WO2007013325A1 - Connection structure for split blocks - Google Patents

Connection structure for split blocks Download PDF

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Publication number
WO2007013325A1
WO2007013325A1 PCT/JP2006/314172 JP2006314172W WO2007013325A1 WO 2007013325 A1 WO2007013325 A1 WO 2007013325A1 JP 2006314172 W JP2006314172 W JP 2006314172W WO 2007013325 A1 WO2007013325 A1 WO 2007013325A1
Authority
WO
WIPO (PCT)
Prior art keywords
block
male
lock
female
terminal
Prior art date
Application number
PCT/JP2006/314172
Other languages
French (fr)
Japanese (ja)
Inventor
Ryo Hagio
Makoto Sunohara
Hirofumi Wada
Original Assignee
Sumitomo Wiring Systems, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems, Ltd. filed Critical Sumitomo Wiring Systems, Ltd.
Publication of WO2007013325A1 publication Critical patent/WO2007013325A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/023Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
    • B60R16/0239Electronic boxes

Definitions

  • the present invention relates to a connecting structure of divided blocks, and more particularly, to electrically and mechanically integrate divided blocks obtained by dividing an electric junction box in accordance with the division of a wire harness. It prevents half-fitting between each other.
  • the wire harness divided into a plurality of parts is manufactured in individual assembly processes.
  • the wire harness connected to the electrical junction box is usually connected to the electrical junction box. In order to deliver in such a state, it is necessary to divide the electrical junction box into multiple parts along with the division of the wire harness, and to combine the divided electrical junction boxes later.
  • the present applicant provides an electrical junction box 1 shown in FIG. 9 in Japanese Patent Laid-Open No. 2004-166322 (Patent Document 1).
  • the electrical junction box 1 is formed by combining the first block 2 connected to the divided wire harness W / H1 and the second block 3 connected to the wire harness W / H2.
  • the pressure contact tab 4a of the first bus bar 4 serving as the internal circuit of the first block 2 is accommodated in the terminal accommodating portion 2a of the first block 2, while the second bus bar serving as the internal circuit of the second block 3 is accommodated.
  • the internal circuit of the first block 2 and the internal circuit of the second block 3 can be connected simultaneously with the assembly of the first block 2 and the second block 3.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2004-166322
  • the present invention has been made in view of the above problems, and the first block side terminal and the second block side terminal until the divided first block and second block are completely locked together.
  • An object of the present invention is to make it possible to detect half-fitting between the first block and the second block by a continuity test by setting the terminals so that they do not contact each other.
  • the present invention provides an electric junction box main body divided into a first block and a second block divided end, and one of the first block and the second block. While providing a female terminal accommodating part for accommodating the female terminal connected to the internal circuit, a male terminal accommodating part for accommodating the male terminal connected to the internal circuit is provided on the other block or V block. The first block and the second block are connected by fitting the female terminal and the male terminal.
  • Locking claws are provided on the peripheral walls of the female terminal accommodating portion and the male terminal accommodating portion, and the female terminal and the male terminal are not in contact with each other until the locking claws are permanently locked.
  • a connecting structure of divided blocks characterized by the above is provided.
  • the first block and the second block are always completely fitted. Therefore, if the conduction between the first and second blocks is confirmed in the continuity test after connecting the first block and the second block, the first The block and the second block are securely fitted. On the other hand, the first block and the second block are in a semi-fitted state if no conduction between the first and second blocks is confirmed in the continuity test. Thus, the fitting state between the first block and the second block can be confirmed by the continuity test of the first and second blocks.
  • the first block is used as a standby block, and the female terminal accommodating portion having an upper end opening is provided, and the upper end of the lock piece connected to the peripheral wall of the female terminal accommodating portion with a gap is provided. While the first locking claw is provided,
  • the second block is provided with the male terminal accommodating portion having a lower end opening, and the peripheral wall force of the male terminal accommodating portion is protruded with a U-shaped locking piece inserted into the gap of the first block.
  • a long second lock claw that is engaged with the first lock claw of the first block is provided, and the male and female terminals until the second lock claw is permanently engaged with the engagement lower end surface of the first lock claw. Enter as a setting that does not allow contact.
  • the second lock claw is longer in the half-fitted state of the first block and the second block than in the state in which the first block and the second block are fitted.
  • the second block is placed higher by as much.
  • the height position of the second block varies greatly between the fitted state and the half-fitted state, when the first block and the second block are in the half-fitted state, the inside of the first and second blocks Terminals connected to the circuit can be made non-contact with each other.
  • the male and female terminals connected to the internal circuits of the first and second blocks Therefore, the internal circuits of the first and second blocks are connected to each other only after the first and second blocks are completely fitted together.
  • FIG. 1 (A) is a plan view of an electrical junction box according to the present invention, and (B) is a front view of the same.
  • FIG. 2A is a plan view of a first block
  • FIG. 2B is a front view of the same
  • FIG. 2C is a perspective view of a lock portion.
  • FIG. 3 (A) is a bottom view of the first block, and (B) is a left side view.
  • FIG. 4A is a plan view of a second block
  • FIG. 4B is a front view of the same
  • FIG. 4C is a perspective view of a lock portion.
  • FIG. 5 (A) is a bottom view of the second block, and (B) is an XX cross-sectional view of (A).
  • FIG. 6A is a cross-sectional view showing a half-fitted state of the first block and the second block
  • FIG. 6B is a cross-sectional view showing a fitted state of the first block and the second block.
  • FIG. 7 (A) is a plan view of the lower case, and (B) is a front view of the same.
  • FIG. 8 (A) is a plan view of a state in which the first block is fitted to the lower case, and (B) is an enlarged view of the main part of the lock part.
  • FIG. 9 (A) and (B) are diagrams showing a conventional example.
  • 1 (A) and 1 (B) show the electrical junction box 10 of the embodiment.
  • the first block 20 and the second block 30 are divided into two along the central line to be connected to separate wire harnesses.
  • a lower case 40 that covers the upper surface of the lower case 40 (not shown).
  • the first block 20 has a substantially rectangular shape in plan view, and an electrical component E such as a relay or a fuse is placed at a predetermined position on the upper surface of the main body portion 21 made of synthetic resin.
  • An electric component housing part 22 that can be mounted is provided on the lower surface side of the main body 21, there is provided a connector part 25 for connecting the connector and terminals of the wiring harness WZH1 introduced into the first block 20, and the inside of the main body part 21 is shown in FIG.
  • a bus bar 26 constituting a required circuit is internally provided between the connector portion 25 and the electrical component housing portion 22.
  • a circuit connection portion 27 for electrical and mechanical connection with a second block 30 described later is provided at the approximate center of the split end 21a in the main body portion 21.
  • the circuit connecting portion 27 includes two female terminal accommodating portions 27b that protrude upward while being surrounded by a groove portion 27a.
  • the terminal accommodating portion 27b accommodates two female relay terminals (female terminals) 27c connected to the bus bar 26. This relay terminal 27c accommodates the counterpart terminal in a state where it can be received from above.
  • the circuit connector 27 is connected to the first block 20 and the second block with the mating terminal connected to the relay terminal 27c.
  • a lock portion 27d for connecting the block 30 is further provided.
  • the lock portion 27d is a lock piece that is integrally protruded upward from the peripheral wall of the female terminal accommodating portion 27b and a gap S at a position entering the center from the two female terminal accommodating portions 27b on the upper surface of the main body portion 21.
  • 27e and a first lock claw 27f (FIGS. 6A and 6B) provided at the upper end of the lock piece 27e.
  • the outer surface of the first lock pawl 27f is continuous with the upper end inclined surface 27f-1, the vertical surface 27f-2 that is continuous with the tip of the upper end surface 27f-1, and hangs downward, and the lower end of the vertical surface 27f-2. It consists of a locking lower end surface 27f-3 that consists of a horizontal surface.
  • the second block 30 has a square shape with one corner cut out in plan view, and the upper surface of the synthetic resin main body 31 is not As in the case of 1 block 20, an electrical component accommodating portion 32 that can mount electrical components E such as relays and fuses at predetermined positions is provided.
  • a connector part 35 for connecting the connector and terminals of the wire harness WZH2 introduced into the second block 30 is provided on the lower surface side of the main body part 31.
  • a bus bar 36 that constitutes a required circuit is housed between the connector portion 35 and the electrical component housing portion 32.
  • a circuit connection portion 37 for making electrical and mechanical coupling with the circuit connection portion 27 of the first block 20 is similarly provided at substantially the center of the split end 31a in the main body portion 31.
  • the circuit connecting portion 37 includes a frame portion 37a that can be fitted in the groove portion 27a of the circuit connecting portion 27 of the first block 20, and a male terminal in the frame portion 37a.
  • the accommodating portion 37b accommodates two male tabs (male terminals) 37c that are connected to the bus bar 36, rise up, and then turn downward and extend downward.
  • the male tab 37c is arranged at a position corresponding to the relay terminal 27c of the first block 20, and when the first block 20 and the second block 30 are coupled, the male tab 37c is inserted into the relay terminal 27c to electrically Connection is possible.
  • a lock portion 37d that can be locked to the lock portion 27d of the first block 20 is further provided at the center of the outer surface of the frame portion 37a.
  • the lock portion 37d includes a U-shaped lock piece 37e that can be rubbed with one end as a fulcrum, and a second hook claw 37f that is long in the vertical direction and protrudes from the outer surface of the lock piece 37e. It consists of.
  • the outer surface of the second lock claw 37f is a locking upper end surface 37f-1, which is a horizontal force, a vertical surface 37f-2 which is continuous with the tip of the locking upper end surface 37f-1, and hangs downward, and the vertical surface 37f-2.
  • the lower end surface 37f-3 which is the inclined surface force that is continuous with the lower end of the surface, becomes the force. 2nd lock claw 37f
  • the first block 20 side relay terminal 27c and the second block side male tab 37c first contact each other.
  • the distance L2 is greater than the distance L2 from the position where the first block 20 and the second block 30 are completely fitted to each other to the tip position of the male tab 37c.
  • the circuit of the second block 30 is inserted into the groove 27a of the circuit connecting portion 27 of the first block 20.
  • the frame portion 37a of the connecting portion 37 also fits upward force, and the male tab 37c in the male terminal accommodating portion 37b of the second block 30 is connected to the relay terminal 27c in the female terminal accommodating portion 27b of the first block 20. Inserted.
  • FIG. 6 (A) shows that the upper end inclined surface 27f-1 of the first lock claw 27f of the first block 20 and the lower end surface 37f-3 of the long second lock claw 37f of the second block 30 are shown.
  • the abutted half-fitted state is shown.
  • the second block 30 is at least the length L1 of the second lock claw 37f with respect to the first block 20. Is placed at a high position. Therefore, the tip of the male tab 37c of the second block 30 is also arranged at a position higher by at least LI (> L2) than in the fully locked state, and the middle terminal 27c and the second block 30 of the first block 20 are arranged. No contact is made with the male tab 37c, and the internal circuits of the first and second blocks 20, 30 are not connected to each other.
  • FIG. 6 (B) shows that the lock piece 37e of the second block 30 is inserted into the gap S between the peripheral wall of the female terminal accommodating portion 27b of the first block 20 and the lock piece 27e, and the lock piece 37e
  • the upper end surface 37f-l of the second lock claw 37f is finally locked to the lower end surface 27f-3 of the first lock claw 27f of the lock piece 27e, and the second lock claw 37f and the second lock claw 37f are locked.
  • lock portions 23a and 23b for locking and coupling with mouth portions 41a and 41b of the lower case 40 described later are provided on the outer peripheral surface of the main body 21 of the first block 20, lock portions 23a and 23b for locking and coupling with mouth portions 41a and 41b of the lower case 40 described later are provided.
  • the lock portions 23a and 23b of the main body portion 21 are provided in a positioning recess 23c formed on the outer peripheral surface, and are composed of a lock piece 23d that can be stowed with the lower end as a fulcrum and a lock claw 23e. The Yes.
  • lock rods 24a and 24b for coupling to lock portions 33a and 33b of the second block 30 described later are provided on both sides of the split end 21a of the main body portion 21.
  • a lock claw 24d having a lower surface as a locking surface protrudes from the upper end of the outer surface of the convex portion 24c provided on the outer peripheral surface of the main body portion 21.
  • the upper left corner of the main body 21 has a half-cylindrical shape for covering and guiding the upper half of the wire bundle of the wire harness WZH1 introduced into the first block 20.
  • the upper fixed piece 28 is protruded obliquely outward in a predetermined direction.
  • Round terminal fittings (not shown) attached to the terminals of the power supply line P (Fig. 1 (B)) to be separately introduced into the electrical junction box 10 are bolted to the left and right sides of the circuit connection portion 27 in the main body 21.
  • a pair of power connection terminals 29 are provided for electrical and mechanical connection by, for example.
  • FIGS. 2 and 3 showing the first block 20 there are some parts where the description of the electrical component E and the wire harnesses WZH1 and WZH2 is omitted. These components are mounted at predetermined positions in advance.
  • lock portions 33a and 33b for locking and coupling with lock portions 24a and 24b provided in the first block 20 are provided at the left and right positions of the split end 31a of the main body portion 31 of the second block 30.
  • These locking portions 33a and 33b are provided in positioning concave portions 33c formed on the outer peripheral surface, and, like the locking portions 23a and 23b of the first block 20, are mouths that can be stowed in an inertial manner with the lower end as a fulcrum. Powerful with the hook piece 33d and the lock claw 33e!
  • lock portions 34a and 34b for locking and coupling with lock portions 42a and 42b of the lower case 40 described later are provided on both the left and right side surfaces of the main body portion 31.
  • These lock portions 34a and 34b are also provided in positioning recesses 34c formed on the outer peripheral surface, and have a lock piece 34d that can be elastically pinched with the lower end as a fulcrum, and a lock claw 34e with force! /,
  • An L-shaped upper fixed piece 38 is protruded sideways.
  • the lower case 40 is also made of synthetic resin and is formed into a bottomed box shape by the peripheral wall portion 43 and the bottom wall portion 45, as shown in FIG. 7A.
  • a substantially upper half portion in plan view is a first block housing portion 46 and a substantially lower half portion is a second block housing portion 47.
  • the second block accommodating portion 47 is divided by a partition wall 43a that is integrally raised from the bottom wall portion 45, leaving a little left region of the lower case 40.
  • lock portions 41a and 41b for fixing the first block 20 accommodated in the first block accommodating portion 46 are projecting portions provided at the left and right positions of the inner peripheral surface 43 on the upper side of the plan view in FIG. 41A and 41B are formed.
  • lock portions 42a and 42b for fixing the second block 30 housed in the second block housing portion 47 are a protrusion 43A provided on the right side surface of the partition wall 43a in plan view, and FIG. It is formed on a protrusion 43B provided at a lower position on the inner surface of the peripheral wall 43 on the right side of the plane.
  • the protrusions 41A and 41B and the protrusions 43A and 43B have a fitting structure for positioning corresponding to the recesses 23c and 34c of the first block 20 and the second block 30, respectively.
  • the lock portions 41a and 41b and the lock portions 42a and 42b are provided by protruding lock claws 41d and 43d on which the lock claw 23e and lock claw 34e of the counterpart lock piece 23d and lock piece 34d are engaged. Yes.
  • the protrusions 48a, 48b having semicircular cross sections corresponding to the concave grooves 31b, 31c of the second block 30 Is protruding.
  • the peripheral wall portion 43 of the lower case 40 is provided with a wire opening 49 cut out from the upper end of the peripheral wall portion 43 to the bottom wall portion 45 at the upper left corner of the plan view in FIG.
  • the wire bundle of the wire harness WZH 1 introduced to the first block 20 by 49 can be pulled out!
  • the lower fixed piece 49a in the form of a half cylinder for guiding the lower half of the bundle of wires is guided toward the predetermined diagonally outer side corresponding to the upper fixed piece 28 of the first block 20. Projecting.
  • the upper end force is also cut to the bottom wall 45 on the peripheral wall 43 on the right side of the lower case 40 in plan view.
  • the missing wire opening 50 is provided, and the wire bundle of the wire harness WZH2 introduced into the second block 30 can be pulled out by the wire opening 50.
  • a lower fixing piece 50a with an L-shaped cross section for covering and guiding the lower part of the bundle of wires is provided in the electric wire opening 50 so as to project in a predetermined direction corresponding to the upper fixing piece 38 of the second block 30. is doing.
  • a bracket BK for attaching the electrical junction box 10 to the vehicle body is provided at a predetermined position on the outer surface of the lower case 40.
  • the wire bundle of the wire harness WZH1 of the first block 20 is pulled out from the wire opening 49 of the lower case 40 to the first block housing portion 46 of the lower case 40. Insert first block 20 and press. As a result of this operation, the first block 20 is locked to the lower case 40 by locking the lock parts 23a, 23b for fixing the lower case of the first block 20 with the lock parts 41a, 41b on the inner surface of the lower case 40. It is done.
  • the first block 20 is fitted into the first block housing portion 46, the first block 20 is fitted by aligning the recess 23c of the first block 20 with the protrusions 41A and 41B of the lower case 40. The direction of the match is regulated in the correct direction.
  • the wire bundle of the wire harness WZH1 drawn out is arranged between the lower fixed piece 49a of the lower case 40 and the upper fixed piece 28 of the first block 20.
  • the wire harness WZH2 of the second block 30 is arranged between the lower fixing piece 50a and the upper fixing piece 38 so as to be pulled out from the electric wire opening 50 of the lower case 40, and the first The second block 30 is inserted into the two-block housing portion 47 and pressed.
  • the second block 30 is locked and fixed to the lower case 40 by engaging the lock portions 34a and 34b for fixing the lower case of the second block 30 with the lock portions 42a and 42b of the lower case 40, respectively.
  • the first block 20 and the second block 30 are locked together by locking the lock portions 33a, 33b of the second block 30 and the mouth portions 24a, 24b of the first block 20, respectively.
  • each of the divided blocks can be obtained by a simple operation in which the first block 20 and the second block 30 are sequentially inserted into the predetermined lower position and locked together with respect to the common lower case 40. Electrical and mechanical coupling can be achieved.
  • the relay terminal 27c of the first block 20 and the second block 30 Since the male tab 37c is not in contact with each other, the internal circuits of the first and second blocks 20, 30 are connected to each other only after the first and second blocks 20, 30 are completely fitted. Therefore, the internal circuits of the first and second blocks 20 and 30 are connected to each other, but the situation where the first block 20 and the second block 30 are in a semi-fitted state can be prevented. The reliability of the electrical connection can be improved because the two blocks 30 are not mounted on the vehicle in a semi-fitted state.

Abstract

An electric junction box body is split into a first block and a second block. A female terminal receiving section for receiving a female terminal is provided at a split end of at least either of the blocks, and the female terminal is connected to an inner circuit of the at least either of the blocks. On the other hand, a male terminal receiving section for receiving a male terminal is provided in the other block, and the male terminal is connected to an inner circuit of the other block. When the female and male terminal receiving sections are fitted to each other, the female and male terminals are fitted to each other to complete a circuit connection between the first block and the second block. Locking claws for engaging with each other are provided at peripheral walls of the female receiving section and the male terminal receiving section, and the female terminal and the male terminals are not in contact with each other until the locking claws are finally engaged.

Description

明 細 書  Specification
分割ブロックの連結構造  Split block connection structure
技術分野  Technical field
[0001] 本発明は、分割ブロックの連結構造に関し、詳しくは、ワイヤハーネスの分割に伴つ て電気接続箱が分割された分割ブロックを電気的、機械的に一体化させるものであり 、分割ブロック同士の半嵌合を防止するものである。  TECHNICAL FIELD [0001] The present invention relates to a connecting structure of divided blocks, and more particularly, to electrically and mechanically integrate divided blocks obtained by dividing an electric junction box in accordance with the division of a wire harness. It prevents half-fitting between each other.
背景技術  Background art
[0002] 従来、自動車に配索されるワイヤハーネスは電源分配システムの効率ィ匕等を目的 として、もともとは 1つであったワイヤハーネスを複数に分割することでワイヤハーネス の軽量化、小径化、共用化、電線の取り回しの簡素化等を図る場合がある。  [0002] Conventionally, wire harnesses that are routed in automobiles have been reduced in weight and diameter by dividing the original wire harness into multiple parts for the purpose of improving the efficiency of the power distribution system. , Sharing and simplification of wire handling may be attempted.
前記のように複数に分割されたワイヤハーネスは、それぞれ個別の組立工程で製 造されることとなるが、電気接続箱に接続されるワイヤハーネスは、通常電気接続箱 を接続して一体ィ匕した状態で納入を行うため、ワイヤハーネスの分割に伴って電気 接続箱も複数に分割し、後に分割された電気接続箱を合体する構造とすることが必 要となる。  As described above, the wire harness divided into a plurality of parts is manufactured in individual assembly processes. However, the wire harness connected to the electrical junction box is usually connected to the electrical junction box. In order to deliver in such a state, it is necessary to divide the electrical junction box into multiple parts along with the division of the wire harness, and to combine the divided electrical junction boxes later.
[0003] 前記のような電気接続箱として、本出願人は特開 2004— 166322号公報 (特許文 献 1)において、図 9に示す電気接続箱 1を提供している。該電気接続箱 1は、分割さ れたワイヤハーネス W/H1に接続された第 1ブロック 2とワイヤハーネス W/H2に接 続された第 2ブロック 3とを合体してなる。具体的には、第 1ブロック 2の内部回路とな る第 1バスバー 4の圧接タブ 4aを第 1ブロック 2の端子収容部 2aに収容する一方、第 2ブロック 3の内部回路となる第 2バスバー 5のタブ 5aを第 2ブロック 3の端子収容部 3 aに収容しており、第 1ブロック 2のロック部 2bと第 2ブロック 3のロック部 3bとをロック結 合すると、端子収容部 2aと 3aとが嵌合されて、圧接タブ 4aとタブ 5aとが接続される。  As the electrical junction box as described above, the present applicant provides an electrical junction box 1 shown in FIG. 9 in Japanese Patent Laid-Open No. 2004-166322 (Patent Document 1). The electrical junction box 1 is formed by combining the first block 2 connected to the divided wire harness W / H1 and the second block 3 connected to the wire harness W / H2. Specifically, the pressure contact tab 4a of the first bus bar 4 serving as the internal circuit of the first block 2 is accommodated in the terminal accommodating portion 2a of the first block 2, while the second bus bar serving as the internal circuit of the second block 3 is accommodated. When the tab 5a of 5 is accommodated in the terminal accommodating portion 3a of the second block 3, and the locking portion 2b of the first block 2 and the locking portion 3b of the second block 3 are locked together, the terminal accommodating portion 2a 3a is fitted, and the press contact tab 4a and the tab 5a are connected.
[0004] 前記電気接続箱 1であれば、第 1ブロック 2と第 2ブロック 3との組み付けと同時に第 1ブロック 2の内部回路と第 2ブロック 3の内部回路とを接続することができる。  With the electrical junction box 1, the internal circuit of the first block 2 and the internal circuit of the second block 3 can be connected simultaneously with the assembly of the first block 2 and the second block 3.
しかしながら、第 1ブロック 2のロック部 2bと第 2ブロック 3のロック部 3bとが完全に口 ック結合されて 、な ヽ半嵌合でも圧接タブ 4aとタブ 5aが接触する場合がある。この場 合、導通検査で通電が確認されると第 1ブロック 2と第 2ブロック 3とが半嵌合状態のま ま自動車に搭載されるおそれがある。このように第 1ブロック 2と第 2ブロック 3とが半嵌 合状態で自動車されると、その後、第 1ブロック 2と第 2ブロック 3とのロックが外れて圧 接タブ 4aとタブ 5aとが非接触状態となり、電気接続の信頼性を損なうおそれがある。 特許文献 1 :特開 2004— 166322号公報 However, the lock portion 2b of the first block 2 and the lock portion 3b of the second block 3 are completely mouth-coupled, and the press-contact tab 4a and the tab 5a may come into contact with each other even when half-fitted. This place In this case, if energization is confirmed by the continuity test, the first block 2 and the second block 3 may be mounted in the automobile with the semi-fitted state. Thus, when the vehicle is in a state where the first block 2 and the second block 3 are half-fitted, then the lock between the first block 2 and the second block 3 is released and the pressure tab 4a and the tab 5a are disconnected. There is a risk of impairing the reliability of the electrical connection due to the non-contact state. Patent Document 1: Japanese Patent Application Laid-Open No. 2004-166322
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] 本発明は前記問題に鑑みてなされたものであり、分割された第 1ブロックと第 2プロ ックとが完全にロック結合するまでは第 1ブロック側の端子と第 2ブロック側の端子が 接触しないように設定することにより、導通検査によって第 1ブロックと第 2ブロックとの 半嵌合を検知できるようにすることを課題として 、る。 [0005] The present invention has been made in view of the above problems, and the first block side terminal and the second block side terminal until the divided first block and second block are completely locked together. An object of the present invention is to make it possible to detect half-fitting between the first block and the second block by a continuity test by setting the terminals so that they do not contact each other.
課題を解決するための手段  Means for solving the problem
[0006] 前記課題を解決するため、本発明は、電気接続箱本体を分割して形成した第 1ブ ロックと第 2ブロックの分割端に、第 1、第 2ブロックのいずれか一方のブロックに内部 回路と接続させた雌端子を収容する雌端子収容部を設ける一方、 Vヽずれか他方の ブロックに内部回路と接続させた雄端子を収容する雄端子収容部を設け、これら雌 雄端子収容部が嵌合されて前記雌端子と雄端子とを嵌合して第 1ブロックと第 2プロ ックとの回路接続がなされ、 [0006] In order to solve the above-mentioned problems, the present invention provides an electric junction box main body divided into a first block and a second block divided end, and one of the first block and the second block. While providing a female terminal accommodating part for accommodating the female terminal connected to the internal circuit, a male terminal accommodating part for accommodating the male terminal connected to the internal circuit is provided on the other block or V block. The first block and the second block are connected by fitting the female terminal and the male terminal.
前記雌端子収容部と雄端子収容部の周壁に互いに係止するロック爪が設けられ、 これらロック爪が本係止されるまで前記雌端子と雄端子とが接触されない設定とされ て 、ることを特徴とする分割ブロックの連結構造を提供して 、る。  Locking claws are provided on the peripheral walls of the female terminal accommodating portion and the male terminal accommodating portion, and the female terminal and the male terminal are not in contact with each other until the locking claws are permanently locked. A connecting structure of divided blocks characterized by the above is provided.
[0007] 前記構成によれば、第 1ブロックと第 2ブロックとが半嵌合である場合には、第 1、第 2ブロックの内部回路に接続した雄端子と雌端子とが接触しないようにしているため、 第 1、第 2ブロックが完全に嵌合されて初めて第 1、第 2ブロックの内部回路同士が接 続される。 [0007] According to the above configuration, when the first block and the second block are half-fitted, the male terminal and the female terminal connected to the internal circuit of the first and second blocks are prevented from contacting each other. Therefore, the internal circuits of the first and second blocks are connected to each other only after the first and second blocks are completely fitted.
即ち、第 1、第 2ブロックの内部回路同士が接続されていれば必ず第 1ブロックと第 2ブロックが完全に嵌合された状態となっている。よって、第 1ブロックと第 2ブロックと を連結した後の導通検査において、第 1、第 2ブロック間の通電が確認されれば第 1 ブロックと第 2ブロックとは確実に嵌合された状態となっている。逆に、導通検査にお いて第 1、第 2ブロック間の通電が確認されなければ第 1ブロックと第 2ブロックとは半 嵌合状態となっている。このように、第 1、第 2ブロックの導通検査により第 1ブロックと 第 2ブロックとの嵌合状態を確認することができる。 That is, as long as the internal circuits of the first and second blocks are connected to each other, the first block and the second block are always completely fitted. Therefore, if the conduction between the first and second blocks is confirmed in the continuity test after connecting the first block and the second block, the first The block and the second block are securely fitted. On the other hand, the first block and the second block are in a semi-fitted state if no conduction between the first and second blocks is confirmed in the continuity test. Thus, the fitting state between the first block and the second block can be confirmed by the continuity test of the first and second blocks.
よって、第 1、第 2ブロックの内部回路同士は接続されているが第 1ブロックと第 2ブ ロックとが半嵌合状態であるといった事態を防止でき、第 1ブロックと第 2ブロックとが 半嵌合状態で自動車に搭載されることがなぐ電気接続の信頼性を高めることができ る。  Therefore, it is possible to prevent a situation in which the internal circuits of the first and second blocks are connected to each other but the first block and the second block are half-fitted, and the first block and the second block are half-fitted. It is possible to improve the reliability of the electrical connection that is not mounted on the automobile in the mated state.
[0008] 具体的には、前記第 1ブロックが待ち受け側ブロックとして上端開口の前記雌端子 収容部が設けられ、該雌端子収容部の周壁と空隙をあけて連結されたロック片の上 端に第 1ロック爪が設けられる一方、  [0008] Specifically, the first block is used as a standby block, and the female terminal accommodating portion having an upper end opening is provided, and the upper end of the lock piece connected to the peripheral wall of the female terminal accommodating portion with a gap is provided. While the first locking claw is provided,
前記第 2ブロックに下端開口の前記雄端子収容部が設けられ、該雄端子収容部の 周壁力 前記第 1ブロックの空隙に挿入される U字状のロック片が突設され、該ロック 片に前記第 1ブロックの第 1ロック爪と係止される長尺な第 2ロック爪が設けられ、 前記第 2ロック爪が第 1ロック爪の係止下端面に本係止されるまで前記雌雄端子を 嵌合接触させな ヽ設定として ヽる。  The second block is provided with the male terminal accommodating portion having a lower end opening, and the peripheral wall force of the male terminal accommodating portion is protruded with a U-shaped locking piece inserted into the gap of the first block. A long second lock claw that is engaged with the first lock claw of the first block is provided, and the male and female terminals until the second lock claw is permanently engaged with the engagement lower end surface of the first lock claw. Enter as a setting that does not allow contact.
[0009] 前記構成によれば、第 1ブロックと第 2ブロックとが半嵌合の状態では、第 1ブロック と第 2ブロックとが嵌合された状態に比べて第 2ロック爪を長尺として分だけ第 2ブロッ クが高い位置に配置される。このように、嵌合状態と半嵌合状態とで第 2ブロックの高 さ位置が大きく変わるため、第 1ブロックと第 2ブロックとが半嵌合状態の場合に第 1、 第 2ブロックの内部回路に接続した端子同士を非接触にすることができる。  [0009] According to the above configuration, the second lock claw is longer in the half-fitted state of the first block and the second block than in the state in which the first block and the second block are fitted. The second block is placed higher by as much. As described above, since the height position of the second block varies greatly between the fitted state and the half-fitted state, when the first block and the second block are in the half-fitted state, the inside of the first and second blocks Terminals connected to the circuit can be made non-contact with each other.
発明の効果  The invention's effect
[0010] 前述したように、本発明によれば、第 1ブロックと第 2ブロックとが半嵌合である場合 には、第 1、第 2ブロックの内部回路に接続した雄端子と雌端子とが接触しないように しているため、第 1、第 2ブロックが完全に嵌合されて初めて第 1、第 2ブロックの内部 回路同士が接続される。  [0010] As described above, according to the present invention, when the first block and the second block are half-fitted, the male and female terminals connected to the internal circuits of the first and second blocks Therefore, the internal circuits of the first and second blocks are connected to each other only after the first and second blocks are completely fitted together.
よって、第 1、第 2ブロックの内部回路同士は接続されているが第 1ブロックと第 2ブ ロックとが半嵌合状態であるといった事態を防止でき、第 1ブロックと第 2ブロックとが 半嵌合状態で自動車に搭載されることがなぐ電気接続の信頼性を高めることができ る。 Therefore, it is possible to prevent a situation in which the internal circuits of the first and second blocks are connected but the first block and the second block are in a semi-fitted state. It is possible to improve the reliability of the electrical connection that is not mounted on the automobile in the half-fitted state.
図面の簡単な説明  Brief Description of Drawings
[0011] [図 1] (A)は本発明に係る電気接続箱の平面図、(B)は同上正面図である。  FIG. 1 (A) is a plan view of an electrical junction box according to the present invention, and (B) is a front view of the same.
[図 2] (A)は第 1ブロックの平面図、(B)は同上正面図、(C)はロック部の斜視図であ る。  FIG. 2A is a plan view of a first block, FIG. 2B is a front view of the same, and FIG. 2C is a perspective view of a lock portion.
[図 3] (A)は第 1ブロックの底面図、(B)は左側面図である。  [FIG. 3] (A) is a bottom view of the first block, and (B) is a left side view.
[図 4] (A)は第 2ブロックの平面図、(B)は同上正面図、(C)はロック部の斜視図であ る。  4A is a plan view of a second block, FIG. 4B is a front view of the same, and FIG. 4C is a perspective view of a lock portion.
[図 5] (A)は第 2ブロックの底面図、(B)は (A)の X— X断面図である。  [FIG. 5] (A) is a bottom view of the second block, and (B) is an XX cross-sectional view of (A).
[図 6] (A)は第 1ブロックと第 2ブロックの半嵌合状態を示す断面図、 (B)は第 1ブロッ クと第 2ブロックの嵌合状態を示す断面図である。  6A is a cross-sectional view showing a half-fitted state of the first block and the second block, and FIG. 6B is a cross-sectional view showing a fitted state of the first block and the second block.
[図 7] (A)はロアケースの平面図、(B)は同上正面図である  [Fig. 7] (A) is a plan view of the lower case, and (B) is a front view of the same.
[図 8] (A)はロアケースに第 1ブロックを嵌合した状態の平面図、(B)はロック部の要 部拡大図である。  [FIG. 8] (A) is a plan view of a state in which the first block is fitted to the lower case, and (B) is an enlarged view of the main part of the lock part.
[図 9] (A) (B)は従来例を示す図である。  [FIG. 9] (A) and (B) are diagrams showing a conventional example.
符号の説明  Explanation of symbols
[0012] 10 電気接続箱 [0012] 10 Electrical junction box
20 第 1ブロック  20 1st block
21a 分割端  21a Split end
26 バスバー  26 Busbar
27 回路接続部  27 Circuit connection
27b 雌端子収容部  27b Female terminal housing
27c 雌の中継端子 (雌端子)  27c Female relay terminal (female terminal)
27e ロック片  27e Lock piece
27f 第 1ロック爪  27f 1st lock claw
30 第 2ブロック  30 2nd block
31a 分割端 36 バスバー 31a Split end 36 Busbar
37 回路接続部  37 Circuit connection
37b 雄端子収容部  37b Male terminal housing
37c 雄タブ (雄端子)  37c Male tab (male terminal)
37e ロック片  37e Lock piece
37f 第 2ロック爪  37f 2nd lock claw
40 ロアケース  40 Lower case
W/H1 第 1ブロックと接続されたワイヤハーネス  W / H1 Wire harness connected to the first block
W/H2 第 2ブロックと接続されたワイヤハーネス  W / H2 Wire harness connected to second block
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0013] 本発明の実施形態を図面を参照して説明する。 An embodiment of the present invention will be described with reference to the drawings.
図 1 (A) (B)は実施形態の電気接続箱 10を示し、別個のワイヤハーネスに接続さ れるために中央ラインに沿って 2分割された第 1ブロック 20、第 2ブロック 30と、これら を収容するロアケース 40と、ロアケース 40の上面に被せられるアッパーケース(図示 せず)から構成している。  1 (A) and 1 (B) show the electrical junction box 10 of the embodiment. The first block 20 and the second block 30 are divided into two along the central line to be connected to separate wire harnesses. And a lower case 40 that covers the upper surface of the lower case 40 (not shown).
[0014] 第 1ブロック 20は、図 2 (A)に示すように、平面視略長方形状をなし、合成樹脂製の 本体部 21の上面にはリレー、ヒューズ等の電気部品 Eを所定位置に装着可能な電気 部品収容部 22を設けている。本体部 21の下面側には第 1ブロック 20に導入されるヮ ィャハーネス WZH1のコネクタや端子を接続するためのコネクタ部 25が設けられ、 本体部 21の内部には、図 3 (A)に示すように、コネクタ部 25と電気部品収容部 22と の間で所要の回路を構成するバスバー 26が内装されている。本体部 21における分 割端 21aの略中央には、後述の第 2ブロック 30との電気的、機械的な結合をなすた めの回路接続部 27を設けている。  As shown in FIG. 2 (A), the first block 20 has a substantially rectangular shape in plan view, and an electrical component E such as a relay or a fuse is placed at a predetermined position on the upper surface of the main body portion 21 made of synthetic resin. An electric component housing part 22 that can be mounted is provided. On the lower surface side of the main body 21, there is provided a connector part 25 for connecting the connector and terminals of the wiring harness WZH1 introduced into the first block 20, and the inside of the main body part 21 is shown in FIG. As described above, a bus bar 26 constituting a required circuit is internally provided between the connector portion 25 and the electrical component housing portion 22. A circuit connection portion 27 for electrical and mechanical connection with a second block 30 described later is provided at the approximate center of the split end 21a in the main body portion 21.
[0015] 前記回路接続部 27は、図 2 (A) (B)に示すように、その周囲を溝部 27aにより囲ま れた状態で上方へ突出する 2つの雌端子収容部 27bを備え、この雌端子収容部 27b にはバスバー 26に接続された 2つの雌の中継端子 (雌端子) 27cを収容している。こ の中継端子 27cは、相手側端子を上方から受け入れ可能な状態で収容している。回 路接続部 27は、相手側端子を中継端子 27cに接続した状態で第 1ブロック 20と第 2 ブロック 30とを結合するためのロック部 27dを更に備えている。このロック部 27dは、 本体部 21の上面において 2つの雌端子収容部 27bから中央へ入り込んだ位置に雌 端子収容部 27bの周壁と空隙 Sをあけて上方へ向けて一体突設されるロック片 27eと 、該ロック片 27eの上端に設けられた第 1ロック爪 27f (図 6 (A) (B) )を備えている。該 第 1ロック爪 27fの外面は上端傾斜面 27f— 1と、該上端面 27f— 1の先端と連続し下 方へ垂下する垂直面 27f— 2と、該垂直面 27f— 2の下端と連続する水平面からなる 係止下端面 27f— 3とからなる。 As shown in FIGS. 2 (A) and 2 (B), the circuit connecting portion 27 includes two female terminal accommodating portions 27b that protrude upward while being surrounded by a groove portion 27a. The terminal accommodating portion 27b accommodates two female relay terminals (female terminals) 27c connected to the bus bar 26. This relay terminal 27c accommodates the counterpart terminal in a state where it can be received from above. The circuit connector 27 is connected to the first block 20 and the second block with the mating terminal connected to the relay terminal 27c. A lock portion 27d for connecting the block 30 is further provided. The lock portion 27d is a lock piece that is integrally protruded upward from the peripheral wall of the female terminal accommodating portion 27b and a gap S at a position entering the center from the two female terminal accommodating portions 27b on the upper surface of the main body portion 21. 27e and a first lock claw 27f (FIGS. 6A and 6B) provided at the upper end of the lock piece 27e. The outer surface of the first lock pawl 27f is continuous with the upper end inclined surface 27f-1, the vertical surface 27f-2 that is continuous with the tip of the upper end surface 27f-1, and hangs downward, and the lower end of the vertical surface 27f-2. It consists of a locking lower end surface 27f-3 that consists of a horizontal surface.
[0016] 一方、第 2ブロック 30は、図 4 (A)に示すように、平面視で一方の角部が切り欠かれ た方形状をなし、合成樹脂製の本体部 31の上面には第 1ブロック 20と同様にリレー 、ヒューズ等の電気部品 Eを所定位置に装着可能な電気部品収容部 32を設けて ヽ る。本体部 31の下面側には、図 4 (B)に示すように、第 2ブロック 30に導入されるワイ ャハーネス WZH2のコネクタや端子を接続するためのコネクタ部 35が設けられ、本 体部 31の内部には、図 5 (A)に示すように、コネクタ部 35と電気部品収容部 32との 間で所要の回路を構成するバスバー 36が内装されている。本体部 31における分割 端 31aの略中央には、第 1ブロック 20の回路接続部 27との電気的、機械的な結合を なすための回路接続部 37を同様に設けている。  On the other hand, as shown in FIG. 4 (A), the second block 30 has a square shape with one corner cut out in plan view, and the upper surface of the synthetic resin main body 31 is not As in the case of 1 block 20, an electrical component accommodating portion 32 that can mount electrical components E such as relays and fuses at predetermined positions is provided. As shown in FIG. 4 (B), a connector part 35 for connecting the connector and terminals of the wire harness WZH2 introduced into the second block 30 is provided on the lower surface side of the main body part 31. As shown in FIG. 5 (A), a bus bar 36 that constitutes a required circuit is housed between the connector portion 35 and the electrical component housing portion 32. A circuit connection portion 37 for making electrical and mechanical coupling with the circuit connection portion 27 of the first block 20 is similarly provided at substantially the center of the split end 31a in the main body portion 31.
[0017] 前記回路接続部 37は、図 5 (B)に示すように、第 1ブロック 20の回路接続部 27の 溝部 27aに嵌合可能な枠部 37aと、この枠部 37a内の雄端子収容部 37bにおいて、 バスバー 36に接続されると共に上方に立ち上げた後、折り返して下方へ向けて延び る 2つの雄タブ (雄端子) 37cを収容している。この雄タブ 37cは、第 1ブロック 20の中 継端子 27cに対応する位置に配置され、第 1ブロック 20と第 2ブロック 30との結合時 に中継端子 27cに対し雄タブ 37cが挿入されて電気的に接続可能となっている。  As shown in FIG. 5 (B), the circuit connecting portion 37 includes a frame portion 37a that can be fitted in the groove portion 27a of the circuit connecting portion 27 of the first block 20, and a male terminal in the frame portion 37a. The accommodating portion 37b accommodates two male tabs (male terminals) 37c that are connected to the bus bar 36, rise up, and then turn downward and extend downward. The male tab 37c is arranged at a position corresponding to the relay terminal 27c of the first block 20, and when the first block 20 and the second block 30 are coupled, the male tab 37c is inserted into the relay terminal 27c to electrically Connection is possible.
[0018] 枠部 37aの外面中央部には、第 1ブロック 20のロック部 27dに係止可能なロック部 3 7dを更に備えている。このロック部 37dは、一端を支点として弹性的に橈み可能な U 字状のロック片 37eと、該ロック片 37eの外面に突設させた上下方向に長尺な第 2口 ック爪 37fとからなる。第 2ロック爪 37fの外面は水平面力 なる係止上端面 37f— 1と 、該係止上端面 37f— 1の先端と連続し下方へ垂下する垂直面 37f— 2と、該垂直面 37f- 2の下端と連続する傾斜面力 なる下端面 37f— 3と力 なる。第 2ロック爪 37f の上下方向の長さ LIは、第 1ブロック 20と第 2ブロック 30との嵌合作業の際に第 1ブ ロック 20側の中継端子 27cと第 2ブロック側の雄タブ 37cとが最初に接触する位置か ら第 1ブロック 20と第 2ブロック 30とが図 6 (B)に示すように完全に嵌合された状態で の雄タブ 37cの先端位置までの距離 L2よりも大としている。 [0018] A lock portion 37d that can be locked to the lock portion 27d of the first block 20 is further provided at the center of the outer surface of the frame portion 37a. The lock portion 37d includes a U-shaped lock piece 37e that can be rubbed with one end as a fulcrum, and a second hook claw 37f that is long in the vertical direction and protrudes from the outer surface of the lock piece 37e. It consists of. The outer surface of the second lock claw 37f is a locking upper end surface 37f-1, which is a horizontal force, a vertical surface 37f-2 which is continuous with the tip of the locking upper end surface 37f-1, and hangs downward, and the vertical surface 37f-2. The lower end surface 37f-3, which is the inclined surface force that is continuous with the lower end of the surface, becomes the force. 2nd lock claw 37f When the first block 20 and the second block 30 are mated, the first block 20 side relay terminal 27c and the second block side male tab 37c first contact each other. As shown in FIG. 6 (B), the distance L2 is greater than the distance L2 from the position where the first block 20 and the second block 30 are completely fitted to each other to the tip position of the male tab 37c.
[0019] 前記第 1ブロック 20を待ち受け側ブロックとして、第 1ブロック 20に上方力も第 2ブロ ック 30を組み付けると、第 1ブロック 20の回路接続部 27の溝部 27aに第 2ブロック 30 の回路接続部 37の枠部 37aが上方力も嵌合すると共に、第 1ブロック 20の雌端子収 容部 27b内の中継端子 27cに対し、第 2ブロック 30の雄端子収容部 37b内の雄タブ 37cが挿入される。 When the second block 30 is assembled to the first block 20 with the first block 20 as a standby block, the circuit of the second block 30 is inserted into the groove 27a of the circuit connecting portion 27 of the first block 20. The frame portion 37a of the connecting portion 37 also fits upward force, and the male tab 37c in the male terminal accommodating portion 37b of the second block 30 is connected to the relay terminal 27c in the female terminal accommodating portion 27b of the first block 20. Inserted.
[0020] 図 6 (A)は、第 1ブロック 20の第 1ロック爪 27fの上端傾斜面 27f— 1と第 2ブロック 3 0の長尺な第 2ロック爪 37fの下端面 37f— 3とが当接した半嵌合状態を示す。この状 態では、第 1ロック爪 27fと第 2ロック爪 37fとが本係止した状態と比べて、少なくとも第 2ロック爪 37fの長さ L1分だけ第 1ブロック 20に対して第 2ブロック 30が高い位置に 配置されている。よって、第 2ブロック 30の雄タブ 37cの先端も本係止状態よりも少な くとも LI ( >L2)だけ高い位置に配置され、第 1ブロック 20の中 «端子 27cと第 2プロ ック 30の雄タブ 37cとは接触せず、第 1、第 2ブロック 20、 30の内部回路同士は接続 されない。  [0020] FIG. 6 (A) shows that the upper end inclined surface 27f-1 of the first lock claw 27f of the first block 20 and the lower end surface 37f-3 of the long second lock claw 37f of the second block 30 are shown. The abutted half-fitted state is shown. In this state, as compared with the state in which the first lock claw 27f and the second lock claw 37f are permanently locked, the second block 30 is at least the length L1 of the second lock claw 37f with respect to the first block 20. Is placed at a high position. Therefore, the tip of the male tab 37c of the second block 30 is also arranged at a position higher by at least LI (> L2) than in the fully locked state, and the middle terminal 27c and the second block 30 of the first block 20 are arranged. No contact is made with the male tab 37c, and the internal circuits of the first and second blocks 20, 30 are not connected to each other.
[0021] 一方、図 6 (B)は第 1ブロック 20の雌端子収容部 27bの周壁とロック片 27eとの間の 空隙 Sに第 2ブロック 30のロック片 37eが挿入され、ロック片 37eが橈んで第 2ロック爪 37fの係止上端面 37f—lがロック片 27eの第 1ロック爪 27fの係止下端面 27f—3に 本係止され、第 1ブロック 20のロック部 27dと第 2ブロック 30のロック部 37dが完全に 嵌合された状態を示す。この状態で、第 1ブロック 20の中継端子 27cに第 2ブロック 3 0の雄タブ 37cが挿入され、第 1、第 2ブロック 20、 30の内部回路同士が電気的に接 続される。  On the other hand, FIG. 6 (B) shows that the lock piece 37e of the second block 30 is inserted into the gap S between the peripheral wall of the female terminal accommodating portion 27b of the first block 20 and the lock piece 27e, and the lock piece 37e The upper end surface 37f-l of the second lock claw 37f is finally locked to the lower end surface 27f-3 of the first lock claw 27f of the lock piece 27e, and the second lock claw 37f and the second lock claw 37f are locked. This shows a state where the lock part 37d of the block 30 is completely engaged. In this state, the male tab 37c of the second block 30 is inserted into the relay terminal 27c of the first block 20, and the internal circuits of the first and second blocks 20 and 30 are electrically connected.
[0022] また、第 1ブロック 20の本体部 21の外周面においては、後述するロアケース 40の口 ック部 41a、 41bとロック結合するためのロック部 23a、 23bを設けている。これら本体 部 21のロック部 23a、 23bは、外周面に形成した位置決め用の凹部 23c内に設けら れ、下端を支点として弹性的に橈み可能なロック片 23dと、ロック爪 23eとからなって いる。 [0022] Further, on the outer peripheral surface of the main body 21 of the first block 20, lock portions 23a and 23b for locking and coupling with mouth portions 41a and 41b of the lower case 40 described later are provided. The lock portions 23a and 23b of the main body portion 21 are provided in a positioning recess 23c formed on the outer peripheral surface, and are composed of a lock piece 23d that can be stowed with the lower end as a fulcrum and a lock claw 23e. The Yes.
さらに、本体部 21の分割端 21aの両側には、後述する第 2ブロック 30のロック部 33 a、 33bに結合するためのロック咅 24a、 24bを設けている。ロック咅 24a、 24bは、本 体部 21の外周面に設けた凸部 24cの外面上端に下面を係止面としたロック爪 24dを 突設している。  Furthermore, lock rods 24a and 24b for coupling to lock portions 33a and 33b of the second block 30 described later are provided on both sides of the split end 21a of the main body portion 21. In the lock rods 24a and 24b, a lock claw 24d having a lower surface as a locking surface protrudes from the upper end of the outer surface of the convex portion 24c provided on the outer peripheral surface of the main body portion 21.
[0023] また、図 2 (A)において本体部 21の上部左角部には、第 1ブロック 20に導入される ワイヤハーネス WZH1の電線束の上半分を覆って案内するための半割筒状の上側 固定片 28を所定の斜め外方へ向けて突設している。本体部 21における回路接続部 27の左右両側には別途電気接続箱 10に導入さる電源線 P (図 1 (B) )の端末に取り 付けられた丸形の端子金具 (図示せず)をボルト等により電気的、機械的に接続する ための一対の電源接続用端子 29を備えている。なお、第 1ブロック 20を示す図 2、図 3において電気部品 Eとワイヤハーネス WZH1、 WZH2の記載を省略している箇所 もある力 組付け時にはこれらの部品は予め所定位置に装着されている。  [0023] In FIG. 2A, the upper left corner of the main body 21 has a half-cylindrical shape for covering and guiding the upper half of the wire bundle of the wire harness WZH1 introduced into the first block 20. The upper fixed piece 28 is protruded obliquely outward in a predetermined direction. Round terminal fittings (not shown) attached to the terminals of the power supply line P (Fig. 1 (B)) to be separately introduced into the electrical junction box 10 are bolted to the left and right sides of the circuit connection portion 27 in the main body 21. A pair of power connection terminals 29 are provided for electrical and mechanical connection by, for example. In FIGS. 2 and 3 showing the first block 20, there are some parts where the description of the electrical component E and the wire harnesses WZH1 and WZH2 is omitted. These components are mounted at predetermined positions in advance.
[0024] 一方、第 2ブロック 30の本体部 31の分割端 31aの左右位置には、第 1ブロック 20に 設けたロック部 24a、 24bとロック結合するためのロック部 33a、 33bを設けている。こ のロック部 33a、 33bは、外周面に形成した位置決め用の凹部 33c内に設けられ、第 1ブロック 20のロック部 23a、 23bと同様に、下端を支点として弹性的に橈み可能な口 ック片 33dと、ロック爪 33eと力らなって!/、る。  On the other hand, lock portions 33a and 33b for locking and coupling with lock portions 24a and 24b provided in the first block 20 are provided at the left and right positions of the split end 31a of the main body portion 31 of the second block 30. . These locking portions 33a and 33b are provided in positioning concave portions 33c formed on the outer peripheral surface, and, like the locking portions 23a and 23b of the first block 20, are mouths that can be stowed in an inertial manner with the lower end as a fulcrum. Powerful with the hook piece 33d and the lock claw 33e!
また、本体部 31の左右両側面にも、後述するロアケース 40のロック部 42a、 42bと ロック結合するためのロック部 34a、 34bを設けている。これらロック部 34a、 34bも、外 周面に形成した位置決め用の凹部 34c内に設けられ、下端を支点として弾性的に橈 み可能なロック片 34dと、ロック爪 34eと力もなつて!/、る。  Also, lock portions 34a and 34b for locking and coupling with lock portions 42a and 42b of the lower case 40 described later are provided on both the left and right side surfaces of the main body portion 31. These lock portions 34a and 34b are also provided in positioning recesses 34c formed on the outer peripheral surface, and have a lock piece 34d that can be elastically pinched with the lower end as a fulcrum, and a lock claw 34e with force! /, The
さらに、ロック部 33a、 33bが形成された面と反対側、即ち、図 4 (A)の下側の外周 面の中央部および左側部には、後述するロアケース 40の周壁部 43の内面に内方へ 向けて突出する突条 48a、 48bに嵌合可能な凹溝 31b、 31cを形成し、第 2ブロック 3 0をロアケース 40に挿入する際の位置決め用の嵌合構造となしている。  Further, on the opposite side of the surface on which the lock portions 33a and 33b are formed, that is, on the center and left side of the lower outer peripheral surface of FIG. Grooves 31b and 31c that can be fitted to the protrusions 48a and 48b projecting toward the direction are formed, and a fitting structure for positioning when the second block 30 is inserted into the lower case 40 is formed.
[0025] また、第 2ブロック 30の本体部 31の平面視右側面の所要箇所に、第 2ブロック 30に 導入されるワイヤハーネス WZH2の電線束の上半分を覆って案内するための断面 L形状の上側固定片 38を側方へ向けて突設している。 [0025] A cross section for covering and guiding the upper half of the wire bundle of the wire harness WZH2 introduced into the second block 30 at a required position on the right side surface of the main body 31 of the second block 30 in a plan view. An L-shaped upper fixed piece 38 is protruded sideways.
なお、第 2ブロック 30を示す図 4、図 5において電気部品 Eとワイヤハーネス WZH 1、 WZH2の記載を省略している箇所もある力 組付け時にはこれらの部品は予め 所定位置に装着されている。  4 and 5 showing the second block 30, there are places where the description of the electrical component E and the wire harnesses WZH 1 and WZH2 is omitted. When assembling, these components are mounted at predetermined positions in advance. .
[0026] ロアケース 40は、図 7 (A) (B)に示すように、合成樹脂製力もなり、周壁部 43と底壁 部 45によって有底箱状に成形され、図 7 (A)に示す平面視の略上半部を第 1ブロッ ク収容部 46、略下半部を第 2ブロック収容部 47としている。第 2ブロック収容部 47は ロアケース 40の左側の領域を少し残して底壁部 45から一体的に立ち上げた仕切壁 43aにより区割りされている。  [0026] As shown in FIGS. 7A and 7B, the lower case 40 is also made of synthetic resin and is formed into a bottomed box shape by the peripheral wall portion 43 and the bottom wall portion 45, as shown in FIG. 7A. A substantially upper half portion in plan view is a first block housing portion 46 and a substantially lower half portion is a second block housing portion 47. The second block accommodating portion 47 is divided by a partition wall 43a that is integrally raised from the bottom wall portion 45, leaving a little left region of the lower case 40.
[0027] 第 1ブロック収容部 46に収容される第 1ブロック 20を固定するためのロック部 41a、 41bは、図 7 (A)の平面視上側の周壁部 43内面左右位置に設けた突部 41A、 41B に形成されて 、る。同様に第 2ブロック収容部 47に収容される第 2ブロック 30を固定 するためのロック部 42a、 42bは、仕切壁 43aの平面視右側の面に設けた突部 43Aと 、図 6 (A)の平面視右側の周壁部 43内面下側位置に設けた突部 43Bに形成されて いる。これら突部 41A、 41Bおよび突部 43A、 43Bは、第 1ブロック 20および第 2ブロ ック 30の凹部 23c、凹部 34cにそれぞれ対応して位置決め用の嵌合構造をなしてい る。また、ロック部 41a、 41bおよびロック部 42a、 42bは、相手側のロック片 23dおよ びロック片 34dのロック爪 23e、ロック爪 34eが係止されるロック爪 41d、 43dを突設し ている。また、第 2ブロック収容部 47の周壁部 43の内面および仕切壁 43aの平面視 右側の面には、第 2ブロック 30の凹溝 31b、 31cに対応する断面半円状の突条 48a、 48bを突設している。  [0027] The lock portions 41a and 41b for fixing the first block 20 accommodated in the first block accommodating portion 46 are projecting portions provided at the left and right positions of the inner peripheral surface 43 on the upper side of the plan view in FIG. 41A and 41B are formed. Similarly, lock portions 42a and 42b for fixing the second block 30 housed in the second block housing portion 47 are a protrusion 43A provided on the right side surface of the partition wall 43a in plan view, and FIG. It is formed on a protrusion 43B provided at a lower position on the inner surface of the peripheral wall 43 on the right side of the plane. The protrusions 41A and 41B and the protrusions 43A and 43B have a fitting structure for positioning corresponding to the recesses 23c and 34c of the first block 20 and the second block 30, respectively. Also, the lock portions 41a and 41b and the lock portions 42a and 42b are provided by protruding lock claws 41d and 43d on which the lock claw 23e and lock claw 34e of the counterpart lock piece 23d and lock piece 34d are engaged. Yes. In addition, on the inner surface of the peripheral wall 43 of the second block housing part 47 and the right side surface of the partition wall 43a in the plan view, the protrusions 48a, 48b having semicircular cross sections corresponding to the concave grooves 31b, 31c of the second block 30 Is protruding.
[0028] ロアケース 40の周壁部 43には、図 7 (A)の平面視左上角部に周壁部 43の上端か ら底壁部 45まで切り欠いた電線用開口 49を設け、この電線用開口 49により第 1プロ ック 20に導入されたワイヤハーネス WZH 1の電線束を外部に引き出し可能として!/ヽ る。電線用開口 49には電線束の下半分を覆って案内するための半割筒状の下側固 定片 49aを第 1ブロック 20の上側固定片 28に対応して所定の斜め外方へ向けて突 設している。  [0028] The peripheral wall portion 43 of the lower case 40 is provided with a wire opening 49 cut out from the upper end of the peripheral wall portion 43 to the bottom wall portion 45 at the upper left corner of the plan view in FIG. The wire bundle of the wire harness WZH 1 introduced to the first block 20 by 49 can be pulled out! In the wire opening 49, the lower fixed piece 49a in the form of a half cylinder for guiding the lower half of the bundle of wires is guided toward the predetermined diagonally outer side corresponding to the upper fixed piece 28 of the first block 20. Projecting.
同様に、ロアケース 40の平面視右側の周壁部 43にも、上端力も底壁部 45まで切り 欠いた電線用開口 50を設け、この電線用開口 50により第 2ブロック 30に導入された ワイヤハーネス WZH2の電線束を外部に引き出し可能としている。電線用開口 50 には電線束の下部を覆って案内するための断面 L形状の下側固定片 50aを第 2プロ ック 30の上側固定片 38に対応して所定の方向へ向けて突設している。 Similarly, the upper end force is also cut to the bottom wall 45 on the peripheral wall 43 on the right side of the lower case 40 in plan view. The missing wire opening 50 is provided, and the wire bundle of the wire harness WZH2 introduced into the second block 30 can be pulled out by the wire opening 50. A lower fixing piece 50a with an L-shaped cross section for covering and guiding the lower part of the bundle of wires is provided in the electric wire opening 50 so as to project in a predetermined direction corresponding to the upper fixing piece 38 of the second block 30. is doing.
また、ロアケース 40の外面所定位置には、電気接続箱 10を車体に取り付けるため のブラケット BKを突設して 、る。  In addition, a bracket BK for attaching the electrical junction box 10 to the vehicle body is provided at a predetermined position on the outer surface of the lower case 40.
[0029] 次に分割された電気接続箱 10の組立方法にっ ヽて説明する。  Next, a method for assembling the divided electrical junction box 10 will be described.
先ず、図 8 (A)に示すように、第 1ブロック 20のワイヤハーネス WZH1の電線束を ロアケース 40の電線用開口 49から外方へ引き出すようにして、ロアケース 40の第 1 ブロック収容部 46に第 1ブロック 20を挿入して押圧する。この操作に伴い、第 1ブロッ ク 20のロアケース固定用のロック部 23a、 23bと、ロアケース 40内面のロック部 41a、 41bとをそれぞれ係止することでロアケース 40に対し第 1ブロック 20がロック固定され る。なお、第 1ブロック収容部 46への第 1ブロック 20の嵌合操作に際し、ロアケース 4 0の突部 41A、 41Bに対する第 1ブロック 20の凹部 23cの位置を合わせることで、第 1ブロック 20の嵌合の向きが正しい方向に規制される。また、外部に引き出されたワイ ャハーネス WZH1の電線束はロアケース 40の下側固定片 49aと第 1ブロック 20の 上側固定片 28との間に配置しておく。  First, as shown in FIG. 8 (A), the wire bundle of the wire harness WZH1 of the first block 20 is pulled out from the wire opening 49 of the lower case 40 to the first block housing portion 46 of the lower case 40. Insert first block 20 and press. As a result of this operation, the first block 20 is locked to the lower case 40 by locking the lock parts 23a, 23b for fixing the lower case of the first block 20 with the lock parts 41a, 41b on the inner surface of the lower case 40. It is done. When the first block 20 is fitted into the first block housing portion 46, the first block 20 is fitted by aligning the recess 23c of the first block 20 with the protrusions 41A and 41B of the lower case 40. The direction of the match is regulated in the correct direction. In addition, the wire bundle of the wire harness WZH1 drawn out is arranged between the lower fixed piece 49a of the lower case 40 and the upper fixed piece 28 of the first block 20.
[0030] 次に、第 2ブロック 30のワイヤハーネス WZH2をロアケース 40の電線用開口 50か ら外部へ引き出すようにして下側固定片 50aと上側固定片 38との間に配置すると共 に、第 2ブロック収容部 47に対し第 2ブロック 30を挿入して押圧する。この操作に伴 い、第 2ブロック 30のロアケース固定用のロック部 34a、 34bと、ロアケース 40のロック 部 42a、 42bとをそれぞれ係止することでロアケース 40に対し第 2ブロック 30がロック 固定される。これと同時に、第 2ブロック 30のロック部 33a、 33bと第 1ブロック 20の口 ック部 24a、 24bとをそれぞれ係止することで第 1ブロック 20と第 2ブロック 30とがロッ ク結合される。第 2ブロック収容部 47への第 2ブロック 30の嵌合操作に際しては、ロア ケース 40の突部 43A、 43Bと第 2ブロック 30の凹部 34c、ロアケース 40の突条 48a、 48bと第 2ブロック 30の凹溝 3 lb、 31cをそれぞれ位置合わせすることで、第 2ブロッ ク 30の向きを規制すると共に、嵌合後の安定ィ匕を図ることができる。 前記操作と同時に、第 1ブロック 20の回路接続部 27と第 2ブロック 30の回路接続 部 37との間で前述したように電気的、機械的接続が行われる。 [0030] Next, the wire harness WZH2 of the second block 30 is arranged between the lower fixing piece 50a and the upper fixing piece 38 so as to be pulled out from the electric wire opening 50 of the lower case 40, and the first The second block 30 is inserted into the two-block housing portion 47 and pressed. As a result of this operation, the second block 30 is locked and fixed to the lower case 40 by engaging the lock portions 34a and 34b for fixing the lower case of the second block 30 with the lock portions 42a and 42b of the lower case 40, respectively. The At the same time, the first block 20 and the second block 30 are locked together by locking the lock portions 33a, 33b of the second block 30 and the mouth portions 24a, 24b of the first block 20, respectively. The When fitting the second block 30 to the second block housing portion 47, the protrusions 43A and 43B of the lower case 40, the recess 34c of the second block 30, the protrusions 48a and 48b of the lower case 40, and the second block 30 By aligning the concave grooves 3 lb and 31c, the orientation of the second block 30 can be restricted and the stability after fitting can be improved. Simultaneously with the above operation, the electrical and mechanical connection is performed between the circuit connection portion 27 of the first block 20 and the circuit connection portion 37 of the second block 30 as described above.
[0031] このようにして、共通のロアケース 40に対し第 1ブロック 20と第 2ブロック 30がロック 結合された後、図 1 (A)に示すように、ロアケース 40の電線用開口 49、 50から引き出 されたワイヤハーネス WZH1、ワイヤハーネス WZH2の電線束を上側固定片 28、 38と下側固定片 49a、 50aとの間に挟んだ状態でテープ Tにより巻き付け固定するこ とで、電線束を上側固定片 28、 38と下側固定片 49a、 50aとの間に固定する。このよ うにして一連の接続作業を完了した後、ロアケース 40の上面開口部に対しアッパー ケース(図示せず)を被せて電気部品収容部 22、 32を保護するようにしている。  [0031] In this way, after the first block 20 and the second block 30 are locked and coupled to the common lower case 40, as shown in FIG. 1 (A), from the wire openings 49, 50 of the lower case 40 The wire bundles WZH1 and WZH2 that have been pulled out are wrapped and fixed with tape T in a state where they are sandwiched between the upper fixing pieces 28, 38 and the lower fixing pieces 49a, 50a. Fix between upper fixed pieces 28 and 38 and lower fixed pieces 49a and 50a. After completing a series of connection operations in this way, the upper case opening (not shown) is put on the upper surface opening of the lower case 40 to protect the electrical component housing portions 22 and 32.
[0032] 以上のように、共通のロアケース 40に対し、第 1ブロック 20と第 2ブロック 30とを順 次所定位置に挿入してロック結合するのみの簡易な操作によって、分割された各ブ ロックの電気的、機械的な結合を達成することができる。  [0032] As described above, each of the divided blocks can be obtained by a simple operation in which the first block 20 and the second block 30 are sequentially inserted into the predetermined lower position and locked together with respect to the common lower case 40. Electrical and mechanical coupling can be achieved.
また、第 2ブロック 30の第 2ロック爪を長尺として、第 1ブロック 20と第 2ブロック 30と が半嵌合である場合には、第 1ブロック 20の中継端子 27cと第 2ブロック 30の雄タブ 37cとが接触しないようにしているため、第 1、第 2ブロック 20、 30が完全に嵌合され て初めて第 1、第 2ブロック 20、 30の内部回路同士が接続される。よって、第 1、第 2 ブロック 20、 30の内部回路同士は接続されているが第 1ブロック 20と第 2ブロック 30 とが半嵌合状態であるといった事態を防止でき、第 1ブロック 20と第 2ブロック 30とが 半嵌合状態で自動車に搭載されることがなぐ電気接続の信頼性を高めることができ る。  In addition, when the second lock claw of the second block 30 is long and the first block 20 and the second block 30 are half-fitted, the relay terminal 27c of the first block 20 and the second block 30 Since the male tab 37c is not in contact with each other, the internal circuits of the first and second blocks 20, 30 are connected to each other only after the first and second blocks 20, 30 are completely fitted. Therefore, the internal circuits of the first and second blocks 20 and 30 are connected to each other, but the situation where the first block 20 and the second block 30 are in a semi-fitted state can be prevented. The reliability of the electrical connection can be improved because the two blocks 30 are not mounted on the vehicle in a semi-fitted state.

Claims

請求の範囲 The scope of the claims
[1] 電気接続箱本体を分割して形成した第 1ブロックと第 2ブロックの分割端に、第 1、 第 2ブロックのいずれか一方のブロックに内部回路と接続させた雌端子を収容する雌 端子収容部を設ける一方、いずれ力他方のブロックに内部回路と接続させた雄端子 を収容する雄端子収容部を設け、これら雌雄端子収容部が嵌合されて前記雌端子と 雄端子とを嵌合して第 1ブロックと第 2ブロックとの回路接続がなされ、  [1] A female housing a female terminal connected to an internal circuit in one of the first block and the second block at the divided end of the first block and the second block formed by dividing the electric junction box body While providing the terminal accommodating portion, the male block accommodating portion for accommodating the male terminal connected to the internal circuit is provided in the other block, and the female terminal and the male terminal are fitted to each other. As a result, the circuit connection between the first block and the second block is made,
前記雌端子収容部と雄端子収容部の周壁に互いに係止するロック爪が設けられ、 これらロック爪が本係止されるまで前記雌端子と雄端子とが接触されない設定とされ て 、ることを特徴とする分割ブロックの連結構造。  Locking claws are provided on the peripheral walls of the female terminal accommodating portion and the male terminal accommodating portion, and the female terminal and the male terminal are not in contact with each other until the locking claws are permanently locked. The divided block connection structure characterized by the above.
[2] 前記第 1ブロックが待ち受け側ブロックとして上端開口の前記雌端子収容部が設け られ、該雌端子収容部の周壁と空隙をあけて連結されたロック片の上端に第 1ロック 爪が設けられる一方、 [2] The first terminal is a standby block, and the female terminal accommodating portion having an upper end opening is provided, and a first locking claw is provided at the upper end of a lock piece connected to the peripheral wall of the female terminal accommodating portion with a gap. While
前記第 2ブロックに下端開口の前記雄端子収容部が設けられ、該雄端子収容部の 周壁力 前記第 1ブロックの空隙に挿入される U字状のロック片が突設され、該ロック 片に前記第 1ブロックの第 1ロック爪と係止される長尺な第 2ロック爪が設けられ、 前記第 2ロック爪が第 1ロック爪の係止下端面に本係止されるまで前記雌雄端子を 嵌合接触させな 、設定として ヽる請求項 1に記載の分割ブロックの連結構造。  The second block is provided with the male terminal accommodating portion having a lower end opening, and the peripheral wall force of the male terminal accommodating portion is protruded with a U-shaped locking piece inserted into the gap of the first block. A long second lock claw that is engaged with the first lock claw of the first block is provided, and the male and female terminals until the second lock claw is permanently engaged with the engagement lower end surface of the first lock claw. The connecting structure of the divided blocks according to claim 1, wherein the setting is made so as not to be brought into contact with each other.
PCT/JP2006/314172 2005-07-26 2006-07-18 Connection structure for split blocks WO2007013325A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005215911A JP2007037267A (en) 2005-07-26 2005-07-26 Connecting structure of divided block
JP2005-215911 2005-07-26

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WO2007013325A1 true WO2007013325A1 (en) 2007-02-01

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PCT/JP2006/314172 WO2007013325A1 (en) 2005-07-26 2006-07-18 Connection structure for split blocks

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WO (1) WO2007013325A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6847142B2 (en) * 2019-03-11 2021-03-24 矢崎総業株式会社 Electrical junction box

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0250982U (en) * 1988-05-30 1990-04-10
JPH0454418U (en) * 1990-09-12 1992-05-11
JP2004166322A (en) * 2002-11-08 2004-06-10 Sumitomo Wiring Syst Ltd Electrical junction box

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0250982U (en) * 1988-05-30 1990-04-10
JPH0454418U (en) * 1990-09-12 1992-05-11
JP2004166322A (en) * 2002-11-08 2004-06-10 Sumitomo Wiring Syst Ltd Electrical junction box

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