WO2008051321A1 - Polyester compositions which comprise cyclobutanediol, ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor - Google Patents
Polyester compositions which comprise cyclobutanediol, ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor Download PDFInfo
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- WO2008051321A1 WO2008051321A1 PCT/US2007/015704 US2007015704W WO2008051321A1 WO 2008051321 A1 WO2008051321 A1 WO 2008051321A1 US 2007015704 W US2007015704 W US 2007015704W WO 2008051321 A1 WO2008051321 A1 WO 2008051321A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/199—Acids or hydroxy compounds containing cycloaliphatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/85—Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
Definitions
- the present invention generally relates to polyester compositions made from terephthalic acid, or an ester thereof , and mixtures thereof, 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol, ethylene glycol, and optionally, 1 ,4- cyclohexanedimethanol, or chemical equivalents have certain combinations of two or more of high notched Izod impact strength, certain glass transition temperature (T 9 ), certain inherent viscosities, flexural modulus, good clarity, and good color, which allow them to be easily formed into articles, for example, thermoformed sheet and film applications.
- T 9 glass transition temperature
- Certain commercial polymers such as bisphenol A polycarbonates, have glass transition temperatures and notched Izod impact strength desirable for thermoformed film and sheet but are believed to require drying prior to thermoforming.
- Other commercial polymers such as acrylics and certain impact modified acrylics, are believed to have the glass transition temperatures desired for thermoformed film and sheet and are not believed to require drying prior to thermoforming; however, they are believed to have room temperature notched Izod impact strengths of typically less than 2 ft-lb/in which is often not desirable for certain end use applications.
- thermoformed film and sheet applications including a combination of two or more of high notched Izod impact strength, certain glass transition temperature (T 9 ), certain inherent viscosities, certain flexural modulus, good clarity, and good color.
- thermoformed film and sheet applications including a combination of three or more of high notched Izod impact strength, certain glass transition temperature (T 9 ), certain inherent viscosities, certain flexural modulus, good clarity, and good color.
- Tin based catalysts are believed to be efficient for incorporation of 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol into a polyester.
- tin based catalysts are believed to produce a yellow to amber colored polyester in the presence of ethylene glycol.
- Titanium based catalysts are reported to be ineffective at incorporating 2,2,4,4-tetramethyl-1,3-cyclobutanediol into a polyester. See Kelsey et al, Macromolecules 2000, 33, 5810.
- polyesters comprising 2,2,4,4-tetramethyM ,3-cyclobutanediol, ethylene glycol, and, optionally, cyclohexanedimethanol, which have good color and/or good clarity and for process(es) to prepare these polyesters.
- polyester compositions formed from terephthalic acid, an ester thereof, and/or mixtures thereof, ethylene glycol, 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol, and optionally, cyclohexanedimethanol, comprising certain thermal stabilizers, reaction products thereof, and mixtures thereof, are superior to certain commercial polymers with respect to one or more of high notched Izod impact strength, certain glass transition temperature (T 9 ), certain inherent viscosities, good clarity, good color, and certain flexural modulus.
- certain polyesters and/or polyester compositions of the invention are superior to certain commercial polymers with respect to a combination of two or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T g ), certain flexural modulus, good clarity, and good color.
- certain polyesters and/or polyester compositions of the invention are superior to certain commercial polymers with respect to three or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- certain polyesters and/or polyester compositions of the invention are superior to certain commercial polymers with respect to a combination of four or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (Tg), certain flexural modulus, good clarity, and good color.
- certain polyesters and/or polyester compositions of the invention are superior to certain commercial polymers with respect to a combination of all of the following properties: high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- copolyesters containing 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol and ethylene glycol can be prepared with titanium based catalysts.
- the incorporation of 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol can be further improved by use of tin based catalysts in addition to the titanium based catalysts. It is believed that the color of these copolyesters can be improved with the addition during polymerization of certain levels of phosphorus containing compounds.
- the polyesters can be more easily produced without at least one of the following occurring: bubbling, splay formation, color formation, foaming, off-gassing, and erratic melt levels, i.e., pulsating of the polyester or the polyester's production and processing systems.
- at least one process of the invention provides a means to more easily produce the polyesters useful in the invention in large quantities (for example, pilot run scale and/or commercial production) without at least one of the aforesaid difficulties occurring.
- large quantities as used herein includes quantities of polyester(s) useful in the invention which are produced in quantities larger than 100 pounds. In one embodiment, the term “large quantities”, as used herein, includes quantities of polyester(s) useful in the invention which are produced in quantities larger than 1000 pounds.
- the processes of making the polyesters useful in the invention can comprise a batch or continuous process.
- the processes of making the polyesters useful in the invention comprise a continuous process.
- the invention relates to a polyester composition
- a polyester composition comprising at least one polyester which comprises:
- the invention relates to a polyester composition
- a polyester composition comprising at least one polyester which comprises:
- this invention relates to a polyester composition
- a polyester composition comprising at least one polyester which comprises:
- the invention relates to a polyester composition
- a polyester composition comprising at least one polyester which comprises:
- Tg of from about 100 to about 110 0 C as measured by a TA 2100 Thermal Analyst
- this invention relates to a polyester composition
- a polyester composition comprising:
- Tg of from about 100 to about 110 0 C as measured by a TA 2100 Thermal Analyst
- this invention relates to a polyester composition
- a polyester composition comprising:
- this invention relates to a process comprising the following steps:
- Step (Iii) greater than 10 mole % ethylene glycol residues, and less than about 2 mole % of a modifying glycol having from 3 to 16 carbon atoms; wherein the molar ratio of glycol component/dicarboxylic acid component added in Step (I) is 1.01-3.0/1.0; wherein the mixture in Step (I) is heated in the presence of: (i) at least one catalyst comprising at least one titanium compound, and, optionally, at least one catalyst chosen from tin, gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound, reaction products thereof, and mixtures thereof; (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester
- this invention relates to a process comprising the following steps:
- Step (I) greater than 10 mole % ethylene glycol residues, and (iv) less than about 2 mole % of a modifying glycol having from 3 to 16 carbon atoms; wherein the molar ratio of glycol component/dicarboxylic acid component added in Step (I) is 1.01-3.0/1.0; wherein the mixture in Step (I) is heated in the presence of: (i) at least one catalyst comprising at least one titanium compound, and, optionally, at least one catalyst chosen from tin, gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound;
- Step (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; wherein the total mole % of the glycol component of the final polyester is 100 mole %; and wherein the inherent viscosity of the polyester is from 0.50 to 1.2 dLVg as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25 g/50 ml at 25°C.
- the invention relates to a process for making a polyester comprising the following steps:
- Step (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; wherein the total mole % of the glycol component of the final polyester is 100 mole %; and wherein the inherent viscosity of the polyester is from 0.50 to 1.2 dl_/g as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25 g/50 ml at 25°C.
- the invention relates to a process for making a polyester comprising the following steps: (I) heating a mixture at at least one temperature chosen from 150 0 C to 250 0 C, under at least one pressure chosen from the range of 0 psig to 75 psig wherein said mixture comprises:
- Step (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; and wherein the total mole % of the glycol component of the final polyester is 100 mole %; and wherein the inherent viscosity of the polyester is from 0.50 to 1.2 dL/g as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25 g/50 ml at 25°C.
- the invention relates to a process for making a polyester comprising the following steps:
- the invention relates to a process for making a polyester comprising the following steps:
- Step (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; and wherein the total mole % of the glycol component of the final polyester is 100 mole %; wherein the sum of the mole percentages of 2,2,4,4-tetramethyM ,3- cyclobutanediol and cyclohexanedimethanol of the final polyester is from 40 to less than 70 mole % of the total mole % of the glycol component, and wherein the inherent viscosity of the polyester is from 0.50 to 1.2 dL/g as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25
- the b * values for the polyesters useful in the invention can be from -12 to less than 12, [in one embodiment, in the presence of and/or in the absence of toner(s)], as determined by the L * a * b * color system of the CIE (International Commission on Illumination) (translated), wherein L* represents the lightness coordinate, a * represents the red/green coordinate, and b * represents the yellow/blue coordinate.
- the b* values for the polyesters useful in the invention [in one embodiment, in the presence of and/or in the absence of toner(s)] can be from 0 to 10.
- the b* values for the polyesters useful in the invention [in one embodiment, in the presence of and/or in the absence of toner(s)] can be from 0 to 5.
- the invention includes thermoformed sheet(s) which can comprise any of the polyester compositions of the invention.
- the polyesters useful in the invention can comprise at least one phosphate ester whether or not present as a thermal stabilizer.
- the polyesters useful in the invention can comprise at least one phosphate ester described herein which is present as a thermal stabilizer.
- the polyesters useful in the invention contain no branching agent, or alternatively, at least one branching agent is added either prior to or during polymerization of the polyester.
- the polyesters useful in the invention contain at least one branching agent without regard to the method or sequence in which it is added.
- certain polyesters useful in the invention may be amorphous or semicrystalline. In one aspect, certain polyesters useful in the invention can have a relatively low crystallinity. Certain polyesters useful in the invention can thus have a substantially amorphous morphology, meaning that the polyesters comprise substantially unordered regions of polymer.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise at least one phosphorus compound.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise phosphorus atoms.
- the polyesters and/or polyester compositions of the invention can comprise titanium atoms and tin atoms.
- the polyesters, polyester compositions and/or processes of the invention can comprise phosphorus atoms, tin atoms, and titanium atoms.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise phosphorus atoms and titanium atoms.
- the invention can comprise phosphorus atoms, tin atoms, and titanium atoms.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise at least one phosphorus compound.
- any of the polyester(s), polyester; compositions and/or processes of the invention may comprise at least one titanium compound.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise at least one titanium compound and at least one phosphorus compound.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise (i) at least one titanium compound, at and optionally, at least one compound chosen from tin, gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound.
- phosphorus compound is intended to include reaction products thereof.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise (i) at least one titanium compound, at least one tin compound, and optionally, at least one compound chosen from gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound.
- any of the polyester(s), polyester compositions and/or processes of making the polyesters useful in the invention may comprise at least one tin compound and at least one titanium compound.
- any of the polyester(s), polyester compositions and/or processes of making the polyesters useful in the invention may comprise at least one tin compound, at least one titanium compound, and at least one phosphorus compound.
- At least one phosphorus compound useful in the invention comprise phosphoric acid, phosphorous acid, phosphonic acid, phosphinic acid, phosphonous acid, and various esters and salts thereof.
- the esters can be alky!, branched alky], substituted alkyl, difunctional alkyl, alkyl ethers, aryl, and substituted aryl.
- At least one phosphorus compound useful in the invention comprise at least one phosphorus compound chosen from at least one of substituted or unsubstituted alkyl phosphate esters, substituted or unsubstituted aryl phosphate esters, substituted or unsubstituted mixed alkyl aryl phosphate esters, diphosphites, salts of phosphoric acid, phosphine oxides, and mixed alkyl aryl phosphites, reaction products thereof, and mixtures thereof.
- the phosphate esters include esters in which the phosphoric acid is fully esterified or only partially esterified.
- At least one phosphorus compound useful in the invention comprise at least one phosphorus compound chosen from at least one of substituted or unsubstituted alkyl phosphate esters, substituted or unsubstituted aryl phosphate esters, mixed substituted or unsubstituted alkyl aryl phosphate esters, reaction products thereof, and mixtures thereof.
- the phosphate esters include esters in which the phosphoric acid is fully esterified or only partially esterified.
- At least one phosphorus compound useful in the invention are chosen from at least one of alkyl phosphate esters, aryl phosphate esters, mixed alkyl aryl phosphate esters, reaction products, thereof, and mixtures thereof.
- At least one phosphorus compound useful in the invention may comprise at least one aryl phosphate ester.
- At least one phosphorus compound useful in the invention may comprise at least one unsubstituted aryl phosphate ester.
- At least one phosphorus compound useful in the invention may comprise at least one aryl phosphate ester which is not substituted with benzyl groups.
- At least one phosphorus compound useful in the invention may comprise at least one triaryl phosphate ester.
- At least one phosphorus compound useful in the invention may comprise at least one triaryl phosphate ester which is not substituted with benzyl groups.
- At least one phosphorus compound useful in the invention may comprise at least one alkyl phosphate ester.
- at least one phosphorus compound useful in the invention may comprise triphenyl phosphate and/or Merpol A.
- any of the polyester compositions of the invention may comprise triphenyl phosphate.
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one mixed alkyl aryl phosphite, such as, for example, bis(2,4-dicumylphenyl)pentaerythritol diphosphite also known as Doverphos S-9228 (Dover Chemicals, CAS# 154862-
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one one phosphine oxide.
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one salt of phosphoric acid such as, for example, KH 2 PO 4 and Zn3(PO 4 )2.
- any of processes described herein for making the polyester compositions and/or polyesters comprise at least one of the phosphorus compounds described herein.
- the pressure used in Step (I) of any of the processes of the invention consists of at least one pressure chosen from 0 psig to 75 psig. In one embodiment, the pressure used in Step (I) of any of the processes of the invention consists of at least one pressure chosen from 0 psig to 50 psig.
- the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 20 torr absolute to
- the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.0- 3.0/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.0- 2.5/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.0- 2.0/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.0- 1.75/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.0- 1.5/1.0.
- the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01- 3.0/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01- 2.5/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01- 2.0/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01- 1.75/1.0; in one aspect, the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01-
- the heating time of Step (II) may be from 1 to 5 hours. In any of the process embodiments for making the polyesters useful in the invention, the heating time of Step (II) may be from 1 to 4 hours. In any of the process embodiments for making the polyesters useful in the invention, the heating time of Step (II) may be from 1 to 3 hours. In any of the process embodiments for making the polyesters useful in the invention, the heating time of Step (II) may be from 1.5 to 3 hours. In any of the process embodiments for making the polyesters useful in the invention, the heating time of Step (II) may be from 1 to 2 hours.
- the addition of the phosphorus compound(s) in the process (es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-20:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-
- the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-15:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-10:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-5:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-3:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-3:1.
- the weight of tin atoms and phosphorus atoms present in the final polyester can be measured in ppm and can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of any of the aforesaid weight ratios.
- the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 0-20:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 1-20:1.
- the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 0-15:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 1-15:1.
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 0-10:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 1 -10: 1. [0078] In one aspect, the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 0-5:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 1-5:1.
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 0-3:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of 1-3:1.
- the weight of titanium atoms and phosphorus atoms present in the final polyester can be measured in ppm and can result in a weight ratio of total phosphorus atoms to total titanium atoms in the final polyester of any of the aforesaid weight ratios.
- the amount of tin atoms in the polyesters useful in the invention can be from 0 to 400 ppm tin atoms based on the weight of the final polyester.
- the amount of tin atoms in the polyesters useful in the invention can be from 15 to 400 ppm tin atoms based on the weight of the final polyester.
- the amount of titanium atoms in the polyesters useful in the invention can be from 0 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of titanium atoms in the polyesters useful in the invention can be from 15 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of titanium atoms in the polyester can be from 1 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyester(s) useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester
- the amount of tin atoms in the polyester(s) useful in the invention can be from 1 to 400 ppm tin atoms based on the weight of the final polyester
- the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the polyester compositions are useful in articles of manufacture including, but not limited to, extruded, calendered, and/or molded articles including, but not limited to, injection molded articles, extruded articles, cast extrusion articles, profile extrusion articles, melt spun articles, thermoformed articles, extrusion molded articles, injection blow molded articles, injection stretch blow molded articles, extrusion blow molded articles and extrusion stretch blow molded articles.
- extruded, calendered, and/or molded articles including, but not limited to, injection molded articles, extruded articles, cast extrusion articles, profile extrusion articles, melt spun articles, thermoformed articles, extrusion molded articles, injection blow molded articles, injection stretch blow molded articles, extrusion blow molded articles and extrusion stretch blow molded articles.
- These articles can include, but are not limited to, films, bottles, containers, sheet and/or fibers.
- the polyester compositions useful in the invention may be used in various types of film and/or sheet, including but not limited to extruded film(s) and/or sheet(s), calendered film(s) and/or sheet(s), compression molded film(s) and/or sheet(s), solution casted film(s) and/or sheet(s).
- Methods of making film and/or sheet include but are not limited to extrusion, calendering, compression molding, and solution casting.
- the invention is related to thermoformed film(s) and/or sheet(s) comprising the polyester(s) and/or polyester compositions of the invention.
- the invention is related to articles of manufacture which incorporate the thermoformed film and/or sheet of the invention.
- the invention provides a process for preparing polyesters containing ethylene glycol, 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol, and optionally, cyclohexanedimethanol with improved color and/or clarity.
- thermoformed film and/or sheet is provided wherein the step of drying the films and/or sheets prior to thermoforming is eliminated.
- the polyesters useful in the invention can be amorphous or semicrystalline. In one aspect, certain polyesters useful in the invention can have a relatively low crystallinity. Certain polyesters useful in the invention can thus have a substantially amorphous morphology, meaning that the polyesters comprise substantially unordered regions of polymer.
- polyesters and/or polyester composition(s) of the invention formed from terephthalic acid, an ester thereof, and/or mixtures thereof, ethylene glycol, 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol, and optionally, cyclohexanedimethanol, comprising certain thermal stabilizers, reaction products thereof, and mixtures thereof, can have a unique combination of two or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- T 9 glass transition temperature
- certain polyesters and/or polyester compositions of the invention can have a unique combination of three or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- certain polyesters and/or polyester compositions of the invention can have a unique combination of four or more of high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- certain polyesters and/or polyester compositions of the invention can have a unique combination of all of the following properties: high notched Izod impact strength, certain inherent viscosities, certain glass transition temperature (T 9 ), certain flexural modulus, good clarity, and good color.
- polyesters and/or polyester compositions containing some or all of the aforementioned properties are useful in many applications, these properties are particularly useful for thermoformed sheet applications.
- the polyesters can be more easily produced without at least one of the following occurring: bubbling, splay formation, color formation, foaming, off- gassing, and erratic melt levels, i.e., pulsating of the polyester or the polyester's production and processing systems.
- At least one process of the invention provides a means to more easily produce the polyesters useful in the invention in large quantities (for example, pilot run scale and/or commercial production) without at least one of the aforesaid difficulties occurring.
- large quantities includes quantities of polyester(s) useful in the invention which are produced in quantities larger than
- the term "large quantities”, as used herein, includes quantities of polyester(s) useful in the invention which are produced in quantities larger than 1000 pounds.
- the processes of making the polyesters useful in the invention can comprise a batch or continuous process.
- the processes of making the polyesters useful in the invention comprise a continuous process.
- copolyesters containing 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol and ethylene glycol can be prepared with titanium based catalysts.
- the incorporation of 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol can be further improved by use of tin based catalysts in addition to the titanium based catalysts. It is believed that the color of these copolyesters can be improved with the addition during polymerization of certain levels of phosphorus containing compounds.
- tin When tin is added to to the polyesters and/or polyester compositions and/or process of making the polyesters of the invention, it is added to the process of making the polyester in the form of a tin compound.
- the amount of the tin compound added to the polyesters of the invention and/or polyester compositions of the invention and/or processes of the invention can be measured in the form of tin atoms present in the final polyester, for example, by weight measured in ppm.
- titanium When titanium is added to to the polyesters and/or polyester compositions and/or process of making the polyesters of the invention, it is added to the process of making the polyester in the form of a titanium compound.
- the amount of the titanium compound added to the polyesters of the invention and/or polyester compositions of the invention and/or processes of the invention can be measured in the form of titanium atoms present in the final polyester, for example, by weight measured in ppm.
- phosphorus When phosphorus is added to to the polyesters and/or polyester compositions and/or process of making the polyesters of the invention, it is added to the process of making the polyester in the form of a phosphorus compound.
- this phosphorus compound can comprise at least one phosphate ester(s).
- the amount of phosphorus compound, [for example, phosphate ester(s)] added to the polyesters of the invention and/or polyester compositions of the invention and/or processes of the invention can be measured in the form of phosphorus atoms present in the final polyester, for example, by weight measured in ppm.
- polystyrene resin is intended to include “copolyesters” and is understood to mean a synthetic polymer prepared by the reaction of one or more difunctional carboxylic acids and/or multifunctional carboxylic acids with one or more difunctional hydroxyl compounds and/or multifunctional hydroxyl compounds, for example, branching agents.
- the difunctional carboxylic acid can be a dicarboxylic acid and the difunctional hydroxyl compound can be a dihydric alcohol such as, for example, glycols and diols.
- glycocol as used herein includes, but is not limited to, diols, glycols, and/or multifunctional hydroxyl compounds, for example, branching agents.
- the difunctional carboxylic acid may be a hydroxy carboxylic acid such as, for example, p-hydroxybenzoic acid
- the difunctional hydroxyl compound may be an aromatic nucleus bearing 2 hydroxyl substituents such as, for example, hydroquinone.
- reduce means any organic structure incorporated into a polymer through a polycondensation and/or an esterification reaction from the corresponding monomer.
- peeling unit means an organic structure having a dicarboxylic acid residue and a diol residue bonded through a carbonyloxy group.
- the dicarboxylic acid residues may be derived from a dicarboxylic acid monomer or its associated acid halides, esters, salts, anhydrides, and/or mixtures thereof.
- the term "diacid” includes multifunctional acids, for example, branching agents.
- the term “dicarboxylic acid” is intended to include dicarboxylic acids and any derivative of a dicarboxylic acid, including its associated acid halides, esters, half-esters, salts, half-salts, anhydrides, mixed anhydrides, and/or mixtures thereof, useful in a reaction process with a diol to make polyester.
- terephthalic acid is intended to include terephthalic acid itself and residues thereof as well as any derivative of terephthalic acid, including its associated acid halides, esters, half-esters, salts, half-salts, anhydrides, mixed anhydrides, and/or mixtures thereof or residues thereof useful in a reaction process with a diol to make polyester.
- the polyesters used in the present invention typically can be prepared from dicarboxylic acids and diols which react in substantially equal proportions and are incorporated into the polyester polymer as their corresponding residues.
- the polyesters of the present invention therefore, can contain substantially equal molar proportions of acid residues (100 mole%) and diol (and/or multifunctional hydroxyl compound) residues (100 mole%) such that the total moles of repeating units is equal to 100 mole%.
- the mole percentages provided in the present disclosure therefore, may be based on the total moles of acid residues, the total moles of diol residues, or the total moles of repeating units.
- a polyester containing 10 mole% isophthalic acid means the polyester contains 10 mole% isophthalic acid residues out of a total of 100 mole% acid residues. Thus, there are 10 moles of isophthalic acid residues among every 100 moles of acid residues.
- a polyester containing 30 mole% 2,2,4 ,4-tetramethyl-1 ,3-cyclobutanediol means the polyester contains 30 mole% 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol residues out of a total of 100 mole% diol residues. Thus, there are 30 moles of 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol residues among every 100 moles of diol residues.
- the T 9 of the polyesters useful in the polyester compositions of the invention can be at least one of the following ranges: 80 to 200 0 C; 80 to 190 0 C; 80 to 180 0 C; 80 to 170°C; 80 to 160 0 C; 80 to 155°C; 80 to 150°C; 80 to 145°C; 80 to 140 0 C; 80 to 138 0 C; 80 to 135°C; 80 to 130°C; 80 to 125°C; 80 to 120 0 C; 80 to 115°C; 80 to 110°C; 80 to 105°C; 80 to 100°C; 80 to 95°C; 80 to 90°C; 80 to 85°C; 85 to 200 0 C; 85 to 190°C; 85 to 180 0 C; 85 to 170°C; 85 to 160°C; 85 to 155°C; 85 to 150 0 C; 85 to 145°C; 85 to 140°C; 85 to 138°C; 85 to 135°C;
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 1 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol, greater than 10 mole % ethylene glycol residues, and about 0 to about 89 mole % cyclohexanedimethanol; 1 to 85 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and 15 to 99 mole % ethylene glycol; 1 to 80 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and 20 to 99 mole % ethylene glycol, 1 to 75 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 25 to 99 mole % ethylene glycol; 1 to 70 mole % 2,2,4,4-
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 3 to 10 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol and 90 to 97 mole % ethylene glycol; 3 to 9 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and 91 to 97 mole % ethylene glycol; and 3 to 8 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 92 to 97 mole % ethylene glycoll.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 5 to less than 90 " mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to 95 mole % ethylene glycol; 5 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 95 mole % ethylene glycol; 5 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 95 mole % ethylene glycol, 5 to 75 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol and 25 to 95 mole % ethylene glycol; 5 to 70 mole % 2,2,4,4- tetramethyl-1,3-cyclobutanediol and
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 5 to less than 50 mole % 2,2,4,4-tetramethyl- 1, 3-cyclobutanediol and greater than 50 to 95 mole % ethylene glycol; 5 to 45 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol and 55 to 95 mole % ethylene glycol; 5 to 40 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol and 60 to 95 mole % ethylene glycol; 5 to 35 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol and 65 to 95 mole % ethylene glycol; 5 to less than 35 mole % 2,2,4,4-tetramethyl- 1, 3-cyclobutanediol and greater than 65 to 95 mole % ethylene glycol; 5 to less than 35 mo
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 10 to less than 90 mole % 2,2,4,4- tetramethyl-1,3-cyclobutanediol and greater than 10 to about 90 mole % ethylene glycol; 10 to 85 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and 15 to 90 mole % ethylene glycol; 10 to 80 mole % 2,2,4,4-tetramethyl-i ,3-cyclobutanediol and 20 to 90 mole % ethylene glycol; 10 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to 90 mole % ethylene glycol; 10 to 70 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and 30 to
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: greater than 10 to less than 90 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and greater than 10 to less than 90 mole % ethylene glycol; greater than 10 to 85 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 15 to less than 90 mole % ethylene glycol; greater than 10 to 80 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and 20 to less than 90 mole % ethylene glycol; greater than 10 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to less than 90 mole % ethylene glycol; greater than 10 to 70 mole % 2,2,4,4-tetramethyM ,3-
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 11 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 89 mole % ethylene glycol; 11 to 85 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and 15 to 89 mole % ethylene glycol; 11 to 80 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and 20 to 89 mole % ethylene glycol; 11 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to 89 mole % ethylene glycol; 11 to 70 mole % 2,2,4,4- tetramethyl-1,3-cyclobutanediol and greater than 10 to about 89 mo
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 12 to less than 90 mole % 2,2,4,4-tetramethyl- 1,3-cyclobuta ⁇ ediol and greater than 10 to 88 mole % ethylene glycol; 12 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 88 mole % ethylene glycol; 12 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 88 mole % ethylene glycol; 12 to 75 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 25 to 88 mole % ethylene glycol; 12 to 70 mole % 2,2,4,4-tetramethyM ,3- cyclobutane
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 15 to less than 90 mole % 2,2,4,4- tetramethyM ,3-cyclobutanediol and greater than 10 to about 85 mole % ethylene glycol; 15 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 85 mole % ethylene glycol; 15 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 85 mole % ethylene glycol; 15 to 75 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol and 25 to 85 mole % ethylene glycol; 15 to 70 mole % 2,2,4,4- tetramethyM ,3-cyclobutane
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 20 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 80 mole % ethylene glycol; 20 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 80 mole % ethylene glycol; 20 to 80 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and 20 to 80 mole % ethylene glycol; 20 to 75 mole % 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol and 25 to 80 mole % ethylene glycol; 20 to 70 mole % 2,2,4,4- tetramethyM ,3-cyclobutanediol and greater than 10 to about 80 mole
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 25 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to 75 mole % ethylene glycol; 25 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 75 mole % ethylene glycol; 25 to 80 mole % 2,2,4,4-tetramethyM , 3-cyclobutanediol and 20 to 75 mole % ethylene glycol; 25 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to 75 mole % ethylene glycol; 25 to 70 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 30 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 70 mole % ethylene glycol; 30 to 85 mole % 2,2,4,4-tetramethyl-1, 3-cyclobutanediol and 15 to 70 mole % ethylene glycol; 30 to 80 mole % 2,2,4,4-tetramethyM , 3-cyclobutanediol and 20 to 70 mole % ethylene glycol; 30 to 75 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol and 25 to 70 mole % ethylene glycol; 30 to 70 mole % 2,2,4,4- tetramethyM ,3-cyclobutanediol and 30 to
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 35 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 65 mole % ethylene glycol; 35 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 65 mole % ethylene glycol; 35 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 65 mole % ethylene glycol; 35 to 75 mole % 2,2,4,4-tetramethyl-i ,3- cyclobutanediol and 25 to 65 mole % ethylene glycol; 35 to 70 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 65 mole
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 40 to less than 90 mole % 2,2,4,4- tetramethyM , 3-cyclobutanediol and greater than 10 to about 60 mole % ethylene glycol; 40 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 60 mole % ethylene glycol; 40 to 80 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 20 to 60 mole % ethylene glycol; 40 to 75 mole % 2,2,4,4- tetramethyM , 3-cyclobutanediol and 25 to 60 mole % ethylene glycol; 40 to 70 mole % 2,2,4,4-tetramethyM ,3-cyclobutane
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 45 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 55 mole % ethylene glycol; 45 to 85 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and 15 to 55 mole % ethylene glycol; 45 to 80 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and 20 to 55 mole % ethylene glycol; 45 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to 55 mole % ethylene glycol; 45 to 70 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and 30 to
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: greater than 50 to less than 90 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol and greater than 10 to less than 50 mole % ethylene glycol; greater than 50 to 85 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 15 to less than 50 mole % ethylene glycol; greater than 50 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to less than 50 mole % ethylene glycol; greater than 50 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to less than 50 mole % ethylene glycol; greater than 50 to 70 mole % 2,2,4,4-tetramethyM, 3-cyclo
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 55 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 45 mole % ethylene glycol; 55 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 45 mole % ethylene glycol; 55 to 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 45 mole % ethylene glycol; 55 to 75 mole % 2,2,4,4-tetramethyl-1,3- cyclobuta ⁇ ediol and 25 to 45 mole % ethylene glycol; 55 to 70 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 60 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 40 mole % ethylene glycol; about 60 to about 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and about 15 to about 40 mole % ethylene glycol; about 60 to about 80 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and about 20 to about 40 mole % ethylene glycol; 60 to 75 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 25 to 40 mole % ethylene glycol; and 60 to 70 mole % 2,2,4,4-tetramethyM ,
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 65 to less than 90 mole % 2,2,4,4- tetramethyM ,3-cyclobutanediol and greater than 10 to about 35 mole % ethylene glycol; 65 to 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 15 to 35 mole % ethylene glycol; 65 to 80 mole % 2,2,4,4-tetramethyM , 3-cyclobutanediol and 20 to 35 mole % ethylene glycol; 65 to 75 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 25 to 35 mole % ethylene glycol; and 65 to 70 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutaned
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 70 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 30 mole % ethylene glycol; about 70 to about 85 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and about 15 to about 30 mole % ethylene glycol; about 70 to about 80 mole % 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol and about 20 to about 30 mole % ethylene glycol; about 70 to about 75 mole % 2,2,4,4-tetramethyl-i ,3- cyclobutanediol and about 25 to about 30 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 75 to less than 90 mole % 2,2,4,4- tetramethyl-1,3-cyclobutanediol and greater than 10 to about 25 mole % ethylene glycol; and 75 to 85 mole % 2,2,4,4-tetramethyl-i ,3-cyclobutanediol and 15 to 25 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: about 80 to less than 90 mole % 2,2,4,4- tetramethyl-1 ,3-cyclobutanediol and greater than 10 to about 20 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges 37 to 80 mole % 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol and 20 to 63 mole % ethylene glycol; 40 to less than 45 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and greater than 55 to 60 mole % ethylene glycol; greater than 45 to 55 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 45 to less than 55 mole % ethylene glycol; and 46 to 55 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and 45 to 54 mole % ethylene glycol; and 46 to 65 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 20 to 63 mole %
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 0.01 to 15 mole % 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol and 85 to 99.99 mole % ethylene glycol; 0.01 to less than 15 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol and greater than 85 to 99.99 mole % ethylene glycol; 0.01 to 14 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol and 86 to 99.99 mole % 1 ,4-ethylene glycol; 0.01 to 13 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol and 87 to 99.99 mole % ethylene glycol; 0.01 to 12 mole % 2,2,4,4-tetramethyl-i
- the glycol component for the polyesters useful the invention include but are not limited to at least of the following combinations of ranges: 0.01 to 5 mole % of 2,2,4,4-tetramethyM ,3- cyclobutanediol residues, 89 to 94.99 mole % of ethylene glycol residues, and 5 to 10 mole % of cyclohexanedimethanol; 0.01 to 5 mole % of 2,2,4 ,4-tetramethyl- 1 ,3-cyclobutanediol residues, 89 to 94.99 mole % of ethylene glycol residues, and 5 to 10 mo
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 20 to 40 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol; 20 to 35 mole % 2,2,4 ,4-tetramethyl-1 ,3-cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol; 20 to 30 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol; and 20 to 25 mole % 2,2,4,4-tetramethyl-i ,3-cyclo
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 25 to 40 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol; 25 to 35 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol; and 25 to 30 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 30 to 40 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 50 mole % ethylene glycol; 30 to 35 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 20 to 40 mole % cyclohexanedimethanol and 30 to 50 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 20 to 40 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol, 20 to 35 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol; 20 to 40 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol, 20 to 30 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol; and 20 to 40 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 20 to 25 mole % cyclohexanedimethanol and 30 to 60 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 20 to 40 mole % 2,2,4,4-tetramethyM, 3- cyclobutanediol, 25 to 40 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol; 20 to 40 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol, 25 to 35 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol; and 20 to 40 mole % 2,2,4,4-tetramethyM ,3-cyclobutanediol, 25 to 30 mole % cyclohexanedimethanol and 30 to 55 mole % ethylene glycol.
- the glycol component for the polyesters useful in the invention include but are not limited to at least one of the following combinations of ranges: 20 to 40 mole % 2,2,4,4-tetramethyM ,3- cyclobutanediol, 30 to 40 mole % cyclohexanedimethanol and 30 to 50 mole % ethylene glycol; 20 to 40 mole % 2,2,4,4-tetramethyM, 3-cyclobutanediol, 30 to 35 mole % cyclohexanedimethanol and 30 to 50 mole % ethylene glycol.
- the glycol component of the polyester(s) useful in the invention comprises 2,2,4,4-tetramethyM ,3-cyclobutanediol and cyclohexanedimethanol wherein the sum of the mole percentages of 2,2,4,4- tetramethyl-1,3-cyclobutanediol and cyclohexanedimethanol is from 40 to less than 70 mole % of the total mole % of the total glycol component.
- the glycol component for the polyesters useful the invention can also include embodiments where 0.01 to less than 5 mole % 2,2,4,4-tetramethyl-1,3-cyclobutanediol residues is present and a corresponding reduction in either cyclohexanedimethanol residues and/or ethylene glycol residues would be contemplated within the scope of this invention.
- the glycol component may also contain one of the following ranges of 2,2,4,4-tetramethyl-1 l 3-cyclobutanediol residues: 0.01 to 10 mole%; 0.01 to 9.5 mole % 0.01 to 9 mole %; 0.01 to 8.5 mole %; 0.01 to 8 mole %; 0.01 to 7.5 mole %; 0.01 to 7.0; 0.01 to 6.5 mole %; 0.01 to 6 mole %; 0.01 to 5.5 mole %; 0.01 to 5 mole %; 0.01 to less than 5 mole %; 0.01 to 4.5 mole %; 0.01 to 4 mole %; 0.01 to 3.5 mole %; 0.01 to 3 mole %; 0.01 to 2.5 mole %; 0.01 to 2.0 mole %; 0.01 to 2.5 mole %; 0.01 to 2 mole %; 0.01 to 1.5 mole %; 0.01 to 1.0 mole %; and 0.01 to 0.5 mole %; 0.
- the remainder of the glycol component can include, but is not limited, to any amount of cyclohexanedimethanol and/or ethylene glycol residues so long as the total amount of the glycol component equals 100 mole % and so long as the total amount of ethylene glycol in the final polyester is greater than 10 mole %.
- the polyesters useful in the invention may exhibit at least one of the following inherent viscosities as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25 g/50 ml at 25 0 C: 0.50 to 1.2 dL/g; 0.50 to 1.1 dL/g; 0.50 to 1 dl_/g; 0.50 to less than 1 dL/g; 0.50 to 0.98 dL/g; 0.50 to 0.95 dL/g; 0.50 to 0.90 dl_/g; 0.50 to 0.85 dL/g; 0.50 to 0.80 dl_/g; 0.50 to 0.75 dL/g; 0.50 to less than 0.75 dl_/g; 0.50 to 0.72 dL/g; 0.50 to 0.70 dL/g; 0.50 to less than 0.70 dL/g; 0.50 to 0.68 dL/g; 0.50 to less than
- compositions useful in the invention can possess at least one of the inherent viscosity ranges described herein and at least one of the monomer ranges for the compositions described herein unless otherwise stated. It is also contemplated that compositions useful in the invention can possess at least one of the T 9 ranges described herein and at least one of the monomer ranges for the compositions described herein unless otherwise stated. It is also contemplated that compositions useful in the invention can possess at least one of the inherent viscosity ranges described herein, at least one of the T 9 ranges described herein, and at least one of the monomer ranges for the compositions described herein unless otherwise stated. [00151] In one embodiment, terephthalic acid may be used as the starting material. In another embodiment, dimethyl terephthalate may be used as the starting material. In yet another embodiment, mixtures of terephthalic acid and dimethyl terephthalate may be used as the starting material and/or as an intermediate material.
- terephthalic acid or an ester thereof such as, for example, dimethyl terephthalate or a mixture of terephthalic acid residues and an ester thereof can make up a portion or all of the dicarboxylic acid component used to form the polyesters useful in the invention.
- terephthalic acid residues can make up a portion or all of the dicarboxylic acid component used to form the polyesters useful in the invention.
- higher amounts of terephthalic acid can be used in order to produce a higher impact strength polyester.
- the terms "terephthalic acid” and "dimethyl terephthalate” are used interchangeably herein.
- dimethyl terephthalate is part or all of the dicarboxylic acid component used to make the polyesters useful in the present invention. In all embodiments, ranges of from 70 to 100 mole %; or 80 to 100 mole %; or 90 to 100 mole %; or 99 to 100 mole %; or 100 mole % terephthalic acid and/or dimethyl terephthalate and/or mixtures thereof may be used.
- the dicarboxylic acid component of the polyesters useful in the invention can comprise up to 10 mole %, up to 5 mole%, or up to 1 mole % of one or more modifying aromatic dicarboxylic acids.
- Yet another embodiment contains 0 mole % modifying aromatic dicarboxylic acids.
- the amount of one or more modifying aromatic dicarboxylic acids can range from any of these preceding endpoint values including, for example, 0.01 to 10 mole %, from 0.01 to 5 mole % and from 0.01 to 1 mole %.
- modifying aromatic dicarboxylic acids that may be used in the present invention include but are not limited to those having up to 20 carbon atoms, and which can be linear, para-oriented, or symmetrical.
- modifying aromatic dicarboxylic acids which may be used in this invention include, but are not limited to, isophthalic acid, 4,4'- biphenyldicarboxylic acid, 1 ,4-, 1,5-, 2,6-, 2,7-naphthalenedicarboxylic acid, and trans-4,4'-stilbenedicarboxylic acid, and esters thereof.
- the modifying aromatic dicarboxylic acid is isophthalic acid.
- the carboxylic acid component of the polyesters useful in the invention can be further modified with up to 10 mole %, such as up to 5 mole % or up to 1 mole % of one or more aliphatic dicarboxylic acids containing 2-16 carbon atoms, such as, for example, cyclohexanedicarboxylic, malonic, succinic, glutaric, adipic, pimelic, suberic, azelaic and dodecanedioic dicarboxylic acids.
- aliphatic dicarboxylic acids containing 2-16 carbon atoms such as, for example, cyclohexanedicarboxylic, malonic, succinic, glutaric, adipic, pimelic, suberic, azelaic and dodecanedioic dicarboxylic acids.
- Certain embodiments can also comprise 0.01 to 10 mole %, such as 0.1 to 10 mole %, 1 or 10 mole %, 5 to 10 mole % of one or more modifying aliphatic dicarboxylic acids. Yet another embodiment contains 0 mole % modifying aliphatic dicarboxylic acids. The total mole % of the dicarboxylic acid component is 100 mole %. In one embodiment, adipic acid and/or glutaric acid are provided in the modifying aliphatic dicarboxylic acid component of the invention.
- the modifying dicarboxylic acids of the invention can include indan dicarboxylic acids, for example, indan-1 ,3-dicarboxylic acids and/or phenylindan dicarboxylic acids.
- the dicarboxylic acid may be chosen from at least one of 1 ,2,3-trimethyl-3-phenylindan-4',5-dicarboxylic acid and 1 ,1 ,3-trimethyl-5-carboxy-3-(4-carboxyphenyl)indan dicarboxylic acid.
- 2006/0004151 A1 entitled "Copolymers Containing Indan Moieties and Blends Thereof by Shaikh et al., assigned to General Electric Company may be used as at least one modifying dicarboxylic acid within the scope of this invention; United States Patent Application Publication No. 2006/0004151 A1 is incorporated herein by reference with respect to any of the indan dicarboxylic acids described therein.
- esters of terephthalic acid and the other modifying dicarboxylic acids or their corresponding esters and/or salts may be used instead of the dicarboxylic acids.
- Suitable examples of dicarboxylic acid esters include, but are not limited to, the dimethyl, diethyl, dipropyl, diisopropyl, dibutyl, and diphenyl esters.
- the esters are chosen from at least one of the following: methyl, ethyl, propyl, isopropyl, and phenyl esters.
- the molar ratio of cis/trans 2,2,4,4- tetramethyl-1,3-cyclobutanediol can vary from the pure form of each and mixtures thereof.
- the molar percentages for cis and/or trans 2 l 2,4,4,-tetramethyl-1 ,3-cyclobutanediol are greater than 50 mole % cis and less than 50 mole % trans; or greater than 55 mole % cis and less than 45 mole % trans; or 30 to 70 mole % cis and 70 to 30 mole % trans; or 40 to 60 mole % cis and 60 to 40 mole % trans; or 50 to 70 mole % trans and 50 to 30 mole % cis; or 50 to 70 mole % cis and 50 to 30 mole % trans; or 60 to 70 mole % cis and 30 to 40 mole % trans; or greater than 70 mole %
- the molar ratio of cis ⁇ rans 2,2,4,4-tetramethyl-1 ,3-cyclobuta ⁇ ediol can vary within the range of 50/50 to 0/100, for example, between 40/60 to 20/80.
- the cyclohexanedimethanol may be cis, trans, or a mixture thereof, for example, a cis/trans ratio of 60:40 to 40:60 or a cis/trans ratio of 70:30 to 30:70.
- the trans-cyclohexanedimethanol can be present in an amount of 60 to 80 mole % and the cis-cyclohexanedimethanol can be present in an amount of 20 to 40 mole % wherein the total percentages of cis- cyclohexanedimethanol and trans-cyclohexanedimethanol is equal to 100 mole %.
- the trans-cyclohexanedimethanol can be present in an amount of 60 mole % and the cis-cyclohexanedimethanol can be present in an amount of 40 mole %. In particular embodiments, the trans- cyclohexanedimethanol can be present in an amount of 70 mole % and the cis- cyclohexanedimethanol can be present in an amount of 30 mole %. Any of 1,1-, 1 ,2-, 1 ,3-, 1 ,4- isomers of cyclohexanedimethanol or mixtures thereof may be present in the glycol component of this invention. Cis and trans isomers do not exist for 1,1 -cyclohexanedimethanol.
- the polyesters useful in the invention comprise 1 ,4-cyclohexanedimethanol. In another embodiment, the polyesters useful in the invention comprise 1,4-cyclohexanedimethanol and 1 ,3-cyclohexanedimethanol.
- the molar ratio of cis/trans 1,4-cyclohexandimethanol can vary within the range of 50/50 to 0/100, for example, between 40/60 to 20/80.
- the glycol component of the polyester portion of the polyester compositions useful in the invention can contain 30 mole % or less of one or more modifying glycols which are not 2,2,4,4-tetramethyM ,3- cyclobutanediol or cyclohexanedimethanol or ethylene glycol; in one embodiment, the glycol component of the polyester portion of the polyester compositions useful in the invention can contain 25 mole % or less of one or more modifying glycols which are not 2,2,4,4-tetramethyl-i ,3-cyclobutanediol or cyclohexanedimethanol or ethylene glycol; in one embodiment, the glycol component of the polyester portion of the polyester compositions useful in the invention can contain 20 mole % or less of one or more modifying glycols which are not 2,2,4,4-tetramethyl-i ,3-cyclobutanediol or cyclohexanedimethanol or ethylene glycol;
- the polyesters useful in the invention can contain 10 mole % or less of one or more modifying glycols. In another embodiment, the polyesters useful in the invention can contain 5 mole % or less of one or more modifying glycols. In another embodiment, the polyesters useful in the invention can contain 3 mole % or less of one or more modifying glycols. In another embodiment, the polyesters useful in the invention can contain 2 mole % or less of one or more modifying glycols. In another embodiment, the polyesters useful in the invention can contain 0 mole % modifying glycols.
- Modifying glycols useful in the polyesters useful in the invention refer to diols other than 2,2,4,4-tetramethyl-1,3-cyclobutanediol, cyclohexanedimethanol and ethylene glycol and can contain 2 to 16 carbon atoms.
- suitable modifying glycols include, but are not limited to, diethylene glycol, 1,2- propanediol, 1,3-propanediol, neopenty I glycol, 1 ,4-butanediol, 1 ,5-pentanediol, 1 ,6-hexanediol, p-xylene glycol, polytetramethylene glycol, and mixtures thereof.
- the modifying glycols include, but are not limited to, at least one of 1 ,3-propanediol and 1,4-butanediol.
- at least one modifying glycol is diethylene glycol.
- the diethylene glycol is not added as a separate monomer but is formed during polymerization.
- the polyesters useful in the polyester compositions of the invention can comprise from 0 to 10 mole percent, for example, from 0.01 to 5 mole percent, from 0.01 to 1 mole percent, from 0.05 to 5 mole percent, from 0.05 to 1 mole percent, or from 0.1 to 0.7 mole percent, based the total mole percentages of either the diol or diacid residues; respectively, of one or more residues of a branching monomer, also referred to herein as a branching agent, having 3 or more carboxyl substituents, hydroxy I substituents, or a combination thereof.
- the branching monomer or agent may be added prior to and/or during and/or after the polymerization of the polyester.
- polyester(s) useful in the invention can thus be linear or branched.
- branching monomers include, but are not limited to, multifunctional acids or multifunctional alcohols such as trimellitic acid, trimellitic anhydride, pyromeltitic dianhydride, trimethylolpropane, glycerol, pentaerythritol, citric acid, tartaric acid, 3-hydroxyglutaric acid and the like.
- the branching monomer residues can comprise 0.1 to 0.7 mole percent of one or more residues chosen from at least one of the following: trimellitic anhydride, pyromellitic dianhydride, glycerol, sorbitol, 1,2,6-hexanetriol, pentaerythritol, trimethylolethane, and/or trimesic acid.
- the branching monomer may be added to the polyester reaction mixture or blended with the polyester in the form of a concentrate as described, for example, in U.S. Patent Nos. 5,654,347 and 5,696,176, whose disclosure regarding branching monomers is incorporated herein by reference.
- the polyesters of the invention can comprise at least one chain extender.
- Suitable chain extenders include, but are not limited to, multifunctional (including, but not limited to, bifunctional) isocyanates, multifunctional epoxides, including for example .epoxylated no vo lacs, and phenoxy resins.
- chain extenders may be added at the end of the polymerization process or after the polymerization process. If added after the polymerization process, chain extenders can be incorporated by compounding or by addition during conversion processes such as injection molding or extrusion.
- the amount of chain extender used can vary depending on the specific monomer composition used and the physical properties desired but is generally about 0.1 percent by weight to about 10 percent by weight, such as about 0.1 to about 5 percent by weight, based on the total weight of the polyester.
- the glass transition temperature (T 9 ) of the polyesters useful in the invention was determined using a TA DSC 2920 from Thermal Analyst Instrument at a scan rate of 20°C/min.
- polyesters useful in the present invention Because of the long crystallization half-times (e.g., greater than 5 minutes) at 170 0 C exhibited by certain polyesters useful in the present invention, it can be possible to produce articles, including but not limited to, injection molded parts, injection blow molded articles, injection stretch blow molded articles, extruded film, extruded sheet, extrusion blow molded articles, extrusion stretch blow molded articles, and fibers.
- a thermoformable sheet is an example of an article of manufacture provided by this invention.
- the polyesters of the invention can be amorphous or semicrystalline. In one aspect, certain polyesters useful in the invention can have relatively low crystallinity.
- an "amorphous" polyester can have a crystallization half-time of greater than 5 minutes at 17O 0 C or greater than 10 minutes at 170 0 C or greater than 50 minutes at 170 0 C or greater than 100 minutes at 170 0 C.
- the crystallization half- times can be greater than 1 ,000 minutes at 170 0 C.
- the crystallization half-times of the polyesters useful in the invention can be greater than 10,000 minutes at 170 0 C.
- the crystallization half time of the polyester may be measured using methods well-known to persons of skill in the art.
- the crystallization half time of the polyester 1 1/2
- the crystallization half-time is the time at which the light transmission is halfway between the initial transmission and the final transmission.
- T max is defined as the temperature required to melt the crystalline domains of the sample (if crystalline domains are present).
- the sample can be heated to T max to condition the sample prior to crystallization half time measurement.
- the absolute T max temperature is different for each composition. For example PCT can be heated to some temperature greater than 290 0 C to melt the crystalline domains.
- certain polyesters useful in this invention can be visually clear.
- the term "visually clear” is defined herein as an appreciable absence of cloudiness, haziness, and/or muddiness, when inspected visually.
- polycarbonate including but not limited to, bisphenol A polycarbonates
- the blends can be visually clear.
- the polyesters useful in the invention and/or the polyester compositions of the invention can have color values L * , a * and b* which can be determined using a Hunter Lab Ultrascan Spectra Colorimeter manufactured by Hunter Associates Lab Inc., Reston, Va.
- the color determinations are averages of values measured on either pellets of the polyesters or plaques or other items injection molded or extruded from them. They are determined by the L*a*b* color system of the CIE (International Commission on Illumination) (translated), wherein L* represents the lightness coordinate, a * represents the red/green coordinate, and b* represents the yellow/blue coordinate.
- CIE International Commission on Illumination
- the b * values for the polyesters useful in the invention can be from - 12 to less than 12 and the L* values can be from 50 to 90.
- the b * values for the polyesters useful in the invention can be present in one of the following ranges: from -10 to 10; -10 to less than 10; -10 to 9; -10 to 8; -10 to 7; -10 to 6; -10 to 5; -10 to 4; -10 to 3; -10 to 2; from -5 to 9; -5 to 8; -5 to 7; -5 to 6; -5 to 5; -5 to 4; -5 to 3; -5 to 2; 0 to 9; 0 to 8; 0 to 7; 0 to 6; 0 to 5; 0 to 4; 0 to 3; 0 to 2; 1 to 10; 1 to 9;
- the L* value for the polyesters useful in the invention can be present in one of the following ranges: 50 to 60; 50 to 70; 50 to 80; 50 to 90; 60 to 70; 60 to 80; 60 to 90; 70 to 80; 79 to 90.
- Deleterious color interactions are believed to occur with tin catalysts or with titanium catalysts used to prepare polyesters containing ethylene glycol.
- the b* color values for the polyesters useful in the invention made using at least one titanium compound and at least one tin compound in combination with at least one phosphorus compound as described herein are believed to be a significant improvement over using tin catalysts alone in the production of these polyesters.
- Notched Izod impact strength is a common method of measuring toughness. Notched Izod impact strength is measured herein at 23°C with a 10-mil notch in a 3.2mm (1/8-inch) thick bar determined according to ASTM D256.
- certain polyesters useful in the invention can exhibit a notched Izod impact strength of at least 500 J/m (10 ft-lb/in) at 23°C with a 10-mil notch in a 3.2mm (1/8-inch) thick bar determined according to ASTM D256. In one embodiment, certain polyesters useful in the invention can exhibit a notched Izod impact strength of from about 10 ft-lb/in to about 35 ft-lb/in at 23°C with a 10-mil notch in a 3.2mm (1/8-inch) thick bar determined according to ASTM D256.
- certain polyesters useful in the invention can exhibit a notched Izod impact strength of from about 10 ft-lb/in to no break at 23°C with a 10-mil notch in a 3.2mm (1/8- inch) thick bar determined according to ASTM D256. [00172] In one embodiment, certain polyesters useful in the invention can exhibit a density of greater than 1.2 g/ml at 23°C.
- certain polyesters useful in the invention can exhibit a flexural modulus at 23°C equal to or greater than 290,000 psi as defined by ASTM D790. In another embodiment, certain polyesters useful in the invention can exhibit a flexural modulus at 23°C from about 290,000 psi to about 370,000 psi as defined by ASTM D790. In another embodiment, certain polyesters useful in the invention can exhibit a flexural modulus at 23°C from about 290,000 psi to about 350,000 psi as defined by ASTM D790.
- Certain polyesters useful in the invention can possess at least one of the following properties: a T 9 of from about 100 to about 110 0 C as measured by a TA 2100 Thermal Analyst Instrument at a scan rate of 20°C/min; a flexural modulus at 23°C equal to or greater than 290,000 psi as defined by ASTM D790; and a notched Izod impact strength equal to or greater than 10 ft-lb/in according to ASTM D256 with a 10-mil notch using a 1 /8-inch thick bar at 23°C.
- polyesters useful in the invention can possess at least one of the following properties: a T 9 of from about 100 to about 110 0 C as measured by a
- polyesters useful in the invention can possess at least one of the following properties: a T 9 of from about 100 to about 110 0 C as measured by a
- polyester compositions useful in the invention minimizes and/or eliminates the drying step prior'to melt processing and/or thermoforming.
- the phosphorus compound(s) useful in the invention can be an organic compound such as, for example, a phosphorus acid ester containing halogenated or non-halogenated organic substituents.
- the phosphorus compound(s) useful in the invention can comprise a wide range of phosphorus compounds well-known in the art such as, for example, phosphines, phosphites, phosphinites, phosphonites, phosphinates, phosphonates, phosphine oxides, and phosphates.
- Examples of phosphorus compounds useful in the invention can include tributyl phosphate, triethyl phosphate, tri-butoxyethyl phosphate, t- butylphenyl diphenyl phosphate, 2-ethylhexyl diphenyl phosphate, ethyl dimethyl phosphate, isodecyl diphenyl phosphate, trilauryl phosphate, triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, t-butylphenyl diphenylphosphate, resorcinol bis(diphenyl phosphate), tribenzyl phosphate, phenyl ethyl phosphate, trimethyl thionophosphate, phenyl ethyl thionophosphate, dimethyl methylphosphonate, diethyl methylphosphonate, diethyl pentylphosphonate, dilauryl
- triphenyl phosphine oxide is excluded as a thermal stabilizer in the process(es) of making the polyesters useful in the invention and/or in the polyester composition(s) of the invention.
- phosphorus compounds useful in the invention can be any of the previously described phosphorus-based acids wherein one or more of the hydrogen atoms of the acid compound (bonded to either oxygen or phosphorus atoms) are replaced with alkyl, branched alkyl, substituted alkyl, alkyl ethers, substituted alkyl ethers, alkyl-aryl, alkyl-substituted aryl, aryl, substituted aryl, and mixtures thereof.
- phosphorus compounds useful in the invention include but are not limited to, the above described compounds wherein at least one of the hydrogen atoms bonded to an oxygen atom of the compound is replaced with a metallic ion or an ammonium ion.
- the esters can contain alkyl, branched alkyl, substituted alkyl, alkyl ethers, aryl, and/or substituted aryl groups.
- the esters can also have at least one alkyl group and at least one aryl group.
- the number of ester groups present in the particular phosphorus compound can vary from zero up to the maximum allowable based on the number of hydroxyl groups present on the phosphorus compound used.
- an alkyl phosphate ester can include one or more of the mono-, di-, and tri alkyl phosphate esters; an aryl phosphate ester includes one or more of the mono-, di-, and tri aryl phosphate esters; and an alkyl phosphate ester and/or an aryl phosphate ester also include, but are not limited to, mixed alkyl aryl phosphate esters having at least one alkyl and one aryl group.
- the phosphorus compounds useful in the invention include but are not limited to alkyl, aryl or mixed alkyl aryl esters or partial esters of phosphoric acid, phosphorus acid, phosphinic acid, phosphonic acid, or phosphonous acid.
- the alkyl or aryl groups can contain one or more substituents.
- the phosphorus compounds useful in the invention comprise at least one phosphorus compound chosen from at least one of substituted or unsubstituted alkyl phosphate esters, substituted or unsubstituted aryl phosphate esters, substituted or unsubstituted mixed alkyl aryl phosphate esters, diphosphites, salts of phosphoric acid, phosphine oxides, and mixed aryl alkyl phosphites, reaction products thereof, and mixtures thereof.
- the phosphate esters include esters in which the phosphoric acid is fully esterified or only partially esterified.
- the phosphorus compounds useful in the invention can include at least one phosphate ester.
- the phosphorus compounds useful in the invention comprise at least one phosphorus compound chosen from at least one of substituted or unsubstituted alkyl phosphate esters, substituted or unsubstituted aryl phosphate esters, substituted or unsubstituted mixed alkyl aryl phosphate esters, reaction products thereof, and mixtures thereof.
- the phosphate esters include esters in which the phosphoric acid is fully esterified or only partially esterified.
- the phosphorus compounds useful in the invention can include at least one phosphate ester.
- the phosphate esters useful in the invention can include but are not limited to alkyl phosphate esters, aryl phosphate esters, mixed alkyl aryl phosphate esters, and/or mixtures thereof.
- the phosphate esters useful in the invention are those where the groups on the phosphate ester include are alkyl, alkoxy- alkyl phenyl, or substituted phenyl groups. These phosphate esters are generally referred to herein as alkyl and/or aryl phosphate esters. Certain preferred embodiments include trialkyl phosphates, triaryl phosphates, alkyl diaryl phosphates, dialkyl aryl phosphates, and mixtures of such phosphates, wherein the alkyl groups are preferably those containing from 2 to 12 carbon atoms, and the aryl groups are preferably phenyl.
- Representative alkyl and branched alkyl groups are preferably those containing from 1-12 carbon atoms, including, but not limited to, ethyl, propyl, isopropyl, butyl, hexyl, cyclohexyl, 2-ethylhexyl, octyl, decyl and dodecyl.
- Substituted alkyl groups include, but are not limited to, those containing at least one of carboxylic acid groups and esters thereof, hydroxyl groups, amino groups, keto groups, and the like.
- alkyl-aryl and substituted alkyl-aryl groups are those wherein the alkyl portion contains from 1-12 carbon atoms, and the aryl group is phenyl or substituted phenyl wherein groups such as alkyl, branched alkyl, aryl, hydroxyl, and the like are substituted for hydrogen at any carbon position on the phenyl ring.
- Preferred aryl groups include phenyl or substituted phenyl wherein groups such as alkyl, branched alkyl, aryl, hydroxyl and the like are substituted for hydrogen at any position on the phenyl ring.
- the phosphate esters useful in the invention include but are not limited to dibutylphenyl phosphate, triphenyl phosphate, tricresyl phosphate, tributyl phosphate, tri-2-ethylhexyl phosphate, trioctyl phosphate, and/or mixtures thereof, including particularly mixtures of tri butyl phosphate and tricresyl phosphate, and mixtures of isocetyl diphenyl phosphate and 2-ethylhexyl diphenyl phosphate.
- At least one phosphorus compound useful in the invention comprises at least one aryl phosphate ester.
- At least one phosphorus compound useful in the invention comprises at least one unsubstituted aryl phosphate ester.
- At least one phosphorus compound useful in the invention comprises at least one aryl phosphate ester which is not substituted with benzyl groups.
- any of the phosphorus compounds useful in the invention may comprise at least one alkyl phosphate ester.
- the phosphate esters useful in the invention as thermal stabilizers and/or color stabilizers include but are not limited to, at least one of the following: trialkyl phosphates, triaryl phosphates, alkyl diaryl phosphates, and mixed alkyl aryl phosphates.
- the phosphate esters useful in the invention as thermal stabilizers and/or color stabilizers include but are not limited to, at least one of the following: triaryl phosphates, alkyl diaryl phosphates, and mixed alkyl aryl phosphates.
- the phosphate esters useful as thermal stabilizers and/or color stabilizers in the invention can include but are not limited to, at least one of the following: triaryl phosphates and mixed alkyl aryl phosphates.
- At least one phosphorus compound useful in the invention can comprise, but is not limited to, triaryl phosphates, such as, for example, triphenyl phosphate.
- at least one one thermal stabilizer comprises, but is not limited to Merpol A.
- at least one thermal stabilizer useful in the invention comprises, but is not limited to, at least one of triphenyl phosphate and Merpol A.
- Merpol A is a phosphate ester commercially available from Stepan Chemical Co and/or E.I. duPont de Nemours
- any of the phosphorus compounds useful in the invention may comprise at least one triaryl phosphate ester which is not substituted with benzyl groups.
- the polyester compositions and/or processes of the invention may comprise 2-ethylhexyl diphenyl phosphate.
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one mixed alkyl aryl phosphite, such as, for example, bis(2,4- dicumylphenyl)pentaerythritol diphosphite also known as Doverphos S-9228 (Dover Chemicals, CAS# 154862-43-8).
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one one phosphine oxide.
- any of the processes described herein for making any of the polyester compositions and/or polyesters can comprise at least one salt of phosphoric acid such as, for example, KH2PO4 and Zn 3 (PO 4 ⁇ .
- thermal stabilizer is intended to include the reaction product(s) thereof.
- reaction product as used in connection with the thermal stabilizers of the invention refers to any product of a polycondensation or esterification reaction between the thermal stabilizer and any of the monomers used in making the polyester as well as the product of a polycondensation or esterification reaction between the catalyst and any other type of additive.
- the phosphorus compounds useful in the invention may act as thermal stabilizers. In one embodiment of the invention, the phosphorus compounds useful in the invention may not act as a thermal stabilizer but may act as a color stabilizer. In one embodiment of the invention, the phosphorus compounds useful in the invention may act as both a thermal stabilizer and a color stabilizer.
- phosphorus When phosphorus is added to the polyesters and/or polyester compositions and/or process of making the polyesters of the invention, it is added in the form of a phosphorus compound, for example, at least one phosphate ester(s).
- the amount of phosphorus compound(s), (for example, at least one phosphate ester), is added to the polyesters of the invention and/or polyester compositions of the invention and/or processes of the invention can be measured in the form of phosphorus atoms present in the final polyester, for example, by weight measured in ppm.
- Amounts of phosphorus compound(s) added during polymerization and/or post manufacturing can include but are not limited to: 1 to 5000 ppm; 1 to 1000 ppm, 1 to 900 ppm, 1 to 800 ppm, 1 to 700 ppm. 1 to 600 ppm, 1 to 500 ppm, 1 to 400 ppm, 1 to 350 ppm, 1 to 300 ppm, 1 to 250 ppm, 1 to 200 ppm, 1 to 150 ppm, 1 to 100 ppm;10 to 5000 ppm; 10 to 1000 ppm, 10 to 900 ppm, 10 to 800 ppm, 10 to 700 ppm.
- amounts of the phosphate ester of the invention added during polymerization are chosen from the following: 1 to 5000 ppm; 1 to 1000 ppm, 1 to 900 ppm, 1 to 800 ppm, 1 to 700 ppm.
- suitable catalysts for use in the processes of the invention to make the polyesters useful in the invention include at least one titanium compound.
- the polyester compositions of the invention may also comprise at least one of the titanium compounds useful in the processes of the invention.
- Other catalysts could possibly be used in the invention in combination with the at least one titanium compound
- Other catalysts may include, but are not limited to, those based on tin, gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds, and an aluminum compound with lithium hydroxide or sodium hydroxide.
- the catalyst can be a combination of at least one tin compound and at least one titanium compound.
- Catalyst amounts can range from 10 ppm to 20,000 ppm or 10 to10,000 ppm, or 10 to 5000 ppm or 10 to 1000 ppm or 10 to 500 ppm, or 10 to 300 ppm or 10 to 250 ppm based on the catalyst metal and based on the weight of the final polymer.
- the process can be carried out in either a batch or continuous process. In one embodiment, the process is carried out in a continuous process.
- the catalyst comprises a titanium compound.
- the titanium compound can be used in either the esterification reaction or the polycondensation reaction or both reactions.
- the catalyst comprises a titanium compound used in the esterification reaction.
- the catalyst comprises a titanium compound used in the polycondensation reaction.
- the catalyst consists essentially of a titanium compound useful in the polyesters useful in the invention and/or the processes of making the polyesters of the invention.
- the titanium compound is used in amounts of from about 0.005% to about 0.2% based on the weight of the dicarboxylic acid or dicarboxylic acid ester.
- less than about 700 ppm elemental titanium can be present as residue in the polyester based on the total weight of the polyester.
- titanium is added to to the polyesters and/or polyester compositions and/or process of making the polyesters of the invention, It is added to the process of making the polyester in the form of a titanium compound.
- the amount of the titanium compound added to the polyesters of the invention and/or polyester compositions of the invention and/or processes of the invention can be measured in the form of titanium atoms present in the final polyester, for example, by weight measured in ppm.
- the catalyst consists essentially of a titanium compound used in the esterification reaction in the amount of 10 ppm to 20,000 ppm or 10 tolO.OOO ppm, or 10 to 5000 ppm or 10 to 4500 ppm or 10 to 4000 ppm or 10 to 3500 ppm or 10 to 3000 ppm or 10 to 2500 ppm or 10 to 2000 ppm or or 10 to 1500 ppm or 10 to 1000 ppm or 10 to 500 ppm, or 10 to 300 ppm or 10 to 250 ppm or 15 ppm to 20,000 ppm or 15 to10,000 ppm, or 15 to 5000 ppm or or 15 to 4500 ppm or 15 to 4000 ppm or 15 to 3500 ppm or 15 to 3000 ppm or 15 to 2500 ppm or 15 to 2000 ppm or or 15 to 1500 ppm or 15 to 1000 ppm or 15 to 500 ppm, or 15 to 400 ppm or 15 to 300 ppm, or 10 to 5000
- the polyesters of the invention can be prepared using at least one tin compound in addition to the titanium compound as catalyst(s).
- tin compound in addition to the titanium compound as catalyst(s).
- catalysts are tin compounds containing at least one organic radical.
- These catalysts include compounds of both divalent or tetravalent tin which have the general formulas set forth below:
- M is an alkali metal, e.g. lithium, sodium, or potassium
- M' is an alkaline earth metal such as Mg, Ca or Sr
- each R represents an alkyl radical containing from 1 to 8 carbon atoms
- each R' radical represents a substituent selected from those consisting of alkyl radicals containing from 1 to 8 carbon atoms (i. e. R radicals) and aryl radicals of the benzene series containing from 6 to 9 carbon atoms (e.g. phenyl, tolyl, benzyl, phenylethyl, etc., radicals)
- Ac represents an acyl radical derived from an organic acid containing from 2 to 18 carbon atoms (e.g. acetyl, butyryl, lauroyl, benzoyl, stearoyl, etc. ).
- novel bimetallic alkoxide catalysts can be made as described by Meerwein, Ann. 476, 113 (1929). As shown by Meerwein, these catalysts are not merely mixtures of the two metallic alkoxides. They are definite compounds having a salt-like structure. These are the compounds depicted above by the Formulas A through H. Those not specifically described by Meerwein can be prepared by procedures analogous to the working examples and methods set forth by Meerwein.
- the other tin compounds can also be made by various methods such as those described in the following literature: For the preparation of diaryl tin dihalides (Formula P) see Ber. 62, 996 (1929); J. Am. Chem. Soc. 49, 1369 (1927). For the preparation of dialkyl tin dihalides (Formula P) see J. Am. Chem. Soc. 47, 2568 (1925) ; CA. 41 , 90 (1947). For the preparation of diaryl tin oxides (Formula M) see J. Am. Chem. Soc. 48, 1054 (1926). For the preparation of tetraaryl tin compounds (Formula K) see CA. 32, 5387 (1938).
- the tin alkoxides (Formulas I and J) and the bimetallic alkoxides (Formulas A through H) contain R substituents which can represent both straight chain and branched chain alkyl radicals, e.g. diethoxide, tetramethoxide, tetrabutoxide, tetra-tert-butoxide, tetrahexoxide, etc.
- the alkyl derivatives (Formulas K and L) contain one or more alkyl radicals attached to a tin atom through a direct C-Sn linkage, e.g. dibutyl tin, dihexyl tin, tetra-butyl tin, tetraethyl tin, tetramethyl tin, dioctyl tin, etc.
- Two of the tetraalkyl radicals can be replaced with an oxygen atom to form compounds having Formula M, e.g. dimethyl tin oxide, diethyl tin oxide, dibutyl tin oxide, diheptyl tin oxide, etc.
- the tin catalyst comprises dimethyl tin oxide.
- Complexes can be formed by reacting dialkyl tin oxides with alkali metal alkoxides in an alcohol solution to form compounds having Formula N 1 which compounds are especially useful catalysts, e.g. react dibutyl tin oxide with sodium ethoxide, etc. This formula is intended to represent the reaction products described. Tin compounds containing alkyl and alkoxy radicals are also useful catalysts (see Formula O), e.g. diethyl tin diethoxide, dibutyl tin dibutoxide, dihexyl tin dimethoxide, etc.
- Salts derived from dialkyl tin oxides reacted with carboxylic acids or hydrochloric acid are also of particular value as catalysts; see Formulas P and Q.
- these catalytic condensing agents include dibutyl tin diacetate, diethyl tin dibutyrate, dibutyl tin dilauroate, dimethyl tin dibenzoate, dibutyl tin dichloride, diethyl tin dichloride, dioctyl tin dichloride, dihexyl tin distearate, etc.
- the tin compounds having Formulas K, L and M can be prepared wherein one or more of the R 1 radicals represents an aryl radical of the benzene series, e.g. phenyl, tolyl, benzyl, etc.
- R 1 radicals represents an aryl radical of the benzene series, e.g. phenyl, tolyl, benzyl, etc.
- examples include diphenyl tin, tetraphenyl tin, diphenyl dibutyl tin, ditolyl diethyl tin, diphenyl tin oxide, dibenzyl tin, tetrabenzyl tin, di([B-phenylethyl) tin oxide, dibenzyl tin oxide, etc.
- catalysts useful in the present invention include, but are not limited to, one of more of the following: butyltin tris-2-ethylhexanoate, dibutyltin diacetate, dibutyltin oxide, and dimethyl tin oxide.
- catalysts useful in the present invention include, but are not limited to, one or more of the following: butyltin tris-2-ethylhexanoate, dibutyltin diacetate, dibutyltin oxide, and dimethyl tin oxide.
- Processes for preparing polyesters using tin-based catalysts are well known and described in the aforementioned U.S. Pat. No. 2,720, 507.
- the titanium-containing compounds useful in this invention include any compound containing titanium including but not limited to: tetraethyl titanate, acetyltripropyl titanate, tetrapropyl titanate, tetra butyl titanate, polybutyl titanate, 2-ethylhexyltitanate, octyleneglycol titanate, lactate titanate, triethanolamine titanate, acetylacetonate titanate, ethylacetoacetic ester titanate, isostearyl titanate, acetyl triisopropyl titanate, titanium tetraisopropoxide titanium glycolates, titanium butoxide, hexylene glycol titanate, and tetraisooctyl titanate, titanium dioxide, titanium dioxide/silicon dioxide coprecipitates, and titanium dioxide/zirconium dioxide coprecipitates.
- This invention includes but is not limited to the titanium dioxide/silicon dioxide coprecipitate catalyst described
- the polyester portion of the polyester compositions useful in the invention can be made by processes known from the literature such as, for example, by processes in homogenous solution, by transesterification processes in the melt, and by two phase interfacial processes. Suitable methods include, but are not limited to, the steps of reacting one or more dicarboxylic acids with one or more glycols at a temperature of 100 0 C to 315°C at a pressure of 0.1 to 760 mm Hg for a time sufficient to form a polyester. See U.S. Patent No. 3,772,405 for methods of producing polyesters, the disclosure regarding such methods is hereby incorporated herein by reference.
- the polyester in general may be prepared by condensing the dicarboxylic acid or dicarboxylic acid ester with the glycol in the presence of the titanium catalyst and/or titanium and tin catalysts described herein at elevated temperatures increased gradually during the course of the condensation up to a temperature of about 225°-310° C, in an inert atmosphere, and conducting the condensation at low pressure during the latter part of the condensation, as described in further detail in U.S. Pat. No. 2, 720, 507 incorporated herein by reference.
- this invention relates to a process for preparing copolyesters of the invention.
- the process relates to preparing copolyesters comprising terephthalic acid, 2,2,4,4-tetramethyl-1 ,3- cyclobutanediol, and 1 ,4-cyclohexanedimethanol. This process comprises the steps of:
- Step (B) polycondensing the product of Step (A) by heating it at a temperature of 230 to 320 0 C for 1 to 6 hours;
- Reaction times for the esterification Step (A) are dependent upon the selected temperatures, pressures, and feed mole ratios of glycol to dicarboxylic acid.
- step (A) can be carried out until 50% by weight or more of the 2,2,4 ,4-tetramethyl-1 ,3-cyclobutanediol has been reacted.
- Step (A) may be carried out under pressure, ranging from 0 psig to 100 psig.
- reaction product as used in connection with any of the catalysts useful in the invention refers to any product of a polycondensation or esterification reaction with the catalyst and any of the monomers used in making the polyester as well as the product of a polycondensation or esterification reaction between the catalyst and any other type of additive.
- Step (B) and Step (C) can be conducted at the same time. These steps can be carried out by methods known in the art such as by placing the reaction mixture under a pressure ranging, from 0.002 psig to below atmospheric pressure, or by blowing hot nitrogen gas over the mixture.
- the invention relates to a process hereinafter referred to as "PROCESS COMPRISING TITANIUM", for making a polyester comprising the following steps:
- Step (I) less than about 2 mole % of a modifying glycol having from 3 to 16 carbon atoms; wherein the molar ratio of glycol component/dicarboxylic acid component added in Step (I) is 1.01-3.0/1.0; wherein the mixture in Step (I) is heated in the presence of: (i) at least one catalyst comprising at least one titanium compound, and, optionally, at least one catalyst chosen from tin, gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound, reaction products thereof, and mixtures thereof; (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid
- the invention relates to a process, hereinafter referred to as "PROCESS COMPRISING TIN AND TITANIUM", for making a polyester comprising the following steps:
- Step (I) greater than 10 mole % ethylene glycol residues, and (iv) less than about 2 mole % of a modifying glycol having from 3 to 16 carbon atoms; wherein the molar ratio of glycol component/dicarboxylic acid component added in Step (I) is 1.01-3.0/1.0; wherein the mixture in Step (I) is heated in the presence of: (i) at least one catalyst comprising at least one titanium compound, at least one tin compound, and optionally, at least one catalyst chosen from gallium, zinc, antimony, cobalt, manganese, magnesium, germanium, lithium, aluminum compounds and an aluminum compound with lithium hydroxide or sodium hydroxide; and (ii) at least one phosphorus compound, reaction products thereof, and mixtures thereof;
- Step (II) heating the product of Step (I) at a temperature of 230 0 C to 320 0 C for 1 to 6 hours, under at least one pressure chosen from the range of the final pressure of Step (I) to 0.02 torr absolute, to form a final polyester; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; and wherein the total mole % of the glycol component of the final polyester is 100 mole %; and wherein the inherent viscosity of the polyester is from 0.50 to 1.2 dL/g as determined in 60/40 (wt/wt) phenol/ tetrachloroethane at a concentration of 0.25 g/50 ml at 25°C.
- At least one phosphorus compound for example, at least one phosphate ester, can be added to Step (I), Step (II) and/or Steps (I) and (II) and/or after Steps (I) and (II).
- At least one phosphorus compound, reaction products thereof, and mixtures thereof can be added either during esterification, polycondensation, or both and/or it can be added post-polymerization.
- the phosphorus compound useful in any of the processes of the invention can be added during esterificaton.
- the phosphorus compound added after both esterification and polycondensation it is added in the amount of 0 to 2 weight % based on the total weight of the final polyester.
- the phosphorus compound can comprise at least one phosphate ester. In one embodiment, the phosphorus compound can comprise at least one phosphorus compound which is added during the esterificaton step. In one embodiment, the phosphorus compound can comprise at least one phosphate ester, for example, which is added during the esterificaton step.
- Reaction times for the esterification Step (I) of any of the processes of the invention are dependent upon the selected temperatures, pressures, and feed mole ratios of glycol to dicarboxylic acid.
- the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 20 torr absolute to 0.02 torr absolute; in one embodiment, the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 10 torr absolute to 0.02 torr absolute; in one embodiment, the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 5 torr absolute to 0.02 torr absolute; in one embodiment, the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 3 torr absolute to 0.02 torr absolute; in one embodiment, the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 20 torr absolute to 0.1 torr absolute; in one embodiment, the pressure used in Step (II) of any of the processes of the invention consists of at least one pressure chosen from 10 torr absolute;
- the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01-
- the molar ratio of glycol component/dicarboxylic acid component added in Step (!) of any of the processes of the invention is 1.01-
- the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01-
- the molar ratio of glycol component/dicarboxylic acid component added in Step (I) of any of the processes of the invention is 1.01-
- the heating time of Step (II) may be from 1 to 5 hours or 1 to 4 hours or 1 to 3 hours or 1.5 to 3 hours or 1 to 2 hours. In one embodiment, the heating time of Step (II) can be from 1.5 to 3 hours.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise phosphorus atoms.
- the polyesters and/or polyester compositions and/or processes useful in the invention can comprise titanium atoms and tin atoms.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise phosphorus atoms and titanium atoms.
- the polyesters, polyester compositions and/or processes of the invention useful in the invention can comprise phosphorus atoms, tin atoms, and titanium atoms.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise at least one phosphorus compound.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise at least one titanium compound.
- any of the polyester(s), polyester compositions and/or processes of the invention may comprise at least one titanium compound and at least one phosphorus compound.
- any of the polyester(s), polyester compositions and/or processes of making the polyesters useful in the invention may comprise at least one tin compound and at least one titanium compound.
- any of the polyester(s), polyester compositions and/or processes of making the polyesters useful in the invention may comprise at least one tin compound, at least one titanium compound, and at least one phosphorus compound.
- the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-20:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1- 20:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-15:1.
- the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1- 15:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-10:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1- 10:1.
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-5:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) of the invention can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1- 5:1. In one embodiment, the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 0-3:1.
- the addition of the phosphorus compound(s) in the process(es) can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of 1-3:1.
- the weight of tin atoms and phosphorus atoms present in the final polyester can be measured in ppm and can result in a weight ratio of total phosphorus atoms to total tin atoms in the final polyester of any of the aforesaid weight ratios.
- the amount of tin atoms in the polyesters useful in the invention can be from 0 to 400 ppm tin atoms based on the weight of the final polyester.
- the amount of tin atoms in the polyesters useful in the invention can be from 15 to 400 ppm tin atoms based on the weight of the final polyester.
- the amount of titanium atoms in the polyesters useful in the invention can be from 0 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of titanium atoms in the polyesters useful in the invention can be from 15 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester.
- the amount of tin atoms in the polyesters useful in the invention can be from 1 to 400 ppm tin atoms based on the weight of the final polyester and the amount of phosphorus atoms in the final polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of tin atoms in the polyester can be from 1 to 400 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyesters useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester and the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the amount of phosphorus atoms in the polyester(s) useful in the invention can be from 1 to 500 ppm phosphorus atoms based on the weight of the final polyester, the amount of tin atoms in the polyester(s) useful in the invention can be from 1 to 400 ppm ppm titanium atoms based on the weight of the final polyester, and the amount of titanium atoms in the polyester can be from 1 to 100 ppm titanium atoms based on the weight of the final polyester.
- the invention further relates to the polyester compositions made by the process(es) described above.
- the invention further relates to a polymer blend.
- the blend comprises:
- Suitable examples of the polymeric components include, but are not limited to, nylon; polyesters different than those described herein; polyamides such as ZYTEL® from DuPont; polystyrene; polystyrene copolymers; styrene acrylonitrile copolymers; acrylonitrile butadiene styrene copolymers; poly(methylmethacrylate); acrylic copolymers; poly(ether-imides) such as ULTEM® (a poly(ether-imide) from General Electric); polyphenylene oxides such as poly(2,6-dimethylphenylene oxide) or poly(phenylene oxide)/polystyrene blends such as NORYL 1000® (a blend of poly(2,6-dimethylphenylene oxide) and polystyrene resins from General Electric); polyphenylene sulfides; polyphenylene sulfide/sulfones; poly(ester-carbonates); polycarbonates such as
- the blends can be prepared by conventional processing techniques known in the art, such as melt blending or solution blending.
- polycarbonate is not present in the polyester composition. If polycarbonate is used in a blend in the polyester compositions of the invention, the blends can be visually clear.
- polyester compositions useful in the invention also contemplate the exclusion of polycarbonate as well as the inclusion of polycarbonate.
- Polycarbonates useful in the invention may be prepared according to known procedures, for example, by reacting the dihydroxyaromatic compound with a carbonate precursor such as phosgene, a haloformate or a carbonate ester, a molecular weight regulator, an acid acceptor and a catalyst.
- a carbonate precursor such as phosgene, a haloformate or a carbonate ester
- a molecular weight regulator such as phosgene, a haloformate or a carbonate ester
- an acid acceptor such as sodium bicarbonate
- Methods for preparing polycarbonates are known in the art and are described, for example, in U.S. Patent 4,452,933, where the disclosure regarding the preparation of polycarbonates is hereby incorporated by reference herein.
- suitable carbonate precursors include, but are not limited to, carbonyl bromide, carbonyl chloride, and mixtures thereof; diphenyl carbonate; a di(halophenyl)carbonate, e.g., di(trichlorophenyl) carbonate, di(tribromophenyl) carbonate, and the like; di(alkylphenyl)carbonate, e.g., di(tolyl)carbonate; di(naphthyl)carbonate; di(chloronaphthyl)carbonate, and mixtures thereof; and bis-haloformates of dihydric phenols.
- Suitable molecular weight regulators include, but are not limited to, phenol, cyclohexanol, methanol, alkylated phenols, such as octylphenol, para-tertiary-butyl-phenol, and the like. In one embodiment, the molecular weight regulator is phenol or an alkylated phenol.
- the acid acceptor may be either an organic or an inorganic acid acceptor.
- a suitable organic acid acceptor can be a tertiary amine and includes, but is not limited to, such materials as pyridine, triethylamine, dimethylaniline, tributylamine, and the like.
- the inorganic acid acceptor can be either a hydroxide, a carbonate, a bicarbonate, or a phosphate of an alkali or alkaline earth metal.
- the catalysts used in making the polycarbonates useful in the invention that can be used include, but are not limited to, those that typically aid the polymerization of the monomer with phosgene.
- Suitable catalysts include, but are not limited to, tertiary amines such as triethylamine, tripropylamine, N 1 N- dimethylaniline, quaternary ammonium compounds such as, for example, tetraethylammonium bromide, cetyl triethyl ammonium bromide, tetra-n- heptylammonium iodide, tetra-n-propyl ammonium bromide, tetramethyl ammonium chloride, tetra-methyl ammonium hydroxide, tetra-n-butyl ammonium iodide, benzyltrimethyl ammonium chloride and quaternary phosphonium compounds such as, for example, n-butyltriphenyl phosphonium bromide and methyltriphenyl phosphonium bromide.
- quaternary ammonium compounds such as, for example, n-butyltriphenyl
- the polycarbonates useful in the polyester blends of the invention also may be copolyestercarbonates such as those described in U.S. Patents 3,169,121 ; 3,207,814; 4,194,038; 4,156,069; 4,430,484, 4,465,820, and 4,981 ,898, where the disclosure regarding copolyestercarbonates from each of the U.S. Patents is incorporated by reference herein.
- Copolyestercarbonates useful in this invention can be available commercially and/or may be prepared by known methods in the art.
- polyester compositions and the polymer blend compositions useful in the invention may also contain from 0.01 to 25% by weight of the overall composition common additives such as colorants, toner(s), dyes, mold release agents, flame retardants, plasticizers, nucleating agents, stabilizers, including but not limited to, UV stabilizers, thermal stabilizers other than the phosphorus compounds describe herein, and/or reaction products thereof, fillers, and impact modifiers.
- Examples of typical commercially available impact modifiers well known in the art and useful in this invention include, but are not limited to, ethylene/propylene terpolymers, functionalized polyolefins such as those containing methyl acrylate and/or glycidyl methacrylate, styrene-based block copolymeric impact modifiers, and various acrylic core/shell type impact modifiers. Residues of such additives are also contemplated as part of the polyester composition.
- certain agents which colorize the polymer can be added to the melt.
- a bluing toner is added to the melt in order to reduce the b* of the resulting polyester polymer melt phase product.
- Such bluing agents include blue inorganic and organic toner(s).
- red toner(s) can also be used to adjust the a* color.
- Organic toner(s) e.g., blue and red organic toner(s), such as those toner(s) described in U.S. Pat. Nos. 5,372,864 and 5,384,377, which are incorporated by reference in their entirety, can be used.
- the organic toner(s) can be fed as a premix composition.
- the premix composition may be a neat blend of the red and blue compounds or the composition may be pre-dissolved or slurried in one of the polyester's raw materials, e.g., ethylene glycol.
- the total amount of toner components added depends, of course, on the amount of inherent yellow color in the base polyester and the efficacy of the toner. Generally, a concentration of up to about 15 ppm of combined organic toner components and a minimum concentration of about 0.5 ppm are used. The total amount of bluing additive typically ranges from 0.5 to 10 ppm.
- the toner(s) can be added to the esterification zone or to the polycondensation zone. Preferably, the toner(s) are added to the esterification zone or to the early stages of the polycondensation zone, such as to a prepolymerization reactor.
- Reinforcing materials may be useful in the compositions of this invention.
- the reinforcing materials may include, but are not limited to, carbon filaments, silicates, mica, clay, talc, titanium dioxide, Wollastonite, glass flakes, glass beads and fibers, and polymeric fibers and combinations thereof.
- the reinforcing materials include glass, such as, fibrous glass filaments, mixtures of glass and talc, glass and mica, and glass and polymeric fibers.
- the invention further relates to the film(s) and/or sheet(s) comprising the polyester compositions and/or polymer blends of the invention.
- the methods of forming the polyesters and/or blends into film(s) and/or sheet(s) are well known in the art.
- Examples of film(s) and/or sheet(s) of the invention including but not limited to extruded film(s) and/or sheet(s), calendered film(s) and/or sheet(s), compression molded film(s) and/or sheet(s), solution casted film(s) and/or sheet(s).
- Methods of making film and/or sheet include but are not limited to extrusion, calendering, compression molding, and solution casting.
- Examples of potential articles made from film and/or sheet useful in the invention include, but are not limited, to uniaxially stretched film, biaxially stretched film, shrink film (whether or not uniaxially or biaxially stretched), liquid crystal display film (including, but not limited to, diffuser sheets, compensation films and protective films), thermoformed sheet, graphic arts film, outdoor signs, skylights, coating(s), coated articles, painted articles, laminates, laminated articles, and/or multiwall films or sheets.
- Graphic art film is a film having a thermally-curable ink (e.g., heat-curable ink or air-curable ink) or radiation-curable ink (e.g., ultraviolet-curable ink) printed thereon or therein.
- thermally-curable ink e.g., heat-curable ink or air-curable ink
- radiation-curable ink e.g., ultraviolet-curable ink
- Cosmetic refers to capable of undergoing polymerization and/or crosslinking.
- the graphic art film may optionally also include varnishes, coatings, laminates, and adhesives.
- Exemplary thermally or air-cured inks involve pigment(s) dispersed in one or more standard carrier resins.
- the pigment can be 4B Toner (PR57), 2B Toner (PR48), Lake Red C (PR53), lithol red (PR49), iron oxide (PR101), Permanent Red R (PR4), Permanent Red 2G (PO5), pyrazolone orange (PO13), diaryl yellows (PY12, 13, 14), monoazo yellows (PY3,5,98]
- Examples of typical carrier resins used in standard inks include those which have nitrocellulose, amide, urethane, epoxide, acrylate, and/or ester functionalities.
- Standard carrier resins include one or more of nitrocellulose, polyamide, polyurethane, ethyl cellulose, cellulose acetate propionate,
- (meth)acrylates polyvinyl butyral), polyvinyl acetate), polyvinyl chloride), and the like.
- Such resins can be blended, with widely used blends including nitrocellulose/polyamide and nitrocellulose/polyurethane.
- Ink resin(s) normally can be solvated or dispersed in one or more solvents.
- Typical solvents employed include, but are not limited to, water, alcohols (e.g., ethanol, 1-propanol, isopropanol, etc.), acetates (e.g., n-propyl acetate), aliphatic hydrocarbons, aromatic hydrocarbons (e.g., toluene), and ketones.
- solvents typically can be incorporated in amounts sufficient to provide inks having viscosities, as measured on a #2 Zahn cup as known in the art, of at least 15 seconds, such as at least 20 seconds, at least 25 seconds, or from 25 to 35 seconds.
- the polyester have sufficient T 9 values to allow thermoformability, and to allow ease of printing.
- the graphic art film has at least one property chosen from thermoformability, toughness, clarity, chemical resistance, T 9 , and flexibility.
- Graphic art films can be used in a variety of applications, such as, for example, in-mold decorated articles, embossed articles, hard-coated articles.
- the graphic art film can be smooth or textured.
- Exemplary graphic art films include, but are not limited to, nameplates; membrane switch overlays (e.g., for an appliance); point of purchase displays; flat or in-mold decorative panels on washing machines; flat touch panels on refrigerators (e.g., capacitive touch pad arrays); flat panel on ovens; decorative interior trim for automobiles (e.g., a polyester laminate) ; instrument clusters for automobiles; cell phone covers; heating and ventilation control displays; automotive console panels; automotive gear shift panels; control displays or warning signals for automotive instrument panels; facings, dials or displays on household appliances; facings, dials or displays on washing machines; facings, dials or displays on dishwashers; keypads for electronic devices; keypads for mobile phones, personal digital assistants (PDAs, or hand-held computers) or remote controls; displays for electronic devices; displays for hand-held electronic devices such as phones and PDAs; panels and housings for mobile or standard phones; logos on electronic devices; and logos for hand-held phones.
- PDAs personal digital assistants
- Multiwall film or sheet refers to sheet extruded as a profile consisting of multiple layers that are connected to each other by means of vertical ribs.
- Examples of multiwall film or sheet include but are not limited to outdoor shelters (for example, greenhouses and commercial canopies).
- extruded articles comprising the polyester compositions useful in this invention include, but are not limited to, thermoformed sheet, film for graphic arts applications, outdoor signs, skylights, multiwall film, plastic film for plastic glass laminates, and liquid crystal display (LCD) films, including but not limited to, diffuser sheets, compensation films, and protective films for LCDs.
- the present invention comprises a thermoplastic article, typically in the form of sheet material, having a decorative material embedded therein which comprise any of the compositions described herein.
- Outdoor sign refers to a surface formed from the polyester described herein, or containing symbols (e.g., numbers, letters, words, pictures, etc.), patterns, or designs coated with the polyester or polyester film described herein.
- the outdoor sign comprises a polyester containing printed symbols, patterns, or designs.
- the sign is capable of withstanding typical weather conditions, such as rain, snow, ice, sleet, high humidity, heat, wind, sunlight, or combinations thereof, for a sufficient period of time, e.g., ranging from one day to several years or more.
- Exemplary outdoor signs include, but are not limited to, billboards, neon signs, electroluminescent signs, electric signs, fluorescent signs, and light emitting diode (LED) displays.
- Other exemplary signs include, but are not limited to, painted signs, vinyl decorated signs, thermoformed signs, and hardcoated signs.
- the outdoor sign has at least one property chosen from thermoform ability, toughness, clarity, chemical resistance, and T 9 .
- a "vending machine display panel,” as used herein, refers to a front or side panel on a vending machine that allows a customer to view the items for sale, or advertisement regarding such items.
- the vending machine display panel can be a visually clear panel of a vending machine through which a consumer can view the items on sale.
- the vending machine display panel can have sufficient rigidity to contain the contents within the machine and/or to discourage vandalism and/or theft.
- the vending machine display panel can have dimensions well known in the art, such as planar display panels in snack, beverage, popcorn, or sticker/ticket vending machines, and capsule display panels as in, e.g., gumball machines or bulk candy machines.
- the vending machine display panel can optionally contain advertising media or product identification indicia. Such information can be applied by methods well known in the art, e.g., silk screening.
- the vending machine display panel can be resistant to temperatures ranging from -100 to 120 0 C.
- the vending machine display panel can be UV resistant by the addition of, e.g., at least one UV additive, as disclosed herein.
- the vending machine display panel has at least one property chosen from thermoformability, toughness, clarity, chemical resistance, and T 9 .
- Point of purchase display refers to a wholly or partially enclosed casing having at least one visually clear panel for displaying an item.
- Point of purchase displays are often used in retail stores to for the purpose of catching the eye of the customer.
- Exemplary point of purchase displays include enclosed wall mounts, countertops, enclosed poster stands, display cases (e.g., trophy display cases), sign frames, and cases for computer disks such as CDs and DVDs.
- the point of purchase display can include shelves, and additional containers, such as holders for magazines or pamphlets.
- the display can be as small as a case for jewelry, or a larger enclosed cabinet for displaying multiple trophies.
- the point of purchase display has at least one property chosen from toughness, clarity, chemical resistance, T 9 , and hydrolytic stability.
- appliance parts refers to a rigid piece used in conjunction with an appliance.
- the appliance part is partly or wholly separable from the appliance.
- the appliance part is one that is typically made from a polymer.
- the appliance part is visually clear.
- Exemplary appliance parts include those requiring toughness and durable, such as cups and bowls used with food processers, mixers, blenders, and choppers; parts that can withstand refrigerator and freezer temperatures
- refrigerator temperatures ranging from greater than 0 0 C (e.g., 2°C) to 5°C, or freezer temperatures, e.g., at temperatures less than 0 0 C, such as temperatures ranging from -20 to 0 0 C, e.g., -18°C), such as refrigerator and freezer trays, bins, and shelves; parts having sufficient hydrolytic stability at temperatures up to 90 0 C, such as washing machine doors, steam cleaner canisters, tea kettles, and coffee pots; and vacuum cleaner canisters and dirt cups.
- these appliance parts have at least one property chosen from toughness, clarity, chemical resistance, T 9 , hydrolytic stability, and dishwasher stability.
- the appliance part can also be chosen from steam cleaner canisters, which, in one embodiment, can have at least one property chosen from toughness, clarity, chemical resistance, T 9 , and hydrolytic stability.
- the polyesters useful in the appliance part has a T 9 of 105 to 140 0 C and the appliance part is chosen from vacuum cleaner canisters and dirt cups. In another embodiment, the polyesters useful in the appliance part has a T g of 120 to 150 0 C and the appliance part is chosen from steam cleaner canisters, tea kettles and coffee pots.
- Skylight refers to a light permeable panel secured to a roof surface such that the panel forms a portion of the ceiling.
- the panel is rigid, e.g., has dimensions sufficient to achieve stability and durability, and such dimensions can readiliy be determined by one skilled in the art.
- the skylight panel has a thickness greater than 3/16 inches, such as a thickness of at least 1/2 inches.
- the skylight panel is visually clear.
- the skylight panel can transmit at least 35% visible light, at least 50%, at least 75%, at least 80%, at least 90%, or even at least 95% visible light.
- the skylight panel comprises at least one UV additive that allows the skylight panel to block up to 80%, 90%, or up to 95% UV light.
- the skylight has at least one property chosen from thermoformability, toughness, clarity, chemical resistance, and T 9 .
- "Outdoor shelters," as used herein, refer to a roofed and/or walled structure capable of affording at least some protection from the elements, e.g., sunlight, rain, snow, wind, cold, etc., having at least one rigid panel.
- the outdoor shelter has at least a roof and/or one or more walls.
- the outdoor shelter has dimensions sufficient to achieve stability and durability, and such dimensions can readiliy be determined by one skilled in the art.
- the outdoor shelter panel has a thickness greater than 3/16 inches.
- the outdoor shelter panel is visually clear.
- the outdoor shelter panel can transmit at least 35% visible light, at least 50%, at least 75%, at least 80%, at least 90%, or even at least 95% visible light.
- the outdoor shelter panel comprises at least one UV additive that allows the outdoor shelter to block up to 80%, 90%, or up to 95% UV light.
- Exemplary outdoor shelters include security glazings, transportation shelters (e.g., bus shelters), telephone kiosks, and smoking shelters.
- the shelter is a transportation shelter, telephone kiosk, or smoking shelter
- the shelter has at least one property chosen from thermoformability, toughness, clarity, chemical resistance, and T 9 .
- the shelter is a security glazing
- the shelter has at least one property chosen from toughness, clarity, chemical resistance, and T 9 .
- a "canopy,” as used herein, refers to a roofed structure capable of affording at least some protection from the elements, e.g., sunlight, rain, snow, wind, cold, etc.
- the roofed structure comprises, either in whole or in part, at least one rigid panel, e.g., has dimensions sufficient to achieve stability and durability, and such dimensions can readiliy be determined by one skilled in the art.
- the canopy panel has a thickness greater than 3/16 inches, such as a thickness of at least 1/2 inches.
- the canopy panel is visually clear.
- the canopy panel can transmit at least 35% visible light, at least 50%, at least 75%, at least 80%, at least 90%, or even at least 95% visible light.
- the canopy panel comprises at least one UV additive that allows the canopy to block up to 80%, 90%, or up to 95% UV light.
- Exemplary canopies include covered walkways, roof lights, sun rooms, airplane canopies, and awnings.
- the canopy has at least one property chosen from toughness, clarity, chemical resistance, T 9 , and flexibility.
- a "sound barrier,” as used herein, refers to a rigid structure capable of reducing the amount of sound transmission from one point on a side of the structure to another point on the other side when compared to sound transmission between two points of the same distance without the sound barrier.
- the effectiveness in reducing sound transmission can be assessed by methods known in the art. In one embodiment, the amount of sound transmission that is reduced ranges from 25 % to 90 %.
- the sound barrier can be rated as a sound transmission class value, as described in, for example, ASTM E90, "Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements," and ASTM E413, "Classification of Rating Sound Insulation.”
- An STC 55 barrier can reduce the sound of a jet engine, -130 dBA, to 60 dBA, which is the sound level within a typical office.
- a sound proof room can have a sound level ranging from 0-20 dBA.
- One of ordinary skill in the art can construct and arrange the sound barrier to achieve a desired STC rating.
- the sound barrier has an STC rating of at least 20, such as a rating ranging from 20 to 60.
- the sound barrier comprises a plurality of panels connected and arranged to achieve the desired barrier outline.
- the sound barriers can be used along streets and highways to dampen automotive noises.
- the sound barriers can be used in the home or office, either as a discrete panel or panels, or inserted within the architecture of the walls, floors, ceilings, doors, and/or windows.
- the sound barrier is visually clear.
- the sound barrier can transmit at least 35% visible light, at least 50%, at least 75%, at least 80%, at least 90%, or even at least 95% visible light.
- the sound barrier comprises at least one UV additive that allows the sound barrier to block up to 80%, 90%, or up to 95% UV light.
- the sound barrier has at least one property chosen from toughness, clarity, chemical resistance, and T 9 .
- a "greenhouse,” as used herein, refers to an enclosed structure used for the cultivation and/or protection of plants.
- the greenhouse is capable of maintaining a humidity and/or gas (oxygen, carbon dioxide, nitrogen, etc.) content desirable for cultivating plants while being capable of affording at least some protection from the elements, e.g., sunlight, rain, snow, wind, cold, etc.
- the roof of the greenhouse comprises, either in whole or in part, at least one rigid panel, e.g., has dimensions sufficient to achieve stability and durability, and such dimensions can readiliy be determined by one skilled in the art.
- the greenhouse panel has a thickness greater than 3/16 inches, such as a thickness of at least 1/2 inches.
- the greenhouse panel is visually clear. In another embodiment, substantially all of the roof and walls of the greenhouse are visually clear. In one embodiment, the greenhouse panel can transmit at least 35% visible light, at least 50%, at least 75%, at least 80%, at least 90%, or even at least 95% visible light. In another embodiment, the greenhouse panel comprises at least one UV additive that allows the greenhouse panel to block up to 80%, 90%, or up to 95% UV light.
- the greenhouse panel has at least one property chosen from toughness, clarity, chemical resistance, and T s .
- An "optical medium,” as used herein, refers to an information storage medium in which information is recorded by irradiation with a laser beam, e.g., light in the visible wavelength region, such as light having a wavelength ranging from 600 to 700 nm.
- a laser beam e.g., light in the visible wavelength region, such as light having a wavelength ranging from 600 to 700 nm.
- the irradiated area of the recording layer is locally heated to change its physical or chemical characteristics, and pits are formed in the irradiated area of the recording layer. Since the optical characteristics of the formed pits are different from those of the area having been not irradiated, the digital information is optically recorded.
- the recorded information can be read by reproducing procedure generally comprising the steps of irradiating the recording layer with the laser beam having the same wavelength as that employed in the recording procedure, and detecting the light- reflection difference between the pits and their periphery.
- the optical medium comprises a transparent disc having a spiral pregroove, a recording dye layer placed in the pregroove on which information is recorded by irradiation with a laser beam, and a light-reflecting layer.
- the optical medium is optionally recordable by the consumer.
- the optical medium is chosen from compact discs (CDs) and digital video discs (DVDs).
- the optical medium can be sold with prerecorded information, or as a recordable disc.
- At least one of the following comprises the polyester of the invention: the substrate, at least one protective layer of the optical medium, and the recording layer of the optical medium.
- the optical medium has at least one property chosen from toughness, clarity, chemical resistance, T 9 , and hydrolytic stability.
- a "glass laminate,” as used herein, refers to at least one coating on a glass, where at least one of the coatings comprises the polyester.
- the coating can be a film or a sheet.
- the glass can be clear, tinted, or reflective.
- the laminate is permanently bonded to the glass, e.g., applying the laminate under heating and pressure to form a single, solid laminated glass product.
- the glass laminate contains more than one coating comprising the polyester compositions of the present invention.
- the glass laminate comprises multiple glass substrates, and more than one coating comprising the polyester compositions of the present invention.
- Exemplary glass laminates include windows (e.g., windows for high rise buildings, building entrances), safety glass, windshields for transportation applications (e.g., automotive, buses, jets, armored vehicles), bullet proof or resistant glass, security glass (e.g., for banks), hurricane proof or resistant glass, airplane canopies, mirrors, solar glass panels, flat panel displays, and blast resistant windows.
- the glass laminate can be visually clear, be frosted, etched, or patterned.
- the glass laminate can be resistant to temperatures ranging from -100 to 120 0 C.
- the glass laminate can be UV resistant by the addition of, e.g., at least one UV additive, as disclosed herein.
- Methods for laminating the films and/or sheets of the present invention to the glass are well known to one of ordinary skill in the art. Lamination without the use of an adhesive layer may be performed by vacuum lamination. To obtain an effective bond between the glass layer and the laminate, in one embodiment, the glass has a low surface roughness.
- a double-sided adhesive tape, an adhesive layer, or a gelatin layer obtained by applying, for example, a hotmelt, a pressure- or thermo- sensitive adhesive, or a UV or electron-beam curable adhesive, can be used to bond the laminate of the present invention to the glass.
- the adhesive layer may be applied to the glass sheet, to the laminate, or to both, and may be protected by a stripping layer, which can be removed just before lamination.
- the glass laminate has at least one property chosen from toughness, clarity, chemical resistance, hydrolytic stability, and T 9 .
- the term "wt" means "weight".
- polyesters of the invention are made and evaluated, and are intended to be purely exemplary of the invention and are not intended to limit the scope thereof. Unless indicated otherwise, parts are parts by weight, temperature is in degrees C or is at room temperature, and pressure is at or near atmospheric.
- copolyesters of this invention are prepared and the effect of using 2,2,4,4-tetramethyl- 1 ,3-cyclobutanediol, 1 ,4-cyclohexanedimethanol, and ethylene glycol on various copolyester properties such as glass transition temperature, notched Izod impact strength, and flexural modulus, in comparison to other copolyesters based on 2,2,4,4-tetramethyl-1,3-cyclobutanediol. Additionally, based on the following examples, the skilled artisan will understand how certain catalyst systems and thermal stabilizers can be used in the preparation of polyesters of the invention.
- polyesters The inherent viscosity of the polyesters was determined in 60/40 (wt/wt) phenol/tetrachloroethane at a concentration of 0.5 g/100 ml at 25°C, and is reported in dL/g.
- the glass transition temperature (T 9 ) was determined using a TA DSC 2920 instrument from Thermal Analyst Instruments at a scan rate of 20°C/min according to ASTM D3418.
- the glycol content and the cis/trans ratio of the compositions were determined by proton nuclear magnetic resonance (NMR) spectroscopy. All NMR spectra were recorded on a JEOL Eclipse Plus 600MHz nuclear magnetic resonance spectrometer using either chloroform-trifluoroacetic acid (70-30 volume/volume) for polymers or, for oligomeric samples, 60/40(wt/wt) phenol/ tetrachloroethane with deuterated chloroform added for lock.
- Peak assignments for 2,2,4 ,4-tetramethyl-1,3-cyclobutanediol resonances were made by comparison to model mono- and dibenzoate esters of 2,2,4,4-tetramethyl- 1 ,3-cyclobutanediol. These model compounds closely approximate the resonance positions found in the polymers and oligomers.
- the polymers were dried in a dessicant dryer at 80 0 C overnight prior to injection molding in a Boy 22S molding machine into 1/8x1/2x5-inch flexure bars. These bars were cut to a length of 2.5 inch and notched down the ⁇ A inch width with a 10-mil notch.
- the Izod impact strength was determined as an average from measurements on 5 specimens and in accordance with ASTM D256.
- the flexural modulus was determined according to the procedures of ASTM D790.
- Color values reported herein are CIELAB L * , a * , and b * values measured following ASTM D 6290-98 and ASTM E308-99, using measurements from a Hunter Lab Ultrascan XE Spectrophotometer (Hunter Associates
- the amount of tin (Sn) and titanium (Ti) in the examples below is reported in parts per million (ppm) of metal and was measured by x-ray fluorescence (xrf) using a PANanalytical Axios Advanced wavelength dispersive x-ray fluorescence spectrometer.
- the amount of phosphorous is similarly reported as ppm of elemental phosphorus and was also measured by xrf using the same instrument.
- the values reported in the column "P measured" in the following examples were obtained by measuring phosphorous as described above.
- 1,4 cyclohexanedimethanol used in the following examples was approximately
- the cis/trans ratio of the 2,2,4,4-tetramethyl-1,3-cyclobutanediol used in the following examples was approximately 50/50 and could range from 45/55 to 55/45.
- This example illustrates the preparation of polyesters comprising dimethyl terephthalate (DMT), 1 ,4-cyclohexanedimethanol (CHDM), 2,2,4,4-tetramethyl-1,3-cyclobutanediol (TMCD), and ethylene glycol (EG).
- DMT dimethyl terephthalate
- CHDM 1 ,4-cyclohexanedimethanol
- TMCD 2,2,4,4-tetramethyl-1,3-cyclobutanediol
- EG ethylene glycol
- the DMT was purchased from Cape Industries, the CHDM (min. 98 %), the EG, and the TMCD (min. 98 %) were from Eastman Chemical Company.
- the tin compound was dibutyltin (IV) oxide (Fascat 4201 ; from Aldrich).
- the titanium compound was titanium (IV) isopropoxide (Aldrich).
- the phosphorus compound was triphenyl phosphate (TPP, from Aldrich (98 %) or FERRO, Corp.). Unless otherwise indicated below, the source of phosphorous was added upfront, with the rest of the polyester reagents. The cis/trans ratio of the CHDM and TMCD was as described above.
- TPP triphenyl phosphate
- FERRO FERRO
- This example illustrates the preparation of a copolyester with a target composition of 100 mole % dimethyl terephthalate residues, 30 mol % 2,2,4 ,4-tetramethyl-1 ,3-cyclobutanediol residues, and 30 mol% 1 ,4-cyclohexanedimethanol residues, and the rest ethylene glycol residues.
- a mixture of 99.71 g of dimethyl terephthalate, 21.63 g of 1 ,4-cyclohexanedimethanol, 37.86 g of 2,2,4,4-tetramethyl-1,3-cyclobutanediol, and 20.95 g of ethylene glycol was placed in a 500-milliliter flask equipped with an inlet for nitrogen, a metal stirrer, and a short distillation column.
- 0.0077 g of dibutyltin (IV) oxide, 0.0218 g of titanium (IV) isopropoxide, and 0.50 g of triphenyl phosphate was added to the 500-milliliter flask.
- the flask was placed in a Wood's metal bath already heated to 200 0 C.
- the stirring speed was set to 200 RPM at the beginning of the experiment.
- the contents of the flask were heated at 200 0 C for 60 minutes and then the temperature was gradually increased to 210 0 C over 5 minutes.
- the reaction mixture was held at 210 0 C for 60 minutes and then heated up to 275°C in 90 minutes.
- vacuum was gradually applied over the next 10 minutes with a set point of 100 mm of Hg and the stirring speed was also reduced to 100 RPM.
- the pressure inside the flask was further reduced to a set point of 0.3 mm of Hg over the next 5 minutes and the stirring speed was reduced to 50 RPM.
- polyesters were prepared as described above from 100 mole% dimethyl terephthalate. However, different amounts of triphenyl phosphate were added to the initial reaction mixture as indicated in Table 1.
- the mole% of TMCD and CHDM for the experiments of this example is also reported in Table 1 , with the glycol balance being EG.
- the glycol/acid ratio was 1.5/1 with the glycol feed having 20 mole% CHDM, 35 mole% TMCD and 45 mole% EG.
- the set points and data collection were facilitated by a Camile process control system. Once the reactants were melted, stirring was initiated and slowly increased. The Camile sequence shown below was used in the preparation of these copolyesters.
- stage 10 the stir rate was dropped to 25 rpm and even to 10 rpm if the viscosity was too high.
- the holding time in stage 10 for Examples G and H was 130 minutes.
- This example illustrates the effect of thermal stabilizer levels on polymer color and inherent viscosity of copolyesters with a target composition of 100 mole% dimethyl terephthalate residues, 30 mole% 2,2,4,4-tetramethyl- 1 ,3-cyclobutanedio! residues, 30 mole % 1 ,4-cyclohexanedimethanol residues, and 40 mole% ethylene glycol residues using a combination of tin and titanium catalysts.
- the source of monomers, catalysts, and thermal stabilizers is the same as in Example 1.
- a mixture of 99.71 g of dimethyl terephthalate, 21.63 g of 1,4-cyclohexanedimethanol, 37.86 g of 2,2,4 ,4-tetramethyl-1,3-cyclobutanediol, and 20.95 g of ethylene glycol was placed in a 500-milliliter flask equipped with an inlet for nitrogen, a metal stirrer, and a short distillation column.
- 0.0077 g of dibutyltin (IV) oxide and 0.0218 g of titanium (IV) isopropoxide were added to the 500-milliliter flask. The flask was placed in a Wood's metal bath already heated to 200 0 C.
- the stirring speed was set to 200 RPM at the beginning of the experiment.
- the contents of the flask were heated at 200 0 C for 60 minutes and then the temperature was gradually increased to 210 0 C over 5 minutes.
- the reaction mixture was held at 210 0 C for 60 minutes and then heated up to 275°C in 90 minutes.
- vacuum was gradually applied over the next 10 minutes with a set point of 100 mm of Hg and the stirring speed was also reduced to 100 RPM.
- the pressure inside the flask was further reduced to a set point of 0.3 mm of Hg over the next 5 minutes and the stirring speed was reduced to 50 RPM. This pressure was maintained for a total time of 220 minutes to remove excess unreacted diols.
- polyesters were prepared as described above from 100 mole% dimethyl terephthalate. However, different amounts of triphenyl phosphate were added to the initial reaction mixture as indicated in Table 2. The mole% of TMCD and CHDM for the experiments of this example is also reported in Table 2, with the glycol balance being EG. The glycol/acid ratio was 1.5/1 with the glycol feed having 20 mole% CHDM 1 35 mole% TMCD and 45 mole% EG. The set points and data collection were facilitated by a Camile process control system. Once the reactants were melted, stirring was initiated and slowly increased. The Camile sequence shown below was used in the preparation of these copolyesters.
- This example illustrates the effect of catalyst choice and amount of thermal stabilizer on the final color and inherent viscosity of a copolyester with a target composition of 100 mole % dimethyl terephthalate residues, 30 mole% 2,2,4,4-tetramethyl-1,3-cyclobutanediol residues, 30 mole% 1,4-cyclohexanedimethanol residues, and 40 mole% ethylene glycol residues.
- a mixture of 99.71 g of dimethyl terephthalate, 21.63 g of 1,4-cyclohexanedimethanol, 37.86 g of 2,2,4,4-tetramethyM ,3-cyclobutanediol, and 20.95 g of ethylene glycol was placed in a 500-milliliter flask equipped with an inlet for nitrogen, a metal stirrer, and a short distillation column.
- Various amounts of dibutyltin (IV) oxide, titanium (IV) isopropoxide, and triphenyl phosphate were added to the 500-milliliter flask. The flask was placed in a Wood's metal bath already heated to 200 0 C.
- the stirring speed was set to 200 RPM at the beginning of the experiment.
- the contents of the flask were heated at 200 0 C for 60 minutes and then the temperature was gradually increased to 210 0 C over 5 minutes.
- the reaction mixture was held at 210 0 C for 60 minutes and then heated up to 275°C in 90 minutes.
- vacuum was gradually applied over the next 10 minutes with a set point of 100 mm of Hg and the stirring speed was also reduced to 100 RPM.
- the pressure inside the flask was further reduced to a set point of 0.3 mm of Hg over the next 5 minutes and the stirring speed was reduced to 50 RPM. This pressure was maintained for a total time of 220 minutes to remove excess unreacted diols.
- This example illustrates the preparation of polyesters comprising dimethyl terephthalate (DMT), 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol (TMCD), and ethylene glycol (EG).
- DMT dimethyl terephthalate
- TMCD 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol
- EG ethylene glycol
- polyesters were prepared from 100 mole% dimethyl terephthalate with the following procedure. A mixture of 99.71 g of dimethyl terephthalate, 34.07 g of 2,2,4,4-tetramethyl- 1,3-cyclobutanediol, and 31.89 g of ethylene glycol was placed in a 500-milliliter flask equipped with an inlet for nitrogen, a metal stirrer, and a short distillation column.
- Copolyesters were prepared using this method employing the amounts of triphenyl phosphate reported in Table 4. The phosphorous source was added to the reaction mixture at the same time the catalysts were added. The mole% of TMCD for the experiments of this example is also reported in Table 4, with the glycol balance being EG. The glycol/acid ratio was 1.5/1 with 32 mol% TMCD in the glycol feed and the rest being EG. The set points and data collection were facilitated by a Camile process control system. Once the reactants were melted, stirring was initiated and slowly increased.
- This example illustrates the effect of thermal stabilizer levels on polymer color and inherent viscosity copolyesters with a target composition of 100 mole % dimethyl terephthalate residues, 33 mole % 2,2,4,4-tetramethyl- 1 ,3-cyclobutanediol residues, and 67 mole % ethylene glycol residues using a combination of tin and titanium catalysts.
- polyesters were prepared from 100 mole% dimethyl terephthalate with the following procedure. A mixture of 99.71 g of dimethyl terephthalate, 34.07 g of 2,2,4,4-tetramethyl- 1,3-cyclobutanediol, and 31.89 g of ethylene glycol was placed in a 500-milliliter flask equipped with an inlet for nitrogen, a metal stirrer, and a short distillation column.
- Copolyesters were prepared using this method employing the amounts of triphenyl phosphate reported in Table 5. The phosphorous source was added to the reaction mixture at the same time the catalysts were added. The mole% of TMCD for the experiments of this example is also reported in Table 5, with the glycol balance being EG. The glycol/acid ratio was 1.5/1 with 32 mol% TMCD in the glycol feed and the rest being EG. The set points and data collection were facilitated by a Camile process control system. Once the reactants were melted, stirring was initiated and slowly increased.
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Abstract
Description
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Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009534566A JP2010507717A (en) | 2006-10-27 | 2007-07-10 | Polyester composition |
EP07836029A EP2074158A1 (en) | 2006-10-27 | 2007-07-10 | Polyester compositions which comprise cyclobutanediol, ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor |
MX2009003369A MX2009003369A (en) | 2006-10-27 | 2007-07-10 | Polyester compositions which comprise cyclobutanediol, ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor. |
CA002666585A CA2666585A1 (en) | 2006-10-27 | 2007-07-10 | Polyester compositions |
BRPI0717761-5A BRPI0717761A2 (en) | 2006-10-27 | 2007-07-10 | polyester composition, polymer blend, and article of manufacture |
Applications Claiming Priority (46)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/588,554 | 2006-10-27 | ||
US11/588,906 US8193302B2 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions which comprise cyclobutanediol and certain phosphate thermal stabilizers, and/or reaction products thereof |
US11/588,883 US20070105993A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions which comprise cyclobutanediol and at least one phosphorus compound |
PCT/US2006/042293 WO2007053550A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing cyclobutanediol having high glass transition temperature and articles made therefrom |
USPCT/US06/42291 | 2006-10-27 | ||
PCT/US2006/042069 WO2007053460A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions which comprise cyclobutanediol and at least one phosphorus compound |
US11/588,458 | 2006-10-27 | ||
US11/588,524 | 2006-10-27 | ||
US11/588,458 US20070100122A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing cyclobutanediol and articles made therefrom |
USPCT/US06/41917 | 2006-10-27 | ||
US11/588,906 | 2006-10-27 | ||
US11/588,907 | 2006-10-27 | ||
US11/588,527 US20100087574A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing cyclobutanediol having a certain combination of inherent viscosity and moderate glass transition temperature and articles made therefrom |
PCT/US2006/041917 WO2007053434A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions which comprise cyclobutanediol and certain thermal stabilizers, and/or reaction products thereof |
US11/588,907 US20070106054A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing cyclobutanediol having a certain combination of inherent viscosity and high glass transition temperature and articles made therefrom |
PCT/US2006/042291 WO2007053548A2 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions comprising minimal amounts of cyclobutanediol |
USPCT/US06/42293 | 2006-10-27 | ||
USPCT/US06/42069 | 2006-10-27 | ||
US11/588,524 US20100096589A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing low amounts of cyclobutanediol and articles made therefrom |
US11/588,883 | 2006-10-27 | ||
US11/588,527 | 2006-10-27 | ||
PCT/US2006/042292 WO2007053549A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions containing cyclobutanediol having a certain combination of inherent viscosity and moderate glass transition temperature and articles made therefrom |
US11/588,554 US20070100125A1 (en) | 2005-10-28 | 2006-10-27 | Polyester compositions comprising minimal amounts of cyclobutanediol |
USPCT/US06/42292 | 2006-10-27 | ||
US11/635,433 US20070142511A1 (en) | 2005-12-15 | 2006-12-07 | Polyester compositions which comprise cyclobutanediol ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor |
US11/635,434 | 2006-12-07 | ||
US11/635,434 US7737246B2 (en) | 2005-12-15 | 2006-12-07 | Polyester compositions which comprise cyclobutanediol, cyclohexanedimethanol, and ethylene glycol and manufacturing processes therefor |
US11/635,433 | 2006-12-07 | ||
US11/706,476 US20070232778A1 (en) | 2006-03-28 | 2007-02-14 | Certain polyester compositions which comprise cyclobutanediol, cyclohexanedimethanol, and high trans-cyclohexanedicarboxylic acid |
US11/706,791 | 2007-02-14 | ||
US11/706,476 | 2007-02-14 | ||
US11/706,791 US20070232779A1 (en) | 2006-03-28 | 2007-02-14 | Certain polyester compositions which comprise cyclohexanedimethanol, moderate cyclobutanediol, cyclohexanedimethanol, and high trans cyclohexanedicarboxylic acid |
USPCT/US07/07532 | 2007-03-27 | ||
PCT/US2007/007632 WO2007126855A1 (en) | 2006-03-28 | 2007-03-27 | Polyester compositions which comprise cyclobutanediol and certain thermal stabilizers, and/or reaction products thereof |
PCT/US2007/007532 WO2007123631A1 (en) | 2006-03-28 | 2007-03-27 | Polyester compositions which comprise cyclobutanediol and at least one phosphorus compound |
USPCT/US07/07632 | 2007-03-27 | ||
USPCT/US07/10551 | 2007-05-02 | ||
PCT/US2007/010590 WO2007139655A1 (en) | 2006-05-23 | 2007-05-02 | Polyester compositions which comprise cyclobutanediol and certain thermal stabilizers, and/or reaction products thereof |
USPCT/US07/10590 | 2007-05-02 | ||
PCT/US2007/010551 WO2007139653A1 (en) | 2006-05-23 | 2007-05-02 | Lcd films or sheets comprising films comprising polyester compositions formed from 2,2,4,4,-tetramethyl-1,3-cyclobutanediol and 1,4-cyclohexanedimethanol |
PCT/US2007/011150 WO2007139663A1 (en) | 2006-05-23 | 2007-05-09 | Polyester compositions which comprise cyclobutanediol and certain thermal stabilizers, and/or reaction products thereof |
USPCT/US07/11150 | 2007-05-09 | ||
US91731607P | 2007-05-10 | 2007-05-10 | |
US60/917,316 | 2007-05-10 | ||
US11/773,275 US8586701B2 (en) | 2005-10-28 | 2007-07-03 | Process for the preparation of copolyesters based on 2,2,4,4-tetramethyl-1,3-cyclobutanediol and 1,4-cyclohexanedimethanol |
US11/773,275 | 2007-07-03 |
Publications (2)
Publication Number | Publication Date |
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WO2008051321A1 true WO2008051321A1 (en) | 2008-05-02 |
WO2008051321A8 WO2008051321A8 (en) | 2008-07-10 |
Family
ID=47831243
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2007/015704 WO2008051321A1 (en) | 2006-10-27 | 2007-07-10 | Polyester compositions which comprise cyclobutanediol, ethylene glycol, titanium, and phosphorus with improved color and manufacturing processes therefor |
PCT/US2007/015713 WO2008054560A2 (en) | 2006-10-27 | 2007-07-10 | Certain polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and high trans-cyclohexanedicarboxylic acid |
PCT/US2007/015701 WO2008051320A1 (en) | 2006-10-27 | 2007-07-10 | Polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and ethylene glycol, and manufacturing processes therefor |
PCT/US2007/015702 WO2008054559A1 (en) | 2006-10-27 | 2007-07-10 | Certain polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and high trans- cyclohexanedicarboxylic acid |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2007/015713 WO2008054560A2 (en) | 2006-10-27 | 2007-07-10 | Certain polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and high trans-cyclohexanedicarboxylic acid |
PCT/US2007/015701 WO2008051320A1 (en) | 2006-10-27 | 2007-07-10 | Polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and ethylene glycol, and manufacturing processes therefor |
PCT/US2007/015702 WO2008054559A1 (en) | 2006-10-27 | 2007-07-10 | Certain polyester compositions which comprise tetramethylcyclobutanediol, cyclohexanedimethanol and high trans- cyclohexanedicarboxylic acid |
Country Status (8)
Country | Link |
---|---|
EP (2) | EP2074158A1 (en) |
JP (2) | JP2010507717A (en) |
KR (2) | KR20090079211A (en) |
BR (2) | BRPI0717755A2 (en) |
CA (2) | CA2666571A1 (en) |
MX (2) | MX2009003369A (en) |
TW (2) | TW200819497A (en) |
WO (4) | WO2008051321A1 (en) |
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KR20140017529A (en) * | 2010-12-20 | 2014-02-11 | 이스트만 케미칼 컴파니 | Improved color in titanium catalyzed polyesters |
JP2015028177A (en) * | 2014-09-22 | 2015-02-12 | イーストマン ケミカル カンパニー | Improved method for producing polyester |
US11072684B2 (en) | 2016-08-18 | 2021-07-27 | Eastman Chemical Company | Polyester compositions which comprise tetramethylcyclobutandiol and ethylene glycol, with improved catalyst system |
US11091586B2 (en) | 2016-08-18 | 2021-08-17 | Eastman Chemical Company | Polyester compositions which comprise tetramethyl cyclobutanediol and ethylene glycol, with improved catalyst system |
JP2021532240A (en) * | 2018-08-08 | 2021-11-25 | エスケー ディスカバリー カンパニー リミテッドSK Discovery Co., Ltd. | Polyester resin and its manufacturing method |
US11396576B2 (en) | 2016-08-18 | 2022-07-26 | Eastman Chemical Company | Oriented films and shrink films comprising polyesters which comprise tetramethylcyclobutanediol and ethylene glycol |
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US9029460B2 (en) * | 2009-02-06 | 2015-05-12 | Stacey James Marsh | Coating compositions containing acrylic and aliphatic polyester blends |
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- 2007-07-10 EP EP07836029A patent/EP2074158A1/en not_active Withdrawn
- 2007-07-10 MX MX2009003369A patent/MX2009003369A/en unknown
- 2007-07-10 WO PCT/US2007/015713 patent/WO2008054560A2/en active Application Filing
- 2007-07-10 WO PCT/US2007/015701 patent/WO2008051320A1/en active Application Filing
- 2007-07-10 BR BRPI0717755-0A patent/BRPI0717755A2/en not_active Application Discontinuation
- 2007-07-10 CA CA002666571A patent/CA2666571A1/en not_active Abandoned
- 2007-07-10 BR BRPI0717761-5A patent/BRPI0717761A2/en not_active Application Discontinuation
- 2007-07-10 CA CA002666585A patent/CA2666585A1/en not_active Abandoned
- 2007-07-10 TW TW096125125A patent/TW200819497A/en unknown
- 2007-07-10 KR KR1020097008483A patent/KR20090079211A/en not_active Application Discontinuation
- 2007-07-10 JP JP2009534566A patent/JP2010507717A/en not_active Withdrawn
- 2007-07-10 WO PCT/US2007/015702 patent/WO2008054559A1/en active Application Filing
- 2007-07-10 EP EP07836026A patent/EP2074174A1/en not_active Withdrawn
- 2007-07-10 MX MX2009003375A patent/MX2009003375A/en unknown
- 2007-07-10 KR KR1020097008484A patent/KR20090079212A/en not_active Application Discontinuation
- 2007-07-10 TW TW096125089A patent/TW200819496A/en unknown
- 2007-07-10 JP JP2009534565A patent/JP2010507716A/en not_active Withdrawn
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WO2005007735A2 (en) * | 2003-07-11 | 2005-01-27 | Eastman Chemical Company | Addition of uv absorbers to pet process for maximum yield |
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KR20140017529A (en) * | 2010-12-20 | 2014-02-11 | 이스트만 케미칼 컴파니 | Improved color in titanium catalyzed polyesters |
KR101902031B1 (en) * | 2010-12-20 | 2018-11-05 | 이스트만 케미칼 컴파니 | Improved color in titanium catalyzed polyesters |
JP2015028177A (en) * | 2014-09-22 | 2015-02-12 | イーストマン ケミカル カンパニー | Improved method for producing polyester |
US11072684B2 (en) | 2016-08-18 | 2021-07-27 | Eastman Chemical Company | Polyester compositions which comprise tetramethylcyclobutandiol and ethylene glycol, with improved catalyst system |
US11091586B2 (en) | 2016-08-18 | 2021-08-17 | Eastman Chemical Company | Polyester compositions which comprise tetramethyl cyclobutanediol and ethylene glycol, with improved catalyst system |
US11396576B2 (en) | 2016-08-18 | 2022-07-26 | Eastman Chemical Company | Oriented films and shrink films comprising polyesters which comprise tetramethylcyclobutanediol and ethylene glycol |
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Also Published As
Publication number | Publication date |
---|---|
WO2008054559A1 (en) | 2008-05-08 |
TW200819496A (en) | 2008-05-01 |
KR20090079212A (en) | 2009-07-21 |
KR20090079211A (en) | 2009-07-21 |
BRPI0717755A2 (en) | 2013-03-12 |
MX2009003369A (en) | 2009-04-14 |
CA2666571A1 (en) | 2008-05-02 |
EP2074158A1 (en) | 2009-07-01 |
WO2008051320A1 (en) | 2008-05-02 |
WO2008054560A3 (en) | 2008-07-24 |
JP2010507716A (en) | 2010-03-11 |
JP2010507717A (en) | 2010-03-11 |
BRPI0717761A2 (en) | 2013-03-12 |
EP2074174A1 (en) | 2009-07-01 |
WO2008054560A2 (en) | 2008-05-08 |
WO2008051321A8 (en) | 2008-07-10 |
MX2009003375A (en) | 2009-04-14 |
TW200819497A (en) | 2008-05-01 |
CA2666585A1 (en) | 2008-05-02 |
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