WO2008134937A1 - A process for producing the ctystal of glutamic acid - Google Patents

A process for producing the ctystal of glutamic acid Download PDF

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Publication number
WO2008134937A1
WO2008134937A1 PCT/CN2008/000875 CN2008000875W WO2008134937A1 WO 2008134937 A1 WO2008134937 A1 WO 2008134937A1 CN 2008000875 W CN2008000875 W CN 2008000875W WO 2008134937 A1 WO2008134937 A1 WO 2008134937A1
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glutamic acid
crystallization
tank
temperature
crystallization tank
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PCT/CN2008/000875
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French (fr)
Chinese (zh)
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Dehui Wang
Dongshu Jia
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Changchun Dacheng Industrial Group Company Limited
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Publication of WO2008134937A1 publication Critical patent/WO2008134937A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00Preparation of nitrogen-containing organic compounds
    • C12P13/04Alpha- or beta- amino acids
    • C12P13/14Glutamic acid; Glutamine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • C07C227/42Crystallisation

Definitions

  • the present invention relates to a process for producing glutamic acid crystals. Specifically, the present invention relates to an improved process for producing glutamic acid crystals by isoelectric crystallization using a fermentation process for producing glutamic acid. Background technique
  • Glutamate is mainly used in the production of MSG.
  • the most widely used method for the production of glutamic acid at home and abroad is the fermentation method.
  • the main methods are: Extraction of glutamic acid by ion exchange, extraction of glutamic acid by zinc salt method, extraction of glutamic acid by hydrochloride method, and extraction of glutamic acid by electrodialysis.
  • the isoelectric extraction of glutamic acid is based on the following properties of glutamic acid: At the isoelectric point pH, the positive and negative charges of glutamic acid are equal, the total charge is 0, forming a dipolar ion, its solubility at this time. The smallest, and precipitated into a crystal form.
  • the specific extraction methods can be divided into intermittent isoelectric method and continuous isoelectric method.
  • the advantages of intermittent isoelectric method are that the process is mature, the crystal particles are relatively uniform, and the disadvantage is that it cannot be continuously operated and the efficiency is low.
  • the advantage of continuous isoelectric crystallization is continuous discharge.
  • Each stage of the crystallization tank is set to have a fixed isoelectric pH value, which is easy to control, and the disadvantage is that the particles are not uniform; in the step of lowering the pH value of the crystallization tank and adding sulfuric acid, the conventional process directly connects the sulfuric acid pipeline to the crystallization tank, When sulfuric acid is added, it is prone to local supersaturation and produces ⁇ -type crystal.
  • the ⁇ -type crystal is not easy to be centrifugally dehydrated, and the bulk density is small, which brings certain difficulties to the later packaging and transportation, and also affects ⁇ once ⁇ -form crystal is formed. Formation of the type.
  • the patent application CN88103158 of the Tianjin Light Industry Design Institute, the patent ZL96116404.2 of Wuxi University of Light Industry and the patent ZL02109965.0 of Liu Shizhai all use the continuous isoelectric crystallization method to extract glutamic acid, but still fail to overcome the above defects.
  • the inventors have developed a novel isoelectric crystallization method which employs a combination of continuous and intermittent methods and removes the species in the fermentation broth prior to crystallization.
  • the purity of glutamic acid obtained by this method is over 98.5%, the extraction yield is 93%, the sulfate is less than 0.3 mg/L, the color of the finished product is good, the crystal grains are uniform, and the bacteria and secondary condensate produced in the production.
  • the mother liquor has been fully utilized, which not only solves the problem of sewage discharge that has been plaguing the industry, but also turns waste into treasure and creates new economic value.
  • the present invention provides a method for producing glutamic acid crystals by using a batch-continuous phase junction
  • the combined isoelectric crystallization method extracts glutamic acid from a glutamic acid fermentation broth, which is characterized in that the cells in the fermentation broth are first removed before isoelectric crystallization to avoid the appearance of fine crystals.
  • the present invention provides a method of producing glutamic acid crystals, the method comprising the steps of:
  • the crystal particles obtained in the previous step are sedimented by a sedimentation tank, centrifuged, washed, and dried to obtain glutamic acid crystals.
  • the acidity of the raw material glutamic acid fermentation liquid used is usually about 7-8.
  • an acid preferably a mineral acid such as sulfuric acid or hydrochloric acid, etc., more preferably sulfuric acid, should be used.
  • concentrated sulfuric acid adjusts the pH of the glutamic acid fermentation broth to 5.5-6.0, preferably about
  • the filtration step of the glutamic acid fermentation broth may be carried out by a membrane filtration method, for example, using an inorganic ceramic membrane or an ultrafiltration membrane to remove impurities such as remaining bacteria or proteins. It is preferred to use an inorganic ceramic membrane having a molecular weight cutoff of 300 kD.
  • the filtered cells are dried to obtain a bacterial protein, which is a highly nutritious substance and is widely used, for example, for preparing feed or fertilizer, and can obtain a protein feed or a high-efficiency fertilizer.
  • the inorganic ceramic membrane is obtained by sintering an oxide such as alumina, titania or zirconia at a high temperature, and is a porous ceramic filter material having a porous structure in which the porous support layer, the filter layer and the microporous membrane layer are asymmetrically distributed. Filtration accuracy can range from microfiltration to ultrafiltration to sodium filtration. Ceramic membrane filtration is a fluid separation process in the form of "cross-flow filtration" in which a raw material liquid flows at a high speed in a membrane tube, and a clarified permeate containing a small molecular component is driven through the membrane in a direction perpendicular thereto.
  • inorganic ceramic membranes have many advantages, such as excellent chemical stability, high temperature resistance, high mechanical strength, uniform pore size distribution, high separation precision, and easy cleaning. Widely used in pharmaceutical, bioengineering, electronics and other industries.
  • the operating temperature and pressure can be carried out according to the instructions of the product manual or the normal operating conditions. Generally, the maximum temperature of the operation process is about 85 °C, the maximum pressure is generally not more than 7.5 kg, and should be anti-vibration. Prevent the drama from being hot.
  • the inorganic ceramic membrane has excellent chemical stability, high temperature resistance, high mechanical strength, uniform pore size distribution, high separation precision, and ⁇ -form crystal is not easy to appear in the clean process.
  • the purity of the separation product is high and it is easier to concentrate.
  • the evaporation concentration of the glutamic acid fermentation liquid can be carried out by a conventional vacuum concentration method, preferably by a multi-effect evaporation method, for example, a four-effect evaporation method, when using a four-effect evaporation method and apparatus
  • the conditions for four-effect evaporation can be, for example, 9 (TC:, 80 ° C, 70 ° C, and 60 ° C.
  • the concentration of the concentrated glutamic acid concentrate can reach 13 to 22 Be Q , preferably 17 to 22 Be Q .
  • the secondary condensate obtained in the above concentration evaporation step is a high nitrogen source, and can be applied to the fermentative production of amino acids such as lysine, threonine and glutamic acid to provide a nitrogen source for the fermentation process.
  • the crystallization operation is carried out in a continuous-batch manner.
  • a primary crystallization tank and a plurality of secondary crystallization tanks may be provided, for example, 2-4 secondary crystallization tanks, preferably 3 secondary crystallization tanks.
  • the obtained glutamic acid concentrate stream is added to the first-stage crystallization tank for crystallization; then the glutamic acid-containing stream is continuously overflowed from the primary crystallization tank to the secondary crystallization tank, and intermittently incubated in the secondary crystallization tank Crystal operation.
  • the glutamic acid concentrate is continuously flowed into the first-stage crystallization tank, and small crystals start to appear when the pH of the glutamic acid clear solution is adjusted to the isoelectric point.
  • the temperature in the first-stage crystallizing tank is usually 30 ⁇ 35°C, and the pH value is 4.20-4.35.
  • the material of the first-stage crystallizing tank has crystal products, which can be used as the bottom material of the second-stage crystallizing tank.
  • the material is from the first-stage crystallization tank to the second-stage crystallization tank in two ways: First, overflow, overflow from the upper end of the first-stage crystallization tank The mouth is discharged and added to the secondary crystallization tank; the second is to pump the material into the secondary crystallization tank from the bottom of the first-stage crystallization tank by the pump.
  • the impeller of the pump may break the larger crystal, so
  • the discharge method is mainly based on overflow, so that not only It can avoid the situation that the impeller of the pump will break up the large crystal when the pump is discharged, and can maintain a certain liquid level height, which is beneficial to adjust the pH value.
  • the crystal cultivation is carried out in a batch mode in a secondary crystallization tank, so that small crystals gradually grow in the tank. In this step, a plurality of crystallizing tanks are used to alternately operate in batches.
  • each secondary crystallization tank 2/3 of the material in each secondary crystallization tank is from the primary crystallization tank, with this portion as the base; the remaining 1/3 is the concentrate from the concentration step (2) added by flow addition.
  • the batch crystallization operation is started after the predetermined liquid level is reached. Due to the higher concentration of glutamic acid in the concentrate, the addition of 1/3 of the concentrate in a fed-stream manner has the advantages of shortening the addition time, increasing the flow addition efficiency, and reducing the mother liquor at the same glutamic acid content. volume.
  • the flow addition efficiency described herein refers to the mass of pure glutamic acid contained in the concentrate added per unit time.
  • the crystallization operation in the secondary crystallization tank is carried out by a gradient cooling method under stirring, and the temperature and pH in the tank are gradually degraded to form uniform crystals.
  • the initial temperature in the secondary crystallization tank is about 13 to 18 ° C
  • the initial pH is about 3.4 to 3.9
  • the temperature drops by about 2 ° C per hour
  • the pH drops by about 0.1 per hour
  • the final pH is about It is 3.2
  • the final temperature is about 4 ° C
  • the crystallization time is about 10 hours. It takes about 50 hours from the start of the crystallizing tank to the second crystallizing tank.
  • the gradient cooling crystallization conditions in the secondary crystallization tank are: an initial temperature of about 15 ° C, an initial pH of about 3.90, a temperature drop of about 2 ° C per hour, and a decrease in pH to about every hour.
  • the final pH is about 3.2 and the final temperature is about 4 °C.
  • the temperature drop and the decrease of the pH value have a great influence on the crystal form of the crystal.
  • the temperature drop and the decrease of the pH value will form small crystals, crush crystals, and form ⁇ crystals easily, and the separation and extraction in the later stage. Caused certain difficulties. Therefore, the temperature and pH should be controlled within the above range and should be as stable as possible.
  • the maximum temperature fluctuation does not exceed 1 °C of soil, and the maximum fluctuation of pH does not exceed soil 0.1.
  • both the primary crystallization tank and the secondary crystallization tank are equipped with agitation means.
  • a sulfuric acid solution In order to lower the pH in the crystallizing tank, it is necessary to add a sulfuric acid solution.
  • the present invention uniformly applies sulfuric acid by using a tube-porous porous spraying method, and uses a stirring device to stir the material and sulfuric acid to be more uniform, which is avoided to some extent.
  • the production of ⁇ -form crystals provides a more suitable environment for the desired ⁇ -form crystals.
  • the agitating device described therein may be a stirring device conventionally used in the art, such as a paddle mixer.
  • the obtained crystals can be treated in accordance with a conventional post-treatment method. For example, after the feed liquid is settled in a settling tank, it is centrifuged to separate the mother liquid and crystallize, and the crystal is washed with water to increase the purity and reduce the sulfate content therein, and then dried to obtain the finished glutamic acid.
  • the mother liquor obtained by centrifugation has a wide range of uses and can be comprehensively utilized in various ways.
  • the unused portions can be discarded for comprehensive utilization in each step, and the comprehensively usable portions include the cells obtained by the step (1) filtration, and the secondary cells obtained after concentration and evaporation. The condensate, and the mother liquor obtained after centrifugation and crystallization.
  • the present invention provides a novel extraction method for glutamic acid crystals, which can ensure continuous discharge, easy operation control, can improve particle uniformity of finished glutamic acid, and is low energy. Consumption, low pollution and high returns.
  • the glutamic acid crystal product obtained by the method of the invention has high purity, high yield, small sulfate content in the product (less than 0.3 mg/L), good color perception and uniform crystal grains.
  • the purity of glutamic acid produced by the method of the present invention can reach 98.5% or more by the dry basis content measured by the optical rotation method; the extraction yield, that is, the ratio of the finished glutamic acid actually extracted from the fermentation broth reaches 93% or more.
  • the bacteria, secondary condensate and mother liquor produced in the production are fully utilized, which not only solves the problem of sewage discharge that has been plaguing the industry, but also turns waste into treasure and creates new economic value.
  • the beneficial effects of the method of the invention are:
  • the bacteria in the fermentation broth are first removed before isoelectric crystallization, and fine crystals can be avoided.
  • the pH value in the crystallization tank is lowered, and the sulfuric acid is uniformly added by the tube porous spraying method, and the mixing with the stirring paddle is used to make the mixing of the material and the sulfuric acid more uniform, and the ⁇ -type crystallization is avoided to some extent.
  • the material is mainly used from the first-stage crystallization tank to the second-stage crystallization tank, which can avoid the situation that the impeller of the pump will break the larger crystal when the pump is discharged.
  • the material 2/3 of the secondary crystallization tank is from the first-stage tank, and the remaining 1/3 is the concentrate after evaporation and evaporation. After the flow reaches the predetermined liquid level, the batch crystallization operation starts, which can shorten the flow. Time, increase the efficiency of the addition, and reduce the volume of the mother liquor.
  • Fig. 1 is a schematic view showing the process flow of a method for producing glutamic acid crystals of the present invention.
  • the pH was adjusted to 5.80 with sulfuric acid (concentration 98%) and filtered through an inorganic ceramic membrane.
  • the ceramic membrane used was a K99BW product produced by Oris, France.
  • the filtration conditions were: fermentation temperature 70 ° C, membrane inlet pressure 3 ⁇ 3.5kg, outlet pressure 7.0kg. After filtration, a clear fermentation broth and cells were obtained, wherein the supernatant was 487 m 3 .
  • the obtained wet cells are sent to a by-product workshop for drying, and after drying, they are bacterial proteins.
  • the clarified fermentation broth is concentrated by four-effect evaporation, and the conditions of four-effect evaporation are 90 ° C, 80 ° C, 70 ° C and 60 ° C, respectively, and the concentrated liquid 237 m 3 is evaporated to obtain the concentration of the concentrated liquid. It is 17 ⁇ 22Be Q and the secondary condensate is 248m 3 at the same time.
  • the secondary crystallization tanks A, B, and C are sequentially subjected to crystallization operations under the following conditions: an initial temperature of 15 ° C, an initial pH of 3.90, a temperature drop of 2 ⁇ per hour, and a decrease in pH of 0.1 per hour.
  • the final pH was 3.2 and the final temperature was 4 °C. It takes about 50 hours from the start of "priming" in the first-stage crystallizing tank to the end of the secondary crystallizing tank.
  • a paddle stirrer is provided, and at the same time, sulfuric acid is uniformly added by the tube porous spraying method to make the temperature and pH in the crystallizing tank more uniform.
  • Control within the range given, the temperature and pH fluctuations should be controlled within the following range: Temperature control at ⁇ 1 °C and pH control at ⁇ 0.1.
  • the wet cells are sent to the by-product workshop for drying.
  • the method is spray granulation by a fluidized granulation coating dryer.
  • the equipment is batch production, the temperature is controlled at 160 ° C, and the drying time is 50. minute. -
  • the secondary condensate produced by evaporation can be directly applied to the fermentation production of amino acids such as lysine, threonine and glutamic acid without any treatment.
  • amino acids such as lysine, threonine and glutamic acid
  • the water can be changed to a secondary condensate, and the secondary condensate can provide a high-efficiency nitrogen source.
  • the mother liquor obtained by centrifugation is added with corn gluten protein content of 30% in the by-product workshop, and then spray granulated by a fluidized granulation coating dryer at a temperature of 160 ° C and a drying time of 50 minutes. Batch drying, the dried product is a compound amino acid fertilizer.
  • Bacterial protein (after drying): 4.6 tons, used to make high-efficiency fertilizers; Secondary condensate: 248m 3 , can be used in the fermentation production of amino acids such as lysine, threonine and glutamic acid to provide a high-efficiency nitrogen source for the fermentation process;

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Abstract

Disclosed is a process for producing the crystal of glutamic acid, which includes filtering the fermented liquid of glutamic acid by ceramic membrane to remove the thallus in the fermented liquid of glutamic acid, then making the obtained clearing fermented liquid of glutamic acid gradient temperature lowering crystallization using batch continuous isoelectric method in the crystallizing tank, and sulfuric acid is added in the crystallizing tank by calandria porous showering method to reduce pH value, wherein the feed liquid is discharged continuously into the lower-stage tank using the mode of overflow on the top of tank, and in the lower-stage tank 2/3 of feed liquid is from the upper-stage tank by overflow and 1/3 of feed liquid is concentrated liquid. The crystal of glutamic acid obtained by the method is the alpha mode.

Description

谷氨酸结晶的生产方法 技术领域  Production method of glutamic acid crystallization
本发明涉及生产谷氨酸结晶的方法,具体的,本发明涉及用发酵法生产 谷氨酸时用等电点结晶法制取谷氨酸结晶的改进方法。 背景技术  The present invention relates to a process for producing glutamic acid crystals. Specifically, the present invention relates to an improved process for producing glutamic acid crystals by isoelectric crystallization using a fermentation process for producing glutamic acid. Background technique
谷氨酸主要用于味精的生产,谷氨酸的生产国内外使用最广泛的方法是 发酵法, 从发酵液中提取谷氨酸的工艺有多种, 主要的方法有: 等电法提取 谷氨酸、 离子交换法提取谷氨酸、 锌盐法提取谷氨酸、 盐酸盐法提取谷氨酸 或电渗析法提取谷氨酸等。 其中等电法提取谷氨酸是利用谷氨酸的下述性质: 在等电点 pH时, 谷 氨酸的正负电荷相等, 总电荷为 0, 形成偶极离子, 它在此时的溶解度最小, 并成晶体形态析出。 具体提取方法可分为间歇等电法和连续等电法, 间歇等 电法优点是工艺成熟, 结晶颗粒较均匀, 缺点是不能连续操作, 效率低; 连 续等电结晶法的优点是连续出料, 每级结晶罐设定有固定的等电 pH值, 易 于控制, 缺点是颗粒不均匀; 在结晶罐降 pH值加硫酸这一环节上, 传统工 艺采用直接将硫酸管道连到结晶罐, 在加硫酸时, 容易出现局部过饱和现象 而产生 β型结晶, β型结晶不易离心脱水, 堆积密度小, 给后期包装、 运输 都带来了一定的困难, 而且一旦形成 β型结晶还会影响 α型的形成。例如天 津市轻工业设计院等的专利申请 CN88103158 , 无锡轻工大学的专利 ZL96116404.2以及刘世斋的专利 ZL02109965.0均是采用连续等电结晶法提 取谷氨酸, 但依然未能克服上述缺陷。 本发明人经过研究开发了一种新型的等电结晶法,该方法采用连续和间 歇相结合的方法, 并在结晶之前除去发酵液中的菌种。用此方法获得的谷氨 酸纯度达到 98.5%以上, 提取收率达到 93%, 硫酸根小于 0.3mg/L, 成品颜 色感官好, 结晶粒均匀, 生产中所产生的菌体、 二次冷凝液、 母液等都得到 充分的利用, 不仅解决一直困扰行业的污水排放问题, 还变废为宝, 创造了 新的经济价值。  Glutamate is mainly used in the production of MSG. The most widely used method for the production of glutamic acid at home and abroad is the fermentation method. There are various processes for extracting glutamic acid from the fermentation broth. The main methods are: Extraction of glutamic acid by ion exchange, extraction of glutamic acid by zinc salt method, extraction of glutamic acid by hydrochloride method, and extraction of glutamic acid by electrodialysis. The isoelectric extraction of glutamic acid is based on the following properties of glutamic acid: At the isoelectric point pH, the positive and negative charges of glutamic acid are equal, the total charge is 0, forming a dipolar ion, its solubility at this time. The smallest, and precipitated into a crystal form. The specific extraction methods can be divided into intermittent isoelectric method and continuous isoelectric method. The advantages of intermittent isoelectric method are that the process is mature, the crystal particles are relatively uniform, and the disadvantage is that it cannot be continuously operated and the efficiency is low. The advantage of continuous isoelectric crystallization is continuous discharge. Each stage of the crystallization tank is set to have a fixed isoelectric pH value, which is easy to control, and the disadvantage is that the particles are not uniform; in the step of lowering the pH value of the crystallization tank and adding sulfuric acid, the conventional process directly connects the sulfuric acid pipeline to the crystallization tank, When sulfuric acid is added, it is prone to local supersaturation and produces β-type crystal. The β-type crystal is not easy to be centrifugally dehydrated, and the bulk density is small, which brings certain difficulties to the later packaging and transportation, and also affects α once β-form crystal is formed. Formation of the type. For example, the patent application CN88103158 of the Tianjin Light Industry Design Institute, the patent ZL96116404.2 of Wuxi University of Light Industry and the patent ZL02109965.0 of Liu Shizhai all use the continuous isoelectric crystallization method to extract glutamic acid, but still fail to overcome the above defects. The inventors have developed a novel isoelectric crystallization method which employs a combination of continuous and intermittent methods and removes the species in the fermentation broth prior to crystallization. The purity of glutamic acid obtained by this method is over 98.5%, the extraction yield is 93%, the sulfate is less than 0.3 mg/L, the color of the finished product is good, the crystal grains are uniform, and the bacteria and secondary condensate produced in the production. The mother liquor has been fully utilized, which not only solves the problem of sewage discharge that has been plaguing the industry, but also turns waste into treasure and creates new economic value.
发明内容 Summary of the invention
本发明提供了一种生产谷氨酸结晶的方法, 该方法采用间歇-连续相结 合的等电结晶方法由谷氨酸发酵液提取谷氨酸,其特征在于在等电结晶之前 首先除去发酵液中的菌体, 以避免出现细晶。 具体的,本发明提供了一种生产谷氨酸结晶的方法,该方法包括以下步 骤: The present invention provides a method for producing glutamic acid crystals by using a batch-continuous phase junction The combined isoelectric crystallization method extracts glutamic acid from a glutamic acid fermentation broth, which is characterized in that the cells in the fermentation broth are first removed before isoelectric crystallization to avoid the appearance of fine crystals. In particular, the present invention provides a method of producing glutamic acid crystals, the method comprising the steps of:
( 1 ) 将谷氨酸发酵液灭菌后经膜过滤除去菌体, 得到澄清的谷氨酸发 酵液;  (1) sterilizing the glutamic acid fermentation broth and removing the cells by membrane filtration to obtain a clarified glutamic acid fermentation broth;
(2 ) 将上述谷氨酸发酵液蒸发浓缩, 得到谷氨酸浓缩液;  (2) evaporating and concentrating the above glutamic acid fermentation liquid to obtain a glutamic acid concentrate;
( 3 ) 以连续 -间歇方式进行结晶操作, 设置一个一级结晶罐和多个二级 结晶罐, 将所得到的谷氨酸浓缩液流加入一级结晶罐, 进行结晶; 然后使含 谷氨酸的物流连续地从一级结晶罐溢流到二级结晶罐,在二级结晶罐中进行 间歇的育晶操作, 所述的育晶操作采用梯度降温结晶法; 和  (3) performing a crystallization operation in a continuous-batch manner, providing a first-stage crystallization tank and a plurality of secondary crystallization tanks, and adding the obtained glutamic acid concentrate to a first-stage crystallization tank for crystallization; The acid stream is continuously overflowed from the primary crystallization tank to the secondary crystallization tank, and the batch crystallization operation is performed in the secondary crystallization tank, and the crystallization operation is performed by gradient cooling crystallization;
(4 ) 将上一步骤得到的结晶颗粒经沉降罐沉降、 离心分离、 洗涤和干 燥, 得到谷氨酸结晶。 优选的, 在二级结晶罐中所进行的结晶操作中, 总进料量的 2/3由一级 结晶罐溢流而来, 其余的 1/3为步骤 2得到的谷氨酸浓缩液。 在本发明方法中, 所使用的原料谷氨酸发酵液的酸度通常在 7-8左右, 过滤谷氨酸发酵液之前, 首先应该用酸, 优选无机酸, 例如硫酸或盐酸等, 更优选硫酸, 例如浓硫酸将谷氨酸发酵液的 pH 值调到 5.5-6.0, 优选大约  (4) The crystal particles obtained in the previous step are sedimented by a sedimentation tank, centrifuged, washed, and dried to obtain glutamic acid crystals. Preferably, in the crystallization operation carried out in the secondary crystallization tank, 2/3 of the total feed amount overflows from the primary crystallization tank, and the remaining 1/3 is the glutamic acid concentrate obtained in the second step. In the method of the present invention, the acidity of the raw material glutamic acid fermentation liquid used is usually about 7-8. Before filtering the glutamic acid fermentation liquid, first, an acid, preferably a mineral acid such as sulfuric acid or hydrochloric acid, etc., more preferably sulfuric acid, should be used. For example, concentrated sulfuric acid adjusts the pH of the glutamic acid fermentation broth to 5.5-6.0, preferably about
在本发明方法中,谷氨酸发酵液的过滤步骤可采用膜过滤的方法,例如 使用无机陶瓷膜或超滤膜过滤, 以除去剩余的菌体或蛋白质等杂质。优选采 用无机陶瓷膜,其截流分子量为 300KD。过滤后的菌体经干燥后得到菌体蛋 白, 菌体蛋白是高营养物质, 应用广泛, 例如可用于制备饲料或肥料等, 可 制备得到蛋白饲料或高效肥料。 无机陶瓷膜是将氧化铝、 氧化钛、 氧化锆等氧化物经高温烧结而成的, 是具有多孔结构的精密陶瓷过滤材料, 其中多孔支撑层、 过滤层和微孔膜层 呈非对称分布, 过滤精度可涵盖微滤、 超滤甚至钠米级过滤。 陶瓷膜过滤是 一种 "错流过滤"形式的流体分离过程, 原料液在膜管内高速流动, 在压力 驱动下含小分子组分的澄清渗透液沿与之垂直的方向向外透过膜,含大分子 组分的混浊浓缩液被膜截留, 从而使流体达到分离、 浓缩和纯化的目的。 与传统的过滤材料相比,无机陶瓷膜有很多优点,例如化学稳定性极好, 耐高温, 机械强度大, 孔径分布均匀,.分离精度高, 易清洗等。 广泛应用于 制药、 生物工程、 电子等行业。 使用无机陶瓷膜进行过滤操作时,其操作温度和压力可按产品说明书的 指示或常规操作条件进行, 通常操作过程的最高温度 85 °C左右, 最高压力 一般不超 7.5kg, 并应该防震动, 防止剧冷剧热。 实践证明, 无机陶瓷膜的 化学稳定性极好, 耐高温, 机械强度大, 孔径分布均勾, 分离精度高, 洁净 过程中不易出现 β型结晶, 分离产品纯度高, 更易于浓縮。 在本发明方法中,其中谷氨酸发酵液的蒸发浓缩可采用常规的减压浓缩 方法, 优选采用多效蒸发方法, 例如四效蒸发方法进行浓缩, 在使用四效蒸 发的方法和设备时, 四效蒸发的条件例如可以分别是 9(TC:、 80°C、 70°C和 60°C。 浓缩后的谷氨酸浓缩液的浓度可达到 13~22BeQ, 优选 17~22BeQ。 在上述浓缩蒸发步骤中得到的二次冷凝液是很高的氮源,可应用于赖氨 酸、 苏氨酸、 谷氨酸等氨基酸的发酵生产, 为发酵工艺提供所需氮源。 在本发明的方法中, 结晶操作采用连续-间歇方式进行。 可设置一个一 级结晶罐和多个二级结晶罐, 例如使用 2-4个二级结晶罐, 优选 3个二级结 晶罐。 首先将所得到的谷氨酸浓缩液流加入一级结晶罐, 进行结晶; 然后使 含谷氨酸的物流连续地从一级结晶罐溢流到二级结晶罐,在二级结晶罐中进 行间歇的育晶操作。 在本发明方法的步骤 (3 ) 中, 将上述谷氨酸浓缩液连续地流动加入一 级结晶罐, 在谷氨酸清液的 pH值调节至等电点时开始出现小的结晶, 此过 程通常称之为 "起晶"。 其间, 一级结晶罐中的温度通常为 30~35°C, pH值 为 4.20-4.35 一级结晶罐的物料中有结晶产物,可作为二级结晶罐的底料。当一级结 晶罐达到一定液位时溢流出料到二级结晶罐。物料由一级结晶罐到二级结晶 罐采用二种方式: 一是溢流, 由一级结晶罐上端的溢流口流出, 加入到二级 结晶罐中; 二是用泵由一级结晶罐的底部将物料打入二级结晶罐。但用泵出 料时泵的叶轮有可能将较大结晶打碎, 因此出料方式以溢流为主, 这样不仅 可以避免用泵出料时泵的叶轮将较大结晶打碎的情况出现,还可以维持一定 的液位高度, 有利于调 pH值。 但是, 为了防止结晶罐底部有结晶沉淀的现 象产生, 因此, 需要每隔数小时, 例如每隔 4或 5小时用泵从罐底部向二级 结晶罐打一次料。 在二级结晶罐中采用间歇方式进行晶体培育,使小的晶体在此罐中逐渐 长大。 此步骤采用多个结晶罐依次轮流间歇操作, 例如可使用 A、 B、 C三 个罐依次轮流进行间歇结晶操作。 每个二级结晶罐中的物料有 2/3是来自一 级结晶罐, 以这一部分作为底料; 其余的 1/3是釆用流动加入方式加入的来 自浓缩步骤 (2 ) 的浓缩液, 达到预定液位高度后开始进行间歇结晶操作。 由于浓缩液中谷氨酸的浓度更高, 以流加方式添加 1/3的浓缩液的优点是可 以缩短流加时间, 提高流加效率, 同时也可在相同谷氨酸含量的情况下降低 母液体积。 其中所述的流加效率是指单位时间内流加的浓缩液中所含纯谷氨酸的 质量。 二级结晶罐中的结晶操作采用梯度降温法,在搅拌下进行,罐中的温度 和 pH值成梯度下降趋势, 以形成均匀的结晶。 通常, 二级结晶罐中的起始 温度为大约 13~18°C , 起始 pH值大约为 3.4〜3.9, 温度每小时降大约 2°C, pH值每小时降大约 0.1, 最终 pH值大约是 3.2, 最终温度大约是 4°C, 结晶 时间大约为 10小时。 从一级起晶罐起晶开始到二级结晶罐育晶结束整个过 程大约需要 50小时左右。 优选的, 二级结晶罐中梯度降温结晶条件是: 起始温度大约为 15°C, 起始 pH值大约为 3.90, 温度降低为每小时降大约 2°C, pH值降低为每小时 大约降 0.1, 最终 pH值是大约为 3.2, 最终温度是大约为 4°C。 在结晶过程中, 降温和降低 pH值的速度对结晶的晶形有很大影响, 降 温和降低 pH值的速度过快会形成小晶, 碎晶, 并且容易形成 β型结晶, 对 后期的分离提取造成一定的困难。因此,温度和 pH值应控制在上述范围内, 并应尽量维持稳定。 优选的,在所有的结晶操作中, 即包括在一级结晶罐或二级结晶罐的操 作中, 温度的最大波动不超过土 1 °C, pH值的最大波动不超过土 0.1。 在本发明方法中,一级结晶罐和二级结晶罐中都配备有搅拌设备。为降 低结晶罐中的 pH值, 需要加入硫酸溶液。 为了使各个结晶罐中的物料和硫 酸混合均匀, 使 pH值均匀分布, 本发明采用列管多孔喷淋法均匀加硫酸, 配合使用搅拌设备搅拌使物料和硫酸混合更均匀,一定程度上避免了 β型结 晶的产生, 为所需的 α型结晶提供了更适宜的环境。其中所述的搅拌设备可 以是本领域常规使用的搅拌设备, 例如浆叶式搅拌器。 二级结晶罐育晶结束后, 得到的结晶可按照常规的后处理方法进行处 理。 例如, 将料液经沉降罐沉降后进入离心机分离母液和结晶, 晶体用水洗 涤, 以提高纯度和降低其中的硫酸根含量, 然后进行干燥处理, 得到成品谷 氨酸。 离心得到的母液的用途广泛, 可采取各种途径进行综合利用。例如, 可 以送至其它谷氨酸、赖氨酸或苏氨酸等氨基酸生产车间有效利用, 还可以送 至副产车间直接加工制成高效复合氨基酸肥料, 也可直接作为肥料出售。 如上所述,本发明方法的另一特点是可将各步骤弃去不用的部分进行综 合利用, 这些可综合利用的部分包括步骤 (1 ) 过滤后得到的菌体、 浓缩蒸 发后产生的二次冷凝液, 以及离心分离结晶后得到的母液。 针对现有技术存在的问题,本发明提供了一种新的谷氨酸结晶的提取方 法, 该方法可以保证连续出料, 操作易于控制, 可提高成品谷氨酸的颗粒均 匀度, 并且是低能耗、 低污染和高回报。 应用本发明的方法得到的谷氨酸结晶产品纯度高,收率高,产品中的硫 酸根含量小 (小于 0.3mg/L), 成品颜色感官好, 结晶粒均匀。 以旋光法测定 的干基含量计, 本发明的方法生产的谷氨酸纯度可达到 98.5%以上; 提取收 率, 即从发酵液中实际提取出的成品谷氨酸的比例达到 93%以上。 另外, 生 产中所产生的菌体、 二次冷凝液和母液都得到充分的利用, 不仅解决了一直 困扰行业的污水排放问题, 还变废为宝, 创造了新的经济价值。 综上所述, 本发明方法的有益效果是: In the method of the present invention, the filtration step of the glutamic acid fermentation broth may be carried out by a membrane filtration method, for example, using an inorganic ceramic membrane or an ultrafiltration membrane to remove impurities such as remaining bacteria or proteins. It is preferred to use an inorganic ceramic membrane having a molecular weight cutoff of 300 kD. The filtered cells are dried to obtain a bacterial protein, which is a highly nutritious substance and is widely used, for example, for preparing feed or fertilizer, and can obtain a protein feed or a high-efficiency fertilizer. The inorganic ceramic membrane is obtained by sintering an oxide such as alumina, titania or zirconia at a high temperature, and is a porous ceramic filter material having a porous structure in which the porous support layer, the filter layer and the microporous membrane layer are asymmetrically distributed. Filtration accuracy can range from microfiltration to ultrafiltration to sodium filtration. Ceramic membrane filtration is a fluid separation process in the form of "cross-flow filtration" in which a raw material liquid flows at a high speed in a membrane tube, and a clarified permeate containing a small molecular component is driven through the membrane in a direction perpendicular thereto. Macromolecule The turbid concentrate of the components is trapped by the membrane, thereby allowing the fluid to be separated, concentrated and purified. Compared with traditional filter materials, inorganic ceramic membranes have many advantages, such as excellent chemical stability, high temperature resistance, high mechanical strength, uniform pore size distribution, high separation precision, and easy cleaning. Widely used in pharmaceutical, bioengineering, electronics and other industries. When using the inorganic ceramic membrane for filtration operation, the operating temperature and pressure can be carried out according to the instructions of the product manual or the normal operating conditions. Generally, the maximum temperature of the operation process is about 85 °C, the maximum pressure is generally not more than 7.5 kg, and should be anti-vibration. Prevent the drama from being hot. Practice has proved that the inorganic ceramic membrane has excellent chemical stability, high temperature resistance, high mechanical strength, uniform pore size distribution, high separation precision, and β-form crystal is not easy to appear in the clean process. The purity of the separation product is high and it is easier to concentrate. In the method of the present invention, wherein the evaporation concentration of the glutamic acid fermentation liquid can be carried out by a conventional vacuum concentration method, preferably by a multi-effect evaporation method, for example, a four-effect evaporation method, when using a four-effect evaporation method and apparatus, The conditions for four-effect evaporation can be, for example, 9 (TC:, 80 ° C, 70 ° C, and 60 ° C. The concentration of the concentrated glutamic acid concentrate can reach 13 to 22 Be Q , preferably 17 to 22 Be Q . The secondary condensate obtained in the above concentration evaporation step is a high nitrogen source, and can be applied to the fermentative production of amino acids such as lysine, threonine and glutamic acid to provide a nitrogen source for the fermentation process. In the method, the crystallization operation is carried out in a continuous-batch manner. A primary crystallization tank and a plurality of secondary crystallization tanks may be provided, for example, 2-4 secondary crystallization tanks, preferably 3 secondary crystallization tanks. The obtained glutamic acid concentrate stream is added to the first-stage crystallization tank for crystallization; then the glutamic acid-containing stream is continuously overflowed from the primary crystallization tank to the secondary crystallization tank, and intermittently incubated in the secondary crystallization tank Crystal operation. In this In the step (3) of the method, the glutamic acid concentrate is continuously flowed into the first-stage crystallization tank, and small crystals start to appear when the pH of the glutamic acid clear solution is adjusted to the isoelectric point. In the meantime, the temperature in the first-stage crystallizing tank is usually 30~35°C, and the pH value is 4.20-4.35. The material of the first-stage crystallizing tank has crystal products, which can be used as the bottom material of the second-stage crystallizing tank. When the first-stage crystallization tank reaches a certain liquid level, it overflows to the secondary crystallization tank. The material is from the first-stage crystallization tank to the second-stage crystallization tank in two ways: First, overflow, overflow from the upper end of the first-stage crystallization tank The mouth is discharged and added to the secondary crystallization tank; the second is to pump the material into the secondary crystallization tank from the bottom of the first-stage crystallization tank by the pump. However, when the pump is discharged, the impeller of the pump may break the larger crystal, so The discharge method is mainly based on overflow, so that not only It can avoid the situation that the impeller of the pump will break up the large crystal when the pump is discharged, and can maintain a certain liquid level height, which is beneficial to adjust the pH value. However, in order to prevent the occurrence of crystal precipitation at the bottom of the crystallizing tank, it is necessary to use a pump to pump the secondary crystallizing tank from the bottom of the tank every few hours, for example every 4 or 5 hours. The crystal cultivation is carried out in a batch mode in a secondary crystallization tank, so that small crystals gradually grow in the tank. In this step, a plurality of crystallizing tanks are used to alternately operate in batches. For example, three tanks of A, B, and C can be used to perform batch crystallization operations in turn. 2/3 of the material in each secondary crystallization tank is from the primary crystallization tank, with this portion as the base; the remaining 1/3 is the concentrate from the concentration step (2) added by flow addition. The batch crystallization operation is started after the predetermined liquid level is reached. Due to the higher concentration of glutamic acid in the concentrate, the addition of 1/3 of the concentrate in a fed-stream manner has the advantages of shortening the addition time, increasing the flow addition efficiency, and reducing the mother liquor at the same glutamic acid content. volume. The flow addition efficiency described herein refers to the mass of pure glutamic acid contained in the concentrate added per unit time. The crystallization operation in the secondary crystallization tank is carried out by a gradient cooling method under stirring, and the temperature and pH in the tank are gradually degraded to form uniform crystals. Typically, the initial temperature in the secondary crystallization tank is about 13 to 18 ° C, the initial pH is about 3.4 to 3.9, the temperature drops by about 2 ° C per hour, the pH drops by about 0.1 per hour, and the final pH is about It is 3.2, the final temperature is about 4 ° C, and the crystallization time is about 10 hours. It takes about 50 hours from the start of the crystallizing tank to the second crystallizing tank. Preferably, the gradient cooling crystallization conditions in the secondary crystallization tank are: an initial temperature of about 15 ° C, an initial pH of about 3.90, a temperature drop of about 2 ° C per hour, and a decrease in pH to about every hour. 0.1, the final pH is about 3.2 and the final temperature is about 4 °C. During the crystallization process, the temperature drop and the decrease of the pH value have a great influence on the crystal form of the crystal. The temperature drop and the decrease of the pH value will form small crystals, crush crystals, and form β crystals easily, and the separation and extraction in the later stage. Caused certain difficulties. Therefore, the temperature and pH should be controlled within the above range and should be as stable as possible. Preferably, in all crystallization operations, i.e., in the operation of a primary or secondary crystallization tank, the maximum temperature fluctuation does not exceed 1 °C of soil, and the maximum fluctuation of pH does not exceed soil 0.1. In the process of the invention, both the primary crystallization tank and the secondary crystallization tank are equipped with agitation means. In order to lower the pH in the crystallizing tank, it is necessary to add a sulfuric acid solution. In order to uniformly mix the materials and sulfuric acid in each crystallizing tank and uniformly distribute the pH value, the present invention uniformly applies sulfuric acid by using a tube-porous porous spraying method, and uses a stirring device to stir the material and sulfuric acid to be more uniform, which is avoided to some extent. The production of β-form crystals provides a more suitable environment for the desired α-form crystals. The agitating device described therein may be a stirring device conventionally used in the art, such as a paddle mixer. After the completion of the secondary crystallizing tank, the obtained crystals can be treated in accordance with a conventional post-treatment method. For example, after the feed liquid is settled in a settling tank, it is centrifuged to separate the mother liquid and crystallize, and the crystal is washed with water to increase the purity and reduce the sulfate content therein, and then dried to obtain the finished glutamic acid. The mother liquor obtained by centrifugation has a wide range of uses and can be comprehensively utilized in various ways. For example, it can be sent to other amino acid production workshops such as glutamic acid, lysine or threonine for efficient use, and can be directly sent to a by-product workshop for processing as a highly efficient compound amino acid fertilizer, or can be directly sold as a fertilizer. As described above, another feature of the method of the present invention is that the unused portions can be discarded for comprehensive utilization in each step, and the comprehensively usable portions include the cells obtained by the step (1) filtration, and the secondary cells obtained after concentration and evaporation. The condensate, and the mother liquor obtained after centrifugation and crystallization. In view of the problems existing in the prior art, the present invention provides a novel extraction method for glutamic acid crystals, which can ensure continuous discharge, easy operation control, can improve particle uniformity of finished glutamic acid, and is low energy. Consumption, low pollution and high returns. The glutamic acid crystal product obtained by the method of the invention has high purity, high yield, small sulfate content in the product (less than 0.3 mg/L), good color perception and uniform crystal grains. The purity of glutamic acid produced by the method of the present invention can reach 98.5% or more by the dry basis content measured by the optical rotation method; the extraction yield, that is, the ratio of the finished glutamic acid actually extracted from the fermentation broth reaches 93% or more. In addition, the bacteria, secondary condensate and mother liquor produced in the production are fully utilized, which not only solves the problem of sewage discharge that has been plaguing the industry, but also turns waste into treasure and creates new economic value. In summary, the beneficial effects of the method of the invention are:
1、 在等电结晶之前首先除去发酵液中的菌体, 可以避免出现细晶。 1. The bacteria in the fermentation broth are first removed before isoelectric crystallization, and fine crystals can be avoided.
2、 数个二级结晶罐并联, 控制方法与条件相同, 依次进行结晶操作, 从而可以实现谷氨酸结晶的连续-间歇生产方法。 3、 采用多种方法改进结晶操作: 2. Several secondary crystallizing tanks are connected in parallel. The control method and conditions are the same, and the crystallization operation is carried out in sequence, so that the continuous-intermittent production method of glutamic acid crystallization can be realized. 3. Improve crystallization by a variety of methods:
( 1 ) 本发明的方法中, 降低结晶罐中的 pH值采用了列管多孔喷淋法 均匀地添加硫酸, 配合搅拌桨搅拌使料和硫酸混合更均匀, 一定程度上避免 了 β型结晶的产生, 为所需的 α型结晶提供了更适宜的环境;  (1) In the method of the present invention, the pH value in the crystallization tank is lowered, and the sulfuric acid is uniformly added by the tube porous spraying method, and the mixing with the stirring paddle is used to make the mixing of the material and the sulfuric acid more uniform, and the β-type crystallization is avoided to some extent. Produced to provide a more suitable environment for the required alpha crystallization;
(2) 物料由一级结晶罐向二级结晶罐主要采用溢流方式, 可以避免用 泵出料时泵的叶轮将较大结晶打碎情况  (2) The material is mainly used from the first-stage crystallization tank to the second-stage crystallization tank, which can avoid the situation that the impeller of the pump will break the larger crystal when the pump is discharged.
(3 ) 二级结晶罐的物料 2/3是来自一级罐, 其余的 1/3是流加蒸发后 的浓缩液, 流加达到预定液位高度后开始间歇结晶操作, 既可以缩短流加时 间, 提高流加效率, 又可以减少母液的体积。  (3) The material 2/3 of the secondary crystallization tank is from the first-stage tank, and the remaining 1/3 is the concentrate after evaporation and evaporation. After the flow reaches the predetermined liquid level, the batch crystallization operation starts, which can shorten the flow. Time, increase the efficiency of the addition, and reduce the volume of the mother liquor.
4、 发酵液过滤得到的菌体, 浓缩蒸发产生的二次冷凝液, 以及离心分离 结晶得到的母液均得到综合利用, 不仅解决了污水排放问题, 还变废为宝, 创造了新的经济价值。 附图说明 图 1是本发明谷氨酸结晶生产方法的工艺流程示意图。 本发明的最佳实施方式  4. The bacteria obtained by the fermentation broth, the secondary condensate produced by concentrated evaporation, and the mother liquor obtained by centrifugal separation and crystallization are all comprehensively utilized, which not only solves the problem of sewage discharge, but also turns waste into treasure and creates new economic value. . Brief Description of the Drawings Fig. 1 is a schematic view showing the process flow of a method for producing glutamic acid crystals of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
为了进一步阐述本发明的技术方案所涉及的材料及工艺,给出了下述实 施例。 但这些实施例不以任何方式限制本发明的范围。 实施例 1 由谷氨酸发酵液生产谷氨酸结晶  In order to further explain the materials and processes involved in the technical solutions of the present invention, the following examples are given. However, these examples do not limit the scope of the invention in any way. Example 1 Production of glutamic acid crystals from glutamic acid fermentation broth
本实施例谷氨酸的生产是按照附图 1所示的工艺流程进行的。  The production of glutamic acid in this example was carried out in accordance with the process flow shown in Fig. 1.
1、 操作过程 1, the operation process
( 1 )谷氨酸发酵液 500m3, 其中谷氨酸含量为 14g/100ml, pH值 7.48。 用硫酸 (浓度 98%)将其 pH值调到 5.80, 经无机陶瓷膜过滤, 所用陶瓷膜为 法国 Orelis生产的的 K99BW型产品, 过滤条件是: 发酵液温度 70°C, 膜入 口压力为 3~3.5kg, 出口压力 7.0kg。 过滤后得到澄清的发酵液和菌体, 其中 清液 487m3。 得到的湿菌体送至副产车间烘干, 烘干后为菌体蛋白。 (1) glutamic acid fermentation 500m 3, wherein the glutamic acid content is 14g / 100ml, pH value 7.48. The pH was adjusted to 5.80 with sulfuric acid (concentration 98%) and filtered through an inorganic ceramic membrane. The ceramic membrane used was a K99BW product produced by Oris, France. The filtration conditions were: fermentation temperature 70 ° C, membrane inlet pressure 3 ~3.5kg, outlet pressure 7.0kg. After filtration, a clear fermentation broth and cells were obtained, wherein the supernatant was 487 m 3 . The obtained wet cells are sent to a by-product workshop for drying, and after drying, they are bacterial proteins.
( 2 ) 将澄清的发酵液经四效蒸发进行浓縮, 四效蒸发的条件分别是 90°C、80°C、70°C和 60°C,蒸发得到浓缩液 237m3,浓缩液的浓度为 17~22BeQ, 同时得到二次凝液 248m3(2) The clarified fermentation broth is concentrated by four-effect evaporation, and the conditions of four-effect evaporation are 90 ° C, 80 ° C, 70 ° C and 60 ° C, respectively, and the concentrated liquid 237 m 3 is evaporated to obtain the concentration of the concentrated liquid. It is 17~22Be Q and the secondary condensate is 248m 3 at the same time.
(3 )将浓縮液流加到一级结晶罐, 一级结晶罐温度 30°C, pH值 4.22, 流加速度 15m3/小时。 (3) adding the concentrated liquid to the first-stage crystallization tank, the temperature of the first-stage crystallization tank is 30 ° C, and the pH is 4.22. The flow acceleration is 15m 3 /hour.
(4) 设置三个二级结晶罐(二级结晶罐 A、 B和 C )。 料液由一级结晶 罐溢流出料到二级结晶罐 A,二级结晶罐 A的进料量达到总进料量的 2/3时, 停止从一级结晶罐接料, 开始流加占总进料量的 1/3 的浓缩液, 流加速度 15m3/小时; 由一级结晶罐溢流出的料液开始溢流到二级结晶罐 B, 依此类 推, 直至二级结晶罐 、 B和 C全部加料完毕。 (4) Set up three secondary crystallizing tanks (secondary crystallizing tanks A, B and C). The feed liquid overflows from the first-stage crystallization tank to the second-stage crystallization tank A. When the feed amount of the second-stage crystallization tank A reaches 2/3 of the total feed amount, the material is stopped from the first-stage crystallization tank, and the flow is added. Concentrate of 1/3 of the total feed volume, flow acceleration 15m 3 / hour; the overflow from the primary crystallization tank begins to overflow to the secondary crystallization tank B, and so on, until the secondary crystallization tank, B And C is all added.
二级结晶罐 A、B、C依次进行育晶操作,操作条件是:起始温度为 15°C, 起始 pH值 3.90, 温度降低为每小时降 2Ό, pH值降低为每小时降 0.1, 最 终 pH值是 3.2, 最终温度是 4°C。 从在一级结晶罐中 "起晶"开始到二级结 晶罐育晶结束整个过程需要大约 50小时。  The secondary crystallization tanks A, B, and C are sequentially subjected to crystallization operations under the following conditions: an initial temperature of 15 ° C, an initial pH of 3.90, a temperature drop of 2 每小时 per hour, and a decrease in pH of 0.1 per hour. The final pH was 3.2 and the final temperature was 4 °C. It takes about 50 hours from the start of "priming" in the first-stage crystallizing tank to the end of the secondary crystallizing tank.
在上述一级结晶罐和二级结晶罐的每个结晶罐中都配备有浆叶式搅拌 器, 同时采用列管多孔喷淋法均匀地添加硫酸, 使结晶罐中的温度和 pH值 更均匀控制在所给出的范围内, 温度和 pH值的波动范围应控制在下述范围 内: 温度控制在士 1 °C, pH值控制在 ±0.1。  In each of the above-mentioned first-stage crystallizing tank and the second-stage crystallizing tank, a paddle stirrer is provided, and at the same time, sulfuric acid is uniformly added by the tube porous spraying method to make the temperature and pH in the crystallizing tank more uniform. Control Within the range given, the temperature and pH fluctuations should be controlled within the following range: Temperature control at ±1 °C and pH control at ±0.1.
(5 ) 来自二级结晶罐的料液经沉降罐沉降后进入离心机分离母液和结 晶, 晶体用水洗涤, 收集结晶产物; 洗涤用的水和母液合并, 送至副产车间 制备复合氨基酸肥料。 (5) The liquid from the secondary crystallization tank is settled in the sedimentation tank, and then enters the centrifuge to separate the mother liquor and crystallize. The crystal is washed with water to collect the crystallized product; the washing water and the mother liquor are combined and sent to the by-product workshop to prepare a composite amino acid fertilizer.
(6) 湿菌体送至副产车间烘干, 其方法是利用流化制粒包衣干燥机喷 雾造粒, 其设备为间歇式生产, 温度控制在 160°C, 一次烘干时间为 50分 钟。 -  (6) The wet cells are sent to the by-product workshop for drying. The method is spray granulation by a fluidized granulation coating dryer. The equipment is batch production, the temperature is controlled at 160 ° C, and the drying time is 50. minute. -
(7)蒸发产生的二次凝液, 不需进行任何处理, 可直接应用在赖氨酸、 苏氨酸、 谷氨酸等氨基酸的发酵生产中。 当发酵配料需要加水时, 可将加水 改为加二次凝液, 二次凝液可以提供高效氮源。 (7) The secondary condensate produced by evaporation can be directly applied to the fermentation production of amino acids such as lysine, threonine and glutamic acid without any treatment. When the fermentation ingredients need to be added with water, the water can be changed to a secondary condensate, and the secondary condensate can provide a high-efficiency nitrogen source.
( 8 ) 离心产生的母液在副产车间加玉米浆蛋白含量为 30%的玉米蛋 白, 再利用流化制粒包衣干燥机喷雾造粒, 温度 160°C, 一次烘干时间为 50 分钟。 间歇式烘干, 烘干后的产品为复合氨基酸肥料。 (8) The mother liquor obtained by centrifugation is added with corn gluten protein content of 30% in the by-product workshop, and then spray granulated by a fluidized granulation coating dryer at a temperature of 160 ° C and a drying time of 50 minutes. Batch drying, the dried product is a compound amino acid fertilizer.
2、 产物 2, the product
谷氨酸成品: 63吨, 成品收率: 93%, 谷氨酸干基含量 98.5%;  Finished product of glutamic acid: 63 tons, yield of finished product: 93%, dry content of glutamic acid 98.5%;
菌体蛋白 (干燥后): 4.6吨, 用于制造高效肥料; 二次凝液: 248m3 , 可应用在赖氨酸、 苏氨酸、 谷氨酸等氨基酸的发 酵生产中, 为发酵过程提供高效氮源; Bacterial protein (after drying): 4.6 tons, used to make high-efficiency fertilizers; Secondary condensate: 248m 3 , can be used in the fermentation production of amino acids such as lysine, threonine and glutamic acid to provide a high-efficiency nitrogen source for the fermentation process;
母液: 250m3 , 在副产车间加玉米浆蛋白含量为 30%的玉米蛋白制成 复合氨基酸肥料 45.5吨。 以上己详细描述了本发明的实施方案,对本领域技术人员来说很显然可 以做很多改进和变化而不会背离本发明的基本精神。所有这些变化和改进都 在本发明的保护范围之内。 Mother liquor: 250m 3 , adding 45.5 tons of compound amino acid fertilizer to corn protein with corn syrup protein content of 30% in the by-product workshop. The embodiments of the present invention have been described in detail above, and it is obvious to those skilled in the art that many modifications and changes can be made without departing from the spirit of the invention. All such variations and modifications are within the scope of the invention.

Claims

权利要求是: The claims are:
1、 一种生产谷氨酸结晶的方法, 该方法是将谷氨酸发酵液经间歇 -连续 等电结晶提取谷氨酸, 其特征在于在等电结晶之前首先除去发酵液中的菌 体。 A method for producing glutamic acid crystals by extracting glutamic acid by intermittent-continuous isoelectric crystallization of a glutamic acid fermentation broth, which is characterized in that the bacteria in the fermentation broth are first removed before isoelectric crystallization.
2、 按照权利要求 1所述的方法, 该方法包括以下步骤: 2. The method of claim 1 comprising the steps of:
( 1 ) 将谷氨酸发酵液灭菌后经膜过滤除去菌体, 得到澄清的谷氨酸发 酵液;  (1) sterilizing the glutamic acid fermentation broth and removing the cells by membrane filtration to obtain a clarified glutamic acid fermentation broth;
( 2 ) 将上述谷氨酸发酵液蒸发浓縮, 得到谷氨酸浓缩液;  (2) evaporating and concentrating the above glutamic acid fermentation liquid to obtain a glutamic acid concentrate;
( 3 ) 以连续 -间歇方式进行结晶操作, 设置一个一级结晶罐和多个二级 结晶罐, 将所得到的谷氨酸浓缩液流加入一级结晶罐, 进行结晶; 然后使含 谷氨酸的物流连续地从一级结晶罐溢流到二级结晶罐,在二级结晶罐中进行 间歇的育晶操作, 所述的育晶操作釆用梯度降温结晶法; 和  (3) performing a crystallization operation in a continuous-batch manner, providing a first-stage crystallization tank and a plurality of secondary crystallization tanks, and adding the obtained glutamic acid concentrate to a first-stage crystallization tank for crystallization; The acid stream is continuously overflowed from the primary crystallization tank to the secondary crystallization tank, and the batch crystallization operation is performed in the secondary crystallization tank, and the crystallization operation is performed by gradient cooling crystallization;
(4 ) 将上一步骤得到的结晶颗粒经沉降罐沉降、 离心分离、 洗涤和干 燥, 得到谷氨酸结晶。  (4) The crystal particles obtained in the previous step are sedimented by a sedimentation tank, centrifuged, washed, and dried to obtain glutamic acid crystals.
3、 按照权利要求 2所述的方法, 其中在所述的结晶操作中, 二级结晶 罐中总进料量的 2/3由一级结晶罐溢流而来, 其余的 1/3为步骤 2得到的谷 氨酸浓缩液。 3. A method according to claim 2, wherein in said crystallization operation, 2/3 of the total amount of feed in the secondary crystallization tank is overflowed from the primary crystallization tank, and the remaining 1/3 is the step 2 obtained glutamic acid concentrate.
4、 根据权利要求 2所述的方法, 其中在过滤谷氨酸发酵液之前, 首先 将谷氨酸发酵液的 pH值调到 5.5-6.0, 优选将 pH值调到 pH=5.8。 The method according to claim 2, wherein the pH of the glutamic acid fermentation broth is first adjusted to 5.5-6.0, preferably the pH is adjusted to pH = 5.8, before the glutamic acid fermentation broth is filtered.
5、 根据权利要求 2所述的方法, 其中谷氨酸发酵液的过滤步骤可采用 无机陶瓷膜或超滤膜过滤, 以除去剩余的菌体或蛋白质等杂质, 优选采用无 机陶瓷膜, 其截流分子量为 300KD。 5. The method according to claim 2, wherein the filtering step of the glutamic acid fermentation liquid can be filtered by using an inorganic ceramic membrane or an ultrafiltration membrane to remove impurities such as remaining bacteria or proteins, preferably using an inorganic ceramic membrane, which is shut off. The molecular weight is 300KD.
6根据权利要求 2所述的方法,其中谷氨酸发酵液的蒸发浓缩优选采用 四效蒸发方法进行, 浓缩后的谷氨酸浓缩液的浓度达到 13~22Be°, 优选谷 氨酸浓缩液的浓度达到 17~22Be°。 The method according to claim 2, wherein the evaporation concentration of the glutamic acid fermentation liquid is preferably carried out by a four-effect evaporation method, and the concentration of the concentrated glutamic acid concentrate reaches 13 to 22 Be°, preferably the glutamic acid concentrate. The concentration reaches 17~22Be°.
7、 根据权利要求 2所述的方法, 其中一级结晶罐中的温度为 30~35 °C, pH值为 4.20〜4.35。 7. The method according to claim 2, wherein the temperature in the first stage crystallizing tank is 30 to 35 ° C, and the pH is 4.20 to 4.35.
8、 根据权利要求 2所述的方法, 其中二级结晶罐采用间歇操作, 结晶 方法采用梯度降温结晶法。 8. The method of claim 2 wherein the secondary crystallization tank is operated intermittently and the crystallization method is carried out by gradient cooling crystallization.
9、 根据权利要求 8所述的方法, 其中所述的梯度降温结晶法在搅拌下 进行, 起始温度为 13~18°C, 起始 pH值 3.4~3.9, 温度降低为每小时降大约 2V , pH值降低为每小时降大约 0.1, 最终 pH值大约为 3.2, 最终温度大约 为 4。C; 优选的梯度降温结晶条件是: 二级结晶罐的起始温度大约为 15 °C, 起始 pH值大约为 3.90,温度降低为每小时降 2°C,pH值降低为每小时降 0.1, 最终 pH值大约是 3.2, 最终温度大约是 4Ό ; 更优选的, 在所述结晶操作中 温度的最大波动不超过土 1 °C, pH值的最大波动不超过 ± 0.1。 9. The method according to claim 8, wherein the gradient temperature crystallization method is carried out under stirring, the initial temperature is 13 to 18 ° C, the initial pH is 3.4 to 3.9, and the temperature is lowered to about 2 V per hour. The pH is reduced by about 0.1 per hour, the final pH is about 3.2, and the final temperature is about 4. C; The preferred gradient cooling crystallization conditions are: The starting temperature of the secondary crystallization tank is about 15 ° C, the initial pH is about 3.90, the temperature is lowered by 2 ° C per hour, and the pH is lowered to 0.1 per hour. The final pH is about 3.2 and the final temperature is about 4 Torr. More preferably, the maximum temperature fluctuation during the crystallization operation does not exceed 1 ° C of the soil, and the maximum fluctuation of the pH does not exceed ± 0.1.
10、根据权利要求 2所述的方法,其中一级结晶罐和二级结晶罐采用列 管多孔喷淋法均勾添加硫酸水溶液, 用于调节 pH值; 在所述一级结晶罐和 .: 二级结晶罐中还配备有搅拌设备, 优选的搅拌设备是浆叶式搅拌器。 10. The method according to claim 2, wherein the first-stage crystallization tank and the second-stage crystallization tank are each subjected to a porous pipe spray method to add an aqueous sulfuric acid solution for adjusting the pH value; in the first-stage crystallization tank and the: The secondary crystallization tank is also equipped with a stirring device, and the preferred stirring device is a paddle stirrer.
1 1、 按照权利要求 1-10任意一项所述的方法, 该方法包括以下步骤:1 1. A method according to any of claims 1-10, the method comprising the steps of:
( 1 ) 将谷氨酸发酵液灭菌后, 将 pH值调到 pH=5.8, 然后用无机陶瓷 膜过滤除去菌体, 得到澄清的谷氨酸发酵液, 其中所述无机陶瓷膜其截流分 子量为 300KD ; (1) After sterilizing the glutamic acid fermentation broth, the pH is adjusted to pH=5.8, and then the cells are removed by filtration through an inorganic ceramic membrane to obtain a clarified glutamic acid fermentation liquid, wherein the inorganic ceramic membrane has a molecular weight cut off. 300KD;
( 2 ) 将上述谷氨酸发酵液用多效蒸发方法浓縮, 得到谷氨酸浓缩液, 浓縮后的浓度达到 17~22Be。;  (2) The glutamic acid fermentation broth is concentrated by a multi-effect evaporation method to obtain a glutamic acid concentrate, and the concentrated concentration reaches 17 to 22 Be. ;
( 3 ) 在一个一级结晶罐和多个二级结晶罐中使谷氨酸浓缩液进行结晶 操作, 首先将所得到的谷氨酸浓缩液流加入一级结晶罐, 进行结晶, 一级结 晶罐中的温度为 30-35 °C , pH值为 4.20-4.35;  (3) crystallization of the glutamic acid concentrate in a primary crystallizing tank and a plurality of secondary crystallizing tanks, first adding the obtained glutamic acid concentrate to a primary crystallizing tank for crystallization, primary crystallization The temperature in the tank is 30-35 ° C, and the pH is 4.20-4.35;
然后使含谷氨酸的物流连续地从一级结晶罐溢流到二级结晶罐,在二级 结晶罐中进行梯度降温结晶, 所述的结晶操作在搅拌下进行, 梯度降温结晶 条件是: 起始温度大约为 15 °C, 起始 pH值大约为 3.90, 温度降低为每小时 降 2°C, pH值降低为每小时降 0.1, 最终 pH值大约是 3.2, 最终温度大约是 4°C ; The glutamic acid-containing stream is then continuously overflowed from the primary crystallization tank to the secondary crystallization tank, and the gradient crystallization is carried out in a secondary crystallization tank. The crystallization operation is carried out under stirring, and the gradient cooling crystallization conditions are: The initial temperature is about 15 ° C, the initial pH is about 3.90, the temperature drop is 2 ° C per hour, the pH is reduced to 0.1 per hour, and the final pH is about 3.2. The final temperature is about 4 ° C ;
其中二级结晶罐中总进料量的 2/3 由一级结晶罐溢流而来, 其余的 1/3 为步骤 2得到的谷氨酸浓縮液; 和  Wherein 2/3 of the total feed amount in the secondary crystallization tank overflows from the first-stage crystallization tank, and the remaining 1/3 is the glutamic acid concentrate obtained in the step 2;
(4 ) 将上一步骤得到的结晶颗粒经沉降罐沉降、 离心分离、 洗涤和干 燥, 得到谷氨酸结晶。  (4) The crystal particles obtained in the previous step are sedimented by a sedimentation tank, centrifuged, washed, and dried to obtain glutamic acid crystals.
12、 根据权利要求 11所述的方法, 其中在所述的结晶操作中温度的最 大波动不超过土 1 °C, pH值的最大波动不超过 ±0.1。 12. The method according to claim 11, wherein the maximum fluctuation in temperature during said crystallization operation does not exceed 1 °C of soil, and the maximum fluctuation of pH does not exceed ±0.1.
13、根据权利要求 2所述的方法, 其中过滤后的菌体、 蒸发浓缩产生二 次冷凝液以及离心分离谷氨酸结晶后得到的母液可综合利用。 The method according to claim 2, wherein the filtered bacterial cells, the secondary condensation by evaporation to produce a secondary condensate, and the mother liquor obtained by centrifuging the glutamic acid crystals are used in combination.
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CN116649557A (en) * 2022-02-21 2023-08-29 廊坊梅花生物技术开发有限公司 Microcrystalline monosodium glutamate and preparation method and application thereof

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CN110129386A (en) * 2019-05-31 2019-08-16 绥化象屿金谷生化科技有限公司 A method of optimization amino acid fermentation
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CN115232018A (en) * 2022-07-11 2022-10-25 吉林维达机械设备有限公司 Production method of sodium glutamate (monosodium glutamate) continuous crystallization

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