WO2007122954A1 - Process for production of granular cobalt oxide black pigment, and granular cobalt oxide black pigment - Google Patents

Process for production of granular cobalt oxide black pigment, and granular cobalt oxide black pigment Download PDF

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Publication number
WO2007122954A1
WO2007122954A1 PCT/JP2007/055863 JP2007055863W WO2007122954A1 WO 2007122954 A1 WO2007122954 A1 WO 2007122954A1 JP 2007055863 W JP2007055863 W JP 2007055863W WO 2007122954 A1 WO2007122954 A1 WO 2007122954A1
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Prior art keywords
cobalt
black pigment
granular
oxide black
divalent
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PCT/JP2007/055863
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French (fr)
Japanese (ja)
Inventor
Tomoyuki Hoshino
Koichi Katsuyama
Shoichi Fujiyasu
Takashi Nakashima
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Mitsui Mining & Smelting Co., Ltd.
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Priority to KR1020087014880A priority Critical patent/KR101313045B1/en
Publication of WO2007122954A1 publication Critical patent/WO2007122954A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G51/00Compounds of cobalt
    • C01G51/04Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/0009Pigments for ceramics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/62Metallic pigments or fillers

Definitions

  • the present invention relates to a method for producing a granular cobalt oxide black pigment and a granular cobalt oxide black pigment. Specifically, the proportion of cobalt (divalent) in the total cobalt contained is 35 to 70%.
  • Black pigments used in black matrix coloring compositions and the like are required to be excellent in properties such as blackness, hue, coloring power, concealment, and the like, and inexpensive, such as carbon black and Various metal oxide pigments are used depending on applications.
  • metal oxide pigments which are alternative materials, are attracting attention.
  • Representative examples of metal oxide pigments include metal oxide particles having a single composition such as manganese oxide and copper oxide, and composite oxide particles of these metal elements. Is excellent in blackness.
  • Patent Document 1 a wet reaction method, as represented by Patent Document 1, for producing tricobalt tetroxide using an oxidizing gas after neutralizing a cobalt salt aqueous solution.
  • Patent Document 2 a dry method for producing tricobalt tetroxide by firing cobalt hydroxide as represented by Patent Document 2.
  • the applicant of the present invention is characterized in that it is an acid oxide containing at least cobalt, and the ratio power of divalent cobalt in all cobalt is 0% to 70%.
  • a cobalt black-containing granular black pigment was proposed (see Patent Document 3). This cobalt-containing granular black The pigment is neutralized with cobalt (divalent) salt using an alkali metal salt containing alkali metal salt at a liquid temperature of 40 ° C or lower to produce a slurry containing cobalt hydroxide (divalent).
  • inert gas is continuously published in the slurry, and the obtained cobalt hydroxide (divalent) is filtered, washed, dried and crushed, and then at 400 ° C to 800 ° C. Manufactured by firing.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2002-68750
  • Patent Document 2 Japanese Patent Laid-Open No. 2003-138160
  • Patent Document 3 International Publication No. 2006Z030896 Pamphlet
  • a black pigment suitable for a black matrix coloring composition is required to have not only blackness but also stable high electrical resistance.
  • the particles constituting the powder have excellent blackness, that the particles are finely divided in a uniform manner, and that there is little aggregation.
  • the manufacturing method must also be a highly productive means.
  • Patent Document 1 discloses a method for producing tetracobalt tetraacid tetracobalt, which can be produced only by a wet reaction.
  • the particle size obtained by only a wet reaction remains fine and no heat treatment (firing etc.) is performed. Due to these reasons, the tricobalt tetraacid obtained by the production method of the literature has a fine particle size, so the blackness is hardly a sufficient level. Further, it lacks stability in form and is unsuitable for use as a black matrix coloring composition that undergoes heat treatment.
  • Patent Document 2 discloses a cobalt tetroxide-cobalt powder.
  • 150 to 800 ° C is obtained by heating hydroxy cobalt carbonate or cobalt hydroxide in an oxidizing atmosphere. It is characterized by firing at a temperature of.
  • a cobalt tetroxide-cobalt powder can be obtained simply by calcining a conolate compound.
  • blackness is sufficiently black due to the high ratio of the value cobalt.
  • the object of the present invention is to provide excellent blackness and high electrical resistance, which should be provided as a black pigment powder for forming a black electrode such as a plasma display or a plasma addressed liquid crystal or a light shielding layer.
  • the inventors of the present invention have found that the wet neutralization calcining method has superior blackness and other characteristics as compared with the conventional tricobalt tetraoxide, and has a high divalent cobalt content.
  • the present inventors have found that a cobalt black pigment can be produced and completed the present invention.
  • the present invention neutralizes a cobalt (divalent) salt aqueous solution and an alkali solution at pH 10 to 13 and starts mixing neutralization or after mixing neutralization. Is maintained at 10 ° C. to 40 ° C. to continuously publish an oxygen-containing gas in the mixed solution to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried, After pulverization, the precursor is calcined in a sealed atmosphere at 500 ° C to 850 ° C for 0.5 to 3 hours. Is called the first manufacturing method
  • the present invention provides a mixed neutralization of a cobalt (divalent) salt aqueous solution and an alkaline solution at a pH of 10 to 13, and the temperature of the mixed solution after the start of the mixed neutralization or after the completion of the mixed neutralization.
  • This is a method for producing a cobalt oxide black pigment (hereinafter referred to as a second production method).
  • the granular cobalt oxide black pigment of the present invention is black particles whose main component is at least a cobalt oxide, and depending on required properties, Si, Al, Mn, Ni, Zn, Cu, Mg, At least one component such as Ti, Zr, W, Mo, and P may be selected and contained.
  • a cobalt (divalent) salt aqueous solution and an alkali solution are mixed and neutralized at a pH of 10 to 13, and after mixing neutralization starts or after mixing neutralization ends, Oxygen contained in the mixture while maintaining the temperature of the mixture at 10 ° C to 40 ° C Gas is continuously published to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried and crushed, and then in a sealed atmosphere at 500 ° C to 850 ° C. The precursor is calcined for 0.5 to 3 hours.
  • the neutralization pH is lower than 10
  • trivalent cobalt hydroxide is easily generated during neutralization. Not only does this interfere with the formation of a cobalt hydroxide precursor, but also a cobalt hydroxide precursor. The particle size becomes fine, resulting in problems such as poor filterability and the possibility of sintering between particles when firing, which will be described later.
  • the pH is higher than 13
  • cobalt (divalent) salts are susceptible to excessive oxidation and may produce trivalent cobalt hydroxide.
  • the pH during neutralization is preferably 11-12.
  • the mixed solution is heated to a temperature of 10 after the start of neutralization of the cobalt (divalent) salt aqueous solution and the alkali solution or after the end of the neutralization. It is also important to continuously publish the oxygen-containing gas while maintaining the temperature between 40 ° C and 40 ° C.
  • air oxygen concentration: 22 vol%
  • the oxygen concentration is 5 vol% or more and less than 22 vol%.
  • active gas enriched air it is preferred to use active gas enriched air.
  • the inert gas used is preferably nitrogen for practical use. By reducing oxygen in the air in this range, it becomes easy to produce the target cobalt hydroxide precursor without precise control of the publishing gas amount and bubbling time.
  • air is used as the publishing oxygen-containing gas, it is possible to publish from 0.01 N liter Z (L 'min) to 0.3 N liter Z (L * min) for 1 hour to 3 hours per unit volume of the mixture. preferable.
  • the publishing gas speed and publishing time may be adjusted according to the total amount of oxygen in the publishing gas.
  • the cobalt (divalent) salt used as a starting material is a salt that is soluble in water, such as cobalt sulfate (divalent), salt-cobalt (divalent), or nitrate (bivalent) nitrate. It is preferable. Further, as alkali used for neutralization, hydroxy-alkali hydroxide such as sodium hydroxide and potassium hydroxide is industrially used. The oxygen-containing gas used in the reaction is preferably air for practical use.
  • the amount of liquid mixture at the beginning of mixing is small by simply mixing an aqueous solution whose main component is a cobalt (divalent) salt and an alkali solution.
  • an alkaline solution prepared in the pH range of 10 to 13 in an amount sufficient for stirring.
  • a liquid may be prepared, and a cobalt (divalent) salt aqueous solution may be added to the alkaline solution to produce a hydroxy-cobalt precursor. Even in such a case, it is important to maintain the pH of the hydroxide-cobalt precursor slurry at 10-13 while adding more alkaline solution.
  • Filtration and washing are performed to remove by-products, unreacted substances, and excess alkali components.
  • by-products, unreacted substances, and excess alkali remain, the blackness and electrical resistance of the granular cobalt oxide black pigment to be finally produced may be affected.
  • the moisture content of the dried product obtained by evaporating moisture is preferably 1% by mass or less.
  • the moisture content is controlled by appropriately adjusting the drying temperature and drying time. By making the amount of water contained 1% by mass or less, if it is more, the amount of water vapor generated in the firing step described later can be reduced, and a reduction in firing efficiency can be prevented. More preferably, the water content is adjusted to 0.1% by mass to 0.6% by mass.
  • a crushing operation is performed on a dried body having a water content of 1% by mass or less. If the crushing operation is not performed, the dried body is aggregated and supplied to a firing step to be described later, resulting in problems such as further aggregation being promoted by the firing.
  • a high-speed rotating hammer mill, impact mill, disk mill or the like is preferable.
  • the dried body thus obtained is calcined in a sealed atmosphere at 500 ° C to 850 ° C for 0.5 to 3 hours.
  • firing may be performed in the atmosphere, but there is no need to introduce air in an enclosed container. The reason for this is to suppress peroxidation caused by introducing excessive air.
  • the air volume in the firing device may be adjusted to about 0.01 to 0.5 m 3 / kg with respect to the dry mass. This air capacity is determined by the internal volume of the baking apparatus.
  • the firing time and the firing temperature are important for promoting the dehydration of cobalt hydroxide and improving the crystallinity of the divalent oxide while suppressing the sintering of the produced granular cobalt oxide black pigment. is there.
  • the firing temperature is less than 500 ° C, sufficient blackness and high electrical resistance that the shape change is not sufficient cannot be obtained.
  • the temperature exceeds 850 ° C the sintering of the particles proceeds and the post-process However, there is a risk that aggregation and solidification cannot be released.
  • a more preferable temperature range of this firing temperature is 600. C-800. C.
  • the firing time is less than 0.5 hours, even if a high temperature range is selected within the above temperature range, the shape change is sufficiently strong or uneven, resulting in sufficient blackness. High electrical resistance may not be obtained. If it exceeds 3 hours, sintering proceeds even if a low temperature range is selected within the above temperature range, and not only coagulation / solidification cannot be canceled in the subsequent process, but also the oxidation of cobalt occurs in the firing process.
  • the divalent cobalt content may be low.
  • the fired product obtained in this way exhibits a slight aggregation and solidification state, and thus the intended granular black pigment can be obtained by carrying out a conventional crushing treatment.
  • the granular acid-cobalt black pigment obtained as described above can be further increased in electrical resistance by being processed by a wheel-type kneader having an action of compression 'shear'. It is.
  • a preferable treatment condition is a treatment for 10 to 90 minutes at a linear pressure of 30 kgfZcm to 160 kgfZcm. This increases the electrical resistance of the granular cobalt oxide black pigment by about one power. Further preferable conditions are 30 kgfZcm to 120 kgfZcm.
  • a cobalt (divalent) salt aqueous solution and an alkali solution are mixed and neutralized at a pH of 10 to 13, and after mixing neutralization starts or after mixing neutralization ends, While maintaining the temperature of the mixture at 10 ° C to 40 ° C, oxygen-containing gas is continuously published in the mixture to produce a cobalt hydroxide precursor, and the produced precursor is filtered and washed. After drying, crushing, firing the precursor at 500 ° C. to 850 ° C. in an inert gas-enriched air atmosphere maintained at an oxygen concentration of 15% by volume or more and less than 22% by volume. It is a feature.
  • the slurry containing the cobalt hydroxide precursor obtained by the wet reaction is filtered, washed, the contained water is evaporated, and further pulverized.
  • the precursor is calcined at 500 ° C to 850 ° C in an inert gas-enriched air atmosphere maintained at an oxygen concentration of 15% by volume or more and less than 22% by volume. Important to do It is.
  • the granular oxidized cobalt black pigment to be produced is not limited by the firing time.
  • the degree of acid can be adjusted.
  • the oxygen concentration in the firing atmosphere exceeds 22% by volume, it is in an air- or oxygen-rich state, so it is necessary to take great care in adjusting the firing time. volume. If the ratio is less than 0, the firing time for producing the target granular acid / cobalt black pigment has to be long, and the sintering proceeds and aggregation / solidification may not be released later.
  • the firing temperature is 500 ° C to 850 ° C.
  • the reason for setting the range is the same as in the first manufacturing method.
  • a preferred temperature range is 600 ° C to 800 ° C.
  • the firing time tends to be lower in the oxygen concentration in the firing atmosphere, so a slightly longer firing time can be taken.
  • the granular cobalt oxide black pigment of the present invention preferably has a proportion of divalent cobalt in the total cobalt content of 35% to 70%.
  • the ratio of divalent cobalt in the total cobalt content is the value obtained by dividing the divalent cobalt content contained in the entire particle by the total cobalt content contained in the entire particle, multiplied by 100. This value is Common forms of acid cobalt include tetraacid tetracobalt (Co O), acid
  • Cobalt (CoO and Co 2 O) is available. Co O is occupied by divalent cobalt in the total cobalt
  • CoO is all divalent cobalt and Co O
  • All of the 2 3 cores are trivalent cobalt.
  • the granular cobalt oxide black pigment of the present invention differs from that of cobalt oxide in the proportion of divalent cobalt in the total cobalt, and the black effect that is the effect of the present invention depends on the element composition. Compatibility and high electrical resistance were achieved.
  • Blackness is insufficient when the proportion of divalent cobalt in the total cobalt is less than 35% It becomes. If it exceeds 70%, the pigment exhibits a blue-green color instead of a black pigment, and the effect of the present invention cannot be exhibited.
  • the proportion of divalent cobalt in the total conoleto is more preferably 40 to 60%.
  • the granular cobalt oxide black pigment of the present invention preferably has a granular particle shape.
  • Plate-like particles are not only inferior in dispersibility and fluidity, but in the case of plate-like particles, the particle size in the thickness direction is about several tens of nm, and the light absorption wavelength is biased.
  • the hue as a black pigment is deteriorated, which is insufficient for forming a black electrode such as a plasma display or a plasma addressed liquid crystal in which blackness is regarded as important, and a light shielding layer.
  • the term “granular” as used herein means a spherical shape or a spindle shape, and excludes plate-like particles.
  • the granular cobalt oxide black pigment of the present invention has a total cobalt content of 60% by mass to 80% by mass with respect to the entire particle, and a divalent cobalt content with respect to the entire particle of 24% by mass to 50%. It is preferable that it is mass%. More preferably, the total cobalt content with respect to the whole particle is 65% by mass to 75% by mass, and the divalent cobalt content with respect to the whole particle is 26% by mass to 45% by mass.
  • the blackness is sufficient, and when it is 50% by mass or less, the blackness is similarly sufficient.
  • the granular cobalt oxide black pigment of the present invention preferably has a primary particle diameter of 0.02 ⁇ m to 0.6 ⁇ m.
  • the primary particle diameter is 0.02 m or more, the tint is prevented from being reddish, and the dispersibility is improved.
  • the thickness is 0.6 m or less, the color becomes sufficient and the coloring power is also sufficient. It is more preferable that the primary particle diameter is 0.05 / ⁇ ⁇ to 0.3 ⁇ because the hue and coloring power are easily balanced.
  • the granular cobalt oxide black pigment of the present invention preferably has an L value of 38 or less and a b value of 0 or less at the time of evaluation of colorability. More preferably, the L value is 36 or less, and the b value is 0.5 or less.
  • the evaluation method of colorability is as follows. Add 0.5g of black pigment and titanium oxide (R800 manufactured by Ishihara Sangyo Co., Ltd.) l. Add 3cc of castor oil to 5g and knead with Hoover-type Mahler. this Sample kneaded 2.
  • the granular cobalt oxide black pigment of the present invention is characterized by high electrical resistance.
  • the electrical resistance value is preferably 1 ⁇ 10 5 ⁇ cm or more. More preferably, it is 5 ⁇ 10 5 Q cm or more, and still more preferably IX 10 6 ⁇ cm.
  • the electrical resistance is lower than 1 X 10 5 Q cm, it is difficult to sufficiently enhance the function as a material for forming a black matrix array type high light-shielding film such as a plasma display or plasma addressed liquid crystal. Absent.
  • the obtained cobalt hydroxide precursor slurry was filtered and washed, and the obtained cake was dried at 80 ° C.
  • the dried product thus obtained had a water content of 0.5% by mass.
  • the water content was measured according to the JIS K 5101-1991 heating loss measurement method. Further, this dried product was crushed with a hammer mill.
  • the crushed dry product thus obtained was calcined at 700 ° C for 2 hours in a sealed atmosphere to obtain a particle powder.
  • the obtained particle powder was evaluated by the following method. Table 1 shows the evaluation results.
  • the sample was completely dissolved in acid, and the content of conoleto was determined by ICP.
  • the trivalent iron ion concentration was determined by calculating the difference between the divalent iron ion concentration added by force and the divalent iron ion concentration obtained by titration.
  • the particle shape was observed with a scanning microscope (magnification 40,000 times). At the same time, the diameter of 200 particles was arbitrarily measured, and the number average value was taken as the primary particle diameter.
  • the samples were placed 10g in the holder, after forming the pressure 600KgfZcm 2 in tablet mosquitoes ⁇ Ete 25Paiiotapaiiota phi, was measured in a pressurized state of attaching the electrode 150kgfZcm 2.
  • the electrical resistance value was calculated from the thickness, cross-sectional area and resistance value of the sample used for the measurement.
  • a granular powder was obtained in the same manner as in Example 1 except that the oxygen concentration was 10% by volume and neutralized 10 liters Z minutes during neutralization, and after mixing was blown into the reaction slurry at 30 liters Z minutes. .
  • the obtained particle powder was evaluated in the same manner as in Example 1.
  • a particle powder was obtained in the same manner as in Example 1 except that firing was performed in an atmosphere maintained at an oxygen concentration of 18% by volume.
  • the obtained particle powder was evaluated in the same manner as in Example 1.
  • a particle powder was obtained in the same manner as in Example 1 except that the reaction slurry temperature was 50 ° C. The obtained particle powder was evaluated in the same manner as in Example 1.
  • a particle powder was obtained in the same manner as in Example 1 except that the pH of the reaction slurry was 9. The obtained particle powder was evaluated in the same manner as in Example 1.
  • a particle powder was obtained in the same manner as in Example 1 except that outside air was introduced into the baking apparatus and the gas concentration was about the same as that of the outside air.
  • the obtained particle powder was evaluated in the same manner as in Example 1.
  • Particle powder was obtained in the same manner as in Example 1 except that nitrogen was introduced into the firing apparatus and the firing atmosphere was maintained at 10% by volume of oxygen.
  • the obtained particle powder was obtained in the same manner as in Example 1.
  • the particle powders of the examples have excellent blackness, high electrical resistance, small particle size, sharp particle size distribution, black matrix coloring composition, and plasma display. It is excellent as a material for forming black electrodes such as plasma addressed liquid crystal and light shielding layers.
  • the particle powders of Comparative Examples 1 and 2 contain divalent cobalt in the total cobalt or the entire particle because the reaction conditions deviate from the manufacturing conditions of the production method of the present invention. This is a problem in terms of various properties, such as a decrease in the amount, inferior blackness and hue.
  • the particle powder of Comparative Example 3 was treated by introducing outside air during firing, so that the proportion of divalent cornole in the total cobalt decreased, and this was caused by The hue was inferior.
  • the particle powder of Comparative Example 4 was treated in a low oxygen concentration atmosphere at the time of firing, but due to the remaining of the acid oxycobalt particles that were insufficiently fired and sufficiently converted to acid-hycobalt, the primary particle diameter force and ratio were reduced.
  • the surface area was also large. As a result, various characteristics such as blackness, hue, and coloring power were remarkably inferior.
  • the granular cobalt oxide black pigment produced by the production method of the present invention has excellent blackness and high electrical resistance in which the proportion of divalent cobalt in the total cobalt is high. And has a small particle size and a sharp particle size distribution, it is suitable for applications such as black electrodes for plasma displays and plasma addressed liquid crystals, and black pigment powder for forming a light shielding layer.

Abstract

Disclosed is a process for production of a granular cobalt oxide black pigment. The process involves the step of performing the mixing neutralization of an aqueous solution of a salt of cobalt (bivalent) with an alkaline solution at a pH ranging from 10 to 13. After the mixing neutralization is initiated or completed, an oxygen-containing gas is bubbled in the mixed solution continuously while keeping the temperature of the mixed solution at 10 to 40ºC to produce a cobalt hydroxide precursor. The precursor is filtered, washed, dried, triturated, and then burned in a closed air at 500 to 850ºC for 0.5 to 3 hours, thereby producing the granular cobalt oxide black pigment.

Description

明 細 書  Specification
粒状酸化コバルト黒色顔料の製造方法、および粒状酸化コバルト黒色顔 料  Method for producing granular cobalt oxide black pigment, and granular cobalt oxide black pigment
技術分野  Technical field
[0001] 本発明は、粒状酸化コバルト黒色顔料の製造方法、および粒状酸化コバルト黒色 顔料に関し、詳しくは、含有する全コバルト中に占めるコバルト(二価)の割合が 35〜 70%であることを特徴とする、特にブラックマトリックス用着色組成物、プラズマデイス プレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用等に用いられる黒色度 に優れ、かつ高電気抵抗の粒状酸化コバルト黒色顔料の製造方法、および粒状酸 化コバルト黒色顔料に関する。 背景技術  [0001] The present invention relates to a method for producing a granular cobalt oxide black pigment and a granular cobalt oxide black pigment. Specifically, the proportion of cobalt (divalent) in the total cobalt contained is 35 to 70%. A method for producing a granular cobalt oxide black pigment having excellent blackness and high electric resistance, particularly used for forming a black matrix coloring composition, a black electrode such as a plasma display and a plasma addressed liquid crystal, and a light shielding layer. And a particulate cobalt oxide black pigment. Background art
[0002] ブラックマトリックス用着色組成物等に用いられる黒色顔料は、黒色度、色相、着色 力、隠ぺぃカ等の特性に優れ、かつ安価であることが求められており、カーボンブラ ックや、各種金属酸化物系顔料が用途に応じて利用されている。  [0002] Black pigments used in black matrix coloring compositions and the like are required to be excellent in properties such as blackness, hue, coloring power, concealment, and the like, and inexpensive, such as carbon black and Various metal oxide pigments are used depending on applications.
[0003] カーボンブラックは黒色度や耐熱性に優れる材料であるものの、近時、その有害性 がとりざたされており、労働衛生面、あるいは環境負荷面で問題視されている。そうし たことから、代替材料となる金属酸ィ匕物系顔料が注目を浴びている。金属酸化物系 顔料の代表例としては、酸ィ匕マンガン、酸化銅といった単独組成の金属酸化物粒子 や、それら金属元素の複合酸ィ匕物粒子が挙げられるが、中でも酸ィ匕コバルト系顔料 は黒色性に優れている。  [0003] Although carbon black is a material with excellent blackness and heat resistance, its toxicity has recently been addressed, and has been regarded as a problem in terms of occupational health and environmental burden. As a result, metal oxide pigments, which are alternative materials, are attracting attention. Representative examples of metal oxide pigments include metal oxide particles having a single composition such as manganese oxide and copper oxide, and composite oxide particles of these metal elements. Is excellent in blackness.
[0004] 上記酸化コバルト系顔料の製造方法につ!、ては、特許文献 1に代表されるような、 コバルト塩水溶液を中和後、酸化性ガスで四酸化三コバルトを製造する湿式反応法 や、特許文献 2に代表されるような、水酸化コバルトを焼成することにより四酸化三コ バルトを製造する乾式法等の開示がある。  [0004] Regarding the above-described method for producing a cobalt oxide pigment, a wet reaction method, as represented by Patent Document 1, for producing tricobalt tetroxide using an oxidizing gas after neutralizing a cobalt salt aqueous solution. In addition, there is a disclosure such as a dry method for producing tricobalt tetroxide by firing cobalt hydroxide as represented by Patent Document 2.
[0005] 更に本出願人は先に、少なくともコバルトを含有する酸ィ匕物であって、且つ全コバ ルト中における二価のコバルトが占める割合力 0%〜70%であることを特徴とするコ バルト含有粒状黒色顔料を提案した (特許文献 3参照)。このコバルト含有粒状黒色 顔料は、コバルト(二価)塩を、アルカリ金属塩を含む水酸ィ匕アルカリを用いて 40°C 以下の液温で中和し、水酸ィ匕コバルト(二価)を含むスラリーを生成させる際に、該ス ラリーに不活性ガスを連続的にパブリングさせ、得られた水酸化コバルト(二価)をろ 過、洗浄、乾燥、解砕したのち、 400°C〜800°Cにて焼成することで製造される。 [0005] Further, the applicant of the present invention is characterized in that it is an acid oxide containing at least cobalt, and the ratio power of divalent cobalt in all cobalt is 0% to 70%. A cobalt black-containing granular black pigment was proposed (see Patent Document 3). This cobalt-containing granular black The pigment is neutralized with cobalt (divalent) salt using an alkali metal salt containing alkali metal salt at a liquid temperature of 40 ° C or lower to produce a slurry containing cobalt hydroxide (divalent). In this process, inert gas is continuously published in the slurry, and the obtained cobalt hydroxide (divalent) is filtered, washed, dried and crushed, and then at 400 ° C to 800 ° C. Manufactured by firing.
[0006] 特許文献 1 :特開 2002— 68750号公報  [0006] Patent Document 1: Japanese Patent Application Laid-Open No. 2002-68750
特許文献 2 :特開 2003— 138160号公報  Patent Document 2: Japanese Patent Laid-Open No. 2003-138160
特許文献 3:国際公開第 2006Z030896号パンフレット  Patent Document 3: International Publication No. 2006Z030896 Pamphlet
[0007] ブラックマトリックス用着色組成物等に適した黒色顔料には、黒色度のみならず、安 定した高電気抵抗性が要求されるものである。より黒色度に優れ、かつ高電気抵抗 であるためには、粉末を構成する粒子の黒色度が優れている他、粒子が均整に微細 化されており、かつ凝集の少ないことが要求される。また、その製法上においても、生 産性に優れた手段でなければならな 、ことは言うまでもな 、。  [0007] A black pigment suitable for a black matrix coloring composition is required to have not only blackness but also stable high electrical resistance. In order to have higher blackness and higher electrical resistance, it is required that the particles constituting the powder have excellent blackness, that the particles are finely divided in a uniform manner, and that there is little aggregation. Needless to say, the manufacturing method must also be a highly productive means.
[0008] 特許文献 1には、四酸ィ匕三コバルトの製造方法について開示されており、湿式反応 のみで製造が可能としている。しかし、力かる製造方法においては、湿式反応のみで 得られる粒子粒度は微細なままで、かつ熱処理 (焼成等)もなされていない。これらに 起因して、当該文献製造方法により得られる四酸ィ匕三コバルトは、微細な粒子粒度と なるので、黒色度は十分なレベルとは言いがたいものである。また、形態の安定性に も欠け、熱処理を受けるブラックマトリックス用着色組成物等の使用に不適である。  [0008] Patent Document 1 discloses a method for producing tetracobalt tetraacid tetracobalt, which can be produced only by a wet reaction. However, in a brilliant manufacturing method, the particle size obtained by only a wet reaction remains fine and no heat treatment (firing etc.) is performed. Due to these reasons, the tricobalt tetraacid obtained by the production method of the literature has a fine particle size, so the blackness is hardly a sufficient level. Further, it lacks stability in form and is unsuitable for use as a black matrix coloring composition that undergoes heat treatment.
[0009] また、特許文献 2は、四三酸ィ匕コバルト粉末について開示されているが、この製造 方法は、ヒドロォキシ炭酸コバルト又は水酸化コバルトを酸化性雰囲気中で加熱して 150〜800°Cの温度で焼成することを特徴としている。この製造方法においては、単 にコノ レト化合物を焼成するのみで四三酸ィ匕コバルト粉末が得られるとしているが、 こうして得られる四三酸ィ匕コバルトは、ほぼストィキォな形態であるため、三価のコバ ルトの比率が高ぐそれに起因して十分な黒色度を呈して 、るとは言 、難 、ものであ る。  [0009] Further, Patent Document 2 discloses a cobalt tetroxide-cobalt powder. In this production method, 150 to 800 ° C is obtained by heating hydroxy cobalt carbonate or cobalt hydroxide in an oxidizing atmosphere. It is characterized by firing at a temperature of. In this manufacturing method, it is said that a cobalt tetroxide-cobalt powder can be obtained simply by calcining a conolate compound. However, it is difficult to say that blackness is sufficiently black due to the high ratio of the value cobalt.
[0010] 以上のことから、本発明の目的は、プラズマディスプレイ、プラズマアドレス液晶等 の黒色電極、遮光層形成用の黒色顔料粉として具備すべき、優れた黒色度と高電 気抵抗度とを兼ね備え、小粒径かつ粒度分布がシャープな粒状酸化コバルト黒色顔 料の製造方法を提供することにある。 [0010] From the above, the object of the present invention is to provide excellent blackness and high electrical resistance, which should be provided as a black pigment powder for forming a black electrode such as a plasma display or a plasma addressed liquid crystal or a light shielding layer. A granular cobalt oxide black face with a small particle size and sharp particle size distribution It is in providing the manufacturing method of a material.
発明の開示  Disclosure of the invention
[0011] 本発明者らは、鋭意研究の結果、湿式中和 焼成法において、従来の四酸化三コ バルトに比べ、黒色度その他の特性に優れた、二価のコバルト含有量の高い粒状酸 ィ匕コバルト黒色顔料を製造できることを見出し、本発明を完成させた。  [0011] As a result of earnest research, the inventors of the present invention have found that the wet neutralization calcining method has superior blackness and other characteristics as compared with the conventional tricobalt tetraoxide, and has a high divalent cobalt content. The present inventors have found that a cobalt black pigment can be produced and completed the present invention.
[0012] 即ち、本発明は、コバルト(二価)塩水溶液とアルカリ溶液とを、 pH10〜13にて混 合中和し、混合中和開始以降、あるいは混合中和終了以降、混合液の温度を 10°C 〜40°Cに維持しながら、該混合液中に酸素含有ガスを連続的にパブリングして水酸 化コバルト前駆体を生成させ、生成した該前駆体をろ過、洗浄、乾燥、解砕した後、 密閉された大気中、 500°C〜850°Cにて該前駆体を 0. 5〜3時間焼成することを特 徴とする粒状酸化コバルト黒色顔料の製造方法である(以下、第 1の製造方法と称す [0012] That is, the present invention neutralizes a cobalt (divalent) salt aqueous solution and an alkali solution at pH 10 to 13 and starts mixing neutralization or after mixing neutralization. Is maintained at 10 ° C. to 40 ° C. to continuously publish an oxygen-containing gas in the mixed solution to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried, After pulverization, the precursor is calcined in a sealed atmosphere at 500 ° C to 850 ° C for 0.5 to 3 hours. Is called the first manufacturing method
) o ) o
[0013] また、本発明は、コバルト(二価)塩水溶液とアルカリ溶液とを、 pH10〜13にて混 合中和し、混合中和開始以降、あるいは混合中和終了以降、混合液の温度を 10°C 〜40°Cに維持しながら、該混合液中に酸素含有ガスを連続的にパブリングして水酸 化コバルト前駆体を生成させ、生成した該前駆体をろ過、洗浄、乾燥、解砕した後、 酸素濃度 15体積%以上、 22体積%未満に維持された不活性ガス富化空気雰囲気 中、 500°C〜850°Cにて該前駆体を焼成することを特徴とする粒状酸化コバルト黒 色顔料の製造方法である (以下、第 2の製造方法と称す)。  [0013] Further, the present invention provides a mixed neutralization of a cobalt (divalent) salt aqueous solution and an alkaline solution at a pH of 10 to 13, and the temperature of the mixed solution after the start of the mixed neutralization or after the completion of the mixed neutralization. Is maintained at 10 ° C. to 40 ° C. to continuously publish an oxygen-containing gas in the mixed solution to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried, After pulverization, the precursor is calcined at 500 ° C to 850 ° C in an inert gas-enriched air atmosphere maintained at an oxygen concentration of 15% by volume or more and less than 22% by volume. This is a method for producing a cobalt oxide black pigment (hereinafter referred to as a second production method).
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0014] 以下、本発明を、その好ましい形態に基づき説明する。 Hereinafter, the present invention will be described based on preferred forms thereof.
[0015] 本発明の粒状酸化コバルト黒色顔料は、少なくともその主成分がコバルト酸ィ匕物で ある黒色粒子であり、必要な特性に応じて Si、 Al、 Mn、 Ni、 Zn、 Cu、 Mg、 Ti、 Zr、 W、 Mo、 P等の成分を少なくとも 1種以上を選択し、含有させても良い。  [0015] The granular cobalt oxide black pigment of the present invention is black particles whose main component is at least a cobalt oxide, and depending on required properties, Si, Al, Mn, Ni, Zn, Cu, Mg, At least one component such as Ti, Zr, W, Mo, and P may be selected and contained.
[0016] まず、第 1の製造方法について述べる。  [0016] First, the first manufacturing method will be described.
本発明の粒状酸化コバルト黒色顔料の製造方法は、コバルト(二価)塩水溶液とァ ルカリ溶液とを、 pH10〜13にて混合中和し、混合中和開始以降、あるいは混合中 和終了以降、混合液の温度を 10°C〜40°Cに維持しながら、該混合液中に酸素含有 ガスを連続的にパブリングして水酸化コバルト前駆体を生成させ、生成した該前駆体 をろ過、洗浄、乾燥、解砕した後、密閉された大気中、 500°C〜850°Cにて該前駆体 を 0. 5〜3時間焼成することを特徴とするものである。 In the method for producing the granular cobalt oxide black pigment of the present invention, a cobalt (divalent) salt aqueous solution and an alkali solution are mixed and neutralized at a pH of 10 to 13, and after mixing neutralization starts or after mixing neutralization ends, Oxygen contained in the mixture while maintaining the temperature of the mixture at 10 ° C to 40 ° C Gas is continuously published to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried and crushed, and then in a sealed atmosphere at 500 ° C to 850 ° C. The precursor is calcined for 0.5 to 3 hours.
[0017] 本発明の粒状酸化コバルト黒色顔料の製造方法においては、まず、コバルト(二価 )塩水溶液とアルカリ溶液との混合中和を ρΗ10〜13にて行うことが重要である。この 中和時の pHは、得られる水酸ィヒコバルト前駆体中のコバルトの形態をほぼ二価とす る上で重要である。 [0017] In the method for producing a granular cobalt oxide black pigment of the present invention, it is important to first perform neutralization of a cobalt (divalent) salt aqueous solution and an alkali solution at ρΗ10-13. The pH at the time of neutralization is important for making the form of cobalt in the obtained hydrated cobalt hydroxide precursor almost divalent.
[0018] 上記中和 pHが 10よりも低い場合、中和の際、三価のコバルト水酸化物を生じ易ぐ 水酸化物コバルト前駆体生成に障害をきたすのみならず、水酸化コバルト前駆体の 粒度が微細となり、ろ過性が悪ィヒしたり、後述する焼成を行う際に粒子同士の焼結が 起こりやすくなつたりする等の不具合が生じる。逆に pHが 13よりも高い場合は、コバ ルト(二価)塩が過度の酸化を受けやすく、三価のコバルト水酸化物を生成するおそ れがある。このような水酸ィ匕コバルト前駆体を用いて、次工程以降の処理を行うと、均 整な形状や酸化の制御が困難であり、二価のコバルト含有量の高い粒状酸化コバル ト黒色顔料が得られない。水酸ィ匕コバルト前駆体のより安定的な生成を考慮すると、 中和時の pHは 11〜12であることが好ましい。  [0018] When the neutralization pH is lower than 10, trivalent cobalt hydroxide is easily generated during neutralization. Not only does this interfere with the formation of a cobalt hydroxide precursor, but also a cobalt hydroxide precursor. The particle size becomes fine, resulting in problems such as poor filterability and the possibility of sintering between particles when firing, which will be described later. Conversely, if the pH is higher than 13, cobalt (divalent) salts are susceptible to excessive oxidation and may produce trivalent cobalt hydroxide. When such a hydroxy-cobalt precursor is used in the subsequent steps, it is difficult to control the uniform shape and oxidation, and a granular cobalt oxide black pigment having a high divalent cobalt content. Cannot be obtained. In view of more stable production of the hydroxy-cobalt precursor, the pH during neutralization is preferably 11-12.
[0019] また、本発明の粒状酸化コバルト黒色顔料の製造方法においては、コバルト(二価 )塩水溶液とアルカリ溶液との混合中和開始以降、あるいは混合中和終了以降、混 合液を温度 10°C〜40°Cを維持しながら、酸素含有ガスを連続的にパブリングするこ とも重要である。  [0019] In the method for producing a granular cobalt oxide black pigment of the present invention, the mixed solution is heated to a temperature of 10 after the start of neutralization of the cobalt (divalent) salt aqueous solution and the alkali solution or after the end of the neutralization. It is also important to continuously publish the oxygen-containing gas while maintaining the temperature between 40 ° C and 40 ° C.
[0020] 殊に、前述の pHを 10〜13に制御したうえで、反応スラリーの温度を 10°C〜40°C に維持することが、好適な水酸化コバルト前駆体を得る上で重要である。この温度が 40°Cを超える場合、酸素含有ガスを連続的にパブリングしていることもあいまって、 水酸化コバルト(二価)の酸化が進み、ォキシ水酸ィ匕コバルト(三価)が析出しやす!/ヽ ばかりか、特許文献 1に開示されているように、この時点で四酸化三コバルトが生成 することもあり得るため、本発明が目的するところの、二価のコバルト含有比率の高く 、かつ均整な粒状酸ィヒコバルト黒色顔料を得るための、安定した水酸ィヒコバルト前 駆体が得られない。逆に、温度が 10°C未満の場合は、水酸ィ匕コバルト生成の妨げと なるし、液温を下げることによる効果は何らなぐ実用的でもない。 [0020] In particular, maintaining the temperature of the reaction slurry at 10 ° C to 40 ° C while controlling the pH to 10 to 13 is important for obtaining a suitable cobalt hydroxide precursor. is there. When this temperature exceeds 40 ° C, the oxidation of cobalt hydroxide (divalent) proceeds with the continuous publishing of oxygen-containing gas, and oxyhydroxide-cobalt (trivalent) precipitates. However, as disclosed in Patent Document 1, tricobalt tetroxide may be formed at this point, so that the content ratio of the divalent cobalt as intended by the present invention is There is no stable hydric cobalt hydroxide precursor to obtain a high and well-balanced granular oxycobalt black pigment. Conversely, if the temperature is lower than 10 ° C, it will hinder the formation of hydroxide and cobalt. The effect of lowering the liquid temperature is not practical at all.
[0021] また、上記混合中和開始以降、あるいは混合中和終了以降、混合液中に酸素含有 ガスを連続的にパブリングする必要がある。この操作を行わない場合、得られる生成 物である水酸化コバルト前駆体が凝集しやすぐ微粒かつ粒度が揃ったものとならな い。  [0021] Further, it is necessary to continuously publish an oxygen-containing gas in the mixed solution after the start of the above-described mixed neutralization or after the completion of the mixed neutralization. If this operation is not performed, the resulting product, the cobalt hydroxide precursor, aggregates and does not immediately become fine and uniform in size.
[0022] この理由は十分究明されていないが、低温度域で酸素含有ガスを連続的にバブリ ングすることにより、混合液中のコバルト(二価)塩から二価の水酸ィ匕コバルト前駆体 を生成させる際に、パブリング酸素含有ガスが、凝集しょうとする前駆体粒子間に入り 込み、薄層の酸化膜が粒子間に形成され、粒子の凝集を妨げる役割を果たしている ものとみられる。この効果は単なる機械攪拌では得られな!/、。  [0022] Although the reason for this has not been fully investigated, by continuously bubbling an oxygen-containing gas in a low temperature range, a divalent hydroxide-cobalt precursor is obtained from a cobalt (divalent) salt in the mixed solution. When the body is formed, the publishing oxygen-containing gas enters between the precursor particles to be agglomerated, and a thin oxide film is formed between the particles, which seems to play a role in hindering the aggregation of the particles. This effect cannot be obtained by simple mechanical stirring! /.
[0023] なお、パブリング酸素含有ガスは空気 (酸素濃度 22体積%)を用いても良いが、酸 化の調整をより良く制御するために、酸素濃度 5体積%以上、 22体積%未満の不活 性ガス富化空気を使用するのが好ましい。この際、用いる不活性ガスは、実用上窒 素が好ましい。この範囲で空気中の酸素を低減することにより、パブリングガス量ゃバ プリング時間の精密な制御なしに、目的とする水酸化コバルト前駆体を生成させるこ とが容易となる。パブリング酸素含有ガスに空気を用いた場合、混合液の単位体積 当たり 0. 01Nリットル Z(L'分)〜 0. 3Nリットル Z(L*分)で 1時間〜 3時間程度パブ リングするのが好ましい。不活性ガス富化空気を使用する場合には、上記パブリング ガス中総酸素量に応じて、パブリングガス速度、パブリング時間を調整すれば良い。  [0023] Note that air (oxygen concentration: 22 vol%) may be used as the publishing oxygen-containing gas. However, in order to better control the adjustment of oxidation, the oxygen concentration is 5 vol% or more and less than 22 vol%. It is preferred to use active gas enriched air. In this case, the inert gas used is preferably nitrogen for practical use. By reducing oxygen in the air in this range, it becomes easy to produce the target cobalt hydroxide precursor without precise control of the publishing gas amount and bubbling time. When air is used as the publishing oxygen-containing gas, it is possible to publish from 0.01 N liter Z (L 'min) to 0.3 N liter Z (L * min) for 1 hour to 3 hours per unit volume of the mixture. preferable. When inert gas-enriched air is used, the publishing gas speed and publishing time may be adjusted according to the total amount of oxygen in the publishing gas.
[0024] 出発原料として用いられるコバルト(二価)塩としては硫酸コバルト(二価)、塩ィ匕コ バルト(二価)、硝酸コノ レト(二価)等、水に可溶な塩であることが好ましい。また、中 和に用いられるアルカリとしては水酸ィ匕ナトリウム、水酸ィ匕カリウムなどの水酸ィ匕アル カリが工業的に用いられる。また、反応の際に使用される酸素含有ガスは、実用上空 気が好ましい。  [0024] The cobalt (divalent) salt used as a starting material is a salt that is soluble in water, such as cobalt sulfate (divalent), salt-cobalt (divalent), or nitrate (bivalent) nitrate. It is preferable. Further, as alkali used for neutralization, hydroxy-alkali hydroxide such as sodium hydroxide and potassium hydroxide is industrially used. The oxygen-containing gas used in the reaction is preferably air for practical use.
[0025] 水酸ィ匕コバルト前駆体を生成させる際に、主成分がコバルト(二価)塩である水溶液 とアルカリ溶液とを単に混合しただけでは、混合開始当初の混合液量が少な ヽときに 十分な撹拌ができず、均一な水酸化コバルト前駆体を得ることが難し 、場合がある。 このようなときには、撹拌するに十分な量の pH10〜13の範囲に調製したアルカリ溶 液を準備しておき、そのアルカリ溶液に、コバルト(二価)塩水溶液を添加して水酸ィ匕 コバルト前駆体を生成させても良い。そのような場合であっても、更にアルカリ溶液を 追加しながら、水酸ィ匕コバルト前駆体スラリーの pHを 10〜13に維持することが重要 である。 [0025] When the hydroxy-cobalt precursor is produced, the amount of liquid mixture at the beginning of mixing is small by simply mixing an aqueous solution whose main component is a cobalt (divalent) salt and an alkali solution. In some cases, sufficient stirring cannot be achieved, and it is difficult to obtain a uniform cobalt hydroxide precursor. In such a case, an alkaline solution prepared in the pH range of 10 to 13 in an amount sufficient for stirring. A liquid may be prepared, and a cobalt (divalent) salt aqueous solution may be added to the alkaline solution to produce a hydroxy-cobalt precursor. Even in such a case, it is important to maintain the pH of the hydroxide-cobalt precursor slurry at 10-13 while adding more alkaline solution.
[0026] このようにして得られた水酸ィ匕コバルト前駆体を含むスラリーは、ろ過、洗浄を行 ヽ 、含有している水分を蒸発させる。  [0026] The slurry containing the cobalt hydroxide precursor thus obtained is filtered and washed to evaporate the contained water.
[0027] ろ過、洗浄は副生成物や未反応物、過剰なアルカリ成分を除去するために行われ る。副生成物、未反応物、過剰なアルカリが残留した場合、最終的に生成する粒状 酸化コバルト黒色顔料の黒色性、電気抵抗等に影響を及ぼす恐れがある。  [0027] Filtration and washing are performed to remove by-products, unreacted substances, and excess alkali components. When by-products, unreacted substances, and excess alkali remain, the blackness and electrical resistance of the granular cobalt oxide black pigment to be finally produced may be affected.
[0028] 水分を蒸発した乾燥体の水分量は 1質量%以下であることが好ましい。含有水分 量のコントロールは乾燥温度および乾燥時間を適宜調整することで行われる。含有 する水分量を 1質量%以下とすることで、より多い場合は後述する焼成工程で発生す る水蒸気の量を低減させることができ、焼成効率の低下を防止できる。更に好ましく は水分量を 0. 1質量%〜0. 6質量%に調整する。  [0028] The moisture content of the dried product obtained by evaporating moisture is preferably 1% by mass or less. The moisture content is controlled by appropriately adjusting the drying temperature and drying time. By making the amount of water contained 1% by mass or less, if it is more, the amount of water vapor generated in the firing step described later can be reduced, and a reduction in firing efficiency can be prevented. More preferably, the water content is adjusted to 0.1% by mass to 0.6% by mass.
[0029] 水分量が 1質量%以下に調製された乾燥体に対して解砕操作を行う。解砕操作を 行わな 、場合、乾燥体が凝集した状態で後述する焼成工程へと供給されることとなり 、焼成によって更に凝集が促進される等の不具合を生じる。解砕装置としては高速 回転型のハンマーミル、インパクトミル、ディスクミル等が好ましい。  [0029] A crushing operation is performed on a dried body having a water content of 1% by mass or less. If the crushing operation is not performed, the dried body is aggregated and supplied to a firing step to be described later, resulting in problems such as further aggregation being promoted by the firing. As the crushing device, a high-speed rotating hammer mill, impact mill, disk mill or the like is preferable.
[0030] このようにして得られた乾燥体は、密閉された大気中、 500°C〜850°Cにて 0. 5〜 3時間焼成する。ここで、重要なのは大気中で焼成しても構わないが、密閉された容 器内で外部力もの空気導入を行わないことにある。この理由は、過剰な空気を導入 することによる過酸ィ匕を抑制するためである。焼成装置内の空気容量は、乾燥体質 量に対し、 0. 01〜0. 5m3/kg程度に調整すれば良い。この空気容量は、焼成装 置の内容積で決定される。 [0030] The dried body thus obtained is calcined in a sealed atmosphere at 500 ° C to 850 ° C for 0.5 to 3 hours. Here, what is important is that firing may be performed in the atmosphere, but there is no need to introduce air in an enclosed container. The reason for this is to suppress peroxidation caused by introducing excessive air. The air volume in the firing device may be adjusted to about 0.01 to 0.5 m 3 / kg with respect to the dry mass. This air capacity is determined by the internal volume of the baking apparatus.
[0031] 一方、焼成時間と焼成温度は、生成する粒状酸化コバルト黒色顔料の焼結を抑制 しつつ、水酸化コバルトの脱水を促進し、二価酸化物の結晶性向上を図る上で重要 である。焼成温度が 500°C未満の場合、その形態変化が十分でなぐ十分な黒色性 、高電気抵抗が得られない。逆に 850°C超の場合、粒子同士の焼結が進み、後工程 でも凝集 ·固化を解除できなくなるおそれがある。この焼成温度の更に好ましい温度 範囲は、 600。C〜800。Cである。 On the other hand, the firing time and the firing temperature are important for promoting the dehydration of cobalt hydroxide and improving the crystallinity of the divalent oxide while suppressing the sintering of the produced granular cobalt oxide black pigment. is there. When the firing temperature is less than 500 ° C, sufficient blackness and high electrical resistance that the shape change is not sufficient cannot be obtained. Conversely, if the temperature exceeds 850 ° C, the sintering of the particles proceeds and the post-process However, there is a risk that aggregation and solidification cannot be released. A more preferable temperature range of this firing temperature is 600. C-800. C.
[0032] 焼成時間は、 0. 5時間未満では、上記温度範囲内で高温度域を選択しても、その 形態変化が十分でな力つたり、ムラが生じたりして、十分な黒色性、高電気抵抗が得 られないおそれがある。 3時間を超える場合、上記温度範囲内で低温度域を選択し ても、焼結が進み、後工程でも凝集 ·固化を解除できなくなるばかりか、焼成工程でコ バルトの酸ィ匕が進行し、二価のコバルト含有量が低くなるおそれがある。  [0032] When the firing time is less than 0.5 hours, even if a high temperature range is selected within the above temperature range, the shape change is sufficiently strong or uneven, resulting in sufficient blackness. High electrical resistance may not be obtained. If it exceeds 3 hours, sintering proceeds even if a low temperature range is selected within the above temperature range, and not only coagulation / solidification cannot be canceled in the subsequent process, but also the oxidation of cobalt occurs in the firing process. The divalent cobalt content may be low.
[0033] こうして得られた焼成品は、若干の凝集'固化状態を呈するので、常法の解砕処理 を行うことにより、目的とする粒状黒色顔料を得ることができる。  [0033] The fired product obtained in this way exhibits a slight aggregation and solidification state, and thus the intended granular black pigment can be obtained by carrying out a conventional crushing treatment.
[0034] また、このようにして得られた粒状酸ィ匕コバルト黒色顔料は、圧縮'せん断'篦なで 作用のあるホイール型混練機で処理することにより、更に電気抵抗を高めることも可 能である。好ましい処理条件としては線圧 30kgfZcm〜160kgfZcmにて 10〜90 分間の処理である。これにより、粒状酸化コバルト黒色顔料の電気抵抗値は約 1乗向 上する。更に好ましい条件としては 30kgfZcm〜120kgfZcmである。  [0034] In addition, the granular acid-cobalt black pigment obtained as described above can be further increased in electrical resistance by being processed by a wheel-type kneader having an action of compression 'shear'. It is. A preferable treatment condition is a treatment for 10 to 90 minutes at a linear pressure of 30 kgfZcm to 160 kgfZcm. This increases the electrical resistance of the granular cobalt oxide black pigment by about one power. Further preferable conditions are 30 kgfZcm to 120 kgfZcm.
[0035] 次に、第 2の製造方法について述べる。  Next, the second manufacturing method will be described.
本発明の粒状酸化コバルト黒色顔料の製造方法は、コバルト(二価)塩水溶液とァ ルカリ溶液とを、 pH10〜13にて混合中和し、混合中和開始以降、あるいは混合中 和終了以降、混合液の温度を 10°C〜40°Cに維持しながら、該混合液中に酸素含有 ガスを連続的にパブリングして水酸化コバルト前駆体を生成させ、生成した該前駆体 をろ過、洗浄、乾燥、解砕した後、酸素濃度 15体積%以上、 22体積%未満に維持さ れた不活性ガス富化空気雰囲気中、 500°C〜850°Cにて該前駆体を焼成することを 特徴とするものである。  In the method for producing the granular cobalt oxide black pigment of the present invention, a cobalt (divalent) salt aqueous solution and an alkali solution are mixed and neutralized at a pH of 10 to 13, and after mixing neutralization starts or after mixing neutralization ends, While maintaining the temperature of the mixture at 10 ° C to 40 ° C, oxygen-containing gas is continuously published in the mixture to produce a cobalt hydroxide precursor, and the produced precursor is filtered and washed. After drying, crushing, firing the precursor at 500 ° C. to 850 ° C. in an inert gas-enriched air atmosphere maintained at an oxygen concentration of 15% by volume or more and less than 22% by volume. It is a feature.
[0036] 第 2の製造方法については、第 1の製造方法における焼成の際の条件が相違する だけなので、以下にその相違部分のみ述べるものとする。  [0036] Regarding the second manufacturing method, since only the conditions for firing in the first manufacturing method are different, only the differences will be described below.
[0037] 第 2の製造方法にぉ ヽては、湿式反応で得られた水酸化コバルト前駆体を含むス ラリーに、ろ過、洗浄を行い、含有している水分を蒸発させ、更に解砕操作が加えら れた乾燥体を焼成する際、酸素濃度 15体積%以上、 22体積%未満に維持された不 活性ガス富化空気雰囲気中、 500°C〜850°Cにて該前駆体を焼成することが重要 である。 [0037] For the second production method, the slurry containing the cobalt hydroxide precursor obtained by the wet reaction is filtered, washed, the contained water is evaporated, and further pulverized. When calcining the dried product to which oxygen is added, the precursor is calcined at 500 ° C to 850 ° C in an inert gas-enriched air atmosphere maintained at an oxygen concentration of 15% by volume or more and less than 22% by volume. Important to do It is.
[0038] 第 2の製造方法においては、焼成雰囲気中の酸素濃度を 15体積%以上、 22体積 %未満に維持することにより、焼成時間に余りとらわれずに、生成する粒状酸化コバ ルト黒色顔料の酸ィ匕の度合いを調節することができる。上記焼成雰囲気中の酸素濃 度が 22体積%を超える場合、空気もしくは酸素リッチな状態であるから、焼成時間の 調整に力なりの注意を払う必要がある。 体積。/0未満の場合、目的とする粒状酸ィ匕 コバルト黒色顔料生成のための焼成時間を長く取らざるを得ず、焼結が進み、後ェ 程で凝集 ·固化を解除できなくなるおそれがある。 [0038] In the second production method, by maintaining the oxygen concentration in the firing atmosphere at 15% by volume or more and less than 22% by volume, the granular oxidized cobalt black pigment to be produced is not limited by the firing time. The degree of acid can be adjusted. When the oxygen concentration in the firing atmosphere exceeds 22% by volume, it is in an air- or oxygen-rich state, so it is necessary to take great care in adjusting the firing time. volume. If the ratio is less than 0, the firing time for producing the target granular acid / cobalt black pigment has to be long, and the sintering proceeds and aggregation / solidification may not be released later.
[0039] 第 2の製造方法においては、第 1の製造方法と同様、焼成温度は 500°C〜850°C で行う。その範囲設定理由は、第 1の製造方法と同様である。好ましい温度範囲は、 600°C〜800°Cである。焼成時間は、第 1の製造方法に比べ、焼成雰囲気中の酸素 濃度が低めになる傾向にあるので、多少長めの焼成時間を取ることができる。厳密に 定める必要はないが、焼結による凝集 ·固化を防ぐ上で、 1〜4時間程度で焼成する のが好ましい。 [0039] In the second production method, as in the first production method, the firing temperature is 500 ° C to 850 ° C. The reason for setting the range is the same as in the first manufacturing method. A preferred temperature range is 600 ° C to 800 ° C. Compared to the first manufacturing method, the firing time tends to be lower in the oxygen concentration in the firing atmosphere, so a slightly longer firing time can be taken. Although it is not necessary to determine exactly, it is preferable to fire in about 1 to 4 hours in order to prevent aggregation and solidification by sintering.
[0040] 次に、上記本発明の製造方法により得られる、粒状酸ィ匕コバルト黒色顔料について 説明する。  [0040] Next, the granular acid-cobalt black pigment obtained by the production method of the present invention will be described.
[0041] 本発明の粒状酸化コバルト黒色顔料は、全コバルト含有量に占める二価コバルトの 比率が 35 %〜 70%であるのが好まし 、。  [0041] The granular cobalt oxide black pigment of the present invention preferably has a proportion of divalent cobalt in the total cobalt content of 35% to 70%.
[0042] 全コバルト含有量に占める二価コバルトの比率とは、粒子全体に含有される二価の コバルト含有量を、粒子全体に含有される全コバルト含有量で除した値に、 100を乗 じた値である。酸ィ匕コバルトの一般的な形態としては、四酸ィ匕三コバルト (Co O )、酸  [0042] The ratio of divalent cobalt in the total cobalt content is the value obtained by dividing the divalent cobalt content contained in the entire particle by the total cobalt content contained in the entire particle, multiplied by 100. This value is Common forms of acid cobalt include tetraacid tetracobalt (Co O), acid
3 4 化コバルト(CoOや Co O )がある。 Co Oは全コバルト中の二価のコバルトが占める  3 Cobalt (CoO and Co 2 O) is available. Co O is occupied by divalent cobalt in the total cobalt
2 3 3 4  2 3 3 4
割合は 33%である。また CoOはコバルト全てが二価のコバルトであり、 Co Oはコノ  The ratio is 33%. CoO is all divalent cobalt and Co O
2 3 ルト全てが三価のコバルトである。  All of the 2 3 cores are trivalent cobalt.
[0043] そのような酸ィ匕コバルトに対して、本発明の粒状酸化コバルト黒色顔料は、全コバ ルト中に占める二価コバルトの割合が異なり、その元素構成により本発明の効果であ る黒色性、高電気抵抗性の両立が達成された。  [0043] The granular cobalt oxide black pigment of the present invention differs from that of cobalt oxide in the proportion of divalent cobalt in the total cobalt, and the black effect that is the effect of the present invention depends on the element composition. Compatibility and high electrical resistance were achieved.
[0044] 全コバルト中の二価のコバルトが占める割合が 35%未満の場合、黒色度が不十分 となる。 70%超の場合、黒色顔料ではなく青緑色を呈した顔料となり、本発明の効果 を発揮できない。全コノ レト中の二価のコバルトが占める割合は、更に好ましくは 40 〜60%である。 [0044] Blackness is insufficient when the proportion of divalent cobalt in the total cobalt is less than 35% It becomes. If it exceeds 70%, the pigment exhibits a blue-green color instead of a black pigment, and the effect of the present invention cannot be exhibited. The proportion of divalent cobalt in the total conoleto is more preferably 40 to 60%.
[0045] また、本発明の粒状酸化コバルト黒色顔料は、その粒子形状が粒状であることが好 ましい。板状等の形状を呈した粒子は分散性、流動性の点で劣るのみならず、板状 粒子の場合はその厚み方向の粒子サイズが数十 nm程度となり、光の吸収波長に偏 りが生じ、黒色顔料としての色相が悪ィ匕してしまい、黒色度を重要視するプラズマデ イスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用途として不十分であ る。ここで言う粒状とは球状、紡錘状などを意味し、板状粒子を除外している。  [0045] The granular cobalt oxide black pigment of the present invention preferably has a granular particle shape. Plate-like particles are not only inferior in dispersibility and fluidity, but in the case of plate-like particles, the particle size in the thickness direction is about several tens of nm, and the light absorption wavelength is biased. As a result, the hue as a black pigment is deteriorated, which is insufficient for forming a black electrode such as a plasma display or a plasma addressed liquid crystal in which blackness is regarded as important, and a light shielding layer. The term “granular” as used herein means a spherical shape or a spindle shape, and excludes plate-like particles.
[0046] また、本発明の粒状酸化コバルト黒色顔料は、粒子全体に対する全コバルト含有 量が 60質量%〜80質量%であり、かつ粒子全体に対する二価のコバルト含有量は 、 24質量%〜50質量%であることが好ましい。更に好ましくは、粒子全体に対する全 コバルト含有量は、 65質量%〜75質量%であり、かつ粒子全体に対する二価のコ バルト含有量は 26質量%〜45質量%である。粒子全体に対する全コバルト含有量 を 60質量%以上とすることで、コバルト以外の成分量が過多となることが防止され、 本発明の効果が高くなる。 80質量%以下とすることで、コバルトと酸素の電荷バラン スがとりやすくなり安定な物質となる。また、粒子全体に対する二価のコバルト含有量 を 24質量%以上とすることで、黒色度が十分となり、 50質量%以下とすることで同様 に黒色度が十分となる。  [0046] The granular cobalt oxide black pigment of the present invention has a total cobalt content of 60% by mass to 80% by mass with respect to the entire particle, and a divalent cobalt content with respect to the entire particle of 24% by mass to 50%. It is preferable that it is mass%. More preferably, the total cobalt content with respect to the whole particle is 65% by mass to 75% by mass, and the divalent cobalt content with respect to the whole particle is 26% by mass to 45% by mass. By making the total cobalt content with respect to the whole particle 60 mass% or more, it is prevented that the amount of components other than cobalt is excessive, and the effect of the present invention is enhanced. By setting it to 80% by mass or less, it becomes easy to obtain a balance between cobalt and oxygen charge, and it becomes a stable substance. Further, when the divalent cobalt content with respect to the entire particle is 24% by mass or more, the blackness is sufficient, and when it is 50% by mass or less, the blackness is similarly sufficient.
[0047] また、本発明の粒状酸化コバルト黒色顔料は、一次粒子径が 0. 02 μ m〜0. 6 μ mであることが好ましい。一次粒子径を 0. 02 m以上とすることで、その色味が赤み を呈することが防止され、また分散性が良好になる。また、 0. 6 m以下とすることで 、色味が十分になり、更に着色力も十分となる。一次粒子径が 0. 05 /ζ πι〜0. 3 μ ΐη であると色相、着色力のバランスがとりやすく更に好まし 、。  [0047] In addition, the granular cobalt oxide black pigment of the present invention preferably has a primary particle diameter of 0.02 μm to 0.6 μm. By setting the primary particle diameter to 0.02 m or more, the tint is prevented from being reddish, and the dispersibility is improved. In addition, when the thickness is 0.6 m or less, the color becomes sufficient and the coloring power is also sufficient. It is more preferable that the primary particle diameter is 0.05 / ζ πι to 0.3 μΐη because the hue and coloring power are easily balanced.
[0048] また、本発明の粒状酸化コバルト黒色顔料は、着色性評価時の L値が 38以下、 b 値が 0以下であることが好ましい。更に好ましくは L値が 36以下、 b値が 0. 5以下で ある。着色性の評価方法は、次のとおりである。黒色顔料 0. 5gと酸化チタン (石原産 業社製 R800) l . 5gにヒマシ油 1. 3ccをカ卩え、フーバー式マーラーで練り込む。この 練り込んだサンプル 2. Og〖こラッカー 4. 5gを加え、更に練り込んだ後、これをミラーコ ート紙上に 4milのアプリケータを用いて塗布し、乾燥後、色差計 (東京電色社製カラ 一アナライザー TC— 1800型)にて黒色度 (L値)および色相(a値、 b値)を測定する 。 L値が 38よりも高い場合、十分な着色性とは言えず、また、 b値が 0よりも高い場合、 色相が黄色みを呈して 、ることとなり好ましくな 、。 [0048] Further, the granular cobalt oxide black pigment of the present invention preferably has an L value of 38 or less and a b value of 0 or less at the time of evaluation of colorability. More preferably, the L value is 36 or less, and the b value is 0.5 or less. The evaluation method of colorability is as follows. Add 0.5g of black pigment and titanium oxide (R800 manufactured by Ishihara Sangyo Co., Ltd.) l. Add 3cc of castor oil to 5g and knead with Hoover-type Mahler. this Sample kneaded 2. Add 5 g of Og cocoon lacquer, knead further, apply this onto mirror coated paper using a 4 mil applicator, dry, and color difference meter (manufactured by Tokyo Denshoku Co., Ltd.) Measure blackness (L value) and hue (a value, b value) with Color Analyzer TC-1800. When the L value is higher than 38, it cannot be said that sufficient coloring properties are obtained, and when the b value is higher than 0, the hue is yellowish, which is preferable.
[0049] また、本発明の粒状酸化コバルト黒色顔料は電気抵抗が高!ヽことが特徴である。具 体的には電気抵抗値が 1 X 105 Ω cm以上であることが好ましい。更に好ましくは 5 X 105 Q cm以上、より更に好ましくは I X 106 Ω cmである。電気抵抗が 1 X 105 Q cmよ りも低い場合、プラズマディスプレイ、プラズマアドレス液晶等のブラックマトリックスォ ンアレイ型高遮光性膜形成の材料としては、その機能を十分に高めることができなく なり好ましくない。 [0049] The granular cobalt oxide black pigment of the present invention is characterized by high electrical resistance. Specifically, the electrical resistance value is preferably 1 × 10 5 Ωcm or more. More preferably, it is 5 × 10 5 Q cm or more, and still more preferably IX 10 6 Ωcm. When the electrical resistance is lower than 1 X 10 5 Q cm, it is difficult to sufficiently enhance the function as a material for forming a black matrix array type high light-shielding film such as a plasma display or plasma addressed liquid crystal. Absent.
実施例  Example
[0050] 以下、実施例等により本発明を具体的に説明する。し力しながら、本発明の範囲 は力かる実施例に制限されな 、。  Hereinafter, the present invention will be specifically described with reference to examples and the like. However, the scope of the present invention is not limited to the powerful embodiments.
〔実施例 1〕  Example 1
PH12の水酸ィ匕ナトリウム水溶液 80リットルを、 200リットルの反応容器に投入した。 次!、で 1. 2molZリットルのコバルト(二価)を含有する硫酸コバルト(二価)水溶液 6 0リットルを 1リットル Z分の速度で前記反応容器に連続投入した。同時に水酸化ナト リウム水溶液を用いて、反応スラリーの pHが 12となるように適宜調節した。その間、ス ラリー温度は 35°Cを維持し、常時、 5Nリットル Z分の速度で空気パブリングを行った 。混合が終了した後、撹拌を継続しながら空気パブリングを 15Nリットル Z分の速度 で 90分間行った。  80 liters of PH12 sodium hydroxide aqueous solution was put into a 200 liter reaction vessel. 1. Next, 60 liters of cobalt sulfate (divalent) aqueous solution containing 2 mol Z liters of cobalt (divalent) was continuously charged into the reaction vessel at a rate of 1 liter Z minutes. At the same time, an aqueous sodium hydroxide solution was used to appropriately adjust the pH of the reaction slurry to 12. During that time, the slurry temperature was maintained at 35 ° C, and air publishing was always performed at a speed of 5 N liters Z minutes. After mixing was completed, air publishing was performed for 90 minutes at a rate of 15 N liters Z while continuing stirring.
[0051] 得られた水酸化コバルト前駆体スラリーをろ過、洗浄し、得られたケーキを 80°Cに て乾燥させた。こうして得られた乾燥体は水分量が 0. 5質量%であった。水分量の測 定は、 JIS K 5101-1991の加熱減量測定法に準じて行った。更に、この乾燥体を ハンマーミルで解砕した。  [0051] The obtained cobalt hydroxide precursor slurry was filtered and washed, and the obtained cake was dried at 80 ° C. The dried product thus obtained had a water content of 0.5% by mass. The water content was measured according to the JIS K 5101-1991 heating loss measurement method. Further, this dried product was crushed with a hammer mill.
[0052] こうして得られた解砕済み乾燥体を、密閉された大気中で 700°Cにて 2時間焼成し 、粒子粉末を得た。 [0053] 得られた粒子粉末は、以下に示す方法で評価した。評価結果を表 1に示す。 [0052] The crushed dry product thus obtained was calcined at 700 ° C for 2 hours in a sealed atmosphere to obtain a particle powder. [0053] The obtained particle powder was evaluated by the following method. Table 1 shows the evaluation results.
[0054] 〔評価方法〕 [0054] [Evaluation method]
(a)粒子全体に対する全コバルト含有量  (a) Total cobalt content relative to the whole particle
試料を酸に完全に溶解し、 ICPにてコノ レトの含有量を求めた。  The sample was completely dissolved in acid, and the content of conoleto was determined by ICP.
(b)粒子全体に対する二価のコバルト含有量  (b) Divalent cobalt content with respect to the whole particle
試料と硫酸アンモ-ゥム鉄(二価)とを同時に酸に完全に溶解し、溶液中の二価の 鉄イオン濃度をジフエニルァミンスルフォン酸ナトリウムを指示薬としてニクロム酸カリ ゥム標準液を用いた滴定により求めた。  Sample and ammonium iron sulfate (divalent) are dissolved completely in acid at the same time, and the concentration of divalent iron ions in the solution is adjusted to the standard solution of potassium dichromate using sodium diphenylamine sulfonate as an indicator. Determined by titration used.
次に、あら力じめ添加した二価の鉄イオン濃度と、滴定によって求められた二価の 鉄イオン濃度の差を計算によって求め、三価の鉄イオン濃度を求めた。  Next, the trivalent iron ion concentration was determined by calculating the difference between the divalent iron ion concentration added by force and the divalent iron ion concentration obtained by titration.
三価の鉄イオンは以下の化学反応によって生成するため、この濃度を試料に含有 されて 、た三価のコバルトイオン濃度とした。  Since trivalent iron ions are generated by the following chemical reaction, this concentration was included in the sample to obtain the trivalent cobalt ion concentration.
Co3+ + Fe2+→Co2++Fe3+ Co 3+ + Fe 2+ → Co 2+ + Fe 3+
(c)粒子形状、一次粒子径  (c) Particle shape, primary particle size
走査型顕微鏡 (倍率 4万倍)により、粒子形状を観察した。同時に、任意に 200個の 粒子のフ レ径を計測し、その個数平均値を持って一次粒子径とした。  The particle shape was observed with a scanning microscope (magnification 40,000 times). At the same time, the diameter of 200 particles was arbitrarily measured, and the number average value was taken as the primary particle diameter.
(d)電気抵抗  (d) Electric resistance
試料 10gをホルダーに入れ、 600kgfZcm2の圧力をカ卩えて 25πιπι φの錠剤型に 成形後、電極を取り付け 150kgfZcm2の加圧状態で測定した。測定に使用した試 料の厚さおよび断面積カゝと抵抗値カゝら電気抵抗値を算出した。 The samples were placed 10g in the holder, after forming the pressure 600KgfZcm 2 in tablet mosquitoes卩Ete 25Paiiotapaiiota phi, was measured in a pressurized state of attaching the electrode 150kgfZcm 2. The electrical resistance value was calculated from the thickness, cross-sectional area and resistance value of the sample used for the measurement.
(e)黒色度、色相  (e) Blackness, hue
粉体の黒色度測定 ίお IS K5101— 1991に準拠して行った。試料 2. Ogにヒマシ 油 1. 4ccを加え、フーバー式マーラーで練り込む。この練り込んだサンプル 2. Ogに ラッカー 7. 5gを加え、更に練り込んだ後これをミラーコート紙上に 4milのアプリケー タを用いて塗布し、乾燥後、色差計 (東京電色社製、カラーアナライザー TC- 1800型 )にて、黒色度 (L値)および色相(a値、 b値)を測定した。  Measurement of blackness of powder The measurement was carried out in accordance with ίO IS K5101-1991. Sample 2. Castor oil in Og 1. Add 4cc and knead with Hoover-type Mahler. This kneaded sample 2. Add 7.5 g of lacquer to Og, knead it further, apply this onto mirror-coated paper using a 4 mil applicator, and after drying, a color difference meter (manufactured by Tokyo Denshoku Co., Ltd. The blackness (L value) and hue (a value, b value) were measured with an analyzer TC-1800.
(f)着色性 (塗料化時分散性と色相の評価)  (f) Colorability (Evaluation of dispersibility and hue during coating)
試料 0. 5gと酸化チタン (石原産業社製 R800) l. 5gにヒマシ油 1. 3ccをカ卩え、フ 一バー式マーラーで練り込む、この練り込んだサンプル 2. Ogにラッカー 4. 5gを加え 、更に練り込んだ後、これをミラーコート紙上に 4milのアプリケータを用いて塗布し、 乾燥後、色差計 (東京電色社製カラーアナライザー TC— 1800型)にて黒色度 (L値 )および色相(a値、 b値)を測定した。 Sample 0.5g and titanium oxide (Ishihara Sangyo R800) l. Add 5cc castor oil 1. This kneaded sample is kneaded with a one-bar type Mahler. 2. Add 4.5g of lacquer to Og, knead it further, apply it on a mirror-coated paper using a 4mil applicator, dry, and color difference The blackness (L value) and hue (a value, b value) were measured with a meter (Color Analyzer TC-1800, manufactured by Tokyo Denshoku Co., Ltd.).
(g)比表面積  (g) Specific surface area
島津一マイクロメリティックス製 2200型 BET計にて測定した。  It was measured with Shimadzu 1 Micromeritics 2200 type BET meter.
( )吸油量  () Oil absorption
JIS K 5101— 1991に準拠して行った。  This was performed in accordance with JIS K 5101—1991.
[0055] 〔実施例 2〕 [Example 2]
酸素含有ガスを酸素濃度 10体積%にして中和時に 10リットル Z分、混合が終了し た後に 30リットル Z分で反応スラリーへ吹き込んだ以外は実施例 1と同様に行い粒 子粉末を得た。得られた粒子粉末は実施例 1と同様の方法で評価した。  A granular powder was obtained in the same manner as in Example 1 except that the oxygen concentration was 10% by volume and neutralized 10 liters Z minutes during neutralization, and after mixing was blown into the reaction slurry at 30 liters Z minutes. . The obtained particle powder was evaluated in the same manner as in Example 1.
[0056] 〔実施例 3〕 [Example 3]
酸素濃度 18体積%に維持された雰囲気で焼成した以外は実施例 1と同様に行い 粒子粉末を得た。得られた粒子粉末は実施例 1と同様の方法で評価した。  A particle powder was obtained in the same manner as in Example 1 except that firing was performed in an atmosphere maintained at an oxygen concentration of 18% by volume. The obtained particle powder was evaluated in the same manner as in Example 1.
[0057] 〔比較例 1〕 [Comparative Example 1]
反応スラリー温度を 50°Cとした以外は実施例 1と同様に行い粒子粉末を得た。得ら れた粒子粉末は実施例 1と同様の方法で評価した。  A particle powder was obtained in the same manner as in Example 1 except that the reaction slurry temperature was 50 ° C. The obtained particle powder was evaluated in the same manner as in Example 1.
[0058] 〔比較例 2〕 [Comparative Example 2]
反応スラリーの pHを 9とした以外は実施例 1と同様に行い、粒子粉末を得た。得ら れた粒子粉末は実施例 1と同様の方法で評価した。  A particle powder was obtained in the same manner as in Example 1 except that the pH of the reaction slurry was 9. The obtained particle powder was evaluated in the same manner as in Example 1.
[0059] 〔比較例 3〕 [Comparative Example 3]
焼成装置内へ外気を導入し、外気と同程度のガス濃度にした以外は実施例 1と同 様に行い、粒子粉末を得た。得られた粒子粉末は実施例 1と同様の方法で評価した  A particle powder was obtained in the same manner as in Example 1 except that outside air was introduced into the baking apparatus and the gas concentration was about the same as that of the outside air. The obtained particle powder was evaluated in the same manner as in Example 1.
[0060] 〔比較例 4〕 [Comparative Example 4]
焼成装置内に窒素を導入し、焼成雰囲気を酸素 10体積%に維持した以外は実施 例 1と同様に行い、粒子粉末を得た。得られた粒子粉末は実施例 1と同様の方法で Particle powder was obtained in the same manner as in Example 1 except that nitrogen was introduced into the firing apparatus and the firing atmosphere was maintained at 10% by volume of oxygen. The obtained particle powder was obtained in the same manner as in Example 1.
Figure imgf000014_0001
Figure imgf000014_0001
C98SS0/.00Zdf/X3d £1 1^6 動0 OAV
Figure imgf000015_0001
C98SS0 / .00Zdf / X3d £ 1 1 ^ 6 dynamic 0 OAV
Figure imgf000015_0001
[0062] 表 1から明らかなように、実施例の粒子粉末は黒色度に優れ、かつ高電気抵抗を示 し、小粒径で粒度分布がシャープであり、ブラックマトリックス用着色組成物、プラズマ ディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用等の材料として優 れている。 [0062] As is apparent from Table 1, the particle powders of the examples have excellent blackness, high electrical resistance, small particle size, sharp particle size distribution, black matrix coloring composition, and plasma display. It is excellent as a material for forming black electrodes such as plasma addressed liquid crystal and light shielding layers.
[0063] これに対し、比較例 1および 2の粒子粉末は、反応条件が本発明の製造方法の製 造条件力 逸脱しているため、全コバルト中、あるいは粒子全体に対する二価のコバ ルト含有量が低下し、黒色度や色相が劣る等、各種特性の面で不具合である。  [0063] In contrast, the particle powders of Comparative Examples 1 and 2 contain divalent cobalt in the total cobalt or the entire particle because the reaction conditions deviate from the manufacturing conditions of the production method of the present invention. This is a problem in terms of various properties, such as a decrease in the amount, inferior blackness and hue.
[0064] また、比較例 3の粒子粉末は、焼成時外気を導入して処理したことにより、全コバル ト中の二価のコノ レトが占める割合が低下しており、これに起因して、色相が劣ったも のとなつた。  [0064] Further, the particle powder of Comparative Example 3 was treated by introducing outside air during firing, so that the proportion of divalent cornole in the total cobalt decreased, and this was caused by The hue was inferior.
[0065] また、比較例 4の粒子粉末は、焼成時低酸素濃度雰囲気で処理したが、焼成不足 で酸ィヒコバルト化が十分でなぐ微細な酸ィヒコバルト粒子の残存により、一次粒子径 力 、さぐ比表面積も大きいものであった。それにより、黒色度、色相、あるいは着色 力等各種特性が著しく劣ったものであった。  [0065] In addition, the particle powder of Comparative Example 4 was treated in a low oxygen concentration atmosphere at the time of firing, but due to the remaining of the acid oxycobalt particles that were insufficiently fired and sufficiently converted to acid-hycobalt, the primary particle diameter force and ratio were reduced. The surface area was also large. As a result, various characteristics such as blackness, hue, and coloring power were remarkably inferior.
産業上の利用可能性  Industrial applicability
[0066] 以上、詳述したとおり、本発明の製造方法で製造された粒状酸化コバルト黒色顔料 は、全コバルト中の二価のコバルトが占める割合が高ぐ優れた黒色度と高電気抵抗 度とを兼ね備え、小粒径かつ粒度分布がシャープなことから、プラズマディスプレイ、 プラズマアドレス液晶等の黒色電極、遮光層形成用の黒色顔料粉等の用途に好適 である。 [0066] As described above in detail, the granular cobalt oxide black pigment produced by the production method of the present invention has excellent blackness and high electrical resistance in which the proportion of divalent cobalt in the total cobalt is high. And has a small particle size and a sharp particle size distribution, it is suitable for applications such as black electrodes for plasma displays and plasma addressed liquid crystals, and black pigment powder for forming a light shielding layer.

Claims

請求の範囲 The scope of the claims
[1] コバルト(二価)塩水溶液とアルカリ溶液とを、 pH10〜13にて混合中和し、混合中 和開始以降、あるいは混合中和終了以降、混合液の温度を 10°C〜40°Cに維持しな がら、該混合液中に酸素含有ガスを連続的にパブリングして水酸化コバルト前駆体 を生成させ、生成した該前駆体をろ過、洗浄、乾燥、解砕した後、密閉された大気中 、 500°C〜850°Cにて該前駆体を 0. 5〜3時間焼成することを特徴とする粒状酸ィ匕 コバルト黒色顔料の製造方法。  [1] Cobalt (divalent) salt aqueous solution and alkali solution are mixed and neutralized at pH 10 to 13, and the temperature of the mixed solution is 10 ° C to 40 ° after the start of mixing neutralization or after the completion of mixing neutralization. While maintaining C, oxygen-containing gas is continuously published in the mixed solution to produce a cobalt hydroxide precursor, and the produced precursor is filtered, washed, dried, crushed and then sealed. A method for producing a granular acid cobalt black pigment, characterized in that the precursor is calcined in the atmosphere at 500 ° C. to 850 ° C. for 0.5 to 3 hours.
[2] 前記酸素含有ガスとして、酸素濃度 5体積%以上、 22体積%未満の不活性ガス富 化空気を使用することを特徴とする請求の範囲第 1項に記載の粒状酸化コバルト黒 色顔料の製造方法。  [2] The granular cobalt oxide black pigment according to claim 1, characterized in that an inert gas-enriched air having an oxygen concentration of 5% by volume or more and less than 22% by volume is used as the oxygen-containing gas. Manufacturing method.
[3] 前記アルカリ溶液は、水酸化ナトリウム水溶液、又は水酸ィ匕カリウム水溶液である請 求の範囲第 1項又は第 2項に記載の粒状酸化コバルト黒色顔料の製造方法。  [3] The method for producing a granular cobalt oxide black pigment according to claim 1 or 2, wherein the alkaline solution is an aqueous sodium hydroxide solution or an aqueous potassium hydroxide solution.
[4] コノ レト(二価)塩水溶液とアルカリ溶液とを、 pH10〜13にて混合中和し、混合中 和開始以降、あるいは混合中和終了以降、混合液の温度を 10°C〜40°Cに維持しな がら、該混合液中に酸素含有ガスを連続的にパブリングして水酸化コバルト前駆体 を生成させ、生成した該前駆体をろ過、洗浄、乾燥、解砕した後、酸素濃度 15体積 %以上、 22体積%未満に維持された不活性ガス富化空気雰囲気中、 500°C〜850 °Cにて該前駆体を焼成することを特徴とする粒状酸化コバルト黒色顔料の製造方法  [4] Conoretate (divalent) salt solution and alkali solution are mixed and neutralized at a pH of 10 to 13, and the temperature of the mixture is changed from 10 ° C to 40 While maintaining at ° C, an oxygen-containing gas is continuously published in the mixed solution to produce a cobalt hydroxide precursor. The produced precursor is filtered, washed, dried and crushed, and then oxygenated. Production of granular cobalt oxide black pigment characterized by calcining the precursor at 500 ° C. to 850 ° C. in an inert gas-enriched air atmosphere maintained at a concentration of 15% by volume or more and less than 22% by volume Method
[5] 前記酸素含有ガスに、酸素濃度 5体積%以上、 22体積%未満の不活性ガス富化 空気を使用することを特徴とする請求の範囲第 4項に記載の粒状酸化コバルト黒色 顔料の製造方法。 [5] The granular cobalt oxide black pigment according to claim 4, wherein the oxygen-containing gas is an air enriched with an inert gas having an oxygen concentration of 5% by volume or more and less than 22% by volume. Production method.
[6] 前記アルカリ溶液は、水酸化ナトリウム水溶液、又は水酸ィ匕カリウム水溶液である請 求の範囲第 4項又は第 5項に記載の粒状酸化コバルト黒色顔料の製造方法。  [6] The method for producing a granular cobalt oxide black pigment according to claim 4 or 5, wherein the alkaline solution is an aqueous sodium hydroxide solution or an aqueous potassium hydroxide solution.
[7] 請求の範囲第 1項な!、し第 6項の 、ずれかに記載の粒状酸化コバルト黒色顔料の 製造方法により得られる、少なくともコノ レトを含有する酸ィ匕物であって、全コバルト 中の二価のコバルトが占める割合が 35%〜70%であることを特徴とする粒状酸ィ匕コ バルト黒色顔料。 [7] An acid oxide containing at least conolate obtained by the method for producing a granular cobalt oxide black pigment according to any one of claims 1 to 6 and claim 6, A granular acid-cobalt black pigment characterized in that the proportion of divalent cobalt in cobalt is 35% to 70%.
[8] 粒子全体に対する全コバルト含有量が 60質量%〜80質量%であり、かつ、粒子全 体に対する二価のコノ レト含有量が 24質量%〜50質量%であることを特徴とする請 求の範囲第 7項に記載の粒状酸ィ匕コバルト黒色顔料。 [8] The total cobalt content with respect to the whole particle is 60% by mass to 80% by mass, and the divalent coroline content with respect to the whole particle is 24% by mass to 50% by mass. The granular acid-cobalt black pigment according to claim 7,
[9] 一次粒子径が 0. 02 μ m〜0. 6 μ mであることを特徴とする、請求の範囲第 7項又 は第 8項に記載の粒状酸化コバルト黒色顔料。  [9] The granular cobalt oxide black pigment according to claim 7 or 8, wherein the primary particle diameter is 0.02 μm to 0.6 μm.
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CN103624251A (en) * 2013-12-02 2014-03-12 深圳市格林美高新技术股份有限公司 Half-micron cobalt powder, preparation method thereof, cobalt hydroxide powder and preparation method thereof
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