WO2007129407A1 - Vertical filling-packaging machine - Google Patents

Vertical filling-packaging machine Download PDF

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Publication number
WO2007129407A1
WO2007129407A1 PCT/JP2006/309370 JP2006309370W WO2007129407A1 WO 2007129407 A1 WO2007129407 A1 WO 2007129407A1 JP 2006309370 W JP2006309370 W JP 2006309370W WO 2007129407 A1 WO2007129407 A1 WO 2007129407A1
Authority
WO
WIPO (PCT)
Prior art keywords
contents
film
vertical
packaging
packaging machine
Prior art date
Application number
PCT/JP2006/309370
Other languages
French (fr)
Japanese (ja)
Inventor
Orihiro Tsuruta
Katsumi Nagai
Original Assignee
Orihiro Engineering Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Orihiro Engineering Co., Ltd. filed Critical Orihiro Engineering Co., Ltd.
Priority to AU2006343121A priority Critical patent/AU2006343121A1/en
Priority to CNA2006800545030A priority patent/CN101437722A/en
Priority to JP2008514350A priority patent/JPWO2007129407A1/en
Priority to PCT/JP2006/309370 priority patent/WO2007129407A1/en
Priority to EP06746187A priority patent/EP2039608A4/en
Priority to US12/299,118 priority patent/US20090199519A1/en
Priority to CA002650650A priority patent/CA2650650A1/en
Publication of WO2007129407A1 publication Critical patent/WO2007129407A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2014Tube advancing means
    • B65B9/2028Rollers or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • B65B41/16Feeding webs from rolls by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • B65B51/303Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes reciprocating along only one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2007Means for stripping or squeezing filled tubes prior to sealing to remove air or products from sealing area

Definitions

  • the present invention relates to a vertical filling and packaging machine that manufactures a packaging bag (bag-packed product) by forming a long film drawn out of an original roll force into a cylindrical shape and supplying the contents therein.
  • the present invention relates to a vertical filling and packaging machine for supplying the above contents into a cylindrical film having a bottomed shape through a charging nozzle.
  • a packaging machine that continuously manufactures a packaging bag filled with a content such as a liquid is known (see, for example, JP-A-2005-112359).
  • This packaging machine folds a long sheet-like film drawn from the raw fabric roll into a cylindrical shape, and puts contents into the cylindrical film or forms a predetermined seal portion.
  • FIG. 1A shows an initial state of the wrapping operation.
  • the horizontal seal portion F2 formed in the previous step is formed, whereby the tubular film 1' is present. It is bottoming.
  • the pair of squeeze rollers 45 is for squeezing the contents put into the cylindrical film, and the horizontal seal 60 is for sealing the upper opening of the cylindrical film.
  • a pair of squeeze rollers 45 are driven to sandwich the tubular film 1.
  • the contents in the tubular film 1 ′ are divided vertically.
  • the squeeze roller 45 sandwiches the portion where the contents are present, so that the amount of air mixed into the final packaging bag 91 can be minimized. .
  • the horizontal seal mechanism 60 is moved downward with the tubular film being sandwiched, thereby forming the horizontal seal portion F2.
  • the contents from the input nozzle 15 are supplied, and the supplied contents are stored in a region above the squeeze roller 45.
  • the amount of the supplied contents varies depending on the following reasons. In some cases, sticking may occur or bubbles may be mixed in the contents.
  • the contents are dropped when the squeeze roller 45 is opened.
  • the lower end 15a of the charging nozzle It is supposed to be exposed.
  • the force in the charging nozzle 15 is filled with the contents.
  • the lower end of the nozzle is exposed and opened to the atmosphere as shown in Fig. 2B, it is present in the nozzle. Will also fall inside the cylindrical film.
  • the present invention has been made in view of the above-described problems, and an object of the present invention is to supply contents with high quantitativeness when supplying contents with fluidity into a cylindrical film. Another object of the present invention is to provide a vertical filling and packaging machine that can prevent bubbles from being mixed into the contents. Means for solving the problem
  • the vertical filling and packaging machine of the present invention includes a charging nozzle for supplying a fluid content into a bottomed cylindrical film, and the content being supplied Transporting means for transporting the tubular film in a downward state, and a horizontal sealing mechanism for sealing the tubular film by heat-sealing a part of the tubular film,
  • a series of operations including at least an operation of supplying the contents through the charging nozzle, an operation of conveying the tubular film in a state where the contents are supplied downward, and a heat sealing operation by the lateral sealing mechanism.
  • the discharge nozzle outlet is immersed in the contents throughout the series of packaging operations, and the supply of the contents is immersed in the discharge nozzle outlets in the contents. It is characterized by starting from a state.
  • the nozzle discharge port is always immersed in the contents during a series of packaging operations (in other words, the discharge nozzle discharge port is not open to the atmosphere).
  • the entrance nozzle is kept empty. Therefore, compared with the conventional supply method as shown in FIG. 2, the quantitativeness of the supplied contents is improved.
  • the vertical filling and packaging machine sandwiches a portion of the tubular film where the supplied contents are present and rotates in this state, thereby flattening the tubular film.
  • the cylindrical film further includes a pair of squeeze rollers for transporting the cylindrical film downward while forming an empty filling portion, and in the operation of supplying the contents, the cylindrical film above the portion sandwiched between the pair of squeeze rollers
  • the contents may be supplied inside.
  • the contents stored above the squeeze roller are configured to drop into the cylindrical film below the squeeze roller at the same time as the pair of squeeze rollers is opened.
  • the liquid level of the content may be higher than the discharge port of the charging nozzle.
  • the packaging machine of the present invention includes a storage tank for storing the contents, a supply passage for transferring the contents in the storage tank to the charging nozzle, and the contents from the storage tank.
  • Pump means as a drive source for transferring to the charging nozzle side, a return path for returning the contents from the charging nozzle side to the storage tank, and the contents transferred through the supply flow path
  • a content supply mechanism further comprising valve means capable of switching whether to supply an object into the cylindrical film through the charging nozzle or to return to the storage tank through the return passage.
  • the packaging machine of the present invention holds two original fabric rolls, the end of the first film drawn out from one original fabric roll, and the first drawn out from the other original fabric roll.
  • a film supply device for joining the two film ends to each other and supplying the joined two films as a long film; and side edges of the long film are vertically aligned along the longitudinal direction thereof.
  • a longitudinal sealing mechanism that uses the long film as the cylindrical film, and the vertical sealing mechanism is configured to stop the conveyance of the long film while the first and second films are stopped.
  • the valve means of the content supply mechanism performs the vertical sealing on the joint between the films, and the valve means of the content supply mechanism moves the content to the storage tank side while the vertical seal operation is being performed on the joint. Switch to the return position It may be configured. In this case, the vertical seal for the joint may be performed for a longer time than the normal vertical seal operation so that the content does not leak from the vertical seal formed by the vertical seal.
  • FIG. 1A is a diagram showing an example of a conventional packaging operation.
  • FIG. 1B is a diagram showing an example of a conventional packaging operation.
  • FIG. 1C is a diagram showing an example of a conventional packaging operation.
  • FIG. 1D is a diagram showing an example of a conventional packaging operation.
  • FIG. 1E is a diagram showing an example of a conventional packaging operation.
  • FIG. 2A is a diagram for explaining problems in the conventional packaging operation.
  • FIG. 2B is a diagram for explaining problems in the conventional packaging operation.
  • FIG. 3 is a diagram schematically showing an example of a vertical filling and packaging machine of the present invention.
  • FIG. 4 is a perspective view for explaining a joint portion between films.
  • FIG. 5 is a diagram showing a configuration of a content supply mechanism that is one of the features of the present invention.
  • FIG. 6 is a view showing a pillow type packaging bag that can be manufactured by the packaging machine of FIG. 3.
  • FIG. 6 is a view showing a pillow type packaging bag that can be manufactured by the packaging machine of FIG. 3.
  • FIG. 7A is a process diagram for explaining the packaging operation of the packaging machine of FIG. 3.
  • FIG. 7B is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
  • FIG. 7C is a process diagram for explaining the packaging operation of the packaging machine of FIG. 3.
  • FIG. 7D is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
  • FIG. 7D is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
  • FIG. 7E is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
  • FIG. 7E is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
  • FIG. 8 is a timing chart showing the operation timing of each structural part of the packaging machine of FIG.
  • FIG. 9 is a view showing a packaging bag including a joint portion between films.
  • FIG. 10A is a diagram showing a configuration of a charging nozzle of the packaging machine of FIG.
  • FIG. 10B is a diagram showing another configuration example of the charging nozzle.
  • the packaging machine 10 of the present embodiment pulls out the film from the raw rolls Ra and Rb, and if necessary, joins the film 1A and the film 1B with the film supply mechanism 10A and the film.
  • Packaging that continuously manufactures packaging bags by forming the film drawn from the supply mechanism 10A into a cylindrical shape and forming the vertical seal and horizontal seal on the film as appropriate. It has mechanism IOC.
  • FIG. 3 shows a state in which the film 1A is pulled out to the packaging mechanism 10C side as a use side film, and the other film 1B is held near the joining sealer 71 as a standby side film.
  • the film supply mechanism 10A as described above is provided, in the packaging machine 10 of the present embodiment, the film is continuously supplied to the packaging mechanism 10C. Since continuous supply of film is possible, it is very advantageous in that the production of packaging bags is never interrupted.
  • the OC is similar to the vertical filling and packaging machine disclosed in Japanese Patent Application Laid-Open No. 2004-276930 previously filed by the applicant.
  • the packaging mechanism 10C forms a vertical seal F1 (see FIG. 6) by vertically sealing the folding guide 14 for folding the film into a cylindrical shape and the side edges of the film folded by the folding guide 14 It has a vertical sealing mechanism 30 that is a cylindrical film 1, and a pair of transport rollers 41, a pair of squeeze rollers 45, and a horizontal sealing mechanism 60 that are arranged downstream of the vertical seal mechanism 30 in the film transport direction. And
  • the vertical seal mechanism 30 includes a heater bar 31 in which a heating means such as a heater is incorporated. .
  • the heater bar 31 is configured to move back and forth (in the horizontal direction in the figure) with respect to the film and to reciprocate in the up and down direction in the figure.
  • a box-type operation like 30 can be realized.
  • the sealing operation by the vertical sealing mechanism 30 is performed as follows. First, with the heater bar 31 in the raised end position, the heater bar 31 moves in the direction closer to the film, and thereby the film is sandwiched between the heater bar 31 and the main pipe (not shown). The Next, in this sandwiched state, the heater bar 31 moves downward in the drawing as the film is conveyed. Films are heat-sealed by receiving heat from the heater bar 31, and both side edges of the film are joined. After reaching the lower end position, the heater bar 31 leaves the film and returns to its original height.
  • tubular film 1 ' is transported in a state where the cross section is substantially circular until it passes through the vertical seal mechanism 30, in other words, with a space inside. . Further downstream, the tubular film 1 ′ is changed into a flattened state by a guide plate (not shown) disposed between the vertical sealing mechanism 30 and the conveying roller 41. .
  • the transport roller 41 is arranged so as to sandwich both ends in the width direction of the cylindrical film 1 ′ crushed in this way.
  • the transport roller 41 is one of the film transport means in the packaging mechanism 10C, and transports the tubular film 1 ′ downward by rotating.
  • the pair of squeeze rollers 45 sandwiches the cylindrical film so as to divide the filler charged in the cylindrical film, and rotates in this state so that no filler is present in the cylindrical film.
  • the cylindrical film is conveyed downward while forming an empty filling portion. As an advantage of forming such a flat empty filling portion, it is possible to suppress occurrence of seal failure in the following horizontal sealing operation.
  • the horizontal seal mechanism 60 includes a heater bar 61 in which a heating means such as a heater is built in, and a heater bar receiver 62 arranged to face the heater bar 61.
  • a horizontal seal F2 (see Fig. 6) is formed on the film by sandwiching the film 1 and heating the film.
  • the heater bar 61 and the heater bar receiver 62 are also configured to perform box motion, similar to the vertical seal mechanism 30. That is, as shown by arrow A in FIG.
  • the heater bar receiver 62 moves downward as the film is transported with the tubular film 1 ′ sandwiched therebetween, releases the film force at the lowered end position, and returns to the original position again.
  • the heater bar 61 has a built-in cutter that cuts the packaging bag by cutting the tubular film 1 'by cutting the horizontal seal portion F2.
  • a clearance groove is formed in the heater bar receiver 62 so that the protruding cutter and the heater bar receiver 62 do not interfere with each other.
  • the content supply mechanism 20 includes a storage tank 22 for storing the content, a supply passage 21a for transferring the stored content to the input nozzle 15, and a drive source for transfer. And a pump 23. Furthermore, in this embodiment, a return passage 21b is provided for returning the contents sent to the input nozzle 15 side to the storage tank 22 side. The contents sent to the input nozzle side are supplied into the tubular film (this mode is referred to as “first mode”) or returned to the storage tank 22 through the return passage 21b (“ The “second mode” can be switched by a three-way valve 25.
  • the type of the packaging bag produced by the vertical filling and packaging machine of the present invention is not particularly limited, but may be, for example, as shown in FIG.
  • the packaging bag 91 is a so-called pillow type packaging in which two horizontal seal portions F2a and F2b (hereinafter simply referred to as “F2” without distinction) and a vertical seal portion F1 which is a backrest are formed. It is a bag.
  • the packaging bag 91 is filled with a fluid content (for example, liquid).
  • the vertical seal portion F1 is a heat seal portion formed by the vertical seal mechanism 30, and the horizontal seal portion F2 is a heat seal portion formed by the horizontal seal mechanism 60.
  • FIG. 7 is a process diagram for explaining the packaging operation of the packaging machine 10
  • FIG. 8 is a timing chart showing the operation timing of each structural part.
  • FIG. 7A shows an initial state of a series of packaging operations, and at the time “t” in FIG.
  • a pair of squeeze rollers 45 are used to form a cylindrical film.
  • each squeeze roller 45 is rotated in the direction indicated by the arrow in the figure. Thereby, the cylindrical film 1 ′ is conveyed downward while forming a flat empty filling portion 2 in which no contents are present. Note that the force not shown in FIG. 7 is also driven in accordance with the rotation of the squeeze roller 45, so that the transport roller 41 (see FIG. 3) is also rotated to support the film transport. Become! /
  • the horizontal sealing mechanism 60 sandwiches this empty filling portion 2 and the horizontal sealing operation is started.
  • the horizontal seal mechanism 60 With the pinched state, the horizontal seal mechanism 60 is moved downward as the squeeze roller 45 rotates. The tubular film 1 ′ is heated while being sandwiched between the transverse seal mechanisms 60, thereby forming a transverse seal portion F 2. Although detailed illustration of the operation is omitted, after the horizontal seal mechanism 60 moves to the lower end position, the cutter built in the heater bar is projected to cut the packaging bag. Also in this process, the supply of the contents is continued, and the supplied contents are stored on the squeeze roller 45. The liquid level height h2 in this process is the highest position in the series of packaging operations, and corresponds to the liquid level height “high” in FIG. [0052] Next, as shown in FIG. 7E (at time “t” in FIG. 8), the film is sandwiched by the lateral seal mechanism 60.
  • the lateral seal mechanism 60 is finally moved to the original position, and the packaging machine returns to the initial state of FIG. 7A.
  • the packaging bag 91 can be continuously manufactured.
  • the time per cycle shown in Fig. 8 may be, for example, 1.0 second.
  • the time when squeeze roller 45 is open is 0.4 seconds (corresponding to the process of Fig. 7A and Fig. 7E), and the time when squeeze roller 45 is closed is 0.6 seconds (Fig. 7B). To (corresponding to the process of FIG. 7E).
  • joint part 5 when the joint part 5 between the films is located on the abdomen of the packaging bag 92, for example, if a seal failure has occurred in the vertical seal part F1 ′ including the joint part 5, the force at that location is also Will leak.
  • joint 5 is Since it is a part where two films are stacked, the heat sealing in the vertical sealing operation is insufficient, and the sealing strength may be insufficient. Therefore, it is desirable that the longitudinal seal portion F1 'including the joint is particularly sufficiently heat-sealed! /.
  • the packaging bag 92 is a defective product in the first place as long as it includes the joint 5, it is considered that it is not necessary to supply the contents to such a packaging bag. However, if the contents are not supplied, the following problems may occur.
  • the packaging bag 91 hangs under the packaging bag 92, but when the lower packaging bag 91 is already carved.
  • the empty packaging bag 92 is hung from the bottom of the tubular film. Since the packaging bag 92 is empty, the tensile force due to the weight of the contents is not applied to the tubular film. Therefore, the empty packaging bag 92 swings and the heater bar 61 (see FIG. 6). There is also a risk of touching. If the packaging bag 92 contacts the heater bar 61, the film may melt and adhere to the heater bar, and as a result, the conveyance of the film will be hindered. In order to prevent such problems, it is preferable that the contents are supplied to the packaging bag 92 in the same manner as other packaging bags.
  • the vertical sealing operation for the region including the joint 5 is performed for a longer time than the normal vertical sealing operation.
  • the “normal vertical seal operation” is intended for a vertical seal operation for an area that does not include the joint 5.
  • the normal vertical sealing operation is 1 second, for example, and the vertical sealing operation for the region including the joint 5 (hereinafter referred to as “vertical sealing operation for the film joint”) is 4 seconds, for example. May be.
  • This vertical sealing operation is started when the joining portion 5 between the films is sent to a position where it is sandwiched by the vertical sealing mechanism 30.
  • a sensor (not shown) for detecting the joint 5 may be used to determine whether or not the force has been transported to a position where the joint 5 is sandwiched by the vertical seal mechanism.
  • the normal vertical sealing operation was performed a predetermined number of times by calculating backward from the relationship between the distance between the joining sealer 71 (see FIG. 3) and the vertical sealing mechanism 30 and the length of the film sent per cycle. After that, the vertical sealing operation for the film joint is started. It ’s okay.
  • the film transport is stopped, the squeeze roller 45 is opened, and the liquid level is set to “high” (see the state in FIG. 7D).
  • the film holding time by the vertical sealing mechanism 30 is set to 2.0 to 3.0 seconds as an example. Since the holding time for normal vertical sealing operation is 0.4 seconds, the holding time for the vertical sealing operation is about 5 times longer than usual.
  • the three-way solenoid 25 (see Fig. 4) is switched at time t, so that the storage tank 22
  • the content force that has been sent is returned to the storage tank 22 through the return passage 21b.
  • the contents circulate in the supply passage 21a, the three-way valve, the return passage 21b, and the storage tank 22.
  • the contents are circulated, so that it is possible to prevent the contents from being supplied more than necessary in the cylindrical film.
  • the drive of the pump 23 can be stopped and stopped.
  • the amount of contents supplied tends to vary.
  • the configuration is such that the supply of contents is controlled by switching only the three-way valve 25 while the pump 23 is driven as in this embodiment, the flow rate of the pump 23 is stable. Therefore, the problem of such a decrease in quantitativeness is less likely to occur.
  • Another advantage of switching the content supply by the three-way valve 25 is that it prevents the quality of the content from changing.
  • the packaging operation only needs to be stopped for a few seconds, but for some reason, the operation may have to be stopped for a longer time. If the contents remain in the piping while such operation is stopped, the viscosity of the contents may change due to temperature changes. Changes in viscosity can cause variations in the amount of content supplied. Therefore, it is preferable to circulate the contents while the operation is stopped as in the present embodiment, whereby the temperature of the contents is made uniform and the occurrence of the above problems is suppressed.
  • the normal packaging operation is resumed as shown in FIG. 8 (see FIG. 8). That is, the squeeze roller 45 is opened, the contents are dropped (see FIG. 7D), the three-way valve 25 is switched, and the supply of the contents into the cylindrical film is resumed. After that, continuous packaging bags can be manufactured by repeating the normal packaging operation described above.
  • the packaging bag is not limited to the pillow type, and may be a three-side seal type or a four-side seal type packaging bag.
  • the form of the vertical seal portion F1 (see FIG. 6) is not particularly limited, and may be so-called “gap-pasting” or envelope-pasting.
  • the vertical sealing mechanism 30 and the horizontal sealing mechanism 60 of the packaging machine shown in FIG. 3 are not limited to forces that have been operated in a box motion type, and heat seals are performed on the spot without moving up and down.
  • a general vertical seal mechanism and a horizontal seal mechanism may be used.
  • the packaging machine 10 in FIG. 3 includes a pair of squeeze rollers 45, but the present invention is not limited to this, and the squeeze rollers can also be configured as a wrapping machine.
  • the discharge nozzle 15 may be formed at the lower end 15a of the discharge nozzle, or the discharge port 17 is provided on the outer peripheral surface of the nozzle as shown in FIG. 10B. May be.
  • the discharge port 17 is not exposed to the atmosphere, and the contents in the nozzle remain held in the nozzle without falling into the cylindrical film.
  • the effects of the present invention can be obtained as described above.

Abstract

A vertical filling-packaging machine that in the feeding of fluid contents in tubular films, realizes not only feeding of contents with high quantity fixing accuracy but also suppressing of bubble mixing in the contents. There is provided a packaging machine structured so as to perform the motion of feeding contents through injection nozzle (15) into bottomed tubular film (1'), the motion of carrying the tubular film downward and the motion of causing lateral seal means (60) to carry out hot sealing of the tubular film, thereby attaining hermetic sealing of the contents. Structuring is made so that inferior end (15a) of the injection nozzle is immersed in the contents throughout the sequence of packaging motions, and so that the feeding of the contents is started from the state that an emission orifice of the injection nozzle is immersed in the contents.

Description

明 細 書  Specification
縦型充填包装機  Vertical filling and packaging machine
技術分野  Technical field
[0001] 本発明は、原反ロール力 引き出された長尺フィルムを筒状とし、その内部に内容 物を供給して包装袋 (袋詰め製品)を製造する縦型充填包装機に関する。特に有底 状とされた筒状フィルム内に、投入ノズルを通じて上記内容物を供給する縦型充填 包装機に関する。  TECHNICAL FIELD [0001] The present invention relates to a vertical filling and packaging machine that manufactures a packaging bag (bag-packed product) by forming a long film drawn out of an original roll force into a cylindrical shape and supplying the contents therein. In particular, the present invention relates to a vertical filling and packaging machine for supplying the above contents into a cylindrical film having a bottomed shape through a charging nozzle.
背景技術  Background art
[0002] 従来、例えば液体などの内容物が充填された包装袋を連続的に製造する包装機 が知られている(例えば特開 2005— 112359号公報参照)。この包装機は、原反口 ールから引き出された長尺シート状のフィルムを折り曲げて筒状とすると共に、その 筒状のフィルム内に内容物を投入したり、所定のシール部を形成したりすることで包 装袋を製造するものである。代表的な包装動作について、以下、図 1を参照して説明 する。  Conventionally, a packaging machine that continuously manufactures a packaging bag filled with a content such as a liquid is known (see, for example, JP-A-2005-112359). This packaging machine folds a long sheet-like film drawn from the raw fabric roll into a cylindrical shape, and puts contents into the cylindrical film or forms a predetermined seal portion. To manufacture packaging bags. A typical packaging operation is described below with reference to FIG.
[0003] 図 1Aは包装動作の初期状態を示しており、筒状フィルム 1 'の下端部に、先の工程 で形成された横シール部 F2が形成され、これにより筒状フィルム 1 'が有底状となつ ている。一対のシゴキローラ 45は、筒状フィルム内に投入された内容物をしごき分け るためのものであり、横シール 60は、筒状フィルムの上方開口部を密閉するためのも のである。  [0003] FIG. 1A shows an initial state of the wrapping operation. At the lower end portion of the tubular film 1 ', the horizontal seal portion F2 formed in the previous step is formed, whereby the tubular film 1' is present. It is bottoming. The pair of squeeze rollers 45 is for squeezing the contents put into the cylindrical film, and the horizontal seal 60 is for sealing the upper opening of the cylindrical film.
[0004] 図 1 Aの初期状態から、まず、図 1Bに示すように一対のシゴキローラ 45を駆動させ 筒状フィルム 1を挟み込む。これにより、筒状フィルム 1 '内の内容物が上下に分割さ れることとなる。このように、シゴキローラ 45が内容物の存在している部位を挟むよう になっていることにより、最終的な包装袋 91内への空気の混入量が最小限に抑えら れるようになっている。  From the initial state of FIG. 1A, first, as shown in FIG. 1B, a pair of squeeze rollers 45 are driven to sandwich the tubular film 1. As a result, the contents in the tubular film 1 ′ are divided vertically. In this way, the squeeze roller 45 sandwiches the portion where the contents are present, so that the amount of air mixed into the final packaging bag 91 can be minimized. .
[0005] 次いで、図 1Cに示すように、シゴキローラ 45を回転させることで、筒状フィルム 1,は 、内容物の存在しない空充填部 2が形成されつつ下方に送られる。そして、空充填 部 2が横シール機構 60によって挟まれる位置まで送られた後、横シール機構 60でこ の空充填部 2を挟み込む。 [0005] Next, as shown in FIG. 1C, by rotating the squeeze roller 45, the tubular film 1 is sent downward while forming an empty filling portion 2 in which no content is present. Then, after the empty filling portion 2 is sent to a position where it is sandwiched by the horizontal seal mechanism 60, the horizontal seal mechanism 60 The empty filling part 2 is inserted.
[0006] 次 、で、図 1Dに示すように、筒状フィルムを挟んだままの状態で横シール機構 60 を下方に移動させ、これより横シール部 F2を形成する。この工程においては、投入ノ ズル 15からの内容物の供給が行われており、供給された内容物は、シゴキローラ 45 よりも上方の領域に溜められることとなる。  Next, as shown in FIG. 1D, the horizontal seal mechanism 60 is moved downward with the tubular film being sandwiched, thereby forming the horizontal seal portion F2. In this process, the contents from the input nozzle 15 are supplied, and the supplied contents are stored in a region above the squeeze roller 45.
[0007] 次いで、図 1Eに示すように、横シール機構 60による熱シールおよび切断を完了す ることで、内容物が充填された 1つの包装袋 91が得られる。他方、一対のシゴキロー ラ 45が開かれ、これにより、シゴキローラ 45上に溜められていた内容物が下方に落 下する。その後、横シール機構 60を元の位置まで移動させることで、図 1Aの初期状 態に戻る。  [0007] Next, as shown in FIG. 1E, by completing the heat sealing and cutting by the lateral sealing mechanism 60, one packaging bag 91 filled with the contents is obtained. On the other hand, the pair of squeeze rollers 45 is opened, whereby the contents stored on the squeeze rollers 45 drop downward. Thereafter, the horizontal seal mechanism 60 is moved to the original position to return to the initial state of FIG. 1A.
[0008] 本発明の包装機に関連する技術として、他にも、一つの原反ロールのフィルムを使 い終わる際に、そのフィルムの終端部分と、次の原反ロールのからのフィルムの始端 部分とをつなぎ合わせる機構が知られている(特開平 9— 58616号公報(1997)参 照)。このような機構を備えていることにより、一つの原反ロールを使い終わる度にフィ ルムをセットし直すといった煩雑な作業が不要となる。  [0008] As another technique related to the packaging machine of the present invention, when the film of one original roll is finished, the end portion of the film and the starting end of the film from the next original roll are used. A mechanism for joining parts is known (see Japanese Patent Laid-Open No. 9-58616 (1997)). By having such a mechanism, the complicated work of resetting the film every time one sheet roll is used up becomes unnecessary.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0009] しかしながら、図 1A〜図 1Eに示すような包装動作では、投入ノズル力 筒状フィル ム内に向けて内容物を供給する際に、下記理由から、供給される内容物の量にばら つきが生じたり、あるいは内容物中に気泡等が混入してしまったりすることがあった。  However, in the packaging operation as shown in FIG. 1A to FIG. 1E, when the contents are supplied toward the inside of the cylindrical nozzle film, the amount of the supplied contents varies depending on the following reasons. In some cases, sticking may occur or bubbles may be mixed in the contents.
[0010] すなわち、図 1の包装動作では、図 2にも示すようにシゴキローラ 45を開いた際に 内容物が落下するようになっており、内容物の落下と同時に、投入ノズルの下端 15a が露出されるようになっている。図 2Aの状態では、投入ノズル 15内は内容物で満た された状態となっている力 図 2Bのようにノズル下端が露出され大気開放されると、ノ ズル内に存在して 、た内容物も筒状フィルム内〖こ落下することとなる。  That is, in the packaging operation of FIG. 1, as shown in FIG. 2, the contents are dropped when the squeeze roller 45 is opened. At the same time when the contents are dropped, the lower end 15a of the charging nozzle It is supposed to be exposed. In the state of Fig. 2A, the force in the charging nozzle 15 is filled with the contents. When the lower end of the nozzle is exposed and opened to the atmosphere as shown in Fig. 2B, it is present in the nozzle. Will also fall inside the cylindrical film.
[0011] これは、投入ノズル内が空になることを意味する。このように空になったノズル内を 通じて内容物を供給しょうとした場合、内容物は空の投入ノズル内を徐々に進みなが ら流れてくることとなるため、定量性の良い内容物の供給を行うことが困難となること があった。 This means that the inside of the injection nozzle becomes empty. When trying to supply the contents through the emptied nozzle in this way, the contents will flow while gradually moving through the emptied injection nozzle. It becomes difficult to supply was there.
[0012] また、図 2Bに示すように、ノズル下端 15aが露出した状態から内容物の供給が行わ れる場合、下端 15aが液面よりも上方にあることから、内容物が投入される際に内容 物中へ気泡が混入されやすいという問題もある。気泡の混入は、最終的な袋詰め製 品内に空気が残留することを意味する。内容物が例えば食品等である場合、このよう な空気の存在は内容物の品質劣化を招くこととなる。  In addition, as shown in FIG. 2B, when the contents are supplied from the state in which the nozzle lower end 15a is exposed, the lower end 15a is above the liquid level, and therefore the contents are charged. Contents There is also a problem that air bubbles are easily mixed into the object. The inclusion of air bubbles means that air remains in the final bag product. If the contents are food, for example, the presence of such air will cause the quality of the contents to deteriorate.
[0013] 本発明は、上述したような課題に鑑みてなされたものであり、その目的は、流動性 のある内容物を筒状フィルム内に供給する際に、定量性よく内容物を供給することが でき、しかも内容物中に気泡が混入しにくい縦型充填包装機を提供することにある。 課題を解決するための手段  [0013] The present invention has been made in view of the above-described problems, and an object of the present invention is to supply contents with high quantitativeness when supplying contents with fluidity into a cylindrical film. Another object of the present invention is to provide a vertical filling and packaging machine that can prevent bubbles from being mixed into the contents. Means for solving the problem
[0014] 上記目的を達成するため、本発明の縦型充填包装機は、有底状とされた筒状フィ ルム内に流動性のある内容物を供給する投入ノズルと、前記内容物が供給された状 態の前記筒状フィルムを下方に搬送する搬送手段と、前記筒状フィルムの一部を熱 シールすることで前記筒状フィルムを密封する横シール機構とを有し、 [0014] In order to achieve the above object, the vertical filling and packaging machine of the present invention includes a charging nozzle for supplying a fluid content into a bottomed cylindrical film, and the content being supplied Transporting means for transporting the tubular film in a downward state, and a horizontal sealing mechanism for sealing the tubular film by heat-sealing a part of the tubular film,
前記投入ノズルを通じて前記内容物を供給する動作と、前記内容物が供給された 状態の前記筒状フィルムを下方に搬送する動作と、前記横シール機構による熱シー ル動作と、を少なくとも含む一連の包装動作により袋詰め製品を製造する縦型充填 包装機において、  A series of operations including at least an operation of supplying the contents through the charging nozzle, an operation of conveying the tubular film in a state where the contents are supplied downward, and a heat sealing operation by the lateral sealing mechanism. In a vertical filling and packaging machine that manufactures bagging products by packaging operation,
前記一連の包装動作の全体にわたって前記投入ノズルの放出口が前記内容物中 に浸されるように構成され、前記内容物の供給が、前記投入ノズルの放出口が前記 内容物中に浸された状態から開始されることを特徴とする。  The discharge nozzle outlet is immersed in the contents throughout the series of packaging operations, and the supply of the contents is immersed in the discharge nozzle outlets in the contents. It is characterized by starting from a state.
[0015] 上記本発明の包装機では、投入ノズルの放出口が内容物中に浸っている状態から 内容物の供給が開始されるようになっているため、図 2に示したような従来の供給方 法と比較して、内容物中に気泡等が混入しにく 、ものとなる。  [0015] In the packaging machine of the present invention, since the supply of the contents is started from the state where the discharge port of the charging nozzle is immersed in the contents, the conventional machine as shown in FIG. Compared to the supply method, bubbles are less likely to be mixed into the contents.
[0016] また、一連の包装動作中、ノズルの放出口が常に内容物中に浸っている構成であ るため(換言すれば、投入ノズルの放出口が大気開放されない構成であるため)、投 入ノズル内が空にならないようになつている。したがって、図 2に示したような従来の 供給方法と比較して、供給される内容物の定量性が向上する。 [0017] 上記縦型充填包装機は、前記筒状フィルムのうち、供給された前記内容物が存在 している部位を挟み込と共に、その状態で回転することで、前記筒状フィルムに扁平 な空充填部を形成しながら前記筒状フィルムを下方に搬送する一対のシゴキローラ をさらに有し、前記内容物を供給する動作では、前記一対のシゴキローラにより挟み 込まれた部位より上方の前記筒状フィルム内に前記内容物を供給するものであって もよい。この場合、前記シゴキローラの上方に溜められた前記内容物が、前記一対の シゴキローラを開くと同時に前記シゴキローラより下方の前記筒状フィルム内に落下 するようになっており、前記内容物が落下した後においても、前記内容物の液面高さ が前記投入ノズルの前記放出口よりも高くなるように構成されて 、ればよ!/、。 [0016] In addition, the nozzle discharge port is always immersed in the contents during a series of packaging operations (in other words, the discharge nozzle discharge port is not open to the atmosphere). The entrance nozzle is kept empty. Therefore, compared with the conventional supply method as shown in FIG. 2, the quantitativeness of the supplied contents is improved. [0017] The vertical filling and packaging machine sandwiches a portion of the tubular film where the supplied contents are present and rotates in this state, thereby flattening the tubular film. The cylindrical film further includes a pair of squeeze rollers for transporting the cylindrical film downward while forming an empty filling portion, and in the operation of supplying the contents, the cylindrical film above the portion sandwiched between the pair of squeeze rollers The contents may be supplied inside. In this case, the contents stored above the squeeze roller are configured to drop into the cylindrical film below the squeeze roller at the same time as the pair of squeeze rollers is opened. In this case, the liquid level of the content may be higher than the discharge port of the charging nozzle.
[0018] 上記発明の包装機は、前記内容物を貯留する貯留タンクと、該貯留タンク内の内 容物を前記投入ノズルへと移送するための供給通路と、前記内容物を貯留タンクか ら投入ノズル側へ移送するための駆動源となるポンプ手段と、前記内容物を前記投 入ノズル側から前記貯留タンクへと戻すための戻し通路と、前記供給流路を通じて移 送されてきた前記内容物を、前記投入ノズルを通じて前記筒状フィルム内に供給す るか、あるいは、前記戻し通路を通じて前記貯留タンク側に戻すかを切替えることが できるバルブ手段とを有する内容物供給機構をさらに有して 、てもよ!/、。  [0018] The packaging machine of the present invention includes a storage tank for storing the contents, a supply passage for transferring the contents in the storage tank to the charging nozzle, and the contents from the storage tank. Pump means as a drive source for transferring to the charging nozzle side, a return path for returning the contents from the charging nozzle side to the storage tank, and the contents transferred through the supply flow path A content supply mechanism further comprising valve means capable of switching whether to supply an object into the cylindrical film through the charging nozzle or to return to the storage tank through the return passage. Well! /
[0019] また、上記本発明の包装機は、 2つの原反ロールを保持し、一方の原反ロールから 引き出された第 1のフィルムの端部と、他方の原反ロールから引き出された第 2のフィ ルムの端部とを接合し、接合された前記 2枚のフィルムを長尺フィルムとして供給する フィルム供給装置と、前記長尺フィルムの側縁部同士をその長手方向に沿って縦シ ールすることで、上記長尺フィルムを上記筒状フィルムとする縦シール機構とをさらに 有し、前記縦シール機構は、前記長尺フィルムの搬送を停止した状態で、前記第 1 および第 2のフィルム同士の接合部に対し前記縦シールを行 、、前記内容物供給機 構の前記バルブ手段は、該接合部に対する縦シール動作が行われている間、前記 内容物を前記貯留タンク側に戻す側の位置に切替えられるように構成されて 、てもよ い。この場合、前記接合部に対する縦シールは、該縦シールにより形成される縦シー ル部から内容物が漏出しないように、通常の縦シール動作よりも長時間にわたって行 われるようにすればよい。 発明の効果 [0019] Further, the packaging machine of the present invention holds two original fabric rolls, the end of the first film drawn out from one original fabric roll, and the first drawn out from the other original fabric roll. A film supply device for joining the two film ends to each other and supplying the joined two films as a long film; and side edges of the long film are vertically aligned along the longitudinal direction thereof. A longitudinal sealing mechanism that uses the long film as the cylindrical film, and the vertical sealing mechanism is configured to stop the conveyance of the long film while the first and second films are stopped. The valve means of the content supply mechanism performs the vertical sealing on the joint between the films, and the valve means of the content supply mechanism moves the content to the storage tank side while the vertical seal operation is being performed on the joint. Switch to the return position It may be configured. In this case, the vertical seal for the joint may be performed for a longer time than the normal vertical seal operation so that the content does not leak from the vertical seal formed by the vertical seal. The invention's effect
[0020] 上述したように、本発明の縦型充填包装機によれば、投入ノズルの放出口が内容 物中にある状態から、内容物の供給が開始されるものであるため、定量性のよい内容 物の供給が実現され、し力も内容物中への気泡の混入を最小限に抑えることも可能 となる。  [0020] As described above, according to the vertical filling and packaging machine of the present invention, since the supply of the content is started from the state in which the discharge port of the charging nozzle is in the content, the quantitative property is improved. A good supply of content is realized, and it is possible to minimize the mixing of bubbles into the content.
図面の簡単な説明  Brief Description of Drawings
[0021] [図 1A]従来の包装動作の一例を示す図である。 FIG. 1A is a diagram showing an example of a conventional packaging operation.
[図 1B]従来の包装動作の一例を示す図である。  FIG. 1B is a diagram showing an example of a conventional packaging operation.
[図 1C]従来の包装動作の一例を示す図である。  FIG. 1C is a diagram showing an example of a conventional packaging operation.
[図 1D]従来の包装動作の一例を示す図である。  FIG. 1D is a diagram showing an example of a conventional packaging operation.
[図 1E]従来の包装動作の一例を示す図である。  FIG. 1E is a diagram showing an example of a conventional packaging operation.
[図 2A]従来の包装動作における問題点を説明するための図である。  FIG. 2A is a diagram for explaining problems in the conventional packaging operation.
[図 2B]従来の包装動作における問題点を説明するための図である。  FIG. 2B is a diagram for explaining problems in the conventional packaging operation.
[図 3]本発明の縦型充填包装機の一例を模式的に示す図である。  FIG. 3 is a diagram schematically showing an example of a vertical filling and packaging machine of the present invention.
[図 4]フィルム同士の接合部を説明するための斜視図である。  FIG. 4 is a perspective view for explaining a joint portion between films.
[図 5]本発明の特徴部の 1つである内容物供給機構の構成を示す図である。  FIG. 5 is a diagram showing a configuration of a content supply mechanism that is one of the features of the present invention.
[図 6]図 3の包装機で製造可能なピロ一タイプの包装袋を示す図である。  6 is a view showing a pillow type packaging bag that can be manufactured by the packaging machine of FIG. 3. FIG.
[図 7A]図 3の包装機の包装動作を説明するための工程図である。  FIG. 7A is a process diagram for explaining the packaging operation of the packaging machine of FIG. 3.
[図 7B]図 3の包装機の包装動作を説明するための工程図である。  FIG. 7B is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3.
[図 7C]図 3の包装機の包装動作を説明するための工程図である。  FIG. 7C is a process diagram for explaining the packaging operation of the packaging machine of FIG. 3.
[図 7D]図 3の包装機の包装動作を説明するための工程図である。  7D is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3. FIG.
[図 7E]図 3の包装機の包装動作を説明するための工程図である。  7E is a process diagram for explaining the packaging operation of the packaging machine in FIG. 3. FIG.
[図 8]図 3の包装機の各構造部の動作のタイミングを示すタイミングチャートである。  8 is a timing chart showing the operation timing of each structural part of the packaging machine of FIG.
[図 9]フィルム同士の接合部を含む包装袋を示す図である。  FIG. 9 is a view showing a packaging bag including a joint portion between films.
[図 10A]図 3の包装機の投入ノズルの構成を示す図である。  FIG. 10A is a diagram showing a configuration of a charging nozzle of the packaging machine of FIG.
[図 10B]投入ノズルの他の構成例を示す図である。  FIG. 10B is a diagram showing another configuration example of the charging nozzle.
符号の説明  Explanation of symbols
[0022] 1A、 IB フィルム 1 ' 筒状フィルム [0022] 1A, IB film 1 '' tubular film
2 空充填部  2 Empty filling section
5 接合部  5 Joint
10 縦型充填包装機  10 Vertical filling and packaging machine
10A フィルム供給機構  10A film supply mechanism
10C 包装機構  10C packaging mechanism
14 折込みガイド  14 Folding guide
15 投入ノズル  15 Input nozzle
15a 下端  15a Bottom edge
17 放出口  17 Release port
20 内容物供給機構  20 Content supply mechanism
30 縦シール機構  30 Vertical seal mechanism
41 搬送ローラ  41 Conveyor roller
45 シゴキローラ  45 Shigoki Roller
60 横シール機構  60 Lateral seal mechanism
61 ヒータバー  61 Heater bar
62 ヒータバー受け  62 Heater bar holder
71 接合シーラ  71 Bonded sealer
83 センサ  83 sensors
91、 92 包装袋  91, 92 Packaging bags
F1 縦シール部  F1 vertical seal
F2 横シール部  F2 horizontal seal
Ra、Rb 原反ロール  Ra, Rb Raw roll
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
図 3に示すように、本実施形態の包装機 10は、原反ロール Ra、 Rb力もフィルムを 引き出すと共に、必要に応じてフィルム 1Aとフィルム 1Bとを接合するフィルム供給機 構 10Aと、該フィルム供給機構 10Aから繰り出されたフィルムを筒状にすると共に、フ イルムに縦シール部や横シール部を適宜形成して包装袋を連続的に製造する包装 機構 IOCとを有している。 As shown in FIG. 3, the packaging machine 10 of the present embodiment pulls out the film from the raw rolls Ra and Rb, and if necessary, joins the film 1A and the film 1B with the film supply mechanism 10A and the film. Packaging that continuously manufactures packaging bags by forming the film drawn from the supply mechanism 10A into a cylindrical shape and forming the vertical seal and horizontal seal on the film as appropriate. It has mechanism IOC.
[0024] フィルム供給機構 10Aとしては、この種の包装機に用いられる従来一般的な構成 のものを利用可能である。図 3に示すフィルム供給機構 10Aでは、 2つの原反ロール Ra、 Rbが用意されており、例えば、一方の原反ロール Raのフィルム 1 Aを使い終わる 時点で、次の原反ロール Rbのフィルム 1Bが連続的に繰り出されるようになって!/、る。 なお、図 3は、フィルム 1Aが使用側のフィルムとして包装機構 10C側に引き出され、 他方のフィルム 1Bが待機側のフィルムとして接合シーラ 71近傍に保持された状態を 示している。 [0024] As the film supply mechanism 10A, it is possible to use a conventional general configuration used in this type of packaging machine. In the film supply mechanism 10A shown in FIG. 3, two original rolls Ra and Rb are prepared. For example, when the film 1 A of one original roll Ra is used up, the film of the next original roll Rb is used. 1B is drawn out continuously! FIG. 3 shows a state in which the film 1A is pulled out to the packaging mechanism 10C side as a use side film, and the other film 1B is held near the joining sealer 71 as a standby side film.
[0025] 使用側のフィルム 1Aが残り僅かとなったことは、例えば、センサ 83により検出可能 であり、この検出結果に基づいて接合シーラ 71が駆動されるようになっている。これ により、使用側フィルム 1Aの末端部と待機側フィルム 1Bの先端部とが熱シールされ 、両フィルム同士が接合されることとなる。詳細には、図 4に示すように 2枚のフィルム 1A、 IBが部分的に重ね合わせられ、シール部 3が形成されることにより 2枚のフィル ムが接合されている。この、 2枚のフィルムが重ねられシール部 3が形成された領域を 「接合部 5」と称する。  [0025] It can be detected, for example, by the sensor 83 that the film 1A on the use side has remained, and the joining sealer 71 is driven based on the detection result. As a result, the end portion of the use side film 1A and the front end portion of the standby side film 1B are heat-sealed, and the two films are bonded to each other. Specifically, as shown in FIG. 4, the two films 1A and IB are partially overlapped to form the seal portion 3, whereby the two films are joined. The region where the two films are overlapped to form the seal portion 3 is referred to as “joint portion 5”.
[0026] 上記のようなフィルム供給機構 10Aが設けられて 、ることから、本実施形態の包装 機 10では、包装機構 10Cに対してフィルムが連続的に供給されるようになっている。 フィルムの連続的な供給が可能であるため、包装袋の製造を一時中断するといつた こともなくなる点で非常に有利である。  [0026] Since the film supply mechanism 10A as described above is provided, in the packaging machine 10 of the present embodiment, the film is continuously supplied to the packaging mechanism 10C. Since continuous supply of film is possible, it is very advantageous in that the production of packaging bags is never interrupted.
[0027] 再び図 3を参照し、次に、包装機構 10Cについて説明する。なお、この包装機構 1[0027] Referring again to FIG. 3, the packaging mechanism 10C will be described next. This packaging mechanism 1
OCは本出願人により先に出願された特開 2004— 276930号公報に開示された縦 型充填包装機と同様のものである。 The OC is similar to the vertical filling and packaging machine disclosed in Japanese Patent Application Laid-Open No. 2004-276930 previously filed by the applicant.
[0028] 包装機構 10Cは、フィルムを筒状に折り込む折込みガイド 14と、折込みガイド 14に よって折り込まれたフィルムの側縁部同士を縦シールすることで縦シール部 F1 (図 6 参照)を形成し筒状フィルム 1,とする縦シール機構 30と、縦シール機構 30よりもフィ ルム搬送方向下流側に配置された、一対の搬送ローラ 41、一対のシゴキローラ 45、 および横シール機構 60を有して 、る。 [0028] The packaging mechanism 10C forms a vertical seal F1 (see FIG. 6) by vertically sealing the folding guide 14 for folding the film into a cylindrical shape and the side edges of the film folded by the folding guide 14 It has a vertical sealing mechanism 30 that is a cylindrical film 1, and a pair of transport rollers 41, a pair of squeeze rollers 45, and a horizontal sealing mechanism 60 that are arranged downstream of the vertical seal mechanism 30 in the film transport direction. And
[0029] 縦シール機構 30は、ヒータ等の加熱手段が内蔵されたヒータバー 31を備えている 。このヒータバー 31は、フィルムに対して進退移動(図示横方向)すると共に、図示上 下方向にも往復移動できるように構成されており、これにより、図 3の矢印 A に示す [0029] The vertical seal mechanism 30 includes a heater bar 31 in which a heating means such as a heater is incorporated. . The heater bar 31 is configured to move back and forth (in the horizontal direction in the figure) with respect to the film and to reciprocate in the up and down direction in the figure.
30 ようなボックス型の動作が実現可能となって 、る。  A box-type operation like 30 can be realized.
[0030] 縦シール機構 30によるシール動作は、次のようにして行われる。まず、ヒータバー 3 1が上昇端位置にある状態で、ヒータバー 31がフィルムに近接する方向に移動し、こ れによりヒータバー 31とメインパイプ(不図示)との間でフィルムが挟持されることとな る。次いで、この挟持状態のまま、ヒータバー 31は、フィルムの搬送に合わせて図示 下方に移動する。ヒータバー 31からの熱を受けてフィルム同士が熱シールされ、フィ ルムの両側縁同士が接合される。ヒータバー 31は、その下降端位置まできた後、フィ ルムから離れ、再び元に高さに戻る。  [0030] The sealing operation by the vertical sealing mechanism 30 is performed as follows. First, with the heater bar 31 in the raised end position, the heater bar 31 moves in the direction closer to the film, and thereby the film is sandwiched between the heater bar 31 and the main pipe (not shown). The Next, in this sandwiched state, the heater bar 31 moves downward in the drawing as the film is conveyed. Films are heat-sealed by receiving heat from the heater bar 31, and both side edges of the film are joined. After reaching the lower end position, the heater bar 31 leaves the film and returns to its original height.
[0031] 上記のような縦シール動作を繰り返し行っていくことで、フィルムの両側縁同士の重 ね合わせ部に連続した縦シール部が形成されて ヽくこととなる。このようなボックス型 の動作を行う縦シール機構によれば、フィルムの搬送を停止することなく縦シール部 を形成することができるという利点がある。  [0031] By repeating the vertical sealing operation as described above, a continuous vertical sealing portion is formed at the overlapping portion between the side edges of the film. According to the vertical seal mechanism that performs such a box-type operation, there is an advantage that the vertical seal portion can be formed without stopping the conveyance of the film.
[0032] なお、筒状フィルム 1 'は、縦シール機構 30を通過するまでは、断面が略円形となる 状態、言い換えれば、内部に空間を持たせた状態で搬送されるようになっている。さ らに下流にいくと、筒状フィルム 1 'は、縦シール機構 30と搬送ローラ 41との間に配置 されたガイド板 (不図示)によって、偏平に押しつぶされたような状態へと変えられる。  [0032] It should be noted that the tubular film 1 'is transported in a state where the cross section is substantially circular until it passes through the vertical seal mechanism 30, in other words, with a space inside. . Further downstream, the tubular film 1 ′ is changed into a flattened state by a guide plate (not shown) disposed between the vertical sealing mechanism 30 and the conveying roller 41. .
[0033] 搬送ローラ 41は、このようにして押しつぶされた筒状フィルム 1 'の幅方向両端を挟 持するように配置されている。搬送ローラ 41は、包装機構 10Cにおけるフィルム搬送 手段の一つであり、回転することで筒状フィルム 1 'を下方に搬送する。  The transport roller 41 is arranged so as to sandwich both ends in the width direction of the cylindrical film 1 ′ crushed in this way. The transport roller 41 is one of the film transport means in the packaging mechanism 10C, and transports the tubular film 1 ′ downward by rotating.
[0034] 一対のシゴキローラ 45は、筒状フィルム内に投入された充填物を分割するようにし て筒状フィルムを挟み込み、その状態で回転することにより、筒状フィルムに充填物 が存在しな 、空充填部を形成しながら、筒状フィルムを下方に搬送するものである。 このように扁平な空充填部を形成することの利点としては、下記横シール動作でのシ ール不良の発生を抑えることができる点にある。  [0034] The pair of squeeze rollers 45 sandwiches the cylindrical film so as to divide the filler charged in the cylindrical film, and rotates in this state so that no filler is present in the cylindrical film. The cylindrical film is conveyed downward while forming an empty filling portion. As an advantage of forming such a flat empty filling portion, it is possible to suppress occurrence of seal failure in the following horizontal sealing operation.
[0035] 横シール機構 60は、ヒータ等の加熱手段が内蔵されたヒータバー 61と、そのヒータ バー 61に対向配置されたヒータバー受け 62とを有しており、これら一対の部材で筒 状フィルム 1,を挟み込み、フィルムを加熱することで、フィルムに横シール部 F2 (図 6 参照)を形成する。 [0035] The horizontal seal mechanism 60 includes a heater bar 61 in which a heating means such as a heater is built in, and a heater bar receiver 62 arranged to face the heater bar 61. A horizontal seal F2 (see Fig. 6) is formed on the film by sandwiching the film 1 and heating the film.
[0036] このヒータバー 61およびヒータバー受け 62も、縦シール機構 30同様、ボックスモー シヨンを行うようになっている。つまり、図 3の矢印 A に示すように、ヒータバー 61およ  [0036] The heater bar 61 and the heater bar receiver 62 are also configured to perform box motion, similar to the vertical seal mechanism 30. That is, as shown by arrow A in FIG.
60  60
びヒータバー受け 62は、筒状フィルム 1 'を挟み込んだままの状態で、フィルムの搬送 に合わせて下方に移動し、下降端位置においてフィルム力 離れ、再び元の位置に 戻るようになっている。  The heater bar receiver 62 moves downward as the film is transported with the tubular film 1 ′ sandwiched therebetween, releases the film force at the lowered end position, and returns to the original position again.
[0037] なお、図示しないが、ヒータバー 61には、横シール部 F2を切断することによって筒 状フィルム 1 '力も包装袋を切り分けるカッターが内蔵されている。また、これに対応し て、ヒータバー受け 62には、突き出されたカッターとヒータバー受け 62とが干渉しな V、ように逃げ溝が形成されて 、る。  [0037] Although not shown, the heater bar 61 has a built-in cutter that cuts the packaging bag by cutting the tubular film 1 'by cutting the horizontal seal portion F2. Correspondingly, a clearance groove is formed in the heater bar receiver 62 so that the protruding cutter and the heater bar receiver 62 do not interfere with each other.
[0038] 続いて、本実施形態の包装機の特徴部を 1つである内容物供給機構について図 5 を参照して説明する。なお図 5では縦シール機構 30の図示が省略されている力 こ れは本質的な事項ではな 、。  [0038] Next, a content supply mechanism that has one characteristic part of the packaging machine of the present embodiment will be described with reference to FIG. Note that in FIG. 5, the vertical seal mechanism 30 is not shown. This is not an essential matter.
[0039] 内容物供給機構 20は、図 5に示すように、内容物を貯留する貯留タンク 22と、貯留 された内容物を投入ノズル 15まで移送するための供給通路 21aと、移送の駆動源と なるポンプ 23とを有している。さらに本実施形態では、投入ノズル 15側に送られてき た内容物を貯留タンク 22側へと戻すための戻し通路 21bが設けられている。投入ノ ズル側に送られてきた内容物を、筒状フィルム内に供給する(このモードを「第 1のモ ード」という)か、あるいは、戻し通路 21bを通じて貯留タンク 22内に戻す(「第 2のモ ード」という)かは、三方バルブ 25によって切替えられるようになつている。  [0039] As shown in FIG. 5, the content supply mechanism 20 includes a storage tank 22 for storing the content, a supply passage 21a for transferring the stored content to the input nozzle 15, and a drive source for transfer. And a pump 23. Furthermore, in this embodiment, a return passage 21b is provided for returning the contents sent to the input nozzle 15 side to the storage tank 22 side. The contents sent to the input nozzle side are supplied into the tubular film (this mode is referred to as “first mode”) or returned to the storage tank 22 through the return passage 21b (“ The “second mode” can be switched by a three-way valve 25.
[0040] ポンプ 23を駆動している状態で三方バルブ 25を「第 1のモード」とすることで、内容 物が投入ノズル 15を介して筒状フィルム 1 '内に供給されることとなる。一方、同じくポ ンプを駆動したまま、三方バルブ 25を「第 2のモード」とすることで、筒状フィルム内へ の供給は停止され、内容物は戻り通路 21bを介して貯留タンク 22側に戻ることとなる  [0040] By setting the three-way valve 25 to the "first mode" while the pump 23 is being driven, the contents are supplied into the tubular film 1 'via the injection nozzle 15. On the other hand, by setting the three-way valve 25 to the “second mode” while the pump is still driven, the supply into the tubular film is stopped, and the contents are returned to the storage tank 22 side via the return passage 21b. Will return
[0041] このような構成によればポンプ 23を駆動したまま、単に三方バルブ 25の切替えを 行うだけで、筒状フィルム内への内容物の供給を制御できる点で有利である。一般に 、ポンプ 23の流量が安定するまではある程度の時間が力かるため、仮にポンプ 23の ONZOFFにより間欠的な供給を実施しょうとした場合、供給される内容物の量にば らっさが生じることとなる。 [0041] According to such a configuration, it is advantageous in that the supply of contents into the tubular film can be controlled simply by switching the three-way valve 25 while the pump 23 is driven. In general Since a certain amount of time is required until the flow rate of the pump 23 is stabilized, if the intermittent supply is attempted by ONZOFF of the pump 23, the amount of the supplied content may vary. It becomes.
[0042] これに対して本実施形態の構成によれば、ポンプの駆動を停止させる必要がなぐ ポンプの流量が安定ィ匕しているため、そのような問題は生じにくい。また、別の観点 からすれば、ポンプを駆動させたり停止させたりする必要がないということは、ポンプ に加わる負担が軽減されることを意味し、したがってポンプの故障も最小限に抑える ことが可能となる。 On the other hand, according to the configuration of the present embodiment, it is not necessary to stop the driving of the pump. Since the flow rate of the pump is stable, such a problem hardly occurs. From another point of view, the fact that the pump does not need to be started or stopped means that the burden on the pump is reduced, and therefore pump failure can be minimized. It becomes.
[0043] 本発明の縦型充填包装機により製造される包装袋の種類は特に限定されるもので ないが、例えば図 6に示すようなものであってもよい。包装袋 91は、 2つの横シール 部 F2a、 F2b (以下、これらを区別せず単に「F2」ともいう)と、背張りである縦シール 部 F1とが形成された、いわゆるピロ一タイプの包装袋である。包装袋 91の内部には 、流動性のある内容物(例えば液体)が充填されている。縦シール部 F1は、縦シール 機構 30により形成された熱シール部であり、横シール部 F2は横シール機構 60により 形成された熱シール部である。  [0043] The type of the packaging bag produced by the vertical filling and packaging machine of the present invention is not particularly limited, but may be, for example, as shown in FIG. The packaging bag 91 is a so-called pillow type packaging in which two horizontal seal portions F2a and F2b (hereinafter simply referred to as “F2” without distinction) and a vertical seal portion F1 which is a backrest are formed. It is a bag. The packaging bag 91 is filled with a fluid content (for example, liquid). The vertical seal portion F1 is a heat seal portion formed by the vertical seal mechanism 30, and the horizontal seal portion F2 is a heat seal portion formed by the horizontal seal mechanism 60.
[0044] 次に、上記のように構成された本実施形態の包装機 10による包装動作の一例につ いて、図 7、図 8を参照して説明する。図 7は、包装機 10の包装動作を説明するため の工程図であり、図 8は、各構造部の動作のタイミングを示すタイミングチャートである  Next, an example of the packaging operation by the packaging machine 10 of the present embodiment configured as described above will be described with reference to FIGS. FIG. 7 is a process diagram for explaining the packaging operation of the packaging machine 10, and FIG. 8 is a timing chart showing the operation timing of each structural part.
[0045] 〔基本的な包装動作〕 [0045] [Basic packaging operation]
まずはじめに、包装袋 91を一袋製造するための基本的動作について説明する。  First, the basic operation for manufacturing one package bag 91 will be described.
[0046] 図 7Aは、一連の包装動作の初期状態を示しており、図 8における「t」の時点にお [0046] FIG. 7A shows an initial state of a series of packaging operations, and at the time “t” in FIG.
A  A
ける状態を示している。図 7Aに示すように、筒状フィルム 1 'の下端部には、先のェ 程で形成された横シール部 F2が形成されており、これにより筒状フィルム 1,が有底 状となっている。一対のシゴキローラ 45および横シール機構 60はいずれも、開いた 状態となっている。  It shows the state to open. As shown in FIG. 7A, the bottom seal portion of the tubular film 1 ′ is formed with the transverse seal portion F2 formed in the previous step, so that the tubular film 1 has a bottomed shape. Yes. The pair of squeeze rollers 45 and the lateral seal mechanism 60 are both open.
[0047] 筒状フィルム 1 '内には既に内容物が投入されており、その液面は投入ノズルの下 端 15aよりも高い位置(高さ hi)となっている。別の言い方をすれば、投入ノズルの下 端 15aが内容物中に浸されているような状態となっている。下端 15aが大気開放され ている場合、ノズル内の内容物はその自重により筒状フィルム内に落下し、ノズル内 は空の状態となる。これに対して本実施形態の構成では、ノズルの下端 15aが内容 物中に浸されているので、内容物が落下することもなぐノズル内は内容物で満たさ れたままの状態となって 、る。 [0047] The contents have already been charged into the tubular film 1 ', and the liquid level is higher (height) than the lower end 15a of the charging nozzle. In other words, under the dosing nozzle The end 15a is immersed in the contents. When the lower end 15a is open to the atmosphere, the content in the nozzle falls into the cylindrical film due to its own weight, and the nozzle is empty. On the other hand, in the configuration of the present embodiment, the lower end 15a of the nozzle is immersed in the contents, so that the inside of the nozzle where the contents do not fall is filled with the contents. The
[0048] 次いで、図 7B (図 8の「t」時点)〖こ示すように、一対のシゴキローラ 45で筒状フィル [0048] Next, as shown in FIG. 7B (at time “t” in FIG. 8), a pair of squeeze rollers 45 are used to form a cylindrical film.
B  B
ム 1 'の、内容物が存在している部位を挟み込む。これにより、内部の内容物が上下 に分割される。このように、シゴキローラ 45で内容物の存在している部位を挟み込む ようにすることで、包装袋 91内に空気が残らないようになつている。筒状フィルム内へ の内容物の供給は、図 7Aの初期状態力 既に開始されており、図 7Bの工程では、 液面高さが hiよりもやや上昇した状態となっている。  Insert the part of contents 1 'that contains the contents. This divides the internal contents vertically. In this way, air is prevented from remaining in the packaging bag 91 by sandwiching the portion where the contents exist with the squeeze roller 45. The supply of contents into the tubular film has already started as shown in Fig. 7A. In the process of Fig. 7B, the liquid level is slightly higher than hi.
[0049] 次いで、図 7C (図 8の「t」時点)に示すように、内容物の供給を停止することなく継 [0049] Next, as shown in Fig. 7C (at time "t" in Fig. 8), the supply of contents is continued without stopping.
C  C
続したまま、各シゴキローラ 45を図示矢印回転に回転させる。これにより、筒状フィル ム 1 'は、内容物が存在していない扁平な空充填部 2が形成されつつ、下方に搬送さ れる。なお、図 7では図示を省略している力 このシゴキローラ 45の回転に合わせて 搬送ローラ 41 (図 3参照)も回転駆動されるようになっており、これによりフィルムの搬 送がサポートされるようになって!/、る。  While continuing, each squeeze roller 45 is rotated in the direction indicated by the arrow in the figure. Thereby, the cylindrical film 1 ′ is conveyed downward while forming a flat empty filling portion 2 in which no contents are present. Note that the force not shown in FIG. 7 is also driven in accordance with the rotation of the squeeze roller 45, so that the transport roller 41 (see FIG. 3) is also rotated to support the film transport. Become! /
[0050] 空充填部 2が横シール機構 60によって挟まれる位置まで送られた後、横シール機 構 60がこの空充填部 2を挟み込み、横シール動作が開始される。  [0050] After the empty filling portion 2 is sent to a position where it is sandwiched by the horizontal sealing mechanism 60, the horizontal sealing mechanism 60 sandwiches this empty filling portion 2 and the horizontal sealing operation is started.
[0051] 次いで、図 7D (図 8の「t」時点)に示すように、横シール機構 60で筒状フィルムを  [0051] Next, as shown in Fig. 7D (at time "t" in Fig. 8), the tubular film is removed by the lateral seal mechanism 60.
D  D
挟んだままの状態で、シゴキローラ 45を回転に合わせて横シール機構 60を下方に 移動させる。筒状フィルム 1 'は、横シール機構 60で挟まれている間、加熱され、これ により横シール部 F2が形成される。詳細な動作の図示は省略するが、横シール機構 60が下降端位置まで移動した後、ヒータバーに内蔵されたカッターを突出させて包 装袋を切り分ける。この工程においても、内容物の供給は継続されており、供給され た内容物はシゴキローラ 45上に溜められるようになつている。この工程における液面 高さ h2は、一連の包装動作のなかで最も高い位置であり、図 8の液面高さ「高」に対 応する。 [0052] 次!、で、図 7E (図 8の「t」時点)に示すように、横シール機構 60によるフィルムの挟 With the pinched state, the horizontal seal mechanism 60 is moved downward as the squeeze roller 45 rotates. The tubular film 1 ′ is heated while being sandwiched between the transverse seal mechanisms 60, thereby forming a transverse seal portion F 2. Although detailed illustration of the operation is omitted, after the horizontal seal mechanism 60 moves to the lower end position, the cutter built in the heater bar is projected to cut the packaging bag. Also in this process, the supply of the contents is continued, and the supplied contents are stored on the squeeze roller 45. The liquid level height h2 in this process is the highest position in the series of packaging operations, and corresponds to the liquid level height “high” in FIG. [0052] Next, as shown in FIG. 7E (at time “t” in FIG. 8), the film is sandwiched by the lateral seal mechanism 60.
E  E
持と、一対のシゴキローラ 45によるフィルムの挟持とをいずれも解除する。これにより 、内容物が充填された 1つの包装袋 91が得られ、また、筒状フィルム 1 '内において は、シゴキローラ 45上に蓄えられていた内容物が下方に落下することとなる。  Both the holding and the holding of the film by the pair of squeeze rollers 45 are released. As a result, one packaging bag 91 filled with the contents is obtained, and the contents stored on the squeeze roller 45 fall downward in the tubular film 1 ′.
[0053] 図 7Eの工程で重要なことは、このように内容物が落下した後においても、内容物の 液面高さがノズル下端 15aよりも高く(具体的には、初期状態と同じ液面 hi)となるよ うに構成されている点にある。このような構成により、一連の包装動作中、終始、ノズ ル下端 15aが内容物中に浸っていることとなる。したがって、ノズル内の内容物が落 下してノズル内が空になることはない。このようにノズル内が内容物で満たされ、その 状態から内容物の供給が行われるような構成となっていることにより、供給される内容 物の定量性が非常に良好なものとなる。また、ノズル下端が露出され、ノズル内が空 となった状態から内容物を投入した場合、内容物が落下する際に液中に気泡等が混 入してしまうが、上記のような構成によればそうした問題の発生も防止される。  [0053] What is important in the process of FIG. 7E is that the liquid level of the content is higher than the lower end 15a of the nozzle even after the content has dropped in this way (specifically, the same liquid as in the initial state). It is in the point that it is configured to become surface hi). With such a configuration, the lower end 15a of the nozzle is immersed in the contents throughout the series of packaging operations. Therefore, the contents in the nozzle will not drop and the nozzle will not be emptied. In this way, the nozzle is filled with the contents, and the contents are supplied from that state, so that the quantitativeness of the supplied contents becomes very good. In addition, if the contents are thrown from the state where the nozzle lower end is exposed and the inside of the nozzle is empty, bubbles and the like will be mixed in the liquid when the contents fall, but the configuration as described above is used. Therefore, the occurrence of such problems is also prevented.
[0054] 図 7Eに示す通り、最終的には、横シール機構 60が元の位置まで移動させられ、包 装機は図 7Aの初期状態に戻る。上記のような一連の包装動作を繰り返し行っていく ことで、包装袋 91を連続的に製造することが可能となっている。  [0054] As shown in FIG. 7E, the lateral seal mechanism 60 is finally moved to the original position, and the packaging machine returns to the initial state of FIG. 7A. By repeating the series of packaging operations as described above, the packaging bag 91 can be continuously manufactured.
[0055] 上述した包装動作について、より具体的には、図 8に示す 1サイクル当りの時間は 例えば 1. 0秒であってもよい。シゴキローラ 45の動作を基準としたとき、シゴキローラ 45が開いている時間が 0. 4秒(図 7A、図 7Eの工程に対応)で、シゴキローラ 45が 閉じている時間が 0. 6秒(図 7B〜図 7Eの工程に対応)に設定されていてもよい。  [0055] More specifically, in the above-described packaging operation, the time per cycle shown in Fig. 8 may be, for example, 1.0 second. Based on the operation of squeeze roller 45, the time when squeeze roller 45 is open is 0.4 seconds (corresponding to the process of Fig. 7A and Fig. 7E), and the time when squeeze roller 45 is closed is 0.6 seconds (Fig. 7B). To (corresponding to the process of FIG. 7E).
[0056] 〔フィルム接合部に対する包装動作〕  [Packaging Operation for Film Joint]
ところで、充填される内容物が液体などである場合、包装袋 10のいずれかのシー ル部 Fl、 F2、あるいは接合部 5にシール不良が生じていると、その箇所から内容物 が漏れる可能性がある。よって、この種の包装袋においては各シール部が確実に熱 シールされて!/、る必要がある。  By the way, if the contents to be filled are liquid, etc., if any seal part Fl, F2 or joint 5 of the packaging bag 10 has a poor seal, the contents may leak from that part. There is. Therefore, in this type of packaging bag, it is necessary to ensure that each seal is heat sealed!
[0057] これについて、図 9を参照して説明する。図示するように、フィルム同士の接合部 5 が包装袋 92の腹部に位置した場合、例えば、接合部 5を含む縦シール部 F1 'にシ ール不良が生じていると、その箇所力も内容物が漏れることとなる。特に、接合部 5は フィルムが 2枚重ねとなった部位であるので、縦シール動作における熱シールが不十 分となり、シール強度が不足することが考えられる。したがって、接合部を含む縦シー ル部 F1 'のところは特に十分に熱シールされて 、ることが望まし!/、。 [0057] This will be described with reference to FIG. As shown in the figure, when the joint part 5 between the films is located on the abdomen of the packaging bag 92, for example, if a seal failure has occurred in the vertical seal part F1 ′ including the joint part 5, the force at that location is also Will leak. In particular, joint 5 is Since it is a part where two films are stacked, the heat sealing in the vertical sealing operation is insufficient, and the sealing strength may be insufficient. Therefore, it is desirable that the longitudinal seal portion F1 'including the joint is particularly sufficiently heat-sealed! /.
[0058] もっとも、包装袋 92は、接合部 5を含んでいる以上、そもそも不良品であるから、こ のような包装袋にわざわざ内容物を供給する必要はないとも考えられる。しかしなが ら、仮に内容物を供給しないとすると、次のような不具合が生じるおそれがある。  [0058] However, since the packaging bag 92 is a defective product in the first place as long as it includes the joint 5, it is considered that it is not necessary to supply the contents to such a packaging bag. However, if the contents are not supplied, the following problems may occur.
[0059] すなわち、図 9に示すように、包装袋 92の下に包装袋 91がぶら下がつている場合 には問題がないとしても、下の包装袋 91が既に切り分けられている場合には、空の 包装袋 92が筒状フィルムの一番下にぶら下がった状態となる。包装袋 92が空である ことから、内容物の自重による引張り力が筒状フィルムに付与されないこととなり、した がって、この空の包装袋 92が遥動してヒータバー 61 (図 6参照)などに接触するおそ れもある。包装袋 92がヒータバー 61に接触すれば、フィルムが溶けてヒータバーに 付着することにもなりかねず、その結果、フィルムの搬送に支障をきたすこととなる。こ のような不具合を防止するために、やはり、包装袋 92に対しても他の包装袋と同じよ うに内容物が供給されることが好ま 、。  That is, as shown in FIG. 9, there is no problem when the packaging bag 91 hangs under the packaging bag 92, but when the lower packaging bag 91 is already carved. The empty packaging bag 92 is hung from the bottom of the tubular film. Since the packaging bag 92 is empty, the tensile force due to the weight of the contents is not applied to the tubular film. Therefore, the empty packaging bag 92 swings and the heater bar 61 (see FIG. 6). There is also a risk of touching. If the packaging bag 92 contacts the heater bar 61, the film may melt and adhere to the heater bar, and as a result, the conveyance of the film will be hindered. In order to prevent such problems, it is preferable that the contents are supplied to the packaging bag 92 in the same manner as other packaging bags.
[0060] 接合部 5を含む領域に対する縦シール動作は通常の縦シール動作よりも長時間に わたって行われるようになつている。「通常の縦シール動作」とは、接合部 5を含まな い領域に対する縦シール動作を意図している。一例を挙げれば、通常の縦シール動 作が例えば 1秒であり、接合部 5を含む領域に対する縦シール動作 (以下、「フィルム 接合部用の縦シール動作」とも 、う)が例えば 4秒であってもよ 、。  [0060] The vertical sealing operation for the region including the joint 5 is performed for a longer time than the normal vertical sealing operation. The “normal vertical seal operation” is intended for a vertical seal operation for an area that does not include the joint 5. For example, the normal vertical sealing operation is 1 second, for example, and the vertical sealing operation for the region including the joint 5 (hereinafter referred to as “vertical sealing operation for the film joint”) is 4 seconds, for example. May be.
[0061] このフィルム接合部用の縦シール動作について、図 8のタイミングチャートを再度参 照して説明する。  [0061] The vertical sealing operation for the film bonding portion will be described with reference to the timing chart of Fig. 8 again.
[0062] この縦シール動作は、フィルム同士の接合部 5が縦シール機構 30により挟み込ま れる位置まで送られてきた時点で開始される。接合部 5が縦シール機構により挟み込 まれる位置まで搬送された力どうかは、例えば接合部 5を検出するためのセンサ (不 図示)を利用してもよい。あるいは、接合シーラ 71 (図 3参照)と縦シール機構 30との 間の距離と、 1サイクル当りに送られるフィルムの長さとの関係から逆算して、通常の 縦シール動作を所定回数だけ行った後、フィルム接合部用の縦シール動作が開始さ れるようになって 、てもよ 、。 This vertical sealing operation is started when the joining portion 5 between the films is sent to a position where it is sandwiched by the vertical sealing mechanism 30. For example, a sensor (not shown) for detecting the joint 5 may be used to determine whether or not the force has been transported to a position where the joint 5 is sandwiched by the vertical seal mechanism. Alternatively, the normal vertical sealing operation was performed a predetermined number of times by calculating backward from the relationship between the distance between the joining sealer 71 (see FIG. 3) and the vertical sealing mechanism 30 and the length of the film sent per cycle. After that, the vertical sealing operation for the film joint is started. It ’s okay.
[0063] フィルム接合部用の縦シール動作を開始するにあたっては、図 8の「t」時点に示  [0063] When starting the vertical sealing operation for the film bonding portion, it is shown at time "t" in FIG.
H  H
すように、フィルムの搬送が停止され、シゴキローラ 45が開き、かつ液面高さが「高」と される(図 7Dの状態を参照)。この縦シール動作においては、縦シール機構 30によ るフィルムの挟持時間は、一例として 2. 0〜3. 0秒に設定されている。通常の縦シー ル動作での挟持時間が 0. 4秒であるので、当該縦シール動作の挟持時間は通常時 の 5倍程長いということになる。  Thus, the film transport is stopped, the squeeze roller 45 is opened, and the liquid level is set to “high” (see the state in FIG. 7D). In this vertical sealing operation, the film holding time by the vertical sealing mechanism 30 is set to 2.0 to 3.0 seconds as an example. Since the holding time for normal vertical sealing operation is 0.4 seconds, the holding time for the vertical sealing operation is about 5 times longer than usual.
[0064] 三方ノ レブ 25 (図 4参照)は、 tの時点で切替えられ、これにより貯留タンク 22から [0064] The three-way solenoid 25 (see Fig. 4) is switched at time t, so that the storage tank 22
H  H
送られてきた内容物力 戻し通路 21bを通じて貯留タンク 22内に戻される。ここでポ ンプ 23の駆動は継続したままとなっているため、内容物は、供給通路 21a、三方バル ブ、戻り通路 21b、および貯留タンク 22内を循環することとなる。  The content force that has been sent is returned to the storage tank 22 through the return passage 21b. Here, since the pump 23 continues to be driven, the contents circulate in the supply passage 21a, the three-way valve, the return passage 21b, and the storage tank 22.
[0065] このように、フィルム接合用の縦シール動作中は、内容物が循環させられるようにな つているため、筒状フィルム内に必要以上の内容物が供給されることが防止される。 内容物の供給を制御するためには、例えばポンプ 23の駆動をー且停止することによ つても実施可能である。しかしながら、前述したように、ポンプの ONZOFFにより内 容物の供給を制御する場合、供給される内容物の量にばらつきが生じやすい。これ に対して、本実施形態のように、ポンプ 23を駆動させたまま三方バルブ 25のみを切 替えることで内容物の供給が制御されるような構成であれば、ポンプ 23の流量は安 定ィ匕しているため、そうした定量性低下の問題も発生しにくいものとなる。  [0065] In this way, during the vertical sealing operation for film bonding, the contents are circulated, so that it is possible to prevent the contents from being supplied more than necessary in the cylindrical film. In order to control the supply of the contents, for example, the drive of the pump 23 can be stopped and stopped. However, as described above, when the supply of contents is controlled by ONZOFF of the pump, the amount of contents supplied tends to vary. On the other hand, if the configuration is such that the supply of contents is controlled by switching only the three-way valve 25 while the pump 23 is driven as in this embodiment, the flow rate of the pump 23 is stable. Therefore, the problem of such a decrease in quantitativeness is less likely to occur.
[0066] 三方バルブ 25によって内容物供給の切替えを行うことについての他の利点として は、内容物の品質変化を防止するということも挙げられる。フィルム同士の接合部 5を 縦シールする場合、数秒程度だけ包装動作を停止されればよいが、何らかの原因に よって、より長時間にわたって動作を停止させなければならないこともある。このような 動作停止中に内容物が配管内に溜まっていると、温度変化により内容物の粘性が変 化するおそれがある。粘性が変化は、供給される内容物の量にばらつきを生じさせる こともある。したがって、本実施形態のように、動作の停止中に内容物を循環させるよ うにすることが好ましぐこれにより、内容物の温度が均一化し上記のような問題の発 生も抑制される。 [0067] 上記のような縦シール動作が所定時間行われた後、 の時点(図 8参照)に示すよう に、通常の包装動作が再開される。すなわち、シゴキローラ 45が開き、内容物が落下 させられると共に(図 7D参照)、三方バルブ 25が切替えられ、筒状フィルム内への内 容物の供給が再開される。以降は、先に説明した通常の包装動作を繰り返し行って いくことで、連続的な包装袋の製造が実現される。 [0066] Another advantage of switching the content supply by the three-way valve 25 is that it prevents the quality of the content from changing. When the film-to-film joint 5 is longitudinally sealed, the packaging operation only needs to be stopped for a few seconds, but for some reason, the operation may have to be stopped for a longer time. If the contents remain in the piping while such operation is stopped, the viscosity of the contents may change due to temperature changes. Changes in viscosity can cause variations in the amount of content supplied. Therefore, it is preferable to circulate the contents while the operation is stopped as in the present embodiment, whereby the temperature of the contents is made uniform and the occurrence of the above problems is suppressed. [0067] After the vertical sealing operation as described above is performed for a predetermined time, the normal packaging operation is resumed as shown in FIG. 8 (see FIG. 8). That is, the squeeze roller 45 is opened, the contents are dropped (see FIG. 7D), the three-way valve 25 is switched, and the supply of the contents into the cylindrical film is resumed. After that, continuous packaging bags can be manufactured by repeating the normal packaging operation described above.
[0068] 以上、本発明の一実施形態について説明してきた力 本発明は上記構成に限らず 種々変更可能である。例えば、包装袋はピロ一タイプに限らず、三方シールタイプま たは四方シールタイプの包装袋であってもよい。ピロ一タイプの場合、その縦シール 部 F1 (図 6参照)の形態は特に限定されるものではなぐいわゆる合掌貼りであっても よいし、封筒貼りであってもよい。  [0068] The power described in the embodiment of the present invention has been described above. The present invention is not limited to the above-described configuration and can be variously modified. For example, the packaging bag is not limited to the pillow type, and may be a three-side seal type or a four-side seal type packaging bag. In the case of the pillow type, the form of the vertical seal portion F1 (see FIG. 6) is not particularly limited, and may be so-called “gap-pasting” or envelope-pasting.
[0069] 図 3に示した包装機の縦シール機構 30および横シール機構 60は 、ずれもボックス モーション型の動作を行うものであった力 それに限らず、上下動することなくその場 で熱シールを行う、一般的な縦シール機構および横シール機構であってもよい。図 3 の包装機 10は、一対のシゴキローラ 45を備えたものであつたが、本発明はそれに限 らず、シゴキローラを備えて 、な 、包装機として構成することも可能である。  [0069] The vertical sealing mechanism 30 and the horizontal sealing mechanism 60 of the packaging machine shown in FIG. 3 are not limited to forces that have been operated in a box motion type, and heat seals are performed on the spot without moving up and down. A general vertical seal mechanism and a horizontal seal mechanism may be used. The packaging machine 10 in FIG. 3 includes a pair of squeeze rollers 45, but the present invention is not limited to this, and the squeeze rollers can also be configured as a wrapping machine.
[0070] 投入ノズル 15に関し、図 10Aに示すように、その放出ロカ ズルの下端 15aに形成 されていてもよいし、図 10Bに示すように、放出口 17がノズルの外周面に設けられて いてもよい。図 10Bの構成の場合、図 7Eに示したようにシゴキローラ 45を開いた後に おいても、液面高さ hiが放出口 17よりも高くなるように設けられていればよい。これに より、放出口 17が大気に露出されることがなくなり、ノズル内の内容物は筒状フィルム 内に落下することなぐノズル内に保持されたままの状態となる。その結果、上記同様 、本発明による作用効果が得られることとなる。  [0070] As shown in FIG. 10A, the discharge nozzle 15 may be formed at the lower end 15a of the discharge nozzle, or the discharge port 17 is provided on the outer peripheral surface of the nozzle as shown in FIG. 10B. May be. In the case of the configuration of FIG. 10B, it is only necessary that the liquid level height hi be higher than the discharge port 17 even after the squeeze roller 45 is opened as shown in FIG. 7E. As a result, the discharge port 17 is not exposed to the atmosphere, and the contents in the nozzle remain held in the nozzle without falling into the cylindrical film. As a result, the effects of the present invention can be obtained as described above.

Claims

請求の範囲 The scope of the claims
[1] 有底状とされた筒状フィルム内に流動性のある内容物を供給する投入ノズルと、前 記内容物が供給された状態の前記筒状フィルムを下方に搬送する搬送手段と、前記 筒状フィルムの一部を熱シールすることで前記筒状フィルムを密封する横シール機 構とを有し、  [1] A charging nozzle that supplies a fluid content into a bottomed cylindrical film, a conveying means that conveys the cylindrical film in a state where the content is supplied downward, A horizontal sealing mechanism for sealing the cylindrical film by heat-sealing a part of the cylindrical film;
前記投入ノズルを通じて前記内容物を供給する動作と、前記内容物が供給された 状態の前記筒状フィルムを下方に搬送する動作と、前記横シール機構による熱シー ル動作と、を少なくとも含む一連の包装動作により袋詰め製品を製造する縦型充填 包装機において、  A series of operations including at least an operation of supplying the contents through the charging nozzle, an operation of conveying the tubular film in a state where the contents are supplied downward, and a heat sealing operation by the lateral sealing mechanism. In a vertical filling and packaging machine that manufactures bagging products by packaging operation,
前記一連の包装動作の全体にわたって前記投入ノズルの放出口が前記内容物中 に浸されるように構成され、前記内容物の供給が、前記投入ノズルの放出口が前記 内容物中に浸された状態力 開始されることを特徴とする縦型充填包装機。  The discharge nozzle outlet is immersed in the contents throughout the series of packaging operations, and the supply of the contents is immersed in the discharge nozzle outlets in the contents. State force A vertical filling and packaging machine characterized by being started.
[2] 前記筒状フィルムのうち、供給された前記内容物が存在している部位を挟み込と共 に、その状態で回転することで、前記筒状フィルムに扁平な空充填部を形成しながら 前記筒状フィルムを下方に搬送する一対のシゴキローラをさらに有し、  [2] A flat empty filling portion is formed in the tubular film by rotating a portion of the tubular film where the supplied contents are present together with pinching. While further having a pair of squeeze rollers that convey the cylindrical film downward,
前記内容物を供給する動作では、前記一対のシゴキローラにより挟み込まれた部 位より上方の前記筒状フィルム内に前記内容物を供給する、請求項 1に記載の縦型 充填包装機。  2. The vertical filling and packaging machine according to claim 1, wherein in the operation of supplying the contents, the contents are supplied into the cylindrical film above a portion sandwiched between the pair of squeeze rollers.
[3] 前記シゴキローラより上方に溜められた前記内容物が、前記一対のシゴキローラを 開くと同時に前記シゴキローラより下方の前記筒状フィルム内に落下するようになつ ており、  [3] The contents stored above the squeeze roller are configured to drop into the cylindrical film below the squeeze roller at the same time as opening the pair of squeeze rollers.
前記内容物が落下した後においても、前記内容物の液面高さが前記投入ノズルの 前記放出口よりも高くなるように構成されている、請求項 2に記載の縦型充填包装機  3. The vertical filling and packaging machine according to claim 2, wherein the liquid level of the content is higher than the discharge port of the charging nozzle even after the content has dropped.
[4] 前記内容物を貯留する貯留タンクと、該貯留タンク内の内容物を前記投入ノズルへ と移送するための供給通路と、前記貯留タンクから前記投入ノズル側に前記内容物 を移送するための駆動源となるポンプ手段と、前記内容物を前記投入ノズル側から 前記貯留タンクへと戻すための戻し通路と、前記供給流路を通じて移送されてきた前 記内容物を、前記投入ノズルを通じて前記筒状フィルム内に供給する力、あるいは、 前記戻し通路を通じて前記貯留タンク側に戻すかを切替えることができるバルブ手 段と、を有する内容物供給機構をさらに有する、請求項 1から 3のいずれか 1項に記 載の縦型充填包装機。 [4] A storage tank for storing the contents, a supply passage for transferring the contents in the storage tank to the charging nozzle, and for transferring the contents from the storage tank to the charging nozzle side. A pump means serving as a driving source of the fuel, a return passage for returning the contents from the charging nozzle side to the storage tank, and before being transferred through the supply passage A content supply mechanism having a valve means capable of switching whether the content is supplied into the cylindrical film through the charging nozzle or returned to the storage tank through the return passage. The vertical filling and packaging machine according to any one of claims 1 to 3.
[5] 2つの原反ロールを保持し、一方の原反ロールから引き出された第 1のフィルムの 端部と、他方の原反ロールから引き出された第 2のフィルムの端部とを接合し、接合さ れた前記 2枚のフィルムを長尺フィルムとして供給するフィルム供給装置と、  [5] Hold two rolls, and join the end of the first film drawn from one roll and the end of the second film drawn from the other roll. A film supply device for supplying the two bonded films as a long film;
前記長尺フィルムの側縁部同士をその長手方向に沿って縦シールすることで、前 記長尺フィルムを前記筒状フィルムとする縦シール機構とをさらに有し、  By further vertically sealing the side edges of the long film along the longitudinal direction thereof, it further has a vertical sealing mechanism that uses the long film as the cylindrical film,
前記縦シール機構は、前記長尺フィルムの搬送を停止した状態で、前記第 1およ び第 2のフィルム同士の接合部に対し前記縦シールを行い、  The vertical seal mechanism performs the vertical seal on the joint between the first and second films in a state where the transport of the long film is stopped,
前記内容物供給機構の前記バルブ手段は、該接合部に対する縦シール動作が行 われて!/ヽる間、前記内容物を前記貯留タンク側に戻す側の位置に切替えられて ヽる 、請求項 4に記載の縦型充填包装機。  The valve means of the content supply mechanism is switched to a position on the side where the content is returned to the storage tank side while a vertical sealing operation is performed on the joint! 4. The vertical filling and packaging machine according to 4.
[6] 前記接合部に対する縦シールは、該縦シールにより形成される縦シール部から内 容物が漏出しないように、通常の縦シール動作よりも長時間にわたって行われる、請 求項 5に記載の縦型充填包装機。 [6] The vertical seal for the joint portion is performed for a longer time than a normal vertical seal operation so that the content does not leak from the vertical seal portion formed by the vertical seal. Vertical filling and packaging machine.
PCT/JP2006/309370 2006-05-10 2006-05-10 Vertical filling-packaging machine WO2007129407A1 (en)

Priority Applications (7)

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AU2006343121A AU2006343121A1 (en) 2006-05-10 2006-05-10 Vertical filling-packaging machine
CNA2006800545030A CN101437722A (en) 2006-05-10 2006-05-10 Vertical filling and packing machine
JP2008514350A JPWO2007129407A1 (en) 2006-05-10 2006-05-10 Vertical filling and packaging machine
PCT/JP2006/309370 WO2007129407A1 (en) 2006-05-10 2006-05-10 Vertical filling-packaging machine
EP06746187A EP2039608A4 (en) 2006-05-10 2006-05-10 Vertical filling-packaging machine
US12/299,118 US20090199519A1 (en) 2006-05-10 2006-05-10 Vertical filling-packaging machine
CA002650650A CA2650650A1 (en) 2006-05-10 2006-05-10 Vertical filling-packaging machine

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JP (1) JPWO2007129407A1 (en)
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AU (1) AU2006343121A1 (en)
CA (1) CA2650650A1 (en)
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JPWO2007129407A1 (en) 2009-09-17
EP2039608A1 (en) 2009-03-25
US20090199519A1 (en) 2009-08-13
CA2650650A1 (en) 2007-11-15
CN101437722A (en) 2009-05-20
EP2039608A4 (en) 2010-05-19

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