WO2007145311A1 - Valve device and device for controlling idle air amount - Google Patents

Valve device and device for controlling idle air amount Download PDF

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Publication number
WO2007145311A1
WO2007145311A1 PCT/JP2007/062094 JP2007062094W WO2007145311A1 WO 2007145311 A1 WO2007145311 A1 WO 2007145311A1 JP 2007062094 W JP2007062094 W JP 2007062094W WO 2007145311 A1 WO2007145311 A1 WO 2007145311A1
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WO
WIPO (PCT)
Prior art keywords
valve
screw
defines
valve member
valve body
Prior art date
Application number
PCT/JP2007/062094
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshihiro Fujita
Osamu Miura
Satoshi Ando
Original Assignee
Mikuni Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mikuni Corporation filed Critical Mikuni Corporation
Publication of WO2007145311A1 publication Critical patent/WO2007145311A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M23/00Apparatus for adding secondary air to fuel-air mixture
    • F02M23/006Valves specially shaped for supplying secondary air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • Valve device and idle air amount control device are Valve device and idle air amount control device
  • the present invention relates to a valve device that opens and closes a passage through which a fluid passes, and an engine idle air amount control device using the valve device.
  • an air inflow hole through which air guided from an intake passage on the upstream side of the throttle valve passes, and an axial direction perpendicular to the axial direction of the air inflow hole A cylindrical control hole member that defines an axial line and air inflow hole force and stores two control holes on its side surface, and the air that flows out from the control hole of the control hole member more than the throttle valve
  • a passage member that leads to the intake passage on the downstream side and a control hole member are provided with a valve device that is reciprocally moved in the axial direction thereof to open and close the control hole, and throttles disposed in the respective intake passages when idling. It is known to bypass the valve and guide air from the upstream side to the downstream side of the intake passage (see, for example, Patent Document 1).
  • the valve device is a valve that is formed integrally on the inner side of the outer cylindrical portion and the outer cylindrical portion that slide on the inner peripheral surface of the control hole member and coaxially, and has an inner cylindrical force.
  • Body a lead screw with a male screw that engages with the female thread of the valve body (inner cylindrical part), a stepping motor that rotates the lead screw, and a coil spring that urges the valve body in the axial direction.
  • valve body is reciprocated to open and close the control hole.
  • the outer cylindrical portion and the inner cylindrical portion are formed in an integral double cylindrical shape having the same axis (concentric), and the outer cylindrical portion slides on the inner peripheral surface of the control hole member to control hole. Open and close Therefore, if the axial centers of the outer cylindrical surface of the outer cylindrical portion, the inner peripheral surface of the control hole member, the female screw of the inner cylindrical portion, and the lead screw are not aligned with high accuracy, the sliding surface will be There is a risk that it may become inoperable due to a phenomenon such as sticking. Therefore, in order to avoid this, it is necessary to manage the coaxiality with high accuracy, which causes an increase in cost.
  • valve body when a load or the like is applied to the valve body from the outside, stress is generated at the threaded portion of the female screw and the male screw, and the valve body may become inoperable as well.
  • Patent Document 1 Japanese Unexamined Patent Application Publication No. 2006-37916
  • the present invention has been made in view of the circumstances of the above-described conventional apparatus.
  • the purpose of the present invention is to achieve high-precision management of manufacturing dimensions and the like while reducing costs and downsizing.
  • An object of the present invention is to provide a valve device that can prevent unnecessary load or stress from being applied, reliably guarantee the opening / closing operation of the valve body, and has excellent durability, and an idle air amount control device using the valve device. Means to solve
  • a valve device includes a valve body that defines one of a female screw and a male screw in a predetermined outer peripheral surface and an axial direction thereof, a female screw that is screwed into one of the female screw and the male screw of the valve body, and A valve device that includes a rotating member that defines the other of the male threads and a drive source that drives the rotating member, and that opens and closes the passage by the outer peripheral surface of the valve body, the valve body being a cylinder that defines the outer peripheral surface And a screw member that is movably connected by a predetermined amount relative to the valve member in the axial direction and defines one of a female screw and a male screw.
  • the screw member moves in the axial direction by the feed screw mechanism by screwing of the male screw and the female screw, and the valve member moves in conjunction with the screw member.
  • the screw member and the valve member are formed as separate members and are connected so as to be interlocked with a certain amount of play! Therefore, there is a load (load) received on one side, stress etc. on the other side
  • the mutual coaxiality is not required so much, the screw member can be reliably screwed with the rotating member, and the valve member reliably opens and closes the passage. be able to.
  • the valve body can be reliably opened and closed without being locked due to stagnation or biting.
  • the manufacturing cost can be reduced, and the valve body can be easily greased.
  • the valve member has a cylindrical portion that defines an outer peripheral surface, a bottom portion that defines an opening opened in the axial direction, and a screw member is inserted into the opening from the inside of the valve member.
  • a configuration may be employed having a threaded portion that is threaded through and engaged with the outer end face of the bottom portion, the thread portion defining the other of the female screw and the male screw.
  • the screw member is arranged in the state where the screw portion is disposed in the cylindrical portion by engaging the flange portion of the screw member with the outer end surface of the bottom portion through the opening provided in the bottom portion of the valve member. Can be connected to the valve member and can be easily assembled.
  • the bottom of the valve member employs a configuration in which a recess for receiving a predetermined amount in the axial direction is defined on the outer end surface of the valve member. be able to.
  • the amount of protrusion in the axial direction can be reduced by fitting the collar portion into the concave portion of the bottom portion, and the valve body can be reduced in size. it can. Also, by matching the shape of the recess to the shape of the collar, relative rotation of both around the axis can be prevented.
  • the bottom of the valve member may employ a configuration in which a protruding piece that guides the flange that moves in the axial direction is defined on the outer end surface thereof.
  • a configuration including a spring that biases the valve member in one direction with respect to the rotating member can be employed.
  • the screw member can be brought into contact with the valve member by the biasing force of the spring to prevent rattling, and backlash between the female screw and the male screw can be prevented in the screwed relationship between the screw member and the rotating member. It can be removed and there is an impact! /, There is no rattling noise, etc., and a smooth screw feeding action can be obtained.
  • the screw member has an enlarged diameter portion at a position spaced apart from the bottom by a predetermined amount in the axial direction inside the valve member.
  • a configuration in which an elastically deformable buffer member is interposed between the diameter portions can be employed.
  • a buffer member for example, an o-ring or a spring
  • the valve member moves in the axial direction and the end surface thereof is seated. It is possible to prevent the shock absorbing member from absorbing the impact force and transmitting it to the screw member. If an o-ring is used as the buffer member, the connection region between the valve member and the screw member can be sealed.
  • valve device having the above-described configuration, it is possible to adopt a configuration in which a female screw is formed on the screw portion of the valve member and a male screw is formed on the rotating member.
  • the valve body and the rotating member can be formed compactly, and as a result, the valve device can be downsized.
  • the idle air amount control device of the present invention has a plurality of communication passages on its inner peripheral surface so as to connect the suction passage for sucking air, the plurality of discharge passages for discharging air, and the suction passage and the plurality of discharge passages.
  • a housing that defines a communication passage having a port, a valve body that defines one of a female screw and a male screw in an axial direction of the outer peripheral surface that opens and closes the communication port, and a female screw and a male screw of the valve member.
  • An idle air amount that controls the amount of air that flows by bypassing the throttle valve in the engine intake system including a female member to be screwed and a rotating member that defines the other of the male screw and a drive source that drives the rotating member
  • the valve body includes a cylindrical valve member that defines an outer peripheral surface, and a valve member that is movably connected to the valve member by a predetermined amount in the axial direction, and is one of a female screw and a male screw.
  • a screw member defining a configuration, and There is.
  • the intake pipe and the throttle valve communicated with each cylinder of the multi-cylinder engine.
  • the intake system formed by a single surge tank (or air cleaner, outside air introduction duct) that connects each intake pipe and the intake pipe, the intake passage, communication passage, and discharge passage of this device should bypass the throttle valve.
  • a common surge tank force air upstream of each throttle valve is introduced and led to each intake pipe downstream of each throttle valve.
  • the valve element opens, and the air guided to the suction passage flows into the discharge passage from the communication passage, and is then guided to each intake pipe.
  • the screw member and the valve member are formed as separate members and are connected so as to be linked with a certain amount of play, the load (load) or stress received by one is transmitted to the other.
  • the screw member since the mutual coaxiality is not so required, the screw member can be reliably screwed with the rotating member, and the valve member can reliably open and close the passage. As a result, the valve body can be reliably opened and closed without causing locking and biting or the like to lock.
  • the manufacturing cost can be reduced, and the valve body can be easily oiled.
  • the valve member has a cylindrical portion that defines an outer peripheral surface, a bottom portion that defines an opening opened in the axial direction, and the screw member is a valve member. It is possible to adopt a configuration having a threaded portion that is inserted into the opening from the inside and engaged with the outer end surface of the bottom portion, and that defines the other of the female screw and the male screw.
  • the threaded portion of the screw member is provided in the bottom portion of the valve member or is passed through the opening and engaged with the outer end surface of the bottom portion. It can be connected to the member and can be assembled easily.
  • the bottom portion of the valve member defines a recess that receives a predetermined amount of the flange portion in the axial direction on the outer end surface thereof. be able to.
  • the amount of protrusion in the axial direction can be reduced by fitting the collar portion into the concave portion of the bottom portion, and the valve body can be reduced. It can be downsized. Also, by matching the shape of the recess to the shape of the collar, relative rotation of both around the axis can be prevented.
  • the bottom portion of the valve member adopts a configuration in which a protruding piece that guides the flange portion moving in the axial direction is defined on the outer end surface thereof. can do.
  • the screw member can be brought into contact with the valve member by the biasing force of the spring to prevent rattling, and backlash between the female screw and the male screw can be prevented in the screwed relationship between the screw member and the rotating member. It can be removed and there is an impact! /, There is no rattling noise, etc., and a smooth screw feeding action can be obtained.
  • the screw member has an enlarged diameter portion at a position spaced apart from the bottom in the axial direction on the inner side of the valve member, and expands from the bottom.
  • a configuration in which an elastically deformable buffer member is interposed between the diameter portions can be adopted.
  • a buffer member for example, an o-ring or a spring
  • the valve member moves in the axial direction and the end surface thereof is seated. It is possible to prevent the shock absorbing member from absorbing the impact force and transmitting it to the screw member. If an o-ring is used as the buffer member, the connection region between the valve member and the screw member can be sealed.
  • the idle air amount control device having the above-described configuration, it is possible to employ a configuration in which a female screw is formed on the screw portion of the valve member and a male screw is formed on the rotating member. It can According to this configuration, by forming the female screw on the valve body and the male screw on the rotating member, the valve body and the rotating member can be formed compactly, and as a result, the idle air amount control device can be downsized. it can.
  • valve device and the idle air amount control device configured as described above, high-precision management such as manufacturing dimensions is unnecessary and a load or stress is applied while achieving cost reduction and downsizing. Therefore, it is possible to reliably guarantee the opening / closing operation of the valve body, and to obtain a valve device excellent in durability and an idle air amount control device using the valve device.
  • FIG. 1 is a system diagram showing an embodiment in which an idle air amount control device including a valve device according to the present invention is applied to a four-cylinder engine.
  • FIG. 2 is an external perspective view showing an embodiment of an idle air amount control device including a valve device according to the present invention.
  • FIG. 3 is a longitudinal sectional view of the idle air amount control device shown in FIG.
  • FIG. 4 is a cross-sectional view of the idle air amount control device shown in FIG.
  • FIG. 5 shows a valve body incorporated in the idle air amount control device shown in FIG.
  • FIG. 6 This shows a valve member that forms part of the valve body.
  • A) is a side view
  • (b) is an end view
  • (c) is a longitudinal section at El-E1 in (a).
  • FIG. 7 A screw member forming a part of the valve body, (a) is a plan view thereof, (b) is a side view thereof, (c) is an end view thereof, and (d) is (b) 2 is a longitudinal sectional view taken along line E2-E2.
  • Valve member (valve element)
  • Rotor screw part (rotating member) a Male thread
  • FIGS. 1 to 7 show an embodiment of an idle air amount control device M provided with a valve device according to the present invention.
  • FIG. 1 shows this device M as an intake system of a four-cylinder engine.
  • Fig. 2 is an external perspective view of the device M
  • Fig. 3 is a longitudinal sectional view of the device M
  • Fig. 4 is a cross-sectional view of the device M (with the valve element omitted)
  • Fig. 5 is included in the device M.
  • 6 is a side view, an end view, and a longitudinal sectional view of a valve member that forms a part of the valve body
  • FIG. 7 is a plan view of a screw member that forms a part of the valve body. It is a figure, a side view, an end view, and a longitudinal sectional view.
  • the intake system of the engine E includes four intake pipes 1 communicating with each cylinder, and one surge tank (or air cleaner) 2 connecting the upstream ends of the four intake pipes 1.
  • An outside air introduction duct 3 connected to the upstream side of the surge tank 2, a throttle valve 4 that can be opened and closed in each intake pipe 1, and a throttle shaft 5 that supports four throttle valves 4 that can be opened and closed coaxially
  • Actuator 6 that drives the throttle shaft 5, Idle air amount control device M suction side connector pipe (suction passage) 40 and one pipe that connects the surge tank 2 7, Idle air amount control device M 4 discharge side connectors It has four pipes 8 etc. that connect the pipe (discharge passage) 50 and each intake pipe 1 downstream of the throttle valve 4.
  • the idle air amount control device M includes an intake passage 11 for sucking air, four discharge passages 12 for discharging air, an intake passage 11 and four discharge passages 12.
  • a housing 10 that defines a communication path 13 and the like that communicates, a valve body 20 that can be reciprocated in a housing 10 to open and close the communication path 13, a stepping motor 30 as a drive source that drives the valve body 20, and a suction
  • the housing 10 is formed of an aluminum material or a resin material, and as shown in FIGS. 2 to 4, the suction passage 11, the four discharge passages 12, and the communication passage formed coaxially with the suction passage 11.
  • the passage 13, the recess 14 formed coaxially adjacent to the communication passage 13 and having an enlarged diameter, the two screw holes 15 for fastening the retaining member 60 with the screw B, and the cover 35 of the stepping motor 30 to be described later are screwed. It has a flange 16 with two screw holes 16a for fastening at B, a mounting flange 17 with a through hole 17a, a reinforcing rib 18 and the like.
  • the suction passage 11 has a fitting passage 11a into which the suction-side connector pipe 40 is fitted, and a reduced diameter passage l ib formed with a smaller diameter than the fitting passage 11a. It is formed by.
  • the step portion l lb that defines the reduced diameter passage l ib also serves as a seat surface on which a valve member 21 of the valve body 20 described later is seated.
  • the communication passage 13 is formed in a cylindrical shape with the same axis as the reduced-diameter passage 12b of the suction passage 12 and with an enlarged diameter. And four communication ports 13a formed so as to communicate with the respective discharge passages 12 by being radially opened in a plane perpendicular to the vertical axis.
  • the communication passage 13 guides the cylindrical valve body 20 by slidingly fitting it in the direction of the axis L so as to open and close the communication port 13a formed on the inner peripheral surface thereof.
  • the air sucked into the suction passage 11 is guided from the communication passage 13 through the communication port 13a to the four discharge passages 12, and the valve body 20 opens or closes or opens the communication port 13a.
  • the amount of air flowing from the suction passage 11 to the discharge passage 12 is controlled by adjusting the amount.
  • the recess 14 accommodates the stepping motor 30 and is formed so as to position the stepping motor 30 at a predetermined position in the axis L direction.
  • the valve body 20 includes a cylindrical valve member 21 and a screw member 25 which is disposed inside the valve member 21 and connected with a gap in the axis L direction.
  • an O-ring 28 or the like as a buffer member incorporated so as to be interposed between the valve member 21 and the screw member 25 is provided.
  • the valve member 21 includes a cylindrical portion 22 that defines a cylindrical outer peripheral surface 22a, a bottom portion 23 formed integrally with the lower end of the cylindrical portion 22, and the like. Yes.
  • the outer peripheral surface 22a of the cylindrical portion 22 slides on the inner peripheral surface of the communication path 13 to open and close the communication port 13a.
  • the bottom portion 23 defines an annular end surface 23a, an opening 23b, two concave portions 23c, and two projecting pieces 23d on the outer end surface thereof.
  • the annular end surface 23 a is seated on the step portion 11 that defines the reduced diameter passage l ib of the suction passage 11.
  • the opening 23b is opened so as to penetrate the bottom 23 in the direction of the axis L so as to have a shape in which a circle is superimposed on the center of a substantially rectangular shape.
  • the recess 23c is formed so as to sandwich the opening 23b in the Y direction perpendicular to the longitudinal direction X of the opening 23b, and is formed so as to receive a flange portion 25a of the screw member 25 described later. Has been.
  • the two protruding pieces 23d are formed so that the outer end surface force of the bottom 23 protrudes outward (downward in the direction of the axis L in FIG. 6) by a predetermined amount, and a flange 25a described later is formed in the direction of the axis L.
  • the screw member 25 includes a flange portion 25a positioned outside the valve member 22, a neck portion 25b positioned at the opening 23b of the valve member 21, and a screw portion positioned inside the valve member 21. 25c, and an enlarged diameter portion 25d formed so as to protrude in the radial direction above the neck portion 22b.
  • the flange portion 25a is passed through the opening 23b of the valve portion 21 and rotated approximately 90 degrees to be received by the recess 23c in a predetermined amount in the direction of the axis L (ie, That is, it is formed to engage with the outer end surface of the bottom 23.
  • the neck portion 25b is formed in such a size that a gap is formed between the neck portion 25b and the opening 23b while being passed through the opening 23b.
  • the screw portion 25c is formed so as to demarcate the female screw 25 in the axis L direction and the two-surface width portions 25c ⁇ on the outer peripheral surface thereof. Then, the screw portion 25c is inserted into a guide portion 34 of the stepping motor 30 described later, and is guided so as to be movable in the direction of the axis L while its rotation is restricted!
  • the enlarged diameter portion 25d has a conical shape at a position separated from the bottom 23 (the inner surface) in the axis L direction by a predetermined amount with the screw member 25 connected to the valve member 21. It is formed in a trapezoidal shape. The enlarged diameter portion 25d cooperates with the bottom portion 23 to It is getting stuck.
  • Assembling of the valve body 20 having the above-described configuration is performed by inserting the flange 25a of the screw member 25 into the opening 23b from the inside of the valve member 21 with the O-ring 28 fitted into the neck 25b of the screw member 25.
  • the ring 28 is inserted while being compressed, and then the screw member 25 is rotated approximately 90 degrees so that the flange 25a enters the recess 23c, that is, engages with the outer end surface of the bottom 23.
  • the screw member 25 is not separated from the valve member 21 and is a predetermined amount in the direction of the axis L (within a range in which the O-ring 28 can be compressed and deformed). Movably connected. In this way, the valve member 21 and the screw member 25 can be easily assembled, and there is a certain amount of play by combining the other members including the valve member 21, the screw member 25, and the O-ring 28. Formed to work together!
  • the screw member 25 receives an impact force (or pressing force) downward in FIG. 5 (a) in the direction of the axis L, the O-ring 28 has an impact force (or pressing force). ) So that the flange 25a can be slightly separated from the bottom 23 of the valve member 21 along the protruding piece 23d. Thereby, it is possible to prevent unnecessary impact force from being transmitted to the valve member 21, and the valve member 21 can reliably open and close the communication port 13a.
  • the O-ring 28 By elastically deforming so as to absorb (or pressing force), the flange 25a can be slightly separated from the bottom 23 of the valve member 21 along the protruding piece 23d. Thereby, unnecessary impact force and the like can be prevented from being transmitted to the screw member 25, and the screw member 25 can normally maintain the screwing relationship with the rotor screw portion 32 described later.
  • the load (load) or stress received by one of the valve member 21 and the screw member 25 is not transmitted to the other, and the mutual coaxiality is not required so much, so the screw member 25 will be described later.
  • the rotor member 32 can be reliably screwed together, and the valve member 21 can reliably open and close the communication path 13 (communication port 13a).
  • the valve body 20 can reliably perform the opening / closing operation of the communication port 13a without being locked due to stagnation or biting.
  • the manufacturing cost can be reduced, and the valve body 20 can be easily reduced in size. I can.
  • the amount of protrusion in the axis L direction is reduced by providing the bottom 23 (outer end surface) of the valve member 21 with the recess 23c that receives the flange 25a by a predetermined amount in the axis L direction. Therefore, the valve body 20 can be reduced in size, and the relative rotation of the two around the axis L can be prevented.
  • the projecting piece 23d when the fluid flows so that the axial force also opposes (impacts) the bottom 23, the projecting piece 23d stirs the flow of the fluid and slows the flow. By mixing, flow separation can be prevented and the flow pressure resistance can be reduced.
  • the stepping motor 30 includes a case 31, a rotor (not shown) that is rotatably supported around the axis L in the case 31, and around the rotor in the direction of the axis L.
  • Two stacked stators (not shown), a guide part 34 for guiding the threaded part 22 of the valve body 20 in the direction of the axis L, a cover 35 which is joined to the housing 10 and defines an electrical connection connector 35a, a guide part A coil spring 36 or the like fitted in a compressed state is provided between the valve portion 34 and the valve portion 21.
  • the rotor is integrally provided with a cylindrical magnetized portion magnetized in multiple poles on the outer peripheral surface thereof and a rotor screw portion 32 as a rotating member formed with a male screw 32a.
  • the rotor screw portion 32 has a male screw 32a screwed into a female screw 25 of the valve body 20 (screw member 25).
  • the valve body 20 moves in the direction of the axis L.
  • Each of the two stators has an exciting coil, a bobbin for winding the coil, It is formed by a yoke consisting of a pair of components that are held and joined.
  • the guide portion 34 has a substantially frustoconical appearance, and is formed so that the screw member 25 (screw portion 25c) of the valve body 20 is slidably received therein. It is designed to reciprocate in the axis L direction while restricting rotation.
  • the cover 35 covers a substantially half of the case 31 and defines a connection connector 35 a for energizing the coil.
  • the cover 35 is fastened to the flange 16 of the housing 10 with screws B.
  • the coil spring 36 is in contact with the root region of the guide portion 34 and the valve member 21 (the bottom 23), and attaches the valve member 21 in one direction (downward in FIG. 3) with respect to the rotor screw portion 32 . It is assembled in a compressed state so as to exert a predetermined biasing force.
  • the coil spring 36 prevents backlash between the female screw 25 of the screw member 25 and the male screw 32a of the rotor screw portion 32 as well as preventing backlash between the valve member 21 and the screw portion 22.
  • the operation of the idle air amount control device having the above configuration will be described.
  • the stepping motor 30 is driven, and the valve body 20 (valve member 21) opens the communication port 13a.
  • the screw member 25 starts to move upward in the direction of the axis L in FIG. 3, and interlocks with the screw member 25 (substantially simultaneously with the screw member 25).
  • the valve member 21 starts to move upward, and its outer peripheral surface 22a opens the plurality of communication ports 13a.
  • the air flowing into the four discharge passages 12 is supplied into the four intake pipes 1 located downstream of the throttle valve 4 via the pipes 8. This allows each In the cylinder, stable combustion with no variation is obtained, and the engine E can be idling stably.
  • valve body 20 closes the communication port 13a. That is, due to the reverse feed screw action of the rotor screw portion 32 and the screw member 25 of the rotor, the screw member 25 starts to move downward in the axis L direction in FIG. At substantially the same time, the valve member 21 begins to move downward, and its outer peripheral surface 22a closes the plurality of communication ports 13a. At this time, even if the shaft centers of the screw member 25 and the valve member 21 are slightly shifted, the screwing relationship between the screw member 25 and the rotor screw portion 32 is maintained normally, and the valve member 21 smoothly passes through the communication path 13. The valve can be closed by sliding.
  • the valve body 20 is normally positioned at the stepping motor 30 because the annular end surface 23a comes into contact with the stepped portion 1 lb ′ (seat surface) after the valve member 21 closes the communication port 13a. Learning is performed, and the drive control is performed so that the valve body 20 stops before the step portion l lb comes into contact.
  • the valve body 20 is configured by the valve member 21, the screw member 25, and the O-ring 28.
  • the valve member 21 and the screw member are not limited thereto. If the relative movement of 25 is limited to a predetermined amount, a configuration in which the O-ring 28 is omitted may be adopted.
  • valve device is applied to an engine idle air amount control device.
  • present invention is not limited to this, and other fluids may be used as long as it is necessary to open and close a passage. Some fluid control devices pass through! /, And may be applied to passage structures that require other piping elements.
  • valve device and the idle air amount control device of the present invention achieve cost reduction and downsizing, and do not require high-precision management such as manufacturing dimensions and are subject to load or stress. This can be applied to control the air volume of engines mounted on motorcycles, automobiles, etc., as well as open and close the passage through the fluid. It is also useful in other fields if necessary.

Abstract

A valve device that has a simple structure, is small in size, low in cost, and light in weight, and can reliably perform opening and closing operation. The valve device has a valve body (20) having a predetermined outer peripheral surface (22a) and a female screw thread (25c') in the direction of the axis (L) of the valve body; a rotation member (32) having a male screw thread (32a) screwed to the female screw thread (25c') of the valve body (20), and a drive source (30) for driving the rotation member (32). A path (13) is opened and closed by the outer peripheral surface (22a) of the valve body (20). The valve body (20) further has a circular tube-shaped valve member (21) having the outer peripheral surface (22a) and a screw member (25) connected to the valve member (21) so as to be movable by a predetermined amount relative to the valve member in the direction of the axis (L). The valve body (20) can reliably perform opening and closing operation without being locked by biting or sticking. Also, highly accurate dimension management is not required, and this reduces production costs and facilitates forming of the valve body from resin.

Description

明 細 書  Specification
弁装置及びアイドル空気量制御装置  Valve device and idle air amount control device
技術分野  Technical field
[0001] 本発明は、流体を通す通路を開閉する弁装置及びこの弁装置を用いたエンジンの アイドル空気量制御装置に関する。  TECHNICAL FIELD [0001] The present invention relates to a valve device that opens and closes a passage through which a fluid passes, and an engine idle air amount control device using the valve device.
背景技術  Background art
[0002] 従来の弁装置を備えたアイドル空気量制御装置としては、スロットルバルブよりも上 流側の吸気通路から導かれた空気を通す空気流入孔、空気流入孔の軸線方向と垂 直な方向に軸線を有すると共に空気流入孔力 導かれた空気を溜める空間及びそ の側面に 2つの制御孔を画定する円筒状の制御孔部材、制御孔部材の制御孔から 流出した空気をスロットルバルブよりも下流側の吸気通路に導く通路部材、制御孔部 材において、その軸線方向に往復動自在に配置されて制御孔を開閉する弁装置等 を備え、アイドリング時に、それぞれの吸気通路に配置されたスロットルバルブをバイ パスして、吸気通路の上流側から下流側へ空気を導くものが知られている(例えば、 特許文献 1参照)。  [0002] As an idle air amount control device equipped with a conventional valve device, an air inflow hole through which air guided from an intake passage on the upstream side of the throttle valve passes, and an axial direction perpendicular to the axial direction of the air inflow hole A cylindrical control hole member that defines an axial line and air inflow hole force and stores two control holes on its side surface, and the air that flows out from the control hole of the control hole member more than the throttle valve A passage member that leads to the intake passage on the downstream side and a control hole member are provided with a valve device that is reciprocally moved in the axial direction thereof to open and close the control hole, and throttles disposed in the respective intake passages when idling. It is known to bypass the valve and guide air from the upstream side to the downstream side of the intake passage (see, for example, Patent Document 1).
[0003] ここで、弁装置は、制御孔部材の内周面を摺動する外側円筒部及び外側円筒部の 内側に同軸に一体的に形成されると共に雌ネジをもつ内側円筒部力 なる弁体、弁 体(内側円筒部)の雌ネジに螺合する雄ネジをもつリードスクリュー、リードスクリュー を回転するステッピングモータ、弁体を軸線方向に付勢するコイルスプリング等を備 えている。  [0003] Here, the valve device is a valve that is formed integrally on the inner side of the outer cylindrical portion and the outer cylindrical portion that slide on the inner peripheral surface of the control hole member and coaxially, and has an inner cylindrical force. Body, a lead screw with a male screw that engages with the female thread of the valve body (inner cylindrical part), a stepping motor that rotates the lead screw, and a coil spring that urges the valve body in the axial direction.
そして、ステッピングモータを起動してリードスクリューを回転させることにより、弁体 を往復動させて、制御孔を開閉するようになって 、る。  Then, by starting the stepping motor and rotating the lead screw, the valve body is reciprocated to open and close the control hole.
[0004] し力しながら、この弁装置においては、弁体が軸線方向の移動端まで移動して外側 円筒部の端面が着座すると、その反力により雌ネジが雄ネジに過度に押し付けられ てネジの嚙み付きを生じ、弁体がロックして動作不能になる虞がある。 [0004] However, in this valve device, when the valve element moves to the moving end in the axial direction and the end surface of the outer cylindrical portion is seated, the female screw is excessively pressed against the male screw by the reaction force. There is a risk that the screw may become squeezed and the valve body may lock and become inoperable.
また、外側円筒部及び内側円筒部は同軸(同芯)をもつ一体的な二重円筒状に形 成されており、その外側円筒部が制御孔部材の内周面を摺動して制御孔を開閉する ようになっているため、外側円筒部の外周面,制御孔部材の内周面,内側円筒部の 雌ネジ,及びリードスクリュー各々の軸芯を高精度に一致させなければ、摺動面にお いて喰い付き (スティック)等の現象を生じて、動作不能になる虞がある。したがって、 これを避けるには、同軸度を高精度に管理する必要があり、コストの増加を招くことに なる。 Further, the outer cylindrical portion and the inner cylindrical portion are formed in an integral double cylindrical shape having the same axis (concentric), and the outer cylindrical portion slides on the inner peripheral surface of the control hole member to control hole. Open and close Therefore, if the axial centers of the outer cylindrical surface of the outer cylindrical portion, the inner peripheral surface of the control hole member, the female screw of the inner cylindrical portion, and the lead screw are not aligned with high accuracy, the sliding surface will be There is a risk that it may become inoperable due to a phenomenon such as sticking. Therefore, in order to avoid this, it is necessary to manage the coaxiality with high accuracy, which causes an increase in cost.
さらに、外部から弁体に負荷等が加わった場合、雌ネジ及び雄ネジの螺合部分に 応力が発して、同様に弁体が動作不能になる虞がある。  Furthermore, when a load or the like is applied to the valve body from the outside, stress is generated at the threaded portion of the female screw and the male screw, and the valve body may become inoperable as well.
[0005] 特許文献 1 :特開 2006— 37916号公報  [0005] Patent Document 1: Japanese Unexamined Patent Application Publication No. 2006-37916
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] 本発明は、上記従来の装置の事情に鑑みて成されたものであり、その目的とすると ころは、低コスト化、小型化等を図りつつ、製造寸法等の高精度な管理が不要で、負 荷あるいは応力等が加わるのを防止でき、弁体の開閉動作を確実に保証でき、耐久 性に優れた弁装置及びこれを用いたアイドル空気量制御装置を提供することにある 課題を解決するための手段 [0006] The present invention has been made in view of the circumstances of the above-described conventional apparatus. The purpose of the present invention is to achieve high-precision management of manufacturing dimensions and the like while reducing costs and downsizing. An object of the present invention is to provide a valve device that can prevent unnecessary load or stress from being applied, reliably guarantee the opening / closing operation of the valve body, and has excellent durability, and an idle air amount control device using the valve device. Means to solve
[0007] 本発明の弁装置は、所定の外周面及びその軸線方向に雌ネジ及び雄ネジの一方 を画定する弁体と、弁体の雌ネジ及び雄ネジの一方に螺合する雌ネジ及び雄ネジの 他方を画定する回転部材と、回転部材を駆動する駆動源を備え、弁体の外周面によ り通路を開閉する弁装置であって、上記弁体は、外周面を画定する円筒状の弁部材 と、弁部材に対して軸線方向に所定量だけ相対的に可動に連結されると共に雌ネジ 及び雄ネジの一方を画定するネジ部材を含む、構成となって!/、る。 [0007] A valve device according to the present invention includes a valve body that defines one of a female screw and a male screw in a predetermined outer peripheral surface and an axial direction thereof, a female screw that is screwed into one of the female screw and the male screw of the valve body, and A valve device that includes a rotating member that defines the other of the male threads and a drive source that drives the rotating member, and that opens and closes the passage by the outer peripheral surface of the valve body, the valve body being a cylinder that defines the outer peripheral surface And a screw member that is movably connected by a predetermined amount relative to the valve member in the axial direction and defines one of a female screw and a male screw.
この構成によれば、駆動源により回転部材が回転駆動されると、雄ネジと雌ネジの 螺合による送りネジ機構により、ネジ部材が軸線方向に移動し、ネジ部材に連動して 弁部材が移動する。ここで、ネジ部材と弁部材は、別部材として形成されかつ所定量 だけ遊びをもて連動するように連結されて!、るため、一方が受けた荷重 (負荷)ある 、 は応力等は他方に伝わらず、又、相互の同軸度もそれ程要求されないため、ネジ部 材は回転部材と確実に螺合することができ、かつ、弁部材は通路を確実に開閉する ことができる。これにより、弁体は嚙み付きあるいは喰い付き等を生じてロックすること なぐ確実に開閉動作を行うことができる。また、寸法精度を高精度に管理する必要 がないため、製造コストを低減することができ、又、弁体の榭脂化も容易に行うことが できる。 According to this configuration, when the rotary member is rotationally driven by the drive source, the screw member moves in the axial direction by the feed screw mechanism by screwing of the male screw and the female screw, and the valve member moves in conjunction with the screw member. Moving. Here, the screw member and the valve member are formed as separate members and are connected so as to be interlocked with a certain amount of play! Therefore, there is a load (load) received on one side, stress etc. on the other side In addition, since the mutual coaxiality is not required so much, the screw member can be reliably screwed with the rotating member, and the valve member reliably opens and closes the passage. be able to. As a result, the valve body can be reliably opened and closed without being locked due to stagnation or biting. In addition, since it is not necessary to manage the dimensional accuracy with high accuracy, the manufacturing cost can be reduced, and the valve body can be easily greased.
[0008] 上記構成をなす弁装置において、弁部材は、外周面を画定する円筒部、軸線方向 に開けられた開口を画定する底部を有し、ネジ部材は、弁部材の内側から開口に挿 通されて底部の外側端面に係合される鍔部、雌ネジ及び雄ネジの他方を画定するネ ジ部を有する、構成を採用することができる。  [0008] In the valve device configured as described above, the valve member has a cylindrical portion that defines an outer peripheral surface, a bottom portion that defines an opening opened in the axial direction, and a screw member is inserted into the opening from the inside of the valve member. A configuration may be employed having a threaded portion that is threaded through and engaged with the outer end face of the bottom portion, the thread portion defining the other of the female screw and the male screw.
この構成によれば、ネジ部材の鍔部を弁部材の底部に設けられた開口に通して底 部の外側端面に係合させることにより、ネジ部を円筒部内に配置した状態で、ネジ部 材を弁部材に連結することができ、容易に組み付けを行うことができる。  According to this configuration, the screw member is arranged in the state where the screw portion is disposed in the cylindrical portion by engaging the flange portion of the screw member with the outer end surface of the bottom portion through the opening provided in the bottom portion of the valve member. Can be connected to the valve member and can be easily assembled.
[0009] 上記構成をなす弁装置にお!、て、弁部材の底部は、その外側端面にぉ 、て、鍔部 を軸線方向に所定量だけ受け入れる凹部を画定している、構成を採用することがで きる。  [0009] In the valve device having the above-described configuration, the bottom of the valve member employs a configuration in which a recess for receiving a predetermined amount in the axial direction is defined on the outer end surface of the valve member. be able to.
この構成によれば、弁部材にネジ部材を連結した状態において、鍔部を底部の凹 部に嵌め込むことにより、軸線方向において突出する量を減らすことができ、弁体を 小型化することができる。また、凹部の形状を鍔部の形状に適合させることにより、軸 線回りの両者の相対的な回転を防止することができる。  According to this configuration, in a state where the screw member is coupled to the valve member, the amount of protrusion in the axial direction can be reduced by fitting the collar portion into the concave portion of the bottom portion, and the valve body can be reduced in size. it can. Also, by matching the shape of the recess to the shape of the collar, relative rotation of both around the axis can be prevented.
[0010] 上記構成をなす弁装置において、弁部材の底部は、その外側端面において、軸線 方向に移動する鍔部をガイドする突出片を画定している、構成を採用することができ る。 [0010] In the valve device having the above-described configuration, the bottom of the valve member may employ a configuration in which a protruding piece that guides the flange that moves in the axial direction is defined on the outer end surface thereof.
この構成によれば、ネジ部材が弁部材に対して突出する方向に相対的に移動する とき、鍔部が突出片によりガイドされるため、ネジ部材と弁部材の軸線方向以外の相 対的な位置関係が維持される。また、流体が軸線方向から底部に対向 (衝突)するよ うに流れる場合、この突出片が流体の流れをかき回して遅 、流れと速 、流れを混ぜ 合わせることにより、流れの剥離を防止し、流れの圧力抵抗を低減することができる。  According to this configuration, when the screw member moves relative to the valve member in the protruding direction, the flange portion is guided by the protruding piece, so that the screw member and the valve member are not in the axial direction. The positional relationship is maintained. In addition, when the fluid flows so as to oppose (collision) from the axial direction to the bottom, this projecting piece stirs the flow of the fluid and mixes the flow, the flow and the flow, thereby preventing the separation of the flow. The pressure resistance can be reduced.
[0011] 上記構成をなす弁装置において、回転部材に対して弁部材を一方向に付勢するス プリングを含む、構成を採用することができる。 この構成によれば、スプリングの付勢力により、ネジ部材を弁部材に当接させてガタ ツキを防止できると共に、ネジ部材と回転部材の螺合関係において、雌ネジと雄ネジ の間のバックラッシを除去することができ、衝撃ある!/、はガタツキ音等のな!、スムーズ なネジ送り作用を得ることができる。 [0011] In the valve device configured as described above, a configuration including a spring that biases the valve member in one direction with respect to the rotating member can be employed. According to this configuration, the screw member can be brought into contact with the valve member by the biasing force of the spring to prevent rattling, and backlash between the female screw and the male screw can be prevented in the screwed relationship between the screw member and the rotating member. It can be removed and there is an impact! /, There is no rattling noise, etc., and a smooth screw feeding action can be obtained.
[0012] 上記構成をなす弁装置にお!、て、ネジ部材は、弁部材の内側にお!、て、底部から 軸線方向に所定量離隔した位置に拡径部を有し、底部と拡径部の間には、弾性変 形可能な緩衝部材が介在させられて ヽる、構成を採用することができる。  [0012] In the valve device configured as described above, the screw member has an enlarged diameter portion at a position spaced apart from the bottom by a predetermined amount in the axial direction inside the valve member. A configuration in which an elastically deformable buffer member is interposed between the diameter portions can be employed.
この構成によれば、底部と拡径部の間に緩衝部材 (例えば、 oリングあるいはスプリ ング等)を介在させたことにより、弁部材が軸線方向に移動してその端面が着座した 場合に、その衝撃力を緩衝部材が吸収して、ネジ部材に伝わるのを防止することが できる。また、緩衝部材として oリングを採用すれば、弁部材とネジ部材の連結領域 をシールすることができる。  According to this configuration, when a buffer member (for example, an o-ring or a spring) is interposed between the bottom portion and the enlarged diameter portion, the valve member moves in the axial direction and the end surface thereof is seated. It is possible to prevent the shock absorbing member from absorbing the impact force and transmitting it to the screw member. If an o-ring is used as the buffer member, the connection region between the valve member and the screw member can be sealed.
[0013] 上記構成をなす弁装置にお!、て、弁部材のネジ部には、雌ネジが形成され、回転 部材には、雄ネジが形成されている、構成を採用することができる。  [0013] In the valve device having the above-described configuration, it is possible to adopt a configuration in which a female screw is formed on the screw portion of the valve member and a male screw is formed on the rotating member.
この構成によれば、弁体に雌ネジ及び回転部材に雄ネジを形成することにより、弁 体及び回転部材をそれぞれコンパクトに形成でき、その結果、弁装置を小型化するこ とがでさる。  According to this configuration, by forming the female screw on the valve body and the male screw on the rotating member, the valve body and the rotating member can be formed compactly, and as a result, the valve device can be downsized.
[0014] 本発明のアイドル空気量制御装置は、空気を吸入する吸入通路,空気を吐出する 複数の吐出通路,及び吸入通路と複数の吐出通路を連通するべくその内周面に複 数の連通口をもつ連通路を画定するハウジングと、連通口を開閉する外周面及びそ の軸線方向に雌ネジ及び雄ネジの一方を画定する弁体と、弁体の雌ネジ及び雄ネ ジの一方に螺合する雌ネジ及び雄ネジの他方を画定する回転部材と、回転部材を 駆動する駆動源を備え、エンジンの吸気系にお 、てスロットルバルブをバイパスして 流れる空気量を制御するアイドル空気量制御装置であって、上記弁体は、外周面を 画定する円筒状の弁部材と、弁部材に対して軸線方向に所定量だけ相対的に可動 に連結されると共に雌ネジ及び雄ネジの一方を画定するネジ部材を含む、構成とな つている。  [0014] The idle air amount control device of the present invention has a plurality of communication passages on its inner peripheral surface so as to connect the suction passage for sucking air, the plurality of discharge passages for discharging air, and the suction passage and the plurality of discharge passages. A housing that defines a communication passage having a port, a valve body that defines one of a female screw and a male screw in an axial direction of the outer peripheral surface that opens and closes the communication port, and a female screw and a male screw of the valve member. An idle air amount that controls the amount of air that flows by bypassing the throttle valve in the engine intake system, including a female member to be screwed and a rotating member that defines the other of the male screw and a drive source that drives the rotating member The valve body includes a cylindrical valve member that defines an outer peripheral surface, and a valve member that is movably connected to the valve member by a predetermined amount in the axial direction, and is one of a female screw and a male screw. A screw member defining a configuration, and There is.
この構成によれば、多気筒エンジンの各気筒に連通する吸気管及びスロットルバル ブ並びに各吸気管を接続する一つのサージタンク(あるいはエアクリーナ、外気導入 ダクト)等により形成される吸気系において、この装置の吸入通路,連通路,及び吐 出通路は、スロットルバルブをバイパスするように、各スロットルバルブよりも上流側の 共通のサージタンク力 空気を導入して各スロットルバルブよりも下流側の各吸気管 に導くように接続される。そして、アイドリング時には、弁体が開弁して、吸入通路に導 かれた空気は、連通路から吐出通路に流れ込み、その後各吸気管に導かれる。この ような空気通路において、駆動源により回転部材が回転駆動されると、雄ネジと雌ネ ジの螺合による送りネジ機構により、ネジ部材が軸線方向に移動し、ネジ部材に連動 して弁部材が連通路内を移動して、連通口を開閉する。 According to this configuration, the intake pipe and the throttle valve communicated with each cylinder of the multi-cylinder engine. In the intake system formed by a single surge tank (or air cleaner, outside air introduction duct) that connects each intake pipe and the intake pipe, the intake passage, communication passage, and discharge passage of this device should bypass the throttle valve. In addition, a common surge tank force air upstream of each throttle valve is introduced and led to each intake pipe downstream of each throttle valve. During idling, the valve element opens, and the air guided to the suction passage flows into the discharge passage from the communication passage, and is then guided to each intake pipe. In such an air passage, when the rotary member is driven to rotate by the drive source, the screw member moves in the axial direction by a feed screw mechanism by screwing of the male screw and the female screw, and the valve is interlocked with the screw member. The member moves in the communication path to open and close the communication port.
ここで、ネジ部材と弁部材は、別部材として形成されかつ所定量だけ遊びをもて連 動するように連結されて 、るため、一方が受けた荷重 (負荷)あるいは応力等は他方 に伝わらず、又、相互の同軸度もそれ程要求されないため、ネジ部材は回転部材と 確実に螺合することができ、かつ、弁部材は通路を確実に開閉することができる。こ れにより、弁体は嚙み付きあるいは喰い付き等を生じてロックすることなぐ連通口の 開閉動作を確実に行うことができる。また、寸法精度を高精度に管理する必要がない ため、製造コストを低減することができ、又、弁体の榭脂化も容易に行うことができる。  Here, since the screw member and the valve member are formed as separate members and are connected so as to be linked with a certain amount of play, the load (load) or stress received by one is transmitted to the other. In addition, since the mutual coaxiality is not so required, the screw member can be reliably screwed with the rotating member, and the valve member can reliably open and close the passage. As a result, the valve body can be reliably opened and closed without causing locking and biting or the like to lock. In addition, since it is not necessary to manage the dimensional accuracy with high accuracy, the manufacturing cost can be reduced, and the valve body can be easily oiled.
[0015] 上記構成をなすアイドル空気量制御装置にお 、て、弁部材は、外周面を画定する 円筒部、軸線方向に開けられた開口を画定する底部を有し、ネジ部材は、弁部材の 内側から開口に挿通されて底部の外側端面に係合される鍔部、雌ネジ及び雄ネジ の他方を画定するネジ部を有する、構成を採用することができる。  In the idle air amount control device having the above-described configuration, the valve member has a cylindrical portion that defines an outer peripheral surface, a bottom portion that defines an opening opened in the axial direction, and the screw member is a valve member. It is possible to adopt a configuration having a threaded portion that is inserted into the opening from the inside and engaged with the outer end surface of the bottom portion, and that defines the other of the female screw and the male screw.
この構成によれば、ネジ部材の鍔部を弁部材の底部に設けられたか開口に通して 底部の外側端面に係合させることにより、ネジ部を円筒部内に配置した状態で、ネジ 部材を弁部材に連結することができ、容易に組み付けを行うことができる。  According to this configuration, the threaded portion of the screw member is provided in the bottom portion of the valve member or is passed through the opening and engaged with the outer end surface of the bottom portion. It can be connected to the member and can be assembled easily.
[0016] 上記構成をなすアイドル空気量制御装置にお 、て、弁部材の底部は、その外側端 面において、鍔部を軸線方向に所定量だけ受け入れる凹部を画定している、構成を 採用することができる。  [0016] In the idle air amount control device configured as described above, a configuration is adopted in which the bottom portion of the valve member defines a recess that receives a predetermined amount of the flange portion in the axial direction on the outer end surface thereof. be able to.
この構成によれば、弁部材にネジ部材を連結した状態において、鍔部を底部の凹 部に嵌め込むことにより、軸線方向において突出する量を減らすことができ、弁体を 小型化することができる。又、凹部の形状を鍔部の形状に適合させることにより、軸線 回りの両者の相対的な回転を防止することができる。 According to this configuration, in a state where the screw member is connected to the valve member, the amount of protrusion in the axial direction can be reduced by fitting the collar portion into the concave portion of the bottom portion, and the valve body can be reduced. It can be downsized. Also, by matching the shape of the recess to the shape of the collar, relative rotation of both around the axis can be prevented.
[0017] 上記構成をなすアイドル空気量制御装置にお 、て、弁部材の底部は、その外側端 面において、軸線方向に移動する鍔部をガイドする突出片を画定している、構成を 採用することができる。  [0017] In the idle air amount control device having the above-described configuration, the bottom portion of the valve member adopts a configuration in which a protruding piece that guides the flange portion moving in the axial direction is defined on the outer end surface thereof. can do.
この構成によれば、ネジ部材が弁部材に対して突出する方向に相対的に移動する とき、鍔部が突出片によりガイドされるため、ネジ部材と弁部材の軸線方向以外の相 対的な位置関係が維持される。また、流体が軸線方向から底部に対向 (衝突)するよ うに流れる場合、この突出片が流体の流れをかき回して遅 、流れと速 、流れを混ぜ 合わせることにより、流れの剥離を防止し、流れの圧力抵抗を低減することができる。  According to this configuration, when the screw member moves relative to the valve member in the protruding direction, the flange portion is guided by the protruding piece, so that the screw member and the valve member are not in the axial direction. The positional relationship is maintained. In addition, when the fluid flows so as to oppose (collision) from the axial direction to the bottom, this projecting piece stirs the flow of the fluid and mixes the flow, the flow and the flow, thereby preventing the separation of the flow. The pressure resistance can be reduced.
[0018] 上記構成をなすアイドル空気量制御装置において、回転部材に対して弁部材をー 方向に付勢するスプリングを含む、構成を採用することができる。  [0018] In the idle air amount control device configured as described above, a configuration including a spring that urges the valve member in the negative direction with respect to the rotating member can be employed.
この構成によれば、スプリングの付勢力により、ネジ部材を弁部材に当接させてガタ ツキを防止できると共に、ネジ部材と回転部材の螺合関係において、雌ネジと雄ネジ の間のバックラッシを除去することができ、衝撃ある!/、はガタツキ音等のな!、スムーズ なネジ送り作用を得ることができる。  According to this configuration, the screw member can be brought into contact with the valve member by the biasing force of the spring to prevent rattling, and backlash between the female screw and the male screw can be prevented in the screwed relationship between the screw member and the rotating member. It can be removed and there is an impact! /, There is no rattling noise, etc., and a smooth screw feeding action can be obtained.
[0019] 上記構成をなすアイドル空気量制御装置にお 、て、ネジ部材は、弁部材の内側に おいて、底部から軸線方向に所定量離隔した位置に拡径部を有し、底部と拡径部の 間には、弾性変形可能な緩衝部材が介在させられている、構成を採用することがで きる。 In the idle air amount control device having the above-described configuration, the screw member has an enlarged diameter portion at a position spaced apart from the bottom in the axial direction on the inner side of the valve member, and expands from the bottom. A configuration in which an elastically deformable buffer member is interposed between the diameter portions can be adopted.
この構成によれば、底部と拡径部の間に緩衝部材 (例えば、 oリングあるいはスプリ ング等)を介在させたことにより、弁部材が軸線方向に移動してその端面が着座した 場合に、その衝撃力を緩衝部材が吸収して、ネジ部材に伝わるのを防止することが できる。また、緩衝部材として oリングを採用すれば、弁部材とネジ部材の連結領域 をシールすることができる。  According to this configuration, when a buffer member (for example, an o-ring or a spring) is interposed between the bottom portion and the enlarged diameter portion, the valve member moves in the axial direction and the end surface thereof is seated. It is possible to prevent the shock absorbing member from absorbing the impact force and transmitting it to the screw member. If an o-ring is used as the buffer member, the connection region between the valve member and the screw member can be sealed.
[0020] 上記構成をなすアイドル空気量制御装置にお 、て、弁部材のネジ部には、雌ネジ が形成され、回転部材には、雄ネジが形成されている、構成を採用することができる この構成によれば、弁体に雌ネジ及び回転部材に雄ネジを形成することにより、弁 体及び回転部材をそれぞれコンパクトに形成でき、その結果、アイドル空気量制御装 置を小型化することができる。 [0020] In the idle air amount control device having the above-described configuration, it is possible to employ a configuration in which a female screw is formed on the screw portion of the valve member and a male screw is formed on the rotating member. it can According to this configuration, by forming the female screw on the valve body and the male screw on the rotating member, the valve body and the rotating member can be formed compactly, and as a result, the idle air amount control device can be downsized. it can.
発明の効果  The invention's effect
[0021] 上記構成をなす弁装置及びアイドル空気量制御装置によれば、低コスト化、小型 化等を達成しつつ、製造寸法等の高精度な管理が不要で、負荷あるいは応力等が 加わるのを防止でき、弁体の開閉動作を確実に保証でき、耐久性に優れた弁装置及 びこれを用いたアイドル空気量制御装置を得ることができる。  [0021] According to the valve device and the idle air amount control device configured as described above, high-precision management such as manufacturing dimensions is unnecessary and a load or stress is applied while achieving cost reduction and downsizing. Therefore, it is possible to reliably guarantee the opening / closing operation of the valve body, and to obtain a valve device excellent in durability and an idle air amount control device using the valve device.
図面の簡単な説明  Brief Description of Drawings
[0022] [図 1]本発明に係る弁装置を備えたアイドル空気量制御装置を 4気筒エンジンに適用 した一実施形態を示すシステム図である。  FIG. 1 is a system diagram showing an embodiment in which an idle air amount control device including a valve device according to the present invention is applied to a four-cylinder engine.
[図 2]本発明に係る弁装置を備えたアイドル空気量制御装置の一実施形態を示す外 観斜視図である。  FIG. 2 is an external perspective view showing an embodiment of an idle air amount control device including a valve device according to the present invention.
[図 3]図 2に示すアイドル空気量制御装置の縦断面図である。  3 is a longitudinal sectional view of the idle air amount control device shown in FIG.
[図 4]図 2に示すアイドル空気量制御装置の横断面図である。  4 is a cross-sectional view of the idle air amount control device shown in FIG.
[図 5]図 2に示すアイドル空気量制御装置に組み込まれた弁体を示すものであり、 (a FIG. 5 shows a valve body incorporated in the idle air amount control device shown in FIG.
)はその縦断面図、(b)はその端面図である。 ) Is a longitudinal sectional view, and (b) is an end view thereof.
[図 6]弁体の一部をなす弁部材を示すものであり、(a)はその側面図、(b)はその端 面図、(c)は(a)中の El— E1における縦断面図である。  [Fig. 6] This shows a valve member that forms part of the valve body. (A) is a side view, (b) is an end view, and (c) is a longitudinal section at El-E1 in (a). FIG.
[図 7]弁体の一部をなすネジ部材を示すものであり、(a)はその平面図、(b)はその側 面図、(c)はその端面図、(d)は (b)中の E2— E2における縦断面図である。  [Fig. 7] A screw member forming a part of the valve body, (a) is a plan view thereof, (b) is a side view thereof, (c) is an end view thereof, and (d) is (b) 2 is a longitudinal sectional view taken along line E2-E2.
符号の説明  Explanation of symbols
[0023] L 軸線 [0023] L axis
10 ハウジング  10 Housing
11 吸入通路  11 Suction passage
11a 嵌合通路  11a Mating passage
l ib 縮径通路  l ib Reduced diameter passage
l ib' 段差部 (座面) 吐出通路 l ib 'Stepped part (seat surface) Discharge passage
連通路 Communication path
a 連通口 a Communication port
弁体  Disc
弁部材 (弁体)  Valve member (valve element)
円筒部 Cylindrical part
a 外周面 a Outer surface
底部 bottom
a 環状端面a Annular end face
b 開口b Opening
c 凹部c Recess
d 突出片 d Protruding piece
ネジ部材 (弁体) Screw member (valve)
a 鍔部a buttock
b 首部b neck
c ネジ部c Screw part
c' 雌ネジc 'female thread
c" 二面幅部c "width across flats
d 拡径部 d Expanded part
Oリング (緩衝部材、弁体) ステッピングモータ (駆動源) ケース  O-ring (buffer member, valve body) Stepping motor (drive source) Case
ロータスクリュー部(回転部材)a 雄ネジ  Rotor screw part (rotating member) a Male thread
ガイド部  Guide section
カバー cover
a 接続コネクタ a Connector
コイルスプリング 40 吸入側コネクタパイプ coil spring 40 Suction side connector pipe
50 吐出側コネクタパイプ  50 Discharge side connector pipe
60 抜け止め部材  60 Retaining member
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0024] 図 1ないし図 7は、本発明に係る弁装置を備えたアイドル空気量制御装置 Mの一実 施形態を示すものであり、図 1はこの装置 Mを 4気筒エンジンの吸気系に適用したシ ステム図、図 2は装置 Mの外観斜視図、図 3は装置 Mの縦断面図、図 4は装置 Mの( 弁体を省略した)横断面図、図 5は装置 Mに含まれる弁体を示す縦断面図及び端面 図、図 6は弁体の一部をなす弁部材の側面図,端面図,及び縦断面図、図 7は弁体 の一部をなすネジ部材の平面図,側面図,端面図,及び縦断面図である。  FIGS. 1 to 7 show an embodiment of an idle air amount control device M provided with a valve device according to the present invention. FIG. 1 shows this device M as an intake system of a four-cylinder engine. Fig. 2 is an external perspective view of the device M, Fig. 3 is a longitudinal sectional view of the device M, Fig. 4 is a cross-sectional view of the device M (with the valve element omitted), and Fig. 5 is included in the device M. 6 is a side view, an end view, and a longitudinal sectional view of a valve member that forms a part of the valve body, and FIG. 7 is a plan view of a screw member that forms a part of the valve body. It is a figure, a side view, an end view, and a longitudinal sectional view.
[0025] このエンジン Eの吸気系は、図 1に示すように、それぞれの気筒に連通する 4つの吸 気管 1、 4つの吸気管 1の上流端を接続する一つのサージタンク (又はエアクリーナ) 2、サージタンク 2の上流側に接続された外気導入ダクト 3、それぞれの吸気管 1内に 開閉自在に配置されたスロットルバルブ 4、 4つのスロットルバルブ 4を同軸にて開閉 自在に支持するスロットルシャフト 5、スロットルシャフト 5を駆動するァクチユエータ 6、 アイドル空気量制御装置 Mの吸入側コネクタパイプ(吸入通路) 40とサージタンク 2を 接続する一つの配管 7、アイドル空気量制御装置 Mの 4つの吐出側コネクタパイプ( 吐出通路) 50とスロットルバルブ 4よりも下流側の各々の吸気管 1を接続する 4つの配 管 8等を備えている。  [0025] As shown in Fig. 1, the intake system of the engine E includes four intake pipes 1 communicating with each cylinder, and one surge tank (or air cleaner) 2 connecting the upstream ends of the four intake pipes 1. , An outside air introduction duct 3 connected to the upstream side of the surge tank 2, a throttle valve 4 that can be opened and closed in each intake pipe 1, and a throttle shaft 5 that supports four throttle valves 4 that can be opened and closed coaxially , Actuator 6 that drives the throttle shaft 5, Idle air amount control device M suction side connector pipe (suction passage) 40 and one pipe that connects the surge tank 2 7, Idle air amount control device M 4 discharge side connectors It has four pipes 8 etc. that connect the pipe (discharge passage) 50 and each intake pipe 1 downstream of the throttle valve 4.
[0026] アイドル空気量制御装置 Mは、図 2ないし図 4に示すように、空気を吸入する吸入 通路 11,空気を吐出する 4つの吐出通路 12,及び吸入通路 11と 4つの吐出通路 12 を連通する連通路 13等を画定するハウジング 10、連通路 13を開閉するべくハウジン グ 10に往復動可能に設けられた弁体 20、弁体 20を駆動する駆動源としてのステツ ビングモータ 30、吸入通路 11に嵌合された吸入側コネクタパイプ 40、吐出通路 12 に嵌合された 4つの吐出側コネクタパイプ 50、吐出側コネクタノイブ 50の抜けを規制 する 2つの抜け止め部材 60等を備えて 、る。  As shown in FIGS. 2 to 4, the idle air amount control device M includes an intake passage 11 for sucking air, four discharge passages 12 for discharging air, an intake passage 11 and four discharge passages 12. A housing 10 that defines a communication path 13 and the like that communicates, a valve body 20 that can be reciprocated in a housing 10 to open and close the communication path 13, a stepping motor 30 as a drive source that drives the valve body 20, and a suction The suction side connector pipe 40 fitted in the passage 11, the four discharge side connector pipes 50 fitted in the discharge passage 12, the two retaining members 60 that regulate the withdrawal of the discharge side connector noise 50, etc. RU
[0027] ハウジング 10は、アルミニウム材料又は榭脂材料により成型され、図 2ないし図 4〖こ 示すように、吸入通路 11、 4つの吐出通路 12、吸入通路 11と同軸に形成された連通 路 13、連通路 13と同軸に隣接しかつ拡径して形成された凹部 14、抜け止め部材 60 をネジ Bで締結するための 2つのネジ穴 15、後述するステッピングモータ 30のカバー 35をネジ Bで締結するための 2つのネジ孔 16aをもつフランジ 16、貫通孔 17aをもつ 取付フランジ 17、補強リブ 18等を備えている。 [0027] The housing 10 is formed of an aluminum material or a resin material, and as shown in FIGS. 2 to 4, the suction passage 11, the four discharge passages 12, and the communication passage formed coaxially with the suction passage 11. The passage 13, the recess 14 formed coaxially adjacent to the communication passage 13 and having an enlarged diameter, the two screw holes 15 for fastening the retaining member 60 with the screw B, and the cover 35 of the stepping motor 30 to be described later are screwed. It has a flange 16 with two screw holes 16a for fastening at B, a mounting flange 17 with a through hole 17a, a reinforcing rib 18 and the like.
[0028] 吸入通路 11は、図 3及び図 4に示すように、吸入側コネクタパイプ 40を嵌合させる 嵌合通路 11a及び嵌合通路 11aよりも縮径して形成された縮径通路 l ibにより形成 されている。縮径通路 l ibを画定する段差部 l lb ま、後述する弁体 20の弁部材 21 が着座する座面を兼ねて 、る。 As shown in FIGS. 3 and 4, the suction passage 11 has a fitting passage 11a into which the suction-side connector pipe 40 is fitted, and a reduced diameter passage l ib formed with a smaller diameter than the fitting passage 11a. It is formed by. The step portion l lb that defines the reduced diameter passage l ib also serves as a seat surface on which a valve member 21 of the valve body 20 described later is seated.
連通路 13は、図 3及び図 4に示すように、吸入通路 12の縮径通路 12bに続けて同 軸にかつ拡径して円筒状に形成され、又、その内周面において軸線 L方向に垂直な 面内において放射状に開けられてそれぞれの吐出通路 12に連通するように形成さ れた 4つの連通口 13aを有する。そして、連通路 13は、その内周面に形成された連 通口 13aを開閉するように、円筒状の弁体 20を軸線 L方向に摺動自在に嵌合させて ガイドするようになって 、る。  As shown in FIG. 3 and FIG. 4, the communication passage 13 is formed in a cylindrical shape with the same axis as the reduced-diameter passage 12b of the suction passage 12 and with an enlarged diameter. And four communication ports 13a formed so as to communicate with the respective discharge passages 12 by being radially opened in a plane perpendicular to the vertical axis. The communication passage 13 guides the cylindrical valve body 20 by slidingly fitting it in the direction of the axis L so as to open and close the communication port 13a formed on the inner peripheral surface thereof. RU
すなわち、吸入通路 11に吸入された空気は、連通路 13から連通口 13aを通って、 4つの吐出通路 12に導かれるようになっており、弁体 20により連通口 13aが開閉ある いは開き量が調整されることにより、吸入通路 11から吐出通路 12へ流れる空気量が 制御されるようになっている。  That is, the air sucked into the suction passage 11 is guided from the communication passage 13 through the communication port 13a to the four discharge passages 12, and the valve body 20 opens or closes or opens the communication port 13a. The amount of air flowing from the suction passage 11 to the discharge passage 12 is controlled by adjusting the amount.
凹部 14は、ステッピングモータ 30を収容すると共に、ステッピングモータ 30を軸線 L方向の所定位置に位置決めするように形成されて!、る。  The recess 14 accommodates the stepping motor 30 and is formed so as to position the stepping motor 30 at a predetermined position in the axis L direction.
[0029] 弁体 20は、図 3及び図 5に示すように、円筒状に形成された弁部材 21、弁部材 21 の内側に配置されると共に軸線 L方向に隙間をもって連結されたネジ部材 25、弁部 材 21とネジ部材 25の間に介在するように組み込まれた緩衝部材としての Oリング 28 等を備えている。 [0029] As shown in Figs. 3 and 5, the valve body 20 includes a cylindrical valve member 21 and a screw member 25 which is disposed inside the valve member 21 and connected with a gap in the axis L direction. In addition, an O-ring 28 or the like as a buffer member incorporated so as to be interposed between the valve member 21 and the screw member 25 is provided.
[0030] 弁部材 21は、図 3及び図 5に示すように、円筒状の外周面 22aを画定する円筒部 2 2、円筒部 22の下端に一体的に形成された底部 23等を備えている。  As shown in FIGS. 3 and 5, the valve member 21 includes a cylindrical portion 22 that defines a cylindrical outer peripheral surface 22a, a bottom portion 23 formed integrally with the lower end of the cylindrical portion 22, and the like. Yes.
円筒部 22の外周面 22aは、図 3に示すように、連通路 13の内周面を摺動して、連 通口 13aを開閉するようになって!/、る。 底部 23は、図 6に示すように、その外側端面において、環状端面 23a、開口 23b、 2つの凹部 23c、 2つの突出片 23dを画定している。 As shown in FIG. 3, the outer peripheral surface 22a of the cylindrical portion 22 slides on the inner peripheral surface of the communication path 13 to open and close the communication port 13a. As shown in FIG. 6, the bottom portion 23 defines an annular end surface 23a, an opening 23b, two concave portions 23c, and two projecting pieces 23d on the outer end surface thereof.
環状端面 23aは、図 3及び図 5に示すように、吸入通路 11の縮径通路 l ibを画定 する段差部 11 に着座するようになって 、る。  As shown in FIGS. 3 and 5, the annular end surface 23 a is seated on the step portion 11 that defines the reduced diameter passage l ib of the suction passage 11.
開口 23bは、図 6 (c)に示すように、略矩形の中心に円形を重ね合わせた形状とな るように、底部 23を軸線 L方向に貫通するように開けられて 、る。  As shown in FIG. 6 (c), the opening 23b is opened so as to penetrate the bottom 23 in the direction of the axis L so as to have a shape in which a circle is superimposed on the center of a substantially rectangular shape.
凹部 23cは、図 6 (b)に示すように、開口 23bの長手方向 Xと垂直な Y方向において 、開口 23bを挟むように形成され、後述するネジ部材 25の鍔部 25aを受け入れるよう に形成されている。  As shown in FIG. 6 (b), the recess 23c is formed so as to sandwich the opening 23b in the Y direction perpendicular to the longitudinal direction X of the opening 23b, and is formed so as to receive a flange portion 25a of the screw member 25 described later. Has been.
2つの突出片 23dは、底部 23の外側端面力も外向きに(図 6中において軸線 L方向 の下向き)に所定量だけ突出するように形成されており、後述する鍔部 25aを軸線 L 方向にガイドするようになって!/、る。  The two protruding pieces 23d are formed so that the outer end surface force of the bottom 23 protrudes outward (downward in the direction of the axis L in FIG. 6) by a predetermined amount, and a flange 25a described later is formed in the direction of the axis L. Come to guide! /
ネジ部材 25は、図 5及び図 7に示すように、弁部材 22の外側に位置付けられる鍔 部 25a、弁部材 21の開口 23bに位置する首部 25b、弁部材 21の内側に位置するネ ジ部 25c、首部 22bの上方において径方向に突出して形成された拡径部 25d等を備 えている。  As shown in FIGS. 5 and 7, the screw member 25 includes a flange portion 25a positioned outside the valve member 22, a neck portion 25b positioned at the opening 23b of the valve member 21, and a screw portion positioned inside the valve member 21. 25c, and an enlarged diameter portion 25d formed so as to protrude in the radial direction above the neck portion 22b.
鍔部 25aは、図 5及び図 6に示すように、弁部 21の開口 23bに通されて略 90度回 転されることにより、軸線 L方向において凹部 23cに所定量だけ受け入れられる(すな わち、底部 23の外側端面に係合する)ように形成されている。  As shown in FIG. 5 and FIG. 6, the flange portion 25a is passed through the opening 23b of the valve portion 21 and rotated approximately 90 degrees to be received by the recess 23c in a predetermined amount in the direction of the axis L (ie, That is, it is formed to engage with the outer end surface of the bottom 23.
首部 25bは、図 5 (a)に示すように、開口 23bに通された状態で、開口 23bとの間に 隙間が形成される寸法に形成されて ヽる。  As shown in FIG. 5 (a), the neck portion 25b is formed in such a size that a gap is formed between the neck portion 25b and the opening 23b while being passed through the opening 23b.
ネジ部 25cは、図 7に示すように、軸線 L方向において雌ネジ 25 、及びその外周 面において二面幅部 25c~を画定するように形成されている。そして、ネジ部 25cは 、後述するステッピングモータ 30のガイド部 34に挿入されて、回転が規制されつつ 軸線 L方向に移動自在に案内されるようになって!/、る。  As shown in FIG. 7, the screw portion 25c is formed so as to demarcate the female screw 25 in the axis L direction and the two-surface width portions 25c˜ on the outer peripheral surface thereof. Then, the screw portion 25c is inserted into a guide portion 34 of the stepping motor 30 described later, and is guided so as to be movable in the direction of the axis L while its rotation is restricted!
拡径部 25dは、図 5及び図 7に示すように、ネジ部材 25が弁部材 21に連結された 状態で、底部 23 (の内側面)から軸線 L方向に所定量離隔した位置において、円錐 台形状に形成されている。そして、拡径部 25dは、底部 23と協働して、 Oリング 28を 挟み込むようになつている。 As shown in FIG. 5 and FIG. 7, the enlarged diameter portion 25d has a conical shape at a position separated from the bottom 23 (the inner surface) in the axis L direction by a predetermined amount with the screw member 25 connected to the valve member 21. It is formed in a trapezoidal shape. The enlarged diameter portion 25d cooperates with the bottom portion 23 to It is getting stuck.
[0032] 上記構成をなす弁体 20の組み付けは、 Oリング 28をネジ部材 25の首部 25bに嵌 め込んだ状態で、ネジ部材 25の鍔部 25aを弁部材 21の内側から開口 23bに Oリング 28を圧縮しつつ挿通し、その後、ネジ部材 25を略 90度回転して、鍔部 25aを凹部 2 3cに入り込ませる、すなわち、底部 23の外側端面に係合させる。  [0032] Assembling of the valve body 20 having the above-described configuration is performed by inserting the flange 25a of the screw member 25 into the opening 23b from the inside of the valve member 21 with the O-ring 28 fitted into the neck 25b of the screw member 25. The ring 28 is inserted while being compressed, and then the screw member 25 is rotated approximately 90 degrees so that the flange 25a enters the recess 23c, that is, engages with the outer end surface of the bottom 23.
これにより、ネジ部材 25は、図 5に示すように、弁部材 21に対して、離脱しないよう に、かつ、軸線 L方向に所定量だけ (Oリング 28を圧縮変形可能な範囲において)相 対的に可動に連結される。このように、弁部材 21及びネジ部材 25は、容易に組み付 けることができ、又、弁部材 21,ネジ部材 25,及び Oリング 28からなる別部材の組み 合わせにより、所定量だけ遊びをもって連動するように形成されて!、る。  As a result, as shown in FIG. 5, the screw member 25 is not separated from the valve member 21 and is a predetermined amount in the direction of the axis L (within a range in which the O-ring 28 can be compressed and deformed). Movably connected. In this way, the valve member 21 and the screw member 25 can be easily assembled, and there is a certain amount of play by combining the other members including the valve member 21, the screw member 25, and the O-ring 28. Formed to work together!
[0033] したがって、ネジ部材 25が、軸線 L方向において図 5 (a)中の下向きに衝撃力(ある いは押圧力)を受けたとき、 Oリング 28がその衝撃力(ある 、は押圧力)を吸収するよ うに弾性変形して、その鍔部 25aが突出片 23dに沿って弁部材 21の底部 23から若 干離れ得るようになつている。これにより、弁部材 21に不要な衝撃力等が伝わるのを 防止でき、弁部材 21は連通口 13aを確実に開閉することができる。  Therefore, when the screw member 25 receives an impact force (or pressing force) downward in FIG. 5 (a) in the direction of the axis L, the O-ring 28 has an impact force (or pressing force). ) So that the flange 25a can be slightly separated from the bottom 23 of the valve member 21 along the protruding piece 23d. Thereby, it is possible to prevent unnecessary impact force from being transmitted to the valve member 21, and the valve member 21 can reliably open and close the communication port 13a.
また、弁部材 21がハウジング 10の段差部 l lb こ着座して、軸線 L方向において図 5 (a)中の上向きに衝撃力(あるいは押圧力)を受けたとき、 Oリング 28がその衝撃力 (あるいは押圧力)を吸収するように弾性変形して、鍔部 25aが突出片 23dに沿って 弁部材 21の底部 23から若干離れ得るようになつている。これにより、ネジ部材 25に 不要な衝撃力等が伝わるのを防止でき、ネジ部材 25は後述するロータスクリュー部 3 2との螺合関係を正常に維持することができる。  When the valve member 21 is seated on the step portion l lb of the housing 10 and receives an upward impact force (or pressing force) in FIG. 5A in the axis L direction, the O-ring 28 By elastically deforming so as to absorb (or pressing force), the flange 25a can be slightly separated from the bottom 23 of the valve member 21 along the protruding piece 23d. Thereby, unnecessary impact force and the like can be prevented from being transmitted to the screw member 25, and the screw member 25 can normally maintain the screwing relationship with the rotor screw portion 32 described later.
[0034] このように、弁部材 21及びネジ部材 25の一方が受けた荷重 (負荷)あるいは応力 等は他方に伝わらず、又、相互の同軸度もそれ程要求されないため、ネジ部材 25は 後述するロータスクリュー部 32と確実に螺合することができ、かつ、弁部材 21は連通 路 13 (連通口 13a)を確実に開閉することができる。  As described above, the load (load) or stress received by one of the valve member 21 and the screw member 25 is not transmitted to the other, and the mutual coaxiality is not required so much, so the screw member 25 will be described later. The rotor member 32 can be reliably screwed together, and the valve member 21 can reliably open and close the communication path 13 (communication port 13a).
これにより、弁体 20は嚙み付きあるいは喰い付き等を生じてロックすることなぐ連 通口 13aの開閉動作を確実に行うことができる。また、寸法精度を高精度に管理する 必要がないため、製造コストを低減することができ、又、弁体 20の榭脂化も容易に行 うことができる。 As a result, the valve body 20 can reliably perform the opening / closing operation of the communication port 13a without being locked due to stagnation or biting. In addition, since it is not necessary to manage the dimensional accuracy with high accuracy, the manufacturing cost can be reduced, and the valve body 20 can be easily reduced in size. I can.
[0035] ここでは、弁部材 21の底部 23 (の外側端面)に、鍔部 25aを軸線 L方向に所定量だ け受け入れる凹部 23cを設けたことにより、軸線 L方向において突出する量を減らす ことができ、弁体 20を小型化することができ、又、軸線 L回りの両者の相対的な回転 を防止することができる。  [0035] Here, the amount of protrusion in the axis L direction is reduced by providing the bottom 23 (outer end surface) of the valve member 21 with the recess 23c that receives the flange 25a by a predetermined amount in the axis L direction. Therefore, the valve body 20 can be reduced in size, and the relative rotation of the two around the axis L can be prevented.
また、弁部材 21の底部 23において、軸線 L方向に移動する鍔部 25aをガイドする 突出片 23dを設けたことにより、ネジ部材 25が弁部材 21に対して突出する方向に相 対的に移動するとき、鍔部 25aが突出片 23dによりガイドされるため、ネジ部材 25と 弁部材 21の軸線 L方向以外 (軸線 L回り)の相対的な位置関係が維持される。  In addition, at the bottom 23 of the valve member 21, by providing a protruding piece 23d that guides the flange 25a that moves in the axis L direction, the screw member 25 moves relative to the valve member 21 in a protruding direction. At this time, since the flange 25a is guided by the protruding piece 23d, the relative positional relationship between the screw member 25 and the valve member 21 other than the direction of the axis L (around the axis L) is maintained.
さらに、この突出片 23dを設けたことにより、流体が軸線方向力も底部 23に対向(衝 突)するように流れる場合、この突出片 23dが流体の流れをかき回して遅 、流れと速 い流れを混ぜ合わせることにより、流れの剥離を防止し、流れの圧力抵抗を低減する ことができる。  Further, when the projecting piece 23d is provided, when the fluid flows so that the axial force also opposes (impacts) the bottom 23, the projecting piece 23d stirs the flow of the fluid and slows the flow. By mixing, flow separation can be prevented and the flow pressure resistance can be reduced.
[0036] 尚、ここでは、 Oリング 28を緩衝部材としてのみ使用した力 開口 23bを完全に塞ぐ 大きさのものを用いれば、シール部材として使用でき、開口 23bを遮断するシール機 會を得ることちでさる。  [0036] It should be noted that here, a force using only the O-ring 28 as a buffer member is used, and if a size that completely closes the opening 23b is used, a sealing device that can be used as a seal member and blocks the opening 23b is obtained. Chisaru
[0037] ステッピングモータ 30は、図 3に示すように、ケース 31、ケース 31内において軸線 L 回りに回動自在に支持されたロータ (不図示)、ロータの周りにぉ 、て軸線 L方向に 積層された二つのステータ(不図示)、弁体 20のネジ部 22を軸線 L方向にガイドする ガイド部 34、ハウジング 10に接合されると共に電気的な接続コネクタ 35aを画定する カバー 35、ガイド部 34と弁部 21との間に圧縮した状態で嵌め込まれたコイルスプリ ング 36等を備えている。  As shown in FIG. 3, the stepping motor 30 includes a case 31, a rotor (not shown) that is rotatably supported around the axis L in the case 31, and around the rotor in the direction of the axis L. Two stacked stators (not shown), a guide part 34 for guiding the threaded part 22 of the valve body 20 in the direction of the axis L, a cover 35 which is joined to the housing 10 and defines an electrical connection connector 35a, a guide part A coil spring 36 or the like fitted in a compressed state is provided between the valve portion 34 and the valve portion 21.
[0038] ロータは、その外周面において多極に着磁された円筒状の着磁部、雄ネジ 32aが 形成された回転部材としてのロータスクリュー部 32を一体的に備えている。  [0038] The rotor is integrally provided with a cylindrical magnetized portion magnetized in multiple poles on the outer peripheral surface thereof and a rotor screw portion 32 as a rotating member formed with a male screw 32a.
ロータスクリュー部 32は、その雄ネジ 32aが弁体 20 (ネジ部材 25)の雌ネジ 25 に 螺合されている。そして、ロータ (着磁部及びロータスクリュー部 32)が回転すると、弁 体 20を軸線 L方向に移動させるようになって 、る。  The rotor screw portion 32 has a male screw 32a screwed into a female screw 25 of the valve body 20 (screw member 25). When the rotor (the magnetized portion and the rotor screw portion 32) rotates, the valve body 20 moves in the direction of the axis L.
二つのステータは、それぞれ励磁用のコイル、コイルを卷回するボビン、ボビンを挟 持して接合される一対の部品からなるヨークにより形成されている。 Each of the two stators has an exciting coil, a bobbin for winding the coil, It is formed by a yoke consisting of a pair of components that are held and joined.
ガイド部 34は、外観が略円錐台状をなすと共に、その内部に弁体 20のネジ部材 2 5 (ネジ部 25c)を摺動自在に受け入れるように形成されて、ネジ部材 25を、軸線 L回 りの回転を規制しつつ軸線 L方向に往復動自在に案内するようになって 、る。  The guide portion 34 has a substantially frustoconical appearance, and is formed so that the screw member 25 (screw portion 25c) of the valve body 20 is slidably received therein. It is designed to reciprocate in the axis L direction while restricting rotation.
カバー 35は、ケース 31の略半分を覆うと共にコイルへの通電を行う接続コネクタ 35 aを画定し、ハウジング 10のフランジ 16に対してネジ Bにより締結されるようになって いる。  The cover 35 covers a substantially half of the case 31 and defines a connection connector 35 a for energizing the coil. The cover 35 is fastened to the flange 16 of the housing 10 with screws B.
[0039] コイルスプリング 36は、ガイド部 34の付根領域と弁部材 21 (の底部 23)に当接して 、ロータスクリュー部 32に対して弁部材21を一方向(図 3中の下向き)に付勢する所 定の付勢力を及ぼすように圧縮した状態で組み付けられて 、る。 [0039] The coil spring 36 is in contact with the root region of the guide portion 34 and the valve member 21 (the bottom 23), and attaches the valve member 21 in one direction (downward in FIG. 3) with respect to the rotor screw portion 32 . It is assembled in a compressed state so as to exert a predetermined biasing force.
これにより、コイルスプリング 36は、弁部材 21とネジ部 22のガタツキを防止すると共 に、ネジ部材 25の雌ネジ 25 とロータスクリュー部 32の雄ネジ 32aの間のバックラッ シを除去するようになって!/、る。  As a result, the coil spring 36 prevents backlash between the female screw 25 of the screw member 25 and the male screw 32a of the rotor screw portion 32 as well as preventing backlash between the valve member 21 and the screw portion 22. /!
[0040] 上記構成をなすアイドル空気量制御装置の動作について説明すると、エンジン Eが アイドリング状態にあるとき、ステッピングモータ 30が駆動されて、弁体 20 (弁部材 21 )が連通口 13aを開弁する。すなわち、ロータのロータスクリュー部 32とネジ部材 25 の送りネジ作用により、図 3においてネジ部材 25が軸線 L方向の上向きに移動し始 め、ネジ部材 25に連動して (ネジ部材 25と略同時に)弁部材 21が上向きに移動し始 め、その外周面 22aが複数の連通口 13aを開放する。このとき、ネジ部材 25と弁部材 21の軸芯が若干ずれていても、ネジ部材 25とロータスクリュー部 32の螺合関係は正 常に維持され、又、弁部材 21は連通路 13を円滑に摺動して開弁動作を行うことがで きる。 [0040] The operation of the idle air amount control device having the above configuration will be described. When the engine E is in an idling state, the stepping motor 30 is driven, and the valve body 20 (valve member 21) opens the communication port 13a. To do. That is, due to the feed screw action of the rotor screw portion 32 and the screw member 25 of the rotor, the screw member 25 starts to move upward in the direction of the axis L in FIG. 3, and interlocks with the screw member 25 (substantially simultaneously with the screw member 25). ) The valve member 21 starts to move upward, and its outer peripheral surface 22a opens the plurality of communication ports 13a. At this time, even if the axial centers of the screw member 25 and the valve member 21 are slightly shifted, the screwing relationship between the screw member 25 and the rotor screw portion 32 is maintained correctly, and the valve member 21 smoothly passes through the communication path 13. The valve can be opened by sliding.
[0041] そして、スロットルバルブ 4よりも上流側のサージタンク 2から配管 7を経由して吸入 通路 11に導かれた空気は、連通路 13内を摺動する弁体 20の端面に軸線 L方向か ら衝突して略垂直な方向に曲げられると共に放射状に導かれ、 4つの連通孔 13aか ら対応するそれぞれの吐出通路 12に流れ込む。  [0041] The air guided from the surge tank 2 upstream of the throttle valve 4 via the pipe 7 to the suction passage 11 is directed to the end face of the valve body 20 sliding in the communication passage 13 in the direction of the axis L. Then, it collides and bends in a substantially vertical direction and is guided radially, and flows into the corresponding discharge passages 12 from the four communication holes 13a.
[0042] そして、 4つの吐出通路 12に流れ込んだ空気は、配管 8を経由して、スロットルバル ブ 4よりも下流側に位置する 4つの吸気管 1内に供給されることになる。これにより、各 気筒においては、ばらつきの無い安定した燃焼が得られて、エンジン Eは安定してァ イドリングすることができる。 [0042] The air flowing into the four discharge passages 12 is supplied into the four intake pipes 1 located downstream of the throttle valve 4 via the pipes 8. This allows each In the cylinder, stable combustion with no variation is obtained, and the engine E can be idling stably.
[0043] 一方、アイドリング以外の運転状態になると、ステッピングモータ 30が駆動されて、 弁体 20 (弁部材 21)が連通口 13aを閉弁する。すなわち、ロータのロータスクリュー 部 32とネジ部材 25の逆向きの送りネジ作用により、図 3においてネジ部材 25が軸線 L方向の下向きに移動し始め、ネジ部材 25に連動して (ネジ部材 25と略同時に)弁 部材 21が下向きに移動し始め、その外周面 22aが複数の連通口 13aを閉鎖する。こ のとき、ネジ部材 25と弁部材 21の軸芯が若干ずれていても、ネジ部材 25とロータス クリュー部 32の螺合関係は正常に維持され、又、弁部材 21は連通路 13を円滑に摺 動して閉弁動作を行うことができる。  On the other hand, when an operating state other than idling is entered, the stepping motor 30 is driven, and the valve body 20 (valve member 21) closes the communication port 13a. That is, due to the reverse feed screw action of the rotor screw portion 32 and the screw member 25 of the rotor, the screw member 25 starts to move downward in the axis L direction in FIG. At substantially the same time, the valve member 21 begins to move downward, and its outer peripheral surface 22a closes the plurality of communication ports 13a. At this time, even if the shaft centers of the screw member 25 and the valve member 21 are slightly shifted, the screwing relationship between the screw member 25 and the rotor screw portion 32 is maintained normally, and the valve member 21 smoothly passes through the communication path 13. The valve can be closed by sliding.
[0044] ここで、弁部材 21の環状端面 23aがハウジング 10の段差部 l lb こ当接しても、そ の衝撃力は Oリング 28により吸収されて、ネジ部材 25とロータスクリュー部 32の螺合 関係は正常に維持される。  [0044] Here, even if the annular end surface 23a of the valve member 21 comes into contact with the stepped portion llb of the housing 10, the impact force is absorbed by the O-ring 28, and the screw member 25 and the rotor screw portion 32 are screwed. The relationship is maintained normally.
尚、弁体 20は、弁部材 21が連通口 13aを閉鎖した後に、環状端面 23aが段差部 1 lb' (座面)に当接するようになっているため、通常は、ステッピングモータ 30に位置 学習を行わせて、段差部 l lb こ当接する手前で弁体 20が停止するように駆動制御 される。  The valve body 20 is normally positioned at the stepping motor 30 because the annular end surface 23a comes into contact with the stepped portion 1 lb ′ (seat surface) after the valve member 21 closes the communication port 13a. Learning is performed, and the drive control is performed so that the valve body 20 stops before the step portion l lb comes into contact.
[0045] 上記実施形態においては、弁体 20を、弁部材 21、ネジ部材 25、及び Oリング 28に より構成した場合を示したが、これに限定されるものではなぐ弁部材 21とネジ部材 2 5の相対的な移動が所定量に限定されれば、 Oリング 28を省いた構成を採用しても よい。  [0045] In the above embodiment, the valve body 20 is configured by the valve member 21, the screw member 25, and the O-ring 28. However, the valve member 21 and the screw member are not limited thereto. If the relative movement of 25 is limited to a predetermined amount, a configuration in which the O-ring 28 is omitted may be adopted.
上記実施形態においては、緩衝部材として、 Oリング 28を採用した場合を示したが 、これに限定されるものではなぐコイルスプリング等を採用してもよい。  In the above-described embodiment, the case where the O-ring 28 is employed as the buffer member has been described, but a coil spring or the like that is not limited thereto may be employed.
上記実施形態においては、弁装置を、エンジンのアイドル空気量制御装置に適用 した場合を示したが、これに限定されるものではなぐ通路を開閉する必要のあるとこ ろであれば、その他の流体を通す流体制御装置ある!/、はその他の配管要素を必要 とする通路構造に適用してもよい。  In the above embodiment, the valve device is applied to an engine idle air amount control device. However, the present invention is not limited to this, and other fluids may be used as long as it is necessary to open and close a passage. Some fluid control devices pass through! /, And may be applied to passage structures that require other piping elements.
産業上の利用可能性 以上述べたように、本発明の弁装置及びアイドル空気量制御装置は、低コスト化、 小型化等を達成しつつ、製造寸法等の高精度な管理が不要で、負荷あるいは応力 等が加わるのを防止でき、弁体の開閉動作を確実に保証できるため、二輪車、自動 車等に搭載されるエンジンの空気量を制御する際に適用できるのは勿論のこと、流 体を通す通路を開閉する必要のあるものであれば、その他の分野においても有用で ある。 Industrial applicability As described above, the valve device and the idle air amount control device of the present invention achieve cost reduction and downsizing, and do not require high-precision management such as manufacturing dimensions and are subject to load or stress. This can be applied to control the air volume of engines mounted on motorcycles, automobiles, etc., as well as open and close the passage through the fluid. It is also useful in other fields if necessary.

Claims

請求の範囲 The scope of the claims
[1] 所定の外周面及びその軸線方向に雌ネジ及び雄ネジの一方を画定する弁体と、 前記弁体の雌ネジ及び雄ネジの一方に螺合する雌ネジ及び雄ネジの他方を画定す る回転部材と、前記回転部材を駆動する駆動源を備え、前記弁体の外周面により通 路を開閉する弁装置であって、  [1] A valve body defining one of a female screw and a male screw in a predetermined outer peripheral surface and its axial direction, and defining the other of the female screw and the male screw engaged with one of the female screw and the male screw of the valve body A valve device comprising: a rotating member; and a drive source for driving the rotating member, wherein the passage is opened and closed by an outer peripheral surface of the valve body,
前記弁体は、前記外周面を画定する円筒状の弁部材と、前記弁部材に対して前記 軸線方向に所定量だけ相対的に可動に連結されると共に前記雌ネジ及び雄ネジの 一方を画定するネジ部材を含む、  The valve body is connected to a cylindrical valve member that defines the outer peripheral surface, and is movable relative to the valve member by a predetermined amount in the axial direction, and defines one of the female screw and the male screw. Including screw members
ことを特徴とする弁装置。  A valve device characterized by that.
[2] 前記弁部材は、前記外周面を画定する円筒部、前記軸線方向に開けられた開口 を画定する底部を有し、  [2] The valve member has a cylindrical portion that defines the outer peripheral surface, a bottom portion that defines an opening opened in the axial direction,
前記ネジ部材は、前記弁部材の内側から前記開口に挿通されて前記底部の外側 端面に係合される鍔部、前記雌ネジ及び雄ネジの他方を画定するネジ部を有する、 ことを特徴とする請求項 1記載の弁装置。  The screw member has a threaded portion that is inserted into the opening from the inside of the valve member and engages with an outer end surface of the bottom portion, and defines the other of the female screw and the male screw. The valve device according to claim 1.
[3] 前記弁部材の底部は、その外側端面にお!、て、前記鍔部を前記軸線方向に所定 量だけ受け入れる凹部を画定している、 [3] The bottom of the valve member defines a recess on the outer end face thereof for receiving the flange by a predetermined amount in the axial direction.
ことを特徴とする請求項 2記載の弁装置。  The valve device according to claim 2, wherein:
[4] 前記弁部材の底部は、その外側端面にお!、て、前記軸線方向に移動する前記鍔 部をガイドする突出片を画定している、 [4] The bottom portion of the valve member defines, on the outer end surface thereof, a protruding piece that guides the flange portion that moves in the axial direction.
ことを特徴とする請求項 1又は 2に記載の弁装置。  The valve device according to claim 1 or 2, wherein
[5] 前記回転部材に対して前記弁部材を一方向に付勢するスプリングを含む、 [5] including a spring that biases the valve member in one direction with respect to the rotating member;
ことを特徴とする請求項 1又は 2に記載の弁装置。  The valve device according to claim 1 or 2, wherein
[6] 前記ネジ部材は、前記弁部材の内側において、前記底部から前記軸線方向に所 定量離隔した位置に拡径部を有し、 [6] The screw member has an enlarged diameter portion at a position spaced apart from the bottom portion in the axial direction inside the valve member,
前記底部と前記拡径部の間には、弾性変形可能な緩衝部材が介在させられている ことを特徴とする請求項 1又は 2に記載の弁装置。  The valve device according to claim 1 or 2, wherein an elastically deformable buffer member is interposed between the bottom portion and the enlarged diameter portion.
[7] 前記弁部材のネジ部には、雌ネジが形成され、 前記回転部材には、雄ネジが形成されている、 [7] A female thread is formed on the threaded portion of the valve member, The rotating member is formed with a male screw.
ことを特徴とする請求項 1又は 2に記載の弁装置。  The valve device according to claim 1 or 2, wherein
[8] 空気を吸入する吸入通路,空気を吐出する複数の吐出通路,及び前記吸入通路と 前記複数の吐出通路を連通するべくその内周面に複数の連通口をもつ連通路を画 定するハウジングと、前記連通口を開閉する外周面及びその軸線方向に雌ネジ及び 雄ネジの一方を画定する弁体と、前記弁体の雌ネジ及び雄ネジの一方に螺合する 雌ネジ及び雄ネジの他方を画定する回転部材と、前記回転部材を駆動する駆動源 を備え、エンジンの吸気系にお 、てスロットルバルブをバイパスして流れる空気量を 制御するアイドル空気量制御装置であって、 [8] Define a suction passage for sucking air, a plurality of discharge passages for discharging air, and a communication passage having a plurality of communication ports on an inner peripheral surface thereof so as to communicate with the suction passage and the plurality of discharge passages. A housing, an outer peripheral surface that opens and closes the communication port, a valve body that defines one of a female screw and a male screw in an axial direction thereof, and a female screw and a male screw that are screwed into one of the female screw and the male screw of the valve body An idle air amount control device that controls the amount of air that flows through the throttle valve in the engine intake system, the rotating member that defines the other of the above, and a drive source that drives the rotating member.
前記弁体は、前記外周面を画定する円筒状の弁部材と、前記弁部材に対して前記 軸線方向に所定量だけ相対的に可動に連結されると共に前記雌ネジ及び雄ネジの 一方を画定するネジ部材を含む、  The valve body is connected to a cylindrical valve member that defines the outer peripheral surface, and is movable relative to the valve member by a predetermined amount in the axial direction, and defines one of the female screw and the male screw. Including screw members
ことを特徴とするアイドル空気量制御装置。  An idle air amount control device characterized by that.
[9] 前記弁部材は、前記外周面を画定する円筒部、前記軸線方向に開けられた開口 を画定する底部を有し、 [9] The valve member has a cylindrical portion that defines the outer peripheral surface, and a bottom portion that defines an opening opened in the axial direction,
前記ネジ部材は、前記弁部材の内側から前記開口に挿通されて前記底部の外側 端面に係合される鍔部、前記雌ネジ及び雄ネジの他方を画定するネジ部を有する、 ことを特徴とする請求項 8記載のアイドル空気量制御装置。  The screw member has a threaded portion that is inserted into the opening from the inside of the valve member and engages with an outer end surface of the bottom portion, and defines the other of the female screw and the male screw. The idle air amount control device according to claim 8.
[10] 前記弁部材の底部は、その外側端面にお!、て、前記鍔部を前記軸線方向に所定 量だけ受け入れる凹部を画定している、 [10] The bottom portion of the valve member defines a recess on the outer end face thereof for receiving the flange portion by a predetermined amount in the axial direction.
ことを特徴とする請求項 9記載のアイドル空気量制御装置。  The idle air amount control device according to claim 9.
[11] 前記弁部材の底部は、その外側端面において、前記軸線方向に移動する前記鍔 部をガイドする突出片を画定している、 [11] The bottom of the valve member defines a protruding piece that guides the flange that moves in the axial direction on the outer end surface thereof.
ことを特徴とする請求項 8又は 9に記載のアイドル空気量制御装置。  The idle air amount control device according to claim 8 or 9, wherein
[12] 前記回転部材に対して前記弁部材を一方向に付勢するスプリングを含む、 [12] including a spring that biases the valve member in one direction with respect to the rotating member;
ことを特徴とする請求項 8又は 9に記載のアイドル空気量制御装置。  The idle air amount control device according to claim 8 or 9, wherein
[13] 前記ネジ部材は、前記弁部材の内側において、前記底部から前記軸線方向に所 定量離隔した位置に拡径部を有し、 前記底部と前記拡径部の間には、弾性変形可能な緩衝部材が介在させられてレヽる ことを特徴とする請求項 8又は 9に記載のアイドル空気量制御装置。 [13] The screw member has an enlarged diameter portion at a position spaced apart from the bottom portion in the axial direction inside the valve member, 10. The idle air amount control device according to claim 8, wherein an elastically deformable buffer member is interposed between the bottom portion and the diameter-expanded portion.
前記弁部材のネジ部には、雌ネジが形成され、  A female thread is formed on the threaded portion of the valve member,
前記回転部材には、雄ネジが形成されている、  The rotating member is formed with a male screw.
ことを特徴とする請求項 8又は 9に記載のアイドル空気量制御装置。 The idle air amount control device according to claim 8 or 9, wherein
PCT/JP2007/062094 2006-06-16 2007-06-15 Valve device and device for controlling idle air amount WO2007145311A1 (en)

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WO2009009640A1 (en) * 2007-07-10 2009-01-15 Continental Automotive Systems Us, Inc. Idle air control valve
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