WO2008111726A1 - Polyester resin composition for toner and toner containing the same - Google Patents

Polyester resin composition for toner and toner containing the same Download PDF

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Publication number
WO2008111726A1
WO2008111726A1 PCT/KR2008/000312 KR2008000312W WO2008111726A1 WO 2008111726 A1 WO2008111726 A1 WO 2008111726A1 KR 2008000312 W KR2008000312 W KR 2008000312W WO 2008111726 A1 WO2008111726 A1 WO 2008111726A1
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Prior art keywords
toner
resin composition
polyester
end group
polyester resin
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PCT/KR2008/000312
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French (fr)
Inventor
Jung Hun Woo
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Jung Hun Woo
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Publication of WO2008111726A1 publication Critical patent/WO2008111726A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08742Binders for toner particles comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G9/08755Polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/672Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/688Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
    • C08G63/6884Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/6886Dicarboxylic acids and dihydroxy compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • G03G9/0804Preparation methods whereby the components are brought together in a liquid dispersing medium
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08742Binders for toner particles comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G9/08771Polymers having sulfur in the main chain, with or without oxygen, nitrogen or carbon only
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08784Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
    • G03G9/08791Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by the presence of specified groups or side chains
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08784Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
    • G03G9/08797Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature

Definitions

  • polyester resin Due to svch requirements for toner, polyester resin has been used as a binder for full- color toner, because it has excellent low-temperature fixing properties and excellent transparency. However, the resolution of images for full-color applications has been further required.
  • the present invention provides a polyester resin composition for toner, which is obtained by adding a compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, to a straight-chain copolyester comprising a divalent alcohol component, containing a bisphenol A alkylene oxide adduct, and a dibasic acid component, containing sodium 5-sulfoisophthalate, and allowing the mixture to react, as well as a toner containing the polyester resin composition.
  • a polyester resin composition for toner which is obtained by adding a compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, to a straight-chain copolyester comprising a divalent alcohol component, containing a bisphenol A alkylene oxide adduct, and a dibasic acid component, containing sodium 5-sulfoisophthalate, and allowing the mixture to react, as well as a toner containing the polyester resin composition.
  • divalent alcohol component examples include aliphatic diols, such as ethyleneglycol, 1,2-propanediol, 1,4-butanediol and neopentylglycol, and aromatic diols, sirh as bisphenol A propylene oxide adducts and bisphenol A ethylene oxide adducts.
  • dibasic acid component examples include, in addition to sodium 5-sulfoisophthalate as an essential component, aromatic di- carboxylic acids, such as terephthalic acid, isophthalic acid and phthalic acid, and aliphatic dicarboxylic acids, such as adipic acid and surinic acid.
  • aromatic di- carboxylic acids such as terephthalic acid, isophthalic acid and phthalic acid
  • aliphatic dicarboxylic acids such as adipic acid and surinic acid.
  • these dibasic acids are used in the form of glycolester or lower alkylester.
  • the polyester resin composition of the present invention should be used for the preparation of toner without any melting process in order to maintain the excellent melting behavior thereof.
  • the polyester resin composition is applied in a method of preparing toner by an energy aggregation process.
  • the polyester resin composition is dispersed in dilute ammonia water to make an emulsion.
  • wax, a pigment, a charge-controlling agent, etc. are added, and the mixture is mixed with an aggregating agent at high speed to obtain microspherical toner particles.

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Developing Agents For Electrophotography (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

Disclosed herein are a binder resin composition for toner, which can provide a toner having excellent sharp melt properties and low-temperature fixing properties, and a toner containing the binder resin composition. The polyester resin composition for toner is obtained by obtained by adding a compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, to a straight-chain copolyester comprising a divalent alcohol component, containing a bisphenol A alkylene oxide adduct, and a dibasic acid component, containing sodium 5-sulfoisophthalate, and allowing the mixture to react.

Description

Description
POLYESTER RESIN COMPOSITION FOR TONER AND TONER CONTAINING THE SAME
Technical Field
[1] The present invention relates to a resin composition, which is used in developing toners in electrophotographic devices, such as photocopiers, printers and facsimiles, which employ electrophotographic processes, and to a toner containing the resin composition. Background Art
[2] In methods for obtaining images by electrophotographic printing processes and electrostatic charge development processes, an electrostatic charge image formed on a pho- tocondvctor is developed with a toner previously charged by friction, followed by fixation. Meanwhile, as the high-speed and energy-saving trends of electrophotographic devices progress, it is required to fix toner images in a shorter time at a lower temperature. Also, due to the recent diffusion of full-color electrophotographic systems, a toner that forms more clear and brilliant images is required.
[3] Due to svch requirements for toner, polyester resin has been used as a binder for full- color toner, because it has excellent low-temperature fixing properties and excellent transparency. However, the resolution of images for full-color applications has been further required.
[4] Meanwhile, for high-speed fixation, it has been required that binder resin melts as soon as possible (sharp melt property). Polyester resin is prepared by the melt poly condensation of dibasic acid with divalent alcohol, and for this reason, the molecular weight of the polymer has specific distribution ( most reliable distribution ), and thus the softening point (SP) thereof also has distribution. For this reason, the sharp melt property of the polyester resin has been problematic.
[5] Patent Documents 1 and 2 disclose polyester resins, comprising bisphenol A alkylene oxide and sodium 5-sulfoisophthalate. However, such polymers still have a problem in terms of sharp melt properties. Patent Document 1: Japanese Patent Laid-Open Publication No. Hei 4-86744; and Patent Document: Japanese Patent Laid-Open Publication No. 2007-4Q33> Disclosure of Invention Technical Problem [6] It is an object of the present invention to provide a binder resin composition for toner, which can provide a toner having excellent sharp melting properties and low- temperature fixing properties, and a toner containing the binder resin composition. Technical Solution
[7] To achieve the above object, the present invention provides a polyester resin composition for toner, which is obtained by adding a compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, to a straight-chain copolyester comprising a divalent alcohol component, containing a bisphenol A alkylene oxide adduct, and a dibasic acid component, containing sodium 5-sulfoisophthalate, and allowing the mixture to react, as well as a toner containing the polyester resin composition. Mode for the Invention
[8] Hereinafter, preferred embodiments of the present invention will be described.
However, it is to be understood, however, that these embodiments are illustrative only and the scope of the present invention are not limited thereto.
[9] Examples of the divalent alcohol component that is used in the present invention include aliphatic diols, such as ethyleneglycol, 1,2-propanediol, 1,4-butanediol and neopentylglycol, and aromatic diols, sirh as bisphenol A propylene oxide adducts and bisphenol A ethylene oxide adducts.
[10] Examples of the dibasic acid component that is used in the present invention include, in addition to sodium 5-sulfoisophthalate as an essential component, aromatic di- carboxylic acids, such as terephthalic acid, isophthalic acid and phthalic acid, and aliphatic dicarboxylic acids, such as adipic acid and surinic acid. For polyester polymerization, these dibasic acids are used in the form of glycolester or lower alkylester.
[11] Catalysts for use in the synthesis of the straight-chain copolyester include conventional catalysts for polyester polymerization, such as titanium tetraalkoxide, aluminum chelate compounds, antimony trioxide, germanium oxide, and calcium acetate. As anti-colorants, those conventionally used in polyester polymerization, for example, phosphorous acid and triphenyl phosphate, are used.
[12] The use of the combination of diol and dicarboxylic acid can provide a polyester, which contains sodium 5-sulfoisophthalate and has a glass transition temperature (Tg) of 50-70 0C and a softening temperature (SP) higher than 90-140 0C.
[13] The straight-chain copolyester of the present invention is synthesized in the same manner as conventional polyesters. Specifically, esterification or transesterification is conducted at a temperature of 100-220 0C. Then, the reaction temperature is increased to about 290 0C and the reaction pressure is lowered to about 1 mmHg, and in such conditions, polymerization is conducted while glycols generated are distilled. After a given degree of polymerization is reached, the vacuum pressure of the reaction system is returned to atmospheric pressure.
[14] The compound capable of addition-reacting with the OH end group and COOH end group of polyester is added to and mixed with the straight-chain copolyester returned to atmospheric pressure, and the mixture is stirred. As the compound capable of addition-reacting with the OH end group and COOH end group of polyester, an oxazoline-containing polymer or polycarboxyimide is used. A polyester molecule having a lower molecular weight has a larger number of end groups, and the addition reaction between the end groups thereof and the above compound occurs faster. As a result, the specific molecular weight distribution (so called most reliable distribution) of polyester is greatly changed, resulting in a polyester having a sharper molecular weight distribution and a sharper melting behavior. The sharper molecular weight distribution and sharper melting behavior of the polyester are maintained without change as long as the polyester is not subsequently subjected to a melting process.
[15] The polyester resin composition of the present invention should be used for the preparation of toner without any melting process in order to maintain the excellent melting behavior thereof. Preferably, the polyester resin composition is applied in a method of preparing toner by an energy aggregation process. Specifically, the polyester resin composition is dispersed in dilute ammonia water to make an emulsion. To the emulsion, wax, a pigment, a charge-controlling agent, etc., are added, and the mixture is mixed with an aggregating agent at high speed to obtain microspherical toner particles.
[16] Examples
[17] Hereinafter, the present invention will be described in further detail with reference to examples. Also, the evaluation of performance in examples and comparative examples was performed in the following manner.
[18] Glass transition temperature (Tg)
[19] The intersection between the baseline of a chart and the tangent line of an en- dothermic curve around glass transition temperature, as measured using differential scanning calorimeter DSC-60 (manufactured by Shimadzu, Japan) at a heating rate of 5 °C/min, was taken as glass transition temperature (Tg).
[20] Softening point (SP) [21] Softening point was determined by measuring the temperature at which 1/2 of 1.0 g of a sample flowed out, at a load of 294N (30kgf) and a constant heating rate of 3 °C/min using a 1 mmΦ x 10 mm nozzle and the flow tester CFT-500 (manufactured by Shimadzu, Japan).
[22] The difference between the flow-out initiation temperature (T1) and flow-out termination temperature (T2) of the sample, that is, ΔT = T2- T1, was used as a measure of sharp melt properties.
[23] Number-average molecular weight (Mn) and weight-average molecular weight (Mw)
[24] HLC- 802A (manufactured by Toyo Soda, Japan);
[25] Column: two TSK GEL GMH6 columns (manufactured by Toyo Soda, Japan);
[26] Measurement temperature: 25 0C;
[27] Sample solution: Q5wt% THF solution;
[28] Amount of solution injected: 200 micro-cc;
[29] Detector: refractive index detector.
[30] Low-temperature fixing property of toner
[31] Printing was conducted using a printer (SPEEDIA N4-614 manufactured by Casio,
Japan) with a fixing roller not applied with silicone oil, at a roller speed of 100 mm/ sec. The lowest temperature at which toner started to be fixed to paper was taken as fixing temperature, and measurement and evaluation were performed according to the following criteria:
[32] © (very good): a fixing temperature lower than 120 0C;
[33] O (good): a fixing temperature of 120-130 0C;
[34] Δ (usable) : a fixing temperature of 130- 160 0C;
[35] X (bad): a fixing temperature higher than 16O0C.
[36] Examples of preparing resins are shown in Table 1 below.
[37] [Table 1]
[38]
Figure imgf000006_0001
[39]
Figure imgf000006_0002
[40] Herein, SIPM means 5-sodium sulfodimethyl isophthalate. [41] Table 2 below shows Examples in which a compound capable of addition-reacting with the OH end group and COOH end group of polyester was added to and allowed to react with the prepared resin.
[42] [Table 2] [43]
Figure imgf000007_0001
[44] Herein, additive A indicates HMV- 8CA (manufactured by Nisshinbo, Japan), and additive B indicates EPOCROS RPS- 105 (manufactured by Nippon Shokubai). [45] Toners were prepared using the resin compositions of Table 2, and the evaluation results thereof are shown in Table 3 below.
[46] [Table 3] [47]
Figure imgf000008_0001
[48] The preparation of the toners was performed in the following manner.
[49] 1000 cc (Q3%) of dilute ammonia water was placed in a diffuser, and 300 g of a molten polyester resin compositions was added slowly thereto over 20 minutes while the liquid was maintained at 80 0C with intensive stirring. Also, the mixture continued to be stirred for 10 minutes, thus obtaining a white polyester resin emulsion. A portion of the emulsion was filtered and dried. The resulting dispersion had a particle diameter of about 200 μm as observed with a microscope. (Polyester dispersion A).
[50] 50 g of polypropylene wax (Biscol 660P, manufactured by Sanyo Chemical Industry
Co., Ltd., Japan), 5 g of an anionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 200 g of ion-exchanged water were placed in a diffuser, in which they were mixed at 80 0C for 10 minutes. A portion of the mixture was filtered and dried. The resulting dispersion had a particle diameter of about 05 μm as measured with a microscope. (Wax dispersion B).
[51] 100 g of Permanent Carmine 3810 (red, manufactured by Sanyo Color Works, Ltd.,
Japan), 15 g of an anionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 900 g of ion-exchanged water were placed in a diffuser, in which they were mixed 80 0C for 10 minutes. A portion of the mixture was filtered and dried. The resulting dispersion had a particle diameter of about 05 μm as measured with a microscope. (Pigment dispersion C).
[52] 560 g of the dispersion A, 50 g of the dispersion B, 25 g of the dispersion C and 05 g of a non-ionic surfactant (Igepal CA897) were stirred in a stirrer (Ultraturrax, 8000 rpm) under high shear conditions for 30 minutes. Then, Q 13 g of an aggregating agent (polyaluminium chloride, 10% nitrate) was added thereto. The pH of the mixture was adjusted to 4.2-4.5 by the addition of Q3N nitric acid and IN caustic soda. The mixture was transferred into a polymerization reactor, in which polymer particles were aggregated and prepared. The particles had a diameter of about 5 μm as observed with a microscope.
[53] Then, 220 g of the dispersion A was added slowly thereto at 50 0C. After the mixture was stirred for 6 hours at a pH of 9.0, it was returned to a pH of 65 and room temperature, and then filtered and dried. The resulting dispersion had a particle diameter of about 6 μm as observed with a microscope.
[54] Also, 100 g of the red-color toner particles were immersed in water (50 0C and pH
4.0) containing 2 g of a cation dye (Cation Red 7BNH 200%) dissolved therein, followed by stirring for 10 minutes.
[55] Although the preferred embodiment of the present invention has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims. Industrial Applicability
[56] As described above, the use of the polyester resin composition for toner according to the present invention can provide a toner having excellent sharp melt properties and low-temperature fixing properties.

Claims

Claims
[1] A polyester resin composition for toner, which is obtained by adding a compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, to a straight-chain copolyester comprising a divalent alcohol component, containing a bisphenol A alkylene oxide addvct, and a dibasic add component, containing sodium 5-sulfoisophthalate, and allowing the mixture to react.
[2] The composition of Claim 1, wherein the amount of the bisphenol A alkylene oxide adduct in the divalent alcohol component of the copolyester is 10-80 mol%.
[3] The composition of Claim 1, wherein the amount of the sodium
5-sulfoisophthalate in the dibasic add component of the copolyester is 1-10 mol%.
[4] The composition of Claim 1, wherein the straight-chain copolyester has a glass transition temperature (Tg) of 50-70 0C and a softening point (SP) of 90-140 0C.
[5] The composition of Claim 1, wherein the compound, which can undergo an addition reaction with the OH end group and COOH end group of polyester, is an oxazoline -containing polymer or polycarboxyimide.
[6] A toner containing a polyester resin composition as set forth in Claim 1.
PCT/KR2008/000312 2007-03-12 2008-01-18 Polyester resin composition for toner and toner containing the same WO2008111726A1 (en)

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KR10-2007-0024033 2007-03-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2365393A1 (en) * 2010-03-10 2011-09-14 Ricoh Company, Ltd. Toner and developer
US10088767B2 (en) * 2016-05-12 2018-10-02 Kyocera Document Solutions Inc. Electrostatic latent image developing toner

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6028584B2 (en) * 2013-01-17 2016-11-16 Dic株式会社 Method for producing toner for developing electrostatic image
KR101685547B1 (en) 2015-02-04 2016-12-12 (주) 파워텍 Polyester resin composition for toner binder, and method of preparing the same

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0486744A (en) * 1990-07-30 1992-03-19 Toyobo Co Ltd Electrophotographic toner
JPH04273255A (en) * 1991-02-28 1992-09-29 Dainippon Ink & Chem Inc Electrostatic charge image developing toner
US6054242A (en) * 1998-07-16 2000-04-25 Tomogawa Paper Co., Ltd. Electrophotographic toner
US6544710B2 (en) * 1998-12-23 2003-04-08 Lexmark International, Inc. Reactive compatibilization of polymeric components such as siloxane polymers with toner resins
KR20050095504A (en) * 2004-03-26 2005-09-29 김효성 Highly functional resin recycled polyester and polyamide hybrid waste and its manufacturing method
JP2007004033A (en) * 2005-06-27 2007-01-11 Fuji Xerox Co Ltd Toner for electrostatic image development, method for manufacturing same, electrostatic image developer, and image forming method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0486744A (en) * 1990-07-30 1992-03-19 Toyobo Co Ltd Electrophotographic toner
JPH04273255A (en) * 1991-02-28 1992-09-29 Dainippon Ink & Chem Inc Electrostatic charge image developing toner
US6054242A (en) * 1998-07-16 2000-04-25 Tomogawa Paper Co., Ltd. Electrophotographic toner
US6544710B2 (en) * 1998-12-23 2003-04-08 Lexmark International, Inc. Reactive compatibilization of polymeric components such as siloxane polymers with toner resins
KR20050095504A (en) * 2004-03-26 2005-09-29 김효성 Highly functional resin recycled polyester and polyamide hybrid waste and its manufacturing method
JP2007004033A (en) * 2005-06-27 2007-01-11 Fuji Xerox Co Ltd Toner for electrostatic image development, method for manufacturing same, electrostatic image developer, and image forming method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2365393A1 (en) * 2010-03-10 2011-09-14 Ricoh Company, Ltd. Toner and developer
CN102193355A (en) * 2010-03-10 2011-09-21 株式会社理光 Toner and developer
CN102193355B (en) * 2010-03-10 2013-05-01 株式会社理光 Toner and developer
US10088767B2 (en) * 2016-05-12 2018-10-02 Kyocera Document Solutions Inc. Electrostatic latent image developing toner

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