WO2008119786A1

WO2008119786A1 - A bistable magnetic actuator for circuit breakers with electronic drive circuit and method for operating said actuator

Info

Publication number: WO2008119786A1
Application number: PCT/EP2008/053820
Authority: WO
Inventors: Falah Hosini; Christer Thornell-Pers; Gabriele De Natale
Original assignee: Abb Research Ltd
Priority date: 2007-03-30
Filing date: 2008-03-31
Publication date: 2008-10-09
Also published as: WO2008119785A1; EP1975960A1

Abstract

The invention relates to a drive system (20) for a circuit breaker. The drive system comprises an electromagnetic actuator (10) having a first coil (14), a second coil (15), an armature (12) arranged to be movable between a first and a second end position by means of the coils (14, 15), and permanent magnets (13) arranged to keep said armature (12) locked at said first and second end positions. In accordance with the invention both coils (14, 15) are energized simultaneously for effectuating the movement of the armature (12) between the two end positions, one for neutralizing the permanent magnet and one for attracting the armature. This is in contrast to prior art, wherein the coils are energized one at a time; one coil for moving the armature to one of the end positions and the other coil for moving the armature to the opposite end position. The energizing of neutralising coil is initiated before the energizing of the attracting coil.

Description

A BISTABLE MAGNETIC ACTUATOR FOR CIRCUIT BREAKERS

WITH ELECTRONIC DRIVE CIRCUIT AND METHOD FOR OPERATING SAID ACTUATOR

Field of the invention

The invention is related to the field of drive systems for operating circuit breakers. In particular, the invention is related to magnetic actuators used in actuation mechanisms of the circuit breakers.

Background of the invention

Protective relays are used throughout the electrical power distribution system for providing protection and control. The protective relays detect and isolate faults on transmission and distribution lines by opening and closing circuit breakers. Circuit breakers are thus an important part of power distribution systems and protect the electrical systems from damage caused by overload or short circuit. The circuit breaker is operated by a suitable drive system, which performs the opening and closing of the circuit breaker, and may, for example, be implemented by a magnetic actuator.

Figure 1 illustrates a state of the art linear magnetic actuator, suitable for operating a circuit breaker. The actuator 1 comprises a central cylindrical moving armature 2, permanent magnets 3, a closing coil 4, an opening coil 5 and a stator 6. The actuator 1 also comprises a shaft 7 extending outside the stator 6 to drive a mechanism for opening and closing circuit breaker contacts.

In operation, the armature 2 is held at the two ends of its stroke by a magnetic flux produced by the permanent magnets 3; the permanent magnets 3 thus provide a magnetic lock for keeping the armature 2 at one of the end positions. In the figure, the electromagnetic actuator 1 is held in an open position and an air gap 8 is present below the armature 2 adjacent to the closing coil 4. The associated circuit breaker contacts (not illustrated) are thereby held in an open position (tripped) . In order to close the circuit breaker, the closing coil 4 has to be energized. The magnetic flux produced by the current flowing through the coil windings of the closing coil 4 is concentrated across the air gap 8 and thereby overcomes the force holding the armature 2 in open position. This causes the armature 2 to be driven over to the closed position. The opening operation is performed in a similar way by energizing the opening coil 5.

Figures 2A, 2B and 2C illustrate the magnetic fields corresponding to the different positions. In particular, figure 2A illustrates the magnetic fields when the magnetic actuator 1 is in the open position and the closing coil 4 has just been energized; figure 2B illustrates the magnetic field when the magnetic flux produced by the current flowing through the coil windings of the closing coil 4 increases while the force holding the armature 2 in open position is decreased; and figure 2C illustrates the magnetic fields when the armature 2 of the magnetic actuator 1 is driven to the closed position.

In the prior art solution, the actuator is thus pulled off of the permanent magnet lock. To be able to release the armature 2 from the magnetic lock, the flux generated by the opening coil 5 must be made to exceed the permanent magnet flux. To overcome the permanent magnet flux substantial amounts of energy is required, which adds to the operation costs. Further, high peak currents may occur and this also adds to the costs, since rather expensive high rated components are required.

In view of the above, it would be desirable to provide an improved means for operating circuit breakers. In particular, the energy storage of the prior art drive systems represents approximately 20 % of their total cost and it would therefore be desirable to provide a more cost-efficient solution.

Summary of the invention

It is an object of the invention to provide a drive system for circuit breakers providing less energy-consuming circuit breakers and a more energy-efficient operation of them.

It is yet another object of the invention to provide a drive system for circuit breakers enabling the use of lower rated components, to thereby lower the cost and size requirements.

It is yet another object of the invention to provide an improved method for operating circuit breakers, enabling energy savings and faster closing and opening operations of the circuit breakers.

These objects, among others, are achieved by a drive system, by an electronic drive circuit, and by a method as claimed in the independent claims.

In accordance with the invention a drive system for a circuit breaker is provided. The drive system comprises an electromagnetic actuator having a first coil, a second coil, and an armature arranged to be movable between a first and a second end position by means of the coils. In accordance with the invention both coils are energized simultaneously for effectuating the movement of the armature between the two end positions, one for neutralizing the permanent magnet and one for attracting the armature. This is in contrast to prior art where the coils are energized one at a time; one coil for moving the armature to one of the end positions and the other coil for moving the armature to the opposite end position. The energizing of neutralising coil is initiated before the energising of the other attracting coil. By means of the inventive drive system considerable energy savings can be obtained, providing cost savings and environmental advantages .

In a preferred embodiment of the invention, the drive system further comprises permanent magnets for keeping the armature locked at the end positions. The drive system in accordance with the invention releases the actuator locker provided by the permanent magnets instead of pulling the actuator off of the locker as in the prior art. That is, the permanent magnet locker is neutralized to release the armature of the actuator. By means of this, huge energy savings can be made, approximately up to 60% energy reduction. Up to 80% lower peak currents are obtained, and the rated current for the power switches can be reduced. This in turn provides a less expensive manufacturing, since lower rated components can be used. Lower peak current also entails lower magnetic flux, which in turn enables a reduction of the physical size of the actuator. This also entails a cost saving of up to 50%. Further, the inventive drive system can be utilized in connection with different kinds of actuators. In particular, the inventive drive system enables the use of one common power electronic platform for both the conventional double coil actuator and the new developed single coil actuator.

In accordance with still another embodiment of the invention, the coils are arranged so that the magnetic field of one of the coils counteract the magnetic field of the permanent magnets while the magnetic field of the other coil attract the armature, thereby moving the armature to the opposite end position .

Further embodiments of the invention are defined in the dependent claims.

In accordance with a further aspect of the invention a method for powering a drive system for a circuit breaker is provided, whereby advantages similar to the above are achieved. In particular, by means of the method, a fast response of the moving armature of the drive system is provided as well as reduced energy consumption of the closing and opening operations of the circuit breakers.

Further characteristics of the invention and advantages thereof will be evident from the detailed description of embodiments of the present invention given hereinafter and the accompanying figures, which are only given by way of illustration.

Brief description of the drawings

Figure 1 illustrates a state of the art magnetic actuator suitable for a medium voltage circuit breaker.

Figures 2A, 2B and 2C illustrate the magnetic fields corresponding to the different positions of the magnetic actuator of figure 1.

Figure 3 illustrates a drive system in accordance with the invention, suitable for a circuit breaker.

Figure 4 illustrates an exemplary powering device for use in the drive system in accordance with the invention.

Figure 5 illustrates the magnetic fields during the initialization of the closing operation.

Figure 6 illustrates the powering device of figure 4 connected to a single coil actuator.

Figure 7 illustrates another exemplary powering device for use in the drive system in accordance with the invention.

Figures 8A-8C illustrate different phases for the closing operation . Figures 9A-9E illustrate the magnetic fields for different steps of the method in accordance with the invention.

Figure 10 illustrate parallel circuits for driving the coils independently.

Detailed description of embodiments

The present invention will now be described with reference first to figure 3. Only parts needed for the understanding of the present invention will be described, but it realized that other conventionally used parts, such as position sensors, energy storages, vacuum breakers etc., may be included.

The drive system 20 for a circuit breaker in accordance with the invention comprises an electromagnetic actuator 10, like the prior art actuator described with reference to figure 1. The electromagnetic actuator 10 comprises a central cylindrical moving armature, in the following denoted plunger 12, permanent magnets 13, a closing coil 14, an opening coil 15 and a magnetic yoke 16, preferably made of iron. The electromagnetic actuator 10 is housed within a supporting structure 19. The electromagnetic actuator 10 also comprises a shaft 17 extending outside the supporting structure 19 to drive a mechanism (exemplary mechanism partly shown at reference numeral 18) for opening and closing the circuit breaker contacts (not shown) . The circuit breaker may be any suitable one, for example a medium voltage vacuum circuit breaker.

The magnetic fields of the coils 14, 15 when energized and the magnetic field of the permanent magnets 13 are indicated throughout the figures in a conventional manner.

In accordance with the invention, the drive system 20 further comprises an electronic drive circuit device, in the following denoted powering device 21 and illustrated schematically in figure 3 by a rectangle in dashed lines. The powering device 21 of the drive system 20 is, inter alia, used for switching the drive system 20 between its opening and closing positions. That is, for instance when a fault is detected and there is a need to trip the circuit breaker, the powering device 21 causes the drive system 20 to switch the circuit breaker to its open position. The circuit breaker may also be reset to assume its normal operation by switching the drive system 20 to its closing position, whereby the circuit breaker is switched to its closed position (i.e. reclosed after having been tripped) .

An embodiment of the powering device 21 suitable for use in the drive system 20 is illustrated in figure 4. The opening coil 15 and the closing coil 14 are connected in anti-series. The schematic shown in figure 4 is a standard H-bridge driving the opening coil 15 and the closing coil 14 in anti series. For example, during a closing operation, i.e. when the plunger 12 should be moved downwards in figure 3, the opening coil 15 is excited with a negative current. The magnetic flux from the permanent magnets 13 is thereby counter-balanced, or stated differently: the permanent magnets 13 are neutralized. The plunger 12 is thereby released from the magnetic locker that the permanent magnets 13 provide, before start of movement of the plunger 12. The movement of the plunger is then attracted by the other coil, in this case the closing coil 14. In a similar manner, during an opening operation the closing coil 14 is excited with a negative current.

By counter balancing (neutralizing) the permanent magnet 13 flux, the plunger 12 is released and the required flux generated by the working coil is reduced. The working coil is either the opening coil 15 or the closing coil 14 depending on the desired operation, i.e. the coil that attracts the plunger 12.

Figure 5 illustrates the magnetic fields during the initialization of the closing operation. The magnetic flux induced by the opening coil 15 is illustrated by the outer field line (arrow I) . The magnetic flux from the permanent magnets 13 is illustrated by the inner field line (arrow II), as well as the horizontal field lines. From the figure it is thus clear how the magnetic flux induced by the opening coil 15 counter-balances the magnetic flux from the permanent magnets 13.

In the above embodiment, the drive system has been described and illustrated in connection with a double-coil electromagnetic actuator 10. It is to be noted that the above-described powering device used for powering the actuator 10 may be used for powering a single-coil actuator as well. A circuit diagram illustrating this is shown in figure 6. In a single coil actuator, the current is alternated in order to force the plunger 12 in different directions.

Further, in accordance with the invention, separate circuits are used for controlling the respective coils. For example, a standard H-bridge can be used for controlling the opening coil 15 and another standard H-bridge can be used for controlling the closing coil 14. Separate circuits will be described further in connection with figure 10 below. It is realized that twice the number of components would be required and thus twice the cost. However, in certain applications this solution can is advantageous, and in view of the lower energy consumption, separate circuits could still be economically justifiable. Another embodiment of the powering device 21 suitable for use in the drive system 20 is illustrated in figure 7. Compared to the above-described embodiment, an additional power switch is added, as well as two free wheeling diodes. The added power switch allows overdriving the closing coil 14/opening coil 15 during closing operation/opening operation.

Figures 8A-8C illustrate different phases for the closing operation. Figure 8A illustrates the start of the closing operation, both two coils 14, 15 working during the operation. The power switches Zl and Z4 are switched ON and the unbroken line indicate the current paths. As an example, the duration of this phase can be about 20 ms or until the current reaches about 30 A. After this time, the plunger 12 starts to move (downwards in figure 3) . The induced voltage in the opening coil 15 is at its maximum.

Figure 8B illustrates the second phase, when the closing coil is overdriving. At this time, the plunger 12 is released and has started moving. By firing Z5 the whole dc-link voltage is applied across the working coil (i.e. the closing coil 14) . The current will increase with significantly higher di/dt, which in turn results in a higher plunger speed, compared with the previous embodiment. The power switches Zl and Z5 are switched ON and the unbroken line indicate the current paths. Again, in the figure, the dotted line indicates currents when the power switches are off.

Figure 8C illustrates the final discharging of the closing coil 14. All the power switches are turned off and the dotted lines indicate the currents. The duration of this phase may be approximately 5 to 10 ms .

The second embodiment of the powering device 21 is primarily suitable for a double-coil electromagnetic actuator. The second embodiment of the powering device 21 may speed up the plunger movement further and the rated currents for the power switches may possibly be reduced.

The invention is also related to a method for operating an electromagnetic actuator, as described above, in turn suitable for operating a circuit breaker. Figures 9A-9E illustrate the magnetic fields for different steps of the method in accordance with the invention. In particular, the interaction between the magnetic fluxes is illustrated for the first described embodiment of the powering device 21 (the "anti-series connection") . In figure 9A, the electromagnetic actuator 10 is in its open position and the permanent magnets 13 keep the plunger 12 (armature) at this first end position by the permanent magnetic flux. Figure 9B illustrates the case when a negative current energizes the opening coil 15 and a positive current energizes the closing coil 14. The opening coil 15 thereby provides a magnetic field counteracting the magnetic field provided by the permanent magnets 13. The locker provided by the permanent magnets 13 is thereby neutralized. Figure 9C illustrates how the closing coil 14 starts to attract the plunger 12. Figure 9D illustrates the plunger 12 when it has reached about half way towards the closing position, wherein the closing position is the second end position of the plunger 12. Figure 9E finally, illustrates the plunger being in the second end position, i.e. the closing position. As shown, the permanent magnets 13 now hold the plunger 12 locked in the closed position.

In accordance with the method, the opening coil 15 and the closing coil 14 are energized substantially simultaneously in order to move the plunger 12. In particular, the closing coil 14 or the opening coil 15 is fed with a negative current, whereby the permanent magnets 13 are neutralized by the coil being excited with the negative current. At the same time, the other coil is fed with a current so as to move the plunger 12 towards one of its end positions. When the plunger 12 has stopped moving, the permanent magnets 13 again hold it locked at the end position. It is advantageous to initiate the neutralization shortly before feeding the other coil with a positive current, so that the plunger is unlocked, before and when it is moved.

It is to be noted that a solution comprising separate powering devices for controlling the respective coils is preferred, wherein the step of neutralizing the permanent magnets 13 may be initiated before the other coil, i.e. the working coil, is energized in order to attract the plunger. The working coil may be energized after a little while. They are however working in parallel for effectuating the movement of the plunger.

One way to implement separate powering devices, where the step of neutralizing is initiated before the working step, i.e. activation of the working coil, is to use two circuits of the type illustrated in figure 6 in parallel. Figure 10 illustrate such a parallel solution, wherein each parallel circuit is an H-bridge circuit comprising one coil. Figure 10 illustrate a closing operation where the closing coil 14 (to the right) is fed with a positive current and the open coil 15 (left) is fed with a negative current to neutralize the permanent magnet. The two H-bridges are independently controlled, and the neutralizing coil is preferably initiated before the working coil. When the negatively fed opening coil has effectively neutralised the permanent magnet, the closing coil is initiated by being fed by a positive current to move the plunger. It is preferred that the working coil is initiated when the neutralizing coil reach at least 50%, even more preferably 80% - 100%, of the field of permanent magnet, so that the permanent magnet is substantially neutralized when the closing coil in this case is initiated by being fed by a positive current.

In this way the time required for a neutralisation of the permanent magnet can be determined in advance, computed or measured, to provide a suitable duration of a neutralization phase preceding a travelling phase for moving the plunger. Thus, the predetermined required time period is then used to trigger the initiation of the working coil.

During the working phase, both coils are fed.

However, the feeding of the neutralizing coil can be stopped when the plunger leaves the starting position. For this purpose a position sensor can be used to provide a signal when the plunger leaves its starting position, i.e. one of its end positions.

Thus, the invention provides powering circuits working in parallel during three phases. A first neutralizing phase, wherein the neutralizing coil is fed by a negative current until the permanent magnet is substantially neutralized. The neutralizing phase is followed by a second phase, a "take- off" phase, wherein both coils are fed, the neutralizing coil by a negative current and the working coil is fed with a positive current, the second phase continues until the plunger has leaved the start position. When the position sensor signals that the plunger has moved from the starting position, the third phase starts, where only the working coil is fed, by a positive current, and the plunger moves to the opposite side so that the switch is switched.

In summary, the present invention provides an inventive arrangement and way of operating an electromagnetic actuator. In the prior art, only one of the coils of the actuator is used at a time; the closing coil is energized when a closing operation is to be performed and the opening coil is energized when the opening operation is to be performed. In accordance with the invention, both coils are utilized in the opening operation as well as in the closing operation. One coil counteracts the locking of he permanent magnets and a substantial energy saving is thereby accomplished, along with a fast moving armature of the actuator. Further still, the inventive drive system also enables significant cost saving for the actuator since the amount of iron can be reduced with up to 50%.

Claims

1. A drive system (20) for a circuit breaker, the drive system (20) comprising an electromagnetic actuator (10) having a first coil (14), a second coil (15), and an armature (12) arranged to be movable between a first and a second end position by means of said first and second coils (14, 15), said first and second coils (14, 15) are arranged so as to be energized substantially simultaneously for accomplishing movements of said armature (12) between said first and second end positions, said electromagnetic actuator (10) further comprises permanent magnets (13) arranged to keep said armature (12) locked at said first and second end positions, wherein said coils (14, 15) are arranged so that the magnetic field of said first coil (14) counteracts the magnetic field of said permanent magnets (13) while the magnetic field of the second coil (15) attracts said armature (12) towards one of said first and second end positions for moving said armature, characterised in that the drive system is adapted to initiate the energizing of the first coil (14) before initiating the energizing of the second coil (15) .

2. The drive system (20) as claimed in claim 1, wherein said first and second coils (14, 15) are arranged in parallel.

3. The drive system (20) as claimed in any of claims 1-2, wherein said first and second coils (14, 15) are fed a negative and a positive current, respectively.

4. The drive system (20) as claimed in any of claims 1-3, wherein said one of said first and second coils (14, 15) is an opening coil arranged to move said armature (12) to an open position, said open position being said first end position.

5. The drive system (20) as claimed in any of claims 1-4, wherein one of said first and second coils (14, 15) is a closing coil arranged to move said armature (12) to a close position, said close position being said second position.

6. The drive system (20) as claimed in any of claims 1-5, wherein said first and second coil (14, 15) are arranged at a respective end position of said armature (12).

7. The drive system (20) as claimed in any of claims 1-6, further comprising an electronic drive circuit (21) .

8. The drive system (20) as claimed in claim 7, wherein said electronic drive circuit (21) is arranged to switch the drive system (20) between its first and second end positions.

9. The drive system (20) as claimed in any of claims 1-8, further comprising two drive circuits, one circuit for controlling said first coil (14) and one circuit for controlling said second coil (15).

10. The drive system (20) as claimed in any of claims 1-9, adapted to initiate the second coil (15) when the first coil (14) reach a substantial counteraction of the permanent magnet.

11. The drive system (20) as claimed in any of claims 1-10, adapted to inactivate the first coil (14) during the movement of the armature.

12. An electronic drive circuit (21) for use in a drive system (20) as claimed in any of claims 1-11.

13. A method for operating an electromagnetic actuator (10) for a circuit breaker, the electromagnetic actuator (10) comprising a first coil (14), a second coil (15), an armature (12) movable between a first and a second end positions by means of said first and second coils (14, 15), and permanent magnets (13) keeping said armature (12) locked at said first and second end positions, comprising the step of:

- exciting said first coil (14) or said second coil (15) with a negative current, whereby said permanent magnets (13) are neutralized by the coil being excited with the negative current, and

- exciting the other coil of said first and second coils (14, 15) with a current so as to move said armature (12) towards one of said end positions,

c h a r a c t e r i s e d by the steps of :

- initiating the neutralizing of the permanent magnets (13) before initiating the exciting of the other coil.

14. The method as claimed in claim 13, energising both the said first and second coils (14, 15) after the step of neutralizing so as to move the armature.

15. The method as claimed in claim 14 or 15, wherein the neutralizing of the permanent magnets (13) is interrupted during the movement of the armature towards the end position.