WO2007128192A1 - A medical strengthened-type porous bioceramics, its preparation method and application - Google Patents

A medical strengthened-type porous bioceramics, its preparation method and application Download PDF

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Publication number
WO2007128192A1
WO2007128192A1 PCT/CN2007/001124 CN2007001124W WO2007128192A1 WO 2007128192 A1 WO2007128192 A1 WO 2007128192A1 CN 2007001124 W CN2007001124 W CN 2007001124W WO 2007128192 A1 WO2007128192 A1 WO 2007128192A1
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Prior art keywords
porous
mold
medically
dense
ceramic
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PCT/CN2007/001124
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French (fr)
Chinese (zh)
Inventor
Jianxi Lu
Jiang Chang
Zhen Wang
Kaili Lin
Faming Zhang
Jian Tang
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Jianxi Lu
Jiang Chang
Zhen Wang
Kaili Lin
Faming Zhang
Jian Tang
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Application filed by Jianxi Lu, Jiang Chang, Zhen Wang, Kaili Lin, Faming Zhang, Jian Tang filed Critical Jianxi Lu
Publication of WO2007128192A1 publication Critical patent/WO2007128192A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/02Inorganic materials
    • A61L27/10Ceramics or glasses
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/56Porous materials, e.g. foams or sponges
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00836Uses not provided for elsewhere in C04B2111/00 for medical or dental applications

Definitions

  • the invention relates to a medical enhanced porous bioceramic, a preparation method and an application thereof, and the product prepared by the process can be applied to the field of biomedicine, especially orthopedics, plastic surgery, maxillofacial surgery, ENT, brain surgery In other fields, the bone defect and anatomical repair and reconstruction, the product can also be applied to liquid filtration, gas purification, solid separation, industrial catalysis and other fields. Background technique
  • Bioceramics are medically intended for defect repair and reconstruction of human tissue.
  • the bone supply and bone supply are extremely limited in autologous bone transplantation, and the risk of potential disease transmission from bio-products (allogene and xenogenic bone)
  • bio-products allogene and xenogenic bone
  • Other factors have greatly promoted the research and application of bioceramics.
  • calcium phosphate bioceramics hydroxyapatite and tricalcium phosphate
  • Bioceramics are classified according to porosity, including porous and dense bioceramics, which have been widely used in the medical field.
  • dense bioceramics have good mechanical properties, can support and support, but because it does not have microstructures suitable for tissue and cell growth, its organisms Learning properties: such as biodegradability, osteoconductivity, etc.
  • porous ceramics although it has a good microporous structure, has good biological properties, but its mechanical properties are poor, can not be stressed parts
  • the organ plays a good supporting role, so the porous bioceramic can only be used as a tissue growth conductive material for the filling material and the non-load bearing portion.
  • the present invention intends to focus on the breakthrough at this point, the purpose of which is to combine the two forms of materials together to make a corresponding anatomical structure for bone defect repair and reconstruction of the anatomical structure, so that the dense part supports Role and tissue guiding of the porous part.
  • the two materials are the same chemical composition, due to the difference in structure and specific surface area, there is a significant difference in the degree of degradation.
  • the porous part can be replaced and degraded by tissue during half a year to one year, while the dense part It can last for more than two years and plays a good supporting role.
  • bioceramic that is dense and porous, i.e., a reinforced porous bioceramic.
  • the bioceramic contains two parts, porous and dense, the dense part acts to enhance the mechanical strength, and the porous part promotes the growth of cells and tissues into the ceramic.
  • Another object of the present invention is to provide a plurality of methods for preparing a reinforced porous bioceramic which can be adjusted by determining the size of the dense portion according to the requirements of the mechanical strength of the human bone repair portion to prepare a corresponding ceramic.
  • Another object of the present invention is to provide the above-mentioned application of the enhanced porous bioceramic in the field of biomedicine, especially for the repair and reconstruction of bone defects and organ reconstruction, in orthopedics, orthopedics, maxillofacial surgery, ENT, brain Applications in surgery, etc., can also be applied in industrial fields such as liquid filtration, gas purification, separation of solids, and industrial catalysis. Summary of invention
  • the medically enhanced porous bioceramic according to the present invention contains two parts, a dense and a porous one.
  • the dense part mainly plays a role in increasing the mechanical strength, and the porous part mainly serves as a guiding function for the growth of cells and tissues, and can be vascularized to obtain sufficient blood supply nutrition, so that the new tissue forms a corresponding function.
  • the medically-enhanced porous ceramics according to the present invention can determine the size of the dense portion by formula calculation according to the requirements of the mechanical strength of the human bone repairing portion to prepare a corresponding enhanced bioceramic.
  • the anatomical shape and size of the medically enhanced porous bioceramic according to the present invention are completely matched with the defect repairing portion. It can be used to inverse the X-ray and CT scan data of the contralateral anatomy, to create an anatomical model and the corresponding mold, so that the fabricated product matches the anatomical shape and size of the repair site (Fig. 1).
  • the porous microstructure of the medically-enhanced porous bioceramic according to the present invention can be made according to the characteristics of cells and tissue types and growth requirements, and the corresponding pore shape, porosity, pore size and inner diameter, and porous pore size.
  • the ratio is 50 to 1000 ⁇ m
  • the porosity is 50% to 85%
  • the inner diameter of the pores is 20 to 500 ⁇ m
  • the pore communication rate is 10% to 100%.
  • the dense portion of the medically-enhanced porous bioceramic according to the present invention is a ceramic reinforcement, which can be changed by changing the shape and volume of the reinforcement, or by controlling the production sintering temperature to change the amount ( ⁇ 10 ⁇ ).
  • the mechanical strength of the reinforced bioceramic is 2 to 200 times higher than that of the single porous bioceramic (Fig. 2), and the microporosity is 0.1% to 20%.
  • the reinforcement of the medically-reinforced porous bioceramic according to the present invention must be distributed at the force receiving portion to support the force and protect the porous portion.
  • the medically enhanced porous bioceramic reinforcement according to the present invention may be in the form of a cylinder, an elliptical cylinder, a square cylinder, a triangular cylinder, and an irregular cylinder (Fig. 3-6).
  • the reinforcement distribution is edge-type at the edge (Fig. 5-6), centered at the center (Fig. 3-4), and two or more reinforcements are dispersed (Fig. 7-12).
  • the arrangement of the reinforcements can be: longitudinal (Fig. 3-10), lateral (Fig. 12), oblique (Fig. 11), cross (Fig. 11) and mixed
  • the number of reinforcements can be from 1 to 20 (Fig. 7-12), and the amount of reinforcement in the entire ceramic volume is from 10% to 90%.
  • the ceramic powder raw material used for preparing the reinforced porous bioceramic according to the present invention has a grain size of 1.0 nm to 100 ⁇ m, and may be pure micron (0.1- ⁇ m) or pure nano-powder ( ⁇ 100 nm). It can be a mixture of nano and micro powders.
  • the chemical composition of the powder is selected from biologically active, such as from pure hydroxyapatite or doped hydroxyapatite, pure tricalcium phosphate or doped tricalcium phosphate, hydroxyapatite/tricalcium phosphate two-phase composite ceramic powder, Pure calcium carbonate or doped calcium carbonate, pure or doped alumina, pure zirconia or doped zirconia, titania, aluminum-magnesium spinel, and mixed powders in different ratios between the above various components.
  • biologically active such as from pure hydroxyapatite or doped hydroxyapatite, pure tricalcium phosphate or doped tricalcium phosphate, hydroxyapatite/tricalcium phosphate two-phase composite ceramic powder, Pure calcium carbonate or doped calcium carbonate, pure or doped alumina, pure zirconia or doped zirconia, titania, aluminum-magnesium spinel, and mixed powders in different ratios between the above various components.
  • the bioceramic can be applied in the field of biomedicine, especially in the fields of orthopedics, orthopedics, maxillofacial surgery, ENT, brain surgery, etc., for the repair and reconstruction of bone defects and anatomical structures, and also for liquid filtration and gas. Purification, solid separation, industrial catalysis and other fields.
  • the medically-reinforced porous bioceramic described above may be formed by co-molding, compression molding or molding.
  • the principle of grouting is to reserve a gap when making a ceramic organic porous support, and then the slurry is dried and formed. After the shaped body is sintered, the stent portion is removed to form a porous portion, and the reserved gap is formed by the infusion filling portion to form a dense reinforcement.
  • Molding is carried out by first forming a dense or porous portion by molding, and then making another matching portion around the portion.
  • the volume of the reinforcement can be arbitrarily designed; or the volume of the reinforcement can be determined by formula calculation.
  • the calculation formula of the volume volume of the reinforcing body in the invention :
  • Sd the cross-sectional area of the dense reinforcement in the ceramic
  • Constant 1 to 4, which is related to the desired mechanical property improvement factor and the original powder grain size of the reinforced portion.
  • the desired mechanical property improvement ratio is more than 20 times
  • the ⁇ value generally takes 1 and is less than 20 Take 3 to 4 times
  • the original powder of the reinforced part is nanometer ( ⁇ 100nm)
  • has a larger value
  • the micron powder ⁇ has a smaller value.
  • the reinforced ceramic can be formed by co-molding, compression molding or molding by injection molding. ⁇ , grouting
  • the dried organic framework was placed in a correspondingly sized mold, and then the prepared slurry was poured, and after 1 to 5 hours, the green body was demolded to form a green body, which was dried in a dry box for 12 hours.
  • the selected organic pore-forming agent and the ceramic powder are uniformly mixed in a certain ratio, and then filled into the selected mold cavity, and the mold plug body is pressed for several minutes, and then the porous body is taken out by demoulding.
  • the ceramic powder is filled into the selected mold cavity, and after the mold plug is pressed for a few minutes, the compact body is taken out.
  • c. Prepare the ceramic powder and water in a certain ratio, and stir for 1 to 10 hours to form a fluid slurry.
  • d. The slurry is directly poured into the organic framework and dried in a dry box for several hours to form a porous dense composite body.
  • step 3) Put the above-mentioned step 3) the dried organic framework into a sintering furnace, gradually heat up to 200 ° C to 400 ° C to gasify and eliminate organic matter, and then continue to heat up to 1000 ° C - 1400 ⁇ sintering into the desired Enhanced porous bioceramics.
  • regular and irregular plastic particles which can be dissolved by an organic solvent and heat are selected as materials for making a porous scaffold.
  • Preferred plastic particle raw materials are olefin polystyrene, polyethylene, polypropylene, polyvinyl chloride, polyamide. , polyurethane, polymethyl methacrylate, paraffin and naphthalene, etc., which burn at high temperatures without leaving any harmful substances.
  • the hot melt point of the plastic particles should be between 100 ° C and 400 ° C.
  • the plastic particles are between 100 and 1000 microns in diameter.
  • the organic solvent may be selected from acetone, diacetone, bromochloromethane, methyl isobutyl ketone, chloroform or the like according to the plastic particle component.
  • the binder should be selected from particles which adhere to the above raw materials.
  • the mold material is not particularly limited and may be made of a material which is chemically inert to the solvent to be used, such as stainless steel, ceramics, glass, gypsum or the like.
  • the mold must have one or more feed ports.
  • the mold body must be in the form of a longitudinal pair or a multi-part body, and the joints between the parts should be very close. This facilitates the release of the porous frame.
  • Figure 1 is a photograph of a femoral head of a reinforced porous bioceramic made according to an anatomical model mold
  • Figure 2 is a comparison of mechanical properties of reinforced porous bioceramics and non-reinforced porous bioceramics
  • Figure 3 is a schematic view of a centrally-reinforced porous bioceramic, the cylindrical ceramic center is a cylindrical dense portion, and the edge is a porous portion;
  • Figure 4 is a schematic view of a central type of enhanced porous bioceramic, the central portion of the cylindrical ceramic is a rectangular parallelepiped portion, and the edge is a porous portion;
  • Figure 5 is a schematic view of an edge-type enhanced porous bioceramic, the central portion of the cylindrical ceramic is a porous portion of a polygonal columnar body, and the edge is a dense portion;
  • Figure 6 is a schematic view of an edge type reinforced porous bioceramic, the central portion of the cylindrical ceramic is a porous portion of a triangular columnar body, and the edge is a dense portion;
  • Figure 7 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic has a dense portion at the center and the periphery, and the annular body between the two is a porous portion;
  • Figure 8 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic porous portion is equidistantly distributed with six cylindrical compacts of uniform size, and a dense body of a peripherally annularly wrapped porous portion;
  • Figure 9 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic porous portion is equidistantly distributed with eight cylindrical compacts of uniform size;
  • Figure 10 is a schematic view of a dispersion-type enhanced porous bioceramic, wherein the cylindrical ceramic dense portion is equidistantly distributed with six cylindrical porous bodies of uniform size;
  • Figure 11 is a schematic view of a dispersion-enhanced porous bioceramic, wherein the cubic ceramic multi-part L is equidistantly distributed with five diagonally oblique cylindrical compacts of uniform size;
  • Figure 12 is a schematic view of a dispersion-type enhanced porous bioceramic, wherein the cubic ceramic multi-part L is equidistantly distributed with five longitudinal and five transversely aligned cylindrical compacts;
  • Figure 13 is a scanning electron micrograph of the interface between the dense and porous portions of the reinforced porous bioceramic
  • Figure 14 is a photograph of the edge-type enhanced porous bioceramic
  • FIG. 15 is a photograph of a central enhanced porous bioceramic.
  • the edge-type reinforced porous bioceramic produced by the grouting process uses tricalcium phosphate as the raw material (the powder shrinkage rate is 15%), and the cylinder with a diameter of 18 mm and a height of 20 mm is required to achieve the resistance of 70 MPa.
  • the compressive strength, and the porosity of the porous portion was 70%, the pore diameter was 500 - 600 ⁇ m, and the pore diameter was 120 ⁇ m.
  • the compressive strength of the porous portion was 2.0 MPa.
  • the enhancement range is 35 times, tricalcium phosphate is a micron powder, n is taken 1, and thus
  • the actual porous portion has a diameter of 9.45 mm and the reinforcement has a thickness of 5.62 mm.
  • the central reinforced porous bioceramic produced by the compression molding process uses tricalcium phosphate as a raw material (15% powder shrinkage) to produce a cylinder with a diameter of 20 mm and a twist of 20 mm.
  • the product is required to have an anti-40 MPa resistance.
  • the compressive strength, and the porosity of the porous portion was 70%, the pore diameter was 500 - 600 ⁇ m, and the pore diameter was 120 ⁇ m.
  • the compressive strength of the porous portion was 2.0 MPa.
  • the enhancement range is 20 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus
  • the actual reinforcing portion has a diameter of 13.29 mm and the porous portion has a thickness of 4.85 mm.
  • the edge-type reinforced porous bioceramic produced by the molding-slurry co-forming process uses tricalcium phosphate as a raw material (15% powder shrinkage) to produce a cylinder with a diameter of 30 mm and a height of 30 mm.
  • the compressive strength of 20 MPa, and the porosity of the porous portion is 70%, the pore diameter is 500 - 600 ⁇ m, and the pore diameter is 120 ⁇ m.
  • the compressive strength of the porous portion was 2.0 MPa.
  • the enhancement is more than 10 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus
  • the actual porous portion has a diameter of 24.10 mm and the reinforcement has a thickness of 5.20 mm.
  • the dispersion-enhanced porous bioceramic produced by the grouting process uses tricalcium phosphate as a raw material (the powder shrinkage rate is 15%) to produce a cylinder having a diameter of 60 mm and a height of 40 mm, and contains eight cylindrical reinforcements.
  • the product is required to achieve a compressive strength of 30 MPa, and the porous portion has a porosity of 70%, a pore diameter of 500 to 600 ⁇ m, and a pore diameter of 120 ⁇ m.
  • the compressive strength of the porous portion was 2.0 MPa. Specific steps are as follows:
  • the enhancement range is more than 15 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus,

Abstract

A medical strengthened-type porous bioceramics, its preparation method and application are disclosed. The bioceramics contains two portions of porous structure and dense structure. The dense structure portion is mainly used to increase mechanical strength, and the porous structure portion mainly has the action of allowing cell and tissue ingrowth and making newly-grown tissue have correspondent function. A pore shape, porosity, pore size and size of interior connection can be adjusted according to types of the cell and tissue and requirements of growth; the dense portion can increase the strength up to 2-20 times higher than that of pure porous bioceramics depending on its addition amount. Its preparation method includes slip-casting process, stamping process and slip-casting & stamping process, and a center-, edge- and dispersion-type porous bioceramics can be achieved. Also, the bioceramics having a shape, size, mechanical strength and function which is matched with a human bone to be restored can be obtained.

Description

医用增强型多孔生物陶瓷、 制备方法及其应用  Medical enhanced porous bioceramic, preparation method and application thereof
技术领域 Technical field
本发明涉及一种医用增强型多孔生物陶瓷、制备方法及其应用, 由所述的该工艺制备 的产品可应用于生物医学领域, 尤其是骨科、 整形外科、 颌面外科、 五官科、 脑外科等领 域, 进行骨缺损和解剖结构的修复和重建, 该产品还可以应用于液体过滤、 气体净化、 固 体的分离、 工业催化等领域。 背景技术  The invention relates to a medical enhanced porous bioceramic, a preparation method and an application thereof, and the product prepared by the process can be applied to the field of biomedicine, especially orthopedics, plastic surgery, maxillofacial surgery, ENT, brain surgery In other fields, the bone defect and anatomical repair and reconstruction, the product can also be applied to liquid filtration, gas purification, solid separation, industrial catalysis and other fields. Background technique
生物陶瓷是以医疗为目的,用于人体组织的缺损修复和重建。近年来随着陶瓷生产工 艺的发展, 同时由于自体骨移植中供骨区和供骨量极为受限, 以及生物源性产品(同种异 体骨和异种骨等)具有的潜在疾病传播的危险性等因素,大大促进了生物陶瓷的研究和应 用。 其中应用最广泛的是磷酸钙类生物陶瓷(羟基磷灰石和磷酸三钙), 其主要应用于硬 组织 (如: 骨组织)缺损的修复和重建等方面。  Bioceramics are medically intended for defect repair and reconstruction of human tissue. In recent years, with the development of ceramic production technology, the bone supply and bone supply are extremely limited in autologous bone transplantation, and the risk of potential disease transmission from bio-products (allogene and xenogenic bone) Other factors have greatly promoted the research and application of bioceramics. Among the most widely used are calcium phosphate bioceramics (hydroxyapatite and tricalcium phosphate), which are mainly used in the repair and reconstruction of defects in hard tissues such as bone tissue.
生物陶瓷按照孔隙率分类, 包括多孔型和致密型生物陶瓷, 这两种陶瓷在医学领域已 经有较广泛的应用。但是,这两者都各有利弊,例如:致密型生物陶瓷有较好的力学性能, 可以起到支撑和支架作用,但是由于它不存在能适合组织和细胞生长的微结构, 因此它的 生物学性能: 如生物降解性、 骨传导性等就较差; 而多孔陶瓷虽然它有良好的微孔结构, 具有较好的生物学性能, 但是它的力学性能又较差, 不能对受力部位和器官起到良好的支 撑作用, 因此目前多孔生物陶瓷仅能作为填充材料和非承重部位的组织生长传导材料。 由 于以上因素限制了这两种陶瓷在医学领域中的进一步临床应用。为了解决以上两者之间的 矛盾, 既要有较好的力学性能, 又要有较好的生物学性能。 本发明拟着重在该点上进行突 破, 其目的要把这两种形态的材料结合在一起, 制作成相应的解剖结构, 来进行骨缺损的 修复和解剖结构的重建, 使致密部分起到支撑作用和多孔部分的组织引导作用。虽然这两 种材质是同一种化学系成分, 但由于其结构和比表面积的不同, 而出现的降解程度有明显 的差距, 多孔部分可在半年至一年内被组织替代和降解吸收, 而致密部分可以持续两年以 上,起到良好的支撑作用。这种增强型生物陶瓷有望广泛用于受力部位的组织修复和重建 及骨融合。但这两者的结合, 存在着很多的问题, 尤其是在制备工艺上尚有许多问题很难 解决, 例如: 致密与多孔两种材料在烧结过程中产生的收缩率的差距会使界面脱离, 以及 界面上存在的热应力有可能会致使陶瓷开裂等。 发明目的 Bioceramics are classified according to porosity, including porous and dense bioceramics, which have been widely used in the medical field. However, both have their own advantages and disadvantages. For example, dense bioceramics have good mechanical properties, can support and support, but because it does not have microstructures suitable for tissue and cell growth, its organisms Learning properties: such as biodegradability, osteoconductivity, etc.; porous ceramics, although it has a good microporous structure, has good biological properties, but its mechanical properties are poor, can not be stressed parts And the organ plays a good supporting role, so the porous bioceramic can only be used as a tissue growth conductive material for the filling material and the non-load bearing portion. Due to the above factors, the further clinical application of these two ceramics in the medical field is limited. In order to solve the contradiction between the two, it is necessary to have better mechanical properties and better biological properties. The present invention intends to focus on the breakthrough at this point, the purpose of which is to combine the two forms of materials together to make a corresponding anatomical structure for bone defect repair and reconstruction of the anatomical structure, so that the dense part supports Role and tissue guiding of the porous part. Although the two materials are the same chemical composition, due to the difference in structure and specific surface area, there is a significant difference in the degree of degradation. The porous part can be replaced and degraded by tissue during half a year to one year, while the dense part It can last for more than two years and plays a good supporting role. This enhanced bioceramic is expected to be widely used for tissue repair and reconstruction and bone fusion in stressed sites. However, there are many problems in the combination of the two. Especially in the preparation process, there are still many problems that are difficult to solve. For example: The difference in shrinkage rate between the dense and porous materials during the sintering process will cause the interface to detach. And the thermal stress existing on the interface may cause the ceramic to crack or the like. Purpose of the invention
本发明的一个目的在于提供一种致密与多孔相结合的生物陶瓷,即增强型多孔生物陶 瓷。该生物陶瓷含有多孔和致密两个部分, 致密部分起到增强力学强度的作用, 而多孔部 分促使细胞和组织长入到陶瓷之中。  It is an object of the present invention to provide a bioceramic that is dense and porous, i.e., a reinforced porous bioceramic. The bioceramic contains two parts, porous and dense, the dense part acts to enhance the mechanical strength, and the porous part promotes the growth of cells and tissues into the ceramic.
本发明的另一目的在于提供多种制备增强型多孔生物陶瓷的方法,可根据人体骨骼修 复部位力学强度的要求, 通过确定致密部分的尺寸来进行调控, 以制备出相应的陶瓷。  Another object of the present invention is to provide a plurality of methods for preparing a reinforced porous bioceramic which can be adjusted by determining the size of the dense portion according to the requirements of the mechanical strength of the human bone repair portion to prepare a corresponding ceramic.
本发明的另一目的在于提供上述增强型多孔生物陶瓷在生物医学领域的应用,尤其是 用于骨缺损的修复和重建及器官再造, 可在骨科、 整形外科、 颌面外科、 五官科、 脑外科 等中应用, 也可在工业领域如液体过滤、 气体净化、 固体的分离、 工业催化中应用。 发明概要  Another object of the present invention is to provide the above-mentioned application of the enhanced porous bioceramic in the field of biomedicine, especially for the repair and reconstruction of bone defects and organ reconstruction, in orthopedics, orthopedics, maxillofacial surgery, ENT, brain Applications in surgery, etc., can also be applied in industrial fields such as liquid filtration, gas purification, separation of solids, and industrial catalysis. Summary of invention
本发明的医用增强型多孔生物陶瓷其特征在于:  The medically enhanced porous bioceramic of the present invention is characterized by:
1、 本发明所述的医用增强型多孔生物陶瓷含有致密和多孔两个部分。 致密部分主要 起到增加力学强度的作用, 而多孔部分主要起到细胞和组织长入的引导作用, 同时能被血 管化而获得足够的血液供应营养, 使新生的组织形成相应的功能。  1. The medically enhanced porous bioceramic according to the present invention contains two parts, a dense and a porous one. The dense part mainly plays a role in increasing the mechanical strength, and the porous part mainly serves as a guiding function for the growth of cells and tissues, and can be vascularized to obtain sufficient blood supply nutrition, so that the new tissue forms a corresponding function.
2、本发明所述的医用增强型多孔生.物陶瓷可根据人体骨骼修复部位力学强度的要求, 通过公式计算确定出致密部分的尺寸, 以制备出相应的增强型生物陶瓷。  2. The medically-enhanced porous ceramics according to the present invention can determine the size of the dense portion by formula calculation according to the requirements of the mechanical strength of the human bone repairing portion to prepare a corresponding enhanced bioceramic.
3、 本发明所述的医用增强型多孔生物陶瓷的解剖外形和大小与缺损修复部位完全相 匹配。它可以应用对健侧解剖结构 X光片和 CT扫描的数据进行反模, 制作解剖模型和相 应的模具, 使得制作产品与修复部位的解剖外形和大小相匹配 (图 1 )。  3. The anatomical shape and size of the medically enhanced porous bioceramic according to the present invention are completely matched with the defect repairing portion. It can be used to inverse the X-ray and CT scan data of the contralateral anatomy, to create an anatomical model and the corresponding mold, so that the fabricated product matches the anatomical shape and size of the repair site (Fig. 1).
4、 本发明所述的医用增强型多孔生物陶瓷的多孔微结构可根据细胞和组织类型及生 长需要的特征, 来制作相应的孔形、 孔隙率、 孔径和内连接径的大小, 多孔部分孔径为 50〜1000μπι, 气孔率为 50%〜85%, 孔的内连接径为 20〜500μιη, 孔隙沟通率为 10%〜 100%。  4. The porous microstructure of the medically-enhanced porous bioceramic according to the present invention can be made according to the characteristics of cells and tissue types and growth requirements, and the corresponding pore shape, porosity, pore size and inner diameter, and porous pore size. The ratio is 50 to 1000 μm, the porosity is 50% to 85%, the inner diameter of the pores is 20 to 500 μm, and the pore communication rate is 10% to 100%.
5、 本发明所述的医用增强型多孔生物陶瓷的致密部分为陶瓷增强体, 可通过改变增 强体形状和体积占有量, 也可通过控制生产烧结温度改变微 ^^量(<10μιη), 使增强型生 物陶瓷的力学强度比单一多孔生物陶瓷增加 2至 200倍 (图 2), 微孔率为 0.1 %〜20%。  5. The dense portion of the medically-enhanced porous bioceramic according to the present invention is a ceramic reinforcement, which can be changed by changing the shape and volume of the reinforcement, or by controlling the production sintering temperature to change the amount (<10 μιη). The mechanical strength of the reinforced bioceramic is 2 to 200 times higher than that of the single porous bioceramic (Fig. 2), and the microporosity is 0.1% to 20%.
6、 本发明所述的医用增强型多孔生物陶瓷的增强体必须分布在受力部位, 起到支撑 受力和保护多孔部分。 7、 本发明所述的医用增强型多孔生物陶瓷增强体的形态可为: 圆柱体、 椭圆柱体、 方形柱体、 三角形柱体和不规则形柱体等(图 3— 6)。 增强体分布在边缘部为边缘型(图 5-6), 分布在中央为中央型 (图 3— 4), 有两个以上增强体为分散型 (图 7— 12)。 该增 强体的排列可为: 纵向 (图 3— 10)、 横向 (图 12)、 斜向 (图 11 )、 交叉(图 11 )和混合6. The reinforcement of the medically-reinforced porous bioceramic according to the present invention must be distributed at the force receiving portion to support the force and protect the porous portion. 7. The medically enhanced porous bioceramic reinforcement according to the present invention may be in the form of a cylinder, an elliptical cylinder, a square cylinder, a triangular cylinder, and an irregular cylinder (Fig. 3-6). The reinforcement distribution is edge-type at the edge (Fig. 5-6), centered at the center (Fig. 3-4), and two or more reinforcements are dispersed (Fig. 7-12). The arrangement of the reinforcements can be: longitudinal (Fig. 3-10), lateral (Fig. 12), oblique (Fig. 11), cross (Fig. 11) and mixed
(图 11一 12)排列。 按增强体分布数可为 1至 20个(图 7— 12), 增强体在整个陶瓷体积 中的占有量为 10%〜90%。 (Figure 11-12) Arrange. The number of reinforcements can be from 1 to 20 (Fig. 7-12), and the amount of reinforcement in the entire ceramic volume is from 10% to 90%.
8、 制备本发明所述的增强型多孔生物陶瓷使用的陶瓷粉末原料的晶粒尺寸在 1.0纳 米至 100微米之间, 可为纯微米(0.1— ΙΟΟμπι)或纯纳米粉末 (<100nm), 也可为纳米与 微米混合粉末。粉末化学成分选自生物活性的, 如自纯羟基磷灰石或掺杂羟基磷灰石、纯 磷酸三钙或掺杂磷酸三钙、 羟基磷灰石 /磷酸三钙双相复合陶瓷粉体、 纯碳酸钙或摻杂碳 酸钙、 纯氧化铝或掾杂氧化铝、 纯氧化锆或掺杂氧化锆、 二氧化钛、 铝镁尖晶石, 以及以 上各种成分之间不同比例的混合粉体。  8. The ceramic powder raw material used for preparing the reinforced porous bioceramic according to the present invention has a grain size of 1.0 nm to 100 μm, and may be pure micron (0.1-μμm) or pure nano-powder (<100 nm). It can be a mixture of nano and micro powders. The chemical composition of the powder is selected from biologically active, such as from pure hydroxyapatite or doped hydroxyapatite, pure tricalcium phosphate or doped tricalcium phosphate, hydroxyapatite/tricalcium phosphate two-phase composite ceramic powder, Pure calcium carbonate or doped calcium carbonate, pure or doped alumina, pure zirconia or doped zirconia, titania, aluminum-magnesium spinel, and mixed powders in different ratios between the above various components.
9、 该生物陶瓷可应用于生物医学领域, 尤其是骨科、 整形外科、 颌面外科、 五官科、 脑外科等领域, 进行骨缺损和解剖结构的修复和重建, 也可应用于液体过滤、 气体净化、 固体的分离、 工业催化等领域。  9. The bioceramic can be applied in the field of biomedicine, especially in the fields of orthopedics, orthopedics, maxillofacial surgery, ENT, brain surgery, etc., for the repair and reconstruction of bone defects and anatomical structures, and also for liquid filtration and gas. Purification, solid separation, industrial catalysis and other fields.
10、所述的医用增强型多孔生物陶瓷可采用注浆成形、模压成形或模压一注衆协同成 形。  10. The medically-reinforced porous bioceramic described above may be formed by co-molding, compression molding or molding.
( 1 )注浆成形的制作原理为在制作陶瓷有机多孔支架时预留间隙, 随后灌注浆液干 燥成形。在成形坯体烧结后, 去除支架部分形成多孔部分, 而预留间隙被灌注填充部分形 成致密性增强体。  (1) The principle of grouting is to reserve a gap when making a ceramic organic porous support, and then the slurry is dried and formed. After the shaped body is sintered, the stent portion is removed to form a porous portion, and the reserved gap is formed by the infusion filling portion to form a dense reinforcement.
(2)模压成形的制作原理为首先通过模压形成致密或多孔部分, 随后在该部分的周 围制作另一相匹配部分。  (2) Molding is carried out by first forming a dense or porous portion by molding, and then making another matching portion around the portion.
(3 )协同成形的制作原理为通过模压制作出致密或多孔部分, 随后通过注浆形成另 一相匹配部分。 本发明的医用增强型多孔生物陶瓷的工艺流程:  (3) The principle of co-formation is to make a dense or porous portion by die pressing, followed by grouting to form another matching portion. The process flow of the medical enhanced porous bioceramic of the invention:
1 )根据产品的形状和大小, 制作相应的分体式模具(主体、 栓体和底盘)。 该模具必 须根据陶瓷粉体在烧结过程中的收缩率加入 1 %至 50%的放大系数。  1) According to the shape and size of the product, make the corresponding split mold (main body, plug body and chassis). The mold must be added with a magnification factor of 1% to 50% depending on the shrinkage of the ceramic powder during sintering.
2)根据产品的用途及使用的方法, 可随意设计增强体的容积量; 或通过公式计算来 确定增强体的容积量。 本发明中增强体容积量的计算公式:
Figure imgf000006_0001
2) According to the use of the product and the method of use, the volume of the reinforcement can be arbitrarily designed; or the volume of the reinforcement can be determined by formula calculation. The calculation formula of the volume volume of the reinforcing body in the invention:
Figure imgf000006_0001
式中: Sd—陶瓷中致密增强体的横截面积;  Where: Sd—the cross-sectional area of the dense reinforcement in the ceramic;
St~ "最终陶瓷产品的横截总面积;  St~ "The total cross-sectional area of the final ceramic product;
σ—最终陶瓷产品的压缩强度;  Σ—the compressive strength of the final ceramic product;
σ 0—多孔陶瓷的压缩强度; σ 0 — compressive strength of the porous ceramic;
η—常数 1至 4,其与期望的力学性能提高倍数及增强部分的原始粉末晶粒尺寸 有关, 一般情况下如果期望的力学性能提高的倍数超过 20倍, η值一般取 1, 低于 20倍取 3至 4; 增强部分的原始粉末为纳米级(<100nm) η取值较大, 微 米粉末 η取值较小。  Η—constant 1 to 4, which is related to the desired mechanical property improvement factor and the original powder grain size of the reinforced portion. In general, if the desired mechanical property improvement ratio is more than 20 times, the η value generally takes 1 and is less than 20 Take 3 to 4 times; the original powder of the reinforced part is nanometer (<100nm), η has a larger value, and the micron powder η has a smaller value.
3 ) 该增强型陶瓷可釆用注浆成形、 模压成形或模压一注桨协同成形来制作坯体。 Α、 注浆成形  3) The reinforced ceramic can be formed by co-molding, compression molding or molding by injection molding. Α, grouting
a、 将所选定的有机塑料颗粒填入所选定的模具腔内, 加注有机溶剂或加温, 盖上模 具栓体或 /和插入相应金属棒 15分钟后, 用蒸馏水冲洗固定, 脱模干燥形成多孔有机构架 物。  a. Fill the selected organic plastic particles into the selected mold cavity, add organic solvent or warm, cover the mold plug or / and insert the corresponding metal rod for 15 minutes, then rinse and fix with distilled water. Mold drying forms a porous organic framework.
b、 将陶瓷粉末与水按一定比例配制, 并搅拌 1一 10小时形成流体浆液。  b. Prepare the ceramic powder and water in a certain ratio and stir for 1 to 10 hours to form a fluid slurry.
c、 将干燥后的有机构架物放置到相应大小的模具之中, 随后注入配制好的浆液, 1一 5小时后脱模形成坯体, 将它放入干燥箱内干燥 12小时。  c. The dried organic framework was placed in a correspondingly sized mold, and then the prepared slurry was poured, and after 1 to 5 hours, the green body was demolded to form a green body, which was dried in a dry box for 12 hours.
B、 模压成形  B, compression molding
a、 将选定的有机造孔剂与陶瓷粉末按一定比例均匀混合, 随后填入选定的模具腔内, 盖上模具栓体加压数分钟后, 脱模取出多孔坯体。  a. The selected organic pore-forming agent and the ceramic powder are uniformly mixed in a certain ratio, and then filled into the selected mold cavity, and the mold plug body is pressed for several minutes, and then the porous body is taken out by demoulding.
b、 将多孔坯体放入到选定的更大型号模具中央, 使其周边留有所需的间隙, 并填入 陶瓷粉末, 盖上栓体加压数分钟后, 脱模取出多孔致密复合坯体。  b. Place the porous body in the center of the selected larger mold, leave the required gap around it, fill in the ceramic powder, cover the plug for a few minutes, and then release the porous compact composite. Blank body.
C、 模压一注浆协同成形  C. Molding-grouting synergistic forming
a、 将陶瓷粉末填入所选定的模具腔内, 盖上模具栓体加压数分钟后, 脱模取出致密 坯体。  a. The ceramic powder is filled into the selected mold cavity, and after the mold plug is pressed for a few minutes, the compact body is taken out.
b、 将致密坯体放入到模具之中, 在坯体的周围或 /和中央空腔内填入有机造孔剂, 加 注有机溶剂或加温数分钟后, 用蒸镏水冲洗固定, 放入千燥箱内干燥数小时。  b. Put the dense body into the mold, fill the organic pore-forming agent around the body or/and the central cavity, add organic solvent or warm for a few minutes, then rinse and fix with steamed water. Put in a dry box for a few hours.
c、 将陶瓷粉末与水按一定比例配制, 并搅拌 1一 10小时形成流体浆液。 d、 将浆液直接灌注到有机构架物中, 放入干燥箱内干燥数小时, 形成多孔致密复合 坯体。 c. Prepare the ceramic powder and water in a certain ratio, and stir for 1 to 10 hours to form a fluid slurry. d. The slurry is directly poured into the organic framework and dried in a dry box for several hours to form a porous dense composite body.
4)将上述步骤 3 ) 千燥后的有机构架物放置到烧结炉中, 逐步升温到 200°C至 400°C 气化消除有机物质, 随后继续升温到 1000'C— 1400Ό烧结成所需的增强型多孔生物陶瓷。 在本发明中,选择能被有机溶剂和加热溶解的规则和不规则塑料颗粒作为制作多孔支 架的材料, 优选的塑料颗粒原料有烯聚苯乙烯、 聚乙烯、 聚丙烯、 聚氯乙烯、 聚酰胺、 聚 氨酯、 聚甲基丙烯酸甲酯、石蜡和萘等, 其经高温燃烧不留任何有害物质。 塑料颗粒的热 溶点应在 100°C至 400°C。塑料颗粒直径在 100至 1000微米。有机溶剂可根据塑料颗粒成 分选用丙酮, 双丙酮、 溴氯甲烷、 甲基异丁基甲酮、 氯仿等。 粘合剂应选用能粘合上述原 料的颗粒。  4) Put the above-mentioned step 3) the dried organic framework into a sintering furnace, gradually heat up to 200 ° C to 400 ° C to gasify and eliminate organic matter, and then continue to heat up to 1000 ° C - 1400 Ό sintering into the desired Enhanced porous bioceramics. In the present invention, regular and irregular plastic particles which can be dissolved by an organic solvent and heat are selected as materials for making a porous scaffold. Preferred plastic particle raw materials are olefin polystyrene, polyethylene, polypropylene, polyvinyl chloride, polyamide. , polyurethane, polymethyl methacrylate, paraffin and naphthalene, etc., which burn at high temperatures without leaving any harmful substances. The hot melt point of the plastic particles should be between 100 ° C and 400 ° C. The plastic particles are between 100 and 1000 microns in diameter. The organic solvent may be selected from acetone, diacetone, bromochloromethane, methyl isobutyl ketone, chloroform or the like according to the plastic particle component. The binder should be selected from particles which adhere to the above raw materials.
在本发明中,模具材料没有特别的限制,可使用对所用的溶剂呈化学惰性的材料构成, 例如不锈钢、 陶瓷、 玻璃、 石膏等。 该模具必须有一个或多个送料口。 模具体必须成纵向 对半体或多部分体, 各部分之间对合应非常密合。 这样为多孔构架物脱模提供便利。 附图说明  In the present invention, the mold material is not particularly limited and may be made of a material which is chemically inert to the solvent to be used, such as stainless steel, ceramics, glass, gypsum or the like. The mold must have one or more feed ports. The mold body must be in the form of a longitudinal pair or a multi-part body, and the joints between the parts should be very close. This facilitates the release of the porous frame. DRAWINGS
图 1为根据解剖模型模具制作的增强型多孔生物陶瓷的股骨头照片;  Figure 1 is a photograph of a femoral head of a reinforced porous bioceramic made according to an anatomical model mold;
图 2为增强型多孔生物陶瓷与非增强型多孔生物陶瓷的力学性能对比;  Figure 2 is a comparison of mechanical properties of reinforced porous bioceramics and non-reinforced porous bioceramics;
图 3为中央增强型多孔生物陶瓷示意图, 该圆柱形陶瓷中央为圆柱体致密部分, 边缘 为多孔部分;  Figure 3 is a schematic view of a centrally-reinforced porous bioceramic, the cylindrical ceramic center is a cylindrical dense portion, and the edge is a porous portion;
图 4为中央型增强型多孔生物陶瓷示意图, 该圆柱形陶瓷中央为长方体致密部分,边 缘为多孔部分;  Figure 4 is a schematic view of a central type of enhanced porous bioceramic, the central portion of the cylindrical ceramic is a rectangular parallelepiped portion, and the edge is a porous portion;
图 5为边缘型增强型多孔生物陶瓷示意图,该圆柱形陶瓷中央为多边形柱状体多孔部 分, 边缘为致密部分;  Figure 5 is a schematic view of an edge-type enhanced porous bioceramic, the central portion of the cylindrical ceramic is a porous portion of a polygonal columnar body, and the edge is a dense portion;
图 6为边缘型增强型多孔生物陶瓷示意图,该圆柱形陶瓷中央为三角形柱状体多孔部 分, 边缘为致密部分;  Figure 6 is a schematic view of an edge type reinforced porous bioceramic, the central portion of the cylindrical ceramic is a porous portion of a triangular columnar body, and the edge is a dense portion;
图 7为分散型增强型多孔生物陶瓷示意图, 该圆柱形陶瓷中央与周边为致密部分,两 者间的环形体为多孔部分;  Figure 7 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic has a dense portion at the center and the periphery, and the annular body between the two is a porous portion;
图 8为分散型增强型多孔生物陶瓷示意图,该圆柱形陶瓷多孔部分内等距分布均一大 小的 6个圆柱致密体, 并且周边环状包裹多孔部分的致密体; 图 9为分散型增强型多孔生物陶瓷示意图,该圆柱形陶瓷多孔部分内等距分布均一大 小的 8个圆柱致密体; Figure 8 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic porous portion is equidistantly distributed with six cylindrical compacts of uniform size, and a dense body of a peripherally annularly wrapped porous portion; Figure 9 is a schematic view of a dispersion-type enhanced porous bioceramic, the cylindrical ceramic porous portion is equidistantly distributed with eight cylindrical compacts of uniform size;
图 10为分散型增强型多孔生物陶瓷示意图, 该圆柱形陶瓷致密部分内等距分布均一 大小的 6个圆柱多孔体;  Figure 10 is a schematic view of a dispersion-type enhanced porous bioceramic, wherein the cylindrical ceramic dense portion is equidistantly distributed with six cylindrical porous bodies of uniform size;
图 11为分散型增强型多孔生物陶瓷示意图, 该立方形陶瓷多子 L部分内等距分布均一 大小的 5个对角斜向交叉的圆柱致密体;  Figure 11 is a schematic view of a dispersion-enhanced porous bioceramic, wherein the cubic ceramic multi-part L is equidistantly distributed with five diagonally oblique cylindrical compacts of uniform size;
图 12为分散型增强型多孔生物陶瓷示意图, 该立方形陶瓷多子 L部分内等距分布均一 大小的 5个纵向和 5个横向排列的圆柱致密体;  Figure 12 is a schematic view of a dispersion-type enhanced porous bioceramic, wherein the cubic ceramic multi-part L is equidistantly distributed with five longitudinal and five transversely aligned cylindrical compacts;
图 13为增强型多孔生物陶瓷的致密与多孔部分界面的扫描电镜照片;  Figure 13 is a scanning electron micrograph of the interface between the dense and porous portions of the reinforced porous bioceramic;
图 14为边缘型增强型多孔生物陶瓷实物照片;  Figure 14 is a photograph of the edge-type enhanced porous bioceramic;
图 15为中央型增强型多孔生物陶瓷实物照片。 具体实施方式 实施例 1:  Figure 15 is a photograph of a central enhanced porous bioceramic. DETAILED DESCRIPTION OF THE INVENTION Example 1:
注浆成形工艺生产的边缘型增强多孔生物陶瓷, 采用磷酸三钙为原料 (粉体收缩率 15% ), 制作直径为 18毫米及高度为 20毫米的圆柱体, 要求该产品能够达到 70MPa的抗 压强度, 并且多孔部分的孔隙率 70%、 孔径 500— 600微米和孔内连接径 120微米。 多孔 部分的抗压强度为 2.0MPa。  The edge-type reinforced porous bioceramic produced by the grouting process uses tricalcium phosphate as the raw material (the powder shrinkage rate is 15%), and the cylinder with a diameter of 18 mm and a height of 20 mm is required to achieve the resistance of 70 MPa. The compressive strength, and the porosity of the porous portion was 70%, the pore diameter was 500 - 600 μm, and the pore diameter was 120 μm. The compressive strength of the porous portion was 2.0 MPa.
具体步骤如下:  Specific steps are as follows:
1、 照上述公式计算, 增强幅度为 35倍, 磷酸三钙为微米粉末, n取 1, 因而,  1. Calculated according to the above formula, the enhancement range is 35 times, tricalcium phosphate is a micron powder, n is taken 1, and thus
St = (l 8/2)2 X 3.1416 - 254.46讓 2 S t = (l 8/2) 2 X 3.1416 - 254.46 let 2
Figure imgf000008_0001
Figure imgf000008_0001
多孔部分直径 = >/(254-201)/3.1416 X2 = 8.22 mm 增强部分厚度 = (18 - 8.22)/2 = 4.89 mm  Porous part diameter = >/(254-201)/3.1416 X2 = 8.22 mm Reinforced part thickness = (18 - 8.22)/2 = 4.89 mm
因为面积较大采用边缘环形致密增强方式较适宜, 由于陶瓷烧结过程的收缩率为 15%, 因此实际多孔部分直径为 9.45mm和增强体厚度为 5.62mm。  Since the area is larger and the edge annular dense reinforcement method is more suitable, since the shrinkage rate of the ceramic sintering process is 15%, the actual porous portion has a diameter of 9.45 mm and the reinforcement has a thickness of 5.62 mm.
2、 选用内径为 9.45mm的圆柱体模具, 将直径为 575〜690μπι的 ΡΜΜΑ有机颗粒填 入模具腔内, 加注丙酮盖上模具栓体 15分钟后, 用蒸馏水冲洗固定, 脱模干燥形成多孔 有机构架物。 3、 将磷酸三钙陶瓷粉末与水按 3: 2的重量比例配制, 搅拌 3小时形成流体浆液。2. Select a cylindrical mold with an inner diameter of 9.45mm, fill the mold cavity with yam organic particles with a diameter of 575~690μπι, add acetone to cover the mold plug for 15 minutes, rinse with distilled water, and release the mold to form a porous Organic framework. 3. The tricalcium phosphate ceramic powder and water were prepared in a weight ratio of 3:2, and stirred for 3 hours to form a fluid slurry.
4、选用内径 20.7 mm和高度 50 mm的石膏圆柱体模具, 将有机构架物放置到模具中 央, 要求各边间距相等(5.62 mm)。 随后将上述配制好的浆液注入, 1小时后脱模放入 45 °C干燥箱内, 干燥 12小时。 4. Use a gypsum cylinder mold with an inner diameter of 20.7 mm and a height of 50 mm. Place the organic frame at the center of the mold, and the distance between the sides is required to be equal (5.62 mm). Subsequently, the above prepared slurry was poured, and after 1 hour, it was released into a 45 ° C dry box and dried for 12 hours.
5、 将灌注干燥后的构架物放置到烧结炉中, 逐步升温到 400°C气化消除有机物质, 随后继续升温到 1200 烧结成边缘型增强型陶瓷 (图 13— 14)。 实施例 2:  5. Place the perfused and dried frame into a sintering furnace, gradually heat up to 400 °C to gasify and eliminate organic matter, and then continue to heat up to 1200 to form edge-reinforced ceramics (Fig. 13-14). Example 2:
模压成形工艺生产的中央型增强多孔生物陶瓷, 采用磷酸三钙为原料 (粉体收缩率 15% ), 制作直径为 20毫米及髙度为 20毫米的圆柱体, 要求该产品能够达到 40MPa的抗 压强度, 并且多孔部分的孔隙率 70%、 孔径 500— 600微米和孔内连接径 120微米。 多孔 部分的抗压强度为 2.0MPa。  The central reinforced porous bioceramic produced by the compression molding process uses tricalcium phosphate as a raw material (15% powder shrinkage) to produce a cylinder with a diameter of 20 mm and a twist of 20 mm. The product is required to have an anti-40 MPa resistance. The compressive strength, and the porosity of the porous portion was 70%, the pore diameter was 500 - 600 μm, and the pore diameter was 120 μm. The compressive strength of the porous portion was 2.0 MPa.
具体步骤如下:  Specific steps are as follows:
1、 按照上述公式计算, 增强幅度为 20倍, 磷酸三钙为微米粉末, n取 1, 因而,  1. Calculated according to the above formula, the enhancement range is 20 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus
St = (20/2)2X3.1416 = 314 mm2 S t = (20/2) 2 X3.1416 = 314 mm 2
Sd S d
314 增强部
Figure imgf000009_0001
11.56 mm 多孔部分厚度 = (20 - 11.56)/2 = 4.22mm
314 Enhancement
Figure imgf000009_0001
11.56 mm porous part thickness = (20 - 11.56) / 2 = 4.22mm
由于陶瓷烧结过程中的收缩率为 15%, 因此实际增强部分直径为 13.29 mm和多孔部 分厚度为 4.85 mm。  Since the shrinkage rate during the sintering of the ceramic is 15%, the actual reinforcing portion has a diameter of 13.29 mm and the porous portion has a thickness of 4.85 mm.
2、选用内径为 13.29 mm的圆柱体不锈钢模具,将直径为 575〜690mm的石蜡颗粒和 磷酸三钙粉末按体积比 7: 3混合后填入模具腔内 (XXg), 盖上模具栓体, 加 1000kg的 压力 3分钟后脱模, 取出多孔坯体。  2. Select a cylindrical stainless steel mold with an inner diameter of 13.29 mm, mix paraffin particles with a diameter of 575 to 690 mm and tricalcium phosphate powder in a volume ratio of 7:3, fill the mold cavity (XXg), and cover the mold plug. After releasing the pressure of 1000 kg for 3 minutes, the mold was released, and the porous body was taken out.
3、选用内径 23 mm和高度 50 mm的圆柱体不锈钢模具,将多孔坯体放置到模具中央, 要求各边间距相等 (4.85 mm),随后将磷酸三钙粉末放入周边间隙内,盖上栓体加压 1000kg 3分钟后, 取出多孔致密复合坯体。  3. Select a cylindrical stainless steel mold with an inner diameter of 23 mm and a height of 50 mm, and place the porous blank in the center of the mold. The distance between the sides is required to be equal (4.85 mm). Then, the tricalcium phosphate powder is placed in the peripheral gap and the plug is placed. After the body was pressurized to 1000 kg for 3 minutes, the porous dense composite body was taken out.
4、 将复合坯体放置到烧结炉中, 逐步升温到 200— 400Ό气化消除有机物质, 随后继 续升温到 105(TC烧结成增强型陶瓷(图 15)。 实施例 3 : 4. Place the composite body in a sintering furnace, gradually heat up to 200-400 Torr gasification to eliminate organic matter, and then continue to heat up to 105 (TC sintered into reinforced ceramics (Figure 15). Example 3:
模压一注浆协同成形工艺生产的边缘型增强多孔生物陶瓷, 采用磷酸三钙为原料(粉 体收缩率 15% ), 制作直径为 30毫米及高度为 30毫米的圆柱体, 要求该产品能够达到 20MPa的抗压强度, 并且多孔部分的孔隙率 70%、 孔径 500— 600微米和孔内连接径 120 微米。 多孔部分的抗压强度为 2.0MPa。  The edge-type reinforced porous bioceramic produced by the molding-slurry co-forming process uses tricalcium phosphate as a raw material (15% powder shrinkage) to produce a cylinder with a diameter of 30 mm and a height of 30 mm. The compressive strength of 20 MPa, and the porosity of the porous portion is 70%, the pore diameter is 500 - 600 μm, and the pore diameter is 120 μm. The compressive strength of the porous portion was 2.0 MPa.
具体步骤如下:  Specific steps are as follows:
1、 按照上述公式计算, 增强幅度超过 10倍, 磷酸三钙为微米粉末, n取 1, 因而,  1. Calculated according to the above formula, the enhancement is more than 10 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus
St - (30/2)2 X 3.1416 = 707 ram2
Figure imgf000010_0001
S t - (30/2) 2 X 3.1416 = 707 ram 2
Figure imgf000010_0001
多孔部分直径 =
Figure imgf000010_0002
20.96 mm 增强部分厚度 = (30 - 20.96)/2 = 4.52 mm
Porous part diameter =
Figure imgf000010_0002
20.96 mm reinforced part thickness = (30 - 20.96) / 2 = 4.52 mm
由于陶瓷烧结过程的收缩率为 15 %, 因此实际多孔部分直径为 24.10 mm和增强体厚 度为 5.20 mm.  Since the shrinkage rate of the ceramic sintering process is 15%, the actual porous portion has a diameter of 24.10 mm and the reinforcement has a thickness of 5.20 mm.
2、 选用腔内径 34.5 mm和中央柱径 24.10 mm的圆环形不锈钢模具 (环壁厚度 5.20 mm) , 将 XXg磷酸三钙粉末填入模具环腔内, 盖上模具栓体, 加 1000kg的压力 3分钟后 脱模, 取出致密坯体。  2. Select a circular stainless steel mold with a cavity inner diameter of 34.5 mm and a central cylindrical diameter of 24.10 mm (the thickness of the ring wall is 5.20 mm), fill XXg of tricalcium phosphate powder into the cavity of the mold, cover the mold plug, and add 1000kg of pressure. After 3 minutes, the mold was released and the dense body was taken out.
3、 在致密坯体中央空腔 (直径 24.10 mm)填入直径 575〜690 mm的 PMMA有机球 形颗粒直至与环体平面相平, 加注丙酮 15分钟后, 用蒸馏水冲洗固定, 放入 45Ό干燥箱 内, 干燥 12小时。  3. Fill the central cavity of the dense body (diameter 24.10 mm) with PMMA organic spherical particles with a diameter of 575~690 mm until it is level with the plane of the ring. After adding acetone for 15 minutes, rinse it with distilled water and place it in 45 Ό dry. Inside the box, dry for 12 hours.
4、 将 XXg磷酸三钙陶瓷粉末与水按 3 : 2的比例配制, 搅拌 3小时形成流体浆液。 4. Prepare XXg tricalcium phosphate ceramic powder and water in a ratio of 3:2, and stir for 3 hours to form a fluid slurry.
5、 将桨液直接灌注到有机构架物中, 放入 45 °C干燥箱内, 干燥 12小时。 5. Inject the paddle directly into the organic frame, place it in a 45 °C oven and dry for 12 hours.
6、将多孔致密复合坯体放置到烧结炉中,逐步升温到 200— 400°C气化消除有机物质, 随后继续升温到 1350Ό烧结成增强型陶瓷。 实施例 4:  6. Place the porous dense composite body into a sintering furnace, gradually heat up to 200-400 ° C to gasify and eliminate organic matter, and then continue to heat up to 1350 Ό to form a reinforced ceramic. Example 4:
注浆成形工艺生产的分散型增强多孔生物陶瓷, 采用磷酸三钙为原料 (粉体收缩率 15 % ) , 制作直径为 60毫米及高度为 40毫米的圆柱体, 含有 8个圆柱增强体。 要求该产 品能够达到 30MPa的抗压强度,并且多孔部分的孔隙率 70%、孔径 500— 600微米和孔内 连接径 120微米。 多孔部分的抗压强度为 2.0MPa。 具体步骤如下: The dispersion-enhanced porous bioceramic produced by the grouting process uses tricalcium phosphate as a raw material (the powder shrinkage rate is 15%) to produce a cylinder having a diameter of 60 mm and a height of 40 mm, and contains eight cylindrical reinforcements. The product is required to achieve a compressive strength of 30 MPa, and the porous portion has a porosity of 70%, a pore diameter of 500 to 600 μm, and a pore diameter of 120 μm. The compressive strength of the porous portion was 2.0 MPa. Specific steps are as follows:
1、 按照上述公式计算, 增强幅度超过 15倍, 磷酸三钙为微米粉末, n取 1, 因而,  1. Calculated according to the above formula, the enhancement range is more than 15 times, the tricalcium phosphate is a micron powder, n is taken 1, and thus,
St == C60/2)2X3.1416 = 2827 mm
Figure imgf000011_0001
S t == C60/2) 2 X3.1416 = 2827 mm
Figure imgf000011_0001
增强部分直径
Figure imgf000011_0002
mm
Reinforced part diameter
Figure imgf000011_0002
Mm
由于陶瓷烧结过程的收缩率为 15%, 因此实际每个增强体的直径为 16.45 mm。  Since the shrinkage rate of the ceramic sintering process is 15%, the actual diameter of each reinforcement is 16.45 mm.
2、选用内径为 69 mm的圆柱体模具,将直径为 575〜690μιη的 ΡΜΜΑ有机颗球形粒 填入模具腔内, 加注丙酮, 同时按等距插入 8根直径 16.45 iran的金属棒, 15分钟后, 用 蒸馏水冲洗固定, 脱模干燥形成多孔有机构架物。  2. Select a cylinder mold with an inner diameter of 69 mm, fill the mold cavity with a diameter of 575~690μιη into the mold cavity, add acetone, and insert 8 metal rods with a diameter of 16.45 iran at equal intervals for 15 minutes. Thereafter, it was rinsed with distilled water, and demolded to form a porous organic framework.
3、 将 XXg磷酸三钙陶瓷粉末与水按 3: 2的比例配制, 搅拌 3小时形成流体浆液。 3. Prepare XXg tricalcium phosphate ceramic powder and water in a ratio of 3:2, and stir for 3 hours to form a fluid slurry.
4、 选用内径 69 mm和高度 50 mm的石膏圆柱体模具, 将有机构架物放置到模具中。 随后将上述配制好的浆液注入, 1小时后脱模放入 45°C干燥箱内, 干燥 12小时。 4. Use a gypsum cylinder mold with an inner diameter of 69 mm and a height of 50 mm to place the organic frame into the mold. Subsequently, the above prepared slurry was poured, and after 1 hour, it was released into a 45 ° C dry box and dried for 12 hours.
5、 将灌注干燥后的构架物放置到烧结炉中, 逐步升温到 400°C气化消除有机物质, 随后继续升温到 1200Ό烧结成增强型陶瓷(图 9)。 实施例 5:  5. Place the perfused and dried frame into a sintering furnace, gradually heat up to 400 ° C to gasify and eliminate organic matter, and then continue to heat up to 1200 Ό to form a reinforced ceramic (Figure 9). Example 5
—例患有右侧胫骨中下段骨肿瘤 42岁女性病人, 在手术中将该胫骨中下段全段切除 30 mm,在该骨缺损部位用实施例 3制作的增强型生物陶瓷替代,并加用钢板螺丝钉固定。 术后两周病人可以下地活动, 四周后 X光片显示有新骨形成。  - A 42-year-old female patient with a right middle tibia and a bone tumor. The middle and lower segment of the humerus was resected 30 mm during surgery. The bone defect was replaced with the enhanced bioceramic prepared in Example 3 and added. Steel plate screws are fixed. Two weeks after the operation, the patient can move to the ground. After four weeks, the X-ray film shows new bone formation.

Claims

权利要求书 Claim
1、 一种医用增强型多孔生物陶瓷, 其特征在于所述的生物陶瓷含有多孔和致密两部 分; 多孔部分的孔径为 50〜1000μιη, 气孔率为 50〜85 % ; 致密部分为陶瓷增强体, 分布 在受力部位, 起支撑受力和保护多孔部分, 增强体在多孔生物陶瓷体中占有 10〜90%。 What is claimed is: 1. A medically-reinforced porous bioceramic, characterized in that the bioceramic comprises two parts, porous and dense; the porous portion has a pore diameter of 50 to 1000 μm, a porosity of 50 to 85% ; and the dense portion is a ceramic reinforcement. Distributed in the force-receiving part, supporting the force and protecting the porous part, the reinforcement occupies 10~90% in the porous bioceramic body.
2、 按权利要求 1所述的医用增强型多孔生物陶瓷, 其特征在于所述的多孔部分的孑 L 的内连接径为 20〜500μπι, 孔隙沟通率为 10〜100%。  The medically-reinforced porous bioceramic according to claim 1, wherein the porous portion has an inner diameter of 孑 L of 20 to 500 μm and a pore communication ratio of 10 to 100%.
3、 按权利要求 1所述的医用增强型多孔生物陶瓷, 其特征在于所述的增强体的形态 为圆柱体, 椭圆柱体、 方形柱体、 三角形柱体或不规形柱体。  The medically-reinforced porous bioceramic according to claim 1, wherein the reinforcement has a shape of a cylinder, an elliptical cylinder, a square cylinder, a triangular cylinder or a irregular cylinder.
4、 按权利要求 1所述的医用增强型多孔生物陶瓷, 其特征在于所述的增强体分布为 边缘型、 中央型或分散型; 所述的增强体的排列为纵向、 横向、斜向、 交叉或混合排列中 的一种。  4. The medically-reinforced porous bioceramic according to claim 1, wherein said reinforcement is distributed in an edge type, a center type or a dispersion type; and said reinforcement is arranged in a longitudinal direction, a transverse direction, an oblique direction, One of a cross or a mixed arrangement.
5、按权利要求 1、 3或 4所述的医用增强型多孔生物陶瓷, 其特征在于所述的增强体 分布数为 1到 20个。  A medically-reinforced porous bioceramic according to claim 1, 3 or 4, wherein said reinforcement has a distribution of from 1 to 20.
6、按权利要求 1、 3或 4所述的医用增强型多孔生物陶瓷, 其特征在于所述的增强体 微孔小于 ΙΟμιη, 微孔率为 0.1〜20%。  The medically-reinforced porous bioceramic according to claim 1, 3 or 4, wherein the reinforcing body has a pore size of less than ΙΟμιη and a microporosity of 0.1 to 20%.
7、 制备如权利要求 1所述的医用增强型多孔生物陶瓷的方法, 其特征在于采用注浆 成形、模压成形或注衆一模压协同成形中任意一种制作的, 首先根据人体骨骼修复部位力 学强度的要求, 通过公式(1 ) 计算确定出致密部分的尺寸选定模具,
Figure imgf000012_0001
7. The method for preparing a medically-reinforced porous bioceramic according to claim 1, which is characterized by using any one of grouting, compression molding or injection molding and co-molding, firstly according to the mechanical strength of the human bone repairing portion. The requirement to determine the size of the dense part by the formula (1), the selected mold,
Figure imgf000012_0001
式中: Sd—陶瓷中致密增强体的横截面积;  Where: Sd—the cross-sectional area of the dense reinforcement in the ceramic;
St—最终陶瓷产品的横截总面积;  St—the total cross-sectional area of the final ceramic product;
σ—最终陶瓷产品的压缩强度;  Σ—the compressive strength of the final ceramic product;
σ 0—多孔陶瓷的压缩强度; σ 0 — compressive strength of the porous ceramic;
η—常数 1至 4; Η—constant 1 to 4 ;
然后依三种成形工艺, 具体步骤是:  Then according to three forming processes, the specific steps are:
Α、 注浆成形  Α, grouting
(a)将有机塑料颗粒填入模具腔内,加注有机溶剂或加温,盖上模具栓体或 /和插入金 属棒, 用蒸馏水冲洗固定, 脱模干燥后形成多孔有机构架物; (b)将陶瓷粉末与水按重量比例配制, 搅拌 1一 10小时形成流体浆液;(a) filling the organic plastic particles into the mold cavity, adding organic solvent or heating, covering the mold plug or / and inserting the metal rod, rinsing and fixing with distilled water, releasing the mold to form a porous organic framework; (b) preparing the ceramic powder and water in a weight ratio, stirring for 1 to 10 hours to form a fluid slurry;
(c)将干燥后的有机构架物放置到相应大小的模具之中, 随后注入步骤(b)配制的浆 液, 1一 5小时后脱模形成坯体并在千燥箱内干燥 12小时; (c) placing the dried organic framework into a correspondingly sized mold, and then injecting the slurry prepared in the step (b), after 15 hours, demolding to form a green body and drying in a dry box for 12 hours;
(d)将步骤(c)所制得的干燥后的构架放置到烧结炉中,先逐步升温到 200—400Ό去 除有机物, 随后继续升温至 1000—140(TC; (d) placing the dried framework prepared in step (c) into a sintering furnace, gradually heating to 200-400 Torr to remove organic matter, and then continuing to raise the temperature to 1000-140 (TC ;
B、 模压成形  B, compression molding
(a)将选定的有机造孔剂与陶瓷粉末按比例均匀混合, 随后填入选定的模具腔内, 盖 上模具栓体加压数分钟后, 脱模取出多孔坯体;  (a) uniformly mixing the selected organic pore-forming agent and the ceramic powder, and then filling the selected mold cavity, pressing the mold plug body for a few minutes, and then releasing the porous body;
(b)将多孔坯体放入到选定的更大型号模具中央, 使其周边留有所需的间隙, 并填入 陶瓷粉末, 盖上栓体再加压后, 脱模取出多孔致密复合坯体; '  (b) Put the porous body into the center of the selected larger mold, leave the required gap around it, fill in the ceramic powder, cover the plug and pressurize, and then release the porous compact composite Blank body; '
(c)将步骤(b)所得到的复合坯体放置到烧结炉, 先升温到 200—40(TC去除有机物, 随后升温至 1000— 1400°C烧结而成;  (c) placing the composite body obtained in the step (b) into a sintering furnace, first raising the temperature to 200-40 (TC removes the organic matter, and then heats it to 1000-1400 ° C to be sintered;
C、 压模一注浆协同成形  C, compression molding and grouting synergistic forming
(a)将陶瓷粉末填入所选定的模具腔内, 盖上模具栓体加压后, 脱模取出致密坯体; (a) filling the ceramic powder into the selected mold cavity, pressing the mold plug body to pressurize, and then releasing the compact body;
(b)将致密坯体放入到模具之中,在坯体的周围或 /和中央空腔内填入有机造孔剂,加 注有机溶剂或加温后, 用蒸馏水冲洗固定, 干燥而制成有机构架物; (b) Put the dense body into the mold, fill the organic pore-forming agent around the body or / and the central cavity, add organic solvent or warm, rinse with distilled water, dry and make An organic framework;
(c)将陶瓷粉末与水混合并搅拌 1一 10小时形成流体浆液;  (c) mixing the ceramic powder with water and stirring for 1 to 10 hours to form a fluid slurry;
(d)将浆液直接灌注到步骤(b)制成的有机构架物中, 放入干燥箱内干燥, 形成多孔 致密复合坯体;  (d) directly injecting the slurry into the organic framework prepared in the step (b), and drying in a dry box to form a porous dense composite body;
(e)将步骤(d)所制得的复合坯体, 放置到烧结炉中, 先升温至 200— 400Ό脱去有机 物, 随后再升温至 1000— 1400°C烧结成形。  (e) The composite body obtained in the step (d) is placed in a sintering furnace, first heated to 200-400 Torr to remove the organic matter, and then heated to 1000-1400 ° C for sintering.
8、 如权利要求 7所述的医用增强型多孔生物陶瓷的制备方法, 其特征在于:  8. The method of preparing a medically enhanced porous bioceramic according to claim 7, wherein:
(1)所述的塑料颗粒为聚苯乙烯、 聚乙烯、 聚丙烯、 聚氯乙烯、 聚酰胺、 聚氨酯、 聚 甲基丙烯酸甲酯、 石蜡和萘中的一种; 塑料颗粒的粒径为 100〜1000μηι; (1) The plastic particles are one of polystyrene, polyethylene, polypropylene, polyvinyl chloride, polyamide, polyurethane, polymethyl methacrylate, paraffin and naphthalene; the particle size of the plastic particles is 100. ~1000μηι ;
(2)所述的有机溶剂依塑料颗粒成分选用丙酮、 双丙酮、 溴氯甲垸、 甲基异丁基甲酮 或氯仿。  (2) The organic solvent is selected from the group consisting of acetone, diacetone, bromochloromethane, methyl isobutyl ketone or chloroform depending on the plastic particle component.
9、 如权利要求 7所述的医用增强型多孔生物陶瓷的制备方法, 其特征在于所使用的 陶瓷粉末为具有生物活性的纯羟基磷灰石、惨杂羟基磷灰石、纯磷酸三钙、掺杂磷酸三钙、 羟基磷灰石和磷酸三钙复合陶瓷、 纯碳酸钙、 掺杂碳酸钙、 纯氧化铝、 掺杂氧化铝、 纯氧 化锆、掺杂氧化锆、二氧化钛、铝镁尖晶石或它们之间的混合物; 所述陶瓷粉末晶粒尺寸 在 1.0纳米到 100微米之间, 为纯微米、 纯纳米或微米和纳米的混合粉体。 The method for preparing a medically-reinforced porous bioceramic according to claim 7, wherein the ceramic powder used is biologically active pure hydroxyapatite, miscellaneous hydroxyapatite, pure tricalcium phosphate, Doped with tricalcium phosphate, hydroxyapatite and tricalcium phosphate composite ceramic, pure calcium carbonate, doped calcium carbonate, pure alumina, doped alumina, pure zirconia, doped zirconia, titania, aluminum-magnesium spinel Stone or a mixture between them; the grain size of the ceramic powder Between 1.0 nm and 100 microns, it is a pure micron, pure nano or a mixture of micro and nano.
10、按权利要求 1所述的医用增强型多孔生物陶瓷的应用, 其特征在午用于骨科、整 形外科、 颌面外科、 五官科或脑外科, 进行骨缺损和解剖结构的修复和重建。  10. Use of a medically enhanced porous bioceramic according to claim 1 for use in orthopedics, orthopedics, maxillofacial surgery, ENT or brain surgery for the repair and reconstruction of bone defects and anatomical structures.
11、 按权利要求 10所述的医用增强型多孔生物陶瓷的应用, 其特征在于所述的修复 和重建是通过对健侧解剖结构 X光片和 CT扫描的数据进行反模,制作解剖模型和相应的 模具, 使制作产品与修复部位的解剖外形和大小相匹配。  11. The use of a medically enhanced porous bioceramic according to claim 10, wherein said repairing and reconstructing is performed by inversely modeling the X-ray and CT scan data of the contralateral anatomy to produce an anatomical model and Corresponding molds match the anatomical shape and size of the finished product to the repair site.
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