WO2007032477A1 - Stencil printing method - Google Patents

Stencil printing method Download PDF

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Publication number
WO2007032477A1
WO2007032477A1 PCT/JP2006/318369 JP2006318369W WO2007032477A1 WO 2007032477 A1 WO2007032477 A1 WO 2007032477A1 JP 2006318369 W JP2006318369 W JP 2006318369W WO 2007032477 A1 WO2007032477 A1 WO 2007032477A1
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WO
WIPO (PCT)
Prior art keywords
ink
printing
drum
stencil
outer peripheral
Prior art date
Application number
PCT/JP2006/318369
Other languages
French (fr)
Japanese (ja)
Inventor
Hajime Tsunoda
Yoshihiro Hayashi
Teruaki Hashizume
Original Assignee
Riso Kagaku Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Riso Kagaku Corporation filed Critical Riso Kagaku Corporation
Publication of WO2007032477A1 publication Critical patent/WO2007032477A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41LAPPARATUS OR DEVICES FOR MANIFOLDING, DUPLICATING OR PRINTING FOR OFFICE OR OTHER COMMERCIAL PURPOSES; ADDRESSING MACHINES OR LIKE SERIES-PRINTING MACHINES
    • B41L13/00Stencilling apparatus for office or other commercial use
    • B41L13/04Stencilling apparatus for office or other commercial use with curved or rotary stencil carriers
    • B41L13/06Stencilling apparatus for office or other commercial use with curved or rotary stencil carriers with a single cylinder carrying the stencil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41LAPPARATUS OR DEVICES FOR MANIFOLDING, DUPLICATING OR PRINTING FOR OFFICE OR OTHER COMMERCIAL PURPOSES; ADDRESSING MACHINES OR LIKE SERIES-PRINTING MACHINES
    • B41L13/00Stencilling apparatus for office or other commercial use
    • B41L13/16Driving gear; Control thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/023Emulsion inks
    • C09D11/0235Duplicating inks, e.g. for stencil printing

Definitions

  • the present invention relates to stencil printing using a stencil printing apparatus that transfers a printing medium while pressing the printing medium to a drum on which a stencil sheet (master) is mounted, and transfers ink oozing from the perforations of the stencil sheet to the printing medium. Regarding the method.
  • the stencil printing method does not require complicated operations such as washing after use, and does not require a specialized operator, compared to printing methods such as offset printing, gravure printing, and relief printing. It has good quality and simplicity. Since the use of thermal heads as a device for thermal heads V, since the stencil printing method, image processing has been digitized so that high-quality printed materials can be easily obtained in a short time. As a result, the convenience of information processing terminals is increasingly recognized.
  • Patent Document 1 As a printing method of the conventional stencil printing apparatus, there are an inner press method (Patent Document 1) and an after press method (Patent Document 2).
  • an ink supply mechanism is provided inside the drum so that ink is supplied to the drum outer wall, and the ink is stored in a so-called ink reservoir.
  • ink always in a state of accumulation. Therefore, if printing is not performed for a long time, the ink accumulated in the ink reservoir or the ink adhering to the drum will be left in contact with the atmosphere for a long time inside the printing machine.
  • the ink changes in quality, and the printed image after being left is dull and uneven in density.
  • various rolls for supplying ink must be arranged inside the drum, there is a problem that it is difficult to make the drum small and light.
  • Patent Documents 3 and 4 ink is supplied to the surface of the drum outer peripheral wall at the upstream side of the drum outer peripheral wall in the printing mode. Ink reservoir Etc., the ink is not left in a neglected state. In other words, the ink supplied to the drum is held in a substantially sealed space between the outer peripheral wall of the drum and the stencil paper, and contact with the atmosphere is minimized. Therefore, the quality change of the ink is suppressed, and various types of ink can be used. Furthermore, since there is no need to provide an ink supply mechanism inside the drum, the drum can be made smaller and lighter.
  • Patent Document 1 Japanese Patent Laid-Open No. 7-132675
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2001-246828
  • Patent Document 3 JP 2004-122712 A
  • Patent Document 4 Japanese Unexamined Patent Publication No. 2005-53209
  • a printing medium (printing paper) is supplied between a plate cylinder of a drum on which a stencil stencil sheet that has been subjected to platemaking is mounted and a press roll, and the printing medium is supplied by this press roll.
  • the ink supplied by the upstream force in the printing direction is diffused downstream while being squeezed between the outer peripheral wall and the stencil paper. ing.
  • stencil printing devices such as conventional lithographs (manufactured by Riso Kagaku Co., Ltd.)
  • the press roll only performs ink transfer
  • the press roll is ink transfer. It plays two roles: the action and the diffusion action that spreads ink over the entire outer peripheral wall of the drum.
  • the ink is not diffused smoothly and uniformly. As a result, an image defect occurs in an image where the ink supply is insufficient, or the ink supply is sufficient.
  • conventional devices do not have, such as the perforation force of stencil paper that causes ink to partially float and cause spotted stains on printed matter.
  • the present invention provides a stencil printing method in which a uniform image can be obtained over the entire printing surface without image defects or dot-like stains in printing using the above-described new stencil printing apparatus. With the goal.
  • the present invention includes a drum that is rotatable and has a stencil sheet mounted on the surface of its outer peripheral wall, and an ink supply unit at a position upstream of printing from the maximum printing rear of the outer peripheral wall of the drum.
  • a stencil printing machine (hereinafter referred to as “RK machine”) comprising ink supply means for supplying ink from the ink supply unit to the surface of the outer peripheral wall, and a press roll for pressing the fed printing medium against the outer peripheral wall.
  • Stencil which is transferred to the printing medium by passing the ink from the perforated part of the stencil sheet that has been made by rotating the drum on which the stencil sheet that has been made by the plate is pressed with a press roll while rotating.
  • the relationship between the pressing force by the press roll (A: N), the peripheral speed of the drum (B: m / s), the viscosity of the ink (C: mPa ⁇ s), and the thickness of the stencil sheet (D: m) is The present invention relates to a stencil printing method that performs printing so as to satisfy (1).
  • FIG. 1 shows a first embodiment of a preferred stencil printing apparatus and is a schematic configuration diagram thereof.
  • FIG. 2 is a perspective view of a drum showing a first embodiment of a preferred stencil printing apparatus.
  • FIG. 3 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line A1-A1 in FIG.
  • FIG. 4 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line B 1 -B 1 in FIG.
  • FIG. 5 is a plan view of a drum showing an ink supply unit according to a first embodiment of a preferred stencil printing apparatus.
  • FIG. 6 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line C1-C1 in FIG.
  • FIG. 7 is a partial cross-sectional view illustrating a first embodiment of a preferred stencil printing apparatus and illustrating an ink diffusion mechanism.
  • FIG. 8 is a plan view of a part of the drum, showing a modification of the ink supply unit of the first embodiment of the preferred stencil printing apparatus.
  • FIG. 9 is a sectional view taken along line C 4 -C 4 in FIG. 8, showing a modification of the ink supply unit of the first embodiment of the preferred stencil printing apparatus.
  • FIG. 10 is a perspective view of a drum showing a second embodiment of a preferred stencil printing apparatus.
  • FIG. 11 is a cross-sectional view taken along the line A 2 -A 2 in FIG. 10, showing a second embodiment of a preferred stencil printing apparatus.
  • FIG. 12 is a cross-sectional view taken along the line B2-B2 in FIG. 10, showing a second embodiment of a preferred stencil printing apparatus.
  • FIG. 13 is a schematic view showing the outer peripheral wall of a drum, showing a second embodiment of a preferred stencil printing apparatus.
  • FIG. 14 is a perspective view of a drum showing a third embodiment of a preferred stencil printing apparatus.
  • FIG. 15 is a cross-sectional view taken along the line A 3 -A 3 in FIG. 14, showing a third embodiment of a preferred stencil printing apparatus.
  • FIG. 16 is a cross-sectional view taken along line B3-B3 in FIG. 14, showing a third embodiment of a preferred stencil printing apparatus.
  • FIG. 17 shows a modified example of the ink leakage prevention groove
  • (a) is a sectional view near the ink leakage prevention groove
  • (b) is a partial plan view near the ink leakage prevention groove
  • (c) is a sectional view for explaining the behavior of a stencil sheet.
  • FIG. 18 shows a fourth embodiment of a preferred stencil printing apparatus, and is a schematic view in which the outer peripheral wall of the drum is developed.
  • FIG. 19 is a sectional view of a drum, showing a fifth embodiment of a preferred stencil printing apparatus.
  • FIG. 20 shows a fifth embodiment of a preferred stencil printing apparatus, and is an explanatory view showing a state in which the maximum printing area is divided into six divided areas.
  • FIG. 21 is a control block diagram showing a fifth embodiment of a preferred stencil printing apparatus.
  • FIG. 22 is a control block diagram showing a modified example of the fifth embodiment of a preferred stencil printing apparatus.
  • FIG. 23 is a front view of a drum and a press roll, showing a seventh embodiment of a preferred stencil printing apparatus.
  • FIG. 24 is a schematic configuration diagram schematically showing an apparatus used for measuring the bobbin length.
  • Lithographic the conventional stencil printing device such as (Riso Kagaku Co., Ltd.) is generally pressing force 50 ⁇ 300N, the peripheral speed of the drum is 0. 5 ⁇ 1. 25mZs (print speed 60 ⁇ 150Min _1), Ink viscosity is 1 million mPa's or more (ink viscosity at lOPa when shearing stress is increased from 0 Pa at a speed of 0.1 PaZs at 23 ° C), and the stencil sheet thickness is about 20-50 m Is set. As a result of applying this same condition to the RK system, the problem of image loss still remained even though the spot-like stain could be improved.
  • FIG. 1 is a schematic configuration diagram showing an embodiment of an RK apparatus
  • FIG. 7 is a partial cross-sectional view illustrating an ink diffusion mechanism.
  • the ink 56 held between the outer peripheral wall 53 of the drum 26 and the stencil sheet 18 is diffused downstream in the printing direction while being squeezed by the pressing force of the press roll 35.
  • the diffused ink 56 oozes out from the perforations of the stencil sheet 18 and is transferred to the printing paper 37 side. In this way, an image is printed on the printing paper 37 in the process of passing between the outer peripheral wall 53 of the drum 26 and the press roll 35.
  • spot-like stains means that after printing is finished (after passing through the press roll), the ink floats in the form of dots from the perforations of the stencil sheet 18, and this ink relief causes spot-like stains on the next printed image. It is a phenomenon that is formed.
  • the present inventors have adhered to the stencil paper 18 after printing and the amount of ink impregnated and the ink remaining on the outer peripheral wall 53 of the drum 26. We determined that the amount was related, and considered controlling the total amount of this ink.
  • the total amount of ink impregnated on the stencil sheet after printing and the amount of ink remaining on the outer peripheral wall of the drum after printing is called “under-master ink amount”.
  • the power of the ink supply section The force that spreads the ink supplied under the stencil paper with a press roll and spreads over the entire printing surface.
  • the amount of ink under the master is not uniform, and unevenness occurs in which the amount of ink under the master is partially increased or decreased. [0012] However, when the amount of ink under the master is small, there is a tendency for image defects to occur, and when there is a large amount, spot-like stains tend to occur. On the other hand, only by controlling the amount of ink under the master, It has also been found that the amount of ink under the master is one factor at a time, since image defects and spot-like stains cannot be resolved.
  • the master tension is caused by stress on the stencil sheet caused by the printing operation.
  • the tension is high, the internal pressure of the stencil sheet is relieved to try to relieve the ink from the perforated part. Becomes easier to stand out.
  • A is the pressing force (N) by the press roll, that is, the pressing force of the printing medium against the drum;
  • B is the peripheral speed of the drum (mZs);
  • C is the viscosity of the ink (mPa's);
  • D is the thickness m) of the stencil paper.
  • the unit of the value (130, 400) of the formula is 10 _6 ⁇ ⁇ 1/2 ⁇ kg 1/2 's- 1 / 2 .
  • the pressing force by the press roll (A: N), the peripheral speed of the drum (B: m / s), the viscosity of the ink (C: mPa ⁇ s), and the thickness of the stencil paper (D :
  • m satisfies the relationship of the formula (1), the ink can be uniformly distributed over the entire drum wall, and a uniform image can be obtained without image defects or spot-like stains.
  • the pressing force (A) by the press roll is preferably set to about 20 to 50N! /.
  • the pressing force is 20 N or more, it is preferable for the conveyance of the printing paper to be stable.
  • it exceeds 5 ON noise and mechanical / electrical load increase, which is not preferable.
  • the pressing force is set too high, the stencil sheet tends to stretch, and as a result, the reproducibility of the printed material may be reduced.
  • the peripheral speed (B; mZs) of the drum corresponds to the printing speed.
  • This peripheral speed (B) is 0.5 to 1.
  • the peripheral speed is higher than 1.3 mZs, noise and mechanical / electrical load increase, which is not preferable. Furthermore, if the peripheral speed is too high, the conveyance of the printing paper may not be stable when the printing paper is peeled off from the drum. On the other hand, if the peripheral speed is less than 0.5 mZs, the time efficiency of printing decreases, which is not preferable.
  • the viscosity (C: mPa's) of the ink is lower than that of the conventional ink.
  • the shear stress is measured from OPa at a speed of 0.1 PaZs at 23 ° C.
  • the ink viscosity at lOPa when increasing the amount of calories is preferably 500 mPa ⁇ s or less, and 300 mPa ⁇ s or less. It is particularly preferable that it is less than or equal to lOOmPa's.
  • the viscosity of the ink measured in the same manner is preferably 1.5 mPa's or more, more preferably 3. OmPa's or more, and even more preferably 5. OmPa's or more.
  • the viscosity of conventional commercially available stencil printing emulsion inks is 1 million mPa's or more.
  • the pressing force (A) Needs to be in the tens of millions of N level, and it is not easy to add such a pressing force in reality.
  • the thickness (D) of the stencil sheet is preferably about 20 to 50 ⁇ m! /. If this thickness is less than 20 ⁇ m, the stiffness of the stencil sheet will be weak and the handling operability may be reduced. On the other hand, in view of the ink passage resistance from the perforated part of the stencil sheet and the image quality at the solid part, the thickness of the stencil sheet is preferably 50 ⁇ m or less.
  • FIG. 1 is a schematic configuration diagram of a stencil printing machine
  • FIG. 2 is a perspective view of a drum
  • FIG. 3 is a cross-sectional view taken along line A1-A1 in FIG. 2
  • FIG. 2 is a cross-sectional view taken along line B1-B1 in FIG. 2
  • FIG. 5 is a plan view of the drum showing the ink supply unit
  • FIG. 6 is a cross-sectional view taken along line C1 C1 in FIG. 5, and FIG. FIG.
  • the stencil printing apparatus shown in this embodiment has an outer peripheral wall that is rotatable and formed of an ink impermeable member, and a drum on which a stencil sheet is mounted on the surface of the outer peripheral wall; There is an ink supply section upstream of the maximum printing area on the outer peripheral wall, and an ink supply means for supplying ink to the surface of the outer peripheral wall from the ink supply section, and a fed print medium to the outer peripheral wall. And a press roll for pressing.
  • the stencil printing apparatus is mainly composed of a document reading unit 1, a plate making unit 2, a printing unit 3, a paper feeding unit 4, a paper discharging unit 5 and a plate discharging unit 6. It has been.
  • the original reading unit 1 includes an original setting table 10 on which an original to be printed is placed, a reflection type original sensor 11 and 12 that detects the presence of an original on the original setting table 10, and an original of the original setting table 10.
  • Document transport rolls 13 and 14 for transporting the document stepping motor 15 for rotating the document transport rolls 13 and 14, and image data of the documents transported by the document transport rolls 13 and 14 are optically read.
  • a contact-type image sensor 16 that converts the signal into an electrical signal, and a document discharge tray 17 on which a document discharged from the document setting table 10 is placed. Then, the document placed on the document setting table 10 is transported by the document transport rollers 13 and 14, and the image sensor 16 reads the image data of the transported document.
  • the plate making unit 2 includes a base paper storage unit 19 that stores the rolled long stencil base paper 18, a thermal head 20 that is disposed downstream of the base paper storage unit 19, and the thermal head 20.
  • a platen roll 21 arranged at a position, a pair of base paper feed rolls 22 and 22 arranged downstream of the transport of the platen roll 21 and the thermal head 20, and a light pulse motor that rotationally drives the platen roll 21 and the base paper feed roll 22 23 and a base paper cutter 24 disposed downstream of the pair of base paper feed rolls 22 and 22.
  • the long stencil sheet 18 is conveyed by the rotation of the platen roll 21 and the base paper feed roll 22, and each point-like heating element of the thermal head 20 selectively generates heat based on the image data read by the image sensor 16.
  • the stencil sheet 18 is thermally perforated to make a plate, and the stencil sheet 18 thus made is cut with a stencil sheet cutter 24 to produce a stencil sheet 18 having a predetermined length.
  • the printing unit 3 includes a drum 26 that rotates in the direction of arrow A in FIG. 1 by the driving force of the main motor 25, and a base paper clamp that is provided on the outer peripheral surface of the drum 26 and clamps the leading end of the stencil base paper 18.
  • a base paper check sensor 28 for detecting whether or not the stencil paper 18 is wound around the outer peripheral surface of the drum 26
  • a reference position detection sensor 30 for detecting the reference position of the drum 26
  • a main motor 25 And a rotary encoder 31 for detecting the rotation of the motor.
  • the rotation position of the drum 26 can be detected by detecting the output pulse of the rotary encoder 31 based on the detection output of the reference position detection sensor 30.
  • the printing unit 3 includes a press roll 35 disposed at a position below the drum 26.
  • the press roll 35 is pressed against the outer peripheral surface of the drum 26 by the driving force of the solenoid device 36.
  • the outer peripheral surface force of the drum 26 can also be shifted between the separated standby positions.
  • the press roll 35 is in the pressing position during the printing mode period (including trial printing). It is always located in the printer, and is placed in the standby position during periods other than the print mode.
  • the drum 26 is rotated and the stencil sheet 18 is wound around the outer peripheral surface of the drum 26, and the drum 26
  • the printing paper (printing medium) 37 fed from the paper feeding unit 4 in synchronism with the rotation of the paper is pressed against the stencil paper 18 mounted on the drum 26 by the press roll 35 to thereby apply the stencil paper to the printing paper 37.
  • Ink 56 is transferred from 18 perforations and the image is printed.
  • the paper supply unit 4 includes a paper supply base 38 on which the print paper 37 is stacked, primary paper supply rolls 39 and 40 that convey only the uppermost print paper 37 from the paper supply base 38, and these 1 A pair of secondary paper feed rolls 41, 41 that convey printing paper 37 conveyed by the secondary paper feed rolls 39, 40 between the drum 26 and the press roll 35 in synchronization with the rotation of the drum 26, and the pair of 2 A paper feed sensor 42 that detects whether or not the printing paper 37 is transported between the next paper feed rolls 41 and 41 is provided.
  • the primary paper feed rolls 39 and 40 are configured so that the rotation of the main motor 25 is selectively transmitted via the paper feed clutch 43.
  • the paper discharge unit 5 includes a paper separation claw 44 that separates the printed printing paper 37 from the drum 26, a conveyance path 45 through which the printing paper 37 separated from the drum 26 by the paper separation claw 44 is conveyed, A paper discharge tray 46 on which the print paper 37 discharged from the transport path 45 is placed is provided.
  • the stencil discharge unit 6 guides the tip of the stencil sheet 18 unclamped from the outer peripheral surface of the drum 26 and transports the guided stencil sheet 18 while being peeled off from the drum 26.
  • the stencil box 48 for storing the stencil sheet 18 conveyed by the stencil conveying means 47 and the stencil sheet 18 conveyed into the stencil box 48 by the stencil conveying means 47 are pushed into the inside of the stencil box 48.
  • a discharged plate compression member 49 is pushed into the inside of the stencil box 48.
  • the drum 26 has a spindle 50 fixed to the apparatus main body H (shown in FIG. 1), and can freely rotate on the spindle 50 via bearings 51.
  • a pair of supported side disks 52, 52 and a cylindrical outer peripheral wall 53 fixed between the pair of side disks 52, 52 are provided.
  • the outer peripheral wall 53 is integrated with the pair of side disks 52, 52 by the rotational force of the main motor 25. It is designed to be driven by rolling. Further, the outer peripheral wall 53 is made of a material having rigidity and not allowing ink 56 to pass through!
  • fluororesin processing such as Teflon (registered trademark) processing, nickel plating, nickel chrome plating, etc.
  • Various known surface treatments such as molten zinc plating and anodizing treatment may be applied to the outer peripheral wall 53.
  • the base paper clamp part 27 is provided by using a clamping recess 53 a formed along the axial direction of the support shaft 50 of the outer peripheral wall 53.
  • One end of the base paper clamp part 27 is rotatably supported by the outer peripheral wall 53, and protrudes from the outer peripheral wall 53 in the clamp release state indicated by the phantom line in FIG. 4, but in the clamp state indicated by the solid line in FIG. It is provided so as not to protrude from the wall 53. Therefore, the stencil sheet portion 27 can clamp the stencil sheet 18 without protruding onto the outer peripheral wall 53.
  • the outer peripheral wall 53 is rotated in the direction of arrow A in FIGS. 2 and 4, and a position slightly rotated from the base paper clamp portion 27 is a printing start point. Therefore, the rotation direction A becomes the printing direction M, and the area below the printing start point is the printing area.
  • the maximum printing area is set to an area capable of A3 size printing.
  • An ink supply unit 55A of the ink supply means 54 is provided upstream of the maximum printing process rear of the outer peripheral wall 53 in the printing direction M.
  • the ink supply means 54 includes an ink container 57 in which ink 56 is stored, an ink pump 58 that sucks the ink 56 in the ink container 57, and the ink pump.
  • the first pipe 59 for supplying the ink 56 sucked by 58 and the other end of the first pipe 59 are connected, an ink passage 60 is formed inside, and a hole 61 is formed at a position opposed to 180 degrees.
  • the rotary shaft 63, a rotary joint 63 that is rotatably supported on the outer peripheral side of the spindle 50 and has a communication hole 62 that can communicate with the hole 61, and one end connected to the rotary joint 63 and the other end.
  • the second pipe 64 is guided to the outer peripheral wall 53, and the ink supply part 55A is opened at the other end of the second pipe 64.
  • the ink supply section 55A is opened with an ink diffusion groove 65 for diffusing the ink 56 from the second pipe 64 in the printing orthogonal direction N and an interval in the printing orthogonal direction N of the ink diffusion groove 65.
  • the plurality of communication holes 66 and an ink supply port 55a serving as an ink diffusion supply unit that communicates with the plurality of communication holes 66 and is opened on the surface of the outer peripheral wall 53.
  • the ink diffusion groove 65, the plurality of communication holes 66, and the ink supply port 55a are formed along the direction orthogonal to the printing direction M of the outer peripheral wall 53 (that is, the printing orthogonal direction N).
  • the ink supply recess 67 is formed by an ink supply member 68 disposed therein.
  • the ink supply ports 55a are formed along the printing orthogonal direction N, and supply the ink 56 almost uniformly in the printing orthogonal direction N of the outer peripheral wall 53.
  • the plate making unit 2 conveys the stencil sheet 18 by the rotation of the platen roll 21 and the base paper feed roll 22, and a number of thermal heads 20 are based on the image data read by the document reading unit 1.
  • the stencil sheet 18 is selectively heated, the stencil sheet 18 is thermally perforated to make a plate, and a predetermined portion of the stencil sheet 18 is cut with a stencil sheet cutter 24 to produce a stencil sheet 18 having a desired size.
  • the tip of the stencil sheet 18 made by the plate making unit 2 is clamped by the stencil sheet clamping unit 27 of the drum 26, and in this clamped state, the drum 26 is rotated to remove the stencil sheet 18 from the drum 26. Wrap around the outer peripheral surface of the plate.
  • the drum 26 is driven to rotate in the printing unit 3 and the driving of the ink supply means 54 is started.
  • the ink 56 is supplied to the outer peripheral wall 53 from the ink supply port 55a, and the supplied ink 56 is held between the outer peripheral wall 53 and the stencil sheet 18, and the press roll 35 is pressed to the pressing position. Is displaced.
  • the paper feeding unit 4 feeds the printing paper 37 between the drum 26 and the press roll 35.
  • the fed printing paper 37 is pressed against the outer peripheral wall 53 of the drum 26 by the press roll 35 and is conveyed by the rotation of the outer peripheral wall 53 of the drum 26. That is, the printing paper 37 is conveyed while being in close contact with the stencil paper 18.
  • the ink 56 held between the outer peripheral wall 53 of the drum 26 and the stencil paper 18 is caused by the pressing force of the press roll 35. While being squeezed, it is diffused downstream in the printing direction M, and the diffused ink 56 oozes out from the perforations of the stencil sheet 18 and is transferred to the printing sheet 37 side.
  • printing paper 37 Ink images are printed in the process of passing between the outer peripheral wall 53 of the drum 26 and the press roll 35.
  • the printing paper 37 that has passed between the outer peripheral wall 53 of the drum 26 and the press roll 35 is peeled off from the drum 26 by the paper separation claw 44, and the printing paper 37 separated from the drum 26 passes through the conveyance path 45. Then, the paper is discharged onto a paper discharge tray 46 and stacked there.
  • the base paper clamp part 27 of the drum 26 is displaced to the clamp release position, and the tip side force of the stencil paper 18 that has been released from the clamp S As the drum 26 rotates Then, it is guided by the discharge plate conveying means 47 and stored in the discharge plate box 48.
  • the ink 56 is supplied to the outer peripheral wall 53 of the drum 26, and the ink 56 is diffused on the outer peripheral wall 53 by being squeezed by the pressing force of the press roll 35.
  • the diffused ink 56 is transferred to the printing paper 37 from the perforation of the stencil sheet 18 by the pressing force of the press roll 35. Therefore, when the printing mode is completed, the ink 56 supplied to the drum 26 is held in a substantially sealed space between the outer peripheral wall 53 of the drum 26 and the stencil paper 18, and contact with the atmosphere is minimized. .
  • the outer peripheral wall 53 of the drum 26 only needs to be formed of an ink impermeable member, the choice of materials can be expanded, and a simple structure can be used, so that it can be manufactured at low cost. Further, since the strength of the drum 26 can be easily increased, it is possible to prevent image unevenness due to fluctuations in printing pressure.
  • the ink 56 is basically subjected to printing in the best condition with almost no deterioration because contact with the atmosphere is minimized.
  • it is not necessary to manage the prevention of ink 56 deterioration it is not necessary to prevent the ink 56 from dripping down. Can be spread.
  • the press roll 35 can be driven easily. That is, it is not necessary to displace the press roll 35 between the pressing position and the standby position every time the drum 26 rotates in order to avoid the press roll 35 from colliding with the base paper clamp unit 27 in the printing mode. As a result, it is possible to eliminate problems such as noise caused by the press roll 35 and image quality degradation due to rebound.
  • FIG. 8 and 9 show a modification of the ink supply unit
  • FIG. 8 is a plan view of a part of the drum showing the ink supply unit
  • FIG. 9 is a cross-sectional view taken along line C4 C4 in FIG. .
  • the ink supply unit 55D of this modification includes an ink diffusion groove 65 that diffuses the ink from the second pipe 64 in the printing orthogonal direction N, and the printing orthogonality of the ink diffusion groove 65. And a plurality of ink supply ports 55d as ink diffusion supply portions having one end opened at equal intervals in the direction N and the other end opened on the surface side of the outer peripheral wall 53.
  • the ink diffusion groove 65 and the ink supply port 55d are formed by an ink supply recess 67 formed along the printing orthogonal direction N of the outer peripheral wall 53, and an ink distribution member 68 disposed inside the ink supply recess.
  • the ink 56 is supplied onto the outer peripheral wall 53 in a state of being evenly distributed in the entire peripheral direction of each ink supply port 55d, and the direct printing of the outer peripheral wall 53 is performed.
  • the cross direction N is viewed as a total, the ink 56 is supplied almost uniformly in the printing orthogonal direction N.
  • the press roll 35 does not fall into the ink supply port 55d when passing over the ink supply port 55d. Accordingly, it is possible to prevent the press roll 35 from falling down and generating vibrations.
  • an ink leakage prevention groove is provided on the outer peripheral wall at a position outside the maximum printing process rear and covered with the stencil sheet. Is preferred. As a result, if ink between the outer peripheral wall and the stencil sheet leaks outside the maximum printing area, the leaked ink force enters the ink leakage prevention groove, ensuring that the ink leaks from the edge of the stencil sheet. Can be prevented.
  • the ink leakage prevention groove is provided at the left and right outer positions in the direction orthogonal to the printing from the maximum printing rear in order to surely prevent ink leakage due to the side force of the outer peripheral wall; In order to reliably prevent ink leakage from the end of the printer, it must be installed at a position downstream of the maximum printing process rear; to reliably prevent ink leakage from the top of the outer peripheral wall (so as to It is possible to prevent clamping failure, poor printing, stencil paper wrinkles, etc.
  • a plurality of ink leakage prevention grooves should be provided. But it preferred, respectively,.
  • FIGS. 10 to 13 show the second embodiment
  • FIG. 10 is a perspective view of the drum
  • FIG. 11 is a cross-sectional view taken along line A2-A2 in FIG. 10
  • FIG. 12 is B2-B2 in FIG.
  • FIG. 13 is a schematic view of the outer peripheral wall of the drum developed along the line.
  • the ink leakage prevention groove 7 1 is positioned outside the maximum printing area S of the outer peripheral wall 53 of the drum 26 and covered with the stencil sheet 18. Is provided. Further, the ink leakage prevention groove 71 is provided at the left and right outer positions in the printing orthogonal direction N from the maximum printing process rear S. Further, the ink leakage prevention groove 71 is continuously formed along the printing direction M, and is formed over a wider range than the printing direction M of the maximum printing process rear S.
  • the tip of the ink leakage prevention groove 71 is placed at least at the same Cf as the ink supply position in the drum rotation direction so that it does not leak. It is desirable that power is installed.
  • the ink leakage prevention groove 71 is disposed about 10 mm outside the width of the ink diffusion groove 65 and the ink supply port 55a of the ink supply part 55A. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
  • the ink 56 does not deteriorate even if printing is not performed for a long time, and the drum 26 is small and light. Can do.
  • the ink leakage prevention groove 71 is provided at the left and right outer positions in the printing orthogonal direction N from the maximum printing process rear S, the maximum printing process rear S of the outer peripheral wall 53 is provided. Since the ink 56 leaking in the printing orthogonal direction N enters the ink leakage prevention groove 71, ink leakage from the side of the outer peripheral wall 53 can be prevented more reliably.
  • the stencil printing apparatus has an ink collecting means for collecting ink that has flowed out of the outer peripheral wall from the maximum printing area. As a result, excess ink can be removed from the outer peripheral wall of the drum, and ink can be reused.
  • the ink collecting means removes the ink that has flowed downstream from the outer peripheral wall of the drum by pressing the press roll, and reuses it by removing it from the maximum printing area of the outer peripheral wall. It is more preferable to have an ink collection groove at the position, and to collect the ink collected in the ink collection groove, and to arrange a drop-preventing member capable of distributing ink in the ink collection groove. This sag prevention member can prevent stencil paper strength S ink collection grooves that do not fall into the stencil paper strength S ink collection groove from lowering the recovery efficiency due to blocking the ink collection path of the stencil recovery grooves.
  • ink flows smoothly into the ink collection groove by pressing the stencil paper ink at the location where it does not stick to the edge of the stencil printing ink collection groove and the ink is smoothly sealed. Does not occur.
  • press roll force S does not fall into the ink collection groove when passing over the ink collection groove, so that it is possible to prevent the press roll from falling down and generating vibrations.
  • the sagging prevention member preferably forms the same peripheral surface as the outer peripheral wall of the drum. Thereby, since the press roll moves on substantially the same circumference, the falling sound and vibration of the press roll can be completely prevented.
  • the ink collection means uses the ink leakage prevention groove as the ink collection groove to reliably remove the ink collected in the ink leakage prevention groove and reuse the ink, and the ink collected in the ink leakage prevention groove. It is preferable to recover.
  • FIG. 14 is a perspective view of the drum
  • FIG. 15 is a cross-sectional view taken along the line A3-A3 in FIG. 14
  • FIG. 16 is a line B3-B3 in FIG. FIG.
  • an ink collecting means 73A for collecting the ink 56 leaked from the maximum printing rear S of the outer peripheral wall 53 is added.
  • the ink collecting means 73A includes an ink leakage prevention groove 72 formed downstream of the largest printing process rear S of the outer peripheral wall 53, and a third noise that has one end of the ink leakage prevention groove 72 opened.
  • the arrangement position of the ink leakage prevention groove 72 is continuously formed along the printing orthogonal direction N at the printing downstream position from the maximum printing process rear S.
  • the ink leakage prevention groove 72 is formed by using the ink collection recess 81 and the pipe fixing member 82 disposed inside the ink recovery recess 81.
  • the rotary joint 63 is also used as the ink supply means 54. Since the spindle 50 is also used in the ink passage of the ink supply means 54, it has a double pipe structure. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
  • the ink 56 does not change in quality even if printing is not performed for a long time, and the drum 26 is small and lightweight. Can do.
  • the ink collecting means 73A for collecting the ink 56 leaking outside the maximum printing area S of the outer peripheral wall 53 since the ink collecting means 73A for collecting the ink 56 leaking outside the maximum printing area S of the outer peripheral wall 53 is provided, the excess ink 56 is removed from the outer peripheral wall 53 of the drum 26. In addition, the ink 56 can be reused.
  • the recovered ink can be prevented from being reused.
  • the filter 80 since the filter 80 is interposed in the middle of the fourth pipe 77 of the ink recovery means 73A, the ink 56 that is not mixed with paper dust or the like can be reliably returned to the recovery container 79. Therefore, it contributes to improving the quality of the recovered ink.
  • the filter 80 may be an embodiment that is not indispensable for reusing ink and is not installed.
  • the ink supply means 54 and the ink recovery means 7 are used in the printing mode. If 3A is controlled so that it is always driven, ink is continuously supplied from the ink supply section 55A to the outer peripheral wall 53 in the printing mode, and the ink 56 that has entered the ink leakage prevention groove 72 from the outer peripheral wall 53 is supplied. Since it is always collected, it is possible to prevent the ink 56 from staying on the outer peripheral wall 53 as much as possible. In addition, an appropriate amount of ink 56 can be held on the outer peripheral wall 53 at all times. For this reason, a printed matter having a desired ink density can be obtained even during a large amount of continuous printing.
  • the arrangement of the ink leakage prevention grooves 72 may be the arrangement as in the second embodiment.
  • FIGS. 17 (a) to 17 (c) show modified examples of the ink leakage prevention groove
  • FIG. 17 (a) is a sectional view of the vicinity of the ink leakage prevention groove
  • FIG. 17 (b) is a view of the vicinity of the ink leakage prevention groove.
  • a partial plan view, FIG. 17 (c) is a sectional view for explaining the behavior of the stencil sheet.
  • a spiral ring member 92 as a sag preventing member 72 is fixed inside the ink leakage preventing groove 72.
  • the spiral ring member 92 is fixed by being press-fitted into the ink leakage prevention groove 72 using its panel property.
  • the upper surface height of the spiral ring member 92 is set to be the same as or slightly lower than the surface of the outer peripheral wall 53. Since the other configurations are the same, the same reference numerals are given to the same components in the drawings, and detailed description will be omitted.
  • the stencil sheet 18 does not fall into the ink leakage preventing groove 72 due to the suction force of the ink collecting means. Accordingly, it is possible to prevent the recovery efficiency from being lowered due to the stencil sheet 18 blocking the ink recovery path of the ink leakage prevention groove 72.
  • the stencil sheet 18 sticks to the edge of the ink leakage prevention groove 72, and the stencil sheet 18 does not seal the ink at that location. Flows smoothly into the ink leakage prevention groove 72, so ink leakage does not occur. Further, since the press roll 35 does not fall into the ink leakage prevention groove 72 when passing over the ink leakage prevention groove 72, the falling sound and vibration of the press roll 35 can be prevented.
  • FIG. 18 shows a fourth embodiment of the stencil printing apparatus, and is a schematic view in which the outer peripheral wall of the drum is developed.
  • the ink collecting means 73D has an ink collecting groove 94 at a printing downstream position from the maximum printing rear S of the outer peripheral wall 53 of the drum.
  • the ink collected in the collecting groove 94 is collected.
  • the ink leakage prevention groove 72 is not used to collect the ink that has flowed outside the maximum printing area S.
  • the ink collection groove 94 is used to circulate the ink that has flowed downstream from the maximum printing area S. I have earned.
  • the ink recovery groove 94 can be provided at the same position.
  • the ink collecting grooves 94 are constituted by a large number of openings 94a formed in two rows in the printing direction M and at intervals in the printing orthogonal direction N.
  • the ink force S that has flowed out to the downstream side of the printing by pressing the press roll is removed from the outer peripheral wall 53 of the drum, and the ink can be reused.
  • the stencil sheet 18 does not fall into the ink collecting groove 94 due to the suction force of the ink collecting means 73D. Therefore, it is possible to prevent a reduction in recovery efficiency due to the stencil sheet 18 blocking the ink recovery path of the ink recovery groove 94.
  • the stencil paper 18 sticks to the edge of the ink collecting groove 94 and the stencil paper 18 does not seal the ink at that location, the ink smoothly flows into the ink collecting groove 94 by the ironing of the press roll. There is no leakage at the end. Further, since the press roll does not fall into the ink collection groove 94 when passing over the ink collection groove 94, the press roll 35 can be prevented from generating a drop sound and vibration.
  • this stencil printing apparatus has ink amount adjusting means for controlling the ink supply amount in the printing orthogonal direction from the ink supply unit, and this ink amount according to the perforation rate of the stencil sheet. It is preferable to control the adjusting means. As a result, the ink supply can be increased in the section with a high perforation rate, the ink supply can be reduced in the section with a low perforation rate, and the required amount of ink can be supplied to the required section. Ink supply can be prevented as much as possible. That is, efficient ink diffusion can be performed.
  • an ink amount adjusting means for controlling the ink supply amount in the direction orthogonal to the printing of the ink supply force, and to control the ink amount adjusting means according to the size of the printing medium to be fed.
  • ink can be supplied only to the necessary section, such that ink is supplied in the section where the print medium is present, and ink is not supplied in the section where the print medium is not present. Ink supply can be prevented as much as possible. In other words, good efficiency V, ink diffusion can be performed.
  • FIGS. 19 to 21 show the fifth embodiment
  • FIG. 19 is a sectional view of the drum
  • FIG. 20 is an explanatory view showing a state in which the maximum printing area is divided into six divided areas
  • FIG. 21 is a control block.
  • the ink supply to the ink supply section 55A is performed through the ink supply passages 83a to 83f arranged at equal intervals in the printing orthogonal direction N
  • the ink supply passages 83a to 83f are provided with control valves 84a to 84f for controlling the ink flow rate.
  • the six ink supply passages 83a to 83f and the control valves 84a to 84f are arranged at the upstream position when the maximum printing rear of the outer peripheral wall 53 is divided into six in the printing orthogonal direction N, and each divided area E1 to E6 ( It is almost in charge of the ink supply (shown in Fig. 20). That is, the six control valves 84a to 84f constitute an ink amount adjusting means for controlling the ink supply in the printing orthogonal direction N from the ink supply unit 55A.
  • the opening / closing amounts of the control valves 84 a to 84 f are controlled by the valve controller 85.
  • the fifth embodiment includes a punching rate analysis unit 86, and the punching rate analysis unit 86 is divided into divided areas E 1 to E 6 based on image data from the document reading unit 1.
  • the degree of perforation rate is detected.
  • the controller 87 outputs an open / close state command to the valve controller 85 in accordance with the degree of the perforation rate. Specifically, if the piercing rate is high, the valve opening amount is increased, and if the piercing rate is low, a command to reduce the valve opening amount is sent. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
  • the ink 56 does not change in quality even if printing is not performed for a long time, and the drum 26 is small and lightweight. Can do.
  • FIG. 22 is a control block diagram showing a modification of the fifth embodiment.
  • paper size detecting means 88 is provided, and this paper size detecting means 88 detects the paper size (paper width) of the printing paper set on the paper supply stand.
  • the control unit 87 outputs an open / close command to the valve controller 85 in accordance with the detection result (paper size) from the paper size detection means 88. Specifically, a command is sent to set the control valve to the open position in the divided area where the printing paper exists, and to set the control valve to the closed position in the divided area when there is no printing paper. Since other configurations are the same as those of the fifth embodiment, detailed description thereof is omitted.
  • This modification has a plurality of control valves that can control the ink supply amount of the ink supply force in the printing orthogonal direction, and control each control valve according to the size of the printing paper to be fed. Therefore, ink 56 is supplied in the section where the printing paper is present, and ink 56 is not supplied in the section where the printing paper is not present. Ink supply can be prevented as much as possible. In other words, efficient ink diffusion can be performed and the probability of ink leakage can be kept low. Note that the control according to the punching rate of the fifth embodiment and the control according to the paper size of the modification of the fifth embodiment may be performed together.
  • the ink supply means and the ink recovery means are always driven in the printing mode.
  • ink is continuously supplied from the ink supply unit to the outer peripheral wall during the printing mode, and the ink that has entered the ink leakage prevention groove from this outer peripheral wall is always collected, so that the ink stays on the outer peripheral wall. Can be prevented.
  • an appropriate amount of ink can always be held on the outer peripheral wall, a printed matter having a desired ink density can be obtained even during a large amount of continuous printing.
  • the width of the press roll is an ink leakage prevention groove provided at each of the left and right outer positions in the printing orthogonal direction, and both of these ink leakage prevention It is preferable that the width is set so as to press the inner side of each outer edge of the groove. Thereby, since the press roll force ink leakage prevention groove is not pressed in a sealed state, It is possible to prevent the ink in the ink leakage prevention groove from leaking to the outside of the ink leakage prevention groove due to the pressing of the press roll.
  • the ink collecting means force S is configured to collect ink in the ink leakage prevention groove with suction force, press roll force S outside the ink leakage prevention groove, so that it does not press outside.
  • the leaked ink is not pressed by the press roll, and the probability that the leaked ink is collected again in the ink leakage prevention groove by the suction of the ink collecting means is increased.
  • FIG. 23 shows the seventh embodiment, and is a front view of the drum and the press roll.
  • the width D of the press roll 35 is the ink leakage prevention grooves 71 and 71 provided at the left and right outer positions in the printing orthogonal direction N, respectively. It is set to press inside the outer edge 71 of each of the ink leakage prevention grooves 71, 71! That is, the width D of the press roll 35 is set to a dimension between the width of the maximum printing process rear S and the outer edge widths of the left and right ink leakage prevention grooves 71 and 17.
  • Ink collection means force S Ink leakage prevention grooves 71 and 71 are configured to collect ink with suction force, so the press roll 35 does not press outside the ink leakage prevention grooves 71 and 71, preventing ink leakage.
  • stencil printing apparatus for example, it has a peripheral wall on which a stencil sheet is mounted on its surface and does not pass through the peripheral wall force ink.
  • a stencil sheet for example, it has a porous sheet member disposed on the surface of the largest printing process rear, and a drum in which an ink passage is provided at least over the entire area of the largest printing processer between the porous member and the base wall.
  • a stencil provided with an ink supply means for supplying ink to the ink passage, an ink collection means for collecting the ink in the ink passage, and a press roll for pressing the fed printing medium against the outer peripheral wall
  • a printing device can also be used.
  • the stencil printing method according to the present invention is performed using the stencil printing apparatus described above, and has been made a plate.
  • the drum loaded with the stencil sheet is pressed with a press roll while rotating, so that the ink passes through the perforated portion of the stencil sheet already made and is transferred to the printing medium.
  • the details of each process are as described in the description of the stencil printing apparatus.
  • the form of the ink is not particularly limited, but is preferably a water-based ink form.
  • the water contained in the ink evaporates into the atmosphere immediately after printing, and further, the ink is pressed between the fibers of the printing paper and penetrates during printing, so that the ink and air are separated inside the printing paper. Since the interface spreads rapidly and water tends to evaporate, the dryness of the printed matter can be further improved.
  • water-based inks it is preferable to include water, a colorant, and a spinnability imparting agent!
  • water is preferably contained in an aqueous ink in an amount of 50% by weight or more, more preferably 65% by weight or more.
  • the upper limit of the blending amount of water may be set as appropriate from the balance with other blending components that are not particularly limited, and is preferably about 80% by weight or less, for example.
  • the ink inside the printing press is hermetically sealed to prevent moisture from evaporating into the atmosphere, so that it is also suitable for use with high water content water-based inks.
  • a pigment or a dye can be used, and two or more kinds may be used in combination.
  • pigments include organic pigments such as azo, phthalocyanine, dye, condensed polycyclic, nitrogen, nitroso, etc. , Phthalocyanine green, alkali blue, ash phosphorus black, etc.); metals such as cobalt, iron, chromium, copper, zinc, lead, titanium, vanadium, manganese, nickel, metal oxides and sulfur
  • inorganic pigments such as clay, ocher, ultramarine, and bitumen, and carbon blacks such as furnace carbon black, lamp black, acetylene black, and channel black can be used.
  • the dye examples include water-soluble dyes such as basic dyes, acid dyes, direct dyes, soluble vat dyes, acid mordant dyes, mordant dyes, reactive dyes, vat dyes, and sulfur dyes, and water-soluble by reduction.
  • the water-soluble dye which became can be used.
  • Either pigment or dye, or both, can be used as a colorant. It is preferable because it can be made into an ink with excellent weather resistance with little smearing.
  • the content of the colorant in the ink is usually 1 to 20% by weight, and preferably 3 to 15% by weight. In order to further increase the printing density of the printed matter, it is more preferable to contain 5% by weight or more.
  • the viscosity of the ink is preferably lower than that of the conventional ink. Specifically, the shear stress is increased from OPa at a rate of 0.1 PaZs at 23 ° C. It is preferable that the viscosity of the ink in lOPa is 500 mPa's or less, more preferably 300 mPa-s or less, and particularly preferably lOOmPa's or less. On the other hand, the ink viscosity measured in the same manner is preferably 1.5 mPa's or more. 3. More preferably, it is more than OmPa's. 5. More preferably, it is more than OmPa's. .
  • the ink is mixed with a water-soluble organic solvent from the viewpoint of preventing drying at the perforated portion of the stencil sheet during printing.
  • the water-soluble organic solvent an organic compound that is liquid at room temperature and is soluble in water is used.
  • lower alcohols such as methanol, ethanol, 1 propanol, isopropanol, 1 butanol, 2-butanol, isobutanol, 2-methyl-2-propanol; ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol , Propylene glycol, dipropylene glycol, tripropylene glycol and the like glycols; glycerin; acetins (monoacetin, diacetin, triacetin); Noremonopropinoreethenole, triethyleneglycolenobutinoreether, tetraethyleneglycololemonomethinore Derivatives of glycols such as tetraethyleneglycolenomonoethylenate ether, tetraethyleneglycolonemethyl ether, t
  • a low molecular weight polyalkylene glycol such as a diol type polypropylene glycol in the range of 0 to 600, a triol type polypropylene glycol having an average molecular weight in the range of 250 to 800, such as an average molecular weight of 300 or 700, and the like can also be used.
  • These water-soluble organic solvents can be used alone or in combination of two or more.
  • the content of the water-soluble organic solvent in the ink is preferably 5% by weight or more, more preferably 10% by weight or more as the total content when two or more kinds are used. I like it.
  • the upper limit of the content is not particularly limited, but is preferably about 45% by weight or less and more preferably about 35% by weight or less in order to reduce the back-through of the image.
  • the ink preferably contains a spinnability imparting agent capable of imparting appropriate spinnability to the ink.
  • a spinnability imparting agent capable of imparting appropriate spinnability to the ink.
  • the unsaturated carboxylic acid-based water-soluble polymer of the linear structure type, the polyalkylene oxide having a molecular weight of 50,000 or more, and the linear structure type One or more of (meth) acrylamide water-soluble polymers can be preferably used.
  • acrylic acid or methacrylic acid is collectively referred to as “(meth) acrylic acid”
  • (meth) acrylamide means acrylamide and methacrylamide.
  • linear structure type unsaturated carboxylic acid-based water-soluble polymer examples include branched units containing a repeating unit represented by the following general formula (1), such as a linear structure type unsaturated carboxylic acid-based water. Soluble polymers are preferred.
  • R 1 , R 2 and IT are independently H, CH, (CH) nCOOH (n is an integer of 0 or 1).
  • the copolymerization mode may be a random, alternating, block type, etc.! /.
  • the unsaturated carboxylic acid-based water-soluble polymer examples include one or more unsaturated carboxylic acids selected from the group consisting of (meth) acrylic acid, maleic anhydride, maleic acid, fumaric acid, crotonic acid and itaconic acid. Examples thereof include water-soluble polymers containing an acid in the main chain, and salts thereof are also included.
  • this unsaturated carboxylic acid-based water-soluble polymer When this unsaturated carboxylic acid-based water-soluble polymer is dissolved in water, it becomes a super multivalent ionic polymer having a large number of negative charges, and this strong, ionic atmosphere and linear polymer provide a three-dimensional structure. It is thought that the effect of imparting the spinnability is caused by entanglement.
  • the salt is preferably a monovalent metal salt or an ammine salt.
  • these salts include sodium poly (meth) acrylate, potassium poly (meth) acrylate, poly (meth) Ammonium acrylate, poly (meth) acrylic acid triethanolamine and the like can be mentioned.
  • Other preferable examples include sodium polyitaconate, sodium polymaleate, sodium acrylic acid-methacrylic acid copolymer, sodium acrylic acid / maleic acid copolymer, sodium acrylic acid acrylamide copolymer, and the like.
  • the unsaturated carboxylic acid-based water-soluble polymer is a linear structure type, the compound of the same molecular structure When compared among the products, the higher the weight average molecular weight, the longer the ink string length, and the lower the content in the ink, the lower the ink viscosity.
  • unsaturated carboxylic acid-based water-soluble polymers unsaturated carboxylic acid monomers (acrylic acid, methacrylic acid, crotonic acid, etc.) can be increased without increasing the viscosity of the ink.
  • Itaconic acid, maleic acid, maleic anhydride, fumaric acid) polymers (homopolymers or copolymers) and salts of these polymers are preferably used, and polyacrylic acid and its A salt is particularly preferably used.
  • Unsaturated carboxylic acid-based water-soluble polymers including polyacrylic acid and salts thereof are preferably those having a weight average molecular weight of 10,000 or more, more preferably 100,000 or more, and more preferably 600,000 or more. Those having more than 1.2 million are particularly preferred. If the molecular weight is less than 10,000, it is necessary to contain a lot of unsaturated carboxylic acid-based water-soluble high molecules in order to increase the thread length of the ink, and as a result, it becomes difficult to make the ink low viscosity. .
  • the molecular weight is preferably 10 million or less, more preferably 6 million or less.
  • the molecular weight exceeds 10 million, it is possible to increase the thread length of the ink with a small amount of content, but in order to obtain a thread length that is not too large, the content must be made very small. It becomes difficult to obtain stable ink properties.
  • an ethylene group, a propylene group, a propylene group, or the like is preferably used. It may contain a single alkylene group or may contain multiple types of alkylene groups.
  • polyethylene oxide and ethylene oxide-propylene oxide copolymer can be preferably used, and polyethylene oxide is particularly preferably used.
  • the polymerization ratio (molar ratio) of ethylene oxide is 0.5 or more, preferably S, and more preferably 0.8 or more.
  • the molecular weight (weight average molecular weight) of the polyalkylene oxide is selected to be 50,000 or more in order to obtain the effect of controlling the transfer amount of the low viscosity ink, and preferably 300,000 or more. More preferably it is.
  • the upper limit of the molecular weight is not particularly limited, but it is preferably 10 million or less. It is preferable to be about 8 million or less.
  • Polyalkylene oxide is a polymer with a linear structure. When dissolved in water, polyalkylene oxide has a high degree of freedom in the intramolecular bond angle provided by the molecular structure, and a three-dimensional structure provided by the structure of a linear polymer. It exhibits unique behavior in water because of its entanglement and affinity for water molecules brought about by the polarity of oxygen atoms.
  • Linear structure type of (meth) acrylamide water-soluble polymer means no branched chain (branched), cross-linked structure or cyclic structure! / ⁇ , single chain That it is a shape structure!
  • Comonomers in this case include unsaturated acids such as acrylic acid or methacrylic acid (hereinafter collectively referred to as “(meth) acrylic acid”), maleic anhydride, maleic acid, fumaric acid, crotonic acid, itaconic acid, etc. Derivatives such as carboxylic acids and their salts; unsaturated sulfonic acids such as (meth) acrylamidoalkyl sulfonic acids and their salts; and the like.
  • the salt monovalent metal salts such as lithium, sodium and potassium; ammonia salts; amine salts such as monoethanolamine, dipropanolamine and triethanolamine are preferable.
  • the polymerization ratio (molar ratio) of (meth) acrylamide is preferably 0.5 or more, more preferably 0.8 or more.
  • the molecular weight (weight average molecular weight) of the linear structure type (meth) acrylamide water-soluble polymer is preferably 50,000 or more in order to obtain the effect of controlling the transfer amount of the low viscosity ink. It is more preferable that it is 10,000 or more. It is still more preferable that it is 1,000,000 or more.
  • the upper limit of the molecular weight is not particularly limited, but is preferably about 15 million or less from the viewpoint of adjusting the blending amount which is preferably 30 million or less.
  • the linear structure type (meth) acrylamide water-soluble polymer is a polymer having a linear structure, and when dissolved in water, its molecular structural strength S leads to a high degree of freedom in the intramolecular bond angle. It shows unique behavior in water, such as high-molecular and three-dimensional entanglement caused by the structure.
  • the content of the spinnability-imparting agent as described above is preferably 0.01 to 5% by weight, and preferably 0.03 to 2% by weight, with respect to the total amount of force ink depending on the type. More preferred is 0.03 to 0.5% by weight, and even more preferred is 0.05 to 0.2% by weight. If the blending amount of the spinnability imparting agent is too large, the viscosity of the ink may increase and the dryness of the printed matter may deteriorate soon.
  • the ink thread length may increase or decrease under the influence of other ink components, it is preferable to adjust the type and content of the spinnability imparting agent as appropriate in consideration of the effects of other ink components. That's right.
  • the ink has spinnability.
  • the ink string length is 30 mm when a 15 mm diameter chrome steel ball is pulled up by 150 mmZs from ink at 23 ° C. More preferably, it is 40 mm or more, more preferably 50 mm or more.
  • the amount of transfer to the printing paper is suppressed regardless of the viscosity of the ink, that is, even with a low viscosity ink as described above.
  • the dryness of the printed matter is good, and a sharp and high-quality image can be obtained without blurring of fine characters and fine lines.
  • the measurement of the kite length can be performed using a measuring instrument as shown in FIG.
  • This measuring instrument includes a container 201 containing ink, a chromium steel ball 202 having a diameter of 15 mm, a stepping motor 203, and a benolet 204.
  • the chrome maoka ball 202 is fixed to a belt 204 that is rotated by a stepping motor 203, and moves up and down at a constant speed.
  • the measurement environment was 23 ° C, and the entire chromium steel ball 202 was immersed in the ink in the container 201 so that the top of the sphere coincided with the line of the ink level, and was pulled up at a speed of 150 mm per second.
  • the upper limit of the yarn length is not particularly limited, but is preferably 500 mm or less, more preferably 250 mm or less, and even more preferably 200 mm or less. If the thread length exceeds 500 mm, the amount of ink transfer will be suppressed too much, and fine characters and fine lines may be partially lost. If the length exceeds 250 mm, the solid portion will be uneven if there is a solid portion. May occur. The reason for this is not clear, but when the stencil sheet and the printing paper are peeled off, the punching force of the stencil sheet is also transferred to the ink transferred to the printing paper. If the ink is attracted to each other, it is thought that unevenness occurs in the formed image.
  • An arbitrary thickener can be added to the ink as a viscosity modifier.
  • a water-soluble polymer thickener and a clay mineral thickener can be used. it can.
  • water-soluble polymer thickeners natural polymers, semi-synthetic polymers, and synthetic polymers can be used.
  • Natural polymers include, for example, plant-based natural polymers such as gum arabic, carrageenan, guagam, locust bean gum, pectin, tragacanth gum, corn starch, konjac mannan, agar, etc .; An animal natural polymer such as gelatin, casein, or glue can be used.
  • semi-synthetic polymer examples include cellulose semi-synthetic polymers such as ethyl cellulose, carboxymethyl cellulose, hydroxyethinoresenorerose, hydroxypropenoresenorelose, methinoresenorelose, and hydroxypropylmethylcellulose; Starch semi-synthetic polymers such as tert, sodium carboxymethyl starch and cyclodextrin; Alginate semi-synthetic polymers such as sodium alginate and propylene glycol alginate; sodium hyaluronate can be used.
  • cellulose semi-synthetic polymers such as ethyl cellulose, carboxymethyl cellulose, hydroxyethinoresenorerose, hydroxypropenoresenorelose, methinoresenorelose, and hydroxypropylmethylcellulose
  • Starch semi-synthetic polymers such as tert, sodium carboxymethyl starch and cyclodextrin
  • Alginate semi-synthetic polymers
  • Synthetic polymers include, for example, polyacrylic acid, polymethacrylic acid, polycrotonic acid, polyitaconic acid, polymaleic acid, polyfumaric acid, acrylic acid-methacrylic acid copolymer, acrylic acid-itaconic acid copolymer, acrylic Acid Maleic acid copolymer, Acrylic acid Acrylic amide copolymer, Acrylic acid Acrylic acid ester copolymer, Acrylic acid-methacrylic acid ester copolymer, Acrylic acid-sulfonic acid monomer copolymer, Acrylic acid-birylpyrrolidone Unsaturated carboxylic acid-based synthetic polymers such as copolymers, maleic anhydride alkyl butyl ether copolymers, etc .; such as polybulur pyrrolidone, polybutyl alcohol, polybutyl methyl ether, poly N-bulucaceamide, polyacrylamide, etc. Bull synthetic polymer: Polyethylene oxide Polyethylene I Min, can be used a polyurethane
  • unsaturated carboxylic acid-based water-soluble polymer thickeners which are electrolyte-type thickeners having a large number of dissociating groups in the side chain, have a desired thickening effect even in a small amount. Is obtained It is preferably used.
  • the unsaturated carboxylic acid-based synthetic polymer for example, acrylic acid, methacrylic acid, maleic anhydride, maleic acid, fumaric acid, crotonic acid, and itaconic acid group power are selected 1
  • examples thereof include water-soluble polymers containing at least one kind of unsaturated carboxylic acid in the main chain, and these neutralized salts are included in the category only of the above-mentioned unneutralized type.
  • the neutralized salt include alkali metal salts such as sodium and potassium, ammonium salts and alkanolamine salts such as triethanolamine, and specific examples include sodium polyacrylate and polyacrylic acid.
  • Potassium, ammonium polyacrylate, triethanolamine polyacrylate, sodium polymethacrylate, polymethacrylate, sodium polyitaconate, sodium polymaleate, sodium acrylate-methacrylic acid copolymer, acrylic acid Maleic acid copolymer sodium and the like can be preferably used.
  • clay mineral-based thickener for example, smectite-based clay minerals such as montmorillonite, hectorite, and savonite can be used.
  • the ink may optionally contain a pigment dispersant, a fixing agent, an antifoaming agent, a surface tension reducing agent, a pH adjuster, an antioxidant, an antiseptic, and the like.
  • the ink can contain an alkali-soluble resin and can be used as a fixing agent for a colorant on a printing material such as printing paper.
  • alkali-soluble resin can also be used as a pigment dispersant.
  • Alkali-soluble rosin means a polymer that is insoluble in water but becomes water-soluble in the presence of alkali. Therefore, even if the compound name is the same, for example, acrylic acid-acrylic acid ester copolymer, in the present invention, it is classified into a water-soluble polymer or an alkali-soluble resin depending on its solubility.
  • alkali-soluble resin examples include styrene- (meth) acrylic acid copolymer, styrene ⁇ -methylstyrene (meth) acrylic acid copolymer, and styrene (meth) acrylic acid.
  • alkali-soluble resins are neutralized with any alkali such as alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkanolamines such as aqueous ammonia and triethanolamine, and water. It can be used after being soluble.
  • alkali metal hydroxides such as sodium hydroxide and potassium hydroxide
  • alkanolamines such as aqueous ammonia and triethanolamine
  • the alkali-soluble resin in the ink in a range of 5% by weight or less in terms of solid content. More preferably, it is 3% by weight or less.
  • An oil-in-water (OZW) type rosin emulsion can be included in the ink and used as a fixing agent for a colorant on a printing medium such as printing paper.
  • this rosin emulsion can also be used as a pigment dispersant.
  • oil-in-water (OZW) rosin emulsions examples include poly (vinyl acetate), ethylene / vinyl acetate copolymer, vinyl acetate / acrylic acid ester copolymer, polyacrylic acid ester, polymethacrylic acid ester, polystyrene, styrene acrylic acid.
  • Emulsions such as ester copolymers, styrene butadiene copolymers, salt vinylidene acrylate copolymers, polychlorinated bulls, salt bully acetate bur copolymers, polyurethanes, etc. can be used. . You can use two or more of these together!
  • the ink When containing a large amount of rosin emulsion, there is a risk of affecting the printing performance of the printing press after it is not used, so it is preferable to add it in the ink in a range of 5% by weight or less in terms of solid content. Preferably it is 2 weight% or less.
  • extender pigments can be included in the ink.
  • extender pigments examples include clay, talc, clay, diatomaceous earth, calcium carbonate, potassium carbonate, barium sulfate, alumina white, silica, kaolin, my strength, and aluminum hydroxide. You can use more than one species together.
  • the extender pigment is contained in a large amount, it may hinder the fixing of the colorant to the print medium, Since the printing performance after the printer is not used may be hindered, the content is preferably 5% by weight or less, more preferably 2% by weight or less.
  • a pigment dispersant an antifoaming agent, a surface tension reducing agent, etc.
  • an anionic surfactant a force thione surfactant, an amphoteric surfactant, a nonionic surfactant, or a polymer system
  • a silicone system A fluorine-based surfactant can be contained in the ink.
  • an electrolyte can be added to the ink.
  • the electrolyte include sodium sulfate, potassium hydrogen phosphate, sodium citrate, potassium tartrate, and sodium borate. Two or more kinds may be used in combination.
  • Sulfuric acid, nitric acid, acetic acid, sodium hydroxide, potassium Mizusani ⁇ , Mizusani ⁇ ammonium - ⁇ beam, also triethanolamine, can be used as NebaSuke agent or P H modifiers increase of the ink.
  • antioxidant By blending an antioxidant, it is possible to prevent oxidation of the ink components and improve the storage stability of the ink.
  • examples of the anti-oxidation agent that can be used include L-ascorbic acid, L-sodium ascorbate, sodium isoscorbate, potassium sulfite, sodium sulfite, sodium thiosulfate, sodium nithionite, and sodium pyrosulfite.
  • preservatives By adding preservatives, it is possible to prevent ink decay and improve storage stability.
  • preservatives include isothiazolones such as 5 chloro-2-methyl-4 isothiazoline-3-one, 2-methyl-4 isothiazoline-3 on, 2-n-octyl-4 isothiazoline 3 on, 1,2 benzoisothiazoline 3 on.
  • Triazine preservatives such as triazine
  • 2 Pyridine quinoline preservatives such as sodium pyridinethiol 1-oxide and 8-oxyquinoline
  • Dimethyldi Dithiocarbamate preservatives such as sodium thiocarbamate
  • 2, 2 dibromo-3 -tri-propionamide 2, bromo 2-toro 1, 3 propanediol, 2, 2 dibu-moe 2 ditroethanol
  • 2 Jib mouth mo 2 Organic bromine preservatives such as 2, 4-disianobutane; methyl p-hydroxybenzoate, p-hydroxy Echiru benzoate, potassium sorbate, sodium dehydroacetate, that are use salicylic acid leaves in.
  • the ink is prepared by mixing water, a colorant, and the above-mentioned components appropriately blended as necessary.
  • the details thereof are not particularly limited.
  • a part of water, a pigment, and a pigment dispersant are mixed, and the pigment is dispersed using a dispersing means such as a ball mill or a bead mill, while the remaining water, a spinnability imparting agent, and a water-soluble organic substance are dispersed. Mix the solvent and mix them together.
  • the stencil sheet used in the present invention can be produced by a conventionally known method. Specifically, a method of laminating a porous support and a thermoplastic resin film with an adhesive as disclosed in JP-A-11-309954; disclosed in JP-A-2001-10247, etc. A method of thermally bonding a porous support and a thermoplastic resin film without using an adhesive; disclosed in JP-A-10-147075, etc., on one surface of a thermoplastic resin film A method for forming a porous resin film and further laminating a porous fiber film on the surface thereof; a method for forming a porous resin film on a porous support disclosed in JP-A-2003-165282 And the like.
  • Inks A to D were prepared as follows according to the formulation shown in Table 1.
  • Ink B was obtained by mixing 30.0% of the obtained linear structure type sodium polyacrylate aqueous solution with a colorant and a water-soluble organic solvent in the same manner as ink A.
  • Inks C and D were obtained in the same manner as ink B except that the formulation shown in Table 1 was used.
  • the string length of each ink obtained was measured using a measuring instrument as schematically shown in FIG. That is, under an ambient temperature of 23 ° C, the container 201 is filled with ink, and the entire chrome steel ball 202 (diameter 15 mm) is filled in the container 201 so that the upper part of the sphere coincides with the ink level line. Then, when the chrome steel ball was pulled up vertically at a speed of 150 mm per second, it was viewed in front using a camera (3CCD color video camera module XC-003 manufactured by Sony Corporation) (not shown). Take a photo and read from the recorded image the maximum length of the ink fountain just before the ink fountain formed between the ink surface and the steel ball is broken (distance between the ink surface and the bottom of the steel ball). I got it.
  • a camera 3CCD color video camera module XC-003 manufactured by Sony Corporation
  • the stencil printing machine shown in Fig. 17 (prototype manufactured by Riso Kagaku Co., Ltd.), as shown in Table 2 and Table 3, the pressing force (A) by the press roll and the peripheral speed of the drum ( B), ink viscosity (C), and stencil sheet thickness (D) were changed, and printing was carried out on printing paper (“Ideal Paper Thin Edge” manufactured by Riso Kagaku Kogyo Co., Ltd.).
  • the stencil paper was made by bonding a thermoplastic resin film and a porous support with an adhesive.
  • the biaxially stretched polyester film with a thickness of 2 m is used for the thermoplastic resin film, and the thin paper mixed with 30% natural fiber and 70% synthetic fiber is used for the porous support. did.
  • the thickness of the stencil paper was adjusted by changing the basis weight of the thin paper.
  • the pressing force (A) by the press roll was measured by measuring the force applied to the drum by the press roll, and the unit was N. Specifically, while the press roll was being pressed by the drive unit, the total load that the entire press roll pressed against the drum was measured with a load cell to determine the pressing force.
  • the peripheral speed (B) of the drum the rotational speed of the drum and the peripheral force of the drum were also obtained.
  • the rotation speed of the drum was measured with a rotary encoder, and the rotation Zmin was used as a unit.
  • the peripheral speed is 0.5 (m)
  • X 60 (rotation Zmin in) / 60 (s / min) 0.5 (mZs) It becomes.
  • the peripheral speeds are 0.83 (m / s) and 1.25 (mZs), respectively.
  • Thickness of stencil sheet (D) is the thickness of 10 sheets of stencil sheet, using a straight tooth thickness micrometer 369-511PDM-25DM (14.3 mm in diameter) manufactured by Mitutoyo Corporation. The thickness per sheet was measured and calculated. The measurement place was changed five times, and the average value of the five times was taken as the thickness of the stencil paper.
  • the image quality (image defects, point-like stains) of the printed matter obtained was visually evaluated.
  • the missing images were designated as A when the images were printed without missing images, and D when the images were missing.
  • A was given when there was no stain
  • B was given when there was a little stain
  • D was given when the stain was severe.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

A stencil printing method which uses a stencil printing device comprising a drum that is free to rotate and mounted on the surface of the outer peripheral wall thereof with mimeograph paper, an ink supplying means having an ink supply unit positioned on the printing-upstream side of the maximum printing area of the drum's outer peripheral wall to supply ink onto the surface of the outer peripheral wall from this ink supply unit, and a press roll pressing a fed printing medium against the outer peripheral wall, and which transfers onto the printing medium ink that has passed through the perforated portions in plate-made mimeograph paper by pressing with the press roll while rotating the drum mounted with the plate-made mimeograph paper, wherein printing is carried out so that the relation between a pressing pressure (A:N) by the press roll, the peripheral speed (B:m/s) of the drum, ink viscosity (C:mPa·s) and the thickness (D:μm) of the mimeograph paper satisfies the following expression (1). (Expression 1) 130≤√(B/A)×(C+200)×√D≤400 (1)

Description

明 細 書  Specification
孔版印刷方法  Stencil printing method
技術分野  Technical field
[0001] 本発明は、孔版原紙 (マスター)が装着されたドラムに印刷媒体を押圧しつつ搬送 して、孔版原紙の穿孔より滲み出るインキを印刷媒体に転移させる孔版印刷装置を 用いた孔版印刷方法に関する。  [0001] The present invention relates to stencil printing using a stencil printing apparatus that transfers a printing medium while pressing the printing medium to a drum on which a stencil sheet (master) is mounted, and transfers ink oozing from the perforations of the stencil sheet to the printing medium. Regarding the method.
背景技術  Background art
[0002] 孔版印刷方式は、オフセット印刷、グラビア印刷、凸版印刷のような印刷方式に比 ベて、使用後に洗浄等の煩雑な作業を行う必要がない、専門のオペレーターを必要 としない等の操作性の良さ、簡便性を備えている。サーマルヘッドをデバイスとして用 V、る感熱製版方式を用いて以来、孔版印刷方式にぉ 、て画像処理のデジタル化が 図られるようになり、高品位の印刷物を短時間で簡便に得られるようになつたため、情 報処理端末としてもますますその利便性が認められて 、る。  [0002] The stencil printing method does not require complicated operations such as washing after use, and does not require a specialized operator, compared to printing methods such as offset printing, gravure printing, and relief printing. It has good quality and simplicity. Since the use of thermal heads as a device for thermal heads V, since the stencil printing method, image processing has been digitized so that high-quality printed materials can be easily obtained in a short time. As a result, the convenience of information processing terminals is increasingly recognized.
[0003] 従来の孔版印刷装置の印刷方式としては、インナープレス方式 (特許文献 1)とァゥ タープレス方式 (特許文献 2)とがある。  [0003] As a printing method of the conventional stencil printing apparatus, there are an inner press method (Patent Document 1) and an after press method (Patent Document 2).
従来のインナープレス方式およびアウタープレス方式の孔版印刷装置では、ドラム 内部にインキ供給機構が設けられ、ドラム内部力 ドラム外周壁にインキが供給され るようになっており、インキは、いわゆるインキ溜まりに常に溜まった状態にある。した がって、印刷が長時間行われない場合には、印刷機械内部において、インキ溜まり に溜まったインキやドラム等に付着したインキが、大気と接触した状態で長時間放置 されることになり、インキが変質する、放置後の印刷画像にカスレや濃淡ムラが発生 するという問題があった。さらに、ドラムの内部にインキ供給用の各種ロール等を配置 しなければならないため、ドラムの小型 ·軽量ィ匕が困難であるという問題があった。  In a conventional inner press type and outer press type stencil printing machine, an ink supply mechanism is provided inside the drum so that ink is supplied to the drum outer wall, and the ink is stored in a so-called ink reservoir. Always in a state of accumulation. Therefore, if printing is not performed for a long time, the ink accumulated in the ink reservoir or the ink adhering to the drum will be left in contact with the atmosphere for a long time inside the printing machine. However, there are problems that the ink changes in quality, and the printed image after being left is dull and uneven in density. Furthermore, since various rolls for supplying ink must be arranged inside the drum, there is a problem that it is difficult to make the drum small and light.
[0004] そこで、本出願人は、このような問題点を解決しうる新たな印刷システムに基づく印 刷装置を開発している(特許文献 3、特許文献 4)。これらの装置においては、インキ は、印刷モード時に、ドラム外周壁の上流に設けられたインキ供給部力もドラム外周 壁の表面に供給されるようになっており、従来の装置のように、開放系のインキ溜まり 等においてインキが放置された状態に置かれることがない。つまり、ドラムに供給され たインキはドラムの外周壁と孔版原紙の間の略密閉空間に保持され、大気との接触 が最低限に抑えられる。したがって、インキの変質等が抑制され、各種タイプのインキ を使用することができる。さらに、ドラム内部にインキ供給機構を設ける必要はないの で、ドラムの小型 ·軽量ィ匕が可能である。 Therefore, the present applicant has developed a printing apparatus based on a new printing system that can solve such problems (Patent Documents 3 and 4). In these devices, ink is supplied to the surface of the drum outer peripheral wall at the upstream side of the drum outer peripheral wall in the printing mode. Ink reservoir Etc., the ink is not left in a neglected state. In other words, the ink supplied to the drum is held in a substantially sealed space between the outer peripheral wall of the drum and the stencil paper, and contact with the atmosphere is minimized. Therefore, the quality change of the ink is suppressed, and various types of ink can be used. Furthermore, since there is no need to provide an ink supply mechanism inside the drum, the drum can be made smaller and lighter.
(特許文献 1) 特開平 7— 132675号公報  (Patent Document 1) Japanese Patent Laid-Open No. 7-132675
(特許文献 2) 特開 2001— 246828号公報  (Patent Document 2) Japanese Patent Application Laid-Open No. 2001-246828
(特許文献 3) 特開 2004— 122712号公報  (Patent Document 3) JP 2004-122712 A
(特許文献 4) 特開 2005— 53209号公報  (Patent Document 4) Japanese Unexamined Patent Publication No. 2005-53209
[0005] この新し ヽ印刷装置では、製版済みの孔版原紙が装着されたドラムの版胴とプレス ロールとの間に印刷媒体(印刷用紙)を供給して、このプレスロールによって印刷媒 体がドラムの外周壁に押圧されると共に、この押圧力で、印刷方向の上流力 供給さ れたインキが、外周壁と孔版原紙との間でしごかれながら、下流側に拡散されるよう になっている。すなわち、従来のリソグラフ (理想科学工業 (株)製)等の孔版印刷装 置では、プレスロールがインキの転移作用のみを行っていたのに対し、この新しい印 刷装置では、プレスロールはインキ転移作用と、インキをドラムの外周壁全体へ行き 渡らせる拡散作用の二つの役割を担っている。 [0005] In this new type of printing apparatus, a printing medium (printing paper) is supplied between a plate cylinder of a drum on which a stencil stencil sheet that has been subjected to platemaking is mounted and a press roll, and the printing medium is supplied by this press roll. In addition to being pressed against the outer peripheral wall of the drum, the ink supplied by the upstream force in the printing direction is diffused downstream while being squeezed between the outer peripheral wall and the stencil paper. ing. In other words, in stencil printing devices such as conventional lithographs (manufactured by Riso Kagaku Co., Ltd.), the press roll only performs ink transfer, whereas in this new printing device, the press roll is ink transfer. It plays two roles: the action and the diffusion action that spreads ink over the entire outer peripheral wall of the drum.
しかし、このインキの拡散が円滑に均一に行われない場合があり、その結果、インキ の供給が不充分である箇所の画像に画像欠けが発生したり、インキの供給が充分で ある箇所であっても孔版原紙の穿孔力 部分的にインキが浮き出てしまって印刷物 に点状汚れが発生したりするという、従来の装置にはない、特有の問題があることが わかってきた。  However, in some cases, the ink is not diffused smoothly and uniformly. As a result, an image defect occurs in an image where the ink supply is insufficient, or the ink supply is sufficient. However, it has been found that there is a peculiar problem that conventional devices do not have, such as the perforation force of stencil paper that causes ink to partially float and cause spotted stains on printed matter.
[0006] そこで、本発明は、上記の新しい孔版印刷装置を用いた印刷において、画像欠け や点状汚れ等が発生せず、印刷面全体にわたって均一な画像が得られる孔版印刷 方法を提供することを目的とする。  [0006] Accordingly, the present invention provides a stencil printing method in which a uniform image can be obtained over the entire printing surface without image defects or dot-like stains in printing using the above-described new stencil printing apparatus. With the goal.
発明の開示  Disclosure of the invention
[0007] 本発明は、回転自在でその外周壁の表面に孔版原紙が装着されるドラムと、このド ラムの前記外周壁の最大印刷工リアより印刷上流位置にインキ供給部を有し、このィ ンキ供給部より前記外周壁の表面にインキを供給するインキ供給手段と、給紙された 印刷媒体を前記外周壁に押圧するプレスロールとを備えた孔版印刷装置 (以下、こ れを「RK装置」ともいう。)を用い、製版済みの孔版原紙を装着したドラムを回転させ ながらプレスロールで押圧することによって、製版済みの孔版原紙の穿孔部からイン キを通過させて印刷媒体に転移させる孔版印刷方法であって、 [0007] The present invention includes a drum that is rotatable and has a stencil sheet mounted on the surface of its outer peripheral wall, and an ink supply unit at a position upstream of printing from the maximum printing rear of the outer peripheral wall of the drum. I A stencil printing machine (hereinafter referred to as “RK machine”) comprising ink supply means for supplying ink from the ink supply unit to the surface of the outer peripheral wall, and a press roll for pressing the fed printing medium against the outer peripheral wall. Stencil, which is transferred to the printing medium by passing the ink from the perforated part of the stencil sheet that has been made by rotating the drum on which the stencil sheet that has been made by the plate is pressed with a press roll while rotating. Printing method,
プレスロールによる押圧力(A: N)、ドラムの周速度(B: m/s)、インキの粘度 (C: mPa · s)、および孔版原紙の厚み(D: m)の関係が下記の式(1)を満たすようにし て印刷を行う孔版印刷方法に関する。  The relationship between the pressing force by the press roll (A: N), the peripheral speed of the drum (B: m / s), the viscosity of the ink (C: mPa · s), and the thickness of the stencil sheet (D: m) is The present invention relates to a stencil printing method that performs printing so as to satisfy (1).
(数 1) (Number 1)
130≤^ (B/A) X (C + 200) X ^D≤400 (1)  130≤ ^ (B / A) X (C + 200) X ^ D≤400 (1)
図面の簡単な説明 Brief Description of Drawings
[図 1]図 1は、好適な孔版印刷装置の第 1実施形態を示し、その概略構成図である。 FIG. 1 shows a first embodiment of a preferred stencil printing apparatus and is a schematic configuration diagram thereof.
[図 2]図 2は、好適な孔版印刷装置の第 1実施形態を示し、ドラムの斜視図である。 FIG. 2 is a perspective view of a drum showing a first embodiment of a preferred stencil printing apparatus.
[図 3]図 3は、好適な孔版印刷装置の第 1実施形態を示し、図 2中 A1—A1線に沿う 断面図である。 FIG. 3 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line A1-A1 in FIG.
[図 4]図 4は、好適な孔版印刷装置の第 1実施形態を示し、図 2中 B1— B1線に沿う 断面図である。  FIG. 4 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line B 1 -B 1 in FIG.
[図 5]図 5は、好適な孔版印刷装置の第 1実施形態を示し、インキ供給部を示すドラム の平面図である。  FIG. 5 is a plan view of a drum showing an ink supply unit according to a first embodiment of a preferred stencil printing apparatus.
[図 6]図 6は、好適な孔版印刷装置の第 1実施形態を示し、図 5中 C1— C1線に沿う 断面図である。  FIG. 6 shows a first embodiment of a preferred stencil printing apparatus, and is a cross-sectional view taken along line C1-C1 in FIG.
[図 7]図 7は、好適な孔版印刷装置の第 1実施形態を示し、インキの拡散メカニズムを 説明する部分断面図である。  FIG. 7 is a partial cross-sectional view illustrating a first embodiment of a preferred stencil printing apparatus and illustrating an ink diffusion mechanism.
[図 8]図 8は、好適な孔版印刷装置の第 1実施形態のインキ供給部の変形例を示し、 ドラムの一部の平面図である。  FIG. 8 is a plan view of a part of the drum, showing a modification of the ink supply unit of the first embodiment of the preferred stencil printing apparatus.
[図 9]図 9は、好適な孔版印刷装置の第 1実施形態のインキ供給部の変形例を示し、 図 8中 C4— C4線に沿う断面図である。  FIG. 9 is a sectional view taken along line C 4 -C 4 in FIG. 8, showing a modification of the ink supply unit of the first embodiment of the preferred stencil printing apparatus.
[図 10]図 10は、好適な孔版印刷装置の第 2実施形態を示し、ドラムの斜視図である。 [図 11]図 11は、好適な孔版印刷装置の第 2実施形態を示し、図 10中 A2— A2線に 沿う断面図である。 FIG. 10 is a perspective view of a drum showing a second embodiment of a preferred stencil printing apparatus. FIG. 11 is a cross-sectional view taken along the line A 2 -A 2 in FIG. 10, showing a second embodiment of a preferred stencil printing apparatus.
[図 12]図 12は、好適な孔版印刷装置の第 2実施形態を示し、図 10中 B2— B2線に 沿う断面図である。  12 is a cross-sectional view taken along the line B2-B2 in FIG. 10, showing a second embodiment of a preferred stencil printing apparatus.
[図 13]図 13は、好適な孔版印刷装置の第 2実施形態を示し、ドラムの外周壁を展開 した概略図である。  FIG. 13 is a schematic view showing the outer peripheral wall of a drum, showing a second embodiment of a preferred stencil printing apparatus.
[図 14]図 14は、好適な孔版印刷装置の第 3実施形態を示し、ドラムの斜視図である。  FIG. 14 is a perspective view of a drum showing a third embodiment of a preferred stencil printing apparatus.
[図 15]図 15は、好適な孔版印刷装置の第 3実施形態を示し、図 14中 A3— A3線に 沿う断面図である。 FIG. 15 is a cross-sectional view taken along the line A 3 -A 3 in FIG. 14, showing a third embodiment of a preferred stencil printing apparatus.
[図 16]図 16は、好適な孔版印刷装置の第 3実施形態を示し、図 14中 B3— B3線に 沿う断面図である。  FIG. 16 is a cross-sectional view taken along line B3-B3 in FIG. 14, showing a third embodiment of a preferred stencil printing apparatus.
[図 17]図 17は、インキ漏れ防止溝の変形例を示し、 (a)はインキ漏れ防止溝付近の 断面図、(b)はインキ漏れ防止溝付近の一部の平面図、(c)は孔版原紙の挙動を説 明する断面図である。  [FIG. 17] FIG. 17 shows a modified example of the ink leakage prevention groove, (a) is a sectional view near the ink leakage prevention groove, (b) is a partial plan view near the ink leakage prevention groove, and (c). Fig. 4 is a sectional view for explaining the behavior of a stencil sheet.
[図 18]図 18は、好適な孔版印刷装置の第 4実施形態を示し、ドラムの外周壁を展開 した概略図である。  FIG. 18 shows a fourth embodiment of a preferred stencil printing apparatus, and is a schematic view in which the outer peripheral wall of the drum is developed.
[図 19]図 19は、好適な孔版印刷装置の第 5実施形態を示し、ドラムの断面図である。  FIG. 19 is a sectional view of a drum, showing a fifth embodiment of a preferred stencil printing apparatus.
[図 20]図 20は、好適な孔版印刷装置の第 5実施形態を示し、最大印刷工リアを 6分 割エリアに分割した状態を示す説明図である。 FIG. 20 shows a fifth embodiment of a preferred stencil printing apparatus, and is an explanatory view showing a state in which the maximum printing area is divided into six divided areas.
[図 21]図 21は、好適な孔版印刷装置の第 5実施形態を示し、制御ブロック図である。  FIG. 21 is a control block diagram showing a fifth embodiment of a preferred stencil printing apparatus.
[図 22]図 22は、好適な孔版印刷装置の第 5実施形態の変形例を示す制御ブロック 図である。 FIG. 22 is a control block diagram showing a modified example of the fifth embodiment of a preferred stencil printing apparatus.
[図 23]図 23は、好適な孔版印刷装置の第 7実施形態を示し、ドラムとプレスロールの 正面図である。  FIG. 23 is a front view of a drum and a press roll, showing a seventh embodiment of a preferred stencil printing apparatus.
[図 24]図 24は、曳糸長の測定に用いられる機器を模式的に示した概略構成図であ る。  [FIG. 24] FIG. 24 is a schematic configuration diagram schematically showing an apparatus used for measuring the bobbin length.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
本発明者らは、インキの拡散を向上させるために、ドラムの印刷面上流部のインキ 供給部の配置方法やインキ供給量の調整などを検討したが、これのみでは充分な改 善には至らな力つた。そこで、印刷時にプレスロールにより加えられる押圧力(印圧) 、ドラムの周速度、使用するインキの粘度、および孔版原紙の厚みを考慮に入れた 検討を行った。 In order to improve the ink diffusion, the inventors We examined the arrangement method of the supply section and the adjustment of the ink supply amount. However, this alone has been enough to improve sufficiently. Therefore, a study was conducted in consideration of the pressing force (printing pressure) applied by the press roll during printing, the peripheral speed of the drum, the viscosity of the ink used, and the thickness of the stencil paper.
リソグラフ (理想科学工業 (株)製)等の従来の孔版印刷装置では、一般に、押圧力 は 50〜300N、ドラムの周速は 0. 5〜1. 25mZs (印刷速度は 60〜150min_1)、ィ ンキの粘度は 100万 mPa' s以上(23°Cにおいて 0. lPaZsの速度で剪断応力を 0P aから増加させたときの lOPaにおけるインキ粘度)、孔版原紙の厚みは 20〜50 m 程度に設定される。この同じ条件を、 RK装置に適用した結果、点状汚れは改善でき ても、画像欠けの問題は依然として残っていた。 Lithographic the conventional stencil printing device, such as (Riso Kagaku Co., Ltd.) is generally pressing force 50~300N, the peripheral speed of the drum is 0. 5~1. 25mZs (print speed 60~150Min _1), Ink viscosity is 1 million mPa's or more (ink viscosity at lOPa when shearing stress is increased from 0 Pa at a speed of 0.1 PaZs at 23 ° C), and the stencil sheet thickness is about 20-50 m Is set. As a result of applying this same condition to the RK system, the problem of image loss still remained even though the spot-like stain could be improved.
[0010] 後述するが、図 1は、 RK装置の一実施形態を示す概略構成図であり、図 7はインキ の拡散メカニズムを説明する部分断面図である。図 7に示すように、ドラム 26の外周 壁 53と孔版原紙 18の間に保持されたインキ 56は、プレスロール 35の押圧力によつ てしごかれながら印刷方向の下流に拡散されると共に、この拡散されたインキ 56が孔 版原紙 18の穿孔よりにじみ出て、印刷用紙 37側に転移される。こうして印刷用紙 37 には、ドラム 26の外周壁 53とプレスロール 35の間を通過する過程で、画像が印刷さ れる。「点状汚れ」とは、印刷終了後(プレスロール通過後)になお、孔版原紙 18の穿 孔からインキが点状に浮き出てしまい、このインキの浮き出しにより次の印刷画像に 点状汚れが形成される現象である。  As will be described later, FIG. 1 is a schematic configuration diagram showing an embodiment of an RK apparatus, and FIG. 7 is a partial cross-sectional view illustrating an ink diffusion mechanism. As shown in FIG. 7, the ink 56 held between the outer peripheral wall 53 of the drum 26 and the stencil sheet 18 is diffused downstream in the printing direction while being squeezed by the pressing force of the press roll 35. The diffused ink 56 oozes out from the perforations of the stencil sheet 18 and is transferred to the printing paper 37 side. In this way, an image is printed on the printing paper 37 in the process of passing between the outer peripheral wall 53 of the drum 26 and the press roll 35. “Spot-like stains” means that after printing is finished (after passing through the press roll), the ink floats in the form of dots from the perforations of the stencil sheet 18, and this ink relief causes spot-like stains on the next printed image. It is a phenomenon that is formed.
[0011] 本発明者らは、画像欠けや点状汚れの原因として、印刷を終えた後の孔版原紙 18 に付着'含浸されたインキ量とドラム 26の外周壁 53に付着して残ったインキ量が関係 することをつきとめ、このインキの合計量を制御することを検討した。ここで、印刷を終 えた後の孔版原紙に含浸されたインキ量と、印刷を終えた後のドラムの外周壁に付 着して残ったインキ量の合計量を、「マスター下インキ量」という。 RK装置においては 、インキ供給部力 孔版原紙下に供給されたインキをプレスロールでしご 、て印刷面 全体に拡散させるのである力 このときインキを充分にしごけないと、各穿孔部におけ るマスター下インキ量が均一ではなくなり、部分的にマスター下インキ量が多力つたり 、少な力つたりといったムラが生じる。 [0012] しかし、マスター下インキ量が少ない場合に画像欠けが発生しやすぐ多い場合に は点状汚れが発生しやすいという傾向が見られるものの、一方で、マスター下インキ 量の制御だけでは、画像欠けや点状汚れを解消しきれず、マスター下インキ量はあく まで一つのファクターであることも判明した。 [0011] As a cause of image chipping and spot-like smears, the present inventors have adhered to the stencil paper 18 after printing and the amount of ink impregnated and the ink remaining on the outer peripheral wall 53 of the drum 26. We determined that the amount was related, and considered controlling the total amount of this ink. Here, the total amount of ink impregnated on the stencil sheet after printing and the amount of ink remaining on the outer peripheral wall of the drum after printing is called “under-master ink amount”. . In the RK device, the power of the ink supply section The force that spreads the ink supplied under the stencil paper with a press roll and spreads over the entire printing surface. The amount of ink under the master is not uniform, and unevenness occurs in which the amount of ink under the master is partially increased or decreased. [0012] However, when the amount of ink under the master is small, there is a tendency for image defects to occur, and when there is a large amount, spot-like stains tend to occur. On the other hand, only by controlling the amount of ink under the master, It has also been found that the amount of ink under the master is one factor at a time, since image defects and spot-like stains cannot be resolved.
すなわち、点状汚れについてみると、(ァ)マスター下インキ量が多ぐ(ィ)マスター テンションが高ぐ(ゥ)インキの流動抵抗 (孔版原紙穿孔部力ものインキの浸出しにく さ)力 S低いほど、点状汚れは発生しやすい。一方、画像欠けについては、(ァ)マスタ 一下インキ量が少な 、ほど発生しやす 、。  In other words, when we look at spot-like stains, (a) the amount of ink under the master is large (ii) the master tension is high (u) the flow resistance of the ink The lower the S, the more likely the spot-like stains occur. On the other hand, image loss tends to occur as (a) the amount of ink below the master is small.
[0013] ここで、マスターテンションとは、印刷動作によって生じる孔版原紙へのストレスに起 因するものであり、このテンションが高いと、孔版原紙の内部圧力を緩和させようとし て、穿孔部からインキが浮き出しやすくなる。  [0013] Here, the master tension is caused by stress on the stencil sheet caused by the printing operation. When the tension is high, the internal pressure of the stencil sheet is relieved to try to relieve the ink from the perforated part. Becomes easier to stand out.
また、孔版原紙にはテンション力 Sかかった状態になっているため、マスター下インキ 量が多すぎると、上記と同様に、孔版原紙の内部圧力を緩和させようとして、穿孔部 からインキが浮き出しやすくなる。  In addition, because the stencil sheet is in a state where a tension force S is applied, if the amount of ink under the master is too large, the ink tends to float from the perforated part in an attempt to relieve the internal pressure of the stencil sheet as described above. Become.
さらに、インキの流動抵抗が小さいと、穿孔部からインキが浮き出しやすくなる。  Furthermore, when the flow resistance of the ink is small, the ink tends to rise from the perforated part.
[0014] そして、(ァ)マスター下インキ量は、プレスロールによる押圧力(A)が高 、ほど減少 し、ドラムの周速度 (B)とインキ粘度 (C)と孔版原紙の厚み (D)が大き 、ほど増加す る。(ィ)マスターテンションは、プレスロールによる押圧力(A)が高いほど増加し、ドラ ムの周速度 (B)が大き 、ほど減少し、インキ粘度 (C)と孔版原紙の厚み (D)とは無関 係である。 (ゥ)インキの流動抵抗は、プレスロールによる押圧力(A)とドラムの周速度 (B)とは無関係であり、インキ粘度 (C)と孔版原紙の厚み (D)が大き 、ほど増加する  [0014] (a) The amount of ink under the master decreases as the pressing force (A) by the press roll increases, and the drum peripheral speed (B), ink viscosity (C), and stencil sheet thickness (D) The larger the is, the more it increases. (Ii) The master tension increases as the pressing force (A) by the press roll increases, and decreases as the drum peripheral speed (B) increases. The ink viscosity (C) and stencil sheet thickness (D) Is irrelevant. (U) The flow resistance of the ink is independent of the pressing force (A) by the press roll and the peripheral speed (B) of the drum, and increases as the ink viscosity (C) and the stencil sheet thickness (D) increase.
[0015] 以上のような考察に基づき、主として点状汚れの発生しない条件を求めて実験を繰 り返し、点状汚れと何らかの相関関係が得られる関係式を検討した。その結果、下記 の式(1)が満たされる範囲においては、(ァ)マスター下インキ量と、(ィ)マスターテン シヨンと、(ゥ)インキの流動抵抗が、いずれも適性に調整され、孔版原紙下のインキ が印刷面全面にわたって適正な量かつ均一に供給、保持することができ、したがって 、画像欠けと点状汚れの問題を解決できることが実験的に判明した。 (数 2) [0015] Based on the above considerations, the experiment was repeated mainly by obtaining conditions under which spot-like stains do not occur, and a relational expression that gives some correlation with the spot-like stains was studied. As a result, within the range where the following formula (1) is satisfied, (a) the amount of ink under the master, (ii) the master tension, and (u) the flow resistance of the ink are all adjusted appropriately, and the stencil It has been experimentally found that the ink under the base paper can be supplied and held in an appropriate amount and uniformly over the entire printing surface, and therefore can solve the problems of image defects and spot-like stains. (Equation 2)
130≤^ (B/A) X (C + 200) X ^D≤400 (1)  130≤ ^ (B / A) X (C + 200) X ^ D≤400 (1)
上記式において、それぞれ、 Aはプレスロールによる押圧力(N)、すなわちドラムに 対する印刷媒体の圧接力; Bはドラムの周速度 (mZs); Cは、インキの粘度 (mPa' s ); Dは孔版原紙の厚み m)である。式の値(130、 400)の単位は、 10_6·π 1/2· kg1/2' s- 1/2である。 In the above formulas, A is the pressing force (N) by the press roll, that is, the pressing force of the printing medium against the drum; B is the peripheral speed of the drum (mZs); C is the viscosity of the ink (mPa's); D Is the thickness m) of the stencil paper. The unit of the value (130, 400) of the formula is 10 _6 · π 1/2 · kg 1/2 's- 1 / 2 .
RK装置を用いた印刷において、プレスロールによる押圧力(A:N)、ドラムの周速 度(B: m/s)、インキの粘度 (C: mPa · s)、および孔版原紙の厚み(D: m)が式( 1 )の関係を満たすことにより、インキをドラム壁全体に均一に行き渡らせることができ、 画像欠けや点状汚れのな ヽ、均一な画像を得ることができる。  In printing using the RK machine, the pressing force by the press roll (A: N), the peripheral speed of the drum (B: m / s), the viscosity of the ink (C: mPa · s), and the thickness of the stencil paper (D : When m) satisfies the relationship of the formula (1), the ink can be uniformly distributed over the entire drum wall, and a uniform image can be obtained without image defects or spot-like stains.
[0016] 上記式(1)において、 A、 B、 C、 Dの関係が下限値の 130を下回っても、また 400 を上回っても、点状汚れの発生を抑制することができない。また、この関係式が満た されていると、同時に、画像欠けの発生を抑制することができる。  [0016] In the above formula (1), even if the relationship between A, B, C, and D is below the lower limit of 130 or above 400, the occurrence of spot-like stains cannot be suppressed. Moreover, if this relational expression is satisfied, it is possible to suppress the occurrence of missing images at the same time.
さらには、式(1)において、 A、 B、 C、 Dの関係:(BZA) 1/2 X (C + 200) X D1/2は 、 160〜330であること力より好まし!/ヽ。 Furthermore, in the formula (1), the relationship between A, B, C, and D: (BZA) 1/2 X (C + 200) XD 1/2 is more preferable than the power of 160 to 330! / ヽ.
[0017] プレスロールによる押圧力(A)は、 20〜50N程度に設定されることが好まし!/、。こ の押圧力が 20N以上であると、印刷用紙の搬送が安定するために好ましい。一方、 5 ONを超えると、騒音や機械電気的負荷が大きくなるため、好ましくない。また、押圧 力をあまり高く設定すると、孔版原紙の伸びが発生しやすくなり、その結果、印刷物 の原稿再現性が低下する恐れがある。  [0017] The pressing force (A) by the press roll is preferably set to about 20 to 50N! /. When the pressing force is 20 N or more, it is preferable for the conveyance of the printing paper to be stable. On the other hand, if it exceeds 5 ON, noise and mechanical / electrical load increase, which is not preferable. On the other hand, if the pressing force is set too high, the stencil sheet tends to stretch, and as a result, the reproducibility of the printed material may be reduced.
[0018] ドラムの周速度 (B ;mZs)は、印刷速度に対応する。この周速度 (B)は、 0. 5〜1.  [0018] The peripheral speed (B; mZs) of the drum corresponds to the printing speed. This peripheral speed (B) is 0.5 to 1.
3mZs程度であることが好ましい。周速度が 1. 3mZsより大きいと、騒音や機械電気 的負荷が大きくなるため、好ましくない。さらに、周速度が大きすぎると、印刷用紙がド ラムから剥離する際に、印刷用紙の搬送が安定しない恐れがある。一方、周速度が 0 . 5mZsより小さいと、印刷の時間効率が低下してしまい、好ましくない。  It is preferably about 3 mZs. If the peripheral speed is higher than 1.3 mZs, noise and mechanical / electrical load increase, which is not preferable. Furthermore, if the peripheral speed is too high, the conveyance of the printing paper may not be stable when the printing paper is peeled off from the drum. On the other hand, if the peripheral speed is less than 0.5 mZs, the time efficiency of printing decreases, which is not preferable.
[0019] インキの粘度(C ;mPa' s)は、従来のインキに比べて低粘度であることが好ましぐ 具体的には、 23°Cにおいて 0. lPaZsの速度で剪断応力を OPaから増カロさせたとき の lOPaにおけるインキ粘度が 500mPa · s以下であることが好ましく、 300mPa · s以 下であることがより好ましぐ lOOmPa' s以下であることが特に好ましい。一方、同様 に測定したインキ粘度は、 1. 5mPa' s以上であることが好ましぐ 3. OmPa' s以上で あることがより好ましぐ 5. OmPa' s以上であることが一層好ましい。 [0019] It is preferable that the viscosity (C: mPa's) of the ink is lower than that of the conventional ink. Specifically, the shear stress is measured from OPa at a speed of 0.1 PaZs at 23 ° C. The ink viscosity at lOPa when increasing the amount of calories is preferably 500 mPa · s or less, and 300 mPa · s or less. It is particularly preferable that it is less than or equal to lOOmPa's. On the other hand, the viscosity of the ink measured in the same manner is preferably 1.5 mPa's or more, more preferably 3. OmPa's or more, and even more preferably 5. OmPa's or more.
インキの粘度を上記範囲にすることで、被印刷体へのインキの浸透速度を高めて、 容易に印刷物の乾燥性を高めることができる。  By setting the viscosity of the ink within the above range, it is possible to increase the ink penetration rate into the printing medium and easily improve the drying property of the printed matter.
なお、従来の市販の孔版印刷用エマルシヨンインキの粘度は、 100万 mPa' s以上 であり、このような高粘度のインキを用いて式(1)を満足させるためには押圧力(A)を 数千万 Nのレベルとする必要があり、このような押圧力を付加することは現実では容 易ではない。  The viscosity of conventional commercially available stencil printing emulsion inks is 1 million mPa's or more. In order to satisfy equation (1) using such a high viscosity ink, the pressing force (A) Needs to be in the tens of millions of N level, and it is not easy to add such a pressing force in reality.
[0020] 孔版原紙の厚み(D)は、 20〜50 μ m程度であることが好まし!/、。この厚みが 20 μ m未満であると、孔版原紙のコシが弱くなり、搬送の操作性が低下する恐れがある。 一方、孔版原紙の穿孔部からのインキの通過抵抗およびベタ部での画像性に鑑み、 孔版原紙の厚みは 50 μ m以下であることが好ま U、。  [0020] The thickness (D) of the stencil sheet is preferably about 20 to 50 μm! /. If this thickness is less than 20 μm, the stiffness of the stencil sheet will be weak and the handling operability may be reduced. On the other hand, in view of the ink passage resistance from the perforated part of the stencil sheet and the image quality at the solid part, the thickness of the stencil sheet is preferably 50 μm or less.
[0021] 次に、本発明において使用される孔版印刷装置 (RK装置)について、図面を参照 しつつ説明する。  Next, a stencil printing apparatus (RK apparatus) used in the present invention will be described with reference to the drawings.
図 1〜図 7は第 1実施形態を示し、図 1は孔版印刷装置の概略構成図、図 2はドラム の斜視図、図 3は図 2中 A1— A1線に沿う断面図、図 4は図 2中 B1— B1線に沿う断 面図、図 5はインキ供給部を示すドラムの平面図、図 6は図 5中 C1 C1線に沿う断 面図、図 7はインキの拡散メカニズムを説明する部分断面図である。  1 to 7 show a first embodiment, FIG. 1 is a schematic configuration diagram of a stencil printing machine, FIG. 2 is a perspective view of a drum, FIG. 3 is a cross-sectional view taken along line A1-A1 in FIG. 2, and FIG. 2 is a cross-sectional view taken along line B1-B1 in FIG. 2, FIG. 5 is a plan view of the drum showing the ink supply unit, FIG. 6 is a cross-sectional view taken along line C1 C1 in FIG. 5, and FIG. FIG.
この実施形態に示す孔版印刷装置は、回転自在で、且つ、インキ不透過性部材で 形成された外周壁を有し、この外周壁の表面に孔版原紙が装着されるドラムと、この ドラムの前記外周壁の最大印刷工リアより印刷上流位置にインキ供給部を有し、この インキ供給部より前記外周壁の表面にインキを供給するインキ供給手段と、給紙され た印刷媒体を前記外周壁に押圧するプレスロールとを備えている。  The stencil printing apparatus shown in this embodiment has an outer peripheral wall that is rotatable and formed of an ink impermeable member, and a drum on which a stencil sheet is mounted on the surface of the outer peripheral wall; There is an ink supply section upstream of the maximum printing area on the outer peripheral wall, and an ink supply means for supplying ink to the surface of the outer peripheral wall from the ink supply section, and a fed print medium to the outer peripheral wall. And a press roll for pressing.
[0022] 図 1に示すように、孔版印刷装置は、原稿読み取り部 1と、製版部 2と、印刷部 3と、 給紙部 4と、排紙部 5および排版部 6とから主に構成されて 、る。  As shown in FIG. 1, the stencil printing apparatus is mainly composed of a document reading unit 1, a plate making unit 2, a printing unit 3, a paper feeding unit 4, a paper discharging unit 5 and a plate discharging unit 6. It has been.
原稿読み取り部 1は、印刷すべき原稿が載置される原稿セット台 10と、原稿セット台 10上の原稿の有無を検出する反射型の原稿センサ 11, 12と、原稿セット台 10の原 稿を搬送する原稿搬送ロール 13, 14と、原稿搬送ロール 13, 14を回転駆動させる ステッピングモータ 15と、原稿搬送ロール 13, 14によって搬送される原稿の画像デ ータを光学的に読み取り、これを電気信号に変換する密着型のイメージセンサ 16と、 原稿セット台 10より排出される原稿を載置する原稿排出トレー 17とを有する。そして 、原稿セット台 10に載置された原稿が原稿搬送ロール 13, 14によって搬送され、こ の搬送される原稿の画像データをイメージセンサ 16が読み取る。 The original reading unit 1 includes an original setting table 10 on which an original to be printed is placed, a reflection type original sensor 11 and 12 that detects the presence of an original on the original setting table 10, and an original of the original setting table 10. Document transport rolls 13 and 14 for transporting the document, stepping motor 15 for rotating the document transport rolls 13 and 14, and image data of the documents transported by the document transport rolls 13 and 14 are optically read. A contact-type image sensor 16 that converts the signal into an electrical signal, and a document discharge tray 17 on which a document discharged from the document setting table 10 is placed. Then, the document placed on the document setting table 10 is transported by the document transport rollers 13 and 14, and the image sensor 16 reads the image data of the transported document.
[0023] 製版部 2は、ロールされた長尺状の孔版原紙 18を収容する原紙収容部 19と、この 原紙収容部 19の搬送下流に配置されたサーマルヘッド 20と、このサーマルヘッド 20 の対向位置に配置されたプラテンロール 21と、このプラテンロール 21およびサーマ ルヘッド 20の搬送下流に配置された一対の原紙送りロール 22, 22と、プラテンロー ル 21および原紙送りロール 22を回転駆動させるライトパルスモータ 23と、一対の原 紙送りロール 22, 22の搬送下流に配置された原紙カツタ 24とを有する。 The plate making unit 2 includes a base paper storage unit 19 that stores the rolled long stencil base paper 18, a thermal head 20 that is disposed downstream of the base paper storage unit 19, and the thermal head 20. A platen roll 21 arranged at a position, a pair of base paper feed rolls 22 and 22 arranged downstream of the transport of the platen roll 21 and the thermal head 20, and a light pulse motor that rotationally drives the platen roll 21 and the base paper feed roll 22 23 and a base paper cutter 24 disposed downstream of the pair of base paper feed rolls 22 and 22.
そして、プラテンロール 21と原紙送りロール 22の回転により長尺状の孔版原紙 18 を搬送し、イメージセンサ 16で読み取った画像データに基づきサーマルヘッド 20の 各点状発熱体が選択的に発熱動作することにより孔版原紙 18に感熱穿孔して製版 し、この製版された孔版原紙 18を原紙カツタ 24で切断して所定長さの孔版原紙 18を 作製する。  Then, the long stencil sheet 18 is conveyed by the rotation of the platen roll 21 and the base paper feed roll 22, and each point-like heating element of the thermal head 20 selectively generates heat based on the image data read by the image sensor 16. As a result, the stencil sheet 18 is thermally perforated to make a plate, and the stencil sheet 18 thus made is cut with a stencil sheet cutter 24 to produce a stencil sheet 18 having a predetermined length.
[0024] 印刷部 3は、メインモータ 25の駆動力によって図 1の矢印 A方向に回転するドラム 2 6と、このドラム 26の外周面に設けられ、孔版原紙 18の先端をクランプする原紙クラ ンプ部 27と、ドラム 26の外周面に孔版原紙 18が巻き付け装着されているか否かを検 出する原紙確認センサ 28と、ドラム 26の基準位置を検出する基準位置検出センサ 3 0と、メインモータ 25の回転を検出するロータリエンコーダ 31とを有する。基準位置検 出センサ 30の検出出力を基にロータリエンコーダ 31の出力パルスを検出することに よってドラム 26の回転位置を検出することができるようになって 、る。  The printing unit 3 includes a drum 26 that rotates in the direction of arrow A in FIG. 1 by the driving force of the main motor 25, and a base paper clamp that is provided on the outer peripheral surface of the drum 26 and clamps the leading end of the stencil base paper 18. Part 27, a base paper check sensor 28 for detecting whether or not the stencil paper 18 is wound around the outer peripheral surface of the drum 26, a reference position detection sensor 30 for detecting the reference position of the drum 26, and a main motor 25 And a rotary encoder 31 for detecting the rotation of the motor. The rotation position of the drum 26 can be detected by detecting the output pulse of the rotary encoder 31 based on the detection output of the reference position detection sensor 30.
[0025] また、印刷部 3は、ドラム 26の下方位置に配置されたプレスロール 35を有し、この プレスロール 35はソレノイド装置 36の駆動力によってドラム 26の外周面に押圧する 押圧位置と、ドラム 26の外周面力も離間する待機位置との間で変移可能に構成され ている。プレスロール 35は、印刷モードの期間(試し刷りを含む)にあっては押圧位 置に常時位置され、印刷モード以外の期間にあっては待機位置に位置されるように なっている。 In addition, the printing unit 3 includes a press roll 35 disposed at a position below the drum 26. The press roll 35 is pressed against the outer peripheral surface of the drum 26 by the driving force of the solenoid device 36. The outer peripheral surface force of the drum 26 can also be shifted between the separated standby positions. The press roll 35 is in the pressing position during the printing mode period (including trial printing). It is always located in the printer, and is placed in the standby position during periods other than the print mode.
そして、製版部 2から搬送される孔版原紙 18の先端を原紙クランプ部 27でクランプ し、このクランプした状態でドラム 26が回転されて孔版原紙 18がドラム 26の外周面に 巻き付け装着され、ドラム 26の回転に同期して給紙部 4より給紙される印刷用紙 (印 刷媒体) 37をプレスロール 35でドラム 26に卷装された孔版原紙 18に押圧することに よって印刷用紙 37に孔版原紙 18の穿孔からインキ 56が転移されて画像が印刷され るようになっている。  Then, the front end of the stencil sheet 18 conveyed from the plate making unit 2 is clamped by the stencil sheet clamp unit 27, and in this clamped state, the drum 26 is rotated and the stencil sheet 18 is wound around the outer peripheral surface of the drum 26, and the drum 26 The printing paper (printing medium) 37 fed from the paper feeding unit 4 in synchronism with the rotation of the paper is pressed against the stencil paper 18 mounted on the drum 26 by the press roll 35 to thereby apply the stencil paper to the printing paper 37. Ink 56 is transferred from 18 perforations and the image is printed.
[0026] 給紙部 4は、印刷用紙 37が積層される給紙台 38と、この給紙台 38から最上位置の 印刷用紙 37のみを搬送させる 1次給紙ロール 39, 40と、この 1次給紙ロール 39, 40 によって搬送された印刷用紙 37をドラム 26の回転に同期してドラム 26とプレスロー ル 35間に搬送する一対の 2次給紙ロール 41, 41と、この一対の 2次給紙ロール 41, 41間に印刷用紙 37が搬送された力否かを検出する給紙センサ 42とを有する。 1次 給紙ロール 39, 40には給紙クラッチ 43を介してメインモータ 25の回転が選択的に伝 達されるように構成されて 、る。  [0026] The paper supply unit 4 includes a paper supply base 38 on which the print paper 37 is stacked, primary paper supply rolls 39 and 40 that convey only the uppermost print paper 37 from the paper supply base 38, and these 1 A pair of secondary paper feed rolls 41, 41 that convey printing paper 37 conveyed by the secondary paper feed rolls 39, 40 between the drum 26 and the press roll 35 in synchronization with the rotation of the drum 26, and the pair of 2 A paper feed sensor 42 that detects whether or not the printing paper 37 is transported between the next paper feed rolls 41 and 41 is provided. The primary paper feed rolls 39 and 40 are configured so that the rotation of the main motor 25 is selectively transmitted via the paper feed clutch 43.
排紙部 5は、印刷処理された印刷用紙 37をドラム 26から分離する用紙分離爪 44と 、この用紙分離爪 44によりドラム 26から離間された印刷用紙 37が搬送される搬送通 路 45と、この搬送通路 45より排紙される印刷用紙 37が載置される排紙台 46とを有 する。  The paper discharge unit 5 includes a paper separation claw 44 that separates the printed printing paper 37 from the drum 26, a conveyance path 45 through which the printing paper 37 separated from the drum 26 by the paper separation claw 44 is conveyed, A paper discharge tray 46 on which the print paper 37 discharged from the transport path 45 is placed is provided.
[0027] 排版部 6は、ドラム 26の外周面よりクランプ解除された孔版原紙 18の先端を導き、 この導いた使用済みの孔版原紙 18をドラム 26より引き剥がしながら搬送する排版搬 送手段 47と、この排版搬送手段 47により搬送されて来る孔版原紙 18を収納する排 版ボックス 48と、排版搬送手段 47により排版ボックス 48内に搬送されて来た孔版原 紙 18を排版ボックス 48の奥に押し込む排版圧縮部材 49とを有する。  The stencil discharge unit 6 guides the tip of the stencil sheet 18 unclamped from the outer peripheral surface of the drum 26 and transports the guided stencil sheet 18 while being peeled off from the drum 26. The stencil box 48 for storing the stencil sheet 18 conveyed by the stencil conveying means 47 and the stencil sheet 18 conveyed into the stencil box 48 by the stencil conveying means 47 are pushed into the inside of the stencil box 48. And a discharged plate compression member 49.
[0028] 図 2〜図 4に示すように、ドラム 26は、装置本体 H (図 1に示す)に固定された支軸 5 0と、この支軸 50に各軸受 51を介して回転自在に支持された一対の側円板 52, 52 と、この一対の側円板 52, 52間に固定された円筒状の外周壁 53とを備えている。こ の外周壁 53は一対の側円板 52, 52と一体となってメインモータ 25の回転力により回 転駆動されるようになっている。また、外周壁 53は、剛性を有し、かつ、インキ 56を通 過させな!/ヽインキ不透過性部材にて形成されて ヽる。インキ不透過性部材の種類に よっては、外周壁 53の外周面を凹凸のない円筒面に形成する等の目的で、テフロン (登録商標)加工のようなフッ素樹脂加工、ニッケルメツキ、ニッケルクロムメツキ、溶融 亜鉛メツキ、陽極酸化処理など、各種公知の表面加工処理を外周壁 53に施してもよ い。 As shown in FIG. 2 to FIG. 4, the drum 26 has a spindle 50 fixed to the apparatus main body H (shown in FIG. 1), and can freely rotate on the spindle 50 via bearings 51. A pair of supported side disks 52, 52 and a cylindrical outer peripheral wall 53 fixed between the pair of side disks 52, 52 are provided. The outer peripheral wall 53 is integrated with the pair of side disks 52, 52 by the rotational force of the main motor 25. It is designed to be driven by rolling. Further, the outer peripheral wall 53 is made of a material having rigidity and not allowing ink 56 to pass through! Depending on the type of ink-impermeable member, fluororesin processing such as Teflon (registered trademark) processing, nickel plating, nickel chrome plating, etc., for the purpose of forming the outer peripheral surface of the outer peripheral wall 53 into a cylindrical surface without unevenness, etc. Various known surface treatments such as molten zinc plating and anodizing treatment may be applied to the outer peripheral wall 53.
[0029] 原紙クランプ部 27は、外周壁 53の支軸 50の軸方向に沿って形成されたクランプ用 凹部 53aを利用して設けられている。原紙クランプ部 27はその一端側が外周壁 53に 回転自在に支持され、図 4にて仮想線で示すクランプ解除状態では外周壁 53より突 出するが、図 4にて実線で示すクランプ状態では外周壁 53より突出しないように設け られている。したがって、原紙クランプ部 27は、外周壁 53上に突出することなく孔版 原紙 18をクランプすることができるようになって 、る。  The base paper clamp part 27 is provided by using a clamping recess 53 a formed along the axial direction of the support shaft 50 of the outer peripheral wall 53. One end of the base paper clamp part 27 is rotatably supported by the outer peripheral wall 53, and protrudes from the outer peripheral wall 53 in the clamp release state indicated by the phantom line in FIG. 4, but in the clamp state indicated by the solid line in FIG. It is provided so as not to protrude from the wall 53. Therefore, the stencil sheet portion 27 can clamp the stencil sheet 18 without protruding onto the outer peripheral wall 53.
[0030] この外周壁 53は、図 2,図 4の矢印 A方向に回転され、原紙クランプ部 27より少し 回転した位置が印刷開始ポイントとされている。したがって、回転方向 Aが印刷方向 Mとなり、印刷開始ポイントより下方のエリアが印刷工リアとされる。この第 1実施形態 では最大印刷工リアは A3サイズの印刷が可能な領域に設定されている。そして、外 周壁 53の最大印刷工リアより印刷方向 Mの上流位置にはインキ供給手段 54のイン キ供給部 55Aが設けられて 、る。  The outer peripheral wall 53 is rotated in the direction of arrow A in FIGS. 2 and 4, and a position slightly rotated from the base paper clamp portion 27 is a printing start point. Therefore, the rotation direction A becomes the printing direction M, and the area below the printing start point is the printing area. In the first embodiment, the maximum printing area is set to an area capable of A3 size printing. An ink supply unit 55A of the ink supply means 54 is provided upstream of the maximum printing process rear of the outer peripheral wall 53 in the printing direction M.
[0031] インキ供給手段 54は、図 2〜図 6に示すように、インキ 56が溜められたインキ容器 5 7と、このインキ容器 57内のインキ 56を吸引するインキポンプ 58と、このインキポンプ 58によって吸引されたインキ 56を供給する第 1パイプ 59と、この第 1パイプ 59の他端 が接続され、内部にインキ通路 60が形成され、かつ、 180度対向位置に孔 61が形 成された支軸 50と、この支軸 50の外周側に回転自在に支持され、孔 61に連通可能 な連通孔 62が形成されたロータリジョイント 63と、このロータリジョイント 63に一端が 接続され、他端が外周壁 53に導かれた第 2パイプ 64と、この第 2パイプ 64の他端側 が開口されたインキ供給部 55Aとから構成されている。  [0031] As shown in FIGS. 2 to 6, the ink supply means 54 includes an ink container 57 in which ink 56 is stored, an ink pump 58 that sucks the ink 56 in the ink container 57, and the ink pump. The first pipe 59 for supplying the ink 56 sucked by 58 and the other end of the first pipe 59 are connected, an ink passage 60 is formed inside, and a hole 61 is formed at a position opposed to 180 degrees. The rotary shaft 63, a rotary joint 63 that is rotatably supported on the outer peripheral side of the spindle 50 and has a communication hole 62 that can communicate with the hole 61, and one end connected to the rotary joint 63 and the other end. The second pipe 64 is guided to the outer peripheral wall 53, and the ink supply part 55A is opened at the other end of the second pipe 64.
[0032] インキ供給部 55Aは、第 2パイプ 64からのインキ 56を印刷直交方向 Nに拡散する インキ拡散溝 65と、このインキ拡散溝 65の印刷直交方向 Nに間隔を置いて開口され た複数の連通孔 66と、この複数の連通孔 66に連通し、外周壁 53の表面に開口され たインキ拡散供給部としてのインキ供給口 55aとから構成されて 、る。 [0032] The ink supply section 55A is opened with an ink diffusion groove 65 for diffusing the ink 56 from the second pipe 64 in the printing orthogonal direction N and an interval in the printing orthogonal direction N of the ink diffusion groove 65. The plurality of communication holes 66 and an ink supply port 55a serving as an ink diffusion supply unit that communicates with the plurality of communication holes 66 and is opened on the surface of the outer peripheral wall 53.
図 5および図 6に示すように、インキ拡散溝 65と複数の連通孔 66およびインキ供給 口 55aは、外周壁 53の印刷方向 Mの直交方向(即ち、印刷直交方向 N)に沿って形 成されたインキ供給用凹部 67と、この内部に配置されたインキ分配部材 68とによつ て形成されている。インキ供給口 55aは、印刷直交方向 Nに沿って形成され、外周壁 53の印刷直交方向 Nにほぼ均等にインキ 56を供給するようになっている。  As shown in FIGS. 5 and 6, the ink diffusion groove 65, the plurality of communication holes 66, and the ink supply port 55a are formed along the direction orthogonal to the printing direction M of the outer peripheral wall 53 (that is, the printing orthogonal direction N). The ink supply recess 67 is formed by an ink supply member 68 disposed therein. The ink supply ports 55a are formed along the printing orthogonal direction N, and supply the ink 56 almost uniformly in the printing orthogonal direction N of the outer peripheral wall 53.
[0033] 次に、前記構成の孔版印刷装置の動作を簡単に説明する。  Next, the operation of the stencil printing apparatus having the above configuration will be briefly described.
まず、製版モードが選択されると、製版部 2では、プラテンロール 21と原紙送りロー ル 22の回転により孔版原紙 18を搬送し、原稿読み取り部 1で読取った画像データに 基づきサーマルヘッド 20の多数の発熱体が選択的に発熱動作することにより孔版原 紙 18に感熱穿孔して製版し、この製版した孔版原紙 18の所定箇所を原紙カツタ 24 で切断して所望寸法の孔版原紙 18を作る。  First, when the plate making mode is selected, the plate making unit 2 conveys the stencil sheet 18 by the rotation of the platen roll 21 and the base paper feed roll 22, and a number of thermal heads 20 are based on the image data read by the document reading unit 1. When the stencil sheet 18 is selectively heated, the stencil sheet 18 is thermally perforated to make a plate, and a predetermined portion of the stencil sheet 18 is cut with a stencil sheet cutter 24 to produce a stencil sheet 18 having a desired size.
[0034] 印刷部 3では、製版部 2で製版された孔版原紙 18の先端をドラム 26の原紙クランプ 部 27でクランプし、このクランプした状態でドラム 26が回転されて孔版原紙 18をドラ ム 26の外周面に巻き付け着版する。  [0034] In the printing unit 3, the tip of the stencil sheet 18 made by the plate making unit 2 is clamped by the stencil sheet clamping unit 27 of the drum 26, and in this clamped state, the drum 26 is rotated to remove the stencil sheet 18 from the drum 26. Wrap around the outer peripheral surface of the plate.
次に、印刷モードが選択されると、印刷部 3ではドラム 26が回転駆動されると共に、 インキ供給手段 54の駆動が開始される。すると、インキ 56がインキ供給口 55aより外 周壁 53に供給され、この供給されたインキ 56が外周壁 53と孔版原紙 18の間に保持 されると共に、プレスロール 35が待機位置力ゝら押圧位置に変位される。  Next, when the printing mode is selected, the drum 26 is driven to rotate in the printing unit 3 and the driving of the ink supply means 54 is started. Then, the ink 56 is supplied to the outer peripheral wall 53 from the ink supply port 55a, and the supplied ink 56 is held between the outer peripheral wall 53 and the stencil sheet 18, and the press roll 35 is pressed to the pressing position. Is displaced.
[0035] このドラム 26の回転に同期して給紙部 4では印刷用紙 37をドラム 26とプレスロール 35との間に給紙する。給紙された印刷用紙 37は、プレスロール 35によってドラム 26 の外周壁 53に押圧されると共に、ドラム 26の外周壁 53の回転によって搬送される。 つまり、印刷用紙 37は孔版原紙 18に密着されつつ搬送される。  In synchronization with the rotation of the drum 26, the paper feeding unit 4 feeds the printing paper 37 between the drum 26 and the press roll 35. The fed printing paper 37 is pressed against the outer peripheral wall 53 of the drum 26 by the press roll 35 and is conveyed by the rotation of the outer peripheral wall 53 of the drum 26. That is, the printing paper 37 is conveyed while being in close contact with the stencil paper 18.
[0036] また、この印刷用紙 37の搬送と並行して、図 7に示すように、ドラム 26の外周壁 53 と孔版原紙 18の間に保持されたインキ 56は、プレスロール 35の押圧力によってしご かれながら印刷方向 Mの下流に拡散されると共に、この拡散されたインキ 56が孔版 原紙 18の穿孔よりにじみ出て印刷用紙 37側に転移される。以上により、印刷用紙 37 にはドラム 26の外周壁 53とプレスロール 35の間を通過する過程でインキ画像が印 刷される。ドラム 26の外周壁 53とプレスロール 35の間を抜けた印刷用紙 37は、その 先端側が用紙分離爪 44でドラム 26より剥ぎ取られ、ドラム 26より離間された印刷用 紙 37は搬送通路 45を介して排紙台 46に排紙され、ここに積載される。 In parallel with the conveyance of the printing paper 37, as shown in FIG. 7, the ink 56 held between the outer peripheral wall 53 of the drum 26 and the stencil paper 18 is caused by the pressing force of the press roll 35. While being squeezed, it is diffused downstream in the printing direction M, and the diffused ink 56 oozes out from the perforations of the stencil sheet 18 and is transferred to the printing sheet 37 side. With the above, printing paper 37 Ink images are printed in the process of passing between the outer peripheral wall 53 of the drum 26 and the press roll 35. The printing paper 37 that has passed between the outer peripheral wall 53 of the drum 26 and the press roll 35 is peeled off from the drum 26 by the paper separation claw 44, and the printing paper 37 separated from the drum 26 passes through the conveyance path 45. Then, the paper is discharged onto a paper discharge tray 46 and stacked there.
[0037] 設定印刷枚数の印刷が完了すると、ドラム 26の外周壁 53の回転が停止されると共 に、インキ供給手段 54の駆動が停止される。これにより、外周壁 53へのインキ 56の 供給が停止される。また、プレスロール 35が押圧位置カゝら待機位置に戻され、待機 モードに入る。 [0037] When printing of the set number of prints is completed, the rotation of the outer peripheral wall 53 of the drum 26 is stopped and the drive of the ink supply means 54 is stopped. As a result, the supply of the ink 56 to the outer peripheral wall 53 is stopped. Further, the press roll 35 is returned to the standby position after the pressing position, and the standby mode is entered.
新たな製版を開始する等によって排版モードが選択されると、ドラム 26の原紙クラ ンプ部 27がクランプ解除位置に変位され、クランプ解除された孔版原紙 18の先端側 力 Sドラム 26の回転に伴って排版搬送手段 47で導びかれ、排版ボックス 48に収納さ れる。  When the evacuation mode is selected, for example, by starting a new plate-making process, the base paper clamp part 27 of the drum 26 is displaced to the clamp release position, and the tip side force of the stencil paper 18 that has been released from the clamp S As the drum 26 rotates Then, it is guided by the discharge plate conveying means 47 and stored in the discharge plate box 48.
[0038] 以上、この孔版印刷装置では、ドラム 26の外周壁 53にインキ 56が供給され、このィ ンキ 56がプレスロール 35の押圧力でしごかれることによって外周壁 53上に拡散され ると共に、この拡散されたインキ 56がプレスロール 35の押圧力によって孔版原紙 18 の穿孔より印刷用紙 37に転移される。したがって、印刷モードが終了されると、ドラム 26に供給されたインキ 56は、ドラム 26の外周壁 53と孔版原紙 18の間の略密閉空間 に保持され、大気との接触が最低限に抑えられる。これにより、印刷を長時間行わな くてもインキ 56が変質することがなぐインキ 56の変質を確実に防止することができる 。また、ドラム 26の内部には従来例のようにインキ供給のための各種ロールを配置す る必要がない。これにより、ドラム 26をより一段と小型 ·軽量ィ匕することができる。  As described above, in this stencil printing apparatus, the ink 56 is supplied to the outer peripheral wall 53 of the drum 26, and the ink 56 is diffused on the outer peripheral wall 53 by being squeezed by the pressing force of the press roll 35. The diffused ink 56 is transferred to the printing paper 37 from the perforation of the stencil sheet 18 by the pressing force of the press roll 35. Therefore, when the printing mode is completed, the ink 56 supplied to the drum 26 is held in a substantially sealed space between the outer peripheral wall 53 of the drum 26 and the stencil paper 18, and contact with the atmosphere is minimized. . As a result, it is possible to reliably prevent the deterioration of the ink 56 that does not cause the ink 56 to change even if printing is not performed for a long time. Also, it is not necessary to arrange various rolls for supplying ink inside the drum 26 as in the conventional example. Thereby, the drum 26 can be further reduced in size and weight.
[0039] また、ドラム 26の外周壁 53をインキ不透過性部材で形成すれば良いので、材料選 択のノ リエーシヨンが広がると共に、シンプルな構造で良いため、低コストで製造する ことができる。さらに、ドラム 26の強度アップが容易にできるため、印圧の変動等によ る画像ムラを防止することがでさる。  [0039] Further, since the outer peripheral wall 53 of the drum 26 only needs to be formed of an ink impermeable member, the choice of materials can be expanded, and a simple structure can be used, so that it can be manufactured at low cost. Further, since the strength of the drum 26 can be easily increased, it is possible to prevent image unevenness due to fluctuations in printing pressure.
[0040] さらに、インキ 56は、基本的に大気との接触が最低限に抑えられるため、ほとんど 劣化しない最良の状態で印刷に供される。また、インキ 56の劣化防止管理が必要な いため、インキ 56の垂れ落ち防止管理が必要ないため、インキ 56の選択自由度を 広げることができる。 [0040] Furthermore, the ink 56 is basically subjected to printing in the best condition with almost no deterioration because contact with the atmosphere is minimized. In addition, since it is not necessary to manage the prevention of ink 56 deterioration, it is not necessary to prevent the ink 56 from dripping down. Can be spread.
[0041] 第 1実施形態では、原紙クランプ部 27がドラム 26の外周壁 53の表面より突出しな いので、プレスロール 35の駆動が容易である。つまり、印刷モード時に、プレスロー ル 35が原紙クランプ部 27に衝突するのを回避するために、ドラム 26の回転毎にプレ スロール 35を押圧位置と待機位置との間で変位させる必要がない。これによつて、プ レスロール 35による騒音やリバウンドによる画質劣化等の不具合を解消することがで きる。  In the first embodiment, since the base paper clamp part 27 does not protrude from the surface of the outer peripheral wall 53 of the drum 26, the press roll 35 can be driven easily. That is, it is not necessary to displace the press roll 35 between the pressing position and the standby position every time the drum 26 rotates in order to avoid the press roll 35 from colliding with the base paper clamp unit 27 in the printing mode. As a result, it is possible to eliminate problems such as noise caused by the press roll 35 and image quality degradation due to rebound.
[0042] 図 8および図 9は、インキ供給部の変形例を示し、図 8はインキ供給部を示すドラム の一部の平面図、図 9は図 8中 C4 C4線に沿う断面図である。  8 and 9 show a modification of the ink supply unit, FIG. 8 is a plan view of a part of the drum showing the ink supply unit, and FIG. 9 is a cross-sectional view taken along line C4 C4 in FIG. .
図 8および図 9に示すように、この変形例のインキ供給部 55Dは、第 2パイプ 64から のインキを印刷直交方向 Nに拡散するインキ拡散溝 65と、このインキ拡散溝 65の印 刷直交方向 Nに等間隔を置いて一端が開口され、他端が外周壁 53の表面側に開口 されたインキ拡散供給部としての複数のインキ供給口 55dとを備えて 、る。インキ拡 散溝 65およびインキ供給口 55dは外周壁 53の印刷直交方向 Nに沿って形成された インキ供給用凹部 67と、この内部に配置されたインキ分配部材 68とによって形成さ れている。  As shown in FIGS. 8 and 9, the ink supply unit 55D of this modification includes an ink diffusion groove 65 that diffuses the ink from the second pipe 64 in the printing orthogonal direction N, and the printing orthogonality of the ink diffusion groove 65. And a plurality of ink supply ports 55d as ink diffusion supply portions having one end opened at equal intervals in the direction N and the other end opened on the surface side of the outer peripheral wall 53. The ink diffusion groove 65 and the ink supply port 55d are formed by an ink supply recess 67 formed along the printing orthogonal direction N of the outer peripheral wall 53, and an ink distribution member 68 disposed inside the ink supply recess.
[0043] この変形例のインキ供給部 55Dにあっては、インキ 56が各インキ供給口 55dの全 周囲方向に均等に分散される状態で外周壁 53上に供給され、外周壁 53の印刷直 交方向 Nをトータルとして見た場合に印刷直交方向 Nにほぼ均等にインキ 56が供給 される。  [0043] In the ink supply section 55D of this modified example, the ink 56 is supplied onto the outer peripheral wall 53 in a state of being evenly distributed in the entire peripheral direction of each ink supply port 55d, and the direct printing of the outer peripheral wall 53 is performed. When the cross direction N is viewed as a total, the ink 56 is supplied almost uniformly in the printing orthogonal direction N.
そして、この変形例のインキ供給部 55Dでは、プレスロール 35がインキ供給口 55d 上を通過する際にインキ供給口 55dに落ち込まない。従って、プレスロール 35の落 ち込み音と振動の発生を防止できる。  In the ink supply unit 55D of this modification, the press roll 35 does not fall into the ink supply port 55d when passing over the ink supply port 55d. Accordingly, it is possible to prevent the press roll 35 from falling down and generating vibrations.
[0044] 第 2の実施形態として、この孔版印刷装置には、上記外周壁に、最大印刷工リアよ り外側で、かつ、孔版原紙で覆われる位置にインキ漏れ防止溝が設けられていること が好ましい。これにより、外周壁と孔版原紙との間のインキが最大印刷工リアより外側 に漏れると、その漏れたインキ力 Sインキ漏れ防止溝に入り込むため、インキが孔版原 紙のエッジより漏れるのを確実に防止することができる。 [0045] さらに、このインキ漏れ防止溝は:外周壁のサイド力 のインキ漏れを確実に防止す るために、最大印刷工リアより印刷直交方向の左右外側位置に設けられていること; 外周壁のエンドからのインキ漏れを確実に防止するために、最大印刷工リアより印刷 下流位置に設けられていること;外周壁のトップからのインキ漏れを確実に防止する ために(それにより、原紙クランプ部がインキに汚れることに起因するクランプ不良、着 版不良、孔版原紙の皺等を防止できる。)、最大印刷工リアの上流の前記インキ供給 部より更に印刷上流位置に設けられていること;より確実にインキ漏れを防止するた めに、また各インキ漏れ防止溝を幅狭に形成して孔版原紙のインキ漏れ防止溝への 落ち込みを防止するために、複数本設けられて ヽること;がそれぞれ好ま 、。 [0044] As a second embodiment, in this stencil printing apparatus, an ink leakage prevention groove is provided on the outer peripheral wall at a position outside the maximum printing process rear and covered with the stencil sheet. Is preferred. As a result, if ink between the outer peripheral wall and the stencil sheet leaks outside the maximum printing area, the leaked ink force enters the ink leakage prevention groove, ensuring that the ink leaks from the edge of the stencil sheet. Can be prevented. [0045] Further, the ink leakage prevention groove is provided at the left and right outer positions in the direction orthogonal to the printing from the maximum printing rear in order to surely prevent ink leakage due to the side force of the outer peripheral wall; In order to reliably prevent ink leakage from the end of the printer, it must be installed at a position downstream of the maximum printing process rear; to reliably prevent ink leakage from the top of the outer peripheral wall (so as to It is possible to prevent clamping failure, poor printing, stencil paper wrinkles, etc. due to ink smudged in the ink.), Provided upstream of the ink supply part upstream of the maximum printing area; In order to prevent ink leakage more reliably, and to make each ink leakage prevention groove narrow and prevent the stencil sheet from falling into the ink leakage prevention groove, a plurality of ink leakage prevention grooves should be provided. But it preferred, respectively,.
[0046] 図 10〜図 13は、この第 2実施形態を示し、図 10はドラムの斜視図、図 11は図 10 中 A2— A2線に沿う断面図、図 12は図 10中 B2— B2線に沿う断面図、図 13はドラ ムの外周壁を展開した概略図である。  FIGS. 10 to 13 show the second embodiment, FIG. 10 is a perspective view of the drum, FIG. 11 is a cross-sectional view taken along line A2-A2 in FIG. 10, and FIG. 12 is B2-B2 in FIG. FIG. 13 is a schematic view of the outer peripheral wall of the drum developed along the line.
図 10〜図 13に示すように、この第 2実施形態では、ドラム 26の外周壁 53の最大印 刷エリア Sより外側位置で、かつ、孔版原紙 18で覆われる位置にインキ漏れ防止溝 7 1が設けられている。また、このインキ漏れ防止溝 71は、最大印刷工リア Sより印刷直 交方向 Nの左右外側位置に設けられている。さらに、インキ漏れ防止溝 71は、印刷 方向 Mに沿って連続的に形成されていると共に、最大印刷工リア Sの印刷方向 Mより 広い範囲に亘つて形成されている。すなわち、もしインキ拡散溝 65やインキ供給口 5 5aから真横にインキ 56が拡散した場合でも、漏れないように、インキ漏れ防止溝 71 の先端は少なくともドラム回転方向のインキ供給位置と同 Cf立置力 設置されている ことが望ましい。また、インキ漏れ防止溝 71はインキ供給部 55Aのインキ拡散溝 65 やインキ供給口 55aの幅より、約 10mmほど外側に設置されている。なお、他の構成 は、前記第 1実施形態と同一であるため同一構成部分には同一符号を付して詳細な 説明を省略する。  As shown in FIGS. 10 to 13, in this second embodiment, the ink leakage prevention groove 7 1 is positioned outside the maximum printing area S of the outer peripheral wall 53 of the drum 26 and covered with the stencil sheet 18. Is provided. Further, the ink leakage prevention groove 71 is provided at the left and right outer positions in the printing orthogonal direction N from the maximum printing process rear S. Further, the ink leakage prevention groove 71 is continuously formed along the printing direction M, and is formed over a wider range than the printing direction M of the maximum printing process rear S. In other words, if the ink 56 diffuses directly from the ink diffusion groove 65 or the ink supply port 55a, the tip of the ink leakage prevention groove 71 is placed at least at the same Cf as the ink supply position in the drum rotation direction so that it does not leak. It is desirable that power is installed. The ink leakage prevention groove 71 is disposed about 10 mm outside the width of the ink diffusion groove 65 and the ink supply port 55a of the ink supply part 55A. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
[0047] この第 2実施形態にあっても、前記第 1実施形態と同様に、印刷を長時間行わなく てもインキ 56が変質せず、しかも、ドラム 26の小型 ·軽量ィ匕を図ることができる。  [0047] Even in the second embodiment, as in the first embodiment, the ink 56 does not deteriorate even if printing is not performed for a long time, and the drum 26 is small and light. Can do.
また、この第 2実施形態において、インキ漏れ防止溝 71は、最大印刷工リア Sより印 刷直交方向 Nの左右外側位置に設けられているので、外周壁 53の最大印刷工リア S より印刷直交方向 Nに漏れるインキ 56がインキ漏れ防止溝 71に入り込むため、外周 壁 53のサイドからのインキ漏れをより確実に防止することができる。 In the second embodiment, since the ink leakage prevention groove 71 is provided at the left and right outer positions in the printing orthogonal direction N from the maximum printing process rear S, the maximum printing process rear S of the outer peripheral wall 53 is provided. Since the ink 56 leaking in the printing orthogonal direction N enters the ink leakage prevention groove 71, ink leakage from the side of the outer peripheral wall 53 can be prevented more reliably.
[0048] 第 3の実施形態として、この孔版印刷装置は、上記外周壁の最大印刷工リアより外 側に流出したインキを回収するインキ回収手段を有することが好ましい。これにより、 余分なインキをドラムの外周壁より除去することができると共に、インキの再利用を図 ることがでさる。 [0048] As a third embodiment, it is preferable that the stencil printing apparatus has an ink collecting means for collecting ink that has flowed out of the outer peripheral wall from the maximum printing area. As a result, excess ink can be removed from the outer peripheral wall of the drum, and ink can be reused.
[0049] さらに、このインキ回収手段は、プレスロールのしごきによって印刷下流側に流出し たインキをドラムの外周壁より除去して再利用するために、上記外周壁の最大印刷工 リアより印刷下流位置にインキ回収溝を有し、このインキ回収溝に溜まったインキを回 収することが好ましぐこのインキ回収溝にインキ流通可能な落ち込み防止部材が配 置されていることがより好ましい。この落ち込み防止部材により、孔版原紙力 Sインキ回 収溝に落ち込むことがなぐ孔版原紙力 Sインキ回収溝のインキ回収経路を塞ぐことに よる回収効率の低下を防止できる。また、孔版原紙力インキ回収溝のエッジに貼り付 いてその箇所で孔版原紙力インキをシールすることがなぐプレスロールのしごきによ つてインキがスムーズにインキ回収溝に流れ込むため、インキのエンド漏れが発生し ない。さらに、プレスロール力 Sインキ回収溝上を通過する際にインキ回収溝に落ち込 まないため、プレスロールの落ち込み音と振動の発生を防止できる。  [0049] Further, the ink collecting means removes the ink that has flowed downstream from the outer peripheral wall of the drum by pressing the press roll, and reuses it by removing it from the maximum printing area of the outer peripheral wall. It is more preferable to have an ink collection groove at the position, and to collect the ink collected in the ink collection groove, and to arrange a drop-preventing member capable of distributing ink in the ink collection groove. This sag prevention member can prevent stencil paper strength S ink collection grooves that do not fall into the stencil paper strength S ink collection groove from lowering the recovery efficiency due to blocking the ink collection path of the stencil recovery grooves. In addition, ink flows smoothly into the ink collection groove by pressing the stencil paper ink at the location where it does not stick to the edge of the stencil printing ink collection groove and the ink is smoothly sealed. Does not occur. In addition, press roll force S does not fall into the ink collection groove when passing over the ink collection groove, so that it is possible to prevent the press roll from falling down and generating vibrations.
この落ち込み防止部材は、上記ドラムの上記外周壁と同一周面を形成することが好 ましい。これにより、プレスロールがほぼ同じ円周上を移動することになるため、プレス ロールの落ち込み音と振動を完全に防止できる。また、インキ回収手段は、インキ漏 れ防止溝に溜まったインキを確実に除去してインキの再利用を図るため、インキ回収 溝としてインキ漏れ防止溝を利用し、インキ漏れ防止溝に溜まったインキを回収する ことが好ましい。  The sagging prevention member preferably forms the same peripheral surface as the outer peripheral wall of the drum. Thereby, since the press roll moves on substantially the same circumference, the falling sound and vibration of the press roll can be completely prevented. In addition, the ink collection means uses the ink leakage prevention groove as the ink collection groove to reliably remove the ink collected in the ink leakage prevention groove and reuse the ink, and the ink collected in the ink leakage prevention groove. It is preferable to recover.
[0050] 図 14〜図 16はこの第 3実施形態を示し、図 14はドラムの斜視図、図 15は図 14中 A3— A3線に沿う断面図、図 16は図 14中 B3— B3線に沿う断面図である。  14 to 16 show the third embodiment, FIG. 14 is a perspective view of the drum, FIG. 15 is a cross-sectional view taken along the line A3-A3 in FIG. 14, and FIG. 16 is a line B3-B3 in FIG. FIG.
図 14〜図 16に示すように、この第 3実施形態では、前記第 1実施形態と比較して、 外周壁 53の最大印刷工リア Sより漏れたインキ 56を回収するインキ回収手段 73Aが 付加されている。 [0051] このインキ回収手段 73Aは、外周壁 53の最大印刷工リア Sより印刷下流位置に形 成されたインキ漏れ防止溝 72と、このインキ漏れ防止溝 72の一端が開口された第 3 ノイブ 74と、この第 3パイプ 74の他端側が接続され、連通孔 75が形成されたロータリ ジョイント 63と、このロータリジョイント 63が回転自在に支持され、連通孔 75が接続可 能な孔 76aおよび内部にインキ通路 76bが形成された支軸 50と、この支軸 50に一端 が接続された第 4パイプ 77と、この第 4パイプ 77の途中に介在され、紙粉等をトラッ プするフィルタ 80と、第 4パイプ 77の途中に介在され、第 4パイプ 77内のインキ 56を 吸引するインキポンプ (例えばトロコイドポンプ) 78と、第 4パイプ 77の他端が接続さ れた回収容器 79とから構成されて 、る。 As shown in FIGS. 14 to 16, in the third embodiment, compared with the first embodiment, an ink collecting means 73A for collecting the ink 56 leaked from the maximum printing rear S of the outer peripheral wall 53 is added. Has been. [0051] The ink collecting means 73A includes an ink leakage prevention groove 72 formed downstream of the largest printing process rear S of the outer peripheral wall 53, and a third noise that has one end of the ink leakage prevention groove 72 opened. 74 and a rotary joint 63 in which the other end of the third pipe 74 is connected and a communication hole 75 is formed, a hole 76a in which the rotary joint 63 is rotatably supported and the communication hole 75 can be connected, and an internal A support shaft 50 having an ink passage 76b formed therein, a fourth pipe 77 having one end connected to the support shaft 50, and a filter 80 interposed in the middle of the fourth pipe 77 to trap paper dust and the like. Ink pump (for example, trochoid pump) 78 that is interposed in the middle of the fourth pipe 77 and sucks the ink 56 in the fourth pipe 77, and a collection container 79 to which the other end of the fourth pipe 77 is connected It has been.
[0052] インキ漏れ防止溝 72の配置位置は、最大印刷工リア Sより印刷下流位置で、かつ、 印刷直交方向 Nに沿って連続的に形成されている。ただし、インキ漏れ防止溝 72は 、第 3パイプ 74の一端が接続されるため、インキ回収用凹部 81と、この内部に配置さ れたパイプ固定部材 82とを利用して形成されている。ロータリジョイント 63は、インキ 供給手段 54のものと兼用されている。支軸 50は、インキ供給手段 54のインキ通路に も使用するため、 2重パイプの構造になっている。なお、他の構成は、前記第 1実施 形態と同一であるため同一構成部分には同一符号を付して詳細な説明を省略する。  The arrangement position of the ink leakage prevention groove 72 is continuously formed along the printing orthogonal direction N at the printing downstream position from the maximum printing process rear S. However, since the one end of the third pipe 74 is connected, the ink leakage prevention groove 72 is formed by using the ink collection recess 81 and the pipe fixing member 82 disposed inside the ink recovery recess 81. The rotary joint 63 is also used as the ink supply means 54. Since the spindle 50 is also used in the ink passage of the ink supply means 54, it has a double pipe structure. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
[0053] この第 3実施形態にあっても、前記第 1実施形態と同様に、印刷を長時間行わなく てもインキ 56が変質せず、しかも、ドラム 26の小型 ·軽量ィ匕を図ることができる。  [0053] Even in the third embodiment, as in the first embodiment, the ink 56 does not change in quality even if printing is not performed for a long time, and the drum 26 is small and lightweight. Can do.
この第 3実施形態では、外周壁 53の最大印刷工リア Sより外側に漏れたインキ 56を 回収するインキ回収手段 73Aを備えたので、余分なインキ 56をドラム 26の外周壁 53 より除去することができると共に、インキ 56の再利用を図ることができる。  In the third embodiment, since the ink collecting means 73A for collecting the ink 56 leaking outside the maximum printing area S of the outer peripheral wall 53 is provided, the excess ink 56 is removed from the outer peripheral wall 53 of the drum 26. In addition, the ink 56 can be reused.
この第 3実施形態では、インキ供給用のインキ容器 57とインキ回収用の回収容器 7 9とをそれぞれ備えているため、回収インキを再利用しないようにすることもできる。  In the third embodiment, since the ink container 57 for supplying ink and the recovery container 79 for collecting ink are respectively provided, the recovered ink can be prevented from being reused.
[0054] この第 3実施形態では、インキ回収手段 73Aの第 4パイプ 77の途中にフィルタ 80を 介在したので、紙粉等の混入しないインキ 56を確実に回収容器 79に戻すことができ る。従って、回収インキの質向上に寄与する。しかし、フィルタ 80は、インキの再利用 に際して必要不可欠なものではなぐ設置しない実施態様としてもよい。  In the third embodiment, since the filter 80 is interposed in the middle of the fourth pipe 77 of the ink recovery means 73A, the ink 56 that is not mixed with paper dust or the like can be reliably returned to the recovery container 79. Therefore, it contributes to improving the quality of the recovered ink. However, the filter 80 may be an embodiment that is not indispensable for reusing ink and is not installed.
この第 3実施形態にあって、印刷モード時にインキ供給手段 54とインキ回収手段 7 3Aとを常時駆動するように制御すれば、印刷モード時にインキ供給部 55Aよりインキ が外周壁 53に連続的に供給され、この外周壁 53よりインキ漏れ防止溝 72に入り込 んだインキ 56が常時回収されるため、インキ 56が外周壁 53に滞留することを可及的 に防止することができる。また、適量のインキ 56を外周壁 53に常時保持させることが できる。このため、大量の連続印刷時であっても所望のインキ濃度の印刷物を得るこ とができる。なお、インキ漏れ防止溝 72の配置は、前記第 2実施形態のような配置と しても良い。 In the third embodiment, the ink supply means 54 and the ink recovery means 7 are used in the printing mode. If 3A is controlled so that it is always driven, ink is continuously supplied from the ink supply section 55A to the outer peripheral wall 53 in the printing mode, and the ink 56 that has entered the ink leakage prevention groove 72 from the outer peripheral wall 53 is supplied. Since it is always collected, it is possible to prevent the ink 56 from staying on the outer peripheral wall 53 as much as possible. In addition, an appropriate amount of ink 56 can be held on the outer peripheral wall 53 at all times. For this reason, a printed matter having a desired ink density can be obtained even during a large amount of continuous printing. The arrangement of the ink leakage prevention grooves 72 may be the arrangement as in the second embodiment.
[0055] 図 17 (a)〜 (c)はインキ漏れ防止溝の変形例を示し、図 17 (a)はインキ漏れ防止溝 付近の断面図、図 17 (b)はインキ漏れ防止溝付近の一部平面図、図 17 (c)は孔版 原紙の挙動を説明する断面図である。  FIGS. 17 (a) to 17 (c) show modified examples of the ink leakage prevention groove, FIG. 17 (a) is a sectional view of the vicinity of the ink leakage prevention groove, and FIG. 17 (b) is a view of the vicinity of the ink leakage prevention groove. A partial plan view, FIG. 17 (c) is a sectional view for explaining the behavior of the stencil sheet.
図 17 (a)、(b)に示すように、変形例として、インキ漏れ防止溝 72の内部に落ち込 み防止部材である螺旋リング部材 92が固定されていることが好ましい。具体的には、 螺旋リング部材 92は、そのパネ性を利用して、インキ漏れ防止溝 72内に圧入される ことによって固定されている。螺旋リング部材 92の上面高さは外周壁 53の表面と同 一か若干低く設定されている。他の構成は同一であるため、図面の同一構成箇所に 同一符号を付して詳細な説明を省略する。  As shown in FIGS. 17 (a) and 17 (b), as a modification, it is preferable that a spiral ring member 92 as a sag preventing member 72 is fixed inside the ink leakage preventing groove 72. Specifically, the spiral ring member 92 is fixed by being press-fitted into the ink leakage prevention groove 72 using its panel property. The upper surface height of the spiral ring member 92 is set to be the same as or slightly lower than the surface of the outer peripheral wall 53. Since the other configurations are the same, the same reference numerals are given to the same components in the drawings, and detailed description will be omitted.
[0056] この変形例では、図 17 (a)に示すように、孔版原紙 18がインキ回収手段の吸引力 によってインキ漏れ防止溝 72内に落ち込むことがない。したがって、孔版原紙 18が インキ漏れ防止溝 72のインキ回収経路を塞ぐことによる回収効率の低下を防止でき る。また、図 17 (c)に示すように、孔版原紙 18がインキ漏れ防止溝 72のエッジに貼り 付いてその箇所で孔版原紙 18がインキをシールすることがなぐプレスロール 35のし ごきによってインキがスムーズにインキ漏れ防止溝 72に流れ込むため、インキのェン ド漏れが発生しない。さらに、プレスロール 35がインキ漏れ防止溝 72上を通過する 際にインキ漏れ防止溝 72に落ち込まないため、プレスロール 35の落ち込み音と振動 の発生を防止できる。 In this modified example, as shown in FIG. 17 (a), the stencil sheet 18 does not fall into the ink leakage preventing groove 72 due to the suction force of the ink collecting means. Accordingly, it is possible to prevent the recovery efficiency from being lowered due to the stencil sheet 18 blocking the ink recovery path of the ink leakage prevention groove 72. In addition, as shown in FIG. 17 (c), the stencil sheet 18 sticks to the edge of the ink leakage prevention groove 72, and the stencil sheet 18 does not seal the ink at that location. Flows smoothly into the ink leakage prevention groove 72, so ink leakage does not occur. Further, since the press roll 35 does not fall into the ink leakage prevention groove 72 when passing over the ink leakage prevention groove 72, the falling sound and vibration of the press roll 35 can be prevented.
[0057] 図 18は、孔版印刷装置の第 4実施形態を示し、ドラムの外周壁を展開した概略図 である。同図に示すように、この実施形態では、インキ回収手段 73Dがドラムの外周 壁 53の最大印刷工リア Sより印刷下流位置にインキ回収溝 94を有し、このインキ回 収溝 94に溜まったインキを回収するように構成されている。つまり、インキ漏れ防止 溝 72を利用して最大印刷工リア Sより外側に流出したインキを回収するのではなぐ インキ回収溝 94を用いて最大印刷工リア Sより印刷下流外側に流出したインキを回 収している。 FIG. 18 shows a fourth embodiment of the stencil printing apparatus, and is a schematic view in which the outer peripheral wall of the drum is developed. As shown in the figure, in this embodiment, the ink collecting means 73D has an ink collecting groove 94 at a printing downstream position from the maximum printing rear S of the outer peripheral wall 53 of the drum. The ink collected in the collecting groove 94 is collected. In other words, the ink leakage prevention groove 72 is not used to collect the ink that has flowed outside the maximum printing area S. The ink collection groove 94 is used to circulate the ink that has flowed downstream from the maximum printing area S. I have earned.
[0058] このように、インキ漏れ防止溝 72の代わりに、その同じ位置にインキ回収溝 94を設 けることができる。インキ回収溝 94は、印刷方向 Mに 2列で、かつ、印刷直交方向 N に間隔を置 、て形成された多数の開口部 94aより構成されて 、る。  Thus, instead of the ink leakage prevention groove 72, the ink recovery groove 94 can be provided at the same position. The ink collecting grooves 94 are constituted by a large number of openings 94a formed in two rows in the printing direction M and at intervals in the printing orthogonal direction N.
この第 4実施形態では、プレスロールのしごきによって印刷下流側に流出したインキ 力 Sドラムの外周壁 53より除去されると共に、インキの再利用を図ることができる。 また、孔版原紙 18がインキ回収手段 73Dの吸引力によってインキ回収溝 94内に 落ち込むことがない。したがって、孔版原紙 18がインキ回収溝 94のインキ回収経路 を塞ぐことによる回収効率の低下を防止できる。また、孔版原紙 18がインキ回収溝 9 4のエッジに貼り付いてその箇所で孔版原紙 18がインキをシールすることがなぐプ レスロールのしごきによってインキがスムーズにインキ回収溝 94に流れ込むため、ィ ンキのエンド漏れが発生しない。さらに、プレスロールがインキ回収溝 94上を通過す る際にインキ回収溝 94に落ち込まないため、プレスロール 35の落ち込み音と振動の 発生を防止できる。  In the fourth embodiment, the ink force S that has flowed out to the downstream side of the printing by pressing the press roll is removed from the outer peripheral wall 53 of the drum, and the ink can be reused. Further, the stencil sheet 18 does not fall into the ink collecting groove 94 due to the suction force of the ink collecting means 73D. Therefore, it is possible to prevent a reduction in recovery efficiency due to the stencil sheet 18 blocking the ink recovery path of the ink recovery groove 94. In addition, because the stencil paper 18 sticks to the edge of the ink collecting groove 94 and the stencil paper 18 does not seal the ink at that location, the ink smoothly flows into the ink collecting groove 94 by the ironing of the press roll. There is no leakage at the end. Further, since the press roll does not fall into the ink collection groove 94 when passing over the ink collection groove 94, the press roll 35 can be prevented from generating a drop sound and vibration.
[0059] 第 5の実施形態として、この孔版印刷装置は、インキ供給部からの印刷直交方向の インキ供給量を制御するインキ量調整手段を有し、孔版原紙の穿孔率に応じてこの インキ量調整手段を制御することが好ましい。これにより、穿孔率の多い区間ではィ ンキの供給量を多くし、穿孔率が少ない区間ではインキの供給量を少なくして、必要 な区間に必要な量だけインキを供給することができ、余分なインキ供給を可及的に防 止することができる。つまり、効率の良いインキ拡散を行うことができる。  [0059] As a fifth embodiment, this stencil printing apparatus has ink amount adjusting means for controlling the ink supply amount in the printing orthogonal direction from the ink supply unit, and this ink amount according to the perforation rate of the stencil sheet. It is preferable to control the adjusting means. As a result, the ink supply can be increased in the section with a high perforation rate, the ink supply can be reduced in the section with a low perforation rate, and the required amount of ink can be supplied to the required section. Ink supply can be prevented as much as possible. That is, efficient ink diffusion can be performed.
[0060] さらに、インキ供給部力 の印刷直交方向のインキ供給量を制御するインキ量調整 手段を有し、給紙する印刷媒体のサイズに応じてインキ量調整手段を制御することが 好ましい。これにより、印刷媒体の存在する区間ではインキを供給し、印刷媒体の存 在しな 、区間ではインキを供給しな 、ようにして、必要な区間にのみインキを供給す ることができ、余分なインキ供給を可及的に防止することができる。つまり、効率の良 V、インキ拡散を行うことができる。 [0060] Furthermore, it is preferable to have an ink amount adjusting means for controlling the ink supply amount in the direction orthogonal to the printing of the ink supply force, and to control the ink amount adjusting means according to the size of the printing medium to be fed. As a result, ink can be supplied only to the necessary section, such that ink is supplied in the section where the print medium is present, and ink is not supplied in the section where the print medium is not present. Ink supply can be prevented as much as possible. In other words, good efficiency V, ink diffusion can be performed.
[0061] 図 19〜図 21はこの第 5実施形態を示し、図 19はドラムの断面図、図 20は最大印 刷エリアを 6分割エリアに分割した状態を示す説明図、図 21は制御ブロック図である 図 19に示すように、この第 5実施形態では、インキ供給部 55Aへのインキ供給は、 印刷直交方向 Nに等間隔に配置されたインキ供給通路 83a〜83fを介して行われ、 この各インキ供給通路 83a〜83fにはインキ流通量を制御する制御バルブ 84a〜84 fが取り付けられて 、る。 6つのインキ供給通路 83a〜83fおよび制御バルブ 84a〜8 4fは、外周壁 53の最大印刷工リアを印刷直交方向 Nに 6分割した場合にその上流 位置に配置され、各分割エリア E1〜E6 (図 20に示す)のインキ供給をほぼ担当する ことになる。つまり、 6つの制御バルブ 84a〜84fはインキ供給部 55Aからの印刷直 交方向 Nのインキ供給を制御するインキ量調整手段を構成して ヽる。制御バルブ 84 a〜84fは、バルブコントローラ 85によってそれぞれ開閉量が制御されるようになって いる。 FIGS. 19 to 21 show the fifth embodiment, FIG. 19 is a sectional view of the drum, FIG. 20 is an explanatory view showing a state in which the maximum printing area is divided into six divided areas, and FIG. 21 is a control block. As shown in FIG. 19, in this fifth embodiment, the ink supply to the ink supply section 55A is performed through the ink supply passages 83a to 83f arranged at equal intervals in the printing orthogonal direction N, The ink supply passages 83a to 83f are provided with control valves 84a to 84f for controlling the ink flow rate. The six ink supply passages 83a to 83f and the control valves 84a to 84f are arranged at the upstream position when the maximum printing rear of the outer peripheral wall 53 is divided into six in the printing orthogonal direction N, and each divided area E1 to E6 ( It is almost in charge of the ink supply (shown in Fig. 20). That is, the six control valves 84a to 84f constitute an ink amount adjusting means for controlling the ink supply in the printing orthogonal direction N from the ink supply unit 55A. The opening / closing amounts of the control valves 84 a to 84 f are controlled by the valve controller 85.
[0062] 一方、図 21に示すように、この第 5実施形態は、穿孔率解析部 86を有し、この穿孔 率解析部 86は原稿読み取り部 1からの画像データより各分割エリア E1〜E6におけ る穿孔率の程度を検出するようになっている。制御部 87は、この穿孔率の程度に応 じてバルブコントローラ 85に開閉状態の指令を出力するようになっている。具体的に は、穿孔率が多ければバルブ開口量を大きぐ穿孔率が少なければバルブ開口量を 小さくするよう指令を送るようになつている。なお、他の構成は、前記第 1実施形態と 同一であるため同一構成部分には同一符号を付して詳細な説明を省略する。  On the other hand, as shown in FIG. 21, the fifth embodiment includes a punching rate analysis unit 86, and the punching rate analysis unit 86 is divided into divided areas E 1 to E 6 based on image data from the document reading unit 1. The degree of perforation rate is detected. The controller 87 outputs an open / close state command to the valve controller 85 in accordance with the degree of the perforation rate. Specifically, if the piercing rate is high, the valve opening amount is increased, and if the piercing rate is low, a command to reduce the valve opening amount is sent. Since other configurations are the same as those of the first embodiment, the same components are denoted by the same reference numerals and detailed description thereof is omitted.
[0063] この第 5実施形態にあっても、前記第 1実施形態と同様に、印刷を長時間行わなく てもインキ 56が変質せず、しかも、ドラム 26の小型 ·軽量ィ匕を図ることができる。 また、この第 5実施形態では、インキ供給部 55Aからの印刷直交方向 Nのインキ供 給量を制御することができる複数の制御バルブ 84a〜84fを有し、孔版原紙 18の穿 孔率に応じて各制御バルブ 84a〜84fを制御するようにしたので、穿孔率の多い区 間ではインキの供給量を多くし、穿孔率が少ない区間ではインキの供給量を少なくす ることにより、必要な区間に必要な量だけインキ 56を供給することができ、余分なイン キ供給を可及的に防止することができる。つまり、効率の良いインキ拡散を行うことが できると共に、インキ漏れの確率を低く抑えることができる。 [0063] Even in the fifth embodiment, as in the first embodiment, the ink 56 does not change in quality even if printing is not performed for a long time, and the drum 26 is small and lightweight. Can do. Further, in the fifth embodiment, there are a plurality of control valves 84a to 84f capable of controlling the ink supply amount in the printing orthogonal direction N from the ink supply unit 55A, and according to the hole area ratio of the stencil sheet 18. Since each control valve 84a to 84f is controlled, the ink supply amount is increased in the section where the perforation rate is high, and the ink supply amount is decreased in the section where the perforation ratio is low. Ink 56 can be supplied in the amount required for Key supply can be prevented as much as possible. In other words, efficient ink diffusion can be performed and the probability of ink leakage can be kept low.
[0064] 図 22は第 5実施形態の変形例を示す制御ブロック図である。  FIG. 22 is a control block diagram showing a modification of the fifth embodiment.
この変形例では、用紙サイズ検出手段 88を有し、この用紙サイズ検出手段 88は給 紙台にセットされた印刷用紙の用紙サイズ (用紙幅)を検出するようになっている。制 御部 87は用紙サイズ検出手段 88からの検出結果 (用紙サイズ)に応じてバルブコン トローラ 85に開閉状態の指令を出力するようになっている。具体的には、印刷用紙の 存在する分割エリアでは制御ノ レブを開位置とし、印刷用紙の存在しな 、分割エリ ァでは制御バルブを閉位置とするよう指令を送るようになつている。なお、他の構成 は、前記第 5実施形態と同一であるため詳細な説明を省略する。  In this modification, paper size detecting means 88 is provided, and this paper size detecting means 88 detects the paper size (paper width) of the printing paper set on the paper supply stand. The control unit 87 outputs an open / close command to the valve controller 85 in accordance with the detection result (paper size) from the paper size detection means 88. Specifically, a command is sent to set the control valve to the open position in the divided area where the printing paper exists, and to set the control valve to the closed position in the divided area when there is no printing paper. Since other configurations are the same as those of the fifth embodiment, detailed description thereof is omitted.
[0065] この変形例では、インキ供給部力 の印刷直交方向のインキ供給量を制御すること ができる複数の制御バルブを有し、給紙する印刷用紙のサイズに応じて各制御バル ブを制御するようにしたので、印刷用紙の存在する区間ではインキ 56が供給され、印 刷用紙の存在しない区間ではインキ 56が供給されないため、必要な区間にのみイン キ 56を供給することができ、余分なインキ供給を可及的に防止することができる。つ まり、効率の良いインキ拡散を行うことができると共に、インキ漏れの確率を低く抑える ことができる。なお、前記第 5実施形態の穿孔率に応じた制御と、前記第 5実施形態 の変形例の用紙サイズに応じた制御とを共に行ってもよい。  [0065] This modification has a plurality of control valves that can control the ink supply amount of the ink supply force in the printing orthogonal direction, and control each control valve according to the size of the printing paper to be fed. Therefore, ink 56 is supplied in the section where the printing paper is present, and ink 56 is not supplied in the section where the printing paper is not present. Ink supply can be prevented as much as possible. In other words, efficient ink diffusion can be performed and the probability of ink leakage can be kept low. Note that the control according to the punching rate of the fifth embodiment and the control according to the paper size of the modification of the fifth embodiment may be performed together.
[0066] 第 6の実施形態として、この孔版印刷装置において、印刷モード時に上記インキ供 給手段とインキ回収手段とを常時駆動させることが好ましい。これにより、印刷モード 時にインキ供給部よりインキが外周壁に連続的に供給され、この外周壁よりインキ漏 れ防止溝に入り込んだインキが常時回収されるため、インキが外周壁に滞留すること を防止することができる。また、適量のインキを外周壁に常時保持させることができる ため、大量の連続印刷時であっても所望のインキ濃度の印刷物を得ることができる。  [0066] As a sixth embodiment, in the stencil printing apparatus, it is preferable that the ink supply means and the ink recovery means are always driven in the printing mode. As a result, ink is continuously supplied from the ink supply unit to the outer peripheral wall during the printing mode, and the ink that has entered the ink leakage prevention groove from this outer peripheral wall is always collected, so that the ink stays on the outer peripheral wall. Can be prevented. In addition, since an appropriate amount of ink can always be held on the outer peripheral wall, a printed matter having a desired ink density can be obtained even during a large amount of continuous printing.
[0067] 第 7の実施形態として、この孔版印刷装置において、上記プレスロールの幅は、印 刷直交方向の左右外側位置にそれぞれ設けられたインキ漏れ防止溝で、かつ、この 双方のインキ漏れ防止溝の各外エッジよりも内側を押圧する幅に設定されることが好 ましい。これにより、プレスロール力インキ漏れ防止溝を密閉状態で押圧しないため、 インキ漏れ防止溝内のインキがプレスロールの押圧によってインキ漏れ防止溝の外 側に漏れる事態を防止できる。また、インキ回収手段力 Sインキ漏れ防止溝のインキを 吸引力で回収する構成である場合には、プレスロール力 Sインキ漏れ防止溝より外側 を押圧しな 、ためにインキ漏れ防止溝の外側に漏れたインキがプレスロールで押圧 されず、インキ回収手段の吸引によって漏れインキが再びインキ漏れ防止溝に回収 される確率が高くなる。 [0067] As a seventh embodiment, in the stencil printing apparatus, the width of the press roll is an ink leakage prevention groove provided at each of the left and right outer positions in the printing orthogonal direction, and both of these ink leakage prevention It is preferable that the width is set so as to press the inner side of each outer edge of the groove. Thereby, since the press roll force ink leakage prevention groove is not pressed in a sealed state, It is possible to prevent the ink in the ink leakage prevention groove from leaking to the outside of the ink leakage prevention groove due to the pressing of the press roll. Also, if the ink collecting means force S is configured to collect ink in the ink leakage prevention groove with suction force, press roll force S outside the ink leakage prevention groove, so that it does not press outside. The leaked ink is not pressed by the press roll, and the probability that the leaked ink is collected again in the ink leakage prevention groove by the suction of the ink collecting means is increased.
[0068] 図 23はこの第 7実施形態を示し、ドラムとプレスロールの正面図である。図 23に示 すように、この第 7実施形態では、プレスロール 35の幅 Dは、印刷直交方向 Nの左右 外側位置にそれぞれ設けられたインキ漏れ防止溝 71, 71で、かつ、この双方のイン キ漏れ防止溝 71 , 71の各外エッジ 71じよりも内側を押圧するように設定されて!ヽる。 つまり、プレスロール 35の幅 Dは、最大印刷工リア Sの幅と、左右のインキ漏れ防止 溝 71 , 17の外エッジ幅との間の寸法に設定される。  FIG. 23 shows the seventh embodiment, and is a front view of the drum and the press roll. As shown in FIG. 23, in this seventh embodiment, the width D of the press roll 35 is the ink leakage prevention grooves 71 and 71 provided at the left and right outer positions in the printing orthogonal direction N, respectively. It is set to press inside the outer edge 71 of each of the ink leakage prevention grooves 71, 71! That is, the width D of the press roll 35 is set to a dimension between the width of the maximum printing process rear S and the outer edge widths of the left and right ink leakage prevention grooves 71 and 17.
[0069] この第 7実施形態では、プレスロール 35がインキ漏れ防止溝 71, 71の幅の全体を 押圧しないため、インキ漏れ防止溝 71, 71内のインキがプレスロール 35の押圧によ つてインキ漏れ防止溝 71, 71の外側に漏れる事態を防止できる。また、インキ回収 手段力 Sインキ漏れ防止溝 71, 71のインキを吸引力で回収する構成である場合には、 プレスロール 35がインキ漏れ防止溝 71, 71より外側を押圧しないためにインキ漏れ 防止溝 71 , 71の外側に漏れたインキがプレスロール 35で押圧されず、インキ回収手 段の吸引によって漏れインキが再びインキ漏れ防止溝 71, 71に回収される確率が 高くなる。  In the seventh embodiment, since the press roll 35 does not press the entire width of the ink leakage prevention grooves 71, 71, the ink in the ink leakage prevention grooves 71, 71 is not pressed by the press roll 35. It is possible to prevent a situation of leaking outside the leakage prevention grooves 71 and 71. Ink collection means force S Ink leakage prevention grooves 71 and 71 are configured to collect ink with suction force, so the press roll 35 does not press outside the ink leakage prevention grooves 71 and 71, preventing ink leakage. The ink leaking to the outside of the grooves 71, 71 is not pressed by the press roll 35, and the probability that the leaked ink is collected again in the ink leakage prevention grooves 71, 71 by the suction of the ink collecting means is increased.
[0070] 別の孔版印刷装置として、たとえば、回転自在で、かつ、表面に孔版原紙が装着さ れる外周壁を有し、この外周壁力インキを通過しな 、ベース壁と該ベース壁の少なく とも最大印刷工リアの表面に配置された多孔質シート部材とを有し、この多孔質部材 と前記ベース壁の間に少なくとも最大印刷工リアの全域に亘つてインキ通過路が設け られたドラムと、前記インキ通過路にインキを供給するインキ供給手段と、前記インキ 通過路内のインキを回収するインキ回収手段と、給紙された印刷媒体を前記外周壁 に押圧するプレスロールとを備えた孔版印刷装置を用いることもできる。  [0070] As another stencil printing apparatus, for example, it has a peripheral wall on which a stencil sheet is mounted on its surface and does not pass through the peripheral wall force ink. Each of which has a porous sheet member disposed on the surface of the largest printing process rear, and a drum in which an ink passage is provided at least over the entire area of the largest printing processer between the porous member and the base wall. A stencil provided with an ink supply means for supplying ink to the ink passage, an ink collection means for collecting the ink in the ink passage, and a press roll for pressing the fed printing medium against the outer peripheral wall A printing device can also be used.
[0071] 本発明に係る孔版印刷方法は、上記の孔版印刷装置を用いて行われ、製版済み の孔版原紙を装着したドラムを回転させながらプレスロールで押圧することによって、 製版済みの孔版原紙の穿孔部からインキを通過させて印刷媒体に転移させるように する。各工程の詳細は、上記孔版印刷装置に関する説明で述べたとおりである。 [0071] The stencil printing method according to the present invention is performed using the stencil printing apparatus described above, and has been made a plate. The drum loaded with the stencil sheet is pressed with a press roll while rotating, so that the ink passes through the perforated portion of the stencil sheet already made and is transferred to the printing medium. The details of each process are as described in the description of the stencil printing apparatus.
[0072] 次に、本発明に係る孔版印刷方法に用いられるインキについて説明する。  Next, the ink used in the stencil printing method according to the present invention will be described.
インキの形態については、特に限定されないが、水性インキの形態とすることが好ま しい。インキ中に含有されている水は、印刷直後に大気中へ蒸発しやすぐさらに、 印刷時にインキが印刷用紙の繊維間に圧入されて浸透することによって、印刷用紙 内部において、インキと空気との界面が急速に拡がって水が蒸発しやすくなるため、 印刷物の乾燥性をさらに向上させることができる。  The form of the ink is not particularly limited, but is preferably a water-based ink form. The water contained in the ink evaporates into the atmosphere immediately after printing, and further, the ink is pressed between the fibers of the printing paper and penetrates during printing, so that the ink and air are separated inside the printing paper. Since the interface spreads rapidly and water tends to evaporate, the dryness of the printed matter can be further improved.
水性インキの場合は、水と着色剤と曳糸性付与剤が含まれて!/ヽることが好ま ヽ。  In the case of water-based inks, it is preferable to include water, a colorant, and a spinnability imparting agent!
[0073] 水は、印刷物の乾燥性を高める観点から、水性インキ中に 50重量%以上含まれて いることが好ましぐ 65重量%以上含まれていることがより好ましい。一方、水の配合 量の上限は、特に限定はなぐ他の配合成分とのバランスから適宜設定すればよぐ たとえば 80重量%以下程度であることが好ましい。  [0073] From the viewpoint of improving the drying property of the printed matter, water is preferably contained in an aqueous ink in an amount of 50% by weight or more, more preferably 65% by weight or more. On the other hand, the upper limit of the blending amount of water may be set as appropriate from the balance with other blending components that are not particularly limited, and is preferably about 80% by weight or less, for example.
上記孔版印刷装置では、印刷機内部のインキは密閉されていて水分が大気中へ 蒸発することが防止されるので、高含水の水性インキの使用にも適して 、る。  In the stencil printing apparatus, the ink inside the printing press is hermetically sealed to prevent moisture from evaporating into the atmosphere, so that it is also suitable for use with high water content water-based inks.
[0074] インキの着色剤としては、顔料または染料を用いることができ、 2種以上を併用して もよい。顔料としては、たとえば、ァゾ系、フタロシアニン系、染料系、縮合多環系、二 トロ系、ニトロソ系等の有機顔料 (ブリリアントカーミン 6B、レーキレッド C、ウォッチング レッド、ジスァゾイェロー、ハンザイェロー、フタロシアニンブルー、フタロシア-ングリ ーン、アルカリブルー、ァ-リンブラック等);コバルト、鉄、クロム、銅、亜鉛、鉛、チタ ン、バナジウム、マンガン、ニッケル等の金属類、金属酸ィ匕物および硫ィ匕物、ならび に黄土、群青、紺青等の無機顔料、ファーネスカーボンブラック、ランプブラック、ァ セチレンブラック、チャンネルブラック等のカーボンブラック類を用いることができる。 染料としては、たとえば、塩基性染料、酸性染料、直接染料、可溶性バット染料、酸 性媒染染料、媒染染料、反応染料、バット染料、硫化染料等のうち水溶性の染料お よび還元等により水溶性になった水溶性染料を用いることができる。顔料、染料のい ずれ力もしくは両方を着色剤として用いてもょ 、が、顔料を用いることにより画像の滲 みや裏抜けが少なぐ耐候性にも優れたインキとすることができるため好まし 、。 [0074] As the colorant of the ink, a pigment or a dye can be used, and two or more kinds may be used in combination. Examples of pigments include organic pigments such as azo, phthalocyanine, dye, condensed polycyclic, nitrogen, nitroso, etc. , Phthalocyanine green, alkali blue, ash phosphorus black, etc.); metals such as cobalt, iron, chromium, copper, zinc, lead, titanium, vanadium, manganese, nickel, metal oxides and sulfur In addition, inorganic pigments such as clay, ocher, ultramarine, and bitumen, and carbon blacks such as furnace carbon black, lamp black, acetylene black, and channel black can be used. Examples of the dye include water-soluble dyes such as basic dyes, acid dyes, direct dyes, soluble vat dyes, acid mordant dyes, mordant dyes, reactive dyes, vat dyes, and sulfur dyes, and water-soluble by reduction. The water-soluble dye which became can be used. Either pigment or dye, or both, can be used as a colorant. It is preferable because it can be made into an ink with excellent weather resistance with little smearing.
[0075] インキ中の着色剤の含有量は、通常 1〜20重量%であり、 3〜15重量%であること が好ましい。印刷物の印刷濃度をより高めるために、 5重量%以上含有させることがさ らに好ましい。 [0075] The content of the colorant in the ink is usually 1 to 20% by weight, and preferably 3 to 15% by weight. In order to further increase the printing density of the printed matter, it is more preferable to contain 5% by weight or more.
[0076] 上述のように、インキの粘度は、従来のインキに比べて低粘度であることが好ましく 、具体的には、 23°Cにおいて 0. lPaZsの速度で剪断応力を OPaから増加させたと きの lOPaにおけるインキ粘度が 500mPa' s以下であることが好ましぐ 300mPa - s 以下であることがより好ましぐ lOOmPa ' s以下であることが特に好ましい。一方、同 様に測定したインキ粘度は、 1. 5mPa ' s以上であることが好ましぐ 3. OmPa' s以上 であることがより好ましぐ 5. OmPa ' s以上であることが一層好ましい。  [0076] As described above, the viscosity of the ink is preferably lower than that of the conventional ink. Specifically, the shear stress is increased from OPa at a rate of 0.1 PaZs at 23 ° C. It is preferable that the viscosity of the ink in lOPa is 500 mPa's or less, more preferably 300 mPa-s or less, and particularly preferably lOOmPa's or less. On the other hand, the ink viscosity measured in the same manner is preferably 1.5 mPa's or more. 3. More preferably, it is more than OmPa's. 5. More preferably, it is more than OmPa's. .
インキの粘度を上記範囲にすることで、被印刷体へのインキの浸透速度を高めて、 容易に印刷物の乾燥性を高めることができる。  By setting the viscosity of the ink within the above range, it is possible to increase the ink penetration rate into the printing medium and easily improve the drying property of the printed matter.
[0077] インキには、印刷中の孔版原紙の穿孔部における乾燥を防止する等の観点から、 水溶性有機溶剤を配合することが好まし ヽ。  [0077] It is preferable that the ink is mixed with a water-soluble organic solvent from the viewpoint of preventing drying at the perforated portion of the stencil sheet during printing.
水溶性有機溶剤としては、室温で液体であり、水に溶解可能な有機化合物が用い られる。たとえば、メタノール、エタノール、 1 プロパノール、イソプロパノール、 1 ブタノール、 2—ブタノール、イソブタノール、 2—メチルー 2—プロパノール等の低級 アルコーノレ類;エチレングリコール、ジエチレングリコール、トリエチレングリコール、テ トラエチレングリコール、ペンタエチレングリコール、プロピレングリコール、ジプロピレ ングリコール、トリプロピレングリコール等のグリコール類;グリセリン;ァセチン類(モノ ァセチン、ジァセチン、トリァセチン);トリエチレンダリコールモノメチルエーテル、トリ エチレングリコーノレモノェチノレエーテノレ、トリエチレングリコーノレモノプロピノレエーテノレ 、トリエチレングリコーノレモノブチノレエーテル、テトラエチレングリコーノレモノメチノレエ 一テル、テトラエチレングリコーノレモノェチノレエーテル、テトラエチレングリコーノレジメ チルエーテル、テトラエチレングリコールジェチルエーテル等のグリコール類の誘導 体;トリエタノールァミン、 1ーメチルー 2—ピロリドン、 j8—チォジグリコール、スルホラ ンを用 ヽること力 Sできる。平均分子量 200、 300、 400、 600等の平均分子量力 190 〜630の範囲にあるポリエチレングリコール、平均分子量 400等の平均分子量が 20 0〜600の範囲にあるジオール型ポリプロピレングリコール、平均分子量 300、 700 等の平均分子量が 250〜800の範囲にあるトリオール型ポリプロピレングリコール、 等の低分子量ポリアルキレングリコールを用いることもできる。これらの水溶性有機溶 剤は単独で、または 2種以上を組み合わせて使用することができる。 As the water-soluble organic solvent, an organic compound that is liquid at room temperature and is soluble in water is used. For example, lower alcohols such as methanol, ethanol, 1 propanol, isopropanol, 1 butanol, 2-butanol, isobutanol, 2-methyl-2-propanol; ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol , Propylene glycol, dipropylene glycol, tripropylene glycol and the like glycols; glycerin; acetins (monoacetin, diacetin, triacetin); Noremonopropinoreethenole, triethyleneglycolenobutinoreether, tetraethyleneglycololemonomethinore Derivatives of glycols such as tetraethyleneglycolenomonoethylenate ether, tetraethyleneglycolonemethyl ether, tetraethyleneglycol jetyl ether; triethanolamine, 1-methyl-2-pyrrolidone, j8-thiodiglycol Can use sulfolane. Average molecular weight 200, 300, 400, 600, etc. Average molecular weight force Polyethylene glycol in the range of 190-630, average molecular weight 400, etc., average molecular weight 20 A low molecular weight polyalkylene glycol such as a diol type polypropylene glycol in the range of 0 to 600, a triol type polypropylene glycol having an average molecular weight in the range of 250 to 800, such as an average molecular weight of 300 or 700, and the like can also be used. These water-soluble organic solvents can be used alone or in combination of two or more.
[0078] 水溶性有機溶剤のインキ中の含有量は、 2種以上が用いられる場合はその合計含 有量として、 5重量%以上であることが好ましぐ 10重量%以上であることがより好まし い。その含有量の上限に関しては、特に限定はされないが、画像の裏抜けを少なく するため、 45重量%以下程度であることが好ましぐ 35重量%以下程度であることが より好ましい。水よりも高沸点の、より好ましくは沸点が 150°C以上の水溶性有機溶剤 をインキ中に 5重量%以上含有させることにより、印刷中の孔版原紙穿孔部の乾燥を 有効に防止でき好ましい。  [0078] The content of the water-soluble organic solvent in the ink is preferably 5% by weight or more, more preferably 10% by weight or more as the total content when two or more kinds are used. I like it. The upper limit of the content is not particularly limited, but is preferably about 45% by weight or less and more preferably about 35% by weight or less in order to reduce the back-through of the image. By containing 5% by weight or more of a water-soluble organic solvent having a boiling point higher than that of water, more preferably a boiling point of 150 ° C. or higher, drying of the perforated portion of the stencil sheet during printing can be effectively prevented.
[0079] インキは、インキに適度な曳糸性を付与することができる曳糸性付与剤を含むこと が好ましい。なかでも、インキの曳糸性を適切に制御可能であることから、直鎖構造 型の不飽和カルボン酸系水溶性高分子、分子量が 5万以上のポリアルキレンォキサ イド、および直鎖構造型 (メタ)アクリルアミド系水溶性高分子の 、ずれか 1種以上を 好ましく用いることができる。ここで、本明細書では、アクリル酸またはメタクリル酸をま とめて「(メタ)アクリル酸」と記すこととし、(メタ)アクリルアミドは、アクリルアミドとメタク リルアミドを意味する。  [0079] The ink preferably contains a spinnability imparting agent capable of imparting appropriate spinnability to the ink. Among these, since the spinnability of the ink can be appropriately controlled, the unsaturated carboxylic acid-based water-soluble polymer of the linear structure type, the polyalkylene oxide having a molecular weight of 50,000 or more, and the linear structure type One or more of (meth) acrylamide water-soluble polymers can be preferably used. Here, in this specification, acrylic acid or methacrylic acid is collectively referred to as “(meth) acrylic acid”, and (meth) acrylamide means acrylamide and methacrylamide.
直鎖構造型の不飽和カルボン酸系水溶性高分子としては、下記一般式(1)で表さ れる繰り返し単位を含む、分岐架橋して 、な 、直鎖構造型の不飽和カルボン酸系水 溶性高分子が好ましい。  Examples of the linear structure type unsaturated carboxylic acid-based water-soluble polymer include branched units containing a repeating unit represented by the following general formula (1), such as a linear structure type unsaturated carboxylic acid-based water. Soluble polymers are preferred.
[化 1]  [Chemical 1]
Figure imgf000027_0001
Figure imgf000027_0001
(式中、 R1, R2, ITはそれぞれ独立に H、 CH、 (CH ) nCOOH (nは 0または 1の整 (Where R 1 , R 2 and IT are independently H, CH, (CH) nCOOH (n is an integer of 0 or 1).
3 2  3 2
数)を表す。 ) [0080] ここで、 2以上のカルボキシル基を含む場合に、それらが酸無水物を形成していて もよい。共重合体となっている場合の共重合形式は、ランダム型、交互型、ブロック型 等の 、ずれの形態であってもよ!/、。 Number). ) [0080] Here, when two or more carboxyl groups are contained, they may form an acid anhydride. In the case of a copolymer, the copolymerization mode may be a random, alternating, block type, etc.! /.
この不飽和カルボン酸系水溶性高分子としては、たとえば、(メタ)アクリル酸、無水 マレイン酸、マレイン酸、フマル酸、クロトン酸およびィタコン酸からなる群力 選ばれ る 1種以上の不飽和カルボン酸を主鎖に含む水溶性高分子が挙げられ、それらの塩 も含まれる。この不飽和カルボン酸系水溶性高分子は、水に溶解させると数多くの陰 電荷をもつ超多価イオン高分子となり、この強 、イオン雰囲気と直鎖高分子と 、う構 造がもたらす立体的な絡み合いなどにより曳糸性付与効果が生じると考えられる。  Examples of the unsaturated carboxylic acid-based water-soluble polymer include one or more unsaturated carboxylic acids selected from the group consisting of (meth) acrylic acid, maleic anhydride, maleic acid, fumaric acid, crotonic acid and itaconic acid. Examples thereof include water-soluble polymers containing an acid in the main chain, and salts thereof are also included. When this unsaturated carboxylic acid-based water-soluble polymer is dissolved in water, it becomes a super multivalent ionic polymer having a large number of negative charges, and this strong, ionic atmosphere and linear polymer provide a three-dimensional structure. It is thought that the effect of imparting the spinnability is caused by entanglement.
[0081] さらに具体的には、ポリ(メタ)アクリル酸、アクリル酸ーメタクリル酸共重合体、(メタ) アクリル酸 マレイン酸共重合体、(メタ)アクリル酸ースルホン酸系モノマー共重合 体、(メタ)アクリル酸ーィタコン酸共重合体、(メタ)アクリル酸エステルーマレイン酸共 重合体、(メタ)アクリル酸 (メタ)アクリルアミド共重合体、(メタ)アクリル酸 (メタ)ァ クリル酸エステル共重合体、(メタ)アクリル酸 ビニルピロリドン共重合体、ポリマレイ ン酸、ポリフマル酸、ポリクロトン酸、ポリイタコン酸、無水マレイン酸—アルキルビュル エーテル共重合体、および、それらの塩等が挙げられる。  [0081] More specifically, poly (meth) acrylic acid, acrylic acid-methacrylic acid copolymer, (meth) acrylic acid maleic acid copolymer, (meth) acrylic acid-sulfonic acid monomer copolymer, (meta ) Acrylic acid-itaconic acid copolymer, (meth) acrylic acid ester-maleic acid copolymer, (meth) acrylic acid (meth) acrylamide copolymer, (meth) acrylic acid (meth) acrylic acid ester copolymer (Meth) acrylic acid vinylpyrrolidone copolymer, polymaleic acid, polyfumaric acid, polycrotonic acid, polyitaconic acid, maleic anhydride-alkyl butyl ether copolymer, and salts thereof.
塩としては、一価金属塩、ァミン塩が好ましく、たとえばポリ(メタ)アクリル酸であれ ば、それらの塩として、ポリ(メタ)アクリル酸ナトリウム、ポリ(メタ)アクリル酸カリウム、 ポリ(メタ)アクリル酸アンモ-ゥム、ポリ(メタ)アクリル酸トリエタノールァミン等が挙げ られる。他にも、好ましい例として、ポリイタコン酸ナトリウム、ポリマレイン酸ナトリウム、 アクリル酸ーメタクリル酸共重合体ナトリウム、アクリル酸 マレイン酸共重合体ナトリ ゥム、アクリル酸 アクリルアミド共重合体ナトリウム等が挙げられる。  The salt is preferably a monovalent metal salt or an ammine salt. For example, if it is poly (meth) acrylic acid, these salts include sodium poly (meth) acrylate, potassium poly (meth) acrylate, poly (meth) Ammonium acrylate, poly (meth) acrylic acid triethanolamine and the like can be mentioned. Other preferable examples include sodium polyitaconate, sodium polymaleate, sodium acrylic acid-methacrylic acid copolymer, sodium acrylic acid / maleic acid copolymer, sodium acrylic acid acrylamide copolymer, and the like.
[0082] これらの不飽和カルボン酸系水溶性高分子が未中和タイプである場合は、通常、ィ ンキ中には、これらの水溶性高分子とともに、水酸化ナトリウム、水酸ィ匕カリウム、アン モ-ァ水、トリエタノールァミン、ジイソプロパノールァミン等のアルカリ性中和剤が添 カロされる。不飽和カルボン酸系水溶性高分子の中和塩が用いられる場合は、これら のアルカリ性中和剤を添加する必要はな!/、。  [0082] When these unsaturated carboxylic acid-based water-soluble polymers are of an unneutralized type, usually, in the ink, together with these water-soluble polymers, sodium hydroxide, potassium hydroxide hydroxide, Alkaline neutralizing agents such as ammonia water, triethanolamine and diisopropanolamine are added. When neutralized salts of unsaturated carboxylic acid-based water-soluble polymers are used, it is not necessary to add these alkaline neutralizers!
[0083] 不飽和カルボン酸系水溶性高分子が直鎖構造型であれば、同一分子構造の化合 物のなかで比較した場合、その重量平均分子量が大き!、ほどインキ曳糸長を大きく することが可能であり、インキ中の含有量が少ないほどインキ粘度を低くすることが可 能である。 [0083] If the unsaturated carboxylic acid-based water-soluble polymer is a linear structure type, the compound of the same molecular structure When compared among the products, the higher the weight average molecular weight, the longer the ink string length, and the lower the content in the ink, the lower the ink viscosity.
上記不飽和カルボン酸系水溶性高分子のなかでも、インキの粘度を高くすることな く曳糸長を大きくすることが可能なことから、不飽和カルボン酸モノマー(アクリル酸、 メタクリル酸、クロトン酸、ィタコン酸、マレイン酸、無水マレイン酸、フマル酸)のみか ら構成された重合体 (単独重合体もしくは共重合体)およびこれらの重合体の塩が好 ましく用いられ、ポリアクリル酸およびその塩が特に好ましく用いられる。  Among the above unsaturated carboxylic acid-based water-soluble polymers, unsaturated carboxylic acid monomers (acrylic acid, methacrylic acid, crotonic acid, etc.) can be increased without increasing the viscosity of the ink. , Itaconic acid, maleic acid, maleic anhydride, fumaric acid) polymers (homopolymers or copolymers) and salts of these polymers are preferably used, and polyacrylic acid and its A salt is particularly preferably used.
[0084] ポリアクリル酸およびその塩を含め不飽和カルボン酸系水溶性高分子は、重量平 均分子量が 1万以上のものが好ましぐ 10万以上のものがより好ましぐ 60万以上の ものがさらに好ましぐ 120万以上であるものが特に好ましく用いられる。分子量が 1 万未満であると、インキの曳糸長を大きくするためには不飽和カルボン酸系水溶性高 分子を多く含有させる必要があり、その結果インキを低粘度にすることが困難になる。 また、分子量は 1000万以下のものが好ましぐ 600万以下のものがより好ましい。分 子量が 1000万を超えると、少量の含有量でインキの曳糸長を大きくすることが可能 である反面、大きすぎない曳糸長を得るためには含有量を微量にする必要があり、 安定したインキ物性を得ることが困難になる。  [0084] Unsaturated carboxylic acid-based water-soluble polymers including polyacrylic acid and salts thereof are preferably those having a weight average molecular weight of 10,000 or more, more preferably 100,000 or more, and more preferably 600,000 or more. Those having more than 1.2 million are particularly preferred. If the molecular weight is less than 10,000, it is necessary to contain a lot of unsaturated carboxylic acid-based water-soluble high molecules in order to increase the thread length of the ink, and as a result, it becomes difficult to make the ink low viscosity. . The molecular weight is preferably 10 million or less, more preferably 6 million or less. If the molecular weight exceeds 10 million, it is possible to increase the thread length of the ink with a small amount of content, but in order to obtain a thread length that is not too large, the content must be made very small. It becomes difficult to obtain stable ink properties.
[0085] ポリアルキレンオキサイドのアルキレン基としては、エチレン基、プロピレン基、プチ レン基などが好ましく用いられる。単一のアルキレン基を含むものでも、複数種のアル キレン基を含むものであってもよい。具体的には、ポリエチレンオキサイド、エチレン オキサイド—プロピレンオキサイド共重合体を好ましく用いることができ、特に、ポリエ チレンオキサイドを用いることが好ましい。エチレンオキサイド プロピレンオキサイド 共重合体の場合は、エチレンオキサイドの重合比率 (モル比)が 0. 5以上であること 力 S好ましく、 0. 8以上であることが一層好ましい。  [0085] As the alkylene group of the polyalkylene oxide, an ethylene group, a propylene group, a propylene group, or the like is preferably used. It may contain a single alkylene group or may contain multiple types of alkylene groups. Specifically, polyethylene oxide and ethylene oxide-propylene oxide copolymer can be preferably used, and polyethylene oxide is particularly preferably used. In the case of an ethylene oxide propylene oxide copolymer, the polymerization ratio (molar ratio) of ethylene oxide is 0.5 or more, preferably S, and more preferably 0.8 or more.
ポリアルキレンオキサイドの分子量 (重量平均分子量)は、低粘度インキの転移量を 制御するとの効果を得るために 5万以上のものが選ばれ、 30万以上であることが好ま しぐ 100万以上であることが一層好ましい。一方、分子量の上限値は、特に制限は ないが、 1000万以下であることが好ましぐ配合量の調整のしゃすさの観点からは、 800万以下程度であることが好まし 、。 The molecular weight (weight average molecular weight) of the polyalkylene oxide is selected to be 50,000 or more in order to obtain the effect of controlling the transfer amount of the low viscosity ink, and preferably 300,000 or more. More preferably it is. On the other hand, the upper limit of the molecular weight is not particularly limited, but it is preferably 10 million or less. It is preferable to be about 8 million or less.
ポリアルキレンオキサイドは、直鎖構造をとる高分子であり、水に溶解させると、その 分子構造がもたらす分子内結合角の自由度の高さ、直鎖高分子という構造がもたら す立体的な絡み合い、酸素原子の極性がもたらす水分子との親和性、などから水中 で特異的な挙動を示す。  Polyalkylene oxide is a polymer with a linear structure. When dissolved in water, polyalkylene oxide has a high degree of freedom in the intramolecular bond angle provided by the molecular structure, and a three-dimensional structure provided by the structure of a linear polymer. It exhibits unique behavior in water because of its entanglement and affinity for water molecules brought about by the polarity of oxygen atoms.
[0086] 直鎖構造型 (メタ)アクリルアミド系水溶性高分子の「直鎖構造型」とは、分岐鎖 (枝 分かれ)や架橋構造 ·環状構造を有さな!/ヽ、 1本の鎖状構造であることを!ヽぅ。 [0086] "Linear structure type" of (meth) acrylamide water-soluble polymer means no branched chain (branched), cross-linked structure or cyclic structure! / 構造, single chain That it is a shape structure!
これには、(メタ)アクリルアミドのホモポリマーの他、(メタ)アクリルアミドを主鎖に含 むコポリマーも含まれる。この場合のコモノマーとしては、アクリル酸またはメタクリル 酸 (以下、両者をまとめて「(メタ)アクリル酸」と記す。)、無水マレイン酸、マレイン酸、 フマル酸、クロトン酸、ィタコン酸等の不飽和カルボン酸およびそれらの塩;(メタ)ァク リルアミドアルキルスルホン酸等の不飽和スルホン酸およびそれらの塩;等の誘導体 が挙げられる。塩としては、リチウム、ナトリウム、カリウム等の一価金属塩;アンモ-ゥ ム塩;モノエタノールァミン、ジプロパノールァミン、トリエタノールァミン等のアミン塩 が好ましい。共重合体の場合は、(メタ)アクリルアミドの重合比率 (モル比)が 0. 5以 上であることが好ましぐ 0. 8以上であることが一層好ましい。  This includes (meth) acrylamide homopolymers as well as copolymers containing (meth) acrylamide in the main chain. Comonomers in this case include unsaturated acids such as acrylic acid or methacrylic acid (hereinafter collectively referred to as “(meth) acrylic acid”), maleic anhydride, maleic acid, fumaric acid, crotonic acid, itaconic acid, etc. Derivatives such as carboxylic acids and their salts; unsaturated sulfonic acids such as (meth) acrylamidoalkyl sulfonic acids and their salts; and the like. As the salt, monovalent metal salts such as lithium, sodium and potassium; ammonia salts; amine salts such as monoethanolamine, dipropanolamine and triethanolamine are preferable. In the case of a copolymer, the polymerization ratio (molar ratio) of (meth) acrylamide is preferably 0.5 or more, more preferably 0.8 or more.
[0087] 直鎖構造型 (メタ)アクリルアミド系水溶性高分子の分子量 (重量平均分子量)は、 低粘度インキの転移量を制御するとの効果を得るために 5万以上のものが好ましぐ 30万以上であることがより好ましぐ 100万以上であることが一層好ましい。一方、分 子量の上限値は、特に制限はないが、 3000万以下であることが好ましぐ配合量の 調整のしゃすさの観点からは、 1500万以下程度であることが好ましい。  [0087] The molecular weight (weight average molecular weight) of the linear structure type (meth) acrylamide water-soluble polymer is preferably 50,000 or more in order to obtain the effect of controlling the transfer amount of the low viscosity ink. It is more preferable that it is 10,000 or more. It is still more preferable that it is 1,000,000 or more. On the other hand, the upper limit of the molecular weight is not particularly limited, but is preferably about 15 million or less from the viewpoint of adjusting the blending amount which is preferably 30 million or less.
直鎖構造型 (メタ)アクリルアミド系水溶性高分子は、直鎖構造をとる高分子であり、 水に溶解させると、その分子構造力 Sもたらす分子内結合角の自由度の高さ、直鎖高 分子と 、う構造がもたらす立体的な絡み合 、など力 水中で特異的な挙動を示す。  The linear structure type (meth) acrylamide water-soluble polymer is a polymer having a linear structure, and when dissolved in water, its molecular structural strength S leads to a high degree of freedom in the intramolecular bond angle. It shows unique behavior in water, such as high-molecular and three-dimensional entanglement caused by the structure.
[0088] 上記のような曳糸性付与剤の含有量は、その種類によって異なる力 インキ全量に 対し、通常は 0. 01〜5重量%であることが好ましぐ 0. 03〜2重量%であることがよ り好ましく、 0. 03〜0. 5重量%であることがさらに好ましぐ 0. 05-0. 2重量%であ ることが一層好ましい。 曳糸性付与剤の配合量が多すぎると、インキが高粘度化しやすぐ印刷物の乾燥 性が悪くなる場合がある。 [0088] The content of the spinnability-imparting agent as described above is preferably 0.01 to 5% by weight, and preferably 0.03 to 2% by weight, with respect to the total amount of force ink depending on the type. More preferred is 0.03 to 0.5% by weight, and even more preferred is 0.05 to 0.2% by weight. If the blending amount of the spinnability imparting agent is too large, the viscosity of the ink may increase and the dryness of the printed matter may deteriorate soon.
なお、他のインキ成分の影響でインキ曳糸長が増減することがあるので、曳糸性付 与剤の種類や含有量は、他のインキ成分の影響を考慮して適宜調整することが好ま しい。  Since the ink thread length may increase or decrease under the influence of other ink components, it is preferable to adjust the type and content of the spinnability imparting agent as appropriate in consideration of the effects of other ink components. That's right.
[0089] インキは曳糸性を有するものであることが好ましぐ具体的には、 23°Cにおいてイン キから直径 15mmのクロム鋼球を 150mmZsで引き上げたときのインキ曳糸長が 30 mm以上であることが好ましぐ 40mm以上であることがより好ましぐ 50mm以上であ ることが一層好ましい。このような曳糸長の大きいインキでは、インキの粘度の高低に かかわらず、すなわち上記のような低粘度のインキであっても、その印刷用紙への転 移量が抑制される。その結果、印刷物の乾燥性が良好であるとともに、細字や細線が にじむことなく鮮鋭な、良質な画像を得ることができる。  [0089] It is preferable that the ink has spinnability. Specifically, the ink string length is 30 mm when a 15 mm diameter chrome steel ball is pulled up by 150 mmZs from ink at 23 ° C. More preferably, it is 40 mm or more, more preferably 50 mm or more. With such an ink having a long thread length, the amount of transfer to the printing paper is suppressed regardless of the viscosity of the ink, that is, even with a low viscosity ink as described above. As a result, the dryness of the printed matter is good, and a sharp and high-quality image can be obtained without blurring of fine characters and fine lines.
[0090] 曳糸長の測定は、具体的には、図 24に示したような測定機器を用いて行うことがで きる。この測定機器は、インキの入った容器 201、直径 15mmのクロム鋼球 202、ステ ッビングモータ 203、ベノレト 204を備えている。クロムま岡球 202は、ステッピングモータ 203により回転するベルト 204に固定されており、一定速度で上下するようになって いる。測定環境を 23°Cとし、容器 201内のインキにクロム鋼球 202全体を、その球の 上部がちょうどインキ液面のラインと一致するように浸漬し、毎秒 150mmの速度で垂 直に引き上げたときの様子を、測定機器の正面に設置された撮影機(図示せず)を 用いて撮影 '録画し、インキ液面と鋼球との間に形成されたインキ曳糸がちぎれる直 前のインキ曳糸の最大長 (インキ液面と鋼球下部との距離)を、録画した画像から読 みとるようにする。  [0090] Specifically, the measurement of the kite length can be performed using a measuring instrument as shown in FIG. This measuring instrument includes a container 201 containing ink, a chromium steel ball 202 having a diameter of 15 mm, a stepping motor 203, and a benolet 204. The chrome maoka ball 202 is fixed to a belt 204 that is rotated by a stepping motor 203, and moves up and down at a constant speed. The measurement environment was 23 ° C, and the entire chromium steel ball 202 was immersed in the ink in the container 201 so that the top of the sphere coincided with the line of the ink level, and was pulled up at a speed of 150 mm per second. Take a picture of the situation with a camera (not shown) installed in front of the measuring instrument and record it, and the ink just before the ink thread formed between the ink level and the steel ball is torn off. The maximum length of the kite string (distance between the ink level and the steel ball bottom) should be read from the recorded image.
[0091] この曳糸長の上限については特に限定はされないが、 500mm以下であることが好 ましぐ 250mm以下であることがより好ましぐ 200mm以下であることが一層好まし い。曳糸長が 500mmを越えると、インキ転移量が抑制されすぎて、細字'細線などが 一部欠損する恐れがあり、また、 250mmを超えると、画像にベタ部分がある場合に ベタ部分にムラが発生する恐れがある。この理由は定かではないが、孔版原紙と印 刷用紙とが剥離したときに、孔版原紙の穿孔部力も印刷用紙に転移したインキと転 移して ヽな 、インキとが互いに引き合ってしま 、、形成される画像にムラが発生してし まうものと考えられる。 [0091] The upper limit of the yarn length is not particularly limited, but is preferably 500 mm or less, more preferably 250 mm or less, and even more preferably 200 mm or less. If the thread length exceeds 500 mm, the amount of ink transfer will be suppressed too much, and fine characters and fine lines may be partially lost.If the length exceeds 250 mm, the solid portion will be uneven if there is a solid portion. May occur. The reason for this is not clear, but when the stencil sheet and the printing paper are peeled off, the punching force of the stencil sheet is also transferred to the ink transferred to the printing paper. If the ink is attracted to each other, it is thought that unevenness occurs in the formed image.
[0092] インキには、粘度調整剤として、任意の増粘剤を配合することができ、たとえば、水 溶性高分子系増粘剤や粘土鉱物系増粘剤の 1種以上を使用することができる。 水溶性高分子系増粘剤としては、天然高分子、半合成高分子、合成高分子を用い ることがでさる。  [0092] An arbitrary thickener can be added to the ink as a viscosity modifier. For example, one or more of a water-soluble polymer thickener and a clay mineral thickener can be used. it can. As water-soluble polymer thickeners, natural polymers, semi-synthetic polymers, and synthetic polymers can be used.
天然高分子としては、たとえば、アラビアガム、カラギーナン、グァガム、ローカスト ビーンガム、ぺクチン、トラガントガム、コーンスターチ、コンニヤクマンナン、寒天等の 植物系天然高分子;プルラン、キサンタンガム、デキストリン等の微生物系天然高分 子;ゼラチン、カゼイン、にかわ等の動物系天然高分子、を用いることができる。  Natural polymers include, for example, plant-based natural polymers such as gum arabic, carrageenan, guagam, locust bean gum, pectin, tragacanth gum, corn starch, konjac mannan, agar, etc .; An animal natural polymer such as gelatin, casein, or glue can be used.
半合成高分子としては、たとえば、ェチルセルロース、カルボキシメチルセルロース 、ヒドロキシェチノレセノレロース、ヒドロキシプロピノレセノレロース、メチノレセノレロース、ヒド ロキシプロピルメチルセルロース等のセルロース系半合成高分子;ヒドロキシェチルス ターチ、カルボキシメチルスターチナトリウム、シクロデキストリン等のデンプン系半合 成高分子;アルギン酸ナトリウム、アルギン酸プロピレングリコール等のアルギン酸系 半合成高分子;ヒアルロン酸ナトリウム、を用いることができる。  Examples of the semi-synthetic polymer include cellulose semi-synthetic polymers such as ethyl cellulose, carboxymethyl cellulose, hydroxyethinoresenorerose, hydroxypropenoresenorelose, methinoresenorelose, and hydroxypropylmethylcellulose; Starch semi-synthetic polymers such as tert, sodium carboxymethyl starch and cyclodextrin; Alginate semi-synthetic polymers such as sodium alginate and propylene glycol alginate; sodium hyaluronate can be used.
[0093] 合成高分子としては、たとえば、ポリアクリル酸、ポリメタクリル酸、ポリクロトン酸、ポ リイタコン酸、ポリマレイン酸、ポリフマル酸、アクリル酸ーメタクリル酸共重合体、アタリ ル酸ーィタコン酸共重合体、アクリル酸 マレイン酸共重合体、アクリル酸 アクリル アミド共重合体、アクリル酸 アクリル酸エステル共重合体、アクリル酸ーメタクリル酸 エステル共重合体、アクリル酸ースルホン酸系モノマー共重合体、アクリル酸ービ- ルピロリドン共重合体、無水マレイン酸 アルキルビュルエーテル共重合体等の不 飽和カルボン酸系合成高分子;ポリビュルピロリドン、ポリビュルアルコール、ポリビ- ルメチルエーテル、ポリ N—ビュルァセトアミド、ポリアクリルアミド等のビュル系合成 高分子;ポリエチレンオキサイド、ポリエチレンィミン、ポリウレタンを用いることができる [0093] Synthetic polymers include, for example, polyacrylic acid, polymethacrylic acid, polycrotonic acid, polyitaconic acid, polymaleic acid, polyfumaric acid, acrylic acid-methacrylic acid copolymer, acrylic acid-itaconic acid copolymer, acrylic Acid Maleic acid copolymer, Acrylic acid Acrylic amide copolymer, Acrylic acid Acrylic acid ester copolymer, Acrylic acid-methacrylic acid ester copolymer, Acrylic acid-sulfonic acid monomer copolymer, Acrylic acid-birylpyrrolidone Unsaturated carboxylic acid-based synthetic polymers such as copolymers, maleic anhydride alkyl butyl ether copolymers, etc .; such as polybulur pyrrolidone, polybutyl alcohol, polybutyl methyl ether, poly N-bulucaceamide, polyacrylamide, etc. Bull synthetic polymer: Polyethylene oxide Polyethylene I Min, can be used a polyurethane
[0094] これらの増粘剤のなかでも、側鎖に多数の解離基をもった電解質型増粘剤である 不飽和カルボン酸系水溶性高分子増粘剤は、少量でも所望の増粘効果が得られる ことなど力 好ましく用いられる。ここで、不飽和カルボン酸系合成高分子としては、 上記例示のように、たとえば、アクリル酸、メタクリル酸、無水マレイン酸、マレイン酸、 フマル酸、クロトン酸およびィタコン酸力 なる群力 選ばれる 1種以上の不飽和カル ボン酸を主鎖に含む水溶性高分子が挙げられ、上記の未中和タイプだけでなぐこ れらの中和塩もその範疇に含まれる。中和塩としては、たとえば、ナトリウム、カリウム 等のアルカリ金属塩、アンモ-ゥム塩、トリエタノールァミン等のアルカノールァミン塩 が挙げられ、具体的には、ポリアクリル酸ナトリウム、ポリアクリル酸カリウム、ポリアタリ ル酸アンモ-ゥム、ポリアクリル酸トリエタノールァミン、ポリメタクリル酸ナトリウム、ポリ メタクリル酸アンモ-ゥム、ポリイタコン酸ナトリウム、ポリマレイン酸ナトリウム、アクリル 酸ーメタクリル酸共重合体ナトリウム、アクリル酸 マレイン酸共重合体ナトリウム等を 好ましく用いることができる。 [0094] Among these thickeners, unsaturated carboxylic acid-based water-soluble polymer thickeners, which are electrolyte-type thickeners having a large number of dissociating groups in the side chain, have a desired thickening effect even in a small amount. Is obtained It is preferably used. Here, as the unsaturated carboxylic acid-based synthetic polymer, as illustrated above, for example, acrylic acid, methacrylic acid, maleic anhydride, maleic acid, fumaric acid, crotonic acid, and itaconic acid group power are selected 1 Examples thereof include water-soluble polymers containing at least one kind of unsaturated carboxylic acid in the main chain, and these neutralized salts are included in the category only of the above-mentioned unneutralized type. Examples of the neutralized salt include alkali metal salts such as sodium and potassium, ammonium salts and alkanolamine salts such as triethanolamine, and specific examples include sodium polyacrylate and polyacrylic acid. Potassium, ammonium polyacrylate, triethanolamine polyacrylate, sodium polymethacrylate, polymethacrylate, sodium polyitaconate, sodium polymaleate, sodium acrylate-methacrylic acid copolymer, acrylic acid Maleic acid copolymer sodium and the like can be preferably used.
[0095] 粘土鉱物系の増粘剤としては、たとえば、モンモリロナイト、ヘクトライト、サボナイト 等のスメクタイト系粘土鉱物を用いることができる。  [0095] As the clay mineral-based thickener, for example, smectite-based clay minerals such as montmorillonite, hectorite, and savonite can be used.
なお、増粘剤として例示した上記水溶性高分子は、その種類と量によっては、イン キの増粘剤以外にも、印刷用紙への着色剤の定着剤等として用いることができる。ま た、着色剤として顔料を用いる場合においては、顔料の分散剤として用いることもで きる。  In addition to the ink thickener, the water-soluble polymer exemplified as the thickener can be used as a colorant fixing agent for printing paper, depending on the type and amount thereof. Further, when a pigment is used as the colorant, it can also be used as a pigment dispersant.
[0096] インキには、上記の成分に加え、任意に、顔料分散剤、定着剤、消泡剤、表面張力 低下剤、 pH調整剤、酸化防止剤、防腐剤等を適宜含有させることができる。  [0096] In addition to the above components, the ink may optionally contain a pigment dispersant, a fixing agent, an antifoaming agent, a surface tension reducing agent, a pH adjuster, an antioxidant, an antiseptic, and the like. .
インキ中にアルカリ可溶性榭脂を含有させて、印刷用紙等の被印刷体への着色剤 の定着剤等として用いることができる。着色剤として顔料を用いる場合は、顔料の分 散剤としてアルカリ可溶性榭脂を用いることもできる。アルカリ可溶性榭脂とは、水に は不溶性であるが、アルカリの存在下では水可溶性になる高分子のことを意味する。 したがって、たとえばアクリル酸-アクリル酸エステル共重合体のように、化合物名が 同じであっても、本発明においては、その溶解性により水溶性高分子またはアルカリ 可溶性榭脂に分類される。  The ink can contain an alkali-soluble resin and can be used as a fixing agent for a colorant on a printing material such as printing paper. When a pigment is used as the colorant, alkali-soluble resin can also be used as a pigment dispersant. Alkali-soluble rosin means a polymer that is insoluble in water but becomes water-soluble in the presence of alkali. Therefore, even if the compound name is the same, for example, acrylic acid-acrylic acid ester copolymer, in the present invention, it is classified into a water-soluble polymer or an alkali-soluble resin depending on its solubility.
[0097] アルカリ可溶性榭脂としては、たとえば、スチレン—(メタ)アクリル酸共重合体、スチ レン αメチルスチレン (メタ)アクリル酸共重合体、スチレン (メタ)アクリル酸ェ ステルー(メタ)アクリル酸共重合体、スチレン 無水マレイン酸共重合体、ビニルナ フタレン (メタ)アクリル酸共重合体、ビニルナフタレン マレイン酸共重合体、イソ ブチレン 無水マレイン酸共重合体、(メタ)アクリル酸エステル (メタ)アクリル酸共 重合体、アクリル酸エステルーメタクリル酸エステル (メタ)アクリル酸共重合体を用 いることができる。これらは単独で、または 2種以上を組み合わせて使用できる。これ らのアルカリ可溶性榭脂は、水酸化ナトリウム、水酸ィ匕カリウム等のアルカリ金属水酸 化物、アンモニア水、トリエタノールァミン等のアルカノールァミン等の任意のアルカリ で中和して、水可溶性にして用いることができる。 Examples of the alkali-soluble resin include styrene- (meth) acrylic acid copolymer, styrene α-methylstyrene (meth) acrylic acid copolymer, and styrene (meth) acrylic acid. Steru (meth) acrylic acid copolymer, styrene maleic anhydride copolymer, vinyl naphthalene (meth) acrylic acid copolymer, vinyl naphthalene maleic acid copolymer, isobutylene maleic anhydride copolymer, (meth) acrylic Acid ester (meth) acrylic acid copolymer, acrylic acid ester-methacrylic acid ester (meth) acrylic acid copolymer can be used. These can be used alone or in combination of two or more. These alkali-soluble resins are neutralized with any alkali such as alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkanolamines such as aqueous ammonia and triethanolamine, and water. It can be used after being soluble.
アルカリ可溶性榭脂は、多量に含有させると印刷機の非使用後の印刷性能に支障 をきたす恐れがあるため、インキ中に固形分換算で 5重量%以下の範囲で含有させ ることが好ましぐより好ましくは 3重量%以下である。  If a large amount of alkali-soluble resin is contained, the printing performance after the printer is not used may be hindered. Therefore, it is preferable to contain the alkali-soluble resin in the ink in a range of 5% by weight or less in terms of solid content. More preferably, it is 3% by weight or less.
[0098] インキに水中油(OZW)型榭脂エマルシヨンを含有させて、印刷用紙等の印刷媒 体への着色剤の定着剤等として用いることができる。着色剤として顔料を用いる場合 においては、この榭脂エマルシヨンを顔料の分散剤として用いることもできる。 [0098] An oil-in-water (OZW) type rosin emulsion can be included in the ink and used as a fixing agent for a colorant on a printing medium such as printing paper. In the case where a pigment is used as the colorant, this rosin emulsion can also be used as a pigment dispersant.
水中油(OZW)型榭脂エマルシヨンとしては、たとえば、ポリ酢酸ビュル、エチレン 酢酸ビニル共重合体、酢酸ビニルーアクリル酸エステル共重合体、ポリアクリル酸 エステル、ポリメタクリル酸エステル、ポリスチレン、スチレン アクリル酸エステル共重 合体、スチレン ブタジエン共重合体、塩ィヒビユリデンーアクリル酸エステル共重合 体、ポリ塩化ビュル、塩ィ匕ビュル 酢酸ビュル共重合体、ポリウレタン等の榭脂エマ ルシヨンを用いることができる。これらの 2種以上を併用してもよ!/、。  Examples of oil-in-water (OZW) rosin emulsions include poly (vinyl acetate), ethylene / vinyl acetate copolymer, vinyl acetate / acrylic acid ester copolymer, polyacrylic acid ester, polymethacrylic acid ester, polystyrene, styrene acrylic acid. Emulsions such as ester copolymers, styrene butadiene copolymers, salt vinylidene acrylate copolymers, polychlorinated bulls, salt bully acetate bur copolymers, polyurethanes, etc. can be used. . You can use two or more of these together!
榭脂エマルシヨンは、多量に含有させると印刷機の非使用後の印刷性能に支障を きたす恐れがあるため、インキ中に固形分換算で 5重量%以下の範囲で含有させる ことが好ましぐより好ましくは 2重量%以下である。  When containing a large amount of rosin emulsion, there is a risk of affecting the printing performance of the printing press after it is not used, so it is preferable to add it in the ink in a range of 5% by weight or less in terms of solid content. Preferably it is 2 weight% or less.
[0099] 印刷物の画質を向上させるために、インキ中に体質顔料を含有させることができる。 [0099] In order to improve the image quality of printed matter, extender pigments can be included in the ink.
体質顔料としては、たとえば、白土、タルク、クレー、珪藻土、炭酸カルシウム、炭酸 ノ リウム、硫酸バリウム、アルミナホワイト、シリカ、カオリン、マイ力、水酸化アルミ-ゥ ムを用いることができ、これらの 2種以上を併用してもよ 、。  Examples of extender pigments that can be used include clay, talc, clay, diatomaceous earth, calcium carbonate, potassium carbonate, barium sulfate, alumina white, silica, kaolin, my strength, and aluminum hydroxide. You can use more than one species together.
体質顔料は、多量に含有させると印刷媒体への着色剤の定着を阻害したり、印刷 機の非使用後の印刷性能に支障をきたす恐れがあるため、 5重量%以下の範囲で 含有させることが好ましぐより好ましくは 2重量%以下である。 If the extender pigment is contained in a large amount, it may hinder the fixing of the colorant to the print medium, Since the printing performance after the printer is not used may be hindered, the content is preferably 5% by weight or less, more preferably 2% by weight or less.
[0100] さらに、顔料分散剤、消泡剤、表面張力低下剤等として、ァニオン界面活性剤、力 チオン界面活性剤、両性界面活性剤、非イオン界面活性剤、または高分子系、シリ コーン系、フッ素系の界面活性剤をインキに含有させることができる。  [0100] Further, as a pigment dispersant, an antifoaming agent, a surface tension reducing agent, etc., an anionic surfactant, a force thione surfactant, an amphoteric surfactant, a nonionic surfactant, or a polymer system, a silicone system A fluorine-based surfactant can be contained in the ink.
インキの粘度や pHを調整するために、インキに電解質を配合することもできる。電 解質としては、たとえば、硫酸ナトリウム、リン酸水素カリウム、クェン酸ナトリウム、酒 石酸カリウム、ホウ酸ナトリウムが挙げられ、 2種以上を併用してもよい。硫酸、硝酸、 酢酸、水酸化ナトリウム、水酸ィ匕カリウム、水酸ィ匕アンモ-ゥム、トリエタノールアミン等 も、インキの増粘助剤や PH調整剤として用いることができる。 In order to adjust the viscosity and pH of the ink, an electrolyte can be added to the ink. Examples of the electrolyte include sodium sulfate, potassium hydrogen phosphate, sodium citrate, potassium tartrate, and sodium borate. Two or more kinds may be used in combination. Sulfuric acid, nitric acid, acetic acid, sodium hydroxide, potassium Mizusani匕, Mizusani匕ammonium - © beam, also triethanolamine, can be used as NebaSuke agent or P H modifiers increase of the ink.
[0101] 酸化防止剤を配合することにより、インキ成分の酸化を防止し、インキの保存安定 性を向上させることができる。酸ィ匕防止剤としては、たとえば、 L ァスコルビン酸、 L —ァスコルビン酸ナトリウム、イソァスコルビン酸ナトリウム、亜硫酸カリウム、亜硫酸ナ トリウム、チォ硫酸ナトリウム、亜ニチオン酸ナトリウム、ピロ亜硫酸ナトリウムを用いる ことができる。  [0101] By blending an antioxidant, it is possible to prevent oxidation of the ink components and improve the storage stability of the ink. Examples of the anti-oxidation agent that can be used include L-ascorbic acid, L-sodium ascorbate, sodium isoscorbate, potassium sulfite, sodium sulfite, sodium thiosulfate, sodium nithionite, and sodium pyrosulfite.
防腐剤を配合することにより、インキの腐敗を防止して保存安定性を向上させること 力 Sできる。防腐剤としては、たとえば、 5 クロロー 2—メチルー 4 イソチアゾリンー3 オン、 2—メチルー 4 イソチアゾリンー 3 オン、 2— n—ォクチルー 4 イソチアゾ リン 3 オン、 1, 2 べンゾイソチアゾリン 3 オン等のイソチアゾロン系防腐剤; へキサヒドロ一 1, 3, 5 トリス(2 ヒドロキシェチル) s トリァジン等のトリアジン系 防腐剤; 2 ピリジンチオールナトリウム 1ーォキシド、 8—ォキシキノリン等のピリジ ン ·キノリン系防腐剤;ジメチルジチォカルバミン酸ナトリウム等のジチォ力ルバメート 系防腐剤; 2, 2 ジブロモ— 3 -トリ口プロピオンアミド、 2 ブロモ 2 -トロ 1 , 3 プロパンジォーノレ、 2, 2 ジブ口モー 2 二トロエタノーノレ、 1, 2 ジブ口モー 2 , 4 -ジシァノブタン等の有機臭素系防腐剤; p -ヒドロキシ安息香酸メチル、 p -ヒド ロキシ安息香酸ェチル、ソルビン酸カリウム、デヒドロ酢酸ナトリウム、サリチル酸を用 いることがでさる。  By adding preservatives, it is possible to prevent ink decay and improve storage stability. Examples of preservatives include isothiazolones such as 5 chloro-2-methyl-4 isothiazoline-3-one, 2-methyl-4 isothiazoline-3 on, 2-n-octyl-4 isothiazoline 3 on, 1,2 benzoisothiazoline 3 on. Hexahydro 1, 3, 5 Tris (2 hydroxyethyl) s Triazine preservatives such as triazine; 2 Pyridine quinoline preservatives such as sodium pyridinethiol 1-oxide and 8-oxyquinoline; Dimethyldi Dithiocarbamate preservatives such as sodium thiocarbamate; 2, 2 dibromo-3 -tri-propionamide, 2 bromo 2-toro 1, 3 propanediol, 2, 2 dibu-moe 2 ditroethanol , 2 Jib mouth mo 2 Organic bromine preservatives such as 2, 4-disianobutane; methyl p-hydroxybenzoate, p-hydroxy Echiru benzoate, potassium sorbate, sodium dehydroacetate, that are use salicylic acid leaves in.
[0102] インキは、水と着色剤と、必要に応じて適宜配合される上記の成分とを混合させて 製造することができ、その詳細は特に限定されることはない。たとえば、一部の水と顔 料と顔料分散剤とを混合し、ボールミル、ビーズミル等の分散手段を用いて顔料を分 散させ、一方で、残りの水と曳糸性付与剤と水溶性有機溶剤とを混合し、そして、両 者を混ぜ合わせるようにしてもょ ヽ。 [0102] The ink is prepared by mixing water, a colorant, and the above-mentioned components appropriately blended as necessary. The details thereof are not particularly limited. For example, a part of water, a pigment, and a pigment dispersant are mixed, and the pigment is dispersed using a dispersing means such as a ball mill or a bead mill, while the remaining water, a spinnability imparting agent, and a water-soluble organic substance are dispersed. Mix the solvent and mix them together.
[0103] 本発明で使用する孔版原紙は、従来公知の手法で作製することができる。具体的 には、特開平 11— 309954号公報等に開示されている、多孔性支持体と熱可塑性 榭脂フィルムを接着剤により貼り合わせる方法;特開 2001— 10247号等に開示され て 、る、接着剤を用いることなく多孔性支持体と熱可塑性榭脂フィルムを熱接着する 方法;特開平 10— 147075号公報等に開示されている、熱可塑性榭脂フィルムの一 方の面上に多孔性榭脂膜を形成し、さらにその表面に多孔性繊維膜を積層する方 法;特開 2003— 165282号公報に開示されている、多孔性支持体上に多孔性榭脂 膜を形成する方法;などを挙げることができる。  [0103] The stencil sheet used in the present invention can be produced by a conventionally known method. Specifically, a method of laminating a porous support and a thermoplastic resin film with an adhesive as disclosed in JP-A-11-309954; disclosed in JP-A-2001-10247, etc. A method of thermally bonding a porous support and a thermoplastic resin film without using an adhesive; disclosed in JP-A-10-147075, etc., on one surface of a thermoplastic resin film A method for forming a porous resin film and further laminating a porous fiber film on the surface thereof; a method for forming a porous resin film on a porous support disclosed in JP-A-2003-165282 And the like.
実施例  Example
[0104] 以下に、本発明を実施例により詳しく説明するが、本発明はこれらに限定されるも のではない。以下、「重量%」を単に「%」と記す。  [0104] Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto. Hereinafter, “% by weight” is simply referred to as “%”.
(実施例 1〜11、比較例 1〜6)  (Examples 1 to 11, Comparative Examples 1 to 6)
表 1に示す処方で、以下のようにして、インキ A〜Dを調製した。  Inks A to D were prepared as follows according to the formulation shown in Table 1.
(インキ A)  (Ink A)
蒸留水 29. 97%をゆっくり撹拌させながら、ここに曳糸性付与剤として直鎖構造型 ポリアクリル酸ナトリウム(日本純薬 (株)製「ァロンビス S」、分子量 400万〜 500万) 0 . 03%をゆっくり添加して溶解させた。得られた直鎖構造型ポリアクリル酸ナトリウム 水溶液 30. 0%に、着色剤としてオリヱント化学工業 (株)製の自己分散性カーボン ブラック分散体「ボンジェットブラック CW—1」(顔料分 20%) 50. 0%、水溶性有機 溶剤としてポリエチレングリコール (和光純薬工業 (株)製「ポリエチレングリコール 20 0」)20. 0%を混合して、インキ Aを得た。  While slowly stirring distilled water 29.97%, this is a linear structure type sodium polyacrylate (Nippon Pure Chemicals Co., Ltd. “Alonbis S”, molecular weight 4 million to 5 million). 03% was slowly added to dissolve. The resulting linear-structure-type sodium polyacrylate aqueous solution 30.0% was used as a colorant, and self-dispersing carbon black dispersion “Bonjet Black CW-1” (pigment content 20%) manufactured by Orient Chemical Industry Co., Ltd. Ink A was obtained by mixing 50.0% and 20.0% polyethylene glycol (“polyethylene glycol 20 0” manufactured by Wako Pure Chemical Industries, Ltd.) as a water-soluble organic solvent.
[0105] (インキ B) [0105] (Ink B)
蒸留水 29. 42%をゆっくり撹拌させながら、ここにインキ Aと同じ直鎖構造型ポリア クリル酸ナトリウム 0. 03%、および増粘剤としてカルボキシメチルセルロールナトリウ ム(関東ィ匕学 (株)製) 0. 55%をゆっくり添加して溶解させた。得られた直鎖構造型ポ リアクリル酸ナトリウム水溶液 30. 0%に、インキ Aと同様に着色剤および水溶性有機 溶剤を混合して、インキ Bを得た。 While slowly stirring distilled water 29.42%, the same linear structure type sodium polyacrylate as in ink A 0.03%, and carboxymethylcellulose sodium as a thickener (55% by Kanto Chemical Co., Ltd.) was slowly added and dissolved. Ink B was obtained by mixing 30.0% of the obtained linear structure type sodium polyacrylate aqueous solution with a colorant and a water-soluble organic solvent in the same manner as ink A.
(インキ C、 D)  (Ink C, D)
表 1に示す配合とした他は、インキ Bと同様にして、各インキ Cと Dを得た。  Inks C and D were obtained in the same manner as ink B except that the formulation shown in Table 1 was used.
[0106] 得られた各インキの粘度(23°Cにおいて 0. lPaZsの速度で剪断応力を OPaから 増加させたときの lOPaにおけるインキ粘度)を、ハーケ社製応力制御式レオメータ R S75 (コーン角度 1° 、直径 60mm)を用いて測定した。 [0106] The viscosity of each ink obtained (ink viscosity at lOPa when the shear stress was increased from OPa at a rate of 0.1 lPaZs at 23 ° C) was determined by the Haake stress controlled rheometer R S75 (cone angle). 1 °, diameter 60 mm).
[0107] 得られた各インキの曳糸長は、図 24にその概略を模式的に示したような測定器を 用いて測定した。すなわち、 23°Cの環境温度下で、容器 201内にインキを満たし、こ の中にクロム鋼球 202 (直径 15mm)の全体を、その球の上部がちょうどインキ液面の ラインと一致するように浸漬し、その後このクロム鋼球を毎秒 150mmの速度で垂直 に引き上げたときの様子を、撮影機 (ソニー株式会社製 3CCDカラービデオカメラモ ジュール XC— 003) (図示せず)を用いて正面力 撮影し、インキ液面と鋼球との間 に形成されたインキ曳糸がちぎれる直前のインキ曳糸の最大長 (インキ液面と鋼球下 部との距離)を、録画した画像から読みとつた。 [0107] The string length of each ink obtained was measured using a measuring instrument as schematically shown in FIG. That is, under an ambient temperature of 23 ° C, the container 201 is filled with ink, and the entire chrome steel ball 202 (diameter 15 mm) is filled in the container 201 so that the upper part of the sphere coincides with the ink level line. Then, when the chrome steel ball was pulled up vertically at a speed of 150 mm per second, it was viewed in front using a camera (3CCD color video camera module XC-003 manufactured by Sony Corporation) (not shown). Take a photo and read from the recorded image the maximum length of the ink fountain just before the ink fountain formed between the ink surface and the steel ball is broken (distance between the ink surface and the bottom of the steel ball). I got it.
[0108] [表 1] [0108] [Table 1]
Figure imgf000038_0001
Figure imgf000038_0001
上記インキを用い、上記図 1 7に示した孔版印刷装置 (理想科学工業株式会社 製試作品)により、表 2および表 3に示すようにプレスロールによる押圧力(A)、ドラム の周速度 (B)、インキ粘度 (C)、孔版原紙の厚み (D)を変化させて、印刷用紙 (理想 科学工業株式会社製「理想用紙薄口」)に印刷を行った。  Using the above ink, the stencil printing machine shown in Fig. 17 (prototype manufactured by Riso Kagaku Co., Ltd.), as shown in Table 2 and Table 3, the pressing force (A) by the press roll and the peripheral speed of the drum ( B), ink viscosity (C), and stencil sheet thickness (D) were changed, and printing was carried out on printing paper (“Ideal Paper Thin Edge” manufactured by Riso Kagaku Kogyo Co., Ltd.).
孔版原紙は、熱可塑性榭脂フィルムと多孔性支持体とを接着剤で貼り合わせて作 製した。熱可塑性榭脂フィルムには、厚み 2 mの二軸延伸ポリエステルフィルムを 使用し、多孔性支持体には天然繊維 30%、合成繊維 70%を混抄した薄葉紙を使用 した。孔版原紙の厚みは、薄葉紙の坪量を変化させることによって調整した。 The stencil paper was made by bonding a thermoplastic resin film and a porous support with an adhesive. The biaxially stretched polyester film with a thickness of 2 m is used for the thermoplastic resin film, and the thin paper mixed with 30% natural fiber and 70% synthetic fiber is used for the porous support. did. The thickness of the stencil paper was adjusted by changing the basis weight of the thin paper.
[0110] プレスロールによる押圧力(A)は、プレスロールがドラムに与える力を測定して押圧 力とし、単位を Nとした。具体的には、プレスロールが駆動装置により圧接動作を行つ ている最中に、プレスロール全体がドラムに押し付ける総荷重をロードセルにより測 定して、押圧力を求めた。  [0110] The pressing force (A) by the press roll was measured by measuring the force applied to the drum by the press roll, and the unit was N. Specifically, while the press roll was being pressed by the drive unit, the total load that the entire press roll pressed against the drum was measured with a load cell to determine the pressing force.
[0111] ドラムの周速度 (B)は、ドラムの回転速度とドラムの周長力も求めた。ドラムの回転 速度は、ロータリーエンコーダーで計測し、回転 Zminを単位とした。ドラムの周長が 0. 5m、回転速度が 60回転 Zminである場合、周速度は、 0. 5 (m) X 60 (回転 Zm in) /60 (s/min) =0. 5 (mZs)となる。同様にして、回転速度が 100回転 Zmin、 150回転 Zminの場合は、周速度はそれぞれ 0. 83 (m/s) , 1. 25 (mZs)となる。  [0111] As for the peripheral speed (B) of the drum, the rotational speed of the drum and the peripheral force of the drum were also obtained. The rotation speed of the drum was measured with a rotary encoder, and the rotation Zmin was used as a unit. When the drum circumference is 0.5 m and the rotation speed is 60 rotations Zmin, the peripheral speed is 0.5 (m) X 60 (rotation Zmin in) / 60 (s / min) = 0.5 (mZs) It becomes. Similarly, when the rotation speed is 100 rotations Zmin and 150 rotations Zmin, the peripheral speeds are 0.83 (m / s) and 1.25 (mZs), respectively.
[0112] 孔版原紙の厚み (D)は、孔版原紙を 10枚重ねたものの厚みを、(株)ミツトヨ製の直 進式歯厚マイクロメータ 369— 511PDM— 25DM (直径 14. 3mm)を用いて測定し 、 1枚当たりの厚みを計算により求めた。測定する場所を変えて 5回測定し、 5回の平 均値を孔版原紙の厚みとした。  [0112] Thickness of stencil sheet (D) is the thickness of 10 sheets of stencil sheet, using a straight tooth thickness micrometer 369-511PDM-25DM (14.3 mm in diameter) manufactured by Mitutoyo Corporation. The thickness per sheet was measured and calculated. The measurement place was changed five times, and the average value of the five times was taken as the thickness of the stencil paper.
[0113] 各実施例および比較例にお 、て得られた印刷物の画像性 (画像欠け、点状汚れ) を目視で評価した。画像欠けは、画像欠けがなく印刷できたものを A、画像が欠けて いたものを Dとした。点状汚れは、汚れがなかったものを A、汚れがややあったものを B、汚れがひどかったものを Dとした。  [0113] In each of the examples and comparative examples, the image quality (image defects, point-like stains) of the printed matter obtained was visually evaluated. The missing images were designated as A when the images were printed without missing images, and D when the images were missing. For the spot-like stains, A was given when there was no stain, B was given when there was a little stain, and D was given when the stain was severe.
得られた結果を、表 2および表 3に併せて示す。  The obtained results are also shown in Table 2 and Table 3.
[0114] [表 2] [0114] [Table 2]
Figure imgf000040_0001
表 2
Figure imgf000040_0001
Table 2
Figure imgf000040_0002
Figure imgf000040_0002
表 3 Table 3
Figure imgf000041_0001
上記表に示されているように、式(1)を満たす実施例の印刷では、いずれも、画像 欠けや点状汚れの発生しない良好な印刷物を得ることができた。
Figure imgf000041_0001
As shown in the above table, in the printing of Examples satisfying the formula (1), it was possible to obtain a good printed matter in which no image chipping or dot-like stains occurred.

Claims

請求の範囲 [1] 回転自在でその外周壁の表面に孔版原紙が装着されるドラムと、このドラムの前記 外周壁の最大印刷工リアより印刷上流位置にインキ供給部を有し、このインキ供給部 より前記外周壁の表面にインキを供給するインキ供給手段と、給紙された印刷媒体を 前記外周壁に押圧するプレスロールとを備えた孔版印刷装置を用い、製版済みの孔 版原紙を装着したドラムを回転させながらプレスロールで押圧することによって、製版 済みの孔版原紙の穿孔部からインキを通過させて印刷媒体に転移させる孔版印刷 方法であって、 プレスロールによる押圧力(A: N)、ドラムの周速度(B: m/s)、インキの粘度 (C: mPa · s)、および孔版原紙の厚み(D: m)の関係が下記の式(1)を満たすようにし て印刷を行う孔版印刷方法。 Claims [1] A drum on which the stencil paper is mounted on the surface of its outer peripheral wall and is rotatable, and has an ink supply section at a position upstream of printing from the maximum printing area of the outer peripheral wall of the drum. Using a stencil printing machine equipped with an ink supply means for supplying ink to the surface of the outer peripheral wall from the section and a press roll for pressing the fed printing medium against the outer peripheral wall, a pre-made stencil sheet is mounted A stencil printing method in which ink is passed from a perforated portion of a stencil sheet that has been pre-made to transfer it to a printing medium by pressing the drum that has been rotated with a press roll, the pressing force of the press roll (A: N) , Printing so that the relationship between the peripheral speed of the drum (B: m / s), the viscosity of the ink (C: mPa · s), and the thickness of the stencil sheet (D: m) satisfies the following formula (1): Stencil printing method to be performed.
(数 1)  (Number 1)
130≤^ (B/A) X (C + 200) X ^D≤400 (1)  130≤ ^ (B / A) X (C + 200) X ^ D≤400 (1)
[2] 前記式(1)の範囲が 160≤^ (BZA) X (C + 200) 0≤330でぁる請求項1 記載の孔版印刷方法。 [2] The stencil printing method according to claim 1, wherein the range of the formula (1) is 160≤ ^ (BZA) X (C + 200) 0≤330.
[3] 前記インキとして水性インキを用いる請求項 1または 2記載の孔版印刷方法。 3. The stencil printing method according to claim 1 or 2, wherein a water-based ink is used as the ink.
[4] 前記水性インキが、 23°Cにおいて 0. lPaZsの速度で剪断応力を OPaから増加さ せたときの lOPaにおけるインキ粘度が 500mPa' s以下のものである請求項 3記載の 孔版印刷方法。 4. The stencil printing method according to claim 3, wherein the water-based ink has an ink viscosity at lOPa of not more than 500 mPa's when the shear stress is increased from OPa at a speed of 0.1 PaZs at 23 ° C. .
[5] 前記水性インキが、 23°Cにおいてインキから直径 15mmのクロム鋼球を 150mm/ sで引き上げたときのインキ曳糸長が 30mm以上のものである請求項 3または 4記載 の孔版印刷方法。  5. The stencil printing method according to claim 3, wherein the water-based ink has an ink thread length of 30 mm or more when a chromium steel ball having a diameter of 15 mm is pulled up from the ink at 23 ° C. at 150 mm / s. .
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Citations (6)

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JPH06199028A (en) * 1992-12-28 1994-07-19 Riso Kagaku Corp Stencil printing apparatus
JPH07195811A (en) * 1993-11-25 1995-08-01 Michio Kurashige Stencil printing method and printer
JP2003170671A (en) * 2001-12-06 2003-06-17 Asahi Kasei Corp Thermal stencil paper, method for making plate thereof, and printing method
JP2004243566A (en) * 2003-02-12 2004-09-02 Riso Kagaku Corp Stencil printing method/device and stencil roll
JP2005053209A (en) * 2002-10-07 2005-03-03 Riso Kagaku Corp Stencil printing device
JP2005272513A (en) * 2004-03-23 2005-10-06 Riso Kagaku Corp Stencil printing ink

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Publication number Priority date Publication date Assignee Title
JPH06199028A (en) * 1992-12-28 1994-07-19 Riso Kagaku Corp Stencil printing apparatus
JPH07195811A (en) * 1993-11-25 1995-08-01 Michio Kurashige Stencil printing method and printer
JP2003170671A (en) * 2001-12-06 2003-06-17 Asahi Kasei Corp Thermal stencil paper, method for making plate thereof, and printing method
JP2005053209A (en) * 2002-10-07 2005-03-03 Riso Kagaku Corp Stencil printing device
JP2004243566A (en) * 2003-02-12 2004-09-02 Riso Kagaku Corp Stencil printing method/device and stencil roll
JP2005272513A (en) * 2004-03-23 2005-10-06 Riso Kagaku Corp Stencil printing ink

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