WO2008000022A1 - Rotary switch interlock - Google Patents

Rotary switch interlock Download PDF

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Publication number
WO2008000022A1
WO2008000022A1 PCT/AU2007/000881 AU2007000881W WO2008000022A1 WO 2008000022 A1 WO2008000022 A1 WO 2008000022A1 AU 2007000881 W AU2007000881 W AU 2007000881W WO 2008000022 A1 WO2008000022 A1 WO 2008000022A1
Authority
WO
WIPO (PCT)
Prior art keywords
limit
switch
assembly
stop
shaft
Prior art date
Application number
PCT/AU2007/000881
Other languages
French (fr)
Inventor
Hlasny Rick
Original Assignee
Schneider Electric (Australia) Pty Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2006903421A external-priority patent/AU2006903421A0/en
Application filed by Schneider Electric (Australia) Pty Limited filed Critical Schneider Electric (Australia) Pty Limited
Priority to AU2007264396A priority Critical patent/AU2007264396B2/en
Publication of WO2008000022A1 publication Critical patent/WO2008000022A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/02Details
    • H01H19/03Means for limiting the angle of rotation of the operating part

Definitions

  • the present invention relates to rotary switchgear (typically, but not limited to, under-oil rotary sectionalizing switches mounted inside a transformer tank that is an integral part of a compact electrical distribution substation).
  • rotary switchgear typically, but not limited to, under-oil rotary sectionalizing switches mounted inside a transformer tank that is an integral part of a compact electrical distribution substation.
  • Rotary switch gear such as under-oil rotary sectionalising switches mounted inside a transformer tank, typically have three switching positions based at 90 degrees apart. Typically, such switch gear requires the switching handle to be rotated approximately 45 degrees past the target switching position in order for it to switch to the target switching position. This "over-rotation" is necessary for the internal spring-operated mechanism of such switch gear to be sufficiently pre-loaded in order for it to switch to the target switch position. This is illustrated progressively in Figures 3a to 3c.
  • a rotary switch interlocking assembly mountable to a multi-position rotary switch having a shaft and a switch body, the interlocking assembly including: a switch actuator operatively connected to the shaft for rotation therewith about a switch axis; a limit body mounted for rotation with respect to the switch body; a locking arrangement between the limit body and the switch body, the locking arrangement operable to lock rotational movement of the limit body with respect to the switch body at a plurality of angularly spaced apart positions; cooperating first and second clockwise limit stops, the first clockwise limit stop rotating with the shaft and the second clockwise limit stop mounted to or integral with the limit body, the first and second clockwise limit stops arranged to limit the clockwise angular rotation of the shaft with respect to the limit body; and cooperating first and second anticlockwise limit stops, the second anticlockwise limit stop rotating with the shaft and the first anticlockwise limit stop mounted to or integral with the limit body, the first and second anticlockwise limit stops arranged to limit the anticlockwise angular rotation
  • the particular angular range is such that an operator can only switch between two switch positions while the limit body is locked in any one of its plurality of circumferentially spaced apart positions.
  • the particular angular range is between 120 and 150 degrees.
  • the particular angular range is between 125 and 145 degrees.
  • the particular angular range is between 130 and 140 degrees, and most preferably is approximately 135 degrees.
  • the switch actuator is a boss.
  • the boss terminates in a bifurcated end defining a transverse slot through a cylindrical wall, whereby an anti-reflex handle can be mounted within the bifurcated end for actuation of the switch.
  • the locking arrangement includes an arm operatively connected to the shaft or the switch actuator for rotational movement therewith.
  • the arm has a first limit stop surface and a second limit stop surface, the first and second limit stop surfaces spaced apart from each other, whereby the first and second limit stop surfaces form the first clockwise limit stop and the second anticlockwise limit stop respectively.
  • the limit body supports a first stop pin and a second stop pin, the first and second stop pins spaced apart from each other, whereby the first and second limit stop pins form the first anticlockwise limit stop and the second clockwise limit stop respectively.
  • the limit body is a limit plate.
  • the locking arrangement includes a detent arrangement.
  • the detent arrangement includes a detent member mounted to prevent circumferential movement while allowing movement in a radial direction with respect to the switch axis and a plurality of spaced apart notches within a arcuate edge on the limit plate, the notches arranged to selectively receive the detent member so as to lock movement of the limit plate with respect to the detent member against circumferential movement about the switch axis.
  • the detent arrangement includes a detent spring, the spring biasing the detent member into engagement with the notches, wherein the detent member is manually movable so as to hold it out of any of the notches thereby allowing manual rotation of the limit plate with respect to the switch body.
  • the arcuate edge is concave and the spring biases the detent member radially outwards with respect to the switch axis.
  • the assembly further includes a limit plate locking arrangement, the limit plate locking arrangement allowing for locking the limit plate such that it can only be rotated between two of three positions.
  • the limit plate locking arrangement includes an arcuate groove or slot within the locking plate and a padlock shackle, the shackle lockable to a tab mounted to the switch body.
  • Figure 1 shows an isometric view of a rotary switch interlocking assembly mounted to a multi position rotary switch, the rotary switch mounted inside a transformer tank.
  • Figures 2a, 2b and 2c show the front, side and top views respectively of the interlocking assembly shown in Figure 1 as well as the side view of typical under-oil switchgear.
  • Figures 3a, 3b and 3c are diagrammatic front views of the interlocking assembly of Figure 1 illustrating progressive angular movement between a starting position and a target position.
  • Figures 4a and 4b show front and side views of a base plate and a locking tag assembly of the interlocking assembly shown in Figure 1.
  • Figures 5a and 5b show the front and side views respectively of a limit plate and stop pin assembly of the interlocking assembly shown in Figure 1.
  • Figure 6 shows a side view of the arm and the switching boss assembly of the interlocking assembly shown in Figure 1.
  • Figures 7a and 7b show the front and side views of the selector assembly of the interlocking assembly shown in Figure 1.
  • Figures 8a, 8b and 8c show the front views of the interlock assembly of Figure 1 when it is separately locked in the 'Earth', the Off and the 'On' positions.
  • Figures 9a and 9b show the front views of the interlock assembly of Figure 1 when it is locked-out of the 'Earth' position so that switching operations are only possible between the 'Off and the 'On' positions, and vice versa.
  • Figures 10a and 10b show the front views of the interlock assembly of Figure 1 when it is locked-out of the 'On' position so that switching operations are only possible between the 'Earth' and the Off positions, and vice versa.
  • Figures 11a, lib and lie are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Earth' position to the 'Off position.
  • Figures 12a, 12b and 12c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Off position to the 'On' position.
  • Figures 13a, 13b and 13c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the On' position to the Off position.
  • Figures 14a, 14b and 14c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Off position to the 'Earth' position.
  • the rotary switch 1 is a typical under-oil rotary sectionalising switch mounted on the inside of a transformer tank having a wall 4.
  • the rotary switch has a shaft 3 and a switch body Ib including a threaded boss 2 which protrudes from the tank wall 4.
  • the interlocking assembly 30 includes a switch actuator in the form of a switching boss 12 which is operatively connected to the shaft 3 for a rotation therewith.
  • the switching boss 12 terminates in a bifurcated end defining a transverse slot through a cylindrical wall.
  • An anti-reflex handle 15, shown in Figure 2b, can be mounted within the bifurcated end for actuation of the switch.
  • a limit body in the form of a limit plate 10 is shown in Figure 1. It is mounted for rotation with respect to the switch body Ib threaded boss 2.
  • a locking arrangement between the limit plate 10 and switch body Ib is also provided. The locking arrangement is operable to lock rotational movement of the limit plate 10 with respect to the switch body Ib at a plurality of angularly spaced apart positions.
  • the limit plate 10 is lockable in four operator selectable positions using a detent arrangement between the limit plate 10 on the switch body Ib.
  • the detent arrangement includes a detent member in the form of a selector pin 14c which selectably engages detent recesses 101, 102, 103 and 104 on the limit plate 10.
  • an arm 13 extending from an arm plate 13b is shown.
  • the arm 13 and arm plate 13b has a number of functions.
  • One function is to limit rotation of the shaft 3 for example as is shown progressively in Figures 11a, lib and lie.
  • a second function is to indicate the position of the rotary switch 1.
  • a third function is to allow locking of the switch in any one of three positions, 'Earth', 'Off or 'On' as is shown in Figures 8a, 8b and 8c respectively.
  • cooperating first and second clockwise limit stops in the form of a stop pin lib and a limit stop surface 131 are provided to limit the clockwise angular rotation of the arm 13 with respect to the limit plate 10.
  • cooperating first and second anti-clockwise limit stops are provided to limit the anti-clockwise angular rotation of the arm 13 with respect to the limit plate 10.
  • the first anticlockwise limit stop is a stop pin 11a which extends from the limit plate 10 and the second anti-clockwise limit stop is a limit stop surface 132 on the arm 13.
  • the interlock assembly 30 restricts the rotation of a rotary switch 1, or similar switching device, to approximately 135 degrees of rotation. This is illustrated progressively in Figures 3a, 3b and 3c. This enables such switchgear to be rotated to approximately 45 degrees past the target switching position 46, which is 90 degrees past the starting switching position 44. This is necessary for the spring-operated mechanism of such switchgear 1 to be pre-loaded in order for it to switch to the target switch position 46.
  • the interlocking assembly 30 does not allow the operator to switch from one position to the next and immediately back to the starting position without having to reposition the device.
  • the limit plate 10 provides four operator-selectable positions (as shown in Figure 5a) which consequently allow the operator of the rotary switchgear 1 to perform the following switching operations:
  • the arm plate 13b is securely attached to the switching boss 12.
  • Fasteners 12c which pass through an arm plate 13b, are used to attach the arm plate 13b to the switching boss 12 thereby ensuring that the arm 13 is fixed with respect to the switching boss 12.
  • the fasteners 12c are screws, however other attachment means such as rivets or welds may also be used.
  • Two stop pins 11a and lib are fastened to the limit plate 10 in the positions shown in Figures 5a and 5b.
  • the stop pins 11a and lib provide the physical 'stop' limitation to the travel of the arm 13 as it is rotated through the approximately 135 degrees of motion by the operator.
  • the stop pins 11a and lib are effectively 'locked' into the required position by the rod of the selector 14, which fits into the relevant 'slot', referred to as detent recesses 101, 102, 103 and 104, in the limit plate 10.
  • the stop pins 11a and lib may be fastened to the arm 13. In such an embodiment of the device cooperating stop surfaces would be provided on the limit plate 10.
  • the selector assembly 14 is used.
  • the selector housing body 14a contains a spring mechanism, which is retained within selector housing body 14a using a selector housing cap 14b, which provides pressure on the selector sliding rod 14d.
  • the selector pin 14c is attached to the selector sliding rod 14d.
  • the selector assembly 14 is attached to the selector support 8.
  • a feature of the selector assembly 14 is that, in its natural state, the spring- loaded mechanism ensures that the selector sliding rod 14d pushes the selector pin 14c securely down into the relevant detent recess of the limit plate 10.
  • selector assembly 14 Another feature of the selector assembly 14 is that if, by chance or by intent, the operator positions the limit plate 10 so that it is between two detent recesses or slots on the limit plate 10, the spring-loaded mechanism of the selector assembly 14 will 'capture' the next detent recess or slot if the operator attempts to rotate the switch shaft 3. Under such a circumstance, the maximum rotation that the operator can undertake is slightly less than 50 degrees, which is much less than the required approximately 135 degrees of motion necessary to 'switch' to the next position.
  • the mounting tag 5 is shown in Figures 4a and 4b.
  • the mounting tag 5 is an integral part of the 'Off position locking tag 7.
  • the purpose of the mounting tag 5 is to ensure that the rotary switch interlocking assembly 30 can be properly aligned on the tank wall 4.
  • the base plate 6 is shown in Figures 4a and 4b.
  • the base plate 6 has a hole that suits the profile of the rotary switch's threaded boss 2.
  • the base plate 6 also has three coloured regions 6g, 6r and 6y that, in conjunction with an indicator aperture 13a within the arm plate 13b, facilitate visual identification of the current switch position.
  • the aperture 13a is shaped as an arrow and the 'Earth' position is highlighted using a 'yellow' colour; the 'Off position is highlighted using a 'green' colour; and the 'On' position is highlighted using a 'red' colour.
  • the mounting tag 5, locking tags 7a, 7b and 7c and selector support 8 are, in this embodiment of the device, attached to the base plate 6.
  • locking tags 7a, 7b and 7c that form a part of the rotary switch interlocking mechanism, and are shown in Figures 4a and 4b.
  • One locking tag is located at each switching position (i.e. at the 'Earth', 'Off and 'On' positions), as shown in Figures 4a and 4b.
  • the locking tag 7b that is located at the 'Off position is different to the other two locking tags 7a and 7c located at the 'Earth' and 'On' positions. This is because the locking tag 7b at the 'Off position also functions as a circuit label holder 9, which provides a durable method of securing a relevant circuit identification label.
  • Each locking tag 7a, 7b and 7c has a slot so that the indicator flag 13 can be padlocked into position. This provides a safety feature.
  • Figures 8a, 8b and 8c show the arm 13 separately locked in the 'Earth' position, locked in the 'Off position, and locked in the 'On' position by padlocking to the relevant locking tags 7a, 7b and 7c using a padlock 70
  • Both the locking tags 7a and 7c at the 'Earth' and 'On' positions have an additional angled slot. These angled slots 7a" and 7c" are positioned over arcuate slots 71 and 73 within the limit plate 10 shown in Figure 5.
  • the aforementioned slots provide a limit plate locking arrangement whereby an operator can 'lock-out' the 'Earth' switching position (i.e. The switch can then only be operated between the 'On' and the 'Off positions). This feature is shown in Figures 9a and 9b. Similarly, an operator can 'lock-out' the On' switching position (i.e. the switch can then only be operated between the 'Off and the 'Earth' positions). This feature is shown in Figures 10a and 10b.
  • a circuit label holder 9 is an integral part of the 'Off locking tag 7b, which is shown in Figures 4a and 4b.
  • the circuit label holder 9 is provided so that a label can be easily and securely attached to the interlocking assembly 30 for the purpose of identifying the circuit that is switched by the rotary switch 1.
  • the label is placed under a clear polycarbonate (or any other similar transparent material) cover which is, in turn, fastened to the locking tag 7b using two 'Wing Nuts'.
  • the interlocking assembly 30 provides a rotational mechanism where the rotary switch 1, if initially in the 'Earth' position, can be rotated to the target 'Off position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'Earth— >Off position (ie.
  • the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'Off position, can be rotated to the target 'On' position in one movement.
  • This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the Off ⁇ On' position (ie. so that the selector pin 14c is captured by detent recess 104 of the limit plate 10 shown in Figure 5a) and then using the 'anti-reflex' operating handle 15 to rotate the coupled switching boss 12 and arm 13 to approximately 45 degrees past the On' position in order for the spring-loaded mechanism of the rotary switch 1 to 'trigger' into the 'On' position. The operator then 'relaxes' the torque from the 'anti-reflex' operating handle 15, thereby allowing the arm 13 and switching boss 12 to finally settle into the 'On' position.
  • the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'On' position, can be rotated to the target 'Off position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'On- ⁇ Off position (ie.
  • the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'Off position, can be rotated to the target 'Earth' position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'Off ⁇ Earth' position (ie.
  • An important safety feature of the device is that it requires the operator to reposition the limit plate 10 to the 'Earth ⁇ Off position in order to be able to switch back to the 'Earth' position. This prevents, for example, the operator from switching a 'live' electrical cable to the 'Earth' position (thus creating a 'faulted' situation) and then immediately switching back to the 'Off position (thus creating an electric arc under oil). If the energy of the electrical arc is of sufficient magnitude then the rotary switch is unlikely to successfully 'break' the arc thereby creating a potentially dangerous (ie. explosive) situation. The device effectively prevents this from occurring since the operator must reposition the limit plate 10 following a switching operation. This introduces a critical delay-time which gives the upstream network protection the opportunity of clearing the electric fault before further switching is attempted by the operator.

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Abstract

A rotary switch interlocking assembly (30) is disclosed. The assembly (30) is mountable to a multi-position rotary switch (1) having a shaft (3) and a switch body (1b). The interlocking assembly includes: a switch boss (12) connected to the shaft (3) for rotation therewith; a limit body (10) mounted for rotation with respect to the switch body (1b); a locking arrangement between the limit body (10) and the switch body (1b), the locking arrangement operable to lock rotational movement of the limit body (10) with respect to the switch body (1b) at a plurality of angularly spaced apart positions; cooperating first and second clockwise limit stops; and cooperating first and second anticlockwise limit stops; whereby when the limit body (10) is locked in any one of the plurality of circumferentially spaced apart positions, the limit stops limit rotation of the rotary switch shaft to a particular angular range. Typically the angular range is about 135 degrees.

Description

ROTARY SWITCH INTERLOCK
FIELD OF INVENTION
The present invention relates to rotary switchgear (typically, but not limited to, under-oil rotary sectionalizing switches mounted inside a transformer tank that is an integral part of a compact electrical distribution substation).
BACKGROUND OF THE INVENTION
Rotary switch gear, such as under-oil rotary sectionalising switches mounted inside a transformer tank, typically have three switching positions based at 90 degrees apart. Typically, such switch gear requires the switching handle to be rotated approximately 45 degrees past the target switching position in order for it to switch to the target switching position. This "over-rotation" is necessary for the internal spring-operated mechanism of such switch gear to be sufficiently pre-loaded in order for it to switch to the target switch position. This is illustrated progressively in Figures 3a to 3c.
With current switch gear of the type described above, it is possible for an operator to rapidly switch between the three positions of 'On', 'Off and 'Earth'. In practice, and in some circumstances, this rapid switching could result in a very dangerous and possibly explosive situation. For example, an operator may switch a live electrical cable from the 'Off position to the 'Earth' position (thus creating a faulted situation) and then immediately switch back to the Off position (thus creating an electric arc under oil). If the energy of the electrical arc is of sufficient magnitude, then the rotary switch is unlikely to successfully "break" because of the arc thereby creating a dangerous (that is, explosive) situation.
It is an object of the invention to address the above-mentioned problems or at least to offer a useful choice. SUMMARY OF THE INVENTION
According to the invention there is provided a rotary switch interlocking assembly mountable to a multi-position rotary switch having a shaft and a switch body, the interlocking assembly including: a switch actuator operatively connected to the shaft for rotation therewith about a switch axis; a limit body mounted for rotation with respect to the switch body; a locking arrangement between the limit body and the switch body, the locking arrangement operable to lock rotational movement of the limit body with respect to the switch body at a plurality of angularly spaced apart positions; cooperating first and second clockwise limit stops, the first clockwise limit stop rotating with the shaft and the second clockwise limit stop mounted to or integral with the limit body, the first and second clockwise limit stops arranged to limit the clockwise angular rotation of the shaft with respect to the limit body; and cooperating first and second anticlockwise limit stops, the second anticlockwise limit stop rotating with the shaft and the first anticlockwise limit stop mounted to or integral with the limit body, the first and second anticlockwise limit stops arranged to limit the anticlockwise angular rotation of the shaft with respect to the limit body; whereby when the limit body is locked in any one of the plurality of circumferentially spaced apart positions, the limit stops limit rotation of the rotary switch shaft to a particular angular range.
Preferably the particular angular range is such that an operator can only switch between two switch positions while the limit body is locked in any one of its plurality of circumferentially spaced apart positions.
Preferably the particular angular range is between 120 and 150 degrees.
Preferably the particular angular range is between 125 and 145 degrees. Preferably the particular angular range is between 130 and 140 degrees, and most preferably is approximately 135 degrees.
Preferably the switch actuator is a boss.
Preferably the boss terminates in a bifurcated end defining a transverse slot through a cylindrical wall, whereby an anti-reflex handle can be mounted within the bifurcated end for actuation of the switch.
Preferably the locking arrangement includes an arm operatively connected to the shaft or the switch actuator for rotational movement therewith.
Preferably the arm has a first limit stop surface and a second limit stop surface, the first and second limit stop surfaces spaced apart from each other, whereby the first and second limit stop surfaces form the first clockwise limit stop and the second anticlockwise limit stop respectively.
Preferably the limit body supports a first stop pin and a second stop pin, the first and second stop pins spaced apart from each other, whereby the first and second limit stop pins form the first anticlockwise limit stop and the second clockwise limit stop respectively.
Preferably the limit body is a limit plate.
Preferably the locking arrangement includes a detent arrangement.
Preferably the detent arrangement includes a detent member mounted to prevent circumferential movement while allowing movement in a radial direction with respect to the switch axis and a plurality of spaced apart notches within a arcuate edge on the limit plate, the notches arranged to selectively receive the detent member so as to lock movement of the limit plate with respect to the detent member against circumferential movement about the switch axis.
An assembly as claimed in claim 13 wherein the detent arrangement includes a detent spring, the spring biasing the detent member into engagement with the notches, wherein the detent member is manually movable so as to hold it out of any of the notches thereby allowing manual rotation of the limit plate with respect to the switch body.
Preferably the arcuate edge is concave and the spring biases the detent member radially outwards with respect to the switch axis.
Preferably the assembly further includes a limit plate locking arrangement, the limit plate locking arrangement allowing for locking the limit plate such that it can only be rotated between two of three positions.
Preferably the limit plate locking arrangement includes an arcuate groove or slot within the locking plate and a padlock shackle, the shackle lockable to a tab mounted to the switch body.
A specific embodiment of the invention will now be described in some further detail with reference to and as illustrated in the accompanying figures. This embodiment is illustrative, and is not meant to be restrictive of the scope of the invention.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
A preferred embodiment of the invention is illustrated in the accompanying representations in which; Figure 1 shows an isometric view of a rotary switch interlocking assembly mounted to a multi position rotary switch, the rotary switch mounted inside a transformer tank.
Figures 2a, 2b and 2c show the front, side and top views respectively of the interlocking assembly shown in Figure 1 as well as the side view of typical under-oil switchgear.
Figures 3a, 3b and 3c are diagrammatic front views of the interlocking assembly of Figure 1 illustrating progressive angular movement between a starting position and a target position. Figures 4a and 4b show front and side views of a base plate and a locking tag assembly of the interlocking assembly shown in Figure 1.
Figures 5a and 5b show the front and side views respectively of a limit plate and stop pin assembly of the interlocking assembly shown in Figure 1.
Figure 6 shows a side view of the arm and the switching boss assembly of the interlocking assembly shown in Figure 1.
Figures 7a and 7b show the front and side views of the selector assembly of the interlocking assembly shown in Figure 1.
Figures 8a, 8b and 8c show the front views of the interlock assembly of Figure 1 when it is separately locked in the 'Earth', the Off and the 'On' positions. Figures 9a and 9b show the front views of the interlock assembly of Figure 1 when it is locked-out of the 'Earth' position so that switching operations are only possible between the 'Off and the 'On' positions, and vice versa.
Figures 10a and 10b show the front views of the interlock assembly of Figure 1 when it is locked-out of the 'On' position so that switching operations are only possible between the 'Earth' and the Off positions, and vice versa.
Figures 11a, lib and lie are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Earth' position to the 'Off position.
Figures 12a, 12b and 12c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Off position to the 'On' position. Figures 13a, 13b and 13c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the On' position to the Off position.
Figures 14a, 14b and 14c are front views of the interlock assembly of Figure 1 showing the detent arrangement positioned to allow rotation of the switching boss, and hence rotary switch, from the 'Off position to the 'Earth' position.
Referring to Figures 1, 2a, 2b, and 2c a rotary switch interlocking assembly 30 mountable to a multi-position rotary switch 1 is shown. The rotary switch 1 is a typical under-oil rotary sectionalising switch mounted on the inside of a transformer tank having a wall 4. The rotary switch has a shaft 3 and a switch body Ib including a threaded boss 2 which protrudes from the tank wall 4. The interlocking assembly 30 includes a switch actuator in the form of a switching boss 12 which is operatively connected to the shaft 3 for a rotation therewith. The switching boss 12 terminates in a bifurcated end defining a transverse slot through a cylindrical wall. An anti-reflex handle 15, shown in Figure 2b, can be mounted within the bifurcated end for actuation of the switch.
A limit body in the form of a limit plate 10 is shown in Figure 1. It is mounted for rotation with respect to the switch body Ib threaded boss 2. A locking arrangement between the limit plate 10 and switch body Ib is also provided. The locking arrangement is operable to lock rotational movement of the limit plate 10 with respect to the switch body Ib at a plurality of angularly spaced apart positions. Specifically, the limit plate 10 is lockable in four operator selectable positions using a detent arrangement between the limit plate 10 on the switch body Ib. Referring to Figures 2a, 2b, and 2c and Figures 5a and 5b, it can be seen that the detent arrangement includes a detent member in the form of a selector pin 14c which selectably engages detent recesses 101, 102, 103 and 104 on the limit plate 10.
Referring now to Figure 3a, an arm 13 extending from an arm plate 13b is shown. The arm 13 and arm plate 13b has a number of functions. One function is to limit rotation of the shaft 3 for example as is shown progressively in Figures 11a, lib and lie. A second function is to indicate the position of the rotary switch 1. A third function is to allow locking of the switch in any one of three positions, 'Earth', 'Off or 'On' as is shown in Figures 8a, 8b and 8c respectively.
Referring to Figure lib, cooperating first and second clockwise limit stops in the form of a stop pin lib and a limit stop surface 131 are provided to limit the clockwise angular rotation of the arm 13 with respect to the limit plate 10. In a similar fashion, cooperating first and second anti-clockwise limit stops are provided to limit the anti-clockwise angular rotation of the arm 13 with respect to the limit plate 10. With the embodiment of the invention shown in the drawings, the first anticlockwise limit stop is a stop pin 11a which extends from the limit plate 10 and the second anti-clockwise limit stop is a limit stop surface 132 on the arm 13.
The interlock assembly 30 restricts the rotation of a rotary switch 1, or similar switching device, to approximately 135 degrees of rotation. This is illustrated progressively in Figures 3a, 3b and 3c. This enables such switchgear to be rotated to approximately 45 degrees past the target switching position 46, which is 90 degrees past the starting switching position 44. This is necessary for the spring-operated mechanism of such switchgear 1 to be pre-loaded in order for it to switch to the target switch position 46.
) Importantly, the interlocking assembly 30 does not allow the operator to switch from one position to the next and immediately back to the starting position without having to reposition the device.
Components of the rotary switch interlocking assembly 30 are described in more detail as follows: The limit plate 10 provides four operator-selectable positions (as shown in Figure 5a) which consequently allow the operator of the rotary switchgear 1 to perform the following switching operations:
(i) switching from the 'Earth' to the Off position (refer to Figures 11a, lib and lie);
(ii) switching from the Off to the On' position (refer to Figures 12a, 12b and 12c);
(iii) switching from the On' to the 'Off position (refer to Figures 13a, 13b and 13c); (iv) switching from the Off to the 'Earth' position (refer to Figures 14a, 14b and 14c).
The arm plate 13b is securely attached to the switching boss 12. Fasteners 12c, which pass through an arm plate 13b, are used to attach the arm plate 13b to the switching boss 12 thereby ensuring that the arm 13 is fixed with respect to the switching boss 12. In the embodiment of the invention shown, the fasteners 12c are screws, however other attachment means such as rivets or welds may also be used.
The spacing indicated by arrows 10a on Figure 6 between the retainer 2a and the rear surface of the switching boss 12 is precisely controlled in order to provide a smooth rotational action by the limit plate 10 which is held between the switching boss 12 and the retainer 2a.
Two stop pins 11a and lib are fastened to the limit plate 10 in the positions shown in Figures 5a and 5b. The stop pins 11a and lib provide the physical 'stop' limitation to the travel of the arm 13 as it is rotated through the approximately 135 degrees of motion by the operator. The stop pins 11a and lib are effectively 'locked' into the required position by the rod of the selector 14, which fits into the relevant 'slot', referred to as detent recesses 101, 102, 103 and 104, in the limit plate 10. In other embodiments of the invention (not shown) the stop pins 11a and lib may be fastened to the arm 13. In such an embodiment of the device cooperating stop surfaces would be provided on the limit plate 10.
In order to change the angular position of the limit plate 10 the selector assembly 14 is used.
There are several main components that make up the selector assembly 14. Referring to Figures 7a and 7b, the selector housing body 14a contains a spring mechanism, which is retained within selector housing body 14a using a selector housing cap 14b, which provides pressure on the selector sliding rod 14d. The selector pin 14c is attached to the selector sliding rod 14d. The selector assembly 14 is attached to the selector support 8.
A feature of the selector assembly 14 is that, in its natural state, the spring- loaded mechanism ensures that the selector sliding rod 14d pushes the selector pin 14c securely down into the relevant detent recess of the limit plate 10.
Another feature of the selector assembly 14 is that if, by chance or by intent, the operator positions the limit plate 10 so that it is between two detent recesses or slots on the limit plate 10, the spring-loaded mechanism of the selector assembly 14 will 'capture' the next detent recess or slot if the operator attempts to rotate the switch shaft 3. Under such a circumstance, the maximum rotation that the operator can undertake is slightly less than 50 degrees, which is much less than the required approximately 135 degrees of motion necessary to 'switch' to the next position.
The mounting tag 5 is shown in Figures 4a and 4b. In this embodiment of the device, the mounting tag 5 is an integral part of the 'Off position locking tag 7. The purpose of the mounting tag 5 is to ensure that the rotary switch interlocking assembly 30 can be properly aligned on the tank wall 4. The base plate 6 is shown in Figures 4a and 4b. The base plate 6 has a hole that suits the profile of the rotary switch's threaded boss 2. The base plate 6 also has three coloured regions 6g, 6r and 6y that, in conjunction with an indicator aperture 13a within the arm plate 13b, facilitate visual identification of the current switch position. In this embodiment of the interlocking assembly 30, the aperture 13a is shaped as an arrow and the 'Earth' position is highlighted using a 'yellow' colour; the 'Off position is highlighted using a 'green' colour; and the 'On' position is highlighted using a 'red' colour. The mounting tag 5, locking tags 7a, 7b and 7c and selector support 8 are, in this embodiment of the device, attached to the base plate 6.
There are three locking tags 7a, 7b and 7c that form a part of the rotary switch interlocking mechanism, and are shown in Figures 4a and 4b. One locking tag is located at each switching position (i.e. at the 'Earth', 'Off and 'On' positions), as shown in Figures 4a and 4b. The locking tag 7b that is located at the 'Off position is different to the other two locking tags 7a and 7c located at the 'Earth' and 'On' positions. This is because the locking tag 7b at the 'Off position also functions as a circuit label holder 9, which provides a durable method of securing a relevant circuit identification label.
Each locking tag 7a, 7b and 7c has a slot so that the indicator flag 13 can be padlocked into position. This provides a safety feature. Figures 8a, 8b and 8c show the arm 13 separately locked in the 'Earth' position, locked in the 'Off position, and locked in the 'On' position by padlocking to the relevant locking tags 7a, 7b and 7c using a padlock 70
Both the locking tags 7a and 7c at the 'Earth' and 'On' positions have an additional angled slot. These angled slots 7a" and 7c" are positioned over arcuate slots 71 and 73 within the limit plate 10 shown in Figure 5. The aforementioned slots provide a limit plate locking arrangement whereby an operator can 'lock-out' the 'Earth' switching position (i.e. The switch can then only be operated between the 'On' and the 'Off positions). This feature is shown in Figures 9a and 9b. Similarly, an operator can 'lock-out' the On' switching position (i.e. the switch can then only be operated between the 'Off and the 'Earth' positions). This feature is shown in Figures 10a and 10b.
In this embodiment of the interlocking assembly 30 a circuit label holder 9 is an integral part of the 'Off locking tag 7b, which is shown in Figures 4a and 4b. The circuit label holder 9 is provided so that a label can be easily and securely attached to the interlocking assembly 30 for the purpose of identifying the circuit that is switched by the rotary switch 1. The label is placed under a clear polycarbonate (or any other similar transparent material) cover which is, in turn, fastened to the locking tag 7b using two 'Wing Nuts'.
Operation of the interlocking assembly 30 will now be described.
Referring to Figures 11a, lib and lie, it can be seen that the interlocking assembly 30 provides a rotational mechanism where the rotary switch 1, if initially in the 'Earth' position, can be rotated to the target 'Off position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'Earth— >Off position (ie. so that the selector pin 14c is captured by detent recess 102 of the limit plate 10 shown in Figure 5a) and then using the 'anti-reflex' operating handle 15 to rotate the coupled switching boss 12 and arm 13 to approximately 45 degrees past the 'Off position in order for the spring-loaded mechanism of the rotary switch 1 to 'trigger' into the 'Off position. The operator then 'relaxes' the torque from the 'anti-reflex' operating handle 15, thereby allowing the arm 13 and switching boss 12 to finally settle into the 'Off position.
Referring to Figure 12a, 12b and 12c, it can be seen that the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'Off position, can be rotated to the target 'On' position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the Off→On' position (ie. so that the selector pin 14c is captured by detent recess 104 of the limit plate 10 shown in Figure 5a) and then using the 'anti-reflex' operating handle 15 to rotate the coupled switching boss 12 and arm 13 to approximately 45 degrees past the On' position in order for the spring-loaded mechanism of the rotary switch 1 to 'trigger' into the 'On' position. The operator then 'relaxes' the torque from the 'anti-reflex' operating handle 15, thereby allowing the arm 13 and switching boss 12 to finally settle into the 'On' position.
Referring to Figures 13a, 13b and 13c, it can be seen that the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'On' position, can be rotated to the target 'Off position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'On-→Off position (ie. so that the selector pin 14c is captured by detent recess 103 of the limit plate 10 shown in Figure 5a) and then using the 'anti-reflex' operating handle 15 to rotate the coupled switching boss 12 and arm 13 to approximately 45 degrees past the 'Off position in order for the spring-loaded mechanism of the rotary switch 1 to 'trigger' into the 'Off position. The operator then 'relaxes' the torque from the 'anti-reflex' operating handle 15, thereby allowing the arm 13 and switching boss 12 to finally settle into the Off position.
Referring to Figures 14a, 14b and 14c, it can be seen that the interlocking assembly 30 also provides a rotational mechanism where the rotary switch 1, if initially in the 'Off position, can be rotated to the target 'Earth' position in one movement. This action is performed by the operator first rotating the limit plate 10 so that the selector pin 14c of the selector 14 is in the 'Off→Earth' position (ie. so that the selector pin 14c is captured by detent recess 101 of the limit plate 10 shown in Figure 5a) and then using the 'anti-reflex' operating handle 15 to rotate the coupled switching boss 12 and arm 13 to approximately 45 degrees past the 'Earth' position in order for the spring-loaded mechanism of the rotary switch 1 to 'trigger' into the 'Earth' position. The operator then 'relaxes' the torque from the 'anti-reflex' operating handle 15, thereby allowing the arm 13 and switching boss 12 to finally settle into the 'Earth' position.
An important safety feature of the device is that it requires the operator to reposition the limit plate 10 to the 'Earth→Off position in order to be able to switch back to the 'Earth' position. This prevents, for example, the operator from switching a 'live' electrical cable to the 'Earth' position (thus creating a 'faulted' situation) and then immediately switching back to the 'Off position (thus creating an electric arc under oil). If the energy of the electrical arc is of sufficient magnitude then the rotary switch is unlikely to successfully 'break' the arc thereby creating a potentially dangerous (ie. explosive) situation. The device effectively prevents this from occurring since the operator must reposition the limit plate 10 following a switching operation. This introduces a critical delay-time which gives the upstream network protection the opportunity of clearing the electric fault before further switching is attempted by the operator.
While the present invention has been described in terms of a preferred embodiment in order to facilitate better understanding of the invention, it should be appreciated that various modifications can be made without departing from the principles of the invention. Therefore, the invention should be understood to include all such modifications within its scope.

Claims

THE CLAIMS:
1. A rotary switch interlocking assembly mountable to a multi-position rotary switch having a shaft and a switch body, the interlocking assembly including: a switch actuator operatively connected to the shaft for rotation therewith about a switch axis; a limit body mounted for rotation with respect to the switch body; a locking arrangement between the limit body and the switch body, the locking arrangement operable to lock rotational movement of the limit body with respect to the switch body at a plurality of angularly spaced apart positions; cooperating first and second clockwise limit stops, the first clockwise limit stop rotating with the shaft and the second clockwise limit stop mounted to or integral with the limit body, the first and second clockwise limit stops arranged to limit the clockwise angular rotation of the shaft with respect to the limit body; and cooperating first and second anticlockwise limit stops, the second anticlockwise limit stop rotating with the shaft and the first anticlockwise limit stop mounted to or integral with the limit body, the first and second anticlockwise limit stops arranged to limit the anticlockwise angular rotation of the shaft with respect to the limit body; whereby when the limit body is locked in any one of the plurality of circumferentially spaced apart positions, the limit stops limit rotation of the rotary switch shaft to a particular angular range.
2. An assembly as claimed in claim 1 wherein the particular angular range is such that an operator can only switch between two switch positions while the limit body is locked in any one of its plurality of circumferentially spaced apart positions.
3. An assembly as claimed in claim 2 wherein the particular angular range is between 120 and 150 degrees.
4. An assembly as claimed in claim 3 wherein the particular angular range is between 125 and 145 degrees.
5. An assembly as claimed in claim 4 wherein the particular angular range is between 130 and 140 degrees.
6. An assembly as claimed in claim 2 wherein the switch actuator is a boss.
7. An assembly as claimed in claim 6 wherein the boss terminates in a bifurcated end defining a transverse slot through a cylindrical wall, whereby an anti-reflex handle can be mounted within the bifurcated end for actuation of the switch.
8. An assembly as claimed in claim 1 wherein the locking arrangement includes an arm operatively connected to the shaft or the switch actuator for rotational movement therewith.
9. An assembly as claimed in claim 8 wherein the arm has a first limit stop surface and a second limit stop surface, the first and second limit stop surfaces spaced apart from each other, whereby the first and second limit stop surfaces form the first clockwise limit stop and the second anticlockwise limit stop respectively.
10. An assembly as claimed in claim 9 wherein the limit body supports a first stop pin and a second stop pin, the first and second stop pins spaced apart from each other, whereby the first and second limit stop pins form the first anticlockwise limit stop and the second clockwise limit stop respectively.
11. An assembly as claimed in claim 10 wherein the limit body is a limit plate.
12. An assembly as claimed in claim 11 wherein the locking arrangement includes a detent arrangement.
13. An assembly as claimed in claim 12 wherein the detent arrangement includes a detent member mounted to prevent circumferential movement while allowing movement in a radial direction with respect to the switch axis and a plurality" of spaced apart notches within a arcuate edge on the limit plate, the notches arranged to selectively receive the detent member so as to lock movement of the limit plate with respect to the detent member against circumferential movement about the switch axis.
14. An assembly as claimed in claim 13 wherein the detent arrangement includes a detent spring, the spring biasing the detent member into engagement with the notches, wherein the detent member is manually movable so as to hold it out of any of the notches thereby allowing manual rotation of the limit plate with respect to the switch body.
15. An assembly as claimed in claim 14 wherein the arcuate edge is concave and the spring biases the detent member radially outwards with respect to the switch axis.
16. An assembly as claimed in claim 15 further including a limit plate locking arrangement, the limit plate locking arrangement allowing for locking the limit plate such that it can only be rotated between two of three positions.
17. An assembly as claimed in claim 16 wherein the limit plate locking arrangement includes an arcuate groove or slot within the locking plate and a padlock shackle, the shackle lockable to a tab mounted to the switch body.
18. A rotary switch interlocking assembly substantially as hereinbefore described with reference to and as illustrated in the accompanying drawings.
PCT/AU2007/000881 2006-06-26 2007-06-26 Rotary switch interlock WO2008000022A1 (en)

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Application Number Priority Date Filing Date Title
AU2007264396A AU2007264396B2 (en) 2006-06-26 2007-06-26 Rotary switch interlock

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Application Number Priority Date Filing Date Title
AU2006903421 2006-06-26
AU2006903421A AU2006903421A0 (en) 2006-06-26 Rotary switch interlock

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WO2008000022A1 true WO2008000022A1 (en) 2008-01-03

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA690555A (en) * 1964-07-14 Associated Electrical Industries Limited Rotary type switchgear
FR2512266A1 (en) * 1981-10-02 1983-03-04 Int Standard Electric Corp
EP0436256B1 (en) * 1990-01-04 1994-07-27 Siemens Aktiengesellschaft Switchgear with a gas-filled container and multi-position rotary switch
US5728982A (en) * 1996-01-29 1998-03-17 Tower Manufacturing Corporation Miniature rotary electric switch
EP1124244A2 (en) * 2000-02-10 2001-08-16 Kabushiki Kaisha Toshiba Rotary operating mechanism for switchgear

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA690555A (en) * 1964-07-14 Associated Electrical Industries Limited Rotary type switchgear
FR2512266A1 (en) * 1981-10-02 1983-03-04 Int Standard Electric Corp
EP0436256B1 (en) * 1990-01-04 1994-07-27 Siemens Aktiengesellschaft Switchgear with a gas-filled container and multi-position rotary switch
US5728982A (en) * 1996-01-29 1998-03-17 Tower Manufacturing Corporation Miniature rotary electric switch
EP1124244A2 (en) * 2000-02-10 2001-08-16 Kabushiki Kaisha Toshiba Rotary operating mechanism for switchgear

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Publication number Publication date
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AU2007264396A1 (en) 2008-01-03

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