WO2007026865A1 - Polyamide, polyamide composition, and molded polyamide - Google Patents

Polyamide, polyamide composition, and molded polyamide Download PDF

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WO2007026865A1
WO2007026865A1 PCT/JP2006/317311 JP2006317311W WO2007026865A1 WO 2007026865 A1 WO2007026865 A1 WO 2007026865A1 JP 2006317311 W JP2006317311 W JP 2006317311W WO 2007026865 A1 WO2007026865 A1 WO 2007026865A1
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Prior art keywords
polyamide
acid
aliphatic
formula
ppm
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PCT/JP2006/317311
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French (fr)
Japanese (ja)
Inventor
Gaku Maruyama
Seiji Nakayama
Yoshio Araki
Yoshiko Akitomo
Kenta Susuki
Keiichiro Togawa
Yoshinori Miyaguchi
Tadashi Nishi
Yoshitaka Eto
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Toyo Boseki Kabushiki Kaisha
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Publication of WO2007026865A1 publication Critical patent/WO2007026865A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen

Definitions

  • the present invention relates to a molded article such as a film or sheet, a hollow molded container such as a beverage bottle, a polyamide suitably used as a material for an engineering plastics material, a polyamide composition comprising the same, and a
  • the present invention relates to a polyamide molded body obtained by using the same.
  • the color tone does not deteriorate, the generation of foreign substances such as gels is small, and the recovered products (sometimes referred to as recycled products).
  • the present invention relates to a polyamide excellent in productivity at the time of molding, a polyamide composition comprising the same, and a polyamide molded article obtained by using the same, characterized in that these properties are not particularly bad even when used in a mixture.
  • Polyamides are widely used in applications such as hollow molded containers, films, sheet packaging materials, engineering plastics, and fibers because of their excellent physical and mechanical properties.
  • Typical examples are aliphatic polyamides such as nylon 6 and nylon 66.
  • aromatic diamines such as paraxylylenediamine (PXDA) and metaxylylenediamine (MXDA), and fragrances such as terephthalic acid.
  • PXDA paraxylylenediamine
  • MXDA metaxylylenediamine
  • fragrances such as terephthalic acid.
  • a number of polyamides that use a dicarboxylic acid as a raw material to achieve reduced water absorption and improved elastic modulus are also known.
  • Polyamide is relatively unstable to heat than polyester or the like, and may cause gelling or yellowing due to thermal degradation or thermal oxidation degradation.
  • a lubricant As a countermeasure to prevent the formation of a gelled product of metaxylylenediamine and adipic acid, a lubricant, an organophosphorus stabilizer, a hindered phenol compound, and a hindered amine compound are selected. At least one or more of these are studied by adding 0.0005-0. 5 parts by weight (for example, see Patent Document 7).
  • the terminal amino group concentration of the polyamide composition is suppressed as a polyamide-based composition that suppresses an increase in melt viscosity at the time of melting of a polyamide-based composition composed of two or more polyamides and has excellent flowability and moldability.
  • polyamide-based compositions in which the difference in terminal carboxyl group concentration is regulated, and polyamide-based yarns and compositions in which the relationship between these differences and the phosphorus atom concentration in the polyamide yarns and compositions is regulated (for example, patents). (Ref. 10, 11).
  • these techniques are insufficient in terms of the stability of the melt viscosity and the prevention of coloration when staying at a higher temperature or for a long time, and a solution is desired.
  • Patent Document 1 JP-A-49-45960
  • Patent Document 2 JP-A-49-53945
  • Patent Document 3 Japanese Patent Publication No. 45-11836
  • Patent Document 4 Japanese Patent Publication No. 45-35667
  • Patent Document 5 Japanese Patent Publication No. 45-12986
  • Patent Document 6 Japanese Patent Publication No. 46-38351
  • Patent Document 7 Japanese Patent Laid-Open No. 2001-164109
  • Patent Document 8 JP-A-5-43681
  • Patent Document 9 Japanese Patent Laid-Open No. 3-126725
  • Patent Document 10 JP-A-6-220320
  • Patent Document 11 Japanese Patent Laid-Open No. 7-247422
  • FIG. 1 is a plan view of a stepped molded plate used in an embodiment of the present invention (the symbols are as follows. A: Part A of the stepped molded plate, B: Stepped molded plate) Part B, C: Stepped plate forming part C, D: Stepped plate forming part D, E: Stepped plate forming part E, F: Stepped plate forming part F, G: Stepped molded plate gate)
  • the present invention solves the above-mentioned problems of the prior art and has good thermal stability at the time of drying and molding, so that the color tone does not deteriorate and the generation of foreign matters such as gel-like substances is small.
  • a polyamide excellent in productivity at the time of molding and a polyamide composition comprising the same characterized in that these characteristics are not particularly deteriorated even when a collected product (sometimes referred to as a recycled product) is mixed.
  • an object of the present invention is to provide a polyamide molded article obtained using the same.
  • the present invention is as follows.
  • a polyamide whose main constituent unit is a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine, or a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine as a main constituent unit.
  • the polyamide is dissolved in a 31 P-NMR measurement solvent and trifluoroacetic acid is added, and then structural analysis is performed, the phosphor is detected with the structure of the following structural formula (formula 1).
  • R and R are hydrogen, alkyl group, aryl group, cycloalkyl group or aryl group.
  • the polyamide When the polyamide is dissolved in a 31 P-NMR measurement solvent and trifluoroacetic acid is added and then subjected to structural analysis, it contains a phosphorus compound detected by the structure of the following structural formula (formula 2), and The polyamide according to [1], wherein the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (Formula 2) is 30 ppm or more.
  • R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl alkyl group.
  • a polyamide composition comprising the polyamide according to any one of [1] to [5] and an aliphatic polyamide as main components.
  • the polyamide of the present invention has good thermal stability and thermal acidity stability during drying and molding, it has excellent color tone and is difficult to be colored in the molding process.
  • the polyamide of the present invention is a polyamide having a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine as a main structural unit, or a polyamide having a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine as a main structural unit.
  • the phosphorus atom content derived from the phosphorus compound detected by the structure of the following structural formula (formula 1) ( P1) is a polyamide characterized in that it is lOppm or more.
  • R and R are hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl group.
  • the phosphorus atom content derived from the phosphorus compound detected by the structure of the structural formula (Formula 1) (P1) Is more preferably 15 ppm or more, and still more preferably 20 ppm or more. If the P1 content is less than 10 ppm, the heat stability of the polyamide is poor.Therefore, only molded products that are intensely colored when heated in the presence of oxygen, such as hot-air drying, or when melt-molded are colored yellow.
  • a gel-like material is likely to be generated, and the resulting molded body such as a film has a large amount of foreign matters and fish eyes, which is a problem.
  • oxygen is present in the atmosphere during molding, the quality deterioration of the molded body as described above becomes remarkable.
  • the upper limit of P1 is preferably 350 ppm or less, more preferably 320 ppm or less, and even more preferably 300 ppm or less. If the content of P1 exceeds 350 ppm, it is possible to increase the molecular weight in the subsequent process and cause precipitation as a foreign substance, which is not preferable as a cause of filter clogging.
  • R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl alkyl group.
  • the phosphorus atom content derived from the phosphorus compound detected by the structure of the structural formula (Formula 2) (P2) Is more preferably 35 ppm or more, and still more preferably 40 ppm or more.
  • Phosphorus compounds that have a phosphorus atom content (P1) of not less than lOppm detected in the structure of structural formula (Formula 1) in the polyamide and are detected in the structure of Formula (Formula 2)
  • the phosphorus atom content (P2) content is 30 ppm or more
  • the phosphorus atom content (P1) derived from the phosphorus compound detected in the structure of formula (Formula 1) only satisfies lOppm or more.
  • the thermal stability of the polyamide of the present invention is further improved.
  • the upper limit of P2 is preferably 300 ppm or less, more preferably 270 ppm or less, and even more preferably 250 ppm or less. If the content of P2 exceeds 300 ppm, it is possible to increase the molecular weight in the subsequent process and cause precipitation as a foreign substance, which is not preferable as a cause of filter clogging.
  • the polyamide composition comprising the above polyamide, it is not the total phosphorus content in the polyamide composition, but that the P1 and P2 satisfy the above relationship. This is important for thermal stability.
  • the polyamide of the present invention is derived from a polyamide having a main constituent unit derived from an aliphatic dicarboxylic acid and an aromatic diamine or an aromatic dicarboxylic acid and an aliphatic diamine.
  • the polyamide of the present invention may be referred to as a partially aromatic polyamide.
  • the aromatic diamine component constituting such a polyamide may be a metaxylylene diamine.
  • Min paraxylylenediamine, para-bis (2-aminoethyl) benzene and the like.
  • the aliphatic diamine component constituting the strong polyamide there is an aliphatic diamine having 2 to 12 carbon atoms! Is a functional derivative thereof.
  • the aliphatic diamine may be a linear aliphatic diamine or a branched chain aliphatic diamine! /.
  • Specific examples of such straight chain aliphatic diamines include ethylene diamine, 1 methyl ethylene diamine, 1, 3 propylene diamine, tetramethylene diamine, pentamethylene diamine, hexamethylene diamine, hepta.
  • Examples include aliphatic diamines such as methylene diamine, otatamethylene diamine, nonamethylene diamine, decamethylene diamine, undecamethylene diamine, dodecamethylene diamine and the like.
  • the aromatic dicarboxylic acid component constituting the polyamide may be terephthalic acid.
  • aliphatic dicarboxylic acid component constituting the strong polyamide a linear aliphatic dicarboxylic acid having an alkylene group having 4 to 12 carbon atoms is preferred, and a linear aliphatic dicarboxylic acid is preferred. Especially preferred.
  • linear aliphatic dicarboxylic acids include adipic acid, sebacic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, speric acid, azelaic acid, undecanoic acid, undecadioic acid, dodecanedioic acid, dimer Examples thereof include acids and functional derivatives thereof.
  • the diamine component constituting the polyamide of the present invention the aromatic diamine as described above is used.
  • an alicyclic diamine can also be used.
  • the alicyclic diamines include alicyclic diamines such as cyclohexane diamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, and the like.
  • an alicyclic dicarboxylic acid can be used in addition to the aromatic dicarboxylic acid and the aliphatic dicarboxylic acid as described above.
  • the alicyclic dicarboxylic acid include alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, and hexahydroisophthalic acid.
  • ⁇ -strength prolatatam and lautam latatam and other ratatams aminocaproic acid and aminoundecanoic acid and other aminocarboxylic acids, and paraaminomethylbenzoic acid and other aromatic aminoaminocarboxylic acids
  • An acid or the like can also be used as a copolymerization component.
  • the use of ⁇ -strength prolatatum is desirable.
  • a copolymerization component a polyether having at least one terminal amino group or a terminal carboxyl group and a molecular weight of 2000 to 20000, or an organic carboxylate of a polyether having the terminal amino group, or Polyester amino salts having terminal carboxyl groups can also be used.
  • Specific examples include bis (aminopropyl) poly (ethylene oxide) (polyethylene glycol having a molecular weight of S2000 to 20000).
  • Preferable examples of the partially aromatic polyamide of the present invention include metaxylylenediamine, or mixed xylylenediamine and aliphatic dicarboxylic acid containing metaxylylenediamine and 30% or less of the total amount of paraxylylenediamine.
  • a metaxylylene group-containing polyamide containing in the molecular chain at least 50 mol%, more preferably 60 mol% or more, particularly preferably 70 mol% or more of a structural unit derived from an acid.
  • the partially aromatic polyamide of the present invention contains a structural unit derived from a polycarboxylic acid power of three or more bases such as trimellitic acid and pyromellitic acid within a substantially linear range. You may do it.
  • polystyrene resin examples include homopolymers such as polymetaxylylene adipamide, polymetaxylylene sebacamide, polymetaxylylene speramide, and the like, and metaxylylenediamine Z adipic acid Z isophthalic acid copolymer.
  • Polymer metaxylylene Z-paraxylylene adipamide copolymerization , Metaxylylene Z paraxylylene piperamide copolymer, metaxylylene Z paraxylylene zelamide copolymer, metaxylylene diamine Z adipic acid Z isophthalic acid Z ⁇
  • Examples include acids, isophthalic acid, ⁇ -amino caproic acid copolymers, and the like.
  • the partially aromatic polyamide of the present invention as an example, as an aliphatic diamine and terephthalic acid or isophthalic acid power, at least one selected acid and a structural unit derived from the force are included in the molecular chain.
  • polyamides examples include polyhexamethylene terephthalamide, polyhexamethylene isophthalamide, hexamethylenediamine, terephthalic acid, isophthalic acid copolymer, polynonamethylene terephthalamide, polynonamethylene isophthalate.
  • examples thereof include amides, nonamethylene diamine, terephthalic acid, isophthalic acid copolymer, and nonamethylene diamine, terephthalic acid, didipic acid copolymer.
  • the partially aromatic polyamide of the present invention include ⁇ -force prolatatum, laurac ratatatam, etc., in addition to aliphatic diamine and at least one acid selected from terephthalic acid or isophthalic acid.
  • Selective power of aliphatic diamine and terephthalic acid or isophthalic acid obtained by using aminocarboxylic acids such as ratatams, aminocaproic acid and aminoundecanoic acid, and aromatic aminocarboxylic acids such as paraaminomethylbenzoic acid as copolymerization components
  • aminocarboxylic acids such as ratatams, aminocaproic acid and aminoundecanoic acid
  • aromatic aminocarboxylic acids such as paraaminomethylbenzoic acid as copolymerization components
  • Examples of these polyamides include hexamethylenediamine ⁇ terephthalic acid ⁇ ⁇ -strength prolatam copolymer, hexamethylenediamine ⁇ isophthalic acid ⁇ ⁇ -strength prolatatam copolymer, hexamethy Examples include diamamine, terephthalic acid, adipic acid, epsilon prolatatum copolymer.
  • the polyamide of the present invention was basically obtained by a conventionally known melt polycondensation method in the presence of water, a melt polycondensation method in the absence of water, or these melt polycondensation methods.
  • Polyamide can be produced by a method such as solid phase polymerization.
  • the melt polycondensation reaction is one stage It may be performed in multiple steps, or may be performed in multiple stages. These may be composed of a batch reactor or may be composed of a continuous reactor.
  • the melt polycondensation step and the solid phase polymerization step may be operated continuously, or may be operated separately.
  • a salt of metaxylylenediamine and adipic acid, an alkali metal-containing compound containing an alkali metal atom as a thermal decomposition inhibitor and an aqueous solution of a phosphorus compound are heated under pressure and normal pressure, It can be obtained from a method of polycondensation in a molten state while removing water and water generated by the polycondensation reaction.
  • the tank for storing metaxylylenediamine and the tank for storing adipic acid are separately provided with a nitrogen gas atmosphere, and the oxygen concentration in the nitrogen gas atmosphere is 20 ppm or less. More preferred is 16 ppm, and most preferred is 15 ppm.
  • the oxygen content in the nitrogen gas atmosphere in the storage tank exceeds 20 ppm, the phosphorus atom content (P1) derived from the phosphorus compound represented by the structural formula (Formula 1) in the obtained polyamide is 10 ppm.
  • the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (Formula 2) is less than 30 ppm, and the thermal stability of the polyamide is poor.
  • an inert gas such as nitrogen is introduced into the tank, the air is replaced with nitrogen gas, and then an inert gas such as nitrogen gas is allowed to flow.
  • an inert gas such as nitrogen gas is allowed to flow.
  • an inert gas it is preferable to publish an inert gas from the bottom of the can.
  • the inert gas used it is preferred to use nitrogen gas having an oxygen content of 12 ppm or less, more preferably 1 ppm or less.
  • the oxygen concentration in the nitrogen gas atmosphere is 20 ppm or less, more preferably It is preferable to set it to 18 ppm or less, more preferably 16 ppm, and most preferably 15 ppm.
  • a method of lowering the oxygen concentration a method of publishing using an inert gas, for example, nitrogen gas, in the salt aqueous solution may be mentioned. Even in this process, when the oxygen content exceeds 20 ppm, the structural formula (formula 1) in the obtained polyamide is expressed.
  • the phosphorus atom content (PI) derived from the phosphorus compound is less than lOppm, and the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (formula 2) is less than 30 ppm.
  • the thermal stability of the amide will be poor.
  • the temperature at which the salt is prepared is preferably 140 ° C or lower in order to suppress coloring due to thermal oxidative degradation and to suppress side reactions and thermal oxidative degradation reactions of additives.
  • it is 130 ° C or lower, more preferably 120 ° C or lower, and most preferably 110 ° C or lower.
  • the lower limit is preferably 30 ° C or higher, more preferably 40 ° C or higher, preferably at a temperature at which the salt does not solidify.
  • the prepared aqueous salt solution is transferred to a polymerization vessel and subjected to polycondensation.
  • the unreacted substances are prevented from being scattered and oxygen is not allowed to enter the system.
  • the temperature inside the can was gradually raised while applying a pressure of 0.5 to 1.5 MPa, the distilled water was removed from the system, and the temperature inside the can was adjusted to 230 ° C.
  • the reaction time at this time is preferably 1 to 7 hours, more preferably 2 to 6 hours, and further preferably 3 to 5 hours.
  • a sudden rise in temperature is not preferable because it causes a high molecular weight of the additive and a side reaction of the polymer, and causes a decrease in the thermal stability of the resin such as gel cake in the subsequent process. Thereafter, the internal pressure of the can was gradually released over 30 to 90 minutes and returned to normal pressure. The temperature was further increased, and the polymerization reaction was advanced by stirring at normal pressure.
  • the polymerization temperature is preferably 280 ° C or lower, more preferably 270 ° C or lower, further preferably 265 ° C or lower, and most preferably 260 ° C or lower.
  • Polymerization temperature When the temperature is higher than S280 ° C, the high molecular weight of the additive causes the side reaction of the polymer to proceed further, which is not preferable.
  • the lower limit is preferably a temperature that does not solidify based on the polymer melting point.
  • the polymerization time is preferably as short as possible, but is preferably within 2 hours, more preferably within 1.5 hours, and even more preferably within
  • the casting time is preferably 10 to 120 minutes, and more preferably 15 to LOO minutes.
  • the strand polymer temperature in that case becomes like this.
  • it is 20-70 degreeC, More preferably, it is the range of 30-65 degreeC.
  • a method of spraying an inert gas can be cited as a method for preventing the thermal acid deterioration of the polymer at the outlet.
  • the phosphorus atom content (PC) and alkali metal atom content (M) derived from the phosphorus compound and alkali metal compound added during the production of the polyamide are within the ranges of the following formulas (2) and (3). It is preferable to satisfy the range. Since phosphorus compounds and alkali metals are hardly scattered outside the production process, the following formulas (2) and (3) are contained in the obtained polyamide together with the addition amount during the production of the polyamide. It is also a desirable range for the amount.
  • the lower limit is more preferably 60 ppm, and even more preferably 70 ppm or more.
  • the upper limit is preferably 370 ppm, more preferably 350 ppm or less.
  • the lower limit of the MZPC molar ratio is more preferably 1.3, and still more preferably 1.5 or more. If the phosphorus atom content (PC) is less than 50 ppm, the color tone of the polymer deteriorates. It is inferior to thermal stability and is not preferred. Conversely, if the phosphorus atom content (PC) force is OOppm or more, the raw material cost for the additive increases, which contributes to cost increases and the filter foreign matter clogging during melt molding increases.
  • Examples of the phosphorus compound that suppresses the thermal deterioration of polyamide include compounds represented by the following chemical formulas (A-1) to (A-4).
  • R to R are hydrogen, alkyl group, aryl group, cycloalkyl group or Reel alkyl group, X to X are hydrogen,
  • the phosphinic acid compound represented by the chemical formula (A-1) includes dimethylphosphinic acid, phenylmethylphosphinic acid, hypophosphorous acid, sodium hypophosphite, potassium hypophosphite, hypophosphorous acid. Lithium, magnesium hypophosphite, calcium hypophosphite, ethyl hypophosphite, [0079] [Chemical 9]
  • sodium hypophosphite potassium hypophosphite, lithium hypophosphite, and magnesium hypophosphite are preferred! /.
  • Examples of the phosphonic acid compound represented by the chemical formula (A-2) include phosphonic acid, sodium phosphonate, potassium phosphonate, lithium phosphonate, potassium phosphonate, magnesium phosphonate, canoleum phosphonate, and phenol. Norephosphonic acid, ethinorephosphonic acid, sodium phenylrephosphonate, potassium phenylphosphonate, lithium phenylphosphonate, jetyl phenylphosphonate, sodium ethylphosphonate, potassium ethylphosphonate
  • the phosphonous acid compound represented by the chemical formula (A-3) includes phosphonous acid, sodium phosphonite, lithium phosphonite, potassium phosphonite, magnesium phosphonite, calcium phosphonite, -Phosphophosphonic acid, sodium phenylphosphonite, potassium phenylphosphonite, lithium phenolphosphonite, phenylphosphonite ethinore.
  • the phosphorous acid compound represented by the chemical formula (A-4) includes phosphorous acid, sodium hydrogen phosphite, sodium phosphite, lithium phosphite, potassium phosphite, Magnesium phosphate Examples include calcium phosphate, triethyl phosphite, triphenyl phosphite, and pyrophosphorous acid.
  • an alkali metal-containing compound represented by the following chemical formula (B) is added.
  • Z is an alkali metal
  • R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group
  • Examples of the alkaline compound represented by the chemical formula (B) include lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, cesium hydroxide, lithium acetate, sodium acetate, Examples include potassium acetate, rubidium acetate, cesium acetate, sodium methoxide, sodium ethoxide, sodium propoxide, sodium butoxide, potassium methoxide, lithium methoxide, sodium carbonate, etc. It is preferable to do this. However, any of them is not limited to these compounds.
  • the raw material before the polymerization of the polyamide may be added during the polymerization, or may be melt-mixed into the polymer. These compounds may be added simultaneously or separately.
  • the polyamide of the present invention has a relative viscosity of 1.5 to 4.0, preferably 1.5 to 3.0, more preferably 1.7 to 2.5, and even more preferably 1.8 to 2.
  • the range is 0. If the relative viscosity is 1.5 or less, the molecular weight is too small, and the molded article such as a film made of the polyamide of the present invention may be inferior in mechanical properties. On the other hand, if the relative viscosity is 4.0 or more, it takes a long time for the polymerization, which may cause deterioration of the polymer and gelation, which may cause undesired coloration. Sometimes.
  • the shape of the polyamide chip of the present invention may be any of a cylinder, a square, a sphere, a flat plate, and the like.
  • the average particle diameter is usually in the range of 1.0 to 5 mm, preferably 1.2 to 4.5 mm, more preferably 1.5 to 4. Omm.
  • the length is about 1.0 to 4 mm and the diameter is about 1.0 to 4 mm.
  • the maximum particle size is 1.1 to 2.0 times the average particle size and the minimum particle size is 0.7 times or more the average particle size.
  • the weight of the chip is in the range of 3-50mgZ It is practical.
  • the color b value (Co-b) of the polyamide chip of the present invention satisfies the following formula (1).
  • the color b value (Co-b) is 10 or more, the hue of a molded article such as a bottle, a film, or a sheet becomes too yellow, and the commercial value decreases.
  • the polyamide of the present invention can be molded into a desired final molded body by various molding techniques such as injection molding, extrusion molding, and blow molding.
  • the molded body include sheets (single layer, multilayer), stretched film (single layer, multilayer), packaging materials such as hollow molded bodies, automobile parts, mechanical equipment parts, and laminates with paper.
  • the polyamide of the present invention includes a lubricant, an antistatic agent, an antioxidant, an oxygen absorbent, an oxygen scavenger, an oxidation catalyst such as a cobalt compound, and an antiblocking agent within the range not impairing the object of the present invention.
  • Stabilizers, dyes, pigments, glass fibers, carbon fibers, calcium carbonate, My strength, potassium titanate and other fibers or fillers can be added.
  • modified polyolefins, ionomer resins, elastomers and the like can also be added.
  • weather resistance improving materials such as carbon black, copper oxide, alkali metal halide, hindered Thermal stabilizers such as phenol, thioether and phosphite, light stabilizers such as benzophenone, benzotriazole, cyanoacrylate and hindered phenol, higher fatty acid salts, higher fatty acids, higher fatty acid esters, low Release agents such as molecular weight polyolefin, fluidity improvers such as lower aliphatic carboxylic acids and aromatic carboxylic acids, antistatic agents, crystal nucleating agents, lubricants, pigments, dyes and the like may also be included.
  • weather resistance improving materials such as carbon black, copper oxide, alkali metal halide, hindered Thermal stabilizers such as phenol, thioether and phosphite, light stabilizers such as benzophenone, benzotriazole, cyanoacrylate and hindered phenol, higher fatty acid salts, higher fatty acids, higher fatty acid esters, low Release
  • the polyamide of the present invention when used for a film, in order to improve handling properties such as slipping property, winding property and blocking resistance, it is preferable to use silicon oxide, calcium carbonate.
  • inorganic particles such as magnesium carbonate, barium carbonate, calcium sulfate, barium sulfate, lithium phosphate, calcium phosphate, magnesium phosphate, calcium oxalate, etc. Particles can be included.
  • Examples of the aliphatic polyamide used in the polyamide yarn composition of the present invention include polyamides obtained by ring-opening polymerization of ratatas such as ⁇ -force prolactam, enantolactam, and lauryllatatum, ⁇ -aminoheptanoic acid, Polyamides obtained by polycondensation of aminocarboxylic acids such as ⁇ -aminoundecanoic acid, polyamides obtained by polycondensation of nylon salts of diamine and dicarboxylic acid, and various ratatas, aminocarboxylic acids and diamines described above.
  • ratatas such as ⁇ -force prolactam, enantolactam, and lauryllatatum, ⁇ -aminoheptanoic acid
  • Polyamides obtained by polycondensation of aminocarboxylic acids such as ⁇ -aminoundecanoic acid
  • Examples thereof include a polyamide copolymer obtained by copolycondensation of a suitable mixture of a nylon salt with dicarboxylic acid.
  • diamines include ethylenediamine, trimethylenediamine, hexamethylenediamine, metaxylylenediamine, paraxylylenediamine, cyclohexanediamine, 1,3-bisaminomethylcyclohexane, and the like.
  • examples thereof include aliphatic diamines and alicyclic diamines.
  • dicarboxylic acid examples include malonic acid, succinic acid, dartaric acid, adipic acid, 1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid and other aliphatic dicarboxylic acids, and alicyclic dicarboxylic acids. And aromatic dicarboxylic acids.
  • Polyamide block copolymer is a polyamide block copolymer consisting of a hard segment composed of a polyamide component and a soft segment composed of a polyoxyalkylene glycol component.
  • the polyamide component of the hard segment is ⁇ Prolatatam, ⁇ -amino fatty acid carboxylic acid, aliphatic diamine and aliphatic dicarboxylic acid, or group power consisting of aliphatic diamine and aromatic dicarboxylic acid is selected, specifically, latatam, aminoheptanoic acid such as ⁇ -force prolatatam
  • examples thereof include aliphatic diamines such as: aliphatic dicarboxylic acids such as adipic acid, and aromatic dicarboxylic acids such as terephthalic acid.
  • Examples of the polyoxyalkylene glycol constituting the soft segment of the polyamide-based block copolymer include polyoxytetramethylene glycol, polyoxyethylene glycol, polyoxy 1,2-propylene glycol, and the like.
  • the melting point of the polyamide block copolymer is a hard segment composed of a polyamide component. Force determined by the type and ratio of soft segment composed of a rubber component and a polyoxyalkylene glycol component. Usually, a range of 120 ° C to 180 ° C is used.
  • aliphatic polyamides such as nylon 4, nylon 6, nylon 7, nylon 11, nylon 12, nylon 66, nylon 46, and copolymers and mixtures thereof.
  • Preferred aliphatic polyamides are nylon 6, nylon 66 and nylon 12.
  • the aliphatic polyamide used in the present invention is produced by a known method. For example, it is produced by a method in which lactam is heated under pressure in the presence of a water solvent and polymerized while removing added water and condensed water. Further, it is produced by a method in which a diamine and a nylon salt having dicarboxylic acid strength are heated under pressure in the presence of an aqueous solvent and polymerized while removing added water and condensed water. Furthermore, it can also be produced by a method in which diamine is directly added to a molten dicarboxylic acid and polycondensed under normal pressure. In any case, a polymer which is further polymerized by solid phase polymerization after melt polymerization can be used.
  • the relative viscosity of the aliphatic polyamide used in the present invention is preferably in the range of 1.7 to 5.5, and preferably 1.9 to 5.0.
  • the relative viscosity is less than 1.7, when the molded product such as a film having a low molecular weight of the aliphatic polyamide is used, the required mechanical strength is not exhibited, and since the melt viscosity is low, there is a problem in molding. Arise.
  • the relative viscosity exceeds 5.5, it is not preferable because the molding viscosity of the aliphatic polyamide is too high and the molding machine is overloaded and difficult to mix.
  • the ratio of the terminal amino group concentration and the terminal carboxyl group concentration of the aliphatic polyamide is preferably in the range of.
  • the range of 2 to 7 is more preferable.
  • a range of 3 to 4 is more preferable.
  • the shape of the aliphatic polyamide or partially aromatic polyamide chip according to the present invention may be any of a cylinder type, a square type, a spherical shape, a flat plate shape, and the like.
  • the average particle size is usually in the range of 1.0 to 5 mm, preferably 1.2 to 4.5 mm, more preferably 1.5 to 4. Omm.
  • the length is 1.0 to 4 mm and the diameter is about 1.0 to 4 mm.
  • the maximum particle size is 1.1 to 2.0 times the average particle size and the minimum particle size is 0.7 times or more the average particle size.
  • the practical weight of the chip is 3-50mgZ.
  • the polyamide composition of the present invention is a polyamide composition comprising the partially aromatic polyamide of the present invention and an aliphatic polyamide as main components.
  • the polyamide composition of the present invention has the following two desired and embodiments of the polyamide composition (A) and the polyamide composition (B), depending on the intended properties and applications.
  • the mixing ratio of the aliphatic polyamide and the partially aromatic polyamide constituting the polyamide composition of the present invention is 0.5 to 30 parts by weight, preferably 0 with respect to 100 parts by weight of the aliphatic polyamide. It is preferably 5 to 20 parts by weight.
  • the polyamide composition is excellent in impact resistance and flex fatigue resistance, and consists of this polyamide composition. Sheets and stretched films are also excellent in impact resistance and flex fatigue resistance.
  • Partially aromatic polyamide 100 parts by weight of aliphatic polyamide 0.5 to L00 parts by weight, the polyamide composition is excellent in oxygen gas barrier properties and heat resistance, and also satisfies bending fatigue resistance Sheet and stretched film made of this polyamide composition. It has excellent oxygen gas barrier properties and heat resistance, and has high strength.
  • the aliphatic polyamide is nylon 6, and the structural unit derived from partially aromatic polyamidocaxylylenediamine and adipic acid is contained in the molecular chain by 50 mol% or more.
  • the polyamide composition of the present invention can contain a recovered product of the polyamide molded product from the polyamide composition, and the content thereof is relative to the mixture composed of the aliphatic polyamide and the partially aromatic polyamide. 30% by weight or less, preferably 25% by weight or less.
  • the content of the recovered product exceeds 30% by weight, the hue of the polyamide molded product becomes worse, which causes a problem, and deterioration of quality is observed due to the inclusion of gelled material.
  • the recovered product of the polyamide molded body constituting the polyamide composition of the present invention is a molded body or sheet-like product after the polyamide composition is heated and melted by a melt molding machine such as an injection molding machine or an extrusion molding machine.
  • a melt molding machine such as an injection molding machine or an extrusion molding machine.
  • This is a polyamide molded product that is collected without being shipped as a product, mixed again with the polyamide composition of the purgen raw material, and used for molding, and is sometimes referred to as a “collected product”.
  • the collected products include products, intermediate products such as unstretched sheets, products that do not meet product standards, burrs such as runners that occur during molding, and ears that are generated when a stretched film is formed.
  • These recovered products must be made about 1 to LOmm in size by methods such as cutting, crushing, melt extrusion, or compression molding, and a size almost comparable to the size of the virgin raw material is preferred. ,.
  • the water content of the polyamide composition of the present invention is preferably 250 to 1800 ppm, more preferably 300 to 1500 ppm. If the water content is less than 200 ppm, the melt viscosity at the time of melting will greatly increase, and the fluidity at the time of molding will decrease, resulting in poor transparency and surface smoothness of the resulting molded polyamide. It is a problem. On the other hand, if it exceeds 200 Oppm, the melt viscosity will decrease drastically, resulting in deterioration of the transparency and mechanical properties of the resulting polyamide molded product.
  • the moisture content of the polyamide composition is determined by measuring the moisture content of the sample taken periodically when drying the moisture-absorbed polyamide composition and ending the drying so that the moisture content is within the above range. After drying the hygroscopic polyamide composition to 200 ppm or less, It can be managed by a method of replenishing moisture to absorb moisture and adjusting the humidity to the above water content range.
  • the polyamide composition of the present invention can be obtained by mixing an aliphatic polyamide and a partially aromatic polyamide, or a recovered product of the polyamide molded product, with a conventionally known method.
  • aliphatic polyamide chips and partially aromatic polyamide chips are dry-blended with a tumbler, V-type blender, Henschel mixer, etc., and the dry-blended mixture is a single-screw extruder, twin-screw extruder, kneader.
  • Examples include those obtained by melting and mixing at least once, and those obtained by subjecting the molten mixture to solid phase polymerization under a high vacuum or an inert gas atmosphere as necessary.
  • the polyamide composition of the present invention may have a shape obtained by molding a melt mixture of an aliphatic polyamide and a partially aromatic polyamide.
  • the molded state is not limited to a strand shape, a chip shape, or a cylinder shape, and may be a sheet shape, a film shape, or a pulverized product thereof.
  • the shape is not particularly limited.
  • the polyamide composition of the present invention includes a lubricant, an antistatic agent, an antioxidant, an oxygen absorbent, an oxygen scavenger, an antiblocking agent, a stabilizer, a dye, a pigment, silica, sulfuric acid, as necessary.
  • Various additives such as inorganic fine particles such as lithium, magnesium oxide, alumina and zeolite, polymer organic lubricants such as acrylic and polystyrene, modified polyolefin, ionomer resin, thermoplastic resin such as elastomer, glass fiber Carbon fiber, calcium carbonate, my strength, fiber such as potassium titanate, or a kind of filler can be added.
  • the polyamide composition of the present invention is a dry blended product, or a melt blended product that has been previously melt-blended by an extruder or the like and then pelletized, as a raw material, such as an injection molding method, an extrusion molding method, and a blow molding method.
  • a raw material such as an injection molding method, an extrusion molding method, and a blow molding method.
  • the polyamide molded body of the present invention is a polyamide molded body (A) or a polyamide molded body (B) described below depending on whether the polyamide composition used is a polyamide composition (A) or a polyamide composition (B). It is.
  • Polyamide molded products include automotive parts, machine equipment parts, sheets, films (single layer, Layer), laminates with paper, blow bottles, etc., and secondary processed products include trays and vouchers.
  • the polyamide composition of the present invention can also be used as a component layer having various forms such as a film shape and a coating film shape in a composite molded body such as a laminated molded body and a laminated film.
  • -Axially oriented polyamide film mainly composed of aliphatic polyamide is tough and excellent in impact resistance and bending fatigue resistance, and has excellent gas barrier properties, pinhole resistance, transparency, printability, etc. Therefore, it is widely used as a packaging material for various foods such as various liquid foods, water-containing foods, frozen foods, retort foods, pasty foods, and livestock and fishery products.
  • the above-mentioned heat degradation of polyamide deteriorates transparency due to coloring due to heat deterioration, resulting in poor color appearance and poor appearance of the final bag product.
  • polyamide composition of the present invention can be used as a component layer having various forms such as a film shape and a coating film shape in a composite molded body such as a laminated molded body and a laminated film.
  • Polyamide molded products include automotive parts, machine equipment parts, sheets and biaxially stretched films (single layer and multilayer), laminates with paper, blow bottles, etc., and secondary cache products such as trays and pouches. Etc.
  • Partially aromatic polyamides especially biaxially oriented polyamide films with Ny-MXD6 as the main component, have excellent oxygen gas barrier properties, transparency, printability, dimensional stability during heat treatment, etc. Therefore, it is widely used as a packaging material for various foods such as various water-containing foods, retort foods, pasty foods, livestock and fishery products.
  • the thermal degradation of the partially aromatic polyamide described above results in poor transparency due to coloring due to thermal degradation, resulting in poor color appearance and poor appearance of the final bag product.
  • the occurrence of foreign matter and fisheye caused by gelling due to thermal deterioration is poor appearance due to ink loss during printing, contamination with foreign matter, etc., and poor adhesion due to uneven application of adhesive during secondary processing on bag products.
  • the bag-making property is poor. Improvement of the thermal stability of polyamide raw materials greatly contributes to the solution of the above problems.
  • TBPPA phosphoric acid
  • the 31 P resonance frequency is 202.5 MHz
  • the detection pulse flip angle is 45 °
  • the data acquisition time is 1.5 seconds
  • the delay time is 1.0 second
  • the number of integrations is 1000 to 20000 times
  • the measurement temperature is room temperature
  • the proton is completely decoupled. Analysis was performed under the conditions of
  • XP1 is the peak integral value of the phosphorus compound represented by the structural formula (formula 1)
  • XP2 is the peak integral value of the phosphorus compound represented by the structural formula (formula 2).
  • PN is the total P peak integral value (ppm) of polyamide
  • PC is the phosphorus atom content (ppm) in the polyamide.
  • the phosphorous compound corresponding to the structural formula (Formula 1) is hypophosphorous acid (the following (Chemical Formula 11)), and the peak due to this structure is It was found in the range of 9-12 ppm.
  • the phosphorus compound corresponding to the structural formula (Formula 2) was phosphorous acid (the following (Chemical Formula 12)), and the peak attributed to this structure was observed in the range of 4 to 7 ppm.
  • the color b value was measured using a color meter (Nippon Denshoku, Model 1001DP).
  • the sample was subjected to dry ashing decomposition in the presence of sodium carbonate, or wet decomposition in sulfuric acid 'nitric acid' chloric acid system or sulfuric acid 'acidic acid-hydrogenated water system to convert phosphorus into normal phosphoric acid.
  • the molybdate is reacted in an lmolZL sulfuric acid solution to form phosphomolybdic acid, and this is reduced with hydrazine sulfate.
  • the colorimetric determination was carried out by measuring in 02).
  • the sample was incinerated and decomposed with a platinum crucible, 6molZL hydrochloric acid was added and evaporated to dryness. 1. Dissolve in 2 molZL hydrochloric acid, and dissolve the solution by atomic absorption (AA-640-12, manufactured by Shimadzu Corporation).
  • Samples vacuum-dried at 80 ° C for 16 hours under ltorr are placed in a 100 ml glass container (inner diameter 41 mm, trunk outer diameter 55 mm, overall height 95 mm), and a gear type aging tester NH manufactured by Nagano Science Machinery Co., Ltd. NH — Place on a 202GT turntable and heat for 5 hours at 120 ° C in an air atmosphere.
  • the molding material hopper was purged with a dry inert gas (nitrogen gas).
  • M-150C- DM injection molding machine has plasticity conditions as feed screw speed
  • the upper limit for injection time and pressure holding time is 10 seconds and 7 seconds, respectively, and the cooling time is set to 50 seconds.
  • the total cycle time including the removal time of the molded body is about 75 seconds.
  • Cooling water with a water temperature of 10 ° C is constantly introduced into the mold to control the temperature, but the mold surface temperature at the time of molding stability is around 22 ° C.
  • test plate for evaluating the compact strength was arbitrarily selected from 11 to 18 shots of the stable compact after the molding was started after the molding material was introduced and the resin was replaced.
  • a 3 mm thick plate (Fig. 1, part B) was used for color measurement.
  • Moisture vaporizer VA-100 manufactured by Mitsubishi Chemical Co., Ltd. was dried in advance in two drying cylinders (filled with silica gel and phosphorus pentoxide), and the furnace was heated to 180 ° C while flowing nitrogen gas at a flow rate of 250 mlZ. After heating, place the sample board in the heating furnace, and confirm that the dry nitrogen obtained from the heating furnace and the sample board is anhydrous with a trace moisture measuring device CA-100, then dry 3g of the sample. Weigh accurately in the dedicated sample container and place the sample on the sample board immediately. Sample force Vaporized moisture is transported by dry nitrogen to a trace moisture measuring device CA-100 model and subjected to Karl Fischer titration to determine the moisture content.
  • a sheet obtained by cutting this sheet into a size of about 1 mm was used as a recovered product and used in Example 15 and Comparative Example 5.
  • This sheet was first stretched in the machine direction at a stretching temperature of 85 ° C and 2.20 times, then held at 70 ° C, and subsequently stretched in the machine direction at a stretching temperature of 70 ° C and 1.50 times.
  • this sheet was continuously guided to a tenter, stretched 4.0 times at 130 ° C, heat-fixed at 210 ° C, and subjected to 6.1% lateral relaxation treatment. After cooling, both edges were cut off and wound up to obtain a roll-shaped biaxially oriented polyamide-based resin film.
  • the film temperature (stretching temperature) in the longitudinal stretching was measured using a radiation thermometer IR-004 manufactured by Minolta Co., Ltd.
  • the stretching temperature in the transverse stretching was measured with a thermocouple installed in the tenter. Then, the hue, foreign matter, and film forming property of the obtained biaxially oriented polyamide resin film were evaluated.
  • the hue of the end face of the stretched film roll was observed with the naked eye and evaluated as follows.
  • the film forming property in the first stretching step and the second stretching step was evaluated as follows.
  • a sheet obtained by cutting the sheet into a size of about 1 mm was used as a recovered product and used in Example 24 and Comparative Example 12.
  • the sheet was first stretched 2.00 times in the machine direction at a stretching temperature of 97 ° C, held at 75 ° C, and then second stretched in the machine direction at a stretching temperature of 75 ° C and 1.90 times.
  • this sheet was continuously led to a tenter, stretched 4.0 times at 110 ° C, heat-fixed at 210 ° C, and subjected to 6.1% lateral relaxation treatment.
  • both edges were cut off and wound up to obtain a roll-shaped biaxially oriented polyamide-based resin film.
  • the film temperature (stretching temperature) in the longitudinal stretching was measured using a radiation thermometer IR-004 manufactured by Minolta Co., Ltd.
  • the stretching temperature in the transverse stretching was measured with a thermocouple installed in the tenter. Thereafter, the hue, foreign matter, and film forming property of the obtained biaxially oriented polyamide-based resin film were evaluated.
  • the hue of the end face of the stretched film roll was observed with the naked eye and evaluated as follows.
  • the film forming property in the first stretching step and the second stretching step was evaluated as follows.
  • nylon 6 obtained by ring-opening polymerization of ⁇ -strength prolatatum was used as a polyamide-based resin.
  • the nylon 6 chip is extracted with hot water using a batch polymerization kettle to reduce the monomer and oligomer content to 1% by weight, and then dried to a moisture content of 0.1% by weight. used.
  • the relative viscosity of raw material nylon 6 and stretched film was about 2.8 measured at 20 ° C using 96% concentrated sulfuric acid solution.
  • the surface protrusion-forming fine particles (0.45% by weight) used were silica fine particles with a pore volume of 1.6 cc / g and an average particle size of 1.8 / zm (Fuji Silysia Chemical Co., Ltd., Silicia 350). It was dispersed in an aqueous solution of ⁇ -force prolatatum, which is a raw material of Nylon 6, with a high-speed stirrer, charged into a polymerization kettle, and dispersed in nylon 6 in the polymerization process.
  • ⁇ -force prolatatum which is a raw material of Nylon 6, with a high-speed stirrer
  • the polyamide used was a material such as metaxylylenediamine or adipic acid in a pressure-resistant polycondensation kettle, or sodium hydroxide (NaOH) or sodium hypophosphite (NaH PO ⁇ ⁇ ⁇ ).
  • the amount was kept below 9 ppm.
  • This solution was mixed with a stirrer, a partial reducer, a thermometer, a dropping funnel and a nitrogen gas introduction pipe.
  • the can was transferred to a can, the temperature inside the can was 190 ° C, and the pressure inside the can was 1. OMPa.
  • the reaction time until this time was 4.5 hours. After that, the internal pressure of the can was gradually released over 60 minutes and returned to normal pressure.
  • the temperature was further raised to 255 ° C, and the mixture was stirred at normal pressure for 20 minutes to reach a predetermined viscosity, and the reaction was completed. Then, it was allowed to stand for 20 minutes to remove bubbles in the polymer, extruded molten resin from the bottom of the reaction can, and cast while cooling and solidifying with cold water.
  • the casting time was about 70 minutes, and the temperature of the cooled and solidified resin was 50 ° C.
  • the total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
  • the total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 3.4 times mol of phosphorus atoms. Table 1 shows the characteristics.
  • the total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
  • the amount of sodium is the sodium atom of sodium hypophosphite and sodium hydroxide. The total amount of was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
  • the water inside the can was 190 ° C, and the pressure inside the can was 1. OMPa.
  • the internal temperature and reaction time up to this point were almost the same as Ny—MXD6 (A).
  • the internal pressure of the can was gradually released over 60 minutes and returned to normal pressure.
  • the temperature was further raised to 283 ° C, and the mixture was stirred at normal pressure for 20 minutes to reach a predetermined viscosity, and the reaction was completed. Thereafter, casting was performed in the same manner as Ny—MXD6 (A).
  • the total amount of sodium atoms in sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
  • the phosphorous atom-containing compound and the alkali compound were not added and were obtained by the same polymerization method as for Ny-MXD6 (A). Table 1 shows the characteristics.
  • the additive was obtained by the same polymerization method as Ny-MX D6 (A) except that lithium hydroxide or lithium hypophosphite was used as an additive.
  • the total amount of lithium atoms in lithium hypophosphite and lithium hydroxide was 2.7 times mol of phosphorus atoms. Table 2 shows the characteristics.
  • the amount of sodium was 2.7 moles of phosphorus atoms as sodium atoms of sodium hydroxide.
  • Table 2 shows the characteristics.
  • the additive was obtained by the same polymerization method as Ny-MX D6 (A) except that it was changed to potassium hydroxide or potassium hypophosphite.
  • the amount of potassium is the sum of potassium atoms of potassium hypophosphite and potassium hydroxide. The amount was set to 2.7 moles of phosphorus atoms. Table 2 shows the characteristics.
  • the polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
  • the polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
  • the polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
  • the polyamide compositions shown in Table 6 were evaluated in the same manner as in Comparative Example 11 except that the water content was changed.
  • the polyamide of the present invention Since the polyamide of the present invention has good thermal stability and thermal acidity stability at the time of drying and molding, it has excellent color tone and is difficult to be colored in the molding process. Is used as a material for molded products such as films and sheets, hollow molded containers such as beverage bottles, and engineering plastics. Can be manufactured. Furthermore, the polyamide composition of the present invention is also excellent in color tone and is difficult to be colored in the molding process because it has good thermal stability and thermal acidity stability during drying and molding. Since there is little generation of foreign matters such as a shaped product, it is suitably used as a material such as a molded product such as a film or a sheet, a hollow molded product or an engineering plastics material, and these molded products can be produced with high productivity.

Abstract

A polyamide which is either a polyamide comprising, as the main structural units, units derived from an aliphatic dicarboxylic acid and an aromatic diamine or a polyamide comprising, as the main structural units, units derived from an aromatic dicarboxylic acid and an aliphatic diamine, characterized in that when the polyamide is dissolved in a solvent for 31P-NMR spectroscopy and the resultant solution is subjected to structure analysis after trifluoroacetic acid is added thereto, then the content of phosphorus atoms (P1) derived from a phosphorus compound of a specific structure detected is 10 ppm or higher. Features of the polyamide reside in that the polyamide has satisfactory thermal stability during drying or molding, that the polyamide hence does not deteriorate in color tone and is less apt to generate gel particles or other undesirable substances, and that these properties do not particularly deteriorate even when a recovered article of the polymer is mixed and used. The polyamide has excellent productivity in molding. Also provided are a polyamide composition containing the polyamide and a molded polyamide obtained from the polyamide composition.

Description

明 細 書  Specification
ポリアミド、ポリアミド組成物及びポリアミド成形体  Polyamide, polyamide composition and polyamide molded body
技術分野  Technical field
[0001] 本発明は、フィルム、シートなどの成形体、飲料用ボトルをはじめとする中空成形容 器、エンジニアリングプラスチックス材などの素材として好適に用いられるポリアミド、 それからなるポリアミド組成物、及びそれを用いて得られるポリアミド成形体に関する ものである。また、それらを乾燥する際や成形する際の熱安定性に良好なために色 調が悪くならず、ゲル状物などの異物の発生も少なぐかつ、回収品(リサイクル品と も言うことがある)の混合使用時にもこれらの特性が特に悪ィ匕しないことを特徴する、 成形時の生産性に優れたポリアミド及びそれからなるポリアミド組成物、並びにそれを 用いて得られたポリアミド成形体に関する。  [0001] The present invention relates to a molded article such as a film or sheet, a hollow molded container such as a beverage bottle, a polyamide suitably used as a material for an engineering plastics material, a polyamide composition comprising the same, and a The present invention relates to a polyamide molded body obtained by using the same. In addition, when they are dried or molded, they have good thermal stability, so the color tone does not deteriorate, the generation of foreign substances such as gels is small, and the recovered products (sometimes referred to as recycled products). The present invention relates to a polyamide excellent in productivity at the time of molding, a polyamide composition comprising the same, and a polyamide molded article obtained by using the same, characterized in that these properties are not particularly bad even when used in a mixture.
背景技術  Background art
[0002] ポリアミドは物理的、機械的特性に優れていることから中空成形容器、フィルム、シ ート包装材料、エンジニアリングプラスチックス、繊維などの用途に幅広く使用されて いる。ナイロン 6、ナイロン 66などの脂肪族ポリアミドが代表例である力 これらの他に 、パラキシリレンジァミン(PXDA)やメタキシリレンジァミン(MXDA)などの芳香族ジ ァミン、テレフタル酸などの芳香族ジカルボン酸を原料として用い、吸水性の低減や 弾性率の向上などを実現したポリアミドも多数知られている。  [0002] Polyamides are widely used in applications such as hollow molded containers, films, sheet packaging materials, engineering plastics, and fibers because of their excellent physical and mechanical properties. Typical examples are aliphatic polyamides such as nylon 6 and nylon 66. Besides these, aromatic diamines such as paraxylylenediamine (PXDA) and metaxylylenediamine (MXDA), and fragrances such as terephthalic acid. A number of polyamides that use a dicarboxylic acid as a raw material to achieve reduced water absorption and improved elastic modulus are also known.
[0003] ポリアミドは、ポリエステル等よりも熱に対して比較的不安定であり、熱劣化や熱酸 化劣化によりゲルィ匕ゃ黄変等を起こすことがある。  [0003] Polyamide is relatively unstable to heat than polyester or the like, and may cause gelling or yellowing due to thermal degradation or thermal oxidation degradation.
[0004] ポリアミドの熱劣化を抑える方法として、ポリアミド中にホスホン酸ィ匕合物もしくは亜リ ン酸化合物及びアルカリ金属を添加する方法が提案されている(例えば、特許文献 1 参照)。 [0004] As a method for suppressing the thermal degradation of polyamide, a method of adding a phosphonic acid compound or a phosphite compound and an alkali metal to the polyamide has been proposed (for example, see Patent Document 1).
[0005] また、ポリアミドの熱劣化を抑える方法として、ポリアミド中に(a)ホスフィン酸ィ匕合物 、亜ホスホン酸化合物、ホスホン酸ィ匕合物又は亜リン酸ィ匕合物と (b)アルカリ金属と( c)フエ-レンジァミン及び Z又はその誘導体とを配合する方法が提案されて 、る(例 えば、特許文献 2参照)。 [0006] ポリアミドの融点以下でかつ酸素の存在しな!、系での熱劣化を防止する方法として 、ピロ亜燐酸塩、有機ホスフィン酸のアミドィ匕合物、亜リン酸のモノもしくはジエステル のバリウム塩、オルトリン酸のモノもしくはジエステルの銅塩などを添加する方法が提 案されている(例えば、特許文献 3、 4, 5, 6参照)。 [0005] Further, as a method for suppressing the thermal degradation of polyamide, (a) a phosphinic acid compound, a phosphonous acid compound, a phosphonic acid compound or a phosphorous acid compound in (b) A method of blending an alkali metal with (c) phenylenediamine and Z or a derivative thereof has been proposed (for example, see Patent Document 2). [0006] As a method of preventing thermal deterioration in the system below the melting point of polyamide and without oxygen, pyrophosphite, amidy compound of organic phosphinic acid, barium of mono or diester of phosphorous acid A method of adding a salt, a copper salt of a mono- or diester of orthophosphoric acid, etc. has been proposed (see, for example, Patent Documents 3, 4, 5, and 6).
[0007] また、メタキシリレンジァミンとアジピン酸力 なるポリアミドのゲルィ匕物の発生防止 対策として滑剤、有機リン系安定剤、ヒンダードフエノール類ィ匕合物、ヒンダードァミン 類ィ匕合物から選ばれた少なくとも 1種類以上を 0. 0005-0. 5重量部添加して検討 している(例えば、特許文献 7参照)。  [0007] In addition, as a countermeasure to prevent the formation of a gelled product of metaxylylenediamine and adipic acid, a lubricant, an organophosphorus stabilizer, a hindered phenol compound, and a hindered amine compound are selected. At least one or more of these are studied by adding 0.0005-0. 5 parts by weight (for example, see Patent Document 7).
[0008] また、主としてテレフタル酸とへキサメチレンジァミンとからなるポリアミドを次亜リン 酸塩の存在下に重合する方法 (例えば、特許文献 8参照)、アジピン酸、テレフタル 酸及びイソフタル酸とへキサメチレンジァミンを次亜リン酸塩の存在下に重合する方 法 (例えば、特許文献 9参照)が開示されている。  [0008] In addition, a method of polymerizing a polyamide mainly composed of terephthalic acid and hexamethylenediamine in the presence of hypophosphite (see, for example, Patent Document 8), adipic acid, terephthalic acid, and isophthalic acid A method for polymerizing hexamethylenediamine in the presence of hypophosphite (see, for example, Patent Document 9) is disclosed.
[0009] これらの技術は、ポリアミドのゲル化の防止には効果があるものの、満足の行くもの ではなぐ乾燥条件、成形時の温度、溶融時間などの成形条件によっては着色ゃゲ ル化の発生及びこれに起因する異物の発生、成形体の外観異常、あるいは透明性 悪ィ匕が生じ、解決が望まれている。  [0009] Although these technologies are effective in preventing gelation of polyamide, coloring may cause gelation depending on molding conditions such as drying conditions, molding temperature, and melting time, which are not satisfactory. In addition, the occurrence of foreign matters, abnormal appearance of the molded product, or poor transparency due to this has occurred, and a solution is desired.
[0010] また、 2種以上のポリアミドからなるポリアミド系組成物の溶融時の溶融粘度上昇を 抑え、流動性の良好な成形性に優れたポリアミド系組成物としてポリアミド組成物の 末端アミノ基濃度と末端カルボキシル基濃度の差を規制したポリアミド系組成物や、 これらの差とポリアミド糸且成物中のリン原子濃度との関係を規制したポリアミド系糸且成 物が提案されている(例えば、特許文献 10, 11参照)。し力しながら、これらの技術で は、より高温度や長時間滞留の際には溶融粘度の安定性や着色防止の点では不十 分であり、解決が望まれている。  [0010] In addition, the terminal amino group concentration of the polyamide composition is suppressed as a polyamide-based composition that suppresses an increase in melt viscosity at the time of melting of a polyamide-based composition composed of two or more polyamides and has excellent flowability and moldability. There have been proposed polyamide-based compositions in which the difference in terminal carboxyl group concentration is regulated, and polyamide-based yarns and compositions in which the relationship between these differences and the phosphorus atom concentration in the polyamide yarns and compositions is regulated (for example, patents). (Ref. 10, 11). However, these techniques are insufficient in terms of the stability of the melt viscosity and the prevention of coloration when staying at a higher temperature or for a long time, and a solution is desired.
特許文献 1:特開昭 49—45960号公報  Patent Document 1: JP-A-49-45960
特許文献 2:特開昭 49 - 53945号公報  Patent Document 2: JP-A-49-53945
特許文献 3:特公昭 45 - 11836号公報  Patent Document 3: Japanese Patent Publication No. 45-11836
特許文献 4:特公昭 45 - 35667号公報  Patent Document 4: Japanese Patent Publication No. 45-35667
特許文献 5:特公昭 45— 12986号公報 特許文献 6:特公昭 46 - 38351号公報 Patent Document 5: Japanese Patent Publication No. 45-12986 Patent Document 6: Japanese Patent Publication No. 46-38351
特許文献 7 :特開 2001— 164109号公報  Patent Document 7: Japanese Patent Laid-Open No. 2001-164109
特許文献 8:特開平 5—43681号公報  Patent Document 8: JP-A-5-43681
特許文献 9:特開平 3— 126725号公報  Patent Document 9: Japanese Patent Laid-Open No. 3-126725
特許文献 10:特開平 6— 220320号公報  Patent Document 10: JP-A-6-220320
特許文献 11:特開平 7— 247422号公報  Patent Document 11: Japanese Patent Laid-Open No. 7-247422
図面の簡単な説明  Brief Description of Drawings
[0011] [図 1]本発明の実施例において使用した段付成形板の平面図(各記号は次の通りで ある。 A:段付成形板の部位 A部、 B:段付成形板の部位 B部、 C :段付成形板の部位 C部、 D:段付成形板の部位 D部、 E :段付成形板の部位 E部、 F :段付成形板の部位 F部、 G :段付成形板のゲート部)  [0011] FIG. 1 is a plan view of a stepped molded plate used in an embodiment of the present invention (the symbols are as follows. A: Part A of the stepped molded plate, B: Stepped molded plate) Part B, C: Stepped plate forming part C, D: Stepped plate forming part D, E: Stepped plate forming part E, F: Stepped plate forming part F, G: Stepped molded plate gate)
[図 2]図 1の段付成形板の側面図  [Figure 2] Side view of the stepped molded plate of Figure 1
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0012] 本発明は、上記従来の技術の有する問題点を解決し、乾燥時や成形する際の熱 安定性に良好なために色調が悪くならず、ゲル状物などの異物の発生も少なぐ つ、回収品(リサイクル品とも言うことがある)の混合使用時にもこれらの特性が特に悪 化しな 、ことを特徴する、成形時の生産性に優れたポリアミド及びそれからなるポリア ミド組成物、並びにそれを用いて得られたポリアミド成形体を提供することを目的とす る。 [0012] The present invention solves the above-mentioned problems of the prior art and has good thermal stability at the time of drying and molding, so that the color tone does not deteriorate and the generation of foreign matters such as gel-like substances is small. On the other hand, a polyamide excellent in productivity at the time of molding and a polyamide composition comprising the same, characterized in that these characteristics are not particularly deteriorated even when a collected product (sometimes referred to as a recycled product) is mixed. In addition, an object of the present invention is to provide a polyamide molded article obtained using the same.
課題を解決するための手段  Means for solving the problem
[0013] 本発明者らは、上記目的を達成するために鋭意検討した結果、本発明に到達した 。すなわち、本発明は次の通りである。  [0013] The inventors of the present invention have arrived at the present invention as a result of intensive studies to achieve the above object. That is, the present invention is as follows.
[0014] [1] 脂肪族ジカルボン酸と芳香族ジァミンとから誘導される単位を主構成単位とす るポリアミド、又は芳香族ジカルボン酸と脂肪族ジァミンとから誘導される単位を主構 成単位とするポリアミドであって、該ポリアミドを31 P— NMR測定溶媒に溶解してトリフ ロロ酢酸添加後、構造分析した場合、下記構造式 (式 1)の構造で検出されるリンィ匕 合物を含み、且つ、そのリンィ匕合物由来のリン原子含有量 (P1)が lOppm以上であ ることを特徴とするポリアミド。 [1] A polyamide whose main constituent unit is a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine, or a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine as a main constituent unit. When the polyamide is dissolved in a 31 P-NMR measurement solvent and trifluoroacetic acid is added, and then structural analysis is performed, the phosphor is detected with the structure of the following structural formula (formula 1). A polyamide containing a compound and having a phosphorus atom content (P1) derived from the phosphorus compound of 10 ppm or more.
[0015] [化 1] [0015] [Chemical 1]
Figure imgf000005_0001
式 1 )
Figure imgf000005_0001
(Equation 1)
[0016] (ただし、 R、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールァ [Wherein R and R are hydrogen, alkyl group, aryl group, cycloalkyl group or aryl group.
1 2  1 2
ルキル基、 Xは水素)  Rualkyl group, X is hydrogen)
[0017] [2] 前記ポリアミドを31 P— NMR測定溶媒に溶解してトリフロロ酢酸添加後、構造分 祈した場合、下記構造式 (式 2)の構造で検出されるリン化合物を含み、且つ、構造 式 (式 2)で表されるリンィ匕合物由来のリン原子含有量 (P2)が 30ppm以上であること を特徴とする [1]に記載のポリアミド。 [2] When the polyamide is dissolved in a 31 P-NMR measurement solvent and trifluoroacetic acid is added and then subjected to structural analysis, it contains a phosphorus compound detected by the structure of the following structural formula (formula 2), and The polyamide according to [1], wherein the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (Formula 2) is 30 ppm or more.
[0018] [化 2]  [0018] [Chemical 2]
(式 2 )(Formula 2)
Figure imgf000005_0002
Figure imgf000005_0002
[0019] (ただし、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールアルキ [0019] (where R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl alkyl group.
3  Three
ル基、 X、 Xは水素)  R group, X and X are hydrogen)
2 3  twenty three
[0020] [3] ポリアミドが、メタキシリレンジァミンとジカルボン酸とから誘導される構成単位を 分子鎖中に 50モル%以上含有することを特徴とする [1]又は [2]の 、ずれかに記載 のポリアミド。  [0020] [3] The polyamide according to [1] or [2], wherein the polyamide contains at least 50 mol% of a structural unit derived from metaxylylenediamine and a dicarboxylic acid in the molecular chain. The polyamide according to the above.
[0021] [4] ポリアミドが、メタキシリレンジァミンとアジピン酸とから誘導される構成単位を分 子鎖中に 50モル%以上含有することを特徴とする [1]又は [2]の 、ずれかに記載の ポリアミド。  [4] The polyamide according to [1] or [2], wherein the polyamide contains at least 50 mol% of a structural unit derived from metaxylylenediamine and adipic acid in the molecular chain. The polyamide according to any one of the above.
[0022] [5] ポリアミドのチップのカラー b値 (Co— b)力 下記式(1)を満足することを特徴と する [ 1]〜 [4]の 、ずれかに記載のポリアミド。  [0022] [5] Polyamide chip color b value (Co-b) force The polyamide according to any one of [1] to [4], wherein the following formula (1) is satisfied.
[0023] - 5< (Co-b) < 10 (1) [0024] [6] [1]〜 [5]のいずれかに記載のポリアミドと脂肪族ポリアミドとを主成分として含 むポリアミド組成物。 [0023]-5 <(Co-b) <10 (1) [0024] [6] A polyamide composition comprising the polyamide according to any one of [1] to [5] and an aliphatic polyamide as main components.
[0025] [7] 脂肪族ポリアミド 100重量部と [1]〜[5]のいずれかに記載のポリアミド 0. 5〜3 [0025] [7] 100 parts by weight of aliphatic polyamide and the polyamide according to any one of [1] to [5] 0.5 to 3
0重量部とから主としてなるポリアミド組成物。 A polyamide composition mainly composed of 0 part by weight.
[0026] [8] [1]〜 [5]のいずれかに記載のポリアミド 100重量部と脂肪族ポリアミド 0. 5〜1[0026] [8] 100 parts by weight of the polyamide according to any one of [1] to [5] and aliphatic polyamide 0.5 to 1
00重量部とから主としてなるポリアミド組成物。 A polyamide composition mainly comprising 00 parts by weight.
[0027] [9] 脂肪族ポリアミドがナイロン 6であることを特徴とする [6]〜 [8]のいずれかに記 載のポリアミド組成物。 [9] The polyamide composition as described in any one of [6] to [8], wherein the aliphatic polyamide is nylon 6.
[0028] [10] 前記ポリアミド組成物力ものポリアミド成形体の回収品を含有することを特徴と する [6]〜 [9]の 、ずれかに記載のポリアミド組成物。  [0028] [10] The polyamide composition according to any one of [6] to [9], wherein the polyamide composition contains a recovered product of a polyamide molded product having a high strength.
[0029] [11] 水分含有量力 200〜2000ppmであることを特徴とする [6]〜[10]のいず れかに記載のポリアミド組成物。 [11] The polyamide composition according to any one of [6] to [10], wherein the water content is 200 to 2000 ppm.
[0030] [12] [6]〜 [11]のいずれかに記載のポリアミド組成物を成形してなることを特徴と するポリアミド成形体。 [12] [12] A polyamide molded article obtained by molding the polyamide composition according to any one of [6] to [11].
[0031] [13] [6]〜 [11]のいずれかに記載のポリアミド組成物を溶融成形してなる層を少 なくとも一層有することを特徴とするポリアミド成形体。  [0031] [13] A polyamide molded article having at least one layer formed by melt-molding the polyamide composition according to any one of [6] to [11].
[0032] [14] [12]または [13]に記載のポリアミド成形体力 シート状物あるいはこれを少な くとも一方向に延伸してなる延伸フィルムであることを特徴とするポリアミド成形体。 発明の効果 [14] A polyamide molded article according to [12] or [13], which is a sheet-like article or a stretched film obtained by stretching the sheet article in at least one direction. The invention's effect
[0033] 本発明のポリアミドは、乾燥時や成形時の熱安定性及び熱酸ィ匕安定性が良好であ るため、色調に優れており、かつ成形工程で着色し難ぐまたゲル状物などの異物の 発生が少ないので、フィルム、シートなどの成形体、飲料用ボトルをはじめとする中空 成形容器、エンジニアリングプラスチックス材などの素材として好適に用いられ、これ らの成形体を生産性よく製造することができる。また、脂肪族ポリアミドとの組成物とし てフィルム、シ一トなどの成形体として用いることができる。  [0033] Since the polyamide of the present invention has good thermal stability and thermal acidity stability during drying and molding, it has excellent color tone and is difficult to be colored in the molding process. Is used as a material for molded products such as films and sheets, hollow molded containers such as beverage bottles, and engineering plastics. Can be manufactured. Further, it can be used as a molded product such as a film or a sheet as a composition with an aliphatic polyamide.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0034] 以下、本発明のポリアミド及びそれ力 なるポリアミド組成物の実施の形態を具体的 に説明する。 本発明のポリアミドは、脂肪族ジカルボン酸と芳香族ジァミンとから誘導される単位 を主構成単位とするポリアミド、又は芳香族ジカルボン酸と脂肪族ジァミンとから誘導 される単位を主構成単位とするポリアミドであって、該ポリアミドを31 P— NMR測定溶 媒に溶解してトリフロロ酢酸添加後、構造分析した場合、下記構造式 (式 1)の構造で 検出されるリン化合物由来のリン原子含有量 (P1)が lOppm以上であることを特徴と するポリアミドである。 [0034] Hereinafter, embodiments of the polyamide of the present invention and a powerful polyamide composition will be described in detail. The polyamide of the present invention is a polyamide having a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine as a main structural unit, or a polyamide having a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine as a main structural unit. In the case where the polyamide is dissolved in a 31 P-NMR measurement solvent and subjected to structural analysis after adding trifluoroacetic acid, the phosphorus atom content derived from the phosphorus compound detected by the structure of the following structural formula (formula 1) ( P1) is a polyamide characterized in that it is lOppm or more.
[0035] [化 3] [0035] [Chemical 3]
Figure imgf000007_0001
(式 1 )
Figure imgf000007_0001
(Formula 1)
[0036] (ただし、 R、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールァ [0036] (wherein R and R are hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl group.
1 2  1 2
ルキル基、 Xは水素)  Rualkyl group, X is hydrogen)
[0037] 前記ポリアミドを31 P— NMR測定溶媒に溶解してトリフロロ酢酸添加後、構造分析し た場合、構造式 (式 1)の構造で検出されるリン化合物由来のリン原子含有量 (P1)は 、より好ましくは 15ppm以上、さらに好ましくは 20ppm以上である。 P1の含有量が 10 ppm未満の場合は、ポリアミドの熱安定性が悪いため、熱風乾燥などのように酸素存 在下での加熱時や溶融成形時に着色が激しく黄色に着色した成形体しか得られな かったり、また、ゲル状物が発生し易くなり、得られたフィルムなどの成形体に異物や フィッシュアイなどの発生が多くなつたりして問題である。特に成形時の雰囲気中に 酸素が存在する場合には前記のような成形体の品質劣化が顕著となる。 [0037] When the polyamide is dissolved in a 31 P-NMR measurement solvent and analyzed by structure after adding trifluoroacetic acid, the phosphorus atom content derived from the phosphorus compound detected by the structure of the structural formula (Formula 1) (P1) Is more preferably 15 ppm or more, and still more preferably 20 ppm or more. If the P1 content is less than 10 ppm, the heat stability of the polyamide is poor.Therefore, only molded products that are intensely colored when heated in the presence of oxygen, such as hot-air drying, or when melt-molded are colored yellow. In addition, a gel-like material is likely to be generated, and the resulting molded body such as a film has a large amount of foreign matters and fish eyes, which is a problem. In particular, when oxygen is present in the atmosphere during molding, the quality deterioration of the molded body as described above becomes remarkable.
P1の上限値としては、 350ppm以下が好ましぐより好ましくは 320ppm以下、さら に好ましくは 300ppm以下である。 P1の含有量が 350ppmを超えると、それらを基点 として、後工程において、高分子量化して、異物として析出する可能性が有り、フィル ター詰りの原因となって好ましくない。  The upper limit of P1 is preferably 350 ppm or less, more preferably 320 ppm or less, and even more preferably 300 ppm or less. If the content of P1 exceeds 350 ppm, it is possible to increase the molecular weight in the subsequent process and cause precipitation as a foreign substance, which is not preferable as a cause of filter clogging.
[0038] また、本発明のポリアミドを31 P—NMR測定溶媒に溶解してトリフロロ酢酸添加後、 構造分析した場合、下記構造式 (式 2)の構造で検出されるリン化合物由来のリン原 子含有量 (P2)が 30ppm以上であることが好ま U、。 [0039] [化 4] [0038] Further, when the polyamide of the present invention is dissolved in a 31 P-NMR measurement solvent and subjected to structural analysis after adding trifluoroacetic acid, a phosphorus atom derived from a phosphorus compound detected by the structure of the following structural formula (formula 2) It is preferable that the content (P2) is 30ppm or more. [0039] [Chemical 4]
(式 2 )(Formula 2)
Figure imgf000008_0001
Figure imgf000008_0001
[0040] (ただし、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールアルキ [0040] (where R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group, or an aryl alkyl group.
3  Three
ル基、 X、 Xは水素)  R group, X and X are hydrogen)
2 3  twenty three
[0041] 前記ポリアミドを31 P—NMR測定溶媒に溶解してトリフロロ酢酸添加後、構造分析し た場合、構造式 (式 2)の構造で検出されるリン化合物由来のリン原子含有量 (P2)は 、より好ましくは 35ppm以上、さらに好ましくは 40ppm以上である。ポリアミド中の構 造式 (式 1)の構造で検出されるリン化合物由来のリン原子含有量 (P1)が lOppm以 上であり、かつ、構造式 (式 2)の構造で検出されるリン化合物由来のリン原子含有量 (P2)の含有量が 30ppm以上の場合は、構造式 (式 1)の構造で検出されるリン化合 物由来のリン原子含有量 (P1)が lOppm以上を満足するだけの場合よりも、本発明 のポリアミドの熱安定性はより一層改良される。 [0041] When the polyamide is dissolved in a 31 P-NMR measurement solvent and the structure is analyzed after adding trifluoroacetic acid, the phosphorus atom content derived from the phosphorus compound detected by the structure of the structural formula (Formula 2) (P2) Is more preferably 35 ppm or more, and still more preferably 40 ppm or more. Phosphorus compounds that have a phosphorus atom content (P1) of not less than lOppm detected in the structure of structural formula (Formula 1) in the polyamide and are detected in the structure of Formula (Formula 2) When the phosphorus atom content (P2) content is 30 ppm or more, the phosphorus atom content (P1) derived from the phosphorus compound detected in the structure of formula (Formula 1) only satisfies lOppm or more. Compared with the case, the thermal stability of the polyamide of the present invention is further improved.
P2の上限値としては、 300ppm以下が好ましぐより好ましくは 270ppm以下、さら に好ましくは 250ppm以下である。 P2の含有量が 300ppmを超えると、それらを基点 として、後工程において、高分子量化して、異物として析出する可能性が有り、フィル ター詰りの原因となって好ましくない。  The upper limit of P2 is preferably 300 ppm or less, more preferably 270 ppm or less, and even more preferably 250 ppm or less. If the content of P2 exceeds 300 ppm, it is possible to increase the molecular weight in the subsequent process and cause precipitation as a foreign substance, which is not preferable as a cause of filter clogging.
[0042] なお、ポリアミド中の前記構造式のリンィ匕合物の含有量の測定には、後記するリン 化合物の構造分析31 P— NMR法を用いた。また、 Pl、 P2は、ポリアミドの重量に対 する含有量である。 [0042] In addition, for the measurement of the content of the phosphorus compound of the above structural formula in the polyamide, the structural analysis 31 P-NMR method of the phosphorus compound described later was used. Pl and P2 are contents relative to the weight of the polyamide.
[0043] また、上記ポリアミドからなるポリアミド組成物にあっては、ポリアミド組成物中の全リ ン含有量ではなくて、前記の P1や P2が前記の関係を満たすことがポリアミド糸且成物 の熱安定性などにとって重要なのである。  [0043] Further, in the polyamide composition comprising the above polyamide, it is not the total phosphorus content in the polyamide composition, but that the P1 and P2 satisfy the above relationship. This is important for thermal stability.
[0044] (本発明のポリアミド '部分芳香族ポリアミド)  [0044] (Polyamide of the present invention, partially aromatic polyamide)
本発明のポリアミドは、脂肪族ジカルボン酸と芳香族ジァミンとから誘導される単位 を主構成単位とするポリアミド又は芳香族ジカルボン酸と脂肪族ジァミンとから誘導さ れる単位を主構成単位とするポリアミドの 、ずれかを分子鎖中に 50モル%以上、好 ましくは 60モル%以上、特に好ましくは 70モル%以上含有するポリアミドである。 なお、以下においては、本発明のポリアミドを部分芳香族ポリアミドと言うことがある The polyamide of the present invention is derived from a polyamide having a main constituent unit derived from an aliphatic dicarboxylic acid and an aromatic diamine or an aromatic dicarboxylic acid and an aliphatic diamine. Among the polyamides whose main constituent unit is a polyamide, a polyamide containing at least 50 mol%, preferably 60 mol% or more, particularly preferably 70 mol% or more in the molecular chain. In the following, the polyamide of the present invention may be referred to as a partially aromatic polyamide.
[0045] 本発明のポリアミドが、脂肪族ジカルボン酸と芳香族ジァミンとから誘導される単位 を主構成単位とするポリアミドの場合は、かかるポリアミドを構成する芳香族ジァミン 成分としては、メタキシリレンジァミン、パラキシリレンジァミン、パラ一ビス(2—アミノエ チル)ベンゼンなどが挙げられる。 [0045] When the polyamide of the present invention is a polyamide whose main constituent unit is a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine, the aromatic diamine component constituting such a polyamide may be a metaxylylene diamine. Min, paraxylylenediamine, para-bis (2-aminoethyl) benzene and the like.
[0046] また、力かるポリアミドを構成する脂肪族ジァミン成分としては、炭素数 2〜 12の脂 肪族ジァミンある!、はその機能的誘導体である。脂肪族ジァミンは直鎖状の脂肪族 ジァミンであっても分岐を有する鎖状の脂肪族ジァミンであってもよ!/、。このような直 鎖状の脂肪族ジァミンの具体例としては、エチレンジァミン、 1 メチルエチレンジアミ ン、 1, 3 プロピレンジァミン、テトラメチレンジァミン、ペンタメチレンジァミン、へキサ メチレンジァミン、ヘプタメチレンジァミン、オタタメチレンジァミン、ノナメチレンジアミ ン、デカメチレンジァミン、ゥンデカメチレンジァミン、ドデカメチレンジァミン等の脂肪 族ジァミンが挙げられる。  [0046] Further, as the aliphatic diamine component constituting the strong polyamide, there is an aliphatic diamine having 2 to 12 carbon atoms! Is a functional derivative thereof. The aliphatic diamine may be a linear aliphatic diamine or a branched chain aliphatic diamine! /. Specific examples of such straight chain aliphatic diamines include ethylene diamine, 1 methyl ethylene diamine, 1, 3 propylene diamine, tetramethylene diamine, pentamethylene diamine, hexamethylene diamine, hepta. Examples include aliphatic diamines such as methylene diamine, otatamethylene diamine, nonamethylene diamine, decamethylene diamine, undecamethylene diamine, dodecamethylene diamine and the like.
[0047] 本発明のポリアミドが、芳香族ジカルボン酸と脂肪族ジァミンとから誘導される単位 を主構成単位とするポリアミドの場合は、かかるポリアミドを構成する芳香族ジカルボ ン酸成分としては、テレフタル酸、イソフタル酸、フタル酸、 2、 6 ナフタレンジカルボ ン酸、ジフェニール 4, 4'ージカルボン酸、ジフエノキシエタンジカルボン酸及びそ の機能的誘導体等が挙げられる。  [0047] When the polyamide of the present invention is a polyamide whose main constituent unit is a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine, the aromatic dicarboxylic acid component constituting the polyamide may be terephthalic acid. , Isophthalic acid, phthalic acid, 2,6 naphthalene dicarboxylic acid, diphenyl 4,4′-dicarboxylic acid, diphenoxyethanedicarboxylic acid and functional derivatives thereof.
[0048] また、力かるポリアミドを構成する脂肪族ジカルボン酸成分としては、直鎖状の脂肪 族ジカルボン酸が好ましぐさらに炭素数 4〜12のアルキレン基を有する直鎖状脂肪 族ジカルボン酸が特に好ま 、。このような直鎖状脂肪族ジカルボン酸の例としては 、アジピン酸、セバシン酸、マロン酸、コハク酸、グルタル酸、ピメリン酸、スペリン酸、 ァゼライン酸、ゥンデカン酸、ゥンデカジオン酸、ドデカンジオン酸、ダイマー酸及び これらの機能的誘導体などを挙げることができる。  [0048] Further, as the aliphatic dicarboxylic acid component constituting the strong polyamide, a linear aliphatic dicarboxylic acid having an alkylene group having 4 to 12 carbon atoms is preferred, and a linear aliphatic dicarboxylic acid is preferred. Especially preferred. Examples of such linear aliphatic dicarboxylic acids include adipic acid, sebacic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, speric acid, azelaic acid, undecanoic acid, undecadioic acid, dodecanedioic acid, dimer Examples thereof include acids and functional derivatives thereof.
[0049] また、本発明のポリアミドを構成するジァミン成分として、上記のような芳香族ジアミ ンゃ脂肪族ジァミン以外に脂環族ジァミンを使用することもできる。脂環族ジァミンと しては、シクロへキサンジァミン、 1, 3—ビス(アミノメチル)シクロへキサン、 1, 4—ビ ス (アミノメチル)シクロへキサン等の脂環族ジァミンが挙げられる。 [0049] Further, as the diamine component constituting the polyamide of the present invention, the aromatic diamine as described above is used. In addition to the aliphatic diamine, an alicyclic diamine can also be used. Examples of the alicyclic diamines include alicyclic diamines such as cyclohexane diamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, and the like.
[0050] また、本発明のポリアミドを構成するジカルボン酸成分として、上記のような芳香族 ジカルボン酸や脂肪族ジカルボン酸以外に脂環族ジカルボン酸を使用することもで きる。脂環族ジカルボン酸としては、 1, 4—シクロへキサンジカルボン酸、へキサヒド ロテレフタル酸、へキサヒドロイソフタル酸等の脂環式ジカルボン酸が挙げられる。  [0050] As the dicarboxylic acid component constituting the polyamide of the present invention, an alicyclic dicarboxylic acid can be used in addition to the aromatic dicarboxylic acid and the aliphatic dicarboxylic acid as described above. Examples of the alicyclic dicarboxylic acid include alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, and hexahydroisophthalic acid.
[0051] 前記のジァミン及びジカルボン酸以外にも、 ε一力プロラタタムやラウ口ラタタム等 のラタタム類、アミノカプロン酸、アミノウンデカン酸等のアミノカルボン酸類、パラ一ァ ミノメチル安息香酸のような芳香族ァミノカルボン酸等も共重合成分として使用できる 。とりわけ、 ε一力プロラタタムの使用が望ましい。  [0051] In addition to the above-mentioned diamine and dicarboxylic acid, ε-strength prolatatam and lautam latatam and other ratatams, aminocaproic acid and aminoundecanoic acid and other aminocarboxylic acids, and paraaminomethylbenzoic acid and other aromatic aminoaminocarboxylic acids An acid or the like can also be used as a copolymerization component. In particular, the use of ε-strength prolatatum is desirable.
[0052] また、共重合成分として、少なくとも一つの末端アミノ基、もしくは末端カルボキシル 基を有する分子量が 2000〜20000のポリエーテル、又は前記末端アミノ基を有す るポリエーテルの有機カルボン酸塩、又は前記末端カルボキシル基を有するポリエ 一テルのアミノ塩を用いることもできる。具体的な例としては、ビス (ァミノプロピル)ポリ (エチレンォキシド)(分子量力 S2000〜20000のポリエチレングリコール)が挙げられ る。  [0052] Further, as a copolymerization component, a polyether having at least one terminal amino group or a terminal carboxyl group and a molecular weight of 2000 to 20000, or an organic carboxylate of a polyether having the terminal amino group, or Polyester amino salts having terminal carboxyl groups can also be used. Specific examples include bis (aminopropyl) poly (ethylene oxide) (polyethylene glycol having a molecular weight of S2000 to 20000).
[0053] 本発明の部分芳香族ポリアミドの好ましい例としては、メタキシリレンジァミン、もしく はメタキシリレンジァミンと全量の 30%以下のパラキシリレンジアミンを含む混合キシ リレンジァミンと脂肪族ジカルボン酸とから誘導される構成単位を分子鎖中に少なくと も 50モル%以上、さらに好ましくは 60モル%以上、特に好ましくは 70モル%以上含 有するメタキシリレン基含有ポリアミドである。  [0053] Preferable examples of the partially aromatic polyamide of the present invention include metaxylylenediamine, or mixed xylylenediamine and aliphatic dicarboxylic acid containing metaxylylenediamine and 30% or less of the total amount of paraxylylenediamine. A metaxylylene group-containing polyamide containing in the molecular chain at least 50 mol%, more preferably 60 mol% or more, particularly preferably 70 mol% or more of a structural unit derived from an acid.
[0054] また、本発明の部分芳香族ポリアミドは、トリメリット酸、ピロメリット酸などの 3塩基以 上の多価カルボン酸力 誘導される構成単位を実質的に線状である範囲内で含有 していてもよい。  [0054] Further, the partially aromatic polyamide of the present invention contains a structural unit derived from a polycarboxylic acid power of three or more bases such as trimellitic acid and pyromellitic acid within a substantially linear range. You may do it.
[0055] これらポリアミドの例としては、ポリメタキシリレンアジパミド、ポリメタキシリレンセバカ ミド、ポリメタキシリレンスペラミド等のような単独重合体、及びメタキシリレンジァミン Z アジピン酸 Zイソフタル酸共重合体、メタキシリレン Zパラキシリレンアジパミド共重合 体、メタキシリレン Zパラキシリレンピペラミド共重合体、メタキシリレン Zパラキシリレ ンァゼラミド共重合体、メタキシリレンジァミン Zアジピン酸 Zイソフタル酸 Z ε一力プ 口ラタタム共重合体、メタキシリレンジァミン Ζアジピン酸 Ζイソフタル酸 Ζ ω—ァミノ カブロン酸共重合体等が挙げられる。 [0055] Examples of these polyamides include homopolymers such as polymetaxylylene adipamide, polymetaxylylene sebacamide, polymetaxylylene speramide, and the like, and metaxylylenediamine Z adipic acid Z isophthalic acid copolymer. Polymer, metaxylylene Z-paraxylylene adipamide copolymerization , Metaxylylene Z paraxylylene piperamide copolymer, metaxylylene Z paraxylylene zelamide copolymer, metaxylylene diamine Z adipic acid Z isophthalic acid Z ε Examples include acids, isophthalic acid, ω-amino caproic acid copolymers, and the like.
[0056] また、本発明の部分芳香族ポリアミドの好ま 、その他の例としては、脂肪族ジアミ ンとテレフタル酸又はイソフタル酸力 選ばれた少なくとも一種の酸と力 誘導される 構成単位を分子鎖中に少なくとも 50モル%以上、さらに好ましくは 60モル%以上、 特に好ましくは 70モル%以上含有するポリアミドである。  [0056] In addition, as a preferred example of the partially aromatic polyamide of the present invention, as an example, as an aliphatic diamine and terephthalic acid or isophthalic acid power, at least one selected acid and a structural unit derived from the force are included in the molecular chain. Is a polyamide containing at least 50 mol%, more preferably 60 mol% or more, particularly preferably 70 mol% or more.
[0057] これらポリアミドの例としては、ポリへキサメチレンテレフタルアミド、ポリへキサメチレ ンイソフタルアミド、へキサメチレンジァミン Ζテレフタル酸 Ζイソフタル酸共重合体、 ポリノナメチレンテレフタルアミド、ポリノナメチレンイソフタルアミド、ノナメチレンジアミ ン Ζテレフタル酸 Ζイソフタル酸共重合体、ノナメチレンジァミン Ζテレフタル酸 Ζァ ジピン酸共重合体等が挙げられる。  [0057] Examples of these polyamides include polyhexamethylene terephthalamide, polyhexamethylene isophthalamide, hexamethylenediamine, terephthalic acid, isophthalic acid copolymer, polynonamethylene terephthalamide, polynonamethylene isophthalate. Examples thereof include amides, nonamethylene diamine, terephthalic acid, isophthalic acid copolymer, and nonamethylene diamine, terephthalic acid, didipic acid copolymer.
[0058] また本発明の部分芳香族ポリアミドの好ましいその他の例としては、脂肪族ジァミン とテレフタル酸又はイソフタル酸力 選ばれた少なくとも一種の酸以外に、 ε—力プロ ラタタムやラウ口ラタタム等のラタタム類、アミノカプロン酸、アミノウンデカン酸等のアミ ノカルボン酸類、パラーアミノメチル安息香酸のような芳香族ァミノカルボン酸等を共 重合成分として使用して得た、脂肪族ジァミンとテレフタル酸又はイソフタル酸力 選 ばれた少なくとも一種の酸とから誘導される構成単位を分子鎖中に少なくとも 50モル %以上、さらに好ましくは 60モル%以上、特に好ましくは 70モル%以上含有するポリ アミドである。  [0058] In addition, other preferable examples of the partially aromatic polyamide of the present invention include ε-force prolatatum, laurac ratatatam, etc., in addition to aliphatic diamine and at least one acid selected from terephthalic acid or isophthalic acid. Selective power of aliphatic diamine and terephthalic acid or isophthalic acid obtained by using aminocarboxylic acids such as ratatams, aminocaproic acid and aminoundecanoic acid, and aromatic aminocarboxylic acids such as paraaminomethylbenzoic acid as copolymerization components Polyamide containing at least 50 mol% or more, more preferably 60 mol% or more, particularly preferably 70 mol% or more of a structural unit derived from at least one kind of acid in the molecular chain.
[0059] これらポリアミドの例としては、へキサメチレンジァミン Ζテレフタル酸 Ζ ε一力プロ ラタタム共重合体、へキサメチレンジァミン Ζイソフタル酸 Ζ ε一力プロラタタム共重 合体、へキサメチレンジァミン Ζテレフタル酸 Ζアジピン酸 Ζ ε一力プロラタタム共重 合体等が挙げられる。  [0059] Examples of these polyamides include hexamethylenediamine Ζ terephthalic acid ε ε-strength prolatam copolymer, hexamethylenediamine Ζ isophthalic acid Ζ ε-strength prolatatam copolymer, hexamethy Examples include diamamine, terephthalic acid, adipic acid, epsilon prolatatum copolymer.
[0060] 本発明のポリアミドは、基本的には従来公知の、水共存下での溶融重縮合法ある いは水不存在下の溶融重縮合法や、これらの溶融重縮合法で得られたポリアミドをさ らに固相重合する方法などによって製造することができる。溶融重縮合反応は 1段階 で行っても良いし、また多段階に分けて行っても良い。これらは回分式反応装置から 構成されていてもよいし、また連続式反応装置から構成されていてもよい。また溶融 重縮合工程と固相重合工程は連続的に運転してもよ ヽし、分割して運転してもよ ヽ。 [0060] The polyamide of the present invention was basically obtained by a conventionally known melt polycondensation method in the presence of water, a melt polycondensation method in the absence of water, or these melt polycondensation methods. Polyamide can be produced by a method such as solid phase polymerization. The melt polycondensation reaction is one stage It may be performed in multiple steps, or may be performed in multiple stages. These may be composed of a batch reactor or may be composed of a continuous reactor. In addition, the melt polycondensation step and the solid phase polymerization step may be operated continuously, or may be operated separately.
[0061] 以下に、キシリレン基含有ポリアミド (Ny— MXD6)を例にして、本発明のポリアミド の好ましい回分式製造方法について説明するが、これに限定されるものではない。  [0061] Hereinafter, a preferred batch production method of the polyamide of the present invention will be described using a xylylene group-containing polyamide (Ny-MXD6) as an example, but the present invention is not limited thereto.
[0062] 即ち、例えば、メタキシリレンジァミンとアジピン酸との塩、熱分解抑制剤としてアル カリ金属原子を含有するアルカリ金属含有化合物及びリン化合物の水溶液を加圧下 及び常圧下に加熱し、水及び重縮合反応で生ずる水を除去しながら溶融状態で重 縮合させる方法〖こより得ることができる。  That is, for example, a salt of metaxylylenediamine and adipic acid, an alkali metal-containing compound containing an alkali metal atom as a thermal decomposition inhibitor and an aqueous solution of a phosphorus compound are heated under pressure and normal pressure, It can be obtained from a method of polycondensation in a molten state while removing water and water generated by the polycondensation reaction.
[0063] この際、メタキシリレンジアミンを貯蔵するタンク及びアジピン酸を貯蔵するタンクは 、別々に、窒素ガス雰囲気とし、これら窒素ガス雰囲気中の酸素濃度を 20ppm以下 とすることが好ましい。より好ましくは 16ppm、最も好ましくは 15ppmとすることが好ま しい。貯蔵タンク内の窒素ガス雰囲気中の酸素含有量が 20ppmを越える場合は、得 られたポリアミド中の構造式 (式 1)で表されるリンィ匕合物由来のリン原子含有量 (P1) が lOppm未満となり、また、構造式 (式 2)で表されるリン化合物由来のリン原子含有 量 (P2)が 30ppm未満となり、ポリアミドの熱安定性が劣ることとなる。また、貯蔵タン ク内の雰囲気の酸素濃度を抑える方法としては、タンク内に窒素などの不活性ガスを 流入させて、空気を窒素ガスに置換し、その後に窒素ガスなどの不活性ガスを流して おく方法が好ましい。また、各原料中の酸素含有量を減らす方法としては、缶底部よ り不活性ガスをパブリングするのが好ましい。使用される不活性ガスとしては、酸素含 有量が 12ppm以下の窒素ガス、より好ましくは lppm以下の窒素ガスを使用すること が好まれる。  [0063] At this time, it is preferable that the tank for storing metaxylylenediamine and the tank for storing adipic acid are separately provided with a nitrogen gas atmosphere, and the oxygen concentration in the nitrogen gas atmosphere is 20 ppm or less. More preferred is 16 ppm, and most preferred is 15 ppm. When the oxygen content in the nitrogen gas atmosphere in the storage tank exceeds 20 ppm, the phosphorus atom content (P1) derived from the phosphorus compound represented by the structural formula (Formula 1) in the obtained polyamide is 10 ppm. In addition, the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (Formula 2) is less than 30 ppm, and the thermal stability of the polyamide is poor. In order to reduce the oxygen concentration in the atmosphere in the storage tank, an inert gas such as nitrogen is introduced into the tank, the air is replaced with nitrogen gas, and then an inert gas such as nitrogen gas is allowed to flow. This method is preferable. As a method for reducing the oxygen content in each raw material, it is preferable to publish an inert gas from the bottom of the can. As the inert gas used, it is preferred to use nitrogen gas having an oxygen content of 12 ppm or less, more preferably 1 ppm or less.
[0064] また、前記原料と各種添加剤と水とを混ぜ合わせ、メタキシリレンジァミンとアジピン 酸との塩を調整する工程においても、窒素ガス雰囲気中の酸素濃度を 20ppm以下 、さらに好ましくは 18ppm以下、より好ましくは 16ppm、最も好ましくは 15ppmとする ことが好ましい。さらに酸素濃度を下げる方法として、前記の塩水溶液中に不活性ガ ス、例えば、窒素ガスを使用し、パブリングする方法が挙げられる。この工程において も、酸素含有量が 20ppmを越えると、得られたポリアミド中の前記構造式 (式 1)で表 されるリン化合物由来のリン原子含有量 (PI)が lOppm未満となり、また、前記構造 式 (式 2)で表されるリンィ匕合物由来のリン原子含有量 (P2)が 30ppm未満となり、ポリ アミドの熱安定性が劣ることとなる。 [0064] Also, in the step of preparing the salt of metaxylylenediamine and adipic acid by mixing the raw materials, various additives, and water, the oxygen concentration in the nitrogen gas atmosphere is 20 ppm or less, more preferably It is preferable to set it to 18 ppm or less, more preferably 16 ppm, and most preferably 15 ppm. Further, as a method of lowering the oxygen concentration, a method of publishing using an inert gas, for example, nitrogen gas, in the salt aqueous solution may be mentioned. Even in this process, when the oxygen content exceeds 20 ppm, the structural formula (formula 1) in the obtained polyamide is expressed. The phosphorus atom content (PI) derived from the phosphorus compound is less than lOppm, and the phosphorus atom content (P2) derived from the phosphorus compound represented by the structural formula (formula 2) is less than 30 ppm. The thermal stability of the amide will be poor.
[0065] また、前記の塩を調整する際の温度としては、熱酸化劣化による着色を抑えるため や副反応や添加剤の熱酸化劣化反応を抑えるために、 140°C以下が好ましぐより 好ましくは 130°C以下、さらに好ましくは 120°C以下、最も好ましくは 110°C以下であ る。また、下限については、前記塩の固化が起こらない温度にすることが好ましぐ 30 °C以上、より好ましくは 40°C以上である。  [0065] The temperature at which the salt is prepared is preferably 140 ° C or lower in order to suppress coloring due to thermal oxidative degradation and to suppress side reactions and thermal oxidative degradation reactions of additives. Preferably it is 130 ° C or lower, more preferably 120 ° C or lower, and most preferably 110 ° C or lower. The lower limit is preferably 30 ° C or higher, more preferably 40 ° C or higher, preferably at a temperature at which the salt does not solidify.
[0066] 次 ヽで、前記の調製された塩水溶液を重合缶に移送し重縮合するが、塩水溶液中 の水を蒸発させる際に未反応物質の飛散を防ぐためや系内への酸素の混入を防ぐ ために、缶内に圧力を 0. 5〜1. 5MPa掛けながら、徐々に昇温させて、留出する水 を系外に除き、缶内温度を 230°Cにした。この時の反応時間は、好ましくは 1〜7時 間であり、より好ましくは 2〜6時間、さらに好ましくは 3〜5時間である。急激な温度上 昇は添加剤の高分子量化やポリマーの副反応を進める一因ともなり、後工程におけ るゲルイ匕等の樹脂の熱安定性低下の原因となるため、好ましくはない。その後、缶内 圧を 30〜90分かけて、徐々に放圧し、常圧に戻した。さらに温度を上昇させ、常圧 で攪拌し、重合反応を進めた。重合温度は好ましくは 280°C以下、より好ましくは 27 0°C以下、さらに好ましくは 265°C以下、最も好ましくは 260°C以下である。重合温度 力 S280°Cを越えるような高温であると、添加剤の高分子量ィ匕ゃポリマーの熱酸ィ匕反 応ゃ副反応をより進行させることなり、好ましくない。下限はポリマー融点を基準にし、 固化しない範囲の温度が好ましい。重合時間については、短いほど好ましいが、好ま しくは 2時間以内、より好ましくは 1. 5時間以内、さらに好ましくは 1. 0時間以内であ る。  [0066] Next, the prepared aqueous salt solution is transferred to a polymerization vessel and subjected to polycondensation. To evaporate the water in the aqueous salt solution, the unreacted substances are prevented from being scattered and oxygen is not allowed to enter the system. In order to prevent contamination, the temperature inside the can was gradually raised while applying a pressure of 0.5 to 1.5 MPa, the distilled water was removed from the system, and the temperature inside the can was adjusted to 230 ° C. The reaction time at this time is preferably 1 to 7 hours, more preferably 2 to 6 hours, and further preferably 3 to 5 hours. A sudden rise in temperature is not preferable because it causes a high molecular weight of the additive and a side reaction of the polymer, and causes a decrease in the thermal stability of the resin such as gel cake in the subsequent process. Thereafter, the internal pressure of the can was gradually released over 30 to 90 minutes and returned to normal pressure. The temperature was further increased, and the polymerization reaction was advanced by stirring at normal pressure. The polymerization temperature is preferably 280 ° C or lower, more preferably 270 ° C or lower, further preferably 265 ° C or lower, and most preferably 260 ° C or lower. Polymerization temperature When the temperature is higher than S280 ° C, the high molecular weight of the additive causes the side reaction of the polymer to proceed further, which is not preferable. The lower limit is preferably a temperature that does not solidify based on the polymer melting point. The polymerization time is preferably as short as possible, but is preferably within 2 hours, more preferably within 1.5 hours, and even more preferably within 1.0 hour.
[0067] 目標粘度に達した時点で攪拌を停止させ、放置し、ポリマー中の気泡を取り除いた 。長時間の放置は熱劣化を進める要因ともなるので、好ましくない。反応缶下部の取 り出し口より溶融榭脂を取り出し、冷却固化させてストランドカツタなどのチップカツタ 一で榭脂チップを得た。この際、キャスティングに要する時間が長いと、取り出し口で の熱酸化劣化の影響を大きく受けたり、缶内などの樹脂が熱劣化を受け、ゲル化物 が生成したり着色したりするため、好ましくない。また、キャスティングが短くすぎると、 取り出し口より出たストランド状のポリマー温度が高くなりすぎるため、榭脂ゃ添加剤 の熱酸化劣化を受けやすくなり、ポリマーの熱安定性の低下の一因となりうる。よって[0067] When the target viscosity was reached, stirring was stopped and allowed to stand to remove bubbles in the polymer. It is not preferable to leave it for a long time because it causes heat deterioration. The molten resin was taken out from the outlet at the bottom of the reaction can, solidified by cooling, and a resin chip was obtained with a chip cutter such as a strand cutter. At this time, if the time required for casting is long, it is greatly affected by thermal oxidation deterioration at the take-out port, and the resin in the can is subjected to thermal deterioration, resulting in gelled products. Is generated or colored, which is not preferable. In addition, if the casting is too short, the temperature of the strand-shaped polymer coming out from the outlet becomes too high, which makes it easy to undergo thermal oxidative degradation of the resin additive, which may contribute to the deterioration of the thermal stability of the polymer. . Therefore
、キャスティング時間は、回分式反応缶の場合、好ましくは 10〜120分であり、より好 ましくは 15〜: LOO分である。また、その際のストランド状ポリマー温度は好ましくは 20 〜70°C、より好ましくは 30〜65°Cの範囲である。その他の方法として、取り出し口で のポリマーの熱酸ィ匕劣化を防ぐ方法としては、不活性ガスを吹き掛ける方法が挙げら れる。 In the case of a batch reactor, the casting time is preferably 10 to 120 minutes, and more preferably 15 to LOO minutes. Moreover, the strand polymer temperature in that case becomes like this. Preferably it is 20-70 degreeC, More preferably, it is the range of 30-65 degreeC. As another method, a method of spraying an inert gas can be cited as a method for preventing the thermal acid deterioration of the polymer at the outlet.
[0068] この際、前記ポリアミド製造時に添加するリン化合物及びアルカリ金属化合物に由 来するリン原子含有量 (PC)とアルカリ金属原子含有量 (M)が下記式 (2)、(3)の範 囲を満たすことが好ましい。なお、リンィ匕合物、アルカリ金属とも製造時に系外に飛散 することはほとんどないので、下記式(2)、(3)は、ポリアミドの製造時の添加量と共に 、得られたポリアミド中の含有量としても望ましい範囲である。  [0068] At this time, the phosphorus atom content (PC) and alkali metal atom content (M) derived from the phosphorus compound and alkali metal compound added during the production of the polyamide are within the ranges of the following formulas (2) and (3). It is preferable to satisfy the range. Since phosphorus compounds and alkali metals are hardly scattered outside the production process, the following formulas (2) and (3) are contained in the obtained polyamide together with the addition amount during the production of the polyamide. It is also a desirable range for the amount.
[0069] 50≤PC<400ppm (2)  [0069] 50≤PC <400ppm (2)
[0070] 1く(MZPC)モル比く 7 (3)  [0070] 1 (MZPC) molar ratio 7 (3)
[0071] リン原子含有量 (PC)に関して、下限はより好ましくは 60ppm、さらに好ましくは 70p pm以上である。上限としては好ましくは 370ppm、さらに好ましくは 350ppm以下で ある。また、 MZPCモル比に関しても、下限はより好ましくは 1. 3、さらに好ましくは 1 . 5以上である。リン原子含有量 (PC)が 50ppmより小さい場合は、ポリマーの色調を 悪化させ、また。熱安定性に劣り、好ましくはない。また、逆にリン原子含有量 (PC) 力 OOppm以上になると、添加剤に力かる原料費が多くなり、コストアップの一因とな つたり、溶融成形時のフィルターの異物詰りが大きくなり、後工程での生産性の低下 が懸念される。また、(MZPC)モル比力 ^以下であると、粘度上昇が激しぐゲルィ匕 物の混入が多くなる危険性がある。また、逆に (MZPC)比が 7以上であると、反応速 度が非常に遅ぐ生産性の低下が否めない。  [0071] With respect to the phosphorus atom content (PC), the lower limit is more preferably 60 ppm, and even more preferably 70 ppm or more. The upper limit is preferably 370 ppm, more preferably 350 ppm or less. The lower limit of the MZPC molar ratio is more preferably 1.3, and still more preferably 1.5 or more. If the phosphorus atom content (PC) is less than 50 ppm, the color tone of the polymer deteriorates. It is inferior to thermal stability and is not preferred. Conversely, if the phosphorus atom content (PC) force is OOppm or more, the raw material cost for the additive increases, which contributes to cost increases and the filter foreign matter clogging during melt molding increases. There is a concern that productivity will drop in the post-process. Further, if it is less than or equal to (MZPC) molar specific power, there is a risk of increasing the amount of gelled substances that increase in viscosity. On the other hand, if the (MZPC) ratio is 7 or more, the reaction rate is very slow, and the productivity decline cannot be denied.
[0072] ポリアミドの熱劣化を抑制するリンィ匕合物としては、下記化学式 (A— 1)〜 (A— 4) で表される化合物が挙げられる。  [0072] Examples of the phosphorus compound that suppresses the thermal deterioration of polyamide include compounds represented by the following chemical formulas (A-1) to (A-4).
乾燥時や成形時の熱安定性及び熱酸ィ匕安定性が良好である本発明のポリアミド製 造時に用いられるリンィ匕合物としては、(A— 1)、 (A— 3)で表される化合物が好まし い。特に (A—1)で表される化合物が好ましい。 Made of the polyamide of the present invention having good thermal stability and thermal acidity stability during drying and molding As the phosphorus compound used in the production, compounds represented by (A-1) and (A-3) are preferable. In particular, the compound represented by (A-1) is preferred.
[0073] [化 5]  [0073] [Chemical 5]
Figure imgf000015_0001
Figure imgf000015_0001
[0074] [ィ匕 6] [0074] [6]
0 0
(A— 2 ) R4— P一 0X4  (A— 2) R4— P 1 0X4
[0075] [化 7] ox2 [0075] [Chemical 7] ox 2
(Λ— 3 ) R一 p― 0Χ3 (Λ− 3) R 1 p− 0Χ 3
[0076] [化 8] [0076] [Chemical 8]
O 6 O 6
(A— 4 ) RsO一 P一 OR' (A— 4) R s O 1 P 1 OR '
[0077] (ただし、式 (A— 1)、(A— 2)、(A— 3)及び (A— 4)において、 R〜Rは水素、アル キル基、ァリール基、シクロアルキル基又はァリールアルキル基、 X〜Xは水素、ァ (In the formulas (A-1), (A-2), (A-3) and (A-4), R to R are hydrogen, alkyl group, aryl group, cycloalkyl group or Reel alkyl group, X to X are hydrogen,
1 5 ルキル基、ァリール基、シクロアルキル基、ァリールアルキル基又はアルカリ金属、ァ ルカリ土類金属、あるいは各式中の X〜Xと R〜Rのうちそれぞれ 1個は互いに連  15 Alkyl group, aryl group, cycloalkyl group, aryl group or alkali metal, alkaline earth metal, or one of X to X and R to R in each formula is connected to each other.
1 5 1 7  1 5 1 7
結して環構造を形成してもよ ヽ)  It can be linked to form a ring structure.
[0078] 化学式 (A— 1)で表されるホスフィン酸化合物としては、ジメチルホスフィン酸、フエ ニルメチルホスフィン酸、次亜リン酸、次亜リン酸ナトリウム、次亜リン酸カリウム、次亜 リン酸リチウム、次亜リン酸マグネシウム、次亜リン酸カルシウム、次亜リン酸ェチル、 [0079] [化 9] [0078] The phosphinic acid compound represented by the chemical formula (A-1) includes dimethylphosphinic acid, phenylmethylphosphinic acid, hypophosphorous acid, sodium hypophosphite, potassium hypophosphite, hypophosphorous acid. Lithium, magnesium hypophosphite, calcium hypophosphite, ethyl hypophosphite, [0079] [Chemical 9]
Figure imgf000016_0001
Figure imgf000016_0001
[0080] [化 10] [0080] [Chemical 10]
Figure imgf000016_0002
Figure imgf000016_0002
[0081] の化合物及びこれらの加水分解物、ならびに上記ホスホン酸化合物の縮合物などが ある。 [0081] and hydrolysates thereof, and condensates of the above phosphonic acid compounds.
これらの中でも、次亜リン酸ナトリウム、次亜リン酸カリウム、次亜リン酸リチウム、次 亜リン酸マグネシウムの使用が好まし!/、。  Of these, sodium hypophosphite, potassium hypophosphite, lithium hypophosphite, and magnesium hypophosphite are preferred! /.
[0082] 化学式 (A— 2)で表されるホスホン酸化合物としてはホスホン酸、ホスホン酸ナトリウ ム、ホスホン酸カリウム、ホスホン酸リチウム、ホスホン酸カリウム、ホスホン酸マグネシ ゥム、ホスホン酸カノレシゥム、フエ二ノレホスホン酸、ェチノレホスホン酸、フエ二ノレホスホ ン酸ナトリウム、フエ-ルホスホン酸カリウム、フエ-ルホスホン酸リチウム、フエニルホ スホン酸ジェチル、ェチルホスホン酸ナトリウム、ェチルホスホン酸カリウムなどがある [0082] Examples of the phosphonic acid compound represented by the chemical formula (A-2) include phosphonic acid, sodium phosphonate, potassium phosphonate, lithium phosphonate, potassium phosphonate, magnesium phosphonate, canoleum phosphonate, and phenol. Norephosphonic acid, ethinorephosphonic acid, sodium phenylrephosphonate, potassium phenylphosphonate, lithium phenylphosphonate, jetyl phenylphosphonate, sodium ethylphosphonate, potassium ethylphosphonate
[0083] 化学式 (A— 3)で表される亜ホスホン酸化合物としては、亜ホスホン酸、亜ホスホン 酸ナトリウム、亜ホスホン酸リチウム、亜ホスホン酸カリウム、亜ホスホン酸マグネシウム 、亜ホスホン酸カルシウム、フエ-ル亜ホスホン酸、フエ-ル亜ホスホン酸ナトリウム、 フエニル亜ホスホン酸カリウム、フエ-ル亜ホスホン酸リチウム、フエニル亜ホスホン酸 ェチノレなどがある。 [0083] The phosphonous acid compound represented by the chemical formula (A-3) includes phosphonous acid, sodium phosphonite, lithium phosphonite, potassium phosphonite, magnesium phosphonite, calcium phosphonite, -Phosphophosphonic acid, sodium phenylphosphonite, potassium phenylphosphonite, lithium phenolphosphonite, phenylphosphonite ethinore.
[0084] 化学式 (A— 4)で表される亜リン酸ィ匕合物としては、亜リン酸、亜リン酸水素ナトリウ ム、亜リン酸ナトリウム、亜リン酸リチウム、亜リン酸カリウム、亜リン酸マグネシウム、亜 リン酸カルシウム、亜リン酸トリェチル、亜リン酸トリフ -ル、ピロ亜リン酸などがある。 [0084] The phosphorous acid compound represented by the chemical formula (A-4) includes phosphorous acid, sodium hydrogen phosphite, sodium phosphite, lithium phosphite, potassium phosphite, Magnesium phosphate Examples include calcium phosphate, triethyl phosphite, triphenyl phosphite, and pyrophosphorous acid.
[0085] 本発明のポリアミドの製造の際には、下記化学式 (B)で表されるアルカリ金属含有 化合物を添加する。 [0085] In the production of the polyamide of the present invention, an alkali metal-containing compound represented by the following chemical formula (B) is added.
[0086] Z— OR (B) [0086] Z— OR (B)
8  8
[0087] (ただし、 Zはアルカリ金属、 Rは水素、アルキル基、ァリール基、シクロアルキル基、  [Wherein Z is an alkali metal, R is hydrogen, an alkyl group, an aryl group, a cycloalkyl group,
8  8
— C (0) CH又は— C (0) OZ,、(Z,は水素、アルカリ金属))  — C (0) CH or — C (0) OZ, (Z is hydrogen, alkali metal))
3  Three
[0088] 化学式 (B)で表されるアルカリィ匕合物としては、水酸化リチウム、水酸ィ匕ナトリウム、 水酸ィ匕カリウム、水酸化ルビジウム、水酸ィ匕セシウム、酢酸リチウム、酢酸ナトリウム、 酢酸カリウム、酢酸ルビジウム、酢酸セシウム、ナトリウムメトキシド、ナトリウムエトキシ ド、ナトリウムプロポキシド、ナトリウムブトキシド、カリウムメトキシド、リチウムメトキシド、 炭酸ナトリウムなどが挙げられるが、とりわけ、水酸化ナトリウム、酢酸ナトリウムを使用 するのが好ましい。ただし、いずれもこれらの化合物に限定されるものではない。  [0088] Examples of the alkaline compound represented by the chemical formula (B) include lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, cesium hydroxide, lithium acetate, sodium acetate, Examples include potassium acetate, rubidium acetate, cesium acetate, sodium methoxide, sodium ethoxide, sodium propoxide, sodium butoxide, potassium methoxide, lithium methoxide, sodium carbonate, etc. It is preferable to do this. However, any of them is not limited to these compounds.
[0089] 本発明のポリアミドに前記リン化合物や前記アルカリ金属含有化合物を配合するに は、ポリアミドの重合前の原料、重合中にこれらを添加するかあるいは前記重合体に 溶融混合してもよい。またこれらの化合物は同時に添加してもよいし、別々に添加し てもよい。  [0089] In order to add the phosphorus compound or the alkali metal-containing compound to the polyamide of the present invention, the raw material before the polymerization of the polyamide may be added during the polymerization, or may be melt-mixed into the polymer. These compounds may be added simultaneously or separately.
[0090] 本発明のポリアミドの相対粘度は、 1. 5〜4. 0、好ましくは 1. 5〜3. 0、より好ましく は 1. 7〜2. 5、さらに好ましくは 1. 8〜2. 0の範囲である。相対粘度が 1. 5以下では 分子量が小さすぎて、本発明のポリアミドからなるフィルムなどの成形体の機械的性 質に劣ることがある。逆に相対粘度が 4. 0以上では、重合に長時間を要し、ポリマー の劣化、ゲルィ匕ゃ好ましくない着色の原因となる場合があるだけでなぐ生産性が低 下しコストアップ要因となることがある。  [0090] The polyamide of the present invention has a relative viscosity of 1.5 to 4.0, preferably 1.5 to 3.0, more preferably 1.7 to 2.5, and even more preferably 1.8 to 2. The range is 0. If the relative viscosity is 1.5 or less, the molecular weight is too small, and the molded article such as a film made of the polyamide of the present invention may be inferior in mechanical properties. On the other hand, if the relative viscosity is 4.0 or more, it takes a long time for the polymerization, which may cause deterioration of the polymer and gelation, which may cause undesired coloration. Sometimes.
[0091] また、本発明のポリアミドのチップの形状は、シリンダ-型、角型、球状又は扁平な 板状等のいずれでもよい。その平均粒径は通常 1. 0〜5mm、好ましくは 1. 2〜4. 5 mm、さらに好ましくは 1. 5〜4. Ommの範囲である。例えば、シリンダー型の場合は 、長さは 1. 0〜4mm、径は 1. 0〜4mm程度であるのが実用的である。球状粒子の 場合は、最大粒子径が平均粒子径の 1. 1〜2. 0倍、最小粒子径が平均粒子径の 0 . 7倍以上であるのが実用的である。また、チップの重量は 3〜50mgZ個の範囲が 実用的である。 [0091] The shape of the polyamide chip of the present invention may be any of a cylinder, a square, a sphere, a flat plate, and the like. The average particle diameter is usually in the range of 1.0 to 5 mm, preferably 1.2 to 4.5 mm, more preferably 1.5 to 4. Omm. For example, in the case of a cylinder type, it is practical that the length is about 1.0 to 4 mm and the diameter is about 1.0 to 4 mm. In the case of spherical particles, it is practical that the maximum particle size is 1.1 to 2.0 times the average particle size and the minimum particle size is 0.7 times or more the average particle size. Also, the weight of the chip is in the range of 3-50mgZ It is practical.
[0092] また、本発明のポリアミドのチップのカラー b値 (Co— b)が下記式(1)を満たすこと が望ましい。  [0092] Further, it is desirable that the color b value (Co-b) of the polyamide chip of the present invention satisfies the following formula (1).
[0093] - 5< (Co-b) < 10 (1) [0093]-5 <(Co-b) <10 (1)
[0094] カラー b値(Co— b)が 10以上であると、ボトル、フィルム、シート等の成形体の色相 が黄色くなりすぎ商品価値が落ちてしまう。  [0094] If the color b value (Co-b) is 10 or more, the hue of a molded article such as a bottle, a film, or a sheet becomes too yellow, and the commercial value decreases.
[0095] 本発明のポリアミドは、射出成形法、押出成形法、ブロー成形法等の各種の成形技 術によって、 目的とする最終成形体に成形できる。成形体としては、シート (単層、多 層)、延伸フィルム (単層、多層)、中空成形体などの包装材料、自動車部品、機械機 器部品、紙との積層体等が挙げられる。  [0095] The polyamide of the present invention can be molded into a desired final molded body by various molding techniques such as injection molding, extrusion molding, and blow molding. Examples of the molded body include sheets (single layer, multilayer), stretched film (single layer, multilayer), packaging materials such as hollow molded bodies, automobile parts, mechanical equipment parts, and laminates with paper.
[0096] 本発明のポリアミドには、本発明の目的を損なわない範囲内で、滑剤、帯電防止剤 、酸化防止剤、酸素吸収剤、酸素捕獲剤、コバルト化合物などの酸化触媒、ブロッキ ング防止剤、安定剤、染料、顔料、ガラス繊維、炭素繊維、炭酸カルシウム、マイ力、 チタン酸カリウム等の繊維又はフイラ一類の各種添加剤を添加することができる。また 、機械的特性、特に曲げ特性、耐屈曲性等を改良するために変性ポリオレフイン、ァ ィオノマー榭脂、エラストマ一等を添加することもできる。  [0096] The polyamide of the present invention includes a lubricant, an antistatic agent, an antioxidant, an oxygen absorbent, an oxygen scavenger, an oxidation catalyst such as a cobalt compound, and an antiblocking agent within the range not impairing the object of the present invention. Stabilizers, dyes, pigments, glass fibers, carbon fibers, calcium carbonate, My strength, potassium titanate and other fibers or fillers can be added. In order to improve mechanical properties, particularly bending properties, flex resistance, etc., modified polyolefins, ionomer resins, elastomers and the like can also be added.
[0097] さらに、本発明のポリアミドをエンジニアリングプラスチックスとして耐熱性用途の成 形体用途などとして使用する場合には、カーボンブラック、銅酸化物、ハロゲン化ァ ルカリ金属等の耐候性改良材、ヒンダードフエノール系、チォエーテル系、ホスフアイ ト系等の熱安定剤、ベンゾフエノン系、ベンゾトリアゾール系、シァノアクリレート系、ヒ ンダードフ ノール系等の光安定剤、高級脂肪酸塩、高級脂肪酸、高級脂肪酸エス テル、低分子量ポリオレフイン等の離型剤、低級脂肪族カルボン酸、芳香族カルボン 酸等の流動性改良剤、帯電防止剤、結晶核剤、滑剤、顔料、染料等を含有させても 良い。  [0097] Further, when the polyamide of the present invention is used as engineering plastics for molded products for heat resistance, weather resistance improving materials such as carbon black, copper oxide, alkali metal halide, hindered Thermal stabilizers such as phenol, thioether and phosphite, light stabilizers such as benzophenone, benzotriazole, cyanoacrylate and hindered phenol, higher fatty acid salts, higher fatty acids, higher fatty acid esters, low Release agents such as molecular weight polyolefin, fluidity improvers such as lower aliphatic carboxylic acids and aromatic carboxylic acids, antistatic agents, crystal nucleating agents, lubricants, pigments, dyes and the like may also be included.
[0098] また、本発明のポリアミドをフィルム用途に使用する場合には、滑り性、巻き性、耐 ブロッキング性などのハンドリング性を改善するために、酸化ケィ素、炭酸カルシウム [0098] Further, when the polyamide of the present invention is used for a film, in order to improve handling properties such as slipping property, winding property and blocking resistance, it is preferable to use silicon oxide, calcium carbonate.
、炭酸マグネシウム、炭酸バリウム、硫酸カルシウム、硫酸バリウム、リン酸リチウム、リ ン酸カルシウム、リン酸マグネシウム等の無機粒子、蓚酸カルシウムやなどの不活性 粒子を含有させることができる。 Inert such as inorganic particles such as magnesium carbonate, barium carbonate, calcium sulfate, barium sulfate, lithium phosphate, calcium phosphate, magnesium phosphate, calcium oxalate, etc. Particles can be included.
[0099] (本発明に用いられる脂肪族ポリアミド)  [Aliphatic polyamide used in the present invention]
本発明のポリアミド糸且成物に用いられる脂肪族ポリアミドとしては、 ε—力プロラクタ ム、ェナントラクタム、ラウリルラタタム等のラタタム類力もの開環重合により得られるポ リアミド、 ω -ァミノヘプタン酸、 ω—アミノウンデカン酸等のアミノカルボン酸類の重縮 合により得られるポリアミド、ジァミンとジカルボン酸とのナイロン塩の重縮合により得 られるポリアミド、更には、上記記載の各種ラタタム、アミノカルボン酸、ジァミンとジカ ルボン酸とのナイロン塩とを適宜混合したものを共重縮合して得られるポリアミド共重 合体が挙げられる。ジァミンの具体例としてはエチレンジァミン、トリメチレンジァミン、 へキサメチレンジァミン、メタキシリレンジァミン、パラキシリレンジァミン、シクロへキサ ンジァミン、 1 , 3—ビスアミノメチルシクロへキサン等の脂肪族ジァミン、脂環式ジアミ ン等が挙げられる。ジカルボン酸の具体例としては、マロン酸、コハク酸、ダルタル酸 、アジピン酸、 1 , 4ーシクロへキサンジカルボン酸、テレフタル酸、イソフタル酸、フタ ル酸等の脂肪族ジカルボン酸、脂環式ジカルボン酸、芳香族ジカルボン酸等が挙げ られる。  Examples of the aliphatic polyamide used in the polyamide yarn composition of the present invention include polyamides obtained by ring-opening polymerization of ratatas such as ε-force prolactam, enantolactam, and lauryllatatum, ω-aminoheptanoic acid, Polyamides obtained by polycondensation of aminocarboxylic acids such as ω-aminoundecanoic acid, polyamides obtained by polycondensation of nylon salts of diamine and dicarboxylic acid, and various ratatas, aminocarboxylic acids and diamines described above. Examples thereof include a polyamide copolymer obtained by copolycondensation of a suitable mixture of a nylon salt with dicarboxylic acid. Specific examples of diamines include ethylenediamine, trimethylenediamine, hexamethylenediamine, metaxylylenediamine, paraxylylenediamine, cyclohexanediamine, 1,3-bisaminomethylcyclohexane, and the like. Examples thereof include aliphatic diamines and alicyclic diamines. Specific examples of the dicarboxylic acid include malonic acid, succinic acid, dartaric acid, adipic acid, 1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid and other aliphatic dicarboxylic acids, and alicyclic dicarboxylic acids. And aromatic dicarboxylic acids.
[0100] また、ポリアミド系ブロック共重合体も本発明のポリアミド組成物の構成成分として用 いることが好ましい。前記の脂肪族ポリアミドと共に使用することも可能である。ポリア ミド系ブロック共重合体は、ポリアミド成分によって構成されるハードセグメントとポリオ キシアルキレングリコール成分によって構成されるソフトセグメントからなるポリアミド系 ブロック共重合体であり、ハードセグメントのポリアミド成分は、 ε一力プロラタタム、 ω ーァミノ脂肪酸カルボン酸、脂肪族ジァミンと脂肪族ジカルボン酸、又は脂肪族ジァ ミンと芳香族ジカルボン酸よりなる群力 選択され、具体的には、 ε—力プロラタタム の如きラタタム、ァミノヘプタン酸の如き脂肪族ジァミン、アジピン酸の如き脂肪族ジ カルボン酸、テレフタル酸の如き芳香族ジカルボン酸を例示することができる。また、 上記ポリアミド系ブロック共重合体のソフトセグメントを構成するポリオキシアルキレン グリコールは、例えば、ポリオキシテトラメチレングリコール、ポリオキシエチレングリコ ール、ポリオキシ 1 , 2—プロピレングリコール等が挙げられる。  [0100] It is also preferable to use a polyamide-based block copolymer as a constituent of the polyamide composition of the present invention. It is also possible to use with the above aliphatic polyamide. Polyamide block copolymer is a polyamide block copolymer consisting of a hard segment composed of a polyamide component and a soft segment composed of a polyoxyalkylene glycol component. The polyamide component of the hard segment is ε Prolatatam, ω-amino fatty acid carboxylic acid, aliphatic diamine and aliphatic dicarboxylic acid, or group power consisting of aliphatic diamine and aromatic dicarboxylic acid is selected, specifically, latatam, aminoheptanoic acid such as ε-force prolatatam Examples thereof include aliphatic diamines such as: aliphatic dicarboxylic acids such as adipic acid, and aromatic dicarboxylic acids such as terephthalic acid. Examples of the polyoxyalkylene glycol constituting the soft segment of the polyamide-based block copolymer include polyoxytetramethylene glycol, polyoxyethylene glycol, polyoxy 1,2-propylene glycol, and the like.
[0101] ポリアミド系ブロック共重合体の融点はポリアミド成分によって構成されるハードセグ メントとポリオキシアルキレングリコール成分によって構成されるソフトセグメントの種類 と比率によって決められる力 通常は、 120°Cから 180°Cの範囲のものが使用される [0101] The melting point of the polyamide block copolymer is a hard segment composed of a polyamide component. Force determined by the type and ratio of soft segment composed of a rubber component and a polyoxyalkylene glycol component. Usually, a range of 120 ° C to 180 ° C is used.
[0102] 具体的には、ナイロン 4、ナイロン 6、ナイロン 7、ナイロン 11、ナイロン 12、ナイロン 6 6、ナイロン 46及びこれらの共重合体、混合物などの脂肪族ポリアミドが挙げられる。 好ましい脂肪族ポリアミドは、ナイロン 6及びナイロン 66、ナイロン 12である。 Specific examples include aliphatic polyamides such as nylon 4, nylon 6, nylon 7, nylon 11, nylon 12, nylon 66, nylon 46, and copolymers and mixtures thereof. Preferred aliphatic polyamides are nylon 6, nylon 66 and nylon 12.
[0103] 本発明で使用される脂肪族ポリアミドは、公知の方法で製造される。例えば、ラクタ ムを水溶媒の存在下に加圧下で昇温し、加えた水および縮合水を除きながら重合さ せる方法により製造される。また、ジァミンとジカルボン酸力 なるナイロン塩を水溶媒 の存在下に加圧下で昇温し、加えた水および縮合水を除きながら重合させる方法に より製造される。更に、ジァミンを溶融状態のジカルボン酸に直接加えて常圧下で重 縮合する方法によっても製造される。いずれも溶融重合後、更に固相重合により高分 子量化した重合体も使用可能である。  [0103] The aliphatic polyamide used in the present invention is produced by a known method. For example, it is produced by a method in which lactam is heated under pressure in the presence of a water solvent and polymerized while removing added water and condensed water. Further, it is produced by a method in which a diamine and a nylon salt having dicarboxylic acid strength are heated under pressure in the presence of an aqueous solvent and polymerized while removing added water and condensed water. Furthermore, it can also be produced by a method in which diamine is directly added to a molten dicarboxylic acid and polycondensed under normal pressure. In any case, a polymer which is further polymerized by solid phase polymerization after melt polymerization can be used.
[0104] 本発明で使用される脂肪族ポリアミドの相対粘度は、 1. 7〜5. 5、好ましくは 1. 9 〜5. 0の範囲にあることが好ましい。相対粘度が 1. 7未満の場合は、脂肪族ポリアミ ドの分子量が低ぐフィルム等の成形品とした場合必要な機械的強度を示さず、また 、溶融粘度が低いために成形の際不都合を生じる。相対粘度が 5. 5を越える場合は 、脂肪族ポリアミドの溶融粘度が高ぐ成形の際成形機に負担がかかりすぎ混合が難 力しいため好ましくない。  [0104] The relative viscosity of the aliphatic polyamide used in the present invention is preferably in the range of 1.7 to 5.5, and preferably 1.9 to 5.0. When the relative viscosity is less than 1.7, when the molded product such as a film having a low molecular weight of the aliphatic polyamide is used, the required mechanical strength is not exhibited, and since the melt viscosity is low, there is a problem in molding. Arise. When the relative viscosity exceeds 5.5, it is not preferable because the molding viscosity of the aliphatic polyamide is too high and the molding machine is overloaded and difficult to mix.
[0105] また、脂肪族ポリアミドの末端アミノ基濃度と末端カルボキシル基濃度に対する比( 末端アミノ末端基濃度 Z末端カルボキシル基濃度)で 0. ι〜ιοの範囲が好ましい。 [0105] Further, the ratio of the terminal amino group concentration and the terminal carboxyl group concentration of the aliphatic polyamide (terminal amino terminal group concentration Z terminal carboxyl group concentration) is preferably in the range of.
0. 2〜7の範囲がより好ましい。 0. 3〜4の範囲が更に好ましい。 0. 1未満もしくは 10 より大きい場合の部分芳香族ポリアミドを得ようとすると、重縮合に時間が力かり経済 '性に問題がある。 The range of 2 to 7 is more preferable. A range of 3 to 4 is more preferable. When trying to obtain a partially aromatic polyamide less than 0 or greater than 10, there is a problem in economic efficiency due to the time required for polycondensation.
[0106] また、本発明に係る脂肪族ポリアミドや部分芳香族ポリアミドのチップの形状は、シリ ンダー型、角型、球状又は扁平な板状等のいずれでもよい。その平均粒径は通常 1 . 0〜5mm、好ましくは 1. 2〜4. 5mm、さらに好ましくは 1. 5〜4. Ommの範囲であ る。例えば、シリンダー型の場合は、長さは 1. 0〜4mm、径は 1. 0〜4mm程度であ るのが実用的である。球状粒子の場合は、最大粒子径が平均粒子径の 1. 1〜2. 0 倍、最小粒子径が平均粒子径の 0. 7倍以上であるのが実用的である。また、チップ の重量は 3〜50mgZ個の範囲が実用的である。 [0106] The shape of the aliphatic polyamide or partially aromatic polyamide chip according to the present invention may be any of a cylinder type, a square type, a spherical shape, a flat plate shape, and the like. The average particle size is usually in the range of 1.0 to 5 mm, preferably 1.2 to 4.5 mm, more preferably 1.5 to 4. Omm. For example, in the case of a cylinder type, the length is 1.0 to 4 mm and the diameter is about 1.0 to 4 mm. Is practical. In the case of spherical particles, it is practical that the maximum particle size is 1.1 to 2.0 times the average particle size and the minimum particle size is 0.7 times or more the average particle size. The practical weight of the chip is 3-50mgZ.
[0107] (本発明のポリアミド組成物)  [0107] (Polyamide composition of the present invention)
本発明のポリアミド組成物は、本発明の部分芳香族ポリアミドと脂肪族ポリアミドとを 主成分として含むポリアミド組成物である。  The polyamide composition of the present invention is a polyamide composition comprising the partially aromatic polyamide of the present invention and an aliphatic polyamide as main components.
[0108] 本発明のポリアミド組成物は、その目的とする特性、用途により、下記するポリアミド 組成物 (A)、ポリアミド組成物(B)の 2種の望まし 、態様がある。  [0108] The polyamide composition of the present invention has the following two desired and embodiments of the polyamide composition (A) and the polyamide composition (B), depending on the intended properties and applications.
[0109] [ポリアミド組成物 (A) ]  [0109] [Polyamide composition (A)]
本発明のポリアミド組成物を構成する脂肪族ポリアミドと部分芳香族ポリアミドとの混 合割合は、前記脂肪族ポリアミド 100重量部に対して前記部分芳香族ポリアミド 0. 5 〜30重量部、好ましくは 0. 5〜20重量部であることが好ましい。(脂肪族ポリアミド 1 00重量部に対して部分芳香族ポリアミド 0. 5〜30重量部とは、換算すると、脂肪族 ポリアミド Z部分芳香族ポリアミド = 99. 5/0. 5〜76. 9/23. 1 (重量部比)となる o )  The mixing ratio of the aliphatic polyamide and the partially aromatic polyamide constituting the polyamide composition of the present invention is 0.5 to 30 parts by weight, preferably 0 with respect to 100 parts by weight of the aliphatic polyamide. It is preferably 5 to 20 parts by weight. (Partial aromatic polyamide 0.5 to 30 parts by weight with respect to 100 parts by weight of aliphatic polyamide is converted to aliphatic polyamide Z partial aromatic polyamide = 99.5 / 0.5 to 76.9 / 23 1 (part by weight) o)
脂肪族ポリアミド 100重量部に対して部分芳香族ポリアミドを 0. 5〜30重量部の範 囲とすることで、ポリアミド組成物は耐衝撃性ゃ耐屈曲疲労性が優れ、このポリアミド 組成物からなるシートや延伸フィルムも耐衝撃性ゃ耐屈曲疲労性が優れる。  By making the partially aromatic polyamide in the range of 0.5 to 30 parts by weight with respect to 100 parts by weight of the aliphatic polyamide, the polyamide composition is excellent in impact resistance and flex fatigue resistance, and consists of this polyamide composition. Sheets and stretched films are also excellent in impact resistance and flex fatigue resistance.
[0110] [ポリアミド組成物(B) ] [0110] [Polyamide composition (B)]
本発明のポリアミド組成物を構成する部分芳香族ポリアミドと脂肪族ポリアミドとの混 合割合は、前記部分芳香族ポリアミド 100重量部に対して前記脂肪族ポリアミド 0. 5 〜100重量部、好ましくは 1. 0〜70重量部、さらに好ましくは 2. 0〜50重量部であ ることが好ましい。(部分芳香族ポリアミド 100重量部に対して脂肪族ポリアミド 0. 5〜 100重量部とは、換算すると、部分芳香族ポリアミド Z脂肪族ポリアミド = 99. 5/0. 5〜50Z50 (重量部比)となる。 )  The mixing ratio of the partially aromatic polyamide and the aliphatic polyamide constituting the polyamide composition of the present invention is 0.5 to 100 parts by weight, preferably 1 to 100 parts by weight of the partially aromatic polyamide. It is preferably 0 to 70 parts by weight, more preferably 2.0 to 50 parts by weight. (0.5 to 100 parts by weight of aliphatic polyamide with respect to 100 parts by weight of partially aromatic polyamide is converted to partial aromatic polyamide Z aliphatic polyamide = 99.5 / 0.5 to 50Z50 (weight part ratio) )
部分芳香族ポリアミド 100重量部に対して脂肪族ポリアミド 0. 5〜: L00重量部の範 囲とすることで、ポリアミド組成物は酸素ガスバリアー性や耐熱性に優れ、耐屈曲疲 労性も満足できるレベルであり、このポリアミド組成物カゝらなるシートや延伸フィルムも 酸素ガスバリアー性や耐熱性に優れ、強度も強 、ものとなる。 Partially aromatic polyamide 100 parts by weight of aliphatic polyamide 0.5 to L00 parts by weight, the polyamide composition is excellent in oxygen gas barrier properties and heat resistance, and also satisfies bending fatigue resistance Sheet and stretched film made of this polyamide composition. It has excellent oxygen gas barrier properties and heat resistance, and has high strength.
[0111] 以下は、ポリアミド組成物 (A)、ポリアミド組成物(B)に共通である。  [0111] The following is common to the polyamide composition (A) and the polyamide composition (B).
本発明のポリアミド組成物は、脂肪族ポリアミドがナイロン 6であり、部分芳香族ポリ アミドカ^タキシリレンジァミンとアジピン酸とから誘導される構成単位を分子鎖中に 5 0モル%以上含有するポリアミドであることを特徴とするポリアミド組成物である。  In the polyamide composition of the present invention, the aliphatic polyamide is nylon 6, and the structural unit derived from partially aromatic polyamidocaxylylenediamine and adipic acid is contained in the molecular chain by 50 mol% or more. A polyamide composition characterized by being a polyamide.
[0112] また、本発明のポリアミド組成物は、ポリアミド組成物からのポリアミド成形体の回収 品を含有することができ、その含有量は脂肪族ポリアミドと部分芳香族ポリアミドとから なる混合物に対して 30重量%以下、好ましくは 25重量%以下である。  [0112] Further, the polyamide composition of the present invention can contain a recovered product of the polyamide molded product from the polyamide composition, and the content thereof is relative to the mixture composed of the aliphatic polyamide and the partially aromatic polyamide. 30% by weight or less, preferably 25% by weight or less.
回収品の含有量が、 30重量%を超えると、ポリアミド成形体の色相が悪くなり問題と なったり、また、ゲルィ匕物等の混入により、品位の低下が見られる。  If the content of the recovered product exceeds 30% by weight, the hue of the polyamide molded product becomes worse, which causes a problem, and deterioration of quality is observed due to the inclusion of gelled material.
[0113] ここで、本発明のポリアミド組成物を構成するポリアミド成形体の回収品は、ポリアミ ド組成物を射出成形機や押出成形機などの溶融成形機によって加熱溶融後に成形 体やシート状物などの形態にしたあと、製品として出荷せずに回収し、再度、パージ ン原料のポリアミド組成物と共に混合して成形に供するポリアミド成形体のことであり、 「回収品」と呼ぶことがある。回収品は、具体的には、製品、未延伸シートのような中 間製品、製品規格不合格品、成形時に発生するランナーなどのバリや延伸フィルム 製膜時に発生する耳部等である。これらの回収品は、切断、粉砕、溶融押出し、また は圧縮成形などの方法により 1〜: LOmm程度の大きさにすることが必要であり、バー ジン原料の大きさにほぼ匹敵するサイズが好ま 、。  [0113] Here, the recovered product of the polyamide molded body constituting the polyamide composition of the present invention is a molded body or sheet-like product after the polyamide composition is heated and melted by a melt molding machine such as an injection molding machine or an extrusion molding machine. This is a polyamide molded product that is collected without being shipped as a product, mixed again with the polyamide composition of the purgen raw material, and used for molding, and is sometimes referred to as a “collected product”. Specifically, the collected products include products, intermediate products such as unstretched sheets, products that do not meet product standards, burrs such as runners that occur during molding, and ears that are generated when a stretched film is formed. These recovered products must be made about 1 to LOmm in size by methods such as cutting, crushing, melt extrusion, or compression molding, and a size almost comparable to the size of the virgin raw material is preferred. ,.
[0114] また、本発明のポリアミド組成物の水分含有量は、好ましくは 250〜1800ppm、よ り好ましくは 300〜1500ppmであること力好ましい。水分含有量が 200ppm未満の 場合は、溶融時の溶融粘度が大幅に増加し、成形時の流動性が低下する為に得ら れたポリアミド成形体の透明性や表面の平滑性などが悪くなり問題である。また、 200 Oppmを超える場合は、溶融粘度の低下が激しくなり、得られたポリアミド成形体の透 明性や機械的特性の悪化をまねく。 [0114] The water content of the polyamide composition of the present invention is preferably 250 to 1800 ppm, more preferably 300 to 1500 ppm. If the water content is less than 200 ppm, the melt viscosity at the time of melting will greatly increase, and the fluidity at the time of molding will decrease, resulting in poor transparency and surface smoothness of the resulting molded polyamide. It is a problem. On the other hand, if it exceeds 200 Oppm, the melt viscosity will decrease drastically, resulting in deterioration of the transparency and mechanical properties of the resulting polyamide molded product.
ポリアミド組成物の水分含有量は、吸湿したポリアミド組成物を乾燥する際に定期 的に乾燥装置力 取り出した試料の水分を測定して上記の水分含有量範囲になるよ うに乾燥を終了する方法や吸湿したポリアミド組成物を 200ppm以下に乾燥後、水 分を補給して吸湿させ上記の水分含有量範囲になるように調湿する方法などによつ て管理できる。 The moisture content of the polyamide composition is determined by measuring the moisture content of the sample taken periodically when drying the moisture-absorbed polyamide composition and ending the drying so that the moisture content is within the above range. After drying the hygroscopic polyamide composition to 200 ppm or less, It can be managed by a method of replenishing moisture to absorb moisture and adjusting the humidity to the above water content range.
[0115] 本発明のポリアミド組成物は、従来公知の方法により脂肪族ポリアミドと部分芳香族 ポリアミド、あるいは、これにポリアミド成形体の回収品を混合して得ることができる。例 えば、脂肪族ポリアミドチップと部分芳香族ポリアミドチップとをタンブラ一、 V型ブレ ンダ一、ヘンシェルミキサー等でドライブレンドしたもの、さらにドライブレンドした混合 物を一軸押出機、二軸押出機、ニーダ一等で 1回以上溶融混合したもの、さらには 必要に応じて溶融混合物を高真空下又は不活性ガス雰囲気下で固相重合したもの などが挙げられる。  [0115] The polyamide composition of the present invention can be obtained by mixing an aliphatic polyamide and a partially aromatic polyamide, or a recovered product of the polyamide molded product, with a conventionally known method. For example, aliphatic polyamide chips and partially aromatic polyamide chips are dry-blended with a tumbler, V-type blender, Henschel mixer, etc., and the dry-blended mixture is a single-screw extruder, twin-screw extruder, kneader. Examples include those obtained by melting and mixing at least once, and those obtained by subjecting the molten mixture to solid phase polymerization under a high vacuum or an inert gas atmosphere as necessary.
[0116] また、本発明のポリアミド組成物は、脂肪族ポリアミドと部分芳香族ポリアミドとの溶 融混合体を成形加工した形状であることもできる。成形加工した状態とは、ストランド 状やチップ状、シリンダー状に限らず、シート状、フィルム状及びこれらの粉砕物であ つても良ぐ特にその形状を限定するものではない。  [0116] Further, the polyamide composition of the present invention may have a shape obtained by molding a melt mixture of an aliphatic polyamide and a partially aromatic polyamide. The molded state is not limited to a strand shape, a chip shape, or a cylinder shape, and may be a sheet shape, a film shape, or a pulverized product thereof. The shape is not particularly limited.
[0117] 本発明のポリアミド組成物には、必要に応じて、滑剤、帯電防止剤、酸化防止剤、 酸素吸収剤、酸素捕獲剤、ブロッキング防止剤、安定剤、染料、顔料、シリカ、硫酸 ノ リウム、酸化マグネシウム、アルミナ、ゼォライトなど無機質微粒子等の各種添加剤 や、アクリル系、ポリスチレン系等の高分子系有機滑剤、変性ポリオレフイン、アイオノ マー榭脂、エラストマ一等の熱可塑性榭脂、ガラス繊維、炭素繊維、炭酸カルシウム 、マイ力、チタン酸カリウム等の繊維またはフイラ一類等を添加することができる。  [0117] The polyamide composition of the present invention includes a lubricant, an antistatic agent, an antioxidant, an oxygen absorbent, an oxygen scavenger, an antiblocking agent, a stabilizer, a dye, a pigment, silica, sulfuric acid, as necessary. Various additives such as inorganic fine particles such as lithium, magnesium oxide, alumina and zeolite, polymer organic lubricants such as acrylic and polystyrene, modified polyolefin, ionomer resin, thermoplastic resin such as elastomer, glass fiber Carbon fiber, calcium carbonate, my strength, fiber such as potassium titanate, or a kind of filler can be added.
[0118] 本発明のポリアミド組成物は、ドライブレンド品、または予め押出機等により溶融混 合後ペレット化されたメルトブレンド品を原料として射出成形法、押出成形法、ブロー 成形法等の各種の成形技術によって、 目的とする最終成形体に成形できる。  [0118] The polyamide composition of the present invention is a dry blended product, or a melt blended product that has been previously melt-blended by an extruder or the like and then pelletized, as a raw material, such as an injection molding method, an extrusion molding method, and a blow molding method. By molding technology, it can be molded into the desired final compact.
[0119] (本発明のポリアミド成形体)  [Polyamide molded product of the present invention]
本発明のポリアミド成形体は、用いるポリアミド組成物がポリアミド組成物 (A)かポリ アミド組成物(B)かにより、それぞれ下記するポリアミド成形体 (A)、ポリアミド成形体 (B)のようなものである。  The polyamide molded body of the present invention is a polyamide molded body (A) or a polyamide molded body (B) described below depending on whether the polyamide composition used is a polyamide composition (A) or a polyamide composition (B). It is.
[0120] [ポリアミド成形体 (A) ]  [0120] [Polyamide molded product (A)]
ポリアミド成形体としては、自動車部品、機械機器部品、シート、フィルム(単層、多 層)、紙との積層体、ブローボトル等が、また 2次加工品としてトレイ、バウチ等が挙げ られる。また、本発明のポリアミド組成物は、積層成形体や積層フィルム等の複合成 形体にお ヽてフィルム状や塗膜状など種々の形態をした一構成層としても用いること が出来る。 Polyamide molded products include automotive parts, machine equipment parts, sheets, films (single layer, Layer), laminates with paper, blow bottles, etc., and secondary processed products include trays and vouchers. Further, the polyamide composition of the present invention can also be used as a component layer having various forms such as a film shape and a coating film shape in a composite molded body such as a laminated molded body and a laminated film.
[0121] 脂肪族ポリアミドを主成分とする-軸配向ポリアミドフィルムは、強靭で耐衝撃性や 耐屈曲疲労性が優れ、、ガスバリアー性、耐ピンホール性、透明性、印刷性等にすぐ れていることから、各種液状食品、含水食品、冷凍食品、レトルト食品、ペースト状食 品、畜肉 '水産食品等の各種の食品の包装材料として広く実用化されている。先述 のポリアミドの熱劣化は、熱劣化による着色で透明性が悪ィ匕し、最終製袋品の色目 不良、外観不良となる。また熱劣化によるゲルィ匕に起因する異物、フィッシュアイの発 生は印刷時のインク抜け、異物混入等の外観不良、更に、製袋品への 2次加工時の 接着剤の塗布ムラによる接着性不良、製袋性不良となる。ポリアミド原料の熱安定性 の改良は上記問題点の解決に大きく寄与する。  [0121] -Axially oriented polyamide film mainly composed of aliphatic polyamide is tough and excellent in impact resistance and bending fatigue resistance, and has excellent gas barrier properties, pinhole resistance, transparency, printability, etc. Therefore, it is widely used as a packaging material for various foods such as various liquid foods, water-containing foods, frozen foods, retort foods, pasty foods, and livestock and fishery products. The above-mentioned heat degradation of polyamide deteriorates transparency due to coloring due to heat deterioration, resulting in poor color appearance and poor appearance of the final bag product. In addition, the occurrence of foreign matter and fish eyes due to gelling due to thermal deterioration causes poor appearance such as ink loss during printing and contamination, and adhesion due to uneven application of adhesive during secondary processing of bag products. It becomes defective and bag-making property. Improvement of the thermal stability of the polyamide raw material greatly contributes to the solution of the above problems.
[0122] [ポリアミド成形体 (B) ]  [0122] [Polyamide molded product (B)]
また、本発明のポリアミド組成物は、積層成形体や積層フィルム等の複合成形体に おいてフィルム状や塗膜状など種々の形態をした一構成層としても用いることが出来 る。ポリアミド成形体としては、自動車部品、機械機器部品、シートや二軸延伸フィル ム(単層、多層)、紙との積層体、ブローボトル等が、また 2次カ卩ェ品としてトレイ、パゥ チ等が挙げられる。  In addition, the polyamide composition of the present invention can be used as a component layer having various forms such as a film shape and a coating film shape in a composite molded body such as a laminated molded body and a laminated film. Polyamide molded products include automotive parts, machine equipment parts, sheets and biaxially stretched films (single layer and multilayer), laminates with paper, blow bottles, etc., and secondary cache products such as trays and pouches. Etc.
[0123] 部分芳香族ポリアミド、中でも特に Ny— MXD6を主成分とする二軸配向ポリアミド フィルムは、優秀な酸素ガスバリアー性を保有し、透明性、印刷性、加熱処理時の寸 法安定性等にすぐれていることから、各種、含水食品、レトルト食品、ペースト状食品 、畜肉 ·水産食品等の各種の食品の包装材料として広く実用化されている。先述の 部分芳香族ポリアミドの熱劣化は、熱劣化による着色で透明性が悪化し、最終製袋 品の色目不良、外観不良となる。また熱劣化によるゲルィ匕に起因する異物、フイツシ ュアイの発生は印刷時のインク抜け、異物混入等の外観不良、更に、製袋品への 2 次加工時の接着剤の塗布ムラによる接着性不良、製袋性不良となる。ポリアミド原料 の熱安定性の改良は上記問題点の解決に大きく寄与する。 実施例 [0123] Partially aromatic polyamides, especially biaxially oriented polyamide films with Ny-MXD6 as the main component, have excellent oxygen gas barrier properties, transparency, printability, dimensional stability during heat treatment, etc. Therefore, it is widely used as a packaging material for various foods such as various water-containing foods, retort foods, pasty foods, livestock and fishery products. The thermal degradation of the partially aromatic polyamide described above results in poor transparency due to coloring due to thermal degradation, resulting in poor color appearance and poor appearance of the final bag product. In addition, the occurrence of foreign matter and fisheye caused by gelling due to thermal deterioration is poor appearance due to ink loss during printing, contamination with foreign matter, etc., and poor adhesion due to uneven application of adhesive during secondary processing on bag products. The bag-making property is poor. Improvement of the thermal stability of polyamide raw materials greatly contributes to the solution of the above problems. Example
[0124] 以下本発明を実施例により具体的に説明するが、本発明はこれらの実施例に限定 させるものではない。なお、本明細書中における主な特性値の測定法を以下に説明 する。  [0124] The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. The main characteristic value measuring methods in this specification will be described below.
[0125] (1)ポリアミドの相対粘度 (RV)  [0125] (1) Relative viscosity (RV) of polyamide
試料 0. 25gを 96%硫酸 25mlに溶解し、この溶液 10mlをォストワルド粘度管にて 2 0°Cで測定、下式より求めた。  0.25 g of a sample was dissolved in 25 ml of 96% sulfuric acid, 10 ml of this solution was measured at 20 ° C. with an Ostwald viscosity tube, and obtained from the following formula.
[0126] RV=t/t [0126] RV = t / t
0  0
(但し t:溶媒の落下秒数 t:試料溶液の落下秒数)  (Where t is the number of seconds that the solvent falls) t is the number of seconds that the sample solution falls)
0  0
[0127] (2)ポリアミド中のリン化合物の構造分析 (31P— NMR法) [0127] (2) Structural analysis of phosphorus compounds in polyamide ( 31 P-NMR method)
試料 340〜350mgを重ベンゼン Zl, 1, 1, 3, 3, 3—へキサフロロイソプロパノー ル = lZl (vol比)混合溶媒 2. 5mlに室温で溶解させ、トリ(t ブチルフエニール)リ ン酸 (以下、 TBPPAと略称)を Pとしてポリアミド榭脂に対して lOOppm添加し、さらに 室温でトリフロロ酢酸を 0. 1mlカ卩え、 30分後にフーリエ変換核磁気共鳴装置 (BRUK ER社製 AVANCE500)にて31 P— NMR分析を行った。なお、 31P共鳴周波数は 202. 5MHz、検出パルスのフリップ角は 45° 、データ取り込み時間 1. 5秒、遅延時間 1. 0秒、積算回数 1000〜20000回、測定温度は室温、プロトン完全デカップリン グの条件で分析を行った。 Sample 340-350mg is dissolved in deuterated benzene Zl, 1, 1, 3, 3, 3-hexafluoroisopropanol = lZl (vol ratio) mixed solvent 2. 5ml at room temperature, and tri (t-butylphenyl) Add lOOppm of phosphoric acid (hereinafter abbreviated as TBPPA) to polyamide resin, add 0.1 ml of trifluoroacetic acid at room temperature, and after 30 minutes, Fourier transform nuclear magnetic resonance apparatus (manufactured by BRUK ER) AVANCE500) for 31 P-NMR analysis. The 31 P resonance frequency is 202.5 MHz, the detection pulse flip angle is 45 °, the data acquisition time is 1.5 seconds, the delay time is 1.0 second, the number of integrations is 1000 to 20000 times, the measurement temperature is room temperature, and the proton is completely decoupled. Analysis was performed under the conditions of
[0128] 得られた NMRチャートより、各リンィ匕合物のピーク積分値を算出し、下記式 Aから 構造式 (式 1)で表されるリン化合物と構造式 (式 2)で表されるリン化合物とのモル比 を求めた。  [0128] From the obtained NMR chart, the peak integral value of each phosphorus compound is calculated, and from the following formula A, the phosphorus compound represented by the structural formula (formula 1) and the structural formula (formula 2) are represented. The molar ratio with the phosphorus compound was determined.
[0129] リン化合物のモル比 =XP1ZXP2 · · · · (式 A)  [0129] Molar ratio of phosphorus compound = XP1ZXP2 (Formula A)
[0130] (XP1は構造式 (式 1)で表されるリンィ匕合物のピーク積分値、 XP2は構造式 (式 2)で 表されるリン化合物のピーク積分値である。 )  (XP1 is the peak integral value of the phosphorus compound represented by the structural formula (formula 1), and XP2 is the peak integral value of the phosphorus compound represented by the structural formula (formula 2).)
[0131] 次に、 TBPPA (トリ(t—ブチルフエニール)リン酸)に対応する Pピーク積分値を 10[0131] Next, the P peak integral value corresponding to TBPPA (tri (t-butylphenyl) phosphate) was set to 10
Oppmとし、 15ppm〜― 15ppmの領域に観察される、ポリアミド中の各 Pピーク積分 値の合計である全 Pピーク積分値 PNを算出する。 Calculate the total P peak integral value PN, which is the total of each P peak integral value in the polyamide, observed in the region of 15 ppm to -15 ppm as Oppm.
[0132] 次に、 NMR ^ベクトルに観察される全てのリン化合物の Pピーク相対値(Ps)を下 記式 Bから求める。 [0132] Next, the P peak relative value (Ps) of all phosphorus compounds observed in the NMR ^ vector Calculate from Formula B.
[0133] Pピーク相対値(Ps) =PNZPC · · · · (式 B) [0133] P peak relative value (Ps) = PNZPC · · · · · (Formula B)
[0134] (PNはポリアミドの全 Pピーク積分値 (ppm)、 PCはポリアミド中のリン原子含有量 (pp m)である。ここで、ポリアミド中のリン原子含有量 PCは下記 (4)の分析方法により求 める。 Pピーク相対^ o Hh I値が 1より大きい場合は、 Pピーク相対値 = 1とする。 )  (PN is the total P peak integral value (ppm) of polyamide, and PC is the phosphorus atom content (ppm) in the polyamide. Here, the phosphorus atom content PC in the polyamide is the following (4) (P peak relative ^ o Hh If the I value is greater than 1, P peak relative value = 1.)
[0135] 次に、ポリアミド中の構造式 (式 1)の構造で検出されるリンィ匕合物の割合 (Plr)及 び構造式 (式 2)の構造で検出されるリン化合物の割合 (P2r)を下記式 C、 Dから求め る。  [0135] Next, the proportion of phosphorus compounds detected in the structure of structural formula (formula 1) in polyamide (Plr) and the proportion of phosphorus compounds detected in the structure of structural formula (formula 2) (P2r ) Is calculated from the following formulas C and D.
[0136] Plr=Ps X (構造式 (式 1)で表されるリンィ匕合物のピーク積分値 ΧΡ1) ΖΡΝ· · · · ( 式。)  [0136] Plr = Ps X (Peak integrated value of Linyi compound represented by structural formula (Formula 1) ΧΡ1) · ··· (Formula.)
[0137] P2r=Ps X (構造式 (式 2)で表されるリンィ匕合物のピーク積分値 ΧΡ2) ΖΡΝ· · · · ( 式 D)  [0137] P2r = Ps X (Peak integrated value of phosphorus compound expressed by structural formula (Equation 2) ΧΡ2) · ··· (Equation D)
[0138] なお、 Ρピーク相対値が 1より小さい場合、ポリアミド中の各リンィ匕合物の割合を合計 した値が 100にならないが、これは、上記の方法によるポリアミドの溶液作成で溶解し ないリンィ匕合物が存在するためである。  [0138] When the peak relative value is smaller than 1, the total value of the ratio of each phosphorus compound in the polyamide does not become 100, but this does not dissolve in the preparation of the polyamide solution by the above method. This is because there are Linyi compounds.
[0139] 実施例及び比較例に用いたポリアミドにおいては、構造式 (式 1)に相当するリン化 合物は次亜リン酸(下記 (化 11) )であり、この構造に起因するピークは 9〜12ppmの 範囲に見られた。また、構造式 (式 2)に相当するリンィ匕合物は亜リン酸 (下記 (化 12) であり、この構造に起因するピークは 4〜7ppmの範囲に見られた。  In the polyamides used in Examples and Comparative Examples, the phosphorous compound corresponding to the structural formula (Formula 1) is hypophosphorous acid (the following (Chemical Formula 11)), and the peak due to this structure is It was found in the range of 9-12 ppm. The phosphorus compound corresponding to the structural formula (Formula 2) was phosphorous acid (the following (Chemical Formula 12)), and the peak attributed to this structure was observed in the range of 4 to 7 ppm.
[0140] [化 11]  [0140] [Chemical 11]
H- OH H-OH
[0141] [化 12] [0141] [Chemical 12]
Figure imgf000026_0001
[0142] 次いで、下記の式により、構造式 (式 1)の構造で検出されるリン化合物由来のリン 原子含有量 (P1)及び構造式 (式 2)の構造で検出されるリン化合物由来のリン原子 含有量 (P2)を求める。
Figure imgf000026_0001
[0142] Next, the phosphorus atom content (P1) derived from the phosphorus compound detected in the structure of the structural formula (formula 1) and the phosphorus compound derived from the phosphorus compound detected in the structure of the structural formula (formula 2) according to the following formula: Obtain the phosphorus atom content (P2).
[0143] 構造式 (式 1)の構造で検出されるリン化合物由来のリン原子含有量 (PI) (ppm) =P C X Plr  [0143] Phosphorus compound-derived phosphorus atom content (PI) (ppm) detected in the structure of structural formula (Formula 1) = P C X Plr
構造式 (式 2)の構造で検出されるリン化合物由来のリン原子含有量 (P2) (ppm) =P C X P2r  Phosphorus compound-derived phosphorus atom content detected in the structure of formula (Formula 2) (P2) (ppm) = P C X P2r
[0144] (3)ポリアミドチップ及び成形体のカラー b値 (Co— b)  [0144] (3) Color b value of polyamide chip and molded body (Co—b)
カラーメーター(日本電色社製、 Model 1001DP)を使用し、カラー b値を測定し た。  The color b value was measured using a color meter (Nippon Denshoku, Model 1001DP).
[0145] (4)ポリアミドのリン原子含有量 (PC)の分析  [0145] (4) Analysis of phosphorus atom content (PC) of polyamide
試料を炭酸ソーダ共存下にお ヽて乾式灰化分解するか、硫酸 '硝酸'加塩素酸系 又は硫酸'加酸ィ匕水素水系において湿式分解し、リンを正リン酸とした。次いで、 lm olZL硫酸溶液中においてモリブデン酸塩を反応させて、リンモリブデン酸とし、これ を硫酸ヒドラジンで還元して生ずるヘテロポリ青の 830nmの吸光度を吸光光度計( 島津製作所社製、 UV- 150-02)で測定して比色定量した。  The sample was subjected to dry ashing decomposition in the presence of sodium carbonate, or wet decomposition in sulfuric acid 'nitric acid' chloric acid system or sulfuric acid 'acidic acid-hydrogenated water system to convert phosphorus into normal phosphoric acid. Next, the molybdate is reacted in an lmolZL sulfuric acid solution to form phosphomolybdic acid, and this is reduced with hydrazine sulfate. The colorimetric determination was carried out by measuring in 02).
[0146] (5)ポリアミドの Na含有量(Na)、 Li含有量(Li)、 K含有量 (Κ)の分析 [0146] (5) Analysis of Na content (Na), Li content (Li), K content (Κ) of polyamide
試料を白金ルツボにて、灰化分解し、 6molZL塩酸を加えて蒸発乾固した。 1. 2 molZL塩酸で溶解し、その溶液を原子吸光(島津製作所社製、 AA— 640— 12)で 里しァこ。  The sample was incinerated and decomposed with a platinum crucible, 6molZL hydrochloric acid was added and evaporated to dryness. 1. Dissolve in 2 molZL hydrochloric acid, and dissolve the solution by atomic absorption (AA-640-12, manufactured by Shimadzu Corporation).
[0147] (6)ポリアミドの熱処理 [6] (6) Heat treatment of polyamide
80°Cで 16時間 ltorr以下で真空乾燥した試料 20グラムを 100mlのガラス容器(口 内径 41mm、胴外径 55mm、全高 95mm)に入れ、ナガノ科学機械製作所社製のギ ヤー式老化試験器 NH— 202GTのターンテーブル上に置き、空気雰囲気下に 120 °Cで 5時間加熱処理をする。  Samples vacuum-dried at 80 ° C for 16 hours under ltorr are placed in a 100 ml glass container (inner diameter 41 mm, trunk outer diameter 55 mm, overall height 95 mm), and a gear type aging tester NH manufactured by Nagano Science Machinery Co., Ltd. NH — Place on a 202GT turntable and heat for 5 hours at 120 ° C in an air atmosphere.
[0148] (7)段付成形板の成形 [0148] (7) Molding of stepped molded plate
減圧乾燥機を用いて水分率を約 300ppm以下に減圧乾燥したポリアミドチップを 名機製作所社製射出成形機 M— 150C— DM型射出成形機により図 1、図 2に示す ようにゲート部(G)を有する、 2mm〜: L lmm (A部の厚み = 2mm、 B部の厚み = 3m m、 C部の厚み =4mm、 D部の厚み = 5mm、 E部の厚み = 10mm、 F部の厚み = 1 lmm)の厚さの段付成形板を射出成形した。成形中にチップの吸湿を防止するため に、成形材料ホッパー内は乾燥不活性ガス(窒素ガス)パージを行った。 Fig. 1 and Fig. 2 show polyamide chips that have been dried under reduced pressure to about 300ppm or less using a vacuum drier using an injection molding machine M-150C-DM type injection molding machine manufactured by Meiki Seisakusho. 2mm ~: L lmm (A part thickness = 2mm, B part thickness = 3mm, C part thickness = 4mm, D part thickness = 5mm, E part thickness = A stepped molded plate having a thickness of 10 mm and a thickness of F part = 1 lmm) was injection molded. In order to prevent moisture absorption of the chips during molding, the molding material hopper was purged with a dry inert gas (nitrogen gas).
[0149] M—150C— DM射出成形機による可塑ィ匕条件としては、フィードスクリュウ回転数  [0149] M-150C- DM injection molding machine has plasticity conditions as feed screw speed
= 70%、スクリュウ回転数 = 120rpm、背圧 0. 5MPa、シリンダー温度は 260°Cに設 定した。射出条件は射出速度及び保圧速度は 20%、また成形体重量が 146 ±0. 2 gになるように射出圧力及び保圧を調整した。  = 70%, screw speed = 120rpm, back pressure 0.5MPa, cylinder temperature was set to 260 ° C. The injection conditions were such that the injection speed and pressure holding speed were 20%, and the injection pressure and pressure holding were adjusted so that the molded body weight was 146 ± 0.2 g.
射出時間、保圧時間はそれぞれ上限を 10秒、 7秒,冷却時間は 50秒に設定し、成 形体取出時間も含めた全体のサイクルタイムは概ね 75秒程度である。  The upper limit for injection time and pressure holding time is 10 seconds and 7 seconds, respectively, and the cooling time is set to 50 seconds. The total cycle time including the removal time of the molded body is about 75 seconds.
[0150] 金型には常時、水温 10°Cの冷却水を導入し温調するが、成形安定時の金型表面 温度は 22°C前後である。  [0150] Cooling water with a water temperature of 10 ° C is constantly introduced into the mold to control the temperature, but the mold surface temperature at the time of molding stability is around 22 ° C.
成形体力ラー評価用のテストプレートは、成形材料導入し榭脂置換を行った後、成 形開始から 11〜18ショット目の安定した成形体の中から任意に選ぶものとした。 3m m厚みのプレート(図 1の B部)をカラー測定に用いた。  The test plate for evaluating the compact strength was arbitrarily selected from 11 to 18 shots of the stable compact after the molding was started after the molding material was introduced and the resin was replaced. A 3 mm thick plate (Fig. 1, part B) was used for color measurement.
[0151] (8)ポリアミド組成物の水分含有量 (三菱ィ匕学製のカールフイシヤー 微量水分測定 装置 CA— 100型と水分気化装置 VA— 100にて測定)  [0151] (8) Moisture content of polyamide composition (Made by Mitsubishi Chemical Co., Ltd., Karl Fischer trace moisture analyzer CA-100 type and moisture vaporizer VA-100)
三菱ィ匕学製の水分気化装置 VA— 100を、予め乾燥筒 2本 (シリカゲルと五酸化リ ンを充填)に乾燥した、窒素ガスを流速 250mlZ分で流しながら、加熱炉を 180°Cに 加熱して、試料ボードを加熱炉に入れ、加熱炉と試料ボードから得られた乾燥窒素 が無水になっていることを、微量水分測定装置 CA— 100で確認した後、試料 3gを 乾燥しておいた専用サンプル容器に精秤し、速やかに、サンプルを試料ボードに入 れる。サンプル力 気化した水分は、乾燥窒素によって、微量水分測定装置 CA— 1 00型に運ばれカールフイシヤー滴定され、水分率が求められる。  Moisture vaporizer VA-100 manufactured by Mitsubishi Chemical Co., Ltd. was dried in advance in two drying cylinders (filled with silica gel and phosphorus pentoxide), and the furnace was heated to 180 ° C while flowing nitrogen gas at a flow rate of 250 mlZ. After heating, place the sample board in the heating furnace, and confirm that the dry nitrogen obtained from the heating furnace and the sample board is anhydrous with a trace moisture measuring device CA-100, then dry 3g of the sample. Weigh accurately in the dedicated sample container and place the sample on the sample board immediately. Sample force Vaporized moisture is transported by dry nitrogen to a trace moisture measuring device CA-100 model and subjected to Karl Fischer titration to determine the moisture content.
[0152] (9)ポリアミド延伸フィルムの製膜および特性 [ポリアミド組成物 (A)を用いた場合] 水分含有量を特定の値に調整したポリアミド組成物と N, N'—エチレンビスステアリ ルアミド(共栄社ィ匕学社製 ライトアマイド WE— 183)を 0. 15質量%配合してから、 押出機により Tダイスから 260°Cの温度で 50mZminの速度となるように溶融押し出 し、 30°Cに冷却させた金属ロール上に、直流高電圧の印荷により静電気的に密着さ せて冷却固化し、厚さ 200 mの実質的に未配向のシートを得た。 [0152] (9) Fabrication and Properties of Polyamide Stretched Film [When Polyamide Composition (A) is Used] A polyamide composition with a moisture content adjusted to a specific value and N, N'-ethylenebisstearamide ( After blending 0.15% by mass of Kyoeisha-gakusha light amide WE-183), it is melt extruded from the T die at a temperature of 260 ° C to a speed of 50mZmin. Then, it was electrostatically adhered to a metal roll cooled to 30 ° C. by DC high voltage imprinting and cooled and solidified to obtain a substantially unoriented sheet having a thickness of 200 m.
このシートを約 lmmの大きさにカットしたものを回収品とし、実施例 15および比較 例 5において用いた。  A sheet obtained by cutting this sheet into a size of about 1 mm was used as a recovered product and used in Example 15 and Comparative Example 5.
このシートを縦方向に延伸温度 85°Cで 2. 20倍に第一延伸した後、 70°Cに保持し て、引き続き、縦方向に延伸温度 70°Cで 1. 50倍に第二延伸を行い、さらに、このシ ートを連続的にテンターに導き、 130°Cで 4. 0倍に横延伸し、 210°Cで熱固定およ び 6. 1%の横弛緩処理を施した後に冷却し、両縁部を裁断除去して巻き取り、ロー ル状の二軸配向ポリアミド系榭脂フィルムを得た。なお、縦延伸におけるフィルム温 度 (延伸温度)は、ミノルタ (株)製放射温度計 IR— 004を用いて測定した。また、横 延伸における延伸温度は、テンター内に設置された熱電対によって測定した。し力る 後、得られた二軸配向ポリアミド系榭脂フィルムの色相、異物、製膜性を評価した。  This sheet was first stretched in the machine direction at a stretching temperature of 85 ° C and 2.20 times, then held at 70 ° C, and subsequently stretched in the machine direction at a stretching temperature of 70 ° C and 1.50 times. In addition, this sheet was continuously guided to a tenter, stretched 4.0 times at 130 ° C, heat-fixed at 210 ° C, and subjected to 6.1% lateral relaxation treatment. After cooling, both edges were cut off and wound up to obtain a roll-shaped biaxially oriented polyamide-based resin film. The film temperature (stretching temperature) in the longitudinal stretching was measured using a radiation thermometer IR-004 manufactured by Minolta Co., Ltd. The stretching temperature in the transverse stretching was measured with a thermocouple installed in the tenter. Then, the hue, foreign matter, and film forming property of the obtained biaxially oriented polyamide resin film were evaluated.
[0153] (フィルムの色相) [0153] (Hue of film)
前記の延伸フィルムロールの端面の色相を肉眼で観察し次のように評価した。  The hue of the end face of the stretched film roll was observed with the naked eye and evaluated as follows.
◎ : 溶融前のチップの色相とあまり変わらない  A: Not much different from the hue of the chip before melting
〇 : 溶融前のチップの色相より少し黄色いが実用上は問題ない  〇: Slightly yellower than the color of the chip before melting
X : 溶融前のチップの色より黄色〜褐色に着色している  X: Colored yellow to brown from the color of the chip before melting
X X: 溶融前のチップの色よりかなり褐色に着色している  X X: The color of the chips before melting is considerably brown
[0154] (フィルムの異物) [0154] (Foreign matter on film)
この延伸フィルム lm2の面積を 10枚分について肉眼により異物を観察し、次のよう に評価した。 Foreign matter was observed with the naked eye for 10 sheets of the stretched film lm 2 and evaluated as follows.
◎ : 異物なし  : No foreign matter
〇 : 異物ほとんど無し  ○: Almost no foreign matter
X : 異物あり  X: Foreign matter present
[0155] (製膜性) [0155] (Film forming property)
前記の第一延伸工程や第二延伸工程での製膜性を次のように評価した。  The film forming property in the first stretching step and the second stretching step was evaluated as follows.
〇 :第一延伸工程と第二延伸工程ともに製膜性良好  ○: Good film-forming properties in both the first stretching process and the second stretching process
△ :第一延伸工程の製膜性良好で第二製膜工程の製膜性不良 X :両工程共に製膜性不良 Δ: Good film forming property in the first stretching process and poor film forming property in the second film forming process X: Film formation poor in both processes
[0156] (10)ポリアミド延伸フィルムの製膜および特性 [ポリアミド組成物 (B)を用いた場合] 水分含有量を特定の値に調整したポリアミド組成物を、押出機により Tダイスから 26 5°Cの温度で 30mZminの速度となるように溶融押し出しし、 30°Cに冷却させた金属 ロール上に、直流高電圧の印荷により静電気的に密着させて冷却固化し、厚さ 200 μ mの実質的に未配向のシートを得た。 [0156] (10) Film formation and properties of stretched polyamide film [When polyamide composition (B) is used] A polyamide composition having a moisture content adjusted to a specific value is removed from a T die by an extruder at 26 5 ° It is melt-extruded at a temperature of 30 mZmin at a temperature of C, and cooled and solidified on a metal roll that has been cooled to 30 ° C by electrostatic contact with a DC high-voltage load, and has a thickness of 200 μm. A substantially unoriented sheet was obtained.
このシートを約 lmmの大きさにカットしたものを回収品とし、実施例 24および比較 例 12において用いた。  A sheet obtained by cutting the sheet into a size of about 1 mm was used as a recovered product and used in Example 24 and Comparative Example 12.
このシートを縦方向に延伸温度 97°Cで 2. 00倍に第一延伸した後、 75°Cに保持し て、引き続き、縦方向に延伸温度 75°Cで 1. 90倍に第二延伸を行い、さらに、このシ ートを連続的にテンターに導き、 110°Cで 4. 0倍に横延伸し、 210°Cで熱固定およ び 6. 1%の横弛緩処理を施した後に冷却し、両縁部を裁断除去して巻き取り、ロー ル状の二軸配向ポリアミド系榭脂フィルムを得た。なお、縦延伸におけるフィルム温 度 (延伸温度)は、ミノルタ (株)製放射温度計 IR— 004を用いて測定した。また、横 延伸における延伸温度は、テンター内に設置された熱電対によって測定した。しかる 後、得られた二軸配向ポリアミド系榭脂フィルムの色相、異物、製膜性を評価した。  The sheet was first stretched 2.00 times in the machine direction at a stretching temperature of 97 ° C, held at 75 ° C, and then second stretched in the machine direction at a stretching temperature of 75 ° C and 1.90 times. In addition, this sheet was continuously led to a tenter, stretched 4.0 times at 110 ° C, heat-fixed at 210 ° C, and subjected to 6.1% lateral relaxation treatment. After cooling, both edges were cut off and wound up to obtain a roll-shaped biaxially oriented polyamide-based resin film. The film temperature (stretching temperature) in the longitudinal stretching was measured using a radiation thermometer IR-004 manufactured by Minolta Co., Ltd. The stretching temperature in the transverse stretching was measured with a thermocouple installed in the tenter. Thereafter, the hue, foreign matter, and film forming property of the obtained biaxially oriented polyamide-based resin film were evaluated.
[0157] (フィルムの色相) [0157] (Hue of film)
前記の延伸フィルムロールの端面の色相を肉眼で観察し次のように評価した。  The hue of the end face of the stretched film roll was observed with the naked eye and evaluated as follows.
◎ : 溶融前のチップの色相とあまり変わらない  A: Not much different from the hue of the chip before melting
〇 : 溶融前のチップの色相より少し黄色いが実用上は問題ない X : 溶融前のチップの色より黄色〜褐色に着色している  〇: Slightly yellower than the color of the chip before melting, but no problem for practical use X: Colored yellow to brown from the color of the chip before melting
X X: 溶融前のチップの色よりかなり褐色に着色している  X X: The color of the chips before melting is considerably brown
[0158] (フィルムの異物) [0158] (Foreign matter on film)
この延伸フィルム lm2の面積を 10枚分について肉眼により異物を観察し、次のよう に評価した。 Foreign matter was observed with the naked eye for 10 sheets of the stretched film lm 2 and evaluated as follows.
◎ : 異物なし  : No foreign matter
〇 : 異物ほとんど無し  ○: Almost no foreign matter
X : 異物あり [0159] (製膜性) X: Foreign matter present [0159] (Film forming property)
前記の第一延伸工程や第二延伸工程での製膜性を次のように評価した。  The film forming property in the first stretching step and the second stretching step was evaluated as follows.
〇 :第一延伸工程と第二延伸工程ともに製膜性良好  ○: Good film-forming properties in both the first stretching process and the second stretching process
△ :第一延伸工程の製膜性良好で第二製膜工程の製膜性不良 X :両工程共に製膜性不良  Δ: Good film forming property in the first stretching process and poor film forming property in the second film forming process X: Poor film forming property in both processes
[0160] (実施例及び比較例に使用したポリカブラミド (Ny6) ) [Polycabramid (Ny6) used in Examples and Comparative Examples]
100リットルの回分式重合釜を用い、 ε一力プロラタタムの開環重合によって得たナ ィロン 6をポリアミド系榭脂として使用した。当該ナイロン 6のチップは、回分式重合釜 を用いて熱水で抽出処理しモノマーとオリゴマーの含有量を 1重量%にまで低減した 後、水分率が 0. 1重量%となるまで乾燥して使用した。原料ナイロン 6および延伸フ イルムの相対粘度は、 96%濃硫酸溶液を用いた 20°Cの測定値で約 2. 8であった。 また、使用した表面突起形成用微粒子 (0. 45重量%)は、細孔容積 1. 6cc/g,平 均粒子径 1. 8 /z mのシリカ微粒子(富士シリシァ化学社製 サイリシァ 350)で、ナイ ロン 6の原料となる ε—力プロラタタムの水溶液中に高速撹拌機で分散して重合釜に 仕込み、重合工程でナイロン 6内に分散させた。  Using a 100-liter batch polymerization kettle, nylon 6 obtained by ring-opening polymerization of ε-strength prolatatum was used as a polyamide-based resin. The nylon 6 chip is extracted with hot water using a batch polymerization kettle to reduce the monomer and oligomer content to 1% by weight, and then dried to a moisture content of 0.1% by weight. used. The relative viscosity of raw material nylon 6 and stretched film was about 2.8 measured at 20 ° C using 96% concentrated sulfuric acid solution. The surface protrusion-forming fine particles (0.45% by weight) used were silica fine particles with a pore volume of 1.6 cc / g and an average particle size of 1.8 / zm (Fuji Silysia Chemical Co., Ltd., Silicia 350). It was dispersed in an aqueous solution of ε-force prolatatum, which is a raw material of Nylon 6, with a high-speed stirrer, charged into a polymerization kettle, and dispersed in nylon 6 in the polymerization process.
[0161] (実施例及び比較例に使用したメタキシリレン基含有ポリアミド) [0161] (Metaxylylene group-containing polyamide used in Examples and Comparative Examples)
用いたポリアミドは、耐圧重縮合釜中でメタキシリレンジアミンゃアジピン酸等の原 料、および水酸化ナトリウム(NaOH)や次亜リン酸ナトリウム(NaH PO ·Η Ο)等の  The polyamide used was a material such as metaxylylenediamine or adipic acid in a pressure-resistant polycondensation kettle, or sodium hydroxide (NaOH) or sodium hypophosphite (NaH PO · Η Ο).
2 2 2 添加剤の存在下において加圧下及び常圧下に加熱して重縮合する回分式方法によ り得たものである。  2 2 2 Obtained by a batch method in which polycondensation is carried out by heating under pressure and normal pressure in the presence of an additive.
[0162] (Ny-MXD6 (A) )  [0162] (Ny-MXD6 (A))
攪拌機、分縮器、温度計、滴下ロート及び窒素ガス導入管を備えた調整缶に精秤 したメタキシリレンジァミン及びアジピン酸及び水を所定量カ卩え、窒素ガスにより加圧 、放圧の操作を 5回繰り返し、窒素置換を行い、雰囲気窒素中の酸素含有量 9ppm 以下とした。その時の内温は 80°Cとした。さら〖こ、添加剤として、 NaOHや NaH PO  Precisely weigh metaxylylenediamine, adipic acid and water in an adjustment can equipped with a stirrer, a condenser, a thermometer, a dropping funnel and a nitrogen gas inlet tube, pressurize and release with nitrogen gas The above operation was repeated 5 times to perform nitrogen substitution, and the oxygen content in the atmospheric nitrogen was adjusted to 9 ppm or less. The internal temperature at that time was 80 ° C. Sarakuko, NaOH and NaH PO as additives
2 2 twenty two
•H Oを加え、攪拌して均一な塩水溶液とした。この際も、雰囲気窒素中の酸素含有• H 2 O was added and stirred to obtain a uniform salt solution. Also in this case, oxygen content in the atmosphere nitrogen
2 2
量 9ppm以下に維持した。  The amount was kept below 9 ppm.
[0163] この溶液を攪拌機、分縮機、温度計、滴下ロート及び窒素ガス導入管を備えた反 応缶に移送し、缶内温度 190°C、缶内圧 1. OMPaとして、徐々に昇温させて留出す る水を系外に除き、缶内温度を 230°Cにした。この時までの反応時間は 4. 5時間で あった。その後、缶内圧を 60分かけて、徐々に放圧し、常圧に戻した。さらに温度を 255°Cまで上昇させ、常圧で 20分攪拌し、所定の粘度まで到達させ、反応を終了し た。その後、 20分間放置し、ポリマー中の気泡を取り除き、反応缶下部より溶融榭脂 を押出し、冷水で冷却固化しながらキャスティングを行った。キャスティング時間は約 70分間であり、また、冷却固化した榭脂温度は 50°Cであった。なお、ナトリウム量とし ては次亜リン酸ナトリウムと水酸ィ匕ナトリウムのナトリウム原子の合計量としてリン原子 の 2. 7倍モルになるようにした。表 1に特性を示す。 [0163] This solution was mixed with a stirrer, a partial reducer, a thermometer, a dropping funnel and a nitrogen gas introduction pipe. The can was transferred to a can, the temperature inside the can was 190 ° C, and the pressure inside the can was 1. OMPa. The reaction time until this time was 4.5 hours. After that, the internal pressure of the can was gradually released over 60 minutes and returned to normal pressure. The temperature was further raised to 255 ° C, and the mixture was stirred at normal pressure for 20 minutes to reach a predetermined viscosity, and the reaction was completed. Then, it was allowed to stand for 20 minutes to remove bubbles in the polymer, extruded molten resin from the bottom of the reaction can, and cast while cooling and solidifying with cold water. The casting time was about 70 minutes, and the temperature of the cooled and solidified resin was 50 ° C. The total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
[0164] (Ny-MXD6 (B) )  [0164] (Ny-MXD6 (B))
重合時間を延長する以外は Ny— MXD6 (A)と同様の重合方法により得たもので ある。表 1に特性を示す。  It was obtained by the same polymerization method as Ny—MXD6 (A) except that the polymerization time was extended. Table 1 shows the characteristics.
[0165] (Ny-MXD6 (C) )  [0165] (Ny-MXD6 (C))
添加剤の使用量を変える以外は、 Ny— MXD6 (A)と同様の重合方法により得たも のである。  It was obtained by the same polymerization method as Ny—MXD6 (A) except that the amount of additive used was changed.
なお、ナトリウム量としては次亜リン酸ナトリウムと水酸ィ匕ナトリウムのナトリウム原子 の合計量としてリン原子の 3. 4倍モルになるようにした。表 1に特性を示す。  The total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 3.4 times mol of phosphorus atoms. Table 1 shows the characteristics.
[0166] (Ny-MXD6/MXDI (D) ) [0166] (Ny-MXD6 / MXDI (D))
原料としてメタキシリレンジァミン、アジピン酸およびイソフタル酸を表 1に記載した 組成に対応するように調整すること以外は Ny— MXD6 (A)と同様の重合方法により 得たものである。  It was obtained by the same polymerization method as Ny-MXD6 (A) except that metaxylylenediamine, adipic acid and isophthalic acid were adjusted as raw materials so as to correspond to the compositions shown in Table 1.
なお、ナトリウム量としては次亜リン酸ナトリウムと水酸ィ匕ナトリウムのナトリウム原子 の合計量としてリン原子の 2. 7倍モルになるようにした。表 1に特性を示す。  The total amount of sodium atoms of sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
[0167] (Ny - MXD6/MXD - CHDA (E) ) [0167] (Ny-MXD6 / MXD-CHDA (E))
原料としてメタキシリレンジァミン、アジピン酸およびシクロへキサンジカルボン酸(C HDA)を表 1に記載した組成に対応するように調整すること以外は Ny—MXD6 (A) と同様の重合方法により得たものである。  Obtained by the same polymerization method as Ny-MXD6 (A), except that metaxylylenediamine, adipic acid and cyclohexanedicarboxylic acid (C HDA) were adjusted as raw materials to correspond to the composition described in Table 1. It is a thing.
なお、ナトリウム量としては次亜リン酸ナトリウムと水酸ィ匕ナトリウムのナトリウム原子 の合計量としてリン原子の 2. 7倍モルになるようにした。表 1に特性を示す。 The amount of sodium is the sodium atom of sodium hypophosphite and sodium hydroxide. The total amount of was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
[0168] (Ny- MXD6 (F) ) [0168] (Ny- MXD6 (F))
Ny— MXD6 (A)の場合と同様の反応装置を用い、添加剤の使用量を変え、原料 塩調整缶では窒素ガス置換を行わず雰囲気中の酸素濃度が約 lOOppmのままで反 応缶に移送し、缶内温度 190°C、缶内圧 1. OMPaとして、徐々に昇温させて留出す る水を系外に除いた。ここまでの缶内温度、反応時間は Ny— MXD6 (A)とほぼ同 一条件とした。その後、缶内圧を 60分かけて、徐々に放圧し、常圧に戻した。さらに 温度を 283°Cまで上昇させ、常圧で 20分攪拌し、所定の粘度まで到達させ、反応を 終了した。その後、 Ny— MXD6 (A)と同様にしてキャスティングを行った。  Ny—Use the same reactor as in MXD6 (A), change the amount of additive used, and do not replace nitrogen gas in the raw material salt adjustment can, so that the oxygen concentration in the atmosphere remains at about lOOppm. The water inside the can was 190 ° C, and the pressure inside the can was 1. OMPa. The internal temperature and reaction time up to this point were almost the same as Ny—MXD6 (A). After that, the internal pressure of the can was gradually released over 60 minutes and returned to normal pressure. The temperature was further raised to 283 ° C, and the mixture was stirred at normal pressure for 20 minutes to reach a predetermined viscosity, and the reaction was completed. Thereafter, casting was performed in the same manner as Ny—MXD6 (A).
なお、ナトリウム量としては次亜リン酸ナトリウムと水酸ィ匕ナトリウムのナトリウム原子 の合計量としてリン原子の 2. 7倍モルになるようにした。表 1に特性を示す。  The total amount of sodium atoms in sodium hypophosphite and sodium hydroxide was 2.7 moles of phosphorus atoms. Table 1 shows the characteristics.
[0169] (Ny- MXD6 (G) ) [0169] (Ny- MXD6 (G))
上記のリン原子含有化合物、及びアルカリ化合物は添加せずに、 Ny- MXD6 (A )と同様の重合方法により得たものである。表 1に特性を示す。  The phosphorous atom-containing compound and the alkali compound were not added and were obtained by the same polymerization method as for Ny-MXD6 (A). Table 1 shows the characteristics.
[0170] (Ny- MXD6 (H) ) [0170] (Ny- MXD6 (H))
添加剤として、水酸化リチウムや次亜リン酸リチウムに変更すること以外は Ny— MX D6 (A)と同様の重合方法により得たものである。  The additive was obtained by the same polymerization method as Ny-MX D6 (A) except that lithium hydroxide or lithium hypophosphite was used as an additive.
なお、リチウム量としては次亜リン酸リチウムと水酸化リチウムのリチウム原子の合計 量としてリン原子の 2. 7倍モルになるようにした。表 2に特性を示す。  The total amount of lithium atoms in lithium hypophosphite and lithium hydroxide was 2.7 times mol of phosphorus atoms. Table 2 shows the characteristics.
[0171] (Ny- MXD6 (I) ) [0171] (Ny- MXD6 (I))
添加剤として、水酸ィ匕ナトリウムや次亜リン酸マグネシウムに変更すること以外は Ny - MXD6 (A)と同様の重合方法により得たものである。  It was obtained by the same polymerization method as Ny-MXD6 (A) except that it was changed to sodium hydroxide or magnesium hypophosphite as an additive.
なお、ナトリウム量としては水酸ィ匕ナトリウムのナトリウム原子としてリン原子の 2. 7倍 モルになるようにした。表 2に特性を示す。  The amount of sodium was 2.7 moles of phosphorus atoms as sodium atoms of sodium hydroxide. Table 2 shows the characteristics.
[0172] (Ny- MXD6 (J) ) [0172] (Ny- MXD6 (J))
添加剤として、水酸ィ匕カリウムや次亜リン酸カリウムに変更すること以外は Ny— MX D6 (A)と同様の重合方法により得たものである。  The additive was obtained by the same polymerization method as Ny-MX D6 (A) except that it was changed to potassium hydroxide or potassium hypophosphite.
なお、カリウム量としては次亜リン酸カリウムと水酸ィ匕カリウムのカリウム原子の合計 量としてリン原子の 2. 7倍モルになるようにした。表 2に特性を示す。 The amount of potassium is the sum of potassium atoms of potassium hypophosphite and potassium hydroxide. The amount was set to 2.7 moles of phosphorus atoms. Table 2 shows the characteristics.
[0173] [表 1] [0173] [Table 1]
Figure imgf000034_0001
Figure imgf000034_0001
[0174] [表 2]  [0174] [Table 2]
Figure imgf000034_0002
Figure imgf000034_0002
[0175] (実施例 1)  [0175] (Example 1)
Ny-MXD6 (A)を用いて前記(6)及び(7)の方法で評価を実施した。 結果を表 3に示す。  Evaluation was carried out by the methods (6) and (7) using Ny-MXD6 (A). The results are shown in Table 3.
熱処理後の色相及び成形体の色相共に問題な力つた。  Both the hue after heat treatment and the hue of the molded product were problematic.
[0176] (実施例 2) [0176] (Example 2)
Ny-MXD6 (B)を用いて前記(6)及び(7)の方法で評価を実施した。 結果を表 3に示す。  Evaluation was carried out by the methods (6) and (7) using Ny-MXD6 (B). The results are shown in Table 3.
熱処理後の色相及び成形体の色相共に問題な力つた。  Both the hue after heat treatment and the hue of the molded product were problematic.
[0177] (実施例 3) [0177] (Example 3)
Ny-MXD6 (C)を用いて前記(6)及び(7)の方法で評価を実施した。 結果を表 3に示す。  Evaluation was performed by the methods (6) and (7) using Ny-MXD6 (C). The results are shown in Table 3.
熱処理後の色相及び成形体の色相共に問題な力つた。  Both the hue after heat treatment and the hue of the molded product were problematic.
[0178] (実施例 4〜8) 表 1および表 2に記載の各種のポリアミドを用いて前記(6)及び(7)の方法で評価 を実施した。 [0178] (Examples 4 to 8) Evaluation was carried out by the methods (6) and (7) using various polyamides described in Table 1 and Table 2.
結果を表 3に示す。  The results are shown in Table 3.
熱処理後の色相及び成形体の色相共に問題な力つた。  Both the hue after heat treatment and the hue of the molded product were problematic.
[0179] (比較例 1 2) [0179] (Comparative Example 1 2)
Ny-MXD6 (D)及び (E)を用いて前記(6)及び(7)の方法で評価を実施した。 結果を表 3に示す。  Evaluation was performed by the methods (6) and (7) using Ny-MXD6 (D) and (E). The results are shown in Table 3.
熱処理後の色相及び成形体の色相共に悪かった。  Both the hue after heat treatment and the hue of the molded product were bad.
[0180] [表 3] [0180] [Table 3]
Figure imgf000035_0001
Figure imgf000035_0001
[0181] (実施例 9)  [0181] (Example 9)
表 4に記載のポリアミド組成物を用いて、前記(9)の方法で評価を実施した。 結果を表 4に示す。  Using the polyamide composition described in Table 4, the evaluation was performed by the method (9). The results are shown in Table 4.
製膜性、色相、異物共に問題な力つた。  The film-forming property, hue, and foreign matter all had problems.
[0182] (実施例 10 15) [0182] (Example 10 15)
実施例 9と同様にして、表 4のポリアミド組成物について評価を実施した。  In the same manner as in Example 9, the polyamide compositions shown in Table 4 were evaluated.
結果を表 4に示す。  The results are shown in Table 4.
製膜性、色相、異物共に問題な力つた。  The film-forming property, hue, and foreign matter all had problems.
[0183] (比較例 3 4) 実施例 9と同様にして、表 4のポリアミド組成物について評価を実施した。 [0183] (Comparative Example 3 4) In the same manner as in Example 9, the polyamide compositions shown in Table 4 were evaluated.
結果を表 4に示す。  The results are shown in Table 4.
製膜性は問題な力つたが、色相および異物は問題であった。  Film formation was a problem, but hue and foreign matter were problems.
[0184] (比較例 5、 6) [0184] (Comparative Examples 5 and 6)
実施例 9と同様にして、表 4のポリアミド組成物について評価を実施した。 結果を表 4に示す。  In the same manner as in Example 9, the polyamide compositions shown in Table 4 were evaluated. The results are shown in Table 4.
製膜性は問題なかったが、色相、異物共に問題であった。  Although there was no problem in film forming property, both hue and foreign matter were problems.
[0185] (比較例 7) [0185] (Comparative Example 7)
水分量を変更する以外は実施例 11と同様にして、表 4のポリアミド組成物について 評価を実施した。  The polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
結果を表 4に示す。  The results are shown in Table 4.
色相は問題なかったが、製膜性は悪ぐ異物はありで問題であった。  There was no problem with the hue, but there was a foreign matter with poor film-forming properties, which was a problem.
[0186] (比較例 8) [0186] (Comparative Example 8)
水分量を変更する以外は実施例 11と同様にして、表 4のポリアミド組成物について 評価を実施した。  The polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
結果を表 4に示す。  The results are shown in Table 4.
色相および異物は問題な力つたが、製膜性は悪く問題であった。  The hue and foreign matter were problematic, but the film-forming property was bad.
[0187] (比較例 9) [0187] (Comparative Example 9)
水分量を変更する以外は実施例 11と同様にして、表 4のポリアミド組成物について 評価を実施した。  The polyamide compositions shown in Table 4 were evaluated in the same manner as in Example 11 except that the water content was changed.
結果を表 4に示す。  The results are shown in Table 4.
色相および異物は問題な力つたが、製膜性は悪く問題であった。  The hue and foreign matter were problematic, but the film-forming property was bad.
[0188] [表 4] 謹 i」 漏 i」漏 i」漏 i」漏 i」漏 i」漏 i」漏 i」 [0188] [Table 4] 謹 i ”leakage i” leakage i ”leakage i” leakage i ”leakage i” leakage i ”leakage i”
4  Four
ポリア 99 95 95 95 90 90 90 90 90 80 95 95 95 ミド組  Polya 99 95 95 95 90 90 90 90 90 80 95 95 95
成 物 1 5  Composition 1 5
重量  Weight
 咅
10 10 20 5 5 5 産部 10 10 10 10 20 5 5 5 Production department 10 10
水分量 3D 250 誦 1330 a ) 漏 誦 3D 5∞ 60 3X0 25∞ 延 O O O O o O o o O o Δ イルム  Moisture content 3D 250 誦 1330 a) Leakage 3D 5∞ 60 3X0 25∞ Total O O O O o O o o O o Δ Ilm
色相 O © © O © O o © © © > ® ® ® ® o o o ® ®  Hue O © © O © O o © © ©> ® ® ® ® o o o ® ®
[0189] (実施例 16) [0189] (Example 16)
表 5に記載のポリアミド組成物を用いて、前記(10)の方法で評価を実施した。 結果を表 5に示す。  Using the polyamide composition described in Table 5, the evaluation was carried out by the method (10). The results are shown in Table 5.
製膜性、色相、異物共に問題な力つた。  The film-forming property, hue, and foreign matter all had problems.
[0190] (実施例 17〜29) [0190] (Examples 17 to 29)
実施例 16と同様にして、表 5のポリアミド組成物について評価を実施した。  In the same manner as in Example 16, the polyamide compositions shown in Table 5 were evaluated.
結果を表 5に示す。  The results are shown in Table 5.
製膜性、色相、異物共に問題な力つた。  The film-forming property, hue, and foreign matter all had problems.
[0191] (比較例 10〜13) [0191] (Comparative Examples 10 to 13)
実施例 16と同様にして、表 6のポリアミド組成物について評価を実施した。  In the same manner as in Example 16, the polyamide compositions shown in Table 6 were evaluated.
結果を表 6に示す。  The results are shown in Table 6.
製膜性は問題な力つたが、色相および異物は問題であった。  Film formation was a problem, but hue and foreign matter were problems.
[0192] (比較例 14) [0192] (Comparative Example 14)
水分量を変更する以外は比較例 11と同様にして、表 6のポリアミド組成物について 評価を実施した。  The polyamide compositions shown in Table 6 were evaluated in the same manner as in Comparative Example 11 except that the water content was changed.
結果を表 6に示す。  The results are shown in Table 6.
色相は問題なかったが、製膜性は悪ぐ異物はありで問題であった。  There was no problem with the hue, but there was a foreign matter with poor film-forming properties, which was a problem.
[0193] (比較例 15) [0193] (Comparative Example 15)
水分量を変更する以外は比較例 11と同様にして、表 6のポリアミド組成物について 評価を実施した。 結果を表 6に示す。 The polyamide compositions shown in Table 6 were evaluated in the same manner as in Comparative Example 11 except that the water content was changed. The results are shown in Table 6.
色相および異物は問題な力つたが、製膜性は悪く問題であった。  The hue and foreign matter were problematic, but the film-forming property was bad.
[0194] (比較例 16) [0194] (Comparative Example 16)
水分量を変更する以外は比較例 11と同様にして、表 6のポリアミド組成物にっ 評価を実施した。  Evaluations were carried out on the polyamide compositions shown in Table 6 in the same manner as in Comparative Example 11 except that the water content was changed.
結果を表 6に示す。  The results are shown in Table 6.
色相および異物は問題な力つたが、製膜性は悪く問題であった。  The hue and foreign matter were problematic, but the film-forming property was bad.
[0195] [表 5] [0195] [Table 5]
Figure imgf000038_0001
Figure imgf000038_0001
[0196] [表 6]
Figure imgf000039_0001
[0196] [Table 6]
Figure imgf000039_0001
[0197] 以上、本発明のポリアミド及びポリアミド組成物について、複数の実施例に基づい て説明したが、本発明は上記実施例に記載した構成に限定されるものではなぐ各 実施例に記載した構成を適宜組み合わせる等、その趣旨を逸脱しな ヽ範囲にお!ヽ て適宜その構成を変更することができるものである。  [0197] While the polyamide and the polyamide composition of the present invention have been described based on a plurality of examples, the present invention is not limited to the configurations described in the above examples, and the configurations described in the examples. The configuration can be changed as appropriate without departing from the spirit of the invention, for example, by appropriately combining them.
産業上の利用可能性  Industrial applicability
[0198] 本発明のポリアミドは、乾燥時や成形時の熱安定性及び熱酸ィ匕安定性が良好であ るため、色調に優れており、かつ成形工程で着色し難ぐまたゲル状物などの異物の 発生が少ないので、フィルム、シートなどの成形体、飲料用ボトルをはじめとする中空 成形容器、エンジニアリングプラスチックス材などの素材として好適に用いられ、これ らの成形体を生産性よく製造することができる。さらに、本発明のポリアミド組成物もま た、乾燥時や成形時の熱安定性及び熱酸ィ匕安定性が良好であるため、色調に優れ ており、かつ成形工程で着色し難ぐまたゲル状物などの異物の発生が少ないので、 フィルム、シートなどの成形体、中空成形体、エンジニアリングプラスチックス材などの 素材として好適に用いられ、これらの成形体を生産性よく製造することができる。 [0198] Since the polyamide of the present invention has good thermal stability and thermal acidity stability at the time of drying and molding, it has excellent color tone and is difficult to be colored in the molding process. Is used as a material for molded products such as films and sheets, hollow molded containers such as beverage bottles, and engineering plastics. Can be manufactured. Furthermore, the polyamide composition of the present invention is also excellent in color tone and is difficult to be colored in the molding process because it has good thermal stability and thermal acidity stability during drying and molding. Since there is little generation of foreign matters such as a shaped product, it is suitably used as a material such as a molded product such as a film or a sheet, a hollow molded product or an engineering plastics material, and these molded products can be produced with high productivity.

Claims

請求の範囲 [1] 脂肪族ジカルボン酸と芳香族ジァミンとから誘導される単位を主構成単位とするポリ アミド、又は芳香族ジカルボン酸と脂肪族ジァミンとから誘導される単位を主構成単 位とするポリアミドであって、該ポリアミドを31 P— NMR測定溶媒に溶解してトリフロロ 酢酸添加後、構造分析した場合、下記構造式 (式 1)の構造で検出されるリン化合物 由来のリン原子含有量 (P1)が lOppm以上であることを特徴とするポリアミド。 Claims [1] Polyamide having a unit derived from an aliphatic dicarboxylic acid and an aromatic diamine as a main constituent unit, or a unit derived from an aromatic dicarboxylic acid and an aliphatic diamine as a main constituent unit If the polyamide is dissolved in a 31 P-NMR measurement solvent and trifluoroacetic acid is added and then structural analysis is performed, the phosphorus atom content derived from the phosphorus compound detected by the structure of the following structural formula (formula 1) A polyamide characterized in that (P1) is 10 ppm or more.
[化 1]  [Chemical 1]
Figure imgf000040_0001
(式 1 )
Figure imgf000040_0001
(Formula 1)
(ただし、 R、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールァ (However, R and R are hydrogen, alkyl group, aryl group, cycloalkyl group or aryl group.
1 2  1 2
ルキル基、 Xは水素)  Rualkyl group, X is hydrogen)
[2] 前記ポリアミドを31 P— NMR測定溶媒に溶解してトリフロロ酢酸添加後、構造分析し た場合、下記構造式 (式 2)の構造で検出されるリン化合物由来のリン原子含有量 (P 2)が 30ppm以上であることを特徴とする請求項 1に記載のポリアミド。 [2] When the polyamide is dissolved in a 31 P-NMR measurement solvent and subjected to structural analysis after addition of trifluoroacetic acid, the phosphorus atom content derived from the phosphorus compound detected by the structure of the following structural formula (formula 2) (P 2. The polyamide according to claim 1, wherein 2) is 30 ppm or more.
[化 2]  [Chemical 2]
(式 2 )(Formula 2)
Figure imgf000040_0002
Figure imgf000040_0002
(ただし、 Rは水素、アルキル基、ァリール基、シクロアルキル基又はァリールアルキ (Where R is hydrogen, alkyl, aryl, cycloalkyl or arylalkyl.
3  Three
ル基、 X、 Xは水素)  R group, X and X are hydrogen)
2 3  twenty three
[3] ポリアミド力 メタキシリレンジァミンとジカルボン酸とから誘導される構成単位を分子 鎖中に 50モル%以上含有することを特徴とする請求項 1又は 2のいずれかに記載の ポリアミド。  [3] Polyamide strength The polyamide according to claim 1, wherein the molecular chain contains 50 mol% or more of structural units derived from metaxylylenediamine and dicarboxylic acid.
[4] ポリアミドが、メタキシリレンジァミンとアジピン酸とから誘導される構成単位を分子鎖 中に 50モル%以上含有することを特徴とする請求項 1又は 2の 、ずれかに記載のポ リアミド。 [4] The polymer according to claim 1 or 2, wherein the polyamide contains at least 50 mol% of a structural unit derived from metaxylylenediamine and adipic acid in the molecular chain. Riamide.
[5] ポリアミドのチップのカラー b値 (Co— b)力 下記式(1)を満足することを特徴とする 請求項 1〜4のいずれかに記載のポリアミド。  [5] The polyamide b according to any one of claims 1 to 4, wherein the color b value (Co-b) force of the polyamide chip satisfies the following formula (1).
- 5< (Co -b) < 10 (1)  -5 <(Co -b) <10 (1)
[6] 請求項 1〜5のいずれかに記載のポリアミドと脂肪族ポリアミドとを主成分として含む ポリアミド組成物。 [6] A polyamide composition comprising the polyamide according to any one of claims 1 to 5 and an aliphatic polyamide as main components.
[7] 脂肪族ポリアミド 100重量部と請求項 1〜5のいずれかに記載のポリアミド 0. 5〜30 重量部とから主としてなるポリアミド組成物。  [7] A polyamide composition mainly comprising 100 parts by weight of an aliphatic polyamide and 0.5 to 30 parts by weight of the polyamide according to any one of claims 1 to 5.
[8] 請求項 1〜5のいずれかに記載のポリアミド 100重量部と脂肪族ポリアミド 0. 5-100 重量部とから主としてなるポリアミド組成物。 [8] A polyamide composition mainly comprising 100 parts by weight of the polyamide according to any one of claims 1 to 5 and 0.5 to 100 parts by weight of an aliphatic polyamide.
[9] 脂肪族ポリアミドがナイロン 6であることを特徴とする請求項 6〜8の 、ずれかに記載 のポリアミド組成物。 [9] The polyamide composition according to any one of [6] to [8], wherein the aliphatic polyamide is nylon 6.
[10] 前記ポリアミド組成物からのポリアミド成形体の回収品を含有することを特徴とする請 求項 6〜9のいずれかに記載のポリアミド組成物。  [10] The polyamide composition according to any one of claims 6 to 9, further comprising a recovered product of the polyamide molded product from the polyamide composition.
[11] 水分含有量が、 200〜2000ppmであることを特徴とする請求項 6〜10のいずれ力 に記載のポリアミド組成物。 [11] The polyamide composition according to any one of [6] to [10], wherein the water content is 200 to 2000 ppm.
[12] 請求項 6〜11のいずれかに記載のポリアミド組成物を成形してなることを特徴とする ポリアミド成形体。 [12] A polyamide molded article obtained by molding the polyamide composition according to any one of claims 6 to 11.
[13] 請求項 6〜11のいずれかに記載のポリアミド組成物を溶融成形してなる層を少なくと も一層有することを特徴とするポリアミド成形体。  [13] A polyamide molded article comprising at least one layer formed by melt-molding the polyamide composition according to any one of claims 6 to 11.
[14] 請求項 12または 13に記載のポリアミド成形体力 シ—ト状物あるいはこれを少なくと も一方向に延伸してなる延伸フィルムであることを特徴とするポリアミド成形体。 [14] A polyamide molded body characterized in that it is a polyamide molded body sheet according to claim 12 or 13, or a stretched film obtained by stretching the sheet in at least one direction.
PCT/JP2006/317311 2005-09-01 2006-09-01 Polyamide, polyamide composition, and molded polyamide WO2007026865A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4953943A (en) * 1972-09-27 1974-05-25
JPS4953945A (en) * 1972-09-27 1974-05-25

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4953943A (en) * 1972-09-27 1974-05-25
JPS4953945A (en) * 1972-09-27 1974-05-25

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