WO2007044159A1 - Polyolefin based peelable seals - Google Patents

Polyolefin based peelable seals Download PDF

Info

Publication number
WO2007044159A1
WO2007044159A1 PCT/US2006/034957 US2006034957W WO2007044159A1 WO 2007044159 A1 WO2007044159 A1 WO 2007044159A1 US 2006034957 W US2006034957 W US 2006034957W WO 2007044159 A1 WO2007044159 A1 WO 2007044159A1
Authority
WO
WIPO (PCT)
Prior art keywords
seal
percent
peelable
peelable seal
polymer
Prior art date
Application number
PCT/US2006/034957
Other languages
French (fr)
Inventor
Julie W. Gibbons
Alveda J. Williams
Rajen M. Patel
Jeffrey Wooster
Enrique Torres
Miguel A. Prieto Goubert
Olga Bertran
Original Assignee
Dow Global Technologies Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Global Technologies Inc. filed Critical Dow Global Technologies Inc.
Priority to AU2006299879A priority Critical patent/AU2006299879A1/en
Priority to US12/088,447 priority patent/US7863383B2/en
Priority to JP2008534542A priority patent/JP5054697B2/en
Priority to BRPI0617965-7A priority patent/BRPI0617965A2/en
Priority to PL06803168T priority patent/PL1934281T3/en
Priority to ES06803168.1T priority patent/ES2632944T3/en
Priority to CN2006800372563A priority patent/CN101283038B/en
Priority to EP06803168.1A priority patent/EP1934281B1/en
Publication of WO2007044159A1 publication Critical patent/WO2007044159A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/582Tearability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2581/00Seals; Sealing equipment; Gaskets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/16Ethene-propene or ethene-propene-diene copolymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene

Definitions

  • the invention relates to a polyolefin-based heat sealable and peelable seal.
  • the invention also relates to tamper evident peelable seals.
  • the invention also relates to methods of making and using the heat sealable, peelable seal.
  • Heat sealable and peelable films are employed on a large scale for temporarily closing containers that include, for example, food products or medical devices. During use, a consumer opens the package by separating the heat sealed layers of the the peelable film. To gain consumer acceptance, a number of characteristics associated with a heat sealable and peelable film are desired. For example, the film should provide a leak-proof closure of the container or bag. To seal a bag, heat sealing is commonly used.
  • the outer layer has a higher melting temperature than the inner sealant layer. As such, while the inner sealant layer is melted to form a seal, the outer layer of the film does not melt and is not stuck to the sealing jaws. After the sealing jaws reopen, the film is cooled to room temperature.
  • hot tack The ability of an adhesive or sealant layer to resist creep of the seal while it is still in a warm or molten state is generally referred to as "hot tack.” To form a good seal, the hot tack of the sealable and peelable film should be adequate.
  • a broad sealing window also enables high speed packaging of heat sensitive products, as well as, provides a degree of forgiveness for changes in packaging or filling speeds.
  • peelability generally refers to the ability to separate two materials or substrates in the course of opening a package without compromising the integrity of either of the two.
  • the force required to pull a seal apart is called “seal strength” or “heat seal strength” which can be measured in accordance with ASTM F88-94.
  • the desired seal strength varies according to specific end user applications. For flexible packaging applications, such as cereal liners, snack food packages, cracker tubes and cake mix liners, the seal strength desired is generally in the range of 1-9 pounds per inch.
  • seal strength in the range of 2-3 pounds per inch is commonly specified, although specific targets vary according to individual manufactures requirements.
  • a sealable and peelable film can also be used in rigid package applications, such as lids for convenience items (for example, snack food such as puddings) and medical devices. Typical rigid packages have a seal strength of 1-5 pounds per inch.
  • the seal layer can be on the lid or on the container or both.
  • Additional desired characteristics for a heat sealable and peelable film include a low coefficient of friction and good abuse resistance.
  • a low coefficient of friction ensures that the sealant layer can be processed smoothly and efficiently on fabrication and packaging equipment and is particularly important for vertical form-fill-and-seal packaging.
  • Good abuse resistance and toughness is desired, for example, in cereal box liners to withstand tears and punctures from irregularly-shaped, rigid cereals.
  • Additional characteristics include taste and odor performance and barrier or transmission properties.
  • Some peelable seals are re-sealable meaning that once the packaging has been unsealed they can be resealed. In some applications, it is important to be able to identify when the package has been unsealed as, for example, it may indicate when a package has been the subject of tampering.
  • Heat sealable and peelable films are generally made from one or more polymeric resins.
  • the resulting characteristics of a heat sealable and peelable film depend largely upon the type of the resins used to form the film.
  • EVA ethylene vinyl acetate
  • EMA ethylene methyl acrylate
  • the seals produced with these copolymers axe such that separation usually cannot be achieved without damage to the film.
  • polybutylene is mixed with an EVA polymer to produce a heat sealable and peelable film. Although the peelability of the film is improved, the heat sealable and peelable film has some unpleasant odor due to the presence of EVA.
  • some ionomers such as
  • SURL YN® is mixed with EVA to produce a heat sealable and peelable film. While the film is peelable, it causes stringiness or "angel hair” upon separation of the film. Moreover, ionomers are generally expensive and may have some odor as well.
  • blends from 5 to 98 percent by weight propylene based elastomers or plastomers with a particular second polymer from a group preferably consisting of polyethylene and styrenic polymers have a seal strength in the range that would make them particularly well suited for use as a peelable seal.
  • the peelable seals of this invention age down in seal strength, so that the bags can be sealed securely when the package is formed but are easy to open when they reach the consumer.
  • Fig. 1 is a graph showing heat seal strengths over a range of sealing temperatures for Example 1;
  • Fig. 2 is is a graph showing heat seal strengths over a range of sealing temperatures for Example 2
  • Fig. 3 is a graph showing heat seal strengths over a range of sealing temperatures for Example 3.
  • polymer refers to a polymeric compound prepared by polymerizing monomers, whether of the same or a different type.
  • the generic term polymer thus embraces the term “homopolymer”, usually employed to refer to polymers prepared from only one type of monomer as well as “copolymer” which refers to polymers prepared from two or more different monomers.
  • low density polyethylene may also be referred to as "LDPE", "high pressure ethylene polymer” or “highly branched polyethylene” and is defined to mean that the polymer is partly or entirely homopolymerized or copolymerized in autoclave or tubular reactors at pressures above 14,500 psi (100 MPa) with the use of free-radical initiators, such as peroxides (see for example US 4,599,392, herein incorporated by reference).
  • MWD molecular weight distribution
  • M w and M n are determined according to methods known in the art using conventional GPC.
  • Mw(absolute)/Mw(GPC) The ratio Mw(absolute)/Mw(GPC) is defined wherein Mw(absolute) is the weight average molecular weight derived from the light scattering area at low angle (such as 15 degrees) and injected mass of polymer and the Mw(GPC) is the weight average molecular weight obtained from GPC calibration.
  • the light scatter detector is calibrated to yield the equivalent weight average molecular weight as the GPC instrument for a linear polyethylene homopolymer standard such as NBS 1475.
  • Melt strength which is also referred to in the relevant art as “melt tension” is defined and quantified herein to mean the stress or force (as applied by a wind-up drum equipped with a strain cell) required to draw a molten extrudate at a haul-off velocity at which the melt strength plateaus prior to breakage rate above its melting point as it passes through the die of a standard plastometer such as the one described in ASTM D1238-E. Melt strength values, which are reported herein in centi-Newtons (cN), are determined using a Gottfert Rheotens at 190°C.
  • the present invention relates to a blend of at least two components, which blends are particularly well suited for use as a peelable seal.
  • the first component in the blends of the present invention is a propylene-based plastomer or elastomer or "PBPE". These materials comprise at least one copolymer with at least about 50 weight percent of units derived from propylene and at least about 5 weight percent of units derived from a comonomer other than propylene.
  • Suitable propylene based elastomers and/or plastomers are taught in WO03/040442, and US application 60/709688 (filed August 19, 2005), each of which is hereby incorporated by reference in its entirety.
  • reactor grade PBPEs having MWD less than 3.5. It is intended that the term "reactor grade” is as defined in US Patent 6,010,588 and in general refers to a polyolefm resin whose molecular weight distribution (MWD) or polydispersity has not been substantially altered after polymerization.
  • the preferred PBPE will have a heat of fusion (as determined using the DSC method described in US application 60/709688) less than about 90 Joules/gm, preferably less than about 70 Joules/gm, more preferably less than about 50 Joules/gm.
  • the PBPE When ethylene is used as a comonomer, the PBPE has from 3 to 15 percent of ethylene, or from 5 to 14 percent of ethylene, or 7 to 12 percent ethylene, by weight of the propylene based elastomer or plastomer.
  • the remaining units of the propylene copolymer are derived from at least one comonomer such as ethylene, a C 4-20 ⁇ -olefin, a C 4-20 diene, a styrenic compound and the like, preferably the comonomer is at least one of ethylene and a C 4-I2 ⁇ -olefin such as 1- hexene or 1-octene.
  • the remaining units of the copolymer are derived only from ethylene.
  • the amount of comonomer other than ethylene in the propylene based elastomer or plastomer is a function of, at least in part, the comonomer and the desired heat of fusion of the copolymer. If the comonomer is ethylene, then typically the comonomer-derived units comprise not in excess of about 15 wt percent of the copolymer. The minimum amount of ethylene-derived units is typically at least about 3, preferably at least about 5 and more preferably at least about 9, wt percent based upon the weight of the copolymer.
  • the polymer comprises at least one other comonomer other than ethylene
  • the preferred composition would have a heat of fusion approximately in the range of a propylene-ethylene copolymer with 3 to 20 wt. percent ethylene.
  • the propylene based plastomer or elastomer of this invention can be made by any process, and includes copolymers made by Ziegler-Natta, CGC (Constrained Geometry Catalyst), metallocene, and nonmetallocene, metal-centered, heteroaryl ligand catalysis.
  • copolymers include random, block and graft copolymers although preferably the copolymers are of a random configuration.
  • exemplary propylene copolymers include Exxon-Mobil VISTAMAXX polymer, and VERSIFY propylene/ethylene elastomers and plastomers by The Dow Chemical Company.
  • the density of the propylene based elastomers or plastomers of this invention is typically at least about 0.850, can be at least about 0.860 and can also be at least about 0.865 grams per cubic centimeter (g/cm 3 ) as measured by ASTM D-792. Preferably the density is less than about 0.89 g/cc.
  • the weight average molecular weight (Mw) of the propylene based elastomers or plastomers of this invention can vary widely, but typically it is between 10,000 and 1,000,000 (with the understanding that the only limit on the minimum or the maximum M w is that set by practical considerations).
  • Mw weight average molecular weight
  • the minimum Mw is about 20,000, more preferably about 25,000.
  • the polydispersity of the propylene based elastomers or plastomers of this invention is typically between 2 and 5.
  • “Narrow polydispersity”, “narrow molecular weight distribution”, “narrow MWD” and similar terms mean a ratio (M w /M n ) of weight average molecular- weight (M w ) to number average molecular weight (M n ) of less than about 3.5, can be less than about 3.0, can also be less than about 2.8, can also be less than about 2.5.
  • the PBPEs for use in the present invention ideally have an MFR of from 0.5 to 2000 g/10min, preferably from 1 to 1000, more preferably from 2 to 500, still more preferably from 2 to 40.
  • the particular MFR selected will depend in part on the intended fabrication methods such as blown film, extrusion coating, sheet extrusion, injection molding or cast film processes.
  • MFR for copolymers of propylene and ethylene and/or one or more C 4 -C 20 ⁇ -olefms is measured according to ASTM D-1238, condition L (2.16 kg, 230 degrees C).
  • MFRs greater than about 250 were estimated according to the following correlation:
  • the overall blends for use in the present invention will comprise a second polymer.
  • suitable materials for the second polymer may include polyethylene (including low density polyethylene, linear low density polyethylene, very low (or ultra low) density polyethylene, medium density polyethylene and high density polyethylene), polybutylene, general purpose polystyrene ("GPPS") and high impact polystyrene (“HIPS”), graft-modified ethylene polymer, ethylene-styrene interpolymers (ESI), ethylene vinyl acetate interpolymer, ethylene acrylic acid interpolymer, ethylene ethyl acrylate interpolymer, ethylene methacrylic acid interpolymer, ethylene methacrylic acid ionomer, and the like), polycarbonate, thermoplastic polyurethane, polyamide, polylactic acid interpolymer, thermoplastic block polymer (for example styrene butadiene copolymer, styrene butadiene copolymer, styrene but
  • Preferred material for the second polymer include the polyethylene and styrenic polymers.
  • the preferred polyethylene materials are LDPE, and HDPE, with LDPE being most preferred for many applications.
  • the preferred styrenic materials are GPPS and HIPS.
  • the preferred LDPE for use in the present invention has a Melt Index (I 2 ) (determined by ASTM D 1238, condition 190°C/2.16kg), of from 0.2 to lOOg/10 min. More preferably the melt index is greater than about 0.2, most preferably more than 0.5g/10min.
  • the melt index is preferably less than about 50, more preferably less than about 20, and most preferably less than about 1 Og/10 min.
  • the preferred LDPE will also have a density (as determined in accordance with ASTM D792) in the range of 0.915 to 0.930 glee, preferably 0.915 to 0.925 g/cc.
  • Such preferred LDPE can be made in an autoclave or tubular reactor.
  • the second component of the present invention may also include LDPE/LDPE blends, for example, blends in which one of the LDPE resins has a relatively higher melt index and the other has a lower melt index and is more highly branched.
  • the component with the higher melt index can be obtained from a tubular reactor, and a lower MI, higher branched, component of the blend may be added in a separate extrusion step or using a parallel tubular/autoclave reactor in combination with special methods to control the melt index of each reactor, such as recovery of telomer in the recycle stream or adding fresh ethylene to the autoclave (AC) reactor, or any other methods known in the art.
  • Suitable high pressure ethylene polymer compositions for use in preparing the inventive extrusion composition include low density polyethylene (homopolymer), ethylene copolymerized with at least one ⁇ -olefin for example butene, and ethylene copolymerized with at least one ⁇ , ⁇ -ethylenically unsaturated comonomers, for example, acrylic acid, methacrylic acid, methyl acrylate and vinyl acetate.
  • a suitable technique for preparing useful high pressure ethylene copolymer compositions is described by McKinney et al. in US Patent 4,599,392, the disclosure of which is incorporated herein by reference.
  • homopolymer polyethylene is generally preferred.
  • polystyrene based materials may be preferred to be used as the second polymer.
  • GPPS and HIPS have shown to be very immiscible (that is have a high degree of incompatibility) in PBPE.
  • relatively small amounts, for example 2 to 20 percent by weight) of these polymers may be used with the PBPE and still produce a peelable seal.
  • clarity it is preferred to use less of the polystyrene materials, for example 2-5 percent by weight.
  • materials having a high degree of incompatibility with the PBPE like the polystyrene based materials, are used, stress whitening occurs when the seal is peeled. Thus these materials can be used to provide tamper evident peelable seals.
  • compositions of the present invention will comprise at least a propylene based elastomer or plastomer component and a second polymer such as polystyrene or the polyethylene.
  • the second polymer material will comprise from two to 95 percent by weight of the overall material.
  • the polyethylene will comprise at least about 20 percent by weight, more preferably (for ease of converter processibility) fifty percent by weight, still more preferably 60, still more preferably 75 percent by weight of the overall composition.
  • the polyethylene component will preferably comprise less than 95 percent, more preferably less than 85 percent and most preferably less than 80 percent by weight of the overall composition.
  • the polyethylene comprise less than about 60 percent, preferably less than 40 percent and even more preferably less than 30 percent of the overall composition.
  • polystyrene When polystyrene is used as the second polymer the polystyrene will preferably comprise from 2 to 20 percent by weight of the overall composition, more preferably from 2 to 10 percent by weight and still more preferably from 2 to 5 percent by weight.
  • the PBPE will comprise at least 5 percent, preferably more than about 15 percent, more preferably at least about 25 percent by weight of the overall composition.
  • the PBPE will comprise less than 98 percent, by weight of the overall compositon.
  • the seals of the present invention can be made by any process such as blown film, extrusion coating, sheet extrusion, injection molding or cast film processes.
  • the peelable seal layer can be made in any desired thickness, for example from 1 micron to 3 mm.
  • the sealant layer can be used as a monolayer, but more typically will be one layer of a multilayer structure, for example a 10 micron sealant layer with a 30 micron supporting layer.
  • the sealant layer (particularly a sealant layer comprising a majority of PBPE) is coextruded on a substrate which is PP based then the whole structure will be recyclable.
  • Peelable seals made from the blends of the present invention will have an aged seal strength of 0.5 to 7 lb/in., 0.5 to 5 lb/in., preferably 0.5 to 2 lb/in. as determined using the Topwave HT tester with a 0.5 sec dwell time and a 40 psi bar pressure using rnstron pulled at 10 in/min after at least 24 hours of welding seal. It should be understood by one of ordinary skill in the art that the seal strength may typically be somewhat less for flexible packaging and somewhat higher for rigid packaging.
  • the peelable seals of the present invention will have a heat seal initiation temperature of less than 120 0 C, preferably less than 110 °C, more preferably less than 100 0 C.
  • the heat seal initiation temperature is defined as the minimum temperature at which the seal strength of 0.5 lb/inch is obtained using the Top wave HT tester with a 0.5 sec dwell time, with a 40 psi bar pressure pulled on Instron at 10 in/min after 24 hours of welding seal.
  • composition of the present invention may also contain various additives as is generally known in the art.
  • additives include antioxidants, ultraviolet light stabilizers, thermal stabilizers, slip agents, antiblock, pigments or colorants, processing aids (such as fluoropolymers), crosslinking catalysts, flame retardants, fillers, foaming agents, etc.
  • a series of structures using these materials is prepared and the seal strength can be measured.
  • Example 1- The first set of structures are an A/B/C structure in which the A layer comprises a 0.7 mil nylon backing layer, the B layer is a 0.7 mil tie layer which consists of 85 percent ATTANE 4202 ultra low density polyethylene (3.2 I 2 , 0.913 g/cc density) blended with AMPLIFY GR205 functional polymer (maleic anhydride grafted polyethylene with 0.962 density, 2.0 1 2 ), and the C layer is a 2.1 mil sealant layer, as indicated in Figure 1.
  • the structures are sealed using 40 psi bar pressure and a dwell time of a half second, at the temperatures indicated.
  • the seal strength is measured using an using Instron Tensile tester pulled at 90° angle from the seal at a crosshead speed of 10 inches/min after 24 hours of welding seal.
  • Example 2- A second series of structures is prepared in a A/B structure in which the A layer is 1.7 mil layer comprising a gas phase HDPE having a 0.961 density and a 0.85 I 2 , and the B layer is a 0.3 mil layer of the sealant as indicated in Fig 2.
  • the seal strength of these structures is determined as before at the range of sealing temperatures indicated on Fig 2.
  • Example 3 A third series of structures is prepared and the seal strength is measured.
  • An A/B structure is prepared in which the A layer is a 50 ⁇ m backing layer of RCP, and the B layer is a 10 micrometer thick layer made from a blend of 95 percent by weight resin F and 5 percent by weight resin J.
  • a second A/B structure is prepared in the same way except that the B layer is a blend of 95 percent resin E and 5 percent resin J.
  • the structures are sealed onto a 750 ⁇ m homopolymer polypropylene sheet using 0.5 N/mm 2 pressure and a dwell time of 2 seconds at different temperatures as indicated on Figure 3.
  • seal strength is measured using an Instron Tensile tester pulled at 90° angle from the seal at a crosshead speed of 100 mm/min after at least 24 hours of welding seal.
  • the results are depicted in Figure 3.
  • Typical seal strength values obtained are in the range of 2 to 10 N/15/mm over the temperature range of 120 to 16O 0 C, demonstrating the utility of the present invention. Morover, upon peeling apart the seal, stress whitening effects on the seal surface are evident.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Sealing Material Composition (AREA)
  • Bag Frames (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

The invention relates to a polyolefin-based heat sealable and peelable seal. The peelable seals comprise from 5 to 98 percent by weight of a propylene based plastomer or elastomer and from 2 to 95 percent by weight of a second polymer selected from the group consisting of polyethylene, polybutylene, and styrenic polymer and mixtures thereof. The invention also relates to tamper evident peelable seals. The invention also relates to methods of making and using the heat sealable, peelable seal.

Description

POLYOLEFIN BASED PEELABLE SEALS
The invention relates to a polyolefin-based heat sealable and peelable seal. The invention also relates to tamper evident peelable seals. The invention also relates to methods of making and using the heat sealable, peelable seal. Heat sealable and peelable films (also referred to herein as "peelable seals") are employed on a large scale for temporarily closing containers that include, for example, food products or medical devices. During use, a consumer opens the package by separating the heat sealed layers of the the peelable film. To gain consumer acceptance, a number of characteristics associated with a heat sealable and peelable film are desired. For example, the film should provide a leak-proof closure of the container or bag. To seal a bag, heat sealing is commonly used. Various apparatus have been constructed for the purpose of forming bags while simultaneously filling the bags with the desired contents. These apparatus are commonly known as vertical form- fill-and-seal and horizontal form-fill-and- seal machines. Other types of forming machines may also be used, as may pre-made bags. These machines typically have forming collars or bars that shape a flat piece of film into a tubular shape of a bag. Hot metal sealing jaws are moved from an open position to a closed position, contacting the film in order to seal it into a bag shape. During the sealing process, the outer layer of the film comes into direct contact with the hot metal surface of the sealing jaws. Heat is thus transferred through the outer layer of the film to melt and fuse the inner sealant layer to form a seal. Generally, the outer layer has a higher melting temperature than the inner sealant layer. As such, while the inner sealant layer is melted to form a seal, the outer layer of the film does not melt and is not stuck to the sealing jaws. After the sealing jaws reopen, the film is cooled to room temperature.
Before the inner sealant layer is cooled to room temperature, it should be able to maintain its seal integrity. The ability of an adhesive or sealant layer to resist creep of the seal while it is still in a warm or molten state is generally referred to as "hot tack." To form a good seal, the hot tack of the sealable and peelable film should be adequate.
Besides adequate hot tack, it is also desirable to have a low heat seal initiation temperature which helps to ensure fast packaging line speeds and a broad sealing window which could accommodate variability in process conditions, such as pressure and temperature. A broad sealing window also enables high speed packaging of heat sensitive products, as well as, provides a degree of forgiveness for changes in packaging or filling speeds.
In addition to the "scalable" characteristic of a sealable and peelable film, it should also have a desired "peelable" characteristic needed to provide an easily openable seal on a package or bag. Peelability generally refers to the ability to separate two materials or substrates in the course of opening a package without compromising the integrity of either of the two. The force required to pull a seal apart is called "seal strength" or "heat seal strength" which can be measured in accordance with ASTM F88-94. The desired seal strength varies according to specific end user applications. For flexible packaging applications, such as cereal liners, snack food packages, cracker tubes and cake mix liners, the seal strength desired is generally in the range of 1-9 pounds per inch. For example, for easy-open cereal box liners, a seal strength in the range of 2-3 pounds per inch is commonly specified, although specific targets vary according to individual manufactures requirements. In addition to flexible packaging application, a sealable and peelable film can also be used in rigid package applications, such as lids for convenience items (for example, snack food such as puddings) and medical devices. Typical rigid packages have a seal strength of 1-5 pounds per inch. The seal layer can be on the lid or on the container or both.
Additional desired characteristics for a heat sealable and peelable film include a low coefficient of friction and good abuse resistance. A low coefficient of friction ensures that the sealant layer can be processed smoothly and efficiently on fabrication and packaging equipment and is particularly important for vertical form-fill-and-seal packaging. Good abuse resistance and toughness is desired, for example, in cereal box liners to withstand tears and punctures from irregularly-shaped, rigid cereals. Additional characteristics include taste and odor performance and barrier or transmission properties. Some peelable seals are re-sealable meaning that once the packaging has been unsealed they can be resealed. In some applications, it is important to be able to identify when the package has been unsealed as, for example, it may indicate when a package has been the subject of tampering.
Heat sealable and peelable films are generally made from one or more polymeric resins. The resulting characteristics of a heat sealable and peelable film depend largely upon the type of the resins used to form the film. For example, ethylene vinyl acetate (EVA) and ethylene methyl acrylate (EMA) copolymers provide excellent heat sealing properties. However, the seals produced with these copolymers axe such that separation usually cannot be achieved without damage to the film. To alleviate this problem, polybutylene is mixed with an EVA polymer to produce a heat sealable and peelable film. Although the peelability of the film is improved, the heat sealable and peelable film has some unpleasant odor due to the presence of EVA. In addition to using polybutylene, some ionomers, such as
SURL YN®, is mixed with EVA to produce a heat sealable and peelable film. While the film is peelable, it causes stringiness or "angel hair" upon separation of the film. Moreover, ionomers are generally expensive and may have some odor as well.
US Pat No. 6,590,034 describes peelable seals made from a mixture of two immiscible polymers which form a continuous phase and a discontinuous phase wherein the absolute value of the shear viscosity differential of the two polymers is less than 100 percent. Although many potential materials are covered, this reference focuses on the use of homopolymer polypropylene as the discontinuous phase.
Although a number of resins systems have been employed to make a heat sealable and peelable film, there continues to exist a need for an improved cost-effective heat sealable and peelable film with desired seal strength during processing and transportation as well as during package opening by the end consumer. It is desirable that the resin system used to produce the heat sealable and peelable film has a relatively lower seal initiation temperature and a relatively broad heat sealing window. It is also desirable that the heat sealable and peelable film is relatively age-resistant and has a relatively lower coefficient of friction and good abuse resistance and toughness.
It has been discovered that blends from 5 to 98 percent by weight propylene based elastomers or plastomers with a particular second polymer from a group preferably consisting of polyethylene and styrenic polymers, have a seal strength in the range that would make them particularly well suited for use as a peelable seal. In some embodiments of the present invention, the peelable seals of this invention age down in seal strength, so that the bags can be sealed securely when the package is formed but are easy to open when they reach the consumer.
Fig. 1 is a graph showing heat seal strengths over a range of sealing temperatures for Example 1;
Fig. 2 is is a graph showing heat seal strengths over a range of sealing temperatures for Example 2; Fig. 3 is a graph showing heat seal strengths over a range of sealing temperatures for Example 3.
The term "polymer", as used herein, refers to a polymeric compound prepared by polymerizing monomers, whether of the same or a different type. The generic term polymer thus embraces the term "homopolymer", usually employed to refer to polymers prepared from only one type of monomer as well as "copolymer" which refers to polymers prepared from two or more different monomers.
The term "low density polyethylene" may also be referred to as "LDPE", "high pressure ethylene polymer" or "highly branched polyethylene" and is defined to mean that the polymer is partly or entirely homopolymerized or copolymerized in autoclave or tubular reactors at pressures above 14,500 psi (100 MPa) with the use of free-radical initiators, such as peroxides (see for example US 4,599,392, herein incorporated by reference).
The term molecular weight distribution or "MWD" is defined as the ratio of weight average molecular weight to number average molecular weight (Mw/Mn). Mw and Mn are determined according to methods known in the art using conventional GPC.
The ratio Mw(absolute)/Mw(GPC) is defined wherein Mw(absolute) is the weight average molecular weight derived from the light scattering area at low angle (such as 15 degrees) and injected mass of polymer and the Mw(GPC) is the weight average molecular weight obtained from GPC calibration. The light scatter detector is calibrated to yield the equivalent weight average molecular weight as the GPC instrument for a linear polyethylene homopolymer standard such as NBS 1475.
"Melt strength" which is also referred to in the relevant art as "melt tension" is defined and quantified herein to mean the stress or force (as applied by a wind-up drum equipped with a strain cell) required to draw a molten extrudate at a haul-off velocity at which the melt strength plateaus prior to breakage rate above its melting point as it passes through the die of a standard plastometer such as the one described in ASTM D1238-E. Melt strength values, which are reported herein in centi-Newtons (cN), are determined using a Gottfert Rheotens at 190°C.
The present invention relates to a blend of at least two components, which blends are particularly well suited for use as a peelable seal. The first component in the blends of the present invention is a propylene-based plastomer or elastomer or "PBPE". These materials comprise at least one copolymer with at least about 50 weight percent of units derived from propylene and at least about 5 weight percent of units derived from a comonomer other than propylene. Suitable propylene based elastomers and/or plastomers are taught in WO03/040442, and US application 60/709688 (filed August 19, 2005), each of which is hereby incorporated by reference in its entirety.
Of particular interest for use in the present invention are reactor grade PBPEs having MWD less than 3.5. It is intended that the term "reactor grade" is as defined in US Patent 6,010,588 and in general refers to a polyolefm resin whose molecular weight distribution (MWD) or polydispersity has not been substantially altered after polymerization. The preferred PBPE will have a heat of fusion (as determined using the DSC method described in US application 60/709688) less than about 90 Joules/gm, preferably less than about 70 Joules/gm, more preferably less than about 50 Joules/gm. When ethylene is used as a comonomer, the PBPE has from 3 to 15 percent of ethylene, or from 5 to 14 percent of ethylene, or 7 to 12 percent ethylene, by weight of the propylene based elastomer or plastomer.
Although the remaining units of the propylene copolymer are derived from at least one comonomer such as ethylene, a C4-20 α-olefin, a C4-20 diene, a styrenic compound and the like, preferably the comonomer is at least one of ethylene and a C4-I2 α-olefin such as 1- hexene or 1-octene. Preferably, the remaining units of the copolymer are derived only from ethylene.
The amount of comonomer other than ethylene in the propylene based elastomer or plastomer is a function of, at least in part, the comonomer and the desired heat of fusion of the copolymer. If the comonomer is ethylene, then typically the comonomer-derived units comprise not in excess of about 15 wt percent of the copolymer. The minimum amount of ethylene-derived units is typically at least about 3, preferably at least about 5 and more preferably at least about 9, wt percent based upon the weight of the copolymer. If the polymer comprises at least one other comonomer other than ethylene, then the preferred composition would have a heat of fusion approximately in the range of a propylene-ethylene copolymer with 3 to 20 wt. percent ethylene. Though not intending to be bound by theory, it is thought that attaining approximately similar crystallinity and crystal morphology is beneficial to achieving similar functionality as a peelable seal. The propylene based plastomer or elastomer of this invention can be made by any process, and includes copolymers made by Ziegler-Natta, CGC (Constrained Geometry Catalyst), metallocene, and nonmetallocene, metal-centered, heteroaryl ligand catalysis. These copolymers include random, block and graft copolymers although preferably the copolymers are of a random configuration. Exemplary propylene copolymers include Exxon-Mobil VISTAMAXX polymer, and VERSIFY propylene/ethylene elastomers and plastomers by The Dow Chemical Company.
The density of the propylene based elastomers or plastomers of this invention is typically at least about 0.850, can be at least about 0.860 and can also be at least about 0.865 grams per cubic centimeter (g/cm3) as measured by ASTM D-792. Preferably the density is less than about 0.89 g/cc.
The weight average molecular weight (Mw) of the propylene based elastomers or plastomers of this invention can vary widely, but typically it is between 10,000 and 1,000,000 (with the understanding that the only limit on the minimum or the maximum Mw is that set by practical considerations). For homopolymers and copolymers used in the manufacture of peelable seals, preferably the minimum Mw is about 20,000, more preferably about 25,000.
The polydispersity of the propylene based elastomers or plastomers of this invention is typically between 2 and 5. "Narrow polydispersity", "narrow molecular weight distribution", "narrow MWD" and similar terms mean a ratio (Mw/Mn) of weight average molecular- weight (Mw) to number average molecular weight (Mn) of less than about 3.5, can be less than about 3.0, can also be less than about 2.8, can also be less than about 2.5.
The PBPEs for use in the present invention ideally have an MFR of from 0.5 to 2000 g/10min, preferably from 1 to 1000, more preferably from 2 to 500, still more preferably from 2 to 40. The particular MFR selected will depend in part on the intended fabrication methods such as blown film, extrusion coating, sheet extrusion, injection molding or cast film processes. MFR for copolymers of propylene and ethylene and/or one or more C4-C20 α-olefms is measured according to ASTM D-1238, condition L (2.16 kg, 230 degrees C).
MFRs greater than about 250 were estimated according to the following correlation:
MFR = 9XlO18Mw-33584
Mw (grams per mole) was measured using gel permeation chromatography. The overall blends for use in the present invention will comprise a second polymer. Suitable materials for the second polymer may include polyethylene (including low density polyethylene, linear low density polyethylene, very low (or ultra low) density polyethylene, medium density polyethylene and high density polyethylene), polybutylene, general purpose polystyrene ("GPPS") and high impact polystyrene ("HIPS"), graft-modified ethylene polymer, ethylene-styrene interpolymers (ESI), ethylene vinyl acetate interpolymer, ethylene acrylic acid interpolymer, ethylene ethyl acrylate interpolymer, ethylene methacrylic acid interpolymer, ethylene methacrylic acid ionomer, and the like), polycarbonate, thermoplastic polyurethane, polyamide, polylactic acid interpolymer, thermoplastic block polymer (for example styrene butadiene copolymer, styrene butadiene styrene triblock copolymer, styrene ethylene-butylene styrene triblock copolymer and the like), polyether block copolymer (for example, PEBAX), copolyester polymer, polyester/polyether block polymers (for example, HYTREL), ethylene carbon monoxide interpolymer (for example, ethylene/carbon monoxide (ECO), copolymer, ethylene/acrylic acid/carbon monoxide (EAACO) terpolymer, ethylene/methacrylic acid/carbon monoxide (EMAACO) terpolymer, ethylene/vinyl acetate/carbon monoxide (EVACO) terpolymer and styrene/carbon monoxide (SCO)), polyethylene terephthalate (PET), chlorinated polyethylene, and the like and mixtures thereof. Preferred material for the second polymer include the polyethylene and styrenic polymers. The preferred polyethylene materials are LDPE, and HDPE, with LDPE being most preferred for many applications. The preferred styrenic materials are GPPS and HIPS.
Materials such as polystyrene are less miscible (or have a higher degree of incompatibility), and thus less of the second polymer would be required in order to have a peelable seal. When LDPE is used as the second polymer, on the other hand, relatively more of the second polymer is normally necessary. If LDPE is desired to be used in the present invention, then any LDPE may be selected. The preferred LDPE for use in the present invention has a Melt Index (I2) (determined by ASTM D 1238, condition 190°C/2.16kg), of from 0.2 to lOOg/10 min. More preferably the melt index is greater than about 0.2, most preferably more than 0.5g/10min. The melt index is preferably less than about 50, more preferably less than about 20, and most preferably less than about 1 Og/10 min. The preferred LDPE will also have a density (as determined in accordance with ASTM D792) in the range of 0.915 to 0.930 glee, preferably 0.915 to 0.925 g/cc.
-1- Such preferred LDPE can be made in an autoclave or tubular reactor.
The second component of the present invention may also include LDPE/LDPE blends, for example, blends in which one of the LDPE resins has a relatively higher melt index and the other has a lower melt index and is more highly branched. The component with the higher melt index can be obtained from a tubular reactor, and a lower MI, higher branched, component of the blend may be added in a separate extrusion step or using a parallel tubular/autoclave reactor in combination with special methods to control the melt index of each reactor, such as recovery of telomer in the recycle stream or adding fresh ethylene to the autoclave (AC) reactor, or any other methods known in the art. Suitable high pressure ethylene polymer compositions for use in preparing the inventive extrusion composition include low density polyethylene (homopolymer), ethylene copolymerized with at least one α-olefin for example butene, and ethylene copolymerized with at least one α,β-ethylenically unsaturated comonomers, for example, acrylic acid, methacrylic acid, methyl acrylate and vinyl acetate. A suitable technique for preparing useful high pressure ethylene copolymer compositions is described by McKinney et al. in US Patent 4,599,392, the disclosure of which is incorporated herein by reference.
While both high pressure ethylene homopolymers and copolymers are believed to be useful in the invention, homopolymer polyethylene is generally preferred.
For some applications polystyrene based materials may be preferred to be used as the second polymer. GPPS and HIPS have shown to be very immiscible (that is have a high degree of incompatibility) in PBPE. Thus, relatively small amounts, for example 2 to 20 percent by weight) of these polymers may be used with the PBPE and still produce a peelable seal. When clarity is important it is preferred to use less of the polystyrene materials, for example 2-5 percent by weight. It has also been observed that when materials having a high degree of incompatibility with the PBPE, like the polystyrene based materials, are used, stress whitening occurs when the seal is peeled. Thus these materials can be used to provide tamper evident peelable seals.
The compositions of the present invention will comprise at least a propylene based elastomer or plastomer component and a second polymer such as polystyrene or the polyethylene. The second polymer material will comprise from two to 95 percent by weight of the overall material. When polyethylene is used as the second polymer material, the polyethylene will comprise at least about 20 percent by weight, more preferably (for ease of converter processibility) fifty percent by weight, still more preferably 60, still more preferably 75 percent by weight of the overall composition. The polyethylene component will preferably comprise less than 95 percent, more preferably less than 85 percent and most preferably less than 80 percent by weight of the overall composition.
In case low heat seal initiation temperature, and/or high hot tack strength is desired, it may be preferred to have the polyethylene comprise less than about 60 percent, preferably less than 40 percent and even more preferably less than 30 percent of the overall composition.
When polystyrene is used as the second polymer the polystyrene will preferably comprise from 2 to 20 percent by weight of the overall composition, more preferably from 2 to 10 percent by weight and still more preferably from 2 to 5 percent by weight. The PBPE will comprise at least 5 percent, preferably more than about 15 percent, more preferably at least about 25 percent by weight of the overall composition. The PBPE will comprise less than 98 percent, by weight of the overall compositon.
The seals of the present invention can be made by any process such as blown film, extrusion coating, sheet extrusion, injection molding or cast film processes. The peelable seal layer can be made in any desired thickness, for example from 1 micron to 3 mm. The sealant layer can be used as a monolayer, but more typically will be one layer of a multilayer structure, for example a 10 micron sealant layer with a 30 micron supporting layer.
When the sealant layer (particularly a sealant layer comprising a majority of PBPE) is coextruded on a substrate which is PP based then the whole structure will be recyclable.
Peelable seals made from the blends of the present invention will have an aged seal strength of 0.5 to 7 lb/in., 0.5 to 5 lb/in., preferably 0.5 to 2 lb/in. as determined using the Topwave HT tester with a 0.5 sec dwell time and a 40 psi bar pressure using rnstron pulled at 10 in/min after at least 24 hours of welding seal. It should be understood by one of ordinary skill in the art that the seal strength may typically be somewhat less for flexible packaging and somewhat higher for rigid packaging. The peelable seals of the present invention will have a heat seal initiation temperature of less than 120 0C, preferably less than 110 °C, more preferably less than 100 0C. The heat seal initiation temperature is defined as the minimum temperature at which the seal strength of 0.5 lb/inch is obtained using the Top wave HT tester with a 0.5 sec dwell time, with a 40 psi bar pressure pulled on Instron at 10 in/min after 24 hours of welding seal.
It should also be understood that the composition of the present invention may also contain various additives as is generally known in the art. Examples of such additives include antioxidants, ultraviolet light stabilizers, thermal stabilizers, slip agents, antiblock, pigments or colorants, processing aids (such as fluoropolymers), crosslinking catalysts, flame retardants, fillers, foaming agents, etc.
The following Examples further illustrate the present invention. EXAMPLES: A description of all of the resins used in the Examples is presented in Table 1.
Figure imgf000012_0001
* determined using ASTM D-1238 (2.16kg, 190°C)
** determined using ASTM D-1238 (2.16 kg, 230°C) except for Resin J (5 kg, 200°C)
A series of structures using these materials is prepared and the seal strength can be measured.
Example 1- The first set of structures are an A/B/C structure in which the A layer comprises a 0.7 mil nylon backing layer, the B layer is a 0.7 mil tie layer which consists of 85 percent ATTANE 4202 ultra low density polyethylene (3.2 I2, 0.913 g/cc density) blended with AMPLIFY GR205 functional polymer (maleic anhydride grafted polyethylene with 0.962 density, 2.0 12), and the C layer is a 2.1 mil sealant layer, as indicated in Figure 1. The structures are sealed using 40 psi bar pressure and a dwell time of a half second, at the temperatures indicated. The seal strength is measured using an using Instron Tensile tester pulled at 90° angle from the seal at a crosshead speed of 10 inches/min after 24 hours of welding seal.
Example 2- A second series of structures is prepared in a A/B structure in which the A layer is 1.7 mil layer comprising a gas phase HDPE having a 0.961 density and a 0.85 I2, and the B layer is a 0.3 mil layer of the sealant as indicated in Fig 2. The seal strength of these structures is determined as before at the range of sealing temperatures indicated on Fig 2.
Example 3 - A third series of structures is prepared and the seal strength is measured. An A/B structure is prepared in which the A layer is a 50μm backing layer of RCP, and the B layer is a 10 micrometer thick layer made from a blend of 95 percent by weight resin F and 5 percent by weight resin J. A second A/B structure is prepared in the same way except that the B layer is a blend of 95 percent resin E and 5 percent resin J. The structures are sealed onto a 750μm homopolymer polypropylene sheet using 0.5 N/mm2 pressure and a dwell time of 2 seconds at different temperatures as indicated on Figure 3. The seal strength is measured using an Instron Tensile tester pulled at 90° angle from the seal at a crosshead speed of 100 mm/min after at least 24 hours of welding seal. The results are depicted in Figure 3. Typical seal strength values obtained are in the range of 2 to 10 N/15/mm over the temperature range of 120 to 16O0C, demonstrating the utility of the present invention. Morover, upon peeling apart the seal, stress whitening effects on the seal surface are evident.

Claims

WHAT IS CLAIMED IS:
1. A peelable seal layer comprising: a. from 5 to 98 percent by weight of a propylene based plastomer or elastomer ; b. from 2 to 95 percent by weight of a second polymer selected from the group consisting of polyethylene, polybutylene, and styrenic polymer and mixtures thereof.
2. The peelable seal of Claim 1 wherein the second polymer is a polyethylene selected from the group consisting of low density polyethylene, linear low density polyethylene, ultra or very low density polyethylene, medium density polyethylene, high density polyethylene, ethylene vinyl acetate copolymers and mixtures thereof.
3. The peelable seal of Claim 1 wherein the second polymer is a styrenic polymer selected from the group consisting of general purpose polystyrene ("GPPS") and high impact polystyrene ("HIPS"), ethylene-styrene interpolymers (ESI), styrenic block polymer, and mixtures thereof.
4. The peelable seal of Claim 1 wherein the propylene based elastomer or plastomer contains from 5 percent to 15 percent by weight of the propylene based elastomer or plastomer of units derived from ethylene.
5. The peelable seal of Claim 1 wherein the propylene based elastomer or plastomer has a heat of fusion less than 90 J/gm.
6. The peelable seal of Claim 1 wherein the propylene based elastomer or plastomer has a heat of fusion less than 70 J/gm.
7. The composition of Claim 1 wherein the second polymer is a low density polyethylene.
8. The peelable seal of Claim 1 wherein the second polymer is an ethylene vinyl acetate copolymer.
9. The composition of Claim 1 further comprising one or more additives from a group comprising antioxidants, ultraviolet light stabilizers, thermal stabilizers, slip agents, antiblock, pigments or colorants, processing aids (such as fluoropolymers), crosslinking catalysts, flame retardants, fillers and foaming agents.
10. The peelable seal of claim 9 characterized in that the seal exhibits stress whitening upon un sealing.
11. The peelable seal of claim 1 wherein the seal has a seal strength in the range of 0.5 to 5 lb/in.
12. The peelable seal of claim 1 wherein the seal has a seal strength in the range of 1.5 to 3 lb/in.
13. The peelable seal of claim 7 wherein the LDPE comprises 20 to 40 percent by weight of the overall composition.
14. The peelable seal of claim 3 wherein the styrenic polymer comprises 2 to 20 percent by weight of the overall composition.
15. The peelable seal of claim 14 which is characterized by exhibiting some amount of stress whitening upon peeling of the seal.
16. The peelable of seal of claim 14 wherein the styrenic polymer comprises from 2 to 5 percent by weight of the composition and the peelable seal is characterized as having a haze less than 15 percent for 60 micron films as determined by ASTM 1003.
17. The peelable seal of Claim 2 further comprising polybutylene.
18. The peelable seal of claim 1 wherein the seal has a seal strength in the range of 0.5 to 9 lb/in.
19. The peelable seal of claim 7 wherein the LDPE comprises 10 to 40 percent by weight of the overall composition.
PCT/US2006/034957 2005-10-05 2006-09-08 Polyolefin based peelable seals WO2007044159A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
AU2006299879A AU2006299879A1 (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals
US12/088,447 US7863383B2 (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals
JP2008534542A JP5054697B2 (en) 2005-10-05 2006-09-08 Polyolefin-based peelable seal
BRPI0617965-7A BRPI0617965A2 (en) 2005-10-05 2006-09-08 peelable sealing layer composition
PL06803168T PL1934281T3 (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals
ES06803168.1T ES2632944T3 (en) 2005-10-05 2006-09-08 Removable polyolefin-based seals
CN2006800372563A CN101283038B (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals
EP06803168.1A EP1934281B1 (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US72366705P 2005-10-05 2005-10-05
US60/723,667 2005-10-05
US72886005P 2005-10-21 2005-10-21
US60/728,860 2005-10-21

Publications (1)

Publication Number Publication Date
WO2007044159A1 true WO2007044159A1 (en) 2007-04-19

Family

ID=37770302

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/034957 WO2007044159A1 (en) 2005-10-05 2006-09-08 Polyolefin based peelable seals

Country Status (13)

Country Link
US (1) US7863383B2 (en)
EP (1) EP1934281B1 (en)
JP (1) JP5054697B2 (en)
KR (1) KR20080068043A (en)
CN (1) CN101283038B (en)
AR (1) AR058478A1 (en)
AU (1) AU2006299879A1 (en)
BR (1) BRPI0617965A2 (en)
EC (1) ECSP088349A (en)
ES (1) ES2632944T3 (en)
PL (1) PL1934281T3 (en)
TW (1) TWI423889B (en)
WO (1) WO2007044159A1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008100720A1 (en) * 2007-02-12 2008-08-21 Dow Global Technologies Inc. Extrusion coated polyolefin based compositions for heat sealable coatings
WO2009050310A1 (en) 2007-10-19 2009-04-23 Dow Global Technologies Inc. Polyolefin based peelable seals
JP2010535140A (en) * 2007-08-02 2010-11-18 ザ アイムス カンパニー Bursting resistant side gusset bag
WO2013101931A1 (en) * 2011-12-28 2013-07-04 Dow Global Technologies Llc Retortable easy opening seals for packaging film
US8691916B2 (en) 2012-05-07 2014-04-08 Dow Global Technologies Llc Retortable easy opening seals for film extrusion
WO2014099305A1 (en) * 2012-12-19 2014-06-26 Dow Global Technologies Llc Flexible film composition forheat seals and container with same
US10239676B2 (en) 2013-10-16 2019-03-26 Dow Global Technologies Llc Flexible film composition for heat seals and container with same
US10669412B2 (en) 2016-09-09 2020-06-02 Leoni Kabel Gmbh Elongated article with good flexibility and high flame retardancy
US10920049B2 (en) 2016-09-09 2021-02-16 Leoni Kabel Gmbh Polymer composition with high flexibility and flame retardancy
US11248111B2 (en) 2016-09-09 2022-02-15 Leoni Kabel Gmbh Conjunction device such as a cable and polymer composition for preparing same
US11453764B2 (en) 2016-09-09 2022-09-27 Leoni Kabel Gmbh Strand-shaped elements and polymer composition for preparing same

Families Citing this family (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8398306B2 (en) 2005-11-07 2013-03-19 Kraft Foods Global Brands Llc Flexible package with internal, resealable closure feature
US7871697B2 (en) 2006-11-21 2011-01-18 Kraft Foods Global Brands Llc Peelable composite thermoplastic sealants in packaging films
US7871696B2 (en) 2006-11-21 2011-01-18 Kraft Foods Global Brands Llc Peelable composite thermoplastic sealants in packaging films
US9232808B2 (en) 2007-06-29 2016-01-12 Kraft Foods Group Brands Llc Processed cheese without emulsifying salts
US20110132519A1 (en) * 2008-06-30 2011-06-09 Fina Technology, Inc. Polyolefin polylactic acid blends for easy open packaging applications
CN101503537B (en) * 2008-12-31 2013-10-02 浙江金石包装有限公司 Easy-to-uncover heat sealable films special for sanitary bag
JP5394096B2 (en) * 2009-02-24 2014-01-22 オカモト株式会社 Easy peel film
NZ591354A (en) 2010-02-26 2012-09-28 Kraft Foods Global Brands Llc A low-tack, UV-cured pressure sensitive acrylic ester based adhesive for reclosable packaging
ES2739703T3 (en) 2010-02-26 2020-02-03 Intercontinental Great Brands Llc Container that has an adhesive reusable closure fastener and methods for this
US9533472B2 (en) 2011-01-03 2017-01-03 Intercontinental Great Brands Llc Peelable sealant containing thermoplastic composite blends for packaging applications
CN103108909B (en) 2011-06-30 2015-03-25 陶氏环球技术有限责任公司 Clear graphic cling films
US20130095335A1 (en) * 2011-10-17 2013-04-18 Becton, Dickinson And Company Film Composition for Controlled Peelable Seal Film
US20130260122A1 (en) * 2012-03-30 2013-10-03 Toray Plastics (America), Inc. Low seal initiation lid for rigid substrates
US20140065398A1 (en) * 2012-08-31 2014-03-06 Toray Plastics (America), Inc. Biaxially oriented bio-based polyolefin film that has been extrusion coated with bio-based sealant for lidding applications
WO2015021240A1 (en) * 2013-08-07 2015-02-12 Berry Plastics Corporation Closure for container
WO2015077901A1 (en) * 2013-11-27 2015-06-04 Exxonmobil Chemical Patents Inc. Films and methods of making the same
WO2016014052A1 (en) 2014-07-23 2016-01-28 Bemis Company, Inc. Pell-open package
US10099453B2 (en) * 2014-10-20 2018-10-16 Dow Global Tchnologies LLC Multilayer structure, a film made therefrom and a package formed therefrom
EP3112150A1 (en) 2015-06-30 2017-01-04 Dow Global Technologies LLC Methods of preparing a peelable seal layer
CN106336550A (en) * 2015-07-13 2017-01-18 宁波亘新储能技术有限公司 Sealing material and its preparation method, use and flow battery
EP3184460A1 (en) 2015-12-21 2017-06-28 Dow Global Technologies LLC Rigid packaging with a straining feature
EP3184455A1 (en) 2015-12-21 2017-06-28 Dow Global Technologies LLC Flexible packaging with a straining feature
AR109065A1 (en) * 2016-07-28 2018-10-24 Dow Global Technologies Llc MULTI-PAPER STRUCTURES, MULTI-PAPER FILMS AND FORMED CONTAINERS FROM THEM
AR109703A1 (en) 2016-09-27 2019-01-16 Dow Global Technologies Llc ACCESSORY WITH PROPYLENE BASED MIXING COMPONENT AND FLEXIBLE CONTAINER WITH THE SAME
WO2019018127A1 (en) 2017-07-18 2019-01-24 Dow Global Technologies Llc Resins, multilayer films and packages comprising the same
CN110539538B (en) * 2019-09-16 2021-06-15 福建立邦包装有限公司 Cast CPE (chlorinated polyethylene) inflatable automatic packaging composite film and preparation method thereof
CN111497398B (en) * 2020-03-17 2023-08-08 东莞市彩炫光电科技有限公司 Extrusion type flexible body endpoint luminous optical fiber and preparation method thereof
CN114933875B (en) * 2022-04-25 2024-03-26 北京东方雨虹防水技术股份有限公司 Hot-melt waterproof coiled material trimming sealant and preparation method and construction method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0258527A1 (en) * 1986-08-29 1988-03-09 RJR Archer, Inc. Peelable film laminate
EP0765742A1 (en) * 1995-09-28 1997-04-02 PCD-Polymere Gesellschaft m.b.H. Multi-layered polypropylene-based packaging film and its use
US20020013415A1 (en) * 1996-05-06 2002-01-31 Martine Mechelaere Polyolefin compositions for heat-sealable films having controlled peel strength
JP2003105164A (en) * 2001-09-28 2003-04-09 Showa Denko Plastic Products Co Ltd Resin composition, film formed thereof and packaging container

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US583769A (en) * 1897-06-01 Ball-bearing
JPS57125047A (en) * 1981-01-28 1982-08-04 Sumitomo Bakelite Co Film which can easily be peeled
US4599392A (en) * 1983-06-13 1986-07-08 The Dow Chemical Company Interpolymers of ethylene and unsaturated carboxylic acids
CN1069707C (en) * 1993-05-25 2001-08-15 埃克森化学专利公司 Novel polyolefin fibers and their fabrics
JP3839624B2 (en) * 1999-08-30 2006-11-01 テルモ株式会社 Multi-chamber container
SG96626A1 (en) * 2000-06-29 2003-06-16 Rexam Med Packaging Ltd Polymeric films and packages produced therefrom
JP4562880B2 (en) * 2000-08-10 2010-10-13 大日本印刷株式会社 Microwave packaging bag
WO2002053374A1 (en) * 2001-01-02 2002-07-11 Dow Global Technologies Inc. Peelable seal and method of making and using same
JP2002225934A (en) * 2001-01-31 2002-08-14 Toppan Printing Co Ltd Easy-to-peel packaging bag
US6630237B2 (en) * 2001-02-05 2003-10-07 Cryovac, Inc. Peelably sealed packaging
WO2003040442A1 (en) 2001-11-06 2003-05-15 Dow Global Technologies Inc. Isotactic propylene copolymer fibers, their preparation and use
JP2003246030A (en) * 2002-02-27 2003-09-02 Dainippon Ink & Chem Inc Mat-like angularly bottomed bag and coextrusion- laminated film therefor
JP4426938B2 (en) * 2002-08-30 2010-03-03 株式会社イシダ Product exhibit
JP4178917B2 (en) * 2002-11-11 2008-11-12 ニプロ株式会社 Multi-chamber container
US20040146226A1 (en) * 2003-01-24 2004-07-29 Wolak Paul Zygmunt Foldover condiment package film
TW200504140A (en) * 2003-05-26 2005-02-01 Mitsui Du Pont Polychemical Olefin polymer compositions and easy-peelable sealants made by using the same
JP4569249B2 (en) * 2003-11-28 2010-10-27 東洋製罐株式会社 Packaging container for microwave oven
WO2007047133A1 (en) 2005-10-12 2007-04-26 Exxonmobil Oil Corporation Sealable packaging structures and applications related thereto

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0258527A1 (en) * 1986-08-29 1988-03-09 RJR Archer, Inc. Peelable film laminate
EP0765742A1 (en) * 1995-09-28 1997-04-02 PCD-Polymere Gesellschaft m.b.H. Multi-layered polypropylene-based packaging film and its use
US20020013415A1 (en) * 1996-05-06 2002-01-31 Martine Mechelaere Polyolefin compositions for heat-sealable films having controlled peel strength
JP2003105164A (en) * 2001-09-28 2003-04-09 Showa Denko Plastic Products Co Ltd Resin composition, film formed thereof and packaging container

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008100720A1 (en) * 2007-02-12 2008-08-21 Dow Global Technologies Inc. Extrusion coated polyolefin based compositions for heat sealable coatings
JP2010535140A (en) * 2007-08-02 2010-11-18 ザ アイムス カンパニー Bursting resistant side gusset bag
WO2009050310A1 (en) 2007-10-19 2009-04-23 Dow Global Technologies Inc. Polyolefin based peelable seals
WO2013101931A1 (en) * 2011-12-28 2013-07-04 Dow Global Technologies Llc Retortable easy opening seals for packaging film
US8691916B2 (en) 2012-05-07 2014-04-08 Dow Global Technologies Llc Retortable easy opening seals for film extrusion
WO2014099305A1 (en) * 2012-12-19 2014-06-26 Dow Global Technologies Llc Flexible film composition forheat seals and container with same
WO2014100386A1 (en) * 2012-12-19 2014-06-26 Dow Global Technologies Llc Flexible film composition for heat seals and container with same
US10239676B2 (en) 2013-10-16 2019-03-26 Dow Global Technologies Llc Flexible film composition for heat seals and container with same
US10669412B2 (en) 2016-09-09 2020-06-02 Leoni Kabel Gmbh Elongated article with good flexibility and high flame retardancy
US10920049B2 (en) 2016-09-09 2021-02-16 Leoni Kabel Gmbh Polymer composition with high flexibility and flame retardancy
US11248111B2 (en) 2016-09-09 2022-02-15 Leoni Kabel Gmbh Conjunction device such as a cable and polymer composition for preparing same
US11453764B2 (en) 2016-09-09 2022-09-27 Leoni Kabel Gmbh Strand-shaped elements and polymer composition for preparing same

Also Published As

Publication number Publication date
AR058478A1 (en) 2008-02-06
ECSP088349A (en) 2008-05-30
TW200720089A (en) 2007-06-01
JP5054697B2 (en) 2012-10-24
EP1934281A1 (en) 2008-06-25
TWI423889B (en) 2014-01-21
BRPI0617965A2 (en) 2011-08-09
KR20080068043A (en) 2008-07-22
AU2006299879A1 (en) 2007-04-19
PL1934281T3 (en) 2017-10-31
US7863383B2 (en) 2011-01-04
US20080255296A1 (en) 2008-10-16
CN101283038B (en) 2012-04-25
EP1934281B1 (en) 2017-05-17
CN101283038A (en) 2008-10-08
ES2632944T3 (en) 2017-09-18
JP2009511367A (en) 2009-03-19

Similar Documents

Publication Publication Date Title
US7863383B2 (en) Polyolefin based peelable seals
EP2204409A1 (en) Polyolefin based peelable seals
JP6671957B2 (en) Polyolefin film suitable for thermoforming
JP5142470B2 (en) Easy-open resin composition and use thereof
KR100763501B1 (en) Sealing resin composition, sealing films and use thereof
KR100354881B1 (en) A molded product comprising an ethylene copolymer composition
WO2008100720A1 (en) Extrusion coated polyolefin based compositions for heat sealable coatings
US20060019112A1 (en) Use of branched polyethylenes in multilayer films and resealable closures
JP5582669B2 (en) SEALANT RESIN COMPOSITION, SEALANT FILM AND USE THEREOF
EP3317104B1 (en) Methods of preparing a peelable seal layer
EP2797742B1 (en) Retortable easy opening seals for packaging film
CN109311291B (en) Multilayer film and package comprising the same
BRPI0617965B1 (en) SEALED SEALED LAYER COMPOSITION
KR100354880B1 (en) A MOLDED PRODUCT COMPRISING AN ETHYLENE/α-OLEFIN COPOLYMER
WO2005089321A2 (en) Use of branched polyethylenes in multilayer films and resealable closures

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200680037256.3

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application
DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
REEP Request for entry into the european phase

Ref document number: 2006803168

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 12088447

Country of ref document: US

Ref document number: 2006803168

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2008534542

Country of ref document: JP

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: MX/a/2008/004508

Country of ref document: MX

Ref document number: 2006299879

Country of ref document: AU

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 1020087010652

Country of ref document: KR

ENP Entry into the national phase

Ref document number: PI0617965

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20080402