WO2007056576A2 - Storage surface assembly - Google Patents

Storage surface assembly Download PDF

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Publication number
WO2007056576A2
WO2007056576A2 PCT/US2006/043802 US2006043802W WO2007056576A2 WO 2007056576 A2 WO2007056576 A2 WO 2007056576A2 US 2006043802 W US2006043802 W US 2006043802W WO 2007056576 A2 WO2007056576 A2 WO 2007056576A2
Authority
WO
WIPO (PCT)
Prior art keywords
traverse
members
assembly
extension
protrusion
Prior art date
Application number
PCT/US2006/043802
Other languages
French (fr)
Other versions
WO2007056576A3 (en
Inventor
David J. Cross
Jordan Cross
Original Assignee
Cross David J
Jordan Cross
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cross David J, Jordan Cross filed Critical Cross David J
Priority to EP06837335A priority Critical patent/EP1945068A4/en
Publication of WO2007056576A2 publication Critical patent/WO2007056576A2/en
Publication of WO2007056576A3 publication Critical patent/WO2007056576A3/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00Show stands, hangers, or shelves characterised by their constructional features
    • A47F5/0018Display racks with shelves or receptables
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/02Shelves
    • A47B96/021Structural features of shelf bases

Definitions

  • This invention relates to a storage surface assembly for use as a shelf for
  • a shelf with an adequate amount of open area allows a
  • Wire mesh meets the 50% open area requirement, but, as wire mesh is simply laid across a series of cross bars, it remains unsupported
  • Wire mesh decks are
  • Mulholland's design is complicated, difficult and costly to manufacture, and is for an
  • Halstrick's design incorporates holes
  • the deck elements can spread over time due to the load applied by the
  • An object of the invention is to solve at least the above problems and/or
  • surface assembly may be adjusted to meet a variety of open area requirements, and is
  • Figure 1 is a perspective view of a storage surface assembly according to
  • Figures 2A-2B are perspective views of extension members employable in
  • Figure 2 C is a cross sectional view of the extension members of Figures
  • Figure 2D is a perspective view of an alternative extension member
  • Figure 2E is a perspective view of another alternative extension member
  • Figures 2F-2H are cross sectional views of stacked traverse members
  • Figures 2I-2M are perspective views of alternative extension members
  • Figure 2N is a side view of the traverse member shown in Figure 2M
  • Figure 3A is a perspective view of a traverse member employable in a
  • Figure 3B is a cross sectional view of the traverse member of Figure 3 A;
  • Figure 3G is a cross sectional view of a traverse member, in accordance
  • Figures 4A-4S are cross sectional views of alternatively shaped traverse
  • Figure 5 is a top view of a storage surface assembly according to an
  • Figures 6A-6B are top views of a storage surface assembly according to an
  • Figure 7 is a front view of a rack beam assembly according to an
  • Figure 8 is a perspective view of the rack beam assembly of Figure 7.
  • the storage surface assembly 100 of Figure 1 is
  • attachment members 40 to form a surface area 36. As shown in Figure 5, at least a
  • the storage surface assembly 100 can be adapted to meet a variety of open area
  • the extension members 30 comprise angle
  • traverse members 20 used in the construction of the storage surface assembly 100 can be any traverse members 20 used in the construction of the storage surface assembly 100.
  • the open air space must remain at least 50% for the
  • Figures 2A-2B are perspective views and Figure 2C is a cross sectional
  • FIG. 2A-2C comprise angle irons forming an angle ⁇ of 90 degrees
  • Figure 3 A is a perspective view and Figure 3B is a cross sectional view of
  • a traverse member 20 employable in a storage surface assembly in accordance with an
  • 3A-3B are formed in a ' ' shape, with a bottom width f larger than a top width e;
  • bottom width is f substantially equal to the top width e, with the attachment members
  • attachment members 40 serve to both fix the traverse members 20 in position along the extension members 30, and
  • the traverse members 20 and extension members 30 can be made of a
  • Fabrication material may be selected based on, for
  • members 30 may be made of a galvanized steel to inhibit material breakdown due to
  • both the traverse members 20 and extension members 30 may be any convenient item.
  • extension members 30 may not necessarily be fabricated from the same
  • the attachment members 40 may extend
  • the attachment members 40 may extend inward from an outer surface
  • one attachment member 40 may extend outward
  • storage surface assembly is not necessarily limited to a single method of attachment
  • a combination of attachment methods may be used in assembling a single storage surface assembly, based on the requirements
  • traverse members 20 can be removed from the extension members 30 and replaced
  • extension members 30 are formed as
  • the extension member 30 can also be formed as shown in Figure 2E,
  • member 30 may be adapted to meet the requirements of a number of different storage
  • first and second traverse members 20 can then be slidably inserted into the slots 36.
  • Stacked traverse members 20 need not necessarily have the same cross sectional shape
  • Figure 4A can be stacked with any of the traverse members 20 shown in Figures 4B-
  • Figure 4B can be stacked with any of the traverse members 20 shown in Figures 4A,
  • traverse members 20 need not all be of the same shape in a single storage surface
  • Figure 21 shows a snap fit
  • extension member 32 with a vertical extension 33 formed along its length, and notches
  • attachment members 23a and 23b are aligned with notches 33a and 33b, a downward
  • Figure 2M shows a snap fit extension member 32 with a vertical
  • extension 33 formed along its length. Notches 33c and 33d corresponding to the cross
  • the notches 33c and 33d are specifically shaped to
  • extension members 32 and traverse members 23 shown in Figures 2M-2N include two
  • Figure 5 is a top view of a storage surface assembly according to an
  • the storage surface assembly of Figure 5 includes a
  • traverse members 20 are spaced apart from one another forming open spaces 50.
  • extension members 30 may be varied as shown in Figures 6A-6B, and various traverse member
  • 20/open area 50 spacing combinations may be appropriate, based, for example, on the
  • the traverse members 20 may ⁇
  • Figure 7 is a front view of a rack beam assembly according to an
  • the rack beam assembly of Figure 7 includes a storage surface assembly
  • the rack beams 200 designed to fit one of
  • Figure 8 is a perspective view of the rack beam
  • the rack beam assembly 300 may be installed in a

Landscapes

  • Warehouses Or Storage Devices (AREA)
  • Assembled Shelves (AREA)
  • Cabinets, Racks, Or The Like Of Rigid Construction (AREA)

Abstract

A storage surface assembly is provided for use as a shelf for holding storage items. This storage surface assembly is well suited for use in many industrial and/or commercial applications, where storage shelves must bear heavy loads and maintain their structural integrity while complying with fire codes requiring some amount of open area along the surface of the shelf. Therefore, there is provided a storage surface assembly for use in a standard commercial racking assembly, the storage surface assembly comprising a pair of extension members, and a plurality of traverse members extending between the pair of extension members, wherein the traverse members can be attached to the extension members by various methods, based on the requirements dictated by a particular storage environment.

Description

STORAGE SURFACE ASSEMBLY
This application claims priority to the filing date of U.S. Application Serial No.
11/269,654, filed November 9, 2005, and is a Continuation-In-Part of application Serial
No. 10/460,309 filed June 13, 2003, both of which are incorporated herein in their
entirety by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
[1] This invention relates to a storage surface assembly for use as a shelf for
holding storage items in industrial/ commercial applications/environments.
2. Background of the Related Art
[2] Storage shelves used in an industrial/commercial environment must often
bear heavy loads while still maintaining their structural integrity, as well as resist the
twisting and buckling forces generated when storage items are loaded, unloaded, or
moved. These industrial storage shelves are also subjected to fire codes requiring some
amount of "open area" along the surface of the shelf, dictated in most cases by the
particular environment in which they will be used, as well as the types of items to be
stored.
[3] The "open area" required by fire codes is typically 50% of the surface area
of the shelf. This open area requirement was imposed to allow a fire in the storage area to be more efficiently contained and extinguished, thus minimizing damage to
storage items. More specifically, a shelf with an adequate amount of open area allows a
fire initiated on a lower shelf to move vertically up the storage rack, towards the
sprinkler, allowing heat to dissipate more quickly and activating the sprinklers before
the fire has gained significant intensity. Closed shelves (shelves with little to no open
area), which may provide adequate load capacity and structural integrity, would, on
the other hand, form an enclosed space between shelves, allowing a fire to build in
intensity in that enclosed space, spread horizontally to a neighboring rack of shelves,
and also delay deployment of the sprinkler system, rendering the sprinkler system
significantly less effective in containing and extinguishing the fire. This 50% open area
requirement poses a unique challenge in providing shelves with adequate structural
integrity at a reasonable cost, while still meeting this open area requirement. Current
solutions, such as those discussed below, are not adequate.
[4] Slatted wooden decking, although easily and inexpensively manufactured,
has significant disadvantages in that it is less durable and more susceptible to
deformation than steel, and more likely to break under continued loading or changing
environmental conditions. Its most significant disadvantage is that it is highly
flammable.
[5] Wire mesh decking is a commonly used shelving solution in
industrial/commercial applications. Wire mesh meets the 50% open area requirement, but, as wire mesh is simply laid across a series of cross bars, it remains unsupported
across a majority of its load-bearing surface, and thus deforms easily. Further, if one of
the support bars is damaged, it cannot be repaired or replaced without removal of the
entire wire mesh, most likely resulting in replacement of the entire deck as repair
would not be cost effective. Additionally, due to the nature of the surface of wire
mesh, especially after it has deformed, it is difficult to load/unload/move storage items
without damaging the storage items and/or the wire mesh, as the mesh tends to catch
on the storage items, producing rips, punctures, or impressions. Wire mesh decks are
not easily manufactured or shipped, making them a more costly, less efficient shelving
solution.
[6] U.S. Patent No. 5,279,431 to Highsmith et al. discloses a storage rack
with storages surfaces formed by crossbars with tangs extending from the ends which
are then inserted into corresponding slots in the side beams. However, Highsmith's
design is complicated, difficult and costly to manufacture, and the shelving system
must be used with Highsmith's racking system and cannot be readily adapted for use
in other racking systems. Further, as the bulk of the load on the storage surface is
carried by a very small tang at the end of the crossbar, Highsmith's design cannot be
used in commercial/industrial applications, where shelves must bear heavy loads while
maintaining their structural integrity. [7] Likewise, U.S. Patent No. 5,628,415 to Mulholland also discloses a
storage rack with safety bars fitted to support beams by mating tabs and slots.
Mulholland's design is complicated, difficult and costly to manufacture, and is for an
entire racking system whose shelves cannot be readily adapted for use with other
racking systems.
[8] U.S. Patent No. 5,199,582 to Halstrick discloses a storage rack which uses
a corrugated plate to form each shelf. Although Halstrick's design incorporates holes
in the corrugated sheet to allow for a very limited amount of open area, this design
could not meet the 50% open area requirement with out affecting the structural
integrity of the shelf.
[9] U.S. Patent No. 6,401,944 to Kircher et al. discloses a storage rack similar
to Halstrick's which does meet the 50% open area requirement. However, there are
several disadvantages associated with Kircher's design. Kircher's corrugated deck is
expensive to manufacture and ship, increasing cost to the user. If not properly secured
in the rack, the deck elements can spread over time due to the load applied by the
storage items, forcing the rack to carry more that its design load, thereby
compromising the rack's structural integrity. Similar to wire mesh, the holes, unless
properly finished, tend to shred storage items when they are loaded, unloaded and
moved. [10] The above references are incorporated by reference herein where
appropriate for appropriate teachings of additional or alternative details, features
and/or technical background.
SUMMARY OF THE INVENTION
[11] An object of the invention is to solve at least the above problems and/or
disadvantages and to provide at least the advantages described hereinafter.
[12] According to the invention, therefore there is provided a storage surface
assembly for use as a shelf for holding storage items in industrial or commercial
environments. Some amount of the surface area of the storage surface assembly
remains open in order to provide for adequate circulation of air, heat dissipation, and
water flow, and meet current fire code requirements. The open area of the storage
surface assembly would typically be at least 50% in order to comply with current fire
codes. However, as will become apparent in the discussion that follows, the storage
surface assembly may be adjusted to meet a variety of open area requirements, and is
not limited to a 50% open area.
[13] Additional advantages, objects, and features of the invention will be set
forth in part in the description which follows and in part will become apparent to
those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and advantages of the invention
may be realized and attained as particularly pointed out in the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[14] The invention will be described in detail with reference to the following
drawings in which like reference numerals refer to like elements wherein:
[15] Figure 1 is a perspective view of a storage surface assembly according to
an embodiment of the invention;
[16] Figures 2A-2B are perspective views of extension members employable in
a storage surface assembly according to an embodiment of the invention;
[17] Figure 2 C is a cross sectional view of the extension members of Figures
2A-2B;
[18] Figure 2D is a perspective view of an alternative extension member
according to an embodiment of the invention;
[19] Figure 2E is a perspective view of another alternative extension member
according to an embodiment of the invention;
[20] Figures 2F-2H are cross sectional views of stacked traverse members
according to embodiments of the invention;
[21] Figures 2I-2M are perspective views of alternative extension members and
alternative traverse members according to embodiments of the invention; [22] Figure 2N is a side view of the traverse member shown in Figure 2M
secured in the extension member shown in Figure 2M;
[23] Figure 3A is a perspective view of a traverse member employable in a
storage surface assembly according to an embodiment of the invention;
[24] Figure 3B is a cross sectional view of the traverse member of Figure 3 A;
[25] Figure 3G is a cross sectional view of a traverse member, in accordance
with an embodiment of the invention;
[26] Figures 4A-4S are cross sectional views of alternatively shaped traverse
members according to embodiments of the invention;
[27] Figure 5 is a top view of a storage surface assembly according to an
embodiment of the invention;
[28] Figures 6A-6B are top views of a storage surface assembly according to an
embodiment of the invention showing alternate grouping configurations of traverse
members;
[29] Figure 7 is a front view of a rack beam assembly according to an
embodiment of the invention incorporating a storage surface assembly according to
the invention; and
[30] Figure 8 is a perspective view of the rack beam assembly of Figure 7.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS [ilj Jhigure 1 is a perspective view of a storage surface assembly according to
an embodiment of the invention. The storage surface assembly 100 of Figure 1 is
constructed of a plurality of traverse members 20 attached to extension members 30 at
attachment members 40 to form a surface area 36. As shown in Figure 5, at least a
portion of the traverse members 20 are spaced apart from one another to form open
spaces 50. In order to meet current fire code requirements and in order to provide for
adequate circulation of air, heat dissipation, and water flow, at least 50% of the surface
area 36 remains open via the open spaces 50 formed between the traverse members 20.
[32] It is well understood by one skilled in the art that the amount of surface
area 36 that remains open can be either increased or decreased based on the number of
traverse members 20 attached to a particular pair of extension members 30, as well as
the positioning of the traverse members 20 along the extension members 30. In this
manner, the storage surface assembly 100 can be adapted to meet a variety of open area
requirements.
[33] In the embodiment of Figure 1, the extension members 30 comprise angle
irons; however, other shapes and materials may also be appropriate. The number of
traverse members 20 used in the construction of the storage surface assembly 100 can
be adjusted to suit, for example, the size and load bearing capability required for a
particular application. However, the open air space must remain at least 50% for the
above described reasons. [34] Figures 2A-2B are perspective views and Figure 2C is a cross sectional
view of an extension member 30 employable in a storage surface assembly in
accordance with an embodiment of the invention. The extension members 30 of the
embodiment of Figures 2A-2C comprise angle irons forming an angle θ of 90 degrees;
however, other angles may also be appropriate, depending on the particular
application. Likewise, the length a, width b and height c of the extension member 30
can be varied as necessary, depending, for example, on a particular application's size
and load bearing requirements.
[35] Figure 3 A is a perspective view and Figure 3B is a cross sectional view of
a traverse member 20 employable in a storage surface assembly in accordance with an
embodiment of the invention. The exemplary traverse member 20 shown in Figures
3A-3B are formed in a ' ' shape, with a bottom width f larger than a top width e;
however, the length d, top width e, bottom width f, and height g can be varied as
necessary", depending on, for example, a particular application's size and load bearing
requirements. For example, in the traverse member 20 shown in Figure 3C, the
bottom width is f substantially equal to the top width e, with the attachment members
40 curved inward. Likewise, a number of different cross sectional shapes, such as those
shown in Figures 4A-4S, may also be appropriate for the traverse members 20.
[36] As shown in Figure 5, the traverse members 20 are attached to the
extension members 30 at attachment members 40. The attachment members 40 serve to both fix the traverse members 20 in position along the extension members 30, and
also to inhibit spreading of the traverse members 20 due to the load applied by a
storage item and subsequent loss of load bearing capability. The traverse members 20
which are used in fabricating a single storage surface assembly must not necessarily be
of the same cross sectional shape, and traverse members 20 of different cross sectional
shapes, such as, for example, combinations of those shown in Figures 4A-4S, may be
combined to form a single storage surface assembly.
[37] The traverse members 20 and extension members 30 can be made of a
variety of different materials. Fabrication material may be selected based on, for
example, load bearing requirements and the operating environment for a particular
application, as well as cost. For example, in a storage application where humidity and
environmental degradation are factors, both the traverse members 20 and extension
members 30 may be made of a galvanized steel to inhibit material breakdown due to
the environmental factors and subsequent loss of structural integrity. Likewise, in a
storage application where cleanliness and appearance are factors, such as in a
commercial kitchen, both the traverse members 20 and extension members 30 may be
made of a stainless steel. Other materials may also be appropriate. Traverse members
20 and extension members 30 may not necessarily be fabricated from the same
material. However, attachment methods and environmental effects should be considered when selecting dissimilar materials for the traverse members 20 and
extension members 30.
[38] In certain embodiments, the attachment members 40 may extend
outward from the main body of the traverse member 20, such as those shown in, for
example, the embodiments of Figures 4A5 4E, 41 and 4M, and the traverse member 20
is attached to the extension member 30 at the attachment member 40. In other
embodiments, the attachment members 40 may extend inward from an outer surface
of the traverse member 20 towards an inner center of the main body of the traverse
member 20, such as those shown in, for example, the embodiments of Figure 4B, 4F
and 4J. In still other embodiments, one attachment member 40 may extend outward
from the main body of the traverse member 20, while the other attachment member
40 extends inward, such as those shown in, for example, the embodiments of Figures
4C-4D, 4G-4H, and 4K-4L.
[39] There are numerous ways to effectively attach the traverse members 20
to the extension members 30. Some of the methods of attachment well known to
those skilled in the art can include, but are not limited to, welds, screws, rivets, and the
like. Attachment of the traverse members 20 to the extension members 30 to form a
storage surface assembly is not necessarily limited to a single method of attachment
within a single storage surface assembly. A combination of attachment methods may be used in assembling a single storage surface assembly, based on the requirements
dictated by a particular application.
[40] Additionally, with any of the above attachment methods, individual
traverse members 20 can be removed from the extension members 30 and replaced
with new/repaired traverse members 20 without complete disassembly of the storage
surface assembly 100 or replacement of all traverse members 20 while still maintaining
the 50% open area. This allows for cost effective repair of the storage surface assembly
100, and a potentially longer term of use than related art systems.
[41] In yet another embodiment, the extension members 30 are formed as
shown in Figure 2D with a recess 35 which is designed to mate with an end of the
traverse member 20 and allow for slidable assembly of the traverse member 20 into the
recess 35 of the extension member 30. In this manner, movement of the traverse
member 20 along the extension member 30, as well as spreading of the traverse
member 20 due to a load applied by a storage item is prevented by the sides of the
recesses 35 rather than by the attachment member 40.
[42] The extension member 30 can also be formed as shown in Figure 2E,
with slots 36 positioned along a horizontal portion of the extension member 30 and
corresponding to the attachment members 40 of the traverse member 30, allowing for
slidable assembly of a single traverse member 20 such as those shown in, for example,
Figures 4A-4M, into the slots 36 of the extension member 30, or a "stack" of traverse members as shown in, for example, Figures 2F-2H, and discussed below. A flat plate
31 is then attached to a bottom surface of the extension member 30, with the
attachment members 40 positioned therebetween, thus securing the traverse members
20 in place.
[43] The spacing of the slots 36 along the horizontal portion of the extension
member 30 may be adapted to meet the requirements of a number of different storage
applications, and the slots 36 need not be equally spaced. Additionally, as shown in
Figures 2F-2H, the attachment member 40 of a first traverse member 20 can be placed
on and aligned with an attachment member 40 of a second traverse member 20,
forming a "stack" of attachment members 40. The stacked attachment members 40 of
the first and second traverse members 20 can then be slidably inserted into the slots 36.
Stacked traverse members 20 need not necessarily have the same cross sectional shape
or attachment member 40 orientation. For example, the traverse member 20 shown in
Figure 4A can be stacked with any of the traverse members 20 shown in Figures 4B-
4M and then slidably inserted into slot 36. Likewise, the traverse member 20 shown in
Figure 4B can be stacked with any of the traverse members 20 shown in Figures 4A,
4C-4E, 4G-4I, and 4K-4M, and so on.
[44] Both the single and the stacked slidable attachment methods discussed
above may be employed with a variety of different traverse member 20 combinations, and traverse members 20 need not all be of the same shape in a single storage surface
assembly.
[45] A snap fit procedure could also be employed in attaching traverse
members to extension members, as shown in Figures 2I-2M. Figure 21 shows a snap fit
extension member 32 with a vertical extension 33 formed along its length, and notches
33a and 33b corresponding to the cross sectional shape of attachment members 23a and
23b of a snap fit traverse member 23 cut into the vertical extension 33 at
predetermined positions along the length of the snap fit extension member 32. When
attachment members 23a and 23b are aligned with notches 33a and 33b, a downward
force applied to the snap fit traverse member 23 would cause the attachment members
23a and 23b to temporarily contract as they pass through the more narrow portion of
the notches 33a and 33b, and return to their original shape once they enter the wider
portion of the notches 33a and 33b, thus securing the snap fit traverse member 23 to
the snap fit extension member 32. A similar procedure would be used to snap fit the
snap fit traverse member 23 to the snap fit extension member 32 shown in Figures 2J-
2L.
[46] Figure 2M shows a snap fit extension member 32 with a vertical
extension 33 formed along its length. Notches 33c and 33d corresponding to the cross
sectional shape of attachment members 23c and 23d of a snap fit traverse member 23
are cut into the vertical extension 33 at predetermined positions along the length of the extension member 32. Figure 2N shows this snap fit traverse member 23 secured to
this snap fit extension member 32. The notches 33c and 33d are specifically shaped to
accommodate the curved shape of the attachment members 23c and 23d. Each notch
includes a protrusion 33e which engages a corresponding slot 23e formed in the side
wall of the snap fit traverse member 23 as the attachment members 23 c and 23 d are
directed downward into the notches 33c and 33d, thus securing the snap fit traverse
member 23 to the extension member 32, as shown in Figure 2N. Although the
extension members 32 and traverse members 23 shown in Figures 2M-2N include two
protrusions 33e and two corresponding slots 23e formed in each end of each traverse
member 23, it is well understood that these elements could also be effectively secured
with a single protrusion 33e and slot 23e at either one end or each end of the traverse
member 23. Other means of attaching the traverse members to the extension member
may also be appropriate based on the application, materials used, and other factors
which may effect the assembly's performance.
[47] Figure 5 is a top view of a storage surface assembly according to an
embodiment of the invention. The storage surface assembly of Figure 5 includes a
plurality of traverse members 20 extending between two extension members 30. The
traverse members 20 are spaced apart from one another forming open spaces 50. In
Figure 5, the traverse members 20 are shown substantially equally spaced along the
extension members 30. However, the amount of open space 50 between traverse members 20 may be varied as shown in Figures 6A-6B, and various traverse member
20/open area 50 spacing combinations may be appropriate, based, for example, on the
desired configuration and/or application. For example, the traverse members 20 may¬
be grouped, as in the embodiment of Figure 6B, with the open space 50 between
groups in these alternative configurations adjusted to conform to the open area
requirement as necessary. In this manner, the grouping and spacing of traverse
members 20 along the extension members 30 may be adjusted to meet individual user
requirements without redesign of the base components of the storage surface assembly
100.
[48] Figure 7 is a front view of a rack beam assembly according to an
embodiment of the invention incorporating a storage surface assembly according to
the invention. The rack beam assembly of Figure 7 includes a storage surface assembly
100 installed in a set of rack beams 200. The rack beams 200, designed to fit one of
many standard commercial/industrial racking systems, may be specified by the user
and are well known in the industry. Figure 8 is a perspective view of the rack beam
assembly 300. As shown in Figure 8, the rack beam assembly 300 may be installed in a
commercial/industrial racking system 400.
[49] As evidenced by the numerous traverse member configurations,
attachment methods, and grouping/spacing configurations discussed herein, the
various embodiments of the invention provide clear advantages over the related art with an easily and inexpensively manufactured and distributed shelving solution that
exhibits adequate load bearing capability and structural integrity while still meeting the
50% open area requirement, and which can be easily adapted to meet specific user
needs.
[50] The foregoing embodiments and advantages are merely exemplary and
are not to be construed as limiting the invention. The present teaching can be readily
applied to other types of apparatuses. The description of the invention is intended to
be illustrative, and not to limit the scope of the claims. Many alternatives,
modifications, and variations will be apparent to those skilled in the art. In the claims,
means-plus-function clauses are intended to cover the structures described herein as
performing the recited function and not only structural equivalents but also equivalent
structures.

Claims

WHAT IS CLAIMED IS:
1. A storage surface assembly configured for use as a shelf in a racking
system, comprising:
a pair of extension members;
a plurality of traverse members extending between the pair of extension
members and spaced apart with open air spaces therebetween so as to form a
horizontal surface configured to receive storage items thereon, wherein each end of
each of the plurality of traverse members is configured to be slidably inserted into a
corresponding pair of notches formed in each extension member, and wherein each
pair of notches comprises at least one first protrusion configured to engage its
respective traverse member so as to secure the traverse member to the extension
member.
2. The assembly of claim 1, wherein the extension members comprise angle
irons.
3. The assembly of claim 2, wherein the angle irons are formed at an angle
of approximately 90 degrees.
4. The assembly of claim 1, wherein each traverse member comprises an
upper surface, two side surfaces, and an attachment surface extending from each of the
two side surfaces such that the upper surface and two side surfaces of each traverse
member form a hollow interior portion.
5. The assembly of claim 4, wherein each attachment surface comprises a
curved portion which extends from a lower end of each of the two side surfaces, and a
linear portion which extends from the curved portion inward towards the hollow
interior portion.
6. The assembly of claim 4, wherein at least one of the two side surfaces of
each end of each of the plurality of traverse members comprises a slot configured to
engage with the at least one first protrusion formed in its respective notch so as to
secure the traverse member to the extension member.
7. The assembly of claim 6, wherein each pair of notches further comprises
a second protrusion configured to engage with a distal end of the linear portion of the
attachment surface of its corresponding traverse member.
8. The assembly of claim 7, wherein the second protrusion is configured to
restrict movement of the attachment surface within the notch.
9. The assembly of claim 8, wherein a plurality of pairs of notches are
formed in each extension member, and wherein each of the pairs of notches comprises
a first protrusion and a second protrusion formed in each notch, and each end of each
traverse member comprises a corresponding slot formed in each side surface thereof.
10. The assembly of claim 1, wherein the ends of the plurality of traverse
members are configured to be coupled to the extension members by snap fit.
11. The assembly of claim 1, wherein the pair of extension members are
positioned substantially parallel to one another.
12. The assembly of claim 1, wherein the plurality of traverse members
extend substantially parallel to one another to form the horizontal surface.
13. The assembly of claim 1, wherein the plurality of traverse members are
coupled to the extension members at predetermined distances apart so that a
horizontal surface area covered by the plurality of traverse members is substantially equal to or less than a horizontal surface area formed by exposed areas between the
plurality of traverse members.
14. The assembly of claim 1, wherein the plurality of traverse members
coupled to the extension members are equally spaced so that a horizontal surface area
covered by the plurality of traverse members is substantially equal to or less than a
horizontal surface area formed by exposed areas between the plurality of traverse
members.
15. The assembly of claim 1, wherein the plurality of traverse members limit
movement of the extension members with respect to each other.
16. The assembly of claim 1, wherein the plurality of traverse members
maintain the extension members in a parallel position relative to one another.
17. The assembly of claim 1, wherein the plurality of traverse members
prevent the extension members from moving in the longitudinal direction of the
plurality of traverse members.
18. The assembly of claim 1, wherein a slot is formed at each end of each
traverse member, and wherein the slot is configured to receive a corresponding at least
one first protrusion.
19. A storage rack comprising the storage surface assembly of claim 1.
20. A storage surface assembly configured for use as a shelf in a racking
system, comprising:
a pair of extension members; and
a plurality of traverse members extending between the pair of extension
members so as to form a horizontal surface configured to allow storage items to be
stacked thereon, wherein ends of the plurality of traverse members are configured to
be snap fit into a corresponding plurality of notches formed in the extension members;
and
a securing mechanism configured to secure the ends of the traverse
members in place within the notches.
21. The assembly of claim 20, wherein the securing mechanism for each end
of each of the traverse members comprises: a protrusion formed on one of the traverse member and an extension
member; and
a slot formed on the other of the traverse member and the extension
member, wherein the slot is configured to receive the protrusion.
22. The assembly of claim 20, wherein each traverse member comprises an
upper surface, two side surfaces, and an attachment surface extending from each of the
two side surfaces such that the upper surface and two side surfaces of each traverse
member form a hollow interior portion.
23. The assembly of claim 22, wherein each attachment surface comprises a
curved portion which extends from a lower end of each of the two side surfaces, and a
linear portion which extends from the curved portion inward towards the hollow
interior portion.
24. The assembly of claim 23, wherein at least one securing mechanism is
provided at each end of each of the plurality of traverse members, and wherein the
securing mechanism comprises: a first protrusion which extends from a side of one of the plurality of
notches, wherein the first protrusion is configured to be inserted into a corresponding
slot formed in a corresponding side surface of an end of a traverse member; and
a second protrusion which extends from a side of the one of the plurality
of notches, wherein the second protrusion is configured to engage a distal end of the
linear portion of the attachment surface of the traverse member.
25. The assembly of claim 24, wherein the second protrusion is configured to
restrict movement of the attachment surface within the notch.
26. The assembly of claim 25, wherein the first protrusion is configured to
limit lateral movement of its respective traverse member, and the second protrusion is
configured to limit vertical movement of its respective traverse member.
27. The assembly of claim 24, wherein each of the two side surfaces of each
of the plurality" of traverse members is inserted into a notch in an extension member,
and wherein each of the notches comprises a securing mechanism.
28. The assembly of claim 20, wherein the number of notches formed in one
extension member equals the number of notches formed in the other extension
member.
29. The assembly of claim 28, wherein the number of notches formed in one
of the extension members is twice the number of traverse members.
30. The assembly of claim 20, wherein the plurality of traverse members are
spaced along the pair of extension members such that a horizontal surface area formed
by the plurality of traverse members is substantially equal to or less than a horizontal
surface area formed by exposed areas between the plurality of traverse members.
31. The. assembly of claim 20, wherein the plurality of notches are formed
along a longitudinal portion of each of the extension members, and are configured to
correspond to a cross sectional shape of the ends of the plurality of traverse members.
32. The assembly of claim 20, wherein the extension members extend
substantially parallel to one another.
33. The assembly of claim 20, wherein the traverse members extend
substantially parallel to one another.
34. A storage rack comprising the storage surface assembly of claim 20.
35. The assembly of claim 20, wherein only a portion of each end of each of
the plurality of traverse members contacts a respective extension member.
36. The assembly of claim 24, wherein each traverse member is configured to
stand on and be supported by its at least one attachment surface.
37. The assembly of claim 20, wherein the plurality of traverse members
limit movement of the extension members with respect to one another.
38. The assembly of claim 20, wherein the plurality of traverse members
maintain the extension members in a parallel position relative to one another.
39. The assembly of claim 20, wherein the plurality of traverse members
prevent the extension members from moving in a longitudinal direction of the traverse
members.
PCT/US2006/043802 2005-11-09 2006-11-09 Storage surface assembly WO2007056576A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP06837335A EP1945068A4 (en) 2005-11-09 2006-11-09 Storage surface assembly

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/269,654 2005-11-09
US11/269,654 US20060060550A1 (en) 2003-06-13 2005-11-09 Storage surface assembly

Publications (2)

Publication Number Publication Date
WO2007056576A2 true WO2007056576A2 (en) 2007-05-18
WO2007056576A3 WO2007056576A3 (en) 2007-11-01

Family

ID=36084091

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PCT/US2006/043802 WO2007056576A2 (en) 2005-11-09 2006-11-09 Storage surface assembly

Country Status (4)

Country Link
US (1) US20060060550A1 (en)
EP (1) EP1945068A4 (en)
AU (1) AU2006200101B2 (en)
WO (1) WO2007056576A2 (en)

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Also Published As

Publication number Publication date
US20060060550A1 (en) 2006-03-23
EP1945068A4 (en) 2012-03-21
EP1945068A2 (en) 2008-07-23
AU2006200101B2 (en) 2008-05-29
AU2006200101A1 (en) 2006-02-23
WO2007056576A3 (en) 2007-11-01

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