WO2008098526A2 - Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers - Google Patents

Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers Download PDF

Info

Publication number
WO2008098526A2
WO2008098526A2 PCT/CZ2008/000015 CZ2008000015W WO2008098526A2 WO 2008098526 A2 WO2008098526 A2 WO 2008098526A2 CZ 2008000015 W CZ2008000015 W CZ 2008000015W WO 2008098526 A2 WO2008098526 A2 WO 2008098526A2
Authority
WO
WIPO (PCT)
Prior art keywords
substrate material
electrode
active electrode
nanofibres
nanoparticles
Prior art date
Application number
PCT/CZ2008/000015
Other languages
French (fr)
Other versions
WO2008098526A3 (en
Inventor
Miroslav Maly
David Petras
Ladislav Mares
Original Assignee
Elmarco S.R.O.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Elmarco S.R.O. filed Critical Elmarco S.R.O.
Priority to EP08706719.5A priority Critical patent/EP2115189B1/en
Priority to CA002675205A priority patent/CA2675205A1/en
Priority to ES08706719.5T priority patent/ES2576461T3/en
Priority to EA200900928A priority patent/EA017350B1/en
Priority to CN2008800047886A priority patent/CN101680116B/en
Priority to US12/526,578 priority patent/US8418648B2/en
Priority to DK08706719.5T priority patent/DK2115189T3/en
Priority to AU2008215026A priority patent/AU2008215026A1/en
Priority to JP2009548569A priority patent/JP5111525B2/en
Priority to KR1020097017242A priority patent/KR101442722B1/en
Publication of WO2008098526A2 publication Critical patent/WO2008098526A2/en
Publication of WO2008098526A3 publication Critical patent/WO2008098526A3/en

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0061Electro-spinning characterised by the electro-spinning apparatus
    • D01D5/0076Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/007Processes for applying liquids or other fluent materials using an electrostatic field
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2401/00Form of the coating product, e.g. solution, water dispersion, powders or the like
    • B05D2401/30Form of the coating product, e.g. solution, water dispersion, powders or the like the coating being applied in other forms than involving eliminable solvent, diluent or dispersant
    • B05D2401/32Form of the coating product, e.g. solution, water dispersion, powders or the like the coating being applied in other forms than involving eliminable solvent, diluent or dispersant applied as powders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/14Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
    • B05D3/141Plasma treatment
    • B05D3/142Pretreatment

Definitions

  • the invention relates to the method for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers in electrostatic field of a high intensity, during which the produced nanoparticles or the produced nanofibres deposit on a substrate material passing through the active chamber, in which is positioned the active electrode.
  • the invention also relates to the device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers, comprising an active chamber, in which there are positioned opposite one to another the active electrode connected with a source of high voltage and a substrate material coupled with means for initiating its forward motion.
  • the collecting electrodes used at present to create electrostatic field usable for production of nanofibres from polymer solutions and melts are designed first of all as simple sheet-metal, metallic plates. Such electrodes meet the condition for creation of electric field, nevertheless only in terms of quantity. For the production process of nanofibres through the method of electrostatic spinning in a larger than laboratory scale it is essential, that electric field meets also concrete qualitative parameters.
  • the spinning electrode is formed by a system of spinning wires arranged parallel between two mutually parallel endless belts, guided between the upper and lower cylinders, which are arranged one above another.
  • the spinning wires in the lower section extend into a reservoir of polymer solution.
  • a collecting electrode formed by an electrically conductive circulating belt of wire netting or of metallic foil.
  • a surface of collecting electrode adjacent to the spinning electrode is larger than the respective surface of spinning electrode.
  • Spinning electrode and collecting electrode are connected to opposite poles of the source of high voltage, so that an electrostatic field is induced between them, which serves for spinning of polymer solution carried out into electric field on spinning wires.
  • the produced fibres are deposited on a substrate fabric, which is guided on surface of collecting electrode.
  • the electric field is induced between individual spinning wires of spinning electrode and the surface of collecting electrode, while the spinning wires move in the direction from the reservoir of polymer solution upwards and an electric field of each spinning wire moves together with it.
  • the disadvantage is especially the mutual influencing of electric fields of individual spinning wires, because all spinning wires have the same polarity and voltage.
  • EP1 059 106 A1 discloses the device for electrostatic spinning of polymer solutions, at which the spinning electrodes are formed by a system of nozzles or a system of discs and the collecting electrode is formed by a conductive endless driven belt, which is grounded. Electric field at this embodiment is induced between the spinning electrodes and a section of conductive endless belt situated against the corresponding spinning electrode.
  • the disadvantages of this embodiment are the same as of the belt-type collecting electrode according to DE 101 36 255 A1 described above.
  • CZ patent 294 274 discloses the rotating spinning electrode of a cylindric elongated shape.
  • the collecting electrode in a shape of a semi-cylinder made of perforated sheet metal, on whose inner circumference there is guided the substrate material, which is pressed to the inner surface of the collecting electrode due to underpressure in the space behind the collecting electrode.
  • This arrangement is complicated from the point of view of the function, as it is very probable, that during motion of the substrate material this will be taken away from the inner surface of the collecting electrode, and due to this an uneven depositing of fibres will occur on surface of substrate material.
  • such collecting electrode shows disadvantages in a case if considerably electrically non-conductive substrate or carrying materials are used.
  • CZ 294 274 discloses the plate and rod-shaped electrodes, which are due to the spinning electrode positioned behind the substrate material, which does not touch their surfaces. Electric field is induced between the cylindrical spinning electrode and individual rods forming the collecting electrode. Resultant electric field is not homogenous and may be unstable in time. In a course of the process and on the nanofibrous layer this will show itself especially by a drop and increase in irregularity of performance.
  • PV 2006-477 has been designed, which contains a conductive thin-walled body of electrode, in which there is performed at least one opening on whose circumference there is arranged a border, while in an inner space of electrode body there is positioned at least one holder of electrode connected with at least one brace fastened in the spinning chamber, while the holder of electrode is arranged behind the border of opening and is electrically non-conductive.
  • the advantage of such construction of the collecting electrode is that it does not contain any sharp shapes or shapes with high curvature, and that the points where three differently dielectric solid environments (triple points) are coming into contact, are hidden into the electrode body, where the electric field has zero intensity. Consequently the result is that the electrode does not produce corona and thus an electric field, which is co-induced together with other electric elements, is affected only by the geometry of the electrode.. This fact contributes markedly to that the electric field may be much more better adjusted and controlled.
  • the disadvantage of collecting electrodes according to the background art is first of all a problematic method of creation and deposition of nanofibres and nanoparticles from polymer solutions and melts in cases, when very non- conductive substrate material is used, e.g. electrostatic non-modified hydrophobic polypropylene spunbonds and meltblowns.
  • very non- conductive substrate material e.g. electrostatic non-modified hydrophobic polypropylene spunbonds and meltblowns.
  • the relative material and production complexity of these electrodes should be mentioned as well.
  • the goal of this invention is to suggest a production method of a layer of nanoparticles or layer of nanofibres, which would remove the disadvantages of background art, and thus contribute reliably to creation of defined and stable electrostatic field of a required intensity on process electrodes in areas, where the process of production of nanoparticles from polymer solutions or melts or spinning of polymer solutions or melts is initiated and ran.
  • the invention especially solves the problem with usage of extremely non-conductive substrate materials, because it enables the nanoparticles or nanofibres to be deposited on such materials during electrostatic spinning.
  • the goal of the invention is also construction of a device for such type of production which would be simple and especially reliable on a long-term basis.
  • the principle of Invention The goal of the invention has been reached through the method for production of a deposit or layer of nanoparticles or a layer of nanofibres according to the invention, whose principle consists in that, the electrostatic field for production, transfer and depositing of nanoparticles or production, transfer and depositing of nanofibres is induced between the active electrode and the substrate material, on which in the direction of its movement in front of and/or opposite the active electrode in a contactless way there is applied an electric charge of opposite polarity than that of the active electrode, while an electric charge applied on the substrate material is being partially or totally consumed through depositing of nanoparticles or nanofibres on moving substrate material.
  • an electric charge is applied on the substrate material by means of a corona emitter.
  • the corona emitter positioned opposite to initiation electrode of opposite polarity creates in its close vicinity a stream of correspondingly charged particles along its whole length and in the direction to initiation electrode. Therefore by guiding the substrate material in vicinity of such emitter, between this emitter and initiation electrode, upon preserving a constant distance from the corona emitter, an uniform quantity of the charge is being deposited on the substrate material along its whole width, as a result of which inducing of homogenous electrostatic field between the substrate material and initiation electrode is secured.
  • the initiation electrode is represented by the active electrode.
  • the principle of device for production of deposit or layer of nanoparticles or layer of nanofibres according to the invention consists in that, the substrate material being in an active chamber without contact with any charged and/or grounded means contains quantity of electrical charge of opposite polarity than the active electrode being sufficient to induce electrostatic field of high intensity between the active electrode and substrate material.
  • the corona emitter of opposite polarity than active electrode is positioned in front of the active chamber on one side of substrate material, while against the corona emitter on opposite side of substrate material there is positioned the initiation electrode of a polarity identical with active electrode, and the trajectory of substrate material is passing through the field of radiation of corona emitter.
  • This electrostatic field in active chamber is with advantage induced between the corona emitter and active, in this case simultaneously the initiation, electrode on opposite side of substrate material, while the substrate material is guided through the radiation field of corona emitter, i.e. in its close vicinity, but does not touch it.
  • This variant combines the functions of electrostatic fields for process of depositing the layer of nanofibres or nanoparticles on a substrate material itself and for charging the substrate material.
  • this electrostatic field before the active chamber is induced by a corona emitter positioned on one side of substrate material, opposite to which, on the second side of substrate material, there is positioned corona non-producing initiation electrode, while the substrate material is guided through the radiation field of corona emitter, i.e. in its close vicinity, but does not touch it.
  • the corona emitter must always produce a charge of opposite polarity than that of active electrode, on which initiation of production of nanoparticles or nanofibres from polymer solution or melts occurs.
  • the corona emitter may be, according to structural and/or technological requirements to the device, positioned with respect to the active electrode on the same or opposite side of substrate material. Nevertheless there must always be the initiation electrode opposite to it .
  • the corona emitter must meet the criteria of corona emitters, i.e. it must contain elements with high curvature. With advantage, very thin elongated units with circular diameter, i.e. wires or cords may be used. A low price and technical simplicity of such corona emitter is its advantage.
  • the corona emitter is mounted perpendicular to the direction of motion of substrate material symmetrically parallel to the longitudinal axis of active electrode.
  • Such arrangement secures homogenous application of electrical charge on substrate material and as a result of it also homogeneity of electrostatic field and homogeneity of deposit or layer of applied nanoparticles or homogeneity of layer of deposited nanofibres.
  • Fig. 1 represents a basic embodiment alternative of active/spinning chamber comprising active/spinning electrode and the corona emitter
  • Fig. 2 embodiment according to the Fig. 1 comprising more corona emitters
  • Fig. 3 to Fig. 6 embodiment comprising the same active/spinning chamber and to it pre-arranged auxiliary chamber
  • the corona emitter is in an auxiliary chamber positioned with respect to corona emitter of active/spinning chamber on the same side of substrate material, according to the Fig.
  • the corona emitter is in an auxiliary chamber positioned on opposite side of substrate material
  • the Fig. 5 and Fig. 6 correspond to the Fig. 3 and Fig. 4, while in the active/spinning chamber there is not positioned active/spinning electrode.
  • the invention will be hereinafter described on example of embodiment of a device for production of layer of nanofibres from solutions of polymers, at the same time it is apparent to those skilled in the art, that the same conditions for induction and function of electrostatic field are between active electrode and collecting electrode of any device for production of nanofibres or nanoparticles in electrostatic field of high intensity, and so, at all such devices instead of a collecting electrode positioned with respects to the active electrode opposite to it and behind substrate material, it is possible to use a substrate material containing a sufficient quantity of electrical charge of opposite polarity than active electrode.
  • the Fig. 1 schematically represents a cross section of the device for electrostatic spinning of polymer solution, which comprises the spinning chamber 1_, in which is positioned the spinning electrode 2, produced according to the CZ 294274.
  • the spinning electrode 2 is formed by an elongated cylindrical body, which is rotatably mounted in the reservoir 21 of polymer solution 22 and with a section of its circumference is immersed in this polymer solution. In a suitable distance from the spinning electrode 2 there is arranged a travel for guiding the substrate material 3, which is passing through the spinning chamber 1.
  • the corona emitter 4 which is in the shown embodiment formed by a cord or wire or other cylindric body of a small diameter and is positioned parallel with axis of rotation of the spinning electrode 2 perpendicular to the direction of motion of substrate material 3 along the whole width of substrate material 3.
  • the spinning electrode 2 is in a known manner connected to one pole of high voltage source, for example + 20 to + 80 kV, to whose second pole is connected the corona emitter 4.
  • the corona emitter 4 may also be grounded.
  • the corona emitter 4 is mounted in a suitable distance from the substrate material 3, while any contact of corona emitter 4 and substrate material 3 is absolutely avoided.
  • Length of corona emitter 4 corresponds to the length of spinning electrode.
  • the substrate material 3 is through the spinning chamber ⁇ _ transported in a known manner, for example by means of not shown feeding rollers and delivery rollers.
  • the spinning electrode 2 may be formed by any other known manner, e.g. by a rotating spinning electrode according to CZ PV 2005-360 or CZ PV 2005-545 or a nozzle electrode according to WO 03/080905 A1.
  • the corona emitter may be formed by any other known corona emitter, e.g. a rod with tips, etc. During operation is between the corona emitter 4 and spinning electrode
  • the embodiment according to the Fig. 2 which comprises several corona emitters 4 positioned along the length of spinning space one after another.
  • FIG. 3 and Fig. 4 Another method how to increase the quantity of electrical charge on the substrate material 3 is shown in the Fig. 3 and Fig. 4, at which in the direction of motion of the substrate material 3 in front of the spinning chamber ⁇ , there is arranged an auxiliary chamber 5, comprising corona emitter 41 and initiation electrode 6 arranged opposite to the corona emitter 41_ on opposite side of substrate material 3.
  • the substrate material is in the auxiliary chamber 5 guided in vicinity of the corona emitter 41., and so it is passing through the field of its radiation.
  • the corona emitter 4J. may be formed by any suitable corona emitter, as in the above mentioned embodiments.
  • the initiation electrode 6 is formed by any electrode of a sufficient length without corona.
  • the corona emitter 41 is in auxiliary chamber 5 positioned on the same side of substrate material 3 and it is connected to the same potential as the corona emitter 4 in the spinning chamber 1, while the initiation electrode 6 is positioned on the same side of substrate material 3 and it is connected to the same potential as the spinning electrode 2.
  • the radiation field of corona emitter 4J. in auxiliary chamber 5 has a charge of the same polarity as the radiation field of corona emitter 4 in the spinning chamber ⁇ _ and so the quantity of electrical charge on substrate material 3 is therefore increasing.
  • the corona emitter 4J is in auxiliary chamber 5 positioned on the same side of substrate material 3 as the spinning electrode 2, and the initiation electrode 6 is positioned on the opposite side of the substrate material 3.
  • the corona emitter 4J. in auxiliary chamber is connected with the source of high voltage of an opposite polarity than the spinning electrode 2, and the initiation electrode 6 has the same polarity as the spinning electrode 2.
  • an electric field is induced between the corona emitter
  • the substrate material 3 before entry into the spinning chamber _! comprises a substantial quantity of electrical charge of opposite polarity than the spinning electrode 2, at the same time there is brought still another quantity of electrical charge from the corona emitter 4 in the spinning chamber 1_ .
  • FIG. 5 and Fig. 6 Another variant of the device according to the invention is represented in the Fig. 5 and Fig. 6 and is based on the above mentioned embodiments according to the Fig. 3 and Fig. 4.
  • the corona emitter 41_ is positioned only in the auxiliary chamber 5, in which there is positioned also the corresponding initiation electrode 6.
  • the corona emitter 41 and initiation electrode 6 in the auxiliary chamber 5 are arranged in the same way as in the embodiment according to the Fig. 3.
  • the corona emitter 4J the corona emitter 4J.
  • the substrate material 3 enters the spinning chamber 1 with quantity of electrical charge of opposite polarity than the spinning electrode 2 sufficient for creation of electrostatic field of high intensity between the spinning electrode 2 and the substrate material 3.
  • any device for production of nanofibres or nanoparticles in electrostatic field of a high intensity may be arranged in the same manner, while it is not important what spinning electrodes or other active electrodes are used, which serve for transportation of the spinning material, formed by polymer solution or melt of polymer.
  • the collective name active chamber will be used, for the spinning electrode and electrode for production of nanoparticles the collective name the active electrode will be used, for the spinning space and a area for production of nanoparticles the collective name active area will be used.
  • the substrate material 3 After depositing the nanoparticles or nanofibres on the substrate material 3 in most cases it is advantageous, if after exiting the substrate material 3 with deposited layer or deposit of nanoparticles or nanofibres the electrical charge is consumed by the charge delivered by nanofibres or nanoparticles from active electrode to the substrate material 3. Nevertheless in practice the substrate material 3 frequently remains charged with surplus of non-consumed charge, what in case of nonconducting substrate material 3 means, that the substrate material 3 further remains charged with residual charge.
  • nanofibres or nanoparticles are deposited according to the invention on non-conductive substrate material 3, for example electrostatic non-modified hydrophobic polypropylene spunbonds and meltblowns, it is advantageous to take away the surplus charge from the substrate material 3. Therefore with advantage there is arranged not represented grounding electrode behind the active chamber, which is in contact with substrate material 3 exiting the active chamber. Through this grounding electrode the surplus electrical charge is taken away from the substrate material 3 .
  • the advantage of the method and device for production of deposit or layer of nanoparticles or layer of nanofibres from solutions or melts of polymers according to the invention is the possibility of its electrostatic applying on practically nonconducting substrate materials 3.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

Method for production of deposit or layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers in electrostatic field of a high intensity, during which the produced nanoparticles or the produced nanofibres deposit on a substrate material (3) passing through the active chamber (1), in which is positioned the active electrode (2). The electrostatic field for production, transfer and depositing of nanoparticles or production, transfer and depositing of nanofibres is induced between the active electrode (2) and the substrate material (3), on which in the direction of its movement in front of and/or opposite to the active electrode (2) there is applied an electric charge of opposite polarity than that of the active electrode (2), while an electric charge applied on the substrate material (3) is being partially or totally consumed through depositing of nanoparticles or nanofibres on the moving substrate material (3). In the production device there are one opposite to another positioned the active electrode (2) connected to a high voltage source and the substrate material (3) coupled with means for initiating its forward motion. The substrate material (3) is positioned in the active chamber (1) without contact with any charged and/or grounded means while it contains quantity of electrical charge sufficient to induce electrostatic field of a high intensity between the active electrode (2) and substrate material (3).

Description

Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
Technical field The invention relates to the method for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers in electrostatic field of a high intensity, during which the produced nanoparticles or the produced nanofibres deposit on a substrate material passing through the active chamber, in which is positioned the active electrode. The invention also relates to the device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers, comprising an active chamber, in which there are positioned opposite one to another the active electrode connected with a source of high voltage and a substrate material coupled with means for initiating its forward motion.
Background art
The collecting electrodes used at present to create electrostatic field usable for production of nanofibres from polymer solutions and melts are designed first of all as simple sheet-metal, metallic plates. Such electrodes meet the condition for creation of electric field, nevertheless only in terms of quantity. For the production process of nanofibres through the method of electrostatic spinning in a larger than laboratory scale it is essential, that electric field meets also concrete qualitative parameters.
According to DE 101 36 255 A1 the spinning electrode is formed by a system of spinning wires arranged parallel between two mutually parallel endless belts, guided between the upper and lower cylinders, which are arranged one above another. The spinning wires in the lower section extend into a reservoir of polymer solution. Opposite to a section of spinning electrode carrying out the polymer solution from reservoir there is arranged a collecting electrode formed by an electrically conductive circulating belt of wire netting or of metallic foil. A surface of collecting electrode adjacent to the spinning electrode is larger than the respective surface of spinning electrode. Spinning electrode and collecting electrode are connected to opposite poles of the source of high voltage, so that an electrostatic field is induced between them, which serves for spinning of polymer solution carried out into electric field on spinning wires. The produced fibres are deposited on a substrate fabric, which is guided on surface of collecting electrode. At this device, the electric field is induced between individual spinning wires of spinning electrode and the surface of collecting electrode, while the spinning wires move in the direction from the reservoir of polymer solution upwards and an electric field of each spinning wire moves together with it. In this case, the disadvantage is especially the mutual influencing of electric fields of individual spinning wires, because all spinning wires have the same polarity and voltage. On borders of electrically conductive belt or foil forming the collecting electrode so called triple points are formed, a corona is generated and, as a result of it the defects in homogeneity of electric field occur between the spinning and collecting electrode, the defects at forming the fibres in electric field and unevenness in transport of fibres to the substrate material laying on a whole surface of the collecting electrode.
DE 101 36 255 A1 further in the claim 8 and in the paragraph 16 discloses the possibility to use two spinning electrodes, as described above, arranged one against another, and between them, in the position of collecting electrode, there is positioned or guided the fabric. Spinning electrodes have an opposite polarity and the fibres produced on spinning electrodes deposit from each side to one surface of the fabric with opposite charge, which remain bound in the fibres. It is obvious, that electric field for electrostatic spinning is induced between both spinning electrodes and the fibres due to their opposite charges are attracted one to another and deposit on opposite sides of the fabric. Inducing of a homogenous electric field at this embodiment is nearly impossible and according to a current experience the described device either would not be working at all or irregularly and for a very short period.
EP1 059 106 A1 discloses the device for electrostatic spinning of polymer solutions, at which the spinning electrodes are formed by a system of nozzles or a system of discs and the collecting electrode is formed by a conductive endless driven belt, which is grounded. Electric field at this embodiment is induced between the spinning electrodes and a section of conductive endless belt situated against the corresponding spinning electrode. The disadvantages of this embodiment are the same as of the belt-type collecting electrode according to DE 101 36 255 A1 described above.
CZ patent 294 274 discloses the rotating spinning electrode of a cylindric elongated shape. Around a section of circumference of the spinning electrode there is arranged the collecting electrode in a shape of a semi-cylinder made of perforated sheet metal, on whose inner circumference there is guided the substrate material, which is pressed to the inner surface of the collecting electrode due to underpressure in the space behind the collecting electrode. This arrangement is complicated from the point of view of the function, as it is very probable, that during motion of the substrate material this will be taken away from the inner surface of the collecting electrode, and due to this an uneven depositing of fibres will occur on surface of substrate material. At the same time such collecting electrode shows disadvantages in a case if considerably electrically non-conductive substrate or carrying materials are used. Either an electric field induced between the cylindrical spinning electrode and a semi-cylinder collecting electrode will not be homogenous, because in the middle section of the cylindric spinning electrode an electric field will have a lower intensity than on borders, while non-homogeneity will further be supported by occurrence of so called triple points on borders of the collecting electrode, and very probably also on borders of holes for air passage through the sheet metal of the collecting electrode. Next to this, CZ 294 274 discloses the plate and rod-shaped electrodes, which are due to the spinning electrode positioned behind the substrate material, which does not touch their surfaces. Electric field is induced between the cylindrical spinning electrode and individual rods forming the collecting electrode. Resultant electric field is not homogenous and may be unstable in time. In a course of the process and on the nanofibrous layer this will show itself especially by a drop and increase in irregularity of performance. To overcome these disadvantages, the collecting electrode according to
PV 2006-477 has been designed, which contains a conductive thin-walled body of electrode, in which there is performed at least one opening on whose circumference there is arranged a border, while in an inner space of electrode body there is positioned at least one holder of electrode connected with at least one brace fastened in the spinning chamber, while the holder of electrode is arranged behind the border of opening and is electrically non-conductive.
The advantage of such construction of the collecting electrode is that it does not contain any sharp shapes or shapes with high curvature, and that the points where three differently dielectric solid environments (triple points) are coming into contact, are hidden into the electrode body, where the electric field has zero intensity. Consequently the result is that the electrode does not produce corona and thus an electric field, which is co-induced together with other electric elements, is affected only by the geometry of the electrode.. This fact contributes markedly to that the electric field may be much more better adjusted and controlled.
The disadvantage of collecting electrodes according to the background art is first of all a problematic method of creation and deposition of nanofibres and nanoparticles from polymer solutions and melts in cases, when very non- conductive substrate material is used, e.g. electrostatic non-modified hydrophobic polypropylene spunbonds and meltblowns. The relative material and production complexity of these electrodes should be mentioned as well.
The goal of this invention is to suggest a production method of a layer of nanoparticles or layer of nanofibres, which would remove the disadvantages of background art, and thus contribute reliably to creation of defined and stable electrostatic field of a required intensity on process electrodes in areas, where the process of production of nanoparticles from polymer solutions or melts or spinning of polymer solutions or melts is initiated and ran. The invention especially solves the problem with usage of extremely non-conductive substrate materials, because it enables the nanoparticles or nanofibres to be deposited on such materials during electrostatic spinning. The goal of the invention is also construction of a device for such type of production which would be simple and especially reliable on a long-term basis.
The principle of Invention The goal of the invention has been reached through the method for production of a deposit or layer of nanoparticles or a layer of nanofibres according to the invention, whose principle consists in that, the electrostatic field for production, transfer and depositing of nanoparticles or production, transfer and depositing of nanofibres is induced between the active electrode and the substrate material, on which in the direction of its movement in front of and/or opposite the active electrode in a contactless way there is applied an electric charge of opposite polarity than that of the active electrode, while an electric charge applied on the substrate material is being partially or totally consumed through depositing of nanoparticles or nanofibres on moving substrate material.
The advantage of this method is especially the possibility to use even considerably non-conducting substrate or carrying material.
According to the claim 2 an electric charge is applied on the substrate material by means of a corona emitter. The corona emitter positioned opposite to initiation electrode of opposite polarity creates in its close vicinity a stream of correspondingly charged particles along its whole length and in the direction to initiation electrode. Therefore by guiding the substrate material in vicinity of such emitter, between this emitter and initiation electrode, upon preserving a constant distance from the corona emitter, an uniform quantity of the charge is being deposited on the substrate material along its whole width, as a result of which inducing of homogenous electrostatic field between the substrate material and initiation electrode is secured. If the corona emitter is positioned opposite to the active electrode, the initiation electrode is represented by the active electrode. As a result of homogenous electrostatic field the creation of deposit or layer of nanoparticles or layer of nanofibres is also homogenous along the width as well as length on substrate materials on textile basis with higher or smaller degree of conductivity.
By means of standard technical elements for discharging of charged textile materials it is then possible, if it is necessary, to remove the possible remaining charge.
The principle of device for production of deposit or layer of nanoparticles or layer of nanofibres according to the invention consists in that, the substrate material being in an active chamber without contact with any charged and/or grounded means contains quantity of electrical charge of opposite polarity than the active electrode being sufficient to induce electrostatic field of high intensity between the active electrode and substrate material.
As already said in other words above, it is advantageous, that on substrate material after impact of nanoparticles or nanofibres, a total or partial compensation of the charge of substrate material occurs by the charge brought by the charged processed material, thus by nanofibres or nanoparticles.
According to the claim 5 it is at the same time advantageous, if in active chamber behind the substrate material opposite to the active electrode there is positioned the corona emitter of opposite polarity than that of active electrode, while the trajectory of substrate material is passing through the field of radiation of corona emitter.
According to the claim 6 it is advantageous, if the corona emitter of opposite polarity than active electrode is positioned in front of the active chamber on one side of substrate material, while against the corona emitter on opposite side of substrate material there is positioned the initiation electrode of a polarity identical with active electrode, and the trajectory of substrate material is passing through the field of radiation of corona emitter.
At the same time in case of positioning of corona emitter in direction of substrate material in from of active chamber it is advantageous, if an electrostatic field of identical or opposite orientation with respect to electrostatic field is induced between the active electrode and substrate material. Advantageous is a homogenous charging of substrate material with a charge opposite with respect to active electrode, which in result contributes to creation of homogenous layer of nanofibres or nanoparticles of deposit.
This electrostatic field in active chamber is with advantage induced between the corona emitter and active, in this case simultaneously the initiation, electrode on opposite side of substrate material, while the substrate material is guided through the radiation field of corona emitter, i.e. in its close vicinity, but does not touch it.
The advantage is that this variant combines the functions of electrostatic fields for process of depositing the layer of nanofibres or nanoparticles on a substrate material itself and for charging the substrate material.
It is also advantageous if this electrostatic field before the active chamber is induced by a corona emitter positioned on one side of substrate material, opposite to which, on the second side of substrate material, there is positioned corona non-producing initiation electrode, while the substrate material is guided through the radiation field of corona emitter, i.e. in its close vicinity, but does not touch it.
The corona emitter must always produce a charge of opposite polarity than that of active electrode, on which initiation of production of nanoparticles or nanofibres from polymer solution or melts occurs.
In case of positioning in front of entry into active chamber, the corona emitter may be, according to structural and/or technological requirements to the device, positioned with respect to the active electrode on the same or opposite side of substrate material. Nevertheless there must always be the initiation electrode opposite to it .
Advantageous is variability of structure of spinning device or the device for production of nanoparticles and from it resulting possibility of its technically as well as economically optimum arrangement.
The corona emitter must meet the criteria of corona emitters, i.e. it must contain elements with high curvature. With advantage, very thin elongated units with circular diameter, i.e. wires or cords may be used. A low price and technical simplicity of such corona emitter is its advantage.
It is also advantageous if the corona emitter is mounted perpendicular to the direction of motion of substrate material symmetrically parallel to the longitudinal axis of active electrode.
Such arrangement secures homogenous application of electrical charge on substrate material and as a result of it also homogeneity of electrostatic field and homogeneity of deposit or layer of applied nanoparticles or homogeneity of layer of deposited nanofibres.
Description of the drawing
The device according to the invention for production of layer of nanoparticles or layer of nanofibres from solutions or melts of polymers is schematically shown in a drawing, where Fig. 1 represents a basic embodiment alternative of active/spinning chamber comprising active/spinning electrode and the corona emitter, Fig. 2 embodiment according to the Fig. 1 comprising more corona emitters, Fig. 3 to Fig. 6 embodiment comprising the same active/spinning chamber and to it pre-arranged auxiliary chamber, while according to the Fig. 3 the corona emitter is in an auxiliary chamber positioned with respect to corona emitter of active/spinning chamber on the same side of substrate material, according to the Fig. 4 the corona emitter is in an auxiliary chamber positioned on opposite side of substrate material, the Fig. 5 and Fig. 6 correspond to the Fig. 3 and Fig. 4, while in the active/spinning chamber there is not positioned active/spinning electrode.
Examples of embodiment
The invention will be hereinafter described on example of embodiment of a device for production of layer of nanofibres from solutions of polymers, at the same time it is apparent to those skilled in the art, that the same conditions for induction and function of electrostatic field are between active electrode and collecting electrode of any device for production of nanofibres or nanoparticles in electrostatic field of high intensity, and so, at all such devices instead of a collecting electrode positioned with respects to the active electrode opposite to it and behind substrate material, it is possible to use a substrate material containing a sufficient quantity of electrical charge of opposite polarity than active electrode.
The Fig. 1 schematically represents a cross section of the device for electrostatic spinning of polymer solution, which comprises the spinning chamber 1_, in which is positioned the spinning electrode 2, produced according to the CZ 294274. The spinning electrode 2 is formed by an elongated cylindrical body, which is rotatably mounted in the reservoir 21 of polymer solution 22 and with a section of its circumference is immersed in this polymer solution. In a suitable distance from the spinning electrode 2 there is arranged a travel for guiding the substrate material 3, which is passing through the spinning chamber 1. With respect to the spinning electrode 2 behind the substrate material 3 against the spinning electrode 1 there is arranged the corona emitter 4, which is in the shown embodiment formed by a cord or wire or other cylindric body of a small diameter and is positioned parallel with axis of rotation of the spinning electrode 2 perpendicular to the direction of motion of substrate material 3 along the whole width of substrate material 3. The spinning electrode 2 is in a known manner connected to one pole of high voltage source, for example + 20 to + 80 kV, to whose second pole is connected the corona emitter 4. The corona emitter 4 may also be grounded. The corona emitter 4 is mounted in a suitable distance from the substrate material 3, while any contact of corona emitter 4 and substrate material 3 is absolutely avoided. Length of corona emitter 4 corresponds to the length of spinning electrode. The substrate material 3 is through the spinning chamber Λ_ transported in a known manner, for example by means of not shown feeding rollers and delivery rollers. The spinning electrode 2 may be formed by any other known manner, e.g. by a rotating spinning electrode according to CZ PV 2005-360 or CZ PV 2005-545 or a nozzle electrode according to WO 03/080905 A1. In the same way, the corona emitter may be formed by any other known corona emitter, e.g. a rod with tips, etc. During operation is between the corona emitter 4 and spinning electrode
2 induced an electric field , through acting of which the corona emitter 4 along its whole length in its close vicinity creates a radiation field, so called corona, formed by a stream of correspondingly charged particles of opposite polarity, than that of the spinning electrode 2, while these particles are directed to the spinning electrode 4 and impact on the substrate material 3. Due to the fact that the substrate material 3 during its passage through the spinning chamber I is passing the radiation field of corona emitter 4 and is in the same distance from it along the whole width, there is deposited on the substrate material 3 along its whole width an uniform quantity of the charge of opposite polarity, than that of the spinning electrode. This charge is on the surface of the substrate material further distributed in the direction as well as against the direction of movement of the substrate material 3. Electrostatic field for spinning is induced between the spinning electrode 2 and the substrate material 3, respectively its section, which contains a sufficient quantity of electrical charge for inducing of electrostatic field of a high intensity.
As a result of this is between the substrate material 3 and the spinning electrode 2 induced a homogenous electrostatic field of a high intensity, which ensures homogenous applying of layer of nanofibres on a substrate material along its whole width and simultaneously ensures also the length homogeneity of a layer of applied nanofibres. Electrical charge applied on the substrate material 3 is through depositing of nanofibres on the moving substrate material
3 partially or totally consumed.
To increase the quantity of produced nanofibres it is advantageous to arrange several spinning electrodes 2 along the length of spinning area one after another, while against them there are arranged corona emitters 4.
To provide a sufficient quantity of electrical charge on the substrate material 3 is advantageous the embodiment according to the Fig. 2, which comprises several corona emitters 4 positioned along the length of spinning space one after another.
Another method how to increase the quantity of electrical charge on the substrate material 3 is shown in the Fig. 3 and Fig. 4, at which in the direction of motion of the substrate material 3 in front of the spinning chamber \, there is arranged an auxiliary chamber 5, comprising corona emitter 41 and initiation electrode 6 arranged opposite to the corona emitter 41_ on opposite side of substrate material 3. The substrate material is in the auxiliary chamber 5 guided in vicinity of the corona emitter 41., and so it is passing through the field of its radiation. The corona emitter 4J. may be formed by any suitable corona emitter, as in the above mentioned embodiments. The initiation electrode 6 is formed by any electrode of a sufficient length without corona.
In embodiment according to the Fig. 3 the corona emitter 41 is in auxiliary chamber 5 positioned on the same side of substrate material 3 and it is connected to the same potential as the corona emitter 4 in the spinning chamber 1, while the initiation electrode 6 is positioned on the same side of substrate material 3 and it is connected to the same potential as the spinning electrode 2. The radiation field of corona emitter 4J. in auxiliary chamber 5 has a charge of the same polarity as the radiation field of corona emitter 4 in the spinning chamber Λ_ and so the quantity of electrical charge on substrate material 3 is therefore increasing.
In embodiment according to the Fig. 4 the corona emitter 4J, is in auxiliary chamber 5 positioned on the same side of substrate material 3 as the spinning electrode 2, and the initiation electrode 6 is positioned on the opposite side of the substrate material 3. At the same time the corona emitter 4J. in auxiliary chamber is connected with the source of high voltage of an opposite polarity than the spinning electrode 2, and the initiation electrode 6 has the same polarity as the spinning electrode 2. During operation an electric field is induced between the corona emitter
41. in the auxiliary chamber 5, through acting of which the corona emitter 4J. creates in its close vicinity the radiation field formed by a stream of correspondingly charged particles of opposite polarity than that of the spinning electrode 2, while these particles are directed to the initiation electrode 6 and impact on the substrate material 3. The substrate material 3 before entry into the spinning chamber _! comprises a substantial quantity of electrical charge of opposite polarity than the spinning electrode 2, at the same time there is brought still another quantity of electrical charge from the corona emitter 4 in the spinning chamber 1_ .
Another variant of the device according to the invention is represented in the Fig. 5 and Fig. 6 and is based on the above mentioned embodiments according to the Fig. 3 and Fig. 4. In these embodiments, there is not positioned any corona emitter either collecting electrode in the spinning chamber 1,. In the spinning chamber I- there is only spinning electrode 2 and the substrate material 3. The corona emitter 41_ is positioned only in the auxiliary chamber 5, in which there is positioned also the corresponding initiation electrode 6. In embodiment according to the Fig. 5 the corona emitter 41 and initiation electrode 6 in the auxiliary chamber 5 are arranged in the same way as in the embodiment according to the Fig. 3. In embodiment according to the Fig. 6 the corona emitter 4J. and initiation electrode 6 in the auxiliary chamber 5 are arranged in the same way as in the embodiment according to the Fig. 4. Also their function is identical as in embodiment according to the Fig. 3 and Fig. 4. According to this variant of embodiment the substrate material 3 enters the spinning chamber 1 with quantity of electrical charge of opposite polarity than the spinning electrode 2 sufficient for creation of electrostatic field of high intensity between the spinning electrode 2 and the substrate material 3.
As already mentioned above, any device for production of nanofibres or nanoparticles in electrostatic field of a high intensity may be arranged in the same manner, while it is not important what spinning electrodes or other active electrodes are used, which serve for transportation of the spinning material, formed by polymer solution or melt of polymer. In the following text, therefore for the spinning chamber and chamber for production of nanoparticles the collective name active chamber will be used, for the spinning electrode and electrode for production of nanoparticles the collective name the active electrode will be used, for the spinning space and a area for production of nanoparticles the collective name active area will be used.
After depositing the nanoparticles or nanofibres on the substrate material 3 in most cases it is advantageous, if after exiting the substrate material 3 with deposited layer or deposit of nanoparticles or nanofibres the electrical charge is consumed by the charge delivered by nanofibres or nanoparticles from active electrode to the substrate material 3. Nevertheless in practice the substrate material 3 frequently remains charged with surplus of non-consumed charge, what in case of nonconducting substrate material 3 means, that the substrate material 3 further remains charged with residual charge.
If the nanofibres or nanoparticles are deposited according to the invention on non-conductive substrate material 3, for example electrostatic non-modified hydrophobic polypropylene spunbonds and meltblowns, it is advantageous to take away the surplus charge from the substrate material 3. Therefore with advantage there is arranged not represented grounding electrode behind the active chamber, which is in contact with substrate material 3 exiting the active chamber. Through this grounding electrode the surplus electrical charge is taken away from the substrate material 3 . The advantage of the method and device for production of deposit or layer of nanoparticles or layer of nanofibres from solutions or melts of polymers according to the invention is the possibility of its electrostatic applying on practically nonconducting substrate materials 3. By means of relatively inexpensive corona emitter 4, 4J_ an homogenous distribution of the charge on the substrate material 3 could be achieved, and consequently creation of homogenous layer of nanofibres or deposit or layer of nanoparticles. Variability in arrangement of electrostatic fields enables optimum adaptation of the device according to the properties of entry semi-products and requirements as to the final product.
List of referential markings
1 spinning chamber
2 spinning electrode 21 reservoir of polymer solution
22 polymer solution
3 substrate material
4 corona emitter in the spinning chamber 41 corona emitter in the auxiliary chamber 5 auxiliary chamber 6 initiation electrode

Claims

1. Method for production of deposit or layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers in electrostatic field of a high intensity, during which the produced nanoparticles or the produced nanofibres deposit on a substrate material (3) passing through the active chamber (1), in which there is positioned the active electrode (2), characterised by that the electrostatic field for production, transfer and depositing of nanoparticles or production, transfer and depositing of nanofibres is induced between the active electrode (2) and the substrate material (3), on which is in the direction of its movement in front of and/or opposite to the active electrode (2) in a contactless way applied an electric charge of opposite polarity than that of the active electrode (2), while an electric charge applied on the substrate material (3) is being partially or totally consumed through depositing of nanoparticles or nanofibres on moving substrate material (3) .
2. The method according to the claim 1 , characterised by that the electrical charge is on the substrate material (3) applied by means of a corona emitter (4).
3. The method according to the claim 1 or 2, characterised by that after depositing the nanoparticles or nanofibres on the substrate material (3), the possible remaining electrical charge from the substrate material (3) is at least partially taken away.
4. The device for production of deposit or layer of nanoparticles or layer of nanofibres from solutions or melts of polymers comprising an active chamber, in which there are one opposite to another positioned an active electrode connected to a high voltage source and a substrate material coupled with means for initiating its forward motion, characterised by that the substrate material (3) positioned in the active chamber (1) without contact with any charged and/or grounded means contains quantity of electrical charge of opposite polarity than that of the active electrode (2) sufficient to induce electrostatic field of a high intensity between the active electrode (2) and the substrate material (3).
5. The device according to the claim 4, characterised by that in active chamber (1) behind the substrate material (3) opposite to the active electrode (2) there is positioned the corona emitter (4) of opposite polarity than the active electrode (2), while the trajectory of the substrate material (3) is passing through the field of corona emitter (4).
6. The device according to the claim 4 or 5, characterised by that in the direction of motion of the substrate material (3) in front of the active chamber (1) on one side of the substrate material (3) there is positioned the corona emitter (41) with opposite polarity than the active electrode (2), while against the corona emitter (41) on opposite side of substrate material (3) there is positioned the initiation electrode (6) of polarity identical with active electrode (2), and a trajectory of substrate material (3) is passing through a radiation field of corona emitter (41).
7. The device according to the claim 6, characterised by that the corona emitter (41) in front of the active chamber (1) is positioned on the same side of substrate material (3) as the active electrode (2).
8. The device according to the claim 6, characterised by that the corona emitter (41) in front of the active chamber (1) is positioned on opposite side of substrate material (3) than the active electrode (2).
9. The device according to any of the claims 5 to 8, characterised by that the corona emitter (4, 41) is formed by at least one elongated body of circular diameter.
10. The device according to the claim 9, characterised by that the corona emitter (4, 41) is formed by a cord.
11. The device according to any of the claims 5 to 10, characterised by that the corona emitter (4, 41) is positioned perpendicular to the direction of motion of the substrate material (3) parallel to longitudinal axis of active electrode (2).
PCT/CZ2008/000015 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers WO2008098526A2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
EP08706719.5A EP2115189B1 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanofibres from polymer solutions or polymer melts
CA002675205A CA2675205A1 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanofibres from solutions or melts of polymers
ES08706719.5T ES2576461T3 (en) 2007-02-12 2008-01-30 Method and device for manufacturing a nanofiber layer from polymer solutions or polymer melts
EA200900928A EA017350B1 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
CN2008800047886A CN101680116B (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
US12/526,578 US8418648B2 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
DK08706719.5T DK2115189T3 (en) 2007-02-12 2008-01-30 A method and device for the production of a layer of nanofibres from polymer solutions or polymer melts
AU2008215026A AU2008215026A1 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
JP2009548569A JP5111525B2 (en) 2007-02-12 2008-01-30 Method and apparatus for producing nanoparticle layers or nanofiber layers from polymer solutions or melts
KR1020097017242A KR101442722B1 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZPV2007-108 2007-02-12
CZ20070108A CZ2007108A3 (en) 2007-02-12 2007-02-12 Method of and apparatus for producing a layer of nano particles or a layer of nano fibers from solutions or melts of polymers

Publications (2)

Publication Number Publication Date
WO2008098526A2 true WO2008098526A2 (en) 2008-08-21
WO2008098526A3 WO2008098526A3 (en) 2008-12-18

Family

ID=39638855

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CZ2008/000015 WO2008098526A2 (en) 2007-02-12 2008-01-30 Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers

Country Status (14)

Country Link
US (1) US8418648B2 (en)
EP (1) EP2115189B1 (en)
JP (1) JP5111525B2 (en)
KR (1) KR101442722B1 (en)
CN (1) CN101680116B (en)
AU (1) AU2008215026A1 (en)
CA (1) CA2675205A1 (en)
CZ (1) CZ2007108A3 (en)
DK (1) DK2115189T3 (en)
EA (1) EA017350B1 (en)
ES (1) ES2576461T3 (en)
PT (1) PT2115189E (en)
TW (1) TWI353396B (en)
WO (1) WO2008098526A2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009049564A2 (en) * 2007-10-18 2009-04-23 Nanopeutics S.R.O. Collecting electrode of the device for production of nanofibres through electrostatic spinning of polymer matrices, and device comprising this collecting electrode
WO2009049563A2 (en) * 2007-10-18 2009-04-23 Elmarco, S.R.O. Device for production of layer of nanofibres through electrostatic spinning of polymer matrices
EP2264229A1 (en) * 2009-06-19 2010-12-22 Taiwan Textile Research Institute Roller type electrostatic spinning apparatus
WO2012013167A2 (en) 2010-07-29 2012-02-02 Elmarco S.R.O, Method of electrostatic spinning of polymer melt
EP2557206A1 (en) 2011-08-09 2013-02-13 Mann + Hummel Gmbh Method for manufacturing a polyamide nanofibre product by electrospinning; polyamide nanofibre product; a filter medium with the polyamide nanofibre product and a filter element with such a filter medium.
DE102014004631A1 (en) 2013-05-17 2014-11-20 Mann + Hummel Gmbh Apparatus and method for the electrostatic spinning of polymer solutions and filter medium
US9547011B2 (en) 2013-03-14 2017-01-17 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
WO2018173619A1 (en) 2017-03-22 2018-09-27 東レ株式会社 Production method for prepreg, and production method for fiber-reinforced composite material

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5705667B2 (en) * 2011-07-11 2015-04-22 日本バイリーン株式会社 Method and apparatus for manufacturing fiber assembly
US9138931B2 (en) 2011-07-22 2015-09-22 Panasonic Intellectual Property Management Co., Ltd. Collector device, non-woven fabric manufacturing apparatus, and non-woven fabric manufacturing method
US8580067B2 (en) * 2012-02-23 2013-11-12 Chroma Paper, Llc. Thermo-sealing control method and packaging for resealable packaging
US9975066B2 (en) * 2014-05-27 2018-05-22 Artificial Cell Technologies, Inc. Automated layer by layer construction of multilayer coated cores by TFF
CN104153012B (en) * 2014-07-14 2017-04-12 厦门大学 Conical micro-nanofiber preparation device and conical micro-nanofiber preparation method
CZ306923B6 (en) 2016-10-06 2017-09-13 Nafigate Corporation, A.S. A method of depositing a layer of polymeric nanofibres prepared by electrostatic spinning of a polymer solution or melt into electrically non-conductive materials, and a multilayer composite comprising at least one layer of polymeric nanofibres prepared this way
CN109097842B (en) * 2018-08-15 2021-04-20 湖南工程学院 Preparation method of polymer electrostatic spinning receiving net curtain
KR20210045450A (en) * 2018-09-18 2021-04-26 후지필름 가부시키가이샤 Nonwoven fabric manufacturing method and equipment
EP3722476A1 (en) 2019-04-09 2020-10-14 Basf Se Nanofibre fleece composite
US11739475B2 (en) 2019-08-30 2023-08-29 Basf Se Water vapor-permeable composite material
RU2733457C1 (en) * 2020-01-21 2020-10-01 Общество с ограниченной ответственностью "Прогресс" Method of producing composite films consisting of nanofibres
WO2021224115A1 (en) 2020-05-08 2021-11-11 Basf Se Filter on the basis of a nonwoven composite material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1059106A2 (en) 1999-06-07 2000-12-13 Nicast Ltd. Filtering material and device and method of its manufacture
DE10136255A1 (en) 2001-07-25 2003-02-20 Sandler Helmut Helsa Werke Electrostatic spinning assembly, for dissolved or molten polymers, has wires as the discharge electrodes fitted to continuous belts which travel through the polymer, connected to a high tension generator
WO2003080905A1 (en) 2002-03-26 2003-10-02 Nano Technics Co., Ltd. A manufacturing device and the method of preparing for the nanofibers via electro-blown spinning process
CZ294274B6 (en) 2003-09-08 2004-11-10 Technická univerzita v Liberci Process for producing nanofibers from polymeric solution by electrostatic spinning and apparatus for making the same

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2698814A (en) * 1952-05-01 1955-01-04 Ransburg Electro Coating Corp Electrostatic coating apparatus and method
US4748043A (en) * 1986-08-29 1988-05-31 Minnesota Mining And Manufacturing Company Electrospray coating process
EP0259016B1 (en) * 1986-08-29 1990-07-04 LOCTITE (IRELAND) Ltd. Calixarene derivatives and use of such compounds as accelerators in instant adhesive compositions
US5326598A (en) 1992-10-02 1994-07-05 Minnesota Mining And Manufacturing Company Electrospray coating apparatus and process utilizing precise control of filament and mist generation
US5830274A (en) 1995-12-20 1998-11-03 Ppg Industries, Inc. Electrostatic deposition of charged coating particles onto a dielectric substrate
KR100406981B1 (en) * 2000-12-22 2003-11-28 한국과학기술연구원 Apparatus of Polymer Web by Electrospinning Process and Fabrication Method Therefor
JP4047739B2 (en) * 2003-02-04 2008-02-13 日本バイリーン株式会社 Electrostatic spinning method and electrostatic spinning apparatus
WO2004074172A1 (en) 2003-02-19 2004-09-02 Riken Fixing method, fixing apparatus and method for producing microstructure
JP4276962B2 (en) * 2004-01-28 2009-06-10 日本バイリーン株式会社 Method for producing laminated fiber assembly
JP4312090B2 (en) * 2004-03-18 2009-08-12 日本バイリーン株式会社 Method for manufacturing fiber assembly and apparatus for manufacturing fiber assembly by electrostatic spinning
EP1595945A1 (en) * 2004-05-14 2005-11-16 Boehringer Ingelheim International GmbH Screening method for identifying compounds that have the ability to inhibit the activity of Myc
CN100374630C (en) * 2004-10-11 2008-03-12 财团法人纺织产业综合研究所 Electric spinning equipment
JP4907139B2 (en) * 2005-09-30 2012-03-28 日本バイリーン株式会社 Method for manufacturing fiber assembly and apparatus for manufacturing the same
CZ2006359A3 (en) * 2006-06-01 2007-12-12 Elmarco, S. R. O. Device for producing nanofibers by electrostatic spinning of polymeric solutions
CZ304742B6 (en) 2006-07-24 2014-09-17 Elmarco S.R.O. Collecting electrode of a device for producing nanofibers by electrostatic spinning of polymer solutions
FI123458B (en) 2006-08-24 2013-05-15 Stora Enso Oyj Process for coating paper or cardboard product and product obtained thereby

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1059106A2 (en) 1999-06-07 2000-12-13 Nicast Ltd. Filtering material and device and method of its manufacture
DE10136255A1 (en) 2001-07-25 2003-02-20 Sandler Helmut Helsa Werke Electrostatic spinning assembly, for dissolved or molten polymers, has wires as the discharge electrodes fitted to continuous belts which travel through the polymer, connected to a high tension generator
WO2003080905A1 (en) 2002-03-26 2003-10-02 Nano Technics Co., Ltd. A manufacturing device and the method of preparing for the nanofibers via electro-blown spinning process
CZ294274B6 (en) 2003-09-08 2004-11-10 Technická univerzita v Liberci Process for producing nanofibers from polymeric solution by electrostatic spinning and apparatus for making the same

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009049564A2 (en) * 2007-10-18 2009-04-23 Nanopeutics S.R.O. Collecting electrode of the device for production of nanofibres through electrostatic spinning of polymer matrices, and device comprising this collecting electrode
WO2009049563A2 (en) * 2007-10-18 2009-04-23 Elmarco, S.R.O. Device for production of layer of nanofibres through electrostatic spinning of polymer matrices
WO2009049563A3 (en) * 2007-10-18 2009-10-29 Elmarco, S.R.O. Device for production of layer of nanofibres through electrostatic spinning of polymer matrices
WO2009049564A3 (en) * 2007-10-18 2010-02-25 Nanopeutics S.R.O. Collecting electrode of the device for production of nanofibres through electrostatic spinning of polymer matrices, and device comprising this collecting electrode
EP2264229A1 (en) * 2009-06-19 2010-12-22 Taiwan Textile Research Institute Roller type electrostatic spinning apparatus
WO2012013167A2 (en) 2010-07-29 2012-02-02 Elmarco S.R.O, Method of electrostatic spinning of polymer melt
US8801998B2 (en) 2011-08-09 2014-08-12 Mann+Hummel Gmbh Method for producing a polyamide nanofiber product by electrospinning
DE102011109767A1 (en) 2011-08-09 2013-02-14 Mann + Hummel Gmbh Process for the production of polyamide nanofibers by electrospinning, polyamide nanofibers, a filter medium with polyamide nanofibers and a filter element with such a filter medium
EP2557206A1 (en) 2011-08-09 2013-02-13 Mann + Hummel Gmbh Method for manufacturing a polyamide nanofibre product by electrospinning; polyamide nanofibre product; a filter medium with the polyamide nanofibre product and a filter element with such a filter medium.
US9547011B2 (en) 2013-03-14 2017-01-17 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
US9846163B2 (en) 2013-03-14 2017-12-19 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
US9925310B2 (en) 2013-03-14 2018-03-27 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
US10709817B2 (en) 2013-03-14 2020-07-14 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
US11229724B2 (en) 2013-03-14 2022-01-25 Tricol Biomedical, Inc. Biocompatible and bioabsorbable derivatized chitosan compositions
DE102014004631A1 (en) 2013-05-17 2014-11-20 Mann + Hummel Gmbh Apparatus and method for the electrostatic spinning of polymer solutions and filter medium
WO2018173619A1 (en) 2017-03-22 2018-09-27 東レ株式会社 Production method for prepreg, and production method for fiber-reinforced composite material
US11208535B2 (en) 2017-03-22 2021-12-28 Toray Industries, Inc. Production method for prepreg, and production method for fiber-reinforced composite material

Also Published As

Publication number Publication date
EA200900928A1 (en) 2009-12-30
ES2576461T3 (en) 2016-07-07
CN101680116B (en) 2012-09-05
DK2115189T3 (en) 2016-06-27
JP5111525B2 (en) 2013-01-09
CZ2007108A3 (en) 2008-08-20
AU2008215026A1 (en) 2008-08-21
US20100028553A1 (en) 2010-02-04
EA017350B1 (en) 2012-11-30
JP2010518265A (en) 2010-05-27
PT2115189E (en) 2016-06-23
EP2115189A2 (en) 2009-11-11
US8418648B2 (en) 2013-04-16
WO2008098526A3 (en) 2008-12-18
EP2115189B1 (en) 2016-03-16
TWI353396B (en) 2011-12-01
TW200902777A (en) 2009-01-16
CN101680116A (en) 2010-03-24
KR101442722B1 (en) 2014-09-19
KR20090109562A (en) 2009-10-20
CA2675205A1 (en) 2008-08-21

Similar Documents

Publication Publication Date Title
US8418648B2 (en) Method and device for production of a layer of nanoparticles or a layer of nanofibres from solutions or melts of polymers
US7600990B2 (en) Electrostatic spinning apparatus
KR101715580B1 (en) Nanofiber production apparatus, nanofiber production method, and nanofiber molded body
CN101755079B (en) Method for spinning the liquid matrix, device for production of nanofibres through electrostatic spinning of liquid matrix and spinning electrode for such device
CA2626560A1 (en) A method and device for production of nanofibres through electrostatic spinning of solutions or melts of polymers
KR20080017452A (en) A method and device for production of nanofibres from the polymeric solution through electrostatic spinning
WO2008106903A2 (en) Device for production of nanofibres and/or nanoparticles from solutions or melts of polymers in electrostatic field
GB2462112A (en) Producing fibres and droplets, using an electric field and moving band
AU2008314288A1 (en) Device for production of layer of nanofibres through electrostatic spinning of polymer matrices and collecting electrode for such device
WO2009049564A2 (en) Collecting electrode of the device for production of nanofibres through electrostatic spinning of polymer matrices, and device comprising this collecting electrode
US3518970A (en) Paint roller and method and apparatus of manufacture
CN106480516A (en) Rotation Multi-tip electrostatic spinning apparatus
EP3697956B1 (en) Electrospinning device and method
WO2009049563A2 (en) Device for production of layer of nanofibres through electrostatic spinning of polymer matrices
US3340429A (en) Apparatus adapted to apply an electrostatic charge to moving fibrous elements
CN214193536U (en) Electrostatic spinning device
KR101793973B1 (en) Apparatus for continuous process electric radiation using spiral needle and system for producting nano fiber
CN113235173B (en) Electrostatic spinning equipment
CN107429430A (en) Nozzle head and electrospinning device
CN114657649A (en) Electrostatic spinning device
EP2794116B1 (en) Electrode assembly and electrostatic atomiser having such an electrode assembly
JPH07161451A (en) Earth electrode for corona discharge generating device

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200880004788.6

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 08706719

Country of ref document: EP

Kind code of ref document: A2

WWE Wipo information: entry into national phase

Ref document number: 2675205

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 2008215026

Country of ref document: AU

WWE Wipo information: entry into national phase

Ref document number: 2008706719

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2008215026

Country of ref document: AU

Date of ref document: 20080130

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 12526578

Country of ref document: US

ENP Entry into the national phase

Ref document number: 2009548569

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 1020097017242

Country of ref document: KR

WWE Wipo information: entry into national phase

Ref document number: 5328/CHENP/2009

Country of ref document: IN

WWE Wipo information: entry into national phase

Ref document number: 200900928

Country of ref document: EA