WO2007039939A1 - Core having insulating sheet and electric device provided with such core - Google Patents

Core having insulating sheet and electric device provided with such core Download PDF

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Publication number
WO2007039939A1
WO2007039939A1 PCT/JP2006/303273 JP2006303273W WO2007039939A1 WO 2007039939 A1 WO2007039939 A1 WO 2007039939A1 JP 2006303273 W JP2006303273 W JP 2006303273W WO 2007039939 A1 WO2007039939 A1 WO 2007039939A1
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WO
WIPO (PCT)
Prior art keywords
core
sheet
belt
insulating sheet
shaped
Prior art date
Application number
PCT/JP2006/303273
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshiyuki Tabata
Ryoichi Takami
Shinsuke Shimabayashi
Original Assignee
Matsushita Electric Industrial Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co., Ltd. filed Critical Matsushita Electric Industrial Co., Ltd.
Priority to JP2006520492A priority Critical patent/JP4325673B2/en
Priority to CN200680000040XA priority patent/CN101091227B/en
Publication of WO2007039939A1 publication Critical patent/WO2007039939A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F27/324Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • H01F3/14Constrictions; Gaps, e.g. air-gaps

Definitions

  • the present invention mainly relates to a core having an insulating sheet and an electric device such as a transformer provided with the core.
  • FIG. 12 when forming the air gap 10 (hereinafter referred to as gap 10) of the E-shaped iron core 9 that constitutes the transformer, when the pair of E-shaped iron cores 9 are brought into contact with each other, the center is the center
  • the gap 10 is formed by cutting the part so that the central parts do not contact each other.
  • a gap material 11 is inserted into a butt portion of a pair of U-shaped cores 1 facing each other.
  • a gap is formed by attaching the gap material 11 to both U-shaped cores 1. Note that the characteristics of the transformer can be changed by changing the thickness of the gap material 11 to be inserted or by using the gap material 12 having different characteristics from the gap material 11.
  • a structure in which several gap materials 14 or 15 are inserted into the gap portion of the circular core 13, and the characteristics of the transformer are combined by the combination of the gap materials 14, 15 is shown.
  • These known see, for example, JP-A-2002-75747).
  • the U-shaped core 1 is replaced by arranging the gap materials 11 and 12 on the contact surface of the U-shaped core 1 at the time of creating the transformer.
  • the thickness of the gap between the iron cores 1 can be changed.
  • the characteristics of the transformer can be changed by changing the material of the several gap materials 14 and 15 to be inserted.
  • several types of gap materials with different characteristics must be prepared.
  • the core having the insulating sheet of the present invention is a core having at least two partial forces, and a gap between the cores is formed by sandwiching a bent portion (hereinafter referred to as a bent portion) of the insulating sheet between the cores. Then, an unbent portion of the insulating sheet (hereinafter referred to as a non-bent portion) is placed along the surface of the core.
  • the insulating sheet has a substantially strip shape bent into a substantially T-shape or a substantially L-shape, or a substantially strip shape folded into at least two opposing substantially L-shapes.
  • the core having the insulating sheet of the present invention it is necessary to change the gap itself depending on the thickness and material of the gap material without changing the shape of the core depending on the type of the electrical equipment. There is no. In addition, it is possible to confirm that gap materials are forgotten to be inserted, reducing assembly man-hours and component costs, and improving quality stability.
  • FIG. 1 is an external view of a U-shaped iron core according to a first embodiment of the present invention.
  • FIG. 2 is an assembly diagram of a belt-like sheet, a U-shaped iron core, and a bobbin according to Embodiment 1 of the present invention.
  • FIG. 3 is an external view of a belt-like sheet according to Embodiment 1 of the present invention.
  • FIG. 4 is an external view showing a state in which the belt-like sheet, the U-shaped iron core, and the bobbin according to Embodiment 1 of the present invention are assembled.
  • FIG. 5 is an external view showing a state in which the belt-like sheet in Embodiment 2 of the present invention is bent twice.
  • FIG. 6 is an external view of a belt-like sheet according to Embodiment 3 of the present invention.
  • FIG. 7 is an assembly diagram of a belt-like sheet, a U-shaped iron core, and a bobbin according to Embodiment 3 of the present invention.
  • FIG. 8 is an external view showing a state in which the belt-like sheet, the U-shaped iron core, and the bobbin are assembled in the third embodiment of the present invention.
  • FIG. 9 is an external view of a belt-like sheet according to Embodiment 4 of the present invention.
  • FIG. 10 is an assembly diagram of a belt-like sheet, a U-shaped iron core and a bobbin according to Embodiment 4 of the present invention.
  • FIG. 11 is an external view showing a state in which a belt-like sheet, a U-shaped iron core, and a bobbin are assembled according to Embodiment 4 of the present invention.
  • FIG. 12 is an external view of a conventional E-shaped iron core.
  • FIG. 13 is a schematic diagram for explaining a gap thickness change of a conventional U-shaped core.
  • FIG. 14 is a schematic diagram for explaining a change in gap material of a conventional circular iron core. Explanation of symbols
  • FIG. 1 is an external view of a set of U-shaped iron cores 1 that make up an iron core that is an example of a core.
  • Fig. 2 shows a U-shaped iron core 1, a belt-like sheet 2 to be described later, a V-shaped bent portion 3A of the belt-like sheet 2, and an unfolded portion of the belt-like sheet 2 (a portion other than the V-shaped bent portion 3A, hereinafter
  • FIG. 5 is an explanatory diagram for explaining gap formation of an iron core composed of a bobbin 4 and a non-bent portion 3B.
  • FIG. 3 is an external view of the belt-like sheet 2.
  • FIG. 4 is an external view showing a state in which the belt-like sheet 2, the U-shaped iron core 1 and the bobbin 4 are assembled.
  • a pair of U-shaped iron cores 1 are configured to face each other.
  • Fig. 2 and Fig. 3 near the center of the belt-like sheet 2 made of an insulating material Is formed with a V-shaped bent portion 3A.
  • the overall shape of the belt-like sheet 2 is substantially T-shaped.
  • the depth of the V-shaped bent portion 3 A of the belt-like sheet 2 is substantially equal to the thickness of the U-shaped core 1.
  • the area of the portion of the V-shaped bent portion 3A facing the cross section of the U-shaped iron core 1 may be equal to or greater than the cross-sectional area of the U-shaped iron core 1.
  • a material that is magnetically nonmagnetic and electrically insulative is used as the belt-like sheet 2.
  • a bobbin 4 for winding a winding to form a coil is prepared. Insert bobbin 4 into U-shaped iron core 1 located at the bottom in Fig. 2, and insert belt-like sheet 2 at the same time. At this time, the V-shaped bent portion 3A is arranged so as to be in the position of the cross section of the U-shaped core 1. The unbent portion 3B of the belt-like sheet 2 is placed along the outer surface portion of the U-shaped iron core 1 below.
  • the upper U-shaped iron core 1 is inserted into the bobbin 4 so that the V-shaped bent portion 3 A of the belt-like sheet 2 is sandwiched between the butted portions of the U-shaped iron core 1 positioned below and above in FIG. To do.
  • the length of the belt-like sheet 2 is such that when sandwiched by the U-shaped iron core 1, the whole length of the unfolded portion 3B is longer than the bobbin 4 and the coil, and the belt-like sheet 2 is visible from the outside. It only suffices.
  • the unfolded portion 3 B of the belt-like sheet 2 protrudes outside the bobbin 4. It has become.
  • bobbin 4 force When external mechanical force is applied to coil terminal 5 that serves as a lead wire from a coil (not shown) exposed to the outside, coil terminal 5 and U-shaped There is a possibility of contact with the type iron core 1.
  • the belt-like sheet 2 is arranged between the coil terminal 5 and the U-shape by the configuration in which the unfolded portion 3B of the belt-like sheet 2 is located between the U-shaped iron core 1 and the coil terminal 5. It is possible to electrically insulate from the mold core 1.
  • the method of fixing the pair of U-shaped cores 1 shown in Fig. 4 is an example, and the U-shaped core 1 is directly attached to the tape or string without using the quill 6 and the screw 7. It may be fixed. Alternatively, it may be fastened with a band-shaped component along the outer shape portion of the U-shaped iron core 1.
  • the belt-like sheet 2 is fixed by adopting a configuration in which the V-shaped bent portion 3A of the belt-like sheet 2 is sandwiched between the pair of U-shaped iron cores 1. Can do. This eliminates the need for pasting the material for forming the gap between the U-shaped iron cores 1 on the U-shaped iron core 1 as in the prior art, improving workability. Further, since it is not necessary to attach a member for forming the gap to the U-shaped iron core 1, the dimension of the gap can be changed relatively easily by replacing the belt-like sheet 2 or the like.
  • the belt-like sheet 2 since the belt-like sheet 2 exists inside the bobbin 4, the belt-like sheet Even when the V-shaped bent part 3A of 2 becomes disengaged from the butt portion of the U-shaped iron core 1, the belt-like sheet 2 does not release the butt portion force of the U-shaped iron core 1.
  • the internal shape of the bobbin 4 is cylindrical, and the space between the belt-like sheet 2 and the bobbin 4 is not so large. Therefore, the thickness of the gap which is the V-shaped bent portion 3A of the belt-like sheet 2 can be stably maintained.
  • a continuous V-shaped bent portion 8A is formed by bending a part of the belt-like sheet 2 also having an insulating material force, and this continuous V-shaped bent portion. 8A is used to form a gap between U-shaped iron cores 1.
  • the gap thickness can be doubled as compared with the belt-like sheet 2 of FIG.
  • the V-shaped bent portion is additionally provided, the gap thickness can be easily changed.
  • the force of the bent portion of the belt-like sheet 2 is different. As shown in Fig. 2, when the U-shaped iron core 1, the bobbin 4 and the belt-like sheet 2 are assembled, the continuous V-shaped bent portion 8A of the belt-like sheet 2 is The belt-like sheet 2 is sandwiched between the U-shaped iron cores 1 and is naturally fixed without any pasting work. Furthermore, since the belt-like sheet 2 exists inside the bobbin 4 whose inner shape is cylindrical, the belt-like sheet 2 does not deviate from the butt portion of the U-shaped iron core 1.
  • the unbent portion 8 B of the belt-like sheet 2 has a structure that protrudes outside the bobbin 4. This Due to this structure, the bobbin 4 force When the external force mechanical force is applied to the coil terminal 5 exposed to the outside, there is a possibility that the coil terminal 5 and the U-shaped iron core 1 may touch.
  • the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated.
  • the gap thickness can be easily changed by increasing the number of times the continuous V-shaped bent portion 8A is bent, at least the belt-like sheet 2 is considered to be exposed to the bobbin 4 force. And hope to increase the number of bending.
  • Embodiment 1 The difference from Embodiment 1 is that, as shown in Fig. 6, a part of the sheet is folded as a band-like sheet 16 having insulating material strength to form an L-shaped bent portion 17A, and an L-shaped band-like sheet is formed. This is the point on Sheet 16.
  • This L-shaped bent portion 17A is used for forming a gap between the U-shaped iron cores 1. In this way, by using the belt-like sheet 16 in which the L-shaped bent portion 17A is formed, the length of the belt-like sheet 2 can be halved compared to the belt-like sheet 2 shown in FIG.
  • the presence of the belt-like sheet 16 protruding outside the bobbin 4 indicates whether or not the gap of the belt-like sheet 16 is inserted when the transformer is incorporated into the product. It can be confirmed visually.
  • the belt-like sheet 16 is naturally fixed without performing an attaching operation. There is no need to paste the gap which is the bent portion 17A.
  • the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated by the belt-like sheet 16, so that a safer transformer can be configured by preventing leakage and the like. .
  • the presence of the belt-like sheet 16 that protrudes outside the bobbin 4 makes it possible to visually determine whether or not the gap of the belt-like sheet 16 is inserted when the transformer is incorporated into the product. Can be confirmed.
  • the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated by the belt-like sheet 16, it is possible to constitute a safer transformer by preventing leakage and the like. .
  • the L-shaped bent portion 17A of the belt-like sheet 16 may be bent into a continuous V-shape. By rubbing like this, If the number of times of bending is changed, gaps with various thicknesses can be formed.
  • a plurality of belt-like sheets 2 or belt-like sheets 16 may be laminated and used. In this way, the gap size can be easily changed by changing the number of stacked layers. Further, the use of the belt-like sheet 2 or the belt-like sheet 16 having different thicknesses can increase the degree of freedom of the gap size to be formed.
  • the iron core as an example of the core has been described.
  • the core is not limited to the iron core, and a generally known ferrite core or the like can be used. What has is good.
  • the core and the electric device having the insulating sheet of the present invention can reduce the number of attaching work steps without attaching the gap and prevent the gap from being forgotten.

Abstract

In a core having an insulating sheet and an electric device provided with such core, a bobbin is inserted into one section of the core which is composed of at least two sections, and at the same time, a substantially strip-like insulating sheet bent in substantially T shape or L shape is inserted. An unbent portion of the insulating sheet is arranged along the surface of the core. The other section of the core is inserted into the bobbin to have the bent portion of the insulating sheet sandwiched with the facing portions of the core.

Description

明 細 書  Specification
絶縁シートを有するコアとそれを備えた電気機器  Core having insulating sheet and electric device including the same
技術分野  Technical field
[0001] 本発明は、主に絶縁シートを有するコアとそれを備えた変圧器等の電気機器に関 する。  The present invention mainly relates to a core having an insulating sheet and an electric device such as a transformer provided with the core.
背景技術  Background art
[0002] 従来のコアの一例である鉄心の構成とそれを備えた変圧器の構成について、図 12 力も図 14を参照しながら説明する。図 12において、変圧器を構成する E字型鉄心 9 のエアーギャップ 10 (以下、ギャップ 10という)を形成する場合、 1組の E字型鉄心 9 を突き合わせた時に両者が接触する部分である中央部を切削加工し、その中央部 同士が接触しない構成とすることでギャップ 10を形成する。  A configuration of an iron core as an example of a conventional core and a configuration of a transformer including the core will be described with reference to FIG. In Fig. 12, when forming the air gap 10 (hereinafter referred to as gap 10) of the E-shaped iron core 9 that constitutes the transformer, when the pair of E-shaped iron cores 9 are brought into contact with each other, the center is the center The gap 10 is formed by cutting the part so that the central parts do not contact each other.
[0003] また、別の例として、図 13に示すように、 U字型鉄心 1を使用する場合では、互いに 向かい合う一組の U字型鉄心 1の突き合わせ部分にギャップ材料 11を挿入し、この ギャップ材料 11を両方の U字型鉄心 1に貼り付けることでギャップを形成する。なお、 挿入するギャップ材料 11の厚みを変更すること、あるいはギャップ材料 11とは異なる 特性を有するギャップ材料 12を使用することで、変圧器としての特性を変更できる。  As another example, as shown in FIG. 13, when a U-shaped core 1 is used, a gap material 11 is inserted into a butt portion of a pair of U-shaped cores 1 facing each other. A gap is formed by attaching the gap material 11 to both U-shaped cores 1. Note that the characteristics of the transformer can be changed by changing the thickness of the gap material 11 to be inserted or by using the gap material 12 having different characteristics from the gap material 11.
[0004] さらに別の例として、図 14に示すように、円形鉄心 13の間隙部分に数枚のギャップ 材料 14または 15を挿入する構成とし、そのギャップ材料 14, 15の組み合わせで変 圧器の特性を変更するものが知られている(例えば、特開 2002— 75747号公報参 照)。  [0004] As another example, as shown in Fig. 14, a structure in which several gap materials 14 or 15 are inserted into the gap portion of the circular core 13, and the characteristics of the transformer are combined by the combination of the gap materials 14, 15 is shown. Are known (see, for example, JP-A-2002-75747).
[0005] し力しながら、上記した従来の鉄心とそれを備えた変圧器では、ギャップの形成に お!、て以下のような問題点を有する。  [0005] However, with the above-described conventional iron core and the transformer including the same, it is necessary to form a gap! There are the following problems.
[0006] 図 12において、 E字型鉄心 9を切削加工することにより、 1組の E字型鉄心 9を組み 合わせたときにギャップ 10が形成される。従って、変圧器を組み立てる際に鉄心を切 削加工してギャップ 10の大きさを変更することは極めて困難である。そして、小ロット 生産の変圧器でギャップ 10の種類を変更する場合には、 E字型鉄心 9の設計自体を 様々なギャップ 10に合わせるように各々設計変更する必要がある。そのため共用化 やコストの面で問題がある。 In FIG. 12, by cutting the E-shaped core 9, a gap 10 is formed when one set of the E-shaped core 9 is combined. Therefore, it is extremely difficult to change the size of the gap 10 by cutting the iron core when assembling the transformer. When changing the type of gap 10 in a small-lot production transformer, it is necessary to change the design of the E-shaped iron core 9 so that it matches the various gaps 10. Therefore, sharing There is a problem in terms of cost.
[0007] また、図 13に示す U字型鉄心 1を用いる例では、変圧器作成時に U字型鉄心 1同 士の接触面にギャップ材料 11、 12を入れ替えて配置することで、 U字型鉄心 1間の ギャップの厚みを変更できる。しかし、ギャップ材料 11の厚みを変更するには材料の 厚み自体を変更したギャップ材料 12を複数種類用意してお力なければならない。  [0007] In addition, in the example using the U-shaped core 1 shown in Fig. 13, the U-shaped core 1 is replaced by arranging the gap materials 11 and 12 on the contact surface of the U-shaped core 1 at the time of creating the transformer. The thickness of the gap between the iron cores 1 can be changed. However, in order to change the thickness of the gap material 11, it is necessary to prepare multiple types of gap materials 12 in which the thickness of the material itself is changed.
[0008] また、図 14に示す円形鉄心 13を用いる例では、挿入する数枚のギャップ材料 14、 15の材質を変更することで、変圧器の特性を変更可能としている。しかし、変圧器の 特性を変更するには、特性が異なる数種類のギヤプ材料を用意しておかなければな らない。  [0008] Further, in the example using the circular iron core 13 shown in Fig. 14, the characteristics of the transformer can be changed by changing the material of the several gap materials 14 and 15 to be inserted. However, in order to change the characteristics of a transformer, several types of gap materials with different characteristics must be prepared.
[0009] 上記のように、従来の鉄心と変圧器では、ギャップ材料の部品点数や種類が増加 する上に、複数のギャップ材料を固定するための貼り付け作業を必要とする等、組立 工数や部品コストが増加してしまう。  [0009] As described above, in the conventional iron core and transformer, the number of parts and types of gap materials are increased, and in addition, the number of assembling steps such as requiring a pasting work for fixing a plurality of gap materials is required. Parts cost will increase.
[0010] さらに、図 13に示す U字型鉄心 1や図 14に示す円形鉄心 13の例において、変圧 器を組み立てる際に、コイルを形成するボビンのような部品で各ギャップ材料の周囲 が覆われた場合、変圧器組立後にギャップ材料が挿入されて!、るかどうかを外観上 確認することができない。従って、変圧器組立完成後にこの変圧器を製品へ組み込 み、製品の特性を確認して初めてギャップ材料が入っていないことが確認できる。ま た、製品の特性でギャップ材料の入れ忘れを発見できない場合には、そのまま製品 が巿場に流通する可能性がある。  Furthermore, in the examples of the U-shaped core 1 shown in FIG. 13 and the circular core 13 shown in FIG. 14, when assembling the transformer, the surroundings of each gap material are covered with parts such as bobbins forming coils. In such a case, it is impossible to confirm whether the gap material is inserted after assembly of the transformer! Therefore, it can be confirmed that the gap material is not included only after the transformer is assembled into the product after the transformer assembly is completed and the characteristics of the product are confirmed. In addition, if it is not possible to find a gap material forgotten due to the characteristics of the product, the product may be distributed to the factory as it is.
発明の開示  Disclosure of the invention
[0011] 本発明の絶縁シートを有するコアは、少なくとも 2つの部分力 なるコアであって、 絶縁シートの折り曲げた部分 (以下、折り曲げ部という)をコア間で挟んでコア間のギ ヤップを形成し、絶縁シートの折り曲げていない部分 (以下、非折り曲げ部という)をコ ァの表面に沿わせる。なお、絶縁シートは略 T字形状あるいは略 L字形状に折り曲げ た略帯状あるいは少なくとも 2つの向かい合う略 L字形状に折り曲げた略帯状である  The core having the insulating sheet of the present invention is a core having at least two partial forces, and a gap between the cores is formed by sandwiching a bent portion (hereinafter referred to as a bent portion) of the insulating sheet between the cores. Then, an unbent portion of the insulating sheet (hereinafter referred to as a non-bent portion) is placed along the surface of the core. The insulating sheet has a substantially strip shape bent into a substantially T-shape or a substantially L-shape, or a substantially strip shape folded into at least two opposing substantially L-shapes.
[0012] 本発明の絶縁シートを有するコアによれば、電気機器の種類によってコアの形状を 変更することなぐさらにギャップ材料の厚みや材質でギャップ自体を変更する必要 がない。またギャップ材料の入れ忘れ防止の確認が可能で、組立工数、部品コストが 抑えられ、品質安定性が向上する。 [0012] According to the core having the insulating sheet of the present invention, it is necessary to change the gap itself depending on the thickness and material of the gap material without changing the shape of the core depending on the type of the electrical equipment. There is no. In addition, it is possible to confirm that gap materials are forgotten to be inserted, reducing assembly man-hours and component costs, and improving quality stability.
図面の簡単な説明  Brief Description of Drawings
[0013] [図 1]図 1は本発明の実施の形態 1における U字型鉄心の外観図である。  FIG. 1 is an external view of a U-shaped iron core according to a first embodiment of the present invention.
[図 2]図 2は本発明の実施の形態 1における帯状シートと U字型鉄心とボビンの組立 図である。  FIG. 2 is an assembly diagram of a belt-like sheet, a U-shaped iron core, and a bobbin according to Embodiment 1 of the present invention.
[図 3]図 3は本発明の実施の形態 1における帯状シートの外観図である。  FIG. 3 is an external view of a belt-like sheet according to Embodiment 1 of the present invention.
[図 4]図 4は本発明の実施の形態 1における帯状シートと U字型鉄心とボビンを組み 立てた状態を示す外観図である。  FIG. 4 is an external view showing a state in which the belt-like sheet, the U-shaped iron core, and the bobbin according to Embodiment 1 of the present invention are assembled.
[図 5]図 5は本発明の実施の形態 2における帯状シートを 2回折り曲げた状態を示す 外観図である。  FIG. 5 is an external view showing a state in which the belt-like sheet in Embodiment 2 of the present invention is bent twice.
[図 6]図 6は本発明の実施の形態 3における帯状シートの外観図である。  FIG. 6 is an external view of a belt-like sheet according to Embodiment 3 of the present invention.
[図 7]図 7は本発明の実施の形態 3における帯状シートと U字型鉄心とボビンの組立 図である。  FIG. 7 is an assembly diagram of a belt-like sheet, a U-shaped iron core, and a bobbin according to Embodiment 3 of the present invention.
[図 8]図 8は本発明の実施の形態 3における帯状シートと U字型鉄心とボビンを組み 立てた状態を示す外観図である。  FIG. 8 is an external view showing a state in which the belt-like sheet, the U-shaped iron core, and the bobbin are assembled in the third embodiment of the present invention.
[図 9]図 9は本発明の実施の形態 4における帯状シートの外観図である。  FIG. 9 is an external view of a belt-like sheet according to Embodiment 4 of the present invention.
[図 10]図 10は本発明の実施の形態 4における帯状シートと U字型鉄心とボビンの組 立図である。  FIG. 10 is an assembly diagram of a belt-like sheet, a U-shaped iron core and a bobbin according to Embodiment 4 of the present invention.
[図 11]図 11は本発明の実施の形態 4における帯状シートと U字型鉄心とボビンを組 み立てた状態を示す外観図である。  FIG. 11 is an external view showing a state in which a belt-like sheet, a U-shaped iron core, and a bobbin are assembled according to Embodiment 4 of the present invention.
[図 12]図 12は従来の E字型鉄心の外観図である。  FIG. 12 is an external view of a conventional E-shaped iron core.
[図 13]図 13は従来の U字型鉄心のギャップ厚み変更を説明するための概略図であ る。  FIG. 13 is a schematic diagram for explaining a gap thickness change of a conventional U-shaped core.
[図 14]図 14は従来の円形鉄心のギャップ材料変更を説明するための概略図である。 符号の説明  FIG. 14 is a schematic diagram for explaining a change in gap material of a conventional circular iron core. Explanation of symbols
[0014] 1 U字型鉄心 [0014] 1 U-shaped iron core
2 帯状シート 3A V字型折り曲げ部 2 Strip sheet 3A V-shaped bend
3B 非折り曲げ部  3B Unfolded part
4 ボビン  4 Bobbin
5 コイル端子  5 Coil terminal
6 キヤク  6 Kiak
7 ねじ  7 Screw
8A 連続 V字型折り曲げ部  8A continuous V-shaped fold
8B 非折り曲げ部  8B Unfolded part
9 E字型鉄心  9 E-shaped iron core
10 エアーギャップ  10 Air gap
11, 12 ギャップ材料  11, 12 Gap material
13 円形鉄心  13 Circular iron core
14, 15 ギャップ材料  14, 15 Gap material
16 帯状シート  16 Strip sheet
17A L字型折り曲げ部  17A L-shaped bend
17B 非折り曲げ部  17B Unfolded part
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0015] (実施の形態 1) [0015] (Embodiment 1)
以下、本発明の実施の形態 1について、図 1から図 4を用いて説明する。図 1はコア の一例である鉄心を構成する 1組の U字型鉄心 1の外観図である。図 2は U字型鉄心 1と、後述する帯状シート 2と、この帯状シート 2の V字型折り曲げ部 3Aと、帯状シート 2の折り曲げていない部分 (V字型折り曲げ部 3A以外の部分、以下、非折り曲げ部 3 Bという)と、ボビン 4とからなる鉄心のギャップ形成を説明するための説明図である。 図 3は帯状シート 2の外観図である。図 4は帯状シート 2と U字型鉄心 1とボビン 4とを 組み立てた状態を示す外観図である。  Hereinafter, Embodiment 1 of the present invention will be described with reference to FIGS. Figure 1 is an external view of a set of U-shaped iron cores 1 that make up an iron core that is an example of a core. Fig. 2 shows a U-shaped iron core 1, a belt-like sheet 2 to be described later, a V-shaped bent portion 3A of the belt-like sheet 2, and an unfolded portion of the belt-like sheet 2 (a portion other than the V-shaped bent portion 3A, hereinafter FIG. 5 is an explanatory diagram for explaining gap formation of an iron core composed of a bobbin 4 and a non-bent portion 3B. FIG. 3 is an external view of the belt-like sheet 2. FIG. 4 is an external view showing a state in which the belt-like sheet 2, the U-shaped iron core 1 and the bobbin 4 are assembled.
[0016] 以下、本実施の形態 1における鉄心のギャップ形成について説明する。 [0016] Hereinafter, the gap formation of the iron core in the first embodiment will be described.
[0017] 図 1と図 2に示すように、例えば、 1対の U字型鉄心 1が互いに向かい合う形で構成 されている。また、図 2と図 3に示すように、絶縁材料からなる帯状シート 2の中央付近 には V字型折り曲げ部 3Aが形成されている。そして、後述するように、 U字型鉄心 1 間で V字型折り曲げ部 3Aを挟むと、帯状シート 2の全体形状は略 T字型となる。また 、図 2に示すように、帯状シート 2の V字型折り曲げ部 3Aの深さは U字型鉄心 1の厚 みとほぼ同等となっている。なお、この V字型折り曲げ部 3Aの U字型鉄心 1の断面と 対向する部分の面積は、 U字型鉄心 1の断面積と同等以上であればよい。なお、帯 状シート 2としては、磁気的には非磁性であり、電気的には絶縁性を有する材料を使 用している。 [0017] As shown in Figs. 1 and 2, for example, a pair of U-shaped iron cores 1 are configured to face each other. In addition, as shown in Fig. 2 and Fig. 3, near the center of the belt-like sheet 2 made of an insulating material Is formed with a V-shaped bent portion 3A. As will be described later, when the V-shaped bent portion 3A is sandwiched between the U-shaped iron cores 1, the overall shape of the belt-like sheet 2 is substantially T-shaped. In addition, as shown in FIG. 2, the depth of the V-shaped bent portion 3 A of the belt-like sheet 2 is substantially equal to the thickness of the U-shaped core 1. The area of the portion of the V-shaped bent portion 3A facing the cross section of the U-shaped iron core 1 may be equal to or greater than the cross-sectional area of the U-shaped iron core 1. As the belt-like sheet 2, a material that is magnetically nonmagnetic and electrically insulative is used.
[0018] 次に、鉄心を備えた電気機器の一例である変圧器の組み立てに関して説明する。  [0018] Next, assembly of a transformer, which is an example of an electric device including an iron core, will be described.
[0019] 変圧器を組み立てる際、例えば、図 2に示すように、コイルを形成するために卷線を 卷回するためのボビン 4を用意する。図 2において下方に位置する U字型鉄心 1にボ ビン 4を挿入し、あわせて帯状シート 2も挿入する。この際、 V字型折り曲げ部 3Aが U 字型鉄心 1の断面の位置になるように配置する。帯状シート 2の非折り曲げ部 3Bを下 方にある U字型鉄心 1の外形表面部分に沿わせる。そして、帯状シート 2の V字型折 り曲げ部 3 Aを図 2における下方と上方に位置する U字型鉄心 1の突き合わせ部分で 挟み込むように上方の U字型鉄心 1をボビン 4内に挿入する。 When assembling the transformer, for example, as shown in FIG. 2, a bobbin 4 for winding a winding to form a coil is prepared. Insert bobbin 4 into U-shaped iron core 1 located at the bottom in Fig. 2, and insert belt-like sheet 2 at the same time. At this time, the V-shaped bent portion 3A is arranged so as to be in the position of the cross section of the U-shaped core 1. The unbent portion 3B of the belt-like sheet 2 is placed along the outer surface portion of the U-shaped iron core 1 below. Then, the upper U-shaped iron core 1 is inserted into the bobbin 4 so that the V-shaped bent portion 3 A of the belt-like sheet 2 is sandwiched between the butted portions of the U-shaped iron core 1 positioned below and above in FIG. To do.
[0020] その後、図 4に示すように、帯状シート 2の V字型折り曲げ部 3A (図示せず)が 1対 の U字型鉄心 1に挟み込まれた状態で、 2つのキヤク 6を 2つのねじ 7で締結すること で 1対の U字型鉄心 1を固定する。そして、ボビン 4に卷線を行うことでコイルを形成し 、変圧器が構成される。 [0020] After that, as shown in FIG. 4, in the state where the V-shaped bent portion 3A (not shown) of the belt-like sheet 2 is sandwiched between a pair of U-shaped iron cores 1, A pair of U-shaped iron cores 1 are fixed by fastening with screws 7. Then, a coil is formed by performing a winding on the bobbin 4 to constitute a transformer.
[0021] なお、ここでは、ボビン 4に 1対の U字型鉄心 1と帯状シート 2を挿入する例を示した 力 ボビン 4に卷線を行ってコイルを形成し、このコイルに U字型鉄心 1と帯状シート 2 を挿人するようにしてもよ 、。  [0021] It should be noted that here, an example in which a pair of U-shaped iron core 1 and strip-like sheet 2 is inserted into bobbin 4 is formed. A coil is formed by performing a winding on bobbin 4, and this coil is formed into a U-shape. You can insert the iron core 1 and the belt-like sheet 2.
[0022] また、帯状シート 2の長さは、 U字型鉄心 1で挟み込んだ際に、非折り曲げ部 3Bの 全長がボビン 4およびコイルよりも長ぐ外部から帯状シート 2が視認できる長さであれ ばよい。 [0022] The length of the belt-like sheet 2 is such that when sandwiched by the U-shaped iron core 1, the whole length of the unfolded portion 3B is longer than the bobbin 4 and the coil, and the belt-like sheet 2 is visible from the outside. It only suffices.
[0023] 以上のように構成された変圧器について、その作用を説明する。  [0023] The operation of the transformer configured as described above will be described.
[0024] 図 2に示すように、 1対の U字型鉄心 1と、ボビン 4と、帯状シート 2を組み立てる場合 、短冊状の帯状シート 2の一部を折り曲げて形成した帯状シート 2の V字型折り曲げ 部 3Aは、 1対の U字型鉄心 1の間に挟み込まれる。そのため、帯状シート 2を U字型 鉄心 1に貼り付ける作業は必要がなぐ 1対の U字型鉄心 1間に自然に固定される。さ らに、ボビン 4の内部に帯状シート 2が存在する。そのため、帯状シート 2の V字型折り 曲げ部 3 Aが U字型鉄心 1の突き合わせ部分からはずれても、ボビン 4の内部形状が 筒型であるため、ボビン 4により帯状シート 2が U字型鉄心 1の突き合わせ部分からは ずれないように保持される。 [0024] As shown in FIG. 2, when assembling a pair of U-shaped iron core 1, bobbin 4, and strip-like sheet 2, V of strip-like sheet 2 formed by folding a part of strip-like strip-like sheet 2 Shaped bending Part 3A is sandwiched between a pair of U-shaped cores 1. Therefore, the work of attaching the belt-like sheet 2 to the U-shaped iron core 1 is not necessary and is naturally fixed between the pair of U-shaped iron cores 1. Further, the belt-like sheet 2 exists inside the bobbin 4. For this reason, even if the V-shaped bent part 3 A of the belt-like sheet 2 is disengaged from the abutting portion of the U-shaped iron core 1, the inner shape of the bobbin 4 is cylindrical. It is held so that it does not deviate from the butted part of the iron core 1.
[0025] また、図 4に示すように、 1対の U字型鉄心 1とボビン 4と帯状シート 2を組み立てた 際に、帯状シート 2の非折り曲げ部 3Bがボビン 4の外側にはみ出す構造となっている 。ここで、ボビン 4力 外部に露出しているコイル(図示せず)からの引き出し線の役割 を持つコイル端子 5に対して、外部からの機械的な力が加わると、コイル端子 5と U字 型鉄心 1とが触れる可能性がある。しかし、本実施の形態 1のように、帯状シート 2の 非折り曲げ部 3Bが U字型鉄心 1とコイル端子 5との間に位置する構成により、帯状シ ート 2がコイル端子 5と U字型鉄心 1との間を電気的に絶縁することが可能となる。  Further, as shown in FIG. 4, when the pair of U-shaped iron core 1, bobbin 4 and belt-like sheet 2 are assembled, the unfolded portion 3 B of the belt-like sheet 2 protrudes outside the bobbin 4. It has become. Here, bobbin 4 force When external mechanical force is applied to coil terminal 5 that serves as a lead wire from a coil (not shown) exposed to the outside, coil terminal 5 and U-shaped There is a possibility of contact with the type iron core 1. However, as in the first embodiment, the belt-like sheet 2 is arranged between the coil terminal 5 and the U-shape by the configuration in which the unfolded portion 3B of the belt-like sheet 2 is located between the U-shaped iron core 1 and the coil terminal 5. It is possible to electrically insulate from the mold core 1.
[0026] さらに、図 4に示すように、ボビン 4の外側にはみ出した帯状シート 2が存在すること で、変圧器を製品に組み込む際等に、帯状シート 2の一部である V字型折り曲げ部 3 Aが U字型鉄心 1間に正しく挿入されて U字型鉄心 1間にギャップが形成されて!ヽる か否かを視覚的に確認することができる。  [0026] Furthermore, as shown in FIG. 4, the presence of the belt-like sheet 2 that protrudes outside the bobbin 4, so that when the transformer is incorporated into the product, the V-shaped folding that is a part of the belt-like sheet 2 is performed. It is possible to visually confirm whether the part 3 A is correctly inserted between the U-shaped iron cores 1 and a gap is formed between the U-shaped iron cores 1!
[0027] なお、図 4に示す一対の U字型鉄心 1を固定する方法は一例であり、キヤク 6とねじ 7とを使用せず、直接テープやひも状のもので U字型鉄心 1を固定するようにしてもよ い。あるいは、 U字型鉄心 1の外形部分に沿ったバンド状の部品で締結するようにし てもよい。  [0027] Note that the method of fixing the pair of U-shaped cores 1 shown in Fig. 4 is an example, and the U-shaped core 1 is directly attached to the tape or string without using the quill 6 and the screw 7. It may be fixed. Alternatively, it may be fastened with a band-shaped component along the outer shape portion of the U-shaped iron core 1.
[0028] 以上のように、本実施の形態 1によれば、帯状シート 2の V字型折り曲げ部 3Aを 1対 の U字型鉄心 1で挟み込む構成とすることで帯状シート 2を固定することができる。そ のため、従来のように U字型鉄心 1に U字型鉄心 1間のギャップを形成するための部 材を貼り付けるための作業が不要となり、作業性が向上する。また、ギャップを形成す るための部材を U字型鉄心 1に貼り付ける必要がないため、帯状シート 2を交換する 等してギャップの寸法を比較的容易に変更することができる。  [0028] As described above, according to the first embodiment, the belt-like sheet 2 is fixed by adopting a configuration in which the V-shaped bent portion 3A of the belt-like sheet 2 is sandwiched between the pair of U-shaped iron cores 1. Can do. This eliminates the need for pasting the material for forming the gap between the U-shaped iron cores 1 on the U-shaped iron core 1 as in the prior art, improving workability. Further, since it is not necessary to attach a member for forming the gap to the U-shaped iron core 1, the dimension of the gap can be changed relatively easily by replacing the belt-like sheet 2 or the like.
[0029] また、図 2に示すように、ボビン 4の内部に帯状シート 2が存在するため、帯状シート 2の V字型折り曲げ部 3Aが U字型鉄心 1の突き合わせ部分からはずれるような状態 になった場合でも、帯状シート 2が U字型鉄心 1の突き合わせ部分力もはずれること はない。これは、ボビン 4の内部形状が筒型であり、帯状シート 2とボビン 4との間の空 間はそれ程大きくないためである。したがって、帯状シート 2の V字型折り曲げ部 3A であるギャップの厚みを安定して保つことができる。 Further, as shown in FIG. 2, since the belt-like sheet 2 exists inside the bobbin 4, the belt-like sheet Even when the V-shaped bent part 3A of 2 becomes disengaged from the butt portion of the U-shaped iron core 1, the belt-like sheet 2 does not release the butt portion force of the U-shaped iron core 1. This is because the internal shape of the bobbin 4 is cylindrical, and the space between the belt-like sheet 2 and the bobbin 4 is not so large. Therefore, the thickness of the gap which is the V-shaped bent portion 3A of the belt-like sheet 2 can be stably maintained.
[0030] また、図 4に示すように、 1対の U字型鉄心 1とボビン 4と帯状シート 2を組み立てた 際に、帯状シート 2の非折り曲げ部 3Bがボビン 4の外側にはみ出す構成となっている ので、帯状シート 2によりコイル端子 5と U字型鉄心 1との間を電気的に絶縁すること が可能である。その結果、漏電などが防止され、より安全な変圧器が構成できる。さら に、帯状シート 2のギャップが挿入されているかどうかを視覚的に確認できる構造であ るため、ギャップ入れ忘れを防止することができる。  [0030] As shown in FIG. 4, when the pair of U-shaped iron cores 1, the bobbin 4, and the belt-like sheet 2 are assembled, the unbent portion 3B of the belt-like sheet 2 protrudes outside the bobbin 4. Therefore, it is possible to electrically insulate between the coil terminal 5 and the U-shaped iron core 1 by the belt-like sheet 2. As a result, electrical leakage is prevented and a safer transformer can be configured. Furthermore, since the structure can visually confirm whether or not the gap of the belt-like sheet 2 is inserted, it is possible to prevent the gap from being forgotten.
[0031] (実施の形態 2)  [0031] (Embodiment 2)
本実施の形態 2にお 、て、実施の形態 1と同様の構成については同一の番号を付 して詳細な説明を省略する。  In the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
[0032] 実施の形態 1と異なるのは、図 5に示すように、絶縁材料力もなる帯状シート 2の一 部を折り曲げて連続 V字型折り曲げ部 8Aを作成し、この連続 V字型折り曲げ部 8Aを U字型鉄心 1間のギャップ形成に用いるようにした点である。このように、連続 V字型 折り曲げ部 8Aを作成した帯状シート 2を使用することで、図 3の帯状シート 2と比較す ると、ギャップの厚みを 2倍にすることができる。なお、さらに V字型折り曲げ部を追カロ して 、けば、ギャップ厚みの変更を容易に行うことができる。  [0032] The difference from the first embodiment is that, as shown in Fig. 5, a continuous V-shaped bent portion 8A is formed by bending a part of the belt-like sheet 2 also having an insulating material force, and this continuous V-shaped bent portion. 8A is used to form a gap between U-shaped iron cores 1. In this manner, by using the belt-like sheet 2 on which the continuous V-shaped bent portion 8A is created, the gap thickness can be doubled as compared with the belt-like sheet 2 of FIG. In addition, if the V-shaped bent portion is additionally provided, the gap thickness can be easily changed.
[0033] 以下、本実施の形態 2の変圧器にっ 、て説明する。  Hereinafter, the transformer according to the second embodiment will be described.
[0034] 帯状シート 2の折り曲げ部の形状は異なる力 図 2に示すように、 U字型鉄心 1とボ ビン 4と帯状シート 2を組み立てる時には、帯状シート 2の連続 V字型折り曲げ部 8A は U字型鉄心 1に挟み込まれ、帯状シート 2は貼り付け作業をすることなく自然に固 定される。さらに、内部形状が筒型であるボビン 4の内部に帯状シート 2が存在するた め、帯状シート 2が U字型鉄心 1の突き合わせ部分からはずれることはない。  [0034] The force of the bent portion of the belt-like sheet 2 is different. As shown in Fig. 2, when the U-shaped iron core 1, the bobbin 4 and the belt-like sheet 2 are assembled, the continuous V-shaped bent portion 8A of the belt-like sheet 2 is The belt-like sheet 2 is sandwiched between the U-shaped iron cores 1 and is naturally fixed without any pasting work. Furthermore, since the belt-like sheet 2 exists inside the bobbin 4 whose inner shape is cylindrical, the belt-like sheet 2 does not deviate from the butt portion of the U-shaped iron core 1.
[0035] また、図 4に示すように、 U字型鉄心 1とボビン 4と帯状シート 2を組み立てるときに、 帯状シート 2の非折り曲げ部 8Bがボビン 4の外側にはみ出すような構造となる。このよ うな構造により、ボビン 4力 外部に露出しているコイル端子 5に外部力 の機械的な 力が加わった場合にコイル端子 5と U字型鉄心 1が触れる可能性がある力 帯状シー ト 2によりコイル端子 5と U字型鉄心 1との間を電気的に絶縁することができる。 Further, as shown in FIG. 4, when the U-shaped iron core 1, the bobbin 4, and the belt-like sheet 2 are assembled, the unbent portion 8 B of the belt-like sheet 2 has a structure that protrudes outside the bobbin 4. This Due to this structure, the bobbin 4 force When the external force mechanical force is applied to the coil terminal 5 exposed to the outside, there is a possibility that the coil terminal 5 and the U-shaped iron core 1 may touch. The coil terminal 5 and the U-shaped iron core 1 can be electrically insulated.
[0036] さらに、図 4に示すように、ボビン 4の外側にはみ出した帯状シート 2が存在すること で、変圧器を製品に組み込む際に帯状シート 2の連続 V字型折り曲げ部 8Aがギヤッ プとして挿入されているかどうかを視覚的に確認することができる。  [0036] Further, as shown in FIG. 4, the presence of the strip-shaped sheet 2 protruding outside the bobbin 4, the continuous V-shaped bent portion 8A of the strip-shaped sheet 2 is geared when the transformer is incorporated into the product. You can visually check whether it is inserted as.
[0037] なお、連続 V字型折り曲げ部 8Aの折り曲げ回数を増やすことでギャップ厚みの変 更を容易に行うことができるが、少なくとも、帯状シート 2がボビン 4力も外部に露出す るように考慮して、折り曲げ回数を増やすことが望ま 、。  [0037] Although the gap thickness can be easily changed by increasing the number of times the continuous V-shaped bent portion 8A is bent, at least the belt-like sheet 2 is considered to be exposed to the bobbin 4 force. And hope to increase the number of bending.
[0038] 以上のように、本実施の形態 2によれば、帯状シート 2は貼り付け作業をすることなく 自然に固定されるので、帯状シート 2の連続 V字型折り曲げ部 8Aであるギャップの貼 り付け作業をする必要がない。そして、帯状シート 2の V字型折り曲げの回数を変更 すれば様々な厚みのギャップの形成に対応することができる。  [0038] As described above, according to the second embodiment, since the belt-like sheet 2 is naturally fixed without performing the pasting operation, the gap of the continuous V-shaped bent portion 8A of the belt-like sheet 2 is reduced. There is no need to paste. If the number of V-shaped folding of the belt-like sheet 2 is changed, it is possible to cope with the formation of gaps with various thicknesses.
[0039] (実施の形態 3)  [0039] (Embodiment 3)
本実施の形態 3において、実施の形態 1と同様の構成については同一の番号を付 して詳細な説明を省略する。  In the third embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and detailed description thereof is omitted.
[0040] 実施の形態 1と異なるのは、図 6に示すように、絶縁材料力もなる帯状シート 16とし てシートの一部を折り曲げて L字型折り曲げ部 17Aを形成し、 L字形状の帯状シート 16にした点である。この L字型折り曲げ部 17Aを U字型鉄心 1間のギャップ形成に用 いるようにしている。このように、 L字型折り曲げ部 17Aを形成した帯状シート 16を使 用することで、図 3で示す帯状シート 2と比較すると、帯状シート 2の長さを半分にする ことができる。  [0040] The difference from Embodiment 1 is that, as shown in Fig. 6, a part of the sheet is folded as a band-like sheet 16 having insulating material strength to form an L-shaped bent portion 17A, and an L-shaped band-like sheet is formed. This is the point on Sheet 16. This L-shaped bent portion 17A is used for forming a gap between the U-shaped iron cores 1. In this way, by using the belt-like sheet 16 in which the L-shaped bent portion 17A is formed, the length of the belt-like sheet 2 can be halved compared to the belt-like sheet 2 shown in FIG.
[0041] 以下、本実施の形態 3の変圧器にっ 、て説明する。  Hereinafter, the transformer according to the third embodiment will be described.
[0042] 図 7に示すように、 U字型鉄心 1とボビン 4と帯状シート 16を組み立てる時には、帯 状シート 16の L字型折り曲げ部 17Aは U字型鉄心 1に挟み込まれ、帯状シート 16は 貼り付け作業をすることなく自然に固定される。さらに、内部形状が筒型であるボビン 4の内部に帯状シート 16が存在するため、帯状シート 16の L字型折り曲げ部 17 Aが U字型鉄心 1の突き合わせ部分からはずれた場合にも、帯状シート 16が U字型鉄心 1の突き合わせ部分からはずれることがな 、。 [0042] As shown in FIG. 7, when the U-shaped iron core 1, the bobbin 4 and the belt-like sheet 16 are assembled, the L-shaped bent portion 17A of the belt-like sheet 16 is sandwiched between the U-shaped iron core 1 and the belt-like sheet 16 Is fixed naturally without any pasting work. Furthermore, since the belt-like sheet 16 exists inside the bobbin 4 whose inner shape is cylindrical, even if the L-shaped bent portion 17 A of the belt-like sheet 16 deviates from the abutting portion of the U-shaped iron core 1, the belt-like sheet 16 Sheet 16 is U-shaped iron core It will not come off from the butt of 1.
[0043] また、図 8に示すように、 U字型鉄心 1とボビン 4と帯状シート 16を組み立てたときに 、帯状シート 16の非折り曲げ部 17Bがボビン 4の外側にはみ出すような構造となって いる。このような構造により、ボビン 4力 外部に露出しているコイル端子 5に外部から の機械的な力が加わった場合にコイル端子 5と U字型鉄心 1が触れる可能性がある 力 帯状シート 16によりコイル端子 5と U字型鉄心 1との間を電気的に絶縁することが できる。 Further, as shown in FIG. 8, when the U-shaped iron core 1, the bobbin 4, and the belt-like sheet 16 are assembled, the unfolded portion 17 B of the belt-like sheet 16 protrudes outside the bobbin 4. ing. With this structure, the bobbin 4 force When the externally applied mechanical force is applied to the coil terminal 5 exposed to the outside, the coil terminal 5 and the U-shaped iron core 1 may come into contact. Thus, the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated.
[0044] さらに、図 8に示すように、ボビン 4の外側にはみ出した帯状シート 16が存在するこ とで、変圧器を製品に組み込む際に帯状シート 16のギャップが挿入されているかどう かを視覚的に確認することができる。  [0044] Further, as shown in FIG. 8, the presence of the belt-like sheet 16 protruding outside the bobbin 4 indicates whether or not the gap of the belt-like sheet 16 is inserted when the transformer is incorporated into the product. It can be confirmed visually.
[0045] 以上説明したように、本実施の形態 3によれば、図 7に示すように、帯状シート 16は 貼り付け作業をすることなく自然に固定されるので、帯状シート 16の L字型折り曲げ 部 17Aであるギャップの貼り付け作業をする必要がない。 [0045] As described above, according to the third embodiment, as shown in FIG. 7, the belt-like sheet 16 is naturally fixed without performing an attaching operation. There is no need to paste the gap which is the bent portion 17A.
[0046] また、図 7に示すように、帯状シート 16が U字型鉄心 1の突き合わせ部分からはず れな ヽよう保持されるため、帯状シート 16の L字型折り曲げ部 17Aであるギャップの 厚みを安定して保つことができる。 [0046] Further, as shown in FIG. 7, since the belt-like sheet 16 is held away from the butted portion of the U-shaped iron core 1, the thickness of the gap which is the L-shaped bent portion 17A of the belt-like sheet 16 Can be kept stable.
[0047] また、図 8に示すように、帯状シート 16によりコイル端子 5と U字型鉄心 1を電気的に 絶縁することができるため、漏電などを防止してより安全な変圧器を構成できる。 In addition, as shown in FIG. 8, the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated by the belt-like sheet 16, so that a safer transformer can be configured by preventing leakage and the like. .
[0048] また、図 8に示すように、帯状シート 16のギャップが挿入されているかどうかを視覚 的に確認できる構造であるため、ギャップ入れ忘れを防止することができる。 [0048] Further, as shown in FIG. 8, since the structure can visually confirm whether or not the gap of the belt-like sheet 16 is inserted, it is possible to prevent a gap from being forgotten.
[0049] (実施の形態 4) [0049] (Embodiment 4)
本実施の形態 4において、実施の形態 1と同様の構成については同一の番号を付 して詳細な説明を省略する。  In the fourth embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and detailed description thereof is omitted.
[0050] 実施の形態 1と異なるのは、図 9に示すように、帯状シート 16として帯状シート 16の 一部を折り曲げて L字型折り曲げ部 17Aを作成したものを向かい合わせて使用する ようにした点である。このように、 L字型折り曲げ部 17Aを作成した帯状シート 16を向 力 、合わせて使用することで、図 3の帯状シート 2と比較すると、組立時に帯状シート[0050] The difference from the first embodiment is that, as shown in Fig. 9, a part of the belt-like sheet 16 is folded as a belt-like sheet 16 to form an L-shaped bent portion 17A so as to face each other. This is the point. In this way, when the belt-like sheet 16 having the L-shaped bent portion 17A is used in combination with the direction, the belt-like sheet at the time of assembly is compared with the belt-like sheet 2 shown in FIG.
16を分割したままの状態で組み立てることができる。 [0051] 以下、本実施の形態 4の変圧器について説明する。 It can be assembled with 16 divided. [0051] Hereinafter, a transformer according to the fourth embodiment will be described.
[0052] 図 10に示すように、 U字型鉄心 1とボビン 4と帯状シート 16を組み立てる時には、帯 状シート 16の L字型折り曲げ部 17Aは U字型鉄心 1に挟み込まれ、帯状シート 16は 貼り付け作業をすることなく自然に固定される。さらに、内部形状が筒型であるボビン 4の内部に帯状シート 16が存在するため、帯状シート 16の L字型折り曲げ部 17 Aが U字型鉄心 1の突き合わせ部分からはずれた場合にも、帯状シート 16が U字型鉄心 1の突き合わせ部分からはずれることがな 、。  [0052] As shown in FIG. 10, when the U-shaped iron core 1, the bobbin 4 and the belt-like sheet 16 are assembled, the L-shaped bent portion 17A of the belt-like sheet 16 is sandwiched between the U-shaped iron core 1 and the belt-like sheet 16 Is fixed naturally without any pasting work. Furthermore, since the belt-like sheet 16 exists inside the bobbin 4 whose inner shape is cylindrical, even when the L-shaped bent portion 17 A of the belt-like sheet 16 deviates from the abutting portion of the U-shaped iron core 1, The sheet 16 will not come off the butted part of the U-shaped iron core 1.
[0053] また、図 11に示すように、 U字型鉄心 1とボビン 4と帯状シート 16を^ &み立てたとき に、帯状シート 16の非折り曲げ部 17Bがボビン 4の外側にはみ出すような構造となる 。このような構造により、ボビン 4力 外部に露出しているコイル端子 5に外部からの機 械的な力が加わった場合にコイル端子 5と U字型鉄心 1が触れる可能性がある力 帯 状シート 16によりコイル端子 5と U字型鉄心 1との間を電気的に絶縁することができる  [0053] Further, as shown in FIG. 11, when the U-shaped iron core 1, the bobbin 4 and the belt-like sheet 16 are erected, the unbent portion 17B of the belt-like sheet 16 protrudes outside the bobbin 4. It becomes the structure. With this structure, the bobbin 4 force When the external mechanical force is applied to the coil terminal 5 exposed to the outside, there is a possibility that the coil terminal 5 and the U-shaped core 1 may come into contact with each other. Sheet 16 can electrically insulate between coil terminal 5 and U-shaped iron core 1
[0054] さらに、図 11に示すように、ボビン 4の外側にはみ出した帯状シート 16が存在する ことで、変圧器を製品に組み込む際に帯状シート 16のギャップが挿入されているか どうかを視覚的に確認することができる。 [0054] Further, as shown in FIG. 11, the presence of the belt-like sheet 16 that protrudes outside the bobbin 4 makes it possible to visually determine whether or not the gap of the belt-like sheet 16 is inserted when the transformer is incorporated into the product. Can be confirmed.
[0055] 以上のように、本実施の形態 4によれば、図 10に示すように、帯状シート 16は貼り 付け作業をすることなく自然に固定されるので、帯状シート 16の L字型折り曲げ部 17[0055] As described above, according to the fourth embodiment, as shown in Fig. 10, the belt-like sheet 16 is naturally fixed without performing an attaching operation. Part 17
Aであるギャップの貼り付け作業をする必要がない。 There is no need to paste the gap A.
[0056] また、図 10に示すように、帯状シート 16が U字型鉄心 1の突き合わせ部分からはず れな ヽよう保持されるため、帯状シート 16の L字型折り曲げ部 17Aであるギャップの 厚みを安定して保つことができる。 [0056] Further, as shown in FIG. 10, since the belt-like sheet 16 is held away from the butted portion of the U-shaped iron core 1, the thickness of the gap that is the L-shaped bent portion 17A of the belt-like sheet 16 Can be kept stable.
[0057] また、図 11に示すように、帯状シート 16によりコイル端子 5と U字型鉄心 1を電気的 に絶縁することができるため、漏電などを防止してより安全な変圧器を構成できる。 Further, as shown in FIG. 11, since the coil terminal 5 and the U-shaped iron core 1 can be electrically insulated by the belt-like sheet 16, it is possible to constitute a safer transformer by preventing leakage and the like. .
[0058] また、図 11に示すように、帯状シート 16のギャップが挿入されているかどうかを視覚 的に確認できる構造であるため、ギャップ入れ忘れを防止することができる。 [0058] Further, as shown in FIG. 11, since the structure can visually confirm whether or not the gap of the belt-like sheet 16 is inserted, it is possible to prevent the gap from being forgotten.
[0059] なお、上記した実施の形態 3および実施の形態 4において、帯状シート 16の L字型 折り曲げ部 17Aを連続 V字型に折り曲げるようにしても良 ヽ。このよう〖こすることで、 折り曲げの回数を変更すれば様々な厚みのギャップを形成することが可能となる。 [0059] In Embodiment 3 and Embodiment 4 described above, the L-shaped bent portion 17A of the belt-like sheet 16 may be bent into a continuous V-shape. By rubbing like this, If the number of times of bending is changed, gaps with various thicknesses can be formed.
[0060] また、上記した実施の形態 1から実施の形態 4において、帯状シート 2あるいは帯状 シート 16を複数枚積層して使用するようにしてもよい。このようにすると、積層枚数を 変えることでギャップの寸法を容易に変更することができる。また、各々厚さの異なる 帯状シート 2あるいは帯状シート 16を用いることで、形成するギャップ寸法の自由度 を増すことができる。  [0060] Further, in Embodiments 1 to 4 described above, a plurality of belt-like sheets 2 or belt-like sheets 16 may be laminated and used. In this way, the gap size can be easily changed by changing the number of stacked layers. Further, the use of the belt-like sheet 2 or the belt-like sheet 16 having different thicknesses can increase the degree of freedom of the gap size to be formed.
[0061] また、上記した実施の形態 1から実施の形態 4において、コアの一例である鉄心を 用いて説明したが、コアは鉄心に限るものではなぐ一般に知られているフェライトコ ァ等、磁性を有するものを用いれば良い。  [0061] Further, in Embodiments 1 to 4 described above, the iron core as an example of the core has been described. However, the core is not limited to the iron core, and a generally known ferrite core or the like can be used. What has is good.
[0062] また、上記した実施の形態 1から実施の形態 4では、電気機器の一例である変圧器 を用いて説明したが、電気機器は変圧器に限るものではなぐ例えばリアタトル等、コ ァとコイルを有する機器に適応することができる。 産業上の利用可能性  [0062] Further, in the first to fourth embodiments described above, the description has been given using the transformer which is an example of the electric device, but the electric device is not limited to the transformer, for example, a rear tuttle or the like. It can be applied to a device having a coil. Industrial applicability
[0063] 本発明の絶縁シートを有するコアおよび電気機器は、ギャップの貼り付け作業がな ぐ貼り付け作業工数を抑え、ギャップ入れ忘れを防止することができ、例えば、機器 組み込み用のコアおよび電気機器として有用である。 [0063] The core and the electric device having the insulating sheet of the present invention can reduce the number of attaching work steps without attaching the gap and prevent the gap from being forgotten. For example, the core and the electric device for incorporating the device Useful as.

Claims

請求の範囲 The scope of the claims
[I] 少なくとも 2つの部分力もなるコアであって、  [I] A core with at least two partial forces,
帯状の絶縁シートと、  A strip-shaped insulating sheet;
前記絶縁シートの折り曲げ部を前記コア間で挟んで形成されるギャップとを有し、 前記絶縁シートの非折り曲げ部は前記コアの表面に沿って構成される絶縁シートを 有するコア。  A gap formed by sandwiching the bent portion of the insulating sheet between the cores, and the non-folded portion of the insulating sheet includes an insulating sheet configured along the surface of the core.
[2] 前記絶縁シートは T字形状に折り曲げた帯状である請求項 1記載の絶縁シートを有 するコア。  [2] The core having an insulating sheet according to [1], wherein the insulating sheet has a strip shape bent into a T-shape.
[3] 前記絶縁シートは L字形状に折り曲げた帯状である請求項 1記載の絶縁シートを有 するコア。  [3] The core having an insulating sheet according to [1], wherein the insulating sheet has a strip shape bent in an L shape.
[4] 前記絶縁シートは少なくとも 2つの向かい合う L字形状に折り曲げた帯状である請求 項 1記載の絶縁シートを有するコア。  4. The core having an insulating sheet according to claim 1, wherein the insulating sheet is in the shape of a band bent into at least two opposing L-shapes.
[5] 前記絶縁シートの折り曲げ部は連続的に折り曲げられて 、る請求項 1記載の絶縁シ ートを有するコア。 5. The core having an insulating sheet according to claim 1, wherein the bent portion of the insulating sheet is continuously bent.
[6] 前記ギャップは、前記絶縁シートを複数枚積層して前記コア間に挟んで形成される 請求項 1記載の絶縁シートを有するコア。  6. The core having an insulating sheet according to claim 1, wherein the gap is formed by stacking a plurality of the insulating sheets and sandwiching them between the cores.
[7] 請求項 1記載の絶縁シートを有するコアと、 [7] A core having the insulating sheet according to claim 1,
前記コアの脚に対して同心状に配置されるコイルとを備えた電気機器であって、 前記絶縁シートの非折り曲げ部の少なくとも一部は、前記コイルと前記コアの表面と の間に沿って構成される電気機器。  An electric device including a coil disposed concentrically with respect to the leg of the core, wherein at least a part of the non-bent portion of the insulating sheet extends between the coil and the surface of the core. Configured electrical equipment.
[8] 前記絶縁シートの折り曲げ部は連続的に折り曲げられて 、る請求項 7記載の電気機 8. The electric machine according to claim 7, wherein the bent portion of the insulating sheet is continuously bent.
[9] 前記ギャップは、前記絶縁シートを複数枚積層して前記コア間に挟んで形成される 請求項 7記載の電気機器。 9. The electrical device according to claim 7, wherein the gap is formed by laminating a plurality of the insulating sheets and sandwiching them between the cores.
[10] 前記ギャップは、前記絶縁シートを複数枚積層して前記コア間に挟んで形成される 請求項 8記載の電気機器。 10. The electrical device according to claim 8, wherein the gap is formed by laminating a plurality of the insulating sheets and sandwiching them between the cores.
[II] 前記絶縁シートの非折り曲げ部の全長をコイルの長さよりも長くした請求項 7記載の 電気機器。 [II] The electrical device according to claim 7, wherein the entire length of the unfolded portion of the insulating sheet is longer than the length of the coil.
[12] 前記コイルを構成するボビンを備え、前記絶縁シートの非折り曲げ部の全長を前記 ボビンの長さよりも長くした請求項 7記載の電気機器。 12. The electric device according to claim 7, further comprising a bobbin constituting the coil, wherein an overall length of the non-bent portion of the insulating sheet is longer than a length of the bobbin.
[13] 前記コアと前記コイルとの間を絶縁する位置に、前記絶縁シートの非折り曲げ部を配 置した請求項 7記載の電気機器。 13. The electric device according to claim 7, wherein a non-bent portion of the insulating sheet is disposed at a position where the core and the coil are insulated.
PCT/JP2006/303273 2005-10-05 2006-02-23 Core having insulating sheet and electric device provided with such core WO2007039939A1 (en)

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