WO2006128332A1 - Constant volume combustion ic engine - Google Patents

Constant volume combustion ic engine Download PDF

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Publication number
WO2006128332A1
WO2006128332A1 PCT/CN2005/001419 CN2005001419W WO2006128332A1 WO 2006128332 A1 WO2006128332 A1 WO 2006128332A1 CN 2005001419 W CN2005001419 W CN 2005001419W WO 2006128332 A1 WO2006128332 A1 WO 2006128332A1
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WO
WIPO (PCT)
Prior art keywords
connecting rod
cam
crank pin
center
constant volume
Prior art date
Application number
PCT/CN2005/001419
Other languages
French (fr)
Chinese (zh)
Inventor
Lejun Pang
Original Assignee
Lejun Pang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lejun Pang filed Critical Lejun Pang
Publication of WO2006128332A1 publication Critical patent/WO2006128332A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B41/00Engines characterised by special means for improving conversion of heat or pressure energy into mechanical power
    • F02B41/02Engines with prolonged expansion
    • F02B41/04Engines with prolonged expansion in main cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/32Engines characterised by connections between pistons and main shafts and not specific to preceding main groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C9/00Bearings for crankshafts or connecting-rods; Attachment of connecting-rods
    • F16C9/04Connecting-rod bearings; Attachments thereof

Definitions

  • the present invention relates to an internal combustion engine, and more particularly to an internal combustion engine capable of fully constant-capacity combustion.
  • the existing four-stroke reciprocating machine is always in a reciprocating motion due to the piston.
  • the piston When the air is intake, the piston enters the compression stroke at the bottom dead center moment.
  • the cylinder volume is maximum, there is no more time to enter more combustible gas; when exhausting the piston At the moment of the top dead center, the intake stroke is entered again, so that there is no more time for the exhaust gas to be discharged to the maximum when the cylinder volume is minimized.
  • This kind of situation eventually affects more combustible gas entering the cylinder, so that the power is increased by a certain degree. Limitation; the intake and exhaust of the existing two-stroke internal combustion engine are all performed near the bottom dead center, but the same problem exists.
  • the mixture gas has a short combustion time at the time of maximum pressure and minimum volume, and the piston descends at this time, so that the combustion is incomplete, the exhaust gas concentration is high, and the work efficiency is low.
  • existing reciprocating internal combustion engines use different degrees of pre-ignition or fuel injection before the piston reaches the top dead center. The purpose is to make the mixture burn faster and more completely when the combustion chamber volume is the smallest. Also get a larger power output. However, this also has a certain negative effect; due to pre-ignition, the pressure in the cylinder rises sharply, which prevents the piston from going up and increases the compression negative work, thus causing a strong knocking phenomenon and rough work.
  • the purpose of the invention is to improve the prior art that the intake air is insufficient and the exhaust gas is not exhausted.
  • a completely variable-combustion internal combustion engine provided by thorough, incomplete combustion, and the compression negative work caused by pre-ignition or fuel injection and the problem that the crank angle is small and the output power is low when the in-cylinder work pressure is maximum.
  • the fully internal combustion engine capable of complete constant volume combustion includes a material supply system, an ignition system, a cooling system, a lubrication system, a crankshaft linkage system and the like, and is characterized in that the two sides of the connecting rod are processed into the shape of the corresponding cam 4 for connection.
  • the hole 6 of the large head crank pin 11 is elongated, and the crank pin (11) can slide directly in the long hole (6).
  • the hole 6 is provided with a sliding sleeve 12 for sliding the crank pin 11 up and down, the connecting rod
  • the middle portion of the crank pin 11 is processed into the shape of the cam 10.
  • the connecting rods are used to combine the connecting rods;
  • a center wheel 13 is disposed at the center of each of the two cranks 14.
  • the two cranks 14 are combined by a crank pin 11, and the point F of the cam 10 in the middle of the crank pin 11 is the farthest point from the center of the crank.
  • N is the prior art
  • M is the piston constant volume 23 ° crank angle
  • L is the piston constant volume 45 ° crank angle
  • K is the piston constant volume 60.
  • the following table is a comparison table of the crank angle required for the existing reciprocating internal combustion engine with a stroke of 49.5 mm and the same machine at different constant volume angles.
  • crankshaft angle after the existing crankshaft is fixed
  • the intake and exhaust valves of the reciprocating four-stroke internal combustion engine can be delayed and closed, which is beneficial to the intake air of the piston when the bottom dead center has the largest volume.
  • the time is extended, the intake is more sufficient; the cylinder at the top dead center
  • the exhaust gas exhaust time is prolonged, so that the exhaust gas discharge is more complete.
  • the intake and exhaust of the two-stroke internal combustion engine are at the bottom dead center, so the piston of the structure has the same effect as the four-stroke internal combustion engine at the bottom dead center.
  • the pre-ignition time can be greatly shortened, thereby greatly reducing or completely eliminating the loss of compression negative work caused by pre-ignition, and eliminating the resulting blast phenomenon.
  • Figure 1 is the front view of the connecting rod
  • Figure 2 is a side view of Figure 1
  • Figure 3 is a cross-sectional view taken along line H-H of Figure 2
  • Figure 4 is a side view of the crank pin and cam
  • Figure 5 is a B-direction view of Figure 4.
  • Figure 6 is a sliding bushing diagram of the crank pin
  • Figure 7 is a side view of Figure 6.
  • Figure 8 is a side view of the upper and lower runners in the connecting rod
  • Figure 9 is a side view of Figure 8.
  • Figure 10 is a front view of the crank and center wheel on the motorcycle
  • Figure 11 is a side view of Figure 10
  • Figure 12 is the position of the center wheel on the crankshaft and the crank and the position of the crank pin in the long hole of the connecting rod when the piston reaches the top dead center.
  • Figure 13 is the position of the center wheel and the crank pin on the long hole of the connecting rod when the piston is completed at the top dead center.
  • Figure 14 shows the shape of the two bearings of the connecting rod with the cam of the crankpin when the piston reaches the top dead center.
  • Figure 15 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston is completed at the top dead center.
  • Figure 16 is the position of the center wheel on the crank cam and the crank and the position of the crank pin in the long hole of the connecting rod when the piston reaches the bottom dead center.
  • Figure 17 is the position of the center wheel and the crank pin on the crankshaft in the long hole of the connecting rod when the piston completes the constant volume program at the bottom dead center.
  • Figure 18 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston reaches the bottom dead center.
  • Figure 19 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston completes the constant volume program at the bottom dead center.
  • Figure 20 is a stroke graph with a piston stroke of 49.5 mm.
  • the specific method of the present invention is to process both sides of the large end of the connecting rod into the shape of the corresponding cam 4.
  • the crank pin hole 6 on the connecting rod is formed into a long shape, as shown in Fig. 1.
  • the middle section of the crank pin 11 is processed into the shape of the cam 10 as shown in FIG. 5; the inside of the connecting rod is processed into a shape as shown in FIG. 3 to allow the cam 10 on the crank pin 11 to move freely;
  • crankpins 11 are provided with sliding bushings 12 at both ends, as shown in FIG. 6; or the sliding bushings 12 are not provided, and the crankpins 11 are used in the connecting holes 6 Direct sliding mode; a center wheel 13 is provided at the center of each of the two cranks 14, as shown in FIG. Its overall installation procedure is to first pass the two bearings 8, 9 in the connecting rod through the bearing shaft 2. 7 is installed, then put the crank pin 11 in the connecting rod, and then use the connecting rod bolt 3 to combine the connecting rod.
  • crank pin 11 passes through the crank pin hole 15 on the crank.
  • the assembly is firm; when assembling the crank pin 11, the center of the shank is taken as the standard, and the point F on the cam 10 in the middle section of the crank pin 11 is the farthest point, and the point D is the closest point.
  • crankshaft linkage mechanism of the present invention is also applicable to a mechanism in which the other end of the connecting rod needs to be fixed within a certain crank angle, such as a stamping machine tool and other equipment that needs to be fixed in a certain crank angle.

Abstract

The present invention discloses an IC engine which can realize constant volume combustion, characterized in that the crankpin hole at the big end of connecting rod is dolichomorphic, a sliding shaft sleeve for the crankpin’s moving up and down is preferably mounted in the crankpin hole, and two bearings are provided in the connecting rod; there is a cam dog in the middle of the crankpin, said two bearings rotate around said cam dog; there are two opposite cam members in both sides of the big end of connecting rod, each of the two cranks has a center ferriswheel at the center of the respective crank, the two cam members and the center ferriswheel are under stress when the piston is at the TDC so as to realize full constant volume combustion, at this time the two bearings and the cam dog are not under stress, the two cam members departs from the center ferriswheel gradually after finishing the constant volume combustion, then the bearings, crankpin and the cam dog are under stress and realize power output. The present invention makes the power output 2-5 times more than prior engines.

Description

定容燃烧内燃机 技术领域  Constant volume combustion internal combustion engine
本发明涉及一种内燃机, 特別是涉及一种能完全定容燃烧的 内燃机。  The present invention relates to an internal combustion engine, and more particularly to an internal combustion engine capable of fully constant-capacity combustion.
背景技术 Background technique
现有四冲程往复机因活塞始终处于一种往复运动中, 进气时 活塞在下止点瞬间又进入压缩行程, 缸体容积最大时没有更多的 时间进更多的可燃气;排气时活塞到上止点瞬间又进入进气行程, 使气缸容积最小的时候没有更多的时间让废气最大程度的排出, 这种种情况最终都影响更多的可燃气进入气缸, 使功率的提高受 到一定的限制;现有两冲程内燃机的进排气都在下止点附近进行, 但也存在同样的问题。 混合气在压力最大、 容积最小的时候燃烧 时间短, 活塞此时下行, 使燃烧不完全, 废气浓度高, 作功效率 低。 现有往复式内燃机为了提高性能, 都在活塞到达上止点前不 同程度的提前点火或喷油, 目的是为了让混合气在燃烧室容积最 小的时候做到燃烧得更快、更完全, 同时也得到更大的功率输出。 但这样做也产生了一定的负作用; 因提前点火, 缸内压力急剧升 高, 阻止了活塞上行, 增加了压缩负功, 因而产生强烈的爆震现 象、 工作粗暴。 这种矛盾在现有往复式内燃机中始终存在, 因此 消耗了大量的功率, 加大了缸体、 活塞、 活塞环及曲轴连杆系统 的磨损。 还有当膨胀压力最大时, 曲轴转角小, 有效臂力小, 输 出功率低, 曲轴转角加速慢, 扭矩小, 当曲轴转角增大时, 活塞 以下行很多, 此时最高压力已明显下降, 因而严重影响了功率的 输出。  The existing four-stroke reciprocating machine is always in a reciprocating motion due to the piston. When the air is intake, the piston enters the compression stroke at the bottom dead center moment. When the cylinder volume is maximum, there is no more time to enter more combustible gas; when exhausting the piston At the moment of the top dead center, the intake stroke is entered again, so that there is no more time for the exhaust gas to be discharged to the maximum when the cylinder volume is minimized. This kind of situation eventually affects more combustible gas entering the cylinder, so that the power is increased by a certain degree. Limitation; the intake and exhaust of the existing two-stroke internal combustion engine are all performed near the bottom dead center, but the same problem exists. The mixture gas has a short combustion time at the time of maximum pressure and minimum volume, and the piston descends at this time, so that the combustion is incomplete, the exhaust gas concentration is high, and the work efficiency is low. In order to improve performance, existing reciprocating internal combustion engines use different degrees of pre-ignition or fuel injection before the piston reaches the top dead center. The purpose is to make the mixture burn faster and more completely when the combustion chamber volume is the smallest. Also get a larger power output. However, this also has a certain negative effect; due to pre-ignition, the pressure in the cylinder rises sharply, which prevents the piston from going up and increases the compression negative work, thus causing a strong knocking phenomenon and rough work. This contradiction is always present in existing reciprocating internal combustion engines, thus consuming a large amount of power and increasing the wear of the cylinder block, the piston, the piston ring and the crankshaft linkage system. Also, when the expansion pressure is maximum, the crank angle is small, the effective arm force is small, the output power is low, the crank angle is slow, and the torque is small. When the crank angle increases, the piston has many strokes. At this time, the maximum pressure has dropped significantly, so it is serious. Affects the output of power.
发明内容 Summary of the invention
本发明的目的就是为了改进现有技术中进气不充分、 排气不 彻底、 燃烧不完全、 以及因提前点火或喷油而造成的压缩负功和 缸内作功压力最大时曲轴转角小而输出功率低的问题所提供的一 种可完全定容燃烧的内燃机。 The purpose of the invention is to improve the prior art that the intake air is insufficient and the exhaust gas is not exhausted. A completely variable-combustion internal combustion engine provided by thorough, incomplete combustion, and the compression negative work caused by pre-ignition or fuel injection and the problem that the crank angle is small and the output power is low when the in-cylinder work pressure is maximum.
这种可完全定容燃烧的内燃机包括有 料供给系统、 点火系 统、 冷却系统、 润滑系统、 曲轴连杆系统等, 其特征是连杆大头 两侧加工成相对应的凸轮 4的形状,用于连杆大头曲轴销 11的孔 6为长形的, 曲轴销 (11 )可以直接在长孔(6 ) 内滑动, 优选地 在孔 6内装有供曲轴销 11上下滑动的滑动轴套 12, 连杆里面有 通过轴承轴 2、 7装配的上、 下两个轴承 8、 9, 曲轴销 11的中间 部分加工成凸轮 10的形状,曲轴销安装好后用连杆螺栓 3将连杆 进行組合; 在两个曲柄 14的中心各设置一个中心转轮 13, 两个 曲柄 14由曲轴销 11进行组合, 曲轴销 11中间的凸轮 10的 F点 为距曲柄中心最远点。作功时连杆里面的两个轴承 8、 9绕曲轴销 11上的凸轮 10转动, 连杆两侧的凸轮 4绕曲柄 14上的中心转轮 13运动, 通过它们间的配合运动而达到定容的目的。  The fully internal combustion engine capable of complete constant volume combustion includes a material supply system, an ignition system, a cooling system, a lubrication system, a crankshaft linkage system and the like, and is characterized in that the two sides of the connecting rod are processed into the shape of the corresponding cam 4 for connection. The hole 6 of the large head crank pin 11 is elongated, and the crank pin (11) can slide directly in the long hole (6). Preferably, the hole 6 is provided with a sliding sleeve 12 for sliding the crank pin 11 up and down, the connecting rod There are two upper and lower bearings 8 and 9 assembled through the bearing shafts 2, 7. The middle portion of the crank pin 11 is processed into the shape of the cam 10. After the crank pin is installed, the connecting rods are used to combine the connecting rods; A center wheel 13 is disposed at the center of each of the two cranks 14. The two cranks 14 are combined by a crank pin 11, and the point F of the cam 10 in the middle of the crank pin 11 is the farthest point from the center of the crank. When working, the two bearings 8, 9 in the connecting rod rotate around the cam 10 on the crank pin 11, and the cams 4 on both sides of the connecting rod move around the center rotating wheel 13 on the crank 14, and the movement is achieved by the cooperative movement between them. The purpose of tolerance.
本发明与现有技术相比所具有的有益效果如下:  The beneficial effects of the present invention compared to the prior art are as follows:
( 1 )在图 20活塞行程曲线图中, N为现有技术, M为活塞 定容 23° 曲轴转角时, L为活塞定容 45° 曲轴转角时, K为活塞 定容 60。 曲轴转角时。 下表格是行程为 49.5mm的现有往复式内 燃机和同一机在不同定容角度下, 活塞行至同一位置所需的曲轴 转角量对比表: (1) In the piston stroke graph of Fig. 20, N is the prior art, M is the piston constant volume 23 ° crank angle, L is the piston constant volume 45 ° crank angle, K is the piston constant volume 60. When the crank angle is turned. The following table is a comparison table of the crank angle required for the existing reciprocating internal combustion engine with a stroke of 49.5 mm and the same machine at different constant volume angles.
现有曲轴 定容以后的曲轴转角量 The crankshaft angle after the existing crankshaft is fixed
转角量 定容 23。 定容 45。 定容 60° The amount of rotation is fixed. Constant volume 45. Constant volume 60°
15° 10° 3° 1°15° 10° 3° 1°
20。 12° 4° 2°20. 12° 4° 2°
25。 15° 7° 5°25. 15° 7° 5°
30° 18。 9° 7°30° 18. 9° 7°
35。 22° 12。 9°35. 22° 12. 9°
40° 25° 15。 12。40° 25° 15. 12.
45° 30° 18。 14。45° 30° 18. 14.
50° 34。 21。 17°50° 34. twenty one. 17°
55° 38。 25。 20°55° 38. 25. 20°
60° 42° 29° 23°60° 42° 29° 23°
65° 46° 33° 27°65° 46° 33° 27°
70。 51。 37° 31。70. 51. 37° 31.
75。 57。 41。 34°75. 57. 41. 34°
80° 61° 44。 37° 通过图 20 及上表对现有技术与不同定容角度后的曲轴转角 量的对比, 可以得知: 当现有技术曲轴转角量在 15。 一 80° 范围 内活塞行至同一位置,定容 23。 时平均曲轴扭矩是现有技术的 1.5 倍, 定容 45。 时平均曲轴扭矩是现有技术的 2.8倍, 定容 60。 时 平均曲轴扭矩是现有技术的 4.4倍。 80° 61° 44. 37° By comparing Figure 20 with the above table, the comparison between the prior art and the crank angle after different constant angles can be known: When the crank angle of the prior art is 15 . In the range of 80°, the piston travels to the same position and is fixed to volume 23. The average crankshaft torque is 1.5 times that of the prior art, and the constant capacity is 45. The average crankshaft torque is 2.8 times that of the prior art, and the constant capacity is 60. The average crankshaft torque is 4.4 times that of the prior art.
( 2 )因本结构活塞在上止点和下止点的定容作用,往复式四 冲程内燃机进排气阀均可延迟关闭, 这样有利于活塞在下止点缸 体容积最大时混合气进气时间延长, 进气更充分; 在上止点缸体 容积最小时使废气排气时间延长, 使废气排的更完全。 两冲程内 燃机的进排气均在下止点, 所以本结构活塞在下止点定容时具备 同四冲程内燃机类似的效果。 (2) Due to the constant volume of the piston of the structure at the top dead center and the bottom dead center, the intake and exhaust valves of the reciprocating four-stroke internal combustion engine can be delayed and closed, which is beneficial to the intake air of the piston when the bottom dead center has the largest volume. The time is extended, the intake is more sufficient; the cylinder at the top dead center When the volume is the smallest, the exhaust gas exhaust time is prolonged, so that the exhaust gas discharge is more complete. The intake and exhaust of the two-stroke internal combustion engine are at the bottom dead center, so the piston of the structure has the same effect as the four-stroke internal combustion engine at the bottom dead center.
( 3 )可大大缩短提前点火时间, 因而大大减少或彻底消除了 因提前点火而造成的压缩负功的损失, 还消除了由此而产生的爆 震现象。  (3) The pre-ignition time can be greatly shortened, thereby greatly reducing or completely eliminating the loss of compression negative work caused by pre-ignition, and eliminating the resulting blast phenomenon.
( 4 ) 因可燃气是活塞在上止点容积最小的定容状态下燃烧 的, 所以燃烧速度更快, 更完全, 使废气排放的浓度更低。  (4) Since the combustible gas is combusted in a constant volume state where the piston has the smallest volume at the top dead center, the burning speed is faster and more complete, and the concentration of the exhaust gas is lower.
( 5 )因可燃气是活塞在上止点定容状态下燃烧的,所以缸内 压力会急剧升高, 为功率输出储备了更多的能量。  (5) Since the combustible gas is burned at the top dead center of the piston, the pressure in the cylinder will rise sharply, and more energy is reserved for the power output.
附图说明 DRAWINGS
图 1是连杆正视图  Figure 1 is the front view of the connecting rod
图 2是图 1的侧视图  Figure 2 is a side view of Figure 1
图 3是沿图 2中 H—H线的剖视图  Figure 3 is a cross-sectional view taken along line H-H of Figure 2
图 4是曲轴销及凸轮的侧视图  Figure 4 is a side view of the crank pin and cam
图 5是图 4中的 B向视图  Figure 5 is a B-direction view of Figure 4.
图 6是曲轴销的滑动轴套图  Figure 6 is a sliding bushing diagram of the crank pin
图 7是图 6的侧视图  Figure 7 is a side view of Figure 6.
图 8是连杆内的上下转轮的侧视图  Figure 8 is a side view of the upper and lower runners in the connecting rod
图 9是图 8的侧视图  Figure 9 is a side view of Figure 8.
图 10是摩托车上的曲柄及中心转轮的正视图  Figure 10 is a front view of the crank and center wheel on the motorcycle
图 11是图 10的侧视图  Figure 11 is a side view of Figure 10
图 12 是活塞到上止点时连杆凸轮同曲柄上的中心转轮及曲 轴销在连杆长孔里面的位置图  Figure 12 is the position of the center wheel on the crankshaft and the crank and the position of the crank pin in the long hole of the connecting rod when the piston reaches the top dead center.
图 13 是活塞在上止点定容程序完成时连杆凸轮同曲柄上的 中心转轮及曲轴销在连杆长孔里的位置图  Figure 13 is the position of the center wheel and the crank pin on the long hole of the connecting rod when the piston is completed at the top dead center.
图 14 是活塞到上止点时连杆的两个轴承同曲轴销凸轮的状 态图 Figure 14 shows the shape of the two bearings of the connecting rod with the cam of the crankpin when the piston reaches the top dead center. State diagram
图 15 是活塞在上止点定容程序完成时连杆内的两个轴承同 曲轴销凸轮的状态图  Figure 15 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston is completed at the top dead center.
图 16 是活塞到下止点时连杆凸轮同曲柄上的中心转轮及曲 轴销在连杆长孔里边的位置图  Figure 16 is the position of the center wheel on the crank cam and the crank and the position of the crank pin in the long hole of the connecting rod when the piston reaches the bottom dead center.
图 17 是活塞在下止点完成定容程序时连杆凸轮同曲柄上的 中心转轮及曲轴销在连杆长孔里边的位置图  Figure 17 is the position of the center wheel and the crank pin on the crankshaft in the long hole of the connecting rod when the piston completes the constant volume program at the bottom dead center.
图 18 是活塞到下止点时连杆内的两个轴承同曲轴销凸轮的 状态图  Figure 18 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston reaches the bottom dead center.
图 19 是活塞在下止点完成定容程序时连杆内的两个轴承同 曲轴销凸轮的状态图  Figure 19 is a state diagram of the two bearings in the connecting rod and the cam of the crankpin when the piston completes the constant volume program at the bottom dead center.
图 20是活塞行程为 49.5mm的行程曲线图  Figure 20 is a stroke graph with a piston stroke of 49.5 mm.
具体实施方式 detailed description
下面结合附图对本发明的具体实施方式作进一步详细的描 述。 为方便描述, 本结构以四沖程摩托车的曲轴连杆为基础进行 说明。  The specific embodiments of the present invention are described in further detail below with reference to the accompanying drawings. For convenience of description, the structure is described on the basis of a crankshaft connecting rod of a four-stroke motorcycle.
( 1 ) 本发明的具体办法是将连杆大头的两侧加工成相对应 的凸轮 4的形状, 如图 1所示, 连杆上的曲轴销轴孔 6加工成长 形的, 如图 1所示; 曲轴销 11的中间段加工成凸轮 10的形状, 如图 5所示; 连杆里面加工成如图 3所示 16的形状, 以使曲轴销 11上的凸轮 10能自由活动; 连杆内还设置有上下两个轴承 8、 9, 装配在上下两根轴承轴 2、 7上边, 如图 3所示; 也可将上下两个 轴承 8、 9和轴承轴 2、 7设置成为一体的两个转轮 5, 如图 8所 示; 曲轴销 11的两头配有滑动轴套 12, 如图 6所示; 也可不设 置滑动轴套 12而采用由曲轴销 11在连杵长孔 6内直接滑动的方 式; 两个曲柄 14的中心各设置一个中心转轮 13, 如图 10所示。 它的总体安装程序是先将连杆内的两个轴承 8、 9通过轴承轴 2、 7装好, 再将曲轴销 11放在连杆内, 然后用连杆螺栓 3将连杆组 合, 如果是組合式曲轴的连杆, 也可以采用如图 2延 H—H向剖 开加工以后再进行装配组合起来的办法; 然后将两个曲轴销滑动 轴套 12套在曲轴销 11上, 再将装配好中心转轮 13的两个曲柄 14有曲轴销 11通过曲柄上的曲轴销孔 15装配牢固; 装配曲轴销 11时以轴柄中心为准, 曲轴销 11中段的凸轮 10上的 F点为最远 点, D点为最近点。 (1) The specific method of the present invention is to process both sides of the large end of the connecting rod into the shape of the corresponding cam 4. As shown in Fig. 1, the crank pin hole 6 on the connecting rod is formed into a long shape, as shown in Fig. 1. The middle section of the crank pin 11 is processed into the shape of the cam 10 as shown in FIG. 5; the inside of the connecting rod is processed into a shape as shown in FIG. 3 to allow the cam 10 on the crank pin 11 to move freely; There are also two upper and lower bearings 8, 9, which are assembled on the upper and lower bearing shafts 2, 7 as shown in Fig. 3; the upper and lower bearings 8, 9 and the bearing shafts 2, 7 can also be integrated into one body. Two runners 5, as shown in FIG. 8; the crankpins 11 are provided with sliding bushings 12 at both ends, as shown in FIG. 6; or the sliding bushings 12 are not provided, and the crankpins 11 are used in the connecting holes 6 Direct sliding mode; a center wheel 13 is provided at the center of each of the two cranks 14, as shown in FIG. Its overall installation procedure is to first pass the two bearings 8, 9 in the connecting rod through the bearing shaft 2. 7 is installed, then put the crank pin 11 in the connecting rod, and then use the connecting rod bolt 3 to combine the connecting rod. If it is the connecting rod of the combined crankshaft, it can also be used after the extension H-H is cut in Figure 2 Then, the assembly is combined; then the two crank pin sliding bushings 12 are sleeved on the crank pin 11, and the two cranks 14 assembled with the center runner 13 have the crank pin 11 passing through the crank pin hole 15 on the crank. The assembly is firm; when assembling the crank pin 11, the center of the shank is taken as the standard, and the point F on the cam 10 in the middle section of the crank pin 11 is the farthest point, and the point D is the closest point.
它的作功程序是: 当活塞到达上止点时, 连杆两侧相对应的 凸轮上的 A'点和曲轴柄上的中心转轮 13开始接触上, 曲轴销 11 在连杆上的长孔 6里面的上边,如图 12所示,此时连杆里面的两 个轴承 8、 9和曲轴销中段上的凸轮 10的状况如图 14所示,此后 由活塞通过连杆传来的压力全由连杆两侧的凸轮 4上边的 A'B'段 弧传至曲柄上的中心转轮 13来支撑;与此同时连杆内的两个轴承 8、 9绕曲釉销 11上的凸轮 10转动, 同时连杆内的轴承 8和曲轴 销上的凸轮 10上边的 CF段孤分离; 当曲轴转过一定角度完成定 容程序时, 连杆两侧的凸轮 4上边的 A'B'段弧已度过曲轴柄上的 中心转轮 13的压力中心点, 此时曲轴销 11在连杆上的长孔 6里 面的下边, 如图 13所示, 与此同时连杆内的两个轴承 8、 9和曲 轴销上的凸轮 10也已转动到图 15 的状况。 此时连杆两侧的凸轮 4和曲柄上的中心转轮 13分离, 同时活塞通过连杆的压力全部由 连杆内的轴承 8作用于曲轴销及它的凸轮 10上面,如图 15所示, 至此, 完成了一次定容过程。 其定容转角量是通过对连杆两侧的 凸轮 4和曲轴销中段的凸轮 10的设置来决定的。当活塞到下止点 时, 它的定容原理和活塞在上止点时的定容原理基本相同,此时, 因连杆小头中心点与中心转轮 13 的距离发生变化而不能够完全 定容; 但与现有技术相比, 活塞上行延緩很多, 同样具有类似定 容的作用,此时连杆两侧的凸轮 4和曲柄上的中心转轮 13及曲轴 销 11在连杆上的长孔 6里面的位置如图 16所示。 活塞在下止点 销 11在连杆长孔 6里面的位置如图 17所示。 当活塞到下止点时 连杆内的两个轴承 8、 9与曲轴销 11的上凸轮 10的状态如图 18 所示; 当活塞在下止点完成定容程序时连杆内的两个轴承 8、 9 与曲轴销 11上的凸轮 10的状态如图 19所示。 Its work procedure is: When the piston reaches the top dead center, the A' point on the corresponding cam on both sides of the connecting rod and the center wheel 13 on the crank handle start to contact, and the crank pin 11 is long on the connecting rod. The upper side of the hole 6 is as shown in Fig. 12. At this time, the condition of the two bearings 8, 9 inside the connecting rod and the cam 10 on the middle portion of the crank pin is as shown in Fig. 14, and thereafter the pressure transmitted from the piston through the connecting rod. It is supported by the A'B' section arc on the upper side of the cam 4 on both sides of the connecting rod to the center wheel 13 on the crank; at the same time, the two bearings 8, 9 in the connecting rod surround the cam on the curved glaze pin 11. 10 rotation, at the same time the bearing 8 in the connecting rod and the CF section on the cam 10 on the crankpin are separated separately; when the crankshaft rotates through a certain angle to complete the constant volume program, the A'B' section of the upper side of the cam 4 on both sides of the connecting rod The arc has passed the pressure center point of the center wheel 13 on the crank shank, at which time the crank pin 11 is below the inside of the long hole 6 on the connecting rod, as shown in Fig. 13, while the two bearings in the connecting rod are simultaneously 8, 9 and the cam 10 on the crankpin have also been rotated to the condition of Figure 15. At this time, the cam 4 on both sides of the connecting rod and the center rotating wheel 13 on the crank are separated, and the pressure of the piston passing through the connecting rod is all applied to the crank pin and its cam 10 by the bearing 8 in the connecting rod, as shown in FIG. At this point, a constant volume process has been completed. The constant volume angle is determined by the arrangement of the cam 4 on both sides of the link and the cam 10 in the middle of the crank pin. When the piston reaches the bottom dead center, its constant volume principle is basically the same as the fixed volume principle of the piston at the top dead center. At this time, the distance between the center point of the connecting rod small head and the center runner 13 cannot be completely changed. Compared with the prior art, the piston has a long delay, and similarly has a similar capacity. At this time, the cam 4 on both sides of the connecting rod and the center runner 13 and the crankshaft on the crank The position of the pin 11 inside the long hole 6 on the link is as shown in FIG. The position of the piston at the bottom dead center pin 11 inside the long hole 6 of the connecting rod is as shown in FIG. The state of the two bearings 8, 9 in the connecting rod and the upper cam 10 of the crank pin 11 when the piston reaches the bottom dead center is as shown in Fig. 18; when the piston completes the constant volume program at the bottom dead center, the two bearings in the connecting rod 8, 9 and the state of the cam 10 on the crank pin 11 are as shown in FIG.
( 2 ) 本发明的曲轴连杆机构也同样适用于连杆另一头需要 在一定曲轴转角内定止的机构, 如冲压机床及其它需要在一定曲 轴转角内按程序定止作功的设备。  (2) The crankshaft linkage mechanism of the present invention is also applicable to a mechanism in which the other end of the connecting rod needs to be fixed within a certain crank angle, such as a stamping machine tool and other equipment that needs to be fixed in a certain crank angle.
以上对本发明做了示例性的描述, 应该理解到的是, 在不脱 离本发明的精神和附属权利要求的保护范围的情况下,任何变型、 修改或等同替换均落入本发明的保护范围之内。  The invention has been described in detail above, and it is to be understood that any modifications, alterations, and equivalents may fall within the scope of the present invention without departing from the spirit and scope of the invention. Inside.

Claims

Figure imgf000010_0001
Figure imgf000010_0001
1. 一种定容燃烧内燃机, 它包括有燃料供给系统、 点火系统、 润滑系统、 曲轴连杆系统等, 其特征在于: 连杆大头两侧加工成 相对应的凸轮(4) 的形状, 用于连杆大头曲轴销 (11)的孔(6) 为长形, 连杆里边有通过轴承轴(2) (7)装配的上、 下两个轴承A constant-capacity combustion internal combustion engine comprising a fuel supply system, an ignition system, a lubrication system, a crankshaft linkage system, etc., characterized in that: the two sides of the connecting rod are processed into the shape of a corresponding cam (4), The hole (6) of the large-head crank pin (11) of the connecting rod is elongated, and the upper and lower bearings assembled through the bearing shaft (2) (7) are inside the connecting rod.
(8) (9), 曲轴销 (11) 的中间段加工成凸轮(10) 的形状; 曲 轴销装好后用连杆螺栓(3)将连杆组合, 在两个曲柄(14)的中 心各设置一个中心转轮(13), 两个曲柄(14) 由曲轴销(11)进 行組合, 曲轴销 (11) 中间的凸轮(10) 的 F点为距曲柄中心的 最远点 (8) (9), the middle section of the crank pin (11) is machined into the shape of the cam (10); after the crank pin is assembled, the connecting rod is combined with the connecting rod bolt (3), at the center of the two cranks (14) Each set has a center wheel (13), the two cranks (14) are combined by a crank pin (11), and the point F of the cam (10) in the middle of the crank pin (11) is the farthest point from the center of the crank.
2. 如权利要求 1所述的定容燃烧内燃机, 其特征在于: 所述 曲轴连杆可以是组合式的, 也可以是整体式的。  2. The constant volume combustion internal combustion engine of claim 1 wherein: said crankshaft link is either modular or monolithic.
3. 如权利要求 1或 2所述的定容燃烧内燃机, 其特征在于: 所述轴承轴 (2) (7)和轴承(8) (9) 为设置成一体的两个转轮 The constant-cavity internal combustion engine according to claim 1 or 2, wherein: the bearing shaft (2) (7) and the bearing (8) (9) are two runners that are integrally provided
(5) 的形式。 The form of (5).
4. 如权利要求 1-3 中任一项所述的定容燃烧内燃机, 其特征 在于: 所述曲轴销 (11) 直接在长孔(6) 内滑动。  The constant volume combustion internal combustion engine according to any one of claims 1 to 3, characterized in that the crank pin (11) slides directly in the elongated hole (6).
5. 如权利要求 1-3中任一项所述的定容燃烧内燃机, 其特征 在于:所述孔( 6 )内装有供曲轴销( 11 )上下滑动的滑动轴套( 12 )。  The constant volume combustion internal combustion engine according to any one of claims 1 to 3, characterized in that the hole (6) is provided with a sliding sleeve (12) for sliding the crank pin (11) up and down.
PCT/CN2005/001419 2005-05-31 2005-09-07 Constant volume combustion ic engine WO2006128332A1 (en)

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