WO2008136032A2 - Ventilated brake disc - Google Patents

Ventilated brake disc Download PDF

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Publication number
WO2008136032A2
WO2008136032A2 PCT/IT2008/000296 IT2008000296W WO2008136032A2 WO 2008136032 A2 WO2008136032 A2 WO 2008136032A2 IT 2008000296 W IT2008000296 W IT 2008000296W WO 2008136032 A2 WO2008136032 A2 WO 2008136032A2
Authority
WO
WIPO (PCT)
Prior art keywords
brake disc
tongues
tongue
circumference
module
Prior art date
Application number
PCT/IT2008/000296
Other languages
French (fr)
Other versions
WO2008136032A3 (en
WO2008136032A9 (en
Inventor
Simone Biondo
Michele Donati
Original Assignee
Freni Brembo S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Freni Brembo S.P.A. filed Critical Freni Brembo S.P.A.
Priority to US12/598,248 priority Critical patent/US8499904B2/en
Priority to CN2008800145592A priority patent/CN101743410B/en
Priority to EP08763848.2A priority patent/EP2145119B1/en
Priority to JP2010505019A priority patent/JP5211152B2/en
Publication of WO2008136032A2 publication Critical patent/WO2008136032A2/en
Publication of WO2008136032A3 publication Critical patent/WO2008136032A3/en
Publication of WO2008136032A9 publication Critical patent/WO2008136032A9/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/12Discs; Drums for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D2065/13Parts or details of discs or drums
    • F16D2065/1304Structure
    • F16D2065/1328Structure internal cavities, e.g. cooling channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D2065/13Parts or details of discs or drums
    • F16D2065/134Connection
    • F16D2065/1356Connection interlocking

Definitions

  • the object of the present invention is a disc brake for vehicles, particularly motor vehicles.
  • Brakes in general, and disc brakes in particular, are able to slow down and/or stop the vehicle by converting the kinetic energy thereof into thermal energy by means of friction phenomena between disc and pads. For this reason, in order to maintain the efficacy of the same brakes, it is important that disc and pads are not overheated. Therefore, it is important to achieve an efficient dispersion of heat in the environment .
  • brake discs are known to comprise a pair of plates being put in a side-by-side relationship which, in turn, comprise outer friction surfaces and inner ventilation ducts.
  • the plates are typically mutually coupled by connecting members, which can be pillars or tongues.
  • the shape of such connecting members dictates the shape of the disc ventilation ducts.
  • the object of the present invention is to devise and provide a brake disc which allows at least partially obviating the drawbacks cited herein-above with reference to the prior art.
  • the task of the present invention is to provide a brake disc comprising ventilation ducts which allow an optimized venting and a maximally efficient dispersion of heat .
  • - Fig. 1 illustrates an overall axial view of a brake disc according to the invention
  • Fig. 2 illustrates a view of the brake disc section along the line indicated with II-II in Fig. 1;
  • - Fig. 3 illustrates a detailed view of the brake disc section along the line III-III of Fig. 2;
  • - Fig. 4 illustrates a detailed view of a section similar to that in Pig. 3;
  • Fig. 5 illustrates a perspective view of the section in Fig. 4;
  • FIG. 6 illustrates a detailed view of a section similar to that in Fig. 3 in another embodiment
  • Fig. 7 illustrates a detailed view of a section similar to that in Fig. 3 in a further embodiment
  • Fig. 8 illustrates a detailed view of a section similar to that in Fig. 3 in a last embodiment.
  • a brake disc according to the invention has been generally designated with i.
  • the brake disc 1 comprises two parts which share a rotation axis X.
  • a first part, the support cap 2, is intended to be connected to the wheel hub of a vehicle, while the remaining peripheral part, braking band 3, is intended to cooperate with the disc brake calipers in order to exert a braking action on the vehicle.
  • the braking band 3 is, in a manner known per se, of the ventilated type.
  • the ventilated band comprises two plates 31 and 32 that are connected by a plurality of connecting members 33.
  • the connecting members 33 define ventilation ducts 34 for the cooling air.
  • a plurality of connecting members 33 having different shapes and/or dimensions is arranged according to a module M which repeats itself an integral number of times along the braking band 3.
  • Axial means any directions parallel to said axis X;
  • Ring means any directions perpendicular to the axis X and incident therewith;
  • Circumferential or tangential means the direction of any circumferences centred on said axis X and lying on a plane normal thereto, or the direction of a tangent thereof.
  • the braking band 3 as schematically indicated in Fig. 3, is a circular crown defined by a radially inner circumference Ci and a radially outer circumference C e .
  • the brake disc 1 connecting members 33 comprise tongues 40.
  • tongue is meant a structure having a thin and enlarged cross-section.
  • a median line L can be, for example, defined as the locus of the centres of the circumferences inscribed in the tongue profile. In Fig. 3, only one of such circumferences is represented for clarity along with the median line L.
  • the tongue median line L is curved.
  • the curved median line L can have (see, for example, Figs. 3 to 6) a concavity that is , directed towards the direction R of the disc preferred rotation, or it can have (see, for example, Fig. 7) a concavity that is directed against the direction R of the disc preferred rotation.
  • chord C 0 can for example be defined as the straight line segment which joins the centres of the circumferences inscribed in the profile of the two tongue ends. Such circumferences are represented in Fig. 3 along with chord C 0 .
  • the tongues 40 can have different lengths according to specific requirements; in any case, they extend along the median line L by a considerably greater length than they extend transversally thereto. In other terms, there is a big difference between the median line L length and the average diameter of the circumferences inscribed in the tongue profile.
  • the median line L extends preferably in the radial direction and, often by a lesser extent, in the tangential direction.
  • the chord C 0 of a tongue preferably forms an angle relative to any radial directions passing through the tongue.
  • the tongue 40 is connected in a continuous manner to each of the two plates 31 and 32.
  • the connection between tongue 40 and plates 31 and 32 is carried out by a radius, well seen in Fig. 5.
  • the tongues 40 are preferably arranged in arrays along the braking band 3 circular crown.
  • the tongues are configured and arranged in a manner essentially comparable to that of the vanes of a centrifugal turbo machine, in which the fluid flow has a direction which is locally essentially parallel to the vanes median line L.
  • the tongues 40 are arranged on a single array, and repeat themselves according to a module M 1 .
  • Such module M x comprises two tongues having different lengths: a long tongue 401, and a short tongue 402.
  • a module M is arbitrarily defined, and reference is made to such module in order to facilitate the description of the tongues and the arrangement thereof . It will be appreciated by those skilled in the art that each module M can be defined in a different manner as much arbitrarily, but this does not involve any changes in the characteristics of the tongues and the arrangement thereof .
  • the long tongue 401 extends from the proximity of the outer circumference C e to the proximity of the inner circumference Ci, while the short tongue 402 extends from the proximity of the outer circumference Ce to an intermediate circumference C 1 .
  • Such intermediate circumference Ci is arranged in the proximity of the braking band 3 radial half, preferably slightly more inwardly located than the radial half.
  • the tongues 401 and 402 of the module Mi are curved and have a mutually co-directional concavity, oriented towards the direction R of the disc preferred rotation.
  • the module Mi of the embodiment in Fig. 3 has a circumferential width of 12°. Consequently, the module M 1 repeats itself 30 times in the circumferential direction along the entire braking band 3.
  • the tongues 40 are arranged on a single array, and repeat themselves according to a module M 2 , similar to the module Mi described above.
  • module M 2 comprises two tongues having different lengths: a long tongue 411, and a short tongue 412.
  • the long tongue 411 essentially extends from the outer circumference C e to the inner circumference Ci, while the short tongue 412 essentially extends from the outer circumference C e to an intermediate circumference C 2 .
  • the long tongue 411 comprises a window 511.
  • window is meant, herein and below, an opening, provided in the tongue 40, which has lower dimensions than those of the same tongue, particularly axial extension. Therefore, in such embodiment, as it can be clearly seen in Fig. 5, the window 511 entire perimeter is surrounded by a frame 410 composed of tongue 40.
  • the window 511 is located along the long tongue 411, so as to fully face the short tongue 412.
  • the module M 2 tongues 411 and 412 are curved and have a mutually co-directional concavity, oriented towards the direction R of the disc preferred rotation.
  • the module M 2 of the embodiment of Fig. 4 has a circumferential width of 12°. Consequently, the module M 2 repeats itself 30 times in the circumferential direction along the entire braking band 3.
  • the tongues 40 are arranged on a single array, and repeat themselves according to a module M 3 .
  • Such module M 3 comprises seven tongues having four different lengths.
  • long tongue 421, medium-short tongue 422, short tongue 423, medium- long tongue 424, short tongue 425, medium-short tongue 426, and short tongue 427 are placed one after the other in the above order.
  • the long tongue 421 essentially extends from the outer circumference C e to the inner circumference Ci.
  • the successive lesser tongues essentially extend from the outer circumference C e to other intermediate circumferences.
  • the medium-short tongues 422 and 426 extend up to a circumference C 4 slightly larger than C 3 ; and the short tongues 423,
  • all the tongues of the module M 3 comprise a window.
  • the first tongues of the module M 3 comprise windows which take more and more inwardly radially located positions.
  • the long tongue 421 window 521 is the radially outermost one, while the windows 522 and 523 of the medium-short 422, and short 423 tongues are more and more inwardly radially located. Such windows partially overlap one the other in the circumferential direction.
  • the medium-long tongue 424 window 524 is the radially innermost one; it is located in the proximity of the circumference C 3 ; therefore, it is located in the proximity of the radially innermost end of the same tongue. For this reason, the tongue 424 window 524 is surrounded by a frame 420 only on three sides, while the fourth side is open.
  • the short tongue 425 does not comprise any windows.
  • the medium-short tongue 426 comprises a window 526 located in a position similar to that of the short tongue 423 window 523.
  • the short tongue 427 comprises a window 527 located in a position similar to that of the medium-short tongue 422 window 522.
  • All the tongues of the module M 3 are curved and have a co-directional concavity, oriented towards the direction R of the disc preferred rotation.
  • the module M 3 of the embodiment of Fig. 6 has a circumferential width of 36°. Consequently, the module M 3 repeats itself 10 times in the circumferential direction along the entire braking band 3.
  • the tongues 40 are arranged on two arrays, and repeat themselves according to a module.
  • Each array of such module M 4 comprises five tongues having two different lengths.
  • in the radially outer array of the module M 4 medium-short tongue 431, short tongue 432, t ⁇ «/o medium-short tongues 433 and 434, and short tongue 435 are placed one after the other in strict order.
  • long tongue 441 long tongue 441, and four medium-long tongues 442, 443, 444, and 445 are placed one after the other in strict order.
  • the tongues of the radially outer array extend from the outer circumference C e to the proximity of an intermediate circumference C 6 .
  • the tongues of the radially inner array extend from the proximity of the intermediate circumference C 6 in a radially inner direction.
  • the long tongue 441 extends from the proximity of the intermediate circumference C 6 to the inner circumference Ci.
  • the tongues of the radially outer array and the tongues of the radially inner array of the module M 4 are not mutually aligned.
  • the inward extension of the median line L of a tongue belonging to the radially outer array does not overlap any of the median lines of the tongues belonging to the radially inner array.
  • All the module M 4 tongues are curved and have a co-directional concavity, oriented against the direction R of the disc preferred rotation.
  • the module M 4 of the embodiment of Fig. 7 has a circumferential width of 36°. Consequently, the module M 4 repeats itself 10 times in the circumferential direction along the entire braking band 3.
  • the connecting members 33 comprise pillars 60.
  • the pillars 60 distinguish themselves from the tongues 40 because they have squatter sections. It is possible to define also for the pillars 60 a median line L similarly to what has been defined before for the tongues 40. Taking into account the pillar extension along the median line L, and the extension transversal thereto, the difference between the two extensions is less strong than it is for a tongue. Furthermore, in accordance with the represented embodiment, the median line L of each pillar is rectilinear. Therefore, in the case of the pillars represented in Fig. 8, the median line L coincides with the chord C 0 .
  • the pillars 60 are arranged on three arrays, and repeat themselves according to a module M 5 .
  • lozenge pillars 620 follow one another.
  • the lozenge pillars 620 of Fig. 8 are two- by-two equal and equally spaced one from the other.
  • a first median lozenge pillar 621 is followed by two long lozenge pillars 622 and 623, which are, in turn, followed by a medium lozenge pillar 624.
  • teardrop pillars 610 follow one another.
  • the teardrop pillars 610 of Fig. 8 are identical and equally spaced one from the other.
  • the short lozenge pillar 631 of the radially inner array extends from the inner circumference Ci outwardly up to the proximity of a circumference C 8 .
  • the radially outer array pillars extend from the outer circumference C e inwardly up to the proximity of a circumference C 9 .
  • the medium lozenge pillars 621 and 624 of the intermediate array extend from the proximity of the circumference C 9 inwardly up to the proximity of the circumference C 8 .
  • the long lozenge pillars 622 and 623 of the intermediate array extend from the proximity of the circumference C 9 inwardly up to beyond the circumference C 8 .
  • the teardrop pillars of the radially outer array and the lozenge pillars of the intermediate array of the module M 5 are offset one from the other.
  • the inward extension of the median line L of a teardrop pillar 610 belonging to the radially outer array inserts essentially halfway between two lozenge pillars 620 belonging to the intermediate array.
  • the short lozenge pillar of the radially inner array is offset relative to the lozenge pillars of the intermediate array, and it is aligned relative to a teardrop pillar of the radially outer array.
  • the outward extension of the short lozenge pillar 631 median line L perfectly overlaps the median line of a teardrop pillar 610 belonging to the radially outer array.
  • the module M 5 of the embodiment of Fig. 8 has a circumferential width of 36°. Consequently, the module M 5 repeats itself 10 times in the circumferential direction along the entire braking band 3.
  • connection members 33 allow achieving, in the brake disc 1 according to the invention, ventilation ducts 34 which allow an optimized venting and a maximally efficient dispersion of heat.
  • dragging members 70 which are intended to constrain braking band 3 to support cap 2 and 8 will be described herein below.
  • Such dragging members 70 are manufactured in an integral manner, and as a single piece with the braking band 3.
  • Fig. 6 shows the dragging members 70 when raw, as they are released from the casting mould.
  • Fig. 8 shows dragging members 70 similar to those in Fig. 6, but in a successive stage, after they have been processed at the tool machine.
  • Fig. 7 shows dragging members 70 similar to those in the Figs. 6 and 8, but in their final state, in which they are received in the special seat 27 which is obtained in the support cap 2 radial periphery.
  • the dragging members 70 comprise a root 71 and a projection 72.
  • the projection 72 is intended to be fitted in the special seat 27 which is obtained in the support cap 2.
  • the projection 72 is received inside the seat 27 so as to be constrained in the tangential direction and the axial direction, while it is free to slide in the radial direction.
  • the projections 72 by abutting against the walls of the respective seats 27, are able to transmit the braking pair from band 3 to cap 2.
  • the roots 71 serve to anchor dragging member to braking band and to convey the braking forces exerted by friction on the two plates 31 and 32, so as to bring them to the projections 72, in order to subsequently transmit them to the cap 2.
  • the dragging members roots 71 according to the invention are of a particular shape which can be defined as "Y” or "T” shape, which is described in more detail below.
  • the dragging members 70 comprise a widening in the circumferential direction of the section in the proximity of the roots 71, where they fit onto the braking band 3. Such widening allows combining the forces which are applied to the braking band 3 in a particularly efficient manner.
  • the dragging members 70 comprise a widening in the axial direction of the section in the proximity of the roots 71, where they fit onto the braking band 3. Such widening allows fitting the dragging members on both the plates 31 and 32.
  • the dragging members 70 fit on both the plates 31 and 32 affords a considerable structural advantage relative to other known solutions, in which the dragging members fit on only one plate.
  • fitting on both the plates allows to the dragging members combining the stresses generated on the individual plate by the braking action, without the need to transmit such stresses from a plate to the other through the connecting members 33.
  • the connecting members 33 for example, tongues 40 or pillars 60, can be dimensioned, from a structural point of view, in order to resist only to the compressive force exerted by the caliper during the braking action. From a structural point of view, in the brake disc 1 according to the invention, no other transmission of forces is required to the connecting members 33.
  • the particular configuration of the dragging members 70 allows letting free access to the circulation of air inside all the ventilation ducts 34.
  • the Y- or T-shaped trend of the roots 71, in the axial direction as well as the tangential direction allows anchoring the dragging members 70 to the braking band in a structurally firm and efficient manner, while letting free access to the ventilation ducts 34 for the cooling air.
  • the widening of the dragging member 70 root compromises the access of air to the ventilation duct, which is radially aligned to the same dragging member 70.
  • a dragging member 70 which does not provide any widening to the root compromises the efficient transmission of forces between braking band and dragging member 70.
  • the solution according to the invention allows, as regards the dragging members 70, advantageously separating the structural functions from the fluid-dynamic ones .

Abstract

The invention relates to a brake disc (1) comprising a support cap (2), which is intended to be connected to a wheel hub of a vehicle, and a braking band (3), which is intended to cooperate with a caliper of the disc brake. The braking band comprises two plates (31, 32) which are connected by a plurality of connecting members (33) that define ventilation ducts (34). The brake disc is characterized in that, a plurality of the connecting members having different shapes and/or dimensions are arranged according to a module (M) which repeats itself an integral number of times along the braking band.

Description

"Ventilated brake disc"
The object of the present invention is a disc brake for vehicles, particularly motor vehicles.
Brakes in general, and disc brakes in particular, are able to slow down and/or stop the vehicle by converting the kinetic energy thereof into thermal energy by means of friction phenomena between disc and pads. For this reason, in order to maintain the efficacy of the same brakes, it is important that disc and pads are not overheated. Therefore, it is important to achieve an efficient dispersion of heat in the environment .
In this regard, brake discs are known to comprise a pair of plates being put in a side-by-side relationship which, in turn, comprise outer friction surfaces and inner ventilation ducts.
The plates are typically mutually coupled by connecting members, which can be pillars or tongues. The shape of such connecting members dictates the shape of the disc ventilation ducts.
Such discs are not free from drawbacks, while being widely appreciated.
In fact, it has been noted that the venting of the disc which is obtained with the duct of the known type is not optimized, and that the resulting dispersion of heat is not entirely efficient.
The object of the present invention is to devise and provide a brake disc which allows at least partially obviating the drawbacks cited herein-above with reference to the prior art.
Particularly, the task of the present invention is to provide a brake disc comprising ventilation ducts which allow an optimized venting and a maximally efficient dispersion of heat .
Such object, and such tasks, are achieved by the brake discs in accordance with the annexed independent claims .
Further characteristics and the advantages of the brake disc according to the invention will be understood from the description set forth below of preferred exemplary embodiments, given by way of non- limiting example, with reference to the annexed Figures, in which:
- Fig. 1 illustrates an overall axial view of a brake disc according to the invention;
- Fig. 2 illustrates a view of the brake disc section along the line indicated with II-II in Fig. 1;
- Fig. 3 illustrates a detailed view of the brake disc section along the line III-III of Fig. 2; - Fig. 4 illustrates a detailed view of a section similar to that in Pig. 3;
Fig. 5 illustrates a perspective view of the section in Fig. 4;
- Fig. 6 illustrates a detailed view of a section similar to that in Fig. 3 in another embodiment;
- Fig. 7 illustrates a detailed view of a section similar to that in Fig. 3 in a further embodiment;
- Fig. 8 illustrates a detailed view of a section similar to that in Fig. 3 in a last embodiment.
With reference to the above-mentioned Figures, a brake disc according to the invention has been generally designated with i.
The brake disc 1 according to the invention comprises two parts which share a rotation axis X. A first part, the support cap 2, is intended to be connected to the wheel hub of a vehicle, while the remaining peripheral part, braking band 3, is intended to cooperate with the disc brake calipers in order to exert a braking action on the vehicle.
The braking band 3 is, in a manner known per se, of the ventilated type. The ventilated band comprises two plates 31 and 32 that are connected by a plurality of connecting members 33. The connecting members 33 define ventilation ducts 34 for the cooling air.
In the disc brake according to the present invention, a plurality of connecting members 33 having different shapes and/or dimensions is arranged according to a module M which repeats itself an integral number of times along the braking band 3.
With reference to the brake disc 1, and to the rotation axis X thereof:
"Axial" means any directions parallel to said axis X;
"Radial" means any directions perpendicular to the axis X and incident therewith; and
"Circumferential" or "tangential" means the direction of any circumferences centred on said axis X and lying on a plane normal thereto, or the direction of a tangent thereof.
The braking band 3, as schematically indicated in Fig. 3, is a circular crown defined by a radially inner circumference Ci and a radially outer circumference Ce.
In accordance with the embodiments of Figs. 3- 7, the brake disc 1 connecting members 33 comprise tongues 40.
Herein and after, by the term "tongue" is meant a structure having a thin and enlarged cross-section. Relatively to the section of a tongue 40 that is provided in the brake disc 1 median plane, for example the one seen in Fig. 3, it is possible to define a median line L. Such median line L can be, for example, defined as the locus of the centres of the circumferences inscribed in the tongue profile. In Fig. 3, only one of such circumferences is represented for clarity along with the median line L.
In accordance with some embodiments, the tongue median line L is curved. The curved median line L can have (see, for example, Figs. 3 to 6) a concavity that is , directed towards the direction R of the disc preferred rotation, or it can have (see, for example, Fig. 7) a concavity that is directed against the direction R of the disc preferred rotation.
Relatively to the section of a tongue 40, it is possible to define also a chord C0. Such chord C0 can for example be defined as the straight line segment which joins the centres of the circumferences inscribed in the profile of the two tongue ends. Such circumferences are represented in Fig. 3 along with chord C0.
The tongues 40 can have different lengths according to specific requirements; in any case, they extend along the median line L by a considerably greater length than they extend transversally thereto. In other terms, there is a big difference between the median line L length and the average diameter of the circumferences inscribed in the tongue profile.
The median line L extends preferably in the radial direction and, often by a lesser extent, in the tangential direction. In other terms, the chord C0 of a tongue preferably forms an angle relative to any radial directions passing through the tongue.
The tongue 40 is connected in a continuous manner to each of the two plates 31 and 32. Preferably, the connection between tongue 40 and plates 31 and 32 is carried out by a radius, well seen in Fig. 5.
The tongues 40 are preferably arranged in arrays along the braking band 3 circular crown.
How it will be appreciated by those skilled in the art, the tongues are configured and arranged in a manner essentially comparable to that of the vanes of a centrifugal turbo machine, in which the fluid flow has a direction which is locally essentially parallel to the vanes median line L.
In accordance with the embodiment of Fig. 3, the tongues 40 are arranged on a single array, and repeat themselves according to a module M1. Such module Mx comprises two tongues having different lengths: a long tongue 401, and a short tongue 402.
Herein and below, a module M is arbitrarily defined, and reference is made to such module in order to facilitate the description of the tongues and the arrangement thereof . It will be appreciated by those skilled in the art that each module M can be defined in a different manner as much arbitrarily, but this does not involve any changes in the characteristics of the tongues and the arrangement thereof .
The long tongue 401 extends from the proximity of the outer circumference Ce to the proximity of the inner circumference Ci, while the short tongue 402 extends from the proximity of the outer circumference Ce to an intermediate circumference C1.
It shall be noted from Fig. 3 that such intermediate circumference Ci is arranged in the proximity of the braking band 3 radial half, preferably slightly more inwardly located than the radial half.
The tongues 401 and 402 of the module Mi are curved and have a mutually co-directional concavity, oriented towards the direction R of the disc preferred rotation.
The module Mi of the embodiment in Fig. 3 has a circumferential width of 12°. Consequently, the module M1 repeats itself 30 times in the circumferential direction along the entire braking band 3.
In accordance with the embodiment of Fig. 4, the tongues 40 are arranged on a single array, and repeat themselves according to a module M2, similar to the module Mi described above. Such module M2 comprises two tongues having different lengths: a long tongue 411, and a short tongue 412.
The long tongue 411 essentially extends from the outer circumference Ce to the inner circumference Ci, while the short tongue 412 essentially extends from the outer circumference Ce to an intermediate circumference C2.
It shall be noted from Fig. 4 that such intermediate circumference C2 is located in the proximity of the braking band 3 radial half, preferably located slightly more inwardly than the radial half.
The long tongue 411 comprises a window 511. By the term "window" is meant, herein and below, an opening, provided in the tongue 40, which has lower dimensions than those of the same tongue, particularly axial extension. Therefore, in such embodiment, as it can be clearly seen in Fig. 5, the window 511 entire perimeter is surrounded by a frame 410 composed of tongue 40.
The window 511 is located along the long tongue 411, so as to fully face the short tongue 412.
The module M2 tongues 411 and 412 are curved and have a mutually co-directional concavity, oriented towards the direction R of the disc preferred rotation.
The module M2 of the embodiment of Fig. 4 has a circumferential width of 12°. Consequently, the module M2 repeats itself 30 times in the circumferential direction along the entire braking band 3.
In accordance with the embodiment of Fig. 6, the tongues 40 are arranged on a single array, and repeat themselves according to a module M3. Such module M3 comprises seven tongues having four different lengths. In accordance with the represented embodiment, in the module M3: long tongue 421, medium-short tongue 422, short tongue 423, medium- long tongue 424, short tongue 425, medium-short tongue 426, and short tongue 427 are placed one after the other in the above order.
The long tongue 421 essentially extends from the outer circumference Ce to the inner circumference Ci. The successive lesser tongues essentially extend from the outer circumference Ce to other intermediate circumferences. Particularly, the medium-long tongue
424 extends up to a circumference C3 slightly larger than the inner circumference Ci; the medium-short tongues 422 and 426 extend up to a circumference C4 slightly larger than C3; and the short tongues 423,
425 and 427 extend up to the circumference C5 slightly larger than C4.
It shall be noted from Fig. 6 that such intermediate circumferences C3, C4, and C5 are located in the braking band 3 radially innermost half.
In accordance with the embodiment represented in Fig. 6, all the tongues of the module M3, with the only exception of the short tongue 425, comprise a window. Particularly, the first tongues of the module M3 comprise windows which take more and more inwardly radially located positions. The long tongue 421 window 521 is the radially outermost one, while the windows 522 and 523 of the medium-short 422, and short 423 tongues are more and more inwardly radially located. Such windows partially overlap one the other in the circumferential direction.
The medium-long tongue 424 window 524 is the radially innermost one; it is located in the proximity of the circumference C3; therefore, it is located in the proximity of the radially innermost end of the same tongue. For this reason, the tongue 424 window 524 is surrounded by a frame 420 only on three sides, while the fourth side is open.
As regards the successive tongues, as stated above, the short tongue 425 does not comprise any windows. The medium-short tongue 426 comprises a window 526 located in a position similar to that of the short tongue 423 window 523. Finally, the short tongue 427 comprises a window 527 located in a position similar to that of the medium-short tongue 422 window 522.
All the tongues of the module M3 are curved and have a co-directional concavity, oriented towards the direction R of the disc preferred rotation.
The module M3 of the embodiment of Fig. 6 has a circumferential width of 36°. Consequently, the module M3 repeats itself 10 times in the circumferential direction along the entire braking band 3.
In accordance with the embodiment of Fig. 7, the tongues 40 are arranged on two arrays, and repeat themselves according to a module. Each array of such module M4 comprises five tongues having two different lengths. In accordance with the represented embodiment, in the radially outer array of the module M4: medium-short tongue 431, short tongue 432, tτ«/o medium-short tongues 433 and 434, and short tongue 435 are placed one after the other in strict order.
Again, in accordance with the represented embodiment, in the radially inner array of the module M4: long tongue 441, and four medium-long tongues 442, 443, 444, and 445 are placed one after the other in strict order.
The tongues of the radially outer array extend from the outer circumference Ce to the proximity of an intermediate circumference C6. The tongues of the radially inner array extend from the proximity of the intermediate circumference C6 in a radially inner direction. Particularly, the long tongue 441 extends from the proximity of the intermediate circumference C6 to the inner circumference Ci.
It shall be noted from Fig. 7 that the intermediate circumference C6 is located in the braking band 3 radially outermost half.
In accordance with the embodiment illustrated in Fig. 7, the tongues of the radially outer array and the tongues of the radially inner array of the module M4 are not mutually aligned. In other terms, the inward extension of the median line L of a tongue belonging to the radially outer array does not overlap any of the median lines of the tongues belonging to the radially inner array.
All the module M4 tongues are curved and have a co-directional concavity, oriented against the direction R of the disc preferred rotation.
The module M4 of the embodiment of Fig. 7 has a circumferential width of 36°. Consequently, the module M4 repeats itself 10 times in the circumferential direction along the entire braking band 3.
In accordance with the embodiment of Fig. 8, the connecting members 33 comprise pillars 60. The pillars 60 distinguish themselves from the tongues 40 because they have squatter sections. It is possible to define also for the pillars 60 a median line L similarly to what has been defined before for the tongues 40. Taking into account the pillar extension along the median line L, and the extension transversal thereto, the difference between the two extensions is less strong than it is for a tongue. Furthermore, in accordance with the represented embodiment, the median line L of each pillar is rectilinear. Therefore, in the case of the pillars represented in Fig. 8, the median line L coincides with the chord C0.
In accordance with the represented embodiment, the pillars 60 are arranged on three arrays, and repeat themselves according to a module M5.
In accordance with the represented embodiment, in the radially inner array of the module M5 there is only one short lozenge pillar 631.
In the radially intermediate array of the module M5, four lozenge pillars 620 follow one another. The lozenge pillars 620 of Fig. 8 are two- by-two equal and equally spaced one from the other. Particularly, a first median lozenge pillar 621 is followed by two long lozenge pillars 622 and 623, which are, in turn, followed by a medium lozenge pillar 624.
Again, in the radially outer array of the module M5 four teardrop pillars 610 follow one another. The teardrop pillars 610 of Fig. 8 are identical and equally spaced one from the other.
The short lozenge pillar 631 of the radially inner array extends from the inner circumference Ci outwardly up to the proximity of a circumference C8. The radially outer array pillars extend from the outer circumference Ce inwardly up to the proximity of a circumference C9. The medium lozenge pillars 621 and 624 of the intermediate array extend from the proximity of the circumference C9 inwardly up to the proximity of the circumference C8. The long lozenge pillars 622 and 623 of the intermediate array extend from the proximity of the circumference C9 inwardly up to beyond the circumference C8.
It shall be noted from Fig. 8 that the radial distances between inner Ci and intermediate C8, intermediate C8 and intermediate C9, intermediate C9 and outer Ce circumferences are essentially equal.
In accordance with the embodiment represented in Pig. 8, the teardrop pillars of the radially outer array and the lozenge pillars of the intermediate array of the module M5 are offset one from the other. In other terms, the inward extension of the median line L of a teardrop pillar 610 belonging to the radially outer array inserts essentially halfway between two lozenge pillars 620 belonging to the intermediate array.
Furthermore, the short lozenge pillar of the radially inner array is offset relative to the lozenge pillars of the intermediate array, and it is aligned relative to a teardrop pillar of the radially outer array. In other terms, the outward extension of the short lozenge pillar 631 median line L perfectly overlaps the median line of a teardrop pillar 610 belonging to the radially outer array.
The module M5 of the embodiment of Fig. 8 has a circumferential width of 36°. Consequently, the module M5 repeats itself 10 times in the circumferential direction along the entire braking band 3.
The particular arrangements of the connecting members 33 described above allow achieving, in the brake disc 1 according to the invention, ventilation ducts 34 which allow an optimized venting and a maximally efficient dispersion of heat.
With reference to the Figs. 6, 7, and 8, the dragging members 70 which are intended to constrain braking band 3 to support cap 2 and 8 will be described herein below. Such dragging members 70 are manufactured in an integral manner, and as a single piece with the braking band 3.
Particularly, Fig. 6 shows the dragging members 70 when raw, as they are released from the casting mould. Fig. 8 shows dragging members 70 similar to those in Fig. 6, but in a successive stage, after they have been processed at the tool machine. Finally, Fig. 7 shows dragging members 70 similar to those in the Figs. 6 and 8, but in their final state, in which they are received in the special seat 27 which is obtained in the support cap 2 radial periphery.
It shall be noted in Figs. 6, 7, and 8 that the dragging members 70 comprise a root 71 and a projection 72. The projection 72 is intended to be fitted in the special seat 27 which is obtained in the support cap 2. In accordance with an embodiment of the invention, the projection 72 is received inside the seat 27 so as to be constrained in the tangential direction and the axial direction, while it is free to slide in the radial direction. The projections 72, by abutting against the walls of the respective seats 27, are able to transmit the braking pair from band 3 to cap 2.
Instead, the roots 71 serve to anchor dragging member to braking band and to convey the braking forces exerted by friction on the two plates 31 and 32, so as to bring them to the projections 72, in order to subsequently transmit them to the cap 2.
The dragging members roots 71 according to the invention are of a particular shape which can be defined as "Y" or "T" shape, which is described in more detail below.
As it shall be noted in Figs. 6, 7, and 8, the dragging members 70 comprise a widening in the circumferential direction of the section in the proximity of the roots 71, where they fit onto the braking band 3. Such widening allows combining the forces which are applied to the braking band 3 in a particularly efficient manner.
In accordance with an embodiment, the dragging members 70 comprise a widening in the axial direction of the section in the proximity of the roots 71, where they fit onto the braking band 3. Such widening allows fitting the dragging members on both the plates 31 and 32.
That the dragging members 70 fit on both the plates 31 and 32 affords a considerable structural advantage relative to other known solutions, in which the dragging members fit on only one plate. In fact, fitting on both the plates allows to the dragging members combining the stresses generated on the individual plate by the braking action, without the need to transmit such stresses from a plate to the other through the connecting members 33. In this manner, the connecting members 33, for example, tongues 40 or pillars 60, can be dimensioned, from a structural point of view, in order to resist only to the compressive force exerted by the caliper during the braking action. From a structural point of view, in the brake disc 1 according to the invention, no other transmission of forces is required to the connecting members 33.
Another criterion underlying the design of the connecting members 33, whether they are tongues 40 or pillars 60, is the definition of the brake disc 1 ventilation ducts 34.
From the fluid-dynamic point of view, it shall be appreciated how the particular configuration of the dragging members 70 allows letting free access to the circulation of air inside all the ventilation ducts 34. Particularly, the Y- or T-shaped trend of the roots 71, in the axial direction as well as the tangential direction, allows anchoring the dragging members 70 to the braking band in a structurally firm and efficient manner, while letting free access to the ventilation ducts 34 for the cooling air.
Such solution is preferred to other known solutions, in which the individual dragging member 70 extends until the same root thereof becomes a connecting member (pillar or tongue) . In such type of known solution, in fact, the structural need and the fluid-dynamic needs come into conflict.
Particularly, in such known solution, the widening of the dragging member 70 root compromises the access of air to the ventilation duct, which is radially aligned to the same dragging member 70. On the contrary, in the same known solution, a dragging member 70 which does not provide any widening to the root compromises the efficient transmission of forces between braking band and dragging member 70.
Instead, the solution according to the invention allows, as regards the dragging members 70, advantageously separating the structural functions from the fluid-dynamic ones .
To the embodiments of the brake disc described above, those skilled in the art, in order to meet contingent needs, will be able to make modifications, adaptations, and replacements of members with others which are functionally equivalent, without departing from the scope of the following claims . Each of the characteristics described as belonging to a possible embodiment can be implemented independently from the other embodiments described.
*** * ***

Claims

1. A brake disc (1) comprising:
- a support cap (2) , intended to be connected to a wheel hub of a vehicle;
- a braking band (3) , intended to cooperate with a caliper of the disc brake, comprising two plates (31, 32) connected by a plurality of connecting members (33) which define ventilation ducts (34) ; characterized in that a plurality of said connecting members (33) having different shapes and/or dimensions are arranged according to a module (M) which repeats itself an integral number of times along the braking band (3) .
2. The brake disc (1) according to the preceding claim, wherein the braking band (3) is a circular crown defined by a radially inner circumference Ci and a radially outer circumference Ce.
3. The brake disc (1) according to any preceding claim, wherein the connecting members (33) comprise tongues (40) having a thin and enlarged section.
4. The brake disc (1) according to the preceding claim, wherein said tongues (40) define a curved median line (L) and a straight chord (C0) .
5. The brake disc (l) according to the preceding claim, wherein the median line (L) of said tongues (40) has a concavity directed towards the direction R of the disc preferred rotation (1) .
6. The brake disc (1) according to claim 4, wherein the median line (L) of said tongues (40) has a concavity directed against the direction R of the disc preferred rotation (1) .
7. The brake disc (1) according to any claim 3 to
6, wherein the tongues (40) extend along the median line (L) for a considerably higher length than they extend transversally thereto.
8. The brake disc (1) according to any claim 4 to
7, wherein the median line (L) of the tongues (40) extends in the radial direction.
9. The brake disc (1) according to any claim 4 to 7, wherein the median line (L) of the tongues (40) extends in the radial and tangential directions.
10. The brake disc (1) according to any preceding claim, wherein the chord (C0) of a tongue (40) forms an angle relative to any radial directions passing through the tongue (40) .
11. The brake disc (1) according to any preceding claim, wherein said connecting members (33) are connected in a continuous manner to each of the two plates (31, 32) .
12. The brake disc (1) according to the preceding claim, wherein the connection between connecting members (33) and plates (31, 32) comprises a radius.
13. The brake disc (1) according to any preceding claim, wherein said connecting members (33) are arranged in arrays along the braking band (3) circular crown.
14. The brake disc (1) according to any preceding claim, wherein said tongues (40) are configured and arranged in a manner which is essentially comparable to that of the vanes of a centrifugal turbo machine, in which the fluid flow has a direction which is locally essentially parallel to the median line L of the vanes .
15. The brake disc (1) according to any preceding claim, wherein said module (Mx, M2) comprises two tongues on an individual array: a long tongue (401, 411), and a short tongue (402, 412) both curved and with a mutually co-directional concavity.
16. The brake disc (1) according to the preceding claim, wherein said long tongue (401, 411) extends from the proximity of the outer circumference (Ce) to the proximity of the inner circumference (Ci) , and said short tongue (402, 412) extends from the proximity of the outer circumference (Ce) to an intermediate circumference (Ci, C2) which is slightly more inwardly located than the braking band (3) radial half.
17. The brake disc (1) according to any preceding claim, wherein said module (M1, M2) has a circumferential width of 12°.
18. The brake disc (1) according to any preceding claim, wherein at least one tongue (411) of said module (M2) comprises a window (511) .
IS. The brake disc (1) according to the preceding claim, wherein said window (511) entirely faces the other tongue (412) of the module (M2) .
20. The brake disc (1) according to any claim 1 to 14, wherein said module (M3) comprises seven tongues on an individual array in the following order: a long tongue (421) , a medium-short tongue (422) , a short tongue (423) , a medium-long tongue (424) , a short tongue (425) , a medium-short tongue (426) , and a short tongue (427) ; all the tongues being curved and with a mutually co-directional concavity.
21. The brake disc (1) according to the preceding claim, wherein said long tongue (421) essentially extends from the outer circumference (Ce) to the inner circumference (Ci) ; said medium-long tongue (424) essentially extends from the outer circumference (Ce) to a circumference C3; the medium- short tongues (422, 426) essentially extend from the outer circumference (Ce) to a circumference C4; and the short tongues (423, 425, 427) essentially extend from the outer circumference (Ce) to a circumference C5; wherein said circumferences C3, C4, and C5 are located in the braking band (3) radially innermost half.
22. The brake disc (1) according to claim 20 or 21, wherein all the tongues of the module (M3) , with the only exception of a short tongue (425) , comprise a window.
23. The brake disc (1) according to the preceding claim, wherein the module (M3) first tongues (421, 422, 423, 424) comprise windows which take more and more inwardly radially located positions which partially overlap one the other in the circumferential direction.
24. The brake disc (1) according to any preceding claim, wherein a tongue of the module (M3) comprises a window (524) surrounded by a frame (420) only on three sides, while the fourth side is open.
25. The brake disc (1) according to any preceding claim, except for claim 17, wherein said module (M3, M4,M5) has a circumferential width of 36°.
26. The brake disc (1) according to any preceding claim, wherein said module (M4) comprises tongues arranged on two arrays, wherein each array comprises five tongues (40) having two different lengths.
27. The brake disc (1) according to the preceding claim, wherein the module (M4) radially outer array comprises in the following order: a medium-short tongue (431) , a short tongue (432) , two medium-short tongues (433, 434) , and a short tongue (435) .
28. The brake disc (1) according to claim 26 or 27, wherein the module (M4) radially inner array comprises in the following order: a long tongue (441), and four medium-long tongues (442, 443, 444, 445) .
23. The brake disc (1) according to any one of the claims 26 to 28, wherein the radially outer array tongues extend from the outer circumference (Ce) to the proximity of a circumference C6 located in the braking band (3) radially outermost half; and the radially inner array tongues extend from the proximity of the circumference C6 to the radially inner direction. 30. The brake disc (1) according to any claim 26 to
29. wherein the radially outer array tongues and the radially inner array tongues are not mutually aligned, that is, in which the inward extension of the median line L of a tongue belonging to the radially outer array does not overlap any of the median lines of the tongues belonging to the radially inner array.
31. The brake disc (1) according to any preceding claim, wherein the connecting members (33) comprise pillars (60) having a relatively squat section.
32. The brake disc (1) according to the preceding claim, wherein said pillars define a stright median line (L) .
33. The brake disc (1) according to any preceding claim, wherein said module (M5) comprises pillars (60) which are arranged on three arrays.
34. The brake disc (1) according to the preceding claim, wherein the radially inner array comprises only one short lozenge pillar (631) .
35. The brake disc (1) according to claim 33 or 34, wherein the radially intermediate array comprises four lozenge pillars (620) in the following order: a medium lozenge pillar (621) , two long lozenge pillars
(622, 623) , and a medium lozenge pillar (624) .
36. The brake disc (1) according to any claim 33 to 35, wherein the radially outer array comprises four teardrop pillars (610) identical and equally spaced one from the other.
37. The brake disc (1) according to any claim 33 to 36, wherein the short lozenge pillar (631) extends from the inner circumference (Ci) outwardly up to a circumference C8; the teardrop pillars (610) extend from the outer circumference (Ce) inwardly up to a circumference C9; and the medium lozenge pillars (621, 624) extend from the circumference C9 inwardly up to the circumference C8.
38. The brake disc (1) according to the preceding claim, wherein the radial distances between inner circumference (Ci) and circumference C8; between circumference C8 and circumference C9; and between circumference C9 and outer circumference (Ce) are essentially mutually equal.
39. The brake disc (1) according to any claim 33 to
38, wherein the teardrop pillars (610) and the lozenge pillars (620) of the intermediate array are offset one from the other; that is, in which the inward extension of the median line (L) of a teardrop pillar (610) inserts essentially halfway between two lozenge pillars (620) belonging to the intermediate array.
40. The brake disc (1) according to any claim 33 to
39, wherein the short lozenge pillar (631) is offset relative to the lozenge pillars (620) of the intermediate array and it is aligned relative to a teardrop pillar (610) of the radially outer array.
41. The brake disc (1) according to any preceding claim, wherein the braking band comprises dragging members (70) which are manufactured in an integral manner, and as a single piece with the braking band
(3) .
42. The brake disc (1) according to the preceding claim, wherein said dragging members (70) comprise a root (71) and a projection (72) intended to be received in a special seat (27) in the support cap (2) .
43. The brake disc (1) according to the preceding claim, wherein said projection (72) is intended to be received inside said seat (27) so as to be constrained in the tangential and axial directions, and to be free to slide in the radial direction.
44. The brake disc (1) according to claim 42 or 43, wherein the dragging members (70) roots (71) have a Y or T shape.
45. The brake disc <1) according to any claim 42 to 44, wherein the dragging members (70) roots (71) comprise a section widening in the circumferential direction.
46. The brake disc (1) according to any claim 42 to 45, wherein the roots (71) of the dragging members (70) comprise a section widening in the axial direction.
47. The brake disc (1) according to any claim 41 to
46, wherein the dragging members (70) fit on both the plates (31, 32) .
48. The brake disc (1) according to any claim 41 to
47, wherein the dragging members (70) let free access to the circulation of air inside all the ventilation ducts (34) .
PCT/IT2008/000296 2007-05-03 2008-04-30 Ventilated brake disc WO2008136032A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US12/598,248 US8499904B2 (en) 2007-05-03 2008-04-30 Ventilated brake disc
CN2008800145592A CN101743410B (en) 2007-05-03 2008-04-30 Ventilated brake disc
EP08763848.2A EP2145119B1 (en) 2007-05-03 2008-04-30 Ventilated brake disc
JP2010505019A JP5211152B2 (en) 2007-05-03 2008-04-30 Ventilation brake disc

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000881A ITMI20070881A1 (en) 2007-05-03 2007-05-03 VENTILATED BRAKE DISC
ITMI2007A000881 2007-05-03

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WO2008136032A2 true WO2008136032A2 (en) 2008-11-13
WO2008136032A3 WO2008136032A3 (en) 2009-08-20
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EP (1) EP2145119B1 (en)
JP (1) JP5211152B2 (en)
CN (1) CN101743410B (en)
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CN101743410B (en) 2012-09-05
WO2008136032A3 (en) 2009-08-20
JP5211152B2 (en) 2013-06-12
EP2145119A2 (en) 2010-01-20
WO2008136032A9 (en) 2009-12-17
ITMI20070881A1 (en) 2008-11-04
US20100230221A1 (en) 2010-09-16
CN101743410A (en) 2010-06-16
EP2145119B1 (en) 2016-12-14
US8499904B2 (en) 2013-08-06
JP2010526259A (en) 2010-07-29

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