WO2007061259A1 - A shock absorbing composition for inter layer noise proofing of a construction and floor forming method using the shock absorbing composition - Google Patents
A shock absorbing composition for inter layer noise proofing of a construction and floor forming method using the shock absorbing composition Download PDFInfo
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- WO2007061259A1 WO2007061259A1 PCT/KR2006/004994 KR2006004994W WO2007061259A1 WO 2007061259 A1 WO2007061259 A1 WO 2007061259A1 KR 2006004994 W KR2006004994 W KR 2006004994W WO 2007061259 A1 WO2007061259 A1 WO 2007061259A1
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- Prior art keywords
- weight
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- chips
- shock absorbing
- building
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- 230000035939 shock Effects 0.000 title claims abstract description 75
- 239000000203 mixture Substances 0.000 title claims abstract description 63
- 239000011229 interlayer Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000010276 construction Methods 0.000 title description 7
- 239000004568 cement Substances 0.000 claims abstract description 20
- 239000004567 concrete Substances 0.000 claims abstract description 20
- 229920006328 Styrofoam Polymers 0.000 claims abstract description 16
- 239000008261 styrofoam Substances 0.000 claims abstract description 16
- 239000007799 cork Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002245 particle Substances 0.000 claims abstract description 14
- 239000010920 waste tyre Substances 0.000 claims abstract description 14
- 239000002699 waste material Substances 0.000 claims abstract description 13
- 239000004088 foaming agent Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 12
- 238000007865 diluting Methods 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims abstract description 4
- 239000011505 plaster Substances 0.000 claims description 10
- 230000002265 prevention Effects 0.000 claims description 10
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 9
- 239000012212 insulator Substances 0.000 claims description 9
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 9
- 239000000440 bentonite Substances 0.000 claims description 8
- 229910000278 bentonite Inorganic materials 0.000 claims description 8
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000004062 sedimentation Methods 0.000 claims description 8
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 4
- 229920002943 EPDM rubber Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000001856 Ethyl cellulose Substances 0.000 claims description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 2
- 229920001249 ethyl cellulose Polymers 0.000 claims description 2
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims 3
- 239000000463 material Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 7
- 239000012628 flowing agent Substances 0.000 description 6
- 239000011398 Portland cement Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 230000001459 mortal effect Effects 0.000 description 5
- 238000005187 foaming Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000011359 shock absorbing material Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
- C04B14/365—Gypsum
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/08—Macromolecular compounds porous, e.g. expanded polystyrene beads or microballoons
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/18—Waste materials; Refuse organic
- C04B18/20—Waste materials; Refuse organic from macromolecular compounds
- C04B18/22—Rubber, e.g. ground waste tires
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0016—Granular materials, e.g. microballoons
- C04B20/002—Hollow or porous granular materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0082—Segregation-preventing agents; Sedimentation-preventing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2038—Resistance against physical degradation
- C04B2111/2046—Shock-absorbing materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/50—Flexible or elastic materials
- C04B2111/503—Elastic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, and more particularly, to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a waste tire, a cork, a waste Styrofoam, a cement, and a foaming agent are reciprocally mixed, whereby it can prevent the inter layer noise of a multistory building such as an apartment building or an office building and so on.
- the present invention also, relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a plaster is selectively mixed to the composition in order to decrease the curing time of the cement, so that the initial degree of strength is heightened, whereby improving the work efficiency during the wiring work of heating coils in twenty four hours.
- a bottom shock sound is discharged to the lower story through a floor slab, a ceiling, or a wall while a shock is generated in the floor of the upper story of an apartment house owing to a man's walking or the fall of an object.
- the concrete slab shuts out the air sound wave well.
- a shock or a vibration are directly applied to it, they are changed to a solid sound wave and transmitted to an adjacent house without damping.
- the conventional noise preventing methods since the shock materials and so on are constructed on only floor, the noise and vibration can be directly transmitted to the down story through the wall without absorbing all light and weight shock sounds.
- the floor includes the concrete slab having a iron, a light foamy concrete for insulation formed on the concrete slab, a finishing mortal having a heating pipe and applied to the light foamy concrete, and the material lumber as the finishing material attached to the finishing mortal by means of an adhesive.
- a shock absorbing material such as a polyester is formed between the concrete slab and the light foamy concrete in order to shut out the floor shock sound.
- a shock absorbing material is separated from the floor surface far away, the floor shock sound cannot be directly shut out. Also, since it can shut out the floor shock sound after the shock sound is transmitted to the light foamy concrete, there is a problem in that the efficiency of the noise prevention and the construction is deteriorated.
- a shock absorbing composition for inter layer noise preventing of a building wherein elastic noise absorbing chips of 0.1mm through 30mm in particle diameter are mixed with a light foamy concrete mortar and 600 parts by weight of the light foamy concrete is mixed with and 10-70 parts by weight of the noise absorbing chips.
- a method of forming a floor of a building comprising steps of mixing 10-70 parts by weight of elastic noise absorbing chips of 0.1mm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
- a heat insulator chip is further mixed with of the noise absorbing chips.
- the heat insulator chip is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
- the noise absorbing chips are at least one compound selected from the group consisting of waste tire chips, EPDM rubber chips, and cork chips.
- the shock absorbing composition contains 5-75 parts by weight of a plaster powder relative to 100 parts by weight of the shock absorbing composition.
- the shock absorbing composition contains 0.01-10 parts by weight of a sedimentation prevention agent relative to 100 parts by weight of the shock absorbing composition.
- the floor for preventing the inter layer noise can be easily constructed on the multistory building such as the apartment building or the office building and the floor forming process can be completed at one try, whereby reducing the building costs, forming a silent indoor atmosphere, and improving the durability on shock.
- the thickness of the floor becomes thin, it can absorb the light shock sound having much high frequency ingredients such as the falling sound of a golf ball or a moving sound of a chair, and the weight shock sound having much low frequency ingredients such as the walking sound of a man or a jumping sound of a child, whereby preventing the transmission of the sound and maintaining the warmth.
- a shock absorbing composition for inter layer noise preventing of a building includes noise absorbing chips containing at least one compound selected from the group consisting of waste tire chips, EPDM rubber chips, and cork chips, so that the shock of the floor can be absorbed by means of the noise absorbing chips, the vibration can be diminished through the absorbing of the shock, and the secondary noise can be prevented.
- the noise absorbing chip has an average diameter lower than 30mm.
- the waste tire having a superior property as an absorbing material can be recycled, so that it can economically prevent the environmental pollution.
- the light cork chip has superior insulation and shock absorptiveness.
- the heat insulator chip includes the cork, the waste Styrofoam chips, a foaming EVA scrap obtained from shoes factory, and all foaming material having an absorbing effect.
- the cement as the principle element of the floor is mixed with a water, so that it can form mechanically firm floor. Also, the kind of the cement is a light foamy concrete.
- the cement is cheap and mixed to the water and the others, so that it can be m olded in the form of a desired shape such as slurry. Also, since it is hardened like the molded shape, the structure thereof is firm. Here, it may be a conventional Portland cement.
- the cement is mixed with the mixture and the cement compound has enough viscosity to lay it on the floor.
- the plaster used in a shock absorbing composition may be a plastic plaster for construction.
- the plaster has a high insulation of sound and economical efficiency in comparison with the cement.
- the shock absorbing composition can contain 0.01-10 parts by weight of a s edimentation prevention agent relative to 100 parts by weight of the shock absorbing composition.
- the sedimentation prevention agent serves to uniformly disperse the waste tire and cork chips or the waste Styrofoam chips. In case of less than 0.01 parts by weight, it is ineffective. Meanwhile, in case of more than 10 parts by weight, the economical and work efficiencies can be deteriorated.
- the sedimentation prevention agent may be any one of a bentonite, an inorganic matter, a HEC (Hydrocell Ethyl Cellulose), and a Natrasol.
- the shock absorbing composition contains heat insulator material, so that it has an insulation effect.
- the heat insulator material is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
- a method of forming a floor of a building comprises steps of mixing 10-70 parts by weight of elastic noise absorbing chips of 0. lmm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
- a foaming agent 8g of a flowing agent, and 4g of a bentonite are mixed and stirred with 300g of a water to obtain a foamy liquid of about 600ml in total volume.
- 8g of Styrofoam chips and 30g of cork chips having about 20mm in particle diameter respectively and 40Og of a conventional Portland cement are mixed and stirred with the foamy liquid to prepare a shock absorbing composition of about 1,000ml in total volume.
- shock absorbing composition is cured and then, heating coils are laid on the shock absorbing composition and a mortal of 45m/m in thickness is cured thereon.
- shock absorbing composition is cured and then, heating coils are laid on the shock absorbing composition and a mortal of 45m/m in thickness is cured thereon.
- a cement supplying valve and a water supply valve are formed at a mixer and then, the speed of the mixer is controlled in order to inject waste tire chips, cork chips, and waste Styrofoam chips into it in a predetermined quantity by means of a conveyor belt.
- a flowing agent and a sedimentation prevention agent are injected in a fixed quantity during the injection of the water.
- the mixture is laid on the high-rise apartment building. As a result of the slurry and a distribution chart of work efficiency, it was found that they come to the error tolerance.
- the present invention relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a waste tire, a cork, a waste Styrofoam, a cement, and a foaming agent are reciprocally mixed, whereby it can prevent the inter layer noise of a multistory building such as an apartment building or an office building and so on.
Abstract
Disclosed is a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a waste tire, a cork, a waste Styrofoam, a cement, and a foaming agent are reciprocally mixed, whereby it can prevent the inter layer noise of a multistory building such as an apartment building or an office building and so on. In the shock absorbing composition for inter layer noise preventing of the building, elastic noise absorbing chips of 0.1mm through 30mm in particle diameter are mixed with a light foamy concrete mortar and 600 parts by weight of the light foamy concrete is mixed with and 10-70 parts by weight of the noise absorbing chips. Also, the method of forming a floor of a building comprises steps of mixing 10-70 parts by weight of elastic noise absorbing chips of 0. lmm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
Description
Description
A SHOCK ABSORBING COMPOSITION FOR INTER LAYER NOISE PROOFING OF A CONSTRUCTION AND FLOOR FORMING METHOD USING THE SHOCK ABSORBING
COMPOSITION Technical Field
[1] The present invention relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, and more particularly, to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a waste tire, a cork, a waste Styrofoam, a cement, and a foaming agent are reciprocally mixed, whereby it can prevent the inter layer noise of a multistory building such as an apartment building or an office building and so on.
[2] The present invention also, relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a plaster is selectively mixed to the composition in order to decrease the curing time of the cement, so that the initial degree of strength is heightened, whereby improving the work efficiency during the wiring work of heating coils in twenty four hours.
[3]
Background Art
[4] In order to reside many people or fulfill many establishment, a high-rise apartment building or a shopping building are required.
[5] In such a multistory building, since the noise generated from an upper story thereof can be transmitted to a lower story thereof, the resident of the downstairs can feel much inconvenience. It can even bring in a lawsuit against the noise problem.
[6] In the multistory building, a bottom shock sound is discharged to the lower story through a floor slab, a ceiling, or a wall while a shock is generated in the floor of the upper story of an apartment house owing to a man's walking or the fall of an object. Generally, the concrete slab shuts out the air sound wave well. However, in the concrete structure, where a shock or a vibration are directly applied to it, they are changed to a solid sound wave and transmitted to an adjacent house without damping.
[7] In case of the West, since the shock sound is mainly generated from the walk of shoes or high heels, the household has a structure for preventing a weight shock sound. In the meantime, in case of Korean or Japanese house, since the peoples mainly live
with sitting on the floor of the house, the household thereof has any structure for preventing a light shock sound as well as the weight shock sound.
[8] In case of the apartment house such as an apartment building or row houses, a dispute continuously arises between up and down stories on account of the vibration and noise between them. Also, it can even bring in a lawsuit between neighbors against the noise. In order to solve this problem, a foamy concrete is placed on a pad for absorbing a shock laid on the slab and then, a mortal is placed on the foamy concrete so as to diminish the noise between floors.
[9] In the conventional noise preventing method, there is a problem in that the noise preventing structure and method are complicated and the necessary time is very long, so that a cost of labor is increased, thereby it can be major cause for high cost of the apartment house.
[10] Also, the conventional noise preventing methods, since the shock materials and so on are constructed on only floor, the noise and vibration can be directly transmitted to the down story through the wall without absorbing all light and weight shock sounds.
[11] Actually, as though the first-class is accepted in efficiency test by using a test piece by means of a method of a KS F 2810 1,2, the actual apartment house is not first-class. Also, since it examines not the wall but only floor, the test result is not in keeping with the reality.
[12] Also, by the request of a resident, it can use a material lumber as a finishing material of the floor of the apartment house (especially a living room). In this case, the floor includes the concrete slab having a iron, a light foamy concrete for insulation formed on the concrete slab, a finishing mortal having a heating pipe and applied to the light foamy concrete, and the material lumber as the finishing material attached to the finishing mortal by means of an adhesive.
[13] In the floor structure using the material lumber, since the material lumber itself serves as a noise preventing material to some degree, a separated absorbing material is not used, thereby it can effectively shut out the floor shock sound.
[14] Also, in case of using a monorium (floor material) instead of the material lumber as the finishing material of the floor, a shock absorbing material such as a polyester is formed between the concrete slab and the light foamy concrete in order to shut out the floor shock sound. However, because a shock absorbing material is separated from the floor surface far away, the floor shock sound cannot be directly shut out. Also, since it can shut out the floor shock sound after the shock sound is transmitted to the light foamy concrete, there is a problem in that the efficiency of the noise prevention and the construction is deteriorated.
[15] Moreover, in the conventional method of construction, it binds gravel with cement by means of the processes of 4-5 steps and a separate elastic matt and so on are formed
on the hardened cement in order to decrease the noise. However, there is a defect in that the necessary time is very long and a cost of labor is increased, thereby increasing a cost of the construction.
[16]
Disclosure of Invention Technical Problem
[17] It is, therefore, an object of the present invention to provide a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that the construction thereof is simple and easy and the insulation and the sound proofing thereof are superior. Technical Solution
[18] To achieve the above objects of the present invention, there is provided a shock absorbing composition for inter layer noise preventing of a building, wherein elastic noise absorbing chips of 0.1mm through 30mm in particle diameter are mixed with a light foamy concrete mortar and 600 parts by weight of the light foamy concrete is mixed with and 10-70 parts by weight of the noise absorbing chips.
[19] To achieve the above objects of the present invention, there is provided a method of forming a floor of a building comprising steps of mixing 10-70 parts by weight of elastic noise absorbing chips of 0.1mm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
[20] Preferably, a heat insulator chip is further mixed with of the noise absorbing chips.
[21] Preferably, the heat insulator chip is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
[22] Preferably, the noise absorbing chips are at least one compound selected from the group consisting of waste tire chips, EPDM rubber chips, and cork chips.
[23] Preferably, the shock absorbing composition contains 5-75 parts by weight of a plaster powder relative to 100 parts by weight of the shock absorbing composition.
[24] Preferably, the shock absorbing composition contains 0.01-10 parts by weight of a sedimentation prevention agent relative to 100 parts by weight of the shock absorbing composition.
[25]
Advantageous Effects
[26] As described above, according to the shock absorbing composition for inter layer noise preventing of the building and the method of forming the floor of the building using the same, the floor for preventing the inter layer noise can be easily constructed on the multistory building such as the apartment building or the office building and the floor forming process can be completed at one try, whereby reducing the building costs, forming a silent indoor atmosphere, and improving the durability on shock.
[27] Also, unlike the conventional art, as though the thickness of the floor becomes thin, it can absorb the light shock sound having much high frequency ingredients such as the falling sound of a golf ball or a moving sound of a chair, and the weight shock sound having much low frequency ingredients such as the walking sound of a man or a jumping sound of a child, whereby preventing the transmission of the sound and maintaining the warmth.
[28]
Best Mode for Carrying Out the Invention
[29] A preferred embodiment of the invention will be described in detail below.
[30] A shock absorbing composition for inter layer noise preventing of a building according to the present invention includes noise absorbing chips containing at least one compound selected from the group consisting of waste tire chips, EPDM rubber chips, and cork chips, so that the shock of the floor can be absorbed by means of the noise absorbing chips, the vibration can be diminished through the absorbing of the shock, and the secondary noise can be prevented.
[31] Preferably, the noise absorbing chip has an average diameter lower than 30mm.
[32] Especially, the waste tire having a superior property as an absorbing material can be recycled, so that it can economically prevent the environmental pollution. Also, the light cork chip has superior insulation and shock absorptiveness.
[33] Also, the heat insulator chip includes the cork, the waste Styrofoam chips, a foaming EVA scrap obtained from shoes factory, and all foaming material having an absorbing effect.
[34] The cement as the principle element of the floor is mixed with a water, so that it can form mechanically firm floor. Also, the kind of the cement is a light foamy concrete.
[35] Also, the cement is cheap and mixed to the water and the others, so that it can be m olded in the form of a desired shape such as slurry. Also, since it is hardened like the molded shape, the structure thereof is firm. Here, it may be a conventional Portland cement.
[36] Moreover, the cement is mixed with the mixture and the cement compound has enough viscosity to lay it on the floor.
[37] Preferably, the plaster used in a shock absorbing composition may be a plastic
plaster for construction. The plaster has a high insulation of sound and economical efficiency in comparison with the cement.
[38] Also, the shock absorbing composition can contain 0.01-10 parts by weight of a s edimentation prevention agent relative to 100 parts by weight of the shock absorbing composition. The sedimentation prevention agent serves to uniformly disperse the waste tire and cork chips or the waste Styrofoam chips. In case of less than 0.01 parts by weight, it is ineffective. Meanwhile, in case of more than 10 parts by weight, the economical and work efficiencies can be deteriorated.
[39] The sedimentation prevention agent may be any one of a bentonite, an inorganic matter, a HEC (Hydrocell Ethyl Cellulose), and a Natrasol.
[40] Since the sedimentation prevention agent is well known in the art, further explanations on this are omitted here.
[41] Also, the shock absorbing composition contains heat insulator material, so that it has an insulation effect.
[42] The heat insulator material (chip) is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
[43] Also, a method of forming a floor of a building according to the present invention comprises steps of mixing 10-70 parts by weight of elastic noise absorbing chips of 0. lmm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
[44]
[45] Example 1
[46] 1.3g of a foaming agent, 4g of a bentonite, and 8g of a flowing reinforcing agent are mixed and stirred with 300g of a water to obtain a foamy liquid of about 600ml in total volume.
[47] 50g of waste tire chips and 8g of Styrofoam chips having about 20mm in particle diameter respectively and 40Og of a conventional Portland cement as noise absorbing chips are mixed and stirred with the foamy liquid to prepare a shock absorbing composition of about 1,000ml in total volume.
[48]
[49] Example 2
[50] 1.3g of a foaming agent, 8g of a flowing agent, and 4g of a bentonite are mixed and stirred with 300g of a water to obtain a foamy liquid of about 600ml in total volume.
[51] 8g of Styrofoam chips and 30g of cork chips having about 20mm in particle diameter respectively and 40Og of a conventional Portland cement are mixed and stirred with the foamy liquid to prepare a shock absorbing composition of about 1,000ml in total volume.
[52]
[53] Example 3
[54] 1.5g of a foaming agent, 8g of a flowing agent, and 8g of a bentonite are mixed and stirred with 40Og of a water to obtain a foamy liquid of about 600ml in total volume.
[55] 50g of waste tire chips, 8g of Styrofoam chips and 30g of cork chips about 18mm in particle diameter respectively, 150g of a conventional Portland cement, and 150g of a plaster are mixed and stirred with the foamy liquid to prepare a shock absorbing composition of about 1,000ml in total volume.
[56]
[57] Example 4
[58] 1.5g of a foaming agent, 8g of a flowing agent, and 8g of a bentonite are mixed and stirred with 40Og of a water to obtain a foamy liquid of about 600ml in total volume.
[59] 50g of waste tire chips and 80g of cork chips about 18mm in particle diameter respectively, 150g of a conventional Portland cement, and 150g of a plaster are mixed and stirred with the foamy liquid to prepare a shock absorbing composition of about 1,000ml in total volume.
[60]
[61] Experimental example 1
[62] 300kg of a water, 8kg of a flowing agent, and 8kg of a bentonite are injected into a mixer with a capacity of 1.3D to be stirred and then, a foam of a predetermined amount generated from a foaming generator is injected into the mixer. Thereafter, 50kg of waste tire chips, 8kg of Styrofoam chips and 30kg of cork chips about 20mm in particle diameter respectively and 360kg of a cement are injected and stirred into the mixer to prepare a shock absorbing composition of ID and then, the shock absorbing composition is placed on a slab having 15 layers and a thickness of 150m/m to a thickness of 70m/m by using a placer.
[63] The shock absorbing composition is cured and then, heating coils are laid on the shock absorbing composition and a mortal of 45m/m in thickness is cured thereon.
[64] Then, a test piece for thermal conductivity is obtained from a mold having
30cmx30cmx5cm in length, width and height and the thermal conductivity thereof is measured, thereby meeting with a superior result (measurement value: 0.063W/m.K; 0.64 converted at the rate of overall heat transmission). As a result of a noise test, it can produce good results of 45dB (weight sound) and 47 dB (light sound).
[65] Also, it does not matter in higher stories.
[66]
[67] Experimental example 2
[68] 340kg of a water, 8kg of a flowing agent, and 8kg of a bentonite are injected into a mixer with a capacity of 1.3D to be stirred and then, a foam of a predetermined amount generated from a foaming generator is injected into the mixer. Thereafter, 100kg of waste tire chips, 6kg of Styrofoam chips and 10kg of cork chips about 25mm in particle diameter respectively, 300kg of a cement, and 60kg of a plaster are injected and stirred into the mixer to prepare a shock absorbing composition of ID and then, the shock absorbing composition is placed on a slab having 15 layers and a thickness of 150m/m paved with a Styrofoam board KS2 of 20m/m in thickness by using a placer for higher stories.
[69] The shock absorbing composition is cured and then, heating coils are laid on the shock absorbing composition and a mortal of 45m/m in thickness is cured thereon.
[70] Then, a test piece for thermal conductivity is obtained from a mold having
30cmx30cmx5cm in length, width and height and the thermal conductivity thereof is measured, thereby meeting with a superior result (measurement value: 0.063W/m.K; 0.64 converted at the rate of overall heat transmission). As a result of a noise test, it can produce good results of 45dB (weight sound) and 4IdB (light sound).
[71]
[72] Experimental example 3
[73] Continuous laying experiments are performed by using a light foamy concrete laying equipment.
[74] A cement supplying valve and a water supply valve are formed at a mixer and then, the speed of the mixer is controlled in order to inject waste tire chips, cork chips, and waste Styrofoam chips into it in a predetermined quantity by means of a conveyor belt.
[75] A flowing agent and a sedimentation prevention agent are injected in a fixed quantity during the injection of the water. The mixture is laid on the high-rise apartment building. As a result of the slurry and a distribution chart of work efficiency, it was found that they come to the error tolerance.
[76] Here, the rate of each composition is identical with that of the experimental 1.
[77] Synthetically, according to the method of forming the floor of the building of the present invention, since a plurality of openings (foam) is formed at the inside of the floor, it can shut out the noise through the absorbing and diffused reflection and disperse and alleviate the shock, whereby shutting out the inter layer noise and improving the durability.
[78]
Industrial Applicability
[79] The present invention relates to a shock absorbing composition for inter layer noise preventing of a building and a method of forming a floor of a building using the same, in that a waste tire, a cork, a waste Styrofoam, a cement, and a foaming agent are reciprocally mixed, whereby it can prevent the inter layer noise of a multistory building such as an apartment building or an office building and so on.
[80] While this invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments and the drawings, but, on the contrary, it is intended to cover various modifications and variations within the spirit and scope of the appended claims.
Claims
[1] A shock absorbing composition for inter layer noise preventing of a building, wherein elastic noise absorbing chips of 0. lmm through 30mm in particle diameter are mixed with a light foamy concrete mortar and 600 parts by weight of the light foamy concrete is mixed with and 10-70 parts by weight of the noise absorbing chips.
[2] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 1, wherein a heat insulator chip is further mixed with of the noise absorbing chips.
[3] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 2, wherein the heat insulator chip is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
[4] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 1, wherein the noise absorbing chips are at least one compound selected from the group consisting of waste tire chips, EPDM rubber chips, and cork chips.
[5] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 1, which contains 5-75 parts by weight of a plaster powder relative to 100 parts by weight of the shock absorbing composition.
[6] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 1, which contains 0.01-10 parts by weight of a sedimentation prevention agent relative to 100 parts by weight of the shock absorbing composition.
[7] A shock absorbing composition for inter layer noise preventing of a building as claimed in claim 1, wherein in the light foamy concrete mortar, 0.1-2.5 parts by weight of a foaming agent and 50-350 parts by weight of a cement are mixed and stirred with 100-400 parts by weight of a water.
[8] A method of forming a floor of a building comprising steps of: mixing 10-70 parts by weight of elastic noise absorbing chips of 0. lmm through 30mm in particle diameter with 300 parts by weight of a foamy liquid manufactured by diluting 0.1-2.5 parts by weight of a foaming agent with 100-400 parts by weight of a water; manufacturing a shock absorbing composition mortar by mixing and stirring 200 parts by weight of the mixture with 25-300 parts by weight of a cement; and placing the shock absorbing composition mortar on the floor of the building.
[9] A recycling method of a waste lead battery as claimed in claim 8, wherein a heat
insulator chip is further mixed with of the noise absorbing chips in same quantity in the mixing step of the mixture and the heat insulator chip of 0. lmm through 30mm in particle diameter is at least one compound selected from the group consisting of waste Styrofoam chips, urethane chips, and EVA (ethylene vinyl acetate) chips.
[10] A recycling method of a waste lead battery as claimed in claim 8, wherein
0.01-10 parts by weight of a sedimentation prevention agent is mixed with 100 parts by weight of the shock absorbing composition in the mixing step of the mixture and the sedimentation prevention agent is any one of a bentonite, an inorganic matter, a HEC (Hydrocell Ethyl Cellulose), and a Natrasol.
[11] A recycling method of a waste lead battery as claimed in claim 8, wherein a plaster powder contains 5-75 parts by weight relative to 100 parts by weight of the shock absorbing composition.
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KR10-2005-0113595 | 2005-11-25 | ||
KR20050113595A KR20070055178A (en) | 2005-11-25 | 2005-11-25 | A shock absorbing composition for inter layer noise proofing of a construction and floor forming method for inter layer noise proofing of a construction using the shock absorbing composition |
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Cited By (2)
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JP2017214254A (en) * | 2016-06-01 | 2017-12-07 | 日鉄住金パイプライン&エンジニアリング株式会社 | Void filler and manufacturing method therefor |
CN107601950A (en) * | 2017-09-06 | 2018-01-19 | 袁进新 | Ordinary cement fretting map property-modifying additive and fretting map concrete mixture |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101495335B1 (en) * | 2013-12-09 | 2015-02-24 | 정민상 | Sound insulation material, and sound insulation flooring and slab structure between floors using the same |
KR102399896B1 (en) * | 2021-09-29 | 2022-05-18 | 차지연 | Versatile paint composition with improved thermal insulation and sound insulation properties |
KR102640122B1 (en) * | 2021-11-11 | 2024-02-22 | 주식회사 정석케미칼 | Laying type shock absorber composition for apartment house and construction method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0665195A1 (en) * | 1994-01-29 | 1995-08-02 | Gebr. Knauf Westdeutsche Gipswerke KG | Lightweight mortar and use thereof |
KR20030048288A (en) * | 2001-12-11 | 2003-06-19 | 에스케이건설 주식회사 | Light weight concrete and method tereof |
KR20030093415A (en) * | 2002-06-03 | 2003-12-11 | 영보화학 주식회사 | Light Concrete Foam of High Strength for Noise Reduction and A Method for Preparing the Same |
-
2005
- 2005-11-25 KR KR20050113595A patent/KR20070055178A/en not_active Application Discontinuation
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2006
- 2006-11-24 WO PCT/KR2006/004994 patent/WO2007061259A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0665195A1 (en) * | 1994-01-29 | 1995-08-02 | Gebr. Knauf Westdeutsche Gipswerke KG | Lightweight mortar and use thereof |
KR20030048288A (en) * | 2001-12-11 | 2003-06-19 | 에스케이건설 주식회사 | Light weight concrete and method tereof |
KR20030093415A (en) * | 2002-06-03 | 2003-12-11 | 영보화학 주식회사 | Light Concrete Foam of High Strength for Noise Reduction and A Method for Preparing the Same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017214254A (en) * | 2016-06-01 | 2017-12-07 | 日鉄住金パイプライン&エンジニアリング株式会社 | Void filler and manufacturing method therefor |
CN107601950A (en) * | 2017-09-06 | 2018-01-19 | 袁进新 | Ordinary cement fretting map property-modifying additive and fretting map concrete mixture |
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