WO2008119778A1 - Curing oven - Google Patents
Curing oven Download PDFInfo
- Publication number
- WO2008119778A1 WO2008119778A1 PCT/EP2008/053776 EP2008053776W WO2008119778A1 WO 2008119778 A1 WO2008119778 A1 WO 2008119778A1 EP 2008053776 W EP2008053776 W EP 2008053776W WO 2008119778 A1 WO2008119778 A1 WO 2008119778A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- air
- oven
- fan
- heating zone
- curing oven
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/3005—Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/655—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions characterised by the apparatus for applying bonding agents
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/06—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
- F27B9/10—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated by hot air or gas
Definitions
- This invention relates to a curing oven, particularly for curing a fibre mat conveyed through the oven in a continuous process.
- fibre mat formed from fibres of glasswool, rockwool or mineral wool
- the fibres or a veil of the fibres are sprayed with a binder solution and formed so as to provide a continuous binder- impregnated fibre mat, before being fed into a curing oven.
- the uncured mat passing from the forming stage into the oven comprises the fibres, a water fraction (for example 2% - 4 % by weight) and a binder (up to about 25%, for example 4% - 7% by weight).
- the uncured fibre mat is continuously transported through the curing oven between upper and lower belts of a driven conveyor, which are directly heated and have perforated slats to allow passage of hot air.
- the distance between the two belts is set or adjustable to the desired thickness of the mat product.
- the oven typically comprises several (e.g. 3 to 8) sequential heating zones through which the fibre mat is conveyed.
- the fibre mat is heated by blowing or drawing heated air through the fibre mat.
- the thermal-set or curing temperature e.g. above 190 0 C
- the binder in the fibre mat cures (polymerises) to produce the cured product. Curing affords the product with the necessary mechanical stability.
- Adjacent heating zones within the oven are separated from each other by a wall having a slot or other aperture through which the upper and lower conveyor belts, with the fibre mat retained between them, can pass.
- Each heating zone has a combustion chamber with a fuel burner (oil, or gas such as natural gas or propane), a combustion fan arranged to blow ambient air into the combustion chamber and then into the heating zone, and at least one circulation fan arranged to direct heated air through the fibre mat and circulate the air via the combustion chamber to the zone.
- the circulation fan(s) may be disposed outside the heating zone, within closed ducting that communicates with the combustion chamber and heating zone; in this case, the combustion fan is generally disposed outside the heating zone, within appropriate ducting leading into the combustion chamber.
- air is supplied to the oven via the combustion fans.
- the heated air within the heating zone is blown onto one of the sides of, and through, the conveyed fibre mat in order to heat the slatted conveyor, the binder and fibre, and is then circulated within the zone by the circulation fan(s). This also prevents any dead zones and cold spots and thus minimises build-up of binder deposits on the oven walls. Circulation also recycles hot air to and, in some cases, around the combustion chambers for further heat input before passing the heated air once more through the conveyed fibre mat to heat and cure the binder. Air exchange to and between the oven zones is largely driven by the circulation fans.
- Volatile vapours and other flammable gases generated by the curing reaction circulate within the heating zones and must be continuously ventilated from the oven in order to prevent escape to the environment, to reduce build-up of deposits within the oven and, most importantly, to prevent dangerous levels of combustible vapour from building up within the oven.
- concentration of combustible gases in any part of the oven must not exceed 25% of the lower explosive limit (LEL), in order to comply with safety standards.
- LEL lower explosive limit
- a minimum volumetric flow of gas is to be maintained through the oven. This is significantly provided by the circulation fan(s).
- Exhaust air which passes into airlock vestibules at the upper part of the entrance end (first zone) and upper part of the exit end (last zone) of the oven, is extracted by an extraction fan(s), for scrubbing or further treatment.
- Ambient air enters the heating zones via the combustion fans and by exchange of air from the vestibules, at the lower part of the entrance end and lower part of the exit end of the oven. Thus, adequate ventilation is ensured through the oven under normal operation.
- the cured fibre mat is cooled by passing through one or more cooling zones in which ambient air is blown or drawn through the product to cool it to the required temperature.
- the cooled product may then be further processed as required, for example by cutting and trimming to strips of the desired length and width, optionally covering or encapsulating with facing materials, and rolling up and packaging.
- the in- feed of combustion gas e.g. natural gas
- combustion gas e.g. natural gas
- binder in the fibre mat within the heating zones continues to cure and release volatile vapours, thereby increasing the risk that the concentration of vapours in any of the heating zones could reach explosive levels.
- the heating zones in the oven could be afforded with explosion panels as a safety measure, in order to contain any explosions due to vapour build-up.
- explosion panels as a safety measure, in order to contain any explosions due to vapour build-up.
- An alternative measure would be to provide large ventilation hatches or doors which could be opened in the event that vapour build up is detected, in order to provide additional ventilation and prevent build-up of flammable concentration. It would not be practical to provide an uninterruptible power supply (UPS) to all of the fans that ensure adequate ventilation or to provide back-up fans and isolation dampering.
- UPS uninterruptible power supply
- the present invention solves the problem of ensuring that explosion conditions do not arise, for example if there is inadequate ventilation in the oven, if there is a failure of the main power supply or if there is a failure of the exhaust fan and/or circulation fans.
- an advantage of present invention is that it provides a solution that can easily be retro-fitted to existing ovens of this type.
- the UPS may comprise batteries and/or a generator.
- the present invention provides a curing oven as defined in claim 1.
- the invention may also provide for advantageous operation and/or purging of a curing oven, as defined in the independent method claims.
- the air injecting system preferably includes one or more injection fans.
- Each injection fan is preferably connected to a UPS.
- the injection fans may be in operation but dampered off by a damper such that they do not inject ambient air into the oven; this may be achieved by deadheading the fans.
- the damper may be controlled so as to provide for passage of air from the air injecting system into the oven in circumstances in which there is a risk of inadequate ventilation.
- the injection fans inject ambient air into the heating zones and thus force exhaust gases out of the oven. This together with air input from the combustion fans will thus ensure a sufficient volumetric flow or air through the oven so as to maintain exhaust gas concentrations within safety limits.
- each combustion fan should also be connected to a UPS.
- main power supply failure or ventilation failure
- ambient air will be injected into the oven by the injection fans and air will also continue to be injected by the combustion fans.
- the combined air input from the combustion and injection fans will thus ensure a sufficient volumetric flow or air through the oven so as to maintain exhaust gas concentrations within safety limits.
- the injection fans are positioned and ducted to their respective heating zones such that they can blow ambient air onto the opposite face of the fibre mat from that onto which air from the combustion fans is blown.
- the injection fan and the combustion fan blow air onto opposite faces of the fibre mat when the dampering means for the injection fans have been deactivated. By blowing air onto both faces of the fibre mat, cooling of the fibre mat and localised removal of exhaust fumes is maximised.
- each heating zone has a combustion burner, a combustion fan, and at least one circulation fan (preferably two circulation fans); the fans may be located externally to the heating zone and connected to the heating zone through associated ducting.
- the air injected into the heating zones is ambient air as: • Ambient air which is substantially free of flammable gasses will be immediately injected into the heating zone (as opposed air taken from another part of the oven which may contain flammable gasses) and/or • The ambient air injected may provide cooling directly into the oven heating zone and reduce the risk that the binder may undergo exothermic heating and degradation
- FIG. 1 An embodiment of the curing oven showing schematically a preferred arrangement of the injection fans in relation to the combustion fans, circulation fans, exhaust fan and conveyed fibre mat is shown in Figure 1.
- the oven has an entrance end (1), an exit end (2), heating zones (3a-3g) between the entrance and exit ends, a conveyor (4a) for the fibre mat (4b) which can pass through apertures (6) in the walls (5) that separate the adjacent heating zones.
- Exhaust gasses escaping from the top of the oven flow into airlock vestibules (12a, 12b) at the entrance and exit ends of the oven, before being extracted by exhaust fan (10). Ambient air enters the oven via the airlock vestibules.
- each zone air is supplied to the burners in combustion chambers (not shown) by combustion fans (11).
- Recirculation fans (9) assist in directing the flow of heated air through the conveyed fibre mat, whilst recycling the hot gasses back to the combustion chambers.
- the gas flow in the initial heat zones (3a, 3b, 3c, 3d) is upwards, and in the end heat zones (3e, 3f, 3g) is downwards, onto one side of, and through, the fibre mat.
- Injection fans (7) are arranged as part of an injection system to be able to inject ambient or cool air into the heating zones, and are so arranged as to blow air onto the opposite side of the fibre mat from the combustion air. Under normal operation, the injection fans are operating, but are dampered off from blowing air into the heating zones, by dampers (8).
- the dampers (8) are arranged to allow the injection fans (7) to blow air into the heating zones in order to produce a sufficient air flow and ventilation in the heating zones, particularly if or when combined with the combustion air. This can also protect the combustion fans from a reverse flow of hot gases.
- FIG. 2 A further embodiment of the curing oven is shown schematically in Figure 2.
- the oven as shown in Figure 1 is provided with a second injection fan (7a) and damper (8a) in each of the heating zones.
- These additional injection fans (7a) are so arranged as to blow air onto the same side of the fibre mat as the combustion fans and recirculation fans. Therefore, in this embodiment, injection fans will blow air onto both sides of the fibre mat in the event that a loss of adequate ventilation in the oven is detected.
- the invention is particularly applicable for curing ovens for which the heat source is a liquid fuel or gas burner, particularly with a burner for each heating zone, for example arranged in a combustion chamber with a combustion fan to inject ambient air into and around the combustion chamber prior to passage into the oven.
- the invention may be applicable to other types of curing ovens, for example with electric heating elements as heat sources.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Reinforced Plastic Materials (AREA)
- Furnace Details (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08718339.8A EP2132510B1 (en) | 2007-03-30 | 2008-03-29 | Curing oven |
CN200880017435A CN101688756A (en) | 2007-03-30 | 2008-03-29 | Curing oven |
US12/593,640 US20100119985A1 (en) | 2007-03-30 | 2008-03-29 | Curing oven |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0706144.3 | 2007-03-30 | ||
GBGB0706144.3A GB0706144D0 (en) | 2007-03-30 | 2007-03-30 | Curing oven for mineral wool mat |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008119778A1 true WO2008119778A1 (en) | 2008-10-09 |
Family
ID=38050476
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/053776 WO2008119778A1 (en) | 2007-03-30 | 2008-03-29 | Curing oven |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100119985A1 (en) |
EP (1) | EP2132510B1 (en) |
CN (1) | CN101688756A (en) |
GB (1) | GB0706144D0 (en) |
WO (1) | WO2008119778A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013093348A1 (en) | 2011-12-20 | 2013-06-27 | Saint-Gobain Isover | Oven for manufacturing a mineral wool product |
EP3854561A1 (en) * | 2020-01-24 | 2021-07-28 | Alfi Technologies | Polymerisation oven for mineral fibre mattress |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0706144D0 (en) | 2007-03-30 | 2007-05-09 | Knauf Insulation Ltd | Curing oven for mineral wool mat |
JP6240371B2 (en) * | 2011-09-05 | 2017-11-29 | 株式会社Ihi | Heating furnace and continuous heating furnace |
TWI524044B (en) * | 2011-12-28 | 2016-03-01 | 禾波國際股份有限公司 | Oven for fiber heat treatment |
US9671126B2 (en) * | 2012-04-17 | 2017-06-06 | Cold Chain, Llc | Apparatus for reducing air flow through an opening between adjacent rooms |
US9651303B2 (en) | 2014-04-25 | 2017-05-16 | Bbc Industries, Inc. | Curing oven for printed substratees |
WO2017101894A1 (en) * | 2015-12-17 | 2017-06-22 | Olbrich Gmbh | Process for processing an adhesive and a device therefor |
CN106048595B (en) * | 2016-06-02 | 2018-11-30 | 亳州易泽信息科技有限公司 | A kind of processing of steel member surface anticorrosion is heating and curing furnace |
JP6769923B2 (en) | 2017-05-19 | 2020-10-14 | トヨタ自動車株式会社 | Fuel tank manufacturing equipment |
US20230123109A1 (en) * | 2020-01-17 | 2023-04-20 | Rockwool A/S | Curing oven and method of controlling curing oven |
FR3118485B1 (en) * | 2020-12-30 | 2023-04-21 | Alfi Tech | Drying and/or polymerization oven with improved extraction system |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1899056A (en) * | 1928-08-24 | 1933-02-28 | Banner Rock Corp | Process of making felted mineral fiber |
GB1289853A (en) * | 1968-11-06 | 1972-09-20 | ||
US4662840A (en) * | 1985-09-09 | 1987-05-05 | Hunter Engineering (Canada) Ltd. | Indirect fired oven system for curing coated metal products |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2040328A (en) | 1935-03-01 | 1936-05-12 | Taylor Instrument Co | Heat regulating system |
US4198764A (en) | 1975-06-09 | 1980-04-22 | Kenneth Ellison | Radiant heating apparatus for curing coated strip material |
FR2394041A1 (en) | 1977-06-09 | 1979-01-05 | Saint Gobain | STEAMING OF CONTINUOUS STRIPS OF INSULATING FIBERS |
US4216592A (en) | 1978-09-15 | 1980-08-12 | George Koch Sons, Inc. | Drying oven |
US4240787A (en) | 1979-06-19 | 1980-12-23 | Jamaluddin Aziz A | Drying oven with heat reclamation and air pollution control system |
US4326342A (en) | 1980-08-07 | 1982-04-27 | Midland-Ross Corporation | Multi-zone oven with cool air modulation |
US4734996A (en) | 1986-12-15 | 1988-04-05 | Owens-Corning Fiberglas Corporation | Method and apparatus for heating mineral fibers |
WO1989004890A1 (en) * | 1987-11-26 | 1989-06-01 | Valmet Oy | Method and device in on-machine coating-drying of a paper web or equivalent |
US6735882B2 (en) * | 2001-10-31 | 2004-05-18 | Fuji Photo Film Co., Ltd. | Drying apparatus |
GB0706144D0 (en) | 2007-03-30 | 2007-05-09 | Knauf Insulation Ltd | Curing oven for mineral wool mat |
-
2007
- 2007-03-30 GB GBGB0706144.3A patent/GB0706144D0/en not_active Ceased
-
2008
- 2008-03-29 US US12/593,640 patent/US20100119985A1/en not_active Abandoned
- 2008-03-29 WO PCT/EP2008/053776 patent/WO2008119778A1/en active Application Filing
- 2008-03-29 CN CN200880017435A patent/CN101688756A/en active Pending
- 2008-03-29 EP EP08718339.8A patent/EP2132510B1/en not_active Revoked
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1899056A (en) * | 1928-08-24 | 1933-02-28 | Banner Rock Corp | Process of making felted mineral fiber |
GB1289853A (en) * | 1968-11-06 | 1972-09-20 | ||
US4662840A (en) * | 1985-09-09 | 1987-05-05 | Hunter Engineering (Canada) Ltd. | Indirect fired oven system for curing coated metal products |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013093348A1 (en) | 2011-12-20 | 2013-06-27 | Saint-Gobain Isover | Oven for manufacturing a mineral wool product |
EP3854561A1 (en) * | 2020-01-24 | 2021-07-28 | Alfi Technologies | Polymerisation oven for mineral fibre mattress |
FR3106655A1 (en) * | 2020-01-24 | 2021-07-30 | Alfi Technonogies | Polymerization oven for mineral fiber mattresses |
Also Published As
Publication number | Publication date |
---|---|
US20100119985A1 (en) | 2010-05-13 |
CN101688756A (en) | 2010-03-31 |
EP2132510A1 (en) | 2009-12-16 |
GB0706144D0 (en) | 2007-05-09 |
EP2132510B1 (en) | 2017-03-15 |
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