WO2008001831A1 - Rotating member support structure of fixing device and rolling bearing used for the structure - Google Patents

Rotating member support structure of fixing device and rolling bearing used for the structure Download PDF

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Publication number
WO2008001831A1
WO2008001831A1 PCT/JP2007/062963 JP2007062963W WO2008001831A1 WO 2008001831 A1 WO2008001831 A1 WO 2008001831A1 JP 2007062963 W JP2007062963 W JP 2007062963W WO 2008001831 A1 WO2008001831 A1 WO 2008001831A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotating member
coating
support structure
bearing
shaft portion
Prior art date
Application number
PCT/JP2007/062963
Other languages
French (fr)
Japanese (ja)
Inventor
Masaaki Honda
Original Assignee
Ntn Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2006181699A external-priority patent/JP4989129B2/en
Priority claimed from JP2006181696A external-priority patent/JP4989128B2/en
Priority claimed from JP2006181712A external-priority patent/JP4989130B2/en
Application filed by Ntn Corporation filed Critical Ntn Corporation
Publication of WO2008001831A1 publication Critical patent/WO2008001831A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/583Details of specific parts of races
    • F16C33/586Details of specific parts of races outside the space between the races, e.g. end faces or bore of inner ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00Rolls, drums, discs, or the like; Bearings or mountings therefor
    • F16C13/02Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/62Selection of substances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/60Thickness, e.g. thickness of coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Definitions

  • the present invention relates to a shaft portion of a rotating member such as a fixing roller and a pressure roller of a fixing device for office equipment.
  • the present invention also relates to a rotating member support structure that is rotatably supported by a bearing fitted with a clearance fit, and a rolling bearing used in this structure.
  • the present invention relates to a structure that prevents the generation of abnormal noise at the fitting portion.
  • Rotating members such as fixing rollers and pressure rollers incorporated in office machines such as copiers and printers have rolling shafts whose shafts (shafts) are rolling bearings due to problems of assembly due to downsizing and structural simplicity. Many of the inner and outer rings are fitted with a clearance fit (loose fit). For this reason, depending on the use conditions, there is a risk that creep will occur between the shaft and the race that are fitted by clearance fitting. Conventionally, in order to prevent wear of the fitting portion due to creep, there is a rolling bearing in which an oxide film is formed on the fitting portion of the race (see, for example, Patent Document 1).
  • Patent Document 2 As an improvement method from the surface of the fixing roller support structure, there is a method in which a fluorine resin film is formed on the bearing mounting portion of the surface of the fixing roller (see Patent Document 2).
  • Patent Document 1 when applied to a rolling bearing that supports a fixing roller that undergoes a thermal cycle, the oxide film also has an effect of preventing wrinkles due to condensation.
  • abnormal noise such as a squeak noise is generated at the fitting portion during printing.
  • the fitting V, grease is applied to the part, and the noise is prevented by press-fitting into the shaft.
  • a fixing roller of a copying machine or a printer that fixes toner on printing paper with heat and pressure is formed hollow with a metal material such as steel or aluminum, and is heated from the inside by electromagnetic induction heating.
  • IH Induction Heating
  • the roller is charged by an internal current (electromagnetic wave noise) generated by electromagnetic induction, and the quality of printed matter is deteriorated.
  • a conductive bearing is used as a bearing for supporting the shaft portion, and the roller is interposed via the bearing. Grounded.
  • a fixing unit of a fixing device is required to have a function of fixing toner to paper and high-quality printing faster as printing speed increases and image quality increases.
  • the ambient temperature (and bearings) inevitably rises as the speed increases with the high speed to increase the fixing speed to the paper.
  • the bearings used for this are required to have a high temperature and long life. As the temperature of the fixing portion and the bearing rises, the above-mentioned fitting and the noise at the portion are more likely to occur.
  • the rolling bearing in which an oxide film is formed on the fitting portion of the bearing ring described in Patent Document 1 can prevent wear at the fitting portion, but has a large dynamic friction coefficient and is likely to generate abnormal noise. There's a problem.
  • the oxide film is not conductive. For this reason, there is a problem that the rotating member cannot be grounded via the bearing, and a separate grounding means is required.
  • Patent Document 1 Japanese Patent Laid-Open No. 2001-140901
  • Patent Document 2 JP-A-7-168472
  • the present invention has been made to cope with such a problem, and has a structure in which a shaft portion of a rotating member in a fixing device is rotatably supported by a bearing fitted to the shaft portion by a clearance fit.
  • An object of the present invention is to provide a rotating member support structure of a fixing device that can prevent creep and abnormal noise over a long period of time and does not require a separate grounding means as required, and a rolling bearing used in this structure.
  • the rotating member support structure of the present invention includes a rotating member including a shaft portion of the rotating member in the fixing device and a bearing that is fitted into the shaft portion of the rotating member with a clearance fit and rotatably supports the shaft portion.
  • a coating having a low friction sliding property is formed on a portion of at least one member of the shaft portion of the rotating member and the bearing that comes into contact with the other member by fitting,
  • the coating film has a thickness of 2 to 10 / zm, and a dynamic friction coefficient at a contact portion of the shaft portion of the bearing and the rotating member on which the coating film is formed is 0.2 or less.
  • the dynamic friction coefficient at the contact portion between the shaft portion of the bearing and the rotating member on which the coating is formed is a dynamic friction coefficient at the fitting surface of both members. Specifically, (1) when a coating is formed only on the bearing, this is the dynamic friction coefficient at the contact surface between the coating and the shaft of the rotating member, and (2) the coating only on the shaft of the rotating member. Is the dynamic friction coefficient at the contact surface between the coating and the bearing. (3) When the coating is formed on the shaft portion of the bearing and the rotating member, the dynamic friction at the contact surface between the coatings of the respective members It is a coefficient.
  • the film is a non-conductive film.
  • the coating is a polytetrafluoroethylene (hereinafter referred to as PTFE) coating, molybdenum disulfide (hereinafter referred to as MoS) coating.
  • PTFE polytetrafluoroethylene
  • MoS molybdenum disulfide
  • WS tungsten disulfide tungsten
  • the film is a conductive film.
  • the coating is a nickel-polytetrafluoroethylene (hereinafter referred to as Ni-PTFE) composite coating, or a graphite coating. It is a film.
  • the rotating member is a fixing roller with a built-in heater for fixing the toner on the printing paper.
  • a plurality of rolling elements are arranged between the raceways of the inner ring and the outer ring, and the rotating member of the fixing device is rotatably supported.
  • the shaft portion of the rotating member has an inner diameter of the inner ring.
  • the coating is formed on the inner diameter surface of the inner ring or the outer diameter surface of the outer ring where the shaft portion of the rotating member is fitted with the clearance fit. It is characterized by.
  • the rotating member support structure of the present invention is fitted at least in the shaft portion of the rotating member and at least one member of the bearing that is fitted to the shaft portion with a clearance fit and rotatably supports the shaft portion.
  • the thickness is 2 to 10 / ⁇ ⁇ , and at the contact portion of the shaft portion of the bearing and the rotating member on which the coating is formed.
  • a film with a dynamic friction coefficient of 0.2 or less is formed. For this reason, the coefficient of dynamic friction on the mating surface is stabilized to a low level over a long period (for example, 500 hours), and creep and noise can be prevented.
  • the formation of a coating prevents the application of grease on the mating surfaces, thus preventing contamination due to grease scattering to the surroundings.
  • the above film is a PTFE film, a MoS film, or a WS film, it is compared with an oxide film.
  • the dynamic coefficient of friction force on the mating surface is less likely to generate abnormal noise.
  • the film is a conductive film such as a Ni-PTFE composite film or a graphite film.
  • a conductive film such as a Ni-PTFE composite film or a graphite film.
  • the configuration of the fixing device is photosensitive ⁇ conveyance ⁇ development ⁇ fixing ⁇ discharge, and the fixing unit has two hollow rubber rollers (using aluminum or steel for the core metal) and temperature (about 200 ° C). It consists of a bearing and a heater that support Usually, since the roller is hollow, it is heated directly from inside the roller through a heater. In addition to the above temperature, pressure (about 98 N) is applied to fix the toner on the paper in order to fix the toner on the paper coming out of the development section.
  • FIG. 4 is a cross-sectional view when the shaft (shaft portion) of the fixing roller is fitted with a clearance fit on the inner ring inner surface of the rolling bearing.
  • Fig. 4 (a) shows the case where only the temperature is applied to the fitting part
  • Fig. 4 (b) and Fig. 4 (c) show the case where the fitting and the part are applied with temperature and load (pressure). .
  • a coating film having predetermined characteristics is formed on the surface of the shaft portion of the rotating member, the inner ring inner surface of the bearing, etc., and the dynamic friction coefficient on the fitting surface is reduced over the service life required for the fixing device. It was found that squealing can be prevented over the durability period by maintaining. The present invention is based on such knowledge.
  • FIG. 1 is a longitudinal sectional view of a rotating member support structure of a fixing device using a deep groove ball bearing.
  • Fig. 2 is an enlarged view of the support structure in Fig. 1, with low friction on the shaft of the rotating member. The case where the film which has slidability is formed is shown.
  • the fixing roller 9 that is a rotating member is made of aluminum and is hollow, and is heated up to about 200 ° C. by a heater 10 disposed in the hollow portion.
  • the heater 10 may be a halogen heater or an electromagnetic induction heater.
  • an electromagnetic induction heater is used, the fixing roller 9 is charged by an internal current generated by electromagnetic induction.
  • the shaft portions 9a at both ends of the fixing roller 9 are fitted to the inner surface of the inner ring 2 of the deep groove ball bearing 1 by a clearance fit, and the outer ring 3 of the deep groove ball bearing 1 is fixed to the frame 11 of the fixing device. I'll be angry.
  • a coating 8 having a low friction sliding property is formed on the surface of the shaft 9 a of the fixing roller 9.
  • the coating 8 may be formed on at least the entire shaft portion or the entire rotating member as long as it is formed at a contact portion with the bearing such as the deep groove ball bearing 1 or the like.
  • the coating 8 may be formed on at least one of the shaft portion of the rotating member and the bearing. Therefore, as shown in FIG. 2, it may be formed only on the shaft portion 9a of the fixing roller 9, or may be formed only on the inner surface of the inner ring 2 of the deep groove ball bearing 1, or may be formed on both members. In the rotating member support structure of the present invention, it is not necessary to apply grease on the mating surfaces due to the formation of the film.
  • the coating film 8 can be used by adopting a conductive one.
  • the shaft portion 9 a is grounded to the frame 11 through the coating 8 and the deep groove ball bearing 1, so that the electricity charged in the fixing roller 9 can be released.
  • the bearing used in the rotating member support structure of the present invention is not limited to the rolling bearing as shown in FIGS. 1 and 2, and may be a sliding bearing.
  • FIG. Fig. 3 is a cross-sectional view of a deep groove ball bearing in which a lubricated dull is enclosed, and shows a case where a coating having low friction sliding properties is formed on the inner surface of the inner ring.
  • the deep groove ball bearing 1 has an inner ring 2 having an inner ring rolling surface 2a on the outer circumferential surface and an outer ring 3 having an outer ring rolling surface 3a on the inner circumferential surface.
  • a plurality of rolling elements 4 are arranged between 2a and the outer ring rolling surface 3a.
  • the holding member that holds the plurality of rolling elements 4 Seal members 6 that are fixed to the cage 5 and the outer ring 3 are provided at the openings at both ends in the axial direction of the inner ring 2 and the outer ring 3, respectively.
  • Lubricating grease 7 is sealed at least around the rolling elements 4.
  • a coating 8 having a low friction sliding property is formed on the inner diameter surface 2b of the inner ring 2 into which the shaft portion of a rotating member such as a fixing roller or a pressure roller is fitted with a clearance fit.
  • the shaft portion of the rotating member is fitted to the inner diameter surface of the inner ring 2.
  • the shaft portion is fitted to the outer diameter surface 3 b of the outer ring 3. It can also be applied to a rotating member support structure.
  • the rolling bearing of the present invention can also be used to support a rotating member other than a fixing roller that is charged by static electricity or the like.
  • the coating having low friction sliding property in the present invention has a dynamic friction coefficient at the contact portion of the shaft portion of the bearing and the rotating member on which the coating is formed, that is, a dynamic friction coefficient on the mating surface is 0.2 or less. If there is, it can be adopted.
  • the coefficient of dynamic friction on the mating surface is 0.
  • Examples of such a film having low friction sliding property include a non-conductive film such as a PTFE film, a MoS film, and a WS film.
  • the support structure requires conductivity
  • a film having conductivity in combination with low friction sliding property is used.
  • the conductive film include a composite film in which a metal powder is blended with fluorine resin and a graphite film.
  • An example of a composite film in which metal powder is mixed with fluorine resin is a Ni-PTFE composite film in which metal powder is mixed with PTFE resin.
  • Examples of the method for forming a coating on the shaft portion of the rotating member and the inner ring inner surface or the outer ring outer surface of the bearing include electric plating, electroless plating, vacuum deposition, ion plating, and sputtering. Physical vapor deposition (PVD), chemical vapor deposition (CVD), etc., coating using a resin dispersion, coating by spraying, spraying, etc., and other known film forming methods can be employed.
  • PVD physical vapor deposition
  • CVD chemical vapor deposition
  • a graphite coating, MoS coating, WS coating or the like is formed.
  • the film thickness can be made uniform and the dimensional accuracy is excellent, and heat resistance, wear resistance, and slidability are excellent, and PTFE particles are uniformly dispersed in the film. What is possible It is preferable to employ electroless plating.
  • the thickness of the coating having low friction sliding property in the present invention is 2 to 10 ⁇ m. Preferably, it is 2-5 ⁇ m.
  • the fixing roller is rotated at 130 rpm for 500 hours while applying a radial load of 220 N to the bearing. Even at this point, the dynamic friction coefficient on the mating surface can be kept below 0.2 and noise can be prevented.
  • the thickness of the coating is less than 2 ⁇ m, sliding between metals at the fitting part cannot be prevented sufficiently, and abnormal noise may occur. If it exceeds 10 / z m, the fitting accuracy between the shaft portion of the rotating member and the bearing will be lowered, and the cost for forming the coating will increase.
  • the thickness of the coating adhering to the raceway surface of the inner ring or outer ring should be 10 m or less, preferably 5 ⁇ m or less. Is preferred. It is preferable not to adhere the coating to the raceway surface. However, in order to simplify the work, the coating also adheres to the raceway surface depending on the coating formation method such as performing a coating formation process without masking.
  • the thickness of the coating adhering to the raceway surface exceeds 10 iz rn, the coating is peeled off by rolling of the rolling element, and the peeled coating is sunk into the rolling element as a foreign substance, and the bearing life is shortened.
  • the materials of the inner and outer rings of the rotating member and the bearing are not particularly limited as long as the above-described plating film can be formed, and members having a known material force can be used.
  • the fixing roller is usually made of a lightweight aluminum alloy such as A5056 or A6063.
  • Bearings are bearing steel (high carbon chrome bearing CilS G 4805), case hardened steel (JIS G 4104, etc.), high speed steel (AMS 6490), stainless steel (JIS G 4303), induction hardened steel (JIS G 4051). Etc.) etc. Other bearing alloys can also be used.
  • the type of grease to be sealed in a bearing such as a rolling bearing is not particularly limited as long as it is a grease generally used for a bearing.
  • conductive grease containing a conductive agent such as carbon black, charged microgel particles, or graphite can be enclosed.
  • Example 1 1 to Example 1 20 and Comparative Example 1 1 to Comparative Example 1 3
  • a coating was formed on the shaft portion of an aluminum rotating member, and a deep groove ball bearing was fitted to the shaft portion with a clearance fit (clearance 100 m) to produce a rotating member support structure for testing.
  • Table 1 shows the coating type, film thickness, etc. in each example and comparative example.
  • the composition of the Ni-PTFE composite coating, Ni 82-86 wt 0/0, phosphorous 7-9 weight 0/0, PTF E (particle size not greater than 1 mu m) is 7-9% by weight.
  • test rotating member support structure a test was performed in which the rotating member was rotated for 1000 hours, and the initial frictional coefficient (immediately after the start of operation) on the mating surface, the time of occurrence of abnormal noise, and the shaft and bearing The current-carrying performance was investigated.
  • the test conditions and energization conditions are as follows. The results are shown in Table 1. In the investigation of energization performance, during the test time of 1000 hours, the energization performance was good when the resistance between the shaft and the bearing was maintained at 200 or less, and the resistance exceeding 200 degrees was regarded as poor. did.
  • Control resistance 300 kQ (connected in parallel with the current measurement unit)
  • Ni-PTFE composite coating was formed by electroless nickel plating, and the graphite coating was formed by sputtering.
  • the composition of Ni-PTFE composite coating is 82-86 wt% Ni, 7-9 wt% phosphorus, PTFE (particle size 1 ⁇ m or less)? ⁇ 9% by weight.
  • Example 2-2 Example 2-6, and Comparative Example 2-1 to Comparative Example 2-3
  • the change with time of the dynamic friction coefficient on the mating surface under the same test conditions was measured.
  • the results are shown in Fig. 6.
  • the horizontal axis represents elapsed time (h) and the vertical axis represents the dynamic friction coefficient.
  • the bearing with the coating film of each example is suitable for office equipment! For a practically sufficient durability time (500 hours), it was possible to prevent the generation of abnormal noise and to have good current-carrying performance.
  • the dynamic friction coefficient can be kept low for a long time, preventing the generation of abnormal noise. did it.
  • Table 3 shows the coating type, film thickness, etc. in each example and comparative example.
  • Example 3-2 Example 3-6, Example 3-10, and Comparative Example 3-1 to Comparative Example 3
  • the rotating member support structure of the present invention can prevent abnormal noise such as squealing sound over a long period of time, and therefore can be suitably used for a fixing device for office equipment such as a copying machine or a printer.
  • FIG. 1 is a longitudinal sectional view of a rotating member support structure of a fixing device using a deep groove ball bearing.
  • FIG. 2 is an enlarged view of a support structure portion in FIG.
  • FIG. 3 is a sectional view of a deep groove ball bearing (rolling bearing).
  • FIG. 5 is a diagram showing a change with time of a dynamic friction coefficient on a mating surface.
  • FIG. 6 is a diagram showing the change over time in the dynamic friction coefficient on the mating surface.
  • FIG. 7 is a graph showing a change with time of a dynamic friction coefficient on a mating surface. Explanation of symbols

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Rolling Contact Bearings (AREA)
  • Fixing For Electrophotography (AREA)

Abstract

Provided are a rotating member support structure for a fixing device and a rolling bearing used for the structure. The structure rotatably supports shaft parts of a rotating member by bearings that are fitted on the shaft parts by clearance fit, is capable of preventing creep and abnormal noise from occurring for a long period, and, as required, renders separate grounding means unnecessary. The structure has the shaft parts (9a) of the rotating member of the fixing device and also has the bearings (1) fitted on the shaft parts (9a) by clearance fit to rotatably support the shaft parts (9a). Coating having low-friction sliding properties is formed on at least either the shaft parts (9a) or the bearings (1), on at least portions coming into contact with the other members by fitting. The thickness of the coating is 2 to 10 μm, and the coefficient of dynamic friction at the portions where the bearings and the shaft parts are in contact with each other and where the coating is formed is 0.2 or less.

Description

明 細 書  Specification
定着装置の回転部材支持構造およびこの構造に用いる転がり軸受 技術分野  Rotating member support structure of fixing device and rolling bearing used in this structure
[0001] 本発明は、事務機器用定着装置の定着ローラ、加圧ローラ等の回転部材の軸部を The present invention relates to a shaft portion of a rotating member such as a fixing roller and a pressure roller of a fixing device for office equipment.
、すきま嵌めで嵌合した軸受により回転自在に支持する回転部材支持構造およびこ の構造に用いる転がり軸受に関する。特に、嵌め合い部における異音発生を防止す る構造に関する。 The present invention also relates to a rotating member support structure that is rotatably supported by a bearing fitted with a clearance fit, and a rolling bearing used in this structure. In particular, the present invention relates to a structure that prevents the generation of abnormal noise at the fitting portion.
背景技術  Background art
[0002] 複写機やプリンタ等の事務機器に組み込まれる定着ローラや加圧ローラ等の回転 部材は、小型化や構造簡略ィ匕等による組み立て性の問題から、その軸部 (シャフト) が転がり軸受の内外輪の一方の軌道輪にすきま嵌め(ルーズ嵌め合 ヽ)で嵌合され るものが多い。このため、使用条件によっては、すきま嵌めで嵌合される軸部と軌道 輪との間にクリープが生じる恐れがある。従来、このクリープによる嵌合部の摩耗を防 止するために、軌道輪の嵌合部に酸ィ匕膜を形成した転がり軸受がある (例えば、特 許文献 1参照)。また、定着ローラ支持構造面からの改善方法として、定着ローラ表 面の軸受取り付け部分にフッ素榭脂被膜を形成したもの (特許文献 2参照)等がある 。特許文献 1に記載されたものでは、熱サイクルを受ける定着ローラを支持する転がり 軸受に適用する場合に、酸ィ匕膜が結露による発鲭を防止する効果もあるとしている。 また、この回転部材の軸部と軸受とのすきま嵌めが原因で、印刷時に嵌め合い部 において鳴き音 (コッコッ音)等の異音が発生するという問題がある。従来は、嵌め合 V、部へのグリース塗布や、シャフトへの圧入により異音発生防止を図って 、る。  [0002] Rotating members such as fixing rollers and pressure rollers incorporated in office machines such as copiers and printers have rolling shafts whose shafts (shafts) are rolling bearings due to problems of assembly due to downsizing and structural simplicity. Many of the inner and outer rings are fitted with a clearance fit (loose fit). For this reason, depending on the use conditions, there is a risk that creep will occur between the shaft and the race that are fitted by clearance fitting. Conventionally, in order to prevent wear of the fitting portion due to creep, there is a rolling bearing in which an oxide film is formed on the fitting portion of the race (see, for example, Patent Document 1). Further, as an improvement method from the surface of the fixing roller support structure, there is a method in which a fluorine resin film is formed on the bearing mounting portion of the surface of the fixing roller (see Patent Document 2). In Patent Document 1, when applied to a rolling bearing that supports a fixing roller that undergoes a thermal cycle, the oxide film also has an effect of preventing wrinkles due to condensation. In addition, due to the clearance fit between the shaft portion of the rotating member and the bearing, there is a problem in that abnormal noise such as a squeak noise is generated at the fitting portion during printing. Conventionally, the fitting V, grease is applied to the part, and the noise is prevented by press-fitting into the shaft.
[0003] 一方、印刷用紙にトナーを熱と圧力で定着させる複写機やプリンタの定着ローラに は、鋼やアルミニウム等の金属材料で中空に形成されて、内側から電磁誘導加熱に よって加熱される IH(Induction Heating)方式のものがある。このような定着ローラでは 、電磁誘導で発生する内部電流 (電磁波ノイズ)によってローラが帯電し印刷物の品 質が劣化する。このため、ローラを接地して帯電した電気を逃がすため、従来は例え ば、軸部を支持する軸受として導電性を有するものを採用し該軸受を介してローラを 接地している。 On the other hand, a fixing roller of a copying machine or a printer that fixes toner on printing paper with heat and pressure is formed hollow with a metal material such as steel or aluminum, and is heated from the inside by electromagnetic induction heating. There is an IH (Induction Heating) system. In such a fixing roller, the roller is charged by an internal current (electromagnetic wave noise) generated by electromagnetic induction, and the quality of printed matter is deteriorated. For this reason, in order to release the charged electricity by grounding the roller, conventionally, for example, a conductive bearing is used as a bearing for supporting the shaft portion, and the roller is interposed via the bearing. Grounded.
[0004] また、近年において、定着装置の定着部は、印刷スピードが高速化、高画質化する 中で、より早くトナーを紙に定着させる機能と高品位での印刷が要求されている。高 速ィ匕に伴い温度を上げて紙への定着スピードを上げるため、必然的に周囲温度 (軸 受も)が上昇する。また、装置の使用期間も延びたことから、これに使用される軸受に は高温長寿命が要求されている。このような定着部および軸受の温度上昇に伴い、 上述した嵌め合 、部での異音がより発生しやすくなつて 、る。  [0004] In recent years, a fixing unit of a fixing device is required to have a function of fixing toner to paper and high-quality printing faster as printing speed increases and image quality increases. The ambient temperature (and bearings) inevitably rises as the speed increases with the high speed to increase the fixing speed to the paper. In addition, since the service life of the equipment has been extended, the bearings used for this are required to have a high temperature and long life. As the temperature of the fixing portion and the bearing rises, the above-mentioned fitting and the noise at the portion are more likely to occur.
[0005] し力しながら、異音を防止するために回転部材の軸部を軸受に圧入する場合では 、締まり嵌めのため異音防止には効果があるが、組み立て作業性が著しく低下すると いう問題がある。  [0005] When the shaft portion of the rotating member is press-fitted into the bearing in order to prevent abnormal noise while pressing, it is effective in preventing abnormal noise due to the interference fit, but the assembly workability is significantly reduced. There's a problem.
これに対し、嵌め合い部にグリースを塗布する場合では、組み立て作業性はそれほ ど低下しないが、定着部は高温となるためにグリースの経時劣化(油分減少、枯渴) により時間経過とともに異音やクリープが発生するという問題がある。また、塗布した グリースが周囲へ飛散して周辺部位を汚染するおそれがある。  On the other hand, when grease is applied to the fitting part, the assembly workability does not decrease that much, but since the fixing part becomes high temperature, it deteriorates over time due to deterioration of the grease over time (decrease in oil content, drought). There is a problem that sound and creep occur. In addition, the applied grease may scatter and contaminate the surrounding area.
また、導電性が必要な場合では、軸受に導電性グリースを封入するとともに、軸受 内径面—シャフト間にも導電性グリースを塗布していた。しかし、この場合も上記同様 に導電性ダリ一スの経時劣化により異音やタリープが発生し、さらにアース性能も劣 化するため、印刷物の品質が低下するという問題がある。  When conductivity is required, conductive grease is sealed in the bearing, and conductive grease is also applied between the inner surface of the bearing and the shaft. However, in this case as well, there is a problem in that the quality of the printed matter is deteriorated because noise and tally are generated due to the deterioration of the conductive dulling with time and the grounding performance is also deteriorated.
[0006] また、特許文献 1に記載された軌道輪の嵌合部に酸化膜を形成した転がり軸受は、 嵌合部での摩耗は防止できるが、動摩擦係数が大きく異音が発生しやすいという問 題がある。また、定着ローラのような帯電する回転部材の支持に用いると、酸化膜は 導電性がない。このため、軸受を介して回転部材を接地できず、別途の接地手段が 必要となるという問題がある。 [0006] In addition, the rolling bearing in which an oxide film is formed on the fitting portion of the bearing ring described in Patent Document 1 can prevent wear at the fitting portion, but has a large dynamic friction coefficient and is likely to generate abnormal noise. There's a problem. In addition, when used for supporting a charging rotating member such as a fixing roller, the oxide film is not conductive. For this reason, there is a problem that the rotating member cannot be grounded via the bearing, and a separate grounding means is required.
特許文献 2の定着ローラ支持構造では、摩耗防止および摩耗を原因とする異音発 生を防止できる。しかし、近年における定着装置の小型化や構造簡略ィ匕等による組 み立て性の問題から、すきま嵌めされた軸受により定着ローラを支持する場合では、 後述する図 4に示す機構等により摩耗を直接原因とする以外の異音発生が起こるお それがある。 特許文献 1 :特開 2001— 140901号公報 With the fixing roller support structure of Patent Document 2, it is possible to prevent wear and prevent abnormal noise caused by wear. However, due to problems in assembly due to downsizing of the fixing device and simplification of structure in recent years, when the fixing roller is supported by a clearance-fitted bearing, wear is directly affected by the mechanism shown in FIG. 4 to be described later. Abnormal noise may occur other than the cause. Patent Document 1: Japanese Patent Laid-Open No. 2001-140901
特許文献 2:特開平 7— 168472号公報  Patent Document 2: JP-A-7-168472
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] 本発明はこのような問題に対処するためになされたものであり、定着装置における 回転部材の軸部を、該軸部にすきま嵌めで嵌合した軸受により回転自在に支持する 構造において、クリープや異音を長期間にわたり防止できるとともに、必要に応じて 別途の接地手段を不要とする定着装置の回転部材支持構造およびこの構造に用い る転がり軸受を提供することを目的とする。 The present invention has been made to cope with such a problem, and has a structure in which a shaft portion of a rotating member in a fixing device is rotatably supported by a bearing fitted to the shaft portion by a clearance fit. An object of the present invention is to provide a rotating member support structure of a fixing device that can prevent creep and abnormal noise over a long period of time and does not require a separate grounding means as required, and a rolling bearing used in this structure.
課題を解決するための手段  Means for solving the problem
[0008] 本発明の回転部材支持構造は、定着装置における回転部材の軸部と、上記回転 部材の軸部にすきま嵌めで嵌合して該軸部を回転自在に支持する軸受とからなる回 転部材支持構造であって、上記回転部材の軸部および上記軸受の少なくとも一方の 部材の、少なくとも嵌合により他方の部材に接触する部位に低摩擦摺動性を有する 被膜が形成されてなり、上記被膜は厚みが 2〜10 /z mであり、上記被膜を形成した 上記軸受および上記回転部材の軸部の接触部位における動摩擦係数が 0.2以下 であることを特徴とする。  [0008] The rotating member support structure of the present invention includes a rotating member including a shaft portion of the rotating member in the fixing device and a bearing that is fitted into the shaft portion of the rotating member with a clearance fit and rotatably supports the shaft portion. In the rolling member support structure, a coating having a low friction sliding property is formed on a portion of at least one member of the shaft portion of the rotating member and the bearing that comes into contact with the other member by fitting, The coating film has a thickness of 2 to 10 / zm, and a dynamic friction coefficient at a contact portion of the shaft portion of the bearing and the rotating member on which the coating film is formed is 0.2 or less.
[0009] ここで、被膜を形成した軸受および回転部材の軸部の接触部位における動摩擦係 数とは、両部材の嵌め合い面における動摩擦係数である。具体的には、(1)軸受の みに被膜を形成した場合では、該被膜と回転部材の軸部との接触面における動摩 擦係数であり、(2)回転部材の軸部のみに被膜を形成した場合では、該被膜と軸受 との接触面における動摩擦係数であり、 (3)軸受および回転部材の軸部に被膜を形 成した場合では、それぞれの部材の被膜同士の接触面における動摩擦係数である。  Here, the dynamic friction coefficient at the contact portion between the shaft portion of the bearing and the rotating member on which the coating is formed is a dynamic friction coefficient at the fitting surface of both members. Specifically, (1) when a coating is formed only on the bearing, this is the dynamic friction coefficient at the contact surface between the coating and the shaft of the rotating member, and (2) the coating only on the shaft of the rotating member. Is the dynamic friction coefficient at the contact surface between the coating and the bearing. (3) When the coating is formed on the shaft portion of the bearing and the rotating member, the dynamic friction at the contact surface between the coatings of the respective members It is a coefficient.
[0010] 上記被膜が、非導電性の被膜であることを特徴とする。上記被膜が、ポリテトラフル ォロエチレン (以下、 PTFEと記す)被膜、二硫化モリブデン(以下、 MoSと記す)被  [0010] The film is a non-conductive film. The coating is a polytetrafluoroethylene (hereinafter referred to as PTFE) coating, molybdenum disulfide (hereinafter referred to as MoS) coating.
2 膜、または二硫ィ匕タングステン (以下、 WSと記す)被膜であることを特徴とする。  It is characterized by being a 2 film or a tungsten disulfide tungsten (hereinafter referred to as WS) film.
2  2
[0011] 上記被膜が導電性を有する被膜であることを特徴とする。該被膜が、ニッケル一ポ リテトラフルォロエチレン (以下、 Ni— PTFEと記す)複合被膜、またはグラフアイト被 膜であることを特徴とする。 [0011] The film is a conductive film. The coating is a nickel-polytetrafluoroethylene (hereinafter referred to as Ni-PTFE) composite coating, or a graphite coating. It is a film.
[0012] 上記軸受に 220 Nのラジアル荷重を付加しつつ、上記回転部材を 130 rpmで 500 時間回転させたときの、上記被膜を形成した上記軸受および上記回転部材の軸部 の接触部位における動摩擦係数が 0.2以下であることを特徴とする。  [0012] When a radial load of 220 N is applied to the bearing and the rotating member is rotated at 130 rpm for 500 hours, dynamic friction is generated at the contact portion between the bearing on which the coating is formed and the shaft portion of the rotating member. The coefficient is 0.2 or less.
[0013] 上記回転部材が、印刷用紙にトナーを定着させるための、ヒータが内蔵された定着 ローラであることを特徴とする。  [0013] The rotating member is a fixing roller with a built-in heater for fixing the toner on the printing paper.
[0014] 本発明の転がり軸受は、内輪と外輪の軌道面間に複数の転動体が配列され、上記 定着装置の回転部材を回転自在に支持し、この回転部材の軸部が上記内輪の内径 面または上記外輪の外径面にすきま嵌めで嵌合されてなり、少なくとも上記回転部材 の軸部がすきま嵌めで嵌合される内輪の内径面または外輪の外径面に、上記被膜 を形成してなることを特徴とする。  [0014] In the rolling bearing of the present invention, a plurality of rolling elements are arranged between the raceways of the inner ring and the outer ring, and the rotating member of the fixing device is rotatably supported. The shaft portion of the rotating member has an inner diameter of the inner ring. The coating is formed on the inner diameter surface of the inner ring or the outer diameter surface of the outer ring where the shaft portion of the rotating member is fitted with the clearance fit. It is characterized by.
発明の効果  The invention's effect
[0015] 本発明の回転部材支持構造は、回転部材の軸部、およびこの軸部にすきま嵌めで 嵌合して軸部を回転自在に支持する軸受の少なくとも一方の部材において、少なくと も嵌合により他方の部材に接触する部位に、低摩擦摺動性を有する被膜として、厚 みが 2〜10 /ζ πιであり、該被膜を形成した軸受および回転部材の軸部の接触部位に おける動摩擦係数が 0.2以下である被膜を形成する。このため、嵌め合い面におけ る動摩擦係数が長期間 (例えば、 500時間)にわたり低位安定し、クリープや異音を 防止できる。また、被膜形成により嵌め合い面におけるグリース塗布が避けられるの で、周囲へのグリース飛散による汚染が防止できる。  [0015] The rotating member support structure of the present invention is fitted at least in the shaft portion of the rotating member and at least one member of the bearing that is fitted to the shaft portion with a clearance fit and rotatably supports the shaft portion. As a coating having a low frictional sliding property at the portion that contacts the other member, the thickness is 2 to 10 / ζ πι, and at the contact portion of the shaft portion of the bearing and the rotating member on which the coating is formed. A film with a dynamic friction coefficient of 0.2 or less is formed. For this reason, the coefficient of dynamic friction on the mating surface is stabilized to a low level over a long period (for example, 500 hours), and creep and noise can be prevented. In addition, the formation of a coating prevents the application of grease on the mating surfaces, thus preventing contamination due to grease scattering to the surroundings.
また、定着装置の小型化や、従来行なっていたグリース塗布、シャフトへの圧入等 の異音およびクリープ防止対策の廃止に貢献できる。  In addition, it can contribute to the miniaturization of the fixing device and the abolition of anti-noise and creep prevention measures such as grease application and press-fitting to the shaft.
[0016] 上記被膜は、 PTFE被膜、 MoS被膜、または WS被膜であるので、酸化膜と比較  [0016] Since the above film is a PTFE film, a MoS film, or a WS film, it is compared with an oxide film.
2 2  twenty two
して嵌め合い面における動摩擦係数力 、さく異音が発生しにくい。  Therefore, the dynamic coefficient of friction force on the mating surface is less likely to generate abnormal noise.
[0017] また、上記被膜は、 Ni— PTFE複合被膜やグラフアイト被膜等の導電性を有する被 膜である。このため、例えば軸受内に導電性を有するグリースを封入することで支持 構造自体がアース機構を担うことができ、別途の接地手段を不要とできる。 [0017] The film is a conductive film such as a Ni-PTFE composite film or a graphite film. For this reason, for example, by encapsulating conductive grease in the bearing, the support structure itself can serve as a grounding mechanism, and a separate grounding means can be dispensed with.
発明を実施するための最良の形態 [0018] 定着装置の構成は感光→搬送→現像→定着→排出となっており、定着部は 2本の 中空ゴムローラ(芯金にアルミや鋼材を使用)に温度( 200 °C程度)とそれを支持する 軸受とヒータで構成される。通常、ローラは中空となっているため、その中にヒータを 通してローラ内部から直接加熱を行なっている。現像部から出てきた紙にトナーを定 着させるために、上記温度のほかに圧力( 98 N程度)をかけてトナーを紙に定着さ せる。 BEST MODE FOR CARRYING OUT THE INVENTION [0018] The configuration of the fixing device is photosensitive → conveyance → development → fixing → discharge, and the fixing unit has two hollow rubber rollers (using aluminum or steel for the core metal) and temperature (about 200 ° C). It consists of a bearing and a heater that support Usually, since the roller is hollow, it is heated directly from inside the roller through a heater. In addition to the above temperature, pressure (about 98 N) is applied to fix the toner on the paper in order to fix the toner on the paper coming out of the development section.
定着装置運転時において、回転部材の軸部と軸受との間、すなわち嵌め合い部に おいて鳴き音等の異音が発生する機構を図 4を参照して説明する。図 4は、転がり軸 受の内輪内径面に、定着ローラのシャフト(軸部)がすきま嵌めで嵌合されている場 合の断面図である。図 4 (a)は嵌め合い部に温度のみが力かる場合を、図 4 (b)およ び図 4 (c)は嵌め合 、部に温度と荷重 (圧力)が力かる場合をそれぞれ示す。  A mechanism for generating abnormal noise such as squealing between the shaft portion of the rotating member and the bearing, that is, the fitting portion, during operation of the fixing device will be described with reference to FIG. FIG. 4 is a cross-sectional view when the shaft (shaft portion) of the fixing roller is fitted with a clearance fit on the inner ring inner surface of the rolling bearing. Fig. 4 (a) shows the case where only the temperature is applied to the fitting part, and Fig. 4 (b) and Fig. 4 (c) show the case where the fitting and the part are applied with temperature and load (pressure). .
[0019] 図 4 (a)に示すように、温度上昇によりシャフトが熱膨張し、軸受内輪もシャフトと一 緒に移動する (接触面の動摩擦係数が大き ヽため)。 [0019] As shown in Fig. 4 (a), the shaft thermally expands due to temperature rise, and the bearing inner ring moves together with the shaft (because the dynamic friction coefficient of the contact surface is large).
図 4 (b)に示すように、ラジアル荷重負荷によりシャフトがベンディング (湾曲)する。 図中において Frは軸受に力かるラジアル方向の力を、 Faは軸受に力かるアキシャル 方向の力をそれぞれ示す。ここで、 Frく Faの場合は軸受内輪の姿勢は保たれる。 図 4 (c)に示すように、シャフトと定着ローラ外径の芯ずれ (偏心)により、 Frが変化 する。 Fr>Faの場合、軸受の内輪姿勢が崩れる。軸受姿勢が元に戻る時に、シャフ トを叩き鳴き音が発生する。  As shown in Fig. 4 (b), the shaft bends (curves) due to the radial load. In the figure, Fr represents the radial force applied to the bearing, and Fa represents the axial force applied to the bearing. Here, in the case of Fr and Fa, the posture of the bearing inner ring is maintained. As shown in Fig. 4 (c), Fr changes due to misalignment (eccentricity) between the shaft and the outer diameter of the fixing roller. When Fr> Fa, the inner ring posture of the bearing is broken. When the bearing posture returns to the original position, a squealing noise is generated.
以上の機構において、シャフトと軸受との嵌め合い面における動摩擦係数が十分 に小さい場合では Frく Faとなり、軸受の姿勢を保つことができる。  In the above mechanism, when the dynamic friction coefficient on the mating surface between the shaft and the bearing is sufficiently small, Fr becomes Fa, and the attitude of the bearing can be maintained.
本発明では回転部材の軸部表面や、軸受の内輪内径面等に所定の特性を有する 被膜を形成して、定着装置に要求される使用耐久期間にわたり、嵌め合い面での動 摩擦係数を低く維持することで、鳴き音を該耐久期間にわたり防止できることを見出 した。本発明はこのような知見に基づくものである。  In the present invention, a coating film having predetermined characteristics is formed on the surface of the shaft portion of the rotating member, the inner ring inner surface of the bearing, etc., and the dynamic friction coefficient on the fitting surface is reduced over the service life required for the fixing device. It was found that squealing can be prevented over the durability period by maintaining. The present invention is based on such knowledge.
[0020] 本発明の一実施例に係る回転部材支持構造を図 1および図 2に基づいて説明する 。図 1は深溝玉軸受を利用した定着装置の回転部材支持構造の縦断面図を示す。 また、図 2は図 1における支持構造部分の拡大図であり、回転部材の軸部に低摩擦 摺動性を有する被膜を形成した場合を示す。 [0020] A rotating member support structure according to an embodiment of the present invention will be described with reference to Figs. FIG. 1 is a longitudinal sectional view of a rotating member support structure of a fixing device using a deep groove ball bearing. Fig. 2 is an enlarged view of the support structure in Fig. 1, with low friction on the shaft of the rotating member. The case where the film which has slidability is formed is shown.
図 1に示すように、回転部材である定着ローラ 9は、アルミニウムで中空に形成され 、中空部に配設された加熱ヒータ 10によって 200°C程度まで加熱されるようになって いる。上記加熱ヒータ 10は、ハロゲンヒータや電磁誘導加熱ヒータなどを使用するこ とができる。電磁誘導加熱ヒータを用いる場合、定着ローラ 9が電磁誘導で生じる内 部電流によって帯電する。  As shown in FIG. 1, the fixing roller 9 that is a rotating member is made of aluminum and is hollow, and is heated up to about 200 ° C. by a heater 10 disposed in the hollow portion. The heater 10 may be a halogen heater or an electromagnetic induction heater. When an electromagnetic induction heater is used, the fixing roller 9 is charged by an internal current generated by electromagnetic induction.
図 2に示すように、定着ローラ 9の両端の軸部 9aは深溝玉軸受 1の内輪 2の内径面 にすきま嵌めで嵌合され、深溝玉軸受 1の外輪 3が定着装置のフレーム 11に固定さ れて ヽる。定着ローラ 9の軸部 9aの表面に低摩擦摺動性を有する被膜 8が形成され ている。この被膜 8は、少なくとも深溝玉軸受 1等の軸受との接触部位に形成されて いればよぐ軸部全体、または、回転部材全体に形成してもよい。  As shown in FIG. 2, the shaft portions 9a at both ends of the fixing roller 9 are fitted to the inner surface of the inner ring 2 of the deep groove ball bearing 1 by a clearance fit, and the outer ring 3 of the deep groove ball bearing 1 is fixed to the frame 11 of the fixing device. I'll be angry. A coating 8 having a low friction sliding property is formed on the surface of the shaft 9 a of the fixing roller 9. The coating 8 may be formed on at least the entire shaft portion or the entire rotating member as long as it is formed at a contact portion with the bearing such as the deep groove ball bearing 1 or the like.
[0021] 本発明の回転部材支持構造において、被膜 8は、回転部材の軸部および軸受の 少なくとも一方の部材に形成すればよい。よって、図 2に示すように定着ローラ 9の軸 部 9aのみに形成する場合の他、深溝玉軸受 1の内輪 2の内径面のみに形成する場 合、および両部材に形成する場合がある。本発明の回転部材支持構造では、この被 膜の形成により、嵌め合い面においてグリースを塗布する必要がない。 In the rotating member support structure of the present invention, the coating 8 may be formed on at least one of the shaft portion of the rotating member and the bearing. Therefore, as shown in FIG. 2, it may be formed only on the shaft portion 9a of the fixing roller 9, or may be formed only on the inner surface of the inner ring 2 of the deep groove ball bearing 1, or may be formed on both members. In the rotating member support structure of the present invention, it is not necessary to apply grease on the mating surfaces due to the formation of the film.
[0022] 定着ローラの加熱ヒータとして上記の電磁誘導方式を用いる等、該定着ローラの支 持構造に導電性を必要とする場合では、被膜 8として導電性を有するものを採用する ことで、各軸部 9aが被膜 8および深溝玉軸受 1を介してフレーム 11に接地され、定着 ローラ 9に帯電する電気が逃されるように構成できる。 [0022] When the fixing roller support structure needs to be conductive, such as using the above-described electromagnetic induction system as a heater for the fixing roller, the coating film 8 can be used by adopting a conductive one. The shaft portion 9 a is grounded to the frame 11 through the coating 8 and the deep groove ball bearing 1, so that the electricity charged in the fixing roller 9 can be released.
また、本発明の回転部材支持構造に用いる軸受としては、図 1および図 2に示すよ うな転がり軸受に限定されず、すべり軸受であってもよい。  Further, the bearing used in the rotating member support structure of the present invention is not limited to the rolling bearing as shown in FIGS. 1 and 2, and may be a sliding bearing.
[0023] 本発明の一実施例に係る転がり軸受を図 3に基づいて説明する。図 3は潤滑ダリー スが封入された深溝玉軸受の断面図であり、内輪の内径面に低摩擦摺動性を有す る被膜を形成した場合を示す。 A rolling bearing according to an embodiment of the present invention will be described with reference to FIG. Fig. 3 is a cross-sectional view of a deep groove ball bearing in which a lubricated dull is enclosed, and shows a case where a coating having low friction sliding properties is formed on the inner surface of the inner ring.
図 3に示すように、深溝玉軸受 1は、外周面に内輪転走面 2aを有する内輪 2と内周 面に外輪転走面 3aを有する外輪 3とが同心に配置され、内輪転走面 2aと外輪転走 面 3aとの間に複数個の転動体 4が配置される。この複数個の転動体 4を保持する保 持器 5および外輪 3等に固定されるシール部材 6が内輪 2および外輪 3の軸方向両端 開口部にそれぞれ設けられている。少なくとも転動体 4の周囲に潤滑グリース 7が封 入される。 As shown in FIG. 3, the deep groove ball bearing 1 has an inner ring 2 having an inner ring rolling surface 2a on the outer circumferential surface and an outer ring 3 having an outer ring rolling surface 3a on the inner circumferential surface. A plurality of rolling elements 4 are arranged between 2a and the outer ring rolling surface 3a. The holding member that holds the plurality of rolling elements 4 Seal members 6 that are fixed to the cage 5 and the outer ring 3 are provided at the openings at both ends in the axial direction of the inner ring 2 and the outer ring 3, respectively. Lubricating grease 7 is sealed at least around the rolling elements 4.
定着ローラや加圧ローラ等の回転部材の軸部がすきま嵌めで嵌合される内輪 2の 内径面 2bに、低摩擦摺動性を有する被膜 8が形成されている。  A coating 8 having a low friction sliding property is formed on the inner diameter surface 2b of the inner ring 2 into which the shaft portion of a rotating member such as a fixing roller or a pressure roller is fitted with a clearance fit.
[0024] 上述した実施形態では、回転部材の軸部が内輪 2の内径面に嵌合される場合とし たが、本発明の転がり軸受は、軸部が外輪 3の外径面 3bに嵌合される回転部材支持 構造にも適用できる。 In the embodiment described above, the shaft portion of the rotating member is fitted to the inner diameter surface of the inner ring 2. However, in the rolling bearing of the present invention, the shaft portion is fitted to the outer diameter surface 3 b of the outer ring 3. It can also be applied to a rotating member support structure.
また、本発明の転がり軸受は、静電気等によって帯電する定着ローラ以外の回転 部材の支持にも使用することができる。  The rolling bearing of the present invention can also be used to support a rotating member other than a fixing roller that is charged by static electricity or the like.
[0025] 本発明における低摩擦摺動性を有する被膜は、被膜を形成した軸受および回転部 材の軸部の接触部位における動摩擦係数、すなわち嵌め合い面における動摩擦係 数が 0.2以下となるものであれば採用できる。嵌め合い面における動摩擦係数が 0.[0025] The coating having low friction sliding property in the present invention has a dynamic friction coefficient at the contact portion of the shaft portion of the bearing and the rotating member on which the coating is formed, that is, a dynamic friction coefficient on the mating surface is 0.2 or less. If there is, it can be adopted. The coefficient of dynamic friction on the mating surface is 0.
2をこえると、軸受の内輪姿勢が崩れて (図 4 (c)参照)、異音 (鳴き音)が発生しやす くなる。 Exceeding 2 will cause the inner ring posture of the bearing to collapse (see Fig. 4 (c)), and abnormal noise (squeaking noise) will easily occur.
このような低摩擦摺動性を有する被膜としては、例えば非導電性の被膜として、 PT FE被膜、 MoS被膜、 WS被膜等が挙げられる。  Examples of such a film having low friction sliding property include a non-conductive film such as a PTFE film, a MoS film, and a WS film.
2 2  twenty two
また、支持構造に導電性を必要とする場合では、低摩擦摺動性と合わせて導電性 を有する被膜を使用する。該導電性を有する被膜としては、フッ素榭脂に金属粉を 配合した複合被膜や、グラフアイト被膜等が挙げられる。また、フッ素榭脂に金属粉を 配合した複合被膜としては、 PTFE榭脂に金属 Ni粉を配合した Ni-PTFE複合被 膜が挙げられる。  In addition, when the support structure requires conductivity, a film having conductivity in combination with low friction sliding property is used. Examples of the conductive film include a composite film in which a metal powder is blended with fluorine resin and a graphite film. An example of a composite film in which metal powder is mixed with fluorine resin is a Ni-PTFE composite film in which metal powder is mixed with PTFE resin.
[0026] 回転部材の軸部や、軸受の内輪内径面または外輪外径面への被膜の形成方法と しては、電気めつき、無電解めつき、真空蒸着、イオンプレーティング、スパッタリング 等の物理蒸着 (PVD)、化学蒸着 (CVD)等、または、榭脂分散液を用いたディツビ ング、塗布、スプレー噴霧等によるコーティング、その他周知の被膜形成方法を採用 できる。  [0026] Examples of the method for forming a coating on the shaft portion of the rotating member and the inner ring inner surface or the outer ring outer surface of the bearing include electric plating, electroless plating, vacuum deposition, ion plating, and sputtering. Physical vapor deposition (PVD), chemical vapor deposition (CVD), etc., coating using a resin dispersion, coating by spraying, spraying, etc., and other known film forming methods can be employed.
本発明においては、グラフアイト被膜、 MoS被膜、または WS被膜等を形成する場 合では、被膜厚さを均一にできることからスパッタリングを採用することが好ましい。ま た、 Ni— PTFE複合被膜を形成する場合では、被膜厚さを均一にでき寸法精度に優 れるとともに、耐熱性、耐摩耗性および摺動性に優れ、膜中において PTFE粒子を 均一に分散できること等力 無電解めつきを採用することが好ましい。 In the present invention, a graphite coating, MoS coating, WS coating or the like is formed. In this case, it is preferable to employ sputtering because the film thickness can be made uniform. In addition, when forming a Ni-PTFE composite coating, the film thickness can be made uniform and the dimensional accuracy is excellent, and heat resistance, wear resistance, and slidability are excellent, and PTFE particles are uniformly dispersed in the film. What is possible It is preferable to employ electroless plating.
[0027] 本発明における低摩擦摺動性を有する被膜の厚みは、 2〜10 μ mとする。好ましく は、 2〜5 μ mである。被膜の厚みを 2 m以上とすることで、複写機やプリンタ等の 事務機器における実用上の使用条件として、軸受に 220 Nのラジアル荷重を付加し つつ、定着ローラを 130 rpmで 500時間回転させた時点においても、嵌め合い面に おける動摩擦係数を 0.2以下に維持でき異音を防止できる。  [0027] The thickness of the coating having low friction sliding property in the present invention is 2 to 10 μm. Preferably, it is 2-5 μm. By setting the film thickness to 2 m or more, as a practical use condition in office equipment such as copiers and printers, the fixing roller is rotated at 130 rpm for 500 hours while applying a radial load of 220 N to the bearing. Even at this point, the dynamic friction coefficient on the mating surface can be kept below 0.2 and noise can be prevented.
被膜の厚みが 2 μ m未満では、嵌め合い部での金属同士の摺動を十分に防止で きずに異音が発生するおそれがある。 10 /z mをこえると、回転部材の軸部と軸受との 嵌合精度が低下するとともに、被膜形成コストが高くなる。  If the thickness of the coating is less than 2 μm, sliding between metals at the fitting part cannot be prevented sufficiently, and abnormal noise may occur. If it exceeds 10 / z m, the fitting accuracy between the shaft portion of the rotating member and the bearing will be lowered, and the cost for forming the coating will increase.
[0028] また、軸受の内輪内径面または外輪外径面に被膜を形成する場合、内輪または外 輪の軌道面に付着する被膜の厚みは 10 m以下、好ましくは 5 μ m以下とするこ とが好ましい。被膜は軌道面には付着させないことが好ましいが、作業を簡素化する ために、マスキングせずに被膜形成処理を行なう等、被膜形成方法によっては軌道 面にも被膜が付着する。この軌道面に付着する被膜の厚みが 10 iz rnをこえると、転 動体の転動によって被膜が剥離し、この剥離した被膜が異物として転動体に嚙み込 まれて、軸受寿命が短くなる。  [0028] When a coating is formed on the inner ring inner surface or the outer ring outer diameter surface of the bearing, the thickness of the coating adhering to the raceway surface of the inner ring or outer ring should be 10 m or less, preferably 5 μm or less. Is preferred. It is preferable not to adhere the coating to the raceway surface. However, in order to simplify the work, the coating also adheres to the raceway surface depending on the coating formation method such as performing a coating formation process without masking. When the thickness of the coating adhering to the raceway surface exceeds 10 iz rn, the coating is peeled off by rolling of the rolling element, and the peeled coating is sunk into the rolling element as a foreign substance, and the bearing life is shortened.
[0029] 本発明において、回転部材および軸受の内 ·外輪の材質は、上記のめっき被膜等 が形成可能な材質であれば特に限定されず、周知の材料力 なる部材を使用できる 。定着ローラは通常、 A5056、 A6063等の軽量アルミニウム合金等により形成され る。また、軸受は軸受鋼(高炭素クロム軸受 CilS G 4805)、肌焼鋼 (JIS G 4104 等)、高速度鋼 (AMS 6490)、ステンレス鋼 (JIS G 4303)、高周波焼入鋼 (JIS G 4051等)等によりそれぞれ形成されている。また、他の軸受用合金を採用することも できる。本発明では、回転部材の軸部および軸受の少なくとも一方の部材に上述の 被膜を形成するため、軸受と回転部材との材質が、上記いずれの組み合わせであつ ても、嵌め合い面における動摩擦係数を小さくできる。 [0030] また、転がり軸受等の軸受に封入するグリースとしては、一般に軸受に使用される グリースであれば、特に種類を限定されない。軸受自体に導電性を必要とする場合 には、カーボンブラック、荷電性ミクロゲル粒子、グラフアイト等の導電剤を配合した導 電性グリースを封入することができる。 [0029] In the present invention, the materials of the inner and outer rings of the rotating member and the bearing are not particularly limited as long as the above-described plating film can be formed, and members having a known material force can be used. The fixing roller is usually made of a lightweight aluminum alloy such as A5056 or A6063. Bearings are bearing steel (high carbon chrome bearing CilS G 4805), case hardened steel (JIS G 4104, etc.), high speed steel (AMS 6490), stainless steel (JIS G 4303), induction hardened steel (JIS G 4051). Etc.) etc. Other bearing alloys can also be used. In the present invention, since the above-mentioned coating is formed on at least one of the shaft portion of the rotating member and the bearing, the dynamic friction coefficient on the mating surface is obtained regardless of the combination of the material of the bearing and the rotating member. Can be small. [0030] Further, the type of grease to be sealed in a bearing such as a rolling bearing is not particularly limited as long as it is a grease generally used for a bearing. When the bearing itself requires conductivity, conductive grease containing a conductive agent such as carbon black, charged microgel particles, or graphite can be enclosed.
実施例  Example
[0031] 実施例 1 1〜実施例 1 20および比較例 1 1〜比較例 1 3  Example 1 1 to Example 1 20 and Comparative Example 1 1 to Comparative Example 1 3
実施例および比較例として、アルミニウム製回転部材の軸部に被膜を形成し、該軸 部に深溝玉軸受をすきま嵌め(すきま 100 m)で嵌合して試験用の回転部材支持 構造を作製した。各実施例および比較例における被膜種類、膜厚等を表 1に示す。 なお、 Ni—PTFE複合被膜の組成は、 Ni 82〜86重量0 /0、リン 7〜9重量0 /0、 PTF E (粒子径 1 μ m以下) 7〜9重量%である。 As an example and a comparative example, a coating was formed on the shaft portion of an aluminum rotating member, and a deep groove ball bearing was fitted to the shaft portion with a clearance fit (clearance 100 m) to produce a rotating member support structure for testing. . Table 1 shows the coating type, film thickness, etc. in each example and comparative example. The composition of the Ni-PTFE composite coating, Ni 82-86 wt 0/0, phosphorous 7-9 weight 0/0, PTF E (particle size not greater than 1 mu m) is 7-9% by weight.
[0032] 試験用の回転部材支持構造において、回転部材を 1000時間回転する試験を行 ない、嵌め合い面における初期(運転開始直後)の動摩擦係数、異音発生の時期、 および、軸部と軸受間の通電性能を調査した。試験条件および通電条件は以下の 通りである。結果を表 1に示す。なお、通電性能の調査では、 1000時間の試験時間 の間、軸部と軸受間の抵抗が 200 以下に保持されたものを通電性能が良、抵抗 がー度でも 200 をこえたものを不良とした。  [0032] In the test rotating member support structure, a test was performed in which the rotating member was rotated for 1000 hours, and the initial frictional coefficient (immediately after the start of operation) on the mating surface, the time of occurrence of abnormal noise, and the shaft and bearing The current-carrying performance was investigated. The test conditions and energization conditions are as follows. The results are shown in Table 1. In the investigation of energization performance, during the test time of 1000 hours, the energization performance was good when the resistance between the shaft and the bearing was maintained at 200 or less, and the resistance exceeding 200 degrees was regarded as poor. did.
[試験条件]  [Test conditions]
•軸受寸法:内径 25 mm、外径 37 mm、幅 7 mm  • Bearing dimensions: 25 mm ID, 37 mm OD, 7 mm width
•軸部温度: 200 °C  • Shaft temperature: 200 ° C
'軸受荷重: 220 N (ラジアル荷重)  'Bearing load: 220 N (radial load)
•回転速度: 130 rpm  • Rotation speed: 130 rpm
'相手材:アルミニウム  'Partner material: Aluminum
[通電条件]  [Energization conditions]
•荷電電圧: 30 V  • Charging voltage: 30 V
•制御抵抗: 300 kQ (通電測定部と並列に接続)  • Control resistance: 300 kQ (connected in parallel with the current measurement unit)
•サンプリング間隔: 1  • Sampling interval: 1
[0033] また、実施例 1— 2、 1— 6、 1 10、 1— 14および 1— 18、比較例 1 1〜1 3に ついて、同じ試験条件での嵌め合い面における動摩擦係数の経時変化を測定した。 結果を図 5に示す。図 5において横軸は経過時間(h)、縦軸は動摩擦係数をそれぞ れ示す。 [0033] Also, in Examples 1-2, 1-6, 1 10, 1-14 and 1-18, Comparative Examples 1 1 to 1 3 Then, the time-dependent change of the dynamic friction coefficient in the fitting surface on the same test conditions was measured. The results are shown in FIG. In Fig. 5, the horizontal axis represents the elapsed time (h), and the vertical axis represents the dynamic friction coefficient.
[0034] [表 1] [0034] [Table 1]
Figure imgf000012_0001
Figure imgf000012_0001
[0035] 表 1に示すように、各実施例の被膜を形成した回転部材支持構造では、事務機器 等において実用上十分な耐久時間 (500時間)にわたり、異音の発生を防止できた。 さらに実施例 1 1〜 1—8では良好な通電性能も有していた。また図 5に示すように 、被膜の厚みを 5 mとした実施例 1— 2、 1— 6、 1 10、 1— 14および 1— 18では 、動摩擦係数を長時間にわたり低位に維持することができ、異音の発生を防止できた  [0035] As shown in Table 1, with the rotating member support structure on which the coating film of each example was formed, it was possible to prevent the generation of abnormal noise over a practically sufficient durability time (500 hours) in office equipment and the like. Furthermore, Examples 1 1 to 1-8 also had good energization performance. In addition, as shown in FIG. 5, in Examples 1-2, 1-6, 110, 1-14 and 1-18 where the thickness of the coating was 5 m, the dynamic friction coefficient could be kept low for a long time. Was able to prevent the generation of abnormal noise
[0036] 実施例 2— 1〜実施例 2— 8および比較例 2— 1〜比較例 2— 3 [0036] Example 2-1 to Example 2-8 and Comparative Example 2-1 to Comparative Example 2-3
実施例および比較例として、図 3に示した内輪の内径面に被膜を形成した深溝玉 軸受を用意した。各実施例および比較例における被膜種類、膜厚等を表 2に示す。 なお、 Ni— PTFE複合被膜は、無電解ニッケルめっき処理により形成し、グラフアイト 被膜はスパッタリング処理により形成した。 Ni— PTFE複合被膜の組成は、 Ni 82〜8 6重量%、リン 7〜9重量%、 PTFE (粒子径 1 μ m以下)?〜 9重量%である。 [0037] これらの各実施例と比較例の深溝玉軸受の内輪をアルミニウム製回転部材の軸部 にすきま嵌め(すきま 100 m)で嵌合して、回転部材を 1000時間回転する試験を 行ない、嵌め合い面における初期 (運転開始直後)の動摩擦係数、異音発生の時期 、および、軸部と軸受間の通電性能を調査した。試験条件および通電条件は上述し た実施例 1と同様の条件で行なった。結果を表 2に示す。なお、通電性能の調査では 、 1000時間の試験時間の間、軸部と軸受間の抵抗が 200 以下に保持されたも のを通電性能が良、抵抗が一度でも 200 をこえたものを不良とした。 As examples and comparative examples, deep groove ball bearings having a coating formed on the inner diameter surface of the inner ring shown in FIG. 3 were prepared. Table 2 shows the coating type, film thickness, etc. in each example and comparative example. The Ni-PTFE composite coating was formed by electroless nickel plating, and the graphite coating was formed by sputtering. The composition of Ni-PTFE composite coating is 82-86 wt% Ni, 7-9 wt% phosphorus, PTFE (particle size 1 μm or less)? ~ 9% by weight. [0037] A test was conducted in which the inner ring of each of the deep groove ball bearings of each of the examples and the comparative examples was fitted to the shaft portion of the aluminum rotating member by a clearance fit (a clearance of 100 m), and the rotating member was rotated for 1000 hours. We investigated the initial dynamic friction coefficient (immediately after the start of operation), the time of occurrence of abnormal noise, and the current-carrying performance between the shaft and the bearing. The test conditions and energization conditions were the same as in Example 1 described above. The results are shown in Table 2. In the investigation of energization performance, during the test time of 1000 hours, the energization performance was good when the resistance between the shaft and the bearing was maintained at 200 or less, and the resistance exceeding 200 even once was regarded as defective. did.
[0038] また、実施例 2— 2、実施例 2— 6、比較例 2— 1〜比較例 2— 3について、同じ試験 条件での嵌め合い面における動摩擦係数の経時変化を測定した。結果を図 6に示 す。図 6において横軸は経過時間 (h)、縦軸は動摩擦係数をそれぞれ示す。  [0038] Further, with respect to Example 2-2, Example 2-6, and Comparative Example 2-1 to Comparative Example 2-3, the change with time of the dynamic friction coefficient on the mating surface under the same test conditions was measured. The results are shown in Fig. 6. In Fig. 6, the horizontal axis represents elapsed time (h) and the vertical axis represents the dynamic friction coefficient.
[0039] [表 2]  [0039] [Table 2]
Figure imgf000013_0001
Figure imgf000013_0001
[0040] 表 2に示すように、各実施例の被膜を形成した軸受では、事務機器等にお!ヽて実 用上十分な耐久時間 (500時間)にわたり、異音の発生を防止できるとともに、良好な 通電性能を有していた。また図 6に示すように、被膜の厚みを 5 μ mとした実施例 2 2および実施例 2— 6では、動摩擦係数を長時間にわたり低位に維持することがで き、異音の発生を防止できた。  [0040] As shown in Table 2, the bearing with the coating film of each example is suitable for office equipment! For a practically sufficient durability time (500 hours), it was possible to prevent the generation of abnormal noise and to have good current-carrying performance. In addition, as shown in Fig. 6, in Example 22 and Example 2-6 where the film thickness is 5 μm, the dynamic friction coefficient can be kept low for a long time, preventing the generation of abnormal noise. did it.
[0041] 実施例 3— 1〜実施例 3— 12および比較例 3— 1〜比較例 3— 3  [0041] Example 3-1 to Example 3-12 and Comparative Example 3-1 to Comparative Example 3-3
実施例および比較例として、図 3に示した内輪の内径面に被膜を形成した深溝玉 軸受を用意した。各実施例および比較例における被膜種類、膜厚等を表 3に示す。  As examples and comparative examples, deep groove ball bearings having a coating formed on the inner diameter surface of the inner ring shown in FIG. 3 were prepared. Table 3 shows the coating type, film thickness, etc. in each example and comparative example.
[0042] これらの各実施例と比較例の深溝玉軸受の内輪をアルミニウム製回転部材の軸部 にすきま嵌め(すきま 100 m)で嵌合して、回転部材を 1000時間回転する試験を 行ない、嵌め合い面における初期(運転開始直後)の動摩擦係数、および異音発生 の時期を調査した。試験条件は上述した実施例 1と同様の条件で行なった。結果を 表 3に示す。 [0042] A test was conducted in which the inner ring of each of the deep groove ball bearings of each of the examples and comparative examples was fitted to the shaft portion of the aluminum rotating member by a clearance fit (clearance: 100 m), and the rotating member was rotated for 1000 hours. The initial investigation of the mating surface (immediately after the start of operation) and the timing of abnormal noise were investigated. The test conditions were the same as in Example 1 described above. The results are shown in Table 3.
[0043] また、実施例 3— 2、実施例 3— 6、実施例 3— 10、および比較例 3— 1〜比較例 3  [0043] In addition, Example 3-2, Example 3-6, Example 3-10, and Comparative Example 3-1 to Comparative Example 3
3につ 、て、同じ試験条件での嵌め合 、面における動摩擦係数の経時変化を測 定した。結果を図 7に示す。図 7において横軸は経過時間(h)、縦軸は動摩擦係数を それぞれ示す。  Third, the mating under the same test conditions and the change with time of the dynamic friction coefficient on the surface were measured. The results are shown in FIG. In Fig. 7, the horizontal axis represents elapsed time (h) and the vertical axis represents the dynamic friction coefficient.
[0044] [表 3]  [0044] [Table 3]
Figure imgf000014_0001
Figure imgf000014_0001
[0045] 表 3に示すように、各実施例の被膜を形成した軸受では、事務機器等にお!ヽて実 用上十分な耐久時間 (500時間)にわたり、異音の発生を防止できた。また図 7に示 すように、被膜の厚みを 5 mとした実施例 3— 2、 3— 6および 3— 10では、動摩擦 係数を長時間にわたり低位に維持することができ、異音の発生を防止できた。  [0045] As shown in Table 3, the bearings on which the coatings of the respective examples were formed were able to prevent the generation of abnormal noise over a practically sufficient durability time (500 hours) for office equipment and the like! . In addition, as shown in Fig. 7, in Examples 3-2, 3-6 and 3-10 where the film thickness was 5 m, the dynamic friction coefficient could be kept low for a long time, and abnormal noise was generated. We were able to prevent.
産業上の利用可能性  Industrial applicability
[0046] 本発明の回転部材支持構造は、鳴き音等の異音を長期間にわたり防止できるので 、複写機やプリンタ等の事務機器用定着装置に好適に利用できる。  [0046] The rotating member support structure of the present invention can prevent abnormal noise such as squealing sound over a long period of time, and therefore can be suitably used for a fixing device for office equipment such as a copying machine or a printer.
図面の簡単な説明  Brief Description of Drawings
[0047] [図 1]深溝玉軸受を利用した定着装置の回転部材支持構造の縦断面図である。  FIG. 1 is a longitudinal sectional view of a rotating member support structure of a fixing device using a deep groove ball bearing.
[図 2]図 1における支持構造部分の拡大図である。 [図 3]深溝玉軸受 (転がり軸受)の断面図である。 FIG. 2 is an enlarged view of a support structure portion in FIG. FIG. 3 is a sectional view of a deep groove ball bearing (rolling bearing).
圆 4]異音が発生する機構を説明する図である。 [4] This is a diagram for explaining a mechanism for generating abnormal noise.
[図 5]嵌め合い面における動摩擦係数の経時変化を示す図である。  FIG. 5 is a diagram showing a change with time of a dynamic friction coefficient on a mating surface.
[図 6]嵌め合い面における動摩擦係数の経時変化を示す図である。  FIG. 6 is a diagram showing the change over time in the dynamic friction coefficient on the mating surface.
[図 7]嵌め合い面における動摩擦係数の経時変化を示す図である。 符号の説明  FIG. 7 is a graph showing a change with time of a dynamic friction coefficient on a mating surface. Explanation of symbols
1 深溝玉軸受 (転がり軸受)  1 Deep groove ball bearing (rolling bearing)
2 内輪  2 Inner ring
3 外輪  3 Outer ring
4 転動体  4 Rolling elements
5 保持器  5 Cage
6 シール部材  6 Seal material
7 グリース  7 Grease
8 被膜  8 Coating
9 定着ローラ  9 Fixing roller
9a 軸部  9a Shaft
10 加熱ヒータ  10 Heating heater
11 フレーム  11 frames

Claims

請求の範囲 The scope of the claims
[1] 定着装置における回転部材の軸部と、前記回転部材の軸部にすきま嵌めで嵌合し て該軸部を回転自在に支持する軸受とからなる回転部材支持構造であって、 前記回転部材の軸部および前記軸受の少なくとも一方の部材にお 、て、少なくとも 嵌合により他方の部材に接触する部位に低摩擦摺動性を有する被膜が形成されて なり、  [1] A rotating member support structure including a shaft portion of a rotating member in a fixing device and a bearing that is fitted to the shaft portion of the rotating member with a clearance fit and rotatably supports the shaft portion. At least one member of the shaft portion of the member and the bearing is formed with a coating having a low friction sliding property at least at a portion contacting the other member by fitting,
前記被膜は厚みが 2〜10 /z mであり、前記被膜を形成した前記軸受および前記 回転部材の軸部の接触部位における動摩擦係数が 0.2以下であることを特徴とする 回転部材支持構造。  The rotating member support structure, wherein the coating film has a thickness of 2 to 10 / zm, and a coefficient of dynamic friction at a contact portion of the shaft portion of the bearing and the rotating member on which the coating film is formed is 0.2 or less.
[2] 前記被膜が、非導電性の被膜であることを特徴とする請求項 1記載の回転部材支 持構造。  [2] The rotating member support structure according to [1], wherein the coating is a non-conductive coating.
[3] 前記被膜が、ポリテトラフルォロエチレン被膜であることを特徴とする請求項 2記載 の回転部材支持構造。  3. The rotating member support structure according to claim 2, wherein the coating is a polytetrafluoroethylene coating.
[4] 前記被膜が、二硫ィ匕モリブデン被膜であることを特徴とする請求項 2記載の回転部 材支持構造。  [4] The rotating member support structure according to [2], wherein the coating is a molybdenum disulfide molybdenum coating.
[5] 前記被膜が、二硫ィ匕タングステン被膜であることを特徴とする請求項 2記載の回転 部材支持構造。  5. The rotating member support structure according to claim 2, wherein the coating film is a disulfurized tungsten coating.
[6] 前記被膜が、導電性を有する被膜であることを特徴とする請求項 1記載の回転部材 支持構造。  6. The rotating member support structure according to claim 1, wherein the coating is a conductive coating.
[7] 前記被膜が、ニッケル一ポリテトラフルォロエチレン複合被膜であることを特徴とす る請求項 6記載の回転部材支持構造。  7. The rotating member support structure according to claim 6, wherein the coating is a nickel-polytetrafluoroethylene composite coating.
[8] 前記被膜が、グラフアイト被膜であることを特徴とする請求項 6記載の回転部材支持 構造。 8. The rotating member support structure according to claim 6, wherein the coating is a graphite coating.
[9] 前記軸受に 220Nのラジアル荷重を付カ卩しつつ、前記回転部材を 130 rpmで 500 時間回転させたときの、前記被膜を形成した前記軸受および前記回転部材の軸部 の接触部位における動摩擦係数が 0.2以下であることを特徴とする請求項 1記載の 回転部材支持構造。  [9] When the rotary member is rotated at 130 rpm for 500 hours while applying a radial load of 220 N to the bearing, the contact portion between the bearing on which the coating is formed and the shaft portion of the rotary member 2. The rotating member support structure according to claim 1, wherein the coefficient of dynamic friction is 0.2 or less.
[10] 前記回転部材が、印刷用紙にトナーを定着させるための、ヒータが内蔵された定着 ローラであることを特徴とする請求項 1記載の回転部材支持構造。 [10] Fixing with a built-in heater for fixing the toner on the printing paper by the rotating member 2. The rotating member support structure according to claim 1, wherein the rotating member support structure is a roller.
請求項 1記載の回転部材支持構造に用いられる転がり軸受であって、  A rolling bearing used in the rotating member support structure according to claim 1,
前記転がり軸受は、内輪と外輪の軌道面間に複数の転動体が配列され、前記定着 装置の回転部材を回転自在に支持し、この回転部材の軸部が前記内輪の内径面ま たは前記外輪の外径面にすきま嵌めで嵌合されてなり、  In the rolling bearing, a plurality of rolling elements are arranged between the raceway surfaces of the inner ring and the outer ring, and the rotating member of the fixing device is rotatably supported, and the shaft portion of the rotating member is the inner diameter surface of the inner ring or the inner ring. It is fitted to the outer diameter surface of the outer ring with a clearance fit,
少なくとも前記回転部材の軸部がすきま嵌めで嵌合される内輪の内径面または外 輪の外径面に、前記被膜を形成してなることを特徴とする転がり軸受。  A rolling bearing characterized in that the coating is formed on at least the inner diameter surface of the inner ring or the outer diameter surface of the outer ring where the shaft portion of the rotating member is fitted by clearance fitting.
PCT/JP2007/062963 2006-06-30 2007-06-28 Rotating member support structure of fixing device and rolling bearing used for the structure WO2008001831A1 (en)

Applications Claiming Priority (6)

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JP2006181699A JP4989129B2 (en) 2006-06-30 2006-06-30 Rolling bearing
JP2006-181712 2006-06-30
JP2006181696A JP4989128B2 (en) 2006-06-30 2006-06-30 Rolling bearing
JP2006-181696 2006-06-30
JP2006181712A JP4989130B2 (en) 2006-06-30 2006-06-30 Rotating member support structure of fixing device
JP2006-181699 2006-06-30

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0581529U (en) * 1992-04-06 1993-11-05 日本精工株式会社 Bearing mounting structure
JP2001219708A (en) * 2000-02-14 2001-08-14 Nissan Diesel Motor Co Ltd Axle structure of vehicle
JP2001305912A (en) * 2001-03-21 2001-11-02 Kyocera Mita Corp Image forming device
JP2004011716A (en) * 2002-06-05 2004-01-15 Nsk Ltd Double row bearing for rolling stock axle
JP2006105320A (en) * 2004-10-07 2006-04-20 Jtekt Corp Tapered roller bearing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0581529U (en) * 1992-04-06 1993-11-05 日本精工株式会社 Bearing mounting structure
JP2001219708A (en) * 2000-02-14 2001-08-14 Nissan Diesel Motor Co Ltd Axle structure of vehicle
JP2001305912A (en) * 2001-03-21 2001-11-02 Kyocera Mita Corp Image forming device
JP2004011716A (en) * 2002-06-05 2004-01-15 Nsk Ltd Double row bearing for rolling stock axle
JP2006105320A (en) * 2004-10-07 2006-04-20 Jtekt Corp Tapered roller bearing

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