WO2008093861A1 - Electric power steering device - Google Patents

Electric power steering device Download PDF

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Publication number
WO2008093861A1
WO2008093861A1 PCT/JP2008/051710 JP2008051710W WO2008093861A1 WO 2008093861 A1 WO2008093861 A1 WO 2008093861A1 JP 2008051710 W JP2008051710 W JP 2008051710W WO 2008093861 A1 WO2008093861 A1 WO 2008093861A1
Authority
WO
WIPO (PCT)
Prior art keywords
torque
worm
output shaft
electric power
power transmission
Prior art date
Application number
PCT/JP2008/051710
Other languages
French (fr)
Japanese (ja)
Inventor
Toru Segawa
Haruhiko Kiyota
Original Assignee
Nsk Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nsk Ltd. filed Critical Nsk Ltd.
Priority to JP2008556210A priority Critical patent/JP5309997B2/en
Publication of WO2008093861A1 publication Critical patent/WO2008093861A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/04Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
    • B62D5/0409Electric motor acting on the steering column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/64Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising elastic elements arranged between substantially-radial walls of both coupling parts
    • F16D3/68Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising elastic elements arranged between substantially-radial walls of both coupling parts the elements being made of rubber or similar material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/22Toothed members; Worms for transmissions with crossing shafts, especially worms, worm-gears
    • F16H55/24Special devices for taking up backlash
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • F16H2057/0213Support of worm gear shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/12Arrangements for adjusting or for taking-up backlash not provided for elsewhere
    • F16H2057/126Self-adjusting during operation, e.g. by a spring

Definitions

  • the present invention relates to a torque transfer mechanism suitable for being provided in a torque transfer mechanism for transferring torque from an electric motor to a reduction mechanism or the like.
  • the present invention detects the steering torque applied to the steering wheel with a torque sensor, and assist steering torque generated from the electric motor in response to the detected steering torque through the speed reduction mechanism, and the steering mechanism.
  • the present invention relates to an electric power steering apparatus for transmitting power to an output shaft of a motor.
  • an auxiliary steering torque generated from the electric motor in response to a steering torque applied to a steering wheel is steered through a power transmission mechanism including a reduction mechanism. It is transmitted to the output shaft of the mechanism.
  • a worm wheel is coupled to a worm connected to a drive shaft of an electric motor, and the worm wheel is connected to a steering mechanism. It is fitted on the shaft.
  • JP 2002-518242 discloses a motor-assisted steering device in which a motor rotor and an input shaft are connected by a flexible joint.
  • the flexible joint comprises 16 radial bearings. It has a rubber spider with eight identical, circumferentially spaced arms that define a dynamic surface.
  • the hub that supports the motor shaft at the end on the input shaft side is provided with four drive teeth that project axially toward the input shaft.
  • the cup formed at the end of the motor shaft of the input shaft is provided with four drive teeth that project axially toward the motor, and the four drive teeth are bent Engaged between the remaining arms of the fitting. In such a configuration, torque is transmitted from the motor rotor to the input shaft through the flexible joint.
  • the flexible shaft allows the input shaft to move.
  • the contact surface of the member that supports the pivot so as to be able to bias the worm shaft toward the worm wheel side with other members is the same.
  • An electric power steering apparatus is disclosed which is formed by an elastic layer made of an inertia material.
  • the power transmission joint for connecting the output shaft of the electric motor and the ohmic shaft is interposed between the first and second engagement members of the power transmission joint.
  • the power transmission surface of the transmission member is formed by the elastic layer.
  • the present invention has been made in view of the above-mentioned circumstances, and the output shaft of the worm motor drive system is not required to have precision, and the manufacturing cost can be reduced. It is an object of the present invention to provide an electric power steering device capable of obtaining stable performance without being affected by the assembly accuracy of the vehicle.
  • an electric power steering apparatus is characterized in that, in order to transmit an auxiliary steering torque generated from an electric motor to an output shaft of a steering mechanism via a worm reduction gear,
  • the output shaft of the motor and the worm are coupled by a coupling disposed between respective opposite side ends,
  • the side end of the output shaft is provided at a predetermined interval in the circumferential direction, and a torque transmission portion formed of a torque transmission member axially projecting toward the worm is formed, and the side end of the worm
  • the torque receiving portion is formed of a torque receiving member provided at predetermined intervals in the circumferential direction and axially projecting toward the output shaft, and the torque transmitting member and the torque receiving member have a circumferential shape.
  • the force-pulling is an elastic member that intervenes between the torque transmitting portion and the torque receiving portion, and transmits torque between the torque transmitting portion and the torque receiving portion.
  • the elastic member has a portion extending at right angles to the axis, and the torque transmission member is inserted into the portion.
  • a first opening having a torque receiving surface in contact with the transmission member and to which torque is transmitted from the torque transmission member, and the torque receiving member is inserted, and contacts the torque receiving member at the time of torque transmission to receive the torque receiving member.
  • a second opening having a torque transmission surface for transmitting torque to the member;
  • the first opening and the second opening each have a plurality of radially arranged holes.
  • the elastic member forms a central hole connected to the plurality of radially arranged holes in a radiation central portion of the plurality of radially arranged holes.
  • a cylindrical projection formed at the central end of the side end of the output shaft or the side end of the worm at the central hole is inserted and positioned.
  • the elastic member has an annular portion formed in an annular shape on the outer peripheral side of the connecting portion.
  • arm portions protruding in the axial direction are alternately formed at predetermined intervals in the circumferential direction.
  • the coupling is characterized in that it forms a plurality of holes for individually inserting these arm portions, and is made of an elastic body in which a torque transmission portion is formed between the adjacent holes.
  • the coupling has an annular portion formed in an annular shape on the outer peripheral side of the connecting portion.
  • the arm formed at the side end of the output shaft and the side end of the worm extends in a radial direction.
  • the plurality of holes in which the arms are inserted and the plurality of holes of the spring are formed radially.
  • the coupling has a central hole formed in a radial center portion of the radial hole and connected to the radial hole.
  • a cylindrical projection formed at the center of the side end of the output shaft or the side end of the worm is inserted and positioned.
  • the torque transmitting portion of the force plucking includes the side end surface of the output shaft and the side end of the ohmic member.
  • a convex portion is in contact with at least one of the surfaces.
  • the electric power steering apparatus includes a preloading mechanism for biasing the worm to a worm wheel.
  • an electric power steering apparatus wherein: the electric steering wheel is configured to transmit auxiliary steering torque generated from the electric motor to an output shaft of a steering mechanism via a worm reduction gear.
  • the output shaft of the evening and the worm are coupled by a coupling disposed between the respective opposite side ends,
  • first and second connecting members each having a plurality of arms formed to engage with the pull-up
  • the coupling includes a plurality of power transmission members having curved surfaces interposed between the arms and transmitting torque between the first and second connection members.
  • the contact surface of the arm portion with the power transmission member may be configured by a curved surface having a smaller curvature than the power transmission member.
  • the curved surface of the arm portion has a substantially partially spherical recess.
  • the power transmission member is circumferentially connected to the inner diameter side of the annular member, and the annular member is the annular member. It is biased toward the center of the member.
  • the electric power steering apparatus includes a preloading mechanism for biasing the worm to a worm wheel.
  • an electric power steering apparatus comprising: an output shaft of the electric motor for transmitting auxiliary steering torque generated from the electric motor to an output shaft of a steering mechanism via a worm reduction gear.
  • the motor and the worm are coupled by a coupling disposed between the respective opposite side ends,
  • a plurality of axially projecting arms are formed at predetermined intervals in the circumferential direction on surfaces facing each other in the axial direction.
  • First and second connecting members are provided;
  • the arm portions of the first connection member and the arm portions of the second connection member are alternately arranged in the circumferential direction
  • a plurality of power transmission members which are interposed between the adjacent arm portions and transmit torque between the first and second coupling members, are formed in the coupling at predetermined intervals in a circumferential direction,
  • the first and second connection members are provided with a restricting means for restricting the displacement of the power transmission member in the radial direction by the centrifugal force generated by the rotation of the output shaft of the motorized motor. I assume.
  • the respective arm portions of the first and second connection members project in the circumferential direction from the outer diameter side of the surface on the circumferential direction side of the arm portion, and are disposed in the circumferential direction adjacent to the respective arm portions.
  • a convex portion is formed in contact with a portion on the substantially outer diameter side of the power transmission member to restrict displacement of the power transmission member in the radial direction.
  • the coupling has an annular member on the outer side in the radial direction of the power transmission member disposed in the circumferential direction.
  • the power transmission member is integrally connected to the annular member in one-to-one correspondence with a plurality of support portions formed on the inner peripheral side of the annular member, and between the convex portion and the support portion There is always a gap.
  • the coupling has an annular member inward in a radial direction of the power transmission member disposed in the circumferential direction.
  • the power transmission member is integrally connected to the annular member in one-to-one correspondence with a plurality of support portions formed on the outer peripheral side of the annular member, the first connecting member or the second connecting member A cylindrical portion for supporting the annular member is provided on one side.
  • the electric power steering apparatus includes a preloading mechanism for biasing the worm to a worm wheel.
  • the output shaft to be rotationally driven and the input shaft to which the rotational torque of the output shaft is transmitted are powers disposed between the respective opposite side ends.
  • a first connecting member integrally rotatably connected to the output shaft is provided at the side end of the output shaft, and the side end of the input shaft is connected to the input shaft so as to be integrally rotatable.
  • a second connecting member provided between the first and second connecting members,
  • a power transmission member for transmitting torque between the first and second connection members is interposed between the first and second connection members, and the output shaft is provided in the first and second connection members.
  • a restriction means is provided for restricting the radial displacement of the power transmission member due to the centrifugal force generated by the rotation of the motor.
  • the second aspect of the present invention in addition to the effects of the first aspect, it is possible to simplify the connection process between the motor and the motor. Also, the possibility of inhibiting the rocking of the worm can be reduced. In addition, displacement of the power transmission member can be prevented, and even if permanent distortion occurs in the power transmission member, occurrence of guarding can be prevented.
  • FIG. 1A is an overall view showing a cross section of a part of a power assist portion of an electric parking steering apparatus according to a first embodiment of the present invention, and FIG. It is a cross-sectional view enlarging the main part of the
  • FIG. 2A is a view of the worm side connecting portion according to the first embodiment as viewed from the axial direction
  • FIG. 2B is an axial view of the electric motor side connecting portion according to the first embodiment
  • FIG. 2C is a front view of the coupling portion of the coupling according to the first embodiment as viewed from the axial direction
  • FIG. 2D is a modification of the first embodiment
  • FIG. 6 is a front view of the coupling portion of the coupling as viewed from the axial direction.
  • 3A is a perspective view of the worm side connecting portion according to the first embodiment
  • FIG. 3B is a perspective view of the electric motor side connecting portion according to the first embodiment
  • FIG. FIG. 3 is a cross-sectional view taken along line 3 c-3 c in FIG. 2C of the coupling portion of the coupling according to the first embodiment.
  • Fig. 4 shows a connecting portion in a state where the worm side connecting portion and the electric motor side connecting portion are connected via a coupling according to the first embodiment, taken along line 4c-4c in Fig. 2C. It is an expanded sectional view shown corresponding to a section.
  • FIG. 5 is a cross-sectional view of a portion of a power assist portion of the electric power steering apparatus according to the second embodiment.
  • FIG. 6A is a partial perspective view of the connecting structure of the output shaft of the motorized motor and the worm shaft in the second embodiment
  • FIG. 6B is a sectional view taken along the line A-A in FIG. It is the figure seen from.
  • FIG. 7 is a cross-sectional view of a portion of a power assist portion of an electric power steering apparatus according to a third embodiment.
  • FIG. 8 is an exploded perspective view of the connection structure between the output shaft of the electric motor and the worm shaft in the third embodiment.
  • FIG. 9 is a view of the connecting structure portion in the axial direction of the cross section taken along line A_A of FIG. 7 in the third embodiment.
  • FIG. 10 is a view of the linked structure in an axial direction in a cross section corresponding to the line A-A in FIG. 7 in the fourth embodiment.
  • FIG. 1A is an overall view showing a cross section of a part of a power assisting portion of an electric power steering apparatus according to a first embodiment of the present invention
  • FIG. 1B is a cross-sectional view enlarging a main part of FIG. It is a front view.
  • FIG. 2A is a view of the worm side connecting portion as viewed in the axial direction
  • Fig. 2B is a view of the electric motor side connecting portion as viewed in the axial direction
  • Fig. 2C is a view of the first embodiment
  • FIG. 2D is a front view of the coupling portion of the coupling according to the embodiment as viewed from the axial direction
  • FIG. 2D is a front view of the coupling portion of the coupling according to the modification of the first embodiment as viewed from the axial direction.
  • FIG. 3A is a perspective view of the worm side connecting portion
  • FIG. 3B is a perspective view of the electric motor side connecting portion
  • FIG. 3C is a view of the connecting portion of the coupling according to the first embodiment. It is a 3 c- 3 c line sectional view in 2 C.
  • FIG. 4 is a cross-sectional view taken along line 4 c-4 c in FIG. 2 C, showing the connecting portion in the state where the worm side connecting portion and the electric motor side connecting portion are connected via the coupling in the first embodiment. Is an enlarged sectional view corresponding to FIG.
  • An electric motor 1 which is an auxiliary power source of the electric power steering apparatus, is fixed to the housing 2.
  • a worm 3 constituting a worm reduction gear and a worm wheel 4 fitted to the worm 3 are provided.
  • the worm 3 is supported on the housing 2 by two bearings 5, 6.
  • the motor side bearing 5 is capable of rotating the worm 3 and is rockable with the motor side bearing 5 as a fulcrum and is supported so as not to move in the axial direction.
  • the worm side bearing 6 is fitted with a gap between the inner ring 6 a and the worm 3.
  • a preload mechanism 7 Adjacent to the worm side bearing 6, there is provided a preload mechanism 7 for urging the worm 3 in the worm wheel 4 direction (the kneading direction) by the elastic body 7a, and from the tire (not shown) The hitting noise between the gear teeth of worm 3 and worm wheel 4 due to input is suppressed.
  • a detailed description is abbreviate
  • the output shaft 8 of the motorized motor 1 is coupled to the worm 3 via a torque transmission coupling mechanism 20 which will be described in detail later, and transmits torque.
  • Numeral 9 is a torque sensor.
  • the rotation of the worm 3 is reduced via the worm wheel 4 which fits into the worm 3 It is quickly transmitted to the output shaft 1 1.
  • the output shaft 11 is connected to the steering gear of the steering mechanism via a universal joint (not shown), a ground steering shaft and the like.
  • a connecting portion 15 is provided at the stern end 3 a of the worm 3.
  • the connecting portion 15 is formed on the center of the axis on the flat portion 16 radially extending at the motor side end, as shown in FIGS. 2A and 3A, and is axially directed toward the output shaft 8 of the electric motor 1.
  • the flat portion 16 is provided with at least two (three in the illustrated example) arm portions 19 extending substantially radially from the cylindrical portion 17 and axially projecting from the flat portion 16. .
  • the arms 19 are formed on the flat portion 16 at equal intervals in the circumferential direction.
  • a flat torque receiving surface 19a is provided on one of the surfaces on both sides in the circumferential direction of each arm 19 so as to transmit torque with a force pulling 20 described later.
  • the torque receiving surface 19a and the flat portion 16 are substantially perpendicular.
  • the outer diameter of the connecting portion 15 is the same diameter as the bearing press-in portion so as not to hinder the press-in of the motor-side bearing 5 or a small diameter within a range which does not affect the use of the retaining ring 23.
  • a connecting portion 30 is provided at the end of the output shaft 8 facing the motor side end 3 a of the worm 3.
  • the connecting portion 30 is a cylindrical portion axially projecting toward the worm side end portion 3 a at the axial center on the flat portion 32 extending in the radial direction of the shaft end as shown in FIGS. 2A and 3B.
  • the flat portion 32 is provided with at least two (three in the illustrated example) arm portions 36 extending substantially radially from the axial center.
  • the arm portions 36 are formed on the flat portion 32 at equal intervals in the circumferential direction.
  • the connecting portion 30 on the output shaft 8 side is different from the connecting portion 15 on the warm 3 side, and the cylindrical portion 34 at the center of the axis and the arm portion 36 are not connected. Further, the axial length of the cylindrical portion 34 from the flat portion 32 is set to be shorter than the axial length of the arm 36 from the flat portion 32.
  • a torque transmission surface 3 6 a for transmitting torque to the coupling 20 is provided on both sides of the arm 36 in the circumferential direction.
  • the torque transmission surface 3 6 a is a plane substantially perpendicular to the flat portion 32 of the connecting portion 30.
  • the connecting portion 15 and the worm 3, and the connecting portion 30 and the output shaft 8 are respectively integrally molded, but in the case where it is desired to increase the diameter of the connecting portion in consideration of transmission of large torque, , Machining ⁇ If integral molding is difficult due to the convenience of assembly, etc., it may be a separate member. In that case, however, it is necessary to devise a fitting or fixing method such as serrations, press fitting, screwing, welding, etc.
  • the shapes of the arms 19 and the arms 36 may be interchanged with each other. Both may be in the shape of arms 36. That is, 1.
  • the arm of the connecting part 15 has the shape of FIG. 2A, FIG. 3B, and the arm of the connecting part 30 has the shape of FIG. 2B, FIG. 3B as in this embodiment. 2.
  • Both the arm part of the part 15 and the arm part of the connecting part 30 can be combined in three ways, as shown in FIGS. 2B and 3B.
  • the shaft end of the worm 3 configured as described above and the shaft end of the motor output shaft 8 are connected via a coupling 20.
  • the coupling 20 is a cylindrical elastic body as shown in FIGS. 2C and 3C.
  • An axial hole 38 is formed in the axial center of the coupling 20 for positioning the connecting portion 15 and the connecting portion 30.
  • a hole 40 extending substantially radially from the axial hole 38 is formed. Are formed continuously (in the present embodiment, six).
  • the cylindrical portion 17 of the connecting portion 15 is inserted into the axial hole 38 of the coupling 20 from the worm 3 side, and the cylindrical portion 34 of the connecting portion 30 is inserted from the output shaft 8 side. There is. In the radial holes 40, the arms 19 are alternately inserted from the side of the worm 3 and the arms 36 from the output shaft 8 side.
  • the radial holes 40 are formed including the number, phase, and thickness of the arms 19 and the arms 36. Therefore, when arm 19 and arm 36 are inserted, there is no space between torque receiving surface 19 a of arm 19 and torque transmitting surface 36 a of arm 36. It is set to have some or some margin.
  • the generally fan-shaped small pieces 4 2 of the coupling 20, which are surrounded by adjacent radial holes 40, have a function of transmitting torque between the couplings. That is, the torque generated from the motorized motor 1 is transmitted to the arm 36 of the connecting portion 30 of the output shaft 8, and the small piece 42 is pushed from the torque transmitting surface 36 a to the coupling 20. Reportedly.
  • the torque transmitted to the coupling 20 is transmitted through the small piece 4 2 and transmitted to the worm 3 by pressing the torque receiving surface 1 9 a of the arm 1 9 inserted into the adjacent radial hole 40. In this way, the torque generated from the electric motor 1 is transmitted to the worm 3.
  • the arm portion 19 of the connecting portion 15 and the arm portion 36 of the connecting portion 30 are in the form of the combination of the above-described 3 ⁇ , that is, the arm portion 19 of the connecting portion 15 and the connecting portion 30
  • the coupling 20 is, as in the variant of FIG. 2D, an axial bore in which the cylindrical part 34 is inserted.
  • An axial hole 41 into which the arm portion 36 is inserted is formed outward of the axial hole 38 in the radial direction of the axial hole 38 (six in this modification).
  • an annular member 44 is disposed on the outer periphery of the coupling 20 to suppress deformation.
  • the annular member 44 is made of a material such as metal, resin, or the like according to the required rigidity. Further, it is preferable that the annular member 44 be integrally fixed to the elastic material forming the small piece portion 42 by adhesion, slip molding, or the like.
  • the flat portion 16 of the worm 3 is in close contact with one surface in the axial direction of the small piece portion 42 of the coupling 20.
  • the flat portion 32 of the output shaft 8 is in close contact with the other surface in the axial direction of the small piece 42.
  • a convex portion 14 is formed on at least one of two end faces in the axial direction of the small piece portion 42 of the coupling 20.
  • the convex portion 14 is formed on the surface of the small piece portion 42 on the worm 3 side.
  • the convex portion 14 is flat. It is axially compressed by the face portion 16 and the small piece portion 42 to generate a reaction force in the axial direction. By this reaction force, the internal clearance between the bearing 5 and the bearing 6 can be eliminated, and the generation of abnormal noise can be suppressed.
  • connection portions 15 and 30 of both the worm 3 and the output shaft 8 of the electric motor 1 allow eccentricity and swing due to deformation of the elastic body of the coupling 20. Therefore, the accuracy of the output shaft 8 of the worm 3 or the electric motor 1 is not required, the manufacturing cost can be reduced, and stable performance can be obtained without being affected by the assembling accuracy of the electric motor.
  • the preloading mechanism has been described as an electric power steering apparatus with a preloading mechanism as a countermeasure against the tapping noise of the gear tooth surface generated from the displacement of the shaft center of the worm and the shaft center of the output shaft. Regardless of the presence or absence, as described above, eccentricity and oscillation resulting from the drilling accuracy and the assembly accuracy can be suppressed inexpensively.
  • a second embodiment of the present invention will be described. In the second embodiment, a configuration different from the first embodiment will be described. The same reference numerals are used for the same configuration as that of the first embodiment.
  • FIG. 5 is a cross-sectional view of a portion of a power assist portion of the electric power steering apparatus according to the second embodiment.
  • the structure for connecting the output shaft 8 of the motorized motor 1 and the worm 3 is different from that of the first embodiment.
  • FIG. 6A is an exploded perspective view of the connecting structure of the output shaft 8 of the electric motor 1 and the worm 3 in the present embodiment
  • FIG. 6B is a sectional view taken along the line A-A in FIG. It is the figure seen from.
  • a first connecting member 50 is provided at an end 8 a of the motor output shaft 8 on the worm 3 side.
  • the first connecting member 50 includes a flange portion 51 disposed on the outer peripheral side of the output shaft 8, and a plurality of arm portions 52 formed on the flange portion 51.
  • the flange portion 51 is formed with a center hole 53 through which the end 8a of the output shaft 8 on the worm 3 side is passed.
  • the central hole 53 is formed in a cylindrical fitting portion 54 axially projecting toward the worm 3.
  • the end 8a on the worm 3 side of the output shaft 8 is fitted in the fitting portion 54, and the output shaft 8 and the first connecting member 50 are connected to rotate integrally.
  • the plurality of arm portions 52 of the flange portion 51 are formed on the surface 55 on the worm 3 side so as to axially project toward the worm 3 side.
  • three arms 5 2 are formed.
  • the arm portions 52 are formed on the surface 5 5 on the worm 3 side of the flange portion 51 at equal intervals in the circumferential direction.
  • the arm 52 protrudes more than the fitting portion 54 toward the worm 3 side.
  • the inner peripheral side of the arm portion 52 is continuous with the outer periphery of the fitting portion 54, and extends from the fitting portion 54 in the radial direction to a position having the same diameter as the outer periphery of the flange portion 51.
  • a torque transmission surface 52a is formed on both sides of the arm 52 in the circumferential direction.
  • the torque transmitting surface 52 a is a curved surface having a predetermined curvature which is recessed inward of the arm 52.
  • the curved surface of the torque transfer surface 5 2 a may be formed into a substantially partially spherical depression.
  • the torque transmission surface 52a contacts the power transmission member 65 of the coupling 60 described later to transmit torque.
  • the second connecting member 70 having the same configuration as the first connecting member 50 is also connected to the end 3 a on the output shaft 8 side of the worm 3, and the worm 3 and the second connecting member 70 are integrated. Rotate.
  • the second connecting member 70 is, as shown in FIG. 6A, similarly to the first connecting member 50, the flange portion 71, the central hole 73, and the central hole 73 toward the output shaft 8 And an extending fitting portion 74.
  • a plurality of arms 72 are formed projecting on the surface 7 5 on the motor output shaft 8 side of the flange 7 1, and torque receiving surfaces 7 2 a are formed on both sides of the arm 72 in the circumferential direction. Is formed.
  • the first connecting member 50 of the output shaft 8 and the second connecting member 70 of the worm 3 are connected via a coupling 60.
  • the first connecting member 50 and the second connecting member 70 are formed on the side where the respective arm portions 52 and 72 are formed.
  • the arm portions 52 of the first connecting member 50 and the arm portions 72 of the second connecting member 70 are disposed in such a manner as shown in FIG. 6B. As shown, they are arranged alternately in the circumferential direction.
  • the first connecting member 50 and the second connecting member 70 are made of a highly rigid material such as metal.
  • the coupling 60 includes a plurality of power transmission members 65 that transmit torque between the first connection member 50 and the second connection member 70, and a power transmission member 65. It comprises a short cylindrical annular member 66 connected to the inner peripheral side.
  • the power transmission member 65 is made of a relatively low-rigidity elastic material and is formed into a substantially spherical shape.
  • the material of the power transmission member 65 is preferably a rubber such as ditolyl rubber, silicone rubber, urethane rubber, an elastomer such as polyurethane, or a resin, but not limited thereto.
  • the power transmission member 65 is disposed between the arms 52 and 72 of the first and second connection members 50 and 70 alternately arranged in the circumferential direction. It is done. More specifically, the torque transmission surface 5 2 a and the torque receiving surface 7 2 a that face each other in the circumferential direction of the arm portion 52 of the adjacent first connection member 50 and the arm portion 72 of the second connection member 70. It is arranged with a clearance in between. In the present embodiment, since three arms are formed on each of the first connection member 50 and the second connection member 70, six power transmission members 65 are disposed. .
  • the annular members 66 are, as shown in FIG. 6B, in the radial direction of the arms 52 of the first connection member 50 and the arms 72 of the second connection member 70 alternately arranged in the circumferential direction. It is located outside. On the inner circumferential side of the annular member 66, a plurality of support portions 67 projecting toward the center of the annular member 66 are provided at equal intervals in the circumferential direction. A power transmission member 65 is connected to an end of the support member 67 located on the center side of the annular member 66. Since the coupling 60 has such a configuration, it can not rotate relative to the first and second coupling members 50, 70. The annular member 66 pre-loads the coupled power transmission member 65 in the central direction of the annular member 66 in the assembled state. In the present embodiment, the annular member 66, the power transmission member 65, and the support portion 6 7 And are integrally formed.
  • the torque transmission path is as follows. That is, the torque generated from the electric motor 1 is transmitted to the arm 52 of the first connecting member 50 connected to the output shaft 8, and the torque transmission surface 52 a of the arm 52 is coupled to the coupling 6.
  • the power transmission member 0 is transmitted to the coupling 60 by pushing the power transmission member 6 5.
  • the torque transmitted to the coupling 60 is transmitted to the power transmission member 65 and transmitted to the worm 3 in such a manner as to push the torque receiving surface 7 2 a of the arm 7 2 of the second transmission member 70. In this way, the torque generated from the electric motor 1 is transmitted to the worm 3.
  • the power transmission member 65 is formed into a substantially spherical shape as described above. Therefore, the portion of the power transmission member 65 that contacts the torque transmission surface 5 2 a of the arm 52 and the torque receiving surface 7 2 a of the arm 72 is partially spherical.
  • the torque transmitting surface 52a and the torque receiving surface 72a formed on the arms 52 and 72 of the first and second connecting members 50 and 70 are the arms 52 and 7 as described above. It is a curved surface that is recessed toward the inside of 2.
  • the curved surface constituting the torque transfer surface 52a and the torque receiving surface 72a is a curved surface having a curvature smaller than that of the power transfer member 65 of the coupling 60. Since the power transmission member 65, the torque transmission surface 52a and the torque receiving surface 72a have such a configuration, the power transmission member 65, the torque transmission surface 52a and the torque receiving surface 72a and The contacts are in surface contact with each other.
  • eccentricity and rocking of the motor output shaft and the worm are permitted by the inertia deformation of the power transmission member of the coupling. Therefore, the accuracy of the worm and motor output shaft is not required, the manufacturing cost can be reduced, and stable performance can be obtained without being affected by the assembly accuracy of the electric motor.
  • the contact state between the power transmission member and the torque transmission surface and the torque receiving surface is stabilized.
  • the allowable angle for the phasing of the coupling in the connection process between the motorized motor and the worm is relaxed.
  • the connection process between the electric motor and the worm can be simplified.
  • the torque transmitting surface and the torque receiving surface respectively formed on the arm portions of the first and second connecting members are curved surfaces having a curvature smaller than that of the power transmitting member of the coupling. Therefore, when high torque is transmitted, the contact area with the power transmission member can be increased, and stress can be relieved. When there is no torque transmission, or when transmitting low torque, the contact area is small, so the change in the elastic reaction force against the interference is small, and it is difficult for frictional resistance to occur. Therefore, the possibility of inhibiting the rocking of the worm is reduced.
  • the inertia reaction force of the power transmission member generates a force in the direction perpendicular to the torque transmission surface of the arm or the contact surface of the torque receiving surface with the power transmission member.
  • the contact surface between the power transmission member and the torque transmission surface or the torque receiving surface is a flat surface, relative torsion occurs between the motor output shaft and the torque so that the contact surfaces are not parallel to each other.
  • the force is applied to the power transmission member in the radial direction to cause displacement.
  • the contact surface is a curved surface and has a curvature, the elastic reaction of the power transmission member is directed substantially in the central direction of the power transmission member.
  • the contact surface of the arm portion or the contact surface of the torque receiving surface with the power transmission member is configured as a substantially partial spherical recess, the power transmission member is displaced in the worm axial direction. It becomes difficult.
  • the annular member of the coupling Since the extension member is preloaded in the center direction of the annular member, the wedge effect between the curved surfaces on which the power transmission member is disposed does not cause the generation of gestation.
  • the third embodiment is substantially the same as the second embodiment, so a configuration different from the second embodiment will be described.
  • the same symbols are used for the same configuration as the second embodiment.
  • FIG. 7 is a cross-sectional view of a portion of a power assist portion of an electric power steering apparatus according to a third embodiment.
  • FIG. 8 is an exploded perspective view of the connection structure between the output shaft 8 and the worm 3 of the electric motor 1 according to the third embodiment.
  • FIG. 9 is a view of the connecting structure portion in the axial direction taken along line A-A of FIG. 7 in the third embodiment.
  • an end 8a on the worm 3 side of the motor output shaft 8 and an end 3a on the output shaft 8 side of the worm 3 respectively have the first connection as in the second embodiment.
  • a member 150 and a second connecting member 170 are provided.
  • the first connecting member 150 integrally rotates with the output shaft 8
  • the second connecting member 1 70 integrally rotates with the worm 3.
  • the first connecting member 150 and the second connecting member 170 are connected by a coupling 160 as shown in FIG.
  • the configuration of the coupling 160 is the same as that of the coupling 60 in the second embodiment, and can not be rotated relative to the first and second coupling members 150 and 170. There is.
  • the first connecting member 150 is, as shown in FIG. 8, a flange portion 15 1 disposed on the outer peripheral side of the output shaft 8 and a plurality of arm portions 1 5 2 formed on the flange portion 15 1. And have.
  • the flange portion 15 1 is formed with a central hole 1 5 3 through which the end 8 a of the output shaft 8 on the worm 3 side is inserted.
  • the hole 15 3 3 is formed in a cylindrical fitting 1 5 4 axially projecting toward the worm 3.
  • the end 8 a of the worm 3 side of the output shaft 8 is fitted in the fitting portion 1 54.
  • the plurality of arm portions 1 5 2 of the flange portion 1 5 1 are formed so as to project in the axial direction toward the worm 3 side on the surface 1 5 5 on the worm 3 side.
  • the arm Three parts 15 2 are formed.
  • the arms 1 52 are formed on the surface 15 5 on the worm 3 side of the flange 1 5 1 at equal intervals in the inner circumferential direction.
  • the arm portion 152 protrudes more than the fitting portion 154 toward the worm 3 side.
  • the inner peripheral side of the arm portion 152 is continuous with the outer periphery of the fitting portion 154, and extends from the fitting portion 154 in the radial direction to a position having the same diameter as the outer periphery of the flange portion 151. ing.
  • Torque transmitting surfaces 1 5 2 a are formed on both sides of the arm 1 5 2 in the circumferential direction.
  • the torque transmitting surface 1 52 2 a is a curved surface having a predetermined curvature which is recessed inward of the arm portion 1 5 2.
  • the curved surface of the torque transmission surface 1 52 2 a may be formed into a substantially partially spherical depression.
  • the torque transmission surface 1 5 2 a contacts the power transmission member 1 6 5 of the coupling 1 6 0 to perform torque transmission.
  • the second connecting member 170 is, similarly to the first connecting member 150, the flange portion 1 71, the central ridge L 1 7 3 and the periphery of the central hole 1 7 3 And a fitting portion 1 74 that extends toward the output shaft 8.
  • a plurality of arms 1 72 are formed projecting on the surface 1 7 5 on the side of the output shaft 8 of the flange 1 7 1, and torque receiving surfaces 1 are formed on both sides of the arms 1 2 2 in the circumferential direction. 7 2 a is formed.
  • the first connecting member 150 of the output shaft 8 and the second connecting member 170 of the ohmic 3 are connected via a coupling 160.
  • the first connecting member 150 and the second connecting member 170 are such that the surfaces 15 5 and 17 5 of the flange on the side on which the respective arms 1 52 and 1 72 are formed face each other. As shown in FIG. 9, the arm portions 152 of the first connecting member 150 and the arm portions 172 of the second connecting member 150 are alternately arranged in the circumferential direction. It is arranged as.
  • the first connecting member 150 and the second connecting member 170 are made of a highly rigid material such as metal.
  • a portion of the torque transmitting surface 1 52 2 a formed on the arm portion 1 52 of the first connecting member 150 is protruded in the circumferential direction to form a convex portion 180.
  • the convex portion 180 projects toward a support portion 167 that supports the power transmission member 1 6 5 on the annular member 1 6 6.
  • the surface 180a of the first connecting member 150 of the convex portion 180 on the axial center side is near the connecting portion between the power transmission member 165 and the support portion 167, and is substantially spherical.
  • the power transmission member 165 is in contact with the power transmission member 165 at a portion that faces the inner periphery of the annular member 166 substantially in the radial direction. That is, a convex portion 1 8 0 is formed between the portion of the power transmission member 16 5 facing the inner peripheral side of the annular member 16 6 in the substantially radial direction and the inner peripheral side of the annular member 1 66. Is located.
  • the end face 1800 on the circumferential direction of the convex portion 180 does not contact the support portion 167 connecting the power transmission member 16.5 and the annular member 1660. Therefore, a gap 182 is present between the tip end surface 1803 of the convex portion 180 and the support portion 167. This gap 182 is set to exist even when transmitting the torque of the maximum specification.
  • the portion of the torque receiving surface 1 72 2a formed on the arm portion 1 72 of the second connecting member 1 70 is also protruded in the circumferential direction to be convex like the first connecting member 150. It forms part 190.
  • the end face 1 90 b on the circumferential direction side of the convex portion 1 90 formed on the arm 1 72 of the second connecting member 1 7 0 also has the power transmission member 1 6 5 and the annular member 1 6 6 There is no contact with the support part 167 to be connected. Therefore, a gap 192 is present between the end face 1 90 b of the convex portion 190 of the second connecting member 1 70 and the support portion 1 6 7. This clearance 192 is set to exist even when transmitting the maximum specification torque.
  • the power transmission member 1 65 is a torque transmission surface 1 5 2 a of the first connection member 1 50 in the circumferential direction of the first and second connection members 1 5 0 and 1 7 0 in the circumferential direction.
  • the second connecting member 1 70 respectively in contact with the torque receiving surface 1 7 2 a of the first connecting member 1 5 0 in contact with the annular member 1 6 6 substantially radially.
  • the torque of the power transmission member 16 is the torque of the first connection member 150
  • the first connecting member 1 is in contact with the transmission surface 15 2 2 a, the torque receiving surface 1 7 2 a of the second connecting member 1 70, and the convex portion 1 80 and the convex portion 1 90. Torque is transmitted between the contact surfaces of 50 and the second connecting member 1 70.
  • the first connection member 1 5 0 is provided on the side of the power transmission member 1 6 that faces the annular member 1 6 6 in the substantially radial direction.
  • the present embodiment is not limited to the above-described electric power steering apparatus, but is a member used for a rotation transmission mechanism, which wants to restrict radial displacement due to centrifugal force. Is also applicable.
  • the fourth embodiment is substantially the same as the second embodiment and the third embodiment, and so a configuration different from these embodiments will be described.
  • the same reference numerals are used for the same configuration as the second and third embodiments.
  • FIG. 10 is a view of the linked structure in an axial direction in a cross section corresponding to the line A-A in FIG. 7 in the fourth embodiment.
  • a first connecting member 20 0 and a second connecting member 2 20 are provided at an end 8 a of the worm 3 side of the motor output shaft 8 and an end 3 a of the output shaft 8 side of the worm 3 respectively. Is provided.
  • the first connecting member 200 rotates integrally with the output shaft 8
  • the second connecting member 220 rotates integrally with the ohm 3.
  • the configurations of the first connecting member 200 and the coupling 230 are different from those of the second embodiment.
  • a cylindrical portion 240 projecting in the axial direction is formed.
  • the cylindrical portion 240 is disposed radially inward of the plurality of arm portions 202 of the first connecting member 200 disposed at predetermined intervals in the circumferential direction.
  • the outer peripheral side of the cylindrical portion 240 and the inner peripheral side of the arm portion 202 are not continuous, and the cylindrical portion 240 projects in the same direction as the arm portion 202 toward the worm 3 direction.
  • the configuration is different from the fitting portion 54 and the arm portion 52 in the second embodiment.
  • the end 8 a of the output shaft 8 is internally fitted on the inner peripheral side of the cylindrical portion 240.
  • the configuration of the second connecting member 220 is the same as the configuration of the second connecting member 72 in the second embodiment.
  • the first connecting member 200 and the second connecting member 220 are connected by a coupling 230 as shown in FIG.
  • the coupling 230 in the present embodiment includes a plurality of power transmission members that perform torque transmission between the first connection member 200 and the second connection member 220. 5 and an annular member 2 32 in which a power transmission member 2 6 5 is linked on the outer peripheral side.
  • a cylindrical portion 2 40 formed in the first connecting member 200 is penetrated on the inner peripheral side of the annular member 2 32 to support the annular member 2 32.
  • the annular members 2 32 are radially inward of the arm portions 2 0 2 of the first connection member 2 0 0 and the arm portions 2 2 2 of the second connection member 2 0 2 arranged alternately in the circumferential direction.
  • a plurality of support portions 223 projecting toward the outer diameter direction of the annular member 232 are provided at equal intervals in the circumferential direction.
  • a power transmission member 2 6 5 is connected to each of the support portions 2 3 5 at an end portion of the annular member 2 3 2 that is radially outward.
  • the coupling 230 can not rotate relative to the first and second coupling members 200 0 and 220.
  • the end portion 2 0 2 b of the arm portion 2 0 2 formed on the first connecting member 2 0 0 is not formed with a portion corresponding to the convex portion 1 8 0 in the third embodiment.
  • a gap 2 3 8 exists between the end 2 0 0 2 b near the inner peripheral side of the arm 2 0 2 2 and the support 2 3 5. This clearance 2 3 8 is set to exist even when transmitting the maximum specification torque.
  • the end 22 2 b of the arm 22 2 formed on the second connecting member 220 is also not in contact with the support 23 5 in the same manner.
  • a gap 2 4 8 exists between the end 2 2 2 b closer to the inner circumferential side and the support portion 2 3 5.
  • the transmission member 2 6 5 is a torque transmission surface 2 0 2 a formed on the arm 2 0 2 of the first connection member 2 0 0 and a torque formed on the arm 2 2 2 of the second connection member 2 2 0
  • the torque is transmitted each time by contacting approximately the same place on each of the transmission surfaces 22 2 a.
  • this embodiment is not limited to the above-described electric power steering device, but may be any member used in the rotation transmission mechanism for restricting radial displacement due to centrifugal force. It is applicable.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Power Steering Mechanism (AREA)
  • Gear Transmission (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

Provided is an electric power steering device, in which the output shaft of an electric motor and a worm are connected by a coupling. At the worm side end portion of the motor output shaft and the motor output shaft side end portion of the worm, there are alternately formed arm portions, which are disposed at a predetermined interval in a circumferential direction on the faces confronting each other in an axial direction and which protrude in the axial direction. The coupling is made of an elastic member, which has a plurality of holes formed to insert those arm portions individually and which has torque transmitting portions formed between the adjoining holes.

Description

明 細 書 電動パワーステアリング装置 技術分野  Electric power steering device Technical field
本発明は、 電動モータから減速機構等にトルクを伝達するトルク伝達機構内に 設けるに好適なトルク伝達機構に関する。 本発明は、 特にステアリングホイール に印加された操舵トルクをトルクセンサ一により検知して、 この検知した操舵ト ルクに対応して電動モー夕から発生させる補助操舵トルクを、 減速機構を介し、 操舵機構の出力軸に伝達する電動パワーステアリング装置に関する。 背景技術  The present invention relates to a torque transfer mechanism suitable for being provided in a torque transfer mechanism for transferring torque from an electric motor to a reduction mechanism or the like. The present invention detects the steering torque applied to the steering wheel with a torque sensor, and assist steering torque generated from the electric motor in response to the detected steering torque through the speed reduction mechanism, and the steering mechanism. The present invention relates to an electric power steering apparatus for transmitting power to an output shaft of a motor. Background art
電動モータを動力源とする電動パワーステアリング装置では、ステアリングホ ィ一ルに印加された操舵トルクに対応して電動モー夕から発生させる補助操舵 トルクを、減速機構からなる動力伝達機構を介し、操舵機構の出力軸に伝達する ようになつている。  In an electric power steering apparatus using an electric motor as a power source, an auxiliary steering torque generated from the electric motor in response to a steering torque applied to a steering wheel is steered through a power transmission mechanism including a reduction mechanism. It is transmitted to the output shaft of the mechanism.
減速機構からなる動力伝達機構としてウォーム減速機を用いた電動パワース テアリング装置では、電動モータの駆動軸に連結したウォームにウォームホイ一 ルが嚙合してあり、 ウォームホイールは、操舵機構に連結される出力軸に嵌合し てある。  In an electric power steering apparatus using a worm reduction gear as a power transmission mechanism comprising a reduction mechanism, a worm wheel is coupled to a worm connected to a drive shaft of an electric motor, and the worm wheel is connected to a steering mechanism. It is fitted on the shaft.
ところで、再表 2004-052712号公報に開示した電動パワーステアリ ング装置では、 ウォームをウォームホイールに付勢しており、 ウォームを支持す る軸受の中心で、 ウォームと電動モー夕の出力軸をスプラインで結合している。 また、特表 2002— 518242号公報には、 モー夕ロータと入力軸とが撓 み継手によって接続された電動アシスト式ステアリング装置が開示されている。 特表 2002— 518242号公報において、撓み継手は、 16個の半径方向駆 動面を画定する周方向に隔たった 8個の同一のアームを有するゴムスパイダを 備えている。モー夕ロー夕を入力軸側の端部で支持するハブには、入力軸に向け て軸方向に突き出す 4個の駆動歯が設けられている。 4個の駆動歯は撓み継手の アーム間に係合している。入力軸のモー夕口一夕側端部に形成されたカップには、 モー夕ロー夕に向けて軸方向に突き出す 4個の駆動歯が設けられており、該 4個 の駆動歯は、撓み継手の残りのアーム間に係合している。 このような構成でモー 夕ロー夕から撓み継手を介して入力軸にトルクが伝達される。撓み継手によって、 入力軸は動くことを許容されている。 By the way, in the electric power steering apparatus disclosed in the table 2004-052712, the worm is biased to the worm wheel, and the output shaft of the worm and the motorized motor is splined at the center of the bearing that supports the worm. Combined with In addition, Japanese Patent Application Publication No. 2002-518242 discloses a motor-assisted steering device in which a motor rotor and an input shaft are connected by a flexible joint. In JP 2002-518242 A, the flexible joint comprises 16 radial bearings. It has a rubber spider with eight identical, circumferentially spaced arms that define a dynamic surface. The hub that supports the motor shaft at the end on the input shaft side is provided with four drive teeth that project axially toward the input shaft. Four drive teeth are engaged between the arms of the flexible joint. The cup formed at the end of the motor shaft of the input shaft is provided with four drive teeth that project axially toward the motor, and the four drive teeth are bent Engaged between the remaining arms of the fitting. In such a configuration, torque is transmitted from the motor rotor to the input shaft through the flexible joint. The flexible shaft allows the input shaft to move.
また、特開 2 0 0 5— 3 1 9 9 2 2号公報には、 ウォーム軸をウォームホイ一 ル側に偏倚できるように揺動可能に支持す.る部材の、他部材との接触面が弹性材 からなる弾性層によって形成された電動パワーステアリング装置が開示されて いる。特開 2 0 0 5— 3 1 9 9 2 2号公報においては、電動モ一夕の出力軸とゥ オーム軸とを連結する動力伝達継手の、第 1および第 2の係合部材間に介在する 伝達部材の動力伝達面を弾性層によって形成している。  Further, according to Japanese Patent Application Laid-Open No. 2 0 535 1 9 9 2 2, the contact surface of the member that supports the pivot so as to be able to bias the worm shaft toward the worm wheel side with other members is the same. An electric power steering apparatus is disclosed which is formed by an elastic layer made of an inertia material. In Japanese Patent Application Laid-Open No. 2 0 5 3 1 9 9 2 2, the power transmission joint for connecting the output shaft of the electric motor and the ohmic shaft is interposed between the first and second engagement members of the power transmission joint. The power transmission surface of the transmission member is formed by the elastic layer.
特開 2 0 0 5— 2 1 2 6 2 3号公報には、経時劣化に伴う永久歪みによりガ夕 が生じ異音等の不具合が生じないように、電動モータの出力軸とウォーム軸とを 動力伝達継手により連結し、第 1および第 2の係合部材間に介在する伝達部材の 動力伝達面のうち、一部の締め代を残りの動力伝達面の締め代よりも増加させた 構成の電動パワーステアリング装置が開示されている。  In Japanese Patent Application Laid-Open No. 2 0 5 2 1 2 6 2 3 3, the output shaft and the worm shaft of the electric motor are connected so as not to cause defects such as abnormal noise and the like due to permanent distortion caused by deterioration with time. Of the power transmission surfaces of the transmission member connected by the power transmission coupling and interposed between the first and second engagement members, a part of the interference is increased relative to the interference of the remaining power transmission surfaces. An electric power steering apparatus is disclosed.
しかしながら、 再表 2 0 0 4— 0 5 2 7 1 2号公報に記載の構成においては、 両スプライン間の隙間が大きいと歯面同士の叩き音により異音が発生するとい う問題がある。 逆にスプライン間の隙間が小さいと、 ウォームの揺動が阻害され てギヤの歯面で叩き音が発生するといつた問題がある。  However, in the configuration described in the back surface of the table, if there is a large gap between the two splines, there is a problem that noise is generated due to the sound of tapping between the tooth surfaces. On the other hand, if the gap between the splines is small, there is a problem that the rocking motion of the worm is hindered and a tapping noise is generated on the gear tooth surface.
また、 電動モー夕の出力軸とウォームのスプラインの精度が必要とされる為、 コストが割高になったり、 電動モー夕の組付けの精度により性能がばらついたり といった問題があった。 特表 2002— 518242号公報に記載の構成においては、 撓み継手の駆動 面とハブに設けられた駆動歯とは、 滑り対偶により偏角、 偏芯を許容するが、 位 相により接触状態が変化し、 伝達角速度が変化したり、 捩り剛性が異なったりす る可能性がある。 In addition, since the output shaft of the motorized motor and the accuracy of the spline of the worm are required, there is a problem that the cost becomes expensive and the performance varies depending on the accuracy of assembling the motorized motor. In the configuration described in JP-A-2002-518242, although the drive face of the flexible joint and the drive teeth provided on the hub allow deflection and eccentricity due to the slip pair, the contact state changes depending on the phase. The transmission angular velocity may change, and the torsional rigidity may differ.
特開 2005— 319922号公報又は特開 2005— 212623号公報 に記載の構成においては、 締め代に起因する摩擦抵抗によりウォームの揺動を阻 害する可能性がある。 発明の開示  In the configuration described in Japanese Patent Application Laid-Open No. 2005-319922 or Japanese Patent Application Laid-Open No. 2005-212623, there is a possibility that the rocking of the worm may be inhibited by the frictional resistance caused by the interference. Disclosure of the invention
本発明は、 上述したような事情に鑑みてなされたものであって、 ウォームゃ電 動モ一夕の出力軸に精度を要求されることはなく、 製造コストを低減することが でき、 電動モータの組付け精度に影響されることなく安定した性能を得ることが できる電動パワーステアリング装置を提供することを目的とする。  The present invention has been made in view of the above-mentioned circumstances, and the output shaft of the worm motor drive system is not required to have precision, and the manufacturing cost can be reduced. It is an object of the present invention to provide an electric power steering device capable of obtaining stable performance without being affected by the assembly accuracy of the vehicle.
上記の目的を達成するため、 本発明に係る電動パワーステアリング装置は、 電 動モ一夕から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操舵機構の 出力軸に伝達するために、前記電動モータの出力軸と、 前記ウォームとは、 それ ぞれの対向する側端部間に配置されるカツプリングにより連結してある電動パ ワーステアリング装置において、  In order to achieve the above object, an electric power steering apparatus according to the present invention is characterized in that, in order to transmit an auxiliary steering torque generated from an electric motor to an output shaft of a steering mechanism via a worm reduction gear, In the electric power steering apparatus, the output shaft of the motor and the worm are coupled by a coupling disposed between respective opposite side ends,
前記出力軸の前記側端部には、 円周方向に所定間隔で設けられ、 前記ウォーム に向かって軸方向に突出するトルク伝達部材からなるトルク伝達部が形成され、 前記ウォームの前記側端部には、 円周方向に所定間隔で設けられ、 前記出力軸に 向かって軸方向に突出するトルク受部材からなるトルク受部が形成され、 前記ト ルク伝達部材と前記トルク受部材とは円周方向に交互に配置されており、 前記力ップリングは前記トルク伝達部と前記トルク受部との間に介在し、 前記 トルク伝達部と前記トルク受部間でトルクの伝達を行う弾性部材であることを 特徴とする。 また、 本発明に係る電動パワーステアリング装置は、 好適には、 前記弾性部材 は、軸と直角に延びる部分を有し、該部分には、前記トルク伝達部材が挿入され、 'トルク伝達時に前記トルク伝達部材に接触して該トルク伝達部材よりトルクが 伝達されるトルク受面を有する第 1の開口部と、 前記トルク受部材が挿入され、 トルク伝達時に前記トルク受部材に接触して該トルク受部材にトルクを伝達す るトルク伝達面を有する第 2の開口部とを備え、 The side end of the output shaft is provided at a predetermined interval in the circumferential direction, and a torque transmission portion formed of a torque transmission member axially projecting toward the worm is formed, and the side end of the worm The torque receiving portion is formed of a torque receiving member provided at predetermined intervals in the circumferential direction and axially projecting toward the output shaft, and the torque transmitting member and the torque receiving member have a circumferential shape. Alternately arranged in a direction, wherein the force-pulling is an elastic member that intervenes between the torque transmitting portion and the torque receiving portion, and transmits torque between the torque transmitting portion and the torque receiving portion. It is characterized by In the electric power steering apparatus according to the present invention, preferably, the elastic member has a portion extending at right angles to the axis, and the torque transmission member is inserted into the portion. A first opening having a torque receiving surface in contact with the transmission member and to which torque is transmitted from the torque transmission member, and the torque receiving member is inserted, and contacts the torque receiving member at the time of torque transmission to receive the torque receiving member. And a second opening having a torque transmission surface for transmitting torque to the member;
前記第 1の開口部と前記第 2の開口部とは、 それぞれ放射状に配置された複数 の孔を有する。  The first opening and the second opening each have a plurality of radially arranged holes.
また、 本発明に係る電動パワーステアリング装置は、 好適には、 前記弾性部材 は、前記放射状に配置された複数の孔の放射中心部に該放射状に配置された複数 の孔に連なる中心孔を形成しており、該中心孔で前記出力軸の前記側端部または 前記ウォームの前記側端部の中心部に形成された円筒状突出部が挿入位置決め されている。  Further, in the electric power steering apparatus according to the present invention, preferably, the elastic member forms a central hole connected to the plurality of radially arranged holes in a radiation central portion of the plurality of radially arranged holes. A cylindrical projection formed at the central end of the side end of the output shaft or the side end of the worm at the central hole is inserted and positioned.
また、 本発明に係る電動パヮ一ステアリング装置は、 好適には、 前記弾性部材 は、 前記連結部の外周側で環状をなした環状部を有している。  Preferably, in the electric power steering device according to the present invention, the elastic member has an annular portion formed in an annular shape on the outer peripheral side of the connecting portion.
また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 電動モータ から発生させる裨助操舵トルクを、 ウォーム減速機を介し、 操舵機構の出力軸に 伝達するために、前記電動モー夕の出力軸と、 前記ウォームとは、 それぞれの対 向する側端部間に配置されるカップリングにより連結してある電動パワーステ ァリング装置において、  In the electric power steering apparatus according to the first aspect of the present invention, in order to transmit auxiliary steering torque generated from an electric motor to an output shaft of a steering mechanism via a worm reduction gear, In an electric power steering apparatus in which an output shaft and the worm are connected by couplings disposed between respective opposite side ends,
前記出力軸の前記側端部と前記ウォームの前記側端部との軸方向に互いに対 向する面には、 円周方向に所定間隔で設けられ、 軸方向に突出する腕部が交互に 形成されており、  On the surfaces facing each other in the axial direction of the side end of the output shaft and the side end of the worm, arm portions protruding in the axial direction are alternately formed at predetermined intervals in the circumferential direction. Has been
前記カツプリングはこれら腕部をそれぞれ個別に掙入する複数の孔を形成し ており、 力、つ隣り合う前記孔間にトルク伝達部を形成した弾性体からなることを 特徴とする。 また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 前記カップ リングは、 前記連結部の外周側で環状をなした環状部を有していることが好まし い。 The coupling is characterized in that it forms a plurality of holes for individually inserting these arm portions, and is made of an elastic body in which a torque transmission portion is formed between the adjacent holes. Preferably, in the electric power steering apparatus according to the first aspect of the present invention, the coupling has an annular portion formed in an annular shape on the outer peripheral side of the connecting portion.
また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 好適には、 前記出力軸の前記側端部と前記ウォームの前記側端部とに形成された前記腕部 は放射方向に延在し、 これら腕部が挿入される前記力、 プリングの前記複数の孔 は、 放射状に形成されている。  Preferably, in the electric power steering apparatus according to the first aspect of the present invention, the arm formed at the side end of the output shaft and the side end of the worm extends in a radial direction. The plurality of holes in which the arms are inserted and the plurality of holes of the spring are formed radially.
また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 好適には、 前記カツプリングは、 前記放射状孔の放射中心部に該放射状孔に連なる中心孔を 形成しており、該中心孔で前記出力軸の前記側端部または前記ウォームの前記側 端部の中心部に形成された円筒状突出部が挿入位置決めされている。  In the electric power steering apparatus according to the first aspect of the present invention, preferably, the coupling has a central hole formed in a radial center portion of the radial hole and connected to the radial hole. A cylindrical projection formed at the center of the side end of the output shaft or the side end of the worm is inserted and positioned.
また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 好適には、 前記力ップリングの前記トルク伝達部には、 前記出力軸の前記側端部面と前記ゥ オームの前記側端部面との少なくとも一方に接触する凸部を有している。  Preferably, in the electric power steering apparatus according to the first aspect of the present invention, the torque transmitting portion of the force plucking includes the side end surface of the output shaft and the side end of the ohmic member. A convex portion is in contact with at least one of the surfaces.
また、 本発明の第 1の態様に係る電動パワーステアリング装置は、 好適には、 前記ウォームをウォームホイールへ付勢する予圧機構を備える。  Preferably, the electric power steering apparatus according to the first aspect of the present invention includes a preloading mechanism for biasing the worm to a worm wheel.
また、 本発明の第 2の態様に係る電動パヮ一ステアリング装置は、 電動モ一夕 から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操舵機構の出力軸に 伝達するために、前記電動モー夕の出力軸と前記ウォームとは、 それぞれの対向 する側端部間に配置されるカツプリングにより連結してある電動パワーステア リング装置において、  Further, according to a second aspect of the present invention, there is provided an electric power steering apparatus, wherein: the electric steering wheel is configured to transmit auxiliary steering torque generated from the electric motor to an output shaft of a steering mechanism via a worm reduction gear. In the electric power steering apparatus, the output shaft of the evening and the worm are coupled by a coupling disposed between the respective opposite side ends,
前記出力軸の前記側端部と前記ウォームの前記側端部とには、 それぞれ、 前記 力ップリングと係合する複数の腕部が形成された第 1および第 2連結部材が設 けられ、  The side end of the output shaft and the side end of the worm are provided with first and second connecting members each having a plurality of arms formed to engage with the pull-up,
前記カップリングには、 前記腕部間に介在され、 前記第 1および第 2連結部材 間でトルクを伝達する曲面を有する複数の動力伝達部材が形成され、 前記腕部の前記動力伝達部材との接触面は、 前記動力伝達部材よりも小さい曲 率の曲面で構成されていることを特徴とする。 The coupling includes a plurality of power transmission members having curved surfaces interposed between the arms and transmitting torque between the first and second connection members. The contact surface of the arm portion with the power transmission member may be configured by a curved surface having a smaller curvature than the power transmission member.
また、 本発明の第 2の態様に係る電動パワーステアリング装置は、 好適には、 前記腕部の前記曲面は、 略部分球面状の窪みを有する。  In the electric power steering apparatus according to the second aspect of the present invention, preferably, the curved surface of the arm portion has a substantially partially spherical recess.
また、 本発明の第 2の態様に係る電動パワーステアリング装置は、 好適には、 前記動力伝達部材は環状部材の内径側に周方向に連結され、 該環状部材は前記動 力伝達部材を該環状部材の中心方向に付勢している。  Preferably, in the electric power steering apparatus according to the second aspect of the present invention, the power transmission member is circumferentially connected to the inner diameter side of the annular member, and the annular member is the annular member. It is biased toward the center of the member.
また、 本発明の第 2の態様に係る電動パワーステアリング装置は、 好適には、 前記ウォームをウォームホイ一ルへ付勢する予圧機構を備える。  Preferably, the electric power steering apparatus according to the second aspect of the present invention includes a preloading mechanism for biasing the worm to a worm wheel.
また、 本発明の第 3の態様に係る電動パワーステアリング装置は、 電動モータ から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操舵機構の出力軸に 伝達するために、前記電動モータの出力軸と前記ウォームとは、 それぞれの対向 する側端部間に配置されるカツプリングにより連結してある電動パワーステア リング装置において、  Further, according to a third aspect of the present invention, there is provided an electric power steering apparatus comprising: an output shaft of the electric motor for transmitting auxiliary steering torque generated from the electric motor to an output shaft of a steering mechanism via a worm reduction gear. In the electric power steering apparatus, the motor and the worm are coupled by a coupling disposed between the respective opposite side ends,
前記出力軸の前記側端部と前記ウォームの前記側端部とには、 それぞれ、 軸方 向に互いに対向する面に、 軸方向に突出する複数の腕部が周方向に所定間隔で形 成された第 1および第 2連結部材が設けられ、  On the side end of the output shaft and the side end of the worm, a plurality of axially projecting arms are formed at predetermined intervals in the circumferential direction on surfaces facing each other in the axial direction. First and second connecting members are provided;
前記第 1連結部材の腕部と前記第 2連結部材の腕部とは周方向に交互に配置 され、  The arm portions of the first connection member and the arm portions of the second connection member are alternately arranged in the circumferential direction,
前記カップリングには、 隣り合う前記腕部間に介在され、 前記第 1および第 2 連結部材間でトルクを伝達する動力伝達部材が周方向に所定間隔で複数形成さ れ、  A plurality of power transmission members, which are interposed between the adjacent arm portions and transmit torque between the first and second coupling members, are formed in the coupling at predetermined intervals in a circumferential direction,
前記第 1および第 2連結部材には、 前記電動モー夕の出力軸の回転によって発 生する遠心力による前記動力伝達部材の径方向への変位を規制する規制手段が 設けられていることを特徴とする。  The first and second connection members are provided with a restricting means for restricting the displacement of the power transmission member in the radial direction by the centrifugal force generated by the rotation of the output shaft of the motorized motor. I assume.
また、 本発明の第 3の態様に係る電動パワーステアリング装置は、 好適には、 前記第 1および第 2連結部材のそれぞれの腕部には、 該腕部の周方向側となる面 の外径側から周方向に突出し、 該それぞれの腕部と隣り合い、 周方向に配置され た前記動力伝達部材の略外径側となる部位に接触し、 前記動力伝達部材の前記径 方向への変位を規制する凸部が形成されている。 Preferably, in the electric power steering apparatus according to the third aspect of the present invention, The respective arm portions of the first and second connection members project in the circumferential direction from the outer diameter side of the surface on the circumferential direction side of the arm portion, and are disposed in the circumferential direction adjacent to the respective arm portions. A convex portion is formed in contact with a portion on the substantially outer diameter side of the power transmission member to restrict displacement of the power transmission member in the radial direction.
また、 本発明の第 3の態様に係る電動パワーステアリング装置は、 好適には、 前記カツプリングは、 周方向に配置された前記動力伝達部材の径方向で外方に環 状部材を有しており、 前記動力伝達部材は前記環状部材の内周側に形成された複 数の支持部と一対一に対応して前記環状部材と一体に連結され、 前記凸部と前記 支持部との間には常に隙間がある。  Preferably, in the electric power steering apparatus according to the third aspect of the present invention, the coupling has an annular member on the outer side in the radial direction of the power transmission member disposed in the circumferential direction. The power transmission member is integrally connected to the annular member in one-to-one correspondence with a plurality of support portions formed on the inner peripheral side of the annular member, and between the convex portion and the support portion There is always a gap.
また、 本発明の第 3の態様に係る電動パヮ一ステアリング装置は、 好適には、 前記カツプリングは、 周方向に配置された前記動力伝達部材の径方向で内方に環 状部材を有しており、 前記動力伝達部材は前記環状部材の外周側に形成された複 数の支持部と一対一に対応して前記環状部材と一体に連結され、 前記第 1連結部 材又は前記第 2連結部材の一方に、 前記環状部材を支持する円筒状の部位が設け られている。  Preferably, in the electric part steering system according to the third aspect of the present invention, the coupling has an annular member inward in a radial direction of the power transmission member disposed in the circumferential direction. The power transmission member is integrally connected to the annular member in one-to-one correspondence with a plurality of support portions formed on the outer peripheral side of the annular member, the first connecting member or the second connecting member A cylindrical portion for supporting the annular member is provided on one side.
また、 本発明の第 3の態様に係る電動パワーステアリング装置は、 好適には、 前記支持部と前記第 1および第 2連結部材の前記腕部との間には常に隙間があ る。  In the electric power steering apparatus according to the third aspect of the present invention, preferably, there is always a gap between the support and the arm of the first and second connection members.
また、 本発明の第 3の態様に係る電動パワーステアリング装置は、 好適には、 前記ウォームをウォームホイ一ルへ付勢する予圧機構を備える。  Preferably, the electric power steering apparatus according to the third aspect of the present invention includes a preloading mechanism for biasing the worm to a worm wheel.
また、 本発明に係る動力伝達機構の連結構造は、 回転駆動する出力軸と該出力 軸の回転トルクが伝達される入力軸とは、'それぞれの対向する側端部間に配置さ ' れる動力伝達部材により連結してある回転伝達機構の連結構造において、  Further, in the connection structure of the power transmission mechanism according to the present invention, the output shaft to be rotationally driven and the input shaft to which the rotational torque of the output shaft is transmitted are powers disposed between the respective opposite side ends. In the coupling structure of the rotation transmission mechanism coupled by the transmission member,
前記出力軸の前記側端部には前記出力軸と一体回転可能に連結された第 1連 結部材が設けられ、 前記入力軸の前記側端部には前記入力軸と一体回転可能に連 結された第 2連結部材が設けられ、 前記第 1および第 2連結部材間には、 前記第 1および第 2連結部材とは相対回転不能で、 前記第 1および第 2連結部材間でト ルク伝達を行う動力伝達部材が介在され、 前記第 1および第 2連結部材には、 前 記出力軸の回転によって発生する遠心力による前記動力伝達部材の径方向への 変位を規制する規制手段が設けられていることを特徴とする。 A first connecting member integrally rotatably connected to the output shaft is provided at the side end of the output shaft, and the side end of the input shaft is connected to the input shaft so as to be integrally rotatable. A second connecting member provided between the first and second connecting members, A power transmission member for transmitting torque between the first and second connection members is interposed between the first and second connection members, and the output shaft is provided in the first and second connection members. A restriction means is provided for restricting the radial displacement of the power transmission member due to the centrifugal force generated by the rotation of the motor.
本発明によれば、 ウォームや電動モー夕の出力軸に精度を要求されることはな く、 製造コストを低減することができ、 電動モー夕の組付け精度に影響されるこ となく安定した性能を得ることができる。  According to the present invention, accuracy is not required for the output shaft of a worm or an electric motor, manufacturing cost can be reduced, and the motor motor is stable without being affected by assembly accuracy. Performance can be obtained.
本発明の第 1の態様によれば、 上記効果に加えて、 カップリングのトルク伝達 部と腕部のトルク伝達面との接触状態の安定化を図ることができる。  According to the first aspect of the present invention, in addition to the above effects, stabilization of the contact state between the torque transfer portion of the coupling and the torque transfer surface of the arm portion can be achieved.
本発明の第 2の態様によれば、 第 1の態様の効果に加えて、 電動モー夕とゥォ ームとの連結工程を簡素化することができる。 また、 ウォームの揺動を阻害する 可能性を低減することができる。 また、 動力伝達部材の変位を防ぎ、 動力伝達部 材に永久歪みが生じても、 ガ夕つきの発生を防止することができる。  According to the second aspect of the present invention, in addition to the effects of the first aspect, it is possible to simplify the connection process between the motor and the motor. Also, the possibility of inhibiting the rocking of the worm can be reduced. In addition, displacement of the power transmission member can be prevented, and even if permanent distortion occurs in the power transmission member, occurrence of guarding can be prevented.
本発明の第 3の態様によれば、 第 1および第 2の態様の効果に加えて、 トルク 伝達時に、 遠心力による動力伝達部材の変位を規制し、 捩り剛性のばらつきを少 なくすることができる電動パヮ一ステアリング装置を提供することができる。 図面の簡単な説明 - 図 1 Aは、 本発明の第 1実施の形態に係る電動パヮ一ステアリング装置の動力 補助部の一部を断面で示す全体図であり、 図 1 Bは、 図 1 Aの要部を拡大した断 面図である。  According to the third aspect of the present invention, in addition to the effects of the first and second aspects, at the time of torque transmission, the displacement of the power transmission member due to the centrifugal force is restricted, and the variation in torsional rigidity is reduced. It is possible to provide an electric power steering device capable of. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A is an overall view showing a cross section of a part of a power assist portion of an electric parking steering apparatus according to a first embodiment of the present invention, and FIG. It is a cross-sectional view enlarging the main part of the
図 2 Aは、 第 1実施の形態に係るウォーム側連結部を軸方向から見た図であり、 図 2 Bは、 第 1実施の形態に係る電動モ一夕側連結部を軸方向面から見た図であ り、 図 2 Cは、 第 1実施の形態に係るカップリングの連結部を軸方向から見た正 面図であり、 図 2 Dは、 第 1実施の形態の変形例に係るカップリングの連結部を 軸方向から見た正面図である。 図 3 Aは、第 1実施の形態に係るウォーム側連結部の斜視図であり、図 3 Bは、 、第 1実施の形態に係る電動モータ側連結部の斜視図であり、 図 3 Cは、 第 1実施 の形態に係るカツプリングの連結部の図 2 Cにおける 3 c— 3 c線断面図であ る。 FIG. 2A is a view of the worm side connecting portion according to the first embodiment as viewed from the axial direction, and FIG. 2B is an axial view of the electric motor side connecting portion according to the first embodiment. FIG. 2C is a front view of the coupling portion of the coupling according to the first embodiment as viewed from the axial direction, and FIG. 2D is a modification of the first embodiment. FIG. 6 is a front view of the coupling portion of the coupling as viewed from the axial direction. 3A is a perspective view of the worm side connecting portion according to the first embodiment, FIG. 3B is a perspective view of the electric motor side connecting portion according to the first embodiment, and FIG. FIG. 3 is a cross-sectional view taken along line 3 c-3 c in FIG. 2C of the coupling portion of the coupling according to the first embodiment.
図 4は、 第 1実施の形態における、 ウォーム側連結部と、 電動モータ側連結部 とが、 カップリングを介して連結されている状態の連結部分を、 図 2 Cにおける 4 c - 4 c線断面に対応して示す拡大断面図である。  Fig. 4 shows a connecting portion in a state where the worm side connecting portion and the electric motor side connecting portion are connected via a coupling according to the first embodiment, taken along line 4c-4c in Fig. 2C. It is an expanded sectional view shown corresponding to a section.
図 5は、 第 2実施の形態に係る電動パワーステアリング装置の動力補助部の一 部を断面で示す図である。  FIG. 5 is a cross-sectional view of a portion of a power assist portion of the electric power steering apparatus according to the second embodiment.
図 6 Aは、 第 2実施の形態における電動モ一夕の出力軸とウォーム軸との連結 構造の分角斜視図であり、 図 6 Bは、 図 5における A— A線の断面を軸方向から 見た図である。  6A is a partial perspective view of the connecting structure of the output shaft of the motorized motor and the worm shaft in the second embodiment, and FIG. 6B is a sectional view taken along the line A-A in FIG. It is the figure seen from.
図 7は、 第 3実施の形態に係る電動パワーステアリング装置の動力補助部の一 部を断面で示す図である。  FIG. 7 is a cross-sectional view of a portion of a power assist portion of an electric power steering apparatus according to a third embodiment.
図 8は、 第 3実施の形態における電動モータの出力軸とウォーム軸との連結構 造の分解斜視図である。  FIG. 8 is an exploded perspective view of the connection structure between the output shaft of the electric motor and the worm shaft in the third embodiment.
図 9は、 第 3実施の形態において、 図 7の A _A線の断面のうち連結構造部を 軸方向から見た図である。  FIG. 9 is a view of the connecting structure portion in the axial direction of the cross section taken along line A_A of FIG. 7 in the third embodiment.
図 1 0は、 第 4実施の形態において、 図 7の A— A線に相当する断面のうち連 結構造部を軸方向から見た図である。 発明の実施の形態  FIG. 10 is a view of the linked structure in an axial direction in a cross section corresponding to the line A-A in FIG. 7 in the fourth embodiment. Embodiment of the Invention
以下、 本発明の第 1実施の形態に係る電動パワーステアリング装置を、 図面を 参照しつつ説明する。  Hereinafter, an electric power steering apparatus according to a first embodiment of the present invention will be described with reference to the drawings.
図 1 Aは、 本発明の第 1実施の形態に係る電動パワーステアリング装置の動力 補助部の一部を断面で示す全体図であり、 図 1 Bは、 図 1 Aの要部を拡大した断 面図である。 FIG. 1A is an overall view showing a cross section of a part of a power assisting portion of an electric power steering apparatus according to a first embodiment of the present invention, and FIG. 1B is a cross-sectional view enlarging a main part of FIG. It is a front view.
図 2 Aは、 ウォーム側連結部を軸方向から見た図であり、 図 2 Bは、 電動モー 夕側連結部を軸方向面から見た図であり、 図 2 Cは、 第 1実施の形態に係るカツ プリングの連結部を軸方向から見た正面図であり、 図 2 Dは、 第 1実施の形態の 変形例に係るカツプリングの連結部を軸方向から見た正面図である。  Fig. 2A is a view of the worm side connecting portion as viewed in the axial direction, Fig. 2B is a view of the electric motor side connecting portion as viewed in the axial direction, and Fig. 2C is a view of the first embodiment. FIG. 2D is a front view of the coupling portion of the coupling according to the embodiment as viewed from the axial direction, and FIG. 2D is a front view of the coupling portion of the coupling according to the modification of the first embodiment as viewed from the axial direction.
図 3 Aは、 ウォーム側連結部の斜視図であり、 図 3 Bは、 電動モータ側連結部 の斜視図であり、 図 3 Cは、 第 1実施の形態に係るカップリングの連結部の図 2 Cにおける 3 c— 3 c線断面図である。  3A is a perspective view of the worm side connecting portion, FIG. 3B is a perspective view of the electric motor side connecting portion, and FIG. 3C is a view of the connecting portion of the coupling according to the first embodiment. It is a 3 c- 3 c line sectional view in 2 C.
図 4は、 第 1実施の形態における、 ウォーム側連結部と電動モ一夕側連結部と がカツプリングを介して連結されている状態の連結部分を、 図 2 Cにおける 4 c 一 4 c線断面に対応して示す拡大断面図である。  FIG. 4 is a cross-sectional view taken along line 4 c-4 c in FIG. 2 C, showing the connecting portion in the state where the worm side connecting portion and the electric motor side connecting portion are connected via the coupling in the first embodiment. Is an enlarged sectional view corresponding to FIG.
電動パワーステアリング装置の補助動力源である電動モー夕 1がハウジング 2に固定されている。 ハウジング 2内には、 ウォーム減速機を構成するウォーム 3と、 ウォーム 3に嚙み合うウォームホイ一ル 4とが設けられている。  An electric motor 1, which is an auxiliary power source of the electric power steering apparatus, is fixed to the housing 2. In the housing 2, a worm 3 constituting a worm reduction gear and a worm wheel 4 fitted to the worm 3 are provided.
ウォーム 3は、 2つの軸受 5、 6によりハウジング 2に支持されている。 モ一 夕側軸受 5は、 ウォーム 3を回転可能で、 且つモータ側軸受 5を支点にして揺動 可能で軸方向には移動不可能に支持している。 ウォーム側軸受 6は、 内輪 6 aと ウォーム 3との間に隙間をもって嵌合している。  The worm 3 is supported on the housing 2 by two bearings 5, 6. The motor side bearing 5 is capable of rotating the worm 3 and is rockable with the motor side bearing 5 as a fulcrum and is supported so as not to move in the axial direction. The worm side bearing 6 is fitted with a gap between the inner ring 6 a and the worm 3.
ウォーム側軸受 6に隣接して、 弾性体 7 aによりウォーム 3をウォームホイ一 ル 4方向 (嚙み合い方向) に付勢する予庄機構 7が設けられており、 タイヤ (図 示なし) からの入力によるウォーム 3とウォームホイール 4とのギヤ歯面同士の 打音を抑制している。 なお、 予圧機構は、 種々の公知技術を用いることが可能で あるので、 詳細な説明は省略する。  Adjacent to the worm side bearing 6, there is provided a preload mechanism 7 for urging the worm 3 in the worm wheel 4 direction (the kneading direction) by the elastic body 7a, and from the tire (not shown) The hitting noise between the gear teeth of worm 3 and worm wheel 4 due to input is suppressed. In addition, since it is possible to use various well-known techniques, a detailed description is abbreviate | omitted.
電動モー夕 1の出力軸 8は後に詳述するトルク伝達用連結機構 2 0を介して ウォーム 3に連結され、 トルクを伝達する。 符号 9はトルクセンサーである。 ウォーム 3の回転は、 ウォーム 3に嚙み合うウォームホイール 4を介して、 減 速して出力軸 1 1に伝えられる。 出力軸 1 1は図示の無い自在継手、 ロアーステ ァリングシャフト等を介して操舵機構のステアリングギヤに接続されている。 ウォーム 3のモー夕側端部 3 aには連結部 1 5が設けてある。 連結部 1 5は、 モータ側端部に半径方向に延びる平面部 1 6上に、 図 2 A、 図 3 Aに示すように 軸中心に形成され電動モータ 1の出力軸 8に向かって軸方向に突出する円筒部 1 7を備えている。 平面部 1 6上には、 円筒部 1 7より略放射状に延在し、 平面 部 1 6から軸方向に突出する少なくとも 2個 (図示例では、 3個) の腕部 1 9を 備えている。 これら腕部 1 9は、 平面部 1 6上に円周方向に等間隔で形成されて いる。 The output shaft 8 of the motorized motor 1 is coupled to the worm 3 via a torque transmission coupling mechanism 20 which will be described in detail later, and transmits torque. Numeral 9 is a torque sensor. The rotation of the worm 3 is reduced via the worm wheel 4 which fits into the worm 3 It is quickly transmitted to the output shaft 1 1. The output shaft 11 is connected to the steering gear of the steering mechanism via a universal joint (not shown), a ground steering shaft and the like. A connecting portion 15 is provided at the stern end 3 a of the worm 3. The connecting portion 15 is formed on the center of the axis on the flat portion 16 radially extending at the motor side end, as shown in FIGS. 2A and 3A, and is axially directed toward the output shaft 8 of the electric motor 1. And a cylindrical portion 17 that protrudes into the The flat portion 16 is provided with at least two (three in the illustrated example) arm portions 19 extending substantially radially from the cylindrical portion 17 and axially projecting from the flat portion 16. . The arms 19 are formed on the flat portion 16 at equal intervals in the circumferential direction.
各腕部 1 9の円周方向で両側の面の一方には、 後述する力ップリング 2 0との トルク伝達を行う平らなトルク受面 1 9 aが設けてある。 トルク受面 1 9 aと平 面部 1 6とは略直角になっている。  A flat torque receiving surface 19a is provided on one of the surfaces on both sides in the circumferential direction of each arm 19 so as to transmit torque with a force pulling 20 described later. The torque receiving surface 19a and the flat portion 16 are substantially perpendicular.
連結部 1 5の外径は、 モー夕側軸受 5の圧入の妨げにならないよう軸受圧入部 と同径、あるいは、止め輪 2 3の使用に影響が無い範囲で小さな径となっている。 他方、ウォーム 3のモー夕側端部 3 aに対向する出力軸 8の端部には連結部 3 0が設けてある。 連結部 3 0は、 図 2 A、 図 3 Bに示すように軸端の径方向に延 びる平面部 3 2上の軸中心にウォーム側端部 3 aに向かって軸方向に突出する 円筒部 3 4を備え、 また平面部 3 2上に軸中心より略放射状に伸びた少なくとも 2個 (図示例では、 3個)の腕部 3 6を備えている。 これら腕部 3 6は、 平面部 3 2上に円周方向に等間隔で形成されている。 出力軸 8側の連結部 3 0は、 ウォー ム 3側の連結部 1 5とは異なり、 軸中心の円筒部 3 4と腕部 3 6とはつながって はいない。 また、 平面部 3 2からの円筒部 3 4の軸方向長さは、 平面部 3 2から の腕部 3 6の軸方向長さよりも短く設定されている。  The outer diameter of the connecting portion 15 is the same diameter as the bearing press-in portion so as not to hinder the press-in of the motor-side bearing 5 or a small diameter within a range which does not affect the use of the retaining ring 23. On the other hand, a connecting portion 30 is provided at the end of the output shaft 8 facing the motor side end 3 a of the worm 3. The connecting portion 30 is a cylindrical portion axially projecting toward the worm side end portion 3 a at the axial center on the flat portion 32 extending in the radial direction of the shaft end as shown in FIGS. 2A and 3B. The flat portion 32 is provided with at least two (three in the illustrated example) arm portions 36 extending substantially radially from the axial center. The arm portions 36 are formed on the flat portion 32 at equal intervals in the circumferential direction. The connecting portion 30 on the output shaft 8 side is different from the connecting portion 15 on the warm 3 side, and the cylindrical portion 34 at the center of the axis and the arm portion 36 are not connected. Further, the axial length of the cylindrical portion 34 from the flat portion 32 is set to be shorter than the axial length of the arm 36 from the flat portion 32.
腕部 3 6の円周方向で両側の面には、 カップリング 2 0へのトルク伝達を行う トルク伝達面 3 6 aが設けてある。 トルク伝達面 3 6 aは連結部 3 0の平面部 3 2とは、 略直角の平面となっている。 本実施の形態において、連結部 1 5とウォーム 3、 連結部 3 0と出力軸 8とは、 それぞれ一体に成型されているが、 大トルクの伝達を考慮して連結部径を大きく したい場合や、 加工 ·組み立ての都合などで一体成型が難しい場合は別部材とし ても良い。 但しその場合は、 セレーシヨン圧入嵌合、 ネジ止め、 溶接など、 回転 方向、 軸方向のガ夕ゃ摺りが無い様、 嵌合又は固定方法を工夫する必要がある。 腕部 1 9と腕部 3 6の形状は、 相互に入れ替わっても良い。 双方が腕部 3 6の 形状でも良い。すなわち、 1 .本実施の形態の如く、連結部 1 5の腕部が図 2 A、 図 3 Bの形状であり、 連結部 3 0の腕部が図 2 B、 図 3 Bの形状である組み合わ せ、 2 . 連結部 1 5の腕部が図 2 B、 図 3 Bの形状であり、 連結部 3 0の腕部が 図 2 A、 図 3 Aの形状である組み合わせ、 および 3 . 連結部 1 5の腕部と連結部 3 0の腕部の双方が、 図 2 B、 図 3 Bの形状である組み合わせの 3通りの組み合 わせが可能である。 A torque transmission surface 3 6 a for transmitting torque to the coupling 20 is provided on both sides of the arm 36 in the circumferential direction. The torque transmission surface 3 6 a is a plane substantially perpendicular to the flat portion 32 of the connecting portion 30. In the present embodiment, the connecting portion 15 and the worm 3, and the connecting portion 30 and the output shaft 8 are respectively integrally molded, but in the case where it is desired to increase the diameter of the connecting portion in consideration of transmission of large torque, , Machining · If integral molding is difficult due to the convenience of assembly, etc., it may be a separate member. In that case, however, it is necessary to devise a fitting or fixing method such as serrations, press fitting, screwing, welding, etc. so that there is no rubbing in the rotational direction or axial direction. The shapes of the arms 19 and the arms 36 may be interchanged with each other. Both may be in the shape of arms 36. That is, 1. The arm of the connecting part 15 has the shape of FIG. 2A, FIG. 3B, and the arm of the connecting part 30 has the shape of FIG. 2B, FIG. 3B as in this embodiment. 2. Combinations in which the arms of the connector 15 have the shapes of FIGS. 2B and 3B, and the arms of the connector 30 have the shapes of FIGS. 2A and 3A, and 3. Both the arm part of the part 15 and the arm part of the connecting part 30 can be combined in three ways, as shown in FIGS. 2B and 3B.
上述の如く構成されたウォーム 3の軸端部とモー夕出力軸 8の軸端部とは、 力 ップリング 2 0を介して連結されている。  The shaft end of the worm 3 configured as described above and the shaft end of the motor output shaft 8 are connected via a coupling 20.
カップリング 2 0は、 図 2 C、 図 3 Cに示すように、 円筒状の弾性体である。 カップリング 2 0の軸心には連結部 1 5および連結部 3 0の位置決めに用いる 軸方向に貫通する軸方向孔 3 8が形成され、 軸方向孔 3 8から略放射状に延びた 孔 4 0が (本実施の形態では 6個) 連続して形成されている。  The coupling 20 is a cylindrical elastic body as shown in FIGS. 2C and 3C. An axial hole 38 is formed in the axial center of the coupling 20 for positioning the connecting portion 15 and the connecting portion 30. A hole 40 extending substantially radially from the axial hole 38 is formed. Are formed continuously (in the present embodiment, six).
カップリング 2 0の軸方向孔 3 8には、 ウォーム 3の側から連結部 1 5の円筒 部 1 7が挿入され、 出力軸 8側からは連結部 3 0の円筒部 3 4が挿入されている。 また、 放射状孔 4 0には、 ウォーム 3の側から腕部 1 9が、 出力軸 8側から腕部 3 6が交互に挿入されている。  The cylindrical portion 17 of the connecting portion 15 is inserted into the axial hole 38 of the coupling 20 from the worm 3 side, and the cylindrical portion 34 of the connecting portion 30 is inserted from the output shaft 8 side. There is. In the radial holes 40, the arms 19 are alternately inserted from the side of the worm 3 and the arms 36 from the output shaft 8 side.
放射状孔 4 0は、 腕部 1 9および腕部 3 6の数、 位相、 厚さに含わせて形成さ れている。 このため、 腕部 1 9および腕部 3 6が挿入された時、 腕部 1 9のトル ク受面 1 9 aおよび腕部 3 6のトルク伝達面 3 6 aとの間に隙間などが無いよう に、 あるいは若干の締め代を持つように設定されている。 カップリング 2 0の、 隣り合う放射状孔 4 0に挾まれた概ね扇形の小片部 4 2 は、 連結部間のトルク伝達の機能を持つ。 すなわち、 電動モー夕 1から発生させ たトルクは、 出力軸 8の連結部 3 0の腕部 3 6へ伝えられ、 トルク伝達面 3 6 a から小片部 4 2を押すようにしてカツプリング 2 0に伝えられる。 カツプリング 2 0に伝えられたトルクは小片部 4 2を伝わり、 隣の放射状孔 4 0に挿入された 腕部 1 9のトルク受面 1 9 aを押すようにしてウォーム 3に伝えられる。 このよ うにして、 電動モ一夕 1から発生させたトルクはウォーム 3に伝えられる。 The radial holes 40 are formed including the number, phase, and thickness of the arms 19 and the arms 36. Therefore, when arm 19 and arm 36 are inserted, there is no space between torque receiving surface 19 a of arm 19 and torque transmitting surface 36 a of arm 36. It is set to have some or some margin. The generally fan-shaped small pieces 4 2 of the coupling 20, which are surrounded by adjacent radial holes 40, have a function of transmitting torque between the couplings. That is, the torque generated from the motorized motor 1 is transmitted to the arm 36 of the connecting portion 30 of the output shaft 8, and the small piece 42 is pushed from the torque transmitting surface 36 a to the coupling 20. Reportedly. The torque transmitted to the coupling 20 is transmitted through the small piece 4 2 and transmitted to the worm 3 by pressing the torque receiving surface 1 9 a of the arm 1 9 inserted into the adjacent radial hole 40. In this way, the torque generated from the electric motor 1 is transmitted to the worm 3.
また、 連結部 1 5の腕部 1 9と連結部 3 0の腕部 3 6が、 上述した 3 · の組み 合わせの形態、 すなわち、 連結部 1 5の腕部 1 9と連結部 3 0の腕部 3 6の双方 が、 図 2 B、 図 3 Bの形状である組み合わせの形態では、 カップリング 2 0は、 図 2 Dの変形例の如く、 円筒部 3 4が挿入される軸方向孔 3 8と、 該軸方向孔 3 8の径方向外方に腕部 3 6が挿入される軸方向孔 4 1が (本変形例では 6個) 形 成されている。  In addition, the arm portion 19 of the connecting portion 15 and the arm portion 36 of the connecting portion 30 are in the form of the combination of the above-described 3 ·, that is, the arm portion 19 of the connecting portion 15 and the connecting portion 30 In the combined form in which both arms 36 have the shapes of FIGS. 2B and 3B, the coupling 20 is, as in the variant of FIG. 2D, an axial bore in which the cylindrical part 34 is inserted. An axial hole 41 into which the arm portion 36 is inserted is formed outward of the axial hole 38 in the radial direction of the axial hole 38 (six in this modification).
カップリング 2 0は弾性体であるため、 トルク伝達時に変形を生じトルクを口 スすることが考えられる。 また、 変形を繰り返すことによる耐久寿命が短くなる ことが考えられる。 そのため、 カップリング 2 0の外周部には環状部材 4 4を配 し、 変形を抑えている。 環状部材 4 4は、 金属、 樹脂など、 必要な剛性に合わせ た材質で構成されている。 また、 環状部材 4 4は、 接着、 铸込み成型などで小片 部 4 2を形成している弾性材料と一体的に固定してあると良い。  Since the coupling 20 is an elastic body, it is conceivable that deformation occurs during torque transmission and that torque is absorbed. In addition, it is conceivable that the endurance life becomes short due to repeated deformation. Therefore, an annular member 44 is disposed on the outer periphery of the coupling 20 to suppress deformation. The annular member 44 is made of a material such as metal, resin, or the like according to the required rigidity. Further, it is preferable that the annular member 44 be integrally fixed to the elastic material forming the small piece portion 42 by adhesion, slip molding, or the like.
ウォーム 3の平面部 1 6は、 カップリング 2 0の小片部 4 2の軸方向において 一方の面に密着している。 出力軸 8の平面部 3 2は、 小片部 4 2の軸方向におけ る他方の面に密着している。  The flat portion 16 of the worm 3 is in close contact with one surface in the axial direction of the small piece portion 42 of the coupling 20. The flat portion 32 of the output shaft 8 is in close contact with the other surface in the axial direction of the small piece 42.
カップリング 2 0の小片部 4 2の軸方向における 2つの端面の少なくとも 方には、 凸部 1 4が形成されている。 本実施の形態では、 小片部 4 2のウォーム 3側となる面に凸部 1 4が形成されている。 上記のように、 ウォーム 3の平面部 1 6は小片部 4 2の軸方向における一方の面に密着しているため、 凸部 1 4は平 面部 1 6と小片部 4 2とによって軸方向に圧縮され、 軸方向への反力を発生して いる。 この反力により、 軸受 5、 軸受 6の内部隙間を無くすことができ、 異音の 発生を抑制することができる。 凸部 1 4が小片部 4 2の出力軸 8側となる面に形 成された場合は、 凸部 1 4は出力軸 8の平面部 3 2と小片部 4 2とによって軸方 向に圧縮されて軸方向への反力を発生することとなる。 A convex portion 14 is formed on at least one of two end faces in the axial direction of the small piece portion 42 of the coupling 20. In the present embodiment, the convex portion 14 is formed on the surface of the small piece portion 42 on the worm 3 side. As described above, since the flat portion 16 of the worm 3 is in close contact with one surface of the small piece portion 42 in the axial direction, the convex portion 14 is flat. It is axially compressed by the face portion 16 and the small piece portion 42 to generate a reaction force in the axial direction. By this reaction force, the internal clearance between the bearing 5 and the bearing 6 can be eliminated, and the generation of abnormal noise can be suppressed. When the convex portion 14 is formed on the surface on the output shaft 8 side of the small piece portion 42, the convex portion 14 is axially compressed by the flat portion 32 of the output shaft 8 and the small piece portion 42. As a result, an axial reaction force is generated.
以上から、 本実施の形態では、 ウォーム 3と電動モータ 1の出力軸 8との双方 の連結部 1 5、 3 0は、 カップリング 2 0の弾性体の変形により偏芯や揺動を許 容されるので、 ウォーム 3や電動モータ 1の出力軸 8の精度を要求されることは なく、 製造コストを低減することができ、 電動モータの組付け精度に影響される ことなく安定した性能が得られる。  From the above, in the present embodiment, the connection portions 15 and 30 of both the worm 3 and the output shaft 8 of the electric motor 1 allow eccentricity and swing due to deformation of the elastic body of the coupling 20. Therefore, the accuracy of the output shaft 8 of the worm 3 or the electric motor 1 is not required, the manufacturing cost can be reduced, and stable performance can be obtained without being affected by the assembling accuracy of the electric motor. Be
なお、 本実施の形態では、 予圧機構によりウォームの軸心と出力軸の軸心のズ レから生じるギヤ歯面の叩き音の対策として予圧機構つきの電動パワーステア リング装置について述べたが、 予圧機構の有無にかかわらず、 上述のように、 加 ェ精度、 組み立て精度に起因する偏芯や揺動を安価に抑えることができる。 次に本発明の第 2実施の形態について説明する。 第 2実施の形態については、 第 1実施の形態と異なる構成について説明する。 第 1実施の形態と同一の構成に ついては同一の符号を用いる。  In this embodiment, although the preloading mechanism has been described as an electric power steering apparatus with a preloading mechanism as a countermeasure against the tapping noise of the gear tooth surface generated from the displacement of the shaft center of the worm and the shaft center of the output shaft. Regardless of the presence or absence, as described above, eccentricity and oscillation resulting from the drilling accuracy and the assembly accuracy can be suppressed inexpensively. Next, a second embodiment of the present invention will be described. In the second embodiment, a configuration different from the first embodiment will be described. The same reference numerals are used for the same configuration as that of the first embodiment.
図 5は、 第 2実施の形態に係る電動パワーステアリング装置の動力補助部の一 部を断面で示す図である。 本実施の形態においては、 電動モー夕 1の出力軸 8と ウォーム 3とを連結する構造が第 1実施の形態と異なっている。  FIG. 5 is a cross-sectional view of a portion of a power assist portion of the electric power steering apparatus according to the second embodiment. In the present embodiment, the structure for connecting the output shaft 8 of the motorized motor 1 and the worm 3 is different from that of the first embodiment.
図 6 Aは、 本実施の形態における電動モータ 1の出力軸 8とウォーム 3との連 結構造部の分解斜視図であり、 図 6 Bは、 図 5における A— A線の断面を軸方向 から見た図である。  6A is an exploded perspective view of the connecting structure of the output shaft 8 of the electric motor 1 and the worm 3 in the present embodiment, and FIG. 6B is a sectional view taken along the line A-A in FIG. It is the figure seen from.
モータ出力軸 8のウォーム 3側の端部 8 aには、 第 1連結部材 5 0が設けられ ている。 第 1連結部材 5 0は、 図 6 Aに示すように、 出力軸 8の外周側に配置さ れるフランジ部 5 1と、 フランジ部 5 1に形成された複数の腕部 5 2とを備えて いる。 フランジ部 5 1には、 出力軸 8のウォーム 3側の端部 8 aが揷通される中 心孔 5 3が形成されている。 中心孔 5 3は、 ウォーム 3に向かって軸方向に突出 する円筒状の嵌合部 5 4内に形成されている。 出力軸 8のウォーム 3側の端部 8 aは嵌合部 5 4に内嵌され、 出力軸 8と第 1連結部材 5 0とは一体に回転するよ うに連結されている。 A first connecting member 50 is provided at an end 8 a of the motor output shaft 8 on the worm 3 side. As shown in FIG. 6A, the first connecting member 50 includes a flange portion 51 disposed on the outer peripheral side of the output shaft 8, and a plurality of arm portions 52 formed on the flange portion 51. There is. The flange portion 51 is formed with a center hole 53 through which the end 8a of the output shaft 8 on the worm 3 side is passed. The central hole 53 is formed in a cylindrical fitting portion 54 axially projecting toward the worm 3. The end 8a on the worm 3 side of the output shaft 8 is fitted in the fitting portion 54, and the output shaft 8 and the first connecting member 50 are connected to rotate integrally.
フランジ部 5 1の複数の腕部 5 2はウォーム 3側の面 5 5に、 ウォーム 3側に 向かって軸方向に突出して形成されている。 本実施の形態においては、 腕部 5 2 は 3個形成されている。 腕部 5 2は、 フランジ部 5 1のウォーム 3側の面 5 5上 に円周方向に等間隔で形成されている。 腕部 5 2は、 ウォーム 3側に向かって嵌 合部 5 4よりも大きく突出している。 腕部 5 2の内周側は嵌合部 5 4の外周と連 続しており、 嵌合部 5 4から放射方向にフランジ部 5 1の外周と同径の位置まで 延在している。  The plurality of arm portions 52 of the flange portion 51 are formed on the surface 55 on the worm 3 side so as to axially project toward the worm 3 side. In the present embodiment, three arms 5 2 are formed. The arm portions 52 are formed on the surface 5 5 on the worm 3 side of the flange portion 51 at equal intervals in the circumferential direction. The arm 52 protrudes more than the fitting portion 54 toward the worm 3 side. The inner peripheral side of the arm portion 52 is continuous with the outer periphery of the fitting portion 54, and extends from the fitting portion 54 in the radial direction to a position having the same diameter as the outer periphery of the flange portion 51.
腕部 5 2の円周方向で両側の面には、 トルク伝達面 5 2 aが形成されている。 トルク伝達面 5 2 aは、 腕部 5 2の内方に向かって凹んだ所定の曲率の曲面とな つている。 トルク伝達面 5 2 aの曲面は略部分球面状の窪みに形成しても良い。 トルク伝達面 5 2 aは、 後述するカップリング 6 0の動力伝達部材 6 5と接触し、 トルク伝達を行う。  A torque transmission surface 52a is formed on both sides of the arm 52 in the circumferential direction. The torque transmitting surface 52 a is a curved surface having a predetermined curvature which is recessed inward of the arm 52. The curved surface of the torque transfer surface 5 2 a may be formed into a substantially partially spherical depression. The torque transmission surface 52a contacts the power transmission member 65 of the coupling 60 described later to transmit torque.
ウォーム 3の出力軸 8側の端部 3 aにも第 1連結部材 5 0と同様の構成の第 2連結部材 7 0が連結されており、 ウォーム 3と第 2連結部材 7 0とは一体に回 転する。第 2連結部材 7 0は、図 6 Aに示すように、第 1連結部材 5 0と同様に、 フランジ部 7 1と、 中心孔 7 3と、 中心孔 7 3の周りを出力軸 8に向かって延び る嵌合部 7 4とを備えている。 フランジ部 7 1のモータ出力軸 8側の面 7 5上に は複数の腕部 7 2が突出して形成され、 腕部 7 2の円周方向で両側の面にはトル ク受面 7 2 aが形成されている。 出力軸 8の第 1連結部材 5 0とウォーム 3の第 2連結部材 7 0とは、 カップリング 6 0を介して連結されている。 第 1連結部材 5 0と第 2連結部材 7 0とは、 それぞれの腕部 5 2、 7 2が形成された側のフラ ンジ部の面 5 5と 7 5とが向き合うように配置され、 力つ、 第 1連結部材 5 0の 腕部 5 2と第 2連結部材 7 0の腕部 7 2とは、 図 6 Bに示すように、 円周方向に 交互に並ぶように配置されている。 なお、 第 1連結部材 5 0および第 2連結部材 7 0は、 金属などの高剛性の材料で構成されている。 The second connecting member 70 having the same configuration as the first connecting member 50 is also connected to the end 3 a on the output shaft 8 side of the worm 3, and the worm 3 and the second connecting member 70 are integrated. Rotate. The second connecting member 70 is, as shown in FIG. 6A, similarly to the first connecting member 50, the flange portion 71, the central hole 73, and the central hole 73 toward the output shaft 8 And an extending fitting portion 74. A plurality of arms 72 are formed projecting on the surface 7 5 on the motor output shaft 8 side of the flange 7 1, and torque receiving surfaces 7 2 a are formed on both sides of the arm 72 in the circumferential direction. Is formed. The first connecting member 50 of the output shaft 8 and the second connecting member 70 of the worm 3 are connected via a coupling 60. The first connecting member 50 and the second connecting member 70 are formed on the side where the respective arm portions 52 and 72 are formed. The arm portions 52 of the first connecting member 50 and the arm portions 72 of the second connecting member 70 are disposed in such a manner as shown in FIG. 6B. As shown, they are arranged alternately in the circumferential direction. The first connecting member 50 and the second connecting member 70 are made of a highly rigid material such as metal.
カップリング 6 0は、 図 6 Aに示すように、 第 1連結部材 5 0と第 2連結部材 7 0との間でトルク伝達を行う複数の動力伝達部材 6 5と、 動力伝達部材 6 5が 内周側に連結された短円筒状の環状部材 6 6とからなっている。  As shown in FIG. 6A, the coupling 60 includes a plurality of power transmission members 65 that transmit torque between the first connection member 50 and the second connection member 70, and a power transmission member 65. It comprises a short cylindrical annular member 66 connected to the inner peripheral side.
動力伝達部材 6 5は比較的剛性の低い弾性材料で構成され、 略球形に形成され ている。 動力伝達部材 6 5を構成する材料としては、 二トリルゴム、 シリコンゴ ム、 ウレタンゴム等のゴム、 或いはポリウレタン等のエラストマ一、 樹脂が好ま しいがこの限りではない。 動力伝達部材 6 5は、 図 6 Bに示すように、 円周方向 に交互に並んだ第 1および第 2連結部材 5 0、 7 0の腕部 5 2、 7 2の間にそれ ぞれ配置されている。 詳述すると、 隣り合う第 1連結部材 5 0の腕部 5 2と第 2 連結部材 7 0の腕部 7 2との円周方向に対向するトルク伝達面 5 2 aとトルク 受面 7 2 a間に締め代をもって配置されている。 本実施の形態においては、 第 1 連結部材 5 0と第 2連結部材 7 0とには、 それぞれ 3個の腕部が形成されている ので、 6個の動力伝達部材 6 5が配置されている。  The power transmission member 65 is made of a relatively low-rigidity elastic material and is formed into a substantially spherical shape. The material of the power transmission member 65 is preferably a rubber such as ditolyl rubber, silicone rubber, urethane rubber, an elastomer such as polyurethane, or a resin, but not limited thereto. As shown in FIG. 6B, the power transmission member 65 is disposed between the arms 52 and 72 of the first and second connection members 50 and 70 alternately arranged in the circumferential direction. It is done. More specifically, the torque transmission surface 5 2 a and the torque receiving surface 7 2 a that face each other in the circumferential direction of the arm portion 52 of the adjacent first connection member 50 and the arm portion 72 of the second connection member 70. It is arranged with a clearance in between. In the present embodiment, since three arms are formed on each of the first connection member 50 and the second connection member 70, six power transmission members 65 are disposed. .
環状部材 6 6は、 図 6 Bに示すように、 円周方向に交互に配置された第 1連結 部材 5 0の腕部 5 2と第 2連結部材 7 0の腕部 7 2の径方向で外方に配置され ている。 環状部材 6 6の内周側には、 環状部材 6 6の中心に向かって突出する複 数の支持部 6 7が円周方向に等間隔に設けられている。 支持部 6 7のそれぞれに は、 環状部材 6 6の中心側となる端部に動力伝達部材 6 5が連結されている。 力 ップリング 6 0はこのような構成となっているので、 第 1および第 2連結部材 5 0、 7 0に対して相対回転不能となっている。 環状部材 6 6は、 組み付け状態に おいて、 連結された動力伝達部材 6 5を環状部材 6 6の中心方向に予圧している。 なお、 本実施の形態においては、 環状部材 6 6と動力伝達部材 6 5と支持部 6 7 とは一体に形成されている。 The annular members 66 are, as shown in FIG. 6B, in the radial direction of the arms 52 of the first connection member 50 and the arms 72 of the second connection member 70 alternately arranged in the circumferential direction. It is located outside. On the inner circumferential side of the annular member 66, a plurality of support portions 67 projecting toward the center of the annular member 66 are provided at equal intervals in the circumferential direction. A power transmission member 65 is connected to an end of the support member 67 located on the center side of the annular member 66. Since the coupling 60 has such a configuration, it can not rotate relative to the first and second coupling members 50, 70. The annular member 66 pre-loads the coupled power transmission member 65 in the central direction of the annular member 66 in the assembled state. In the present embodiment, the annular member 66, the power transmission member 65, and the support portion 6 7 And are integrally formed.
第 2実施の形態における電動モータ 1とウォーム 3との連結構造は上述の通 りとなっているので、 トルクの伝達経路は次の通りである。 すなわち、 電動モー 夕 1から発生させたトルクは、 出力軸 8に連結された第 1連結部材 5 0の腕部 5 2に伝えられ、 腕部 5 2のトルク伝達面 5 2 aからカップリング 6 0の動力伝達 部材 6 5を押すようにしてカップリング 6 0に伝えられる。 カップリング 6 0に 伝えられたトルクは動力伝達部材 6 5を伝わり、 第 2伝達部材 7 0の腕部 7 2の トルク受面 7 2 aを押すようにしてウォーム 3に伝えられる。 このようにして、 電動モ一夕 1から発生させたトルクはウォーム 3に伝えられる。  Since the connection structure between the electric motor 1 and the worm 3 in the second embodiment is as described above, the torque transmission path is as follows. That is, the torque generated from the electric motor 1 is transmitted to the arm 52 of the first connecting member 50 connected to the output shaft 8, and the torque transmission surface 52 a of the arm 52 is coupled to the coupling 6. The power transmission member 0 is transmitted to the coupling 60 by pushing the power transmission member 6 5. The torque transmitted to the coupling 60 is transmitted to the power transmission member 65 and transmitted to the worm 3 in such a manner as to push the torque receiving surface 7 2 a of the arm 7 2 of the second transmission member 70. In this way, the torque generated from the electric motor 1 is transmitted to the worm 3.
動力伝達部材 6 5は上述した通り略球形に形成されている。 したがって、 動力 伝達部材 6 5の、 腕部 5 2のトルク伝達面 5 2 aおよび腕部 7 2のトルク受面 7 2 aと接触する部分は部分球面形状である。また、第 1および第 2連結部材 5 0、 7 0の腕部 5 2、 7 2に形成されたトルク伝達面 5 2 aおよびトルク受面 7 2 a は、 上述した通り腕部 5 2、 7 2の内方に向かって凹んだ曲面となっている。 ト ルク伝達面 5 2 aおよびトルク受面 7 2 aを構成する曲面は、 カップリング 6 0 の動力伝達部材 6 5よりも曲率の小さな曲面となっている。 動力伝達部材 6 5と トルク伝達面 5 2 aおよびトルク受面 7 2 aとはこのような構成であるので、 動 力伝達部材 6 5とトルク伝達面 5 2 aおよびトルク受面 7 2 aとの接触はそれ ぞれ面接触となっている。  The power transmission member 65 is formed into a substantially spherical shape as described above. Therefore, the portion of the power transmission member 65 that contacts the torque transmission surface 5 2 a of the arm 52 and the torque receiving surface 7 2 a of the arm 72 is partially spherical. The torque transmitting surface 52a and the torque receiving surface 72a formed on the arms 52 and 72 of the first and second connecting members 50 and 70 are the arms 52 and 7 as described above. It is a curved surface that is recessed toward the inside of 2. The curved surface constituting the torque transfer surface 52a and the torque receiving surface 72a is a curved surface having a curvature smaller than that of the power transfer member 65 of the coupling 60. Since the power transmission member 65, the torque transmission surface 52a and the torque receiving surface 72a have such a configuration, the power transmission member 65, the torque transmission surface 52a and the torque receiving surface 72a and The contacts are in surface contact with each other.
本実施の形態においても、 第 1実施の形態と同様に、 モ一夕出力軸とウォーム とは、 カップリングの動力伝達部材の弹性変形により偏芯や揺動を許容される。 このため、 ウォームやモータ出力軸の精度を要求されることはなく、 製造コスト を低減することができ、 電動モータの組付け精度に影響されることなく安定した 性能が得られる。  Also in the present embodiment, as in the first embodiment, eccentricity and rocking of the motor output shaft and the worm are permitted by the inertia deformation of the power transmission member of the coupling. Therefore, the accuracy of the worm and motor output shaft is not required, the manufacturing cost can be reduced, and stable performance can be obtained without being affected by the assembly accuracy of the electric motor.
更に、 本実施の形態においては、 カップリングの動力伝達部材を略球形とする ことにより、 動力伝達部材とトルク伝達面およびトルク受面との接触状態の安定 化を図ることができる。 すなわち、 モータ出力軸とウォームとの両軸間に偏角、 偏芯が生じても、 動力伝達部材とトルク伝達面およびトルク受面との接触位置は それぞれ変化するが接触状態は変化しない。 つまり、 両軸間に偏角、 偏芯が生じ ても、 局所的な接触ゃ片当たり等が生じることはなく、 面接触から線接触に変ィ することもない。 したがって常に安定した伝達特性を維持することができる。 ま た、 動力伝達部材を略球形とすることで、 電動モ一夕とウォームとの連結工程に おけるカップリングの位相合わせに対する許容角度が緩和される。 この結果、 電 動モータとウォームとの連結工程を簡素化することができる。 Furthermore, in the present embodiment, by making the power transmission member of the coupling approximately spherical, the contact state between the power transmission member and the torque transmission surface and the torque receiving surface is stabilized. Can be implemented. That is, even if an angle or eccentricity occurs between both the motor output shaft and the worm shaft, the contact position between the power transmission member and the torque transmission surface and the torque receiving surface changes, but the contact state does not change. In other words, even if a declination or eccentricity occurs between the two axes, no local contact or contact occurs, and there is no change from surface contact to line contact. Therefore, stable transmission characteristics can always be maintained. Further, by making the power transmission member substantially spherical, the allowable angle for the phasing of the coupling in the connection process between the motorized motor and the worm is relaxed. As a result, the connection process between the electric motor and the worm can be simplified.
本実施の形態においては、 第 1および第 2連結部材の腕部にそれぞれ形成され たトルク伝達面およびトルク受面は、 カップリングの動力伝達部材よりも曲率の 小さな曲面となっている。 このため、 高トルクの伝達時には動力伝達部材との接 触面積を大きくすることができ、 応力を緩和できる。 トルク伝達がない場合、 或 いは低トルクの伝達時には接触面積が小さいため、 締め代に対する弾性反力の変 化が小さく、 摩擦抵抗が生じ難い。 したがってウォームの揺動を阻害する可能性 が低減する。  In the present embodiment, the torque transmitting surface and the torque receiving surface respectively formed on the arm portions of the first and second connecting members are curved surfaces having a curvature smaller than that of the power transmitting member of the coupling. Therefore, when high torque is transmitted, the contact area with the power transmission member can be increased, and stress can be relieved. When there is no torque transmission, or when transmitting low torque, the contact area is small, so the change in the elastic reaction force against the interference is small, and it is difficult for frictional resistance to occur. Therefore, the possibility of inhibiting the rocking of the worm is reduced.
動力伝達部材の弹性反力により、 腕部のトルク伝達面もしくはトルク受面の動 力伝達部材との接触面に対して垂直方向の力が生じる。 動力伝達部材とトルク伝 達面もしくはトルク受面との接触面が平面の場合にあっては、 モー夕出力軸とゥ オームとの間に相対ねじれが生じて互いの接触面が平行でなくなると、 動力伝達 部材には径方向に力が作用し、 変位を生じることとなる。 これに対し、 本実施形 態の構成にあっては、 接触面は曲面であり曲率があるので動力伝達部材の弾性反 力は動力伝達部材の略中心方向に向かう。 このため径方向に力が発生しづらく、 変位を生じ難い。 同様に、 腕部のトルク伝達面もしくはトルク受面の動力伝達部 材との接触面を略部分球面状の窪みとする構成にした場合には、 動力伝達部材に はウォーム軸方向の変位を生じ難くなる。  The inertia reaction force of the power transmission member generates a force in the direction perpendicular to the torque transmission surface of the arm or the contact surface of the torque receiving surface with the power transmission member. In the case where the contact surface between the power transmission member and the torque transmission surface or the torque receiving surface is a flat surface, relative torsion occurs between the motor output shaft and the torque so that the contact surfaces are not parallel to each other. The force is applied to the power transmission member in the radial direction to cause displacement. On the other hand, in the configuration of this embodiment, since the contact surface is a curved surface and has a curvature, the elastic reaction of the power transmission member is directed substantially in the central direction of the power transmission member. For this reason, it is difficult to generate force in the radial direction, and it is difficult to generate displacement. Similarly, when the contact surface of the arm portion or the contact surface of the torque receiving surface with the power transmission member is configured as a substantially partial spherical recess, the power transmission member is displaced in the worm axial direction. It becomes difficult.
また、 動力伝達部材に永久歪みが生じても、 カップリングの環状部材が動力伝 達部材を環状部材の中心方向へ予圧しているので、 動力伝達部材が配置された曲 面間の楔効果によりガ夕が発生することはない。 Also, even if the power transmission member is permanently strained, the annular member of the coupling Since the extension member is preloaded in the center direction of the annular member, the wedge effect between the curved surfaces on which the power transmission member is disposed does not cause the generation of gestation.
次に、 本発明の第 3実施の形態について説明する。 第 3実施の形態は、 第 2実 施の形態と略同様であるので、 第 2実施の形態と異なる構成について説明する。 第 2実施の形態と同一の構成については同一の符号を用いる。  Next, a third embodiment of the present invention will be described. The third embodiment is substantially the same as the second embodiment, so a configuration different from the second embodiment will be described. The same symbols are used for the same configuration as the second embodiment.
図 7は、 第 3実施の形態に係る電動パワーステアリング装置の動力補助部の一 部を断面で示す図である。 図 8は、 第 3実施の実施の形態における電動モ一夕 1 の出力軸 8とウォーム 3との連結構造部の分解斜視図である。 図 9は、 第 3実施 の形態において、 図 7の A— A線の断面のうち連結構造部を軸方向から見た図で ある。  FIG. 7 is a cross-sectional view of a portion of a power assist portion of an electric power steering apparatus according to a third embodiment. FIG. 8 is an exploded perspective view of the connection structure between the output shaft 8 and the worm 3 of the electric motor 1 according to the third embodiment. FIG. 9 is a view of the connecting structure portion in the axial direction taken along line A-A of FIG. 7 in the third embodiment.
本実施形態においては、 モー夕出力軸 8のウォーム 3側の端部 8 aとウォーム 3の出力軸 8側の端部 3 aとには、 それぞれ、 第 2実施の形態と同様に第 1連結 部材 1 5 0と第 2連結部材 1 7 0とが設けられている。 第 1連結部材 1 5 0は出 力軸 8と一体回転し、 第 2連結部材 1 7 0はウォーム 3と一体回転する。 第 1連 結部材 1 5 0と第 2連結部材 1 7 0とは、 図 8に示すように、 カップリング 1 6 0によって連結されている。 カップリング 1 6 0の構成は第 2実施の形態におけ るカップリング 6 0と同様の構成であり、 第 1および第 2連結部材 1 5 0、 1 7 0に対して相対回転不能となっている。  In the present embodiment, an end 8a on the worm 3 side of the motor output shaft 8 and an end 3a on the output shaft 8 side of the worm 3 respectively have the first connection as in the second embodiment. A member 150 and a second connecting member 170 are provided. The first connecting member 150 integrally rotates with the output shaft 8, and the second connecting member 1 70 integrally rotates with the worm 3. The first connecting member 150 and the second connecting member 170 are connected by a coupling 160 as shown in FIG. The configuration of the coupling 160 is the same as that of the coupling 60 in the second embodiment, and can not be rotated relative to the first and second coupling members 150 and 170. There is.
第 1連結部材 1 5 0は、 図 8に示すように、 出力軸 8の外周側に配置されるフ ランジ部 1 5 1と、 フランジ部 1 5 1に形成された複数の腕部 1 5 2とを備えて いる。 フランジ部 1 5 1には、 出力軸 8のウォーム 3側の端部 8 aが揷通される 中心孔 1 5 3が形成されている。 中 、孔 1 5 3は、 ウォーム 3に向かって軸方向 に突出した円筒状の嵌合部 1 5 4内に形成されている。 出力軸 8のウォーム 3側 の端部 8 aは嵌合部 1 5 4に内嵌されている。  The first connecting member 150 is, as shown in FIG. 8, a flange portion 15 1 disposed on the outer peripheral side of the output shaft 8 and a plurality of arm portions 1 5 2 formed on the flange portion 15 1. And have. The flange portion 15 1 is formed with a central hole 1 5 3 through which the end 8 a of the output shaft 8 on the worm 3 side is inserted. The hole 15 3 3 is formed in a cylindrical fitting 1 5 4 axially projecting toward the worm 3. The end 8 a of the worm 3 side of the output shaft 8 is fitted in the fitting portion 1 54.
フランジ部 1 5 1の複数の腕部 1 5 2はウォーム 3側の面 1 5 5に、 ウォーム 3側に向かって軸方向に突出して形成されている。 本実施の形態においては、 腕 部 1 5 2は 3個形成されている。 腕部 1 5 2は、 フランジ部 1 5 1のウォーム 3 側の面 1 5 5上に内周方向に等間隔で形成されている。 腕部 1 5 2は、 ウォーム 3側に向かって嵌合部 1 5 4よりも大きく突出している。腕部 1 5 2の内周側は 嵌合部 1 5 4の外周と連続しており、 嵌合部 1 5 4から放射方向にフランジ部 1 5 1の外周と同径の位置まで延在している。 The plurality of arm portions 1 5 2 of the flange portion 1 5 1 are formed so as to project in the axial direction toward the worm 3 side on the surface 1 5 5 on the worm 3 side. In the present embodiment, the arm Three parts 15 2 are formed. The arms 1 52 are formed on the surface 15 5 on the worm 3 side of the flange 1 5 1 at equal intervals in the inner circumferential direction. The arm portion 152 protrudes more than the fitting portion 154 toward the worm 3 side. The inner peripheral side of the arm portion 152 is continuous with the outer periphery of the fitting portion 154, and extends from the fitting portion 154 in the radial direction to a position having the same diameter as the outer periphery of the flange portion 151. ing.
腕部 1 5 2の円周方向で両側の面には、 トルク伝達面 1 5 2 aが形成されてい る。 トルク伝達面 1 5 2 aは、 腕部 1 5 2の内方に向かって凹んだ所定の曲率の 曲面となっている。 トルク伝達面 1 5 2 aの曲面は略部分球面状の窪みに形成し ても良い。 トルク伝達面 1 5 2 aは、 カップリング 1 6 0の動力伝達部材 1 6 5 と接触し、 トルク伝達を行う。  Torque transmitting surfaces 1 5 2 a are formed on both sides of the arm 1 5 2 in the circumferential direction. The torque transmitting surface 1 52 2 a is a curved surface having a predetermined curvature which is recessed inward of the arm portion 1 5 2. The curved surface of the torque transmission surface 1 52 2 a may be formed into a substantially partially spherical depression. The torque transmission surface 1 5 2 a contacts the power transmission member 1 6 5 of the coupling 1 6 0 to perform torque transmission.
第 2連結部材 1 7 0は、 図 8に示すように、 第 1連結部材 1 5 0と同様に、 フ ランジ部 1 7 1と、 中心孑 L 1 7 3と、 中心孔 1 7 3の周りを出力軸 8に向かって 延びる嵌合部 1 7 4とを備えている。 フランジ部 1 7 1の出力軸 8側の面 1 7 5 上には複数の腕部 1 7 2が突出して形成され、 腕部 1 7 2の円周方向で両側の面 にはトルク受面 1 7 2 aが形成されている。 出力軸 8の第 1連結部材 1 5 0とゥ オーム 3の第 2連結部材 1 7 0とは、 カップリング 1 6 0を介して連結されてい る。 第 1連結部材 1 5 0と第 2連結部材 1 7 0とは、 それぞれの腕部 1 5 2、 1 7 2が形成された側のフランジ部の面 1 5 5と 1 7 5とが向き合うように配置 され、 かつ、 第 1連結部材 1 5 0の腕部 1 5 2と第 2連結部材 1 7 0の腕部 1 7 2とは、図 9に示すように、円周方向に交互に並ぶように配置されている。なお、 第 1連結部材 1 5 0および第 2連結部材 1 7 0は、 金属などの高剛性の材料で構 成されている。  As shown in FIG. 8, the second connecting member 170 is, similarly to the first connecting member 150, the flange portion 1 71, the central ridge L 1 7 3 and the periphery of the central hole 1 7 3 And a fitting portion 1 74 that extends toward the output shaft 8. A plurality of arms 1 72 are formed projecting on the surface 1 7 5 on the side of the output shaft 8 of the flange 1 7 1, and torque receiving surfaces 1 are formed on both sides of the arms 1 2 2 in the circumferential direction. 7 2 a is formed. The first connecting member 150 of the output shaft 8 and the second connecting member 170 of the ohmic 3 are connected via a coupling 160. The first connecting member 150 and the second connecting member 170 are such that the surfaces 15 5 and 17 5 of the flange on the side on which the respective arms 1 52 and 1 72 are formed face each other. As shown in FIG. 9, the arm portions 152 of the first connecting member 150 and the arm portions 172 of the second connecting member 150 are alternately arranged in the circumferential direction. It is arranged as. The first connecting member 150 and the second connecting member 170 are made of a highly rigid material such as metal.
第 1連結部材 1 5 0の腕部 1 5 2に形成されたトルク伝達面 1 5 2 aの外径 側寄りの部位は、円周方向に突出して凸部 1 8 0を形成している。凸部 1 8 0は、 カップリング 1 6 0を組付けた状態においては、 動力伝達部材 1 6 5を環状部材 1 6 6に支持する支持部 1 6 7に向かって突出している。 凸部 1 8 0の第 1連結部材 1 5 0の軸芯側となる面 1 8 0 aは、 動力伝達部材 1 6 5と支持部 1 6 7との連結部近傍であって、 略球形の動力伝達部材 1 6 5が 環状部材 1 6 6の内周と略径方向に対向する部位で該動力伝達部材 1 6 5と接 触している。 つまり、 動力伝達部材 1 6 5の、 環状部材 1 6 6の内周側と略径方 向に対向する側の部位と、 環状部材 1 6 6の内周側との間に凸部 1 8 0が位置す る構成となっている。 A portion of the torque transmitting surface 1 52 2 a formed on the arm portion 1 52 of the first connecting member 150 is protruded in the circumferential direction to form a convex portion 180. When the coupling 160 is assembled, the convex portion 180 projects toward a support portion 167 that supports the power transmission member 1 6 5 on the annular member 1 6 6. The surface 180a of the first connecting member 150 of the convex portion 180 on the axial center side is near the connecting portion between the power transmission member 165 and the support portion 167, and is substantially spherical. The power transmission member 165 is in contact with the power transmission member 165 at a portion that faces the inner periphery of the annular member 166 substantially in the radial direction. That is, a convex portion 1 8 0 is formed between the portion of the power transmission member 16 5 facing the inner peripheral side of the annular member 16 6 in the substantially radial direction and the inner peripheral side of the annular member 1 66. Is located.
凸部 1 8 0の円周方向側の先端面 1 8 0 bは、 動力伝達部材 1 6 5と環状部材 1 6 6とを連結する支持部 1 6 7とは接触していない。 したがって凸部 1 8 0の 先端面 1 8 0 bと支持部 1 6 7との間には隙間 1 8 2が存在している。 この隙間 1 8 2は最大仕様のトルクを伝達する時でも存在するように設定されている。 第 2連結部材 1 7 0の腕部 1 7 2に形成されたトルク受面 1 7 2 aの外径側 寄りの部位も、 第 1連結部材 1 5 0と同様に円周方向に突出して凸部 1 9 0を形 成している。  The end face 1800 on the circumferential direction of the convex portion 180 does not contact the support portion 167 connecting the power transmission member 16.5 and the annular member 1660. Therefore, a gap 182 is present between the tip end surface 1803 of the convex portion 180 and the support portion 167. This gap 182 is set to exist even when transmitting the torque of the maximum specification. Similarly to the first connecting member 150, the portion of the torque receiving surface 1 72 2a formed on the arm portion 1 72 of the second connecting member 1 70 is also protruded in the circumferential direction to be convex like the first connecting member 150. It forms part 190.
第 2連結部材 1 7 0の腕部 1 7 2に形成された凸部 1 9 0の円周方向側の先 端面 1 9 0 bも、 動力伝達部材 1 6 5と環状部材 1 6 6とを連結する支持部 1 6 7とは接触していない。 したがって第 2連結部材 1 7 0の凸部 1 9 0の先端面 1 9 0 bと支持部 1 6 7との間には隙間 1 9 2が存在している。 この隙間 1 9 2は 最大仕様のトルクを伝達する時でも存在するように設定されている。  The end face 1 90 b on the circumferential direction side of the convex portion 1 90 formed on the arm 1 72 of the second connecting member 1 7 0 also has the power transmission member 1 6 5 and the annular member 1 6 6 There is no contact with the support part 167 to be connected. Therefore, a gap 192 is present between the end face 1 90 b of the convex portion 190 of the second connecting member 1 70 and the support portion 1 6 7. This clearance 192 is set to exist even when transmitting the maximum specification torque.
このように、 動力伝達部材 1 6 5は、 第 1および第 2連結部材 1 5 0、 1 7 0 の円周方向で両側の部位が第 1連結部材 1 5 0のトルク伝達面 1 5 2 aおよび 第 2連結部材 1 7 0のトルク受面 1 7 2 aとそれぞれ接触し、 環状部材 1 6 6と 略径方向に対向する側の部位が第 1連結部材 1 5 0の腕部 1 5 2に形成された 凸部 1 8 0の軸心側の面 1 8 0 aおよび第 2連結部材 1 7 0の腕部 1 7 2に形 成された凸部 1 9 0の軸心側の面 1 9 0 aとそれぞれ接触している構成となつ ている。  Thus, the power transmission member 1 65 is a torque transmission surface 1 5 2 a of the first connection member 1 50 in the circumferential direction of the first and second connection members 1 5 0 and 1 7 0 in the circumferential direction. The second connecting member 1 70 respectively in contact with the torque receiving surface 1 7 2 a of the first connecting member 1 5 0 in contact with the annular member 1 6 6 substantially radially. The surface on the axial center side of the convex portion 180 formed on the axis 1 and the surface on the axial center side of the convex portion 190 formed on the arm portion 1 72 of the second connecting member 170. It is configured to be in contact with 90 a.
トルク伝達時においては、 動力伝達部材 1 6 5が第 1連結部材 1 5 0のトルク 伝達面 1 5 2 aと、 第 2連結部材 1 7 0のトルク受面 1 7 2 aと、 凸部 1 8 0お よび凸部 1 9 0とに接触していることで第 1連結部材 1 5 0と第 2連結部材 1 7 0との接触面間でトルクの伝達が行われる。 このとき、 動力伝達部材 1 6 5に は回転による遠心力が作用するが、 動力伝達部材 1 6 5の環状部材 1 6 6と略径 方向に対向する側には、 第 1連結部材 1 5 0の腕部 1 5 2に形成された凸部 1 8 0および第 2連結部材 1 7 0の腕部 1 7 2に形成された凸部 1 9 0が接触して 配置されているため、 動力伝達部材 1 6 5の径方向への変位が規制される。 一方、 凸部 1 8 0の円周方向側の先端面 1 8 0 bと支持部 1 6 7とは、 最大仕 様のトルクを伝達する時でも隙間 1 8 2が存在しているので、 動力伝達部材 1 6 5と凸部 1 8 0との間でトルクの伝達は行われない。 同様に、 凸部 1 9 0の円周 方向側の先端面 1 9 0 bと支持部 1 6 7とは、 最大仕様のトルクを伝達する時で も隙間 1 9 2が存在しているので、 動力伝達部材 1 6 5と凸部 1 9 0との間でト ルクの伝達は行われない。 At the time of torque transmission, the torque of the power transmission member 16 is the torque of the first connection member 150 The first connecting member 1 is in contact with the transmission surface 15 2 2 a, the torque receiving surface 1 7 2 a of the second connecting member 1 70, and the convex portion 1 80 and the convex portion 1 90. Torque is transmitted between the contact surfaces of 50 and the second connecting member 1 70. At this time, although the centrifugal force by rotation acts on the power transmission member 1 65, the first connection member 1 5 0 is provided on the side of the power transmission member 1 6 that faces the annular member 1 6 6 in the substantially radial direction. Since the convex portion 180 formed on the arm portion 152 and the convex portion 190 formed on the arm portion 172 of the second connecting member 170 are in contact with each other, The displacement of the member 165 in the radial direction is restricted. On the other hand, since the gap 18 2 exists between the tip end surface 1 80 0 b on the circumferential direction of the projection 1 180 and the support portion 16 7 even when transmitting the torque of the maximum specification, the power There is no torque transmission between the transmission member 165 and the convex portion 180. Similarly, since a gap 192 is present between the tip end surface 1 90 b on the circumferential direction of the convex portion 190 and the support portion 16 7 even when torque of the maximum specification is transmitted, There is no torque transmission between the power transmission member 165 and the projection 190.
本実施形態はこのような構成であるため、 出力軸 8の回転時、 すなわちトルク 伝達時に動力伝達部材 1 6 5の径方向への移動が規制され、 動力伝達部材 1 6 5 は第 1連結部材 1 5 0の腕部 1 5 2に形成されたトルク伝達面 1 5 2 aおよび 第 2連結部材 1 7 0の腕部 1 7 2に形成されたトルク受面 1 7 2 aのそれぞれ ほぼ同じ箇所に接触して毎回トルクを伝達することとなる。 その結果、 上記第 2 実施の形態の効果に加え、 捩り剛性のばらつきを少なくすることができるという 効果を発揮する。  Since this embodiment has such a configuration, the movement of the power transmission member 165 in the radial direction is restricted when the output shaft 8 rotates, ie, when torque is transmitted, and the power transmission member 1 65 is the first connecting member. Torque transmission surface 1 5 2 a formed on arm portion 1 5 2 0 5 and torque receiving surface 1 7 2 a formed on arm portion 1 7 2 of second connecting member 1 7 0 Contact each other to transmit torque. As a result, in addition to the effects of the second embodiment, the effect of being able to reduce the variation in torsional rigidity is exhibited.
ステアリングホイールの操舵は、 中立状態からステアリングを回転させ、 ステ ァリングを回転させた状態から中立状態へ戻すという動作を繰り返し行うが、 本 実施形態の構成によれば、 各操舵時にトルクフィーリングの変化が発生せず、 常 に同じステアリングフィーリングを得ることができる。  In steering the steering wheel, the operation of rotating the steering from the neutral state and repeatedly returning the steering to the neutral state is repeatedly performed. According to the configuration of the present embodiment, the change in torque feeling at each steering time The same steering feeling can always be obtained without
なお、 本実施形態は、 上記のような電動パワーステアリング装置に限らず、 回 転伝達機構に用いられる部材で遠心力による径方向への変位を規制したいもの にも適用が可能である。 The present embodiment is not limited to the above-described electric power steering apparatus, but is a member used for a rotation transmission mechanism, which wants to restrict radial displacement due to centrifugal force. Is also applicable.
次に、 本発明の第 4実施の形態について説明する。 第 4実施の形態は、 第 2実 施の形態および第 3実施の形態と略同様であるので、 これらの実施の形態と異な る構成について説明する。 第 2および第 3実施の形態と同一の構成については同 一の符号を用いる。  Next, a fourth embodiment of the present invention will be described. The fourth embodiment is substantially the same as the second embodiment and the third embodiment, and so a configuration different from these embodiments will be described. The same reference numerals are used for the same configuration as the second and third embodiments.
図 1 0は、 第 4実施の形態において、 図 7の A— A線に相当する断面のうち連 結構造部を軸方向から見た図である。  FIG. 10 is a view of the linked structure in an axial direction in a cross section corresponding to the line A-A in FIG. 7 in the fourth embodiment.
モ一夕出力軸 8のウォーム 3側の端部 8 aとウォーム 3の出力軸 8側の端部 3 aとには、 それぞれ、 第 1連結部材 2 0 0と第 2連結部材 2 2 0とが設けられ ている。 第 1連結部材 2 0 0は出力軸 8と一体回転し、 第 2連結部材 2 2 0はゥ オーム 3と一体回転する。 第 4実施の形態においては、 第 1連結部材 2 0 0およ びカップリング 2 3 0の構成が第 2実施の形態と異なっている。  A first connecting member 20 0 and a second connecting member 2 20 are provided at an end 8 a of the worm 3 side of the motor output shaft 8 and an end 3 a of the output shaft 8 side of the worm 3 respectively. Is provided. The first connecting member 200 rotates integrally with the output shaft 8, and the second connecting member 220 rotates integrally with the ohm 3. In the fourth embodiment, the configurations of the first connecting member 200 and the coupling 230 are different from those of the second embodiment.
第 1連結部材 2 0 0のフランジ部 2 0 1の中心部には、 軸方向でウォーム 3方 向に突出する円筒部 2 4 0が形成されている。 円筒部 2 4 0は、 円周方向に所定 の間隔で配置された第 1連結部材 2 0 0の複数の腕部 2 0 2の径方向で内方に 配置されている。 円筒部 2 4 0の外周側と腕部 2 0 2の内周側とは連続しておら ず、 また、 円筒部 2 4 0は腕部 2 0 2と同程度にウォーム 3方向に向かって突出 しており、 第 2実施の形態における嵌合部 5 4および腕部 5 2とは構成が異なつ ている。 円筒部 2 4 0の内周側には、 出力軸 8の端部 8 aが内嵌されている。 第 2連結部材 2 2 0の構成は、 第 2実施の形態における第 2連結部材 7 2の構成と 同様である。  At a central portion of the flange portion 201 of the first connecting member 200, a cylindrical portion 240 projecting in the axial direction is formed. The cylindrical portion 240 is disposed radially inward of the plurality of arm portions 202 of the first connecting member 200 disposed at predetermined intervals in the circumferential direction. The outer peripheral side of the cylindrical portion 240 and the inner peripheral side of the arm portion 202 are not continuous, and the cylindrical portion 240 projects in the same direction as the arm portion 202 toward the worm 3 direction. The configuration is different from the fitting portion 54 and the arm portion 52 in the second embodiment. The end 8 a of the output shaft 8 is internally fitted on the inner peripheral side of the cylindrical portion 240. The configuration of the second connecting member 220 is the same as the configuration of the second connecting member 72 in the second embodiment.
第 1連結部材 2 0 0と第 2連結部材 2 2 0とは、 図 1 0に示すように、 カップ リング 2 3 0によって連結されている。 本実施形態におけるカップリング 2 3 0 は、 図 1 0に示すように、 第 1連結部材 2 0 0と第 2連結部材 2 2 0との間でト ルク伝達を行う複数の動力伝達部材 2 6 5と、 動力伝達部材 2 6 5が外周側に連 結された環状部材 2 3 2とからなっている。 環状部材 2 3 2の内周側には第 1連結部材 2 0 0に形成された円筒部 2 4 0 が揷通され、 環状部材 2 3 2を支持している。 環状部材 2 3 2は、 円周方向に交 互に配置された第 1連結部材 2 0 0の腕部 2 0 2と第 2連結部材 2 2 0の腕部 2 2 2の径方向で内方に配置されている。 環状部材 2 3 2の外周には、 環状部材 2 3 2の外径方向に向かって突出する複数の支持部 2 3 5が円周方向に等間隔 に設けられている。 支持部 2 3 5のそれぞれには、 環状部材 2 3 2の径方向で外 方となる端部に動力伝達部材 2 6 5が連結されている。 カップリング 2 3 0は、 第 1および第 2連結部材 2 0 0 , 2 2 0に対して相対回転不能となっている。 第 1連結部材 2 0 0に形成された腕部 2 0 2の内周側寄りの端部 2 0 2 bは、 第 3実施の形態における凸部 1 8 0に相当する部位は形成されていないので、 動 力伝達部材 2 6 5と環状部材 2 3 2とを連結する支持部 2 3 5とは接触してい ない。 したがって腕部 2 0 2の内周側寄りの端部 2 0 2 bと支持部 2 3 5との間 には隙間 2 3 8が存在している。 この隙間 2 3 8は最大仕様のトルクを伝達する 時でも存在するように設定されている。 第 2連結部材 2 2 0に形成された腕部 2 2 2の内周側寄りの端部 2 2 2 bも、 同様に支持部 2 3 5と接触していないので、 腕部 2 2 2の内周側寄りの端部 2 2 2 bと支持部 2 3 5との間には隙間 2 4 8 が存在している。 The first connecting member 200 and the second connecting member 220 are connected by a coupling 230 as shown in FIG. As shown in FIG. 10, the coupling 230 in the present embodiment includes a plurality of power transmission members that perform torque transmission between the first connection member 200 and the second connection member 220. 5 and an annular member 2 32 in which a power transmission member 2 6 5 is linked on the outer peripheral side. A cylindrical portion 2 40 formed in the first connecting member 200 is penetrated on the inner peripheral side of the annular member 2 32 to support the annular member 2 32. The annular members 2 32 are radially inward of the arm portions 2 0 2 of the first connection member 2 0 0 and the arm portions 2 2 2 of the second connection member 2 0 2 arranged alternately in the circumferential direction. Is located in On the outer periphery of the annular member 232, a plurality of support portions 223 projecting toward the outer diameter direction of the annular member 232 are provided at equal intervals in the circumferential direction. A power transmission member 2 6 5 is connected to each of the support portions 2 3 5 at an end portion of the annular member 2 3 2 that is radially outward. The coupling 230 can not rotate relative to the first and second coupling members 200 0 and 220. The end portion 2 0 2 b of the arm portion 2 0 2 formed on the first connecting member 2 0 0 is not formed with a portion corresponding to the convex portion 1 8 0 in the third embodiment. Therefore, there is no contact with the support portion 2 3 5 connecting the force transfer member 2 6 5 and the annular member 2 3 2. Therefore, a gap 2 3 8 exists between the end 2 0 0 2 b near the inner peripheral side of the arm 2 0 2 2 and the support 2 3 5. This clearance 2 3 8 is set to exist even when transmitting the maximum specification torque. The end 22 2 b of the arm 22 2 formed on the second connecting member 220 is also not in contact with the support 23 5 in the same manner. A gap 2 4 8 exists between the end 2 2 2 b closer to the inner circumferential side and the support portion 2 3 5.
トルク伝達時においては、 動力伝達部材 2 6 5が第 1連結部材 2 0 0の腕部 2 0 2に形成されたトルク伝達面 2 0 2 aおよび第 2連結部材 2 2 0の腕部 2 2 2に形成されたトルク受面 2 2 2 aに接触していることで第 1連結部材 2 0 0 と第 2連結部材 2 2 0との間でトルクの伝達が行われる。 このとき、 動力伝達部 材 2 6 5には回転による遠心力が作用ずるが、 動力伝達部材 2 6 5は、 支持部 2 3 5によって環状部材 2 3 2と連結されているため、 動力伝達部材 2 6 5の径方 向への変位が規制される。  At the time of torque transmission, a torque transmission surface 2 0 2 a formed with the power transmission member 2 6 5 on the arm 2 0 2 of the first connection member 2 0 0 2 and an arm 2 2 0 of the second connection member 2 2 0 By being in contact with the torque receiving surface 2 2 2 a formed in 2, the torque is transmitted between the first connecting member 2 0 0 and the second connecting member 2 2 0. At this time, although the centrifugal force by rotation acts on the power transmission member 2 6 5, since the power transmission member 2 6 5 is connected to the annular member 2 3 2 by the support portion 2 3 5, the power transmission member 2 6 5 The radial displacement of 2 6 5 is restricted.
一方、 第 1連結部材 2 0 0の腕部 2 0 2と支持部 2 3 5との間には、 最大仕様 のトルクを伝達する時でも隙間 2 3 8が存在しているので、 腕部 2 0 2と支持部 2 3 5との間でトルクの伝達は行われない。 同様に、 第 2連結部材 2 2 0の腕部 2 2 2と支持部 2 3 5との間には、 最大仕様のトルクを伝達する時でも隙間 2 4 8が存在しているので、 腕部 2 2 2と支持部 2 3 5との間でトルクの伝達は行わ れない。 On the other hand, since the gap 2 3 8 exists between the arm 2 0 2 0 of the first connecting member 2 0 0 0 and the support 2 3 5 even when transmitting the torque of maximum specification, the arm 2 0 2 and support part There is no transmission of torque between 2 3 5. Similarly, since a gap 2 4 8 exists between the arm 22 2 of the second connecting member 2 20 and the support 2 3 5 even when transmitting the torque of the maximum specification, the arm 2 There is no torque transmission between the 2 2 2 and the support 2 3 5.
本実施形態はこのような構成であるため、 出力軸 8の回転時、 すなわちトルク 伝達時に動力伝達部材 2 6 5の径方向への移動が規制され、 第 3実施の形態と同 様に、 動力伝達部材 2 6 5は第 1連結部材 2 0 0の腕部 2 0 2に形成されたトル ク伝達面 2 0 2 aおよび第 2連結部材 2 2 0の腕部 2 2 2に形成されたトルク 伝達面 2 2 2 aのそれぞれほぼ同じ箇所に接触して毎回トルクを伝達すること となる。その結果、上記第 3実施の形態と同様、第 2実施の形態の効果に加えて、 捩り剛性のばらっきを少なくすることができるという効果を発揮する。  Since this embodiment has such a configuration, when the output shaft 8 rotates, that is, when torque is transmitted, the radial movement of the power transmission member 2 65 is restricted, and the power is the same as in the third embodiment. The transmission member 2 6 5 is a torque transmission surface 2 0 2 a formed on the arm 2 0 2 of the first connection member 2 0 0 and a torque formed on the arm 2 2 2 of the second connection member 2 2 0 The torque is transmitted each time by contacting approximately the same place on each of the transmission surfaces 22 2 a. As a result, as in the third embodiment, in addition to the effects of the second embodiment, the effect of being able to reduce the variation in torsional rigidity can be exhibited.
なお、 本実施形態も第 3実施の形態と同様に、 上記のような電動パワーステア リング装置に限らず、 回転伝達機構に用いられる部材で遠心力による径方向への 変位を規制したいものにも適用が可能である。  As in the third embodiment, this embodiment is not limited to the above-described electric power steering device, but may be any member used in the rotation transmission mechanism for restricting radial displacement due to centrifugal force. It is applicable.

Claims

請 求 の 範 囲 The scope of the claims
1 . 電動モー夕から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操 舵機構の出力軸に伝達するために,前記電動モ一夕の出力軸と、 前記ウォームと は、 それぞれの対向する側端部間に配置されるカップリングにより連結してある 電動パワーステアリング装置において、 1. The output shaft of the electric motor and the worm face each other in order to transmit the assist steering torque generated from the electric motor to the output shaft of the steering mechanism via the worm reduction gear. In the electric power steering apparatus coupled by a coupling disposed between the side ends,
前記出力軸の前記側端部には、 円周方向に所定間隔で設けられ、 前記ゥォ ームに向かって軸方向に突出するトルク伝達部材からなるトルク伝達部が形成 され、 前記ウォームの前記側端部には、 円周方向に所定間隔で設けられ、 前記出 力軸に向かって軸方向に突出するトルク受部材からなるトルク受部が形成され、 前記トルク伝達部材と前記トルク受部材とは円周方向に交互に配置され ており、 '  The side end portion of the output shaft is formed at a predetermined interval in a circumferential direction, and a torque transmission portion formed of a torque transmission member axially projecting toward the worm is formed, and the worm of the worm The side end portion is provided with a torque receiving portion formed of a torque receiving member provided at a predetermined interval in the circumferential direction and axially projecting toward the output shaft, and the torque transmitting member and the torque receiving member Are alternately arranged in the circumferential direction,
前記力ップリングは前記トルク伝達部と前記トルク受部との間に介在し、 前記トルク伝達部と前記トルク受部間でトルクの伝達を行う弾性部材であるこ とを特徴とする電動パワーステアリング装置。  The electric power steering apparatus according to any one of claims 1 to 6, wherein the force plucking is an elastic member that is interposed between the torque transmitting unit and the torque receiving unit and that transmits torque between the torque transmitting unit and the torque receiving unit.
2 . 前記弾性部材は、 軸と直角に延びる部分を有し、 該部分には、 前記トルク 伝達部材が挿入され、 トルク伝達時に前記トルク伝達部材に接触して該トルク伝 達部材よりトルクが伝達されるトルク受面を有する第 1の開口部と、 前記トルク 受部材が挿入され、 トルク伝達時に前記トルク受部材に接触して該トルク受部材 にトルクを伝達するトルク伝達面を有する第 2の開口部とを備え、 2. The elastic member has a portion extending at right angles to the axis, and the torque transfer member is inserted into the portion, and the torque transfer member contacts the torque transfer member at the time of torque transfer to transmit torque from the torque transfer member. A second opening having a torque receiving surface, the torque receiving member being inserted, and a torque transmitting surface contacting the torque receiving member at the time of torque transmission and transmitting the torque to the torque receiving member; With an opening,
前記第 1の開口部と前記第 2の開口部とは、 それぞれ放射状に配置された 複数の孔を有することを特徴とする請求項 1に記載の電動パワーステアリング 装置。  The electric power steering apparatus according to claim 1, wherein the first opening and the second opening each have a plurality of radially arranged holes.
3 . 前記弾性部材は、前記放射状に配置された複数の孔の放射中心部に該放射 状に配置された複数の孔に連なる中心孔を形成しており、該中心孔で前記出力軸 の前記側端部または前記ウォームの前記側端部の中心部に形成された円筒状突 出部が挿入位置決めされていることを特徴とする請求項 2に記載の電動パワー ステアリング装置。 3. The elastic member is disposed on the radiation center of the plurality of radially arranged holes. A cylindrical hole formed in the center of the side end of the output shaft or in the center of the side end of the worm. The electric power steering apparatus according to claim 2, characterized in that:
4. 前記弾性部材は、 前記連結部の外周側で環状をなした環状部を有している ことを特徴とする請求項 1乃至 3の何れか一項に記載の電動パワーステアリン グ装置。 4. The electric power steering device according to any one of claims 1 to 3, wherein the elastic member has an annular portion formed in an annular shape on the outer peripheral side of the connection portion.
5 . 電動モ一夕から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操 舵機構の出力軸に伝達するために、前記電動モータの出力軸と、 前記ウォームと は、 それぞれの対向する側端部間に配置されるカップリングにより連結してある 電動パワーステアリング装置において、 5. The output shaft of the electric motor and the worm are opposed to each other in order to transmit the auxiliary steering torque generated from the electric motor to the output shaft of the steering mechanism via the worm reduction gear. In the electric power steering apparatus connected by a coupling disposed between the ends,
前記出力軸の前記側端部と前記ウォームの前記側端部との軸方向に互い に対向する面には、 円周方向に所定間隔で設けられ、 軸方向に突出する腕部が交 互に形成されており、  On the surfaces facing each other in the axial direction between the side end of the output shaft and the side end of the worm, arm portions protruding in the circumferential direction are provided alternately at predetermined intervals in the circumferential direction. Is formed,
前記力ップリングはこれら腕部をそれぞれ個別に揷入する複数の孔を形 成しており、 かつ隣り合う前記孔間にトルク伝達部を形成した弾性体からなるこ とを特徴とする電動パワーステアリング装置。  The electric power steering includes an elastic body in which a plurality of holes for individually inserting the arms are formed, and the torque transmitting portion is formed between the adjacent holes. apparatus.
6 . 前記力ップリングは、 前記連結部の外周側で環状をなした環状部を有して いることを特徴とする請求項 5に記載の電動パヮ一ステアリング装置。 6. The electric joint steering system according to claim 5, wherein the force-pulling includes an annular portion formed in an annular shape on an outer peripheral side of the connection portion.
7 . 前記出力軸の前記側端部と前記ウォームの前記側端部とに形成された前記 腕部は放射方向に延在し、 これら腕部が挿入される前記カツプリングの前記複数 の孔は、 放射状に形成されていることを特徴とする請求項 5に記載の電動パワー ステアリング装置。 7. The arms formed at the side end of the output shaft and the side end of the worm extend in a radial direction, and the holes of the coupling into which the arms are inserted are: The electric power according to claim 5, wherein the electric power is formed radially. Steering device.
8 . 前記カツプリングは、 前記放射状孔の放射中心部に該放射状孔に連なる中 心孔を形成しており、該中心孔で前記出力軸の前記側端部または前記ウォームの 前記側端部の中心部に形成された円筒状突出部が揷入位置決めされていること を特徴とする請求項 7に記載の電動パワーステアリング装置。 8. The coupling has a central hole formed in the radial central portion of the radial hole and connected to the radial hole, and the central hole forms a center of the side end of the output shaft or the center of the side end of the worm. The electric power steering apparatus according to claim 7, wherein the cylindrical projection formed in the portion is positioned in a wedged manner.
9 . 前記カップリングの前記トルク伝達部には、 前記出力軸の前記側端部面と 前記ウォームの前記側端'部面との少なくとも一方に接触する凸部を有している ことを特徴とする請求項 5に記載の電動パワーステアリング装置。 9. The torque transmission portion of the coupling has a convex portion in contact with at least one of the side end surface of the output shaft and the side end surface of the worm. The electric power steering apparatus according to claim 5.
1 0 . 前記ウォームをウォームホイールへ付勢する予圧機構を備えることを特徴 とする請求項 5乃至 9の何れか一項に記載の電動パヮ一ステアリング装置。 10. The electric joint steering system according to any one of claims 5 to 9, further comprising a preloading mechanism for urging the worm toward the worm wheel.
1 1 . 電動モー夕から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操 舵機構の出力軸に伝達するために、前記電動モータの出力軸と前記ウォームとは、 それぞれの対向する側端部間に配置されるカツプリングにより連結してある電 動パワーステアリング装置において、 1 1. The output shaft of the electric motor and the worm are opposed to each other at the opposite end in order to transmit the auxiliary steering torque generated from the electric motor to the output shaft of the steering mechanism via the worm reduction gear. In the electric power steering apparatus connected by a coupling disposed between the parts,
前記出力軸の前記側端部と前記ウォームの前記側端部とには、 それぞれ、 前記力ップリングと係合する複数の腕部が形成された第 1および第 2連結部材 が設けられ、  The side end portion of the output shaft and the side end portion of the worm are provided with first and second connecting members each having a plurality of arm portions engaged with the force-pulling,
前記カップリングには、 前記腕部間に介在され、 前記第 1および第 2連結 部材間でトルクを伝達する曲面を有する複数の動力伝達部材が形成され、  The coupling is formed with a plurality of power transmission members having curved surfaces interposed between the arms and transmitting torque between the first and second coupling members.
前記腕部の前記動力伝達部材との接触面は、 前記動力伝達部材よりも小さ い曲率の曲面で構成されていることを特徴とする電動パワーステアリング装置。 An electric power steering apparatus characterized in that a contact surface of the arm with the power transmission member is formed by a curved surface having a curvature smaller than that of the power transmission member.
1 2 . 前記腕部の前記曲面は、 略部分球面状の窪みを有することを特徴とする請 求項 1 1に記載の電動パワーステアリング装置。 12. The electric power steering apparatus according to claim 11, wherein the curved surface of the arm portion has a substantially partial spherical recess.
1 3 . 前記動力伝達部材は環状部材の内径側に周方向に連結され、 該環状部材は 前記動力伝達部材を該環状部材の中心方向に付勢していることを特徴とする請 求項 1 1に記載の電動パワーステアリング装置。 The power transmission member is circumferentially connected to the inner diameter side of the annular member, and the annular member biases the power transmission member in the central direction of the annular member. The electric power steering apparatus according to 1.
1 4. 前記ウォームをウォームホイールへ付勢する予圧機構を備えることを特徴 とする請求項 1 1乃至 1 3の何れか一項に記載の電動パワーステアリング装置。 1 4. The electric power steering apparatus according to any one of claims 1 to 13, further comprising a preloading mechanism for urging the worm toward the worm wheel.
1 5 . 電動モー夕から発生させる補助操舵トルクを、 ウォーム減速機を介し、 操 舵機構の出力軸に伝達するために、前記電動モータの出力軸と前記ウォームとは、 それぞれの対向する側端部間に配置されるカップリングにより連結してある電 動パヮ一ステアリング装置において、 1 5. The output shaft of the electric motor and the worm are opposed to each other at the opposite end in order to transmit the auxiliary steering torque generated from the electric motor to the output shaft of the steering mechanism via the worm reduction gear. In a power steering system connected by a coupling disposed between the parts,
前記出力軸の前記側端部と前記ウォームの前記側端部とには、 それぞれ、 軸方向に互いに対向する面に、 軸方向に突出する複数の腕部が周方向に所定間隔 で形成された第 1および第 2連結部材が設けられ、  On the side end of the output shaft and the side end of the worm, a plurality of axially projecting arm portions are formed at predetermined intervals in the circumferential direction on surfaces facing each other in the axial direction. First and second connection members are provided,
前記第 1連結部材の腕部と前記第 2連結部材の腕部とは周方向に交互に 配置され、  The arm portions of the first connection member and the arm portions of the second connection member are alternately arranged in the circumferential direction,
前記カップリングには、 隣り合う前記腕部間に介在され、 前記第 1および 第 2連結部材間でトルクを伝達する動力伝達部材が周方向に所定間隔で複数形 成され、  A plurality of power transmission members, which are interposed between the adjacent arm portions and transmit torque between the first and second coupling members, are formed in the coupling at predetermined intervals in a circumferential direction,
前記第 1および第 2連結部材には、 前記電動モータの出力軸の回転によつ て発生する遠心力による前 Ϊ3動力伝達部材の径方向への変位を規制する規制手 段が設けられていることを特徴とする電動パワーステアリング装置。 The first and second connection members are provided with restriction means for restricting radial displacement of the front third power transmission member due to centrifugal force generated by rotation of the output shaft of the electric motor. An electric power steering apparatus characterized by
1 6 . 前記第 1および第 2連結部材のそれぞれの腕部には、 該腕部の周方向側と なる面の外径側から周方向に突出し、 該それぞれの腕部と隣り合い、 周方向に配 置された前記動力伝達部材の略外径側となる部位に接触し、 前記動力伝達部材の 前記径方向への変位を規制する凸部が形成されていることを特徴とする請求項The respective arm portions of the first and second connecting members project in the circumferential direction from the outer diameter side of the surface on the circumferential direction side of the arm portion, and are adjacent to the respective arm portions, circumferential direction A convex portion is formed in contact with a portion on the substantially outer diameter side of the power transmission member disposed on the rear surface, and which restricts the displacement of the power transmission member in the radial direction.
1 5に記載の電動パワーステアリング装置。 The electric power steering apparatus according to 15.
1 7 . 前記カップリングは、周方向に配置された前記動力伝達部材の径方向で外 方に環状部材を有しており、前記動力伝達部材は前記環状部材の内周側に形成さ れた複数の支持部と一対一に対応して前記環状部材と一体に連結され、前記凸部 と前記支持部との間には常に隙間があることを特徵とする請求項 1 6に記載の 電動パワーステアリング装置。 The coupling has an annular member on the outer side in the radial direction of the power transmission member disposed in the circumferential direction, and the power transmission member is formed on the inner circumferential side of the annular member. 17. The electric power according to claim 16, characterized in that a plurality of support portions and one-to-one are integrally connected to the annular member, and a gap is always present between the convex portion and the support portion. Steering device.
1 8 . 前記カップリングは、 周方向に配置された前記動力伝達部材の径方向で内 方に環状部材を有しており、 前記動力伝達部材は前記環状部材の外周側に形成さ れた複数の支持部と一対一に対応して前記環状部材と一体に連結され、 前記第 1 連結部材又は前記第 2連結部材の一方に、 前記環状部材を支持する円筒状の部位 が設けられていることを特徴とする請求項 1 5に記載の電動パワーステアリン グ装置。 The coupling has an annular member inward in the radial direction of the power transmission member disposed in the circumferential direction, and the power transmission member is formed on the outer peripheral side of the annular member. A cylindrical portion that is integrally connected to the annular member in one-to-one correspondence with the support portion of the second support member, and supports the annular member on one of the first connection member or the second connection member. The electric power steering device according to claim 15, characterized in that:
1 9 .前記支持部と前記第 1および第 2連結部材の前記腕部との間には常に隙間 があることを特徴とする請求項 1 8に記載の電動パワーステアリング装置。 The electric power steering apparatus according to claim 18, wherein a gap is always present between the support portion and the arm portions of the first and second connection members.
2 0 . 前記ウォームをウォームホイールへ付勢する予圧機構を備えることを特徴 とする請求項 1 5乃至 1 9の何れか一項に記載の電動パワーステアリング装置。 20. The electric power steering apparatus according to any one of claims 15 to 19, further comprising a preloading mechanism that biases the worm toward the worm wheel.
2 1 . 回転駆動する出力軸と該出力軸の回転トルクが伝達される入力軸とは、そ れぞれの対向する側端部間に配置される動力伝達部材により連結してある回転 伝達機構の連結構造において、 The output shaft to be rotationally driven and the input shaft to which the rotational torque of the output shaft is transmitted are In a coupling structure of a rotation transmission mechanism coupled by a power transmission member disposed between respective opposite side ends,
前記出力軸の前記側端部には前記出力軸と一体回転可能に連結された第 1連結部材が設けられ、前記入力軸の前記側端部には前記入力軸と一体回転可能 に連結された第 2連結部材が設けられ、  The side end of the output shaft is provided with a first connecting member integrally rotatably coupled to the output shaft, and the side end of the input shaft is integrally rotatably coupled to the input shaft A second connecting member is provided,
前記第 1および第 2連結部材間には、前記第 1および第 2連結部材とは相 対回転不能で、前記第 1および第 2連結部材間でトルク伝達を行う動力伝達部材 が介在され、  Between the first and second connecting members, there is interposed a power transmission member that can not rotate relative to the first and second connecting members and performs torque transmission between the first and second connecting members.
前記第 1および第 2連結部材には、前記出力軸の回転によって発生する遠 心力による前記動力伝達部材の径方向への変位を規制する規制手段が設けられ ていることを特徴とする動力伝達機構の連結構造。  A power transmission mechanism characterized in that the first and second connection members are provided with a regulation means for regulating the displacement of the power transmission member in the radial direction due to the centrifugal force generated by the rotation of the output shaft. Connection structure.
PCT/JP2008/051710 2007-01-30 2008-01-29 Electric power steering device WO2008093861A1 (en)

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