WO2007029366A1 - Reciprocating compressor - Google Patents
Reciprocating compressor Download PDFInfo
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- WO2007029366A1 WO2007029366A1 PCT/JP2006/306203 JP2006306203W WO2007029366A1 WO 2007029366 A1 WO2007029366 A1 WO 2007029366A1 JP 2006306203 W JP2006306203 W JP 2006306203W WO 2007029366 A1 WO2007029366 A1 WO 2007029366A1
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- WIPO (PCT)
- Prior art keywords
- base end
- valve
- reciprocating compressor
- cylinder bore
- end portion
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1009—Distribution members
Definitions
- the present invention relates to a reciprocating compressor, and in particular, a reciprocating motion in which a valve plate is arranged between a cylinder block and a cylinder head, and a port formed in the valve plate is opened and closed by a reed valve.
- the present invention relates to a compressor.
- a reciprocating compressor is provided with a cylinder block formed with a cylinder bore, a piston that reciprocates linearly within the cylinder bore, and a side opposite to the side where the piston of the cylinder block is inserted.
- Some of them include a cylinder head in which a suction chamber and a discharge chamber for temporarily storing a working fluid are formed, and a valve plate disposed between the cylinder block and the cylinder head.
- the cylinder bore and the suction chamber communicate with each other via a suction port provided in the valve plate, and the suction port is opened and closed by a suction valve that also has a reed valve force.
- Such a suction valve is configured as a loose cantilever in which a deformation region is formed from a base end portion defined by a restraining edge provided on a member facing the valve plate.
- a seat portion seated on the periphery of the suction port is formed at the front end portion.
- a conventional suction valve is represented by a hollow portion that avoids interference with the discharge port, as represented by Figs. 2 and 3 of Patent Document 1, and Fig. 2 of Patent Document 2. As you can see, there is something without a cutout.
- the former suction valve gradually increases in width from the seat portion 30a seated on the periphery of the suction port 24 toward the base end portion 30b, and is closer to the center P of the cylinder bore 11.
- a cutout portion 44 is formed in a portion near the base end portion. This cut-out portion 44 has a discharge port. It is formed in a long hole along the axial direction of the intake valve 30 so that the port 25 faces.
- the erection portions 45 formed on both sides of 4 have a total width equal to or less than the width of the seat portion 30a, and are extended so that the inner edges of both erection portions are substantially parallel to each other.
- the above-mentioned base end portion 30b is a restraining edge (on the side of the base end portion 30b of the intake valve shown in FIG. 10) formed by the peripheral edge of the gasket interposed between the cylinder bore 11 and the valve plate.
- the constraining edge 40a provided on this gasket is defined by the broken line shown in FIG.
- the latter suction valve 30 is formed such that the width of the seat portion 30a seated on the periphery of the suction port 24 is larger than the base end portion 30b, and the seat end 30b
- the part 30a is formed with a substantially uniform width.
- Patent Document 1 Japanese Patent No. 3430486
- Patent Document 2 Japanese Patent No. 3608299
- the amount of deformation of the suction valve changes according to the amount of working fluid that passes through the suction port, and the greater the amount of working fluid that passes through, the greater the pressure that acts on the seat portion of the suction valve.
- the amount of deformation of the intake valve increases. For this reason, as described above, when the width at the base end portion is equal to or less than the width of the sheet portion, the section coefficient of the base end portion becomes relatively small, so that the base end away from the sheet portion Due to the bending moment that increases as the position is closer, the bending stress generated when the valve is opened increases near the base end, which is smaller near the seat. For this reason, allowable stress may be exceeded at the proximal end of the intake valve.
- the restraining edge that defines the base end portion is formed in an arc shape along the valve plate side opening edge of the cylinder bore by the above-described gasket or the like, it is provided at both end portions of the base end portion of the intake valve. Stress is likely to concentrate, and there is a concern that the intake valve may be damaged during high-speed rotation and high-load operation.
- a recess for a stagger that restricts the maximum lift amount of the suction valve is formed in the peripheral portion where the cylinder bore of the cylinder block opens, thereby sucking a large amount of working fluid.
- a configuration is adopted in which the amount of deformation of the suction valve is kept within a predetermined value.
- it is difficult to achieve both the compressor performance and the durability of the intake valve, which are preferable to increase the maximum lift. It was.
- the suction port diameter must be reduced due to the restriction of the cylinder bore diameter. If the value is reduced, the passage area of the working fluid decreases, so that the passage resistance increases tl and the performance of the compressor decreases.
- the lift amount of the intake valve is reduced to adopt the GO method, the passage area of the working fluid is reduced, the passage resistance is increased, and the performance of the compressor is degraded.
- the present invention has been made in view of such circumstances, and by dispersing stress concentrated on the base end portion of the reed valve, fatigue strength is ensured and durability is increased, and compression is performed.
- the main issue is to provide a reciprocating compressor that can improve the performance of the compressor.
- the reciprocating compressor according to the present invention has a valve plate between a cylinder block in which a cylinder bore is formed and a cylinder head in which a space for temporarily storing a working fluid is formed.
- a port for communicating the cylinder bore and the space is formed in the valve plate.
- the reed valve is provided at a distal end portion of the deformation region and is seated on a peripheral edge of the port; and a base end of the deformation region that is fixed to the valve plate
- the section coefficient of the base end portion is larger than the section coefficient of the sheet portion (claim 1).
- the reed valve may be configured such that the width of the seat portion is smaller than the width of the base end portion and larger than the width of the relay portion (Claim 3).
- the width of the seat portion is smaller than the width of the base end portion and larger than the width of the relay portion (Claim 3).
- the erection portions formed on both sides of the cut-out portion are made wider toward the base end portion. (Claim 5).
- the reduction of the cross-sectional coefficient due to the provision of the cut-out portion can be compensated by making the width of the erection portion wider toward the base end portion. It is possible to reduce the rigidity on the seat portion side while ensuring rigidity, and to make it easier to turn.
- a reciprocating compressor operates with a cylinder block having a cylinder bore formed therein.
- a valve plate is formed between the cylinder head and a cylinder head in which a space for temporarily storing fluid is formed.
- a port is formed in the valve plate to communicate the cylinder bore and the space. The port is opened and closed by a lead valve.
- the reed valve is restrained by a member facing the valve plate, and has a base end portion defined by a restraining edge provided on the facing member, and the restraining edge is Alternatively, at least a part of the cylinder bore may gradually move outward from the periphery of the cylinder bore as it goes outward in the width direction (Claim 6).
- the base end portion force has a sufficiently long deformation region.
- the stress is not concentrated on both end portions of the base end portion, and the stress can be dispersed.
- the radius of curvature of the constraint edge that is not concentric with the center of the cylinder bore is preferably larger than the radius of the cylinder bore. . If the center of curvature of the constraining edge is concentric with the center of the cylinder bore, the state of stress concentration on both sides of the base end cannot be changed, and the above disadvantage cannot be overcome. By doing so, it is possible to ensure a long deformation region length of the reed valve and to disperse the stress at the base end to the center side by appropriately selecting the position of the center of curvature and the radius of curvature. Stress concentration on a specific part can be avoided.
- the center of curvature of the restraining edge is preferably provided on the axis of the reed valve (claim 8).
- the axis of the reed valve does not pass through the center of the cylinder bore, it is possible to make the stress distribution at the base end symmetrical with respect to the axis, and the imbalance of stress acting during deformation Can be prevented.
- the member facing the valve plate constituting the restraining edge may be a gasket interposed between the cylinder block and the cylinder head (Claim 9) or a cylinder block.
- FIG. 1 is a cross-sectional view showing a configuration example of a reciprocating compressor.
- FIG. 2 is an exploded perspective view showing various parts interposed between the cylinder block and the cylinder head.
- FIG. 3 is a plan view showing a suction valve seat.
- FIG. 4 is an enlarged view showing a suction valve formed on the suction valve seat of FIG.
- FIG. 5 is an enlarged view showing a through hole portion of a gasket corresponding to the suction valve of FIG.
- FIG. 6 is a plan view showing another configuration example of the intake valve seat.
- FIG. 7 is an enlarged view showing a suction valve formed on the suction valve seat of FIG.
- FIG. 8 is an enlarged view showing a through hole portion of a gasket corresponding to the suction valve of FIG.
- Fig. 9 is a plan view showing a layout of various parts interposed between the cylinder block and the cylinder head.
- FIG. 10 is a view showing a conventional suction valve.
- FIG. 11 is a view showing another configuration of a conventional suction valve.
- FIG. 1 shows a reciprocating compressor according to an embodiment of the present invention.
- This reciprocating compressor has a cylinder block 1 and a valve plate 2 on the rear side of the cylinder block 1.
- the cylinder head 3 and the front housing 5 are formed so as to cover the cylinder block 1 and define the crank chamber 4 on the front side of the cylinder block 1.
- the housing 5, the cylinder block 1, the valve plate 2, and the cylinder head 3 are fastened in the axial direction by fastening bolts 6.
- a crank chamber 4 provided by the front housing 5 and the cylinder block 1 accommodates a drive shaft 7 projecting from one end force S front nose and the wing 5.
- One end of the drive shaft 7 is rotatably supported by the front housing 5 via the radial bearing 8, and the other end of the drive shaft 7 rotates to the cylinder block 1 via the radial bearing 9 and the thrust bearing 10. Supported as possible.
- the cylinder block 1 is formed with a plurality of cylinder bores 11 at predetermined intervals in the circumferential direction around the drive shaft 7, and a piston 12 is slidably inserted into each cylinder bore 11. Yes.
- a thrust flange 15 that rotates integrally with the drive shaft 7 is fixed to the drive shaft 7 in the crank chamber 4.
- the thrust flange 15 is rotatably supported on an inner wall surface of the front housing 5 formed substantially perpendicular to the drive shaft 7 via a thrust bearing 16.
- a swash plate 18 is connected to the thrust flange 15 via a link member 17.
- the swash plate 18 is tiltably held via a hinge ball 19 provided on the drive shaft 7! As a result, it will rotate integrally with the rotation of the thrust flange 15! /. Then, the engaging portion 12a of the piston 12 is moored at the peripheral portion of the swash plate 18 through a pair of shears 20 provided at the front and rear.
- the cylinder head 3 includes a suction chamber 22 and a discharge chamber 23 formed around the suction chamber 22.
- the valve plate 2 has a suction chamber 22 and a compression chamber via a suction valve 30.
- 21 Discharge chamber 23 and compression chamber 21 (cylinder bore 1 via a suction port 24 communicating with (cylinder bore 11) and a discharge valve 31 Discharge ports 25 communicating with 1) are formed at predetermined intervals in the circumferential direction.
- a suction valve seat 32 is overlapped with the end face of the valve plate 2 on the cylinder block 1 side, and the cylinder block 1 is overlapped with the suction valve seat 32 via a gasket 33.
- a discharge valve sheet 34 formed with a discharge valve 31 is superimposed on the cylinder head side end surface of the valve plate 2, and the cylinder head 3 is superimposed on the discharge valve sheet 34 via a gasket 35.
- the cylinder block 1, the gasket 33, the suction valve sheet 32, the valve plate 2, the discharge valve seat 34, and the gasket 35 are positioned by a positioning pin 36 and pressed by a bolt 37 screwed into the cylinder block 1. It is fixed in the state.
- the suction valve seat 32 is composed of an assembly of a plurality of suction valves 30 that open and close the suction port 24.
- the suction valve 30 includes a cylinder bore 11
- the holes 32a and 32b for inserting the bolts 6 and 37, the holes 32c for passing the positioning pins and the like are formed.
- each intake valve 30 is configured by a part of the intake valve seat 32, and is provided so as to surround the periphery and connects adjacent intake valves to each other. Yes It is formed integrally with the connecting part 38.
- the suction valve 30 is configured as a reed valve made of a cantilever beam having a uniform thickness, and a seat portion 30a seated on the periphery of the suction port 24 is formed at the tip of the deformation region.
- the seat portion 30a is formed in a shape substantially similar to the shape of the suction port 24. When the suction port 24 has a circular cross section, the seat portion 30a is formed in a circular shape.
- a relay portion 30c formed with a width L2 smaller than the width of the sheet portion 30a is formed. The width gradually increases from the portion 30c to the base end portion 30b.
- the width L1 of the seat portion 30a is formed to be smaller than the width L3 of the base end portion 30b, and the width of the suction valve 30 is linear in the portion where the force of the base end portion 30b also moves toward the relay portion 30c.
- the extension lines of the outer edges on both sides of this part intersect each other in the vicinity of the center S of the suction port 24 (in this example, intersect at the center S of the suction port 24).
- the section coefficient of the base end part 30b is larger than the section coefficient of the seat part.
- the section modulus of the relay portion 30c is smaller than the section modulus of the sheet portion 30a.
- through holes 40 communicating with the cylinder bores 11 are formed at equal intervals in the circumferential direction according to the number of the cylinder bores 11, and holes 42a and 42b for positioning the bolts 6 and 37 and positioning are provided.
- a hole 42c or the like (shown in FIG. 2) for inserting the pin 36 is formed.
- the restraint state of the suction valve 30 is determined by the shape of the through hole 40 of the gasket 33. As shown in FIG. 5, the suction valve 30 is formed by the peripheral edge of the through hole 40 formed in the gasket 33. A restraining edge 40a is formed to form a boundary for restraining the air, and the proximal end portion 30b of the intake valve 30 is defined by the restraining edge 40a!
- the constraining edge 40a provided on the gasket 33 is formed so as to gradually move away from the periphery of the cylinder bore 11 toward the outer side in the width direction.
- the constraining edge 40a is formed in an arc shape and constrained.
- the center of curvature Q of the edge 40a is not concentric with the center P of the cylinder bore 11.
- the radius of curvature of the restraining edge 40a is set on the axis of the intake valve 30 so as to be larger than the radius of the cylinder bore 11.
- the axis M of the suction valve 30 does not pass through the center P of the cylinder bore 11 and is formed at a biased position, and a discharge port 25 is formed on the side opposite to the biased side.
- Reference numeral 50 denotes a pressure control valve that adjusts the crank chamber pressure to adjust the piston stroke, that is, the discharge capacity.
- the lift amount of the suction valve 30 can be increased and the stress acting on the base end portion 30b can be reduced, so that the performance of the compressor can be improved, and the base end of the suction valve 30 can be increased.
- the stress acting on the portion 30b can be dispersed to ensure fatigue strength, and the durability of the intake valve 30 can be enhanced.
- the width of the suction valve 30 is linearly reduced from the base end portion 30b to the relay portion 30c, and the extension lines of the outer edges on both sides intersect with each other in the vicinity of the center S of the suction port 24. Therefore, it is possible to gradually reduce the rigidity by directing the force from the base end portion 30b to the relay portion 30c, and it is possible to make it easier to turn away from the base end portion 30b.
- the center of curvature Q of the restraining edge 40a is also shifted from the center P force of the cylinder bore 11, and the restraining edge provided on the gasket 33 is formed by forming the curvature radius of the restraining edge 40a larger than the radius of the cylinder bore 11.
- 40a is configured to gradually move away from the periphery (valve plate side opening edge) of the cylinder bore 11 as the force is directed outward in the width direction, so even if the intake valve 30 is formed in a shape that widens from the seat portion 30a, the lead The length can be secured, and the stress can be dispersed without concentrating on both sides of the base end portion 30b.
- the fatigue strength at the proximal end 30b of the intake valve 30 can be secured to increase the durability of the intake valve 30, and the tip end portion of the intake valve can be easily squeezed. Therefore, it is possible to achieve both the performance of the compressor and the durability of the intake valve.
- the center of curvature Q of the restraining edge 40a is provided on the axis of the intake valve 30, the axis M of the intake valve 30 does not pass through the center P of the cylinder bore 11 as in the above configuration example.
- the stress distribution at the base end 30b can be made symmetrical with respect to the axis M, and the imbalance of the stress acting during deformation can be prevented.
- FIG. 6 and FIG. 7 show another configuration example of the intake valve 30 of the compressor according to the present invention.
- the suction valve 30 formed on the suction valve seat 32 is formed such that its axis M passes through the center P of the cylinder bore 11.
- the suction valve 30 is formed with a cut-out portion 44 in a portion closer to the base end portion 30b than the relay portion 30c, and a discharge port 25 is formed in the valve plate 2 so as to face the cut-out portion 44. Drying of valve 30 and discharge port 25 I try to prevent interference.
- an erection portion 45 that extends from the base end portion 30b to the relay portion 30c is formed, and the erection portion 45 is formed wider toward the base end portion 30b in accordance with the direction force.
- the extension line of the inner edge of the erection part 45 intersects in the vicinity of the center S of the suction port 24 (in this example, intersects with the center S of the suction port 24).
- the suction valve 30 is a relay formed smaller than the width of the seat portion 30a during the transition from the seat portion 30a to the proximal end portion 30b serving as the proximal end of the deformation region.
- a portion 30c is formed, and the width is gradually increased from the relay portion 30c to the base end portion 30b.
- the width of the seat portion 30a is smaller than the sum of the widths L4 of the base end portions 45a of the respective erection portions 45, and suction is performed at a portion where the seat portion 30a moves from the base end portion 30b to the relay portion 30c.
- the width of valve 30 decreases linearly, and the extension of the outer edge on both sides of this part is the center of the port.
- the suction valve 30 is formed such that the section coefficient of the base end part 30b is larger than the section coefficient of the seat part 30a, and the relay part provided in the middle of the transition from the seat part 30a to the base end part 30b.
- the section modulus of 30c is formed smaller than the section modulus of the sheet part 30a.
- the restraining edge 40a provided on the gasket 33 is gradually separated from the periphery of the cylinder bore 11 toward the outside as it goes outward in the width direction, as shown in FIG.
- the center of curvature Q of the restraining edge 40a is provided on the axis M of the intake valve 30 passing through the center P of the cylinder bore 11 in that it is formed in an arc shape. Since other configurations are the same as those in the above configuration example, the same numbers are assigned to the same portions, and descriptions thereof are omitted.
- the center of the seat portion 30a of the suction valve 30 (the center S of the suction port 24) is the center of the drive shaft 7 and the center of the discharge port 25 as shown in FIG. Connect center C It is preferable that they are arranged on a line (the drawing shows an example in which the suction chamber is formed around the discharge chamber).
- the partition wall 51 that partitions the suction chamber 22 and the discharge chamber 23 formed in the cylinder head 3 can be formed into a cylindrical shape, which contributes to an improvement in the efficiency of the compressor.
- E is a bead formed by raising a part of the gasket 33, and surrounds the periphery of the cylinder bore 11 in a ring shape along the edge of the through hole 40).
- the use of the compressor is not particularly mentioned, but it is particularly effective in the C02 compressor having a small cylinder bore diameter.
- the force edge shown in the example in which the member constituting the restraining edge 40a is the gasket 33 interposed between the cylinder block 1 and the valve plate 2 does not constitute the restraining edge. Also, you can make a restraint edge on the cylinder block 1!
- a configuration similar to the force shown in the configuration example applied to the suction valve may be applied to the discharge valve.
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Abstract
Description
明 細 書 Specification
往復動式圧縮機 Reciprocating compressor
技術分野 Technical field
[0001] この発明は、往復動式圧縮機に関し、特に、シリンダブロックとシリンダヘッドとの間 に弁板を配置し、この弁板に形成されたポートをリード弁で開閉するようにした往復 動式圧縮機に関する。 The present invention relates to a reciprocating compressor, and in particular, a reciprocating motion in which a valve plate is arranged between a cylinder block and a cylinder head, and a port formed in the valve plate is opened and closed by a reed valve. The present invention relates to a compressor.
背景技術 Background art
[0002] 往復動式圧縮機にお!、て、シリンダボアが形成されたシリンダブロックと、シリンダボ ァ内を往復直線運動をするピストンと、シリンダブロックのピストンが挿入される側と反 対側に設けられ、作動流体が一時的に収容される吸入室および吐出室が区画形成 されたシリンダヘッドと、シリンダブロックとシリンダヘッドとの間に配された弁板とを備 えているものがある。このような構成においては、シリンダボアと吸入室とは、弁板に 設けられた吸入ポートを介して連通しており、吸入ポートは、リード弁力もなる吸入弁 により開閉されるようになって 、る。 [0002] A reciprocating compressor is provided with a cylinder block formed with a cylinder bore, a piston that reciprocates linearly within the cylinder bore, and a side opposite to the side where the piston of the cylinder block is inserted. Some of them include a cylinder head in which a suction chamber and a discharge chamber for temporarily storing a working fluid are formed, and a valve plate disposed between the cylinder block and the cylinder head. In such a configuration, the cylinder bore and the suction chamber communicate with each other via a suction port provided in the valve plate, and the suction port is opened and closed by a suction valve that also has a reed valve force. .
[0003] このような吸入弁は、弁板と対畤する部材に設けられた拘束縁によって規定される 基端部から変形領域が形成される ヽゎゆる片持ち梁として構成され、変形領域の先 端部には吸入ポートの周縁に着座するシート部が形成されている。 [0003] Such a suction valve is configured as a loose cantilever in which a deformation region is formed from a base end portion defined by a restraining edge provided on a member facing the valve plate. A seat portion seated on the periphery of the suction port is formed at the front end portion.
[0004] このため、吸入工程時にピストンの運動に伴いシリンダボア内の圧力が吸入室の圧 力より低くなると、シート部の前後の圧力差によって吸入弁の変形領域が吸入ポート の閉塞を開放するように変形され、吸入室の作動流体が吸入ポートを介してシリンダ ボア内に導入される。 [0004] Therefore, when the pressure in the cylinder bore becomes lower than the pressure in the suction chamber as the piston moves during the suction process, the deformation region of the suction valve opens the suction port blockage due to the pressure difference between the front and rear of the seat portion. The working fluid in the suction chamber is introduced into the cylinder bore through the suction port.
[0005] 従来の吸入弁は、特許文献 1の図 2及び図 3に代表されるように吐出ポートとの干 渉を避けるくり抜き部が形成されたものと、特許文献 2の図 2に代表されるように、くり 抜き部を有しな 、ものとがある。 [0005] A conventional suction valve is represented by a hollow portion that avoids interference with the discharge port, as represented by Figs. 2 and 3 of Patent Document 1, and Fig. 2 of Patent Document 2. As you can see, there is something without a cutout.
[0006] 前者の吸入弁は、図 10に示されるように、吸入ポート 24の周縁に着座するシート部 30aから基端部 30bに向けて緩やかに幅が広がり、シリンダボア 11の中心 P付近より も基端部寄りの部分にくり抜き部 44が形成されている。このくり抜き部 44は、吐出ポ ート 25が臨むように吸入弁 30の軸線方向に沿った長孔に形成され、このくり抜き部 4[0006] As shown in FIG. 10, the former suction valve gradually increases in width from the seat portion 30a seated on the periphery of the suction port 24 toward the base end portion 30b, and is closer to the center P of the cylinder bore 11. A cutout portion 44 is formed in a portion near the base end portion. This cut-out portion 44 has a discharge port. It is formed in a long hole along the axial direction of the intake valve 30 so that the port 25 faces.
4の両側に形成される架設部 45は、それぞれの幅の合計がシート部 30aの幅と同等 以下になっており、両架設部の内縁同士が略平行になるように延設されている。 The erection portions 45 formed on both sides of 4 have a total width equal to or less than the width of the seat portion 30a, and are extended so that the inner edges of both erection portions are substantially parallel to each other.
[0007] そして、上述した基端部 30bは、シリンダボア 11と弁板との間に介在されるガスケッ トの通孔周縁によって構成される拘束縁(図 10に示す吸入弁の基端部 30b側に示さ れた破線)によって規定され、このガスケットに設けられた拘束縁 40aは、シリンダボア[0007] The above-mentioned base end portion 30b is a restraining edge (on the side of the base end portion 30b of the intake valve shown in FIG. 10) formed by the peripheral edge of the gasket interposed between the cylinder bore 11 and the valve plate. The constraining edge 40a provided on this gasket is defined by the broken line shown in FIG.
11の中心 Pと同心の円弧状に形成されて!ヽる。 Formed in an arc concentric with the center P of 11!
[0008] また、後者の吸入弁 30は、図 11に示されるように、吸入ポート 24の周縁に着座す るシート部 30aの幅が基端部 30bより大きく形成され、基端部 30bからシート部 30aに かけてほぼ均等の幅に形成されている。 Further, as shown in FIG. 11, the latter suction valve 30 is formed such that the width of the seat portion 30a seated on the periphery of the suction port 24 is larger than the base end portion 30b, and the seat end 30b The part 30a is formed with a substantially uniform width.
特許文献 1:特許第 3430486号公報 Patent Document 1: Japanese Patent No. 3430486
特許文献 2:特許第 3608299号公報 Patent Document 2: Japanese Patent No. 3608299
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0009] ところで、吸入弁の変形量は、吸入ポートを通過する作動流体の量に応じて変化し 、通過する作動流体量が多いほど、吸入弁のシート部に作用する圧力が大きくなる ので、吸入弁の変形量は大きくなる。このため、上述のように、基端部での幅がシート 部の幅と同等以下である場合には、相対的に基端部の断面係数が小さくなるために 、シート部から離れた基端部に近いほど大きくなる曲げモーメントによって、開弁時に 発生する曲げ応力は、シート部の付近では小さぐ基端部付近で大きくなる。このた め、吸入弁の基端部にお 、て許容応力を超える恐れがある。 [0009] By the way, the amount of deformation of the suction valve changes according to the amount of working fluid that passes through the suction port, and the greater the amount of working fluid that passes through, the greater the pressure that acts on the seat portion of the suction valve. The amount of deformation of the intake valve increases. For this reason, as described above, when the width at the base end portion is equal to or less than the width of the sheet portion, the section coefficient of the base end portion becomes relatively small, so that the base end away from the sheet portion Due to the bending moment that increases as the position is closer, the bending stress generated when the valve is opened increases near the base end, which is smaller near the seat. For this reason, allowable stress may be exceeded at the proximal end of the intake valve.
[0010] 特に、基端部を規定する拘束縁が、上述したガスケット等によってシリンダボアの弁 板側開口縁に沿って円弧状に形成される場合には、吸入弁の基端部の両端部分に 応力が集中しやすくなり、高速回転時、高負荷運転時などに、吸入弁が破損する不 都合が懸念される。 [0010] In particular, when the restraining edge that defines the base end portion is formed in an arc shape along the valve plate side opening edge of the cylinder bore by the above-described gasket or the like, it is provided at both end portions of the base end portion of the intake valve. Stress is likely to concentrate, and there is a concern that the intake valve may be damaged during high-speed rotation and high-load operation.
[0011] このような事態を防ぐために、シリンダブロックのシリンダボアが開口する周縁部分 に吸入弁のリフト量の最大値を規制するストツバ用凹部を形成し、これにより、大量の 作動流体を吸入する場合でも、吸入弁の変形量を所定値以内に抑える構成が採ら れているが、最大リフト時の通路抵抗を小さくする観点力 は、最大リフト量を大きくす ることが好ましぐ圧縮機の性能と吸入弁の耐久性との両立を図ることが困難になつ ていた。 [0011] In order to prevent such a situation, a recess for a stagger that restricts the maximum lift amount of the suction valve is formed in the peripheral portion where the cylinder bore of the cylinder block opens, thereby sucking a large amount of working fluid. However, a configuration is adopted in which the amount of deformation of the suction valve is kept within a predetermined value. However, from the viewpoint of reducing the passage resistance at the maximum lift, it is difficult to achieve both the compressor performance and the durability of the intake valve, which are preferable to increase the maximum lift. It was.
[0012] このような観点から、吸入弁の基端部に作用する応力を低下させ、吸入弁の疲労強 度を高めるために、次の 3つの方法が考えられている。 [0012] From such a viewpoint, the following three methods have been considered in order to reduce the stress acting on the proximal end portion of the intake valve and increase the fatigue strength of the intake valve.
(0 吸入弁のリード長を長くする (0 Increase the lead length of the suction valve.
GO 吸入弁のリフト量を小さくする Reduce the lift amount of the GO intake valve
(iii) 吸入弁の基端部の両端部分での円弧の曲率半径を大きくする (iii) Increase the radius of curvature of the arc at both ends of the base end of the intake valve
[0013] し力しながら、(0の方法を採用するために、吸入弁のリード長を長くしょうとすると、 シリンダボア径の制約から吸入ポートの径を小さくしなければならず、吸入ポートの径 を小さくすると、作動流体の通過面積が減少するため、通路抵抗が増力 tlして圧縮機 の性能が低下してしまう。 [0013] However, if the lead length of the suction valve is to be increased in order to adopt the method (0), the suction port diameter must be reduced due to the restriction of the cylinder bore diameter. If the value is reduced, the passage area of the working fluid decreases, so that the passage resistance increases tl and the performance of the compressor decreases.
また、 GOの方法を採用するために、吸入弁のリフト量を小さくすれば、作動流体の 通過面積が減少し、通路抵抗が増力 tlして圧縮機の性能が低下してしまう。 In addition, if the lift amount of the intake valve is reduced to adopt the GO method, the passage area of the working fluid is reduced, the passage resistance is increased, and the performance of the compressor is degraded.
さらに、(m)の方法を採用するために、基端部の両端部分での円弧の曲率半径を大 きくすると、結果的に吸入弁の変形領域が短くなり、吸入弁のばね定数が大きくなつ てリフト量力 、さくなり、通路抵抗が大きくなる不都合がある。 Furthermore, if the radius of curvature of the arc at both ends of the base end is increased in order to adopt the method (m), as a result, the deformation area of the intake valve is shortened and the spring constant of the intake valve is increased. As a result, the lift force is reduced and the passage resistance is disadvantageously increased.
[0014] 本発明は、このような事情に鑑みてなされたものであり、リード弁の基端部に集中す る応力を分散させることで疲労強度を確保して耐久性を高め、また、圧縮機の性能を 高めることが可能な往復動式圧縮機を提供することを主たる課題としている。 [0014] The present invention has been made in view of such circumstances, and by dispersing stress concentrated on the base end portion of the reed valve, fatigue strength is ensured and durability is increased, and compression is performed. The main issue is to provide a reciprocating compressor that can improve the performance of the compressor.
課題を解決するための手段 Means for solving the problem
[0015] 本発明者らは、リード弁の基端部での応力を分散させる構成について鋭意研究を 重ねた結果、弁体自体の形状を改良すること、又は、弁体を拘束する状態を改良す ることで基端部に発生する応力を分散させることが可能であることを見出し、本発明を 完成するに至った。 [0015] As a result of earnest research on the configuration for distributing the stress at the proximal end of the reed valve, the present inventors have improved the shape of the valve body itself or improved the state of restraining the valve body. As a result, it was found that the stress generated at the base end portion can be dispersed, and the present invention has been completed.
[0016] 即ち、本発明に係る往復動式圧縮機は、シリンダボアが形成されたシリンダブロック と作動流体を一時的に収容する空間が形成されたシリンダヘッドとの間に弁板を有し 、この弁板に前記シリンダボアと前記空間とを連通するポートが形成され、このポート 力 Sリード弁により開閉される構成において、前記リード弁は、変形領域の先端部に設 けられて前記ポートの周縁に着座するシート部と、前記弁板に固定されて前記変形 領域の基端となる基端部とを有し、前記基端部の断面係数を前記シート部の断面係 数より大きくしたことを特徴としている(請求項 1)。 That is, the reciprocating compressor according to the present invention has a valve plate between a cylinder block in which a cylinder bore is formed and a cylinder head in which a space for temporarily storing a working fluid is formed. A port for communicating the cylinder bore and the space is formed in the valve plate. In a configuration that is opened and closed by a force S reed valve, the reed valve is provided at a distal end portion of the deformation region and is seated on a peripheral edge of the port; and a base end of the deformation region that is fixed to the valve plate The section coefficient of the base end portion is larger than the section coefficient of the sheet portion (claim 1).
[0017] したがって、シート部の曲げに対する強さがリード弁の基端部よりも相対的に小さく なるので、シート部において橈り易くなり、基端部に発生する応力をシート部方向へ 分散させて基端部に作用する最大曲げ応力を低下させることが可能となる。 [0017] Accordingly, since the strength of the seat portion against bending is relatively smaller than the base end portion of the reed valve, the seat portion is easily turned and the stress generated at the base end portion is dispersed in the seat portion direction. Thus, it becomes possible to reduce the maximum bending stress acting on the base end portion.
[0018] また、上述の構成にぉ 、て、前記シート部から基端部へ移行する前記変形領域の 途中に、前記シート部より断面係数が小さい中継部を設けることが効果的である(請 求項 2)。このような構成においては、中継部の存在によりリード弁の先端部分がより 橈りやすくなり、開弁時のリフト量を大きくすると共に、基端部に発生する応力を低減 することが可能となる。 [0018] Further, with the above-described configuration, it is effective to provide a relay portion having a smaller section modulus than that of the sheet portion in the middle of the deformation region transitioning from the sheet portion to the base end portion (contract). Claim 2). In such a configuration, the tip portion of the reed valve is more easily turned by the presence of the relay portion, and it is possible to increase the lift amount when the valve is opened and to reduce the stress generated at the base end portion. .
[0019] 上述した構成は、リード弁を、前記シート部の幅が前記基端部の幅より小さぐ且つ 、前記中継部の幅より大きくすることで構成してもよい(請求項 3)。このような構成を 採用すれば、リード弁の各部位の幅を異ならせることで対応できるので、リード弁の厚 さを各部位で異ならせる等の構成を採る必要がなぐ各部位での応力分布の調整が しゃすいものとなる。 [0019] In the configuration described above, the reed valve may be configured such that the width of the seat portion is smaller than the width of the base end portion and larger than the width of the relay portion (Claim 3). By adopting such a configuration, it is possible to respond by varying the width of each part of the reed valve.Therefore, it is not necessary to adopt a structure such as making the thickness of the reed valve different in each part. The adjustment of the is a nuisance.
[0020] 特に、前記リード弁の幅を、前記基端部力も前記中継部に向力つて線形的に小さく し、両側の外縁の延長線を、前記ポートの中心付近で交差する構成とすれば (請求 項 4)、基端部部から中継部に向力つて剛性を徐々に小さくすることが可能となり、基 端部から離れるほど橈り易くすることが可能となる。 [0020] In particular, if the width of the reed valve is linearly reduced with the force at the base end also directed toward the relay portion, the extension lines of the outer edges on both sides intersect each other in the vicinity of the center of the port. (Claim 4) It is possible to gradually reduce the rigidity by applying force from the base end portion to the relay portion, and it is possible to make it easier to turn as the distance from the base end portion increases.
[0021] また、リード弁の中継部より基端部寄りの部分にくり抜き部が形成される構成におい ては、くり抜き部の両側に形成される架設部を基端部に向かうにつれて幅広にするこ とが好ましい(請求項 5)。このような構成においては、くり抜き部を設けたことによる断 面係数の低減を、架設部の幅を基端部に向力うほど幅広にすることで補うことができ 、基端部側での剛性を確保しつつシート部側での剛性を小さくして橈りやすくするこ とが可能となる。 [0021] Further, in the configuration in which the cut-out portion is formed in the portion closer to the base end portion than the relay portion of the reed valve, the erection portions formed on both sides of the cut-out portion are made wider toward the base end portion. (Claim 5). In such a configuration, the reduction of the cross-sectional coefficient due to the provision of the cut-out portion can be compensated by making the width of the erection portion wider toward the base end portion. It is possible to reduce the rigidity on the seat portion side while ensuring rigidity, and to make it easier to turn.
[0022] 本発明に係る往復動式圧縮機は、シリンダボアが形成されたシリンダブロックと作動 流体を一時的に収容する空間が形成されたシリンダヘッドとの間に弁板を有し、この 弁板に前記シリンダボアと前記空間とを連通するポートが形成され、このポートがリー ド弁により開閉される構成において、前記リード弁は、前記弁板と対畤する部材によ つて拘束され、この対畤する部材に設けられた拘束縁によって規定される基端部を 有し、前記拘束縁は、少なくともその一部が幅方向外側へ向かうにつれて前記シリン ダボアの周縁から外側へ徐々に離れる構成としてもよ ヽ(請求項 6)。 [0022] A reciprocating compressor according to the present invention operates with a cylinder block having a cylinder bore formed therein. A valve plate is formed between the cylinder head and a cylinder head in which a space for temporarily storing fluid is formed. A port is formed in the valve plate to communicate the cylinder bore and the space. The port is opened and closed by a lead valve. In this configuration, the reed valve is restrained by a member facing the valve plate, and has a base end portion defined by a restraining edge provided on the facing member, and the restraining edge is Alternatively, at least a part of the cylinder bore may gradually move outward from the periphery of the cylinder bore as it goes outward in the width direction (Claim 6).
[0023] このような構成においては、拘束縁がシリンダボアの周縁の外側に設けられるので 、リード弁をシート部側力 末広がりの形状にしても基端部力 十分な長さの変形領 域を確保することが可能となり、また、基端部の両端部分に応力が集中することもなく なり、応力を分散させることが可能となる。 [0023] In such a configuration, since the restraining edge is provided outside the peripheral edge of the cylinder bore, even if the reed valve has a shape that spreads the force on the side of the seat portion, the base end portion force has a sufficiently long deformation region. In addition, the stress is not concentrated on both end portions of the base end portion, and the stress can be dispersed.
[0024] 一例として、拘束縁を円弧で構成する場合には、拘束縁の曲率中心をシリンダボア の中心と同心ではなぐ拘束縁の曲率半径を前記シリンダボアの半径より大きく形成 するとよい (請求項 7)。拘束縁の曲率中心をシリンダボアの中心と同心にすると、基 端部の両側に応力が集中する状態を変えることができず、前述した不都合を克服す ることはできないが、上述のような構成とすることで、リード弁の変形領域長を長く確 保することが可能となると共に、曲率中心の位置及び曲率半径を適切に選択すること で基端部の応力を中央側に分散させることができ特定部分への応力集中を避けるこ とが出来る。 [0024] As an example, when the constraint edge is formed of an arc, the radius of curvature of the constraint edge that is not concentric with the center of the cylinder bore is preferably larger than the radius of the cylinder bore. . If the center of curvature of the constraining edge is concentric with the center of the cylinder bore, the state of stress concentration on both sides of the base end cannot be changed, and the above disadvantage cannot be overcome. By doing so, it is possible to ensure a long deformation region length of the reed valve and to disperse the stress at the base end to the center side by appropriately selecting the position of the center of curvature and the radius of curvature. Stress concentration on a specific part can be avoided.
[0025] また、拘束縁の曲率中心はリード弁の軸線上に設けることが好ましい (請求項 8)。こ のような構成においては、リード弁の軸線がシリンダボアの中心を通らない場合でも、 基端部の応力分布を軸線に対して左右対称にすることが可能となり、変形時に作用 する応力の不均衡を防ぐことが可能となる。 [0025] The center of curvature of the restraining edge is preferably provided on the axis of the reed valve (claim 8). In such a configuration, even when the axis of the reed valve does not pass through the center of the cylinder bore, it is possible to make the stress distribution at the base end symmetrical with respect to the axis, and the imbalance of stress acting during deformation Can be prevented.
[0026] 尚、拘束縁を構成する弁板と対畤する部材は、シリンダブロックとシリンダヘッドとの 間に介在されるガスケットであっても(請求項 9)、シリンダブロックであってもよい。 図面の簡単な説明 [0026] The member facing the valve plate constituting the restraining edge may be a gasket interposed between the cylinder block and the cylinder head (Claim 9) or a cylinder block. Brief Description of Drawings
[0027] [図 1]図 1は、往復動式圧縮機の構成例を示す断面図である。 FIG. 1 is a cross-sectional view showing a configuration example of a reciprocating compressor.
[図 2]図 2は、シリンダブロックとシリンダヘッドとの間に介在される諸部品を示した分 解斜視図である。 [図 3]図 3は、吸入弁シートを示す平面図である。 FIG. 2 is an exploded perspective view showing various parts interposed between the cylinder block and the cylinder head. FIG. 3 is a plan view showing a suction valve seat.
[図 4]図 4は、図 3の吸入弁シートに形成される吸入弁を示す拡大図である。 FIG. 4 is an enlarged view showing a suction valve formed on the suction valve seat of FIG.
[図 5]図 5は、図 4の吸入弁に対応したガスケットの通孔部分を示す拡大図である。 FIG. 5 is an enlarged view showing a through hole portion of a gasket corresponding to the suction valve of FIG.
[図 6]図 6は、吸入弁シートを他の構成例を示す平面図である。 FIG. 6 is a plan view showing another configuration example of the intake valve seat.
[図 7]図 7は、図 6の吸入弁シートに形成される吸入弁を示す拡大図である。 FIG. 7 is an enlarged view showing a suction valve formed on the suction valve seat of FIG.
[図 8]図 8は、図 7の吸入弁に対応したガスケットの通孔部分を示す拡大図である。 FIG. 8 is an enlarged view showing a through hole portion of a gasket corresponding to the suction valve of FIG.
[図 9]図 9は、シリンダブロックとシリンダヘッドとの間に介在される諸部品のレイアウト を示す平面図である。 [Fig. 9] Fig. 9 is a plan view showing a layout of various parts interposed between the cylinder block and the cylinder head.
[図 10]図 10は、従来の吸入弁を示す図である。 FIG. 10 is a view showing a conventional suction valve.
[図 11]図 11は、従来の吸入弁の他の構成を示す図である。 FIG. 11 is a view showing another configuration of a conventional suction valve.
符号の説明 Explanation of symbols
[0028] 1 シリンダブロック [0028] 1 cylinder block
2 弁板 2 Valve plate
3 シリンダヘッド 3 Cylinder head
11 シリンダボア 11 Cylinder bore
22 吸入室 22 Suction chamber
24 吸入ポート 24 Suction port
30 吸入弁 30 Suction valve
30a シート部 30a Seat part
30b 基端部 30b Base end
30c 中継部 30c Relay section
33 ガスケット 33 Gasket
40a 拘束縁 40a Restraint edge
44 くり抜き部 44 Cutout
発明の実施の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0029] 以下、この発明の実施の形態を図面により説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図 1において、本発明の一実施形態に係る往復動式圧縮機が示されている。この 往復動式圧縮機は、シリンダブロック 1と、このシリンダブロック 1のリア側に弁板 2を介 して組み付けられたシリンダヘッド 3と、シリンダブロック 1を覆うように組付けられ、シリ ンダブロック 1のフロント側でクランク室 4を画成するフロントハウジング 5とを有して構 成され、これらフロントハウジング 5、シリンダブロック 1、弁板 2、及び、シリンダヘッド 3 は、締結ボルト 6により軸方向に締結されている。 FIG. 1 shows a reciprocating compressor according to an embodiment of the present invention. This reciprocating compressor has a cylinder block 1 and a valve plate 2 on the rear side of the cylinder block 1. The cylinder head 3 and the front housing 5 are formed so as to cover the cylinder block 1 and define the crank chamber 4 on the front side of the cylinder block 1. The housing 5, the cylinder block 1, the valve plate 2, and the cylinder head 3 are fastened in the axial direction by fastening bolts 6.
[0030] フロントハウジング 5とシリンダブロック 1とによって画設されるクランク室 4には、一端 力 Sフロントノ、ウジング 5から突出する駆動軸 7が収容されている。 A crank chamber 4 provided by the front housing 5 and the cylinder block 1 accommodates a drive shaft 7 projecting from one end force S front nose and the wing 5.
駆動軸 7の一端部は、ラジアル軸受 8を介してフロントハウジング 5に回転可能に支 持され、駆動軸 7の他端部はラジアル軸受 9及びスラスト軸受 10を介してシリンダブ口 ック 1に回転可能に支持されている。 One end of the drive shaft 7 is rotatably supported by the front housing 5 via the radial bearing 8, and the other end of the drive shaft 7 rotates to the cylinder block 1 via the radial bearing 9 and the thrust bearing 10. Supported as possible.
[0031] シリンダブロック 1には、駆動軸 7を中心にして周方向に所定の間隔で複数のシリン ダボア 11が形成され、それぞれのシリンダボア 11には、ピストン 12が摺動自在に揷 入されている。 [0031] The cylinder block 1 is formed with a plurality of cylinder bores 11 at predetermined intervals in the circumferential direction around the drive shaft 7, and a piston 12 is slidably inserted into each cylinder bore 11. Yes.
[0032] 前記駆動軸 7には、クランク室 4内において、該駆動軸 7と一体に回転するスラスト フランジ 15が固定されている。このスラストフランジ 15は、駆動軸 7に対して略垂直に 形成されたフロントハウジング 5の内壁面にスラスト軸受 16を介して回転自在に支持 されている。そして、このスラストフランジ 15には、リンク部材 17を介して斜板 18が連 結されている。 A thrust flange 15 that rotates integrally with the drive shaft 7 is fixed to the drive shaft 7 in the crank chamber 4. The thrust flange 15 is rotatably supported on an inner wall surface of the front housing 5 formed substantially perpendicular to the drive shaft 7 via a thrust bearing 16. A swash plate 18 is connected to the thrust flange 15 via a link member 17.
[0033] 斜板 18は、駆動軸 7上に設けられたヒンジボール 19を介して傾動可能に保持され て!、るもので、スラストフランジ 15の回転に同期して一体に回転するようになって!/、る 。そして、斜板 18の周縁部分には、前後に設けられた一対のシユー 20を介してピスト ン 12の係合部 12aが係留されて 、る。 [0033] The swash plate 18 is tiltably held via a hinge ball 19 provided on the drive shaft 7! As a result, it will rotate integrally with the rotation of the thrust flange 15! /. Then, the engaging portion 12a of the piston 12 is moored at the peripheral portion of the swash plate 18 through a pair of shears 20 provided at the front and rear.
[0034] したがって、駆動軸 7が回転すると、これに伴って斜板 18が回転し、この斜板 18の 回転運動がシユー 20を介してピストン 12の往復直線運動に変換され、シリンダボア 1 1内においてピストン 12と弁板 2との間に画成された圧縮室 21の容積が変更されるよ うになつている。 Therefore, when the drive shaft 7 rotates, the swash plate 18 rotates with this, and the rotational motion of this swash plate 18 is converted into the reciprocating linear motion of the piston 12 via the shear 20, and the inside of the cylinder bore 11. At this point, the volume of the compression chamber 21 defined between the piston 12 and the valve plate 2 is changed.
[0035] シリンダヘッド 3には、吸入室 22とこの吸入室 22の周囲に形成された吐出室 23とが 画成され、弁板 2には、吸入弁 30を介して吸入室 22と圧縮室 21 (シリンダボア 11)と を連通する吸入ポート 24と、吐出弁 31を介して吐出室 23と圧縮室 21 (シリンダボア 1 1)とを連通する吐出ポート 25とが、周方向に所定の間隔で形成されている。 The cylinder head 3 includes a suction chamber 22 and a discharge chamber 23 formed around the suction chamber 22. The valve plate 2 has a suction chamber 22 and a compression chamber via a suction valve 30. 21 Discharge chamber 23 and compression chamber 21 (cylinder bore 1 via a suction port 24 communicating with (cylinder bore 11) and a discharge valve 31 Discharge ports 25 communicating with 1) are formed at predetermined intervals in the circumferential direction.
[0036] 弁板 2のシリンダブロック 1側端面には、図 2に示されるように、吸入弁シート 32が重 ね合わされ、この吸入弁シート 32にガスケット 33を介してシリンダブロック 1が重ね合 わされている。また、弁板 2のシリンダヘッド側端面には、吐出弁 31がー体に形成さ れた吐出弁シート 34が重ね合わされ、この吐出弁シート 34にガスケット 35を介してシ リンダヘッド 3が重ね合わされている。前記シリンダブロック 1、ガスケット 33、吸入弁シ ート 32、弁板 2、吐出弁シート 34、ガスケット 35は、位置決めピン 36によって位置決 めされ、シリンダブロック 1に螺合されるボルト 37により圧接された状態で固定されて いる。 As shown in FIG. 2, a suction valve seat 32 is overlapped with the end face of the valve plate 2 on the cylinder block 1 side, and the cylinder block 1 is overlapped with the suction valve seat 32 via a gasket 33. Has been. A discharge valve sheet 34 formed with a discharge valve 31 is superimposed on the cylinder head side end surface of the valve plate 2, and the cylinder head 3 is superimposed on the discharge valve sheet 34 via a gasket 35. ing. The cylinder block 1, the gasket 33, the suction valve sheet 32, the valve plate 2, the discharge valve seat 34, and the gasket 35 are positioned by a positioning pin 36 and pressed by a bolt 37 screwed into the cylinder block 1. It is fixed in the state.
[0037] 吸入弁シート 32は、図 3に示されるように、吸入ポート 24を開閉する複数の吸入弁 30の集合体からなるもので、この吸入弁シート 32には、吸入弁 30がシリンダボア 11 の数に合わせて周方向に等間隔に形成され、また、ボルト 6, 37を挿通するための孔 32a, 32bや位置決めピンを揷通するための孔 32c等が形成されている。 As shown in FIG. 3, the suction valve seat 32 is composed of an assembly of a plurality of suction valves 30 that open and close the suction port 24. The suction valve 30 includes a cylinder bore 11 The holes 32a and 32b for inserting the bolts 6 and 37, the holes 32c for passing the positioning pins and the like are formed.
[0038] それぞれの吸入弁 30は、図 4にも示されるように、吸入弁シート 32の一部で構成さ れているもので、周囲を囲むように設けられると共に隣り合う吸入弁同士を連結する 連結部 38に一体に形成されている。この吸入弁 30は、厚みが均一な片持ち梁から なるリード弁として構成され、変形領域の先端部に吸入ポート 24の周縁に着座する シート部 30aが形成されている。このシート部 30aは、吸入ポート 24の形状と略相似 形に形成されるもので、吸入ポート 24が断面円形である場合には、円形状に形成さ れる。 [0038] As shown in FIG. 4, each intake valve 30 is configured by a part of the intake valve seat 32, and is provided so as to surround the periphery and connects adjacent intake valves to each other. Yes It is formed integrally with the connecting part 38. The suction valve 30 is configured as a reed valve made of a cantilever beam having a uniform thickness, and a seat portion 30a seated on the periphery of the suction port 24 is formed at the tip of the deformation region. The seat portion 30a is formed in a shape substantially similar to the shape of the suction port 24. When the suction port 24 has a circular cross section, the seat portion 30a is formed in a circular shape.
[0039] また、シート部 30aから変形領域の基端となる基端部 30bへ移行する途中には、シ ート部 30aの幅より小さい幅 L2に形成された中継部 30cが形成され、中継部 30cから 基端部 30bにかけて徐々に幅が大きく形成されている。 [0039] Further, in the middle of the transition from the sheet portion 30a to the base end portion 30b serving as the base end of the deformation region, a relay portion 30c formed with a width L2 smaller than the width of the sheet portion 30a is formed. The width gradually increases from the portion 30c to the base end portion 30b.
[0040] シート部 30aの幅 L1は、基端部 30bの幅 L3より小さく形成されており、基端部 30b 力も中継部 30cに向力つて移行する部分では、吸入弁 30の幅は線形的に小さくなり 、この部分の両側の外縁の延長線は、吸入ポート 24の中心 S付近で交差 (この例で は、吸入ポート 24の中心 Sで交差)するようになつている。 [0040] The width L1 of the seat portion 30a is formed to be smaller than the width L3 of the base end portion 30b, and the width of the suction valve 30 is linear in the portion where the force of the base end portion 30b also moves toward the relay portion 30c. The extension lines of the outer edges on both sides of this part intersect each other in the vicinity of the center S of the suction port 24 (in this example, intersect at the center S of the suction port 24).
[0041] したがって、吸入弁 30は、基端部 30bの断面係数がシート部の断面係数より大きく 形成され、また、中継部 30cの断面係数は、シート部 30aの断面係数より小さく形成さ れている。 Therefore, in the intake valve 30, the section coefficient of the base end part 30b is larger than the section coefficient of the seat part. In addition, the section modulus of the relay portion 30c is smaller than the section modulus of the sheet portion 30a.
[0042] ガスケット 33は、シリンダボア 11に連通する通孔 40がシリンダボア 11の数に合わせ て周方向に等間隔に形成され、また、ボルト 6, 37を揷通するための孔 42a, 42bや 位置決めピン 36を挿通するための孔 42c等(図 2に示す)が形成されている。 [0042] In the gasket 33, through holes 40 communicating with the cylinder bores 11 are formed at equal intervals in the circumferential direction according to the number of the cylinder bores 11, and holes 42a and 42b for positioning the bolts 6 and 37 and positioning are provided. A hole 42c or the like (shown in FIG. 2) for inserting the pin 36 is formed.
[0043] このガスケット 33の通孔 40の形状によって吸入弁 30の拘束状態が決定されるもの で、図 5に示されるように、このガスケット 33に形成される通孔 40の周縁によって吸入 弁 30を拘束する境を形成する拘束縁 40aが形成され、吸入弁 30の基端部 30bは、 この拘束縁 40aによって規定されて!、る。 The restraint state of the suction valve 30 is determined by the shape of the through hole 40 of the gasket 33. As shown in FIG. 5, the suction valve 30 is formed by the peripheral edge of the through hole 40 formed in the gasket 33. A restraining edge 40a is formed to form a boundary for restraining the air, and the proximal end portion 30b of the intake valve 30 is defined by the restraining edge 40a!
[0044] このガスケット 33に設けられた拘束縁 40aは、幅方向の外側へ向かうにつれてシリ ンダボア 11の周縁から外側へ徐々に離れるように形成され、この例においては、円 弧状に形成され、拘束縁 40aの曲率中心 Qはシリンダボア 11の中心 Pと同心ではな ぐ拘束縁 40aの曲率半径はシリンダボア 11の半径より大きくなるよう吸入弁 30の軸 線上に設けられている。また、この例においては、吸入弁 30の軸線 Mがシリンダボア 11の中心 Pを通らず、偏らせた位置に形成され、偏らせた側と反対側に吐出ポート 2 5が形成されるようになって 、る。 [0044] The constraining edge 40a provided on the gasket 33 is formed so as to gradually move away from the periphery of the cylinder bore 11 toward the outer side in the width direction. In this example, the constraining edge 40a is formed in an arc shape and constrained. The center of curvature Q of the edge 40a is not concentric with the center P of the cylinder bore 11. The radius of curvature of the restraining edge 40a is set on the axis of the intake valve 30 so as to be larger than the radius of the cylinder bore 11. In this example, the axis M of the suction valve 30 does not pass through the center P of the cylinder bore 11 and is formed at a biased position, and a discharge port 25 is formed on the side opposite to the biased side. And
尚、 50は、クランク室圧を調節してピストンストローク、即ち、吐出容量を調節する圧 力制御弁である。 Reference numeral 50 denotes a pressure control valve that adjusts the crank chamber pressure to adjust the piston stroke, that is, the discharge capacity.
[0045] したがって、上述の構成においては、吸入弁 30の基端部 30bの断面係数がシート 部 30aの断面係数より大きく形成されているので、シート部 30aの曲げに対する強さ が基端部 30bよりも相対的に小さくなり、シート部 30aにおいて橈り易くなり、また、基 端部 30bに発生する応力を分散させて基端部 30bに作用する最大曲げ応力を低下 させることが可會となる。 [0045] Therefore, in the above-described configuration, since the section modulus of the base end portion 30b of the suction valve 30 is formed larger than the section modulus of the seat portion 30a, the strength of the seat portion 30a against bending is increased. It is relatively smaller than the above, and it is easy to turn in the sheet portion 30a, and the maximum bending stress acting on the base end portion 30b can be reduced by dispersing the stress generated in the base end portion 30b. .
[0046] よって、吸入弁 30のリフト量を大きくすると共に基端部 30bに作用する応力を低減 させることができるので、圧縮機の性能を高めることが可能となり、また、吸入弁 30の 基端部 30bに作用する応力を分散させて疲労強度を確保することができ、吸入弁 30 の耐久性を高めることが可能となる。 Accordingly, the lift amount of the suction valve 30 can be increased and the stress acting on the base end portion 30b can be reduced, so that the performance of the compressor can be improved, and the base end of the suction valve 30 can be increased. The stress acting on the portion 30b can be dispersed to ensure fatigue strength, and the durability of the intake valve 30 can be enhanced.
[0047] さら〖こ、上述の構成においては、シート部 30aから基端部 30bへ移行する途中に、 シート部 30aより断面係数が小さい中継部 30cが設けられているので、中継部 30cの 存在により吸入弁 30の先端部分がより橈りやすくなり、開弁時のリフト量を大きくする ことができると共に、基端部 30bでの応力を低減させることが可能となる。 [0047] In the above configuration, in the above configuration, during the transition from the seat portion 30a to the base end portion 30b, Since the relay part 30c having a smaller section modulus than the seat part 30a is provided, the presence of the relay part 30c makes it easier for the tip part of the intake valve 30 to bend, and the lift amount when the valve is opened can be increased. Thus, the stress at the base end portion 30b can be reduced.
[0048] 特に、上述の構成のように、それぞれの部位を均一の厚みに形成し、幅を調節する ことで断面係数を調節する場合には、各部位での応力分布の調整がしゃす ヽものと なる。 [0048] In particular, when the section modulus is adjusted by forming each part with a uniform thickness and adjusting the width as in the above-described configuration, the adjustment of the stress distribution at each part is impeded. It becomes.
[0049] また、吸入弁 30の幅を、基端部 30bから中継部 30cに向力つて線形的に小さくし、 両側の外縁の延長線を、吸入ポート 24の中心 S付近で交差させる構成としたので、 基端部 30bから中継部 30cに向力つて剛性を徐々に小さくすることが可能となり、基 端部 30bから離れるほど橈り易くすることが可能となる。 [0049] Further, the width of the suction valve 30 is linearly reduced from the base end portion 30b to the relay portion 30c, and the extension lines of the outer edges on both sides intersect with each other in the vicinity of the center S of the suction port 24. Therefore, it is possible to gradually reduce the rigidity by directing the force from the base end portion 30b to the relay portion 30c, and it is possible to make it easier to turn away from the base end portion 30b.
[0050] さらに上述の構成においては、拘束縁 40aの曲率中心 Qをシリンダボア 11の中心 P 力もずらし、拘束縁 40aの曲率半径をシリンダボア 11の半径より大きく形成することで ガスケット 33に設けられる拘束縁 40aを幅方向外側へ向力 につれてシリンダボア 11 の周縁 (弁板側開口縁)から外側へ徐々に離れる構成としたので、吸入弁 30がシー ト部 30aから末広がりの形状に形成された場合でもリード長を確保することが可能とな り、また、基端部 30bの両側に応力が集中することなく分散させることが可能となる。し たがって、吸入弁 30の基端部 30bでの疲労強度を確保して吸入弁 30の耐久性を高 めることができ、また、吸入弁の先端部分が橈りやすくなるので、リフト量を大きくする ことが可能となり、圧縮機の性能と吸入弁の耐久性とを両立させることが可能となる。 [0050] Further, in the above-described configuration, the center of curvature Q of the restraining edge 40a is also shifted from the center P force of the cylinder bore 11, and the restraining edge provided on the gasket 33 is formed by forming the curvature radius of the restraining edge 40a larger than the radius of the cylinder bore 11. 40a is configured to gradually move away from the periphery (valve plate side opening edge) of the cylinder bore 11 as the force is directed outward in the width direction, so even if the intake valve 30 is formed in a shape that widens from the seat portion 30a, the lead The length can be secured, and the stress can be dispersed without concentrating on both sides of the base end portion 30b. Therefore, the fatigue strength at the proximal end 30b of the intake valve 30 can be secured to increase the durability of the intake valve 30, and the tip end portion of the intake valve can be easily squeezed. Therefore, it is possible to achieve both the performance of the compressor and the durability of the intake valve.
[0051] また、拘束縁 40aの曲率中心 Qを吸入弁 30の軸線上に設ける構成としたので、上 述の構成例のように吸入弁 30の軸線 Mがシリンダボア 11の中心 Pを通らない場合で も、基端部 30bの応力分布を軸線 Mに対して左右対称にすることが可能となり、変形 時に作用する応力の不均衡を防ぐことが可能となる。 [0051] Since the center of curvature Q of the restraining edge 40a is provided on the axis of the intake valve 30, the axis M of the intake valve 30 does not pass through the center P of the cylinder bore 11 as in the above configuration example. However, the stress distribution at the base end 30b can be made symmetrical with respect to the axis M, and the imbalance of the stress acting during deformation can be prevented.
[0052] 図 6及び図 7において、この発明に係る圧縮機の吸入弁 30の他の構成例が示され ている。この例において、吸入弁シート 32に形成される吸入弁 30は、その軸線 Mが シリンダボア 11の中心 Pを通るように形成されている。このため、吸入弁 30には、中 継部 30cより基端部 30b寄りの部分にくり抜き部 44が形成され、このくり抜き部 44に 臨むように前記弁板 2に吐出ポート 25が形成され、吸入弁 30と吐出ポート 25との干 渉を防ぐようにしている。 FIG. 6 and FIG. 7 show another configuration example of the intake valve 30 of the compressor according to the present invention. In this example, the suction valve 30 formed on the suction valve seat 32 is formed such that its axis M passes through the center P of the cylinder bore 11. For this reason, the suction valve 30 is formed with a cut-out portion 44 in a portion closer to the base end portion 30b than the relay portion 30c, and a discharge port 25 is formed in the valve plate 2 so as to face the cut-out portion 44. Drying of valve 30 and discharge port 25 I try to prevent interference.
[0053] くり抜き部 44の両側には、基端部 30bから中継部 30cに通じる架設部 45が形成さ れ、この架設部 45は基端部 30bに向力 につれて幅広に形成されている。特にこの 例においては、架設部 45の内縁の延長線が吸入ポート 24の中心 S付近で交差 (こ の例では、吸入ポート 24の中心 Sで交差)する構成となって 、る。 [0053] On both sides of the cut-out portion 44, an erection portion 45 that extends from the base end portion 30b to the relay portion 30c is formed, and the erection portion 45 is formed wider toward the base end portion 30b in accordance with the direction force. In particular, in this example, the extension line of the inner edge of the erection part 45 intersects in the vicinity of the center S of the suction port 24 (in this example, intersects with the center S of the suction port 24).
[0054] また、吸入弁 30は、前記構成例と同様に、シート部 30aから変形領域の基端となる 基端部 30bへ移行する途中には、シート部 30aの幅より小さく形成された中継部 30c が形成され、中継部 30cから基端部 30bにかけて徐々に幅が大きく形成されている。 そして、シート部 30aの幅は、それぞれの架設部 45の基端部 45aの幅 L4の合計より 小さく形成されており、基端部 30bから中継部 30cに向力つて移行する部分では、吸 入弁 30の幅は線形的に小さくなり、この部分の両側の外縁の延長線は、ポートの中 心 [0054] Similarly to the configuration example, the suction valve 30 is a relay formed smaller than the width of the seat portion 30a during the transition from the seat portion 30a to the proximal end portion 30b serving as the proximal end of the deformation region. A portion 30c is formed, and the width is gradually increased from the relay portion 30c to the base end portion 30b. The width of the seat portion 30a is smaller than the sum of the widths L4 of the base end portions 45a of the respective erection portions 45, and suction is performed at a portion where the seat portion 30a moves from the base end portion 30b to the relay portion 30c. The width of valve 30 decreases linearly, and the extension of the outer edge on both sides of this part is the center of the port.
S付近で交差 (この例では、吸入ポート 24の中心 Sで交差)するようになって 、る。 It intersects near S (in this example, it intersects at the center S of the suction port 24).
[0055] したがって、吸入弁 30は、基端部 30bの断面係数がシート部 30aの断面係数より大 きく形成され、また、シート部 30aから基端部 30bへ移行する途中に設けられた中継 部 30cの断面係数は、シート部 30aの断面係数より小さく形成されている。 Therefore, the suction valve 30 is formed such that the section coefficient of the base end part 30b is larger than the section coefficient of the seat part 30a, and the relay part provided in the middle of the transition from the seat part 30a to the base end part 30b. The section modulus of 30c is formed smaller than the section modulus of the sheet part 30a.
[0056] また、この例において、ガスケット 33に設けられた拘束縁 40aは、図 8に示されるよう に、幅方向の外側へ向カゝうにつれてシリンダボア 11の周縁から外側へ徐々に離れる ように円弧状に形成されている点で前記構成例と同様であるが、拘束縁 40aの曲率 中心 Qはシリンダボア 11の中心 Pを通る吸入弁 30の軸線 M上に設けられて!/、る。 尚、その他の構成は、前記構成例と同様であるので、同一箇所に同一番号を付し て説明を省略する。 [0056] Further, in this example, the restraining edge 40a provided on the gasket 33 is gradually separated from the periphery of the cylinder bore 11 toward the outside as it goes outward in the width direction, as shown in FIG. The center of curvature Q of the restraining edge 40a is provided on the axis M of the intake valve 30 passing through the center P of the cylinder bore 11 in that it is formed in an arc shape. Since other configurations are the same as those in the above configuration example, the same numbers are assigned to the same portions, and descriptions thereof are omitted.
[0057] このような構成においては、前記構成例と同様の作用効果が得られると共に、吸入 弁 30にくり抜き部 44を形成した場合においても、シート部側において橈り易ぐ基端 部側において応力を分散させることが可能となり、圧縮機の性能向上と吸入弁の耐 久性向上との両立を図ることが可能となる。 [0057] In such a configuration, the same operational effects as in the above configuration example can be obtained, and even when the cutout portion 44 is formed in the intake valve 30, the base end portion side that can be easily turned on the seat portion side is provided. It is possible to disperse the stress, and it is possible to improve both the performance of the compressor and the durability of the suction valve.
[0058] 尚、以上の各構成例において、吸入弁 30のシート部 30aの中心(吸入ポート 24の 中心 S)は、図 9に示されるように、駆動軸 7の中心 Dと吐出ポート 25の中心 Cを結ぶ 線上に配置されることが好ましい(図においては、吸入室が吐出室の周囲に形成され る例を示す)。このような構成を採用することで、シリンダヘッド 3に形成される吸入室 22と吐出室 23とを区画する隔壁 51を円筒状にすることが可能となり、圧縮機の効率 向上に寄与することが可能となる(図 9において、 Eはガスケット 33の一部を隆起させ ることで形成されるビードであり、通孔 40の縁に概略沿う形で環状にシリンダボア 11 周縁を取り囲んでいる)。 [0058] In each of the above configuration examples, the center of the seat portion 30a of the suction valve 30 (the center S of the suction port 24) is the center of the drive shaft 7 and the center of the discharge port 25 as shown in FIG. Connect center C It is preferable that they are arranged on a line (the drawing shows an example in which the suction chamber is formed around the discharge chamber). By adopting such a configuration, the partition wall 51 that partitions the suction chamber 22 and the discharge chamber 23 formed in the cylinder head 3 can be formed into a cylindrical shape, which contributes to an improvement in the efficiency of the compressor. (In FIG. 9, E is a bead formed by raising a part of the gasket 33, and surrounds the periphery of the cylinder bore 11 in a ring shape along the edge of the through hole 40).
尚、上述の本発明の実施形態においては、圧縮機の用途に特に言及していないが 、シリンダボア径が小さい C02圧縮機において特に有効である。また、上述の構成に おいては、拘束縁 40aを構成する部材をシリンダブロック 1と弁板 2との間に介在され るガスケット 33とした例を示した力 ガスケット 33によって拘束縁を構成せず、シリン ダブロック 1に拘束縁を設けるようにしてもよ!、。 In the above-described embodiment of the present invention, the use of the compressor is not particularly mentioned, but it is particularly effective in the C02 compressor having a small cylinder bore diameter. Further, in the above-described configuration, the force edge shown in the example in which the member constituting the restraining edge 40a is the gasket 33 interposed between the cylinder block 1 and the valve plate 2 does not constitute the restraining edge. Also, you can make a restraint edge on the cylinder block 1!
さらに、上述の構成においては、吸入弁に適用した構成例を示した力 同様の構成 を吐出弁に適用してもよい。 Further, in the above-described configuration, a configuration similar to the force shown in the configuration example applied to the suction valve may be applied to the discharge valve.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06730151A EP1936195A1 (en) | 2005-09-07 | 2006-03-28 | Reciprocating compressor |
| JP2007534252A JPWO2007029366A1 (en) | 2005-09-07 | 2006-03-28 | Reciprocating compressor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005-259191 | 2005-09-07 | ||
| JP2005259191 | 2005-09-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007029366A1 true WO2007029366A1 (en) | 2007-03-15 |
Family
ID=37835501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2006/306203 Ceased WO2007029366A1 (en) | 2005-09-07 | 2006-03-28 | Reciprocating compressor |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1936195A1 (en) |
| JP (1) | JPWO2007029366A1 (en) |
| WO (1) | WO2007029366A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009037486A1 (en) * | 2007-09-20 | 2009-03-26 | Scion-Sprays Limited | A fluid injector having a reed valve |
| DE102018118278B4 (en) | 2018-07-27 | 2025-02-20 | Novaled Gmbh | Electronic device, display device, method for producing the same and a connection |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019218879A (en) * | 2018-06-18 | 2019-12-26 | 株式会社ヴァレオジャパン | Suction valve structure for reciprocating compressor, and reciprocating compressor |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62162780A (en) * | 1986-01-13 | 1987-07-18 | Toyoda Autom Loom Works Ltd | Intake/discharge valve mechanism for piston type compressor |
| JPH05223058A (en) * | 1992-02-13 | 1993-08-31 | Sanyo Electric Co Ltd | Compressor |
| JPH08277779A (en) * | 1995-04-04 | 1996-10-22 | Sanyo Electric Co Ltd | Valve device for compressor |
| JP2000054961A (en) * | 1998-06-05 | 2000-02-22 | Toyota Autom Loom Works Ltd | Inlet valve device for compressor |
| JP2000291559A (en) * | 1999-04-08 | 2000-10-17 | Matsushita Refrig Co Ltd | Hermetic compressor |
| JP2001193648A (en) * | 2000-01-11 | 2001-07-17 | Hitachi Ltd | Hermetic compressor |
-
2006
- 2006-03-28 EP EP06730151A patent/EP1936195A1/en not_active Withdrawn
- 2006-03-28 JP JP2007534252A patent/JPWO2007029366A1/en active Pending
- 2006-03-28 WO PCT/JP2006/306203 patent/WO2007029366A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62162780A (en) * | 1986-01-13 | 1987-07-18 | Toyoda Autom Loom Works Ltd | Intake/discharge valve mechanism for piston type compressor |
| JPH05223058A (en) * | 1992-02-13 | 1993-08-31 | Sanyo Electric Co Ltd | Compressor |
| JPH08277779A (en) * | 1995-04-04 | 1996-10-22 | Sanyo Electric Co Ltd | Valve device for compressor |
| JP2000054961A (en) * | 1998-06-05 | 2000-02-22 | Toyota Autom Loom Works Ltd | Inlet valve device for compressor |
| JP2000291559A (en) * | 1999-04-08 | 2000-10-17 | Matsushita Refrig Co Ltd | Hermetic compressor |
| JP2001193648A (en) * | 2000-01-11 | 2001-07-17 | Hitachi Ltd | Hermetic compressor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009037486A1 (en) * | 2007-09-20 | 2009-03-26 | Scion-Sprays Limited | A fluid injector having a reed valve |
| US8622315B2 (en) | 2007-09-20 | 2014-01-07 | Robert Bosch Gmbh | Fluid injector having a reed valve |
| DE102018118278B4 (en) | 2018-07-27 | 2025-02-20 | Novaled Gmbh | Electronic device, display device, method for producing the same and a connection |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2007029366A1 (en) | 2009-03-12 |
| EP1936195A1 (en) | 2008-06-25 |
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