WO2007137491A1 - A connection assembly of a clutch body and a spindle - Google Patents

A connection assembly of a clutch body and a spindle Download PDF

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Publication number
WO2007137491A1
WO2007137491A1 PCT/CN2007/001573 CN2007001573W WO2007137491A1 WO 2007137491 A1 WO2007137491 A1 WO 2007137491A1 CN 2007001573 W CN2007001573 W CN 2007001573W WO 2007137491 A1 WO2007137491 A1 WO 2007137491A1
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WO
WIPO (PCT)
Prior art keywords
clutch
mandrel
connection assembly
clutch body
ring
Prior art date
Application number
PCT/CN2007/001573
Other languages
French (fr)
Chinese (zh)
Inventor
Binkuan Xu
Lanping Shi
Original Assignee
Zhejiang Geely Gearbox Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Geely Gearbox Co., Ltd. filed Critical Zhejiang Geely Gearbox Co., Ltd.
Publication of WO2007137491A1 publication Critical patent/WO2007137491A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/02Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D13/00Friction clutches
    • F16D13/58Details
    • F16D13/60Clutching elements
    • F16D13/64Clutch-plates; Clutch-lamellae
    • F16D13/644Hub construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D13/00Friction clutches
    • F16D13/58Details
    • F16D13/60Clutching elements
    • F16D13/64Clutch-plates; Clutch-lamellae
    • F16D13/68Attachments of plates or lamellae to their supports

Definitions

  • the present invention relates to a clutch component for an automobile, and more particularly to a clutch body and a spindle coupling assembly for an automobile.
  • BACKGROUND OF THE INVENTION Clutches are widely used in transmission equipment, especially in the automobile industry. Therefore, the clutch with excellent performance, low cost and convenient processing has an unusual significance for the development of the automobile industry in China, wherein the clutch body and the mandrel
  • the connecting components are important parts of the clutch and have a great influence on the performance of the clutch.
  • the traditional clutch is mainly composed of a transition sleeve, a friction component, a clutch body and a mandrel.
  • the conventional clutch body structure is relatively complicated, and is manufactured by deep drawing and precision stamping methods, which are extremely demanding on materials and are easily damaged.
  • 2 shows a conventional clutch body.
  • the clutch body is substantially a ring cylinder, and includes a clutch disc 31, a connecting hole, and a plurality of cylindrical portions protruding vertically from the clutch disc 31.
  • the number of the bottom surface 32 of the cylindrical ring body is open in the center of the through hole 33, which is constricted.
  • Fig. 1 shows another coupling mechanism of the clutch body and the mandrel, which is constructed such that the mandrel 21 has a snap ring 23, the clutch body 25 is fitted over the snap ring 23, and the clutch body 25 is welded to the mandrel 21.
  • the combination mechanism of the clutch body and the mandrel of the conventional four-speed transmission of the automobile is a welding technique, and the welding is performed in an inert atmosphere, the welding process is complicated, and the requirements for the production equipment and the production personnel are high.
  • the inert atmosphere must be strictly controlled during welding.
  • the connection between the clutch body and the mandrel is small, resulting in a small welding point. Therefore, the welding technique is extremely difficult, and it is difficult for the production personnel to master the technology.
  • the clutch member is a force transmitting member, the torque received constantly changes, and the weld seam has high requirements, the quality is difficult to control, and the production efficiency is affected.
  • the production cost is high, and the high cost makes the product at a disadvantage in the highly competitive industry of automobiles.
  • the conventional clutch body is manufactured by deep drawing and precision stamping, so that there is a mold And the technical requirements of the tooling equipment are relatively embarrassing, the production process is more complicated, the steel has the high extension performance and the cost is relatively expensive.
  • An object of the present invention is to overcome at least one aspect of the disadvantages and problems of the prior art.
  • An aspect of the object of the present invention is to provide a clutch body which has low requirements for tooling equipment, easy production conditions, easy product processing, high yield, and low actual production cost.
  • Another aspect of the object of the present invention is to provide a clutch body and a mandrel connection assembly which can be produced by an existing process without requiring complicated welding techniques and which can well solve the stress generated during assembly.
  • a clutch body and a spindle coupling assembly comprising: a mandrel; a clutch body fastened to the mandrel; the clutch body comprising: a substantially annular clutch disc; a plurality of control columns, the plurality of control columns are disposed at an outer circumferential position of the clutch disc and distributed along substantially the same circumference, wherein a plurality of through grooves are disposed between the control columns, so that adjacent control columns are provided with through grooves They are spaced apart from each other.
  • the clutch body and the mandrel connection assembly are important equipments in the clutch and are important components for controlling the operation of the clutch.
  • the advanced technology in Europe and the United States utilizes advanced technology and uses special materials to directly process the clutch body through deep drawing and precision stamping.
  • the mandrel is welded to the clutch body by a special welding process, but now China is limited by materials and processes, and the clutch body can be designed to be slotted.
  • the spline connection is also very innovative. Alternative process.
  • the control column is formed by dividing a ring cylinder into a ring shape, the number of which is 6-12, the thickness is 4-8 mm, and the ratio of the cross-sectional area of the control column to the cross-sectional area of the groove is 1. twenty one.
  • the mandrel is provided with a fixing ring concentric with the mandrel, and the outer side of the fixing ring is provided with a clamping key to cooperate with the clamping groove on the connecting ring on the clutch disc.
  • the clamping button is an involute spline
  • the clamping groove on the connecting component is a tapping line.
  • the fixing ring cooperates with the connecting ring to form a boss, a fixing ring and a connecting ring. The axial centerlines coincide.
  • the outer side of the connecting ring is provided with a taper ring extending from the connecting ring at an angle of about 15° - 45° in a direction perpendicular to the mandrel 1 , the thickness being thinner than the thickness of the connecting ring, and the outer side of the taper ring
  • the annular column of the control column and the through groove is located, and the annular cylinder is located lower than the position of the boss.
  • the thickness of the boss is thick because it is a key-bonding area, and a thicker one can extend the working life.
  • the involute splines have a number of teeth of 20 to 40, and the fixing ring has a thickness of 4 to 8 ram.
  • FIG. 1 is a schematic axial cross-sectional view of a prior art connection assembly.
  • FIG. 2 is a top plan view of a prior art clutch body.
  • Figure 3 is a schematic axial cross-sectional view of the connector assembly of the present invention.
  • a clutch member according to the present invention is constituted by a clutch body 5 and a spindle 1.
  • the mandrel 1 is formed by machining.
  • the forged steel is machined into a mandrel 1, but the invention is not limited thereto, but may be any other suitable material.
  • the mandrel 1 is provided with a fixing ring 6 concentric with the mandrel 1, and the outer side of the fixing ring 6 is provided with a clamping key 2 to engage with the clamping groove 10 on the clutch body 5 (described later) Will be explained in detail).
  • the retaining ring 6 has a thickness of between about 4 and 8 mm. Obviously, the invention is not limited thereto, but may be any other suitable value.
  • the clutch body 5 is generally in the shape of a circular cylinder. Similar to mandrel 1, can be machined A section of cylindrical forged steel is machined into the clutch body 5.
  • the clutch body 5 is composed of a clutch disc 11 and a plurality of control columns 7 distributed in an annular shape at the outer circumference of the clutch disc 11.
  • the clutch disc 11 and the plurality of control columns 7 are integrally formed.
  • a plurality of control columns 7 are formed by hooking a plurality of through grooves 8 on substantially the same circumference on the annular cylinder 4, so that adjacent control columns 7 are spaced apart from each other by the through grooves 8.
  • the above arrangement of the control column 7 is intended to correspond to a cylindrical hole (not shown) on the transition sleeve to transfer the force from the control column 7 to the transition sleeve.
  • the number of control columns 7 is preferably from about 6 to about 12. Obviously, the present invention is not limited thereto, and may be any other suitable numerical value.
  • the thickness of the control column 7 is preferably about 4-8 mm. As shown in Fig. 4, in the direction perpendicular to the mandrel 1, the ratio of the cross-sectional area of the control column 7 to the cross-sectional area of the through-groove 8 is preferably about 1. 2:1. Also, the invention is not limited thereto, but may be any other suitable value.
  • the clutch disc 11 is composed of a connecting ring 9 at its inner side and a taper ring 3 at its outer position. As shown in Fig. 3, the inner side of the connecting ring 9 is provided with a retaining groove 10 for cooperating with the engaging key 2 of the outer side of the retaining ring 6 on the mandrel 1. It should be noted that the fixing ring 6 of the mandrel 1 and the connecting ring 9 of the clutch body 5 are coupled in various manners, for example, a simple interference fit can be employed. In order to better meet the performance requirements, a spline coupling is employed in one embodiment of the present invention.
  • the snap button 2 is an involute spline and the grip slot 10 of the attachment ring 9 is an involute keyway.
  • the number of teeth of the involute splines 2 is preferably about 20 to 40. Accordingly, the mandrel 1 retaining ring 6 is provided with the same number of keyways 10 as the number of teeth of the involute splines 2.
  • the retaining ring 6 cooperates with the connecting ring 9 to form a boss 12, and the axial centerlines of the retaining ring 6 and the connecting ring 9 substantially coincide. Since the boss is a keying area, in one embodiment, the thickness of the boss 12 is thicker than other portions of the clutch disc 11, and the thicker thickness can extend the working life of the core and clutch connection assembly.
  • the outer side of the connecting ring 9 is integrally provided with a taper ring 3 which extends from the connecting ring 9 at an angle of approximately 15° - 45° in a direction perpendicular to the mandrel 1.
  • the thickness of the taper ring 3 is thinner than the thickness of the connecting ring 9, so that the boss 12 formed by the fixing ring 6 and the connecting ring 9 is thicker than the other portions of the clutch disc 11.
  • An annular cylinder 4 forming a control column 7 and a through groove 8 is disposed outside the taper ring 3. As shown in Fig. 3, the direction in which the control column 7 extends is opposite to the direction in which the tapered ring 3 extends.
  • the position of the annular cylinder 4 is lower than the position of the boss 12.
  • the present embodiment is a component for a clutch of an automobile, and a section of cylindrical forged steel can be machined into a through-disc clutch body 5 by machining. A section of forged steel is then machined into a mandrel 1.
  • the diameter of the spline 2 on the mandrel is slightly larger than the diameter of the keyway 10 of the clutch body, in order to have an interference, so that the mandrel 1 can be firmly fixed to the clutch body 5.
  • the spline 2 provided on the mandrel is designed to increase the transmission force and is not easy to fail.
  • the performance of the spline 2 is improved a lot, and the transmission torque is also large. a lot of.
  • the temperature difference method is used to cooperate, and the clutch body 5 is heated to about 180 degrees Celsius.
  • the spline groove 10 is swollen, so that the mandrel 1 with the spline 2 can be coupled thereto.
  • Match Through scientific analysis, the degree of expansion of the spline groove 10 is within the elastic deformation range of the material, and there is no problem of stress concentration, and the assembled joint assembly is placed in the air for cooling, thus completing the assembly.
  • the concave surface of the clutch body 5 is larger than that of the prior art.
  • the influence of the force of the control column 7 on the clutch body 5 on the joint between the control column 7 and the hole on the transition sleeve is improved. Great improvement.
  • the assembled connecting assembly and the transition sleeve and the friction member constitute a clutch, and a hole (not shown) on a transition sleeve (not shown) already provided with the friction member is embedded in the control column 7 of the clutch body 5, thus A clutch is formed, and the power is transmitted through the mandrel 1, and the clutch body 5 can be moved, and the operation of shifting the gear position is performed by the control column 7 acting on a friction member (not shown).

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

A connection assembly of a clutch body and a spindle includes: a spindle (1); a clutch body (5) which fixedly connects with said spindle (1). The clutch body (5) includes a clutch disk (11) of generally circular ring shape and several control pillars (7). Said control pillars (7) are provided on the periphery of the clutch disc (11) and are distributed approximately on one same circumference. Several through grooves (8) are provided between said control pillars (7) so as to space the adjacent control pillars (7) apart.

Description

离合器本体和芯轴连接组件  Clutch body and mandrel connection assembly
技术领域 Technical field
本发明涉及一种汽车用离合器部件, 特别是指一种汽车用的离合器本体和芯 轴连接组件。 背景技术 离合器广泛应用在变速设备上,尤其在汽车工业上更是应用很大,因此性能 优良、 成本低及加工方便的离合器对于我国汽车工业的发展具有不同寻常的意 义, 其中离合器本体和芯轴的连接组件是离合器的重要零件, 对于离合器的性能 的影响也是很大的。  The present invention relates to a clutch component for an automobile, and more particularly to a clutch body and a spindle coupling assembly for an automobile. BACKGROUND OF THE INVENTION Clutches are widely used in transmission equipment, especially in the automobile industry. Therefore, the clutch with excellent performance, low cost and convenient processing has an unusual significance for the development of the automobile industry in China, wherein the clutch body and the mandrel The connecting components are important parts of the clutch and have a great influence on the performance of the clutch.
传统的离合器主要由过渡套、磨擦部件、离合器本体及芯轴组成, 目前传统 的离合器本体结构较为复杂, 采用深拉、 精密冲压方法制造, 对材料要求极高, 且易损坏。图 2示出了一种传统的离合器本体,离合器本体大致为一个圆环柱体, 其包括离合器盘 31、 连接孔和设有若干条从离合器盘 31竖直凸出的柱形部分组 成, 孔的个数为一个或两个, 圆柱环体的底面 32中心开有通孔 33, 该环面是内 缩状。  The traditional clutch is mainly composed of a transition sleeve, a friction component, a clutch body and a mandrel. At present, the conventional clutch body structure is relatively complicated, and is manufactured by deep drawing and precision stamping methods, which are extremely demanding on materials and are easily damaged. 2 shows a conventional clutch body. The clutch body is substantially a ring cylinder, and includes a clutch disc 31, a connecting hole, and a plurality of cylindrical portions protruding vertically from the clutch disc 31. The number of the bottom surface 32 of the cylindrical ring body is open in the center of the through hole 33, which is constricted.
图 1示出了另一种离合器本体与芯轴的结合机构, 其结构为芯轴 21上有一 卡环 23, 离合器本体 25套在卡环 23上, 离合器本体 25焊接在芯轴 21上。  Fig. 1 shows another coupling mechanism of the clutch body and the mandrel, which is constructed such that the mandrel 21 has a snap ring 23, the clutch body 25 is fitted over the snap ring 23, and the clutch body 25 is welded to the mandrel 21.
如上所述,传统的汽车四速变速器的离合器本体与芯轴的结合机构采用的工 艺为焊接技术, 焊接时需要在惰性气氛中进行, 焊接工艺复杂, 对生产设备和生 产人员的要求很高, 为保证质量, 焊接时必须严格控制惰性气氛, 离合器本体与 芯轴的连接处很小, 导致焊接点很小, 由此焊接技术难度极大, 生产人员难以熟 练掌握这项技术。 另外, 由于离合器部件是传力部件, 受到的力矩不断地变化, 对于焊缝有很高的要求, 质量难以控制, 使生产效率受到影响。 在传统技术中, 由于使用了较为复杂的设备和复杂的生产工艺, 使生产成本高昂, 高昂的成本使 产品在汽车这个高度竞争的行业中处于劣势。  As described above, the combination mechanism of the clutch body and the mandrel of the conventional four-speed transmission of the automobile is a welding technique, and the welding is performed in an inert atmosphere, the welding process is complicated, and the requirements for the production equipment and the production personnel are high. In order to ensure the quality, the inert atmosphere must be strictly controlled during welding. The connection between the clutch body and the mandrel is small, resulting in a small welding point. Therefore, the welding technique is extremely difficult, and it is difficult for the production personnel to master the technology. In addition, since the clutch member is a force transmitting member, the torque received constantly changes, and the weld seam has high requirements, the quality is difficult to control, and the production efficiency is affected. In the conventional technology, due to the use of more complicated equipment and complicated production processes, the production cost is high, and the high cost makes the product at a disadvantage in the highly competitive industry of automobiles.
此外, 由传统的离合器本体采用深拉、精密冲压方法制造, 从而存在对模具 及工装设备要求较髙, 生产工艺较为复杂, 对钢材的延展性能要求高, 成本较为 昂贵等的技术问题。 In addition, the conventional clutch body is manufactured by deep drawing and precision stamping, so that there is a mold And the technical requirements of the tooling equipment are relatively embarrassing, the production process is more complicated, the steel has the high extension performance and the cost is relatively expensive.
最后, 由于传统离合器组件中釆用焊接工艺,从而在离合器本体和芯轴的焊 接、 装配过程中产生残余应力。 发明内容 本发明的目的旨在克服现有技术中存在的缺点和问题的至少一个方面。  Finally, due to the welding process used in the conventional clutch assembly, residual stress is generated during the welding and assembly of the clutch body and the mandrel. SUMMARY OF THE INVENTION An object of the present invention is to overcome at least one aspect of the disadvantages and problems of the prior art.
本发明目的的一个方面在于提供一种对工装设备要求较低, 生产工艺条件易 于把握, 产品易于加工, 合格率高, 实际生产成本较低的离合器本体。  An aspect of the object of the present invention is to provide a clutch body which has low requirements for tooling equipment, easy production conditions, easy product processing, high yield, and low actual production cost.
本发明目的的另一方面在于提供了一种不需要复杂的焊接技术,利用现有的 工艺就能生产加工, 并且能很好的解决装配时产生的应力的离合器本体和芯轴的 连接组件。  Another aspect of the object of the present invention is to provide a clutch body and a mandrel connection assembly which can be produced by an existing process without requiring complicated welding techniques and which can well solve the stress generated during assembly.
根据本发明的一个方面, 其提供一种离合器本体和芯轴连接组件, 其包括: 芯轴; 与所述芯轴紧固连接的离合器本体; 离合器本体包括: 大体圆环状的离合 盘; 以及多个控制柱, 所述多个控制柱设置在离合盘的外周位置上并沿大致同一 圆周分布, 其中所述控制柱之间设有多个通槽, 从而使得相邻的控制柱由通槽彼 此间隔开。  According to an aspect of the invention, a clutch body and a spindle coupling assembly are provided, comprising: a mandrel; a clutch body fastened to the mandrel; the clutch body comprising: a substantially annular clutch disc; a plurality of control columns, the plurality of control columns are disposed at an outer circumferential position of the clutch disc and distributed along substantially the same circumference, wherein a plurality of through grooves are disposed between the control columns, so that adjacent control columns are provided with through grooves They are spaced apart from each other.
离合器本体和芯轴连接组件是离合器中的重要设备, 是控制离合器运转的重 要部件, 欧美先进国家利用掌握的先进技术, 利用特殊的材料, 可以通过深拉、 精密冲压直接加工出离合器本体, 再用特殊的焊接工艺将芯轴焊到离合器本体 上, 但现在我国因受材料和工艺的限制, 只能另辟蹊径, 离合器本体设计成通槽 式, 配合采用花键连接也是一种非常有创新性的替代工艺。  The clutch body and the mandrel connection assembly are important equipments in the clutch and are important components for controlling the operation of the clutch. The advanced technology in Europe and the United States utilizes advanced technology and uses special materials to directly process the clutch body through deep drawing and precision stamping. The mandrel is welded to the clutch body by a special welding process, but now China is limited by materials and processes, and the clutch body can be designed to be slotted. The spline connection is also very innovative. Alternative process.
作为优选, 所述的控制柱为环形柱体均勾分割而成, 其个数为 6— 12个, 厚 度为 4-8mm, 控制柱的横截面积与通槽横截面积之比为 1. 2 : 1。 作为优选, 所述 的芯轴上设有与芯轴同轴心的固定环, 固定环外侧面设有卡紧键, 与离合盘上的 连接环上的卡紧槽相配合。 联接方式有很多种, 可以釆用简单的过盈配合, 但这 无法满足工作性能要求, 花键联接就可以完全满足工作性能要求。  Preferably, the control column is formed by dividing a ring cylinder into a ring shape, the number of which is 6-12, the thickness is 4-8 mm, and the ratio of the cross-sectional area of the control column to the cross-sectional area of the groove is 1. twenty one. Preferably, the mandrel is provided with a fixing ring concentric with the mandrel, and the outer side of the fixing ring is provided with a clamping key to cooperate with the clamping groove on the connecting ring on the clutch disc. There are many ways to connect, you can use a simple interference fit, but this can not meet the performance requirements, spline connection can fully meet the performance requirements.
作为优选, 所述的卡紧键为渐开线花键,连接组件上的卡紧槽为渐幵线见槽。 作为优选, 所述的固定环与连接环相配合形成一个凸台, 固定环和连接环的 轴向中心线重合。 Preferably, the clamping button is an involute spline, and the clamping groove on the connecting component is a tapping line. Preferably, the fixing ring cooperates with the connecting ring to form a boss, a fixing ring and a connecting ring. The axial centerlines coincide.
作为优选, 所述的连接环外侧设有一锥度环, 其从连接环沿与所述芯轴 1垂 直的方向成大约 15° -45° 的角度延伸,厚度比连接环厚度薄,锥度环外侧设着控 制柱与通槽所在的环形柱体, 环形柱体位置低于凸台的位置。 凸台的厚度较厚是 因为这里是键配合区域, 较厚的可以使工作寿命延长。  Preferably, the outer side of the connecting ring is provided with a taper ring extending from the connecting ring at an angle of about 15° - 45° in a direction perpendicular to the mandrel 1 , the thickness being thinner than the thickness of the connecting ring, and the outer side of the taper ring The annular column of the control column and the through groove is located, and the annular cylinder is located lower than the position of the boss. The thickness of the boss is thick because it is a key-bonding area, and a thicker one can extend the working life.
作为优选, 所述的渐开线花键的齿数为 20至 40个, 固定环的厚度为 4- 8ram。 Preferably, the involute splines have a number of teeth of 20 to 40, and the fixing ring has a thickness of 4 to 8 ram.
本发明的有益效果是: 生产装配工艺简单, 成本低廉, 能用国内现有技术生 产出性能一样的替代产品, 还能基于和借鉴外国产品改善零件性能, 打破外国技 术垄断和促进国产汽车的性能提高有很大的意义。 附图说明 图 1是现有技术连接组件的一种轴向剖视示意图。  The invention has the advantages that the production assembly process is simple, the cost is low, the same performance substitute product can be produced by using the domestic prior art, and the performance of the parts can be improved based on and referring to foreign products, breaking the foreign technology monopoly and promoting the performance of the domestic automobile. Improvement has great significance. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic axial cross-sectional view of a prior art connection assembly.
图 2是现有技术的离合器本体的一种俯视示意图。  2 is a top plan view of a prior art clutch body.
图 3是本发明连接组件的一种轴向剖视示意图。  Figure 3 is a schematic axial cross-sectional view of the connector assembly of the present invention.
图 4是本发明的离合器本体的一种俯视示意图。 具体实施方式 下面通过实施例, 并结合附图 3— 4, 对本发明的技术方案作进一步具体的说 明。 在说明书中, 相同或相似的附图标号指示相同或相似的部件。 下述参照附图 对本发明实施方式的说明旨在对本发明的总体发明构思进行解释, 而不应当理解 为对本发明的一种限制。  4 is a top plan view of the clutch body of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the technical solution of the present invention will be further specifically described by way of embodiments and in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals indicate the same or similar parts. The description of the embodiments of the present invention is intended to be illustrative of the present invention, and is not to be construed as limiting.
参见图 3, 根据本发明的离合器部件由离合器本体 5和芯轴 1构成。 芯轴 1 通过机加工形成。 在一种实施例中, 由锻钢加工成芯轴 1, 但本发明并不仅限于 此, 而可以是其他任何适宜的材料。 如图 3所示, 芯轴 1上设有与芯轴 1同轴心 的固定环 6,固定环 6外侧面设有卡紧键 2, 以与离合器本体 5上的卡紧槽 10 (后 述将进行详细说明) 相配合。 在一种实施例中, 固定环 6的厚度为大约 4- 8mm。 显然, 本发明并不仅限于此, 而可以其他任何适宜的数值。  Referring to Fig. 3, a clutch member according to the present invention is constituted by a clutch body 5 and a spindle 1. The mandrel 1 is formed by machining. In one embodiment, the forged steel is machined into a mandrel 1, but the invention is not limited thereto, but may be any other suitable material. As shown in FIG. 3, the mandrel 1 is provided with a fixing ring 6 concentric with the mandrel 1, and the outer side of the fixing ring 6 is provided with a clamping key 2 to engage with the clamping groove 10 on the clutch body 5 (described later) Will be explained in detail). In one embodiment, the retaining ring 6 has a thickness of between about 4 and 8 mm. Obviously, the invention is not limited thereto, but may be any other suitable value.
参见图 4, 离合器本体 5大体呈圆环柱体状。与芯轴 1类似, 可以通过机加 工方式将一段圆柱形锻钢加工成离合器本体 5。离合器本体 5由离合盘 11和位于 离合盘 11外圈位置的环形分布的多个控制柱 7构成。 离合盘 11和多个控制柱 7 一体成形。 通过在环形柱体 4上沿大致同一圆周均勾形成多个通槽 8而形成多个 控制柱 7, 从而相邻的控制柱 7由通槽 8彼此间隔开。 控制柱 7的上述设置目的 在于与过渡套上的柱状孔 (未示出)相对应, 从而将作用力从控制柱 7传递到过 渡套上。 Referring to Figure 4, the clutch body 5 is generally in the shape of a circular cylinder. Similar to mandrel 1, can be machined A section of cylindrical forged steel is machined into the clutch body 5. The clutch body 5 is composed of a clutch disc 11 and a plurality of control columns 7 distributed in an annular shape at the outer circumference of the clutch disc 11. The clutch disc 11 and the plurality of control columns 7 are integrally formed. A plurality of control columns 7 are formed by hooking a plurality of through grooves 8 on substantially the same circumference on the annular cylinder 4, so that adjacent control columns 7 are spaced apart from each other by the through grooves 8. The above arrangement of the control column 7 is intended to correspond to a cylindrical hole (not shown) on the transition sleeve to transfer the force from the control column 7 to the transition sleeve.
在一种实施例中, 控制柱 7的个数优选为大约 6— 12个。 显然, 本发明并 不仅限于此, 而可以其他任何适宜的数值。 在一种实施例中, 控制柱 7厚度优选 为大约 4-8mm。 如图 4所示, 在垂直所述芯轴 1的方向上, 控制柱 7的横截面积 与通槽 8横截面积之比优选为大约 1. 2 : 1。 同样, 本发明并不仅限于此, 而可以 其他任何适宜的数值。  In one embodiment, the number of control columns 7 is preferably from about 6 to about 12. Obviously, the present invention is not limited thereto, and may be any other suitable numerical value. In one embodiment, the thickness of the control column 7 is preferably about 4-8 mm. As shown in Fig. 4, in the direction perpendicular to the mandrel 1, the ratio of the cross-sectional area of the control column 7 to the cross-sectional area of the through-groove 8 is preferably about 1. 2:1. Also, the invention is not limited thereto, but may be any other suitable value.
离合盘 11由处于其内侧位置的连接环 9和处于其外侧位置的锥度环 3构成。 如图 3所示, 连接环 9的内侧面设置有卡紧槽 10, 以与芯轴 1上的固定环 6的外 侧面的卡紧键 2相配合。 需要说明的是, 芯轴 1的固定环 6与离合器本体 5的连 接环 9的联接方式有很多种, 例如可以采用简单的过盈配合。 为更好地满足工作 性能要求, 本发明中的一种实施例中采用了花键联接方式。  The clutch disc 11 is composed of a connecting ring 9 at its inner side and a taper ring 3 at its outer position. As shown in Fig. 3, the inner side of the connecting ring 9 is provided with a retaining groove 10 for cooperating with the engaging key 2 of the outer side of the retaining ring 6 on the mandrel 1. It should be noted that the fixing ring 6 of the mandrel 1 and the connecting ring 9 of the clutch body 5 are coupled in various manners, for example, a simple interference fit can be employed. In order to better meet the performance requirements, a spline coupling is employed in one embodiment of the present invention.
在一种实施例中, 卡紧键 2为渐开线花键, 连接环 9的卡紧槽 10为渐开线 键槽。 在一种实施例中, 渐开线花键 2的齿数优选为大约 20至 40个。 相应地, 芯轴 1固定环 6上设置有与渐开线花键 2的齿数相同数目的键槽 10。  In one embodiment, the snap button 2 is an involute spline and the grip slot 10 of the attachment ring 9 is an involute keyway. In one embodiment, the number of teeth of the involute splines 2 is preferably about 20 to 40. Accordingly, the mandrel 1 retaining ring 6 is provided with the same number of keyways 10 as the number of teeth of the involute splines 2.
参见图 4, 固定环 6与连接环 9相配合形成一个凸台 12, 固定环 6和连接环 9的轴向中心线基本重合。 由于凸台是键配合区域, 在一种实施例中, 凸台 12的 厚度比离合盘 11 的其他部分厚, 较厚的厚度可以使芯体和离合器连接组件的工 作寿命延长。  Referring to Fig. 4, the retaining ring 6 cooperates with the connecting ring 9 to form a boss 12, and the axial centerlines of the retaining ring 6 and the connecting ring 9 substantially coincide. Since the boss is a keying area, in one embodiment, the thickness of the boss 12 is thicker than other portions of the clutch disc 11, and the thicker thickness can extend the working life of the core and clutch connection assembly.
连接环 9外侧一体设有一锥度环 3,其从连接环 9沿与所述芯轴 1垂直的方 向成大约 15° -45° 的角度延伸。 锥度环 3的厚度比连接环 9厚度薄, 这样, 固 定环 6与连接环 9相配合而形成的凸台 12比离合盘 11的其他部分厚。 锥度环 3 外侧设置有形成控制柱 7和通槽 8的环形柱体 4。 如图 3所示, 控制柱 7的延伸 方向与所述锥度环 3的所述延伸方向相反。沿图 3中芯轴 1从右侧到左侧的方向, 环形柱体 4位置低于凸台 12的位置。  The outer side of the connecting ring 9 is integrally provided with a taper ring 3 which extends from the connecting ring 9 at an angle of approximately 15° - 45° in a direction perpendicular to the mandrel 1. The thickness of the taper ring 3 is thinner than the thickness of the connecting ring 9, so that the boss 12 formed by the fixing ring 6 and the connecting ring 9 is thicker than the other portions of the clutch disc 11. An annular cylinder 4 forming a control column 7 and a through groove 8 is disposed outside the taper ring 3. As shown in Fig. 3, the direction in which the control column 7 extends is opposite to the direction in which the tapered ring 3 extends. Along the direction of the mandrel 1 in Fig. 3 from the right side to the left side, the position of the annular cylinder 4 is lower than the position of the boss 12.
下面对根据本发明的离合器本体和芯轴连接组件的装配工艺进行描述。 本实施例是一种用于汽车离合器的部件, 通过机加工, 可以将一段圆柱形锻 钢加工成通槽式离合器本体 5。 再将一段锻钢加工成芯轴 1。 在加工时, 芯轴上 的花键 2的直径略大于离合器本体的键槽 10直径, 这样做是为了有一个过盈量,. 使得芯轴 1能与离合器本体 5牢固的固定。 芯轴上面设有的花键 2是为了增加传 动力的大小, 不容易失效, 相对于普通的轴孔式过盈配合来说, 花键 2配合的性 能提高了很多, 可传动的力矩也大许多。 这里釆用温差法进行配合, 将离合器本 体 5加热到大约 180摄氏度左右, 这时因为离合器本体受热后, 花键槽 10就会 胀大, 这样就可以将带有花键 2的芯轴 1与之相配合。 通过科学分析, 这里花键 槽 10 的膨胀程度是在材料的弹性变形范围内, 不会产生应力集中的问题, 再将 配合好的连接组件放入空气中冷却, 这样就完成装配。 离合器本体 5反面内凹较 现有技术内凹程度大, 这里改善了离合器本体 5上控制柱 7受力对控制柱 7与过 渡套上的孔之间的配合部应力的影响, 这也是一个较大的改进。 The assembly process of the clutch body and the mandrel connection assembly according to the present invention will now be described. The present embodiment is a component for a clutch of an automobile, and a section of cylindrical forged steel can be machined into a through-disc clutch body 5 by machining. A section of forged steel is then machined into a mandrel 1. During processing, the diameter of the spline 2 on the mandrel is slightly larger than the diameter of the keyway 10 of the clutch body, in order to have an interference, so that the mandrel 1 can be firmly fixed to the clutch body 5. The spline 2 provided on the mandrel is designed to increase the transmission force and is not easy to fail. Compared with the ordinary shaft hole type interference fit, the performance of the spline 2 is improved a lot, and the transmission torque is also large. a lot of. Here, the temperature difference method is used to cooperate, and the clutch body 5 is heated to about 180 degrees Celsius. At this time, since the clutch body is heated, the spline groove 10 is swollen, so that the mandrel 1 with the spline 2 can be coupled thereto. Match. Through scientific analysis, the degree of expansion of the spline groove 10 is within the elastic deformation range of the material, and there is no problem of stress concentration, and the assembled joint assembly is placed in the air for cooling, thus completing the assembly. The concave surface of the clutch body 5 is larger than that of the prior art. Here, the influence of the force of the control column 7 on the clutch body 5 on the joint between the control column 7 and the hole on the transition sleeve is improved. Great improvement.
将装配好的连接组件与过渡套、 磨擦部件构成离合器, 将已经装有磨擦部件 的过渡套 (未示出) 上的孔 (未示出) 嵌入到离合器本体 5的控制柱 7上, 这样 就构成了一个离合器, 通过芯轴 1传输动力, 可以将离合器本体 5移动, 通过控 制柱 7与磨擦部件 (未示出) 相作用, 进行变换档位的操作。  The assembled connecting assembly and the transition sleeve and the friction member constitute a clutch, and a hole (not shown) on a transition sleeve (not shown) already provided with the friction member is embedded in the control column 7 of the clutch body 5, thus A clutch is formed, and the power is transmitted through the mandrel 1, and the clutch body 5 can be moved, and the operation of shifting the gear position is performed by the control column 7 acting on a friction member (not shown).
虽然本总体发明构思的一些实施例已被显示和说明, 本领域普通技术人员将 理解, 在不背离本总体发明构思的原则和精神的情况下, 可对这些实施例做出改 变, 本发明的范围以权利要求和它们的等同物限定。  While some embodiments of the present general inventive concept have been shown and described, it will be understood by those of ordinary skill in the art that the present invention may be modified without departing from the principles and spirit of the present general inventive concept. The scope is defined by the claims and their equivalents.

Claims

权 利 要 求 Rights request
1.一种离合器本体和芯轴连接组件, 其包括: A clutch body and a mandrel connection assembly, comprising:
芯轴 (1) ;  Mandrel (1);
与所述芯轴 (1)紧固连接的离合器本体 (5);  a clutch body (5) fastened to the mandrel (1);
其中离合器本体 (5)包括: 大体圆环状的离合盘 (11) ; 以及多个控制柱 (7), 所述多个控制柱 (7)设置在离合盘 (11)的外周位置上并沿大致同一圆周分布, 所述控制柱 (7)之间设有多个通槽 (8), 从而使得相邻的控制柱 (7) 由通槽 (8) 彼此间隔开。  The clutch body (5) comprises: a substantially annular clutch disc (11); and a plurality of control columns (7), the plurality of control columns (7) are disposed at a peripheral position of the clutch disc (11) and along Approximately the same circumferential distribution, a plurality of through grooves (8) are provided between the control columns (7) such that adjacent control columns (7) are spaced apart from each other by the through grooves (8).
2. 根据权利要求 1所述的离合器本体和芯轴连接组件, 其特征在于: 所述芯轴(1)上设置有与芯轴 (1)同轴心的固定环 (6)。  2. The clutch body and mandrel connection assembly according to claim 1, wherein: the mandrel (1) is provided with a fixing ring (6) concentric with the mandrel (1).
3. 根据权利要求 2所述的离合器本体和芯轴连接组件, 其特征在于: 所述离合盘 (11 ) 由处于其内侧位置的连接环 (9) 和处于其外侧位置的锥 度环 (3) 构成。  3. The clutch body and mandrel connection assembly according to claim 2, wherein: the clutch disc (11) is connected by a connecting ring (9) at an inner side thereof and a taper ring (3) at an outer side thereof Composition.
4. 根据权利要求 3所述的离合器本体和芯轴连接组件, 其特征在于: 所述芯轴(1)的固定环 (6)与所述离合盘 (11 ) 的连接环 (9)相配合形成一个 凸台(12),  4. The clutch body and mandrel connection assembly according to claim 3, characterized in that: the fixing ring (6) of the mandrel (1) cooperates with the connecting ring (9) of the clutch disc (11) Forming a boss (12),
其中所述固定环 (6)和所述连接环 (9)的轴向中心线重合。  Wherein the fixing ring (6) and the axial center line of the connecting ring (9) coincide.
5. 根据权利要求 4所述的离合器本体和芯轴连接组件, 其特征在于: 所述固定环 (6)的外侧面设有卡紧键 (2);  The clutch body and the mandrel connection assembly according to claim 4, wherein: the outer side of the fixing ring (6) is provided with a clamping button (2);
所述连接环 (9)的内侧面设置卡紧槽 (10);  The inner side of the connecting ring (9) is provided with a clamping groove (10);
其中卡紧键 (2)与所述紧槽 (10)相配合以形成所述凸台(12)。  The snap key (2) cooperates with the tight groove (10) to form the boss (12).
6. 根据权利要求 5所述的离合器本体和芯轴连接组件, 其特征在于: 所述卡紧键为渐开线花键 (2),连接环 (9) 上的卡紧槽为渐开线键槽(10)。 6. The clutch body and mandrel connection assembly according to claim 5, wherein: the clamping button is an involute spline (2), and the clamping groove on the connecting ring (9) is an involute Keyway (10).
7. 根据权利要求 3所述的离合器本体和芯轴连接组件, 其特征在于: 所述锥度环 (3) 沿与所述芯轴 (1 ) 垂直的方向成 15° -45° 的角度延伸。The clutch body and mandrel connection assembly according to claim 3, wherein the taper ring (3) extends at an angle of 15° - 45° in a direction perpendicular to the mandrel (1).
8. 根据权利要求 3所述的离合器本体和芯轴连接组件, 其特征在于: 所述锥度环 (3) 的厚度比连接环 (9)厚度薄。 8. The clutch body and mandrel connection assembly according to claim 3, wherein: the thickness of the taper ring (3) is thinner than the thickness of the connecting ring (9).
9. 根据权利要求 1所述的离合器本体和芯轴连接组件, 其特征在于: 所述控制柱 (7)的数目为大约 6_ 12个。 9. The clutch body and mandrel connection assembly of claim 1 wherein: The number of the control columns (7) is about 6-12.
10. 根据权利要求 1所述的离合器本体和芯轴连接组件, 其特征在于: 所述控制柱 (7)的厚度为大约 4- 8mra  10. The clutch body and mandrel connection assembly of claim 1 wherein: said control post (7) has a thickness of between about 4 and 8 mra
11. 根据权利要求 1所述的离合器本体和芯轴连接组件, 其特征在于: 所述控制柱 (7)的横截面积与所述通槽 (8)横截面积之比为大约 1. 2 : 1 1 2 The ratio of the cross-sectional area of the cross-sectional area of the channel (8) is about 1.2. : 1
12. 根据权利要求 2所述的离合器本体和芯轴连接组件, 其特征在于: 所述固定环 (6)的厚度为大约 4-8 12. The clutch body and mandrel connection assembly of claim 2, wherein: said retaining ring (6) has a thickness of about 4-8
13. 根据权利要求 6所述的离合器和芯轴连接组件, 其特征在于: 所述渐开线花键 (2)的齿数为大约 20至 40个。  The clutch and mandrel connection assembly according to claim 6, wherein: the involute splines (2) have a number of teeth of about 20 to 40.
14. 根据权利要求 6所述的离合器和芯轴连接组件, 其特征在于: 所述花键 (2)的直径稍大于所述键槽 (10)的直径。  The clutch and mandrel connection assembly according to claim 6, characterized in that the diameter of the spline (2) is slightly larger than the diameter of the keyway (10).
15. 根据权利要求 1所述的离合器和芯轴连接组件, 其特征在于: 所述离合盘(11)和所述多个控制柱 (7)—体形成。  The clutch and mandrel connection assembly according to claim 1, characterized in that: the clutch disc (11) and the plurality of control columns (7) are formed in a body.
16. 根据权利要求 3所述的离合器和芯轴连接组件, 其特征在于- 所述连接环 (9) 和所述锥度环 (3) —体形成。  16. Clutch and mandrel connection assembly according to claim 3, characterized in that - said connecting ring (9) and said taper ring (3) are formed in one piece.
PCT/CN2007/001573 2006-05-15 2007-05-15 A connection assembly of a clutch body and a spindle WO2007137491A1 (en)

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CN110645284B (en) * 2019-10-11 2021-07-09 内蒙古第一机械集团股份有限公司 Forming mandrel for automatic transmission clutch gear hub

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CN2250445Y (en) * 1995-01-07 1997-03-26 黄石汽车离合器厂 Passive disc hub of clutch
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US6708809B2 (en) * 2000-06-12 2004-03-23 Mcclay Scott Clutch shaft stress relief

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Publication number Priority date Publication date Assignee Title
US5062513A (en) * 1988-11-11 1991-11-05 Fichtel & Sachs Ag Hub guidance for friction clutch
CN2250445Y (en) * 1995-01-07 1997-03-26 黄石汽车离合器厂 Passive disc hub of clutch
CN2247251Y (en) * 1995-10-18 1997-02-12 珠海华粤汽配工业有限公司 Separable imbedded pressing type hub for car clutch
CN1302749A (en) * 1999-10-29 2001-07-11 现代自动车株式会社 Vibrating attennuation equipment for damping spring of clutch disk and method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007058514A1 (en) * 2007-12-05 2009-06-10 Zf Friedrichshafen Ag Multiple disk coupling arrangement for input shaft of vehicle compressor, has carrier brought in rotational coupling engagement with shaft through axial tooth formations and firmly connected by screw bolt penetrating axially to shaft

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