JP5950203B2 - Engine intake air amount control device - Google Patents

Engine intake air amount control device Download PDF

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Publication number
JP5950203B2
JP5950203B2 JP2012217544A JP2012217544A JP5950203B2 JP 5950203 B2 JP5950203 B2 JP 5950203B2 JP 2012217544 A JP2012217544 A JP 2012217544A JP 2012217544 A JP2012217544 A JP 2012217544A JP 5950203 B2 JP5950203 B2 JP 5950203B2
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control
control valve
slide piece
valve
intake air
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JP2014070576A5 (en
JP2014070576A (en
Inventor
大地 稲垣
大地 稲垣
紳一郎 森田
紳一郎 森田
良治 稲川
良治 稲川
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Keihin Corp
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Keihin Corp
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Priority to JP2012217544A priority Critical patent/JP5950203B2/en
Priority to BR112015006677-1A priority patent/BR112015006677B1/en
Priority to PCT/JP2013/075847 priority patent/WO2014050858A1/en
Priority to CN201310452566.3A priority patent/CN103711593B/en
Publication of JP2014070576A publication Critical patent/JP2014070576A/en
Publication of JP2014070576A5 publication Critical patent/JP2014070576A5/ja
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M69/00Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
    • F02M69/30Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel characterised by means for facilitating the starting-up or idling of engines or by means for enriching fuel charge, e.g. below operational temperatures or upon high power demand of engines
    • F02M69/32Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel characterised by means for facilitating the starting-up or idling of engines or by means for enriching fuel charge, e.g. below operational temperatures or upon high power demand of engines with an air by-pass around the air throttle valve or with an auxiliary air passage, e.g. with a variably controlled valve therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/1035Details of the valve housing
    • F02D9/1055Details of the valve housing having a fluid by-pass

Description

本発明は,制御基体に,バルブガイド孔と,このバルブガイド孔の内側面に開口し,前記バルブガイド孔を通してエンジンの吸気が通過する計量孔とを形成し,前記バルブガイド孔には,前記計量孔を開閉する制御バルブを摺動自在且つ回転不能に嵌装し,この制御バルブに,これを開閉駆動すべく,前記制御基体に取り付けられる電動モータの正逆転可能の出力軸をねじ機構を介して連結してなり,前記ねじ機構が,前記制御バルブに回り止め手段を介し連結されて該制御バルブを同期的に開閉駆動するスライドピースと,前記出力軸に連設され,前記スライドピースに前記制御バルブの摺動方向に沿って設けられたねじ孔に螺合するねじ軸とで構成される,エンジンの吸気量制御装置の改良に関する。   In the present invention, a valve guide hole and a metering hole that opens on the inner surface of the valve guide hole and through which the intake air of the engine passes are formed in the control base. A control valve for opening and closing the metering hole is slidably and non-rotatably fitted, and a screw mechanism is provided on the control valve so that the output shaft of the electric motor attached to the control base can be rotated forward and backward. The screw mechanism is connected to the control valve via a detent means, and a slide piece that synchronously opens and closes the control valve, and is connected to the output shaft. The present invention relates to an improvement in an intake air amount control device for an engine, which includes a screw shaft that is screwed into a screw hole provided along the sliding direction of the control valve.

かゝるエンジンの吸気制御装置は,下記特許文献1に開示されるように既に知られている。   Such an intake control device for an engine is already known as disclosed in Patent Document 1 below.

特開2009−114997号公報JP 2009-114997 A

従来のかゝるエンジンの吸気量制御装置では,製作誤差や組立誤差により,計量孔が開口するバルブガイド孔の内側面と,その計量孔を開閉する制御バルブの外側面との間に隙間が生じ,その隙間からの吸気の漏れにより,特に制御バルブの全閉時や部分開度時,エンジンの吸気量にばらつきが発生することがある。   In a conventional engine intake air amount control device, a gap is created between the inner surface of the valve guide hole where the metering hole opens and the outer surface of the control valve that opens and closes the metering hole due to manufacturing and assembly errors. Due to intake air leakage from the gap, the intake air amount of the engine may vary, particularly when the control valve is fully closed or partially opened.

本発明は,かゝる事情に鑑みてなされたもので,製作誤差や組立誤差に殆ど影響されることなく,計量孔が開口するバルブガイド孔の内側面と,その計量孔を開閉する制御バルブの外側面とを常に密着させ,その間に隙間が生じないようにして,制御バルブの全閉時や部分開度においもエンジンの吸気量を適正に制御し得るようにした前記エンジンの吸気量制御装置を提供することを目的とする。 The present invention has been made in view of such circumstances. The control valve for opening and closing the measuring hole and the inner surface of the valve guide hole in which the measuring hole opens without being substantially affected by manufacturing errors and assembly errors. always in close contact with the outer surface of, during which in the no space, air intake of the engine so as to be fully closed and partially opening when odor control valves can properly control the intake air amount of the engine An object is to provide a quantity control device.

上記目的を達成するために,本発明は,制御基体に,バルブガイド孔と,このバルブガイド孔の内側面に開口し,前記バルブガイド孔を通してエンジンの吸気が通過する計量孔とを形成し,前記バルブガイド孔には,前記計量孔を開閉する制御バルブを摺動自在且つ回転不能に嵌装し,この制御バルブに,これを開閉駆動すべく,前記制御基体に取り付けられる電動モータの正逆転可能の出力軸をねじ機構を介して連結してなり,前記ねじ機構が,前記制御バルブに回り止め手段を介し連結されて該制御バルブを同期的に開閉駆動するスライドピースと,前記出力軸に連設され,前記スライドピースに前記制御バルブの摺動方向に沿って設けられたねじ孔に螺合するねじ軸とで構成される,エンジンの吸気量制御装置において,
前記バルブガイド孔の内側面に制御内側面を形成すると共に,この制御内側面に前記計量孔を開口する一方,前記制御バルブの外側面に,前記制御内側面と摺接する制御外側面を形成し,
前記回り止め手段を,前記ねじ軸の回転方向に沿って並ぶよう前記スライドピースに設けられる第1及び第2加圧部と,前記ねじ軸の回転方向で前記第1及び第2加圧部にそれぞれ対向するよう前記制御バルブに設けられる第1及び第2受圧部とで構成し,前記第1加圧部は,前記ねじ軸の正転時,第1受圧部を押圧することにより,前記制御外側面を前記制御内側面に密接させるように前記スライドピースを押圧し,また前記第2加圧部は,前記ねじ軸の逆転時,第2受圧部を押圧することにより,前記制御外側面を前記制御内側面に密接させるように前記スライドピースを押圧することを第1の特徴とする。
In order to achieve the above object, the present invention forms a valve guide hole in the control base and a metering hole that opens on the inner surface of the valve guide hole and through which the intake air of the engine passes, A control valve that opens and closes the metering hole is fitted in the valve guide hole so as to be slidable and non-rotatable. A forward / reverse rotation of an electric motor attached to the control base body is driven to open and close the control valve. A possible output shaft is connected via a screw mechanism, and the screw mechanism is connected to the control valve via a detent means to synchronously open and close the control valve, and to the output shaft. In an engine intake air amount control device comprising a screw shaft that is provided in series and is screwed into a screw hole provided in the slide piece along the sliding direction of the control valve.
A control inner surface is formed on the inner surface of the valve guide hole, and the metering hole is opened on the control inner surface, while a control outer surface that is in sliding contact with the control inner surface is formed on the outer surface of the control valve. ,
The anti-rotation means is arranged on the first and second pressure parts provided in the slide piece so as to be arranged along the rotation direction of the screw shaft, and on the first and second pressure parts in the rotation direction of the screw shaft. The control valve includes first and second pressure receiving portions provided in the control valve so as to face each other, and the first pressure receiving portion presses the first pressure receiving portion during forward rotation of the screw shaft. The slide piece is pressed so that the outer side surface is in close contact with the control inner side surface, and the second pressurizing unit presses the second pressure receiving unit during reverse rotation of the screw shaft, thereby The first feature is that the slide piece is pressed so as to be in close contact with the inner surface of the control.

また本発明は,第1の特徴に加えて,前記第1及び第2加圧部を前記スライドピースに一体に形成し,前記第1及び第2受圧部を前記制御バルブに一体に形成したことを第2の特徴とする。   According to the present invention, in addition to the first feature, the first and second pressure parts are formed integrally with the slide piece, and the first and second pressure receiving parts are formed integrally with the control valve. Is the second feature.

さらに本発明は,第2の特徴に加えて,前記制御バルブには,外側面を前記制御外側面とする制御壁と,この制御壁の,前記電動モータと反対側の前端部から起立する前端壁とを設ける一方,前記スライドピースを,その前端面が前記前端壁に対向するように前記制御バルブ内に配置し,前記制御壁の内面側から起立して前記第1及び第2受圧部を有する共通の受圧突起を前記前端壁の内面に一体に形成し,前記第1及び第2加圧部を,これらの間に前記受圧突起を挟むようにV字状に配置しながら前記スライドピースの前端面に一体に形成し,前記第1加圧部が前記第1受圧部を押圧するときも,前記第2加圧部が前記第2受圧部を押圧するときも,前記受圧突起に作用する分力が,前記制御外側面を前記制御内側面に密接させるように前記スライドピースを押圧することを第3の特徴とする。   In addition to the second feature of the present invention, the control valve includes a control wall having an outer surface as the control outer surface, and a front end standing upright from a front end portion of the control wall opposite to the electric motor. The slide piece is disposed in the control valve so that the front end surface thereof faces the front end wall, and the first and second pressure receiving portions are erected from the inner surface side of the control wall. A common pressure receiving protrusion formed integrally on the inner surface of the front end wall, and the first and second pressure portions are arranged in a V shape so as to sandwich the pressure receiving protrusion therebetween, and It is formed integrally with the front end surface, and acts on the pressure receiving projections when the first pressure member presses the first pressure receiver and when the second pressure member presses the second pressure receiver. Before the component force brings the control outer surface into close contact with the control inner surface. That presses the slide piece and third features.

さらにまた本発明の第3の特徴に加えて,前記第1及び第2加圧部のV字状に配置される加圧面の開き角度を90°以上に設定したことを第4の特徴とする。   Furthermore, in addition to the third feature of the present invention, the fourth feature is that the opening angle of the pressurizing surface arranged in the V shape of the first and second pressurizing portions is set to 90 ° or more. .

さらにまた本発明は,第3又は第4の特徴に加えて,前記スライドピースの前端部に第1スプリング座を設け,この第1スプリング座と対向する第2スプリング座を前記制御バルブの後端部に設け,これら第1及び第2スプリング座間に,前記スライドピースに対して前記制御バルブを後方へ付勢して前記第1及び第2加圧部と前記第1及び第2受圧部との対向位置を保持するコイルスプリングを縮設したことを第5の特徴とする。   In addition to the third or fourth feature of the present invention, a first spring seat is provided at the front end of the slide piece, and a second spring seat facing the first spring seat is provided at the rear end of the control valve. Between the first and second spring seats, the control valve is urged rearward with respect to the slide piece, and the first and second pressure-receiving portions and the first and second pressure-receiving portions are A fifth feature is that the coil spring that holds the facing position is contracted.

本発明の第1の特徴によれば,バルブガイド孔の内側面に制御内側面を形成すると共に,この制御内側面に前記計量孔を開口する一方,制御バルブの外側面に,制御内側面と摺接する制御外側面を形成し,制御バルブ及びスライドピース間の回り止め手段を,スライドピースに設けられてねじ軸の回転方向に沿うように配置される第1及び第2加圧部と,ねじ軸の回転方向において第1及び第2加圧部にそれぞれ対向する第1及び第2受圧部とで構成し,第1加圧部は,ねじ軸の正転時,第1受圧部を押圧することにより,制御バルブの制御外側面をバルブガイド孔の制御内側面に密接させるようにスライドピースを押圧し,また第2加圧部は,ねじ軸の逆転時,第2受圧部を押圧することにより,制御外側面を制御内側面に密接させるようにスライドピースを押圧するので,出力軸の正転,逆転の何れのときも,制御バルブは,第1及び第2加圧部の何れかが対応する受圧部に加える押圧力によって,バルブガイド孔の制御内側面側に押しつけられ,その制御外側面をバルブガイド孔の制御内側面に密着させ,制御内側面と制御外側面との間から隙間を排除することができ,その状態で,制御バルブは,制御内側面に開口する計量孔を開閉することで,バルブガイド孔及び制御バルブ間の隙間による吸気の漏れを無くすことができ,したがって制御バルブの全閉時や部分開度時でも,その開度に対応した適正なバイパス吸気量をエンジンに供給することができる。 According to the first aspect of the present invention, the control inner surface is formed on the inner surface of the valve guide hole, the metering hole is opened on the control inner surface, and the control inner surface is formed on the outer surface of the control valve. First and second pressurizing portions that form a control outer surface that is in sliding contact, and that are provided on the slide piece so that the rotation prevention means between the control valve and the slide piece is arranged along the rotation direction of the screw shaft, The first and second pressure receiving portions are respectively opposed to the first and second pressure portions in the rotation direction of the shaft, and the first pressure portion presses the first pressure receiving portion during the forward rotation of the screw shaft. Thus, the slide piece is pressed so that the control outer surface of the control valve is in close contact with the control inner surface of the valve guide hole, and the second pressurizing portion presses the second pressure receiving portion when the screw shaft is reversely rotated. To close the outer surface of the control to the inner surface of the control Since the slide piece is pressed, the control valve is controlled in the valve guide hole by the pressing force applied to the corresponding pressure receiving portion by either the first or second pressurizing portion, regardless of whether the output shaft is rotating forward or reverse. Pressed against the control inner surface, the control outer surface is brought into close contact with the control inner surface of the valve guide hole, and the clearance between the control inner surface and the control outer surface can be eliminated. by opening and closing the opening for metering holes in the control side, the leakage of the intake air due to a gap between the valve guide hole and the control valve without score and can, therefore even when fully closed or partial opening of the control valve, the An appropriate amount of bypass intake corresponding to the opening can be supplied to the engine.

本発明の第2の特徴によれば,第1及び第2加圧部を前記スライドピースに一体に形成し,前記第1及び第2受圧部を前記制御バルブに一体に形成したので,回り止め手段による部品点数の増加はなく,吸気量制御装置の構造の簡素化を図ることができる。   According to the second feature of the present invention, the first and second pressure parts are formed integrally with the slide piece, and the first and second pressure receiving parts are formed integrally with the control valve. The number of parts is not increased by the means, and the structure of the intake air amount control device can be simplified.

本発明の第3の特徴によれば,制御バルブには,外側面を制御外側面とする制御壁と,この制御壁の,電動モータと反対側の前端部から起立する前端壁とを設ける一方,スライドピースを,その前端面が前記前端壁に対向するように制御バルブ内に配置し,制御壁の内面側から起立して第1及び第2受圧部を有する共通の受圧突起を前記前端壁の内面に一体に形成し,第1及び第2加圧部を,これらの間に受圧突起を挟むようにV字状に配置しながらスライドピースの前端面に一体に形成し,第1加圧部が第1受圧部を押圧するときも,第2加圧部が第2受圧部を押圧するときも,受圧突起に作用する分力が,制御外側面を制御内側面に密接させるようにスライドピースを押圧するので,制御バルブの前端壁と,制御バルブ内に収容されるスライドピースの前端面との間に,前記回り止め手段をコンパクトに構成することができ,吸気量制御装置の大型化を回避することができる。   According to the third feature of the present invention, the control valve is provided with a control wall having an outer surface as a control outer surface and a front end wall standing up from a front end portion of the control wall opposite to the electric motor. The slide piece is disposed in the control valve so that the front end surface thereof faces the front end wall, and a common pressure receiving protrusion having first and second pressure receiving portions standing from the inner surface side of the control wall is disposed on the front end wall. The first and second pressurizing parts are integrally formed on the front end surface of the slide piece while being arranged in a V shape so that the pressure receiving protrusion is sandwiched between them. Whether the part presses the first pressure receiving part or the second pressure pressing part presses the second pressure receiving part, the component force acting on the pressure receiving projection slides so that the control outer surface is in close contact with the control inner surface. Since the piece is pressed, the front end wall of the control valve and the sleeve accommodated in the control valve Between the front end surface of Idopisu, said detent means can be made compact, it is possible to avoid an increase in size of the intake air amount control device.

本発明の第4の特徴によれば,第1及び第2加圧部間のV字状の開き角度を90°以上に設定したので,互いに対向する第1及び第2加圧部間の空間を,エンドミルによるスライドピースの素材の切削により容易に形成することができる。   According to the fourth feature of the present invention, since the V-shaped opening angle between the first and second pressure parts is set to 90 ° or more, the space between the first and second pressure parts opposed to each other. Can be easily formed by cutting the material of the slide piece with an end mill.

本発明の第5の特徴によれば,スライドピースの前端部に第1スプリング座を設け,この第1スプリング座と対向する第2スプリング座を制御バルブの後端部に設け,これら第1及び第2スプリング座間に,スライドピースに対して制御バルブを後方へ付勢して第1及び第2加圧部と第1及び第2受圧部との対向位置を保持するコイルスプリングを縮設したので,スライドピース及び制御バルブ間をコイルスプリングにより軸方向にガタ無く連結して,制御バルブをスライドピースの軸方向移動に遅れなく同期追従させることができる。   According to the fifth feature of the present invention, a first spring seat is provided at the front end of the slide piece, and a second spring seat opposite to the first spring seat is provided at the rear end of the control valve. Since the control valve is urged rearward with respect to the slide piece between the second spring seats, the coil spring that holds the opposed positions of the first and second pressure members and the first and second pressure receivers is contracted. By connecting the slide piece and the control valve in the axial direction with a coil spring without any backlash, the control valve can be synchronized with the axial movement of the slide piece without delay.

本発明の第1実施形態に係るエンジンの吸気量制御装置の縦断側面図。1 is a longitudinal side view of an intake air amount control device for an engine according to a first embodiment of the present invention. 図1の2−2線拡大断面図。FIG. 2 is an enlarged sectional view taken along line 2-2 in FIG. 1. 図1の3−3線断面図で,(A)は電動モータの正転時,(B)は同逆転時の状態を示す。FIG. 3 is a cross-sectional view taken along line 3-3 of FIG. 本発明の第2実施形態を示す,図3との対応図。FIG. 4 is a view corresponding to FIG. 3 showing a second embodiment of the present invention.

本発明の実施形態を,添付図面に基づいて以下に説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

先ず,図1〜図3に示す本発明の第1実施形態の説明より始める。図1において,符号1は,例えば自動二輪車用のエンジンに取り付けられるスロットルボディであって,エンジンの吸気ポートに連通する吸気道2を中心部に有し,その吸気道2を開閉するバタフライ型のスロットルバルブ3がスロットルボディ1に軸支される。スロットルボディ1の上側壁には支持台4が一体に形成され,この支持台4上に制御基体5が重ねられ,図示しないボルトにより締結される。   First, the description starts with the description of the first embodiment of the present invention shown in FIGS. In FIG. 1, reference numeral 1 denotes a throttle body attached to an engine for a motorcycle, for example, which has an intake passage 2 that communicates with an intake port of the engine at the center and is a butterfly type that opens and closes the intake passage 2. A throttle valve 3 is pivotally supported on the throttle body 1. A support base 4 is integrally formed on the upper side wall of the throttle body 1, and a control base 5 is superimposed on the support base 4 and fastened by a bolt (not shown).

図1〜図3において,制御基体5には,有底シリンダ状のバルブガイド孔7が形成され,このバルブガイド孔7は,横断面が多角形(図3参照,図示例では正方形)をなしており,このバルブガイド孔7の,重力方向に沿う下側の内側面は制御内側面8aとされる。制御基体5には,上記制御内側面8aに開口する計量孔10と,この計量孔10よりバルブガイド孔7の底部側で制御内側面8aに開口する入口孔11とが設けられる。計量孔10は,長径がバルブガイド孔7の軸線方向に沿って配置される長孔状をなしており,この計量孔10を開閉する制御バルブ12がバルブガイド孔7に摺動自在に嵌装される。   1 to 3, the control base 5 is formed with a bottomed cylindrical valve guide hole 7. The valve guide hole 7 has a polygonal cross section (see FIG. 3, square in the illustrated example). The lower inner surface of the valve guide hole 7 along the direction of gravity is a control inner surface 8a. The control base 5 is provided with a measuring hole 10 that opens to the control inner side surface 8 a and an inlet hole 11 that opens to the control inner side surface 8 a on the bottom side of the valve guide hole 7 from the measuring hole 10. The measuring hole 10 has a long hole shape whose long diameter is arranged along the axial direction of the valve guide hole 7, and a control valve 12 for opening and closing the measuring hole 10 is slidably fitted in the valve guide hole 7. Is done.

一方,スロットルボディ1には,スロットルバルブ3より上流の吸気道2を前記入口孔11に接続するバイパス上流通路14と,前記計量孔10を,スロットルバルブ3より下流の吸気道2に接続するバイパス下流通路15とが設けられる。スロットルボディ1及び制御基体5の接合面間には,バイパス上流通路14及び入口孔11間の接続部,並びにバイパス下流通路15及び計量孔10間の接続部をそれぞれ囲繞するシール部材16が介装される。而して,バイパス上流通路14,入口孔11,バルブガイド孔7,計量孔10及びバイパス下流通路15は,スロットルバルブ3を迂回して吸気道2に接続されるバイパス17を構成する。   On the other hand, in the throttle body 1, a bypass upstream passage 14 connecting the intake passage 2 upstream from the throttle valve 3 to the inlet hole 11 and the metering hole 10 are connected to the intake passage 2 downstream from the throttle valve 3. A bypass downstream passage 15 is provided. Between the joint surfaces of the throttle body 1 and the control base 5, there are interposed seal members 16 surrounding the connecting portion between the bypass upstream passage 14 and the inlet hole 11 and the connecting portion between the bypass downstream passage 15 and the measuring hole 10, respectively. Be dressed. Thus, the bypass upstream passage 14, the inlet hole 11, the valve guide hole 7, the metering hole 10 and the bypass downstream passage 15 constitute a bypass 17 that bypasses the throttle valve 3 and is connected to the intake passage 2.

前記制御バルブ12は,下側面を制御外側面8bとして前記バルブガイド孔7の制御内側面8aに摺接させる制御壁12aと,この制御壁12aの左右両側端部より起立してバルブガイド孔7の左右両内側面に対面する一対の側壁12b,12bと,制御壁12aの,バルブガイド孔7の底部側の前端より起立して両側壁12b,12bの前端部間を連結する前端壁12cと,制御壁12a及び両側壁12b,12bの後端部から内方に突出するU字状の内向き鍔12dとよりなっていて,制御壁12aと反対側の面を開放面12eとした箱形をなしており,したがってこの制御バルブ12は,横断面正方形のバルブガイド孔7内では,その軸方向に摺動自在であるが,回転は不能である。 The control valve 12 is erected from a control wall 12a slidably contacting the control inner side surface 8a of the valve guide hole 7 with the lower side surface as a control outer side surface 8b, and the valve guide hole 7 A pair of side walls 12b, 12b facing both the left and right inner side surfaces, and a front end wall 12c standing up from the front end of the control wall 12a on the bottom side of the valve guide hole 7 and connecting between the front end portions of the side walls 12b, 12b , A control wall 12a and a U-shaped inward ridge 12d projecting inwardly from the rear end of both side walls 12b, 12b , and a box shape having an open surface 12e on the surface opposite to the control wall 12a Therefore, the control valve 12 is slidable in the axial direction in the valve guide hole 7 having a square cross section, but cannot rotate.

制御基体5には,前記バルブガイド孔7の開口端に段部18を介して連なる,バルブガイド孔7より大径のモータ取り付け孔19が設けられ,それに電動モータ20のステータ20aが装着される。その際,ステータ20aの前端面と段部18との間には,電動モータ20の出力軸20bの外周面に密接するシール部材21が挟持される。電動モータ20の出力軸20bは,正逆転が可能であり,この出力軸20bに前記制御バルブ12がねじ機構25を介して連結される。   The control base 5 is provided with a motor mounting hole 19 having a diameter larger than that of the valve guide hole 7, which is connected to the opening end of the valve guide hole 7 via a step portion 18, and a stator 20 a of the electric motor 20 is mounted on the control base 5. . At that time, a seal member 21 that is in close contact with the outer peripheral surface of the output shaft 20 b of the electric motor 20 is sandwiched between the front end surface of the stator 20 a and the step portion 18. The output shaft 20b of the electric motor 20 can be rotated forward and backward, and the control valve 12 is connected to the output shaft 20b via a screw mechanism 25.

上記ねじ機構25は,制御バルブ12に回り止め手段26を介し連結されて制御バルブ12を同期的に開閉駆動するスライドピース27と,電動モータ20の出力軸20bに連設され,スライドピース27に制御バルブ12の摺動方向に沿って設けられたねじ孔28に螺合するねじ軸29とで構成される。上記ねじ孔28は,行き止まり部28aを有する袋状に形成される。スライドピース27は,制御バルブ12のU字状の内向き鍔12d内を貫通して制御バルブ12内に配置される筒軸27aと,この筒軸27a前端の閉鎖端壁27bの外周に形成されるフランジ27cとよりなっており,筒軸27aには,前記ねじ軸29が螺合する袋状の前記ねじ孔28が設けられる。また筒軸27aには,ねじ孔28の行き止まり部28a近傍で,ねじ孔28を筒軸27a外周の両対向面に開放し且つ制御バルブ12の開放面12eと並行する同軸一対の横孔30,30が設けられる。   The screw mechanism 25 is connected to the control valve 12 via a detent means 26 and is connected to the slide piece 27 that synchronously opens and closes the control valve 12 and the output shaft 20 b of the electric motor 20. The screw shaft 29 is screwed into a screw hole 28 provided along the sliding direction of the control valve 12. The screw hole 28 is formed in a bag shape having a dead end portion 28a. The slide piece 27 is formed on the outer periphery of a cylindrical shaft 27a that passes through the U-shaped inward flange 12d of the control valve 12 and is disposed in the control valve 12, and a closed end wall 27b at the front end of the cylindrical shaft 27a. The cylindrical shaft 27a is provided with a bag-like screw hole 28 into which the screw shaft 29 is screwed. The cylindrical shaft 27a has a pair of coaxial holes 30 in the vicinity of the dead end portion 28a of the screw hole 28 so that the screw hole 28 is opened to both opposing surfaces on the outer periphery of the cylindrical shaft 27a and parallel to the open surface 12e of the control valve 12. 30 is provided.

前記外向きフランジ27cの内面には第1スプリング座31が,また前記内向き鍔12dの内面には第2スプリング座32がそれぞれ形成され,この両スプリング座31,32間にコイルスプリング33が縮設され,このコイルスプリング33のセット荷重により制御バルブ12はスライドピース27に対して後方,即ち電動モータ20側へ付勢され,それによりスライドピース27の前端壁12cが外向きフランジ27cとの当接状態に保持される。これにより,スライドピース27及び制御バルブ12は,互いに軸方向にガタ無く連結される。 The first spring seat 31 on the inner surface of the outward flange 27c is also on the inner surface of the inward flange 12d is formed a second spring seat 32, respectively, the coil spring 33 between the both Sprint grayed seats 31, 32 Due to the set load of the coil spring 33, the control valve 12 is urged rearward, that is, toward the electric motor 20 with respect to the slide piece 27, so that the front end wall 12c of the slide piece 27 is in contact with the outward flange 27c. The contact state is maintained. Thereby, the slide piece 27 and the control valve 12 are connected to each other without backlash in the axial direction.

コイルスプリング33は,第1スプリング座31に支承されながら筒軸27aの,前記横孔30,30が穿設される外周部に嵌合される密着巻き部33aと,これに一体に接続されると共に,この密着巻き部33aよりも大径で制御バルブ12に支承される大径端部33b1を有するコーンスプリング部33bとより構成され,上記密着巻き部33aは,横孔30,30の外端開口部を閉鎖するようになっている。   The coil spring 33 is integrally connected to the tightly wound portion 33a that is fitted to the outer peripheral portion of the cylindrical shaft 27a in which the lateral holes 30 and 30 are bored while being supported by the first spring seat 31. And a cone spring portion 33b having a larger diameter than the tightly wound portion 33a and having a large diameter end portion 33b1 supported by the control valve 12. The tightly wound portion 33a is an outer end of the lateral holes 30 and 30. The opening is closed.

図2及び図3に示すように,前記回り止め手段26は,スライドピース27のフランジ27c付きの閉鎖端壁27bの外端面に一体に突設される加圧突起35と,制御バルブ12の制御壁12aの内面から起立するように,その前端壁12cの内面に突設される受圧突起36とより構成される。その加圧突起35には,受圧突起36をねじ軸29の回転方向に沿って挟むようにV字状に配置される一対の加圧面35a1,35b1を有する第1及び第2加圧部35a,35bが設けられ,上記V字状に配置される一対の加圧面35a1,35b1間の開き角度θは90°以上に設定される。こうすると,互いに対向する第1及び第2加圧部35a,35bの加圧面35a1,35b1を,エンドミルにより容易に加工することができる。 As shown in FIGS. 2 and 3, the anti-rotation means 26 includes a pressure protrusion 35 that integrally projects from the outer end surface of the closed end wall 27 b with the flange 27 c of the slide piece 27, and the control valve 12. A pressure receiving projection 36 is provided on the inner surface of the front end wall 12c so as to stand up from the inner surface of the wall 12a. The pressure protrusion 35 includes first and second pressure portions 35a having a pair of pressure surfaces 35a1 and 35b1 arranged in a V shape so as to sandwich the pressure receiving protrusion 36 along the rotation direction of the screw shaft 29. 35b is provided, and the opening angle θ between the pair of pressure surfaces 35a1 and 35b1 arranged in the V shape is set to 90 ° or more. If it carries out like this, the pressurization surfaces 35a1 and 35b1 of the 1st and 2nd pressurization parts 35a and 35b which mutually oppose can be processed easily by an end mill.

一方,受圧突起36には,上記加圧面35a1,35b1にそれぞれ対面する凸状の第1及び第2受圧部36a,36bが設けられる。   On the other hand, the pressure receiving projection 36 is provided with convex first and second pressure receiving portions 36a, 36b facing the pressure surfaces 35a1, 35b1, respectively.

次に,この第1実施形態の作用について説明する。   Next, the operation of the first embodiment will be described.

スロットルバルブ3の全閉時に,図示しない電子制御ユニットが,スロットルバルブ開度,エンジンの吸気負圧,吸気温,エンジン温度,エンジン回転数等のエンジンの運転条件に関する情報に基づいて,エンジン始動時,ファストアイドリング時,通常アイドリング時,エンジンブレーキ時など,エンジンの運転条件に対応した制御バルブ12の最適開度を得べく,電動モータ20への通電を制御して,電動モータ20の出力軸20bを正転又は逆転させる。出力軸20bが回転又は逆転すると,その回転はねじ機構により減速されながらスライドピース27を介して制御バルブ12に軸方向変位として伝達されるので,制御バルブ12は,その軸方向変位により計量孔10のバルブガイド孔7への開口面積をきめ細かく調節することができる。これにより,バイパス17を流れるエンジンの吸気量がきめ細かく制御され,エンジン始動,ファストアイドリング,通常アイドリング,エンジンブレーキ等に対応することができる。 When the throttle valve 3 is fully closed, an electronic control unit (not shown) starts up the engine based on information on the engine operating conditions such as throttle valve opening, engine intake negative pressure, intake air temperature, engine temperature, and engine speed. , during fast idling, during normal idling, such as during engine braking, to Ru get the best opening of the control valve 12 corresponding to the operating condition of the engine, by controlling the power supply to the electric motor 20, the output shaft of the electric motor 20 20b is rotated forward or reverse. When the output shaft 20b rotates or reversely rotates, the rotation is transmitted to the control valve 12 via the slide piece 27 while being decelerated by the screw mechanism. The opening area to the valve guide hole 7 can be finely adjusted. Thus, the intake air amount of the engine flowing through the bypass 17 is finely controlled, and it is possible to cope with engine start, fast idling, normal idling, engine braking, and the like.

ところで,図3(A)に示すように,電動モータ20の出力軸20bの正転時には,出力軸20bの正転トルクT1がねじ軸29及びねじ孔28間の摩擦を介してスライドピース27に伝達し,第1加圧部35aの加圧面35a1が第1受圧部36aをバルブガイド孔7の制御内側面8aに対して斜めに押圧する。したがって,第1受圧部36aに加えられる押圧力Fは,制御内側面8aに垂直な第1分力と,制御内側面8aに平行な第2分力F2とに分解され,第1分力F1は制御バルブ12を制御内側面8aに押しつけ,第2分力F2は制御バルブ12をバルブガイド孔7の一方の内側面に押しつけることになる。また,図3(B)に示すように,電動モータ20の出力軸20bの逆転時には,出力軸20bの逆転トルクT2がねじ軸29及びねじ孔28間の摩擦を介してスライドピース27に伝達し,第2加圧部35bの加圧面35b1が第2受圧部36bをバルブガイド孔7の制御内側面8aに対して,先刻とは反対方向の斜めに押圧する。したがって,第2受圧部36bに加えられる押圧力Fは,制御内側面8aに垂直な第1分力と,制御内側面8aに平行な第2分力F2分かれ,第1分力F1は制御バルブ12を制御内側面8aに押しつけ,第2分力F2は制御バルブ12をバルブガイド孔7の他方の内側面に押しつけることになる。 By the way, as shown in FIG. 3A, when the output shaft 20b of the electric motor 20 is rotated forward, the forward rotation torque T1 of the output shaft 20b is applied to the slide piece 27 via the friction between the screw shaft 29 and the screw hole 28. Then, the pressurizing surface 35a1 of the first pressurizing portion 35a presses the first pressure receiving portion 36a obliquely against the control inner surface 8a of the valve guide hole 7. Accordingly, the pressing force F applied to the first pressure receiving portion 36a is decomposed into a first component force perpendicular to the control inner surface 8a and a second component force F2 parallel to the control inner surface 8a, and the first component force F1. The control valve 12 is pressed against the control inner surface 8a, and the second component force F2 presses the control valve 12 against one inner surface of the valve guide hole 7. As shown in FIG. 3B, when the output shaft 20b of the electric motor 20 is reversely rotated, the reverse rotation torque T2 of the output shaft 20b is transmitted to the slide piece 27 via the friction between the screw shaft 29 and the screw hole 28. The pressurizing surface 35b1 of the second pressurizing portion 35b presses the second pressure receiving portion 36b against the control inner side surface 8a of the valve guide hole 7 in an oblique direction opposite to the previous time. Accordingly, the pressing force F applied to the second pressure receiving portion 36b is divided into a first component force perpendicular to the control inner surface 8a and a second component force F2 parallel to the control inner surface 8a, and the first component force F1 is controlled. The valve 12 is pressed against the control inner surface 8a, and the second component force F2 presses the control valve 12 against the other inner surface of the valve guide hole 7.

このように,出力軸20bの正転,逆転の何れのときも,制御バルブ12は,前記第1分力F1によりバルブガイド孔7の制御内側面8a側に押しつけられるため,その制御外側面8bをバルブガイド孔7の制御内側面8aに密着させることができる。即ち,制御内側面8aと制御外側面8bとの間から隙間を排除することができ,その状態で,制御バルブ12は,制御内側面8aに開口する計量孔10を開閉するので,バルブガイド孔7及び制御バルブ12間の隙間による吸気の漏れを無くすことができ,したがって制御バルブ12の全閉時や部分開度時でも,その開度に対応した適正なバイパス吸気量をエンジンに供給することができる。しかも,制御バルブ12により開閉される計量孔10は,制御バルブ12の摺動方向に長径を向けた長孔状をなしているから,その有効開口面積を制御バルブ12の摺動に応じてきめ細かく調節することができる。 Thus, since the control valve 12 is pressed against the control inner surface 8a side of the valve guide hole 7 by the first component force F1 in both the forward rotation and the reverse rotation of the output shaft 20b, the control outer surface 8b. Can be brought into close contact with the control inner surface 8 a of the valve guide hole 7. That is, a gap can be eliminated from between the control inner side surface 8a and the control outer side surface 8b, and in this state, the control valve 12 opens and closes the measuring hole 10 opened to the control inner side surface 8a. 7 and by the gap between the control valve 12 can and score without leakage of the intake air, thus even when fully closed or partial opening of the control valve 12, supplies the proper bypass intake air quantity corresponding to the opening in the engine be able to. Moreover, the measuring hole 10 opened and closed by the control valve 12 has a long hole shape in which the long diameter is directed in the sliding direction of the control valve 12, so that the effective opening area is finely adjusted according to the sliding of the control valve 12. Can be adjusted.

この場合,制御バルブ12には,重力による制御内側面8a側への押圧力と,計量孔10から制御バルブ12の制御外側面8bに働くエンジンの吸気負圧による吸引力とが同時に作用し,これらによって制御外側面8b及び制御内側面8a間の密着力は一層強められる。   In this case, the control valve 12 is simultaneously subjected to a pressing force toward the control inner surface 8a due to gravity and a suction force due to the intake negative pressure of the engine acting on the control outer surface 8b of the control valve 12 from the measuring hole 10, By these, the adhesion force between the control outer side surface 8b and the control inner side surface 8a is further strengthened.

ねじ機構25のねじ軸29がスライドピース27を後方へ引き寄せて,その先端部をスライドピース27のねじ孔28の行き止まり部28aに突き当てることで,スライドピース27に同期する制御バルブ12の全開位置が規制され,計量孔10は全開となる。この全開位置が制御バルブ12の基準位置となり,この基準位置からの電動モータ20の出力軸20bの回転角度によって制御バルブ12の閉じ位置が決定され,計量孔10の開度が制御される。   The screw shaft 29 of the screw mechanism 25 pulls the slide piece 27 rearward, and the tip end portion of the screw mechanism 29 abuts against the dead end portion 28a of the screw hole 28 of the slide piece 27. Is regulated, and the measuring hole 10 is fully opened. This fully open position becomes the reference position of the control valve 12, the closing position of the control valve 12 is determined by the rotation angle of the output shaft 20b of the electric motor 20 from this reference position, and the opening degree of the measuring hole 10 is controlled.

スロットルバルブ3を開放していけば,その開度に応じた量の吸気が吸気道2を通してエンジンに供給され,エンジンは出力運転域に移っていく。   If the throttle valve 3 is opened, an amount of intake air corresponding to the opening degree is supplied to the engine through the intake passage 2, and the engine moves to the output operation range.

ところで,スライドピース27及び制御バルブ12は,コイルスプリング33により軸方向にガタ無く連結され,制御バルブ12はスライドピース27の軸方向移動に遅れなく同期して追従することができる。   By the way, the slide piece 27 and the control valve 12 are connected to each other in the axial direction by the coil spring 33, and the control valve 12 can follow the movement of the slide piece 27 in the axial direction without delay.

しかも,スライドピース27及び制御バルブ12間を連結する回り止め手段26は,スライドピース27のフランジ27c付きの閉鎖端壁27bの外端面に一体に突設される加圧突起35と,制御バルブ12の制御壁12aの内面から起立するように,その前端壁12cの内面に突設される受圧突起36とより構成されるので,回り止め手段26による部品点数の増加もなく,吸気量制御装置の構造の簡素化に寄与し得る。しかも,回り止め手段26は,制御バルブ12の前端壁12cと,制御バルブ12内に収容されるスライドピース27の閉鎖端壁27bの外端面との間に,コンパクトに構成することができ,吸気量制御装置の大型化を避けることができる。   In addition, the rotation preventing means 26 for connecting the slide piece 27 and the control valve 12 includes a pressure protrusion 35 that is integrally projected on the outer end surface of the closed end wall 27 b with the flange 27 c of the slide piece 27, and the control valve 12. The pressure receiving projection 36 is provided on the inner surface of the front end wall 12c so as to stand up from the inner surface of the control wall 12a. This can contribute to simplification of the structure. In addition, the rotation prevention means 26 can be configured compactly between the front end wall 12c of the control valve 12 and the outer end surface of the closed end wall 27b of the slide piece 27 accommodated in the control valve 12. An increase in the size of the quantity control device can be avoided.

また上記ねじ軸29が螺合するねじ孔28をスライドピース27に加工する際には,それに先立って先ずねじ孔28の下孔を,次いでその下孔と交差するように同軸一対の横孔30,30をドリル加工し,その後,上記下孔にねじ孔をリーマ加工するもので,そうすることにより,横孔30,30が加工によるバリ(加工残り)を切断し,ねじ孔28の加工不足を確実に防ぐことができるのみならず,その際に発生する切粉を横孔30,30からスムーズに排出することができ,またねじ孔28の洗浄時には,残留する切粉を同軸一対の横孔30,30からスムーズに排出することができるので,高精度のねじ孔28を得ることができる。またねじ孔28の下孔の底部により行き止まり部28aを構成することができ,構造の簡素化を図ることができる。尚,横孔30,30を,上記下孔より大径に形成すれば,前記バリの切断効果と排出効果を高めることができる。   Further, when the screw hole 28 into which the screw shaft 29 is screwed is machined into the slide piece 27, first, the pilot hole of the screw hole 28 is first formed, and then a pair of coaxial holes 30 so as to cross the lower hole. , 30 is drilled, and then the screw hole is reamed into the lower hole. By doing so, the horizontal holes 30 and 30 cut the burrs (working residue) due to processing, and the screw hole 28 is insufficiently processed. Not only can be surely prevented, but also the chips generated at that time can be smoothly discharged from the horizontal holes 30 and 30, and when the screw hole 28 is washed, the remaining chips are removed by a pair of coaxial Since it can discharge | emit smoothly from the holes 30 and 30, the highly accurate screw hole 28 can be obtained. Further, the dead end portion 28a can be constituted by the bottom portion of the lower hole of the screw hole 28, and the structure can be simplified. In addition, if the horizontal holes 30 and 30 are formed larger in diameter than the lower hole, the cutting effect and discharging effect of the burr can be enhanced.

さらに,スライドピース27及び制御バルブ12間を軸方向で連結すべく,スライドピース27の筒軸27aを囲繞するように配置したコイルスプリング33は,横孔30,30を閉鎖するようにスライドピース27の外周面に嵌合しながらスライドピース27の第1スプリング座31に端部を支承される密着巻き部33aと,この密着巻き部33aよりも大径で制御バルブ12の第2スプリング座32に支承される大径端部33b1を有するコーンスプリング部33bとで構成されるので,コイルスプリング33の大径端部33b1により制御バルブ12内でのコイルスプリング33の姿勢を安定させると共に,密着巻き部33aにより,制御バルブ12内に侵入したダストの横孔30,30への侵入を防ぐことができ,しかも,上記横孔30,30は,制御バルブ12の開放面12eと並行に配置されるので,開放面12eから侵入したダストが横孔30,30に直接向かうことがなく,ねじ孔28へのダスト侵入防止に寄与し得る。したがって部品点数及び組立工数の増加を伴なことなく,ダストのねじ孔28及びねじ軸29の螺合部への侵入を防ぎ,ねじ機構25のスムーズな作動が保証される。 Further, a coil spring 33 arranged so as to surround the cylindrical shaft 27a of the slide piece 27 so as to connect the slide piece 27 and the control valve 12 in the axial direction is closed by the slide piece 27 so as to close the lateral holes 30 and 30. The tightly wound portion 33a whose end is supported by the first spring seat 31 of the slide piece 27 while being fitted to the outer peripheral surface of the slide piece 27, and the second spring seat 32 of the control valve 12 having a larger diameter than the tightly wound portion 33a. Since the cone spring portion 33b having the large-diameter end portion 33b1 to be supported is configured, the large-diameter end portion 33b1 of the coil spring 33 stabilizes the posture of the coil spring 33 in the control valve 12, and the tightly wound portion. 33a can prevent the dust that has entered the control valve 12 from entering the horizontal holes 30 and 30, and the horizontal holes Since 0 and 30 are arranged in parallel with the open surface 12e of the control valve 12, dust entering from the open surface 12e does not go directly to the lateral holes 30 and 30 and contributes to preventing dust from entering the screw hole 28. Can do. Therefore, without it an accompanied an increase in the number of parts and assembling steps, it prevents it from entering the threaded portion of the screw hole 28 and screw shaft 29 of the dust, smooth operation of the screw mechanism 25 is ensured.

また,ねじ軸29の先端を前記行き止まり部に当接することにより,制御バルブの基準位置となる全開位置を規制するようにしたので,ねじ孔28の行き止まり部28aへのねじ軸29の付き当てを利用して制御バルブ12の基準位置を簡単に設定することができ,その設定のための部材の追加が不要で,構造の簡素化に寄与し得る。   Further, since the tip end of the screw shaft 29 is brought into contact with the dead end portion, the fully open position as the reference position of the control valve is regulated, so that the screw shaft 29 is applied to the dead end portion 28a of the screw hole 28. By utilizing this, the reference position of the control valve 12 can be easily set, and no additional member is required for the setting, which can contribute to simplification of the structure.

この吸気量制御装置の組み立てに際しては,先ずコイルスプリング33を装着したスライドピース27を,コイルスプリング33を縮めながら,制御バルブ12内にその開放面12eから収納して,スライドピース27の加圧突起35を制御バルブ12の受圧突起36に係合させ,同時にコイルスプリング33を解放してコーンスプリング部33bを制御バルブ12の第2スプリング座32に支承させる。   When assembling the intake air amount control device, first, the slide piece 27 fitted with the coil spring 33 is housed in the control valve 12 from the open surface 12e while the coil spring 33 is contracted, and the pressure protrusion of the slide piece 27 is accommodated. 35 is engaged with the pressure receiving projection 36 of the control valve 12, and at the same time, the coil spring 33 is released and the cone spring portion 33 b is supported on the second spring seat 32 of the control valve 12.

次いで,電動モータ20側のねじ軸29をスライドピース27のねじ孔28に螺合して,電動モータ20及び制御バルブ12の組立体を構成する。尚,最初にスライドピース27のねじ孔28にねじ軸29を螺合し,その後,スライドピース27をコイルスプリング33と共に,制御バルブ12内に開放面12eから収納してもよい。何れにせよ,制御バルブ12の開放面12eを利用して,制御バルブ12内へのスライドピース27及びコイルスプリング33の組み付けを容易に行うことができる。   Next, the screw shaft 29 on the electric motor 20 side is screwed into the screw hole 28 of the slide piece 27 to constitute an assembly of the electric motor 20 and the control valve 12. Alternatively, the screw shaft 29 may be first screwed into the screw hole 28 of the slide piece 27, and then the slide piece 27 may be housed in the control valve 12 together with the coil spring 33 from the open surface 12e. In any case, the slide piece 27 and the coil spring 33 can be easily assembled into the control valve 12 by using the open surface 12e of the control valve 12.

次に,上記制御バルブ12を制御基体5のバルブガイド孔7に嵌装する。このとき,制御バルブ12の開放面12eはバルブガイド孔7の上側面で閉鎖されるから,制御バルブ12の開放面12eからのスライドピース27の離脱を防ぐことができ,したがってスライドピース27のための特別な離脱防止手段が不要であり,組立性を良好にすると共に,構造の簡素化を図ることができる。しかも,上側面を開放面12eとした箱形の制御バルブ12内の収容空間は,上側面を開放面12eとした分,広い横断面を持つことになるので,制御バルブ12のコンパクト化を図りながら,その収容空間にコイルスプリング33及びスライドピース27を容易に収容することができる。   Next, the control valve 12 is fitted into the valve guide hole 7 of the control base 5. At this time, since the open surface 12e of the control valve 12 is closed at the upper surface of the valve guide hole 7, the detachment of the slide piece 27 from the open surface 12e of the control valve 12 can be prevented. No special detachment prevention means is required, so that the assembly can be improved and the structure can be simplified. In addition, the accommodating space in the box-shaped control valve 12 whose upper surface is the open surface 12e has a wide cross section by the amount that the upper surface is the open surface 12e. Therefore, the control valve 12 can be made compact. However, the coil spring 33 and the slide piece 27 can be easily accommodated in the accommodation space.

続いて,電動モータ20を制御基体5のモータ取り付け孔19に嵌装した後,ボルト(図示せず)で電動モータ20を制御基体5に締結する。   Subsequently, after the electric motor 20 is fitted in the motor mounting hole 19 of the control base 5, the electric motor 20 is fastened to the control base 5 with bolts (not shown).

しかも制御バルブ12及びバルブガイド孔7の横断面が多角形であることから,キー及びキー溝のような特別回り止め手段を用いることなく制御バルブ12の回転を防ぎ,ねじ機構25の安定した作動を得ることができる。 Moreover since the cross section of the control valve 12 and the valve guide hole 7 has a polygonal shape, it prevents the rotation of the control valve 12 without using a special detent means, such as keys and keyways, with stable screw mechanism 25 Actuation can be obtained.

次に,図4に示す本発明の第2実施形態について説明する。   Next, a second embodiment of the present invention shown in FIG. 4 will be described.

この第2実施形態は,バルブガイド孔7及び制御バルブ12を,横断面が等脚台形となるように形成すると共に,それぞれの下底に制御内側面8a及び制御外側面8bを配置した点を除けば,前実施形態と同様の構成であり,図4中,前実施形態と対応する部分には同一の参照を付して,重複する説明を省略する。   In the second embodiment, the valve guide hole 7 and the control valve 12 are formed so that the cross-section is an isosceles trapezoid, and the control inner side surface 8a and the control outer side surface 8b are arranged on the lower bottom of each. Except for this, the configuration is the same as that of the previous embodiment. In FIG.

この第2実施形態によれば,出力軸20bの正転時又は逆転時,第1及び第2加圧部35a,35bの何れかが対応する第1受圧部36a又は第2受圧部36bに押圧力Fを加えたとき,第1受圧部36a又は第2受圧部36bに発生する制御内側面8aに平行な第2分力F2は,制御バルブ12をバルブガイド孔7の左右何れかの内側面に押圧するが,その内側面は,上端を内向きに傾斜させているので,その内側面では,上記第2分力F2を受けると,制御バルブ12に制御内側面8aに向かう反力を発生することになり,その結果,制御バルブ12の制御外側面8bを上記制御内側面8aに,より強く密着させ,制御内側面8a及び制御外側面8b間からの隙間排除の効果を高めることができる。 According to the second embodiment, when the output shaft 20b is rotated forward or reverse, any one of the first and second pressure members 35a and 35b is pressed against the corresponding first pressure member 36a or second pressure member 36b. When the pressure F is applied, the second component force F2 parallel to the control inner surface 8a generated in the first pressure receiving portion 36a or the second pressure receiving portion 36b causes the control valve 12 to move to either the left or right inner surface of the valve guide hole 7. However, since the inner surface of the inner surface is inclined inward, the reaction force toward the control inner surface 8a is generated on the control valve 12 when receiving the second component force F2. As a result, the control outer surface 8b of the control valve 12 is more closely attached to the control inner surface 8a, and the effect of eliminating the gap between the control inner surface 8a and the control outer surface 8b can be enhanced. .

本発明は上記実施例に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば前記電動モータ20に代えてステップモータ,その他の形式のモータを使用することができる。またねじ軸29の先端がねじ孔28の行き止まり部28aに突き当たったときの制御バルブ12の基準位置では,制御バルブ12の全閉位置とすることもできる。またコイルスプリング33のコーンスプリング部33bは,その全体を大径端部33b1と同径の円筒状に形成することもできる。   The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, instead of the electric motor 20, a step motor or other types of motors can be used. Further, the reference position of the control valve 12 when the tip of the screw shaft 29 hits the dead end portion 28a of the screw hole 28 can be set to the fully closed position of the control valve 12. The entire cone spring portion 33b of the coil spring 33 can be formed in a cylindrical shape having the same diameter as the large-diameter end portion 33b1.

5・・・・・制御基体
7・・・・・バルブガイド孔
8a・・・・制御内側面
8b・・・・制御外側面
10・・・・計量孔
12・・・・制御バルブ
12a・・・制御壁
12c・・・前端壁
20・・・・電動モータ
20b・・・出力軸
25・・・・ねじ機構
26・・・・回り止め手段
27・・・・スライドピース
28・・・・ねじ孔
29・・・・ねじ軸
31・・・・第1スプリング座
32・・・・第2スプリング座
33・・・・コイルスプリング
35・・・・加圧突起
35a・・・第1加圧部
35a1・・加圧面
35b・・・第2加圧部
35b1・・加圧面
36・・・・受圧突起
36a・・・第1受圧部
36b・・・第2受圧部
5... Control body 7... Valve guide hole 8 a... Control inside surface 8 b... Control outside surface 10. · Control wall 12c ··· Front end wall 20 ··· Electric motor 20b · · · Output shaft 25 · · · Screw mechanism 26 · · · Anti-rotation means 27 · · · Slide piece 28 · · · Screw Hole 29 ... Screw shaft 31 ... First spring seat 32 ... Second spring seat 33 ... Coil spring 35 ... Pressing protrusion 35a ... First pressurizing part 35a1 ··· Pressure surface 35b ··· Second pressure portion 35b1 · · Pressure surface 36 ··· Pressure receiving protrusion 36a · · · First pressure receiving portion 36b · · · 2 pressure receiving portion

Claims (5)

制御基体(5)に,バルブガイド孔(7)と,このバルブガイド孔(7)の内側面に開口し,前記バルブガイド孔(7)を通してエンジンの吸気が通過する計量孔(10)とを形成し,前記バルブガイド孔(7)には,前記計量孔(10)を開閉する制御バルブ(12)を摺動自在且つ回転不能に嵌装し,この制御バルブ(12)に,これを開閉駆動すべく,前記制御基体(5)に取り付けられる電動モータ(20)の正逆転可能の出力軸(20b)をねじ機構(25)を介して連結してなり,前記ねじ機構(25)が,前記制御バルブ(12)に回り止め手段(26)を介し連結されて該制御バルブ(12)を同期的に開閉駆動するスライドピース(27)と,前記出力軸(20b)に連設され,前記スライドピース(27)に前記制御バルブ(12)の摺動方向に沿って設けられたねじ孔(28)に螺合するねじ軸(29)とで構成される,エンジンの吸気量制御装置において,
前記バルブガイド孔(7)の内側面に制御内側面(8a)を形成すると共に,この制御内側面(8a)に前記計量孔(10)を開口する一方,前記制御バルブ(12)の外側面に,前記制御内側面(8a)と摺接する制御外側面(8b)を形成し,
前記回り止め手段(26)を,前記ねじ軸(29)の回転方向に沿って並ぶよう前記スライドピース(27)に設けられる第1及び第2加圧部(35a,35b)と,前記ねじ軸(29)の回転方向で前記第1及び第2加圧部(35a,35b)にそれぞれ対向するよう前記制御バルブ(12)に設けられる第1及び第2受圧部(36a,36b)とで構成し,
前記第1加圧部(35a)は,前記ねじ軸(29)の正転時,第1受圧部(36a)を押圧することにより,前記制御外側面(8b)を前記制御内側面(8a)に密接させるように前記スライドピース(27)を押圧し,
また前記第2加圧部(35b)は,前記ねじ軸(29)の逆転時,第2受圧部(36b)を押圧することにより,前記制御外側面(8b)を前記制御内側面(8a)に密接させるように前記スライドピース(27)を押圧することを特徴とする,エンジンの吸気量制御装置。
The control base (5) has a valve guide hole (7) and a metering hole (10) that opens on the inner surface of the valve guide hole (7) and through which the intake air of the engine passes. In the valve guide hole (7), a control valve (12) for opening and closing the measuring hole (10) is slidably and non-rotatably fitted, and the control valve (12) is opened and closed. In order to drive, an output shaft (20b) of the electric motor (20) attached to the control base (5) is connected via a screw mechanism (25), and the screw mechanism (25) A slide piece (27) connected to the control valve (12) via a detent means (26) for synchronously opening and closing the control valve (12), and connected to the output shaft (20b), The control piece is attached to the slide piece (27). It constituted de Bed (12) a screw shaft screwed into the threaded hole (28) provided along the sliding direction of the (29), the intake air amount control device for an engine,
A control inner surface (8a) is formed on the inner surface of the valve guide hole (7), and the metering hole (10) is opened on the control inner surface (8a), while the outer surface of the control valve (12). And forming a control outer surface (8b) in sliding contact with the control inner surface (8a),
First and second pressurizing portions (35a, 35b) provided on the slide piece (27) so that the rotation preventing means (26) are arranged along the rotational direction of the screw shaft (29), and the screw shaft The first and second pressure receiving portions (36a, 36b) provided in the control valve (12) so as to face the first and second pressurizing portions (35a, 35b) in the rotational direction of (29), respectively. And
The first pressurizing portion (35a) presses the first pressure receiving portion (36a) during normal rotation of the screw shaft (29), thereby causing the control outer surface (8b) to move to the control inner surface (8a). Press the slide piece (27) so that it is in close contact with
The second pressurizing part (35b) presses the second pressure receiving part (36b) when the screw shaft (29) is reversely rotated, thereby causing the control outer surface (8b) to move to the control inner surface (8a). An intake air amount control device for an engine, wherein the slide piece (27) is pressed so as to be in close contact with the engine.
請求項1記載のエンジンの吸気量制御装置において,
前記第1及び第2加圧部(35a,35b)を前記スライドピース(27)に一体に形成し,前記第1及び第2受圧部(36a,36b)を前記制御バルブ(12)に一体に形成したことを特徴とする,エンジンの吸気量制御装置。
The intake air amount control device for an engine according to claim 1,
The first and second pressure members (35a, 35b) are formed integrally with the slide piece (27), and the first and second pressure receivers (36a, 36b) are integrated with the control valve (12). An intake air amount control device for an engine characterized by being formed.
請求項2記載のエンジンの吸気量制御装置において,
前記制御バルブ(12)には,外側面を前記制御外側面(8b)とする制御壁(12a)と,この制御壁(12a)の,前記電動モータ(20)と反対側の前端部から起立する前端壁(12c)とを設ける一方,前記スライドピース(27)を,その前端面が前記前端壁(12c)に対向するように前記制御バルブ(12)内に配置し,前記制御壁(12a)の内面側から起立して前記第1及び第2受圧部(36a,36b)を有する共通の受圧突起(36)を前記前端壁(12c)の内面に一体に形成し,前記第1及び第2加圧部(35a,35b)を,これらの間に前記受圧突起(36)を挟むようにV字状に配置しながら前記スライドピース(27)の前端面に一体に形成し,前記第1加圧部(35a)が前記第1受圧部(36a)を押圧するときも,前記第2加圧部(35b)が前記第2受圧部(36b)を押圧するときも,前記受圧突起(36)に作用する分力(F1)が,前記制御外側面(8b)を前記制御内側面(8a)に密接させるように前記スライドピース(27)を押圧することを特徴とする,エンジンの吸気量制御装置。
The intake air amount control device for an engine according to claim 2,
The control valve (12) is erected from a control wall (12a) whose outer surface is the control outer surface (8b), and a front end of the control wall (12a) opposite to the electric motor (20). The slide piece (27) is disposed in the control valve (12) so that the front end surface thereof faces the front end wall (12c), and the control wall (12a) is provided. ) Is integrally formed on the inner surface of the front end wall (12c), and the first and second pressure receiving portions (36a, 36b) are integrally formed on the inner surface of the front end wall (12c). Two pressurizing portions (35a, 35b) are integrally formed on the front end surface of the slide piece (27) while being arranged in a V shape so that the pressure receiving projection (36) is sandwiched between them. The pressurizing part (35a) replaces the first pressure receiving part (36a). Even when the second pressurizing part (35b) presses the second pressure receiving part (36b), the component force (F1) acting on the pressure receiving projection (36) is applied to the control outer surface (8b). ) Is pressed against the control inner surface (8a) so as to press the slide piece (27).
請求項3記載のエンジンの吸気量制御装置において,
前記第1及び第2加圧部(35a,35b)のV字状に配置される加圧面(35a1,35b1)の開き角度(θ)を90°以上に設定したことを特徴とする,エンジンの吸気量制御装置。
The engine intake air amount control device according to claim 3,
The opening angle (θ) of the pressurizing surfaces (35a1, 35b1) arranged in a V shape of the first and second pressurizing parts (35a, 35b) is set to 90 ° or more. Intake amount control device.
請求項3又は4記載のエンジンの吸気量制御装置において,
前記スライドピース(27)の前端部に第1スプリング座(31)を設け,この第1スプリング座(31)と対向する第2スプリング座(32)を前記制御バルブ(12)の後端部に設け,これら第1及び第2スプリング座(31,32)間に,前記スライドピース(27)に対して前記制御バルブ(12)を後方へ付勢して前記第1及び第2加圧部(35a,35b)と前記第1及び第2受圧部(36a,36b)との対向位置を保持するコイルスプリング(33)を縮設したことを特徴とする,エンジンの吸気量制御装置。
The engine intake air amount control device according to claim 3 or 4,
A first spring seat (31) is provided at the front end of the slide piece (27), and a second spring seat (32) opposite to the first spring seat (31) is provided at the rear end of the control valve (12). Between the first and second spring seats (31, 32), the control valve (12) is urged rearward with respect to the slide piece (27), and the first and second pressure members ( 35. An engine intake air amount control device, wherein a coil spring (33) for holding a facing position between the first and second pressure receiving portions (36a, 36b) is contracted.
JP2012217544A 2012-09-28 2012-09-28 Engine intake air amount control device Active JP5950203B2 (en)

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JP2012217544A JP5950203B2 (en) 2012-09-28 2012-09-28 Engine intake air amount control device
BR112015006677-1A BR112015006677B1 (en) 2012-09-28 2013-09-25 ENGINE AIR ADMISSION CONTROL DEVICE
PCT/JP2013/075847 WO2014050858A1 (en) 2012-09-28 2013-09-25 Engine air intake control device
CN201310452566.3A CN103711593B (en) 2012-09-28 2013-09-27 Engine breath amount control device

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WO2002044541A1 (en) * 2000-11-30 2002-06-06 Keihin Corporation Intake device of engine
US6655612B2 (en) * 2001-01-26 2003-12-02 Siemens Automotive Corporation Needle/armature rotation limiting feature
JP3966807B2 (en) * 2002-12-02 2007-08-29 株式会社ケーヒン Engine idle intake control system
JP4217139B2 (en) * 2003-10-03 2009-01-28 株式会社ケーヒン Bypass intake air amount control device
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JP4459154B2 (en) * 2005-11-09 2010-04-28 株式会社ケーヒン Air bypass device for multiple throttle bodies
JP2007332904A (en) * 2006-06-16 2007-12-27 Mikuni Corp Valve device and idle air quantity control device
JP4690990B2 (en) * 2006-10-04 2011-06-01 株式会社ケーヒン Air bypass device in fuel injection device
JP4767933B2 (en) * 2007-11-07 2011-09-07 株式会社ケーヒン Bypass intake air amount control device
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BR112015006677B1 (en) 2022-12-06
WO2014050858A1 (en) 2014-04-03

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