WO2008032417A1 - Conjugated diene polymer, process for producing conjugated diene polymer, conjugated diene polymer composition and process for producing conjugated diene polymer composition - Google Patents

Conjugated diene polymer, process for producing conjugated diene polymer, conjugated diene polymer composition and process for producing conjugated diene polymer composition Download PDF

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WO2008032417A1
WO2008032417A1 PCT/JP2006/318797 JP2006318797W WO2008032417A1 WO 2008032417 A1 WO2008032417 A1 WO 2008032417A1 JP 2006318797 W JP2006318797 W JP 2006318797W WO 2008032417 A1 WO2008032417 A1 WO 2008032417A1
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group
formula
hydrocarbon
carbon atoms
conjugation
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PCT/JP2006/318797
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French (fr)
Japanese (ja)
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Mayumi Oshima
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Sumitomo Chemical Company, Limited
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Priority to DE112006004023.5T priority Critical patent/DE112006004023B4/en
Priority to PCT/JP2006/318797 priority patent/WO2008032417A1/en
Priority to CNA2006800558435A priority patent/CN101511884A/en
Publication of WO2008032417A1 publication Critical patent/WO2008032417A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/30Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
    • C08C19/42Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives

Definitions

  • the present invention relates to a conjugation-based polymer, a method for producing a conjugation-based polymer, a conjugation-based polymer composition, and a method for producing a conjugation-based polymer composition.
  • polymer compositions used for automobile tires are also required to have excellent fuel economy.
  • polymer compositions for automobile tires include polymer compositions containing a conjugate polymer such as polybutadiene or butadiene-styrene copolymer, and a filler such as carbon black.
  • a polymer composition using a polymer obtained by modifying a polymer obtained by copolymerizing butadiene and styrene using alkyllithium as a polymerization initiator with a tin halide compound as a conjugation-based polymer is known. (For example, JP-A-60-255838, USP4, 742, 124).
  • a conjugated gen-based polymer a polymer obtained by polymerizing butadiene or alkylating butadiene and styrene using alkyllithium as a polymerization initiator, Having alkoxysilane A polymer composition using a polymer modified with the above (for example, JP-A-63-186748, USP4, 957, 976, JP-A-2005-290355, US2 005/0203251 A1) It has been proposed as a polymer composition having good properties.
  • the polymer composition using the conventional conjugation-based polymer is not sufficiently satisfactory in terms of fuel saving when silica is used as the filler.
  • the problem to be solved by the present invention is that a conjugated gen-based polymer and a conjugated polymer that can obtain a polymer composition excellent in fuel efficiency when a filler is blended, particularly when silica is blended.
  • the present invention provides a method for producing a gen-based polymer, a polymer composition obtained by blending a conjugated gen-based polymer and a silicic force, and a method for producing the polymer composition. .
  • the present invention is a conjugated gen-based polymer having a monomer unit based on a conjugated gen and a group represented by the formula (I), wherein the total area of the molecular weight distribution curve obtained by gel permeation chromatography measurement is calculated.
  • a conjugation polymer having a peak area of 50% or more of the molecular weight peak at the lowest molecular weight side at 100%.
  • R 1 and R 2 are each independently a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group.
  • M represents an integer of 0 to 10
  • a 1 represents a polar functional group having no active hydrogen.
  • the present invention provides a process for producing a conjugated gen-based polymer having steps 1 and 2.
  • Step 1 In the presence of an alkali metal catalyst, in a hydrocarbon solvent, polymerize a monomer containing conjugation to obtain a conjugation-based polymer having an alkali metal derived from the catalyst at the end, and
  • Step 2 A key compound represented by the formula (IV) is added to a hydrocarbon solution of the conjugation polymer at a time to modify the conjugation polymer with the key compound.
  • R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen.
  • the present invention also provides a conjugated diene polymer composition comprising the above conjugated diene polymer and silica. '
  • the present invention provides a process for producing a conjugated gen-based polymer composition having steps 1, 2, and 3.
  • Step 1 In the presence of an alkali metal catalyst, a monomer containing conjugation is polymerized in a hydrocarbon solvent to obtain a conjugation-based polymer having an alkali metal terminal from the catalyst.
  • Step 2 Add a gate compound represented by the formula (IV) to the hydrocarbon solution of the conjugated gen 3 ⁇ 4 polymer at a time to modify the conjugated gen-based polymer with the key compound.
  • Step 3 The conjugation polymer obtained in Step 2 and silica are blended.
  • R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen.
  • FIG. 1 shows an example of a molecular weight distribution curve of a polymer.
  • Figure 2 shows an example of the boundary line between the lowest molecular weight peak and the adjacent peak.
  • Figure 3 shows an example of the area of the molecular weight peak on the lowest molecular weight side.
  • the conjugation-based polymer of the present invention is a conjugation-based polymer having a monomer unit based on conjugation and a group represented by the formula (I), This is a polymer in which the peak area of the molecular weight peak on the lowest molecular weight side is 50% or more, assuming that the total area of the molecular weight distribution curve obtained by one chromatography chromatography is 100%.
  • R 1 and R 2 each independently represents a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group, m represents an integer of 0 to 10 and A 1 represents a polar functional group having no active hydrogen.
  • Table group The Conjugation can include 1,3-butadiene, isoprene, 1,3-pentagene, 2,3-dimethyl_1,3-butadiene, 1,3-hexagen, etc. It may be a seed, or two or more. From the viewpoint of availability in production, 1,3-butadiene and isoprene are preferred.
  • R 1 and R 2 each independently represents a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group.
  • hydrocarbon group examples include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, and a t-butyl group.
  • the hydrocarbon group may be a group composed of a polymer chain such as a polymer chain having a monomer unit based on a conjugated diene. As these hydrocarbon groups, a methyl group and an ethyl group are preferable.
  • hydrocarbonoxy group examples include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group, and a t-butoxy group.
  • hydrocarbonoxy groups a methoxy group and a ethoxy group are preferable.
  • R 1 and R 2 are preferably a hydrocarbon oxy group, more preferably a methoxy group or an ethoxy group, from the viewpoint of improving fuel economy.
  • m represents an integer of 0 to 10; From the viewpoint of improving fuel economy, it is preferably 3 or more, and from the viewpoint of improving economy during production, it is preferably 4 or less.
  • a 1 represents a polar functional group having no active hydrogen, a group represented by the formula (II), a formula (III ) And the like. ;
  • R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may be bonded to form a ring structure.
  • X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom
  • R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. . ]
  • R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom.
  • Hydrocarbon groups include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, t-butyl, n-pentyl, neopentyl, isopentyl, and n- Xyl, cyclohexyl, phenyl, methoxymethyl, methoxyethyl, methoxypropyl, methoxybutyl, methoxypentyl, ethoxymethyl, ethoxyethyl, ethoxypropyl, ethoxybutyl, ethoxypentyl, trimethylsilyl Group, t-butyl dimethylsilyl group and the like.
  • R 3 and R 4 may be bonded, and examples of the group to which R 3 and R 4 are bonded include trimethylene group, tetramethylene group, pentamethylene group, and hexamethylene group.
  • Xylene group such as xylene group, oxydipropylene group, etc .; group represented by one CH 2 CH 2 _NH—CH 2 —, group represented by —CH 2 CH 2 —N ⁇ CH—, etc. And the like.
  • R 3 and R 4 are preferably a methyl group, an ethyl group, an n-propyl group, or a trimethylsilyl group.
  • the group to which R 3 and R 4 are bonded is preferably a group represented by 1 CH 2 CH 2 —NH—CH 2 —, a group represented by —CH 2 CH 2 —N ⁇ CH—. . ''.
  • X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom.
  • hydrocarbon group examples include ethylene group, propylene group, butylene group, 1-oxyethylene group, 1-oxytrimethylene group, 1-oxytetramethylene group and the like.
  • X is preferably a 1-oxytrimethylene group.
  • R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms.
  • Hydrocarbon groups include methyl, ethyl, n-propyl, i'sopropyl, n-butyl, sec-butyl, t_butyl, n-pentyl, neopentyl, isopentyl, n —Hexyl group, cyclohexyl group, phenyl group and the like can be mentioned.
  • R 5 is preferably hydrogen or a methyl group.
  • Examples of the group represented by the formula (II) include an acyclic amino group and a cyclic amino group.
  • Examples of acyclic amino groups include dimethylamino groups, jetylamino groups, and ethylmethyl.
  • Ruamino group, di (methoxymethyl) amino group, di (methoxychetyl) amino group, di (ethoxymethyl) amino group, di (ethoxyethyl) amino group, di ((propyldimethylsilyl) amino) group, [di (Trimethylsilyl) amino group and the like can be mentioned.
  • Cyclic amino groups include: 1-pyrrolidinyl group, piperidino group, 1-hexamethyleneimino group, 1-heptamethyleneimino group, 1-octamethyleneimino group, 1-decamethyleneimino group, 1-dodecamethyleneimino group 1-polymethyleneimino group such as 1-tetradecamethylimino group and 1-year-old kutadecamethyleneimino group.
  • examples of the cyclic amino group include 1-imidazolyl group, 4,5-dihydro-1-1imidazolyl group, 1_imidazolidinyl group, 1-piperazinyl group, morpholino group and the like.
  • Examples of the group represented by the formula (I I I) include a 3-glycidoxychetyl group and a 3-glycidoxypropyl group.
  • a 1 is preferably a group represented by the formula (II) in view of economy and availability, and more preferably an acyclic amino group.
  • the conjugation-based polymer of the present invention has monomer units based on other monomers in addition to monomer units based on conjugation (conjugation units) and groups represented by formula (I). You may do it.
  • Examples of other monomers include aromatic vinyl, vinyl nitrile, and unsaturated carboxylic acid ester.
  • the conjugation-based polymer of the present invention preferably has a monomer unit (aromatic vinyl unit) based on aromatic vinyl from the viewpoint of increasing strength, and the content of the aromatic vinyl unit is as follows.
  • the total amount of conjugation units and aromatic vinyl units is 100% by weight, preferably 10% by weight or more (conjugation unit content is 90% by weight or less), more preferably 1%.
  • the conjugated gen-based polymer of the present invention is the conjugated gen-based polymer on the lowest molecular weight side, assuming that the total area of the molecular weight distribution curve obtained by gel permeation chromatography measurement is 100%. It is preferable that the molecular weight peak has a peak area of 50% or more. The peak area is
  • Peak L when the high molecular weight curve does not drop to the baseline ( Figure 1), that is, when peak L overlaps with an adjacent peak. From the minimum point of the curve between the peak top of L and the peak top of the adjacent peak, a boundary line is set perpendicular to the baseline ( Figure 2), and the low molecular weight region from the boundary line is the area of peak L (Fig.
  • the Mooney viscosity (ML 1 + 4 ) of the conjugated gen-based polymer of the present invention is preferably 10 or more, more preferably 20 or more, from the viewpoint of increasing mechanical strength. Further, from the viewpoint of improving workability, it is preferably 200 or less, more preferably 'is 150 or less. The Mooney viscosity ML 1 + 4 ) is measured at 100 ° C according to JIS K6300 (1994).
  • the vinyl bond content of the conjugation-based polymer of the present invention is preferably 70 mol% or less, and more preferably from the viewpoint of improving fuel economy by setting the content of the conjugation unit to 1 G 0 mol%. 60 mol% or less. Further, from the viewpoint of improving the grip performance of the tire, it is preferably at least 10 mol%, more preferably at least 15 mol%.
  • the amount of vinyl bonds is the absorption peak of the vinyl group by infrared spectroscopy.
  • An example of the method for producing a conjugation-based polymer of the present invention is a method having the following steps 1 and 2.
  • Step 1 In the presence of an alkali metal catalyst, a monomer containing conjugation is polymerized in a hydrocarbon solvent to obtain a conjugation-based polymer having an alkali metal terminal of the catalyst.
  • Step 2 The cationization represented by the formula (IV) is added to the hydrocarbon solution of the conjugate polymer. Occasionally added, the conjugate polymer is modified with the key compound,
  • R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen.
  • the alkali metal catalyst used in Step 1 include alkali metals, organic alkali metal compounds, complexes of alkali metals and polar compounds, and oligomers having alkali metals. '
  • alkali metal examples include lithium, sodium, potassium, rubidium, and cesium.
  • Organic alkali metal compounds include ethyl lithium, n-propyl lithium, iso-propyl lithium, n-butyl lithium, sec-butyl lithium, t-year-old cutyl lithium, n-decyl lithium, phenyl lithium, 2-naphthyl lithium 2-butyl-phenyllithium, 4-monophenyl-butyllithium, cyclohexyllithium, 4-cyclopentylpentyllithium, dimethylaminopropyllithium, jetylaminopropyllithium, t-butyldimethylsiloxypro Pyrlithium, N-morpholinopropyllithium, Lithium hexamethylene imide, Lithium pyrrolidide, Lithium piperidide, Lithium hepramethylene imide, Lithium dodecamethylene imide, 1,4-
  • Examples of the oligomer having an alkali metal include 0: -methylstyrene tetramer sodium salt.
  • the hydrocarbon solvent used in step 1 is a solvent that does not deactivate the alkali metal catalyst, and examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, and alicyclic hydrocarbons.
  • Aliphatic hydrocarbons include propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, propene, 1-butene, iso-butene, trans-2-butene, cis-one 2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene and the like.
  • aromatic hydrocarbons examples include benzene, toluene, xylene, and ethylbenzene.
  • alicyclic hydrocarbons examples include cyclopentane and cyclohexane.
  • Step 1 a monomer containing a conjugated gen is polymerized to produce a conjugated gen-based polymer having an alkali metal derived from the above-mentioned alkali metal catalyst at its terminal.
  • Conjugation generators include 1,3-butadiene, isoprene, and 1,3-pen evening. 2,3-dimethyl-1,3-butadiene, 1,3-hexagen, and these may be used alone or in combination of two or more. Of these, 1,3-butadiene and isoprene are preferred from the viewpoint of availability.
  • step 1 polymerization may be carried out with the conjugate conjugate alone, or polymerization may be carried out by combining the conjugate conjugate with another monomer.
  • aromatic vinyl examples include styrene, ⁇ -methylstyrene, vinyl toluene, vinyl naphthalene, divinyl benzene, trivinyl benzene, and divinyl naphthalene.
  • aromatic pinyl examples include styrene, ⁇ -methylstyrene, vinyl toluene, vinyl naphthalene, divinyl benzene, trivinyl benzene, and divinyl naphthalene.
  • Examples of benzonitrile include acrylonitrile.
  • Examples of the unsaturated carboxylic acid ester include methyl acrylate, ethyl acrylate, methyl methacrylate, and ethyl methacrylate. Among these, styrene is preferable from the viewpoint of availability. '
  • Polymerization in step 1 is an agent that adjusts the vinyl bond content of the conjugation unit.
  • Conjugation system The distribution of monomer units based on conjugation units and monomers other than conjugation units in the polymer chain is adjusted. Do this in the presence of agents (hereinafter collectively referred to as “regulators”).
  • Examples of the adjusting agent include ether compounds, tertiary amines, and phosphine compounds.
  • ether compounds include tetrahydrofuran, tetrahydropyran, and 1,4-dioxane, cyclic ethers; aliphatic monoethers such as jetyl ether and dibutyl ether; ethylene glycol dimethyl ether, ethylene glycol jetyl ether, and ethylene glycol.
  • Dibutyl ether, diethylene glycol examples include aliphatic ethers such as rugetyl ether and diethylene glycol dibutyl ether; aromatic ethers such as diphenyl ether and anisole.
  • Tertiary amines include triethylamine, tripropylamine, tributylamine, N, N, N ', N'-tetramethylethylenediamine, N, N-jetylaniline, pyridine, quinoline, etc. it can.
  • Examples of the phosphine compound include trimethylphosphine, triethylphosphine, and triphenylphosphine.
  • the polymerization temperature in step 1 is usually from 30 to 100 ° C., preferably from 35 to 65, and the polymerization time is usually from 10 minutes to 5 hours.
  • step 2 the carbonyl compound polymer represented by formula (IV) is added to the hydrocarbon solution of the conjugated gen polymer having the alkali metal terminal obtained in step 1, and the conjugated gen polymer is gained. Denature with elemental compounds.
  • R 6 , R 7 and R 8 each independently represents a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 and at least R 8
  • One is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10, and A 2 represents a polar functional group having no active hydrogen.
  • R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms. At least one of R 6 , R 7 and R 8 is charcoal It is preferably a hydrocarbon oxy group having 1 to 4 elemental atoms, and R 6 , R 7 and R 8 are all hydrocarbon oxy groups having 1 to 4 carbon atoms.
  • the hydrocarbon groups having 1 to 4 carbon atoms of R 6 , R 7 and R 8 include methyl group, ethyl group, ⁇ -propyl group, isopropyl group, ⁇ -butyl group, sec-butyl group, t One butyl group can be mentioned. As these hydrocarbon groups, a methyl group or an ethyl group is preferable.
  • hydrocarbonoxy group having 1 to 4 carbon atoms of RR 2 and R 3 a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group , T-butoxy group.
  • hydrocarbon hydrocarbon oxy groups are preferably methoxy groups or ethoxy groups.
  • n represents an integer of 0 to 10; From the viewpoint of improving fuel economy, it is preferably 3 or more, and from the viewpoint of improving economy during production, it is preferably 4 or less.
  • a 2 represents a polar functional group having no active hydrogen, and examples thereof include a group represented by formula (II) and a group represented by 'formula' (III). ,
  • R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may be bonded to form a ring structure.
  • X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom
  • R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. . ]
  • X are each represented by formula (II) in A 1 a group represented by the group represented by formula (III), are the same as exemplified for R 3, RR 5 and X, a group represented by the formula ([pi), a group represented by the formula (III), R 3 , R 4 , R ′ 5 and X are preferably groups represented by the formula (II) in A 1 , a group represented by the formula (III), R 3 , R 4 , R 5 and The same as the preferable group of X.
  • the preferred group for A 2 is the same as the preferred group for A 1 .
  • the key compounds in which A 2 is an acyclic amino group represented by the formula (II) are [3- (Jetylamino) propyl] trimethoxysilane, [3- (dimethylamino) propyl. Triethoxysilane is preferred.
  • [3-(jetylamino) propyl] methyldimethoxysilane is preferable from the viewpoint of achieving both the fuel saving cost and the availability of the compound and the long-term storage stability.
  • Examples of the silicon compound represented by the formula (IV) include 3-morpholinopropyltrimethoxysilane, 3-morpholinopropyltriethoxysilane, and the like, wherein A 2 is a cyclic amino group represented by the formula (II). , 3-morpholinopropylmethyldimethyl dioxy
  • 5-imidazole 3-hexamethyleneiminopropyltrimethoxysilane, 3-hexamethyleneiminopropyltriethoxysilane, 3-hexamethyleneimi Nopropylmethyldimethoxysilane, 3-hexamethyleneiminopropylethyl dimethoxysilane, 3-hexamethyleneiminopropylmethyljetoxysilane.
  • N- (3-trimethoxysilylpropyl) —4,5-dihydroimidazole N is a key compound in which A 2 is a cyclic amino group represented by the formula (II). -(3-triethoxysilylpropyl) —4,5-dihydroimidazole, N- (3-trimethoxysilylpropyl) _ 4,5-imidazole, N- (3-triethoxysilylpropyl) -4,5 —Imidazole is preferred.
  • Examples of the key compound represented by the formula (IV) include 3-glycidoxypropyl trimethoxysilane, 3-glycidoxy as a key compound in which A 2 is a group represented by the formula (III).
  • Examples thereof include propyltriethoxysilane, 3-dalysidoxypropylmethyldimethoxysilane, 3-glycidoxypropylethyldimethoxysilane, and 3-glycitoxysilane.
  • the key compound in which A 2 is a group represented by the formula (III) is as follows: From the viewpoint of improving the fuel efficiency, the availability of the compound, and the long-term storage stability, (Doxypropyl) Trimethoxysilane is preferred.
  • the addition of the silicon compound represented by formula (IV) in Step 2 is performed at a time while the hydrocarbon solution is stirred.
  • the addition rate of the key compound is preferably 6 mmol Zsec per unit volume and unit time of the hydrocarbon solvent from the viewpoint of improving fuel economy (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer).
  • the supplementary acceleration is preferably 100 million mmol / sec or less Zm 3 .
  • the addition amount of the silicon compound is the same as that of the alkali metal catalyst used in step 1. From the viewpoint of improving fuel economy per mole (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer), it is preferably at least 0.5 mole, more preferably at least 0.8 mole. In addition, from the viewpoint of improving economics during production, the amount is preferably 10 mol or less, more preferably 2 mol or less.
  • the silicon compound may be added to the hydrocarbon solution as a solution in a solvent that does not deactivate the alkali metal catalyst such as tetrahydrofuran or hexane.
  • the concentration of the conjugated gen-based polymer in the hydrocarbon solution before adding the silicon compound is from the viewpoint of improving fuel efficiency (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer). It is preferably 30% by weight or less, more preferably 20% by weight or less. From the viewpoint of increasing productivity, it is preferably 5% by weight or more, and more preferably 10% by weight or more.
  • the stirring speed of the hydrocarbon solution when adding the silicon compound is preferably 30 rpm or more, more preferably 50 rpm or more, and even more preferably 7 O rpm. Further, from the viewpoint of improving economy, it is preferably 40 O r pm or less, more preferably 3 0 0 r pm, and further preferably 2 0 0 r pm or less. Further, the temperature of the hydrocarbon solution when adding the silicon compound is usually 35 to 65 T :.
  • the hydrocarbon solution of the conjugated diene polymer having an alkali metal terminal obtained in step 1 is added to the following formula:
  • the indicated coupling agent may be added.
  • R 9 represents an alkyl group, an alkenyl group, a cycloalkenyl group or an aromatic hydrocarbon group
  • M represents a silicon atom or a tin atom
  • L represents a halogen atom
  • a is an integer of 0 to 2
  • Examples of the coupling agent represented by the above formula include silicon tetrachloride, methyl trichloro.rosilan, dimethyldichlorosilane, trimethylchlorosilane, tin tetrachloride, methyl trichlorotin, dimethyldichlorotin, trimethylchlorotin, and the like. .
  • the addition amount of the coupling agent is preferably 0.03 mol or more, more preferably 0.0 mol or more, from the viewpoint of improving the kneading processability of the conjugate polymer based on 1 mol of the alkali metal of the alkali metal catalyst. 5 moles or more. Further, from the viewpoint of improving fuel economy, it is preferably 0.4 mol or less, more preferably 0.3 mol or less. ''
  • Conjugated polymers can be obtained by a known recovery method, for example, (1) a method of adding a coagulant to a hydrocarbon solution of a conjugated diene polymer, (2) By the method of adding a team, it can be recovered from the hydrocarbon solution of the conjugate conjugate polymer after the treatment in Step 2.
  • the recovered conjugation polymer may be dried with a known dryer such as a band dryer or an extrusion dryer.
  • the conjugated gen-based polymer of the present invention can be used as a conjugated gen-based polymer composition by blending other polymer components and additives.
  • Examples of other polymer components include conventional styrene-butadiene copolymer rubber, polybutadiene rubber, butadiene-isoprene copolymer rubber, and butyl rubber. be able to.
  • natural rubber, ethylene-propylene copolymer, ethylene-octene copolymer and the like can also be mentioned. Two or more of these polymer components may be used in combination.
  • additives can be used, such as sulfur vulcanizing agents; vulcanization accelerators such as thiazol vulcanization accelerators, thiuram vulcanization accelerators, and sulfenamide vulcanization accelerators.
  • Vulcanization activators such as stearic acid and zinc oxide; organic peroxides; fillers such as silica, carbon black, calcium carbonate and talc; silane coupling agents; extension oils; processing aids; Agents: Lubricants can be exemplified.
  • silica As the filler.
  • the amount of silica is usually 10 to 150 parts by weight.
  • the blending amount is preferably 20 parts by weight or more, more preferably 30 parts by weight, from the viewpoint of improving fuel efficiency, with the blending amount of the conjugate conjugate polymer of the present invention being 100 parts by weight. Or more. Further, from the viewpoint of enhancing the reinforcing property, it is preferably 120 parts by weight or less, more preferably 100 parts by weight or less.
  • the blending amount of the conjugate polymer of the present invention is 10% from the viewpoint of improving fuel economy.
  • it is preferably 10 parts by weight or more, more preferably 20 parts by weight or more.
  • the blending amount of the other filler is preferably 50 parts by weight or less, more preferably 30 parts by weight, from the viewpoint of improving fuel economy, with the total blending amount of the filler being 100 parts by weight. It is as follows. In addition, from the viewpoint of enhancing reinforcement, the amount is preferably 1 part by weight or more, more preferably 3 parts by weight or more.
  • An example of a method for producing a composition comprising the conjugation polymer of the present invention and silica is a production method having the following step 3 in addition to the above step 1 and step 2.
  • Step 3 The conjugation polymer obtained in Step 2 and silica are blended. 'In step 3, other polymer components and other additives may be blended.
  • a blending method in Step 3 a known method, for example, a method of kneading each component with a known mixer such as a roll or a Banbury machine can be used.
  • the kneading temperature is usually 50 to 200 ° C., preferably 80 to 19.
  • the kneading time is usually 30 seconds to 30 minutes, preferably 1 minute to 30 minutes.
  • the kneading temperature is usually 100 ° C. or lower, preferably room temperature to 80 ° C.
  • a composition containing a vulcanizing agent and a vulcanization accelerator is usually used after vulcanization treatment such as press vulcanization.
  • the vulcanization temperature is usually
  • step 3 the compounding amount of the conjugation polymer obtained in step 2, the compounding amount of silica, the compounding amount of the other polymer components, and the compounding amount of the filler other than silica are as described above. An amount is preferred.
  • the conjugate conjugate polymer and conjugate conjugate polymer composition of the present invention are excellent in fuel efficiency. It also has good processability, grip, wear resistance, and strength.
  • the conjugation-based polymer and the conjugation-based polymer composition of the present invention are used for tires, shoe sole flooring materials, vibration-proofing materials and the like, and are particularly preferably used for tires.
  • the physical properties were measured by the following method.
  • the measurement was performed under the following conditions (1) to (8) using a gel permeation chromatograph (GPC) method.
  • GPC gel permeation chromatograph
  • a stainless steel polymerization reactor with an internal volume of 20 liters was washed, dried, and replaced with dry nitrogen.
  • Hexane (specific gravity 68gZcm 3 ) 10.2kg, 1,3-butadiene 608g, styrene 192g, tetrahydrofuran 6 lml, ethylene glycol jetyl ether 5.0ml was added.
  • n-butyl lithium 13.8 mmo 1 was added as an n-hexane solution, the temperature in the polymerization reactor was adjusted to 65, and 1,3-butadiene and styrene were fed to the polymerization reactor. Polymerization was performed for 3 hours to obtain a polymer solution.
  • 1,3-butadiene was supplied in 912 g, and styrene was supplied in 288 g.
  • the obtained polymer solution was stirred at a stirring speed of 130 rpm, and [3- (Jetylamino) propyl] trimethoxysilane 11.3 mm o 1 was added to the polymer solution in 1 second.
  • silica made by Degussa, trade name: Ultrasil VN3-G
  • silane coupling agent made by Degussa, trade name: Si 69
  • extension oil manufactured by Kyodo Oil Co., Ltd., trade name: X-140
  • anti-aging agent manufactured by Sumitomo Chemical, trade name: Antigen 3C
  • n-Butyllithium 20. 7 mmo 1 was added as an n-hexane solution to initiate polymerization, and [3- (Jetylamino) propyl] trimethoxysilane 18.2 mm o 1 was added to 50 ml of hexane. The same procedure as in Example 1 was performed except that the solution was added to the polymer solution over 10 minutes. Table 1 shows the results of measuring the physical properties of the polymer and the fuel efficiency evaluation results of the vulcanized sheet. table 1
  • a stainless steel polymerization reactor with an internal volume of 20 liters was washed, dried and replaced with dry nitrogen, then hexane (specific gravity 68 g // cm 3 ) 10.2 kg, 1,3-butagen 608 g, styrene 192 g, tetrahydrofuran (6 lml), and ethylenedalchol jetyl ether (5.0 ml) were added.
  • n-butyllithium 16.7 mmo 1 was added as an n-hexane solution, the temperature in the polymerization reactor was adjusted to 65, and 1,3-butadiene and styrene were fed to the polymerization reactor. Polymerization was performed for 3 hours to obtain a polymer solution.
  • 1,3-butadiene was supplied in 912 g, and styrene was supplied in 288 g.
  • the resulting polymer solution was stirred at a stirring speed of 130 rpm, and 3-glycidoxyl pyrtrimethoxysilane 14.3 mm o 1 was added to the polymer solution in 1 second, and the polymer solution was stirred for 60 minutes.
  • 10 ml of methanol was added to the polymer solution, and the polymer solution was further stirred for 5 minutes.
  • VN3-G 78. 4 parts by weight, silane coupling agent (Degussa, product name: Si 69) 6.4 parts by weight, carbon 6.4 parts by weight, extension oil (manufactured by Kyodo Oil Co., Ltd., product) Name: X—140) 47. 6 parts by weight, anti-aging agent (trade name: Antigen 3C, manufactured by Sumitomo Chemical Co., Ltd.) 1.5 parts by weight, stearic acid 2 parts by weight, zinc white 2 parts by weight, vulcanization accelerator
  • Vulcanization was performed by heating at 160 ° C for 45 minutes, and the fuel efficiency of the vulcanized sheet was evaluated. Table 2 shows the evaluation results. Comparative Example 2.
  • Example 2 The same procedure as in Example 2 was conducted, except that 3-glycidoxypropyltrimethoxysilane was added to the polymer solution as a 50 ml tetrahydrofuran solution over 10 minutes.
  • Table 2 shows the physical property measurement results of the obtained polymer and the fuel efficiency evaluation results of the vulcanized sheet.
  • a filler when blended, particularly when silica is blended, a conjugation-based polymer capable of obtaining a polymer composition excellent in fuel-saving properties, a method for producing a conjugated-gen polymer,
  • a polymer composition comprising a polymer based on silica and a method for producing the polymer composition.

Abstract

It is intended to provide a conjugated diene polymer, a process for producing the conjugated diene polymer, a conjugated diene polymer composition and a process for producing the conjugated diene polymer composition. The conjugated diene polymer is a conjugated diene polymer having a conjugated diene-based monomer unit and a group represented by the formula (I), wherein assuming the whole area of the molecular weight distribution curve obtained by gel permeation chromatography as 100%, the peak area of the molecular weight peak at the lowest molecular weight is 50% or more. [In the formula, R1 and R2 each independently represent a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group, m represents an integer of 0 to 10, and A1 represents a polar functional group free of an active hydrogen atom.]

Description

明 細 書 共役ジェン系重合体、 共役ジェン系重合体の製造方法、 共役ジェン系重合体組 成物及び共役ジェン系重合体組成物の製造方法  Description Conjugation-based polymer, method for producing conjugation-based polymer, conjugation-based polymer composition, and method for producing conjugation-based polymer composition
'  '
技術分野  Technical field
本発明は、 共役ジェン系重合体、 共役ジェン系重合体の製造方法、 共役ジェン 系重合体組成物及び共役ジェン系重合体組成物の製造方法に関する。 背景技術  The present invention relates to a conjugation-based polymer, a method for producing a conjugation-based polymer, a conjugation-based polymer composition, and a method for producing a conjugation-based polymer composition. Background art
近年、 環境問題への関心の高まりから、 自動車に対して省燃費化の要求が強く なっており、 自動車用タイヤに用いる重合体組成物に対しても、 省燃費性に優れ ることが求められている。 自動車タイヤ用の重合体組成物としては、 ポリブタジ ェンゃブタジエン一スチレン共重合体等の共役ジェン系重合体と、 カーボンブラ ックゃシリ力等の充填材とを含有する重合体組成物等が用いられている。 例えば 、 共役ジェン系重合体として、 アルキルリチウムを重合開始剤としてブタジエン とスチレンとを共重合してなる重合体を、 ハロゲン化スズ化合物で変性した重合 体を用いた重合体組成物が知られている (例えば、 特開昭 60— 255838号 公報、 USP4, 742, 124) 。  In recent years, due to increasing interest in environmental issues, demand for fuel savings has been increasing for automobiles, and polymer compositions used for automobile tires are also required to have excellent fuel economy. ing. Examples of polymer compositions for automobile tires include polymer compositions containing a conjugate polymer such as polybutadiene or butadiene-styrene copolymer, and a filler such as carbon black. Is used. For example, a polymer composition using a polymer obtained by modifying a polymer obtained by copolymerizing butadiene and styrene using alkyllithium as a polymerization initiator with a tin halide compound as a conjugation-based polymer is known. (For example, JP-A-60-255838, USP4, 742, 124).
また、 共役ジェン系重合体として、 アルキルリチウムを重合開始剤としてブ夕 ジェンとスチレンとを共重合してなる重合体を、 ジアルキルアミノ基を有するァ クリルアミドで変性した重合体を用いた重合体組成物 (例えば、 特開平 1一 21 In addition, a polymer composition using a polymer obtained by copolymerizing butylene and styrene with alkyllithium as a polymerization initiator as a conjugated gen-based polymer and modified with acrylamide containing a dialkylamino group. (For example, Japanese Patent Laid-Open No. 11-21
7047号公報、 USP 5, 189, 109) 、 共役ジェン系重合体として、 ァ ルキルリチウムを重合開始剤としてブタジエンを重合ないしブタジエンとスチレ ンとを共重合してなる重合体を、 ジアルキルアミノ基を有するアルコキシシラン で変性した重合体を用いた重合体組成物 (例えば、 特開昭 63— 186748号 公報、 USP4, 957, 976、 特開 2005— 290355号公報、 U S 2 005/0203251 A1) などが、 省燃費性が良好な重合体組成物として提 案されている。 7047, USP 5, 189, 109), a conjugated gen-based polymer, a polymer obtained by polymerizing butadiene or alkylating butadiene and styrene using alkyllithium as a polymerization initiator, Having alkoxysilane A polymer composition using a polymer modified with the above (for example, JP-A-63-186748, USP4, 957, 976, JP-A-2005-290355, US2 005/0203251 A1) It has been proposed as a polymer composition having good properties.
· 発明の開示  · Disclosure of invention
しかしながら、 上記従来の共役ジェン系重合体を用いた重合体組成物は、 持に 充填剤としてシリカを用いた場合、 省燃費性において、 十分満足し得るものでは なかった。  However, the polymer composition using the conventional conjugation-based polymer is not sufficiently satisfactory in terms of fuel saving when silica is used as the filler.
かかる状況のものと、 本発明が解決しょうとする課題は、 充填剤を配合、 特に シリカを配合した場合、 省燃費性に優れた重合体組成物を得ることができる共役 ジェン系重合体、 共役ジェン系重合体の製造方法、 共役ジェン系重合体とシリ力 とを配合してなる重合体組成物、 及び、 重合体組成物の製造方法を提供すること にある。 .  In such a situation, the problem to be solved by the present invention is that a conjugated gen-based polymer and a conjugated polymer that can obtain a polymer composition excellent in fuel efficiency when a filler is blended, particularly when silica is blended. The present invention provides a method for producing a gen-based polymer, a polymer composition obtained by blending a conjugated gen-based polymer and a silicic force, and a method for producing the polymer composition. .
本発明者は上記課題を解決するため、 鋭意検討した結果、 本発明を完成するに 至った。 '  As a result of intensive studies to solve the above problems, the present inventors have completed the present invention. '
すなわち本発明は、 共役ジェンに基づく単量体単位と式 (I) で表される基を 有する共役ジェン系重合体であって、 ゲルパーミエーションクロマトグラフィー 測定によって得られる分子量分布曲線の全面積を 100%として、 最も低分子量 ' 側の分子量ピークのピーク面積が 50%以上である共役ジェン系重合体を提供す る。  That is, the present invention is a conjugated gen-based polymer having a monomer unit based on a conjugated gen and a group represented by the formula (I), wherein the total area of the molecular weight distribution curve obtained by gel permeation chromatography measurement is calculated. Provided is a conjugation polymer having a peak area of 50% or more of the molecular weight peak at the lowest molecular weight side at 100%.
[式中、 R1及び R2はそれぞれ独立に、 炭化水素基、 炭化水素ォキシ基又は水酸 基を表し、 mは 0〜1 0の整数を表し、 A1は活性水素を持たない極性官能基を表 す。 ] [Wherein R 1 and R 2 are each independently a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group. M represents an integer of 0 to 10, and A 1 represents a polar functional group having no active hydrogen. ]
本発明は、 工程 1及び 2を有する共役ジェン系重合体の製造方法を提供する。 工程 1 :アルカリ金属触媒の存在下、 炭化水素溶媒中で、 共役ジェンを含む単量 体を重合させ、 該触媒由来のアルカリ金属を末端に有する共役ジェン系重合体を 得る、 及び、 _  The present invention provides a process for producing a conjugated gen-based polymer having steps 1 and 2. Step 1: In the presence of an alkali metal catalyst, in a hydrocarbon solvent, polymerize a monomer containing conjugation to obtain a conjugation-based polymer having an alkali metal derived from the catalyst at the end, and
工程 2 :該共役ジェン系重合体の炭化水素溶液に、 式 (IV) で表されるケィ素化 合物を一時に添加して、 該共役ジェン系重合体を該ケィ素化合物で変性する。 Step 2: A key compound represented by the formula (IV) is added to a hydrocarbon solution of the conjugation polymer at a time to modify the conjugation polymer with the key compound.
[式中、 R6、 R7及び R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水素基又 は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R6、 R7及び R8の少なくとも 1つは炭素原子数が 1〜4の炭化水素ォキシ基であり、 nは 0〜 1 0の整数を表 し、 A2は活性水素を持たない極性官能基を表す。 ] · , また、 本発明は、 上記の共役ジェン系重合体とシリカとを含む共役ジェン系重 合体組成物を提供する。 ' [Wherein R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen. The present invention also provides a conjugated diene polymer composition comprising the above conjugated diene polymer and silica. '
さらに、 本発明は、 工程 1、 2及び 3を有する共役ジェン系重合体組成物の製 造 法を提供する。  Furthermore, the present invention provides a process for producing a conjugated gen-based polymer composition having steps 1, 2, and 3.
工程 1 :アルカリ金属触媒の存在下、 炭化水素溶媒中で、 共役ジェンを含む単量 体を重合させ、 該触媒由来のアルカリ金属を末端に有する共役ジェン系重合体を 得る、 Step 1: In the presence of an alkali metal catalyst, a monomer containing conjugation is polymerized in a hydrocarbon solvent to obtain a conjugation-based polymer having an alkali metal terminal from the catalyst.
工程 2 :該共役ジェン ¾重合体の炭化水素溶液に、 式 (IV) で表されるゲイ素化 合物を一時に添加して、 該共役ジェン系重合体を該ケィ素化合物で変性する、 及 び、 工程 3 :工程 2で得られた共役ジェン系重合体とシリカとを配合する。 Step 2: Add a gate compound represented by the formula (IV) to the hydrocarbon solution of the conjugated gen ¾ polymer at a time to modify the conjugated gen-based polymer with the key compound. as well as, Step 3: The conjugation polymer obtained in Step 2 and silica are blended.
R 6' 7—— Si——(CH2)n ~~ A2 (IV) R8 R 6 '7—— Si —— (CH 2 ) n ~~ A 2 (IV) R 8
[式中、 R6、 R7及び R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水素基又 は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R6、 R7及び R8の少なくとも 1つは炭素原子数が 1〜 4の炭化水素ォキシ基であり、 nは 0〜 1 0の整数を表 し、 A2は活性水素を持たない極性官能基を表す。 ] [Wherein R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen. ]
図面の簡単な説明 図 1は重合体の分子量分布曲線の例を示す。 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows an example of a molecular weight distribution curve of a polymer.
図 2は最も低分子量側の分子量ピークと隣接するピークの境界線の例を示す。 図 3は最も低分子量側の分子量ピークの面積の例を示す。 Figure 2 shows an example of the boundary line between the lowest molecular weight peak and the adjacent peak. Figure 3 shows an example of the area of the molecular weight peak on the lowest molecular weight side.
発明を実施するための最良の形態 ' , 本発明の共役ジェン系重合体は、 共役ジェン 基づく単量体単位と式 (I ) で 表される基を有する共役ジェン系重合体であって、 ゲルパ一ミエーシヨンクロマ トグラフィー測定によって得られる分子量分布曲線の全面積を 1 0 0 %として、 最も低分子量側の分子量ピークのピーク面積が 5 0 %以上である重合体である。 BEST MODE FOR CARRYING OUT THE INVENTION The conjugation-based polymer of the present invention is a conjugation-based polymer having a monomer unit based on conjugation and a group represented by the formula (I), This is a polymer in which the peak area of the molecular weight peak on the lowest molecular weight side is 50% or more, assuming that the total area of the molecular weight distribution curve obtained by one chromatography chromatography is 100%.
[式中、 R1及び R2はそれぞれ独立に、 炭化水素基、 炭化水素ォキシ基又は水酸 基を表し、 mは 0〜1 0の整数を表し、 A1は活性水素を持たない極性官能基を表 す。 ] 共役ジェンとしては、 1 , 3—ブタジエン、 イソプレン、 1, 3—ペンタジェ ン、 2, 3—ジメチル _ 1, 3—ブタジエン、 1, 3—へキサジェンなどをあげ ることができ、 これらは 1種でもよく、 又は 2種以上でもよい。 製造での入手容 易性の観点から、 1, 3—ブタジエン、 イソプレンが好ましい。 [Wherein R 1 and R 2 each independently represents a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group, m represents an integer of 0 to 10 and A 1 represents a polar functional group having no active hydrogen. Table group The Conjugation can include 1,3-butadiene, isoprene, 1,3-pentagene, 2,3-dimethyl_1,3-butadiene, 1,3-hexagen, etc. It may be a seed, or two or more. From the viewpoint of availability in production, 1,3-butadiene and isoprene are preferred.
R1及び R2はそれぞれ独立に、 炭化水素基、 炭化水素ォキシ基又は水酸基を表 す。 R 1 and R 2 each independently represents a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group.
炭化水素基としては、 メチル基、 ェチル基、 n—プロピル基、 イソプロピル基 、 n -ブチル基、 s e c—プチル基、 t一ブチル基などをあげることができる。 また、 炭化水素基としては、 共役ジェンに基づく単量体単位を有する重合体鎖な どの重合体鎖からなる基であってもよい。 これらの炭化水素基としては、 メチル 基、 ェチル基が好ましい。 ' ' 炭化水素ォキシ基としては、 メトキシ基、 エトキシ基、 n—プロポキシ基、.ィ ソプロポキシ基、 n—ブトキシ基、 s e c—ブトキシ基、 t一ブトキシ基などを あげることができる。 これらの炭化水素ォキシ基としては、 メトキシ基、 ェトキ シ基が好ましい。  Examples of the hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, and a t-butyl group. Further, the hydrocarbon group may be a group composed of a polymer chain such as a polymer chain having a monomer unit based on a conjugated diene. As these hydrocarbon groups, a methyl group and an ethyl group are preferable. '' Examples of the hydrocarbonoxy group include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group, and a t-butoxy group. As these hydrocarbonoxy groups, a methoxy group and a ethoxy group are preferable.
R1及び R2としては、 省燃費性を高める観点から、 好ましくは炭化水素ォキシ 基であり、 より好ましくはメトキシ基、 エトキシ基である。 mは 0〜1 0の整数を表す。 省燃費性を高める観点から、 好ましくは 3以上で あり、 製造時の経済性を高める観点から、 好ましくは 4以下である。 A1は活性水素を持たない極性官能基を表し、 式 (I I) で表される基、 式 (I I I ) で表される基などをあげることができる。 ; R 1 and R 2 are preferably a hydrocarbon oxy group, more preferably a methoxy group or an ethoxy group, from the viewpoint of improving fuel economy. m represents an integer of 0 to 10; From the viewpoint of improving fuel economy, it is preferably 3 or more, and from the viewpoint of improving economy during production, it is preferably 4 or less. A 1 represents a polar functional group having no active hydrogen, a group represented by the formula (II), a formula (III ) And the like. ;
[式中、 R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はケィ素原子を有 していてもよい炭素原子数が 1〜6の炭化水素基を表し、 R3及び R4は結合して 環構造を形成していてもよい。 ] [Wherein, R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may be bonded to form a ring structure. ]
[式中、 Xは酸素原子を有していてもよい炭素原子数が 1〜6の 2価の炭化水素 基を表し、 R5は水素又は炭素原子数が 1〜 6の炭化水素基を表す。 ] . ,[Wherein, X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom, and R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. . ],
R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はケィ素原子を有してい てもよい炭素原子数が 1〜 6の炭化水素基を表す。 R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom.
炭化水素基としては、 メチル基、 ェチル基、 n—プロピル基、 イソプロピル基 、 n—ブチル基、 s e c—ブチル基、 t一ブチル基、 n—ペンチル基、 ネオペン チル基、 イソペンチル基、 n—へキシル基、 シクロへキシル基、 フエニル基、 メ トキシメチル基、 メトキシェチル基、 メトキシプロピル基、 メトキシブチル基、 メトキシペンチル基、 エトキシメチル基、 エトキシェチル基、 エトキシプロピル 基、 エトキシブチル基、 エトキシペンチル基、 トリメチルシリル基、 t一ブチル ジメチルシリル基などをあげることができる。  Hydrocarbon groups include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, t-butyl, n-pentyl, neopentyl, isopentyl, and n- Xyl, cyclohexyl, phenyl, methoxymethyl, methoxyethyl, methoxypropyl, methoxybutyl, methoxypentyl, ethoxymethyl, ethoxyethyl, ethoxypropyl, ethoxybutyl, ethoxypentyl, trimethylsilyl Group, t-butyl dimethylsilyl group and the like.
R3及び R4は結合していてもよく、 R3及び R4が結合した基としては、 トリメ チレン基、 テトラメチレン基、 ペンタメチレン基、 へキサメチレン基などのアル キレン基;ォキシジエチレン基、 ォキシジプロピレン基などのォキシアルキレン 基;一 CH2CH2_NH— CH2—で表される基、 — CH2CH2—N=CH—で表さ れる基などの含窒素基などをあげることができる。 R 3 and R 4 may be bonded, and examples of the group to which R 3 and R 4 are bonded include trimethylene group, tetramethylene group, pentamethylene group, and hexamethylene group. Xylene group such as xylene group, oxydipropylene group, etc .; group represented by one CH 2 CH 2 _NH—CH 2 —, group represented by —CH 2 CH 2 —N═CH—, etc. And the like.
R3及び R4として好ましくは、 メチル基、 ェチル基、 n—プロピル基、 トリメ チルシリル基である。 また、 R3及び R4が結合した基として好ましくは、 一 CH2 CH2— NH— CH2—で表される基、 — CH2CH2— N=CH—で表される基であ る。 ' ' . R 3 and R 4 are preferably a methyl group, an ethyl group, an n-propyl group, or a trimethylsilyl group. The group to which R 3 and R 4 are bonded is preferably a group represented by 1 CH 2 CH 2 —NH—CH 2 —, a group represented by —CH 2 CH 2 —N═CH—. . ''.
Xは酸素原子を有していてもよい炭素原子数が 1〜 6の 2価の炭化水素基を表 す。 X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom.
炭化水素基としては、 エチレン基、 プロピレン基、 ブチレン基、 1—ォキシェ チレン基、 1一ォキシ卜リメチレン基、 1ーォキシテトラメチレン基などをあげ ることができる。  Examples of the hydrocarbon group include ethylene group, propylene group, butylene group, 1-oxyethylene group, 1-oxytrimethylene group, 1-oxytetramethylene group and the like.
Xとして好ましくは、 1—ォキシトリメチレン基である。 ,  X is preferably a 1-oxytrimethylene group. ,
R5は水素又は炭素原子数が 1〜 6の炭化水素基を表す。 R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms.
炭化水素基としては、 メチル基、 ェチル基、 n—プロピル基、 ィ'ソプロピル基 、 n—ブチル基、 s e c—ブチル基、 t _ブチル基、 n—ペンチル基、 ネオペン チル基、 イソペンチル基、 n—へキシル基、 シクロへキシル基、 フエニル基など をあげることができる。  Hydrocarbon groups include methyl, ethyl, n-propyl, i'sopropyl, n-butyl, sec-butyl, t_butyl, n-pentyl, neopentyl, isopentyl, n —Hexyl group, cyclohexyl group, phenyl group and the like can be mentioned.
R5として好ましくは、 水素またはメチル基である。 式 (II) で表される基としては、 非環状アミノ基、 環状アミノ基をあげること ができる。 R 5 is preferably hydrogen or a methyl group. Examples of the group represented by the formula (II) include an acyclic amino group and a cyclic amino group.
非環状アミノ基としては、 ジメチルァミノ基、 ジェチルァミノ基、 ェチルメチ ルァミノ基、 ジ (メ卜キシメチル) アミノ基、 ジ (メ卜キシェチル) アミノ基、 ジ (エトキシメチル) アミノ基、 ジ (エトキシェチル) アミノ基、 ジ (卜プチ ルジメチルシリル) ァミノ]基、 [ジ (トリメチルシリル) アミノ基などをあげる ことができる。 Examples of acyclic amino groups include dimethylamino groups, jetylamino groups, and ethylmethyl. Ruamino group, di (methoxymethyl) amino group, di (methoxychetyl) amino group, di (ethoxymethyl) amino group, di (ethoxyethyl) amino group, di ((propyldimethylsilyl) amino) group, [di (Trimethylsilyl) amino group and the like can be mentioned.
環状アミノ基としては、 1一ピロリジニル基、 ピペリジノ基、. 1—へキサメチ レンイミノ基、 1—ヘプタメチレンイミノ基、 1—ォクタメチレンイミノ基、 1 ーデカメチレンイミノ基、 1—ドデカメチレンイミノ基、 1—テトラデカメチレ ンィミノ基、 1一才クタデカメチレンイミノ基などの 1—ポリメチレンイミノ基 をあげることができる。 また、 環状アミノ基としては、 1一イミダゾリル基、 4 , 5—ジヒドロー 1一イミダゾリル基、 1 _イミダゾリジニル基、 1—ピペラジ ニル基、 モルホリノ基などもあげることができる。 . 式 (I I I) で表される基としては、 3—グリシドキシェチル基、 3—グリシドキ シプロピル基などをあげることができる。 . ,  Cyclic amino groups include: 1-pyrrolidinyl group, piperidino group, 1-hexamethyleneimino group, 1-heptamethyleneimino group, 1-octamethyleneimino group, 1-decamethyleneimino group, 1-dodecamethyleneimino group 1-polymethyleneimino group such as 1-tetradecamethylimino group and 1-year-old kutadecamethyleneimino group. Further, examples of the cyclic amino group include 1-imidazolyl group, 4,5-dihydro-1-1imidazolyl group, 1_imidazolidinyl group, 1-piperazinyl group, morpholino group and the like. Examples of the group represented by the formula (I I I) include a 3-glycidoxychetyl group and a 3-glycidoxypropyl group. ,
A1として好ましくは、 経済性および入手容易性から式 (I I) で表される基であ り、 より好ましくは非環状アミノ基である。 本発明の共役ジェン系重合体は、 共役ジェンに基づく単量体単位 (共役ジェン '単位) および式 ( I ) で表される基に加え、 他の単量体に基づく単量体単位を有 していもよい。 A 1 is preferably a group represented by the formula (II) in view of economy and availability, and more preferably an acyclic amino group. The conjugation-based polymer of the present invention has monomer units based on other monomers in addition to monomer units based on conjugation (conjugation units) and groups represented by formula (I). You may do it.
他の単量体としては、 芳香族ビニル、 ビェルニトリル、 不飽和カルボン酸エス テルなどがあげられる。  Examples of other monomers include aromatic vinyl, vinyl nitrile, and unsaturated carboxylic acid ester.
芳香族ビニルとしては、 スチレン、 α—メチルスチレン、 ビニルトルエン、 ビ 二ルナフタレン、 ジビニルベンゼン、 トリビニルベンゼン、 ジビニルナフタレン をあげることができる。 As aromatic vinyl, styrene, α-methylstyrene, vinyl toluene, vinyl naphthalene, divinyl benzene, trivinyl benzene, divinyl naphthalene Can give.
ビニル二トリルとしては、 ァクリロニトリルなどをあげることができる。 また、 不飽和カルボン酸エステルとしては、 アクリル酸メチル、 アクリル酸ェ チル、 メタアクリル酸メチル、 メタアクリル酸ェチルなどをあげることができる これらの中では、 入手容易性の観点から、 スチレンが好ましい。 本発明の共役ジェン系重合体は、 強度を高める観点から、 芳香族ビニルに基づ く単量体単位 (芳香族ビニル単位) を有していることが好ましく、 芳香族ビニル 単位の含有量としては、 共役ジェン単位と芳香族ビニル単位との総量を 1 0 0重 量%として、 好ましくは 1 0重量%以上 (共役ジェン単位の含有量は 9 0重量% 以下) であり、 より好ましくは 1 5重量%以上 (共役ジェン単位の含有量は 8 5 重量%以下) である。 また、 省燃費性を高める観点から、 芳香族ビエル単位の含 有量は、 好ましくは 5 0重量%以下 (共役ジェン単位の含有量は 5 0重量%以上 ) であり、' より好ましくは 4 5重量%以下 (共役ジェン単位の含有量は 5 5事量 %以下) である。 本発明の共役ジェン系重合体は、 省燃費性を高める観点から、 ゲルパーミエ一 シヨンクロマトグラフィ一測定によって得られる分子量分布曲線の全面積を 1 0 0 %として、 最も低分子量側の共役ジェン系重合体の分子量ピークのピーク面積 が 5 0 %以上である共役ジェン系重合体であることが好ましい。 該ピーク面積は Examples of vinyl nitrile include acrylonitrile. Examples of the unsaturated carboxylic acid ester include methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, and the like. Among these, styrene is preferable from the viewpoint of availability. The conjugation-based polymer of the present invention preferably has a monomer unit (aromatic vinyl unit) based on aromatic vinyl from the viewpoint of increasing strength, and the content of the aromatic vinyl unit is as follows. The total amount of conjugation units and aromatic vinyl units is 100% by weight, preferably 10% by weight or more (conjugation unit content is 90% by weight or less), more preferably 1%. 5% by weight or more (conjugation unit content is 85% by weight or less). Further, from the viewpoint of improving fuel efficiency, the content of the aromatic beer unit is preferably 50% by weight or less (conjugation unit content is 50% by weight or more), more preferably 45%. % By weight (conjugation unit content is 55% by volume or less). From the viewpoint of improving fuel economy, the conjugated gen-based polymer of the present invention is the conjugated gen-based polymer on the lowest molecular weight side, assuming that the total area of the molecular weight distribution curve obtained by gel permeation chromatography measurement is 100%. It is preferable that the molecular weight peak has a peak area of 50% or more. The peak area is
、 より好ましくは 5 5 %以上であり、 更に好ましくは 6 0 %以上である。 また、 混練加工性を高める観 から、 該ピーク面積は、 好ましくは 9 5 %以下であり、 より好ましくは 9 0 %以下である。 なお、 ゲルパーミエ一シヨンクロマトグラフ ィー測定によって得られる分子量分布曲線において、 最も低分子量側の分子量ピ ーク (以下、 「ピーク L」 と記す。 ) の高分子量側の曲線がベースラインまで下 がらない場合 (図 1) 、 すなわち、 ピーク Lが隣接するピークと重なっている場 合には、 ピーク Lのピークトップと隣接するピークのピークトップとの間にある 曲線の極小点から、 ベースラインに対して垂直に境界線を設け (図 2) 、 境界線 から低分子量の領域をピーク Lの面積とする (図 3) 。 本発明の共役ジェン系重合体のムーニー粘度 (ML1+4) は、 機械的強度を高め る観点から、 好ましくは 10以上であり、 より好ましくは 20以上である。 また 、 加工性を高める観点から、 好ましくは 200以下であり、 より好ましく'は 15 0以下である。 ム一ニー粘度 く ML1 + 4) は、 J I S K6300 (1994) に 従って、 100°Cにて測定される。 本発明の共役ジェン系重合体のビニル結合量は、 共役ジェン単位の含有量を 1 G 0モル%として、 省燃費性を高める観点から、 好ましくは 70モル%:以下であ り、 より好ましくは 60モル%以下である。 また、 タイヤのグリップ性能を高め る観点から、 好ましくは 10モル%以上であり、 より好ましくは 15 ル%以上 である。 ビニル結合量は、 赤外分光分析法により、 ビニル基の吸収ピークであるMore preferably, it is 55% or more, more preferably 60% or more. Further, from the viewpoint of improving kneading processability, the peak area is preferably 95% or less, more preferably 90% or less. In the molecular weight distribution curve obtained by gel permeation chromatography, the molecular weight peak on the lowest molecular weight side is shown. Peak (hereinafter referred to as “peak L”) when the high molecular weight curve does not drop to the baseline (Figure 1), that is, when peak L overlaps with an adjacent peak. From the minimum point of the curve between the peak top of L and the peak top of the adjacent peak, a boundary line is set perpendicular to the baseline (Figure 2), and the low molecular weight region from the boundary line is the area of peak L (Fig. 3). The Mooney viscosity (ML 1 + 4 ) of the conjugated gen-based polymer of the present invention is preferably 10 or more, more preferably 20 or more, from the viewpoint of increasing mechanical strength. Further, from the viewpoint of improving workability, it is preferably 200 or less, more preferably 'is 150 or less. The Mooney viscosity ML 1 + 4 ) is measured at 100 ° C according to JIS K6300 (1994). The vinyl bond content of the conjugation-based polymer of the present invention is preferably 70 mol% or less, and more preferably from the viewpoint of improving fuel economy by setting the content of the conjugation unit to 1 G 0 mol%. 60 mol% or less. Further, from the viewpoint of improving the grip performance of the tire, it is preferably at least 10 mol%, more preferably at least 15 mol%. The amount of vinyl bonds is the absorption peak of the vinyl group by infrared spectroscopy.
910 cn 1付近の吸収強度より求められる。 · 本発明の共役ジェン系重合体の製造方法として、 例えば、 次の工程 1及び工程 2を有する方法をあげることができる。 It is obtained from the absorption intensity around 910 cn 1 . · An example of the method for producing a conjugation-based polymer of the present invention is a method having the following steps 1 and 2.
工程 1 :アルカリ金属触媒の存在下、 炭化水素溶媒中で、 共役ジェンを含む単量 体を重合させ、 該触媒申来のアルカリ金属を末端に有する共役ジェン系重合体を 得る、 Step 1: In the presence of an alkali metal catalyst, a monomer containing conjugation is polymerized in a hydrocarbon solvent to obtain a conjugation-based polymer having an alkali metal terminal of the catalyst.
工程 2 :該共役ジェン系重合体の炭化水素溶液に、 式 (IV) で表されるケィ素化 時に添加して、 該共役ジェン系重合体を該ケィ素化合物で変性する, Step 2: The cationization represented by the formula (IV) is added to the hydrocarbon solution of the conjugate polymer. Occasionally added, the conjugate polymer is modified with the key compound,
[式中、 R 6、 R7及び R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水素基又 は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R 6、 R7及び R 8の少なくとも 1つは炭素原子数が 1〜4の炭化水素ォキシ基であり、 nは 0〜1 0の整数を表 し、 A2は活性水素を持たない極性官能基を表す。 ] 工程 1で用いられるアルカリ金属触媒とじては、 アルカリ金属、 有機アルカリ 金属化合物、 アルカリ金属と極性化合物との錯体、 アルカリ金属を有するオリゴ マーなどをあげることができる。 ' [Wherein R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen. Examples of the alkali metal catalyst used in Step 1 include alkali metals, organic alkali metal compounds, complexes of alkali metals and polar compounds, and oligomers having alkali metals. '
アルカリ金属としては、 リチウム、 ナトリウム、 カリウム、 ルビジウム、 セシ ゥムなどをあげることができる。 ' 有機アルカリ金属化合物としては、.ェチルリチウム、 n—プロピルリチウム、 i s o—プロピルリチウム、 n—ブチルリチウム、 s e c—プチルリチウム、 t 一才クチルリチウム、 n—デシルリチウム、 フエニルリチウム、 2—ナフチルリ チウム、 2—ブチル—フエニルリチウム、 4一フエニル—ブチルリチウム、 シク 口へキシルリチウム、 4—シク口ペンチルリチウム、 ジメチルァミノプロピルリ チウム、 ジェチルァミノプロピルリチウム、 t—プチルジメチルシリロキシプロ ピルリチウム、 N—モルホリノプロピルリチウム、 リチウムへキサメチレンイミ ド、 リチウムピロリジド、 リチウムピペリジド、 リチウムヘプラメチレンイミド 、 リチウムドデカメチレンイミド、 1 , 4一ジリチオーブテン— 2、 ナトリウム ナフタレン、 ナトリウムビフエニル、 力リゥムナフタレンなどをあげることがで きる。 アルカリ金属と極性化合物との錯体としては、 カリウムーテトラヒドロフラン 錯体、 カリウム一ジェトキシエタン錯体などをあげることができる。 Examples of the alkali metal include lithium, sodium, potassium, rubidium, and cesium. '' Organic alkali metal compounds include ethyl lithium, n-propyl lithium, iso-propyl lithium, n-butyl lithium, sec-butyl lithium, t-year-old cutyl lithium, n-decyl lithium, phenyl lithium, 2-naphthyl lithium 2-butyl-phenyllithium, 4-monophenyl-butyllithium, cyclohexyllithium, 4-cyclopentylpentyllithium, dimethylaminopropyllithium, jetylaminopropyllithium, t-butyldimethylsiloxypro Pyrlithium, N-morpholinopropyllithium, Lithium hexamethylene imide, Lithium pyrrolidide, Lithium piperidide, Lithium hepramethylene imide, Lithium dodecamethylene imide, 1,4-dilithiobutene-2, Sodium naphthalene, Sodium Biphenyl and lymnaphthalene can be listed. Examples of the complex of an alkali metal and a polar compound include a potassium-tetrahydrofuran complex and a potassium monoethoxyethane complex.
また、 アルカリ金属を有するオリゴマーとしては、 0;—メチルスチレンテトラ マーのナトリゥム塩をあげることができる。  Examples of the oligomer having an alkali metal include 0: -methylstyrene tetramer sodium salt.
これらの中でも、 有機リチウム化合物又は有機ナトリウム化合物が好ましく、 炭素原子数が 2〜 2 0の有機リチウム化合物又は有機ナトリゥム化合物がより好 ましい。 ' 工程 1で用いられる炭化水素溶媒は、 アル力リ金属触媒を失活させない溶媒で あり、 脂肪族炭化水素、 芳香族炭化水素、 脂環族炭化水素などをあげることがで きる。  Among these, an organic lithium compound or an organic sodium compound is preferable, and an organic lithium compound or an organic sodium compound having 2 to 20 carbon atoms is more preferable. 'The hydrocarbon solvent used in step 1 is a solvent that does not deactivate the alkali metal catalyst, and examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, and alicyclic hydrocarbons.
脂肪族炭化水素としては、 プロパン、 n—ブタン、 i s o—ブタン、 n—ペン タン、 i s o—ペンタン、 n—へキサン、 プロペン、 1ーブテン、 i s o—ブテ ン、 トランス一 2—ブテン、 シス一 2—ブテン、 1 一ペンテン、 2一ペンデン、 1—へキセン、 2—へキセンなどをあげることができる。  Aliphatic hydrocarbons include propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, propene, 1-butene, iso-butene, trans-2-butene, cis-one 2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene and the like.
芳香族炭化水素としては、 ベンゼン、 トルエン、 キシレン、 ェチルベンゼンを あげることができる。  Examples of aromatic hydrocarbons include benzene, toluene, xylene, and ethylbenzene.
また、 脂環族炭化水素としては、 シクロペンタン、 シクロへキサンなどがあげ られる。  Examples of alicyclic hydrocarbons include cyclopentane and cyclohexane.
' これらは単独で、 あるいは 2種以上組み合わせて用いられる。 これらの中では 、 炭素原子数が 2〜1 2の炭化水素が好ましい。 工程 1では、 共役ジェンを含む単量体を重合させ、 上述のアルカリ金属触媒由 来のアルカリ金属を末端に有する共役ジェン系重合体を製造する。 'These can be used alone or in combination of two or more. Among these, hydrocarbons having 2 to 12 carbon atoms are preferable. In Step 1, a monomer containing a conjugated gen is polymerized to produce a conjugated gen-based polymer having an alkali metal derived from the above-mentioned alkali metal catalyst at its terminal.
共役ジェンとしては、 1, 3—ブタジエン、 イソプレン、 1 , 3—ペン夕ジェ ン、 2, 3—ジメチルー 1, 3—ブタジエン、 1 , 3—へキサジェンをあげるこ とができ、 これらは単独で、 あるいは 2種以上組み合わせて用いられる。 中でも 、 入手容易性の観点から、 1, 3—ブタジエン、 イソプレンが好ましい。 Conjugation generators include 1,3-butadiene, isoprene, and 1,3-pen evening. 2,3-dimethyl-1,3-butadiene, 1,3-hexagen, and these may be used alone or in combination of two or more. Of these, 1,3-butadiene and isoprene are preferred from the viewpoint of availability.
工程 1では、 共役ジェン単独での重合を行ってもよく、 共役ジェンと他の単量 体とを組み合わせて重合を行ってもよい。  In step 1, polymerization may be carried out with the conjugate conjugate alone, or polymerization may be carried out by combining the conjugate conjugate with another monomer.
他の単量体としては、 芳香族ビニル、 ビニル二トリル、 不飽和カルボン酸エス テルなどがあげられる。 - 芳香族ピニルとしては、 スチレン、 α—メチルスチレン、 ビニルトルエン、 ビ 二ルナフタレン、 ジビニルベンゼン、 トリビニルベンゼン、 ジビニルナフタレン を例示することができる。 '  Other monomers include aromatic vinyl, vinyl nitrile, unsaturated carboxylic acid ester and the like. -Examples of aromatic pinyl include styrene, α-methylstyrene, vinyl toluene, vinyl naphthalene, divinyl benzene, trivinyl benzene, and divinyl naphthalene. '
ビェルニトリルとしては、 ァクリロ二トリルなどをあげることができる。 不飽和カルボン酸エステルとしては、 アクリル酸メチル、 アクリル酸ェチル、 メタアクリル酸メチル、 メタァクリル酸ェチルなどをあげることができる。 これらの中では、 .入手容易性の観点から、 スチレンが好ましい。 '  Examples of benzonitrile include acrylonitrile. Examples of the unsaturated carboxylic acid ester include methyl acrylate, ethyl acrylate, methyl methacrylate, and ethyl methacrylate. Among these, styrene is preferable from the viewpoint of availability. '
, 工程 1の重合は、 共役ジェン単位のビニル結合量を調整する剤、 共役ジェン系 重合体鎖中での共役ジェン単位と共役ジェン以外の単量体に基づく単量体単位の 分布を調整する剤 (以下、 総称して 「調整剤」 と記す。 ) などの存在下で行って ちょい。  , Polymerization in step 1 is an agent that adjusts the vinyl bond content of the conjugation unit. Conjugation system The distribution of monomer units based on conjugation units and monomers other than conjugation units in the polymer chain is adjusted. Do this in the presence of agents (hereinafter collectively referred to as “regulators”).
調整剤としては、 エーテル化合物、 第三級ァミン、 ホスフィン化合物などをあ げることができる。  Examples of the adjusting agent include ether compounds, tertiary amines, and phosphine compounds.
エーテル化合物としては、 テ卜ラヒドロフラン、 テトラヒドロピラン、 1 , 4 一ジォキサンなど環状エーテル;ジェチルエーテル、 ジブチルェ一テルなどの脂 肪族モノエーテル;エチレングリコ一ルジメチルエーテル、 エチレングリコール ジェチルェ一テル、 エチレングリコールジブチルエーテル、 ジエチレングリコー ルジェチルエーテル、 ジエチレングリコールジブチルエーテルなどの脂肪族ジェ —テル;ジフエニルエーテル、 ァニソールなどの芳香族エーテルなどがあげられ る。 Examples of ether compounds include tetrahydrofuran, tetrahydropyran, and 1,4-dioxane, cyclic ethers; aliphatic monoethers such as jetyl ether and dibutyl ether; ethylene glycol dimethyl ether, ethylene glycol jetyl ether, and ethylene glycol. Dibutyl ether, diethylene glycol Examples include aliphatic ethers such as rugetyl ether and diethylene glycol dibutyl ether; aromatic ethers such as diphenyl ether and anisole.
第三級ァミンとしては、 トリェチルァミン、 トリプロピルァミン、 トリブチル ァミン、 N, N, N ' , N ' —テトラメヂルエチレンジァミン、 N, N—ジェチ ルァニリン、 ピリジン、 キノリンなどをあげることができる。  Tertiary amines include triethylamine, tripropylamine, tributylamine, N, N, N ', N'-tetramethylethylenediamine, N, N-jetylaniline, pyridine, quinoline, etc. it can.
また、 ホスフィン化合物としては、 トリメチルホスフィン、 トリエチルホスフ イン、 卜リフエニルホスフィンなどをあげることができる。  Examples of the phosphine compound include trimethylphosphine, triethylphosphine, and triphenylphosphine.
これらは単独で用いても、 2種類以上を組み合わせて用いてもよい。 工程 1の重合温度は、 通常 3 0〜 1 0 0 °Cであり、 好ましくは 3 5〜 6 5 で あり、 重合時間は、 通常 1 0分〜 5時間である。 工程 2では、 工程 1で得られたアルカリ金属を末端に有する共役ジェン系重合 体の炭化水素溶液に、 式 (IV) で表されるケィ素化合物を添加して、 共役ジェン 系重合体をゲイ素化合物で変性する。  These may be used alone or in combination of two or more. The polymerization temperature in step 1 is usually from 30 to 100 ° C., preferably from 35 to 65, and the polymerization time is usually from 10 minutes to 5 hours. In step 2, the carbonyl compound polymer represented by formula (IV) is added to the hydrocarbon solution of the conjugated gen polymer having the alkali metal terminal obtained in step 1, and the conjugated gen polymer is gained. Denature with elemental compounds.
' [式中、 R6、 R7及び R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水素基又 は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R6、 R7及び R8の少なくとも'[Wherein R 6 , R 7 and R 8 each independently represents a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 and at least R 8
1つは炭素原子数が 1〜4の炭化水素ォキシ基であり、 nは 0〜1 0の整数を表 し、 A2は活性水素を持たない極性官能基を表す。 ] One is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10, and A 2 represents a polar functional group having no active hydrogen. ]
R6、 R7及び R8はそれぞれ独立に炭素原子数が 1〜 4の炭化水素基又は炭素原 子数が 1〜4の炭化水素ォキシ基を表す。 R6、 R7及び R8の少なくとも 1つは炭 素原子数が 1〜4の炭化水素ォキシ基であり、 R6、 R7及び R8が、 全て炭素原子 数が 1〜 4の炭化水素ォキシ基であることが好ましい。 R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms. At least one of R 6 , R 7 and R 8 is charcoal It is preferably a hydrocarbon oxy group having 1 to 4 elemental atoms, and R 6 , R 7 and R 8 are all hydrocarbon oxy groups having 1 to 4 carbon atoms.
R6、 R7及び R8の炭素原子数が 1〜4の炭化水素基としては、 メチル基、 ェチ ル基、 η—プロピル基、 イソプロピル基、 η—ブチル基、 s e c—ブチル基、 t 一ブチル基をあげることができる。 これらの炭化水素基としては、 メチル基又は ェチル基が好ましい。 The hydrocarbon groups having 1 to 4 carbon atoms of R 6 , R 7 and R 8 include methyl group, ethyl group, η-propyl group, isopropyl group, η-butyl group, sec-butyl group, t One butyl group can be mentioned. As these hydrocarbon groups, a methyl group or an ethyl group is preferable.
また、 R R2及び R3の炭素原子数が 1〜4の炭化水素ォキシ基としては、 メ トキシ基、 ェ卜キシ基、 n—プロポキシ基、 イソプロポキシ基、 n—ブトキシ基 、 s e c—ブトキシ基、 t―ブトキシ基をあげることができる。 これらの炭化水 ' 素ォキシ基としては、 メトキシ基又はエトキシ基が好ましい。 Further, as the hydrocarbonoxy group having 1 to 4 carbon atoms of RR 2 and R 3, a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group , T-butoxy group. These hydrocarbon hydrocarbon oxy groups are preferably methoxy groups or ethoxy groups.
nは 0〜 1 0の整数を表す。 省燃費性を高める観点から、 好ましくは 3以上で あり、 製造時の経済性を高める観点から、 好ましくは 4以下である。  n represents an integer of 0 to 10; From the viewpoint of improving fuel economy, it is preferably 3 or more, and from the viewpoint of improving economy during production, it is preferably 4 or less.
A2は活性水素を持たない極性官能基を表し、 式 (I I) で表される基、'式'(I I I ) で表される基などをあげることができる。 , A 2 represents a polar functional group having no active hydrogen, and examples thereof include a group represented by formula (II) and a group represented by 'formula' (III). ,
[式中、 R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はケィ素原子を有 していてもよい炭素原子数が 1〜 6の炭化水素基を表し、 R3及び R4は結合して 環構造を形成していてもよい。 ] [Wherein, R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may be bonded to form a ring structure. ]
Rコ [式中、 Xは酸素原子を有していてもよい炭素原子数が 1〜 6の 2価の炭化水素 基を表し、 R5は水素又は炭素原子数が 1〜 6の炭化水素基を表す。 ] R [In the formula, X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom, and R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. . ]
A2において、 式 (II) で表される基、 式 (III) で表される基、 R3、 R4、 R5. および Xの例示は、 それぞれ、 A1においての式 (II) で表される基、 式 (III) で表される基、 R3、 R R5および Xの例示と同じであり、 式 (Π) で表される 基、 式 (III) で表される基、 R3、 R4、 R'5および Xの好ましい基は、 それぞれ 、 A1においての式 (II) で表される基、 式 (III) で表される基、 R3、 R4、 R5 および Xの好ましい基と同じである。 また、 A2の好ましい基は、 A1の好ましい基 と同じである。 式 (IV) で表されるケィ素化合物としては、 A2が式 (II) で表される非環状ァ ミノ基である化合物として、 [3- (ジメチルァミノ) プロピル]トリメトキシシ ラン、 [3— (ジェチルァミノ) プロピル]トリメトキシシラン、 [3— (ジメチル ァミノ) プロピル]トリエトキシシラン、 [3— (ジェチルァミノ) プロ'ピル]トリ エトキシシラン、 [ (3—メチルー 3—ェチルァミノ) プロピル]トリメトキ シ ラン、 [ (3—メチル _ 3—ェチルァミノ) プロピル]トリエトキシシラン、 [3— (ジメチルァミノ) プロピル]メチルジメトキシシラン、 [3 - (ジェチルァミノ ) プロピル]メチルジメトキシシラン、 [3— (ジメチルァミノ) プロピル]ェチル ジメトキシシラン、 [3— (ジェチルァミノ) プロピル]ェチルジメトキシシラン 、 [3— (ジメチルァミノ) プロピル]ジメチルメトキシシラン、 [3— (ジメチル ァミノ) プロピル]ジェチルメトキシシラン、 [3— (ジェチルァミノ) プロピル] ジメチルメトキシシラン、 [3— (ジェチルァミノ) プロピル]ジェチルメトキシ シラン、 [ (3—メチ.ルー 3—ェチルァミノ) プロピル]メチルジメトキシシラ ン、 [ (3—メチル— 3—ェチルァミノ) プロピル]ェチルジメトキシシラン、 [3 一 (ジメチルァミノ) プロピル]メチルジェトキシシラン、 [3— (ジェチルアミ ノ) プロピル]メチルジェトキシシラン、 [3- (ジメチルァミノ) プロピル]ェチ ルジェトキシシラン、 [3— (ジェチルァミノ) プ口ピル]ェチルジェトキシシラ ン、 [3— (ジメチルァミノ) プロピル]ジメチルエトキシシラン、 [3— (ジメチ ルァミノ) プロピル]ジェチルエトキシシラン、 [3— (ジェチルァミノ) プロピ ル]ジメチルエトキシシラン、 [3— (ジェチルァミノ) プロピル]ジェチルェトキ シシラン、 [ (3—メチルー 3—ェチルァミノ) プロピル]メチルジェトキシシ ラン、 [ (3—メチルー 3—ェチルァミノ) プロピル]エヂルジェトキシシラン、 [ 3— (ジメトキシメ.チルァミノ) プロピル]トリメトキシシラン、 [3— (ジメト キシェチルァミノ) プロピル]トリメトキシシラン、 [3- (ジメトキシメチルァ ミノ) プロピル]トリエトキシシラン、 [3 - (ジメトキシェチルァミノ) プロピ ル]トリエトキシシラン、 [3- (ジエトキシェチルァミノ) プロピル]トリメトキ シシラン、 [3— (ジエトキシメチルァミノ) プロピル]トリメトキシシラン、 [3 - (ジエトキシェチルァミノ) プロピル]'トリエトキシシラン、 [3— (ジェトキ シメチルァミノ) プロピル]トリエトキシシラン、 { 3 - [ジ (卜リメチルシリル ) ァミノ]プロピル } 卜リメトキシシラン、 {3— [ジ (トリメチルシリル) アミ ノ]プロピル } トリエトキシシラン、 { 3—[ジ (t—プチル メチルシリル) ァ ミノ]プロピル } トリメトキシシラン、 { 3 - [ジ (t _プチルジメチルシリル) ァミノ]プロピル } トリエトキシシラン、 {3— [ジ (トリメチルシリル) ァミノ] プロピル } メチルジメトキシシラン、 {3— [ジ (トリメチルシリル) ァミノ]プ '口ピル } メチルジェトキシシラン、 {3— [ジ (t—プチルジメチルシリル) アミ ノ]プロピル } メチルジメトキシシラン、 {3— [ジ ( t一プチルジメチルシリルIn A 2 , examples of the group represented by formula (II), the group represented by formula (III), R 3 , R 4 , R 5. And X are each represented by formula (II) in A 1 a group represented by the group represented by formula (III), are the same as exemplified for R 3, RR 5 and X, a group represented by the formula ([pi), a group represented by the formula (III), R 3 , R 4 , R ′ 5 and X are preferably groups represented by the formula (II) in A 1 , a group represented by the formula (III), R 3 , R 4 , R 5 and The same as the preferable group of X. The preferred group for A 2 is the same as the preferred group for A 1 . As the compound represented by the formula (IV), as the compound in which A 2 is an acyclic amino group represented by the formula (II), [3- (dimethylamino) propyl] trimethoxysilane, [3- ( Jetylamino) propyl] trimethoxysilane, [3- (dimethylamino) propyl] triethoxysilane, [3- (jetylamino) pro'pyl] triethoxysilane, [(3-methyl-3-ethylamino) propyl] trimethoxysilane, [(3-Methyl_3-Ethylamino) propyl] triethoxysilane, [3- (Dimethylamino) propyl] methyldimethoxysilane, [3- (Jetylamino) propyl] methyldimethoxysilane, [3- (Dimethylamino) propyl] ethyl dimethoxy Silane, [3- (Jetylamino) propyl] ethyldimethoxysilane, [3- (Dimethylamino) propyl] Dimethylmethoxysilane, [3- (dimethylamino) propyl] jetylmethoxysilane, [3- (Jetylamino) propyl] dimethylmethoxysilane, [3- (Jetylamino) propyl] jetylmethoxysilane, [(3-Methyl. 3-Ethylamino) propyl] methyldimethoxysilane, [(3-Methyl-3-ethylamino) propyl] ethyldimethoxysilane, [3 (dimethylamino) propyl] methyljetoxysilane, [3- (Jetylamino) B) Propyl] methyljetoxysilane, [3- (dimethylamino) propyl] ethyljetoxysilane, [3- (Jetylamino) propyl] ethyljetoxysilane, [3- (dimethylamino) propyl] dimethylethoxy Silane, [3- (dimethylamino) propyl] jetylethoxysilane, [3- (Dethylamino) propyl] dimethylethoxysilane, [3- (Jetylamino) propyl] jetyloxysilane, [(3-methyl-3-ethylamino) propyl ] Methyl jetoxy silane, [(3-Methyl-3-ethylamino) propyl] ediljetoxysilane, [3- (Dimethoxymethylamino) propyl] trimethoxysilane, [3- (Dimethoxetylamino) propyl] trimethoxysilane, [ 3- (Dimethoxymethylamino) propyl] triethoxy Silane, [3- (dimethoxyethylamino) propyl] triethoxysilane, [3- (diethoxyethylamino) propyl] trimethoxysilane, [3- (diethoxymethylamino) propyl] trimethoxysilane [3- (diethoxyethylamino) propyl] 'triethoxysilane, [3- (Jetoxymethylamino) propyl] triethoxysilane, {3- [di (卜 -methylsilyl) amino] propyl} プ ロ ピ ル -trimethoxysilane, {3 -— [Di (trimethylsilyl) amino] propyl} triethoxysilane, {3- [di (t-butylmethylsilyl) amino] propyl} trimethoxysilane, {3- [di (t_ptyldimethylsilyl) amino ] Propyl} triethoxysilane, {3- [di (trimethylsilyl) amino] propyl} methyldimethoxysilane, {3- [di (trimethylsilyl) [Amino] propyl} methyl methoxysilane, {3- (di (t-butyldimethylsilyl) amino] propyl} methyldimethoxysilane, {3- (di (t-butyldimethylsilyl)
) ァミノ]プロピル } メチルジェトキシシラン、 {3— [ジ (トリメチルシリル) ァミノ]プロピル } ジメテルメトキシシラン、 {3— [ジ (トリメチルシリル) ァ ミノ]プロピル } ジメチルエトキシシラン、 {3— [ジ (t—ブチルジメチルシリ ル) ァミノ]プロピル } ジメチルメトキシシラン、 {3— [ジ (t一ブチルジメチ ルシリル) ァミノ]プロピル } 、 [ 3— (ェチルメチルァミノ) プロピル]トリメト キシシラン、 [ 3— (ェチルメチルァミノ) プロピル]トリエトキシシラン、 [ 3— (ェチルメチルァミノ) プロピル]メチルジメトキシシラン、 [ 3— (ェチルメチ ルァミノ) プロピル]ェチルジメトキシシラン、 [ 3— (ェチルメチルァミノ) プ 口ピル]メチルジェトキシシラン、 [ 3— (ェチルメチルァミノ) プロピル]ェチル ジェトキシシランなどをあげることができる。 ) Amino] propyl} methyljetoxysilane, {3- [di (trimethylsilyl) amino] propyl} dimethyl silane, {3- [di (trimethylsilyl) amino] propyl} dimethylethoxysilane, {3- [di ( t-Butyldimethylsilyl) amino] propyl} dimethylmethoxysilane, {3— [di (t-butyldimethyl) Rusilyl) amino] propyl}, [3- (ethylmethylamino) propyl] trimethyoxysilane, [3- (ethylmethylamino) propyl] triethoxysilane, [3- (ethylmethylamino) propyl] Methyldimethoxysilane, [3- (ethylmethylamino) propyl] ethyldimethoxysilane, [3- (ethylmethylamino) propyl] methyljetoxysilane, [3- (ethylmethylamino) propyl] ethyl Jetoxysilane and the like can be mentioned.
A2が式 (I I) で表される非環状アミノ基であるケィ素化合物としては、 省燃費 性を高める観点から、 [ 3— (ジェチルァミノ) プロピル]トリメトキシシラン、 [ 3— (ジメチルァミノ) プロピル]トリエトキシシランが好ましい。 中でも、 省燃 費性と共に、 化合物の入手性と長期保存安定性を両立するという観点からは、 [ 3 - (ジェチルァミノ) プロピル]メチルジメトキシシランが好ましい。 From the viewpoint of improving fuel economy, the key compounds in which A 2 is an acyclic amino group represented by the formula (II) are [3- (Jetylamino) propyl] trimethoxysilane, [3- (dimethylamino) propyl. Triethoxysilane is preferred. Among these, [3-(jetylamino) propyl] methyldimethoxysilane is preferable from the viewpoint of achieving both the fuel saving cost and the availability of the compound and the long-term storage stability.
式 (IV) で表されるゲイ素化合物としては、 A2が式 (I I) で表される環状アミ ノ基である化合物として、 3—モルホリノプロピルトリメトキシシラン、 3—モ ルホリノプロピル卜リエトキシシラン、 3—モルホリノプロピルメチルジメ'トキ Examples of the silicon compound represented by the formula (IV) include 3-morpholinopropyltrimethoxysilane, 3-morpholinopropyltriethoxysilane, and the like, wherein A 2 is a cyclic amino group represented by the formula (II). , 3-morpholinopropylmethyldimethyl dioxy
エトキシシラン、 3—ピペリジノプロピルメチルジメトキシシラン、 3—ピペリ ジノプロピルェチルジメトキシシラン、 3—ピペリジノプロピルメチルジェトキ シシラン、 3—ピペリジノプロピルェチルジェトキシシラン、 N_ ( 3—トリメト キシシリルプロピル)— 4 , 5—ジヒドロイミダゾール、 N- ( 3—トリエトキシシ リルプロピル)— 4 , 5—ジヒドロイミダゾ一ル、 N- ( 3—トリメトキシシリルプ 口ピル)一 4 , 5—イミダゾ一ル、 N- ( 3—トリエトキシシリルプロピル)ー4,Ethoxysilane, 3-piperidinopropylmethyldimethoxysilane, 3-piperidinopropylethyldimethoxysilane, 3-piperidinopropylmethyljetoxysilane, 3-piperidinopropylethylmethoxysilane, N_ (3— Trimethyoxysilylpropyl) —4,5-dihydroimidazole, N- (3-triethoxysilylpropyl) —4,5-dihydroimidazole, N- (3-trimethoxysilylpropyl pill) -4,5-imidozo N, (3-triethoxysilylpropyl) -4,
5—イミダゾール、 3—へキサメチレンィミノプロピルトリメトキシシラン、 3 一へキサメチレンィミノプロピルトリエトキシシラン、 3—へキサメチレンイミ ノプロピルメチルジメトキシシラン、 3—へキサメチレンィミノプロピルェチル ジメトキシシラン、 3—へキサメチレンィミノプロピルメチルジェトキシシラン 力 Sできる。 5-imidazole, 3-hexamethyleneiminopropyltrimethoxysilane, 3-hexamethyleneiminopropyltriethoxysilane, 3-hexamethyleneimi Nopropylmethyldimethoxysilane, 3-hexamethyleneiminopropylethyl dimethoxysilane, 3-hexamethyleneiminopropylmethyljetoxysilane.
A2が式'(I I) で表される環状アミノ基であるケィ素化合物としては、 省燃費性 を高める観点から、 N- ( 3—トリメトキシシリルプロピル)— 4 , 5—ジヒドロイ ミダゾール、 N- ( 3—トリエトキシシリルプロピル)— 4, 5—ジヒドロイミダゾ —ル、 N- ( 3—トリメトキシシリルプロピル)_ 4, 5—イミダゾール、 N- ( 3— トリェトキシシリルプロピル) - 4 , 5—イミダゾールが好ましい。 From the standpoint of improving fuel economy, N- (3-trimethoxysilylpropyl) —4,5-dihydroimidazole, N is a key compound in which A 2 is a cyclic amino group represented by the formula (II). -(3-triethoxysilylpropyl) —4,5-dihydroimidazole, N- (3-trimethoxysilylpropyl) _ 4,5-imidazole, N- (3-triethoxysilylpropyl) -4,5 —Imidazole is preferred.
式 (IV) で表されるケィ素化合物としては、 A2が式 (I I I) で表される基であ るケィ素化合物として、 3—グリシドキシプロビルトリメトキシシラン、 3—グ リシドキシプロピルトリエトキシシラン、 3—ダリシドキシプロピルメチルジメ トキシシラン、 3—グリシドキシプロピルェチルジメトキシシラン、 3—グリシ トキシシラン等を例示することができる。 ' A2が式 (I I I) で表される基であるケィ素化合物としては、 .省,燃費性を高める 観点、 化合物の入手容易性、 長期保存安定性を高める観点からは、 (3—グリシ ドキシプロピル) トリメトキシシランが好ましい。 Examples of the key compound represented by the formula (IV) include 3-glycidoxypropyl trimethoxysilane, 3-glycidoxy as a key compound in which A 2 is a group represented by the formula (III). Examples thereof include propyltriethoxysilane, 3-dalysidoxypropylmethyldimethoxysilane, 3-glycidoxypropylethyldimethoxysilane, and 3-glycitoxysilane. 'The key compound in which A 2 is a group represented by the formula (III) is as follows: From the viewpoint of improving the fuel efficiency, the availability of the compound, and the long-term storage stability, (Doxypropyl) Trimethoxysilane is preferred.
工程 2での式 (IV) で表されるケィ素化合物の添加は、 炭化水素溶液を攪拌さ せた状態で、 一時に行う。 ケィ素化合物の添加速度は、 省燃費性を高める観点 ( 共役ジェン系重合体のピーク Lの面積を高くする観点) から、 炭化水素溶媒の単 位体積及び単位時間あたり、 好ましくは 6ミリモル Z秒 Zm3以上であり、 より好 ましくは 1 0ミリモル/秒 Zm3以上である。 また、 操作性を高める観点から、 添 加速度は、 好ましくは 1 0 0 0 0ミリモル/秒 Zm3以下である。 The addition of the silicon compound represented by formula (IV) in Step 2 is performed at a time while the hydrocarbon solution is stirred. The addition rate of the key compound is preferably 6 mmol Zsec per unit volume and unit time of the hydrocarbon solvent from the viewpoint of improving fuel economy (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer). Zm 3 or more, more preferably 10 mmol / sec Zm 3 or more. In addition, from the viewpoint of improving operability, the supplementary acceleration is preferably 100 million mmol / sec or less Zm 3 .
ゲイ素化合物の添加量は、 工程 1で用いたアルカリ金属触媒のアルカリ金属 1 モルあたり、 省燃費性を高める観点 (共役ジェン系重合体のピーク Lの面積を高 くする観点) から、 好ましくは 0 . 5モル以上であり、 より好ましくは 0 . 8モ ル以上である。 また、 製造の際の経済性を高める観点から、 好ましくは 1 0モル 以下であり、 より好ましくは 2モル以下である。 The addition amount of the silicon compound is the same as that of the alkali metal catalyst used in step 1. From the viewpoint of improving fuel economy per mole (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer), it is preferably at least 0.5 mole, more preferably at least 0.8 mole. In addition, from the viewpoint of improving economics during production, the amount is preferably 10 mol or less, more preferably 2 mol or less.
ゲイ素化合物は、 テトラヒドロフラン、 へキサンなどのアルカリ金属触媒を失 活させない溶媒に溶解させた溶液として、 炭化水素溶液に添加してもよい。 ケィ素化合物を添加する前での炭化水素溶液中の共役ジェン系重合体の濃度と しては、 省燃費性を高める観点 (共役ジェン系重合体のピーク Lの面積を高くす る観点) から、 好ましくは 3 0重量%以下であり、 より好ましくは 2 0重量%以 下である。 また、 生産性を高める観点から、 好ましくは 5重量%以上であり、 よ り好ましくは 1 0重量%以上である。  The silicon compound may be added to the hydrocarbon solution as a solution in a solvent that does not deactivate the alkali metal catalyst such as tetrahydrofuran or hexane. The concentration of the conjugated gen-based polymer in the hydrocarbon solution before adding the silicon compound is from the viewpoint of improving fuel efficiency (from the viewpoint of increasing the peak L area of the conjugated gen-based polymer). It is preferably 30% by weight or less, more preferably 20% by weight or less. From the viewpoint of increasing productivity, it is preferably 5% by weight or more, and more preferably 10% by weight or more.
ケィ素化合物を添加する際の炭化水素溶液の攪拌速度としては、 省燃費性を高 める観点 (共役ジェン系重合体のピーク Lの面積を高くする観点) か.ら、 ;好まし くは 3 0 r p m以上であり、 より好ましくは 5 0 r p m以上であり、 さらに好ま しくは 7 O r p mである。 また、 経済性を高める観点から、 好ましくは 4 0 O r p m以下であり、 より好ましくは 3 0 0 r p m、 さらに好ましくは 2 0 0 r p m 以下である。 また、 ケィ素化合物を添加する際の炭化水素溶液の温度としては、 通常 3 5〜 6 5 T:である。  From the viewpoint of improving fuel economy (in terms of increasing the peak L area of the conjugate polymer), the stirring speed of the hydrocarbon solution when adding the silicon compound is preferably 30 rpm or more, more preferably 50 rpm or more, and even more preferably 7 O rpm. Further, from the viewpoint of improving economy, it is preferably 40 O r pm or less, more preferably 3 0 0 r pm, and further preferably 2 0 0 r pm or less. Further, the temperature of the hydrocarbon solution when adding the silicon compound is usually 35 to 65 T :.
ケィ素化合物を添加後、 炭化水素溶液を、 攪拌しておくことが好ましい。 攪拌 速度としては、 通常 1 0 0 r p m以上であり、 温度としては、 通常 3 5 以上で あり、 時間としては、 通常 1秒〜 3 0分である。 また、 式 (IV) で表されるケィ素化合物を添加する前又は後に、 工程 1で得ら れたアルカリ金属を末端に有する共役ジェン系重合体の炭化水素溶液に、 下式で 示されるカップリング剤を添加してもよい。It is preferable to stir the hydrocarbon solution after adding the silicon compound. The stirring speed is usually 100 rpm or more, the temperature is usually 35 or more, and the time is usually 1 second to 30 minutes. In addition, before or after the addition of the silicon compound represented by the formula (IV), the hydrocarbon solution of the conjugated diene polymer having an alkali metal terminal obtained in step 1 is added to the following formula: The indicated coupling agent may be added.
(式中、 R9はアルキル基、 アルケニル基、 シクロアルケニル基または芳香族炭化 水素基を表し、 Mはケィ素原子またはスズ原子を表し、 Lはハロゲン原子を表し 、 aは 0〜 2の整数を表す。 ) (Wherein R 9 represents an alkyl group, an alkenyl group, a cycloalkenyl group or an aromatic hydrocarbon group, M represents a silicon atom or a tin atom, L represents a halogen atom, a is an integer of 0 to 2) Represents)
上記式で示されるカップリング剤としては、 四塩化珪素、 メチルトリクロ.ロシ ラン、 ジメチルジクロロシラン、 トリメチルクロロシラン、 四塩化スズ、 メチル トリクロロスズ、 ジメチルジクロロスズ、 トリメチルクロロスズ、 などをあげる ことができる。  Examples of the coupling agent represented by the above formula include silicon tetrachloride, methyl trichloro.rosilan, dimethyldichlorosilane, trimethylchlorosilane, tin tetrachloride, methyl trichlorotin, dimethyldichlorotin, trimethylchlorotin, and the like. .
カップリング剤の添加量は、 アルカリ金属触媒のアルカリ金属 1モル当たり、 共役ジェン系重合体の混練加工性を高める観点から、 好ましくは 0 . 0 3モル以 上であり、 より好ましくは 0 . 0 5モル以上である。 また、 省燃費性を高める観 点から、 好ましくは 0 . 4モル以下であり、. より好ましくは 0 . 3モル以下であ る。 . ' '  The addition amount of the coupling agent is preferably 0.03 mol or more, more preferably 0.0 mol or more, from the viewpoint of improving the kneading processability of the conjugate polymer based on 1 mol of the alkali metal of the alkali metal catalyst. 5 moles or more. Further, from the viewpoint of improving fuel economy, it is preferably 0.4 mol or less, more preferably 0.3 mol or less. ''
, 共役ジェン系重合体は、 公知の回収方法、 例えば、 (1)共役ジェン系重合体の炭 化水素溶液に凝固剤を添加する方法、 (2)共役ジェン系重合体の炭化水素溶液にス チームを添加する方法によって、 工程 2の処理後の共役ジェン系重合体の炭化水 素溶液から回収することができる。 回収した共役ジェン系重合体は、 バンドドラ ィャ一や押出型ドライヤーなどの公知の乾燥機で乾燥してもよい。 本発明の共役ジェン系重合体は、 他の重合体成分や添加剤などを配合して、 共 役ジェン系重合体組成物にして用いることができる。  , Conjugated polymers can be obtained by a known recovery method, for example, (1) a method of adding a coagulant to a hydrocarbon solution of a conjugated diene polymer, (2) By the method of adding a team, it can be recovered from the hydrocarbon solution of the conjugate conjugate polymer after the treatment in Step 2. The recovered conjugation polymer may be dried with a known dryer such as a band dryer or an extrusion dryer. The conjugated gen-based polymer of the present invention can be used as a conjugated gen-based polymer composition by blending other polymer components and additives.
他の重合体成分としては、 従来のスチレン一ブタジエン共重合体ゴム、 ポリブ 夕ジェンゴム、 ブタジエン一イソプレン共重合体ゴム、 プチルゴムなどをあげる ことができる。 また、 天然ゴム、 エチレン—プロピレン共重合体、 エチレン—ォ クテン共重合体などもあげることができる。 これらの重合体成分は、 2種以上組 み合わせて用いてもよい。 Examples of other polymer components include conventional styrene-butadiene copolymer rubber, polybutadiene rubber, butadiene-isoprene copolymer rubber, and butyl rubber. be able to. In addition, natural rubber, ethylene-propylene copolymer, ethylene-octene copolymer and the like can also be mentioned. Two or more of these polymer components may be used in combination.
添加剤としては、 公知のものを用いることができ、 硫黄などの加硫剤;チアゾ ール系加硫促進剤、 チウラム系加硫促進剤、 スルフェンアミド系加硫促進剤など の加硫促進剤;ステアリン酸、 酸化亜鉛などの加硫活性化剤;有機過酸化物.;シ リカ、 カーボンブラック、 炭酸カルシウム、 タルクなどの充填剤;シランカップ リング剤;伸展油;加工助剤;老化防止剤;滑剤を例示することができる。 本発明の共役ジェン系重合体に充填剤を配合した共役ジェン系重合体組成物を 用いる場合、 充填剤として、 シリカを用いることが好ましい。  Known additives can be used, such as sulfur vulcanizing agents; vulcanization accelerators such as thiazol vulcanization accelerators, thiuram vulcanization accelerators, and sulfenamide vulcanization accelerators. Vulcanization activators such as stearic acid and zinc oxide; organic peroxides; fillers such as silica, carbon black, calcium carbonate and talc; silane coupling agents; extension oils; processing aids; Agents: Lubricants can be exemplified. In the case of using a conjugation-based polymer composition in which a filler is blended with the conjugation-based polymer of the present invention, it is preferable to use silica as the filler.
本発明の共役ジェン系重合体に、 他の重合体成分や添加剤などを配合して共役 ジェン系重合体組成物を製造する方法としては、 公知の方法、 例えば、 各成分を 口一ルゃバンバリーのような公知の混合機で混練する方法を用いることができる  As a method for producing a conjugation polymer composition by blending other polymer components or additives into the conjugation polymer of the present invention, known methods, for example, using each component as a mouthpiece A kneading method using a known mixer such as Banbury can be used.
本発明の共役ジェン系重合体にシリカを配合した共役ジェン系重合体組成物と する場合、 シリカの配合量は、 通常 1 0〜1 5 0重量部である。 また、 配合量は 、 本発明の共役ジェン系重合体の配合量を 1 0 0重量部として、 省燃費性を高め る観点から、 好ましくは 2 0重量部以上であり、 より好ましくは 3 0重量部以上 である。 また、 補強性を高める観点から、 好ましくは 1 2 0重量部以下であり、 より好ましくは 1 0 0重量部以下である。 In the case of a conjugated gen-based polymer composition in which silica is added to the conjugated gen-based polymer of the present invention, the amount of silica is usually 10 to 150 parts by weight. In addition, the blending amount is preferably 20 parts by weight or more, more preferably 30 parts by weight, from the viewpoint of improving fuel efficiency, with the blending amount of the conjugate conjugate polymer of the present invention being 100 parts by weight. Or more. Further, from the viewpoint of enhancing the reinforcing property, it is preferably 120 parts by weight or less, more preferably 100 parts by weight or less.
本発明の共役ジェン系重合体に他の重合体成分を配合する場合、 本発明の共役 ジェン系重合体の配合量は、 省燃費性を高める観点から、 重合体成分の総配合量 を 1 0 0重量部として、.好ましくは 1 0重量部以上であり、 より好ましく 2 0 重量部以上である。  In the case where other polymer components are blended with the conjugate conjugate polymer of the present invention, the blending amount of the conjugate polymer of the present invention is 10% from the viewpoint of improving fuel economy. As 0 part by weight, it is preferably 10 parts by weight or more, more preferably 20 parts by weight or more.
本発明の共役ジェン系重合体にシリカ以外の充填剤を配合する場合、 シリカ以 外の充填剤の配合量は、 充填剤の総配合量を 1 0 0重量部として、 省燃費性を高 める観点から、 好ましくは 5 0重量部以下であり、 より好ましくは 3 0重量部以 下である。 また、 '補強性を高める観点から、 好ましくは 1重量部以上であり、 よ り好ましくは 3重量部以上である。 本発明の共役ジェン系重合体とシリカとを配合した組成物の製造方法としては 、 例えば、 上述の工程 1及び工程 2に加え、 次の工程 3を有する製造方法をあげ ることができる。 When a filler other than silica is blended in the conjugated gen-based polymer of the present invention, The blending amount of the other filler is preferably 50 parts by weight or less, more preferably 30 parts by weight, from the viewpoint of improving fuel economy, with the total blending amount of the filler being 100 parts by weight. It is as follows. In addition, from the viewpoint of enhancing reinforcement, the amount is preferably 1 part by weight or more, more preferably 3 parts by weight or more. An example of a method for producing a composition comprising the conjugation polymer of the present invention and silica is a production method having the following step 3 in addition to the above step 1 and step 2.
工程 3 :工程 2で得られた共役ジェン系重合体とシリカとを配合する。 ' 工程 3では、 他の重合体成分や他の添加剤などを配合してもよい。 工程 3での 配合方法としては、 公知の方法、 例えば、 各成分をロールやバンバリ一のような 公知の混合機で混練する方法を用いることができる。 Step 3: The conjugation polymer obtained in Step 2 and silica are blended. 'In step 3, other polymer components and other additives may be blended. As a blending method in Step 3, a known method, for example, a method of kneading each component with a known mixer such as a roll or a Banbury machine can be used.
工程 3の混練条件としては、 加硫剤および加硫促進剤以外の添加剤を配合する 場合、 混練温度は、 通常 5 0〜2 0 0 °Cであり、 好ましぐは 8 0〜1 9 0 °Gであ り、 混練時間は、 通常 3 0秒〜 3 0分であり、 好ましくは 1分〜 3 0分であ 。 加硫剤、 加硫促進剤を配合する場合、 混練温度は、 通常 1 0 0 °C以下であり、 好 ましくは室温〜 8 0 °Cである。 また、 加硫剤、 加硫促進剤を配合した組成物は、 通常、 プレス加硫などの加硫処理を行って用いられる。 加硫温度としては、 通常 As the kneading conditions of Step 3, when additives other than the vulcanizing agent and the vulcanization accelerator are blended, the kneading temperature is usually 50 to 200 ° C., preferably 80 to 19. The kneading time is usually 30 seconds to 30 minutes, preferably 1 minute to 30 minutes. When a vulcanizing agent and a vulcanization accelerator are blended, the kneading temperature is usually 100 ° C. or lower, preferably room temperature to 80 ° C. A composition containing a vulcanizing agent and a vulcanization accelerator is usually used after vulcanization treatment such as press vulcanization. The vulcanization temperature is usually
1 2 0〜2 0 0 、 好ましくは 1 4 0〜1 8 0 である。 1 2 0 to 2 0 0, preferably 1 4 0 to 1 8 0.
工程 3において、 工程 2で得られた共役ジェン系重合体の配合量、 シリカの配 合量、 他の重合体成分を配合の配合量、 シリカ以外の充填剤の配合量は、 上述し た配合量が好ましい。 本発明の共役ジェン系重合体及び共役ジェン系重合体組成物は、 省燃費性に優 れる。 また、 加工性、 グリップ性、 耐磨耗性、 強度なども良好である。 本発明の共役ジェン系重合体及び共役ジェン系重合体組成物は、 タイヤ、 靴底 床材、 防振材などに用いられ、 特に、 タイヤに好適に用いられる。 実施例 In step 3, the compounding amount of the conjugation polymer obtained in step 2, the compounding amount of silica, the compounding amount of the other polymer components, and the compounding amount of the filler other than silica are as described above. An amount is preferred. The conjugate conjugate polymer and conjugate conjugate polymer composition of the present invention are excellent in fuel efficiency. It also has good processability, grip, wear resistance, and strength. The conjugation-based polymer and the conjugation-based polymer composition of the present invention are used for tires, shoe sole flooring materials, vibration-proofing materials and the like, and are particularly preferably used for tires. Example
以下、 実施例によって本発明を説明する。  Hereinafter, the present invention will be described by way of examples.
物性測定は次の方法で行った。  The physical properties were measured by the following method.
1. ムーニー粘度 (ML1+4) ' - J I S K6300 (1994) に従って、 100°Cにて測定した。 2. ビニル含量 (単位:モル%) 1. Mooney viscosity (ML 1 + 4 ) '-Measured at 100 ° C according to JIS K6300 (1994). 2. Vinyl content (Unit: mol%)
赤外分光分析法により、 ビニル基の吸収ピークである 910 cm— 1付近の吸収強 度より求めた。 It was determined from the absorption intensity around 910 cm- 1, which is the vinyl group absorption peak, by infrared spectroscopy.
3. スチレン単位の含量 (単位:重量%) ' ' J I S · K6383 (1995) に従って、 屈折率から求めた。 , 3. Content of styrene unit (unit:% by weight) '' Calculated from refractive index according to JIS · K6383 (1995). ,
4. 分子量分布曲線 4. Molecular weight distribution curve
ゲルパーミエイシヨンクロマトグラフ (GPC) 法を用いて、 下記の条件(1)〜 (8)により測定を行った。  The measurement was performed under the following conditions (1) to (8) using a gel permeation chromatograph (GPC) method.
(1)装置:東ソー製 HLC— 8020  (1) Equipment: Tosoh HLC-8020
(2)分離カラム:東ソー製 GMH— XL (2本直列)  (2) Separation column: Tosoh GMH-XL (two in series)
(3)測定温度: 40  (3) Measurement temperature: 40
(4)キャリア:テトラ.ヒドロフラン  (4) Carrier: Tetra.hydrofuran
(5)流量: 0. 6mLZ分  (5) Flow rate: 0.6mLZ min
(6)注入量: 5 ^ L (7)検出器:示差屈折 (6) Injection volume: 5 ^ L (7) Detector: Differential refraction
(8)分子量標準:標準ポリスチレン  (8) Molecular weight standard: Standard polystyrene
5. 省燃費性 5. Fuel saving
粘弹性測定装置 (東洋精機製) を使用し、 歪み 1%及び周波数 10Hzの条件 下で、 温度 70 °Cの損失正接 (t an <5 (70 )) を測定した。 この値が小さいほ ど、 省燃費性に優れる。 実施例 1  Using a viscosity measuring device (manufactured by Toyo Seiki Co., Ltd.), loss tangent (t an <5 (70)) at a temperature of 70 ° C was measured under the conditions of 1% strain and 10 Hz frequency. The smaller this value, the better the fuel economy. Example 1
内容積 20リットルのステンレス製重合反応器を洗浄、 乾燥し、 乾燥窒素で置 換した後、 へキサン (比重 68gZcm3) 10. 2kg, 1, 3—ブタジェ ン 608 g、 スチレン 192 g、 テトラヒドロフラン 6. lml、 エチレングリ コールジェチルエーテル 5. 0mlを投入した。 次に、 n—プチルリチウム 13 . 8mmo 1を n—へキサン溶液として投入し、 重合反応器内の温度を 65 に 調整し、 1, 3—ブタジエンとスチレンとを重合反応器に供給して、 3時間重合 を行い、 重合体溶液を得た。 3時間の重合での 1, 3—ブタジエンの供給量は 9 12 g、 スチレンの供給量は 288 gであった。 得られた重合体溶液を 130 r pmの攪拌速度で攪拌し、 [3— (ジェチルァ ミノ) プロピル] トリメトキシシラン 11. 3 mm o 1を、 重合体溶液に 1秒で 添加し、 重合体溶液を 60分間攬拌し、 次に、 重合体溶液にメタノール 10ml を加えて、 更に重合体溶液を 5分間攪拌した。 重合体溶液に 2—夕一シャリーブチル— 6— (3—夕一シャリーブチルー 2— ヒドロキシー 5—メチルベンジル) —4一メチルフエニルァクリレート (住友化 学製、 商品名:スミライザ一 GM.) 8 g、 ペン夕エリスリチルテトラキス (3— ラウリルプロピオネート) (住友化学製、 商品各:スミライザ一 TP— D) 4 g を加え、 次に、 重合体溶液を、 常温、 24時間で蒸発させ、 更に 55 °Cで 12時 間減圧乾燥し、 重合体を得た。 重合体の物性測定結果を表 1に示す。 得られた重合体 100重量部、 シリカ (デグッサ社製、 商品名:ウルトラシル VN3-G) 78. 4重量部、 シランカップリング剤 (デグッサ社製、 商品名: S i 69) 6. 4重量部、 力一ボン 6. 4重量部、 伸展油 (共同石油社製、 商品 名: X— 140) 47. 6重量部、 老化防止剤 (住友化学社製、 商品名:アンチ ゲン 3C) 1. 5重量部、 ステアリン酸 2重量部、 亜鉛華 2重量部、 加硫促進剤 (住友化学社製、 商品名:ソクシノール CZ) 1重量部、 加硫促進剤 (住友化学 社製、 商品名:ソクシノール D) 1重量部、 ワックス (大内新興化学工業社製、 商品名:サンノック N) 1. 5重量部、 硫黄 1. 4重量部を、 ラボプラストミル にて混練し、 得られた混練物を 6インチロールで、 シートに成形した。:シ一トを 160°Cで 45分加熱して加硫させ、 加硫されたシートの省燃費性を評価した。 評価結果を表 1に示す。 比較例 1 A stainless steel polymerization reactor with an internal volume of 20 liters was washed, dried, and replaced with dry nitrogen. Hexane (specific gravity 68gZcm 3 ) 10.2kg, 1,3-butadiene 608g, styrene 192g, tetrahydrofuran 6 lml, ethylene glycol jetyl ether 5.0ml was added. Next, n-butyl lithium 13.8 mmo 1 was added as an n-hexane solution, the temperature in the polymerization reactor was adjusted to 65, and 1,3-butadiene and styrene were fed to the polymerization reactor. Polymerization was performed for 3 hours to obtain a polymer solution. In the 3-hour polymerization, 1,3-butadiene was supplied in 912 g, and styrene was supplied in 288 g. The obtained polymer solution was stirred at a stirring speed of 130 rpm, and [3- (Jetylamino) propyl] trimethoxysilane 11.3 mm o 1 was added to the polymer solution in 1 second. Was stirred for 60 minutes, 10 ml of methanol was then added to the polymer solution, and the polymer solution was further stirred for 5 minutes. 2—Evening Shaributyl— 6— (3-Evening Shary Butyl 2-hydroxy-5-methylbenzyl) —4 Monomethylphenylacrylate (Sumitomo Chemical) Made by Gaku, Trade name: Sumilizer GM.) 8 g, Penyu erythrityl tetrakis (3- Laurylpropionate) (Sumitomo Chemical, each product: Sumilizer TP-D) 4 g, then heavy The combined solution was evaporated at room temperature for 24 hours, and further dried under reduced pressure at 55 ° C. for 12 hours to obtain a polymer. Table 1 shows the measurement results of the physical properties of the polymer. 100 parts by weight of the obtained polymer, silica (made by Degussa, trade name: Ultrasil VN3-G) 78.4 parts by weight, silane coupling agent (made by Degussa, trade name: Si 69) 6.4 weight , Rikiichibon 6.4 parts by weight, extension oil (manufactured by Kyodo Oil Co., Ltd., trade name: X-140) 47. 6 parts by weight, anti-aging agent (manufactured by Sumitomo Chemical, trade name: Antigen 3C) 1. 5 parts by weight, stearic acid 2 parts by weight, zinc white 2 parts by weight, vulcanization accelerator (manufactured by Sumitomo Chemical Co., Ltd., trade name: Soxinol CZ) 1 part by weight, vulcanization accelerator (manufactured by Sumitomo Chemical Co., Ltd., trade name: Soxinol) D) 1 part by weight, wax (manufactured by Ouchi Shinsei Chemical Co., Ltd., product name: Sannok N) 1.5 parts by weight, 1.4 parts by weight of sulfur were kneaded in a lab plast mill, and the resulting kneaded product was Molded into a sheet with a 6-inch roll. : Sheets were heated at 160 ° C for 45 minutes to vulcanize, and the fuel efficiency of the vulcanized sheets was evaluated. Table 1 shows the evaluation results. Comparative Example 1
n—ブチルリチウム 20. 7mmo 1を n—へキサン溶液として投入して重合 を開始したこと、 及び、 [3— (ジェチルァミノ) プロピル] トリメトキシシラ ン 18. 2 mm o 1を、 へキサン 50mlの溶液として、 重合体溶液に 10分間 かけて添加したこと以外は、 実施例 1と同様に行った。 得られた重合体の物性測 定結果及び加硫されたシートの省燃費性評価結果を表 1に示す。 表 1 n-Butyllithium 20. 7 mmo 1 was added as an n-hexane solution to initiate polymerization, and [3- (Jetylamino) propyl] trimethoxysilane 18.2 mm o 1 was added to 50 ml of hexane. The same procedure as in Example 1 was performed except that the solution was added to the polymer solution over 10 minutes. Table 1 shows the results of measuring the physical properties of the polymer and the fuel efficiency evaluation results of the vulcanized sheet. table 1
実施例 2 Example 2
内容積 20リットルのステンレス製重合反応器を洗浄、 乾燥し、 乾燥窒素で置 換した後、 へキサン (比重 68 g//cm3) 10. 2 kg、 1, 3—ブタジェ ン 608 g、 スチレン 192 g、 テトラヒドロフラン 6. lml、 エチレンダリ コールジェチルェ一テル 5. 0mlを投入した。 次に、 n—ブチルリチウム 16 . 7mmo 1を n—へキサン溶液として投入し、 重合反応器内の温度を 65 に 調整し、 1, 3—ブタジエンとスチレンとを重合反応器に供給して、 3時間重合 を行い、 重合体溶液を得た。 3時間の重合での 1, 3—ブタジエンの供給量は 9 12 g、 スチレンの供給量は 288 gであった。 得られた重合体溶液を 130 r pmの攪拌速度で攪拌し、 3—グリシドキシプ 口ピルトリメトキシシラン 14. 3 mm o 1を、 重合体溶液に 1秒で添加し、 重 合体溶液を 60分間攪拌し、 次に、 重合体溶液にメタノール 10mlを加えて、 更に重合体溶液を 5分間攪拌した。 · ' 重合体溶液に 2—ターシャリーブチルー 6— ( 3—夕一シャリーブチル— 2— ヒドロキシ— 5—メチルベンジル) —4—メチルフエニルァクリレート (住友化 学製、 商品名:スミライザ一 GM) 8 g、 ペン夕エリスリチルテトラキス (3— ラウリルプロピオネート) (住友化学製、 商品名:スミライザ一 TP— D) 4 g ¾加え、 次に、 重合体溶液を、 常温、 24時間で蒸発させ、 更に 55°Cで 12時 間減圧乾燥し、 重合体を得た。 重合体の物性測定結果を表 2に示す。 得られた重合体 10ひ重量部、 シリカ (デグッサ社製、 商品名:ウルトラシルA stainless steel polymerization reactor with an internal volume of 20 liters was washed, dried and replaced with dry nitrogen, then hexane (specific gravity 68 g // cm 3 ) 10.2 kg, 1,3-butagen 608 g, styrene 192 g, tetrahydrofuran (6 lml), and ethylenedalchol jetyl ether (5.0 ml) were added. Next, n-butyllithium 16.7 mmo 1 was added as an n-hexane solution, the temperature in the polymerization reactor was adjusted to 65, and 1,3-butadiene and styrene were fed to the polymerization reactor. Polymerization was performed for 3 hours to obtain a polymer solution. In the 3-hour polymerization, 1,3-butadiene was supplied in 912 g, and styrene was supplied in 288 g. The resulting polymer solution was stirred at a stirring speed of 130 rpm, and 3-glycidoxyl pyrtrimethoxysilane 14.3 mm o 1 was added to the polymer solution in 1 second, and the polymer solution was stirred for 60 minutes. Next, 10 ml of methanol was added to the polymer solution, and the polymer solution was further stirred for 5 minutes. · '2-Tertiary butyl-6-(3-evening butyl-2-hydroxy-5-methyl benzyl) — 4-methyl phenyl acrylate (manufactured by Sumitomo Chemical Co., Ltd., trade name: Sumilyzer 1) GM) 8 g, Penyu erythrityltetrakis (3-laurylpropionate) (manufactured by Sumitomo Chemical Co., Ltd., trade name: Sumilizer TP-D) 4 g ¾ Evaporated and further dried under reduced pressure at 55 ° C for 12 hours to obtain a polymer. Table 2 shows the measurement results of the physical properties of the polymer. 10 parts by weight of the obtained polymer, silica (manufactured by Degussa, trade name: Ultrasil)
VN3-G) 78. 4重量部、 シランカップリング剤 (デグッサ社製、 商品名: S i 69) 6. 4重量部、 カーボン 6. 4重量部、 伸展油 (共同石油社製、 商品 名: X— 140) 47. 6重量部、 老化防止剤 (住友化学社製、 商品名:アンチ ゲン 3C) 1. 5重量部、 ステアリン酸 2重量部、 亜鉛華 2重量部、 加硫促進剤VN3-G) 78. 4 parts by weight, silane coupling agent (Degussa, product name: Si 69) 6.4 parts by weight, carbon 6.4 parts by weight, extension oil (manufactured by Kyodo Oil Co., Ltd., product) Name: X—140) 47. 6 parts by weight, anti-aging agent (trade name: Antigen 3C, manufactured by Sumitomo Chemical Co., Ltd.) 1.5 parts by weight, stearic acid 2 parts by weight, zinc white 2 parts by weight, vulcanization accelerator
(住友化学社製、 商品名:ソクシノール CZ) 1重量部、 加硫促進剤 (住友化学 社製、 商品名:ソクシノール D) 1重量部、 ワックス (大内新興化学工業社製、 商品名:サンノック N) 1. 5重量部、 硫黄 1. 4重量部を、 ラボプラストミル にて混練し、 得られた混練物を 6インチ口一ルで、 シートに成形した。 シートを(Sumitomo Chemical Co., Ltd., trade name: Soxinol CZ) 1 part by weight, Vulcanization accelerator (Sumitomo Chemical Co., Ltd., trade name: Soxinol D) 1 part by weight, wax (Ouchi Shinsei Chemical Co., Ltd., trade name: Sunnock) N) 1.5 parts by weight and 1.4 parts by weight of sulfur were kneaded with a lab plast mill, and the resulting kneaded material was formed into a sheet with a 6-inch mouthpiece. Sheet
160°Cで 45分加熱して加硫させ、 加硫されたシートの省燃費性を評価した。 評価結果を表 2に示す。 比較例 2 . Vulcanization was performed by heating at 160 ° C for 45 minutes, and the fuel efficiency of the vulcanized sheet was evaluated. Table 2 shows the evaluation results. Comparative Example 2.
3—グリシドキシプロピルトリメ卜キシシランを、 テトラヒドロフラン 50m 1の溶液として、 重合体溶液に 10分間かけて添加したこと以外は、 実施例 2と 同様に行った。 得られた重合体の物性測定結果及び加硫されたシートの省燃費性 評価結果を表 2に示す。 . , The same procedure as in Example 2 was conducted, except that 3-glycidoxypropyltrimethoxysilane was added to the polymer solution as a 50 ml tetrahydrofuran solution over 10 minutes. Table 2 shows the physical property measurement results of the obtained polymer and the fuel efficiency evaluation results of the vulcanized sheet. ,
表 2 Table 2
産業上の利用可能性 Industrial applicability
本発明によれば、 充填剤を配合、 特にシリカを配合した場合、 省燃費性に優れ た重合体組成物を得ることができる共役ジェン系重合体、 共役ジェン系重合体の 製造方法、 共役ジェン系重合体とシリカとを配合してなる重合体組成物、 及び、 重合体組成物の製造方法が提供される。  According to the present invention, when a filler is blended, particularly when silica is blended, a conjugation-based polymer capable of obtaining a polymer composition excellent in fuel-saving properties, a method for producing a conjugated-gen polymer, There are provided a polymer composition comprising a polymer based on silica and a method for producing the polymer composition.

Claims

請求の範囲 共役ジェンに基づく単量体単位と下式 (I ) で表される基を有する共役ジェ ン系重合体であって、 ゲルパーミエ一ションクロマトグラフィー測定によつ て得られる分子量分布曲線の全面積を 1 0 0 %として、 最も低分子量側の分 子量ピークのピーク面積が 5 0 %以±である共役ジェン系重合体。 Claims Conjugated gen-based polymer having monomer units based on conjugation and a group represented by the following formula (I), wherein the molecular weight distribution curve obtained by gel permeation chromatography measurement A conjugated gen-based polymer in which the total area is 100% and the peak area of the lowest molecular weight peak is 50% or less.
[式中、 R1及び R2はそれぞれ独立に炭化水素基、 炭化水素ォキシ基又は水 酸基を表し、 mは 0〜1 0の^数を表し、 A1は活性水素を持たない極性官能 '基を表す。 ] [In the formula, R 1 and R 2 each independently represent a hydrocarbon group, a hydrocarbon oxy group or a hydroxyl group, m represents a number from 0 to 10, and A 1 represents a polar functional group having no active hydrogen. 'Represents a group. ]
式 (I ) の A1が、 下式 (I I) 又は (I I I) で表される基である請求項 1に記 載の共役ジェン系重合体。 The conjugate polymer according to claim 1, wherein A 1 in the formula (I) is a group represented by the following formula (II) or (III).
[式中、 R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はケィ素原子 を有していてもよい炭素原子数が 1〜 6の炭化水素基を表し、 R3及び R4は 結合して環構造を形成していてもよい。 ] (I I I)[Wherein R 3 and R 4 each independently represents a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may combine to form a ring structure. ] (III)
[式中、 Xは酸素原子を有していてもよい炭素原子数が 1〜 6の 2価の炭化 水素基を表し、 R5は水素又は炭素原子数が 1〜 6の炭化水素基を表す。 ] [In the formula, X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom, and R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. . ]
3 . 式 (I ) の R1及び R2が炭化水素ォキシ基である請求項 1又は 2に記載の共 役ジェン系重合体。 3. The syngeneic gen-based polymer according to claim 1 or 2, wherein R 1 and R 2 in the formula (I) are hydrocarbonoxy groups.
4. 工程 1及び 2を有する共役ジェン系重合体の製造方法。  4. A process for producing a conjugated gen-based polymer having steps 1 and 2.
工程 1 :アルカリ金属触媒の存在下、 炭化水素溶媒中で、 共役ジェンを含む 単量体を重合させ、 該触媒由来のアルカリ金属を末端に有する共役ジェン系 . 重合体を得る、 及び、  Step 1: In the presence of an alkali metal catalyst, in a hydrocarbon solvent, polymerize a monomer containing conjugation to obtain a conjugation-based polymer having an alkali metal derived from the catalyst at its terminal, and
工程 2 :該共役ジェン系重合体の炭化水素溶液に、 下式 (IV) で表されるケ ィ素化合物を一時に添加して、 該共役ジェン系重合体を該ケィ素化合物で変 性する。 -  Step 2: Temporarily adding the cage compound represented by the following formula (IV) to the hydrocarbon solution of the conjugate conjugated polymer to modify the conjugate conjugate polymer with the conjugated compound. . -
[式中、 R6、 R7及び R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水 素基又は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R6、 R7及び R8 の少なくとも 1つは炭素原子数が 1〜 4の炭化水素ォキシ基であり、 nは 0 〜1 0の整数を表し、 A2は活性水素を持たない極性官能基を表す。 ][Wherein R 6 , R 7 and R 8 each independently represents a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R 7 And at least one of R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen. ]
5 . 工程 2において、 式 (IV) で ¾されるゲイ素化合物の添加量が、 工程 1で用 いたアルカリ金属触媒のアルカリ金属 1モルあたり 0 . 1〜1 0モルであり 、 式 (IV) で表されるケィ素化合物の添加速度が、 炭化水素溶液の単位体積 及び単位時間あたり 6ミリモル Z秒 Zm3以上である請求項 1に記載の方法 5. In step 2, the addition amount of the silicon compound represented by formula (IV) is 0.1 to 10 moles per mole of alkali metal of the alkali metal catalyst used in step 1, and the formula (IV) 2. The method according to claim 1, wherein the addition rate of the silicon compound represented by the formula (1) is 6 mmol Zsec Zm 3 or more per unit volume and unit time of the hydrocarbon solution.
6 . 式 (IV) の A2が、 下式 (I I) 又は (I I I) で表される基である請求項 4又は 5に記載の方法。 6. The method according to claim 4 or 5, wherein A 2 in the formula (IV) is a group represented by the following formula (II) or (III).
[式中、 R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はゲイ素原子 を有していてもよい炭素原子数が 1〜6の炭化水素基を表し、 R3及び R4は 結合して環構造を形成していてもよい。 ] (I I I)[In the formula, R 3 and R 4 each independently represent a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a silicon atom, and R 3 and R 4 represent It may combine to form a ring structure. ] (III)
[式中、 Xは酸素原子を有していても.よい炭素原子数が 1〜 6の 2価の炭化 水素基を表し、 R5は水素又は炭素原子数が 1〜6の炭化水素基を表す。 ] (IV) の; 6、 R7及び R8が全て、 炭素原子数が 1〜4の炭化水素ォキシ基 である請求項 4〜 6のいずれかに記載の方法。 ' 求項 4〜 7のいずれかに記載の製造方法により得られる共役ジェン系重合 体。. [Wherein X may have an oxygen atom, and may represent a divalent hydrocarbon group having 1 to 6 carbon atoms, R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms. To express. The method according to claim 4, wherein all of 6 , R 7 and R 8 in (IV) are hydrocarbon oxy groups having 1 to 4 carbon atoms. 'Conjugated polymer obtained by the production method according to any one of claims 4 to 7. .
求項 1〜 3のいずれかに記載の共役ジェン系重合体とシリ力とを含む共役 ジェン系重合体組成物。 '  A conjugation-based polymer composition comprising the conjugation-based polymer according to any one of claims 1 to 3 and a silicic force. '
共役ジェン系重合体の配合量 1 0 0重量部あたり、 シリカの配合量が 1 0 〜 1 5 0重量部である請求項 9記載の共役ジェン系重合体組成物。  The conjugate polymer composition according to claim 9, wherein the compounding amount of silica is 10 to 150 parts by weight per 100 parts by weight of the conjugate polymer.
工程 1、 2及び 3を有する共役ジェン系重合体組成物の製造方法。  A process for producing a conjugated gen-based polymer composition comprising steps 1, 2 and 3.
工程 1 :アルカリ金属触媒の存在下、 炭化水素溶媒中で、 共役ジェンを含む 単量体を重合させ、 該触媒由来のアルカリ金属を末端に有する共役ジェン系 重合体を得る、 Step 1: In the presence of an alkali metal catalyst, in a hydrocarbon solvent, a monomer containing a conjugation monomer is polymerized to obtain a conjugation-based polymer having an alkali metal derived from the catalyst at the end.
工程 2 :該共役ジェン系重合体の炭化水素溶液に、 下式 (IV) で表されるケ ィ素化合物を一時に添加して、 該共役ジェン系重合体を該ケィ素化合物で変 性する、 及び、 Step 2: To the hydrocarbon solution of the conjugation-based polymer, a keen compound represented by the following formula (IV) is added at a time, and the conjugation-based polymer is changed with the cathene compound. Have sex and
工程 3 :工程 2で得られた共役ジェン系重合体とシリカとを配合する。  Step 3: The conjugation polymer obtained in Step 2 and silica are blended.
[式中、 R6、 R7及ぴ R8はそれぞれ独立に、 炭素原子数が 1〜4の炭化水 素基又は炭素原子数が 1〜4の炭化水素ォキシ基を表し、 R6、 R7及び R8 の少なくとも 1つは炭素原子数が 1〜 4の炭化水素ォキシ基であり、 nは 0 〜1 0の整数を表し、 A2は活性水素を持たない極性官能基を表す。 ][Wherein R 6 , R 7 and R 8 each independently represent a hydrocarbon group having 1 to 4 carbon atoms or a hydrocarbon oxy group having 1 to 4 carbon atoms, R 6 , R At least one of 7 and R 8 is a hydrocarbon oxy group having 1 to 4 carbon atoms, n represents an integer of 0 to 10 and A 2 represents a polar functional group having no active hydrogen. ]
2 . 工程 2において、 式 (IV) で表されるケィ素化合物の添加量が、 工程 1で 用いたアルカリ金属触媒のアルカリ金属 1モルあたり 0 . 1〜1 0モルであ り、 式 (IV) で表されるケィ素化合物の添加速度が、 炭化水素溶液の単位体 積及び単位時間あたり 6ミリモル Z秒 Zm 3以上である請求項 1 1に記載の 方法。 , ,2. In step 2, the addition amount of the silicon compound represented by formula (IV) is 0.1 to 10 moles per mole of alkali metal of the alkali metal catalyst used in step 1, and the formula (IV 2. The method according to claim 11, wherein the addition rate of the silicon compound represented by formula (1) is at least 6 mmol Zsec Zm 3 per unit volume and unit time of the hydrocarbon solution. ,,
3 . 式.(IV) の A2が、 下式 (I I) 又は (I I I) で表される基である請求項 1 1 又は 1 2に記載の方法。 3. The method according to claim 11 or 12, wherein A 2 in the formula (IV) is a group represented by the following formula (II) or (III).
R3 R 3
~ "く (I I)  ~ "Ku (I I)
[式中、 R3及び R4はそれぞれ独立に、 窒素原子、 酸素原子又はケィ素原子 を有していてもよい炭素原子数が 1〜 6の炭化水素基を表し、 R3及び R4は 結合して環構造を形成していてもよい。 ] [式中、 Xは酸素原子を有していてもよい炭素原子数が 1〜 6の 2価の炭化 . 水素基を表し、 R5は水素又は炭素原子数が 1〜6の炭化水素基を表す。 ] 14. 式 (IV) の R6、 R7及び R8が全て、 炭素原子数が 1〜4の炭化水素ォキシ 基である請求項 11〜13のいずれかに記載の方法。 [Wherein R 3 and R 4 each independently represents a hydrocarbon group having 1 to 6 carbon atoms which may have a nitrogen atom, an oxygen atom or a key atom, and R 3 and R 4 represent It may combine to form a ring structure. ] [In the formula, X represents a divalent hydrocarbon group having 1 to 6 carbon atoms which may have an oxygen atom; R 5 represents hydrogen or a hydrocarbon group having 1 to 6 carbon atoms; To express. 14. The method according to any one of claims 11 to 13, wherein R 6 , R 7 and R 8 in the formula (IV) are all hydrocarbon oxy groups having 1 to 4 carbon atoms.
15. 工程 3において、 工程 2で得られた共役ジェン系重合体 100重量部あた り、 シリカを 10〜 150重量部配合する請求項 11〜 14のいずれかに記 載の方法。 15. The method according to any one of claims 11 to 14, wherein in step 3, 10 to 150 parts by weight of silica is blended per 100 parts by weight of the conjugation polymer obtained in step 2.
PCT/JP2006/318797 2006-09-15 2006-09-15 Conjugated diene polymer, process for producing conjugated diene polymer, conjugated diene polymer composition and process for producing conjugated diene polymer composition WO2008032417A1 (en)

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