WO2008032472A1 - Control device for exhaust gas recirculation valve - Google Patents

Control device for exhaust gas recirculation valve Download PDF

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Publication number
WO2008032472A1
WO2008032472A1 PCT/JP2007/060275 JP2007060275W WO2008032472A1 WO 2008032472 A1 WO2008032472 A1 WO 2008032472A1 JP 2007060275 W JP2007060275 W JP 2007060275W WO 2008032472 A1 WO2008032472 A1 WO 2008032472A1
Authority
WO
WIPO (PCT)
Prior art keywords
exhaust gas
gas recirculation
valve
recirculation valve
abnormality
Prior art date
Application number
PCT/JP2007/060275
Other languages
French (fr)
Japanese (ja)
Inventor
Hisashi Yokoyama
Hidetoshi Okada
Original Assignee
Mitsubishi Electric Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corporation filed Critical Mitsubishi Electric Corporation
Publication of WO2008032472A1 publication Critical patent/WO2008032472A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/0047Controlling exhaust gas recirculation [EGR]
    • F02D41/005Controlling exhaust gas recirculation [EGR] according to engine operating conditions
    • F02D41/0055Special engine operating conditions, e.g. for regeneration of exhaust gas treatment apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/49Detecting, diagnosing or indicating an abnormal function of the EGR system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/50Arrangements or methods for preventing or reducing deposits, corrosion or wear caused by impurities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52Systems for actuating EGR valves
    • F02M26/53Systems for actuating EGR valves using electric actuators, e.g. solenoids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/65Constructional details of EGR valves
    • F02M26/66Lift valves, e.g. poppet valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the present invention relates to a control device for an exhaust gas recirculation valve that returns a part of exhaust gas of an internal combustion engine to an intake system.
  • EGR exhaust gas recirculation
  • a conventional exhaust gas recirculation apparatus that uses such an exhaust gas recirculation method includes an exhaust gas recirculation passage that connects an intake passage and an exhaust passage of an engine to introduce a part of the exhaust gas into the intake passage, and the exhaust gas recirculation passage It is configured with an EGR valve that is mounted on the engine and a control unit that controls the engine and EGR valve. Based on the control of the control unit, the EGR valve opens and closes so as to optimize the exhaust gas recirculation amount or exhaust gas recirculation rate in accordance with the engine operating conditions (see, for example, Patent Document 1).
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2003-56411
  • the EGR valve is simply attached to the exhaust gas recirculation passage, and between the valve seat of the EGR valve and the valve body. If foreign matter (for example, cutting powder or carbon particles) in the exhaust gas is swallowed, the exhaust gas leaks and causes problems such as rafiddle or engine failure.
  • the present invention has been made to solve the above-described problems, and ensures the time until the exhaust gas recirculation valve is fully opened and closed without needing to replace and dispose of the exhaust gas recirculation valve.
  • the purpose is to provide a control device for the exhaust gas recirculation valve, which eliminates user dissatisfaction and does not easily set conditions that allow foreign objects to be swallowed.
  • An exhaust gas recirculation valve control device includes an exhaust gas recirculation passage that communicates an intake passage and an exhaust passage of an internal combustion engine to introduce a part of exhaust gas into the intake passage, and the exhaust gas return passage.
  • An exhaust gas recirculation valve provided, an abnormality detection means for detecting an abnormality of the exhaust gas recirculation valve, and a valve forced opening / closing means for opening and closing the exhaust gas recirculation valve based on the abnormality detection of the abnormality detection means It is.
  • the existing exhaust gas recirculation valve can be used as it is by removing foreign substances in the stagnation state, it is not necessary to replace and dispose of the exhaust gas recirculation valve wastefully. There is an excellent effect. In addition, the time until the exhaust gas recirculation valve is fully opened and closed can be secured, and there is an effect that it is not easy to easily set conditions for foreign matter to be trapped.
  • FIG. 1 is an overall configuration diagram schematically showing an embodiment of an exhaust gas recirculation valve control device according to the present invention.
  • FIG. 2 EGR in the embodiment of the control device for the exhaust gas recirculation valve according to the present invention. It is a fragmentary sectional view showing a valve typically.
  • FIG. 3 is a flowchart showing Embodiment 1 of the exhaust gas recirculation valve control apparatus according to the present invention.
  • FIG. 4 is a flow chart showing Embodiment 2 of the control device for the exhaust gas recirculation valve according to the present invention.
  • FIG. 5 is a flowchart showing Embodiment 3 of the control device for the exhaust gas recirculation valve according to the present invention.
  • FIG. 6 is a flowchart showing Embodiment 4 of the control device for the exhaust gas recirculation valve according to the present invention.
  • FIG. 7 is a flowchart showing Embodiment 5 of the control device for the exhaust gas recirculation valve according to the present invention.
  • FIG. 8 is a flow chart showing Embodiment 6 of the exhaust gas recirculation valve control apparatus according to the present invention.
  • the control device for the exhaust gas recirculation valve in the first embodiment communicates the exhaust passage 10 and the exhaust passage 10 of the engine 1 that is an internal combustion engine of an automobile with each other. Controls the exhaust recirculation passage 20 that introduces a part (for example, 5-20%) into the intake passage 3, the stepper motor type EGR valve 30 that is installed in the exhaust recirculation passage 20, the engine 1, the EGR valve 30, and the like. And an electronic control unit 50.
  • the engine 1 is not particularly limited in power such as a three-cylinder, a four-cylinder, a six-cylinder, an in-line type, and a horizontally opposed type. As shown in FIG. 1, the engine 1 is provided with an igniter 2 such as an ignition coil and an igniter.
  • an igniter 2 such as an ignition coil and an igniter.
  • the intake passage 3 is made of, for example, a metal pipe that circulates outside air or air-fuel mixture (see the arrow in FIG. 1). As shown in FIG. 1, an air cleaner 4 that removes dust in the outside air is provided in the upstream portion. Connection Downstream of the air cleaner 4, a throttle valve 6 for adjusting the suction amount is rotatably supported, and an injector 5 is attached to each cylinder of the intake bear-hold 9. A bypass passage 7 that bypasses the throttle valve 6 is bent and connected to the intake passage 3, and an idle rotation speed control valve 8 is attached to the bypass passage 7.
  • a branched intake bear hold 9 is connected to the downstream portion of the intake passage 3, and the intake bear hold 9 allows the air-fuel mixture to flow into each cylinder of the engine 1.
  • the intake bear hold 9 allows the air-fuel mixture to flow into each cylinder of the engine 1.
  • the exhaust passage 10 also has, for example, a metal pipe force for flowing exhaust gas (see the arrow in FIG. 1). As shown in the figure, the upstream portion is connected to the engine 1, and the downstream portion is a three-dimensional catalyst or the like. A purifier 11 is connected, and the purifier 11 purifies the exhaust gas and releases it to the atmosphere.
  • the exhaust gas recirculation passage 20 is made of, for example, a bent metal pipe, and is connected to the intake passage 3 and the exhaust passage 10.
  • the exhaust gas recirculation passage 20 is connected to the portion of the intake passage 3 downstream of the throttle valve 6 in the intake passage 3.
  • the EGR valve 30 includes a housing 31 attached to a part of the exhaust gas recirculation passage 20, a valve body 39 for opening and closing a valve seat 38 of the housing 31, and the valve It includes a stepper motor 43 that moves the body 39 up and down, and functions to lower the temperature of the combustion gas by controlling the recirculation amount of the exhaust gas flowing through the exhaust gas recirculation passage 20.
  • the nosing / housing 31 is basically formed in a substantially cylindrical shape, and the inside thereof is partitioned into two upper and lower spaces, and penetrates through the central portion of the partition plate 32 that partitions the upper and lower two spaces.
  • a hole 33 is formed, and a cylindrical bush 34 is inserted into the through hole 33.
  • An output port 35 communicating with the intake passage 3 is perforated on the peripheral wall that defines the lower space of the housing 31, and the bottom of the lower space is formed as an opening at the input port 36 communicating with the exhaust passage 10.
  • the output port 35 and the input port 36 are partitioned into a reflux passage 37.
  • a planar substantially ring-shaped valve seat that exhibits a sealing function is fitted to the peripheral portion of the reflux passage 37, and this valve seat forms a valve seat 38.
  • the valve body 39 is attached to and supported by the lower end portion of the valve shaft 40 penetrating the bush 34 so as to reciprocate.
  • a spring holder 41 is attached to the upper end portion of the valve shaft 40.
  • a spring 42 is interposed between the holder 41 and the housing 31 in a state of being inserted into the opening of the valve seat 38 to urge the valve body 39.
  • the stepper motor 43 is installed on the upper portion of the housing 31 to close the upper space, and is driven to rotate under the control of the control unit 50.
  • the motor shaft 44 is connected to the drive shaft of the stepper motor 43, converts the rotational motion of the stepper motor 43 into a linear motion and transmits it to the valve shaft 40, and the opening force of the valve seat 38 also separates the valve body 39 downward. It works as follows.
  • control unit 50 includes a water temperature sensor that detects the cooling water temperature of the engine 1.
  • engine 1 ignition device 2 operating state detection means intake passage 3 internal pressure detection pressure sensor 52 detection, throttle valve 6 opening detection throttle opening sensor 53 detection, user Engine 1 and EGR valve 30 are controlled based on the start signal of idling ON.
  • the control unit 50 detects an abnormality of the EGR valve 30, specifically, an entrapping caused by a foreign object in the EGR valve 30 when the ECU reads the data of the various sensors described above. Based on the anomaly detection function and the anomaly detection of this anomaly detection function, the EGR valve 30 is forcibly opened / closed immediately and separately forcibly opened / closed.
  • the forced valve open / close function is a function that forcibly opens the valve body 39 of the EGR valve 30 to remove foreign substances, then closes the valve body 39 of the EGR valve 30 and ends the tallying mode to remove foreign substances. is there.
  • step ST1 the ECU of the control unit 50 detects the engine 1 engine engine engine stalled by foreign objects from its rotational speed, etc. (step ST1), and forcibly controls the valve body 39 of the EGR valve 30.
  • step ST2 the valve body 39 of the EGR valve 30 is closed (step ST3), and the cleaning mode to remove the foreign matter is completed, and it is possible to return to normal idle rotation.
  • the EGR valve 30 and the control unit 50 detect that the engine 1 has an engine stall. Immediately shifts to a cleaning mode for removing foreign matter.
  • the valve body 39 of the EGR valve 30 has a larger structural and structural maximum valve opening amount (the maximum number of steps for opening the valve body 39) than the normal control valve opening amount (for example, a small automobile) Etc.), the probability of removing foreign matter is improved by opening the valve with the maximum valve opening in terms of mechanism and structure.
  • the EGR valve 30 opens and closes for the first time based on the detection of the abnormality, the EGR valve 30 does not open and close during the operation of the engine 1 even though there is no foreign object. . Therefore, foreign matter is easily trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the conditions are not easily set.
  • FIG. 4 shows the second embodiment.
  • the forced valve opening / closing function stores an abnormality in the memory of the control unit 50 and forcibly opens the valve body 39 of the EGR valve 30. Then, remove the foreign matter, and then close the valve body 39 of the EGR valve 30 to reset the memory that stores the abnormality based on the completion of the complete explosion of the engine 1!
  • step ST1 the ECU of the control unit 50 detects the engine 1 engine engine stall due to foreign object penetration (step ST1), and an error occurs in the memory (not shown) provided in the control unit 50. (Enst) is memorized (step ST2), and the valve body 39 of the EGR valve 30 is forcibly opened at the maximum valve opening amount (step ST3) to drop the foreign matter.
  • step ST4 When the valve body 39 of the EGR valve 30 is opened, the valve body 39 of the EGR valve 30 is closed (step ST4), the complete explosion of the engine 1 is completed (step ST5), and the memory storing the abnormality is stored. Force S reset (step ST6), the cleaning mode to remove foreign matter is completed, and normal control is restored.
  • the other parts are substantially the same as those in the first embodiment, and the description thereof is omitted.
  • the cleaning mode for removing foreign matter can be continuously performed. It is easy. Explaining this point, it suffices if the foreign matter can be removed in a single cleaning mode after the engine 1 is stalled, but if it cannot be removed, the engine 1 cannot be restarted. In addition, the cleaning mode cannot be continuously performed when it is not possible to determine that the engine stall is after the start mode of the engine 1 is completed.
  • the valve body 39 of the EGR valve 30 is not immediately opened, but the valve is opened after the abnormality is stored in the memory of the control unit 50.
  • the cleaning mode that is, the opening and closing of the valve body 39 of the EGR valve 30 can be repeated by turning the key ON, the engine OFF or the key OFF, greatly improving the possibility of removing foreign substances in the cleaning mode. Can do.
  • the memory storing the abnormality is reset based on the completion of the complete explosion of the engine 1, but the memory is not limited to this but the completion signal of the start mode of the engine 1 is not limited to this. May be reset.
  • FIG. 5 shows the third embodiment.
  • the forced valve opening / closing function in this case is such that when the engine 1 is restarted during the tally mode and an initialization signal is output, the valve body 39 of the EGR valve 30 is shown. Priority is given to initialization over opening and closing
  • step ST1 the control unit 50 detects the engine 1 engine stall due to foreign object penetration (step ST1) and the valve body 39 of the EGR valve 30 is forced to reach the maximum valve opening amount. Open the valve (step ST2) to remove foreign matter.
  • step ST3 After the valve 39 was opened, the engine 1 was restarted and an initialization signal was output.
  • step ST3 the initialization operation is prioritized over the closing of the valve body 39 of the EGR valve 30 (step ST4), and when the initialization signal is not output, the valve body 39 is fully opened.
  • the valve body 39 of the EGR valve 30 is closed (step ST6) on condition that the maximum number of steps has been reached (step ST5).
  • step ST7 After the valve body 39 is closed in this way, when the engine 1 is restarted and the initialization signal is output (step ST7), the initialization operation is prioritized (step ST4) and the initialization signal is output. If not, the cleaning mode is terminated on condition that the valve 39 has opened 0 steps (step ST8).
  • Other parts are substantially the same as those in the second embodiment, and the description thereof is omitted.
  • the same effect as that of the second embodiment can be expected, and the initialization operation is prioritized over the opening and closing of the valve body 39 of the EGR valve 30. Therefore, it is possible to prevent and suppress the engine stall again.
  • the EGR valve 30 is opened and closed several times during the cleaning mode, the user may restart the engine 1. In this case, even if the foreign matter can be removed in the cleaning mode, the engine 1 may be re-established if the cleaning mode is continued when the engine 1 is started.
  • the initializing operation is given priority over the opening and closing of the valve body 39 of the EGR valve 30, and the EGR valve 30 is closed. Even if the user restarts the engine 1, there is no adverse effect associated with the opening of the EGR valve 30.
  • FIG. 6 shows the fourth embodiment.
  • the abnormality detection function is an abnormality of the EGR valve 30, specifically, the idle rotation number less than the specified value due to the entrapment of foreign matter in the EGR valve 30.
  • the forced valve open / close function stores the abnormality in the memory of the control unit 50 and implements the taring mode when the operating conditions of the cleaning mode are satisfied.
  • the memory that stores the abnormality is reset on condition that the idling speed exceeds the specified value.
  • Step ST1 the ECU of the control unit 50 detects the idle speed below the specified value due to the foreign object swallowing (Step ST1), and when the abnormality is stored in the memory of the control unit 50 (Step ST2) and the operating conditions of the cleaning mode of the EGR valve 30 are satisfied (Step ST 3), the cleaning mode of the EGR valve 30 That is, the valve body 39 of the EGR valve 30 opens and closes (step ST4).
  • the operating condition of the cleaning mode of the EGR valve 30 is when the vehicle is in a steady running state (changes in engine 1 speed and charging efficiency are less than specified values), or when the vehicle is decelerating at speeds and speeds greater than the specified values. (Idle switch ON).
  • step ST5 When the cleaning mode of the EGR valve 30 is thus completed and the engine 1 is in the idling state (step ST5) and the rotation speed exceeds the specified value (step ST6), the memory storing the abnormality is stored. Reset (step ST7).
  • Other parts are substantially the same as those in the third embodiment, and the description thereof is omitted.
  • the same effects as those of the third embodiment can be expected, and even if the force does not reach the engine stall, the EGR valve 30 is entrapped. To deal with Obviously, it is possible to reliably detect the entrapment of foreign matter.
  • FIG. 7 shows the fifth embodiment.
  • the forced valve opening / closing function has a fixed time after the abnormality is stored in the memory when the operating condition of the cleaning mode of the EGR valve 30 is not satisfied. If a certain period of time has elapsed and the valve body 39 of the EGR valve 30 is at least partially operated (for example, when high speed driving is possible on a highway, etc.) Therefore, the valve is opened larger than in normal control (step ST9).
  • valve element 39 of the EGR valve 30 is opened with the maximum opening amount (maximum number of steps) in terms of structure and structure, thereby improving the probability of removing foreign matter.
  • Other parts are substantially the same as those in the fourth embodiment, and the description thereof is omitted.
  • FIG. 8 shows the sixth embodiment.
  • the abnormality detection function is the abnormality of the EGR valve 30, specifically, the calculated negative pressure of the intake hold 9 (P—IMAP) and the measured value ( P ⁇ MAP) is detected more than the specified value (A Pt), and the valve forced open / close function is greater than the specified value (A Pt) between the calculated value (P-IMAP) and the measured value (P— MAP).
  • the abnormality is stored in the memory of the control unit 50 and the cleaning mode is executed on the condition that the operating condition of the cleaning mode is satisfied, and the negative pressure of the intake hold 9 is calculated when the engine 1 is idling.
  • the memory storing the abnormality is reset on condition that the difference between the value (P—IMAP) and the measured value (P—MAP) is less than the specified value (A Pt).
  • step ST1 If the abnormality is stored in the memory of the control unit 50 (step ST2) and the operation conditions for the cleaning mode of the EGR valve 30 are satisfied (step ST3), the cleaning mode of the EGR valve 30 is That is, the valve body 39 of the EGR valve 30 is opened and closed (step ST4).
  • the calculated value of the negative pressure is estimated by the engine speed, the throttle valve 6 and the like, and the actual measured value of the negative pressure is measured by a MAP sensor (Manifold Absolute Pressure sensor) which is a pressure sensor.
  • MAP sensor Manifold Absolute Pressure sensor
  • step ST5 the cleaning mode of the EGR valve 30 is finished, and the calculated value (P—IMAP) and measured value (P—MAP) of the negative pressure of the intake bear hold 9 when the engine 1 is idling (step ST5). If the difference is less than the specified value (APt) (step ST6), the memory storing the abnormality is reset (step ST7).
  • Other parts are substantially the same as those in the above embodiment, and thus the description thereof is omitted.
  • the same effect as in the fifth embodiment can be expected, and the bending force is calculated from the calculated value and the measured value of the negative pressure of the intake bear-hold 9. If the difference between the values exceeds a specified value, it is possible to detect an abnormality caused by the foreign object in the EGR valve 30.
  • the calculated value of the negative pressure and the actually measured value are in a proportional relationship although a difference occurs.
  • the measured value fluctuates to the atmosphere side.For this reason, foreign matter in the exhaust gas is trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the valve leakage increases.
  • the difference between the calculated negative pressure value and the actual measurement value is larger than that in the normal state. Therefore, if the difference between the calculated value of the negative pressure of the intake bear-hold 9 and the actual measured value is equal to or greater than the specified value, it is possible to estimate an abnormality caused by the foreign object in the EGR valve 30.
  • the force indicating the engine 1 of the automobile as the internal combustion engine is not limited to this.
  • an engine 1 such as a water bike or a snow vehicle may be used.
  • the EGR valve 30 can be opened and closed multiple times, such as 2-5 times, 10 times, etc., depending on the need for foreign matter removal.
  • the exhaust gas recirculation valve control apparatus includes an exhaust gas recirculation passage that communicates an intake passage and an exhaust passage of an internal combustion engine and introduces a part of the exhaust gas into the intake passage.
  • An exhaust gas recirculation valve provided in the exhaust gas recirculation passage, an abnormality detection means for detecting an abnormality of the exhaust gas recirculation valve, and a valve forced opening / closing means for opening and closing the exhaust gas recirculation valve based on an abnormality detection of the abnormality detection means;

Abstract

A control device for an exhaust gas recirculation valve, having an exhaust gas circulation path (20) for interconnecting an intake path (3) of an engine (1) and an exhaust gas path (10) and introducing a part of exhaust gas into the intake path (3), an EGR valve (30) installed in the exhaust gas circulation path (20), and a control unit (50) for controlling the engine (1) and the EGR valve (30). The control unit (50) has an abnormality detection function for detecting an abnormality of the EGR valve (30), and also has a forcible valve open/close function for forcibly opening and closing, based on the abnormality detection by abnormality detection function, the EGR valve (30) independent of normal open/close operation.

Description

明 細 書  Specification
排ガス再循環バルブの制御装置  Control device for exhaust gas recirculation valve
技術分野  Technical field
[0001] この発明は、内燃機関の排ガスの一部を吸気系に戻す排ガス再循環バルブの制 御装置に関するものである。  The present invention relates to a control device for an exhaust gas recirculation valve that returns a part of exhaust gas of an internal combustion engine to an intake system.
背景技術  Background art
[0002] 自動車の内燃機関であるエンジンの NOx (窒素酸ィ匕物)を減少させる場合には、 幾つかの方法が採用される力 その一つとして、エンジンの排ガスの一部を吸気系に 戻す排ガス再循環法 (EGR)があげられる。  [0002] In order to reduce NOx (nitrogen oxides) of an engine that is an internal combustion engine of an automobile, several methods are used. One example is the exhaust gas recirculation (EGR).
[0003] 係る排ガス再循環法を用いる従来の排ガス再循環装置は、エンジンの吸気通路と 排気通路とを連通して排ガスの一部を吸気通路に導入する排気還流通路と、この排 気還流通路に装着される EGRバルブと、エンジンや EGRバルブを制御する制御ュ ニットとを備えて構成されている。 EGRバルブは、制御ユニットの制御に基づき、ェン ジンの運転条件に応じて排ガスの排気還流量あるいは排気還流率が最適となるよう により開閉する (例えば、特許文献 1参照)。  [0003] A conventional exhaust gas recirculation apparatus that uses such an exhaust gas recirculation method includes an exhaust gas recirculation passage that connects an intake passage and an exhaust passage of an engine to introduce a part of the exhaust gas into the intake passage, and the exhaust gas recirculation passage It is configured with an EGR valve that is mounted on the engine and a control unit that controls the engine and EGR valve. Based on the control of the control unit, the EGR valve opens and closes so as to optimize the exhaust gas recirculation amount or exhaust gas recirculation rate in accordance with the engine operating conditions (see, for example, Patent Document 1).
[0004] 特許文献 1 :特開 2003— 56411号公報 [0004] Patent Document 1: Japanese Patent Application Laid-Open No. 2003-56411
[0005] 従来の排ガス再循環装置は、以上のように構成されて!ヽるので、排気還流通路に E GRバルブが単に装着されるに止まり、 EGRバルブの弁座と弁体との間に排ガス中 の異物(例えば、切削粉やカーボン粒子等)が嚙み込まれると、排ガスの漏れ不良が 発生してエンジンにラファイドルやエンストの不具合を発生させるという問題が生じる  [0005] Since the conventional exhaust gas recirculation device is configured as described above, the EGR valve is simply attached to the exhaust gas recirculation passage, and between the valve seat of the EGR valve and the valve body. If foreign matter (for example, cutting powder or carbon particles) in the exhaust gas is swallowed, the exhaust gas leaks and causes problems such as rafiddle or engine failure.
[0006] 係る問題を解消する方法としては、(l) EGRバルブを交換する方法、(2)イダ-ッ シヨン ONのエンジン始動時に EGRバルブを通常の開閉とは別に強制的に開閉させ 、異物を除去する方法(同文献参照)が提案されている。しかしながら、(1)の方法の 場合には、異物さえ除去すれば、 EGRバルブを使用することができるにもかかわらず 、 EGRバルブを交換'処分することとなり、無駄が多いという課題が新たに生じること となる。 [0007] また、(2)の方法の場合には、イダ-ッシヨン ONのエンジン始動時に EGRバルブを 強制的に開閉するので、エンジンの完爆までの時間が短いため、 EGRバルブの弁 体の全閉、全開、再度の全閉までの時間を確保できないおそれがある。逆に、時間 を確保するため、イダ-ッシヨン ON力 エンジン始動までの時間を遅らせると、ェン ジン始動までに長時間を要し、ユーザが不満に思うおそれがある。さらに、異物の嚙 み込みが生じていないにもかかわらず、エンジンの運転中に EGRバルブを強制的に 開閉させると、 EGRバルブの弁座と弁体との間に異物が嚙み込まれやすい条件を逆 に設定してしまうという課題が新たに生じる。 [0006] As a method of solving the problem, (l) replacing the EGR valve, and (2) forcing the EGR valve to open and close separately from the normal opening and closing when starting the engine with idling ON, Has been proposed (see the same document). However, in the case of the method (1), the EGR valve can be used only by removing the foreign matter, but the EGR valve must be replaced and disposed, resulting in a new wasteful problem. It will be. [0007] In the case of method (2), since the EGR valve is forcibly opened and closed when the engine is started with the idling ON, the time until the complete explosion of the engine is short. There is a possibility that time until fully closed, fully opened, and fully closed again cannot be secured. On the other hand, if the time until the engine is started is delayed in order to secure time, it may take a long time to start the engine and the user may be dissatisfied. Furthermore, if the EGR valve is forcibly opened and closed while the engine is running even if no foreign object has been trapped, the foreign object is likely to be trapped between the EGR valve seat and the disc. A new problem arises in which the conditions are set in reverse.
[0008] この発明は上記のような課題を解決するためになされたもので、排ガス再循環バル ブを無駄に交換 ·処分する必要がなぐ排ガス再循環バルブの全開閉までの時間を 確保することができるとともに、ユーザの不満を払拭し、異物が嚙み込まれやすい条 件を安易に設定することのな 、排ガス再循環バルブの制御装置を提供することを目 的としている。  [0008] The present invention has been made to solve the above-described problems, and ensures the time until the exhaust gas recirculation valve is fully opened and closed without needing to replace and dispose of the exhaust gas recirculation valve. The purpose is to provide a control device for the exhaust gas recirculation valve, which eliminates user dissatisfaction and does not easily set conditions that allow foreign objects to be swallowed.
発明の開示  Disclosure of the invention
[0009] この発明に係る排ガス再循環バルブの制御装置は、内燃機関の吸気通路と排気 通路とを連通して排ガスの一部を吸気通路に導入する排気還流通路と、前記排気還 流通路に設けられる排ガス再循環バルブと、前記排ガス再循環バルブの異常を検知 する異常検知手段と、前記異常検知手段の異常検知に基づき、前記排ガス再循環 バルブを開閉させるバルブ強制開閉手段とを備えたものである。  [0009] An exhaust gas recirculation valve control device according to the present invention includes an exhaust gas recirculation passage that communicates an intake passage and an exhaust passage of an internal combustion engine to introduce a part of exhaust gas into the intake passage, and the exhaust gas return passage. An exhaust gas recirculation valve provided, an abnormality detection means for detecting an abnormality of the exhaust gas recirculation valve, and a valve forced opening / closing means for opening and closing the exhaust gas recirculation valve based on the abnormality detection of the abnormality detection means It is.
[0010] この発明によれば、嚙み込み状態の異物の除去により、既存の排ガス再循環バル ブをそのまま使用することができるので、排ガス再循環バルブを無駄に交換'処分す る必要がないという優れた効果がある。また、排ガス再循環バルブの全開閉までの時 間を確保することができるとともに、異物が嚙み込まれやすい条件を安易に設定する ことがないという効果がある。  [0010] According to the present invention, since the existing exhaust gas recirculation valve can be used as it is by removing foreign substances in the stagnation state, it is not necessary to replace and dispose of the exhaust gas recirculation valve wastefully. There is an excellent effect. In addition, the time until the exhaust gas recirculation valve is fully opened and closed can be secured, and there is an effect that it is not easy to easily set conditions for foreign matter to be trapped.
図面の簡単な説明  Brief Description of Drawings
[0011] [図 1]この発明に係る排ガス再循環バルブの制御装置の実施の形態を模式的に示す 全体構成図である。  FIG. 1 is an overall configuration diagram schematically showing an embodiment of an exhaust gas recirculation valve control device according to the present invention.
[図 2]この発明に係る排ガス再循環バルブの制御装置の実施の形態における EGR バルブを模式的に示す部分断面説明図である。 [Fig. 2] EGR in the embodiment of the control device for the exhaust gas recirculation valve according to the present invention. It is a fragmentary sectional view showing a valve typically.
[図 3]この発明に係る排ガス再循環バルブの制御装置の実施の形態 1を示すフロー チャートである。  FIG. 3 is a flowchart showing Embodiment 1 of the exhaust gas recirculation valve control apparatus according to the present invention.
[図 4]この発明に係る排ガス再循環バルブの制御装置の実施の形態 2を示すフロー チャートである。  FIG. 4 is a flow chart showing Embodiment 2 of the control device for the exhaust gas recirculation valve according to the present invention.
[図 5]この発明に係る排ガス再循環バルブの制御装置の実施の形態 3を示すフロー チャートである。  FIG. 5 is a flowchart showing Embodiment 3 of the control device for the exhaust gas recirculation valve according to the present invention.
[図 6]この発明に係る排ガス再循環バルブの制御装置の実施の形態 4を示すフロー チャートである。  FIG. 6 is a flowchart showing Embodiment 4 of the control device for the exhaust gas recirculation valve according to the present invention.
[図 7]この発明に係る排ガス再循環バルブの制御装置の実施の形態 5を示すフロー チャートである。  FIG. 7 is a flowchart showing Embodiment 5 of the control device for the exhaust gas recirculation valve according to the present invention.
[図 8]この発明に係る排ガス再循環バルブの制御装置の実施の形態 6を示すフロー チャートである。  FIG. 8 is a flow chart showing Embodiment 6 of the exhaust gas recirculation valve control apparatus according to the present invention.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 以下、この発明をより詳細に説明するために、この発明を実施するための最良の形 態について、添付の図面に従って説明する。 Hereinafter, in order to describe the present invention in more detail, the best mode for carrying out the invention will be described with reference to the accompanying drawings.
実施の形態 1.  Embodiment 1.
以下、図面を参照してこの発明の好ましい実施の形態を説明する。本実施の形態 1 における排ガス再循環ノ レブの制御装置は、図 1ないし図 3に示すように、自動車の 内燃機関であるエンジン 1の吸気通路 3と排気通路 10とを相互に連通して排ガスの 一部(例えば、 5〜20%)を吸気通路 3に導入する排気還流通路 20と、この排気還流 通路 20に装着されるステツパモータ型の EGRバルブ 30と、エンジン 1や EGRバルブ 30等を制御する電子式の制御ユニット 50とを備えて構成される。  Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. As shown in FIGS. 1 to 3, the control device for the exhaust gas recirculation valve in the first embodiment communicates the exhaust passage 10 and the exhaust passage 10 of the engine 1 that is an internal combustion engine of an automobile with each other. Controls the exhaust recirculation passage 20 that introduces a part (for example, 5-20%) into the intake passage 3, the stepper motor type EGR valve 30 that is installed in the exhaust recirculation passage 20, the engine 1, the EGR valve 30, and the like. And an electronic control unit 50.
[0013] エンジン 1は、 3気筒、 4気筒、 6気筒、直列タイプ、水平対向タイプ等がある力 特 に問うものではない。このエンジン 1には図 1に示すように、点火コイルやィグナイタ等 力 なる点火装置 2が設置される。  [0013] The engine 1 is not particularly limited in power such as a three-cylinder, a four-cylinder, a six-cylinder, an in-line type, and a horizontally opposed type. As shown in FIG. 1, the engine 1 is provided with an igniter 2 such as an ignition coil and an igniter.
[0014] 吸気通路 3は、例えば外気や混合気(図 1の矢印参照)を流通させる金属パイプか らなり、図 1に示すように、上流部に、外気中の塵埃を除去するエアクリーナ 4が接続 され、このエアクリーナ 4の下流には、吸い込み量を調整するスロットルバルブ 6が回 転可能に軸支され、インテークマ-ホールド 9の各気筒にはインジェクタ 5が装着され ている。この吸気通路 3には、スロットルバルブ 6をバイパスするバイパス通路 7が屈曲 して接続され、このバイパス通路 7には、アイドル回転速度制御バルブ 8が装着される [0014] The intake passage 3 is made of, for example, a metal pipe that circulates outside air or air-fuel mixture (see the arrow in FIG. 1). As shown in FIG. 1, an air cleaner 4 that removes dust in the outside air is provided in the upstream portion. Connection Downstream of the air cleaner 4, a throttle valve 6 for adjusting the suction amount is rotatably supported, and an injector 5 is attached to each cylinder of the intake bear-hold 9. A bypass passage 7 that bypasses the throttle valve 6 is bent and connected to the intake passage 3, and an idle rotation speed control valve 8 is attached to the bypass passage 7.
[0015] 吸気通路 3の下流部には、分岐したインテークマ-ホールド 9が接続され、このイン テークマ-ホールド 9がエンジン 1の各気筒に混合気を流入させる。こうして混合気は 、エンジン 1の各気筒に流入すると、火花を発生させる点火プラグにより燃焼し、燃焼 後に排ガスとなる。 A branched intake bear hold 9 is connected to the downstream portion of the intake passage 3, and the intake bear hold 9 allows the air-fuel mixture to flow into each cylinder of the engine 1. Thus, when the air-fuel mixture flows into each cylinder of the engine 1, it is burned by a spark plug that generates a spark and becomes exhaust gas after combustion.
[0016] 排気通路 10は、例えば排ガス(図 1の矢印参照)を流通させる金属パイプ力もなり、 同図に示すように、上流部がエンジン 1に接続され、下流部には、三次元触媒等から なる浄ィ匕装置 11が接続されており、この浄ィ匕装置 11により排ガスが浄化されて大気 に放出されることとなる。  [0016] The exhaust passage 10 also has, for example, a metal pipe force for flowing exhaust gas (see the arrow in FIG. 1). As shown in the figure, the upstream portion is connected to the engine 1, and the downstream portion is a three-dimensional catalyst or the like. A purifier 11 is connected, and the purifier 11 purifies the exhaust gas and releases it to the atmosphere.
[0017] 排気還流通路 20は、例えば屈曲した金属パイプからなり、吸気通路 3と排気通路 1 0とに接続される。この排気還流通路 20は、その吸気通路 3側が吸気通路 3のスロッ トルバルブ 6よりも下流の部分に接続される。  The exhaust gas recirculation passage 20 is made of, for example, a bent metal pipe, and is connected to the intake passage 3 and the exhaust passage 10. The exhaust gas recirculation passage 20 is connected to the portion of the intake passage 3 downstream of the throttle valve 6 in the intake passage 3.
[0018] EGRバルブ 30は、図 1や図 2に示すように、排気還流通路 20の一部に装着される ハウジング 31と、このハウジング 31の弁座 38を開閉する弁体 39と、この弁体 39を上 下動させるステツパモータ 43とを備え、排気還流通路 20を流通する排ガスの再循環 量を制御して燃焼ガスの温度を下げるよう機能する。  As shown in FIGS. 1 and 2, the EGR valve 30 includes a housing 31 attached to a part of the exhaust gas recirculation passage 20, a valve body 39 for opening and closing a valve seat 38 of the housing 31, and the valve It includes a stepper motor 43 that moves the body 39 up and down, and functions to lower the temperature of the combustion gas by controlling the recirculation amount of the exhaust gas flowing through the exhaust gas recirculation passage 20.
[0019] ノ、ウジング 31は、基本的には略円筒形に形成されてその内部が上下二段の空間 に区画され、この上下二段の空間を区画する区画板 32の中心部には貫通孔 33が穿 孔されており、この貫通孔 33には、円筒形のブシュ 34が挿入されている。  [0019] The nosing / housing 31 is basically formed in a substantially cylindrical shape, and the inside thereof is partitioned into two upper and lower spaces, and penetrates through the central portion of the partition plate 32 that partitions the upper and lower two spaces. A hole 33 is formed, and a cylindrical bush 34 is inserted into the through hole 33.
[0020] ハウジング 31の下部の空間を区画する周壁には、吸気通路 3に連通する出力ポー ト 35が穿孔され、下部の空間の底部が排気通路 10に連通する入力ポート 36に開口 形成されており、これら出力ポート 35と入力ポート 36との間が還流通路 37に区画形 成される。この還流通路 37の周縁部には、シール機能を発揮する平面略リング形の バルブシートが嵌着され、このバルブシートが弁座 38を形成する。 [0021] 弁体 39は、ブシュ 34を往復動可能に貫通するバルブシャフト 40の下端部に装着 支持され、このバルブシャフト 40の上端部には、スプリングホルダ 41が装着されてお り、このスプリングホルダ 41とハウジング 31との間には、弁座 38の開口に弁体 39を 弾圧付勢するスプリング 42が嵌入状態で介在される。 [0020] An output port 35 communicating with the intake passage 3 is perforated on the peripheral wall that defines the lower space of the housing 31, and the bottom of the lower space is formed as an opening at the input port 36 communicating with the exhaust passage 10. The output port 35 and the input port 36 are partitioned into a reflux passage 37. A planar substantially ring-shaped valve seat that exhibits a sealing function is fitted to the peripheral portion of the reflux passage 37, and this valve seat forms a valve seat 38. [0021] The valve body 39 is attached to and supported by the lower end portion of the valve shaft 40 penetrating the bush 34 so as to reciprocate. A spring holder 41 is attached to the upper end portion of the valve shaft 40. A spring 42 is interposed between the holder 41 and the housing 31 in a state of being inserted into the opening of the valve seat 38 to urge the valve body 39.
[0022] ステツパモータ 43は、ハウジング 31の上部に設置されて上部の空間を閉塞し、制 御ユニット 50の制御下で回転駆動する。モータシャフト 44は、ステツパモータ 43の駆 動軸に連結されており、ステツパモータ 43の回転運動を直線運動に変換してバルブ シャフト 40に伝達し、弁座 38の開口力も弁体 39を下方に離隔させるよう機能する。  The stepper motor 43 is installed on the upper portion of the housing 31 to close the upper space, and is driven to rotate under the control of the control unit 50. The motor shaft 44 is connected to the drive shaft of the stepper motor 43, converts the rotational motion of the stepper motor 43 into a linear motion and transmits it to the valve shaft 40, and the opening force of the valve seat 38 also separates the valve body 39 downward. It works as follows.
[0023] 制御ユニット 50は、図 1に示すように、エンジン 1の冷却水温を検出する水温センサ  [0023] As shown in FIG. 1, the control unit 50 includes a water temperature sensor that detects the cooling water temperature of the engine 1.
51の検出、エンジン 1の点火装置 2の運転状態検出手段、吸気通路 3の内部圧力を 検出する圧力センサ 52の検出、スロットルバルブ 6の開度を検出するスロットル開度 センサ 53の検出、ユーザのイダ-ッシヨン ONの始動信号等に基づき、エンジン 1や EGRバルブ 30等を制御する。  51 detection, engine 1 ignition device 2 operating state detection means, intake passage 3 internal pressure detection pressure sensor 52 detection, throttle valve 6 opening detection throttle opening sensor 53 detection, user Engine 1 and EGR valve 30 are controlled based on the start signal of idling ON.
[0024] この制御ユニット 50は、前述の各種センサ等のデータを ECUが読み込むことにより 、 EGRバルブ 30の異常、具体的には EGRバルブ 30の異物の嚙み込みに伴うェン ストを検知する異常検知機能と、この異常検知機能の異常検知に基づき、 EGRバル ブ 30を通常の開閉とは別に直ちに強制的に開閉させるバルブ強制開閉機能とを発 揮する。バルブ強制開閉機能は、 EGRバルブ 30の弁体 39を強制的に開放して異 物を除去し、その後、 EGRバルブ 30の弁体 39を閉塞し、異物を除去するタリーニン グモードを終了する機能である。  The control unit 50 detects an abnormality of the EGR valve 30, specifically, an entrapping caused by a foreign object in the EGR valve 30 when the ECU reads the data of the various sensors described above. Based on the anomaly detection function and the anomaly detection of this anomaly detection function, the EGR valve 30 is forcibly opened / closed immediately and separately forcibly opened / closed. The forced valve open / close function is a function that forcibly opens the valve body 39 of the EGR valve 30 to remove foreign substances, then closes the valve body 39 of the EGR valve 30 and ends the tallying mode to remove foreign substances. is there.
[0025] 上記において、 EGRバルブ 30の弁座 38と弁体 39との間に排ガス中の大きな異物 が嚙み込まれ、閉弁時に排ガスの漏れが増大してエンジン 1にエンストが発生すると 、制御ユニット 50の ECUは、図 3に示すように、異物の嚙み込みに伴うエンジン 1の エンストをその回転数等により検知(ステップ ST1)し、 EGRバルブ 30の弁体 39を強 制的に開弁 (ステップ ST2)させ異物を脱落させた後、 EGRバルブ 30の弁体 39が閉 弁 (ステップ ST3)し、異物を除去するクリーニングモードが終了して正常なアイドル 回転への復帰が可能になる。  [0025] In the above, when a large foreign matter in the exhaust gas is swallowed between the valve seat 38 and the valve body 39 of the EGR valve 30, and when the valve is closed, leakage of the exhaust gas increases and engine 1 is generated. As shown in FIG. 3, the ECU of the control unit 50 detects the engine 1 engine engine engine stalled by foreign objects from its rotational speed, etc. (step ST1), and forcibly controls the valve body 39 of the EGR valve 30. After opening the valve (step ST2) to remove foreign matter, the valve body 39 of the EGR valve 30 is closed (step ST3), and the cleaning mode to remove the foreign matter is completed, and it is possible to return to normal idle rotation. Become.
[0026] この際、 EGRバルブ 30や制御ユニット 50は、エンジン 1のエンストが検知されると、 直ちに異物を除去するクリーニングモードに移行する。また、 EGRバルブ 30の弁体 3 9は、通常制御の開弁量よりも機構上、構造上の最大開弁量 (弁体 39の開弁の最大 ステップ数)が大きい場合 (例えば、小型自動車等の場合)には、機構上、構造上の 最大開弁量で開弁して異物除去の確率を向上させる。 At this time, the EGR valve 30 and the control unit 50 detect that the engine 1 has an engine stall. Immediately shifts to a cleaning mode for removing foreign matter. In addition, the valve body 39 of the EGR valve 30 has a larger structural and structural maximum valve opening amount (the maximum number of steps for opening the valve body 39) than the normal control valve opening amount (for example, a small automobile) Etc.), the probability of removing foreign matter is improved by opening the valve with the maximum valve opening in terms of mechanism and structure.
[0027] 以上のように、本実施の形態 1によれば、異物を迅速に除去するので、既に使用し ている EGRバルブ 30をそのまま使用することができ、 EGRバルブ 30自体を交換 '処 分するという無駄を省くことができる。また、エンジン 1にエンストが発生すると、直ちに クリーニングモードに移行する。エンストが発生してから、ユーザが再始動させて完爆 させるまでの時間はイダニッシヨン ONカも完爆までの時間に比べ、長い時間を確保 ができるので、クランキングまでの時間が長くすることによるユーザへの不満を与える ことなく十分な開閉弁を行うことができる。  [0027] As described above, according to the first embodiment, foreign matter is quickly removed, so that the EGR valve 30 that has already been used can be used as it is, and the EGR valve 30 itself can be replaced. It is possible to eliminate the waste of doing. When engine 1 is stalled, it immediately shifts to cleaning mode. The time from the occurrence of the engine stall until the user restarts and completes the explosion is longer than the time until the explosion is completed, so the time until cranking is increased. Sufficient on-off valves can be provided without dissatisfaction with the user.
[0028] さらに、異常の検知に基づき、 EGRバルブ 30がはじめて開閉するので、異物の嚙 み込みが生じて 、ないにもかかわらず、エンジン 1の運転中に EGRバルブ 30が開閉 することがない。したがって、 EGRバルブ 30の弁座 38と弁体 39との間に異物が嚙み 込まれやす 、条件を安易に設定してしまうことがな 、。  [0028] Furthermore, since the EGR valve 30 opens and closes for the first time based on the detection of the abnormality, the EGR valve 30 does not open and close during the operation of the engine 1 even though there is no foreign object. . Therefore, foreign matter is easily trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the conditions are not easily set.
[0029] 実施の形態 2.  [0029] Embodiment 2.
次に、図 4は本実施の形態 2を示すもので、この場合のバルブ強制開閉機能は、制 御ユニット 50のメモリに異常を記憶し、 EGRバルブ 30の弁体 39を強制的に開弁して 異物を脱落させ、その後、 EGRバルブ 30の弁体 39を閉弁し、エンジン 1の完爆完了 に基づ!/、て異常を記憶したメモリをリセットするようにして 、る。  Next, FIG. 4 shows the second embodiment. In this case, the forced valve opening / closing function stores an abnormality in the memory of the control unit 50 and forcibly opens the valve body 39 of the EGR valve 30. Then, remove the foreign matter, and then close the valve body 39 of the EGR valve 30 to reset the memory that stores the abnormality based on the completion of the complete explosion of the engine 1!
[0030] 本実施の形態 2において、 EGRバルブ 30の弁座 38と弁体 39との間に排ガス中の 大きな異物が嚙み込まれ、閉弁時に排ガスの漏れが増大してエンジン 1にエンストが 発生すると、制御ユニット 50の ECUは、異物の嚙み込みに伴うエンジン 1のエンスト をその回転数等により検知 (ステップ ST1)し、制御ユニット 50に設けられたメモリ(図 示せず)に異常 (エンスト)が記憶される (ステップ ST2)とともに、 EGRバルブ 30の弁 体 39が強制的に最大開弁量で開弁 (ステップ ST3)して異物を脱落させる。  [0030] In the second embodiment, large foreign substances in the exhaust gas are trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the exhaust gas leakage increases when the valve is closed, causing the engine 1 to stall. When this occurs, the ECU of the control unit 50 detects the engine 1 engine engine stall due to foreign object penetration (step ST1), and an error occurs in the memory (not shown) provided in the control unit 50. (Enst) is memorized (step ST2), and the valve body 39 of the EGR valve 30 is forcibly opened at the maximum valve opening amount (step ST3) to drop the foreign matter.
[0031] EGRバルブ 30の弁体 39が開弁したら、 EGRバルブ 30の弁体 39が閉弁(ステップ ST4)し、エンジン 1の完爆が完了(ステップ ST5)するとともに、異常を記憶したメモリ 力 Sリセット (ステップ ST6)され、異物を除去するクリーニングモードが終了し、通常の 制御に復帰する。その他の部分については、上記実施の形態 1と略同様であるので 説明を省略する。 [0031] When the valve body 39 of the EGR valve 30 is opened, the valve body 39 of the EGR valve 30 is closed (step ST4), the complete explosion of the engine 1 is completed (step ST5), and the memory storing the abnormality is stored. Force S reset (step ST6), the cleaning mode to remove foreign matter is completed, and normal control is restored. The other parts are substantially the same as those in the first embodiment, and the description thereof is omitted.
[0032] 以上のように、本実施の形態 2よれば、上記実施の形態 1と同様の作用効果が期待 でき、し力も、異物を除去するクリーニングモードを連続して行うことができるのは明ら かである。この点について説明すると、エンジン 1のエンスト後、一度のクリーニングモ ードで異物を除去できれば良いが、除去できない場合には、エンジン 1を再始動する ことができない。また、エンジン 1の始動モード完了後でなければエンストと判定でき ない場合には、クリーニングモードを連続して行うことができない。  As described above, according to the second embodiment, it is possible to expect the same effect as the first embodiment, and it is obvious that the cleaning mode for removing foreign matter can be continuously performed. It is easy. Explaining this point, it suffices if the foreign matter can be removed in a single cleaning mode after the engine 1 is stalled, but if it cannot be removed, the engine 1 cannot be restarted. In addition, the cleaning mode cannot be continuously performed when it is not possible to determine that the engine stall is after the start mode of the engine 1 is completed.
[0033] しかしながら、本実施の形態 2によれば、 EGRバルブ 30の弁体 39が直ちに開弁す るのではなぐ制御ユニット 50のメモリに異常が記憶された後に開弁するので、再始 動に失敗した場合でも、キー ON、エンジン OFFまたはキー OFFでクリーニングモー ド、すなわち EGRバルブ 30の弁体 39の開閉を繰り返すことができ、クリーニングモー ドでの異物除去の可能性を著しく向上させることができる。  [0033] However, according to the second embodiment, the valve body 39 of the EGR valve 30 is not immediately opened, but the valve is opened after the abnormality is stored in the memory of the control unit 50. Even in the event of failure, the cleaning mode, that is, the opening and closing of the valve body 39 of the EGR valve 30 can be repeated by turning the key ON, the engine OFF or the key OFF, greatly improving the possibility of removing foreign substances in the cleaning mode. Can do.
[0034] なお、本実施の形態 2ではエンジン 1の完爆完了に基づき、異常を記憶したメモリを リセットしたが、何らこれに限定されるものではなぐエンジン 1の始動モードの完了信 号でメモリをリセットしても良い。  [0034] In the second embodiment, the memory storing the abnormality is reset based on the completion of the complete explosion of the engine 1, but the memory is not limited to this but the completion signal of the start mode of the engine 1 is not limited to this. May be reset.
[0035] 実施の形態 3.  [0035] Embodiment 3.
図 5は本実施の形態 3を示すもので、この場合のバルブ強制開閉機能は、タリー二 ングモード中にエンジン 1が再始動され、イニシャライズ信号が出力されたときには、 EGRバルブ 30の弁体 39の開閉よりもイニシャライズ動作を優先させるようにしている  FIG. 5 shows the third embodiment. The forced valve opening / closing function in this case is such that when the engine 1 is restarted during the tally mode and an initialization signal is output, the valve body 39 of the EGR valve 30 is shown. Priority is given to initialization over opening and closing
[0036] 本実施の形態 3において、 EGRバルブ 30の弁座 38と弁体 39との間に排ガス中の 大きな異物が嚙み込まれ、閉弁時に排ガスの漏れが増大してエンジン 1にエンストが 発生すると、制御ユニット 50は、異物の嚙み込みに伴うエンジン 1のエンストをその回 転数等により検知 (ステップ ST1)し、 EGRバルブ 30の弁体 39が強制的に最大開弁 量で開弁 (ステップ ST2)させ異物を脱落させる。 [0036] In the third embodiment, large foreign substances in the exhaust gas are trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the exhaust gas leakage increases when the valve is closed. When this occurs, the control unit 50 detects the engine 1 engine stall due to foreign object penetration (step ST1) and the valve body 39 of the EGR valve 30 is forced to reach the maximum valve opening amount. Open the valve (step ST2) to remove foreign matter.
[0037] 弁体 39が開弁した後、エンジン 1が再始動され、イニシャライズ信号が出力された 場合 (ステップ ST3)には、 EGRバルブ 30の弁体 39の閉弁よりもイニシャライズ動作 が優先 (ステップ ST4)され、イニシャライズ信号が出力されていない場合には、弁体 39の開弁が最大開弁量で最大ステップ数に到達 (ステップ ST5)したことを条件に E GRバルブ 30の弁体 39が閉弁(ステップ ST6)する。 [0037] After the valve 39 was opened, the engine 1 was restarted and an initialization signal was output. In this case (step ST3), the initialization operation is prioritized over the closing of the valve body 39 of the EGR valve 30 (step ST4), and when the initialization signal is not output, the valve body 39 is fully opened. The valve body 39 of the EGR valve 30 is closed (step ST6) on condition that the maximum number of steps has been reached (step ST5).
[0038] こうして弁体 39が閉弁した後、エンジン 1が再始動され、イニシャライズ信号が出力 された場合 (ステップ ST7)には、イニシャライズ動作が優先 (ステップ ST4)され、ィ- シャライズ信号が出力されていない場合には、弁体 39の開弁が 0ステップ数に到達( ステップ ST8)したことを条件にクリーニングモードが終了することとなる。その他の部 分については、上記実施の形態 2と略同様であるので説明を省略する。  [0038] After the valve body 39 is closed in this way, when the engine 1 is restarted and the initialization signal is output (step ST7), the initialization operation is prioritized (step ST4) and the initialization signal is output. If not, the cleaning mode is terminated on condition that the valve 39 has opened 0 steps (step ST8). Other parts are substantially the same as those in the second embodiment, and the description thereof is omitted.
[0039] 以上のように、本実施の形態 3によれば、上記実施の形態 2と同様の作用効果が期 待でき、しかも、 EGRバルブ 30の弁体 39の開閉よりもイニシャライズ動作を優先させ るので、エンジン 1の再度のエンストを抑制防止することが可能になる。この点につい て説明すると、クリーニングモード時に EGRバルブ 30を複数回開閉させると、ユーザ がエンジン 1を再始動させる可能性がある。この場合、例えクリーニングモードで異物 を除去することができても、エンジン 1の始動時にクリーニングモードが «I続していると 、エンジン 1が再度エンストするおそれがある。  As described above, according to the third embodiment, the same effect as that of the second embodiment can be expected, and the initialization operation is prioritized over the opening and closing of the valve body 39 of the EGR valve 30. Therefore, it is possible to prevent and suppress the engine stall again. Explaining this point, if the EGR valve 30 is opened and closed several times during the cleaning mode, the user may restart the engine 1. In this case, even if the foreign matter can be removed in the cleaning mode, the engine 1 may be re-established if the cleaning mode is continued when the engine 1 is started.
[0040] し力し、本実施の形態 3によれば、 EGRバルブ 30の弁体 39の開閉よりもィ-シャラ ィズ動作を優先させ、 EGRバルブ 30を閉弁するので、例えクリーニングモード時に ユーザがエンジン 1を再始動させても、 EGRバルブ 30の開弁に伴う悪影響を蒙るこ とがない。  [0040] According to the third embodiment, the initializing operation is given priority over the opening and closing of the valve body 39 of the EGR valve 30, and the EGR valve 30 is closed. Even if the user restarts the engine 1, there is no adverse effect associated with the opening of the EGR valve 30.
[0041] 実施の形態 4.  [0041] Embodiment 4.
図 6は本実施の形態 4を示すもので、この場合の異常検知機能は EGRバルブ 30の 異常、具体的には EGRバルブ 30の異物の嚙み込みに伴う規定値以下のアイドル回 転数を検知し、バルブ強制開閉機能は、規定値以下のアイドル回転数の検知に基 づき、制御ユニット 50のメモリに異常を記憶するとともに、クリーニングモードの動作 条件の充足を条件にタリ一ユングモードを実施し、アイドリングの回転数が規定値を 超えたことを条件に異常を記憶したメモリをリセットするようにしている。  FIG. 6 shows the fourth embodiment. In this case, the abnormality detection function is an abnormality of the EGR valve 30, specifically, the idle rotation number less than the specified value due to the entrapment of foreign matter in the EGR valve 30. Based on the detection of the idling speed below the specified value, the forced valve open / close function stores the abnormality in the memory of the control unit 50 and implements the taring mode when the operating conditions of the cleaning mode are satisfied. However, the memory that stores the abnormality is reset on condition that the idling speed exceeds the specified value.
[0042] 本実施の形態 4において、 EGRバルブ 30の弁座 38と弁体 39との間に排ガス中の 小さな異物が嚙み込まれ、エンジン 1のアイドル回転数が規定値以下で不安定にな ると、制御ユニット 50の ECUは、異物の嚙み込みに伴う規定値以下のアイドル回転 数を検知 (ステップ ST1)し、制御ユニット 50のメモリに異常が記憶 (ステップ ST2)さ れ、 EGRバルブ 30のクリーニングモードの動作条件が充足された場合 (ステップ ST 3)には、 EGRバルブ 30のクリーニングモード、すなわち、 EGRバルブ 30の弁体 39 が開閉する (ステップ ST4)。 [0042] In the fourth embodiment, between the valve seat 38 of the EGR valve 30 and the valve body 39, If a small foreign object is trapped and the engine 1 idle speed becomes unstable below the specified value, the ECU of the control unit 50 detects the idle speed below the specified value due to the foreign object swallowing ( Step ST1), and when the abnormality is stored in the memory of the control unit 50 (Step ST2) and the operating conditions of the cleaning mode of the EGR valve 30 are satisfied (Step ST 3), the cleaning mode of the EGR valve 30 That is, the valve body 39 of the EGR valve 30 opens and closes (step ST4).
[0043] この際、嚙み込まれる異物が小さい場合には、エンジン 1にエンストが生じないもの の、アイドル回転数が規定値以下で不安定ィ匕するので、アイドル回転数が規定値以 下の場合に対処すれば、小さな異物の嚙み込みや EGRバルブ 30の不具合に有効 適切に対処することが可能になる。また、エンジン 1の規定値以下のアイドル回転数 により、異物の嚙み込みを間接的に検知するので、異物の嚙み込みを直接検知する 装置や方法の有無にかかわらず、異物の嚙み込みを簡単確実に検知することが可 會 になる。 [0043] At this time, if the foreign matter to be swallowed is small, the engine 1 will not be stalled, but will become unstable when the idle speed is below the specified value, so the idle speed will be below the specified value. If this is dealt with, it will be possible to effectively and appropriately deal with small foreign object stagnation and EGR valve 30 malfunctions. In addition, foreign object stagnation is indirectly detected by the idle speed below the specified value of engine 1, so foreign object stagnation can be performed regardless of the presence or absence of devices or methods that directly detect foreign object stagnation. Can be detected easily and reliably.
[0044] 但し、この場合には、異常を検知しても、エンジン 1のアイドル時に強制的に開弁す ることができないので、制御ユニット 50のメモリに異常を記憶し、 EGRバルブ 30のタリ 一-ングモードの動作条件が充足したときに EGRバルブ 30のクリーニングモードに 移行する(なお、アイドルが不安定でも、エンジン 1がエンストするレベルではないの で、走行可能であり、異常の検知直後にクリーニングモードに移行しなくても走行す ることができる)。  [0044] However, in this case, even if an abnormality is detected, the valve cannot be forcibly opened when the engine 1 is idling. Therefore, the abnormality is stored in the memory of the control unit 50 and the Shifts to the cleaning mode of the EGR valve 30 when the operating conditions of the first mode are satisfied (Note that even if the idling is unstable, the engine 1 is not at the level where it will stall, so it is possible to run and immediately after detecting an abnormality. It is possible to drive without entering the cleaning mode.
[0045] EGRバルブ 30のクリーニングモードの動作条件としては、自動車の定常走行時( エンジン 1の回転数や充填効率の変動が規定値以下)、あるいは規定値以上の速度 や回転数での減速時 (アイドルスィッチ ON)があげられる。  [0045] The operating condition of the cleaning mode of the EGR valve 30 is when the vehicle is in a steady running state (changes in engine 1 speed and charging efficiency are less than specified values), or when the vehicle is decelerating at speeds and speeds greater than the specified values. (Idle switch ON).
[0046] こうして EGRバルブ 30のクリーニングモードが終了し、エンジン 1がアイドリング状 態 (ステップ ST5)でその回転数が規定値を超えている場合 (ステップ ST6)には、異 常を記憶したメモリがリセットされる (ステップ ST7)。その他の部分については、上記 実施の形態 3と略同様であるので説明を省略する。  [0046] When the cleaning mode of the EGR valve 30 is thus completed and the engine 1 is in the idling state (step ST5) and the rotation speed exceeds the specified value (step ST6), the memory storing the abnormality is stored. Reset (step ST7). Other parts are substantially the same as those in the third embodiment, and the description thereof is omitted.
[0047] 以上のように、本実施の形態 4によれば、上記実施の形態 3と同様の作用効果が期 待でき、し力も、エンストに至らなくても、 EGRバルブ 30の異物嚙み込みに対処する ことができるので、異物の嚙み込みを確実に検知することができるのは明白である。 [0047] As described above, according to the fourth embodiment, the same effects as those of the third embodiment can be expected, and even if the force does not reach the engine stall, the EGR valve 30 is entrapped. To deal with Obviously, it is possible to reliably detect the entrapment of foreign matter.
[0048] 実施の形態 5.  [0048] Embodiment 5.
図 7は本実施の形態 5を示すもので、この場合のバルブ強制開閉機能は、 EGRバ ルブ 30のクリーニングモードの動作条件が充足されないときには、メモリに異常が記 憶されてから一定時間が経過した力否かを判定 (ステップ ST8)し、一定時間が経過 しているときには、 EGRバルブ 30の弁体 39を少なくとも一部の運転領域 (例えば、高 速道路等で高速走行が可能な場合)で通常制御の場合よりも大きく開弁させるように している(ステップ ST9)。  FIG. 7 shows the fifth embodiment. In this case, the forced valve opening / closing function has a fixed time after the abnormality is stored in the memory when the operating condition of the cleaning mode of the EGR valve 30 is not satisfied. If a certain period of time has elapsed and the valve body 39 of the EGR valve 30 is at least partially operated (for example, when high speed driving is possible on a highway, etc.) Therefore, the valve is opened larger than in normal control (step ST9).
[0049] EGRバルブ 30の弁体 39は、機構上、構造上の最大開弁量 (最大ステップ数)で開 弁して異物除去の確率を向上させる。その他の部分については、上記実施の形態 4 と略同様であるので説明を省略する。  [0049] The valve element 39 of the EGR valve 30 is opened with the maximum opening amount (maximum number of steps) in terms of structure and structure, thereby improving the probability of removing foreign matter. Other parts are substantially the same as those in the fourth embodiment, and the description thereof is omitted.
本実施の形態 5においても、上記実施の形態 4と同様の作用効果が期待できるの は明らかである。  It is obvious that the same effect as in the fourth embodiment can be expected in the fifth embodiment.
[0050] 実施の形態 6.  [0050] Embodiment 6.
図 8は本実施の形態 6を示すもので、この場合の異常検知機能は EGRバルブ 30の 異常、具体的にはインテークマ二ホールド 9の負圧の計算値 (P— IMAP)と実測値( P— MAP)との規定値(A Pt)以上の差を検知し、バルブ強制開閉機能は、計算値( P-IMAP)と実測値 (P— MAP)との規定値( A Pt)以上の差の検知に基づき、制御 ユニット 50のメモリに異常を記憶するとともに、クリーニングモードの動作条件の充足 を条件にクリーニングモードを実施し、エンジン 1がアイドリング状態でインテークマ- ホールド 9の負圧の計算値 (P— IMAP)と実測値 (P— MAP)との差が規定値( A Pt )未満であることを条件に異常を記憶したメモリをリセットするようにしている。  FIG. 8 shows the sixth embodiment. In this case, the abnormality detection function is the abnormality of the EGR valve 30, specifically, the calculated negative pressure of the intake hold 9 (P—IMAP) and the measured value ( P− MAP) is detected more than the specified value (A Pt), and the valve forced open / close function is greater than the specified value (A Pt) between the calculated value (P-IMAP) and the measured value (P— MAP). Based on the difference detection, the abnormality is stored in the memory of the control unit 50 and the cleaning mode is executed on the condition that the operating condition of the cleaning mode is satisfied, and the negative pressure of the intake hold 9 is calculated when the engine 1 is idling. The memory storing the abnormality is reset on condition that the difference between the value (P—IMAP) and the measured value (P—MAP) is less than the specified value (A Pt).
[0051] 本実施の形態 6において、 EGRバルブ 30の弁座 38と弁体 39との間に排ガス中の 異物が嚙み込まれ、インテークマ-ホールド 9の負圧の計算値 (P— IMAP)と実測値 (P— MAP)との差が規定値(A Pt)以上になると、制御ユニット 50の ECUは、異物 の嚙み込みに伴う負圧の規定値以上の差を検知 (ステップ ST1)し、制御ユニット 50 のメモリに異常が記憶(ステップ ST2)され、 EGRバルブ 30のクリーニングモードの動 作条件が充足された場合 (ステップ ST3)には、 EGRバルブ 30のクリーニングモード 、すなわち、 EGRバルブ 30の弁体 39が開閉する(ステップ ST4)。 [0051] In the sixth embodiment, foreign matter in the exhaust gas is trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the calculated negative pressure of the intake bear hold 9 (P—IMAP ) And the measured value (P—MAP) exceeds the specified value (A Pt), the ECU of the control unit 50 detects a difference greater than the specified value of the negative pressure that accompanies foreign object (step ST1 If the abnormality is stored in the memory of the control unit 50 (step ST2) and the operation conditions for the cleaning mode of the EGR valve 30 are satisfied (step ST3), the cleaning mode of the EGR valve 30 is That is, the valve body 39 of the EGR valve 30 is opened and closed (step ST4).
[0052] この際、負圧の計算値はエンジン回転数やスロットルバルブ 6等により推定され、負 圧の実測値は圧力センサである MAPセンサ(Manifold Absolute Pressureセン サ)により測定される。 At this time, the calculated value of the negative pressure is estimated by the engine speed, the throttle valve 6 and the like, and the actual measured value of the negative pressure is measured by a MAP sensor (Manifold Absolute Pressure sensor) which is a pressure sensor.
[0053] こうして EGRバルブ 30のクリーニングモードが終了し、エンジン 1がアイドリング状 態 (ステップ ST5)でインテークマ-ホールド 9の負圧の計算値 (P—IMAP)と実測値 (P— MAP)との差が規定値( A Pt)未満の場合 (ステップ ST6)には、異常を記憶し たメモリがリセットされる (ステップ ST7)。その他の部分については、上記実施の形態 と略同様であるので説明を省略する。  [0053] Thus, the cleaning mode of the EGR valve 30 is finished, and the calculated value (P—IMAP) and measured value (P—MAP) of the negative pressure of the intake bear hold 9 when the engine 1 is idling (step ST5). If the difference is less than the specified value (APt) (step ST6), the memory storing the abnormality is reset (step ST7). Other parts are substantially the same as those in the above embodiment, and thus the description thereof is omitted.
[0054] 以上のように、本実施の形態 6によれば、上記実施の形態 5と同様の作用効果が期 待でき、し力も、インテークマ-ホールド 9の負圧の計算値と実測値との差が規定値 以上になれば、 EGRバルブ 30の異物嚙み込みによる異常を検知することができる。  As described above, according to the sixth embodiment, the same effect as in the fifth embodiment can be expected, and the bending force is calculated from the calculated value and the measured value of the negative pressure of the intake bear-hold 9. If the difference between the values exceeds a specified value, it is possible to detect an abnormality caused by the foreign object in the EGR valve 30.
[0055] この点について説明すると、負圧の計算値と実測値とは、差が生じるものの比例す る関係にある。 EGRバルブ 30が開弁すると、実測値が大気側に変動するため、 EG Rバルブ 30の弁座 38と弁体 39との間に排ガス中の異物が嚙み込まれ、バルブ漏れ が大きくなると、負圧の計算値と実測値との差は、正常時よりも大きくなる。したがって 、インテークマ-ホールド 9の負圧の計算値と実測値との差が規定値以上になれば、 EGRバルブ 30の異物嚙み込みによる異常を推定することが可能になる。  [0055] Describing this point, the calculated value of the negative pressure and the actually measured value are in a proportional relationship although a difference occurs. When the EGR valve 30 is opened, the measured value fluctuates to the atmosphere side.For this reason, foreign matter in the exhaust gas is trapped between the valve seat 38 and the valve body 39 of the EGR valve 30, and the valve leakage increases. The difference between the calculated negative pressure value and the actual measurement value is larger than that in the normal state. Therefore, if the difference between the calculated value of the negative pressure of the intake bear-hold 9 and the actual measured value is equal to or greater than the specified value, it is possible to estimate an abnormality caused by the foreign object in the EGR valve 30.
[0056] なお、上記各実施の形態では内燃機関として自動車のエンジン 1を示した力 何ら これに限定されるものではなぐ例えば水上バイクや雪上車等のエンジン 1でも良い。 また、 EGRバルブ 30の開閉は、異物除去の必要に応じ、 2回〜 5回、 10回等の複数 回とすることちでさる。  In each of the above embodiments, the force indicating the engine 1 of the automobile as the internal combustion engine is not limited to this. For example, an engine 1 such as a water bike or a snow vehicle may be used. Also, the EGR valve 30 can be opened and closed multiple times, such as 2-5 times, 10 times, etc., depending on the need for foreign matter removal.
産業上の利用可能性  Industrial applicability
[0057] 以上のように、この発明に係る排ガス再循環バルブの制御装置 は、内燃機関 の吸気通路と排気通路とを連通して排ガスの一部を吸気通路に導入する排気還流 通路と、前記排気還流通路に設けられる排ガス再循環バルブと、前記排ガス再循環 バルブの異常を検知する異常検知手段と、前記異常検知手段の異常検知に基づき 、前記排ガス再循環バルブを開閉させるバルブ強制開閉手段とを備えた排ガス再循 環バルブの制御装置としたので、内燃機関を有する自動車、水上バイクや雪上車等 の排ガス再循環バルブの制御装置などに用いるのに適して 、る。 As described above, the exhaust gas recirculation valve control apparatus according to the present invention includes an exhaust gas recirculation passage that communicates an intake passage and an exhaust passage of an internal combustion engine and introduces a part of the exhaust gas into the intake passage. An exhaust gas recirculation valve provided in the exhaust gas recirculation passage, an abnormality detection means for detecting an abnormality of the exhaust gas recirculation valve, and a valve forced opening / closing means for opening and closing the exhaust gas recirculation valve based on an abnormality detection of the abnormality detection means; Exhaust gas recirculation with Since it is a control device for a ring valve, it is suitable for use in a control device for an exhaust gas recirculation valve of an automobile having an internal combustion engine, a water bike or a snow vehicle.

Claims

請求の範囲 The scope of the claims
[1] 内燃機関の吸気通路と排気通路とを連通して排ガスの一部を吸気通路に導入する 排気還流通路と、前記排気還流通路に設けられる排ガス再循環バルブと、前記排ガ ス再循環バルブの異常を検知する異常検知手段と、前記異常検知手段の異常検知 に基づき、前記排ガス再循環バルブを開閉させるバルブ強制開閉手段とを備えた排 ガス再循環バルブの制御装置。  [1] An exhaust gas recirculation passage that connects an intake passage and an exhaust passage of an internal combustion engine to introduce a part of exhaust gas into the intake passage, an exhaust gas recirculation valve provided in the exhaust gas recirculation passage, and the exhaust gas recirculation An exhaust gas recirculation valve control device comprising: an abnormality detection means for detecting an abnormality of the valve; and a valve forced opening / closing means for opening and closing the exhaust gas recirculation valve based on the abnormality detection of the abnormality detection means.
[2] 異常検知手段は、内燃機関の回転停止により、排ガス再循環バルブの異物嚙み込 みによる異常を検知する請求項 1記載の排ガス再循環バルブの制御装置。  [2] The exhaust gas recirculation valve control device according to [1], wherein the abnormality detection means detects an abnormality caused by a foreign matter trapped in the exhaust gas recirculation valve when the internal combustion engine stops rotating.
[3] バルブ強制開閉手段は、異常検知に基づき、排ガス再循環バルブを直ちに開閉さ せる請求項 1記載の排ガス再循環バルブの制御装置。 [3] The exhaust gas recirculation valve control apparatus according to [1], wherein the valve forced opening / closing means immediately opens and closes the exhaust gas recirculation valve based on the abnormality detection.
[4] バルブ強制開閉手段は、排ガス再循環バルブをその機構上の最大開弁量で開弁 する請求項 1記載の排ガス再循環バルブの制御装置。 [4] The exhaust gas recirculation valve control device according to [1], wherein the valve forced opening / closing means opens the exhaust gas recirculation valve with a maximum valve opening amount of the mechanism.
[5] バルブ強制開閉手段は、異常検知に基づき、メモリに異常を記憶して排ガス再循 環バルブを開閉させ、内燃機関の完爆あるいは始動が完了した場合には、異常を記 憶したメモリをリセットする請求項 1記載の排ガス再循環バルブの制御装置。 [5] Based on the abnormality detection, the forced valve opening / closing means memorizes the abnormality in the memory and opens / closes the exhaust gas recirculation valve. When the internal combustion engine completes the explosion or the start is completed, the memory storing the abnormality is stored. The exhaust gas recirculation valve control device according to claim 1, wherein the exhaust gas recirculation valve is reset.
[6] バルブ強制開閉手段は、異常検知後に内燃機関が再始動され、イニシャライズ信 号が出力された場合には、排ガス再循環ノ レブの開閉よりもイニシャライズ動作を優 先させる請求項 1記載の排ガス再循環バルブの制御装置。 [6] The valve forced opening / closing means gives priority to the initialization operation over the opening / closing of the exhaust gas recirculation valve when the internal combustion engine is restarted after an abnormality is detected and an initialization signal is output. Control device for exhaust gas recirculation valve.
[7] 異常検知手段は、内燃機関の規定値以下のアイドル回転数により、排ガス再循環 バルブの異物嚙み込みによる異常を検知する請求項 1記載の排ガス再循環バルブ の制御装置。 [7] The exhaust gas recirculation valve control device according to [1], wherein the abnormality detection means detects an abnormality caused by a foreign object trapped in the exhaust gas recirculation valve based on an idle speed equal to or less than a specified value of the internal combustion engine.
[8] バルブ強制開閉手段は、排ガス再循環バルブをその機構上の最大開弁量で開弁 する請求項 7記載の排ガス再循環バルブの制御装置。  8. The exhaust gas recirculation valve control device according to claim 7, wherein the valve forced opening / closing means opens the exhaust gas recirculation valve with a maximum valve opening amount of the mechanism.
[9] ノ レブ強制開閉手段は、規定値以下のアイドル回転数の検知に基づき、メモリに 異常を記憶し、排ガス再循環バルブの動作条件が充足された場合には、排ガス再循 環バルブを開閉させ、内燃機関のアイドル回転数が規定値を超えた場合には、異常 を記憶したメモリをリセットする請求項 7記載の排ガス再循環バルブの制御装置。  [9] Based on the detection of the idle speed below the specified value, the Noreb forced opening / closing means stores an abnormality in the memory, and if the operating condition of the exhaust gas recirculation valve is satisfied, the exhaust gas recirculation valve is turned on. 8. The exhaust gas recirculation valve control device according to claim 7, wherein when the idling speed of the internal combustion engine exceeds a specified value, the memory storing the abnormality is reset.
[10] バルブ強制開閉手段は、排ガス再循環バルブの動作条件が充足されない場合に は、メモリに異常が記憶されてから一定時間が経過した力否かを判定し、一定時間が 経過して、、る場合には、排ガス再循環バルブを少なくとも一部の運転領域で通常制 御の場合よりも大きい最大開弁量で開弁させる請求項 7記載の排ガス再循環バルブ の制御装置。 [10] Valve forced opening / closing means is used when the operating conditions of the exhaust gas recirculation valve are not satisfied. Determines whether or not a certain amount of time has passed since the abnormality was stored in the memory, and if a certain amount of time has elapsed, the exhaust gas recirculation valve is normally controlled in at least some operating regions. 8. The exhaust gas recirculation valve control device according to claim 7, wherein the exhaust gas recirculation valve is opened with a maximum valve opening amount larger than that in the above case.
[11] 異常検知手段は、内燃機関と吸気通路とを接続するインテークマ-ホールドの負 圧の計算値と実測値との差が規定値以上になることにより、排ガス再循環バルブの 異物嚙み込みによる異常を検知する請求項 1記載の排ガス再循環バルブの制御装 置。  [11] Abnormality detection means detects foreign matter in the exhaust gas recirculation valve when the difference between the calculated value of the negative pressure of the intake hold that connects the internal combustion engine and the intake passage exceeds the specified value. The control device for an exhaust gas recirculation valve according to claim 1, wherein an abnormality due to a trap is detected.
[12] ノ レブ強制開閉手段は、インテークマ-ホールドの負圧の計算値と実測値との規 定値以上の差の検知に基づき、メモリに異常を記憶し、排ガス再循環バルブの動作 条件が充足された場合には、排ガス再循環ノ レブを開閉させ、内燃機関がアイドリン グ状態でインテークマ二ホールドの負圧の計算値と実測値との差が規定値未満の場 合には、異常を記憶したメモリをリセットする請求項 11記載の排ガス再循環バルブの 制御装置。  [12] The Norev forced opening / closing means memorizes the abnormality in the memory based on the detection of the difference between the calculated value of the negative pressure of the intake hold and the measured value, and the operating condition of the exhaust gas recirculation valve is If satisfied, the exhaust gas recirculation valve is opened and closed.If the difference between the calculated value of the negative pressure of the intake manifold and the measured value is less than the specified value when the internal combustion engine is idling, 12. The exhaust gas recirculation valve control device according to claim 11, wherein the memory storing the reset is reset.
PCT/JP2007/060275 2006-09-15 2007-05-18 Control device for exhaust gas recirculation valve WO2008032472A1 (en)

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