "foam offal" (3 m3 / h) and the fabric rmceurs (3 m3 / h).
Ledit dispositif centrifuge constitué desdits deux decanteurs centrifuges placés en série fournit deux fractions : une fraction de 71 m /h d'eaux clarifiées à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 0,12 g/L et présentant un taux de charges déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T12-027) égal à 86 %, et une fraction de 7,9 m3/h de matière concentrée en suspension à une concentration calculée selon la norme ISO 4119 (NF Q 50-006) de 55 g/L et présentant un taux de charges déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) égal à 85 %.Said centrifugal device consisting of said two centrifugal decanters placed in series provides two fractions: a fraction of 71 m / h of clarified water at a concentration calculated according to the ISO 4119 standard (NF Q 50-006) of 0.12 g / L and having a degree of charge determined by filtration and then by application to the retentate of ISO 1762 (NF T12-027) equal to 86%, and a fraction of 7.9 m3 / h of concentrated material suspended at a concentration calculated according to the ISO standard 4119 (NF Q 50-006) of 55 g / L and having a degree of charge determined by filtration and then by application to the retentate of the ISO 1762 standard (NF T 12-027) equal to 85%.
Ladite fraction d'eaux clarifiée est utilisée pour diluer les cassés humides ainsi que pour alimenter les rmceurs de ladite toile de formation tandis que ladite fraction de matière concentrée en suspension est réintroduite dans ledit « PIT » de façon prioritaire, c'est-à-dire à proximité de l'extraction de ladite pâte diluée dudit « PIT » vers l'épuration. A titre de remarque, l'utilisation d'eaux blanches clarifiées pour alimenter des rmceurs est rendue possible de par l'efficacité dudit dispositif centrifuge compact qui fournit des eaux clarifiées dont les concentrations en matière calculées selon la norme ISO 4119 (NF Q 50-006) sont très faibles, c'est-à-dire inférieures à 0,15 g/L. De plus, les particules non-sédimentées dans ladite fraction de matière concentrée en suspension sont les particules les plus fines et ne bouchent donc pas les buses des rinceurs couramment utilisés sur des machines de type machine à papier. DESCRIPTION DES FIGURESSaid fraction of clarified water is used to dilute the broken wet as well as to feed the rmceurs of said formation web while said fraction of suspended concentrate material is reintroduced in said "PIT" as a priority, that is to say to say in the vicinity of the extraction of said diluted dough of said "PIT" towards the purification. As a remark, the use of clarified white water to feed rmceurs is made possible by the efficiency of said compact centrifugal device which provides clarified water whose material concentrations calculated according to ISO 4119 (NF Q 50- 006) are very low, that is, less than 0.15 g / L. In addition, the non-sedimented particles in said slurry concentrate fraction are the finer particles and thus do not clog the flushing nozzles commonly used on paper machine type machines. DESCRIPTION OF THE FIGURES
Par souci de clarté, les proportions relatives des différents éléments représentés n'ont pas toujours été respectées, les vues étant schématiques. Les figures 1 et 2 représentent de façon schématique la partie humide et le circuit de pâte diluée de deux machines à papier selon l'art antérieur. La figure 3 représente le principe de fonctionnement d'un dispositif centrifuge compact du type décanteur à séparation centrifuge, utile à l'invention.For the sake of clarity, the relative proportions of the various elements represented have not always been respected, the views being schematic. Figures 1 and 2 show schematically the wet portion and the diluted pulp circuit of two paper machines according to the prior art. FIG. 3 represents the operating principle of a compact centrifugal device of the centrifugal separation settling type useful for the invention.
La figure 4 représente le principe de fonctionnement d'un dispositif centrifuge compact du type séparateur à disques, utile à l'invention. Les figures 5 et 6 représentent de façon schématique la partie humide et le circuit de pâte diluée de deux machines à papier selon l'invention.FIG. 4 represents the operating principle of a compact centrifugal device of the disc separator type, useful for the invention. Figures 5 and 6 show schematically the wet portion and the diluted pulp circuit of two paper machines according to the invention.
La figure 7 représente un bilan matière du procédé selon l'invention décrit dans l'exemple selon l'invention.FIG. 7 represents a material balance of the process according to the invention described in the example according to the invention.
Sur les figures 1, 2, 5 et 6, représentant de façon schématique la partie humide et le circuit de pâte diluée d'une machine à papier à table plate, les lettres W représentent les principaux points d'introduction possibles de matière telle que des charges, des pigments, des fibres et des adjuvants couramment utilises dans le domaine papetier, les nombres 20 et 21 représentent quant à eux les principales entrées d'eaux possibles, respectivement pour la dilution, en particulier d'adjuvants, et pour le rinçage, en particulier des feutres 8d et de la toile de formation 7c.In Figures 1, 2, 5 and 6, schematically showing the wet portion and the diluted dough circuit of a flat-table paper machine, the letters W represent the main possible points of introduction of material such as fillers, pigments, fibers and adjuvants commonly used in the paper industry, the numbers 20 and 21 represent the main possible water entrances, respectively for dilution, in particular of adjuvants, and for rinsing, in particular felts 8d and training fabric 7c.
Un procédé selon l'art antérieur est représenté sur la figure 1. Il comprend notamment les étapes suivantes : le mélange d'eau A, de fibres B et d'adjuvants, de charges et de pigments C en provenance du circuit de pâte épaisse 1 arrive, via une vanne de dilution 2 dans le « PIT » 3 où sont également récupérées les eaux blanches, ladite vanne de dilution permettant de réguler la concentration de la pâte diluée obtenue en sortie du « PIT », la pâte diluée subit ensuite une épuration tourbillonnaire dans des hydrocyclones 4 permettant l'élimination des contaminants X, puis une épuration sous pression dans un ou plusieurs épurateur(s) à panier 5, la pâte diluée ainsi épurée est ensuite injectée par la caisse de tête 6 sur la table de formation 7 de la machine à papier 10, elle subit alors un premier égouttage 7a puis un second égouttage 7b à travers la toile de formation 7c qui permettent d'obtenir une feuille fibreuse, - ladite feuille fibreuse est transférée de la toile de formation 7c vers un feutre de presse 8d, puis elle subit au moins un pressage à travers la section des presses 8, avant d'être acheminée vers la sécherie 9, quittant ainsi la partie humide de ladite machine à papier 10.A process according to the prior art is shown in FIG. 1. It comprises in particular the following stages: the mixture of water A, fibers B and adjuvants, fillers and pigments C originating from the thick paste circuit 1 arrives via a dilution valve 2 in the "PIT" 3 where the white water is also recovered, said dilution valve for regulating the concentration of the diluted dough obtained at the outlet of the "PIT", the diluted dough then undergoes purification swirling in hydrocyclones 4 allowing the removal of contaminants X, then a pressure treatment in one or more scrubber (s) basket 5, the diluted and purified pulp is then injected by the headbox 6 on the training table 7 of the paper machine 10, it then undergoes a first dewatering 7a and a second dewatering 7b through the forming fabric 7c which make it possible to obtain a fibrous sheet, - said fibrous sheet is tr anferred from the training fabric 7c to a press felt 8d, then it undergoes at least one pressing through the section of the presses 8, before being conveyed to dryer 9, thereby leaving the wet part of said paper machine 10.
La figure 1 fait apparaître les eaux blanches récupérées : les eaux de premier égouttage E, les eaux de second égouttage F, les eaux G du cylindre aspirant de toile 7d et du cylindre aspirant « Pick-up » 8a, les eaux de pressage H récupérées dans des bacholles 8b et les eaux de pressage J extraites des feutres 8d de la section des presses 8 par des caisses aspirantes de feutres, comme par exemple la caisse aspirante 8c représentée sur la figure 1.FIG. 1 shows the recovered white water: the first drainage water E, the second drainage water F, the water G of the suction cylinder of fabric 7d and the suction cylinder "Pick-up" 8a, the pressing water H recovered in bacholles 8b and the pressurized water J extracted from the felts 8d of the section of the presses 8 by suction boxes of felts, such as for example the suction box 8c shown in FIG.
Ces eaux blanches sont acheminées soit vers le « PIT » 3, soit vers le « pied de colonne » 30, des pompes assurant la communication entre ces deux cuviers K.These white waters are conveyed either to the "PIT" 3 or to the "foot of column" 30, pumps providing communication between these two Cuviers K.
Une partie L de l'excès desdites eaux blanches est utilisée pour la dilution des cassés humides M dans le cuvier à cassés humides 31, et l'autre partie Y est envoyée directement vers la station d'épuration sans traitement préalable.A portion L of the excess of said white water is used for the dilution of the wet broken M in the wet-broken vat 31, and the other part Y is sent directly to the treatment plant without prior treatment.
Un second procédé selon l'art antérieur est représenté sur la figure 2 qui reprend les mêmes notations que la figure 1. Ce procédé couramment employé dans le domaine papetier diffère de l'art antérieur représenté sur la figure 1 par les étapes suivantes : l'excès d'eaux blanches Y est enrichi en matière grâce à l'appoint U provenant du circuit de pâte épaisse, puis traité par un filtre à disque 11. Ce procédé permet d'obtenir une fraction clarifiée stockée dans un cuvier 32 et une fraction de matière concentrée en suspension T réintroduite en amont du circuit de pâte diluée. Ladite fraction clarifiée stockée dans le cuvier 32 est utilisée Z en partie pour la dilution 21 d'adjuvants introduits dans la pâte à papier W, l'autre partie étant rejetée vers une station d'épuration.A second method according to the prior art is shown in FIG. 2 which takes the same notations as FIG. 1. This process commonly used in the papermaking field differs from the prior art represented in FIG. 1 by the following steps: excess of white water Y is enriched in matter through the U filling from the thick paste circuit, then treated by a disk filter 11. This method makes it possible to obtain a clarified fraction stored in a vat 32 and a fraction of concentrated material suspended T reintroduced upstream of the diluted pulp circuit. Said clarified fraction stored in the vat 32 is used in part for the dilution 21 of admixtures introduced into the pulp W, the other part being discharged to a purification plant.
Un dispositif centrifuge compact du type décanteur à séparation centrifuge est représenté en coupe sur la figure 3. La suspension aqueuse à traiter 1 est introduite dans ledit dispositif centrifuge compact par un conduit axial 5 qui alimente le bol 12 grâce à un diffuseur 7.A compact centrifugal device of the decanter type with centrifugal separation is shown in section in FIG. 3. The aqueous suspension to be treated 1 is introduced into said compact centrifugal device by an axial duct 5 which supplies the bowl 12 with a diffuser 7.
Le moteur 9 et le boîtier de découplage 13 permettent la rotation du bol de forme cylindro-conique 12 et de la vis convoyeuse 6 à deux vitesses différentes. La rotation du bol 12 permet la formation, sous l'action des forces centrifuges, d'une couche de matière 10 contre la paroi 4 et la rotation de la vis convoyeuse permet d'acheminer ladite couche de matière 14 vers un cône de sortie 8 puis vers la sortie 11 de matière concentrée 3 située à l'opposé de l'alimentation. Le temps de séjour de ladite matière 10 dans le bol 12 dudit dispositif centrifuge compact est déterminé par la différence de vitesse de rotation entre le bol 12 et la vis convoyeuse 6.The motor 9 and the decoupling housing 13 allow the rotation of the cylindro-conical bowl 12 and the conveyor screw 6 at two different speeds. The rotation of the bowl 12 allows the formation, under the action of the centrifugal forces, of a layer of material 10 against the wall 4 and the rotation of the conveyor screw makes it possible to convey said layer of material 14 to an outlet cone 8 then to the outlet 11 of concentrated material 3 located opposite the supply. The residence time of said material in the bowl 12 of said compact centrifugal device is determined by the difference in speed of rotation between the bowl 12 and the conveyor screw 6.
La fraction d'eaux clarifiées est extraite 2 du côté de l'alimentation 1. Un dispositif centrifuge compact du type séparateur à disques est représenté en coupe sur la figure 4. Il s'agit d'un dispositif dit à décharge discontinue. La suspension à traiter 1 est introduite dans ledit dispositif centrifuge compact par le conduit axial 5 de section annulaire qui alimente le bol 12 au niveau du diffuseur 7 situé à la base dudit bol 12.The fraction of clarified water is extracted from the feed side 1. A compact centrifugal device of the disc separator type is shown in section in FIG. 4. It is a so-called discontinuous discharge device. The suspension to be treated 1 is introduced into said compact centrifugal device by the axial duct 5 of annular section which feeds the bowl 12 at the diffuser 7 located at the base of said bowl 12.
Le moteur 9 permet la rotation de l'empilement de disques, entraînant ainsi, du fait de la forme dudit bol 12, la matière 10 contre le bord intérieur des assiettes 6. L'extraction de la matière concentrée 3 se fait par ouverture dudit bol 12 à intervalles réguliers. La partie supérieure 12a dudit bol 12 est rapidement soulevée de la partie inférieure 12b de manière à permettre l'extraction de ladite matière concentrée 3 au niveau des points 11. La fraction d'eaux clarifiées est extraite 2 en haut du bol 12.The motor 9 allows the rotation of the stack of disks, thus causing, due to the shape of said bowl 12, the material 10 against the inner edge of the plates 6. The extraction of the concentrated material 3 is done by opening said bowl 12 at regular intervals. The upper part 12a of said bowl 12 is rapidly raised from the lower part 12b so as to allow the extraction of said concentrated material 3 at the points 11. The fraction of clarified water is extracted 2 at the top of the bowl 12.
Un premier procédé selon l'invention est représenté sur la figure 5 qui reprend les mêmes notations que la figure 1. Ce procédé diffère de l'art antérieur représenté sur la figure 1 par les étapes suivantes : l'excès d'eaux blanches Y alimente un dispositif centrifuge compact de type séparateur à disques 14. Ledit dispositif 14 permet d'obtenir une fraction clarifiée Z et une fraction de matière concentrée en suspension T stockée dans le cuvier 33 et réintroduite dans le « PIT » 3 du circuit de pâte diluée. Comme représenté sur la figure 5, ladite fraction de matière concentrée en suspension T est réintroduite de manière prioritaire dans le « PIT » 3, c'est-à-dire que pour éviter une recirculation sans fin de ladite fraction de matière concentrée en suspension T entre le dispositif centrifuge compact 14 tel que décrit à la figure 4, le « PIT » 3 et le « pied de colonne » 30, on introduit cette fraction T dans le « PIT » 3 à proximité du point d'extraction vers l'épuration 4.A first method according to the invention is shown in FIG. 5 which takes the same notations as FIG. 1. This method differs from the prior art shown in FIG. 1 by the following steps: the excess of white water Y feeds a compact centrifugal device of disc-type separator type 14. Said device 14 makes it possible to obtain a clarified fraction Z and a fraction of concentrated suspension material T stored in the vat 33 and reintroduced into the "PIT" 3 of the diluted dough circuit. As shown in FIG. 5, said fraction of concentrated suspension material T is reintroduced in priority in the "PIT" 3, that is to say, to avoid an endless recirculation of said fraction of concentrated matter in suspension T between the compact centrifugal device 14 as described in FIG. 4, the "PIT" 3 and the "column foot" 30, this fraction T is introduced into the "PIT" 3 near the point of extraction towards the purification 4.
Ladite fraction clarifiée Z est notamment utilisée pour des dilutions 21 d'adjuvants introduits dans la pâte à papier W. Un second procédé selon un des aspects de l'invention est représenté sur la figure 6 qui reprend les mêmes notations que la figure 1. Ce procédé diffère de l'art antérieur représenté sur la figure 1 par les étapes suivantes : la totalité des eaux de premier égouttage E ainsi que l'excès d'eaux blanches Y provenant du « pied de colonne » alimente un dispositif centrifuge compact de type décanteur à séparation centrifuge 17 tel que décrit a la figure 3 Ledit dispositif 17 permet d'obtenir une fraction clarifiée Z et une fraction de matière concentrée en suspension T. Ladite fraction de matière concentrée en suspension T est mélangée à la pâte épaisse en provenance du circuit de pâte épaisse 1 via la vanne de dilution 2. La pâte diluée ainsi obtenue est ensuite épurée 4 et 5 avant d'être injectée sur la table plate 7 par la caisse de tête 6.Said clarified fraction Z is especially used for dilutions of adjuvants introduced into the paper pulp W. A second method according to one of the aspects of the invention is represented in FIG. 6 which takes the same notations as FIG. method differs from the prior art shown in Figure 1 by the following steps: all of the first water draining E as well as the excess of white water Y from the "bottom of column" feeds a compact centrifugal centrifugal separator type centrifugal device 17 as described in FIG. 3 Said device 17 makes it possible to obtain a clarified fraction Z and a fraction of concentrated material in suspension T. Said fraction of concentrated material suspended T is mixed with the thick paste from the thick paste circuit 1 via the dilution valve 2. The diluted dough thus obtained is then purified 4 and 5 before to be injected on the flat table 7 by the headbox 6.
Ladite fraction clarifiée Z est notamment utilisée pour des dilutions 21 d'adjuvants introduits dans la pâte à papier W. Ce second procédé selon l'invention a notamment pour avantage de permettre le traitement de la totalité des eaux blanches. La matière est ainsi récupérée de façon efficace et rapide, la matière à traiter étant de plus désaeree dans le même temps lors de la traversée du décanteur centrifuge.Said clarified fraction Z is especially used for dilutions of adjuvants introduced into the paper pulp W. This second method according to the invention has the particular advantage of allowing the treatment of all the white water. The material is thus efficiently and quickly recovered, the material to be treated being deaerated at the same time during the passage of the centrifugal decanter.
A titre de remarque et bien qu'un seul dispositif centrifuge compact du type décanteur à séparation centrifuge 17 soit représenté sur la figure 6, le débit d'eaux blanches à traiter peut en particulier nécessiter la mise en place en parallèle de plusieurs dispositifs centrifugesBy way of remark, and although only one compact centrifugal device of the centrifugal separation decanter type 17 is shown in FIG. 6, the flow of white water to be treated can in particular require the parallel implementation of several centrifugal devices.
Bien entendu, l'invention n'est pas limitée aux exemples de mise en œuvre qui viennent d'être décrits. Les caractéristiques des divers exemples décrits peuvent notamment se combiner au sein de variantes non illustrées.Of course, the invention is not limited to the implementation examples which have just been described. The characteristics of the various examples described can in particular be combined within non-illustrated variants.
L'expression « comportant un » ou « comprenant un » doit être comprise comme étant synonyme de « comportant au moins un » ou « comprenant au moins un » sauf si le contraire est spécifié. The expression "comprising a" or "comprising a" must be understood as being synonymous with "comprising at least one" or "comprising at least one" unless the contrary is specified.

Claims

REVENDICATIONS
1. Procédé de traitement des eaux blanches issues de la fabrication de feuilles fibreuses avec une machine de type machine à papier, comprenant au moins une étape de récupération des matières solides contenues dans les eaux blanches provenant de ladite machine, caractérisé en ce que ladite au moins une étape de récupération des matières en suspension est réalisée par centrifugation desdites eaux blanches à travers un dispositif compact formant au moins deux fractions à partir desdites eaux blanches : une fraction d'eaux clarifiées et une fraction de matière concentrée en suspension. Process for the treatment of white water originating from the production of fibrous sheets with a machine of the paper machine type, comprising at least one step for recovering the solids contained in the white water coming from said machine, characterized in that said at least one step of recovering suspended solids is carried out by centrifugation of said white water through a compact device forming at least two fractions from said white water: a fraction of clarified water and a fraction of material concentrated in suspension.
2. Procédé selon la revendication précédente, caractérisé en ce que ladite étape de récupération des matières solides est réalisée sans ajout de produit chimique, en particulier tel qu'un floculant.2. Method according to the preceding claim, characterized in that said solids recovery step is carried out without the addition of chemical, in particular such as a flocculant.
3. Procédé selon la revendication précédente, caractérisé en ce que le temps de stabilisation desdites eaux blanches dans ledit dispositif centrifuge est inférieur à 15 minutes.3. Method according to the preceding claim, characterized in that the stabilization time of said white water in said centrifugal device is less than 15 minutes.
4. Procédé selon la revendication précédente, caractérisé en ce que le temps de stabilisation desdites eaux blanches dans ledit dispositif centrifuge est inférieur à 7 minutes.4. Method according to the preceding claim, characterized in that the stabilization time of said white water in said centrifugal device is less than 7 minutes.
5. Procédé selon la revendication précédente, caractérisé en ce que le temps de stabilisation desdites eaux blanches dans ledit dispositif centrifuge est inférieur à5. Method according to the preceding claim, characterized in that the stabilization time of said white water in said centrifugal device is less than
5 minutes.5 minutes.
6. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que ladite récupération des matières en suspension est réalisée par au moins deux dispositifs de centrifugation. 6. Method according to at least one of the preceding claims, characterized in that said recovery of suspended matter is performed by at least two centrifugation devices.
7. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que ladite centrifugation est réalisée par au moins un dispositif du type décanteur à séparation centrifuge.7. Method according to at least one of the preceding claims, characterized in that said centrifugation is performed by at least one device of the decanter type with centrifugal separation.
8. Procédé selon l'une des revendications 1 à 6, caractérisé en ce que ladite centrifugation est réalisée par au moins un dispositif du type séparateur à disques. 8. Method according to one of claims 1 to 6, characterized in that said centrifugation is performed by at least one device of the type disc separator.
9. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que lesdites eaux blanches sont des eaux d'égouttage, en particulier des eaux de premier ou de second égouttage, et/ou des eaux de pressage, en particulier des eaux de récupération au niveau des zones de pressage, des eaux issues des caisses aspirantes de feutres ou des eaux issues des cylindres aspirants.9. Process according to at least one of the preceding claims, characterized in that said white water is dewatering water, in particular water of first or second dripping, and / or press water, in particular water of recovery at the level of pressing zones, water from suction boxes felts or water from the suction cylinders.
10. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que la fraction de matière concentrée en suspension est réintroduite dans le circuit de pâte diluée de ladite machine de type machine à papier.Process according to at least one of the preceding claims, characterized in that the slurry concentrate fraction is reintroduced into the diluted pulp circuit of said paper machine.
11. Procédé selon l'une au moins des revendications 1 à 9, caractérisé en ce que la fraction de matière concentrée en suspension est réintroduite dans le circuit de pâte épaisse de ladite machine de type machine à papier, en particulier dans le cuvier de tête, dans un cuvier de cassés humides ou encore en amont de la vanne de pâte. Process according to at least one of Claims 1 to 9, characterized in that the slurry concentrate fraction is reintroduced into the thick slurry circuit of said paper machine, in particular in the sluice chamber. , in a chest of broken wet or upstream of the dough valve.
12. Procédé selon l'une au moins des revendications 1 à 9, caractérisé en ce que la fraction de matière concentrée en suspension est stockée dans un cuvier avant utilisation ultérieure.12. Method according to at least one of claims 1 to 9, characterized in that the fraction of concentrated material in suspension is stored in a vat before further use.
13. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que ladite fraction d'eaux clarifiées est utilisée pour le rinçage de feutres, de toiles, de presses, de racles, de rouleaux et/ou de cylindres.13. Method according to at least one of the preceding claims, characterized in that said fraction of clarified water is used for rinsing felts, fabrics, presses, squeegees, rollers and / or cylinders.
14. Procédé selon l'une au moins des revendications 1 à 12, caractérisé en ce que ladite fraction d'eaux clarifiées est utilisée pour réaliser au moins une dilution, en particulier d'au moins un adjuvant ou d'au moins une pâte à papier.14. Process according to at least one of claims 1 to 12, characterized in that said clarified water fraction is used to carry out at least one dilution, in particular of at least one adjuvant or at least one pulp. paper.
15. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que lesdites matières en suspension comprennent des fibres, notamment cellulosiques, en particulier des fibres de bois ou de coton, et/ou de fibres organiques naturelles autres que cellulosiques et/ou de fibres synthétiques et/ou éventuellement de fibres minérales.15. Method according to at least one of the preceding claims, characterized in that said suspended materials comprise fibers, in particular cellulose fibers, in particular wood or cotton fibers, and / or natural organic fibers other than cellulosic fibers and / or or synthetic fibers and / or optionally mineral fibers.
16. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que lesdites matières en suspension comprennent des charges et/ou des pigments, notamment minéraux ou organiques.16. Process according to at least one of the preceding claims, characterized in that said suspended materials comprise fillers and / or pigments, in particular inorganic or organic pigments.
17. Procédé selon la revendication précédente, caractérisé en ce que lesdites charges et/ou lesdits pigments ont, à l'état floculé ou non, au moins une de leurs dimensions de l'ordre de grandeur du micromètre, de préférence de l'ordre de grandeur du dixième de micromètre.17. Method according to the preceding claim, characterized in that said charges and / or said pigments have, in the flocculated state or not, at least one of their dimensions of the order of magnitude of the micrometer, preferably of the order of a tenth of a micrometer.
18. Procédé selon la revendication 16, caractérisé en ce que lesdites charges et/ou lesdits pigments ont une densité inférieure à 1 ,5 et de préférence proche de 1. 18. The method of claim 16, characterized in that said fillers and / or said pigments have a density of less than 1, 5 and preferably close to 1.
19. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que lesdites eaux blanches ont une concentration calculée selon la norme ISO 4119 (NF Q 50-006) comprise entre 0,1 et 25 g/L.19. Method according to at least one of the preceding claims, characterized in that said white water has a concentration calculated according to ISO 4119 (NF Q 50-006) of between 0.1 and 25 g / L.
20. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que lesdites eaux blanches présentent un taux de charges déterminé par filtration puis par application au rétentat de la norme ISO 1762 (NF T 12-027) compris entre 60 et 95 %.20. Method according to at least one of the preceding claims, characterized in that said white water has a charge rate determined by filtration and then by application to the retentate of ISO 1762 (NF T 12-027) between 60 and 95 %.
21. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que ladite fraction de matière concentrée en suspension présente une concentration calculée selon la norme ISO 4119 (NF Q 50-006) comprise entre 0,2 et 500 g/L et de préférence entre 2 et 100 g/L21. Method according to at least one of the preceding claims, characterized in that said fraction of concentrated material in suspension has a concentration calculated according to ISO 4119 (NF Q 50-006) of between 0.2 and 500 g / L. and preferably between 2 and 100 g / L
22. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que ladite fraction d'eaux clarifiées présente une concentration calculée selon la norme ISO 4119 (NF Q 50-006) inférieure à 5 g/L, de préférence inférieure à 0,5 g/L et plus préférentiellement inférieure à 0,15 g/L.22. Method according to at least one of the preceding claims, characterized in that said fraction of clarified water has a concentration calculated according to ISO 4119 (NF Q 50-006) less than 5 g / L, preferably less than 0.5 g / l and more preferably less than 0.15 g / l.
23. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que le débit volumique de ladite fraction de matière concentrée en suspension représente au plus 30 % et de préférence moins de 15 % du débit volumique desdites eaux blanches en entrée. 23. A method according to at least one of the preceding claims, characterized in that the volume flow rate of said fraction of suspended concentrate material is at most 30% and preferably less than 15% of the volume flow of said inlet white water.
24. Procédé de fabrication de feuilles fibreuses par égouttage d'une suspension de matière dont des fibres en milieu aqueux, puis pressage et séchage sur une machine du type machine à papier, mettant en œuvre un procédé de traitement des eaux blanches tel que défini dans l'une quelconque des revendications précédentes.24. A process for producing fibrous sheets by draining a suspension of material including fibers in an aqueous medium, and then pressing and drying on a machine of the paper machine type, implementing a white water treatment process as defined in any one of the preceding claims.
25. Installation comportant un circuit de traitement des eaux blanches provenant d'une machine du type machine à papier, ce circuit étant caractérisé en ce qu'il comprend un dispositif compact permettant de récupérer des matières en suspension par centnfugation desdites eaux blanches a travers ledit dispositif, ce dispositif formant au moins deux fractions à partir desdites eaux blanches : une fraction d'eaux clarifiées et une fraction de matière concentrée en suspension 25. Installation comprising a white water treatment circuit from a machine of the paper machine type, this circuit being characterized in that it comprises a compact device for recovering suspended matter by centnfugation of said white water through said device, this device forming at least two fractions from said white water: a fraction of clarified water and a fraction of concentrated material in suspension
PCT/FR2008/051319 2007-07-13 2008-07-11 Method for treating the white water from a machine of the paper machine type WO2009013427A2 (en)

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FR0756481A FR2918678A1 (en) 2007-07-13 2007-07-13 PROCESS FOR TREATING WHITE WATER FROM A PAPER MACHINE TYPE MACHINE
FR0756481 2007-07-13

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Publication number Priority date Publication date Assignee Title
CN103130352A (en) * 2013-03-27 2013-06-05 成都印钞有限公司 Size recycling process and equipment thereof
CN106758476A (en) * 2017-03-21 2017-05-31 李飞 The closed cycle system and processing method of a kind of pulping and paper-making plain boiled water

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WO1998041684A1 (en) * 1997-03-18 1998-09-24 Valmet Corporation System for treatment and circulation of dilution water for the headbox of a paper machine
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GB2281319A (en) * 1993-08-27 1995-03-01 Wiggins Teape Group Ltd Processing backwater in a papermachine
WO1998041684A1 (en) * 1997-03-18 1998-09-24 Valmet Corporation System for treatment and circulation of dilution water for the headbox of a paper machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103130352A (en) * 2013-03-27 2013-06-05 成都印钞有限公司 Size recycling process and equipment thereof
CN106758476A (en) * 2017-03-21 2017-05-31 李飞 The closed cycle system and processing method of a kind of pulping and paper-making plain boiled water

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FR2918678A1 (en) 2009-01-16

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