WO2006133626A1 - Apparatus of feeding sub-blank special for cold-forging forming machine of screw - Google Patents

Apparatus of feeding sub-blank special for cold-forging forming machine of screw Download PDF

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Publication number
WO2006133626A1
WO2006133626A1 PCT/CN2006/001146 CN2006001146W WO2006133626A1 WO 2006133626 A1 WO2006133626 A1 WO 2006133626A1 CN 2006001146 W CN2006001146 W CN 2006001146W WO 2006133626 A1 WO2006133626 A1 WO 2006133626A1
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Prior art keywords
secondary blank
cold forging
groove
wheel
feeding device
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PCT/CN2006/001146
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French (fr)
Chinese (zh)
Inventor
Junfei Zhong
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Junfei Zhong
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Publication of WO2006133626A1 publication Critical patent/WO2006133626A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • B21K27/02Feeding devices for rods, wire, or strips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The present invention provides an apparatus of feeding sub-blank special for cold-forging forming machine of screw which includes a valve holder with a feeding channel whose entrance is on the top surface of the valve holder and whose exit is on the lower end of the valve holder. The difference is in that the exit of said feeding channel is on the lateral of the valve holder. A through hole containing a push rod in it is opposite to said exit. A stop rod linked with said push rod is installed outside the exit. Since the feeding unit is simplified, the whole appliance (apparatus of feeding sub-blank special for cold-forging forming machine of screw) can be manufactured and assembled easily. Simultaneously, the stroke of said blank is shortened and the blank can be directly pushed into fixture, so the continuity of the whole processing operation is improved, and the productive capacity of the whole appliance is also enhanced.

Description

用于专用螺丝冷锻成型机中的次毛坯件进料装置 技术领域  Secondary blank feeding device for special screw cold forging machine
本发明属于冷锻加工设备技术领域, 特别涉及一种用于专用螺丝冷 锻成型机中的次毛坯件进料装置。  The invention belongs to the technical field of cold forging processing equipment, and particularly relates to a secondary blank feeding device used in a special screw cold forging machine.
背景技术  Background technique
常用的螺丝由螺杆和具有纹槽的端面构成, 但在一些场合, 如在电 脑桌、 大班桌或其他组合式家具中, 越来越多的使用包括某种专用连接 螺丝、 偏心圆盘、 塑胶螺母等组成的连接装置, 以达到自由拆卸、 稳固 组合的目的。 其中的专用连接螺丝一般由端面、 颈部、 带有螺紋的杆部 三部分组成, 整体呈哑铃状, 两端的端面、 杆部直径相对较大, 中间颈 部直径相对较小。 还未车制出螺纹的杆件称为半成品螺杆。 在现有加工 半成品螺杆的技术中, 有几种方式比较常用。 一种切削方式, 是先在较 粗的圆柱体毛坯件头部加工出端面纹槽, 然后通过切削, 车出较细的颈 部。 这种加工方式费时、 费料, 产能低下, 加工时产生大量金属屑, 浪 费严重, 且污染环境。 还有一种方式是冷锻方式, 具体步骤是: 先截取 一段圆柱体毛坯件, 对其一端进行加工, 制成两端直径大小不同的次毛 坯件, 然后将该次毛坯件夹持定位, 在其小直径端用冲料机构 (螺杆头 部形成模具) 冲出端面, 再冲出端面紋槽, 即可制成半成品螺杆。 由于 该方式属于冷锻加工, 没有废金属屑的产生, 节省了原料, 也减少了环 境污染; 同时, 可以使用组合机床自动化作业, 迅速完成对次毛坯端面 的冲制, 提高了半成品螺杆的产能。  Commonly used screws consist of a screw and a grooved end face, but in some cases, such as computer desks, executive desks or other modular furniture, more and more use includes some kind of special connection screws, eccentric discs, plastic A connecting device consisting of a nut and the like for the purpose of free disassembly and stable combination. The special connecting screw is generally composed of an end face, a neck portion and a threaded rod portion. The whole is dumbbell-shaped, and the end faces of the two ends and the diameter of the rod portion are relatively large, and the diameter of the middle neck portion is relatively small. A rod that has not yet been threaded is called a semi-finished screw. Among the existing techniques for processing semi-finished screw, several methods are commonly used. One type of cutting method is to first machine the end face groove on the head of the thicker cylindrical blank, and then cut the thin neck by cutting. This type of processing is time consuming, costly, and has low production capacity. A large amount of metal chips are generated during processing, which is a waste of time and pollutes the environment. Another way is the cold forging method. The specific steps are as follows: First, a section of the cylindrical blank is cut, and one end is processed to make a secondary blank having different diameters at both ends, and then the blank is clamped and positioned. The small-diameter end is punched out of the end surface by a punching mechanism (the screw head forming mold), and then the end surface groove is punched out to form a semi-finished screw. Since this method belongs to cold forging processing, there is no waste metal scrap, which saves raw materials and reduces environmental pollution. At the same time, it can automatically complete the punching of the secondary blank end face by using the combined machine tool automation work, and improve the productivity of the semi-finished screw. .
在上述冷锻加工过程中, 次毛坯件的进料是一个比较重要的工序, 确 认 本 进料主要是指将次毛坯件从储料槽入位夹持机构, 等待冲料机构对小直 径端的冲制, 次毛坯件入位夹持机构的快速与否, 直接影响半成品螺杆 产能的大小。 . In the above cold forging process, the feeding of the secondary blank is an important process, confirming this Feeding mainly refers to the insertion of the secondary blank from the hopper into the clamping mechanism, waiting for the punching mechanism to punch the small diameter end, and the speed of the secondary blank clamping mechanism directly affects the capacity of the semi-finished screw. . .
本发明人曾发明一种冷锻加工机械, 包含上述技术特征, 可以迅速 完成次毛坯件的进料, 端面的冲制, 达到了快速自动化生产的目的。 该 冷锻加工机械中的进料装置已经申请了国家专利, 专利申请号为 The inventors have invented a cold forging processing machine comprising the above technical features, which can quickly complete the feeding of the secondary blanks and the punching of the end faces, thereby achieving the purpose of rapid automated production. The feeding device in the cold forging processing machine has applied for a national patent, and the patent application number is
200410050963. 9 , 其中的储料槽就采用斜向进料通道形式, 夹持机构采 用由两个模块做成的模座形式。 但是, 在上述冷锻加工机械中, 次毛坯 件从储料槽入位夹持机构的进料工序, 需进料机构中的几个部件联合动 作才能实现, 而其控制机构比较复杂, 使得整体结构运行复杂, 运行时 间难以得到进一步的縮短, 制约了其产能的进一歩提高。 200410050963. 9 , wherein the storage tank adopts the form of oblique feeding passage, and the clamping mechanism adopts the form of a mold base made of two modules. However, in the above-mentioned cold forging processing machine, the feeding process of the secondary blank from the hopper holding mechanism can be realized by the joint action of several components in the feeding mechanism, and the control mechanism is complicated, so that the whole The structure is complicated to operate, and it is difficult to further shorten the running time, which restricts the further improvement of its production capacity.
发明公开  Invention disclosure
本发明的目的在于针对上述现有技术的不足, 提供一种结构简单、 并能 提高整机产能的用于专用螺丝冷锻成型机中的次毛坯件进料装置。  SUMMARY OF THE INVENTION An object of the present invention is to provide a secondary blank feeding device for a special screw cold forging machine which has a simple structure and can improve the productivity of the whole machine in view of the above-mentioned deficiencies of the prior art.
为实现上述目的, 本发明提供一种用于专用螺丝冷锻成型机中的次毛坯 件进料装置, 包括开设进料通道的阀座, 进料通道的入口位于阀座上面, 出 口位于阀座低端, 所述进料通道出口位于所述阔座侧面; 在阀座后侧壁、 与 所述出口相对处开设有通孔, 通孔内安设有顶杆; 在所述进料通道出口外侧, 安设有一个与所述顶杆联动的挡杆。  In order to achieve the above object, the present invention provides a secondary blank feeding device for use in a special screw cold forging machine, comprising a valve seat opening a feed passage, an inlet of the feed passage being located above the valve seat, and an outlet at the valve seat a lower end, the feed channel outlet is located at the side of the wide seat; a through hole is defined in a rear side wall of the valve seat opposite to the outlet, and a top rod is disposed in the through hole; at the outlet of the feed channel On the outside, a stopper bar that is linked with the jack is provided.
其中, 所述顶杆的轴心线与所述进料通道出口的轴心线重合。  Wherein, the axis line of the jack is coincident with the axis of the feed channel outlet.
其中, 所述挡杆前伸至顶点位置时, 其前部与顶杆的轴心延长线相交。 其中, 所述挡杆前部的外表面与次毛坯件夹持机构外表面之间的贴近距 离为 0〜3毫米。 Wherein, when the bar is extended to the vertex position, the front portion thereof intersects with the axis extension line of the jack. Wherein the close distance between the outer surface of the front portion of the bar and the outer surface of the secondary blank clamping mechanism The distance is 0~3 mm.
其中, 相互联动的顶杆、 挡杆受传动机构控制做往复运动, 当所述顶杆 前伸时, 所述挡杆后縮; 当所述顶杆后锁时, 所述挡杆前伸。  The ram and the lever that are interlocked with each other are controlled by the transmission mechanism to reciprocate, and when the ram is extended, the lever is retracted; when the ram is locked, the lever is extended.
其中, 在进料通道入口上方安设有自动传送次毛坯件入位储料槽装置, 该装置包括主轴、 装在主轴上的单向传动轮、 凹槽轮、 定向轮和储料斗; 所 述次毛坯件储料斗外侧的主轴上; 所述凹槽轮槽底圆的直径并且小于凹槽轮 槽中圆的直径; 所述储料斗壁板下端固联的底板上开设有次毛坯件出口; 所 述出口具有与进料通道的入口外圆面相适应的圆弧面; 所述后壁板圆弧面的 起点设在凹槽轮上方垂直中心线前后各 22. 5度之间位置。  Wherein, an automatic conveying secondary blank in-position hopper device is disposed above the inlet of the feed passage, the device comprising a main shaft, a one-way transmission wheel mounted on the main shaft, a groove wheel, a directional wheel and a storage hopper; The diameter of the bottom circle of the groove blank is smaller than the diameter of the circle in the groove wheel groove; the bottom plate of the lower end of the storage hopper wall is provided with a secondary blank outlet; 5度之间之间。 The outlet has a circular arc surface adapted to the outer surface of the inlet channel of the inlet channel; the starting point of the arcuate surface of the rear wall plate is set at a position between 22.5 degrees before and after the vertical center line above the groove wheel.
其中, 所述凹槽轮上的凹槽形状由底部的圆弧线和两侧的与圆弧线相切 的直线段组成。  Wherein, the shape of the groove on the groove wheel is composed of a circular arc line at the bottom and a straight line segment tangential to the circular arc line on both sides.
其中, 所述单向传动轮采用带有单向离合器的飞轮; 所述凹槽轮上的凹 槽数与飞轮的链齿数相等。  Wherein, the one-way transmission wheel adopts a flywheel with a one-way clutch; the number of grooves on the groove wheel is equal to the number of chain teeth of the flywheel.
其中, 进料通道出口处加有一段与顶杆同轴心线的环形导向管。  Wherein, an annular guiding tube coaxial with the ejector pin is added at the outlet of the feeding channel.
本发明的专用螺丝冷锻成型机中的次毛坯件进料装置的有益效果是: The beneficial effects of the secondary blank feeding device in the special screw cold forging machine of the present invention are:
1、 结构简单, 由于简化了进料装置, 使得整机 (专用螺丝冷锻成型机) 更易于加工制造和组装; 1. Simple structure, because the feeding device is simplified, the whole machine (special screw cold forging machine) is easier to manufacture and assemble;
2、 由于简化了次毛坯件入位夹持机构的工作行程, 能够做到直接将次毛 坯件从储料槽推入夹持机构, 做到了进料的一步到位, 提高了整个加工工序 的连贯性, 缩短了单次加工的时间, 提高了单位时间的产能, 从而提高了整 机的产能。 附图说明 2. Since the working stroke of the secondary blank clamping mechanism is simplified, the secondary blank can be directly pushed into the clamping mechanism from the storage tank, so that the feeding is completed in one step, and the consistency of the whole processing process is improved. Sexuality shortens the time of single processing and increases the production capacity per unit time, thus increasing the capacity of the whole machine. DRAWINGS
图 1 是本发明一个实施例的安装示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the installation of an embodiment of the present invention.
图 2是本发明一个实施例中次毛坯件入位夹持机构的一个动作示意图。 图 3是图 2所示动作的下一动作示意图。  Fig. 2 is a schematic view showing the operation of the secondary blank member clamping mechanism in one embodiment of the present invention. Figure 3 is a schematic diagram of the next action of the action shown in Figure 2.
图 4 是图 3所示动作的下一动作示意图。  Figure 4 is a schematic diagram of the next action of the action shown in Figure 3.
图 5 是图 1中进料通道的俯视图。 Figure 5 is a top plan view of the feed passage of Figure 1.
图 6是本发明加工的次毛坯件示意图。 Figure 6 is a schematic illustration of a secondary blank processed in accordance with the present invention.
图 7是本发明一个实施例中自动传送次毛坯件入位储料槽装置的主视图。 图 8是图 7的俯视图。 Figure 7 is a front elevational view of the automatic transfer of the secondary blank in place hopper assembly in one embodiment of the present invention. Figure 8 is a plan view of Figure 7.
图 9是图 8的 A-A方向视图。 Figure 9 is a view taken along the line A-A of Figure 8.
图 10是图 9中 B-B方向视图。 图号说明: Figure 10 is a B-B direction view of Figure 9. Description of the figure:
2、 料通道阀座 20: 进料通道进料 21: 进料通道入口 2: 进料通道出口 23: 顶杆通孔 25: 环形导向管  2. Feed channel seat 20: Feed channel feed 21: Feed channel inlet 2: Feed channel outlet 23: Jack through hole 25: Ring guide tube
3: 模座 30: 中空圆柱 5: 挡杆  3: Mold base 30: Hollow cylinder 5: Retaining lever
51: 复位弹簧 52: 挡杆支座 53: 导向孔  51: Return spring 52: Stopper support 53: Guide hole
54: 挡杆前部 6: 顶杆 7: 次毛坯件 54: front of the lever 6: ejector 7: secondary blank
1: 主轴 92: 凹槽轮 93: 定向轮 1: Spindle 92: Groove wheel 93: Directional wheel
4: 轴承 95: 左、 右两侧壁板 96: 单向传动轮 4: Bearing 95: Left and right side wall panels 96: One-way transmission wheel
7: 储料斗 98: 底板 99: 次毛坯件出口 最佳实施例 下面结合附图和实施例进一步详细叙述本发明。 7: Storage hopper 98: Base plate 99: The preferred embodiment of the secondary blank exit The invention will now be described in further detail with reference to the drawings and embodiments.
图 1是本发明一个实施例的安装示意图。 包括有一开有进料通道 20的进 料通道阀座 2、 一安设在进料通道低端可以前后往复运动的顶杆 6, 一垂直安 设在机架上可以上下往复运动的挡杆 5, 还有一在进料通道 20进口上方安设 的自动传送次毛坯件入位储料槽的装置。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the installation of an embodiment of the present invention. The utility model comprises a feed channel valve seat 2 with a feed channel 20, a ram 6 which is arranged at a low end of the feed channel and can reciprocate back and forth, and a bar 5 which can be vertically reciprocated on the frame. There is also a device for automatically conveying the secondary blank into the hopper above the inlet of the feed passage 20.
如图 1、 图 5所示, 在本发明的一个实施例中, 阀座 2竖直安装在自动冷 锻成型机的机架上, 阀座 2内开有进料通道 20,进料通道 20横截面的形状和 尺寸与次毛坯件 7 (如图 6所示)的形状相适应; 阀座 2上面的开口是进料通 道的入口 21, 进料通道阀座 2低端封闭, 在其低端的侧面上开有进料通道出 口 22, 如图 2、 图 3、 图 4所示。  As shown in FIG. 1 and FIG. 5, in one embodiment of the present invention, the valve seat 2 is vertically mounted on the frame of the automatic cold forging machine, and the valve seat 2 is provided with a feeding passage 20 and a feeding passage 20 The shape and size of the cross section is adapted to the shape of the secondary blank 7 (shown in Figure 6); the opening above the valve seat 2 is the inlet 21 of the feed channel, and the lower end of the feed channel seat 2 is closed, at its low The feed channel outlet 22 is open on the side of the end, as shown in Figures 2, 3, and 4.
配合本发明中的实施例, 次毛坯件夹持机构采用了模座结构, 模座 3包 括有两模块, 各模块内侧面都开有一与次毛坯外形的圆弧台阶槽, 两模块合 模时, 会形成一含台阶的中空圆柱 30。 次毛坯件的加工定位, 主要是在中空 圆柱 30中完成的。  In conjunction with the embodiment of the present invention, the secondary blank clamping mechanism adopts a die base structure, and the die base 3 includes two modules, and the inner side surfaces of each module are provided with an arc-shaped step groove corresponding to the shape of the secondary blank, and when the two modules are closed , a hollow cylinder 30 with steps is formed. The machining positioning of the secondary blanks is mainly done in the hollow cylinder 30.
. 在该实施例中, 在阀座 2后侧壁, 相对出口 22处开设有一个通孔 23, 其 直径小于次毛坯件的后端直径;通孔 23中安设有可以水平往复运动的顶杆 6, 顶杆 6与进料通道出口 22相对, 模座 3中的中空圆柱 30也与进料通道出口 22相对; 顶杆 6前伸时, 将位于进料通道低端的次毛坯件 7经出口 22推出进 料通道, 推入模座的中空圆柱 30内, 至次毛坯件 7的肩部与中空圆柱 30内 的台阶相抵; 顶杆 6的轴心线与进料通道出口 22的轴心线、 模座 3中的中空 圆柱 30的轴心线重合, 这样, 可以瞬间完成次毛坯件 7从储料槽到夹持机构 的入位; 即从进料通道低端入位模座 3的中空圆柱 30内。 In this embodiment, at the rear side wall of the valve seat 2, a through hole 23 is formed at a position opposite to the outlet 22, the diameter of which is smaller than the diameter of the rear end of the secondary blank; and the through hole 23 is provided with a horizontally reciprocable ram. 6. The ram 6 is opposite to the feed passage outlet 22, and the hollow cylinder 30 in the mold base 3 is also opposite to the feed passage outlet 22; when the ram 6 is advanced, the secondary blank 7 at the lower end of the feed passage is passed The outlet 22 pushes out the feed passage and is pushed into the hollow cylinder 30 of the die holder until the shoulder of the secondary blank 7 abuts the step in the hollow cylinder 30; the axial center of the plunger 6 and the axis of the feed passage outlet 22 The axial line of the hollow cylinder 30 in the wire and the mold base 3 coincides, so that the secondary blank 7 can be instantaneously completed from the hopper to the clamping mechanism. In place; that is, from the lower end of the feed passage into the hollow cylinder 30 of the die holder 3.
在该实施例中, 在进料通道出口 22处与模座中空圆柱 30之间加有一段 环形导向管 25, 增加了次毛坯件由进料通道 20出口进入模座中空圆柱内 30 的准确性。  In this embodiment, an annular guide tube 25 is added between the feed passage outlet 22 and the mold base hollow cylinder 30, which increases the accuracy of the secondary blank member from the outlet of the feed passage 20 into the hollow cylinder 30 of the mold base. .
如图 1、 图 2所示, 在该实施例中, 可以上下往复运动的挡杆 5通过挡杆 支座 52 定位, 垂直安装在冷锻成型机的机架上, 挡杆向下穿过挡杆支座 52 的导向孔 53, 挡杆上部装有复位弹簧 51, 其尾部与传动机构连接, 挡杆运动 轨迹线与模座 3中两模块形成的中空圆柱 30的轴心线相交。 当挡杆 5向下运 动至低位时,挡杆下部 54的外表面贴近模座 3的外表面,贴近距离可以为 0〜 3毫米之间, 由于此毛坯件 7进入模座 3中空圆柱 30之后, 后端会有一小段 露出模座, 故挡杆下部 54将抵住次毛坯件 7的后端, 可以阻挡次毛坯件 7在 冲力作用下后窜, 退出模座。  As shown in FIG. 1 and FIG. 2, in this embodiment, the bar 5 which can reciprocate up and down is positioned by the bar support 52, vertically mounted on the frame of the cold forging machine, and the bar is downwardly passed through the block. The guide hole 53 of the rod holder 52 is provided with a return spring 51 at the upper portion of the stopper rod, and the tail portion thereof is connected with the transmission mechanism, and the movement line of the stopper rod intersects the axis line of the hollow cylinder 30 formed by the two modules in the mold base 3. When the blocking lever 5 is moved downward to the lower position, the outer surface of the lower portion 54 of the blocking rod is adjacent to the outer surface of the die holder 3, and the close distance may be between 0 and 3 mm, since the blank member 7 enters the hollow cylinder 30 of the die holder 3 There is a small section at the rear end to expose the die holder, so that the lower part 54 of the bar will abut against the rear end of the secondary blank 7, which can block the secondary blank 7 from snaking under the action of the force and exit the die holder.
在该实施例中, 顶杆 6、 挡杆 5受同一传动结构控制, 相互联动。  In this embodiment, the jack 6 and the lever 5 are controlled by the same transmission structure and interlocked with each other.
图 2、 图 3、 图 4所示的就是一个加工循环过程中顶杆 6、 挡杆 5相互联 动的动作示意图。  Figure 2, Figure 3, and Figure 4 show the action of the ram 6 and the bar 5 interlocking during a machining cycle.
图 2所示的是次毛坯件入位夹持机构的动作预备示意, 顶杆 6准备前伸、 挡杆 5准备提起的瞬间。 顶杆 6前伸时, 将位于进料通道低端的次毛坯件 Ί 前推, 此时挡杆 5提起, 顶杆 6便可将次毛坯件 7的肩部与中空圆柱 30内的 台阶相抵。  Fig. 2 is a schematic view showing the operation of the secondary blank in place clamping mechanism, and the jack 6 is ready to extend forward and the stopper 5 is ready to be lifted. When the ejector 6 is extended, the secondary blank Ί at the lower end of the feeding passage is pushed forward, and the stopper 5 is lifted, and the ram 6 can offset the shoulder of the secondary blank 7 with the step in the hollow cylinder 30. .
当次毛坯件 7到位时, 顶杆 6立即后锁, 挡杆 5随即落下, 其前端 54将 抵住次毛坯件 7的后端, 同时隔断了下一次毛坯件进入模座的通道。 图 4所 示是图 3所示下一动作的示意, 挡杆 5落下抵住了次毛坯件 7的后端。 When the secondary blank 7 is in place, the ram 6 is immediately rear-locked and the stop 5 is then lowered, with its front end 54 resting against the rear end of the secondary blank 7, while blocking the passage of the next blank into the mold base. Figure 4 Shown is the illustration of the next action shown in Figure 3, with the stop bar 5 falling against the rear end of the secondary blank 7.
本发明一个实施例中的自动传送次毛坯入位储料槽的装置如图 7、图 8所 示, 包括有主轴 91、 装在主轴上的单向传动轮 96和储料斗 97、 位于储料斗 97内且并排固设在主轴上的凹槽轮 92和定向轮 93, 安装在储料斗 97下方且 开有毛坯件出口 99的底板 98。  The apparatus for automatically conveying the secondary blank in the hopper according to an embodiment of the present invention includes a main shaft 91, a one-way transmission wheel 96 mounted on the main shaft, a storage hopper 97, and a storage hopper as shown in Figs. Groove wheel 92 and directional wheel 93, which are fixed side by side in the main shaft 97, are mounted below the hopper 97 and have a bottom plate 98 of the blank outlet 99.
在该实施例中, 次毛坯件储料斗 97由前、 后、 左、 右四块壁板围成的; 主轴通过轴承 94在左、 右两侧壁板 95上, 其中段与位于次毛坯件储料斗 97 内并排的凹槽轮 92和定向轮 93的固联, 在凹槽轮 92和定向轮 93表面的前 上方是组成次毛坯件储料斗 97的前、 后、 左、 右四块壁板的里表面; 单向传 动轮 96采用带有单向离合器的飞轮, 固定安装在储料斗 97外侧的主轴上。 凹槽轮 92上的凹槽轴向沿圆周均匀分布, 定向轮 93的外径大于凹槽底圆的 直径并且小于凹槽轮槽中圆的直径。 凹槽轮 92上的凹槽形状由底部的圆弧线 和两侧的与圆弧线相切的直线段组成。 凹槽轮上的凹槽数与飞轮链齿数相等。 在凹槽轮 92和定向轮 93的下方的底板 98与储料斗 97四个壁板的下端面固 定连接在一起, 底板 98上开有次毛坯件出口 99, 次毛坯出口 99与进料通道 的入口 21的形状和尺寸相应。  In this embodiment, the secondary blank hopper 97 is surrounded by four front, rear, left and right panels; the main shaft passes through the bearing 94 on the left and right side wall panels 95, and the segments and the secondary blanks are located. The groove of the groove wheel 92 and the directional wheel 93 arranged side by side in the hopper 97 is the front, rear, left and right walls of the secondary blank hopper 97 on the front upper surface of the groove wheel 92 and the directional wheel 93. The inner surface of the plate; the one-way transmission wheel 96 is a flywheel with a one-way clutch fixedly mounted on the main shaft outside the hopper 97. The grooves on the groove wheel 92 are axially evenly distributed along the circumference, and the outer diameter of the directional wheel 93 is larger than the diameter of the groove bottom circle and smaller than the diameter of the circle in the groove wheel groove. The shape of the groove on the groove wheel 92 is composed of a circular arc line at the bottom and a straight line segment tangential to the circular arc line on both sides. The number of grooves on the groove wheel is equal to the number of teeth of the flywheel chain. The bottom plate 98 below the groove wheel 92 and the directional wheel 93 is fixedly coupled to the lower end faces of the four wall plates of the hopper 97. The bottom plate 98 has a secondary blank outlet 99, a secondary blank outlet 99 and a feed passage. The shape and size of the inlet 21 correspond.
图 9、 图 10进一步展示了自动传动次毛坯入位储料槽装置的结构; 在主 轴 91的中段用键槽连接方式并排固定安装有凹槽轮 92和定向轮 93, 凹槽轮 92上的凹槽轴向沿圆周均匀分布, 定向轮 93的外径大于凹槽轮 92槽底圆的 直径并且小于凹槽轮 92槽中圆的直径(为清楚起见, 凹槽轮横断面未加剖面 线),主轴 91通过安装在凹槽轮 92和定向轮 93外侧的两个轴承 94支撑在左、 右壁板 95上, 带有单向离合器的飞轮 96固定安装在伸出侧壁板一侧的主轴 91上,前壁板和后壁板的内侧面设有与凹槽轮 92槽顶圆外圆面相适应的圆弧 面, 凹槽轮 92槽顶圆外圆面与后壁板圆弧面和前壁板圆弧面之间的间隙宜小 不宜大, 不产生滑动磨擦即可。 后壁板圆弧面的起点设在凹槽轮 92和定向轮 93表面的前上方, 是由前、后、左、右壁板内表面围成的次毛坯件储料斗 97。 在凹槽轮 92和定向轮 93的下方, 底板 98上开有条形的次毛坯件出口 99。底 板 98坐落在进料通道 20的入口上方。 9 and 10 further illustrate the structure of the automatic transmission secondary blank in-position hopper device; in the middle portion of the main shaft 91, the groove wheel 92 and the directional wheel 93 are fixed side by side by a keyway connection, and the groove on the groove wheel 92 is concave. The axial direction of the groove is evenly distributed along the circumference, and the outer diameter of the directional wheel 93 is larger than the diameter of the bottom circle of the groove wheel 92 and smaller than the diameter of the circle in the groove of the groove wheel 92 (for the sake of clarity, the cross section of the groove wheel is not hatched) The main shaft 91 is supported on the left by two bearings 94 mounted on the outside of the groove wheel 92 and the directional wheel 93. On the right wall plate 95, a flywheel 96 with a one-way clutch is fixedly mounted on a main shaft 91 extending from one side of the side wall plate, and inner side faces of the front wall plate and the rear wall plate are provided with a groove top of the groove wheel 92 The circular arc surface corresponding to the circular surface, the gap between the outer circular surface of the groove top groove 92 and the arc surface of the rear wall plate and the arc surface of the front wall plate should be small and not large, and no sliding friction can be generated. The starting point of the arcuate surface of the rear wall plate is disposed on the front upper side of the surface of the groove wheel 92 and the directional wheel 93, and is a secondary blank hopper 97 surrounded by the inner surfaces of the front, rear, left and right panels. Below the grooving wheel 92 and the directional wheel 93, a strip of secondary blank exit 99 is formed in the bottom plate 98. The bottom plate 98 sits above the inlet of the feed channel 20.
本发明中自动传送次毛坯件入位储料槽装置的工作原理参见图 9和图 10, 将次毛坯件按照规定方向放入次毛坯件储料斗内, 主轴 91上的飞轮由链条匀 速持续传动或往复摆动传动所带动, 使主轴上的凹槽轮 92和定向轮 93 由前 上方向后壁板圆弧面的起点方向单方向匀速转动, 凹槽轮 92的凹槽容纳次毛 坯件的大直径段, 定向轮 93外表面处容纳次毛坯件的小直径段, 次毛坯件随 着凹槽轮 92和定向轮 93顺利通过后壁板圆弧面的起点, 从次毛坯件出口处 落下, 进入进料通道 20的入口。 随着凹槽轮 92和定向轮 93的持续转动, 更 多次毛坯件进入凹槽内和定向轮外表面, 从而实现次毛坯件的定向、 有序、 连续传送。 反之, 当次毛坯件放错方向时, 次毛坯件大直径受阻于后壁板圆 弧面的起点处而无法通过, 从而保证次毛坯件的定向传送。  In the present invention, the working principle of automatically conveying the secondary blank into the hopper device is shown in Fig. 9 and Fig. 10. The secondary blank is placed in the secondary blank storage hopper according to the specified direction, and the flywheel on the main shaft 91 is continuously driven by the chain at a constant speed. Or driven by the reciprocating oscillating transmission, the groove wheel 92 and the directional wheel 93 on the main shaft are uniformly rotated in a single direction from the starting point of the arc surface of the front upper rear wall plate, and the groove of the groove wheel 92 accommodates the large blank piece. In the diameter section, the outer surface of the directional wheel 93 accommodates the small diameter section of the secondary blank, and the secondary blank passes through the groove wheel 92 and the directional wheel 93 smoothly through the starting point of the arc surface of the rear wall, and falls from the exit of the secondary blank. Enter the inlet of the feed channel 20. As the groove wheel 92 and the directional wheel 93 continue to rotate, more of the blank member enters the groove and the outer surface of the directional wheel, thereby achieving an oriented, ordered, continuous transfer of the secondary blank. On the other hand, when the secondary blank is misaligned, the large diameter of the secondary blank is blocked at the starting point of the circular arc of the rear wall and cannot pass, thereby ensuring the directional conveyance of the secondary blank.
本发明实施例中顶杆 6的后端、 挡杆 5分别与自动冷锻成型机的传动机 构连接, 同样, 自动传送次毛坯件入位储料槽装置中的单向传动轮 96也由自 动冷锻成型机的相应传动机构控制。  In the embodiment of the present invention, the rear end of the ram 6 and the blocking lever 5 are respectively connected with the transmission mechanism of the automatic cold forging machine. Similarly, the one-way transmission wheel 96 for automatically conveying the secondary blank into the hopper device is also automatically The corresponding transmission mechanism of the cold forging machine is controlled.
本发明的工作过程叙述如下: 将次毛坯件 7按照规定方向放入自动传送毛坯件入位储料槽装置中的储 料斗 97内后, 主轴 91上的飞轮由链条匀速持续传动或往复摆动传动所带动, 使主轴上的凹槽轮 92和定向轮 93 由其前上方向后壁板圆弧面的起点方向单 方向勾速 t动, 凹槽轮 92的凹槽容纳次毛坯件的大直径段, 定向轮 93外表 面处容纳次毛坯件的小直径段, 次毛坯件随着凹槽轮 92和定向轮 93顺利通 过后壁板圆弧面的起点, 从次毛坯件出口 99处落下, 进入进料通道 20。 The working process of the present invention is described as follows: After the secondary blank 7 is placed in the storage hopper 97 of the automatic conveying blank in the hopper device in a predetermined direction, the flywheel on the main shaft 91 is driven by the chain continuous speed transmission or the reciprocating oscillating transmission, so that the concave on the main shaft The groove wheel 92 and the directional wheel 93 are swung in a single direction from the starting point of the arc surface of the front upper rear plate, and the groove of the groove wheel 92 accommodates the large diameter section of the secondary blank, and the outer surface of the directional wheel 93 The small diameter section of the secondary blank is accommodated, and the secondary blank passes from the secondary blank exit 99 as the groove wheel 92 and the directional wheel 93 smoothly pass through the starting point of the arcuate face of the rear wall, and enters the feed passage 20.
进料通道 20其实就是储料槽, 次毛坯件 7进入进料通道 20之后, 依次 排列, 处在进料通道最低端的次毛坯件 7小直径端头部正对着通道出口 22, 大直径端后端正对着安设在阀座 2内的顶杆 6的头部。  The feed channel 20 is actually a hopper. After the secondary blank 7 enters the feed channel 20, it is arranged in sequence. The minor blank 7 at the lowest end of the feed channel is opposite the channel outlet 22, the large diameter end. The rear end faces the head of the jack 6 that is seated in the valve seat 2.
传动机构工作之前,顶杆 6处于后缩顶点位,其头部处于顶杆通孔 23中; 挡杆 5处于前伸顶点位, 其头部与顶杆 6的轴心延长线相交。  Before the transmission mechanism is operated, the ejector pin 6 is at the apex of the retraction, and its head is in the ejector hole 23; the ram 5 is at the forward apex position, and the head thereof intersects with the axial extension of the ejector 6.
当传动结构工作时,挡杆 5从低位提起,顶杆 6前伸,推一个次毛坯件 7, 通过环形导向管 25, 进入模座 3中两模座块合模形成的中空圆柱 30内, 直至 次毛坯件 7的肩部顶住空心圆柱 30的凸阶; 然后, 顶杆 6退回, 挡杆 5同时 落下, 至低位时, 其下部 54抵在该毛坯件 7后端 (大直径端), 阻止次毛坯 件 7轴向窜动; 待冲料机构对次毛坯件 7加工完毕, 制成半成品螺杆之后, 挡杆 5提起, 顶杆 6前伸, 同时, 模座 3中的两模块完成分模 (半成品螺杆 退出)、 合模 (形成中空圆柱 30 ) ; 如此循环动作, 即可实现连续性进料, 及 连续性冷锻加工。  When the transmission structure is working, the bar 5 is lifted from the low position, the jack 6 is extended, and the primary blank 7 is pushed, and the annular guide tube 25 is inserted into the hollow cylinder 30 formed by the two die blocks in the die holder 3. Until the shoulder of the secondary blank 7 bears against the convex step of the hollow cylinder 30; then, the ram 6 is retracted, and the stopper 5 is simultaneously dropped, and when it is lowered, the lower portion 54 abuts against the rear end of the blank 7 (large diameter end) , the secondary blank 7 is prevented from axially swaying; after the secondary blank 7 is processed by the feeding mechanism, after the semi-finished screw is made, the stopper 5 is lifted, the ram 6 is extended, and at the same time, the two modules in the die holder 3 are completed. Parting (semi-finished screw exit), clamping (forming hollow cylinder 30); such a cyclic action, continuous feeding, and continuous cold forging processing.
以上为本发明的最佳实施方式, 依据本发明公开的内容, 本领域的普通 技术人员能够显而易见地想到的一些雷同、 替代方案, 均应落入本发明的保 - ]0- The above is a preferred embodiment of the present invention. According to the disclosure of the present invention, some similarities and alternatives that can be clearly conceived by those skilled in the art should fall within the protection of the present invention. - ]0-
护范围。 Range of protection.
工业上的应用  Industrial application

Claims

权 利 要 求 书 Claim
1、 一种用于专用螺丝冷锻成型机中的次毛坯件进料装置, 包括开设进料 通道的阔座 (2), 进料通道的入口 (21 )位于阀座上面, 出口 (22) 位于阀 座低端, 其特征在于, 所述进料通道出口 (22)位于所述阀座 (2)侧面; 在 阀座后侧壁、 与所述出口 (22)相对处开设有通孔(23), 通孔(23 ) 内安设 有顶杆(6 ); 在所述进料通道出口 (22) 外侧, 安设有一个与所述顶杆 (6 ) 联动的挡杆 (5)。  1. A secondary blank feeding device for a special screw cold forging machine, comprising a wide seat (2) for opening a feed passage, an inlet (21) of the feed passage above the valve seat, an outlet (22) Located at the lower end of the valve seat, the feed passage outlet (22) is located at a side of the valve seat (2); and a through hole is formed at a rear side wall of the valve seat opposite to the outlet (22) ( 23), the through hole (23) is provided with a jack (6); outside the outlet of the feed channel (22), a bar (5) associated with the jack (6) is disposed.
2、根据权利要求 1所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 所述顶杆(6 ) 的轴心线与所述进料通道出口 (22) 的轴心 线重合。  2. A secondary blank feeding device for use in a special screw cold forging machine according to claim 1, characterized in that the axial line of the jack (6) and the feed passage outlet (22) The axis of the axis coincides.
3、根据权利要求 1所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 所述挡杆(5 )前伸至顶点位置时, 其前部(54)与顶杆(6) 的轴心延长线相交。  A secondary blank feeding device for use in a special screw cold forging machine according to claim 1, wherein said front portion (54) when said blocking lever (5) is extended to an apex position Intersect with the axis extension of the ram (6).
4、根据权利要求 3所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 所述挡杆(5 )前部的外表面与次毛坯件夹持机构外表面之 间的贴近距离为 0〜3毫米。  The secondary blank feeding device for a special screw cold forging machine according to claim 3, wherein the outer surface of the front portion of the blocking lever (5) and the secondary blank clamping mechanism are externally The close distance between the surfaces is 0 to 3 mm.
5、根据权利要求 1所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 相互联动的顶杆 (6)、 挡杆(5)受传动机构控制做往复运 动, 当所述顶杆(6)前伸时, 所述挡杆(5)后缩; 当所述顶杆(6 )后锁时, 所述挡杆 (5 ) 前伸。  5. The secondary blank feeding device for a special screw cold forging machine according to claim 1, wherein the interlocking ejector (6) and the blocking lever (5) are controlled by the transmission mechanism to reciprocate Movement, when the jack (6) is extended, the lever (5) is retracted; when the jack (6) is locked, the lever (5) is extended.
6、 根据权利要求 1〜 5之任一所述的用于专用螺丝冷锻成型机中的次毛 坯件进料装置, 其特征在于, 在进料通道入口 (21) 上方安设有自动传送次 毛坯件入位储料槽装置, 该装置包括主轴 (91)、 装在主轴 (91)上的单向传 动轮(96)、 凹槽轮(92)、 定向轮(93)和储料斗 (97); 所述次毛坯件储料 斗(97)外侧的主轴上;所述凹槽轮(92)槽底圆的直径并且小于凹槽轮(92) 槽中圆的直径; 所述储料斗 (97) 壁板下端固联的底板 (98) 上开设有次毛 坯件出口 (99); 所述出口 (99) 具有与进料通道的入口 (21)外圆面相适应 的圆弧面; 所述后壁板圆弧面的起点设在凹槽轮 (92) 上方垂直中心线前后 各 22.5度之间位置。 6. The secondary hair used in a special screw cold forging machine according to any one of claims 1 to 5. A blank feeding device, characterized in that an automatic conveying secondary blank in-position hopper device is arranged above the inlet (21) of the feed channel, the device comprising a spindle (91) mounted on the spindle (91) a one-way transmission wheel (96), a groove wheel (92), a directional wheel (93) and a storage hopper (97); a spindle on the outer side of the secondary blank storage hopper (97); the groove wheel (92) The diameter of the bottom circle of the groove is smaller than the diameter of the circle in the groove of the groove wheel (92); the bottom plate (98) fixed to the lower end of the wall of the storage hopper (97) is provided with a secondary blank outlet (99); (99) having a circular arc surface adapted to the outer circular surface of the inlet (21) of the feed passage; the starting point of the circular arc surface of the rear wall is set between 22.5 degrees before and after the vertical center line above the groove wheel (92) position.
7、根据权利要求 6所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 所述凹槽轮 (92) 上的凹槽形状由底部的圆弧线和两侧的 与圆弧线相切的直线段组成。  A secondary blank feeding device for use in a special screw cold forging machine according to claim 6, wherein the groove shape on the groove wheel (92) is formed by a circular arc at the bottom and It consists of straight segments on both sides that are tangent to the circular arc.
8、根据权利要求 6所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 所述单向传动轮 (96) 采用带有单向离合器的飞轮; 所述 凹槽轮上 (92) 的凹槽数与飞轮的链齿数相等。  A secondary blank feeding device for use in a special screw cold forging machine according to claim 6, wherein said one-way transmission wheel (96) employs a flywheel with a one-way clutch; The number of grooves on the groove wheel (92) is equal to the number of teeth of the flywheel.
' 9、根据权利要求 6所述的用于专用螺丝冷锻成型机中的次毛坯件进料装 置, 其特征在于, 进料通道出口 (22) 处加有一段与顶杆(6) 同轴心线的环 形导向管 (25)。  9. A secondary blank feeding device for use in a special screw cold forging machine according to claim 6, characterized in that a section of the feed passage outlet (22) is coaxial with the ram (6) Annular guide tube (25) of the heart line.
PCT/CN2006/001146 2005-06-17 2006-05-29 Apparatus of feeding sub-blank special for cold-forging forming machine of screw WO2006133626A1 (en)

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CN100360258C (en) * 2005-06-17 2008-01-09 深圳市嘉亿金属塑胶制品有限公司 Apparatus of feeding subblank special for cold-forging forming machine of screw

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CN2792649Y (en) * 2005-03-11 2006-07-05 钟俊飞 Substandard blank piece feeder for special screw cold-forging former
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CN100360258C (en) 2008-01-09

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