WO2008070709A2

WO2008070709A2 - I-beam joist having openings formed therein for mechanical access

Info

Publication number: WO2008070709A2
Application number: PCT/US2007/086475
Authority: WO
Inventors: Kirk M. Nichols; Richard Dean Graham; Robert R. Graham
Original assignee: Georgia-Pacific Wood Products Llc
Priority date: 2006-12-06
Filing date: 2007-12-05
Publication date: 2008-06-12
Also published as: WO2008070709A3; US20080134619A1

Abstract

The I-beam of this invention is formed from a pair of parallel flange members (1) and a continuous web (2) material affixed to and joining the flange members. The web material is formed so as to define a plurality of differently shaped holes (A, B, C, E, F, G) therein that provide access for mechanical elements without compromising the compressive and tensile load capability of the I-beam. The web material is preferably formed from OSB and even more preferably 5/8 inch thick OSB. In addition, the I-beam of this invention preferably has one end where the web material is continuous and does not define any openings therein. This portion of the I-beam thus allows the I-beam to be trimmed so standard lengths of the I-beam can be cut to the desired length for a particular application.

Description

I-BEAM JOIST HAVING OPENINGS FORiMED THEREIN FOR MECHANICAL ACCESS

This application claims the benefit of U.S. Provisional Application Serial No. 60/868,803 filed December 6, 2006.

TECHNICAL FIELD

[0001] This invention relates generally to a structural joist used in building construction. More specifically, this invention relates to a specific type of parallel chorded truss commonly known as a joist, having an I-beam configuration, which is typically used for supporting floors, ceilings, internal walls and the like.

BACKGROUND OF THE INVENTION

[0002] It is common practice in the building construction industry to used parallel chorded trusses as long span floor or ceiling joists. These trusses typically are formed from parallel flanges separated and connected by a plurality of wooden cross-bracing web members. These trusses provide good access to mechanical elements, such as plumbing, electrical services, HVAC ducts and the like. This allows, e.g. the ceiling or floor to be attached directly to the bottom or top parallel flange with the mechanical elements hidden in the ceiling or floor, as the case may be. A disadvantage is that the cost of good quality sawn lumber is rising and such lumber is becoming more difficult to obtain.

[0003] Where strength is required to support loads applied primarily in one direction, considerable cost savings can be achieved by using a pre-fabricated wooden I-beam. This design provides the required strength to support compressive and tensile loads generated by the application of a load to the top of the I-beam resting on supporting structure, such as when the beam is used as a rafter or joist. Such an I-beam design uses either sawn lumber or plywood as the parallel flanges and plywood, oriented strand board ("OSB") or the like for the vertical web member. Other materials, such as metal or sawn lumber could be used for the web material, but these materials could be prohibitively expensive. A tongue and groove, or other type of joint, is used to connect the web member to the parallel flanges.

[0004] Unfortunately, this type of I-beam suffers from the drawback that mechanical elements cannot be passed through the web member without cutting an opening in the web member. Although it is possible to cut the web member at the construction site, the potential exists that too much material will be removed from the web member, adversely affecting the structural capability of the I-beam. Some manufacturers are providing an I-beam with a circular hole preformed in the solid web material. Such a configuration generally works but it could be improved because the size and location of the round holes does not necessarily balance the strength of the I-beam with the openness of the web material. It would thus be desirable to provide an I-beam that is low cost yet provides the versatility of allowing mechanical elements to pass through the web member. It would also be desirable to provide such an I-beam that is trimmable, to allow standard lengths to be stored in inventory while allowing the builder to trim some material at one or both ends of the I-beam to provide an I-beam of a desired length for a given application.

SUMMARY OF THE INVENTION

[0005] The I-beam of this invention is formed from a pair of parallel flanges and a continuous web material affixed to and joining the flanges. The web material is formed so as to define a plurality of differently shaped holes therein that provide access for mechanical elements without compromising the compressive and tensile load capability of the I-beam. The web material is preferably formed from OSB and even more preferably 5/8 inch thick OSB. In addition, the I- beam of this invention preferably has one end where the web material is continuous and does not define any openings therein. This portion of the I-beam thus allows the I-beam to be trimmed so standard lengths of the I-beam can be cut to the desired length for the particular application.

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The invention will be described in detail in the following description of preferred embodiments with reference to the following figures in which like reference numbers refer to like parts and wherein: [0007] FIG. 1 is a side elevation view of a first embodiment of the I-beam of this invention;

[0008] FIG. 2 is a side elevation view of a second embodiment of the I-beam of this invention;

[0009] FIG. 3 is a side elevation view of a third embodiment of the I-beam of this invention;

[0010] FIG. 4 is a side elevation view of a fourth embodiment of the I-beam of this invention;

[0011] FIG. 5 is a side elevation view of a fifth embodiment of the I-beam of this invention;

[0012] FIG. 6 is a side elevation view of a sixth embodiment of the I-beam of this invention;

[0013] FIG. 7 is a side elevation view of a seventh embodiment of the I-beam of this invention;

[0014] FIG. 8 is a side elevation view of an eighth embodiment of the I-beam of this invention;

[0015] FIG. 9 is a side elevation view of a ninth embodiment of the I-beam of this invention; and

[0016] FIG. 10 is a side elevation view of a tenth embodiment of the I-beam of this invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0017] The various aspects of the invention may be embodied in various forms. The following description shows by way of illustration various embodiments in which aspects of the invention may be practiced. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. In the description of the various embodiments of this invention, any reference to left, right, top and bottom is to be understood to be based on viewing the embodiment as shown in the FIGS.

[0018] Each of the various embodiments of the I-beam of this invention includes two parallel flanges 1 that are formed from solid sawn lumber or laminated plies of veneer lumber glued together. The flange members are joined to OSB web material 2. See, e.g. Fig. 1. Preferably, 5/8 inch thick OSB web material is used. In addition, the web material used in each of the various embodiments of the I-beam of this invention defines a plurality of openings therein. The openings have a variety of geometrical shapes but are generally rectangular or triangular, although small circular holes may also be used. The corners of the geometrical shapes have a radius, preferably with a radius of curvature of about two inches. In addition, one end of the I- beam in each of the embodiments, preferably the right portion of the I-beam, has a section that is about two feet long and that does not include any openings therein. This portion of the I-beam allows the I-beam to be trimmed along its right portion as desired to a particular length for a particular application for the I-beam.

[0019] The arrangement of openings in the web material may take many forms. However, it has been found that, as seen in the FIGS., the initial opening on the left side of the I-beam, i.e. the side opposite to the trimmable portion, and the opening adjacent to the center of the I-beam, which are both rectangular, provide the basis for an opening configuration that is particularly suited for the purposes of this invention. All of the embodiments of this invention have this configuration. The initial opening preferably has a height greater than its width. Preferably, the initial opening has a width of about six and 1/8 inches and a height of about ten and ¹A inches. Preferably, the center opening has a width greater than its height. Preferably the center opening has a width of about two feet and a height of about twelve and 7/8 inches. [0020] Except for the smallest length of I-beam, the openings between the initial opening and the center opening and between the center opening and the trimmable portion are preferably triangular. More preferably, the triangular openings are right isosceles triangles. These triangular openings are arranged to maximize the open space in the web material without compromising the structural integrity of the I-beam. A variety of different sized triangular openings can be used for the various lengths of the I-beam of this invention. The different sizes ^" allow different sized pipes to extend through the triangular openings. For example, the triangular openings identified as "A" allow the passage of a pipe having an outer diameter of about seven and Vi inches to extend therethrough. The triangular openings identified as "B" allow the passage of a pipe having an outer diameter of about eight and 7/16 inches to extend therethrough. The triangular openings identified as "C" allow the passage of a pipe having an outer diameter of about nine and 7/16 inches to extend therethrough. The triangular openings identified as "G" preferably have legs about ten inches long, more specifically, nine and 7/8 inches long. [0021] FIG. 1 shows a first embodiment of the I-beam of this invention having a length of about eight feet. As shown in FIG. 1 , there are no additional openings beyond the initial opening and the center opening. Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about two and Vi feet from the left end of the I-beam. More specifically, this distance is two feet, five and 1/8 inches.

[0022] FIG. 2 shows a second embodiment of the I-beam of this invention having a length of about ten feet. This embodiment is slightly longer than the embodiment of FIG. 1 , however, the only additional openings are small circular openings located between the initial opening and the center opening and between the center opening and the trimmable portion. These circular openings preferably have a diameter of about three and Vi inches. More specifically, the diameter is three and 9/16 inches. Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is eleven and 15/16 inches. Preferably the left side of the center opening is about three and Vz feet from the left end of the I-beam. More specifically, this distance is three feet, five and 1/8 inches. The center of the left circular opening is about two and Vi feet from the left end of the I-beam. More specifically, this distance is two feet, five and 5/8 inches. The center of the right circular opening is about six and ¹A feet from the left end of the I-beam. More specifically, this distance is six feet, five and 1/8 inches.

[0023] FIG. 3 shows a third embodiment of the I-beam of this invention having a length of about twelve feet. This embodiment is a variation of the second embodiment shown in FIG. 2. This third embodiment includes triangular openings with one located outside of each of the small circular openings shown in FIG. 2. Thus one triangular opening is located between the initial opening and the left circular opening, while the other triangular opening is located between the right circular opening and the trimmable portion. Preferably, the triangular opening is an A sized triangular opening and is oriented with the apex directed to the bottom of the I-beam. [0024] Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about four and Vz feet from the left end of the I-beam. More specifically, this distance is four feet, 5 1/8 inches. The center of the left triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and !4 inches. The center of the left circular opening is about four feet from the left end of the I-beam. More specifically, this distance is three feet, 11 and 5/16 inches. The center of the right circular opening is about seven feet from the left end of the I-beam. More specifically, this distance is six feet, 11 and 5/16 inches. The center of the right triangular opening is about eight feet from the left end of the I-beam. More specifically, this distance is eight feet, 15/16 inches. [0025] FIG. 4 shows a fourth embodiment of the I-beam of this invention having a length of about fourteen feet. This embodiment includes four triangular openings with two each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Preferably A sized triangular openings are located closest to the ends of the I- beam, while B sized triangular openings are located closest to the center opening. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. [0026] Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about five and Vz feet from the left end of the I-beam. More specifically, this distance is five feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and ¹A inches. The center of the left B sized triangular opening is about four and ¹A feet from the left end of the I-beam. More specifically, this distance is four feet, four and 5/16 inches. The center of the right B sized triangular opening is about eight and 1/2 feet from the left end of the I- beam. More specifically, this distance is eight feet, six and 5/16 inches. The center of the right A sized triangular opening is about ten feet from the left end of the I-beam. More specifically, this distance is ten feet, 15/16 inches.

[0027] FIG. 5 shows a fifth embodiment of the I-beam of this invention having a length of about sixteen feet. This embodiment includes six triangular openings with three each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Preferably A sized triangular openings are located closest to the ends of the I- beam, while B sized triangular openings are located in the middle of the string of triangular shaped openings on each side, and G sized triangular openings are located closest to the center opening. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. The G sized triangular openings are oriented so the hypotenuse is parallel to the adjacent leg of the B sized triangular opening and with one leg parallel to a side of the center opening.

[0028] Preferably, the left side of the initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about six and Yi feet from the left end of the I-beam. More specifically, this distance is six feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and !4 inches. The center of the left B sized triangular opening is about four and Yi feet from the left end of the I-beam. More specifically, this distance is four feet, three and 3/4 inches. The right leg of the left G sized triangular opening is about six feet from the left end of the I-beam. More specifically, this distance is six feet, 1/8 inch. The left leg of the right G sized triangular opening is about nine feet from the left end of the I-beam. More specifically, this distance is eight feet 10 3/8 inches. The center of the right B sized triangular opening is about ten and 1/2 feet from the left side of the I-beam. More specifically, this distance is ten feet, seven and 1/8 inches. The center of the right A sized triangular opening is about 12 feet from the left end of the I-beam. More specifically, this distance is 12 feet, 15/16 inches.

[0029] FIG. 6 shows a sixth embodiment of the I-beam of this invention having a length of about eighteen feet. This embodiment includes eight triangular openings with four each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Preferably A sized triangular openings are located closest to the ends of the I-beam, while B sized triangular openings are located next to the A sized triangular openings on each side, and C sized triangular openings are located next to the B sized triangular openings. In addition, small triangular openings, denoted as "H" in FIG. 6, may be located between the C sized triangular openings and the center opening. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. The C sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The smaller triangular openings are sized to allow a pipe having an outer diameter of about five and 13/16 inches to pass therethrough. [0030] Preferably, the left side of the initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about seven and ¹A feet from the left end of the I-beam. More specifically, this distance is seven feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and !4 inches. The center of the left B sized triangular opening is over four feet from the left end of the I-beam. More specifically, this distance is four feet, two and 5/16 inches. The center of the left C sized triangular opening is about five and 1/2 feet from the left end of the I-beam. More specifically, this distance is five feet, seven and 5/8 inches. The left small triangular opening is located between the C sized triangular opening and the center opening and is preferably about 7 feet from the left end of the I-beam. More specifically, the right leg is seven feet, one and 1/8 inches from the left end of the I-beam. The left leg of the right small opening is about nine and Vi feet from the left end of the I-beam. More specifically, this distance is nine feet, nine and 1/8 inches. The center of right C sized triangular opening is about 11 feet from the left side of the I-beam. More specifically, this distance is 11 feet, two and 5/8 inches. The center of the right B sized triangular opening is about 12 and 1/2 feet from the left end of the I- beam. More specifically, this distance is 12 feet, seven and 15/16 inches. The center of the right A sized triangular opening is about 14 feet from the left end of the I-beam. More specifically, this distance is 14 feet, 15/16 inches.

[0031] FIG. 7 shows a seventh embodiment of the I-beam of this invention having a length of about twenty feet. This embodiment includes eight triangular openings with four each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Going from left to right in FIG. 7, preferably an A sized triangular opening is located closest to the left end of the I-beam, a B sized triangular opening is next, a C sized triangular opening is next followed by another B sized triangular opening located closest to the center opening. On the right side of the center opening, there is a B sized triangular opening followed by a C sized triangular opening, another B sized triangular opening and an A sized triangular opening adjacent to the trimmable portion. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. The C sized triangular openings are oriented so the apex is directed to the bottom of the I-beam.

[0O32] Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about eight and Vi feet from the left end of the I-beam. More specifically, this distance is eight feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and 14 inches. The center of the left B sized triangular opening is about four and Vi feet from the left end of the I-beam. More specifically, this distance is four feet, six and 5/16 inches. The center of the left C sized triangular opening is about six feet from the left end of the I-beam. More specifically, this distance is five feet, 11 and 15/16 inches. The center of the second left B sized triangular opening is about 7 and Vi feet from the left end of the I-beam. More specifically, the distance is seven feet, five and 1/2 inches. The center of the first right B sized triangular opening is about 11 and Vi feet from the left end of the I-beam. More specifically, this distance is 1 1 feet, 5 inches. The center of right C sized triangular opening is about 13 feet from the left end of the I-beam. More specifically, this distance is 12 feet, ten and 15/16 inches. The center of the second right B sized triangular opening is about 14 and 1/2 feet from the left end of the I- beam. More specifically, this distance is 14 feet, four and 7/8 inches. The center of the right A sized triangular opening is about \6 feet from the left end of the I-beam. More specifically, this distance is 16 feet, 15/16 inches. Preferably, the adjacent legs of the A sized triangular openings and the B sized triangular openings are at least about Vi foot apart. More specifically, measured parallel to the flanges, this distance is 9.64 inches, while measured along the line perpendicular to the legs of the triangular openings, this distance is 6 and 13/16 inches. [0O33] FIG. 8 shows an eighth embodiment of the I-beam of this invention having a length of about twenty-two feet. This embodiment includes ten triangular openings with five each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Going from left to right in FIG. 8, preferably an A sized triangular opening is located closest to the left end of the I-beam, a B sized triangular opening is next, two C sized triangular openings are next followed by a G sized triangular opening located closest to the center opening. On the right side of the center opening, there is a G sized triangular opening followed by two C sized triangular openings, a B sized triangular opening and an A sized triangular opening adjacent to the trimmable portion. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. The outermost C sized triangular openings are oriented so the apex is directed to the bottom of the I-beam, while the C sized triangular openings closest to the center opening are oriented so the apex is directed to the top of the I-beam. The G sized triangular openings are oriented so the hypotenuse is parallel to the adjacent leg of the adjacent C sized triangular opening.

[0034] Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about nine and Vz feet from the left end of the I-beam. More specifically, this distance is nine feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and 15/64 inches. The center of the left B sized triangular opening is about four and ¹A feet from the left end of the I-beam. More specifically, this distance is four feet, six and 77/256 inches. The center of the first left C sized triangular opening is about six feet from the left end of the I- beam. More specifically, this distance is five feet, 11 and 171/256 inches. The center of the second left C sized triangular opening is about 7 and ¹A feet from the left end of the I-beam. More specifically, the distance is seven feet, five and 73/128 inches. The right side of the left G sized triangular opening is about nine feet from the left end of the I-beam. More specifically, this distance is nine feet, one and 1/8 inches. The left side of the right G sized triangular opening is about 12 feet from the left end of the I-beam. More specifically, this distance is 11 feet, nine and 81/256 inches. The center of first right C sized triangular opening is about 13 and Vi feet from the left end of the I-beam. More specifically, this distance is 13 feet, five and 37/256 inches. The center of the second right C sized triangular opening is about 15 feet from the left end of the I-beam. More specifically, this distance is 14 feet, 11 and 81/256 inches. The center of the right B sized triangular opening is about 16 and Vi feet from the left end of the I-beam. More specifically, this distance is 16 feet, four and 227/256 inches. The center of the right A sized triangular opening is about 18 feet from the left end of the I-beam. More specifically, this distance is 18 feet, 61/64 inches. Preferably, the adjacent legs of the A sized triangular openings and the B sized triangular openings are at least about Vi foot apart. More specifically, measured parallel to the flanges, this distance is 9.64 inches, while measured along the line perpendicular to the legs of the triangular openings, this distance is 6 and 13/16 inches. [0035] FIG. 9 shows a ninth embodiment of the I-beam of this invention having a length of about twenty-four feet. This embodiment includes twelve triangular openings with six each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Going from left to right in FIG. 9, preferably an A sized triangular opening is located closest to the left end of the I-beam, two B sized triangular openings are next, a C sized triangular opening is next followed by another B sized triangular opening and a G sized triangular opening is located closest to the center opening. On the right side of the center opening, there is a G sized triangular opening followed by a B sized triangular opening, a C sized triangular opening, two B sized triangular openings and an A sized triangular opening adjacent to the trimmable portion. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The C sized triangular openings are oriented so the apex is directed to the top of the I-beam. The outermost B sized triangular openings are oriented so the apex is directed to the top of the I-beam, while the remaining B sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The G sized triangular openings are oriented so the hypotenuse is parallel to the adjacent leg of the adjacent B sized triangular opening. [0036] Preferably, the left side of initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 12 and 1/16 inches. Preferably the left side of the center opening is about ten and Vi feet from the left end of the I-beam. More specifically, this distance is ten feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and 1/4 inches. The center of the first left B sized triangular opening is about four feet from the left end of the I-beam. More specifically, this distance is four feet, two and 7/8 inches. The center of the second left B sized triangular opening is about five and Vz feet from the left end of the I-beam. More specifically, this distance is five feet, seven and 9/16 inches. The center of the left C sized triangular opening is about seven feet from the left end of the I-beam. More specifically, this distance is seven feet, 7/8 inches. The center of the third left B sized triangular opening is about eight and Vτ feet from the left end of the I-beam. More specifically, the distance is eight feet, six and 3/16 inches. The right side of the left G sized triangular opening is about ten feet from the left end of the I-beam. More specifically, this distance is ten feet, one and 1/8 inches. The left side of the right G sized triangular opening is about 13 feet from the left end of the I-beam. More specifically, this distance is 12 feet, nine and 1/8 inches. The center of first right B sized triangular opening is about 14 and Vi feet from the left end of the I-beam. More specifically, this distance is 14 feet, four and 1/16 inches. The center of the right C sized triangular opening is about 16 feet from the left end of the I-beam. More specifically, this distance is 15 feet, nine and 3/8 inches. The center of the second right B sized triangular opening is about 17 feet from the left end of the I-beam. More specifically, this distance is 17 feet, two and 11/16 inches. The center of the third right B sized triangular opening is about 18 and Vi feet from the left end of the I-beam. More specifically, this distance is 18 feet, seven and 3/8 inches. The center of the right A sized triangular opening is about 20 feet from the left end of the I-beam. More specifically, this distance is 20 feet, 15/16 inches. Preferably, the adjacent legs of the A sized triangular openings and the B sized triangular openings are at least about ¹A foot apart. More specifically, measured parallel to the flanges, this distance is 6.22 inches, while measured along the line perpendicular to the legs of the triangular openings, this distance is four and 51/128 inches. [0037] FIG. 10 shows a tenth embodiment of the I-beam of this invention having a length of about twenty-six feet. This embodiment includes twelve triangular openings with six each on either side of the center opening. The arrangement of the triangular openings on one side of the center opening is a mirror image of the arrangement of the triangular openings on the other side of the center opening. Going from left to right in FIG. 10, preferably an A sized triangular opening is located closest to the left end of the I-beam, a B sized triangular opening is next, three C sized triangular opening are next, followed by a G sized triangular opening located closest to the center opening. On the right side of the center opening, there is a G sized triangular opening followed by three C sized triangular openings, a B sized triangular opening, and an A sized triangular opening adjacent to the trimmable portion. The A sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The B sized triangular openings are oriented so the apex is directed to the top of the I-beam. The C sized triangular opening located in the middle of the three C sized triangular openings on either side of the center opening are oriented so the apex is directed to the top of the I-beam. The remaining C sized triangular openings are oriented so the apex is directed to the bottom of the I-beam. The G sized triangular openings are oriented so the hypotenuse is parallel to the adjacent leg of the adjacent C sized triangular opening.

[0038] Preferably, the left side of the initial opening is about twelve inches from the left end of the I-beam. More specifically, this distance is 11 and 15/16 inches. Preferably the left side of the center opening is about eleven and Vi feet from the left end of the I-beam. More specifically, this distance is eleven feet, five and 1/8 inches. The center of the left A sized triangular opening is about three feet from the left end of the I-beam. More specifically, this distance is two feet, ten and 1/4 inches. The center of the left B sized triangular opening is about four and Vz feet from the left end of the I-beam. More specifically, this distance is four feet, six and 5/16 inches. The center of the first left C sized triangular opening is about six feet from the left end of the I- beam. More specifically, this distance is six feet, 15/16 inches. The center of the second left C sized triangular opening is about seven and 1/2 feet from the left end of the I-beam. More specifically, this distance is seven feet, eight and 1/8 inches. The center of the third left C sized triangular opening is about nine feet from the left end of the I-beam. More specifically, the distance is nine feet, three and 5/16 inches. The right side of the left G sized triangular opening is about 11 feet from the left end of the I-beam. More specifically, this distance is 11 feet, 3/16 inches. The left side of the right G sized triangular opening is about 14 feet from the left end of the I-beam. More specifically, this distance is 13 feet, ten and 3/16 inches. The center of first right C sized triangular opening is about 15 and 1/2 feet from the left end of the I-beam. More specifically, this distance is 15 feet, seven and 1/4 inches. The center of the second right C sized triangular opening is about 17 feet from the left end of the I-beam. More specifically, this distance is 17 feet, two and 11/16 inches. The center of the third right C sized triangular opening is about 19 feet from the left end of the I-beam. More specifically, this distance is 18 feet, ten and 1/16 inches. The center of the right B sized triangular opening is about 20 and ¹A feet from the left end of the I-beam. More specifically, this distance is 20 feet, four and 7/8 inches. The center of the right A sized triangular opening is about 22 feet from the left end of the I-beam. More specifically, this distance is 22 feet, 15/16 inches. Preferably, the adjacent legs of the A sized triangular openings and the B sized triangular openings are at least about Vi foot apart. More specifically, measured parallel to the flanges, this distance is 9.64 inches, while measured along the line perpendicular to the legs of the triangular openings, this distance is six and 13/16 inches.

[0039] An important aspect of this invention is that the total area of the openings in each of the embodiments does not comprise a significant percentage of the total area of the web member. If too much material is removed from the web member to form the openings therein, the structural integrity of the I-beam will be compromised. It has been found that for the fourth embodiment shown in FIG. 4, the total area of the openings comprises about 24% of the total area of the web member. For the sixth embodiment shown in FIG. 6, the total area of the openings comprises about 35% of the total area of the web member. For the seventh embodiment shown in FIG. 7, the total area of the openings comprises about 35% of the total area of the web member. For the tenth embodiment shown in FIG. 10, the total area of the openings comprises about 38% of the total area of the web member.

[0040] The present invention has been described with reference to exemplary embodiments thereof. It will be readily apparent, however, to those skilled in the art that it is possible to embody the invention in specific forms other than those of the exemplary embodiments described above. This may be done without departing from the spirit of the invention. The exemplary embodiments are merely illustrative and should not be considered restrictive in any way.

Claims

We claim:

1. A wooden I-beam structure, comprising: a pair of parallel flange members; and a continuous web material having a defined length and a top affixed to and adjoining one of the pair of the parallel flange members and a bottom affixed to and adjoining the other of the pair of the parallel flange members, wherein the continuous web material defines a plurality of openings therein along the length such that a first generally rectangular opening is located adjacent to a first side portion of the continuous web material, a central generally rectangular opening is located adjacent a center portion of the continuous web material, a first generally triangular opening is located between the first generally rectangular opening and the central generally rectangular opening, and a second generally triangular opening is located along a second side portion of the continuous web material.

2. The wooden I-beam structure of claim 1 wherein the first generally rectangular opening defines an area less than an area of the central generally rectangular opening.

3. The wooden I-beam structure of claim 1 wherein the first generally triangular opening and the second generally triangular opening are right isosceles triangles.

4. The wooden I-beam structure of claim 3 wherein the first generally triangular opening defines a first apex and the second generally triangular opening defines a second apex and wherein the first apex and the second apex are directed to the bottom of the continuous web material.

5. The wooden I-beam structure of claim 4 further comprising a first set of triangular openings between the first generally triangular opening and the central generally rectangular opening and a second set of triangular openings between the central generally rectangular opening and the second generally triangular opening.

6. The wooden I-beam structure of claim 5 wherein each triangular opening in the first set of triangular openings defines a side that is substantially parallel to a side of the adjacent triangular opening.

7. The wooden I-beam structure of claim 6 wherein each triangular opening in the second set of triangular openings defines a side that is substantially parallel to a side of the adjacent triangular opening.

8. The wooden I-beam structure of claim 7 further comprising a first generally right triangular opening adjacent to a first side of the central generally rectangular opening.

9. The wooden I-beam structure of claim 8 further comprising a second generally right triangular opening adjacent to a second side of the central generally rectangular opening.

10. The wooden I-beam structure of claim 9 wherein the first generally right triangular opening defines a first hypotenuse adjacent to the first set of triangular openings and the second generally right triangular opening defines a second hypotenuse adjacent to the second set of triangular openings.

11. A wooden I-beam structure, comprising: a pair of parallel flange members; and a continuous web material having a defined length, a total area and a top affixed to and adjoining one of the pair of the parallel flange members and a bottom affixed to and adjoining the other of the pair of the parallel flange members, wherein the continuous web material defines a plurality of openings therein along the length such that a first generally rectangular opening is located adjacent to a first side portion of the continuous web material and a central generally rectangular opening is located adjacent a center portion of the continuous web material.

12. The wooden I-beam structure of claim 11 wherein the first generally rectangular opening defines an area less than an area of the central generally rectangular opening.

13. The wooden I-beam structure of claim 12 wherein the openings define an area that is less than about 38% of the total area of the continuous web material.

14. The wooden I-beam structure of claim 13 wherein the openings define an area that is less than about 35% of the total area of the continuous web material.

15. The wooden I-beam structure of claim 12 wherein the openings define an area that is less than about 24% of the total area of the continuous web material.

16 A wooden I-beam structure, comprising: a pair of parallel flange members; and a continuous web material having a defined length, a total area and a top affixed to and adjoining one of the pair of the parallel flange members and a bottom affixed to and adjoining the other of the pair of the parallel flange members, wherein the continuous web material defines a plurality of openings therein along the length having an area that is less than about 38% of the total area of the continuous web material and such that a first generally rectangular opening is located adjacent to a first side portion of the continuous web material, a central generally rectangular opening is located adjacent a center portion of the continuous web material, a first intermediate opening is located between the first generally rectangular opening and the central generally rectangular opening, and a second intermediate opening is located along a second side portion of the continuous web material and wherein the second side portion of the continuous web material defines a portion having no openings therein.

17. The wooden I-beam structure of claim 16 wherein the first intermediate opening and the second intermediate opening have a generally circular configuration.

18. The wooden I-beam structure of claim 17 further comprising a first generally triangular opening between the first generally rectangular opening and the first intermediate opening and a second generally triangular opening adjacent to the second intermediate opening.

19. The wooden I-beam structure of claim 16 wherein the first intermediate opening and the second intermediate opening are right isosceles triangles.

20. The wooden I-beam structure of claim 19 wherein the right isosceles triangles each define an apex directed to the bottom of the continuous web material.

21. The wooden I-beam structure of claim 16 further comprising a first set of triangular openings between the first generally rectangular opening and the central generally rectangular opening and a second set of triangular openings between the central generally rectangular opening and the second side portion of the continuous web material.