WO2007036385A1

WO2007036385A1 - Axial backlash-adjusted transmission drive unit

Info

Publication number: WO2007036385A1
Application number: PCT/EP2006/065248
Authority: WO
Inventors: Hans-Juergen Oberle; Franz Schwendemann
Original assignee: Robert Bosch Gmbh
Priority date: 2005-09-26
Filing date: 2006-08-11
Publication date: 2007-04-05
Also published as: CN101365898B; EP1931896A1; EP1931896B1; DE102005045919A1; DE502006006529D1; CN101365898A; KR20080048038A; US20100154574A1

Abstract

The invention relates to a transmission drive unit which comprises a shaft (2) and a housing component (5), an adjusting element (4) for adjusting the axial backlash of the shaft (2) being arranged between one end of the shaft (2) and the housing component (5). The invention is characterized in that the adjusting element has a substantially cylindrical shape and can be expanded in the radial direction, when pretensioned, in order to enlarge an outer diameter, thereby allowing to exert a pretension (FR) onto the shaft (2) in the axial direction (X-X).

Description

Gear drive unit with axial play compensation

State of the art

The present invention relates to a transmission drive unit with an axial play compensation for an axial clearance of a shaft.

To avoid or to adjust an axial play of shafts in variable speed motors or gearboxes, e.g. Spindle gears, the axial forces occurring during operation can lead to a game of the shaft. However, this game should be prevented as possible, preferably an axial play adjustment is designed such that it is ready even during wear over the life of the component. From DE 101 14 453 Al, for example, a transmission drive unit is known, in which an axial clearance compensation of a shaft is achieved by a damping means, which is arranged on the outer circumference of a cup-shaped sleeve member. The end of the shaft is positioned in the pot-shaped sleeve element.

Other known ways to compensate for the axial play, for example, the provision of an adjusting screw, which is arranged coaxially to the shaft and can be adjusted until the shaft has no axial play more. It is also known to arrange between one end of the shaft and a support member shims, wherein the shims is selected depending on the existing axial play of the shaft of a plurality of shims with different thickness. Here, however, a large number of different shims must be maintained. Advantages of the invention

The transmission drive unit according to the invention with the features of claim 1 has the advantage over that they have a self-adjusting

Can provide axial play compensation. The compensation of the axial play of the shaft can be ensured both in the new state as well as in a usage-related wear over the entire life of the transmission drive unit. Thus, according to the invention, no multiplicity of different thickness shims need to be provided, and expensive measuring operations of the axial clearance to select the correct shim may be dispensed with. This is inventively achieved in that a compensation element is provided to compensate for an axial play, which between the run-rail and a support member, e.g. a housing part, is arranged, wherein the compensation element has a substantially cylindrical shape and is expandable in the radial direction. Thus, the compensation element in the radial direction exert a biasing force on the armature shaft. The substantially cylindrical compensating element is thus arranged between the shaft and a housing component such that the axial direction of the shaft is perpendicular to the axial direction of the substantially cylindrical compensating element.

The dependent claims show preferred developments of the invention.

Preferably, an adjusting force of the compensating element is perpendicular to an axial direction of the shaft or to an axial force acting on the shaft. This causes a mutual influence of the axial force acting on the shaft on the one hand and the adjusting force of the Compensation elements avoided on the other hand, so that a lifting of the shaft by the adjusting force of the compensating element, for example, in the absence of acting on the shaft axial force is prevented.

Particularly preferably, the compensation element is a spiral. The spiral is preferably made of a metal material and can be contracted radially for clamping. When tensioning the spiral in particular an outer diameter is reduced, so that a particularly simple and easy installation is possible. When the coil is mounted, the tensioned coil can easily be released, and due to its inherent elasticity, the coil attempts to return to its relaxed initial state, increasing its outer diameter again. As a result, a self-adjusting axial play compensation by means of the spiral is made possible in a simple manner.

According to a preferred embodiment of the invention, the spiral is formed from a flat metal strip and has at least two turns. The windings are designed so that they contact each other. As a result, a friction acts between the individual windings, whereby a larger radial force of the spiral can be provided.

In order to ensure correct positioning of the spiral, the spiral preferably comprises an outwardly projecting positioning region which may be located on the support member or the like. supported. The positioning region of the spiral is preferably arranged in a recess in the support component or is supported on a shoulder formed on the support component. According to another preferred embodiment of the invention, the compensation element is a spiral spring of spring wire. This can be provided in a particularly simple and cost-effective manner.

More preferably, a stop element is provided with a stop surface, wherein the stop element is arranged on a side facing the shaft of the compensating element. The abutment surface is arranged at an angle not equal to 90 ° to a central axis of the shaft.

Preferably, the compensation element is a cylindrical spring made of a spring wire.

More preferably, a starting disc is arranged between one end of the shaft and the compensating element. According to the invention can be used by the use of the compensating element is a starting disc having a predetermined thickness, without a large number of different starting discs must be held that the compensation element compensates for any existing axial play.

The transmission drive unit according to the invention is preferably an electric machine with an on the

Armature shaft directly arranged gear part, e.g. a worm gear. The electric machine is preferably designed as an electric motor and is preferably used in comfort drives of vehicles, such as e.g. power windows, electric sunroofs, electric seat adjusters, etc. used.

drawing Hereinafter, embodiments of the invention will be described in detail with reference to the accompanying drawings. In the drawing is:

1 shows a schematic plan view of a transmission drive unit according to a first embodiment during assembly,

FIG. 2 shows a schematic sectional view along the line A-A of FIG. 1,

FIG. 3 shows a schematic plan view of the gearbox drive unit of FIG. 1 in the mounted state,

FIG. 4 shows a schematic sectional view along the line B-B of FIG. 3,

FIG. 5 shows a schematic plan view of the gear drive unit of FIG. 1 in the event of wear,

FIG. 6 shows a schematic sectional view along the line C-C of FIG. 5,

Figure 7 is a schematic plan view of a transmission drive unit according to a second embodiment of the invention and

Figure 8 is a sectional view of a transmission drive unit according to a third embodiment of the invention.

Description of the embodiments Hereinafter, a gear drive unit 1 according to a first embodiment of the invention will be described with reference to Figures 1 to 6.

The gear drive unit 1 comprises an electric motor with a shaft 2 on which a worm gear 3 is arranged. The shaft 2 is the armature shaft of the electric motor. As can be seen in particular from Figure 2, a ball 7 is arranged at the end of the shaft, or a spherical Axialanlauf, for example. may also be formed as a dome and forms a punctiform thrust bearing.

The shaft 2 is arranged in a housing component 5. Furthermore, a compensating element 4 is provided for compensating an axial play of the shaft 2 in the axial direction X-X of the shaft 2. The compensating element 4 is arranged between a starting disc 6 at the end of the shaft 3, which is formed in this embodiment by the ball 7, and the housing member 5. The housing member 5 serves as a support member for the compensation element. As can be seen in particular from FIG. 1, a recess 5c with a first support surface 5a and a second support surface 5b is formed in the housing component 5. The first support surface 5a is arranged perpendicular to the second support surface 5b.

The compensating element 4 is a spiral made of a flat metal band. As can be seen from FIG. 1, the compensating element 4 has an outwardly directed positioning region 4a and an inwardly directed preload region 4b. Of the

Positioning region 4a and the biasing region 4b are each formed by one end of the ribbon material. The compensating element 4 essentially has one cylindrical shape on. The compensating element 4 is arranged in such a way to the shaft 2 that its axial direction YY is perpendicular to the axial direction XX of the shaft (cf., FIG. 2).

The compensating element 4 is capable of applying a radial force F _R , which acts in the axial direction XX of the shaft 2 (see FIG.

Further, a starting disc 6 is arranged between the ball 7 and the compensating element 4, which is clamped in the mounted state between the end of the shaft 2 and the compensating element 4. In the housing member 5, a recess 8 is further formed, in which the positioning region 4 a of the compensating element 4 is arranged. The recess 8 thus facilitates on the one hand the assembly and on the other hand ensures that the compensation element 4 is always positioned correctly.

Figure 1 illustrates the mounting state of the compensating element. For this purpose, the compensating element 4 is rolled over the biasing portion 4b and biased, wherein a tightening torque M _{A is} exerted on the compensating element M _A. As can be seen from Figure 1, the tightening torque is applied in a clockwise direction. As a result, an outer diameter of the compensating element 4 is reduced from an initial state, in which the compensating element 4 was relaxed, to the outer diameter D1. The biasing of the compensating element 4 is preferably carried out when the compensating element 4 is arranged in the housing 5, since then the positioning region 4 a is already arranged in the recess 8. This facilitates the process of biasing the compensating element. When the compensating element 4 is biased as shown in FIG. 1, then the run-up disk 6 can be easily inserted between the shaft 2 and the compensation element 4. It should be noted that, with regard to the mounting operation, of course, first the run-up disk 6 can be mounted without the compensation element 4 is mounted and the compensation element 4 is then biased outside the transmission drive unit 1 so that it has a small outer diameter Dl and then mounted becomes.

Thus, when all components of the transmission drive unit 1 are mounted, the bias of the compensating element 4 is released, so that this relaxed. As a result, a radial force F _{R is} exerted on the thrust washer 6 and the thrust washer 6 is pressed against the ball 7 of the shaft 2 (cf., FIG. 4). This increases the outer diameter of the

Compensating element 4 on D2, as shown in Figure 3. As a result, the compensating element 4 exerts a constantly applied biasing force on the starting disk 6 and thus also on the shaft 2. The compensating element 4 is supported on the first and second support surface 5a, 5b of the

Housing component 5 from. By the relaxation process of the compensating element 4, a normal torque M _{N is} generated, whereby the adjusting element 4 an adjusting force F _{N is} generated. This adjusting force F _N acts tangentially at the point of contact between the compensating element 4 and the

Thrust washer 6, so that any axial force F _A acting on the shaft 2 is perpendicular to the adjusting force F _N (see FIG. This prevents in particular that due to the biasing force of the compensating element 4, a lifting of the shaft 2 at a load of the

Compensating element 4 by an axial force F _A occurs. The substantially cylindrical compensation element 4 further allows a space optimization, since the radial Biasing force is provided by a rotational movement of the compensating element 4.

If due to a prolonged operation wear occurs on components, which in particular relates to the axial length of the components, the compensating element 4 according to the invention can independently provide a balance of the axial play. In FIGS. 5 and 6, a wear V on the starting disk 6 is shown by way of example. Without the compensating element 4 according to the invention, an axial play would thus result in the magnitude of the wear V. However, due to the wear V, the compensating element 4 performs a further rotational movement, so that the outer diameter of the compensating element 4 widens to D3, where D3 = D2 + V. As a result, there is no play between the components in the axial direction X-X of the shaft.

As can be seen from a comparison of Figures 1, 3 and 5, the compensating element 4 is thus biased clockwise and relaxes by widening its diameter in the counterclockwise direction. This can also be seen by the respective position of the pretensioning area 4b in FIGS. 1, 3 and 5. The widening of the outer diameter of the compensating element always provides a force acting in the axial direction XX radial force F _R , which provides for a compensation of any occurring due to wear backlash of the transmission drive unit 1.

Since the output element 4 from a rolled up

A flat material is produced, a friction acts between the individual contacting turns, so that in each position a sufficient radial force F _R can be exerted on the shaft 2. In order to ensure a reliable function of the compensation element 4 over a total service life of the transmission drive unit, therefore, only the compensation element 4 must be biased so that both when new

Tolerances and any occurring maximum wear can compensate each by increasing its outer diameter.

Hereinafter, a gear drive unit 1 according to a second embodiment of the invention will be described with reference to Figure 7, wherein identical or functionally identical parts are denoted by the same reference numerals as in the first embodiment.

The second embodiment substantially corresponds to the first embodiment, in contrast to a stop element 9 is provided. The stop element 9 comprises two wedge-shaped ramps which are arranged on the run-up disk 6. The stop element 9 has

Stop surfaces 9a, which are arranged at an angle OC to the central axis X-X of the shaft 2. The angle OC is about 60 °. By providing the stop element, the number of force application points, which are indicated in Figure 7 with the arrows F, increased to four. Since the stop element 9 is arranged on the run-up disk 6, it must be ensured that the run-up disk 6 is mounted with the correct orientation in the transmission drive unit 1.

FIG. 8 shows a transmission drive unit 1 according to a third exemplary embodiment of the invention. Same or functionally identical parts are again with the same Reference numeral as designated in the preceding embodiments.

In contrast to the first embodiment, a cylinder spring is provided in the third embodiment as a compensation element 4, which is made of a spring wire. Like the scroll shown in the first embodiment, the cylinder spring can be biased to some extent by applying a torque to the wire, so that an outer circumference of the cylinder spring is reduced. The change in the outer circumference depends in particular on the type of wire, the number of turns, the stiffness of the wire, the thickness of the wire, etc. from. The compensating element 4 is mounted again with the cylinder axis Y-Y perpendicular to the axial direction X-X and installed in the prestressed state and then relaxed, so that a continuous radial force can be exerted on the thrust washer 6. Otherwise, this embodiment corresponds to the first embodiment, so that reference may be made to the description given there.

Claims

claims

A gear drive unit comprising a shaft (2) and a support member (5), wherein between one end of

Shaft (2) and the support member (5) a compensation element (4) for compensating an axial play of the shaft (2) is arranged, characterized in that the compensating element (4) has a substantially cylindrical shape and in the prestressed state in the radial direction is expandable to increase an outer diameter and exert a biasing force (F _R ) on the shaft (2) in the axial direction (XX).

2. Gear drive unit according to claim 1, characterized in that an adjusting force (F _N ) of the compensating element (4) perpendicular to the axial direction (X-X) of the shaft (2).

3. gear drive unit according to claim 1 or 2, characterized in that the compensating element (4) is a spiral.

4. Transmission drive unit according to claim 3, characterized in that formed as a spiral

Compensation element (4) is formed from a flat metal strip or spring wire and has at least two turns.

5. gear drive unit according to claim 4, characterized in that adjacent turns contact each other.

6. Transmission drive unit according to one of claims 3 to 5, characterized in that the spiral comprises an outwardly directed positioning region (4a) which is supported on the support member (5).

7. gear drive unit according to claim 6, characterized in that the support member (5) has a recess (8) or a shoulder, on which the positioning region (4a) of the compensating element (4) is supported.

8. gear drive unit according to claim 1 or 2, characterized in that the compensating element (4) is a cylinder spring.

9. gear drive unit according to one of the preceding claims, characterized by a stop element (9) having a stop surface (9 a), wherein the stop element (9) on a shaft (2) facing side of the compensating element (4) is arranged and the

Stop surface (9a) at an angle (OC) to a central axis (X-X) of the shaft (2) is arranged, wherein the angle (OC) is not equal to 90 °.

10. Transmission drive unit according to one of the preceding claims, characterized in that between one end of the shaft (2) and the compensating element (4) a thrust washer (6) is arranged.

11. Transmission drive unit according to one of the preceding claims, characterized in that on the shaft (2) a transmission component (3) is arranged.

12. Gear drive unit according to one of the preceding claims, characterized in that the shaft (2) is an armature shaft of an electric motor.