WO2008072364A1 - Device capable of moving while being in intimate contact with object surface - Google Patents

Device capable of moving while being in intimate contact with object surface Download PDF

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Publication number
WO2008072364A1
WO2008072364A1 PCT/JP2007/001240 JP2007001240W WO2008072364A1 WO 2008072364 A1 WO2008072364 A1 WO 2008072364A1 JP 2007001240 W JP2007001240 W JP 2007001240W WO 2008072364 A1 WO2008072364 A1 WO 2008072364A1
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WO
WIPO (PCT)
Prior art keywords
pressure
region
object surface
fluid
gas
Prior art date
Application number
PCT/JP2007/001240
Other languages
French (fr)
Japanese (ja)
Inventor
Fukashi Urakami
Original Assignee
Uragami Fukashi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uragami Fukashi filed Critical Uragami Fukashi
Publication of WO2008072364A1 publication Critical patent/WO2008072364A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D57/00Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
    • B62D57/02Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
    • B62D57/024Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces

Definitions

  • the present invention relates to an apparatus capable of moving in close contact with an object surface, which is in close contact with the object surface in a liquid and can move along the object surface.
  • the present invention relates to an apparatus capable of moving in close contact with an object surface, comprising a gas region that brings the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
  • the present invention relates to a device that can move in close contact with the surface of an object, comprising a gas region filled with an inert gas in the gas region of the above device.
  • the present invention also relates to an apparatus capable of moving in close contact with an object surface, which is in close contact with the object surface in the gas and can move along the object surface.
  • the present invention relates to an apparatus capable of moving in close contact with an object surface, comprising a gas region that brings the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
  • the present invention relates to a device that can move in close contact with the surface of an object, comprising a gas region filled with an inert gas in the gas region of the above device.
  • an arc spray apparatus can be considered first.
  • the arc spraying device is one of various thermal spray devices.
  • a thermal spray apparatus is an apparatus that forms a coating on the surface of an object by melting, atomizing, and spraying a wire or particle as a molten material such as metal.
  • a thermal spray device one or two wires or powders can be used for the feed material, and heating is by an arc or combustion flame.
  • the device that acts on the object surface mounted on the device of the present invention is a device that adheres a molten material, such as a welding device, a plastic sheet affixing device, a paint, Adhesive spraying device or object
  • a molten material such as a welding device, a plastic sheet affixing device, a paint, Adhesive spraying device or object
  • Various apparatuses such as an apparatus for performing heat treatment on the surface can be applied.
  • the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of contact with the liquid.
  • the surface of the object to be acted on is in contact with a gas composed of an inert gas, so that further excellent effects are exhibited.
  • the following apparatus can be given as an example.
  • Such a device includes a main casing, a wheel as a moving means attached to the main casing, a seal member connected to the main casing and having a free end thereof brought into contact with an object surface, and the main casing. And a negative pressure generating means for discharging the fluid inside the negative pressure region defined by the seal and the object surface to the outside.
  • the negative pressure generating means when the negative pressure generating means is energized, the fluid inside the negative pressure region is discharged to the outside, and the fluid pressure acting on the main casing due to the fluid pressure difference inside and outside the negative pressure region is Is transmitted to the surface of the object, and the fluid pressure causes the device to be adsorbed on the surface of the object.
  • the device moves along the object surface by the action of the wheel.
  • a driving means such as an electric motor in the attracted state
  • the device moves along the object surface by the action of the wheel.
  • a working device such as an abrasive material injection means for injecting an abrasive material toward the object surface inside the negative pressure region, and various operations on the object surface can be remotely controlled.
  • Such an apparatus includes two gas regions that bring the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
  • a main casing having at least an outer casing and an inner casing; and a part of the main casing that is attached to an opening of the outer casing is brought into contact with the object surface.
  • the inner seal member cooperate with the object surface to define the first region, and at least the inner casing and the inner seal member cooperate with the object surface to regulate the first region. It is provided with a second region which is.
  • Patent Document 1 Japanese Patent Publication No. 6 0-2 6 7 5 2
  • Patent Document 2 Patent Publication 2 0 0 3-2 8 5 7 8 2
  • the first problem is that the surface of the object under the surface of the liquid is sprayed with, for example, compressed air using compressed air to form a rough surface.
  • suction collection using an air flow to the collection container installed in the area it is forbidden for liquid to enter the spraying area of the abrasive.
  • a thermal spray device, a welding device such as a welding device, a plastic sheet application device, a paint or adhesive spray Work using equipment such as equipment or equipment that heat-treats the object's surface is reluctant to penetrate liquids into areas that act on the object's surface.
  • the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of being in contact with the liquid.
  • the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas should be constant. It is necessary to control the pressure of the compressed gas. If the pressure difference between the pressure in the region filled with the gas and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface, becomes incomplete.
  • the region that acts on the object surface should be filled with inert gas in order to reduce the amount of oxygen.
  • high quality welding such as carbon dioxide welding is performed in a space covered with inert gas.
  • the technical solution is to adhere to the surface of an object having a region filled with gas. It is to provide a movable device.
  • the technical solution is that the gas pressure is such that the differential pressure between the pressure in the region filled with gas and the fluid pressure remains constant even if the fluid pressure of the liquid surrounding the device increases. Is to control the pressure in the region filled with. Further, when the compressed gas is ejected to the region filled with gas, the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with gas and the pressure of the compressed gas becomes constant. It is to be. In addition, when a wire that is energized to an area filled with gas is transported through a flexible conduit, the differential pressure between the liquid pressure outside the flexible conduit and the internal gas pressure is constant. Next, by controlling the pressure of the gas inside the flexible conditioner, the problem relating to the device disclosed in Japanese Patent Publication No. 2 0 0 3-2 8 5 7 8 2 Technical solution issues
  • a device that applies a molten material such as a thermal spray device or a welding device
  • the region that acts on the object surface reduces the amount of oxygen. To fill with inert gas is important.
  • a main casing having at least an outer casing and an inner casing; an outer seal member attached to an opening of the outer casing and a part of which is in contact with an object surface; An inner sealing member that is attached to the opening of the casing and a part of which is brought into contact with the object surface; means for maintaining the distance between the main casing and the object surface at an arbitrary distance and moving along the object surface; An apparatus capable of moving along an object surface while adhering to the object surface in fluid, wherein at least the outer casing, the outer seal member, and the inner seal member are disposed on the object surface.
  • the first region is defined by cooperation, and at least the inner casing and the inner seal member have the second region defined by cooperation with the object surface.
  • the pressure of the fluid in the first region is maintained at a pressure higher than the pressure of the fluid surrounding the device, and the pressure of the fluid in the second region is the fluid in the first region.
  • a device capable of moving in close contact with the surface of the object characterized by comprising a means for allowing an inert gas to flow into the second region.
  • the apparatus capable of contacting and moving on the object surface according to claim 1, further comprising means for allowing an inert gas to flow into the first region.
  • the outer seal member is adapted to provide fluid pressure in the first region and fluid surrounding the device.
  • the inner seal member has a shape that is pressed against the surface of the object by a differential pressure with respect to the pressure, and the inner seal member has a difference between the pressure of the fluid in the first region and the pressure of the fluid in the second region.
  • the pressure of the gas in the first region is maintained at a pressure higher than the fluid pressure of the liquid surrounding the device, so that the liquid is prevented from entering the second region. Since the gas pressure in the two regions is maintained at a pressure lower than the fluid pressure of the liquid surrounding the device, the device is brought into close contact with the object surface by the action of negative pressure. In addition, the device moves along the object surface while maintaining close contact with the object surface in the liquid by means of maintaining the distance between the main scaling and the object surface at an arbitrary distance and moving along the object surface. .
  • the pressure of the liquid surrounding the device increases, so that the pressure in the area filled with gas is constant so that the differential pressure between the pressure and the liquid pressure is constant.
  • the pressure is controlled.
  • the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas becomes constant. Is done.
  • the present invention provides the following effects.
  • the effect of the first invention of the present invention will be described.
  • a thermal spraying device a device for adhering a molten material such as a welding device, a plastic sheet sticking device, a paint or adhesive spraying device, or a device for applying heat treatment to an object surface was used.
  • the work dislikes the penetration of liquid into the area that acts on the object surface.
  • the apparatus includes a mechanism for preventing liquid from entering the region where the action is applied to the object surface.
  • the surface of the object to be acted on is in contact with the gas, so that it exhibits superior operational effects compared to the case of contact with the liquid. Also, in some of these devices, Furthermore, when the surface of the object to be acted is in contact with a gas composed of an inert gas having a low oxygen concentration, a further excellent effect is exhibited.
  • melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
  • the liquid pressure increases as the depth increases. Even if the pressure increases, it is necessary to control the pressure in the region filled with the gas so that the differential pressure between the pressure in the region filled with the gas and the fluid pressure becomes constant. If the fluid pressure is much greater than the pressure in the area filled with the gas, the fluid pressure will push the area filled with the gas very strongly against the object surface, so the device will move along the object surface. It requires a great deal of power to do. In the device of the present invention, even if the liquid pressure increases as the depth increases, the pressure in the region filled with the gas is such that the pressure difference between the region filled with the gas and the fluid pressure is constant.
  • the pressure was controlled.
  • the effects common to the first invention and the second invention of the present invention will be described.
  • a compressed gas is ejected to an area filled with the gas, such as an injection of an abrasive
  • the area filled with the gas It is necessary to control the pressure of the compressed gas so that the differential pressure between the pressure of the gas and the pressure of the compressed gas becomes constant. If the pressure difference between the pressure of the region filled with the gas and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface, This action is incomplete.
  • the pressure of the compressed gas is controlled so that the differential pressure between the pressure in the region filled with gas and the pressure of the compressed gas becomes constant.
  • the illustrated apparatus is in close contact with the object surface 1 below the liquid level, and moves in the left or right direction in FIG.
  • the illustrated device has a main casing, which is made of a rigid material,
  • the disk-shaped disk member 20 0 and the cup-shaped cylindrical member 2 20 welded to the peripheral edge of the circular opening at the center of the disk member 2 200 are configured.
  • An outer seal member 31 made of a relatively soft material such as polyurethane rubber or plastic is attached to the disk member 20 0 by a port or nut.
  • the outer seal member 31 has a generally annular shape as a whole, and its free end extends along the object surface 1 to the outside of the device. With this shape, the outer seal member 31 is pressed against the object surface 1 by the pressure of the fluid outside the outer seal member 31. That is, the shape of the outer seal member 31 is a so-called self-seal shape.
  • an inner seal member 3 2 made of a relatively flexible material such as polyurethane rubber or plastic is attached inside the outer seal member 31 with a port and a nut.
  • the inner seal member 3 2 has the overall shape The shape is substantially circular, and its free end extends along the object surface 1 to the inside of the device. Due to this shape, the inner seal member 3 2 becomes the inner seal member.
  • the shape of the inner seal member 32 is a so-called self-seal shape.
  • Disk member 2 0 0, outer seal member 3 1 and inner seal member 3 2 are object surfaces
  • the first region 1 1 is defined as an annulus.
  • cylindrical member 2 20 and the inner seal member 3 2 define the second region 12 in cooperation with the object surface 1.
  • a connecting pipe member 2 1 1 communicating with the first region 1 1 is welded to the disc member 2 0 0.
  • a connecting pipe member 2 21 that communicates with the second region 12 2 is welded to the cylindrical member 2 2.
  • An arc spray gun 8 2 for spraying the object surface 1 inside the second region 12 2 is fixed to the back surface of the cylindrical member 2 20.
  • the apparatus of the embodiment of the present invention includes four wheels 4 1 (illustrated by phantom lines) inside the main casing.
  • the wheel 41 has a function of maintaining the gap between the main casing and the object surface 1 at a constant distance and receiving the pressing pressure of the surrounding liquid acting in the direction of the object surface 1 against the main casing. If the wheels 41 are connected to driving means such as a geared motor (not shown), the apparatus of the embodiment of the present invention can self-propell along the object surface 1. However, when the device of the embodiment of the present invention is moved along the object surface 1 by a force external to the device, it is necessary to connect the wheel 41 to a driving means such as a geared motor (not shown). No, use as a freely rotating wheel.
  • the mechanism for holding the wheel 41 in the main casing is not important for the present invention, and a known mechanism can be used.
  • the apparatus of the embodiment of the present invention includes an arc spraying apparatus including an arc spray gun 82 as an example of an apparatus that acts on the object surface 1.
  • the configuration of the arc spraying device is described below. As can be seen in Figure 4 and Figure 6,
  • Two thermal spray wires 8 2 1 (hereinafter referred to as “wire 8 2 1”) made of metal such as zinc or aluminum are made flexible by a wire feeding device 8 3 equipped with a wire reel. 8 (flexible conduit) is fed to the arc spray gun 8 2, and inside the arc spray gun 8 2, the wire 8 2 1 is fed to the wire nozzle 8 2 2.
  • An energization terminal (not shown) for energizing alternating current or direct current is provided in a part of the wire nozzle 8 2 2, and each wire 9 2 1 is energized through the wire nozzle 8 2 2.
  • the wire 8 2 1 crosses the place where it exits the wire nozzle 8 2 2 and generates an arc.
  • the heater 8 2 1 is heated and melted instantaneously by the arc heat to become a fine particle, and a compressed gas such as an inert gas ejected from the gas nozzle 8 2 3 located between the two wire nozzles 8 2 2. Atomized by action (sprayed) and scattered while cooling and collides with the object surface 1 to form a metal spray coating.
  • the compressed gas inlets 8 2 9 provided at the respective upstream ends of the two flexible conduits 8 2 8 connected to the arc spray gun 8 2 are provided inside the flexible conduit 8 2 8 and the flexible conduit 8 2 8.
  • the flow control valve 8 3 2 and the pressurized inert gas source 85 c are connected in order from the downstream side.
  • the internal pressure of the arc spray gun 8 2 is maintained at the same pressure as the pressure in the first region 1 1, or the internal pressure of the arc spray gun 8 2 is maintained higher than the pressure in the first region 1 1.
  • a relief valve 8 3 3 is provided.
  • an energized wire 8 2 1 is passed, and the wire 8 2 1 is fed out by the wire feeding device 8 3. If the pressure of the liquid outside the flexible condition 8 2 8 is higher than the pressure of the internal gas, the liquid may enter the flexible condition 8 2 8 and the electrical insulation may be destroyed.
  • the arc current is generally several hundred amperes.
  • the parts such as gun casing 8 2 6 are made of an electrically insulating material such as hard plastic.
  • the type of wire feeding mechanism or the arrangement of the wire feeding device 83 is not critical to the present invention, and other suitable conventional or other desired mechanisms may be used. Further, the wire feeding mechanism can be disposed inside the arc spray gun 8 2 as is well known.
  • the apparatus that acts on the object surface 1 mounted on the apparatus of the present invention is not limited to the arc spraying apparatus.
  • the arc spraying device is one of various thermal spray devices.
  • a thermal spray apparatus is an apparatus that forms a coating on the surface of an object by melting and atomizing a wire or particle as a molten material such as metal and spraying it.
  • a thermal spray device one or two wires or powders can be used for the feed material, and heating is by arc or combustion flame.
  • a device for adhering molten material such as a welding device, a plastic sheet pasting device, a paint
  • a spraying device for adhesives such as a welding device, a plastic sheet pasting device, a paint
  • a spraying device for abrasives such as a spraying device for abrasives
  • a device for heat-treating an object surface can be applied.
  • the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of being in contact with the liquid.
  • the surface of the object to be acted on is in contact with a gas composed of an inert gas having a low oxygen concentration, so that a further excellent effect is exhibited.
  • an apparatus that is in close contact with the object surface 1 below the liquid surface and moves along the object surface 1 is hereinafter referred to as an apparatus main body.
  • the arrow on the line which shows piping and the line which shows a wire has shown the direction through which a fluid flows, and the wire.
  • the connecting pipe member 2 1 1 in the first region 1 1 of the main body of the equipment is pressure control valve V 1, electromagnetic on-off valve 8 5 2, pressurized inertness in order from the downstream side through the hose 8 5 1 It is connected to the gas source 8 5 b.
  • the source of pressurized inert gas 85a has a sufficient discharge amount and a sufficient discharge pressure.
  • the pressurized inert gas source 85b is connected to a device (not shown) that generates an inert gas having a low oxygen concentration, such as exhaust gas discharged from a diesel engine.
  • the first region 11 is provided with a pressure sensor P 1 for detecting the internal pressure.
  • the connecting pipe member 2 2 1 in the second region 1 2 is connected to the dust collector 8 6 2, the pressure control valve V 2, and the roots type vacuum pump 8 6 in order from the upstream side via the hose 8 6 1.
  • the Roots type vacuum pump 8 6 has a sufficient suction air volume and sufficient suction pressure, and an excessive vacuum was generated so that the roots type vacuum pump 8 6 would not burn out due to the generation of an excessive vacuum.
  • a vacuum breaker 8 63 having a function of automatically sucking outside air and lowering the degree of vacuum is provided at the inlet of the roots type vacuum pump 86.
  • the second region 12 is equipped with a pressure sensor P 2 that detects the internal pressure.
  • a pressure sensor Pw for detecting the pressure of the liquid surrounding the apparatus main body is provided outside the second region 12.
  • a flow rate adjusting valve 8 5 4 and an electromagnetic on-off valve 8 5 5 are provided in this order from the upstream side.
  • the electromagnetic open / close valve 8 5 5 is open when the compressed gas is not ejected from the pressure control valve V b, and is closed when the compressed gas is ejected from the pressure control valve V b.
  • the flow rate adjusting valve 8 5 4 is a single unit that allows the gas flow rate per unit time that passes through the electromagnetic on-off valve 8 5 5 to blow out from the pressure control valve V b when the electromagnetic on-off valve 8 5 5 is open. The flow rate is adjusted to be approximately the same as the flow rate of the compressed gas per unit time.
  • the purpose of the flow rate adjusting valve 854 and the electromagnetic open / close valve 855 is that the compressed gas is ejected from the pressure control valve V b, due to a change in the state of the second region 1 2 from the loop type vacuum pump The purpose is to prevent the flow rate of the gas flowing to 86 from fluctuating extremely.
  • the second region 12 is connected to the pressure gauge P B, the pressure control valve V b, the electromagnetic on-off valve 847 and the air compressor 85 in order from the downstream side through the hose 945.
  • the gas nozzle 823 of the arc spray gun 82 is supplied with a pressure gauge PG, a pressure control valve Vg, and a source of pressurized inert gas 85 c in order from the downstream side through the hose 831. It is connected to.
  • the liquid pressure surrounding the apparatus main body increases as the depth increases, so even if the liquid pressure increases, the pressure in the first region 11 and the The pressure in the first region 11 and the second region 12 is controlled so that the differential pressure from the fluid pressure or the differential pressure between the pressure in the second region 12 and the fluid pressure becomes constant. If the hydraulic pressure is much larger than the pressure in the second region 12, the hydraulic pressure will press the device main body very strongly against the object surface 1, so that the device main body will move along the object surface 1. Always requires great power.
  • the gauge pressure of the liquid surrounding the device body in close contact with the object surface below the liquid level is Pw
  • the gas gauge pressure of the gas in the first region 11 is P1
  • the value of Pm is an arbitrary value selected from the pressure range from 20 mmHg to 50 OmmHg
  • the value of Pn is an arbitrary value selected from the pressure range from 2 OmmHg to 50 OmmHg.
  • the pressure difference between the pressure in the first region 11 and the pressure of the compressed gas is constant.
  • the pressure of the compressed gas is controlled. If the pressure difference between the pressure in the first region 1 1 and the pressure of the compressed gas is reduced, the flow rate of the compressed gas decreases. Becomes incomplete.
  • the value of Pg is set to an arbitrary value selected from the pressure range of 2 kgf / cm2 or more.Thirdly, when the compressed gas is ejected from the pressure control valve Vb to the second region 12, The pressure of the compressed gas is controlled so that the differential pressure between the pressure in the second region 12 and the pressure of the compressed gas is constant. If the pressure difference between the pressure in the second region 12 and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface 1, the effect is become imperfect.
  • the liquid outside the flexible condition 8 2 8 The pressure of the gas inside the flexible condition 8 28 is controlled so that the pressure difference between the pressure and the pressure of the gas inside becomes constant. If the liquid pressure outside the flexible condition 8 2 8 is greater than the gas pressure inside the flexible condition 8 2 8, the liquid will enter the flexible condition 8 2 8. The body may invade and the electrical insulation may be destroyed.
  • a conductive wire such as a wire for an arc spray gun, which constitutes a part of the apparatus that acts on the object surface, is used.
  • the downstream of the flexible conduit Assuming that the gauge pressure of the gas immediately before the outlet on the side is PC, even if the value of P w fluctuates, inject the compressed gas into the flexible condition so that PC> P w and Control the pressure.
  • each end of the outer seal member 3 1 and the inner seal member 3 2 will be described.
  • 1 part 1 if the roots-type vacuum pump 8 6 is started and the electromagnetic on-off valve 8 5 2 is opened and compressed gas is allowed to flow into the first area 1 1
  • the pressure inside 1 is higher than the pressure of the liquid surrounding the main body, and the gas and liquid inside the first area 1 1 pass through the open solenoid valve 8 5 5 to the second area 1 2 And flows into the second region 1 2 through the gap between the inner seal member 3 2 and the object surface 1, and passes through the gap between the outer seal member 3 1 and the object surface 1.
  • the pressure in the second region 1 2 When the pressure in the second region 1 2 is maintained at a desired pressure, the pressure in the first region 1 1 presses the free end of the inner seal member 3 2 toward the object surface 1, and thus the first The gas in the region 1 1 is prevented from flowing into the second region 1 2 as much as possible.
  • the pressure in the first region 11 presses the free end of the outer seal member 31 in the direction of the object surface 1 and prevents liquid from flowing into the first region 11.
  • the liquid is prevented from flowing into the first region 11 and the second region 12.
  • the roots-type vacuum pump 86 When the roots-type vacuum pump 86 is activated, the pressure in the second region 12 becomes lower than the pressure of the liquid surrounding the apparatus main body, so that the apparatus main body is pressed against the object surface 1 by the liquid pressure and comes into close contact.
  • the apparatus main body is adsorbed on the object surface 1 and the apparatus moves along the object surface 1 when the wheel 41 is rotated by a driving means such as a geared motor (not shown).
  • the wire for the spray wire 8 2 1 is instantaneously heated by arc heat. Melted into fine particles, atomized by the action of compressed gas ejected from the gas nozzles 8 2 3 (sprayed), scattered while cooled and collided with the object surface 1 to form a metal spray coating.
  • Part of the compressed gas ejected from the gas nozzle 8 2 3 flows out of the main body of the device through the gap between the outer seal member 3 1 and the object surface 1, and partly the inner seal member 3 2 and the object surface 1 After flowing into the second region 1 2 through the gap, the air is sucked and transferred through the air hose 8 6 1 which also serves as a suction hose.
  • the gas pressure in the first region 11 is maintained at a pressure higher than that of the liquid surrounding the device, so that the liquid is prevented from entering the second region 12.
  • the gas pressure in the second region 1 2 is maintained at a pressure lower than the fluid pressure of the liquid surrounding the device, so that the device is brought into close contact with the object surface by the action of negative pressure.
  • the liquid pressure of the liquid surrounding the apparatus main body increases as the depth increases, the liquid is filled with the gas so that the differential pressure between the pressure of the region filled with the gas and the liquid pressure is constant.
  • the pressure in the area is controlled.
  • the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas becomes constant. Is done.
  • a thermal spraying device a device for adhering a molten material such as a welding device, a plastic sheet sticking device, a paint or adhesive spraying device, or a device for applying heat treatment to an object surface was used.
  • the work dislikes the penetration of liquid into the area that acts on the object surface.
  • the liquid does not enter and is filled with gas.
  • a mechanism for preventing the liquid from entering the area where the action is applied to the object surface is provided.
  • the surface of the object to be acted on is in contact with the gas, so that it exhibits superior operational effects compared to the case of contact with the liquid. Also, in some of these devices, Furthermore, when the surface of the object to be acted is in contact with a gas composed of an inert gas having a low oxygen concentration, a further excellent effect is exhibited.
  • melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
  • the liquid pressure increases as the depth increases. Even if the fluid pressure increases, it is necessary to control the pressure in the region filled with gas so that the differential pressure between the pressure in the region filled with gas and the fluid pressure becomes constant. If the fluid pressure is much greater than the pressure in the area filled with the gas, the fluid pressure will push the area filled with the gas very strongly against the object surface, so the device will move along the object surface. It requires a great deal of power to do. In the device of the present invention, even if the liquid pressure increases as the depth increases, the pressure in the region filled with the gas is such that the pressure difference between the region filled with the gas and the fluid pressure is constant. The pressure was controlled.
  • the pressure of the region filled with gas and the pressure of the compressed gas was controlled so that the differential pressure was constant.
  • the fifth problem and the effect of the invention overcoming the problem are described as follows.
  • a wire energized to a region filled with the gas such as spraying of a thermal spray material
  • the flexible condition Therefore, it is necessary to control the gas pressure inside the flexible condition so that the differential pressure between the pressure of the liquid outside and the pressure of the gas inside becomes constant. If the pressure of the liquid outside the flexible conduit is larger than the pressure of the gas inside, the liquid may enter the flexible conduit and the electrical insulation may be destroyed.
  • the pressure of the gas inside the flexible condition is controlled so that the differential pressure between the pressure of the liquid outside the flexible condition bowl and the pressure of the gas inside becomes constant.
  • a device that can move in close contact with the object surface under the liquid level is equipped with various devices that perform various operations on the object surface under the liquid level, and moves the device along the object surface. It can be conveniently used as a device. For example, it can be advantageously used as an apparatus for performing a spraying operation or a spraying operation of an abrasive material on the surface of an object under the sea surface of an offshore structure.
  • a thermal spray apparatus As an apparatus that acts on the surface of an object mounted on the apparatus of the present invention, a thermal spray apparatus, an apparatus for adhering a molten material such as a welding apparatus, a plastic sheet affixing apparatus, a paint or an adhesive spraying
  • Various devices such as a device, a polishing material injection device, or a device that heat-treats the object surface can be applied.
  • the surface of the object to be acted on is in contact with a gas, so that it exhibits superior effects compared to the case of contact with a liquid.
  • melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
  • FIG. 1 is a plan view of a preferred embodiment of an apparatus constructed in accordance with the present invention.
  • FIG. 2 is a right side view of the apparatus shown in FIG.
  • FIG. 3 is a sectional view of A_A in the apparatus shown in FIG.
  • FIG. 4 is an enlarged cross-sectional view of a spray gun 8 2 in the apparatus shown in FIG.
  • FIG. 5 is a diagram showing an overall system of an apparatus configured according to the present invention.
  • FIG. 6 is a diagram showing an overall system of an arc spraying apparatus configured according to the present invention.

Abstract

A device capable of moving while being in intimate contact with the surface of an object present in fluid, the device having a main casing provided with an outer casing and an inner casing; an outer seal member attached to an opening of the outer casing and a portion of which is in contact with the object surface; an inner seal member attached to an opening of the inner casing and a portion of which is in contact with the object surface; and means capable of maintaining the distance between the casing and the object surface at a desired value and moving along the object surface. The outer casing, the outer seal member, and the inner seal member define a first region in cooperation with the object surface, and the inner casing and the inner seal member define a second region in cooperation with the object surface. The pressure of fluid in the first region is kept higher than the pressure of fluid surrounding the device, the pressure of fluid in the second region is set lower than the pressure of the fluid in the first region, and the device also has means for causing an inert gas to flow into the second region.

Description

明 細 書  Specification
物体表面に密着し移動可能な装置 Device that can move in close contact with the object surface
技術分野 Technical field
本発明は、 液体中に在る物体表面に密着しかつ物体表面に沿って移動するこ とのできる、 物体表面に密着し移動可能な装置に関する。 The present invention relates to an apparatus capable of moving in close contact with an object surface, which is in close contact with the object surface in a liquid and can move along the object surface.
本発明は、 上記の装置において、 物体表面を気体のみに接触せしめる気体領 域を具備し、 該気体領域に物体表面に作用を施す装置を具備する、 物体表面 に密着し移動可能な装置に関する。 The present invention relates to an apparatus capable of moving in close contact with an object surface, comprising a gas region that brings the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
本発明は、 上記の装置の気体領域において、 不活性ガスで満たした気体領域 を具備する、 物体表面に密着し移動可能な装置に関する。 The present invention relates to a device that can move in close contact with the surface of an object, comprising a gas region filled with an inert gas in the gas region of the above device.
本発明は、 また、 気体中に在る物体表面に密着しかつ物体表面に沿って移動 することのできる、 物体表面に密着し移動可能な装置に関する。 The present invention also relates to an apparatus capable of moving in close contact with an object surface, which is in close contact with the object surface in the gas and can move along the object surface.
本発明は、 上記の装置において、 物体表面を気体のみに接触せしめる気体領 域を具備し、 該気体領域に物体表面に作用を施す装置を具備する、 物体表面 に密着し移動可能な装置に関する。 The present invention relates to an apparatus capable of moving in close contact with an object surface, comprising a gas region that brings the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
本発明は、 上記の装置の気体領域において、 不活性ガスで満たした気体領域 を具備する、 物体表面に密着し移動可能な装置に関する。 The present invention relates to a device that can move in close contact with the surface of an object, comprising a gas region filled with an inert gas in the gas region of the above device.
本発明の装置に具備される物体表面に作用を施す装置として、 先ずアーク溶 射装置を考えることができる。 ただし、 アーク溶射装置に限定されることは ない。 アーク溶射装置は、 種々あるサ一マルスプレー装置の中のひとつの装 置である。 一般に、 サ一マルスプレー装置とは、 金属のごとき溶融材料とし てのワイヤまたは粒子を溶融して微細化しかつ噴霧して物体表面にコ一ティ ングを形成する装置である。 サ一マルスプレー装置においては、 1または 2 本のワイヤまたは粉末が送給材料に使用されることができ、 そして加熱はァ —クまたは燃焼炎によっている。 As an apparatus that acts on the object surface provided in the apparatus of the present invention, an arc spray apparatus can be considered first. However, it is not limited to arc spraying equipment. The arc spraying device is one of various thermal spray devices. In general, a thermal spray apparatus is an apparatus that forms a coating on the surface of an object by melting, atomizing, and spraying a wire or particle as a molten material such as metal. In a thermal spray device, one or two wires or powders can be used for the feed material, and heating is by an arc or combustion flame.
本発明の装置に搭載される物体表面に作用を施す装置としては、 サ一マルス プレー装置の他にも、 溶接装置のように溶融した材料を付着させる装置、 プ ラスチックシートの貼付け装置、 塗料や接着剤の吹付け装置、 あるいは物体 表面に熱処理を施す装置など種々の装置を適用することができる。 これらの 装置においては、 作用を施す対象の物体表面が気体と接することにより、 液 体と接する場合と比較して、 優れた作用効果を発揮する。 In addition to the thermal spray device, the device that acts on the object surface mounted on the device of the present invention is a device that adheres a molten material, such as a welding device, a plastic sheet affixing device, a paint, Adhesive spraying device or object Various apparatuses such as an apparatus for performing heat treatment on the surface can be applied. In these devices, the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of contact with the liquid.
また、 これらの装置においては、 作用を施す対象の物体表面が不活性ガスか ら成る気体と接することにより、 さらに優れた作用効果を発揮する。 In these devices, the surface of the object to be acted on is in contact with a gas composed of an inert gas, so that further excellent effects are exhibited.
背景技術 Background art
内部に負圧が生成されることによって物体表面に吸着し且つ物体表面に沿つ て移動する装置としては、 以下に記載の装置を一例として挙げることができ る。 As an apparatus that adsorbs to the object surface and moves along the object surface by generating a negative pressure inside, the following apparatus can be given as an example.
船舶、 ビルディング等の傾斜した又は実質上垂直な種々の物体表面に吸着し て移動することができる装置として、 例えば特公昭 6 0— 2 6 7 5 2号公報 (米国特許第 4 , 0 9 5 , 3 7 8号明細書及び図面) に開示された装置を挙 げることができる。 As an apparatus that can be adsorbed and moved on various inclined or substantially vertical object surfaces such as ships, buildings, etc., for example, Japanese Patent Publication No. 6-0-2 6 75 2 (US Pat. No. 4, 0 9 5) , 3 78 specification and drawings).
かかる装置は、 メインケ一シングと、 該メインケ一シングに装着された移動 手段としての車輪と、 該メインケ一シングに連結されその自由端部が物体表 面に接触せしめられるシール部材と、 該メインケ一シング、 物体表面及び該 シール部材によって規定された負圧領域の内部の流体を外部に排出するため の負圧生成手段とを具備している。 かかる装置においては、 負圧生成手段が 付勢されると負圧領域の内部の流体が外部に排出され、 負圧領域内外の流体 圧力差に起因してメインケ一シングに作用する流体圧力は車輪を介して物体 表面に伝達され、 かかる流体圧力によって装置が物体表面に吸着される。 ま た、 かかる吸着状態において電動モータの如き駆動手段によって車輪を回転 駆動せしめると、 上記車輪の作用によって装置は物体表面に沿って移動する 。 また、 かかる装置には、 負圧領域の内部の物体表面に向け研掃材を噴射す る研掃材噴射手段の如き作業装置が装着されており、 物体表面上における種 々の作業をリモートコントロールにて安全にかつ効率的に行うことができる 次に、 液体中に在る物体表面に密着しかつ物体表面に沿って移動しながら該 物体表面に作用を施す装置としては、 本発明者が、 特許公開 2 0 0 3— 2 8 5 7 8 2号公報にて提案した下記の装置を挙げることができる。 Such a device includes a main casing, a wheel as a moving means attached to the main casing, a seal member connected to the main casing and having a free end thereof brought into contact with an object surface, and the main casing. And a negative pressure generating means for discharging the fluid inside the negative pressure region defined by the seal and the object surface to the outside. In such a device, when the negative pressure generating means is energized, the fluid inside the negative pressure region is discharged to the outside, and the fluid pressure acting on the main casing due to the fluid pressure difference inside and outside the negative pressure region is Is transmitted to the surface of the object, and the fluid pressure causes the device to be adsorbed on the surface of the object. In addition, when the wheel is driven to rotate by a driving means such as an electric motor in the attracted state, the device moves along the object surface by the action of the wheel. In addition, such a device is equipped with a working device such as an abrasive material injection means for injecting an abrasive material toward the object surface inside the negative pressure region, and various operations on the object surface can be remotely controlled. Next, while adhering to the object surface in the liquid and moving along the object surface, the Examples of apparatuses that act on the surface of an object include the following apparatuses proposed by the present inventor in Japanese Patent Publication No. 2 0 0 3-2 8 5 78 2.
かかる装置は、 物体表面を気体のみに接触せしめる二つの気体領域を具備し 、 かつ該気体領域に物体表面に作用を施す装置を具備している。 Such an apparatus includes two gas regions that bring the object surface into contact with gas only, and a device that acts on the object surface in the gas region.
かかる装置の構成について述べると、 外側のケ一シングと内側のケ一シング とを少なくとも具備したメインケ一シングと ;該外側のケ一シングの開口部 に装着されその一部分が物体表面に接触せしめられる外側シール部材と ;該 内側のケ一シングの開口部に装着されその一部分が物体表面に接触せしめら れる内側シール部材と ;該メインケ一シングと物体表面との距離を任意の距 離に維持しかつ物体表面に沿って移動可能な手段; とを具備する、 液体中に 在る物体表面に密着しながら物体表面に沿って移動可能な装置において、 少 なくとも該外側のケーシングと該外側シール部材と該内側シール部材とが物 体表面と協働して第 1領域を規定し、 また、 少なくとも該内側のケ一シング と該内側シール部材とが物体表面と協働して規定した第 2領域を具備してい る。 The structure of such a device is described as follows: a main casing having at least an outer casing and an inner casing; and a part of the main casing that is attached to an opening of the outer casing is brought into contact with the object surface. An outer seal member; and an inner seal member which is attached to an opening of the inner casing and a part of which is brought into contact with the object surface; and the distance between the main casing and the object surface is maintained at an arbitrary distance. And an apparatus capable of moving along the object surface while being in close contact with the object surface in the liquid, comprising at least the outer casing and the outer seal member. And the inner seal member cooperate with the object surface to define the first region, and at least the inner casing and the inner seal member cooperate with the object surface to regulate the first region. It is provided with a second region which is.
特許文献 1 :特公昭 6 0— 2 6 7 5 2号公報 Patent Document 1: Japanese Patent Publication No. 6 0-2 6 7 5 2
特許文献 2:特許公開 2 0 0 3 - 2 8 5 7 8 2号公報 Patent Document 2: Patent Publication 2 0 0 3-2 8 5 7 8 2
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
上述した特公昭 6 0 _ 2 6 7 5 2号公報に記載された装置を液面下で使用す る場合には次の通りの解決すべき問題が存在する。 When the apparatus described in the above-mentioned Japanese Patent Publication No. 6 _ 2 6 7 5 2 is used under a liquid level, there are the following problems to be solved.
第 1の問題として、 液面下に在る物体表面に対し、 例えば圧縮空気を利用し て研掃材を噴射し、 よって物体表面に粗面を形成したのち、 使用済みの研掃 材を陸上に設置された回収容器まで空気流を利用して吸引回収する場合にお いては、 研掃材の噴射領域に液体の侵入は禁物である。 また、 研掃材の噴射 作業と同じく、 物体表面に作用を施す領域への液体の侵入を嫌う種々の作業 がある。 例えば、 サ一マルスプレー装置、 溶接装置のように溶融した材料を 付着させる装置、 プラスチックシートの貼付け装置、 塗料や接着剤の吹付け 装置、 あるいは物体表面に熱処理を施す装置などの装置を使用した作業は、 物体表面に作用を施す領域への液体の侵入を嫌う。 これらの装置においては 、 作用を施す対象の物体表面が気体と接することにより、 液体と接する場合 と比較して、 優れた作用効果を発揮するものである。 The first problem is that the surface of the object under the surface of the liquid is sprayed with, for example, compressed air using compressed air to form a rough surface. In the case of suction collection using an air flow to the collection container installed in the area, it is forbidden for liquid to enter the spraying area of the abrasive. In addition, there are various tasks that dislike the penetration of liquid into the area that acts on the surface of the object, as with the abrasive spraying operation. For example, a thermal spray device, a welding device such as a welding device, a plastic sheet application device, a paint or adhesive spray Work using equipment such as equipment or equipment that heat-treats the object's surface is reluctant to penetrate liquids into areas that act on the object's surface. In these devices, the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of being in contact with the liquid.
以上のような、 物体表面に作用を施す領域への液体の侵入を嫌う作業を液面 下で実施する装置においては、 液体が侵入することが無く且つ気体で満たさ れた領域を具備する必要がある。 In an apparatus that performs the work that dislikes the intrusion of liquid into an area that acts on the surface of the object as described above, it is necessary that the apparatus does not intrude liquid and has an area filled with gas. is there.
第 2の問題として、 以上のように、 液面下に在る装置が気体で満たされた領 域を具備する場合、 深度が深くなるにつれ液圧が増大するので、 該液圧が増 大しても該気体で満たされた領域の圧力と該液圧との差圧が一定になるよう に該気体で満たされた領域の圧力を制御する必要がある。 仮に、 該液圧が該 気体で満たされた領域の圧力より非常に大きいと、 該気体で満たされた領域 を該液圧が物体表面へ非常に強く押し付けるので、 装置が物体表面に沿って 移動するために非常に大きな力を必要とする。 As a second problem, as described above, when the device under the liquid surface has a region filled with gas, the liquid pressure increases as the depth increases, so even if the liquid pressure increases. It is necessary to control the pressure in the region filled with the gas so that the differential pressure between the pressure in the region filled with the gas and the hydraulic pressure becomes constant. If the fluid pressure is much greater than the pressure in the region filled with the gas, the fluid will press the region filled with the gas very strongly against the object surface, so the device moves along the object surface. It requires a great deal of power to do.
また、 研掃材の噴射など該気体で満たされた領域へ圧縮気体を噴出する場合 においては、 該気体で満たされた領域の圧力と圧縮気体の圧力との差圧が一 定になるように圧縮気体の圧力を制御する必要がある。 仮に、 該気体で満た された領域の圧力と圧縮気体の圧力との差圧が小さくなると圧縮気体の流量 が減少するので、 該圧縮気体を利用して物体表面に作用を施す場合において は該作用が不完全となる。 When jetting compressed gas to a region filled with the gas, such as spraying a polishing material, the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas should be constant. It is necessary to control the pressure of the compressed gas. If the pressure difference between the pressure in the region filled with the gas and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface, Becomes incomplete.
また、 溶射材料の吹き付けなど該気体で満たされた領域へ通電したワイヤを フレキシブルコンデイツ卜の中を通して移送する場合においては、 該フレキ シブルコンディッ卜の外部の液体の圧力と内部の気体の圧力との差圧が一定 になるように該フレキシブルコンディッ卜の内部の気体の圧力を制御する必 要がある。 仮に、 該フレキシブルコンデイットの外部の液体の圧力が内部の 気体の圧力より大きいと該フレキシブルコンディッ卜の内部へ液体が侵入し 電気絶縁性が破壊される恐れがある。 In addition, when a wire energized to an area filled with the gas, such as spraying of a thermal spray material, is transferred through the flexible condition vessel, the pressure of the liquid outside the flexible conduit and the pressure of the gas inside It is necessary to control the gas pressure inside the flexible conduit so that the differential pressure with respect to the pressure becomes constant. If the pressure of the liquid outside the flexible condition is larger than the pressure of the gas inside, the liquid may enter the flexible condition and the electrical insulation may be destroyed.
次に、 特許公開 2 0 0 3 - 2 8 5 7 8 2号公報に開示された装置には次の通 りの解決すべき問題が存在する。 Next, the apparatus disclosed in Japanese Patent Publication No. 2 0 0 3-2 8 5 7 8 2 There are problems to be solved.
上記の装置に、 物体表面に作用を施す装置として、 例えばサ一マルスプレー 装置や溶接装置のように溶融した材料を付着させる装置を具備した場合にお いては、 備えているべき重要な機能がある。 In the case where the above apparatus is equipped with an apparatus for applying a molten material, such as a thermal spray apparatus or a welding apparatus, as an apparatus that acts on the surface of an object, an important function to be provided is is there.
溶融金属の中に酸化物が生成されると該金属の特性が劣化するが、 溶融金属 の靱性の改善には溶融金属の中の酸素量を低減させることが重要である。 す なわち、 物体表面に作用を施す領域は、 酸素量を低減するために、 不活性ガ スで満たされていた方が良い。 例えば、 炭酸ガス溶接など高品質をもたらす 溶接は、 不活性ガスで覆われた空間にて実施されている。 When oxides are formed in the molten metal, the properties of the metal deteriorate, but it is important to reduce the amount of oxygen in the molten metal in order to improve the toughness of the molten metal. In other words, the region that acts on the object surface should be filled with inert gas in order to reduce the amount of oxygen. For example, high quality welding such as carbon dioxide welding is performed in a space covered with inert gas.
従って、 本発明の技術的解決課題は次のとうりである。 Therefore, the technical solutions of the present invention are as follows.
先ず、 特公昭 6 0 _ 2 6 7 5 2号公報に開示された装置に関わる上述の第 1 の問題について、 その技術的解決課題は、 気体で満たされた領域を具備する 物体表面に密着し移動可能な装置を提供することである。 First, regarding the first problem related to the apparatus disclosed in Japanese Patent Publication No. Sho 60-2 6 7 52, the technical solution is to adhere to the surface of an object having a region filled with gas. It is to provide a movable device.
第 2の問題について、 その技術的解決課題は、 装置を包囲する液体の液圧が 増大しても気体で満たされた領域の圧力と該液圧との差圧が一定になるよう に該気体で満たされた領域の圧力を制御することである。 また、 気体で満た された領域へ圧縮気体を噴出する場合においては、 該気体で満たされた領域 の圧力と該圧縮気体の圧力との差圧が一定になるように該圧縮気体の圧力を 制御することである。 また、 気体で満たされた領域へ通電したワイヤをフレ キシブルコンデイツ卜の中を通して移送する場合においては、 該フレキシブ ルコンディッ卜の外部の液体の圧力と内部の気体の圧力との差圧が一定にな るように該フレキシブルコンディッ卜の内部の気体の圧力を制御することで 次に、 特許公開 2 0 0 3 - 2 8 5 7 8 2号公報に開示された装置に関わる問 題について、 その技術的解決課題は、 Regarding the second problem, the technical solution is that the gas pressure is such that the differential pressure between the pressure in the region filled with gas and the fluid pressure remains constant even if the fluid pressure of the liquid surrounding the device increases. Is to control the pressure in the region filled with. Further, when the compressed gas is ejected to the region filled with gas, the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with gas and the pressure of the compressed gas becomes constant. It is to be. In addition, when a wire that is energized to an area filled with gas is transported through a flexible conduit, the differential pressure between the liquid pressure outside the flexible conduit and the internal gas pressure is constant. Next, by controlling the pressure of the gas inside the flexible conditioner, the problem relating to the device disclosed in Japanese Patent Publication No. 2 0 0 3-2 8 5 7 8 2 Technical solution issues
物体表面に作用を施す装置として、 例えばサ一マルスプレー装置や溶接装置 のように溶融した材料を付着させる装置を具備した場合においては、 物体表 面に作用を施す領域は、 酸素量を低減するために、 不活性ガスで満たすこと が重要である。 In the case where a device that applies a molten material, such as a thermal spray device or a welding device, is provided as a device that acts on the object surface, the region that acts on the object surface reduces the amount of oxygen. To fill with inert gas is important.
以上に、 物体表面に密着し移動可能な装置において、 従来技術の問題点を指 摘し、 本発明が解決しょうとする課題を述べた。 As described above, in the apparatus that can move in close contact with the object surface, the problems of the prior art have been pointed out and the problems to be solved by the present invention have been described.
課題を解決するための手段 Means for solving the problem
先ず、 特公昭 6 0 - 2 6 7 5 2号公報に開示された装置に関わる上記の技術 的解決課題と、 特許公開 2 0 0 3 - 2 8 5 7 8 2号公報に開示された装置に 関わる上記の技術的解決課題を達成するために、 本発明の第 1の発明によれ ば、 特許請求の範囲の請求項 1に記載されているように、 First, the above technical solutions related to the device disclosed in Japanese Patent Publication No. 6 0-2 6 7 52 and the device disclosed in Japanese Patent Publication No. 2 0 0 3-2 8 5 7 8 2 In order to achieve the above technical problem to be solved, according to the first invention of the present invention, as described in claim 1 of the claims,
外側のケ一シングと内側のケ一シングとを少なくとも具備したメインケーシ ングと ;該外側のケ一シングの開口部に装着されその一部分が物体表面に接 触せしめられる外側シール部材と ;該内側のケ一シングの開口部に装着され その一部分が物体表面に接触せしめられる内側シール部材と ;該メインケ一 シングと物体表面との距離を任意の距離に維持し且つ物体表面に沿って移動 可能な手段; とを具備する、 流体中に在る物体表面に密着しながら物体表面 に沿って移動可能な装置において、 少なくとも該外側のケ一シングと該外側 シール部材と該内側シール部材とが物体表面と協働して第 1領域を規定し、 また、 少なくとも該内側のケ一シングと該内側シール部材とが物体表面と協 働して規定した第 2領域を具備したことを特徴とする装置において、 該第 1 領域に在る流体の圧力が装置を包囲する流体の圧力より高い圧力に維持され ており、 該第 2領域に在る流体の圧力が該第 1領域に在る流体の圧力より低 い圧力に維持されており、 また、 該第 2領域へ不活性ガスを流入せしめる手 段を備えた、 ことを特徴とする、 物体表面に密着し移動可能な装置が提供さ れる。 A main casing having at least an outer casing and an inner casing; an outer seal member attached to an opening of the outer casing and a part of which is in contact with an object surface; An inner sealing member that is attached to the opening of the casing and a part of which is brought into contact with the object surface; means for maintaining the distance between the main casing and the object surface at an arbitrary distance and moving along the object surface An apparatus capable of moving along an object surface while adhering to the object surface in fluid, wherein at least the outer casing, the outer seal member, and the inner seal member are disposed on the object surface. The first region is defined by cooperation, and at least the inner casing and the inner seal member have the second region defined by cooperation with the object surface. The pressure of the fluid in the first region is maintained at a pressure higher than the pressure of the fluid surrounding the device, and the pressure of the fluid in the second region is the fluid in the first region. And a device capable of moving in close contact with the surface of the object, characterized by comprising a means for allowing an inert gas to flow into the second region. .
また、 特許請求の範囲の請求項 2に記載されているように、 In addition, as described in claim 2 of the claims,
該第 1領域へ不活性ガスを流入せしめる手段を備えた、 ことを特徴とする、 請求項 1に記載の物体表面に密着し移動可能な装置が提供される。 The apparatus capable of contacting and moving on the object surface according to claim 1, further comprising means for allowing an inert gas to flow into the first region.
また、 特許請求の範囲の請求項 3に記載されているように、 In addition, as described in claim 3 of the claims,
該外側シール部材は、 該第 1領域に在る流体の圧力と装置を包囲する流体の 圧力との差圧により物体表面に押し付けられる形状を具備しており、 また、 該内側シール部材は、 該第 1領域に在る流体の圧力と該第 2領域に在る流体 の圧力との差圧により物体表面に押し付けられる形状を具備している、 こと を特徴とする、 請求項 1乃至請求項 2に記載の物体表面に密着し移動可能な 装置が提供される。 The outer seal member is adapted to provide fluid pressure in the first region and fluid surrounding the device. The inner seal member has a shape that is pressed against the surface of the object by a differential pressure with respect to the pressure, and the inner seal member has a difference between the pressure of the fluid in the first region and the pressure of the fluid in the second region. 3. A device capable of being brought into close contact with an object surface according to claim 1 or 2, characterized by having a shape that is pressed against the object surface by pressure.
更に、 特許請求の範囲の請求項 4乃至請求項 9に記載されているような、 物 体表面に密着し移動可能な装置が提供されるが、 その内容は特許請求の範囲 の内容と同様であるので、 以下説明を省略する。  Furthermore, there is provided an apparatus that can move in close contact with the surface of an object as described in claims 4 to 9 of the claims, but the contents are the same as the contents of the claims. Since there are, description is abbreviate | omitted below.
[0006] 本発明の装置において、 第 1領域の気体の圧力は装置を包囲している液体の 液圧より高い圧力に維持されているので第 2領域へ液体が侵入するのを阻止 し、 第 2領域の気体の圧力は装置を包囲している液体の液圧より低い圧力に 維持されているので負圧の作用により装置は物体表面へ密着する。 また、 メ インケ一シングと物体表面との距離を任意の距離に維持しかつ物体表面に沿 つて移動する手段により、 装置は液体中に在る物体表面に密着しながら物体 表面に沿って移動する。 In the device of the present invention, the pressure of the gas in the first region is maintained at a pressure higher than the fluid pressure of the liquid surrounding the device, so that the liquid is prevented from entering the second region. Since the gas pressure in the two regions is maintained at a pressure lower than the fluid pressure of the liquid surrounding the device, the device is brought into close contact with the object surface by the action of negative pressure. In addition, the device moves along the object surface while maintaining close contact with the object surface in the liquid by means of maintaining the distance between the main scaling and the object surface at an arbitrary distance and moving along the object surface. .
また、 深度が深くなるにつれ装置を包囲する液体の液圧が増大しても気体で 満たされた領域の圧力と該液圧との差圧が一定になるように該気体で満たさ れた領域の圧力が制御される。  Further, as the depth of the liquid increases, the pressure of the liquid surrounding the device increases, so that the pressure in the area filled with gas is constant so that the differential pressure between the pressure and the liquid pressure is constant. The pressure is controlled.
また、 気体で満たされた領域へ圧縮気体を噴出する場合においては、 該気体 で満たされた領域の圧力と該圧縮気体の圧力との差圧が一定になるように該 圧縮気体の圧力が制御される。  In addition, when the compressed gas is ejected to the region filled with gas, the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas becomes constant. Is done.
また、 気体で満たされた領域へ通電したワイヤをフレキシブルコンデイツト の中を通して移送する場合においては、 該フレキシブルコンデイツ卜の外部 の液体の圧力と内部の気体の圧力との差圧が一定になるように該フレキシブ ルコンディッ卜の内部の気体の圧力が制御される。  In addition, when a wire that is energized to a region filled with gas is transferred through the flexible condition, the pressure difference between the liquid pressure outside the flexible condition and the gas pressure inside becomes constant. Thus, the pressure of the gas inside the flexible conduit is controlled.
発明の効果  The invention's effect
[0007] 本発明は下記の効果をもたらすものである。  [0007] The present invention provides the following effects.
本発明の第 1の発明の効果について述べると、 物体表面に作用を施す領域への液体の侵入を嫌う種々の作業がある。 例えば 、 サ一マルスプレー装置、 溶接装置のように溶融した材料を付着させる装置 、 プラスチックシートの貼付け装置、 塗料や接着剤の吹付け装置、 あるいは 物体表面に熱処理を施す装置などの装置を使用した作業は、 物体表面に作用 を施す領域への液体の侵入を嫌う。 The effect of the first invention of the present invention will be described. There are a variety of operations that dislike liquid intrusion into areas that act on the object surface. For example, a thermal spraying device, a device for adhering a molten material such as a welding device, a plastic sheet sticking device, a paint or adhesive spraying device, or a device for applying heat treatment to an object surface was used. The work dislikes the penetration of liquid into the area that acts on the object surface.
以上のような、 物体表面に作用を施す領域への液体の侵入を嫌う作業を液面 下で実施する装置においては、 液体が侵入することが無く且つ気体で満たさ れた領域を具備する必要があるが、 本発明の装置においては、 物体表面に作 用を施す領域への液体の侵入を阻止する機構を具備した。 In an apparatus that performs the work that dislikes the intrusion of liquid into an area that acts on the surface of the object as described above, it is necessary that the apparatus does not intrude liquid and has an area filled with gas. However, the apparatus according to the present invention includes a mechanism for preventing liquid from entering the region where the action is applied to the object surface.
これらの装置においては、 作用を施す対象の物体表面が気体と接することに より、 液体と接する場合と比較して、 優れた作用効果を発揮するものである また、 これらの装置の一部においては、 作用を施す対象の物体表面が酸素濃 度の低い不活性ガスから成る気体と接することにより、 さらに優れた作用効 果を発揮する。 In these devices, the surface of the object to be acted on is in contact with the gas, so that it exhibits superior operational effects compared to the case of contact with the liquid. Also, in some of these devices, Furthermore, when the surface of the object to be acted is in contact with a gas composed of an inert gas having a low oxygen concentration, a further excellent effect is exhibited.
例えば、 サ一マルスプレー装置や溶接装置においては、 不活性ガスから成る 気体の中で溶融作業が実施されることにより溶融物質の酸化が抑制されるの で、 品質が向上するといつた利点がある。 For example, in thermal spray equipment and welding equipment, melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
本発明の第 1の発明のさらなる効果について述べると、 液面下に在る装置本 体が気体で満たされた領域を具備する場合、 深度が深くなるにつれ液圧が増 大するので、 該液圧が増大しても該気体で満たされた領域の圧力と該液圧と の差圧が一定になるように該気体で満たされた領域の圧力を制御する必要が ある。 仮に、 該液圧が該気体で満たされた領域の圧力より非常に大きいと、 該気体で満たされた領域を該液圧が物体表面へ非常に強く押し付けるので、 装置が物体表面に沿って移動するために非常に大きな力を必要とする。 本発明の装置においては、 深度が深くなるにつれ液圧が増大しても該気体で 満たされた領域の圧力と該液圧との差圧が一定になるように該気体で満たさ れた領域の圧力を制御した。 本発明の第 1の発明および第 2の発明に共通する効果について述べると、 研 掃材の噴射など該気体で満たされた領域へ圧縮気体を噴出する場合において は、 該気体で満たされた領域の圧力と圧縮気体の圧力との差圧が一定になる ように圧縮気体の圧力を制御する必要がある。 仮に、 該気体で満たされた領 域の圧力と圧縮気体の圧力との差圧が小さくなると圧縮気体の流量が減少す るので、 該圧縮気体を利用して物体表面に作用を施す場合においては該作用 が不完全となる。 The further effect of the first invention of the present invention will be described. When the device body under the liquid surface has a region filled with gas, the liquid pressure increases as the depth increases. Even if the pressure increases, it is necessary to control the pressure in the region filled with the gas so that the differential pressure between the pressure in the region filled with the gas and the fluid pressure becomes constant. If the fluid pressure is much greater than the pressure in the area filled with the gas, the fluid pressure will push the area filled with the gas very strongly against the object surface, so the device will move along the object surface. It requires a great deal of power to do. In the device of the present invention, even if the liquid pressure increases as the depth increases, the pressure in the region filled with the gas is such that the pressure difference between the region filled with the gas and the fluid pressure is constant. The pressure was controlled. The effects common to the first invention and the second invention of the present invention will be described. In the case where a compressed gas is ejected to an area filled with the gas, such as an injection of an abrasive, the area filled with the gas. It is necessary to control the pressure of the compressed gas so that the differential pressure between the pressure of the gas and the pressure of the compressed gas becomes constant. If the pressure difference between the pressure of the region filled with the gas and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface, This action is incomplete.
本発明の装置においては、 気体で満たされた領域の圧力と圧縮気体の圧力と の差圧が一定になるように圧縮気体の圧力を制御した。 In the apparatus of the present invention, the pressure of the compressed gas is controlled so that the differential pressure between the pressure in the region filled with gas and the pressure of the compressed gas becomes constant.
実施例 Example
以下、 本発明に従って構成された装置の好適実施例について、 添付図を参照 して詳細に説明する。 Hereinafter, preferred embodiments of an apparatus constructed according to the present invention will be described in detail with reference to the accompanying drawings.
図示の装置は液面下の物体表面 1に密着しており、 図 1において図の左方向 もしくは右方向に移動する。 The illustrated apparatus is in close contact with the object surface 1 below the liquid level, and moves in the left or right direction in FIG.
図示の装置はメィンケ一シングを具備しており、 該メィンケ一シングは剛性 材料を素材とし、 The illustrated device has a main casing, which is made of a rigid material,
円板状の円板部材 2 0 0と、 円板部材 2 0 0の中央にある円形の開口部の周 縁部に溶着されたカップ状の円筒部材 2 2 0により構成されている。 The disk-shaped disk member 20 0 and the cup-shaped cylindrical member 2 20 welded to the peripheral edge of the circular opening at the center of the disk member 2 200 are configured.
円板部材 2 0 0には、 例えばポリウレタンゴム、 プラスチック等の比較的柔 軟な材料を素材とする外側シール部材 3 1がポルト、 ナツトにて装着されて いる。 外側シール部材 3 1は、 全体の形状が略円環状を成し、 その自由端部 が物体表面 1に沿って装置の外側へ延びた形状をしている。 この形状により 、 外側シール部材 3 1は外側シール部材 3 1の外側に在る流体の圧力により 物体表面 1に押し付けられる。 すなわち、 外側シール部材 3 1の形状はいわ ゆるセルフシールの形状を成している。 An outer seal member 31 made of a relatively soft material such as polyurethane rubber or plastic is attached to the disk member 20 0 by a port or nut. The outer seal member 31 has a generally annular shape as a whole, and its free end extends along the object surface 1 to the outside of the device. With this shape, the outer seal member 31 is pressed against the object surface 1 by the pressure of the fluid outside the outer seal member 31. That is, the shape of the outer seal member 31 is a so-called self-seal shape.
また円板部材 2 0 0には、 外側シール部材 3 1の内側に、 例えばポリウレタ ンゴム、 プラスチック等の比較的柔軟な材料を素材とする内側シール部材 3 2がポルト、 ナットにて装着されている。 内側シール部材 3 2は、 全体の形 状が略円環状を成し、 その自由端部が物体表面 1に沿って装置の内側へ延び た形状をしている。 この形状により、 内側シール部材 3 2は内側シール部材In addition, on the disk member 200, an inner seal member 3 2 made of a relatively flexible material such as polyurethane rubber or plastic is attached inside the outer seal member 31 with a port and a nut. . The inner seal member 3 2 has the overall shape The shape is substantially circular, and its free end extends along the object surface 1 to the inside of the device. Due to this shape, the inner seal member 3 2 becomes the inner seal member.
3 2の内側に在る流体の圧力により物体表面 1に押し付けられる。 すなわち 、 内側シール部材 3 2の形状はいわゆるセルフシールの形状を成している。 円板部材 2 0 0、 外側シール部材 3 1および内側シール部材 3 2は物体表面3 Pressed against the object surface 1 by the pressure of the fluid inside the 2. That is, the shape of the inner seal member 32 is a so-called self-seal shape. Disk member 2 0 0, outer seal member 3 1 and inner seal member 3 2 are object surfaces
1 と協働して環状の第 1領域 1 1を規定している。 In cooperation with 1, the first region 1 1 is defined as an annulus.
また、 円筒部材 2 2 0と内側シール部材 3 2は物体表面 1 と協働して第 2領 域 1 2を規定している。 Further, the cylindrical member 2 20 and the inner seal member 3 2 define the second region 12 in cooperation with the object surface 1.
円板部材 2 0 0には、 第 1領域 1 1 と連通する接続管部材 2 1 1が溶着され ている。 A connecting pipe member 2 1 1 communicating with the first region 1 1 is welded to the disc member 2 0 0.
円筒部材 2 2 0には、 第 2領域 1 2と連通する接続管部材 2 2 1が溶着され ている。 A connecting pipe member 2 21 that communicates with the second region 12 2 is welded to the cylindrical member 2 2.
円筒部材 2 2 0の背面部には、 第 2領域 1 2の内部の物体表面 1に溶射を施 すためのアーク溶射ガン 8 2が固定されている。 An arc spray gun 8 2 for spraying the object surface 1 inside the second region 12 2 is fixed to the back surface of the cylindrical member 2 20.
本発明の実施例の装置は、 メインケ一シングの内部に 4個の車輪 4 1 (想像 線で図示) を具備している。 車輪 4 1は、 メインケ一シングと物体表面 1の 間隙を一定の距離に維持し、 且つメインケ一シング対し物体表面 1の方向に 作用する包囲液体の押し付け圧力を受け止める機能を有する。 車輪 4 1をギ ヤードモータ (図示せず) などの駆動手段に連結すれば、 本発明の実施例の 装置は物体表面 1に沿って自走することができる。 ただし、 本発明の実施例 の装置を該装置の外部の力により物体表面 1に沿って移動せしめる場合にお いては、 車輪 4 1をギヤードモータ (図示せず) などの駆動手段に連結する 必要は無く、 自由に従動回転する車輪として使用する。 なお、 車輪 4 1をメ インケ一シングに保持する機構は本発明には重要ではなく、 公知の機構が使 用され得る。 The apparatus of the embodiment of the present invention includes four wheels 4 1 (illustrated by phantom lines) inside the main casing. The wheel 41 has a function of maintaining the gap between the main casing and the object surface 1 at a constant distance and receiving the pressing pressure of the surrounding liquid acting in the direction of the object surface 1 against the main casing. If the wheels 41 are connected to driving means such as a geared motor (not shown), the apparatus of the embodiment of the present invention can self-propell along the object surface 1. However, when the device of the embodiment of the present invention is moved along the object surface 1 by a force external to the device, it is necessary to connect the wheel 41 to a driving means such as a geared motor (not shown). No, use as a freely rotating wheel. The mechanism for holding the wheel 41 in the main casing is not important for the present invention, and a known mechanism can be used.
本発明の実施例の装置は、 上述のように、 物体表面 1に作用を施す装置の一 例として、 アーク溶射ガン 8 2を含むアーク溶射装置を具備している。 以下に、 アーク溶射装置の構成を述べる。 図 4及び図 6に見られるように、 As described above, the apparatus of the embodiment of the present invention includes an arc spraying apparatus including an arc spray gun 82 as an example of an apparatus that acts on the object surface 1. The configuration of the arc spraying device is described below. As can be seen in Figure 4 and Figure 6,
亜鉛やアルミニウムなどの金属を素材とする 2本の溶射用線材 8 2 1 (以下 、 ワイヤ 8 2 1 と呼称する) は、 ワイヤリールを備えたワイヤ送給装置 8 3 により、 フレキシブルコンデイット 8 2 8 (フレキシブル導管) の中を通つ てアーク溶射ガン 8 2へ送給され、 アーク溶射ガン 8 2の内部においては、 ワイヤ 8 2 1はワイヤノズル 8 2 2へ送給される。 ワイヤノズル 8 2 2の一 部に交流または直流を通電する通電端子を設け (図示せず) 、 それぞれのヮ ィャ 9 2 1はワイヤノズル 8 2 2を介して通電される。 ワイヤ 8 2 1はワイ ャノズル 8 2 2を出た所で交差接触してアークを発生させる。 このとき、 ヮ ィャ 8 2 1はアーク熱により瞬間的に加熱溶融して細粒となり、 二つのワイ ャノズル 8 2 2の中間にあるガスノズル 8 2 3から噴出する不活性ガスなど の圧縮気体の作用により微粒化し (霧状にされ) かつ冷却されながら飛散し て物体表面 1に衝突し、 金属溶射被膜を形成する。 Two thermal spray wires 8 2 1 (hereinafter referred to as “wire 8 2 1”) made of metal such as zinc or aluminum are made flexible by a wire feeding device 8 3 equipped with a wire reel. 8 (flexible conduit) is fed to the arc spray gun 8 2, and inside the arc spray gun 8 2, the wire 8 2 1 is fed to the wire nozzle 8 2 2. An energization terminal (not shown) for energizing alternating current or direct current is provided in a part of the wire nozzle 8 2 2, and each wire 9 2 1 is energized through the wire nozzle 8 2 2. The wire 8 2 1 crosses the place where it exits the wire nozzle 8 2 2 and generates an arc. At this time, the heater 8 2 1 is heated and melted instantaneously by the arc heat to become a fine particle, and a compressed gas such as an inert gas ejected from the gas nozzle 8 2 3 located between the two wire nozzles 8 2 2. Atomized by action (sprayed) and scattered while cooling and collides with the object surface 1 to form a metal spray coating.
アーク溶射ガン 8 2に連結された 2本のフレキシブルコンディット 8 2 8の 上流側のそれぞれの端部に具備された圧縮気体入口 8 2 9は、 フレキシブル コンディット 8 2 8の内部及びフレキシブルコンディット 8 2 8に連通され たアーク溶射ガン 8 2の内部を加圧するために、 下流側から順に、 流量調整 弁 8 3 2及び加圧された不活性ガスの発生源 8 5 cに連結されている。 ァ一 ク溶射ガン 8 2の内部の圧力は、 第 1領域 1 1の圧力と同圧か、 もしくはァ 一ク溶射ガン 8 2の内部の圧力が第 1領域 1 1の圧力より高めに維持される ように、 リリーフ弁 8 3 3が具備されている。 The compressed gas inlets 8 2 9 provided at the respective upstream ends of the two flexible conduits 8 2 8 connected to the arc spray gun 8 2 are provided inside the flexible conduit 8 2 8 and the flexible conduit 8 2 8. In order to pressurize the inside of the arc spray gun 8 2 communicated with the gas spray gun, the flow control valve 8 3 2 and the pressurized inert gas source 85 c are connected in order from the downstream side. The internal pressure of the arc spray gun 8 2 is maintained at the same pressure as the pressure in the first region 1 1, or the internal pressure of the arc spray gun 8 2 is maintained higher than the pressure in the first region 1 1. As shown, a relief valve 8 3 3 is provided.
フレキシブルコンディット 8 2 8の内部には通電されたワイヤ 8 2 1が通つ ており、 ワイヤ 8 2 1はワイヤ送給装置 8 3により繰り出される。 もし、 フ レキシブルコンディット 8 2 8の外部の液体の圧力が内部の気体の圧力より 大きいとフレキシブルコンディット 8 2 8の内部へ液体が侵入し電気絶縁性 が破壊される恐れがある。 Inside the flexible condition 8 2 8, an energized wire 8 2 1 is passed, and the wire 8 2 1 is fed out by the wire feeding device 8 3. If the pressure of the liquid outside the flexible condition 8 2 8 is higher than the pressure of the internal gas, the liquid may enter the flexible condition 8 2 8 and the electrical insulation may be destroyed.
アーク電流は、 一般に、 数百アンペア程度である。 The arc current is generally several hundred amperes.
アーク溶射装置において、 ワイヤ 8 2 1及びワイヤノズル 8 2 2と接触する ガンケ一シング 8 2 6などの部材は硬いプラスチックのごとき電気絶縁材料 から形成される。 ワイヤ送給機構の方式またはワイヤ送給装置 8 3の配置 は本発明には重要ではなく、 そして他の適切な通常のまたは他の所望の機構 が使用され得る。 また、 ワイヤ送給機構は公知のようにアーク溶射ガン 8 2 の内部に配置することもできる。 In contact with wire 8 2 1 and wire nozzle 8 2 2 in arc spraying equipment The parts such as gun casing 8 2 6 are made of an electrically insulating material such as hard plastic. The type of wire feeding mechanism or the arrangement of the wire feeding device 83 is not critical to the present invention, and other suitable conventional or other desired mechanisms may be used. Further, the wire feeding mechanism can be disposed inside the arc spray gun 8 2 as is well known.
本発明のための、 アーク溶射装置の上述したような態様、 構造上の詳細は重 要でなくかつ本発明の実施例に限定される必要はない。 他の形状が使用され 得る。 The above-described aspects and structural details of the arc spray apparatus for the present invention are not critical and need not be limited to the embodiments of the present invention. Other shapes can be used.
なお、 本発明の装置に搭載される物体表面 1に作用を施す装置はアーク溶射 装置に限定されない。 アーク溶射装置は、 種々あるサ一マルスプレー装置 ( 溶射装置) の中のひとつの装置である。 一般に、 サ一マルスプレー装置とは 、 金属のごとき溶融材料としてのワイヤまたは粒子を溶融して微細化しかつ 噴霧して物体表面にコーティングを形成する装置である。 サ一マルスプレー 装置においては、 1または 2本のワイヤまたは粉末が送給材料に使用される ことができ、 そして加熱はアークまたは燃焼炎によっている。 The apparatus that acts on the object surface 1 mounted on the apparatus of the present invention is not limited to the arc spraying apparatus. The arc spraying device is one of various thermal spray devices. Generally, a thermal spray apparatus is an apparatus that forms a coating on the surface of an object by melting and atomizing a wire or particle as a molten material such as metal and spraying it. In a thermal spray device, one or two wires or powders can be used for the feed material, and heating is by arc or combustion flame.
さらに、 本発明の装置に搭載されて物体表面に作用を施す装置としては、 サ 一マルスプレー装置の他にも、 溶接装置のように溶融した材料を付着させる 装置、 プラスチックシートの貼付け装置、 塗料や接着剤の吹付け装置、 研掃 材の噴射装置、 あるいは物体表面に熱処理を施す装置など種々の装置を適用 することができる。 これらの装置においては、 作用を施す対象の物体表面が 気体と接することにより、 液体と接する場合と比較して、 優れた作用効果を 発揮する。 Furthermore, as a device that is mounted on the device of the present invention and acts on the object surface, in addition to a thermal spray device, a device for adhering molten material, such as a welding device, a plastic sheet pasting device, a paint Various devices such as a spraying device for adhesives, a spraying device for abrasives, or a device for heat-treating an object surface can be applied. In these devices, the surface of the object to be acted on is in contact with the gas, so that it exhibits superior effects compared to the case of being in contact with the liquid.
また、 これらの装置の一部においては、 作用を施す対象の物体表面が酸素濃 度の低い不活性ガスから成る気体と接することにより、 さらに優れた作用効 果を発揮する。 In some of these devices, the surface of the object to be acted on is in contact with a gas composed of an inert gas having a low oxygen concentration, so that a further excellent effect is exhibited.
例えば、 サ一マルスプレー装置や溶接装置においては、 不活性ガスから成る 気体の中で溶融作業が実施されることにより溶融物質の酸化が抑制されるの で、 品質が向上するといつた利点がある。 主として図 5を参照して、 本発明の実施例の装置の全体システムを以下に説 明する。 液面下の物体表面 1に密着しかつ物体表面 1に沿って移動する装置 は、 以下、 装置本体と呼称する。 なお、 配管を示す線及びワイヤを示す線の 上の矢印は、 流体が流れる方向及びワイヤが移送される方向を示している。 装置本体の第 1領域 1 1の接続管部材 2 1 1は、 ホース 8 5 1を介して、 下 流側から順に、 圧力制御弁 V 1、 電磁開閉弁 8 5 2、 加圧された不活性ガス の発生源 8 5 bに連結されている。 加圧された不活性ガスの発生源 8 5 aは十 分な吐出量且つ十分な吐出圧力を具備している。 For example, in thermal spray equipment and welding equipment, melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. . Referring mainly to FIG. 5, the overall system of the apparatus according to the embodiment of the present invention will be described below. An apparatus that is in close contact with the object surface 1 below the liquid surface and moves along the object surface 1 is hereinafter referred to as an apparatus main body. In addition, the arrow on the line which shows piping and the line which shows a wire has shown the direction through which a fluid flows, and the wire. The connecting pipe member 2 1 1 in the first region 1 1 of the main body of the equipment is pressure control valve V 1, electromagnetic on-off valve 8 5 2, pressurized inertness in order from the downstream side through the hose 8 5 1 It is connected to the gas source 8 5 b. The source of pressurized inert gas 85a has a sufficient discharge amount and a sufficient discharge pressure.
加圧された不活性ガスの発生源 8 5 bは、 ディーゼルエンジンから排出され る排気ガスなどの酸素濃度の低い不活性の気体を発生させる装置 (図示せず ) に連結されている。 The pressurized inert gas source 85b is connected to a device (not shown) that generates an inert gas having a low oxygen concentration, such as exhaust gas discharged from a diesel engine.
第 1領域 1 1は、 内部の圧力を検知する圧力センサ P 1を具備している。 第 2領域 1 2の接続管部材 2 2 1は、 ホース 8 6 1を介して、 上流側から順 に、 ダストコレクタ 8 6 2、 圧力制御弁 V 2、 ルーツ式真空ポンプ 8 6に連 結されている。 ルーツ式真空ポンプ 8 6は十分な吸引風量且つ十分な吸引圧 力を具備しており、 また、 過大な真空の発生によりルーツ式真空ポンプ 8 6 が焼き付かないように、 過大な真空が発生した場合には自動的に外気を吸入 して真空度を低下させる機能を有するバキュームブレーカ 8 6 3がルーツ式 真空ポンプ 8 6の入口に具備されている。 The first region 11 is provided with a pressure sensor P 1 for detecting the internal pressure. The connecting pipe member 2 2 1 in the second region 1 2 is connected to the dust collector 8 6 2, the pressure control valve V 2, and the roots type vacuum pump 8 6 in order from the upstream side via the hose 8 6 1. ing. The Roots type vacuum pump 8 6 has a sufficient suction air volume and sufficient suction pressure, and an excessive vacuum was generated so that the roots type vacuum pump 8 6 would not burn out due to the generation of an excessive vacuum. In this case, a vacuum breaker 8 63 having a function of automatically sucking outside air and lowering the degree of vacuum is provided at the inlet of the roots type vacuum pump 86.
第 2領域 1 2は、 内部の圧力を検知する圧力センサ P 2を具備している。 第 2領域 1 2の外側には、 装置本体を包囲する液体の圧力を検知する圧力セ ンサ P wが具備されている。 The second region 12 is equipped with a pressure sensor P 2 that detects the internal pressure. A pressure sensor Pw for detecting the pressure of the liquid surrounding the apparatus main body is provided outside the second region 12.
第 1領域 1 1 と第 2領域 1 2の間には、 上流側から順に、 流量調整弁 8 5 4 及び電磁開閉弁 8 5 5が具備されている。 Between the first region 1 1 and the second region 1 2, a flow rate adjusting valve 8 5 4 and an electromagnetic on-off valve 8 5 5 are provided in this order from the upstream side.
電磁開閉弁 8 5 5は、 圧力制御弁 V bから圧縮気体が噴出していない時には 開いており、 圧力制御弁 V bから圧縮気体が噴出している時には閉じている 。 流量調整弁 8 5 4は、 電磁開閉弁 8 5 5が開いている時に電磁開閉弁 8 5 5を通過する単位時間あたりの気体の流量が圧力制御弁 V bから噴出する単 位時間あたりの圧縮気体の流量とほぼ同じになるように流量を調整する。 流 量調整弁 854及び電磁開閉弁 855が具備されている目的は、 圧力制御弁 V bから圧縮気体が噴出する、 しないの状態の変化に起因して、 第 2領域 1 2からルーッ式真空ポンプ 86へ流れる気体の流量が極端に変動するのを防 止する目的である。 The electromagnetic open / close valve 8 5 5 is open when the compressed gas is not ejected from the pressure control valve V b, and is closed when the compressed gas is ejected from the pressure control valve V b. The flow rate adjusting valve 8 5 4 is a single unit that allows the gas flow rate per unit time that passes through the electromagnetic on-off valve 8 5 5 to blow out from the pressure control valve V b when the electromagnetic on-off valve 8 5 5 is open. The flow rate is adjusted to be approximately the same as the flow rate of the compressed gas per unit time. The purpose of the flow rate adjusting valve 854 and the electromagnetic open / close valve 855 is that the compressed gas is ejected from the pressure control valve V b, due to a change in the state of the second region 1 2 from the loop type vacuum pump The purpose is to prevent the flow rate of the gas flowing to 86 from fluctuating extremely.
第 2領域 1 2は、 ホース 945を介して、 下流側から順に、 圧力計 P B、 圧 力制御弁 V b、 電磁開閉弁 847及びエアコンプレッサ 85に連結されてい る。 The second region 12 is connected to the pressure gauge P B, the pressure control valve V b, the electromagnetic on-off valve 847 and the air compressor 85 in order from the downstream side through the hose 945.
主として図 6を参照して、 アーク溶射ガン 82のガスノズル 823は、 ホー ス 831を介して、 下流側から順に、 圧力計 PG、 圧力制御弁 Vg及び加圧 された不活性ガスの発生源 85 cに連結されている。 Referring mainly to FIG. 6, the gas nozzle 823 of the arc spray gun 82 is supplied with a pressure gauge PG, a pressure control valve Vg, and a source of pressurized inert gas 85 c in order from the downstream side through the hose 831. It is connected to.
以下に、 主として図 5を参照して、 上述の各圧力制御弁の制御方法について 述べる。 Hereinafter, the control method of each pressure control valve described above will be described mainly with reference to FIG.
第 1に、 液面下に装置本体が在る場合、 深度が深くなるにつれ装置本体を包 囲する液圧が増大するので、 該液圧が増大しても第 1領域 1 1の圧力と該液 圧との差圧、 あるいは第 2領域 1 2の圧力と該液圧との差圧が一定になるよ うに第 1領域 1 1及び第 2領域 1 2の圧力が制御される。 仮に、 該液圧が第 2領域 1 2の圧力より非常に大きいと、 装置本体を該液圧が物体表面 1へ非 常に強く押し付けるので、 装置本体が物体表面 1に沿って移動するために非 常に大きな力を必要とする。 First, when the apparatus main body is below the liquid level, the liquid pressure surrounding the apparatus main body increases as the depth increases, so even if the liquid pressure increases, the pressure in the first region 11 and the The pressure in the first region 11 and the second region 12 is controlled so that the differential pressure from the fluid pressure or the differential pressure between the pressure in the second region 12 and the fluid pressure becomes constant. If the hydraulic pressure is much larger than the pressure in the second region 12, the hydraulic pressure will press the device main body very strongly against the object surface 1, so that the device main body will move along the object surface 1. Always requires great power.
このため、 液面下の物体表面に密着している装置本体を包囲する液体のゲ一 ジ圧力を Pwとし、 第 1領域 1 1の気体のゲージ圧力を P 1 とし、 第 2領域 1 2の気体のゲージ圧力を P 2とすれば、 Pwの値が変動しても、 P 1 =P w+ Pmとなるように圧力制御弁 V 1を制御し、 また、 P 2 = Pw_P nと なるように圧力制御弁 V 2を制御する。 この時、 Pmの値は 20mmH gか ら 50 OmmH gまでの圧力範囲から選択した任意の値とし、 P nの値は 2 OmmH gから 50 OmmH gまでの圧力範囲から選択した任意の値とする 第 2に、 アーク溶射ガン 8 2のガスノズル 8 2 3から第 1領域 1 1へ圧縮気 体を噴出する場合においては、 第 1領域 1 1の圧力と圧縮気体の圧力との差 圧が一定になるように圧縮気体の圧力が制御される。 仮に、 第 1領域 1 1の 圧力と圧縮気体の圧力との差圧が小さくなると圧縮気体の流量が減少するの で、 該圧縮気体を利用して物体表面 1に作用を施す場合においては該作用が 不完全となる。 For this reason, the gauge pressure of the liquid surrounding the device body in close contact with the object surface below the liquid level is Pw, the gas gauge pressure of the gas in the first region 11 is P1, and the gas pressure in the second region 12 is If the gas gauge pressure is P2, even if the value of Pw changes, the pressure control valve V1 is controlled so that P1 = Pw + Pm, and P2 = Pw_Pn. Controls the pressure control valve V2. At this time, the value of Pm is an arbitrary value selected from the pressure range from 20 mmHg to 50 OmmHg, and the value of Pn is an arbitrary value selected from the pressure range from 2 OmmHg to 50 OmmHg. Second, when the compressed gas is ejected from the gas nozzle 8 2 3 of the arc spray gun 8 2 to the first region 11 1, the pressure difference between the pressure in the first region 11 and the pressure of the compressed gas is constant. Thus, the pressure of the compressed gas is controlled. If the pressure difference between the pressure in the first region 1 1 and the pressure of the compressed gas is reduced, the flow rate of the compressed gas decreases. Becomes incomplete.
このため、 ガスノズル 8 2 3の出口が第 1領域 1 1の内部または第 1領域 1 1に連通した部分で開口した装置において、 ガスノズル 8 2 3へ供給される 圧縮気体用の圧力制御弁 V gのゲージ圧力を P Gとすれば、 P wの値が変動 しても、 P G = P w + P m + P gとなるように圧力制御弁 V gを制御する。 この時、 P gの値は 2 kgf/cm2 以上の圧力範囲から選択した任意の値とする 第 3に、 圧力制御弁 V bから第 2領域 1 2へ圧縮気体を噴出する場合におい ては、 第 2領域 1 2の圧力と圧縮気体の圧力との差圧が一定になるように圧 縮気体の圧力が制御される。 仮に、 第 2領域 1 2の圧力と圧縮気体の圧力と の差圧が小さくなると圧縮気体の流量が減少するので、 該圧縮気体を利用し て物体表面 1に作用を施す場合においては該作用が不完全となる。 For this reason, the pressure control valve V g for the compressed gas supplied to the gas nozzle 8 2 3 in the device in which the outlet of the gas nozzle 8 2 3 is opened in the first region 1 1 or in the portion communicating with the first region 1 1 If the gauge pressure is PG, the pressure control valve V g is controlled so that PG = P w + P m + P g even if the value of P w varies. At this time, the value of Pg is set to an arbitrary value selected from the pressure range of 2 kgf / cm2 or more.Thirdly, when the compressed gas is ejected from the pressure control valve Vb to the second region 12, The pressure of the compressed gas is controlled so that the differential pressure between the pressure in the second region 12 and the pressure of the compressed gas is constant. If the pressure difference between the pressure in the second region 12 and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface 1, the effect is Become imperfect.
このため、 圧力制御弁 V bの出口が第 2領域 1 2の内部または第 2領域 1 2 に連通した部分で開口した装置において、 圧力制御弁 V bのゲージ圧力を P Bとすれば、 P wの値が変動しても、 P B = P w _ P n + P bとなるように 圧力制御弁 V bを制御する。 この時、 P bの値は 2 kgf/cm2 以上の圧力範囲 から選択した任意の値とする。 For this reason, if the pressure control valve V b has an outlet at the inside of the second region 1 2 or at the part communicating with the second region 1 2 and the gauge pressure of the pressure control valve V b is PB, P w Even if the value of fluctuates, the pressure control valve V b is controlled so that PB = P w _ P n + P b. At this time, the value of Pb is an arbitrary value selected from the pressure range of 2 kgf / cm2 or more.
第 4に、 アーク溶射ガン 8 2など第 1領域 1 1へ通電したワイヤ 8 2 1をフ レキシブルコンディット 8 2 8の中を通して移送する場合においては、 フレ キシブルコンデイツト 8 2 8の外部の液体の圧力と内部の気体の圧力との差 圧が一定になるようにフレキシブルコンディット 8 2 8の内部の気体の圧力 を制御する。 仮に、 フレキシブルコンディット 8 2 8の外部の液体の圧力が 内部の気体の圧力より大きいとフレキシブルコンディット 8 2 8の内部へ液 体が侵入し電気絶縁性が破壊される恐れがある。 Fourth, when the wire 8 2 1 energized to the first area 1 1 such as the arc spray gun 8 2 is transferred through the flexible condition 8 2 8, the liquid outside the flexible condition 8 2 8 The pressure of the gas inside the flexible condition 8 28 is controlled so that the pressure difference between the pressure and the pressure of the gas inside becomes constant. If the liquid pressure outside the flexible condition 8 2 8 is greater than the gas pressure inside the flexible condition 8 2 8, the liquid will enter the flexible condition 8 2 8. The body may invade and the electrical insulation may be destroyed.
このため、 フレキシブルコンディット 8 2 8の下流側の出口が第 1領域 1 1 の内部または第 1領域 1 1に連通した部分で開口した装置において、 フレキ シブルコンディット 8 2 8の下流側の出口の直前の内部の気体のゲージ圧力 を P Cとすれば、 P wの値が変動しても、 P C = P w + P mもしくは P C > P w + P mとなるように、 フレキシブルコンディット 8 2 8の内部に圧縮気 体を注入しかつ圧力を制御する。 For this reason, in a device in which the outlet on the downstream side of the flexible condition 8 2 8 is opened in the first area 11 1 or in a portion communicating with the first area 11 1, immediately before the outlet on the downstream side of the flexible condition 8 2 8 If the gauge pressure of the gas inside is PC, even if the value of P w varies, PC = P w + P m or PC> P w + P m Compressed gas is injected into and the pressure is controlled.
なお、 以上に述べた本発明の実施例の装置とは態様が若干異なるが、 物体表 面に作用を施す装置の一部を構成する、 アーク溶射ガン用のワイヤなどの通 電されたワイヤが通過するフレキシブルコンディットを具備し、 該フレキシ ブルコンディッ卜の下流側の出口が第 2領域 1 2の内部または第 2領域 1 2 に連通した部分で開口した装置においては、 該フレキシブルコンディッ卜の 下流側の出口の直前の内部の気体のゲージ圧力を P Cとすれば、 P wの値が 変動しても、 P C > P wとなるように、 該フレキシブルコンデイットの内部 に圧縮気体を注入しかつ圧力を制御する。 Although the embodiment is slightly different from the apparatus of the embodiment of the present invention described above, a conductive wire such as a wire for an arc spray gun, which constitutes a part of the apparatus that acts on the object surface, is used. In an apparatus having a flexible conduit that passes through and having an outlet on the downstream side of the flexible conduit that opens at the inside of the second region 12 or a portion that communicates with the second region 12, the downstream of the flexible conduit Assuming that the gauge pressure of the gas immediately before the outlet on the side is PC, even if the value of P w fluctuates, inject the compressed gas into the flexible condition so that PC> P w and Control the pressure.
次に、 上述した装置の作用効果について、 主として図 5を参照して説明する 浅い深度の液面下に在る装置本体において、 外側シール部材 3 1 と内側シ一 ル部材 3 2のそれぞれの端部を物体表面 1へ接触せしめた後、 ルーツ式真空 ポンプ 8 6を起動し、 且つ電磁開閉弁 8 5 2を開にして第 1領域 1 1へ圧縮 気体を流入せしめれば、 第 1領域 1 1の内部の圧力は装置本体を包囲する液 体の圧力より高い圧力になり、 第 1領域 1 1の内部の気体及び液体は開いて いる電磁開閉弁 8 5 5を通って第 2領域 1 2へ流入し、 また、 内側シール部 材 3 2と物体表面 1の隙間を通って第 2領域 1 2へ流入し、 また、 外側シ一 ル部材 3 1 と物体表面 1の隙間を通って装置本体の外部へ流出し、 また、 流 量調整弁 8 5 3を通って装置本体の外部へ流出する。 僅かな時間が経過した 後、 第 1領域 1 1のすベての液体が装置本体の外部へ流出する。 第 2領域 1 2の液体及び第 1領域 1 1から第 2領域 1 2へ気体と共に流入した液体は、 ルーツ式真空ポンプ 8 6の吸引作用により吸引移送され (気液混合移送され ) 、 第 2領域 1 2のすベての液体はダストコレクタ 8 6 2により捕集、 回収 される。 Next, the operational effects of the above-described apparatus will be described mainly with reference to FIG. 5. In the apparatus main body located below the liquid surface at a shallow depth, each end of the outer seal member 3 1 and the inner seal member 3 2 will be described. 1 part 1 if the roots-type vacuum pump 8 6 is started and the electromagnetic on-off valve 8 5 2 is opened and compressed gas is allowed to flow into the first area 1 1 The pressure inside 1 is higher than the pressure of the liquid surrounding the main body, and the gas and liquid inside the first area 1 1 pass through the open solenoid valve 8 5 5 to the second area 1 2 And flows into the second region 1 2 through the gap between the inner seal member 3 2 and the object surface 1, and passes through the gap between the outer seal member 3 1 and the object surface 1. To the outside of the device, and to the outside of the device body through the flow rate adjustment valve 8 5 3. After a short time has elapsed, all the liquid in the first region 11 flows out of the main body of the apparatus. The liquid in the second region 1 2 and the liquid flowing into the second region 1 2 from the first region 1 1 with the gas are The liquid is sucked and transferred by the suction action of the roots-type vacuum pump 86 (gas-liquid mixed transfer), and all the liquid in the second region 12 is collected and collected by the dust collector 86 2.
なお、 第 2領域 1 2の圧力が所望の圧力に維持されている時、 第 1領域 1 1 の圧力が内側シール部材 3 2の自由端部を物体表面 1の方向に押し付け、 よ つて第 1領域 1 1の気体が第 2領域 1 2に流入するのを極力阻止する。 また 、 第 1領域 1 1の圧力は外側シール部材 3 1の自由端部を物体表面 1の方向 に押し付け、 液体が第 1領域 1 1の内部に流入するのを阻止する。 かくして 、 第 1領域 1 1及び第 2領域 1 2の内部に液体が流入するのが阻止される。 ルーツ式真空ポンプ 8 6が起動すると、 第 2領域 1 2の圧力は装置本体を包 囲する液体の圧力より低くなり、 よって装置本体は液体の圧力により物体表 面 1へ押し付けられて密着する。 かくして装置本体は物体表面 1に吸着する とともに、 車輪 4 1をギヤードモータ (図示せず) などの駆動手段により回 転駆動せしめると装置は物体表面 1に沿って移動する。 When the pressure in the second region 1 2 is maintained at a desired pressure, the pressure in the first region 1 1 presses the free end of the inner seal member 3 2 toward the object surface 1, and thus the first The gas in the region 1 1 is prevented from flowing into the second region 1 2 as much as possible. In addition, the pressure in the first region 11 presses the free end of the outer seal member 31 in the direction of the object surface 1 and prevents liquid from flowing into the first region 11. Thus, the liquid is prevented from flowing into the first region 11 and the second region 12. When the roots-type vacuum pump 86 is activated, the pressure in the second region 12 becomes lower than the pressure of the liquid surrounding the apparatus main body, so that the apparatus main body is pressed against the object surface 1 by the liquid pressure and comes into close contact. Thus, the apparatus main body is adsorbed on the object surface 1 and the apparatus moves along the object surface 1 when the wheel 41 is rotated by a driving means such as a geared motor (not shown).
物体表面 1に作用を施す装置の作用効果について以下に述べると、 第 1領域 1 1に具備されたアーク溶射ガン 8 2において、 溶射用線材のワイ ャ 8 2 1はアーク熱により瞬間的に加熱溶融して細粒となり、 ガスノズル 8 2 3から噴出する圧縮気体の作用により微粒化し (霧状にされ) かつ冷却さ れながら飛散して物体表面 1に衝突し、 金属溶射被膜を形成する。 ガスノズ ル 8 2 3から噴出する圧縮気体は、 一部は外側シール部材 3 1 と物体表面 1 の隙間を通って装置本体の外部へ流出し、 また一部は内側シール部材 3 2と 物体表面 1の隙間を通って第 2領域 1 2へ流入した後、 サクションホースを 兼ねたエアホース 8 6 1を通って吸引移送される。 The effects of the device that acts on the object surface 1 are described below. In the arc spray gun 8 2 provided in the first region 11 1, the wire for the spray wire 8 2 1 is instantaneously heated by arc heat. Melted into fine particles, atomized by the action of compressed gas ejected from the gas nozzles 8 2 3 (sprayed), scattered while cooled and collided with the object surface 1 to form a metal spray coating. Part of the compressed gas ejected from the gas nozzle 8 2 3 flows out of the main body of the device through the gap between the outer seal member 3 1 and the object surface 1, and partly the inner seal member 3 2 and the object surface 1 After flowing into the second region 1 2 through the gap, the air is sucked and transferred through the air hose 8 6 1 which also serves as a suction hose.
上述した本発明の好適実施例の装置の効果について説明する。 The effect of the apparatus of the preferred embodiment of the present invention described above will be described.
本発明の装置において、 第 1領域 1 1の気体の圧力は装置を包囲している液 体の液圧より高い圧力に維持されているので第 2領域 1 2へ液体が侵入する のを阻止し、 第 2領域 1 2の気体の圧力は装置を包囲している液体の液圧よ り低い圧力に維持されているので負圧の作用により装置は物体表面へ密着す る。 また、 メインケ一シング 2と物体表面 1 との距離を任意の距離に維持し かつ物体表面 1に沿って移動する手段により、 装置本体は液体中に在る物体 表面 1に密着しながら物体表面 1に沿って移動する。 In the apparatus of the present invention, the gas pressure in the first region 11 is maintained at a pressure higher than that of the liquid surrounding the device, so that the liquid is prevented from entering the second region 12. The gas pressure in the second region 1 2 is maintained at a pressure lower than the fluid pressure of the liquid surrounding the device, so that the device is brought into close contact with the object surface by the action of negative pressure. The In addition, by maintaining the distance between the main casing 2 and the object surface 1 at an arbitrary distance and moving along the object surface 1, the main body of the apparatus adheres to the object surface 1 in the liquid while the object surface 1 Move along.
また、 深度が深くなるにつれ装置本体を包囲する液体の液圧が増大しても、 気体で満たされた領域の圧力と該液圧との差圧が一定になるように、 該気体 で満たされた領域の圧力が制御される。 In addition, even when the liquid pressure of the liquid surrounding the apparatus main body increases as the depth increases, the liquid is filled with the gas so that the differential pressure between the pressure of the region filled with the gas and the liquid pressure is constant. The pressure in the area is controlled.
また、 気体で満たされた領域へ圧縮気体を噴出する場合においては、 該気体 で満たされた領域の圧力と該圧縮気体の圧力との差圧が一定になるように該 圧縮気体の圧力が制御される。 In addition, when the compressed gas is ejected to the region filled with gas, the pressure of the compressed gas is controlled so that the differential pressure between the pressure of the region filled with the gas and the pressure of the compressed gas becomes constant. Is done.
また、 気体で満たされた領域へ通電したワイヤ 8 2 1をフレキシブルコンデ イット 8 2 8の中を通して移送する場合においては、 フレキシブルコンディ ット 8 2 8の外部の液体の圧力と内部の気体の圧力との差圧が一定になるよ うにフレキシブルコンディット 8 2 8の内部の気体の圧力が制御される。 以上に本発明の装置の好適実施例について説明したが、 本発明の装置は該好 適実施例の他にも特許請求の範囲に従つて種々実施例を考えることができる なお、 物体表面に対して溶射を施す場合においては、 溶射の前処理として物 体表面に研掃材を噴射して粗面化する必要があるが、 本発明の実施例におい ては、 研掃材の噴射作業と溶射材料の吹付け作業とは別工程において実施さ れるものとした。 In addition, when the wire 8 2 1 energized to the gas-filled area is transferred through the flexible composite 8 2 8, the pressure of the liquid outside the flexible composite 8 2 8 and the pressure of the gas inside The pressure of the gas inside the flexible condition 8 2 8 is controlled so that the differential pressure with respect to is constant. Although the preferred embodiment of the apparatus of the present invention has been described above, various embodiments of the apparatus of the present invention can be considered according to the scope of claims in addition to the preferred embodiment. In the case of spraying, it is necessary to inject the abrasive onto the surface of the object as a pretreatment for spraying to roughen the surface. However, in the embodiment of the present invention, the spraying operation of the abrasive and spraying It was assumed that it was carried out in a separate process from the material spraying work.
本発明の第 1の発明の効果について以下に述べる。 The effect of the first invention of the present invention will be described below.
物体表面に作用を施す領域への液体の侵入を嫌う種々の作業がある。 例えば 、 サ一マルスプレー装置、 溶接装置のように溶融した材料を付着させる装置 、 プラスチックシートの貼付け装置、 塗料や接着剤の吹付け装置、 あるいは 物体表面に熱処理を施す装置などの装置を使用した作業は、 物体表面に作用 を施す領域への液体の侵入を嫌う。 There are a variety of operations that dislike liquid intrusion into areas that act on the object surface. For example, a thermal spraying device, a device for adhering a molten material such as a welding device, a plastic sheet sticking device, a paint or adhesive spraying device, or a device for applying heat treatment to an object surface was used. The work dislikes the penetration of liquid into the area that acts on the object surface.
以上のような、 物体表面に作用を施す領域への液体の侵入を嫌う作業を液面 下で実施する装置においては、 液体が侵入することが無く且つ気体で満たさ れた領域を具備する必要があるが、 本発明の装置においては、 物体表面に作 用を施す領域への液体の侵入を阻止する機構を具備した。 In an apparatus that performs the work that dislikes the intrusion of liquid into the area that acts on the surface of the object as described above, the liquid does not enter and is filled with gas. However, in the apparatus of the present invention, a mechanism for preventing the liquid from entering the area where the action is applied to the object surface is provided.
これらの装置においては、 作用を施す対象の物体表面が気体と接することに より、 液体と接する場合と比較して、 優れた作用効果を発揮するものである また、 これらの装置の一部においては、 作用を施す対象の物体表面が酸素濃 度の低い不活性ガスから成る気体と接することにより、 さらに優れた作用効 果を発揮する。 In these devices, the surface of the object to be acted on is in contact with the gas, so that it exhibits superior operational effects compared to the case of contact with the liquid. Also, in some of these devices, Furthermore, when the surface of the object to be acted is in contact with a gas composed of an inert gas having a low oxygen concentration, a further excellent effect is exhibited.
例えば、 サ一マルスプレー装置や溶接装置においては、 不活性ガスから成る 気体の中で溶融作業が実施されることにより溶融物質の酸化が抑制されるの で、 品質が向上するといつた利点がある。 For example, in thermal spray equipment and welding equipment, melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
第 3の問題点とそれを克服した発明の効果を述べると、 液面下に在る装置本 体が気体で満たされた領域を具備する場合、 深度が深くなるにつれ液圧が増 大するので、 該液圧が増大しても該気体で満たされた領域の圧力と該液圧と の差圧が一定になるように該気体で満たされた領域の圧力を制御する必要が ある。 仮に、 該液圧が該気体で満たされた領域の圧力より非常に大きいと、 該気体で満たされた領域を該液圧が物体表面へ非常に強く押し付けるので、 装置が物体表面に沿って移動するために非常に大きな力を必要とする。 本発明の装置においては、 深度が深くなるにつれ液圧が増大しても該気体で 満たされた領域の圧力と該液圧との差圧が一定になるように該気体で満たさ れた領域の圧力を制御した。 The third problem and the effect of the invention overcoming it are described as follows. When the device body under the liquid surface has a region filled with gas, the liquid pressure increases as the depth increases. Even if the fluid pressure increases, it is necessary to control the pressure in the region filled with gas so that the differential pressure between the pressure in the region filled with gas and the fluid pressure becomes constant. If the fluid pressure is much greater than the pressure in the area filled with the gas, the fluid pressure will push the area filled with the gas very strongly against the object surface, so the device will move along the object surface. It requires a great deal of power to do. In the device of the present invention, even if the liquid pressure increases as the depth increases, the pressure in the region filled with the gas is such that the pressure difference between the region filled with the gas and the fluid pressure is constant. The pressure was controlled.
第 4の問題点とそれを克服した発明の効果を述べると、 該気体で満たされた 領域へ圧縮気体を噴出する場合においては、 該気体で満たされた領域の圧力 と圧縮気体の圧力との差圧が一定になるように圧縮気体の圧力を制御する必 要がある。 仮に、 該気体で満たされた領域の圧力と圧縮気体の圧力との差圧 が小さくなると圧縮気体の流量が減少するので、 該圧縮気体を利用して物体 表面に作用を施す場合においては該作用が不完全となる。 When the fourth problem and the effect of the invention overcoming it are described, when the compressed gas is ejected to the region filled with the gas, the pressure between the region filled with the gas and the pressure of the compressed gas It is necessary to control the pressure of the compressed gas so that the differential pressure is constant. If the pressure difference between the pressure of the region filled with the gas and the pressure of the compressed gas decreases, the flow rate of the compressed gas decreases. Therefore, when the compressed gas is used to act on the object surface, Becomes incomplete.
本発明の装置においては、 気体で満たされた領域の圧力と圧縮気体の圧力と の差圧が一定になるように圧縮気体の圧力を制御した。 In the apparatus of the present invention, the pressure of the region filled with gas and the pressure of the compressed gas The pressure of the compressed gas was controlled so that the differential pressure was constant.
第 5の問題点とそれを克服した発明の効果を述べると、 溶射材料の吹き付け など該気体で満たされた領域へ通電したワイヤをフレキシブルコンディット の中を通して移送する場合においては、 該フレキシブルコンデイツ卜の外部 の液体の圧力と内部の気体の圧力との差圧が一定になるように該フレキシブ ルコンデイットの内部の気体の圧力を制御する必要がある。 仮に、 該フレキ シブルコンディッ卜の外部の液体の圧力が内部の気体の圧力より大きいと該 フレキシブルコンディッ卜の内部へ液体が侵入し電気絶縁性が破壊される恐 れがある。 The fifth problem and the effect of the invention overcoming the problem are described as follows. When a wire energized to a region filled with the gas, such as spraying of a thermal spray material, is transferred through the flexible condition, the flexible condition Therefore, it is necessary to control the gas pressure inside the flexible condition so that the differential pressure between the pressure of the liquid outside and the pressure of the gas inside becomes constant. If the pressure of the liquid outside the flexible conduit is larger than the pressure of the gas inside, the liquid may enter the flexible conduit and the electrical insulation may be destroyed.
本発明の装置においては、 フレキシブルコンデイツ卜の外部の液体の圧力と 内部の気体の圧力との差圧が一定になるように該フレキシブルコンディット の内部の気体の圧力を制御した。 In the apparatus of the present invention, the pressure of the gas inside the flexible condition is controlled so that the differential pressure between the pressure of the liquid outside the flexible condition bowl and the pressure of the gas inside becomes constant.
産業上の利用可能性 Industrial applicability
かくの通りの液面下の物体表面に密着し移動可能な装置は、 液面下の物体表 面において様々な作業を行う様々な装置を搭載し、 且つ該装置を物体表面に 沿って移動せしめる装置として好都合に用いることができる。 例えば、 海洋 構造物の海面下にある物体表面に対し研掃材の噴射作業や溶射作業を実施す る装置として好都合に用いることができる。 本発明の装置に搭載される物体 表面に作用を施す装置としては、 サ一マルスプレー装置、 溶接装置のように 溶融した材料を付着させる装置、 プラスチックシートの貼付け装置、 塗料や 接着剤の吹付け装置、 研掃材の噴射装置、 あるいは物体表面に熱処理を施す 装置など様々な装置を適用することができる。 これらの装置においては、 作 用を施す対象の物体表面が気体と接することにより、 液体と接する場合と比 較して優れた作用効果を発揮するものである。 A device that can move in close contact with the object surface under the liquid level is equipped with various devices that perform various operations on the object surface under the liquid level, and moves the device along the object surface. It can be conveniently used as a device. For example, it can be advantageously used as an apparatus for performing a spraying operation or a spraying operation of an abrasive material on the surface of an object under the sea surface of an offshore structure. As an apparatus that acts on the surface of an object mounted on the apparatus of the present invention, a thermal spray apparatus, an apparatus for adhering a molten material such as a welding apparatus, a plastic sheet affixing apparatus, a paint or an adhesive spraying Various devices such as a device, a polishing material injection device, or a device that heat-treats the object surface can be applied. In these devices, the surface of the object to be acted on is in contact with a gas, so that it exhibits superior effects compared to the case of contact with a liquid.
例えば、 サ一マルスプレー装置や溶接装置においては、 不活性ガスから成る 気体の中で溶融作業が実施されることにより溶融物質の酸化が抑制されるの で、 品質が向上するといつた利点がある。 For example, in thermal spray equipment and welding equipment, melting work is carried out in a gas consisting of an inert gas, so that oxidation of the molten material is suppressed, so there is an advantage in improving quality. .
図面の簡単な説明 [図 1 ]本発明に従って構成された装置の好適実施例を示す平面図。 Brief Description of Drawings FIG. 1 is a plan view of a preferred embodiment of an apparatus constructed in accordance with the present invention.
[図 2]図 1に示す装置における右側面図。 FIG. 2 is a right side view of the apparatus shown in FIG.
[図 3]図 1に示す装置における A _ Aの断面図。 FIG. 3 is a sectional view of A_A in the apparatus shown in FIG.
[図 4]図 1に示す装置における溶射ガン 8 2の拡大断面図。 4 is an enlarged cross-sectional view of a spray gun 8 2 in the apparatus shown in FIG.
[図 5]本発明に従って構成された装置の全体システムを示す図。 FIG. 5 is a diagram showing an overall system of an apparatus configured according to the present invention.
[図 6]本発明に従って構成されたアーク溶射装置の全体システムを示す図。 FIG. 6 is a diagram showing an overall system of an arc spraying apparatus configured according to the present invention.

Claims

請求の範囲 The scope of the claims
[1 ] 外側のケ一シングと内側のケ一シングとを少なくとも具備したメインケーシ ングと ;該外側のケ一シングの開口部に装着されその一部分が物体表面に接 触せしめられる外側シール部材と ;該内側のケ一シングの開口部に装着され その一部分が物体表面に接触せしめられる内側シール部材と ;該メインケ一 シングと物体表面との距離を任意の距離に維持し且つ物体表面に沿って移動 可能な手段; とを具備する、 流体中に在る物体表面に密着しながら物体表面 に沿って移動可能な装置において、 少なくとも該外側のケ一シングと該外側 シール部材と該内側シール部材とが物体表面と協働して第 1領域を規定し、 また、 少なくとも該内側のケ一シングと該内側シール部材とが物体表面と協 働して規定した第 2領域を具備したことを特徴とする装置において、 該第 1 領域に在る流体の圧力が装置を包囲する流体の圧力より高い圧力に維持され ており、 該第 2領域に在る流体の圧力が該第 1領域に在る流体の圧力より低 い圧力に維持されており、 また、 該第 2領域へ不活性ガスを流入せしめる手 段を備えた、 ことを特徴とする、 物体表面に密着し移動可能な装置。  [1] a main casing having at least an outer casing and an inner casing; an outer seal member attached to an opening of the outer casing and a part of which is brought into contact with the object surface; An inner sealing member that is attached to an opening of the inner casing and a part of which is brought into contact with the object surface; and maintains a distance between the main casing and the object surface and moves along the object surface. A device capable of moving along an object surface in close contact with the object surface in fluid, comprising at least the outer casing, the outer sealing member, and the inner sealing member. A first region is defined in cooperation with the object surface, and at least the inner casing and the inner seal member have a second region defined in cooperation with the object surface. The pressure of the fluid in the first region is maintained at a pressure higher than the pressure of the fluid surrounding the device, and the pressure of the fluid in the second region is in the first region. A device that is maintained at a pressure lower than the pressure of the fluid and that has a means for allowing an inert gas to flow into the second region, and that is in close contact with the surface of the object and is movable.
[2] 該第 1領域へ不活性ガスを流入せしめる手段を備えた、 ことを特徴とする、 請求項 1に記載の物体表面に密着し移動可能な装置。  [2] The apparatus capable of moving in close contact with the object surface according to [1], further comprising means for allowing an inert gas to flow into the first region.
[3] 該外側シール部材は、 該第 1領域に在る流体の圧力と装置を包囲する流体の 圧力との差圧により物体表面に押し付けられる形状を具備しており、 また、 該内側シール部材は、 該第 1領域に在る流体の圧力と該第 2領域に在る流体 の圧力との差圧により物体表面に押し付けられる形状を具備している、 こと を特徴とする、 請求項 1乃至請求項 2に記載の物体表面に密着し移動可能な 装置。  [3] The outer seal member has a shape that is pressed against the surface of the object by a differential pressure between the pressure of the fluid in the first region and the pressure of the fluid surrounding the device, and the inner seal member 2. Has a shape that is pressed against the object surface by a differential pressure between the pressure of the fluid in the first region and the pressure of the fluid in the second region. A device that is in close contact with the object surface according to claim 2 and is movable.
[4] 該第 1領域は流体吐出源とホースを介して連結されるとともに該第 1領域と 流体吐出源との間には圧力制御弁 V 1が配置され、 また、 該第 2領域は真空 源とホースを介して連結されるとともに該第 2領域と該真空源との間には圧 力制御弁 V 2が配置されている、 ことを特徴とする、 請求項 1乃至請求項 3 に記載の物体表面に密着し移動可能な装置。 [4] The first region is connected to the fluid discharge source via a hose, and a pressure control valve V 1 is disposed between the first region and the fluid discharge source, and the second region is a vacuum. The pressure control valve V 2 is disposed between the second region and the vacuum source, and is connected to the source via a hose. A device that can move in close contact with the object surface.
[5] 物体表面に密着している装置を包囲する流体のゲージ圧力を Pwとし、 該第 1領域の流体のゲージ圧力を P 1 とし、 該第 2領域の流体のゲージ圧力を P 2とすれば、 Pwの値が変動しても、 P 1 =Pw+Pmとなるように圧力制 御弁 V 1を制御し、 また、 P 2 = P w_ P nとなるように圧力制御弁 V 2を 制御し、 この時、 Pmの値は 2 OmmH gから 50 OmmH gまでの圧力範 囲から選択した任意の値とし、 P nの値は 2 OmmH gから 50 OmmH g までの圧力範囲から選択した任意の値とする、 ことを特徴とする、 請求項 4 に記載の物体表面に密着し移動可能な装置。 [5] Let the gauge pressure of the fluid surrounding the device in close contact with the object surface be Pw, the gauge pressure of the fluid in the first area be P1, and the gauge pressure of the fluid in the second area be P2. For example, even if the value of Pw fluctuates, the pressure control valve V 1 is controlled so that P 1 = Pw + Pm, and the pressure control valve V 2 is controlled so that P 2 = P w_P n At this time, the value of Pm is an arbitrary value selected from the pressure range from 2 OmmH g to 50 OmmH g, and the value of Pn is an arbitrary value selected from the pressure range from 2 OmmH g to 50 OmmH g The device according to claim 4, wherein the device can move in close contact with the object surface.
[6] 流体が噴出するノズルを具備し、 該ノズルの出口が該第 1領域の内部または 該第 1領域に連通した部分で開口した装置において、 該ノズルへ供給される 流体用の圧力制御弁 V gのゲージ圧力を P Gとすれば、 P wの値が変動して も、 P G = P w+ Pm+ P gとなるように圧力制御弁 V gを制御し、 この時 、 P gの値は 2kgf/cm2 以上の圧力範囲から選択した任意の値とする、 こと を特徴とする、 請求項 1乃至請求項 5に記載の物体表面に密着し移動可能な 装置。  [6] A pressure control valve for fluid supplied to the nozzle in a device comprising a nozzle from which fluid is ejected, the outlet of the nozzle being opened in the first region or in a portion communicating with the first region If the gauge pressure of V g is PG, the pressure control valve V g is controlled so that PG = P w + Pm + P g even if the value of P w fluctuates. At this time, the value of P g is 2 kgf 6. The apparatus capable of moving in close contact with the object surface according to claim 1, wherein an arbitrary value selected from a pressure range of not less than / cm 2 is used.
[7] 流体が噴出するノズルを具備し、 該ノズルの出口が該第 2領域の内部または 該第 2領域に連通した部分で開口した装置において、 該ノズルへ供給される 流体用の圧力制御弁 V bのゲージ圧力を P Bとすれば、 Pwの値が変動して も、 P B= P w_ P n + P bとなるように圧力制御弁 V bを制御し、 この時 、 P bの値は 2kgf/cm2 以上の圧力範囲から選択した任意の値とする、 こと を特徴とする、 請求項 1乃至請求項 5に記載の物体表面に密着し移動可能な 装置。  [7] A pressure control valve for fluid supplied to the nozzle in a device comprising a nozzle from which fluid is ejected, the outlet of the nozzle being opened in the second region or a portion communicating with the second region If the gauge pressure of V b is PB, even if the value of Pw fluctuates, the pressure control valve V b is controlled so that PB = P w_P n + P b. At this time, the value of P b is 6. The apparatus capable of moving in close contact with the object surface according to claim 1, wherein an arbitrary value selected from a pressure range of 2 kgf / cm 2 or more is used.
[8] 溶射ガン用のワイヤなどの通電されたワイヤが通過するフレキシブルコンデ ィットを具備し、 該フレキシブルコンディッ卜の下流側の出口が該第 1領域 の内部または該第 1領域に連通した部分で開口した装置において、 該フレキ シブルコンディッ卜の下流側の出口の直前の内部の気体のゲージ圧力を P C とすれば、 Pwの値が変動しても、 PC=Pw+Pmもしくは PC>Pw+ Pmとなるように、 該フレキシブルコンデイツ卜の内部に圧縮気体を注入し かつ圧力を制御する、 ことを特徴とする、 請求項 1乃至請求項 5に記載の物 体表面に密着し移動可能な装置。 [8] A flexible conduit through which an energized wire such as a wire for a spray gun passes, and a portion where the outlet on the downstream side of the flexible conduit communicates with the interior of the first region or the first region If the gauge pressure of the gas immediately before the outlet on the downstream side of the flexible conduit is PC, even if the value of Pw fluctuates, PC = Pw + Pm or PC> Pw + Pm is injected into the flexible condition so that Pm is obtained. 6. The apparatus according to claim 1, wherein the apparatus is in close contact with the surface of the object and is movable.
物体表面に作用を施す装置の一部を構成する、 溶射ガン用のワイヤなどの通 電されたワイヤが通過するフレキシブルコンディットを具備し、 該フレキシ ブルコンディッ卜の下流側の出口が該第 2領域の内部または該第 2領域に連 通した部分で開口した装置において、 該フレキシブルコンディッ卜の下流側 の出口の直前の内部の気体のゲージ圧力を P Cとすれば、 P wの値が変動し ても、 P C > P wとなるように、 該フレキシブルコンデイットの内部に圧縮 気体を注入しかつ圧力を制御する、 ことを特徴とする、 請求項 1乃至請求項 5に記載の物体表面に密着し移動可能な装置。 A flexible conduit through which a conductive wire such as a wire for a spray gun passes, which forms part of a device that acts on the surface of an object, and an outlet on the downstream side of the flexible conduit is the second region If the gauge pressure of the gas immediately before the outlet on the downstream side of the flexible conduit is PC, the value of P w will fluctuate. Even so, the compressed gas is injected into the flexible conduit and the pressure is controlled so that PC> Pw, and the object surface according to claim 1 is closely attached. Movable device.
PCT/JP2007/001240 2006-11-20 2007-11-14 Device capable of moving while being in intimate contact with object surface WO2008072364A1 (en)

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WO2023182337A1 (en) * 2022-03-23 2023-09-28 住友重機械工業株式会社 Wall-traversing vehicle

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS619565A (en) * 1984-06-22 1986-01-17 Tanaka Kikinzoku Kogyo Kk Manufacture of metallic composite material
JPS62170183A (en) * 1986-01-22 1987-07-27 株式会社東芝 Tungsten or molybdenum heater which is excellent in acid errosion resistant properties and manufacture of the same
JP2001219269A (en) * 2000-02-07 2001-08-14 Hitachi Ltd Device and method for submerged working
JP2003285782A (en) * 2002-03-28 2003-10-07 Fukashi Uragami Movable device closely contacting article surface below liquid level

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS619565A (en) * 1984-06-22 1986-01-17 Tanaka Kikinzoku Kogyo Kk Manufacture of metallic composite material
JPS62170183A (en) * 1986-01-22 1987-07-27 株式会社東芝 Tungsten or molybdenum heater which is excellent in acid errosion resistant properties and manufacture of the same
JP2001219269A (en) * 2000-02-07 2001-08-14 Hitachi Ltd Device and method for submerged working
JP2003285782A (en) * 2002-03-28 2003-10-07 Fukashi Uragami Movable device closely contacting article surface below liquid level

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