WO2006121299A2 - Organometallic precursor and production of superconducting oxide thin films - Google Patents
Organometallic precursor and production of superconducting oxide thin films Download PDFInfo
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- WO2006121299A2 WO2006121299A2 PCT/KR2006/001771 KR2006001771W WO2006121299A2 WO 2006121299 A2 WO2006121299 A2 WO 2006121299A2 KR 2006001771 W KR2006001771 W KR 2006001771W WO 2006121299 A2 WO2006121299 A2 WO 2006121299A2
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- Prior art keywords
- thin film
- oxide
- metal
- substrate
- precursor solution
- Prior art date
Links
- 239000010409 thin film Substances 0.000 title claims abstract description 101
- 239000002243 precursor Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 125000002524 organometallic group Chemical group 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 77
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 239000000919 ceramic Substances 0.000 claims abstract description 26
- 239000002887 superconductor Substances 0.000 claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- 239000013078 crystal Substances 0.000 claims abstract description 13
- 239000003960 organic solvent Substances 0.000 claims abstract description 13
- 150000007524 organic acids Chemical class 0.000 claims abstract description 12
- 239000002904 solvent Substances 0.000 claims abstract description 12
- 235000015110 jellies Nutrition 0.000 claims abstract description 11
- 239000008274 jelly Substances 0.000 claims abstract description 11
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 9
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 9
- 150000003839 salts Chemical class 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 42
- 238000000151 deposition Methods 0.000 claims description 32
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 claims description 30
- 150000002902 organometallic compounds Chemical class 0.000 claims description 30
- 230000008021 deposition Effects 0.000 claims description 29
- 239000010949 copper Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 21
- 238000000137 annealing Methods 0.000 claims description 19
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 18
- 239000001301 oxygen Substances 0.000 claims description 18
- 229910052760 oxygen Inorganic materials 0.000 claims description 18
- 229910052727 yttrium Inorganic materials 0.000 claims description 16
- 229960005215 dichloroacetic acid Drugs 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000007858 starting material Substances 0.000 claims description 10
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 8
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 6
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 claims description 6
- 229940106681 chloroacetic acid Drugs 0.000 claims description 6
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 claims description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 5
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 5
- 229910052691 Erbium Inorganic materials 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052693 Europium Inorganic materials 0.000 claims description 5
- 229910052689 Holmium Inorganic materials 0.000 claims description 5
- 229910052765 Lutetium Inorganic materials 0.000 claims description 5
- 229910052779 Neodymium Inorganic materials 0.000 claims description 5
- 229910052772 Samarium Inorganic materials 0.000 claims description 5
- 229910052771 Terbium Inorganic materials 0.000 claims description 5
- 229910052775 Thulium Inorganic materials 0.000 claims description 5
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 5
- 239000000460 chlorine Substances 0.000 claims description 5
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 229910052746 lanthanum Inorganic materials 0.000 claims description 5
- 229910021645 metal ion Inorganic materials 0.000 claims description 5
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 4
- 238000004528 spin coating Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- -1 Pm Inorganic materials 0.000 claims description 3
- 229910002367 SrTiO Inorganic materials 0.000 claims description 3
- 150000001242 acetic acid derivatives Chemical class 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 238000003618 dip coating Methods 0.000 claims description 3
- 235000019441 ethanol Nutrition 0.000 claims description 3
- 229910001510 metal chloride Inorganic materials 0.000 claims description 3
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005751 Copper oxide Substances 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 229910000431 copper oxide Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 229910001960 metal nitrate Inorganic materials 0.000 claims description 2
- 150000002910 rare earth metals Chemical class 0.000 claims description 2
- 238000007764 slot die coating Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 229910002076 stabilized zirconia Inorganic materials 0.000 claims description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 claims 1
- 150000004692 metal hydroxides Chemical class 0.000 claims 1
- 239000000243 solution Substances 0.000 abstract description 100
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000003860 storage Methods 0.000 abstract description 4
- 239000007864 aqueous solution Substances 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 description 14
- 239000000843 powder Substances 0.000 description 12
- DTQVDTLACAAQTR-UHFFFAOYSA-M Trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-M 0.000 description 11
- 229910052788 barium Inorganic materials 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 7
- 238000004090 dissolution Methods 0.000 description 7
- 239000011259 mixed solution Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229910021521 yttrium barium copper oxide Inorganic materials 0.000 description 4
- 229910002651 NO3 Inorganic materials 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 2
- 229910001863 barium hydroxide Inorganic materials 0.000 description 2
- 238000012824 chemical production Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000007735 ion beam assisted deposition Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- IUGYQRQAERSCNH-UHFFFAOYSA-M pivalate Chemical compound CC(C)(C)C([O-])=O IUGYQRQAERSCNH-UHFFFAOYSA-M 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000019260 propionic acid Nutrition 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 241000954177 Bangana ariza Species 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
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- 229920006317 cationic polymer Polymers 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
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- 238000000224 chemical solution deposition Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
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- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/01—Manufacture or treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/125—Process of deposition of the inorganic material
- C23C18/1279—Process of deposition of the inorganic material performed under reactive atmosphere, e.g. oxidising or reducing atmospheres
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1204—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
- C23C18/1208—Oxides, e.g. ceramics
- C23C18/1216—Metal oxides
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/01—Manufacture or treatment
- H10N60/0268—Manufacture or treatment of devices comprising copper oxide
- H10N60/0296—Processes for depositing or forming copper oxide superconductor layers
- H10N60/0324—Processes for depositing or forming copper oxide superconductor layers from a solution
Definitions
- the present invention relates to a method for preparing an organometallic precursor solution, an organometallic precursor solution prepared by the method, and a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution. More specifically, the present invention relates to a method for preparing a precursor solution essential for the production of an oxide superconductor by metalorganic deposition, an organometallic precursor solution prepared by the method, and a method for producing an epitaxial oxide superconducting thin film using the organometallic precursor solution on a substrate whose surface is textured (a ceramic single crystal substrate or a metal-ceramic composite substrate in which a textured ceramic thin film is formed on a metal substrate).
- chemical production methods include metalorganic chemical vapor deposition (MOCVD) and metalorganic deposition (MOD).
- MOCVD metalorganic chemical vapor deposition
- MOD metalorganic deposition
- Such chemical production methods are widely employed in a variety of industrial fields for the production of oxide and ceramic thin films.
- metalorganic deposition (MOD) can be employed to produce high-quality oxide superconducting thin films at atmospheric pressure or under low vacuum, thus leading to low production costs.
- a diluted solution of an organometallic compound is applied to a ceramic single crystal substrate or a biaxially textured substrate whose surface is coated with an epitaxially grown ceramic (i.e. a ceramic single crystal substrate or a metal substrate on which a ceramic thin film is epitaxially coated) by dip or spin coating.
- the coating thus formed is converted into a metallic compound through a single annealing step or multiple annealing steps.
- the Y Ba Cu O thin film is prepared by dissolving a metal salt (e.g., a metal acetate)
- the dilution is prepared by dissolving yttrium trimethyl acetate (Y-TMA), barium hydroxide and Cu-TMA (copper trimethyl acetate) in a mixed solution of propionic acid and an amine until the concentration of oxides reaches 0.1-0.5 mol/1, and diluting the resultant solution in an alcohol or xylene up to a final viscosity of 10-100 cp ('Deposition and interface structures of YBCO thin films via a non-fluorine sol-gel route', Physica C 371 (2002) 97-103, 'Fluorine-free sol gel d eposition of epitaxial YBCO thin films for coated conductors', Physica C 392-396
- Apettrii et al. have succeeded in producing a superconducting thin film having a Jc of at least 1 x 10 A/cm at 77 K using a dilution of a fluorine-free organometallic compound in dimethylformamide, which is prepared by dissolving yttrium (Y)-nitrate, Ba-nitrate and Cu-nitrate in a poly aery lie acid and diluting the solution in dimethylformamide (Preparation of YBCO thin films by fluorine-free polymer-based chemical solution deposition', Applied superconductivity conference, paper number 1MJ06
- REBa Cu O where RE is a rare earth element selected from Y, La, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, or a combination thereof
- RE is a rare earth element selected from Y, La, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, or a combination thereof
- a ceramic thin film is epitaxially formed on a (100) ⁇ 001> -textured nickel, copper or alloy thereof, or a template in which a biaxially textured ceramic thin film is formed on stainless steel or Hastelloy by ion beam assisted deposition (IBAD), by metalorganic deposition
- IBAD ion beam assisted deposition
- an organometallic precursor solution is converted into a superconductor and a superconducting thin film having excellent superconductivity is epitaxially grown on the substrate.
- TFA trifluo- roacetate
- the Y, Ba and Cu acetates as starting materials are dissolved in an aqueous solution of TFA, and then the solution is polymerized to prepare a cationic polymer with a composition of Y, Ba and Cu in a ratio of 1 : 2 : 3, followed by distillation and purification to prepare a TFA polymer of Y, Ba and Cu.
- the TFA polymer is then diluted with methanol to prepare a dilution, which is applied to a substrate.
- the overall process is termed a 'TFA-MOD method'.
- the TFA-MOD method has limited applicability (Cima et al., 'Preparation of highly textured oxide superconducting films from MOD precursor solutions', U.S Patent No. 5,231,074; and Smith et al., 'Controlled conversion of metal oxyfluorides into superconducting oxides', U.S Patent No. 6,610,428).
- fluorine-free raw materials such as Y-TMA, barium hydroxide and Cu-TMA
- fluorine-free raw materials for the production of an oxide superconducting thin film by metalorganic deposition are dissolved in propionic acid and an amine to prepare a solution with a composition of Y, Ba and Cu in a ratio of 1 : 2 : 3, which is used to produce an oxide superconducting thin film (Y. Xu et al., IEEE Trans. Appl. Supercond. 11 (1), 2865-2868, (2001), and D. Shi et al., Physica C, 354 (2001) 71-76).
- the disadvantage of this method is that the steps of applying the coating solution to a substrate and annealing the coated substrate at 200-250 0 C must be repeated to produce a 0.3 micron-thick film.
- Another disadvantage is a long conversion time of the starting materials into an oxide superconductor.
- high-temperature superconducting thin films have a high critical temperature and a high critical current density for practical use thereof.
- high-temperature superconducting thin films must be able to be produced in an economical manner.
- metalorganic deposition MOD
- high-temperature superconducting thin films are produced by applying an organometallic compound precursor solution to a ceramic single crystal substrate or a substrate whose surface is coated with a biaxially aligned ceramic, followed by one or more multiple annealing steps.
- the present invention has been made in view of the above problems, and it is one object of the present invention to provide a method for preparing an organometallic precursor solution using an organic solvent as a raw material other than trifluoroacetates, thereby enabling production of an oxide superconducting thin film with excellent superconductivity at reduced costs without being largely affected by the presence of moisture in air even during storage and processing, such as coating, in air.
- a method for preparing an organometallic precursor solution that is used to produce an oxide superconductor comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid and water with stirring, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); and dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step S3).
- FIG. 1 is a block diagram illustrating a method for preparing an organometallic precursor solution according to a preferred embodiment of the present invention.
- the metal salt is selected from the group consisting of metal nitrates, carbonates, hydroxides, chlorides, and acetates. These metal salts may be used alone or in combination thereof.
- the metal oxide can be selected from the group consisting of REOs (rare earth oxides), BaO, CuO, (RE 1 RE 2 ⁇ )Ba z Cu O , Y124, Bi-2212, Bi- 2223, Tl- 1234, Tl-2223, Hg- 1234, and mixtures thereof.
- REOs rare earth oxides
- RE are each independently selected from the group consisting of Y, La, Pr, Nd, Pm, Sm, Eu. Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and mixtures thereof.
- Chloroacetic acid (CA), dichloroacetic acid (DCA) or trichloroacetic acid (TCA) can be used as the organic acid, and methyl alcohol or ethyl alcohol can be used as the organic solvent.
- CA Chloroacetic acid
- DCA dichloroacetic acid
- TCA trichloroacetic acid
- methyl alcohol or ethyl alcohol can be used as the organic solvent.
- the organic solvent may contain water in an amount of 10-40%.
- concentration of the metal ions in the final precursor solution for the production of an oxide superconducting thin film is in the range from 1 M to 5 M.
- a method for producing an oxide superconducting thin film by metalorganic deposition comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid and water with stirring, the starting materials having the same cationic ratio as that of a rare earth element-barium-copper oxide superconducting thin film, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step S3); applying the organometallic compound precursor solution to a substrate to form a chlorine- containing organometallic compound thin film (step S4); annealing the chlorine- containing organometallic compound thin film while varying the annealing conditions (e.g., heating rate, conversion temperature,
- step S5 HzO oxygen partial pressure to convert the chlorine-containing organometallic compound thin film into a RE-Ba-Cu oxide
- step S6 oxygen-annealing the RE-Ba-Cu oxide to convert the RE-Ba-Cu oxide into an oxide superconducting thin film having a critical current density not lower than 1 x 10 A/cm at 77 K at zero applied magnetic field
- FIG. 2 is a block diagram illustrating a method for producing an oxide superconductor according to a preferred embodiment of the present invention.
- Step S5 may further include the sub-step of heating the metal chloride thin film at the lowest oxygen partial pressure where the final oxide superconductor can stably exist.
- the oxygen partial pressure is adjusted to greater than 100 parts per million (ppm) and lower than 1 atm.
- the flow rate of oxygen-containing gases is controlled within 50-500 cm /cm -min.
- Water at 10-100 0 C can be passed through the oxygen-containing gases so as to allow the gases to contain moisture.
- water at 20-70 0 C is passed through the oxygen-containing gases so that the moisture content of the gases can reach a maximum.
- step S5 heating may be performed at a rate of 2-400°C/hr at the temperature range of 695-735 0 C. Preferably, heating may be performed at a relatively low rate of 5-100°C/hr.
- step S5 the conversion of the organometallic compound into the superconducting compound may be performed at 715-755 0 C. Preferably, active conversion of the organometallic compound into the oxide can be achieved at 725-745 0 C.
- the substrate can be applied by various coating techniques, including dip coating, spin coating, slot-die coating and spray coating.
- the substrate is applied in such a manner that the surface of the substrate, where the organometallic compound precursor solution is applied, has a biaxially aligned texture.
- the substrate may be a single crystal ceramic substrate having a (100) ⁇ 001> orientation or a metal substrate.
- the single crystal ceramic substrate having a (100) ⁇ 001> orientation may be made of a material selected from the group consisting of SrTiO , LaAlO , zirconia, stabilized zirconia (YSZ), MgO, CeO , rare earth element oxides, and mixtures thereof.
- the surface of the ceramic substrate, where the organometallic compound precursor solution is applied can be substantially lattice-matched to the final oxide superconductor.
- the rare earth element can be selected from the group consisting of Y, La,
- FIG. 1 is a block diagram illustrating a method for preparing an organometallic precursor solution according to a preferred embodiment of the present invention
- FIG. 2 is a block diagram illustrating a method for producing an oxide superconductor according to a preferred embodiment of the present invention
- FIG. 3 is a schematic temperature-time profile of annealing in a method for producing a superconducting thin film according to the present invention
- FIG. 4 is a graph showing the results of X-ray diffraction analysis for a superconducting thin film produced by a method of the present invention
- FIG. 5 is a (103) pole figure of a superconducting thin film produced by a method of the present invention.
- FIG s. 6a to 6d are photographs showing the microtextures of a superconducting thin film produced by a method of the present invention.
- FIG. 7 is a graph showing the measurement results of critical transition temperature of a superconducting thin film produced by a method of the present invention.
- FIG. 8 is a graph showing the measurement results of critical current of a superconducting thin film produced by a method of the present invention.
- FIG. 3 is a schematic temperature-time profile of annealing in a method for producing a superconducting thin film according to the present invention
- FIG. 4 is a graph showing the results of X-ray diffraction analysis for a superconducting thin film produced by a method of the present invention
- FIG. 5 is a (103) pole figure of a superconducting thin film produced by a method of the present invention
- FIG s. 6a to 6d are photographs showing the microtextures of a superconducting thin film produced by a method of the present invention
- FIG. 7 is a graph showing the measurement results of critical transition temperature of a superconducting thin film produced by a method of the present invention
- FIG. 8 is a graph showing the measurement results of critical current of a superconducting thin film produced by a method of the present invention.
- the present invention provides a method for preparing a solution suitable to produce a highly textured oxide superconductor by metalorganic deposition using a chlorine-containing organic acid.
- the present invention also provides an oxide superconductor having a Jc not lower than 1 x 10 A/cm using a solution prepared by the method.
- the present invention also provides a method for producing the oxide superconductor.
- the oxide superconducting thin film produced by the method of the present invention exhibits superconductivity, i.e. conducts electricity without any resistance at a temperature not lower than the boiling point (77 K) of liquid nitrogen.
- the oxide superconducting thin film produced by the method of the present invention is epitaxially grown on a biaxially aligned substrate (including a ceramic substrate), and as a result, the oxide superconducting thin film possesses a critical current density not lower than 1 x 10 5 A/cm 2 (at 77K, self-field).
- Solution D an organometallic complex in which DCA was attached to Eu, Ba and Cu atoms was dissolved in methyl alcohol.
- the coated substrate was charged into a tube furnace (inner diameter: 5 cm) at
- the temperature of the tube furnace was elevated from 695 0 C to 715 0 C over 2 hours and maintained at 715 0 C for 12 hours.
- the tube furnace was cooled to 500 0 C over 2 hours. Next, the tube furnace was maintained at 500 0 C for one hour, and allowed to cool to room temperature over 12 hours to produce a superconducting thin film.
- FIG. 4 is a graph showing the results of X-ray diffraction analysis for the superconducting thin film. The graph shows that the c-axis of the superconductor crystalline grains was grown in a direction perpendicular to the plane of the substrate.
- FIG. 5 is a (103) pole figure of the superconducting thin film. From the figure of
- FIG. 5 it could be confirmed that the superconducting thin film had a good (100) ⁇ 001 > texture.
- FIG s. 6a to 6d are surface and cross-sectional scanning electron micrographs
- FIG. 7 is a graph showing changes in the resistance of the Y Ba Cu O oxide su-
- the present invention provides a method for preparing an organometallic precursor solution using an organic solvent as a raw material other than trifluoroacetates, thereby enabling production of an oxide superconducting thin film with excellent superconductivity at reduced costs without being largely affected by the presence of moisture in air even during storage and processing, such as coating, in air.
- T he present invention also provides an organometallic precursor solution prepared by the method.
- T he present invention also provides a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution.
- the organometallic precursor solution prepared by the method of the present invention is stable without any change in the characteristics of the precursor solution during storage in air.
- only one coating of the organometallic precursor solution enables the production of a final thin film having a thickness not less than 0.3 microns and a critical current density not lower than 1 x 10 A/cm .
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Abstract
Disclosed herein are method for preparing an organometallic precursor solution by dissolving a metal salt and a metal oxide in an aqueous solution of an organic acid (S 1 ), evaporating the solvent (S 2) and dissolving the formed viscous jelly in organic solvent (S 3). The organometallic precursor solution is applied to a substrate (S 4) whose surface is textured (a ceramic single crystal substrate or a metal-ceramic composite substrate in which a textured ceramic thin film is formed on a metal substrate ) to produce an oxide superconductor. According to the method for preparing the organometallic precursor solution, an organic acid is used as a raw material other than trifluoroacetic acid, thereby enabling production of an oxide superconducting thin film with excellent superconductivity at reduced costs without being largely affected by the presence of moisture in air even during storage and processing, such as coating, in air.
Description
Description
METHOD FOR PREPARING ORGANOMET ALLIC PRECURSOR SOLUTION, ORGANOMET ALLIC PRECURSOR
SOLUTION PREPARED BY THE METHOD, AND METHOD
FOR PRODUCING OXIDE SUPERCONDUCTING THIN FILM
BY METALORGANIC DEPOSITION USING THE
ORGANOMETALLIC PRECURSOR SOLUTION
Technical Field
[1] The present invention relates to a method for preparing an organometallic precursor solution, an organometallic precursor solution prepared by the method, and a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution. More specifically, the present invention relates to a method for preparing a precursor solution essential for the production of an oxide superconductor by metalorganic deposition, an organometallic precursor solution prepared by the method, and a method for producing an epitaxial oxide superconducting thin film using the organometallic precursor solution on a substrate whose surface is textured (a ceramic single crystal substrate or a metal-ceramic composite substrate in which a textured ceramic thin film is formed on a metal substrate).
Background Art
[2] Since the discovery of oxide superconductors with superconductivity at 77 K or higher temperatures, numerous methods for processing the oxide superconductors in the form of long rod wires, which are convenient to utilize in various industrial fields, have been developed. Particularly, a number of proposals have been made to produce thin or thick oxide superconducting films that possess superior superconductivity in terms of critical current density ( Jc ) , zero resistance ( Tc ) and texture. Production methods of oxide superconductor films are largely divided into physical and chemical methods.
[3] Physical production methods include reactive evaporation, magnetron sputtering, e- beam deposition, and laser ablation. Although such physical methods lead to the production of high-quality oxide superconducting thin films, they require high vacuum environments so that they necessitate the use of expensive equipment.
[4] In contrast, chemical production methods include metalorganic chemical vapor deposition (MOCVD) and metalorganic deposition (MOD). Such chemical production methods are widely employed in a variety of industrial fields for the production of oxide and ceramic thin films. Particularly, metalorganic deposition (MOD) can be
employed to produce high-quality oxide superconducting thin films at atmospheric pressure or under low vacuum, thus leading to low production costs.
[5] According to metalorganic deposition (MOD), a diluted solution of an organometallic compound is applied to a ceramic single crystal substrate or a biaxially textured substrate whose surface is coated with an epitaxially grown ceramic (i.e. a ceramic single crystal substrate or a metal substrate on which a ceramic thin film is epitaxially coated) by dip or spin coating. The coating thus formed is converted into a metallic compound through a single annealing step or multiple annealing steps.
[6] Cima et al. in U.S Patent No. 5,231 ,074 reported the production of a 0.1 micron- thick Y Ba Cu O thin film having a Jc of 10 A/cm at 77 K and zero applied
1 2 3 7-x & rr magnetic field on LaAlO and SrTiO single crystals by MOD process. Specifically, the Y Ba Cu O thin film is prepared by dissolving a metal salt (e.g., a metal acetate)
1 2 3 7-x in a fluorine-containing organic acid (e.g., trifluoroacetic acid) to prepare a diluted solution of an organometallic compound, applying the dilution to a ceramic single crystal substrate or a biaxially textured substrate on which a biaxially aligned ceramic is epitaxially grown (i.e. a ceramic single crystal substrate or a metal substrate on which a ceramic thin film is epitaxially formed) , followed by annealing at a controlled temperature in a controlled atmosphere to produce a YBCO superconducting thin film. [7] Shi et al. have succeeded in producing a superconducting thin film having a Jc of at least 1 x 10 A/cm at 77K using a diluted solution of an organometallic compound containing no fluorine. Specifically, the dilution is prepared by dissolving yttrium trimethyl acetate (Y-TMA), barium hydroxide and Cu-TMA (copper trimethyl acetate) in a mixed solution of propionic acid and an amine until the concentration of oxides reaches 0.1-0.5 mol/1, and diluting the resultant solution in an alcohol or xylene up to a final viscosity of 10-100 cp ('Deposition and interface structures of YBCO thin films via a non-fluorine sol-gel route', Physica C 371 (2002) 97-103, 'Fluorine-free sol gel d eposition of epitaxial YBCO thin films for coated conductors', Physica C 392-396
(2003) 941-945)).
[8] Apettrii et al. have succeeded in producing a superconducting thin film having a Jc of at least 1 x 10 A/cm at 77 K using a dilution of a fluorine-free organometallic compound in dimethylformamide, which is prepared by dissolving yttrium (Y)-nitrate, Ba-nitrate and Cu-nitrate in a poly aery lie acid and diluting the solution in dimethylformamide (Preparation of YBCO thin films by fluorine-free polymer-based chemical solution deposition', Applied superconductivity conference, paper number 1MJ06
(2004) Oct. 3-8, Jacksonville, FL, U.S.A.).
[9] For the production of REBa Cu O (where RE is a rare earth element selected from Y, La, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, or a combination thereof) based oxide superconducting thin films on a template in which a ceramic thin film is
epitaxially formed on a (100)<001> -textured nickel, copper or alloy thereof, or a template in which a biaxially textured ceramic thin film is formed on stainless steel or Hastelloy by ion beam assisted deposition (IBAD), by metalorganic deposition, it is required that the stoichiometric ratio of metal ions contained in an organometallic precursor solution be substantially equal to that of the constituent metal ions of the oxide superconducting thin film. This requirement enables effective conversion of an organometallic compound thin film into an epitaxial oxide superconducting thin film during annealing. [10] Further, when processing factors, such as oxygen partial pressure (PO ), water vapor pressure (P ), annealing temperature, annealing time and gas flow rate, are ef-
H2O fectively controlled after application of an organometallic precursor solution to an substrate, an organometallic precursor is converted into a superconductor and a superconducting thin film having excellent superconductivity is epitaxially grown on the substrate.
[11] In conventional metalorganic deposition (MOD) methods, however, trifluo- roacetate (TFA) polymers of rare earth elements, barium and copper, which are prepared by bonding TFA with corresponding metal ions, have been used as precursors to produce oxide superconducting thin films.
[12] According to a conventional method for preparing a precursor solution, yttrium
(Y)-acetate, barium (Ba)-acetate and copper (Cu)-acetate are dissolved in a TFA solution in accordance with a cationic ratio (e.g., Y : Ba : Cu = 1 : 2 : 3) of a final superconducting product, and then the solvent is evaporated by distillation, followed by re-dissolution and polymerization by refluxing to prepare a precursor solution in which Y, Ba and Cu cations are present in a 1 : 2 : 3 ratio. The precursor solution is then applied to a substrate.
[13] In this method, the Y, Ba and Cu acetates as starting materials are dissolved in an aqueous solution of TFA, and then the solution is polymerized to prepare a cationic polymer with a composition of Y, Ba and Cu in a ratio of 1 : 2 : 3, followed by distillation and purification to prepare a TFA polymer of Y, Ba and Cu. The TFA polymer is then diluted with methanol to prepare a dilution, which is applied to a substrate. The overall process is termed a 'TFA-MOD method'.
[14] However, since the conversion of the TFA polymer into oxides and oxyfluorides requires long term-calcination and the TFA polymer contains fluorine, an environmentally hazardous substance, the TFA-MOD method has limited applicability (Cima et al., 'Preparation of highly textured oxide superconducting films from MOD precursor solutions', U.S Patent No. 5,231,074; and Smith et al., 'Controlled conversion of metal oxyfluorides into superconducting oxides', U.S Patent No. 6,610,428).
[15] In addition to TFA polymers, fluorine-free raw materials, such as Y-TMA, barium hydroxide and Cu-TMA, for the production of an oxide superconducting thin film by metalorganic deposition are dissolved in propionic acid and an amine to prepare a solution with a composition of Y, Ba and Cu in a ratio of 1 : 2 : 3, which is used to produce an oxide superconducting thin film (Y. Xu et al., IEEE Trans. Appl. Supercond. 11 (1), 2865-2868, (2001), and D. Shi et al., Physica C, 354 (2001) 71-76). However, the disadvantage of this method is that the steps of applying the coating solution to a substrate and annealing the coated substrate at 200-2500C must be repeated to produce a 0.3 micron-thick film. Another disadvantage is a long conversion time of the starting materials into an oxide superconductor.
[16] There is, thus, a need for a metalorganic deposition method that uses organometallic raw materials containing fluorine as starting materials, avoids the need to repeat additional coating of a solution and annealing when it is intended to produce a thin film having a thickness not less than 0.3 microns, and requires a short conversion time of the starting materials into an oxide superconductor. Specifically, there exists a need for a metalorganic deposition method that enables the production of a final superconducting thin film having a thickness not less than 0.3 microns and a high Jc not lower than 0.5 x 10 A/cm .
[17] On the other hand, it is preferred that high-temperature superconducting thin films have a high critical temperature and a high critical current density for practical use thereof. In addition, high-temperature superconducting thin films must be able to be produced in an economical manner. Of conventional deposition methods, metalorganic deposition (MOD) has received considerable attention as the most economical method. According to metalorganic deposition (MOD), high-temperature superconducting thin films are produced by applying an organometallic compound precursor solution to a ceramic single crystal substrate or a substrate whose surface is coated with a biaxially aligned ceramic, followed by one or more multiple annealing steps. Various organic solvents have been tested in order to produce superconducting thin films having excellent superconductivity by metalorganic deposition. However, little is known about suitable organic solvents other than trifluoroacetates that can be used to produce superconducting thin films having excellent superconductivity in a reproducible manner. Since the nature of trifluoroacetate solutions may be greatly varied depending on the amount of impurities, for example, moisture content, present in air, there is a disadvantage in that the processing conditions, such as moisture content, for the production of superconducting thin films must be carefully controlled.
Disclosure of Invention
Technical Problem
[18] Therefore, the present invention has been made in view of the above problems, and it is one object of the present invention to provide a method for preparing an organometallic precursor solution using an organic solvent as a raw material other than trifluoroacetates, thereby enabling production of an oxide superconducting thin film with excellent superconductivity at reduced costs without being largely affected by the presence of moisture in air even during storage and processing, such as coating, in air.
[19] It is another object of the present invention to provide an organometallic precursor solution prepared by the method.
[20] It is yet another object of the present invention to provide a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution.
Technical Solution
[21] In accordance with one aspect of the present invention for achieving the above objects, there is provided a method for preparing an organometallic precursor solution that is used to produce an oxide superconductor, the method comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid and water with stirring, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); and dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step S3).
[22] FIG. 1 is a block diagram illustrating a method for preparing an organometallic precursor solution according to a preferred embodiment of the present invention.
[23] The metal salt is selected from the group consisting of metal nitrates, carbonates, hydroxides, chlorides, and acetates. These metal salts may be used alone or in combination thereof. The metal oxide can be selected from the group consisting of REOs (rare earth oxides), BaO, CuO, (RE1 RE2 χ )BazCu O , Y124, Bi-2212, Bi- 2223, Tl- 1234, Tl-2223, Hg- 1234, and mixtures thereof. In the metal oxide (RE1 RE2 l-x )B 2 a 2 Cu 3 O y , x and y satisfy the relationships 0 < x < 1 and 6.5 < y < 7, and RE and
RE are each independently selected from the group consisting of Y, La, Pr, Nd, Pm, Sm, Eu. Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and mixtures thereof.
[24] Chloroacetic acid (CA), dichloroacetic acid (DCA) or trichloroacetic acid (TCA) can be used as the organic acid, and methyl alcohol or ethyl alcohol can be used as the organic solvent.
[25] The organic solvent may contain water in an amount of 10-40%. The concentration of the metal ions in the final precursor solution for the production of an oxide superconducting thin film is in the range from 1 M to 5 M.
[26] In accordance with another aspect of the present invention, there is provided a
method for producing an oxide superconducting thin film by metalorganic deposition, the method comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid and water with stirring, the starting materials having the same cationic ratio as that of a rare earth element-barium-copper oxide superconducting thin film, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step S3); applying the organometallic compound precursor solution to a substrate to form a chlorine- containing organometallic compound thin film (step S4); annealing the chlorine- containing organometallic compound thin film while varying the annealing conditions (e.g., heating rate, conversion temperature, annealing time, P , gas flow rate and
HzO oxygen partial pressure) to convert the chlorine-containing organometallic compound thin film into a RE-Ba-Cu oxide (step S5); and oxygen-annealing the RE-Ba-Cu oxide to convert the RE-Ba-Cu oxide into an oxide superconducting thin film having a critical current density not lower than 1 x 10 A/cm at 77 K at zero applied magnetic field (step S6).
[27] FIG. 2 is a block diagram illustrating a method for producing an oxide superconductor according to a preferred embodiment of the present invention.
[28] Step S5 may further include the sub-step of heating the metal chloride thin film at the lowest oxygen partial pressure where the final oxide superconductor can stably exist. The oxygen partial pressure is adjusted to greater than 100 parts per million (ppm) and lower than 1 atm.
[29] The flow rate of oxygen-containing gases is controlled within 50-500 cm /cm -min.
Water at 10-1000C can be passed through the oxygen-containing gases so as to allow the gases to contain moisture. Preferably, water at 20-700C is passed through the oxygen-containing gases so that the moisture content of the gases can reach a maximum.
[30] In step S5, heating may be performed at a rate of 2-400°C/hr at the temperature range of 695-7350C. Preferably, heating may be performed at a relatively low rate of 5-100°C/hr. In step S5, the conversion of the organometallic compound into the superconducting compound may be performed at 715-7550C. Preferably, active conversion of the organometallic compound into the oxide can be achieved at 725-7450C.
[31] In step S4, the substrate can be applied by various coating techniques, including dip coating, spin coating, slot-die coating and spray coating. The substrate is applied in such a manner that the surface of the substrate, where the organometallic compound precursor solution is applied, has a biaxially aligned texture. The substrate may be a
single crystal ceramic substrate having a (100)<001> orientation or a metal substrate.
[32] The single crystal ceramic substrate having a (100)<001> orientation may be made of a material selected from the group consisting of SrTiO , LaAlO , zirconia, stabilized zirconia (YSZ), MgO, CeO , rare earth element oxides, and mixtures thereof. In addition, the surface of the ceramic substrate, where the organometallic compound precursor solution is applied, can be substantially lattice-matched to the final oxide superconductor.
[33] Further, the rare earth element can be selected from the group consisting of Y, La,
Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and mixtures thereof.
Description of Drawings
[34] The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
[35] FIG. 1 is a block diagram illustrating a method for preparing an organometallic precursor solution according to a preferred embodiment of the present invention;
[36] FIG. 2 is a block diagram illustrating a method for producing an oxide superconductor according to a preferred embodiment of the present invention;
[37] FIG. 3 is a schematic temperature-time profile of annealing in a method for producing a superconducting thin film according to the present invention;
[38] FIG. 4 is a graph showing the results of X-ray diffraction analysis for a superconducting thin film produced by a method of the present invention;
[39] FIG. 5 is a (103) pole figure of a superconducting thin film produced by a method of the present invention;
[40] FIG s. 6a to 6d are photographs showing the microtextures of a superconducting thin film produced by a method of the present invention;
[41] FIG. 7 is a graph showing the measurement results of critical transition temperature of a superconducting thin film produced by a method of the present invention; and
[42] FIG. 8 is a graph showing the measurement results of critical current of a superconducting thin film produced by a method of the present invention.
Best Mode
[43] Hereinafter, a method for preparing an organometallic precursor solution, an organometallic precursor solution prepared by the method, and a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution according to the present invention will be explained in detail with reference to the following examples and the accompanying drawings.
[44] FIG. 3 is a schematic temperature-time profile of annealing in a method for producing a superconducting thin film according to the present invention, FIG. 4 is a
graph showing the results of X-ray diffraction analysis for a superconducting thin film produced by a method of the present invention, FIG. 5 is a (103) pole figure of a superconducting thin film produced by a method of the present invention, FIG s. 6a to 6d are photographs showing the microtextures of a superconducting thin film produced by a method of the present invention, FIG. 7 is a graph showing the measurement results of critical transition temperature of a superconducting thin film produced by a method of the present invention, and FIG. 8 is a graph showing the measurement results of critical current of a superconducting thin film produced by a method of the present invention.
[45] The present invention provides a method for preparing a solution suitable to produce a highly textured oxide superconductor by metalorganic deposition using a chlorine-containing organic acid. The present invention also provides an oxide superconductor having a Jc not lower than 1 x 10 A/cm using a solution prepared by the method. The present invention also provides a method for producing the oxide superconductor.
[46] The oxide superconducting thin film produced by the method of the present invention exhibits superconductivity, i.e. conducts electricity without any resistance at a temperature not lower than the boiling point (77 K) of liquid nitrogen. In addition, the oxide superconducting thin film produced by the method of the present invention is epitaxially grown on a biaxially aligned substrate (including a ceramic substrate), and as a result, the oxide superconducting thin film possesses a critical current density not lower than 1 x 105 A/cm2 (at 77K, self-field).
Mode for Invention
[47] Example 1
[48] 0.04 moles of Y 1 Ba 2 Cu 3 O 7-x as an oxide c powder was weig °hed and added to a mixed solution of water (100 cc) and dichloroacetic acid (DCA, 50 cc). The mixture was dissolved under heating to 8O0C until the solution became transparent.
[49] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly.
[50] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling.
[51] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol at room temperature to prepare a precursor solution ('Solution A') for the production of an oxide superconducting thin film by metalorganic deposition. In Solution A, an organometallic complex in which DCA was attached to Y, Ba and Cu atoms was dissolved in methyl alcohol.
[52] Example 2
[53] 15 cc of water was dissolved in Solution A to prepare a precursor solution
('Solution B') for the production of an oxide superconducting thin film by metalorganic
deposition.
[54] Example 3
[55] 0.04 moles of Y-acetate, 0.08 moles of Ba-acetate and 0.12 moles of Cu-acetate were weighed so that the ratio Y : Ba : Cu was 1 : 2 : 3, and added to a mixed solution of water (100 cc) and dichloroacetic acid (DCA, 50 cc). The mixture was dissolved under heating to 8O0C until the solution became transparent. [56] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly. [57] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling. [58] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol and
15 cc of water at room temperature to prepare a precursor solution ('Solution C) for the production of an oxide superconducting thin film by metalorganic deposition. [59] Example 4
[60] 0.04 moles of Eu 1 Ba 2 Cu 3 O 7-x as an oxide powder was weighed and added to a mixed solution of water (100 cc) and dichloroacetic acid (DCA, 50 cc). The mixture was dissolved under heating to 8O0C until the solution became transparent.
[61] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly.
[62] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling.
[63] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol and
15 cc of water at room temperature to prepare a precursor solution ('Solution D') for the production of an oxide superconducting thin film by metalorganic deposition. In Solution D, an organometallic complex in which DCA was attached to Eu, Ba and Cu atoms was dissolved in methyl alcohol.
[64] Example 5
[65] 0.04 moles of Gd 1 Ba 2 Cu 3 O 7-x as an oxide powder was weighed and added to a mixed solution of water (100 cc) and dichloroacetic acid (DCA, 50 cc). The mixture was dissolved under heating to 8O0C until the solution became transparent.
[66] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly.
[67] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling.
[68] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol and
15 cc of water at room temperature to prepare a precursor solution ('Solution E') for the production of an oxide superconducting thin film by metalorganic deposition. In Solution E, an organometallic complex in which DCA was attached to Gd, Ba and Cu
atoms was dissolved in methyl alcohol. [69] Example 6
[70] 0.04 moles of Y 1 Ba 2 Cu 3 O 7-x as an oxide ^ powder was weig °hed and added to a mixed solution of water (100 cc) and trichloroacetic acid (TCA, 0.52 moles ). The mixture was dissolved under heating to 8O0C until the solution became transparent. [71] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly. [72] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling. [73] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol at room temperature to prepare a precursor solution ('Solution F') for the production of an oxide superconducting thin film by metalorganic deposition. In Solution F, an organometallic complex in which TCA was attached to Y, Ba and Cu atoms was dissolved in methyl alcohol. [74] Example 7
[75] 15 cc of water was dissolved in Solution F to prepare a precursor solution
('Solution G') for the production of an oxide superconducting thin film by metalorganic deposition.
[76] Example 8
[77] 0.04 moles of Y Ba Cu O as an oxide powder as an oxide powder was weighed and added to a mixed solution of water (100 cc) and chloroacetic acid (CA, 0.52 moles
). The mixture was dissolved under heating to 8O0C until the solution became transparent. [78] After complete dissolution of the powder, the solvent was evaporated at reduced pressure at 5O0C to obtain a viscous jelly. [79] Heating was continued until the flowability of the solution substantially disappeared, followed by cooling. [80] The jellied compound thus obtained was dissolved in 40 cc of methyl alcohol at room temperature to prepare a precursor solution ('Solution H') for the production of an oxide superconducting thin film by metalorganic deposition. In Solution H, an organometallic complex in which CA was attached to Y, Ba and Cu atoms was dissolved in methyl alcohol. [81] Example 9
[82] 15 cc of water was dissolved in Solution H to prepare a precursor solution
('Solution I') for the production of an oxide superconducting thin film by metalorganic deposition.
[83] Example 10
[84] Each of Solutions A, B, C, D and E prepared in Examples 1 to 5 was applied to a
LaAlO (100) single crystal substrate by spin coating.
[85] The coated substrate was charged into a tube furnace (inner diameter: 5 cm) at
1000C, and was than heated from 1000C to 5000C over 12 hours while passing wet oxygen at a flow rate of 3,000 seem through the tube furnace (see, FIG. 3). The wet oxygen was obtained by passing oxygen through water at 3O0C.
[86] The resulting structure was maintained in an air atmosphere having a dew point of
I0C for 10 minutes.
[87] After the gas of the tube furnace was changed into argon containing 1,000 ppm oxygen, the temperature of the tube furnace was raised from 5000C to 6950C over 20 minutes while passing water at 4O0C at a flow rate of 3,000 seem through the tube furnace.
[88] Thereafter, the temperature of the tube furnace was elevated from 6950C to 7150C over 2 hours and maintained at 7150C for 12 hours.
[89] After the gas of the tube furnace was changed to dry oxygen, the tube furnace was cooled to 5000C over 2 hours. Next, the tube furnace was maintained at 5000C for one hour, and allowed to cool to room temperature over 12 hours to produce a superconducting thin film.
[90] FIG. 4 is a graph showing the results of X-ray diffraction analysis for the superconducting thin film. The graph shows that the c-axis of the superconductor crystalline grains was grown in a direction perpendicular to the plane of the substrate.
[91] FIG. 5 is a (103) pole figure of the superconducting thin film. From the figure of
FIG. 5, it could be confirmed that the superconducting thin film had a good (100)<001 > texture.
[92] FIG s. 6a to 6d are surface and cross-sectional scanning electron micrographs
(SEM) of the superconducting thin film. The micrographs show that the superconductor crystalline grains were densely grown.
[93] FIG. 7 is a graph showing changes in the resistance of the Y Ba Cu O oxide su-
1 2 3 7-x perconducting thin film according to the changes in the temperature of the oxide superconducting thin film, indicating that the oxide superconducting thin film exhibited superconductivity at 94 K. The superconducting thin films produced using Solutions C, D and E were measured to have critical currents of 5-11 A at 77K, self- field (FIG. 8). The superconducting thin films had critical current density (Jc) values of 2.5-5.5 x 10 A/cm , as calculated by dividing the critical current values by the cross-sectional areas of the thin films. Results obtained in the superconducting thin films produced using Solutions A and B were similar to those obtained in the superconducting thin film produced using Solution C.
[94] The foregoing embodiments are intended for illustrative purposes only, and partial modifications and variations of the methods described herein will be obvious to those
skilled in the art from the foregoing detailed description. Therefore, such modifications and variations are encompassed within the scope and spirit of the present invention.
Industrial Applicability
[95] As apparent from the above description, the present invention provides a method for preparing an organometallic precursor solution using an organic solvent as a raw material other than trifluoroacetates, thereby enabling production of an oxide superconducting thin film with excellent superconductivity at reduced costs without being largely affected by the presence of moisture in air even during storage and processing, such as coating, in air. T he present invention also provides an organometallic precursor solution prepared by the method. T he present invention also provides a method for producing an oxide superconducting thin film by metalorganic deposition using the organometallic precursor solution.
[96] The organometallic precursor solution prepared by the method of the present invention is stable without any change in the characteristics of the precursor solution during storage in air. In addition, only one coating of the organometallic precursor solution enables the production of a final thin film having a thickness not less than 0.3 microns and a critical current density not lower than 1 x 10 A/cm .
Claims
Claims
[I] A method for preparing an organometallic precursor solution suitable for the production of an oxide superconductor, the method comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid and water with stirring, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); and dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step
S3). [2] The method according to claim 1, wherein the metal salt is selected from the group consisting of metal nitrates, metal carbonates, metal hydroxides, metal chlorides, metal acetates, and mixtures thereof. [3] The method according to claim 1, wherein the metal oxide is selected from the group consisting of REOs (rare earth oxides), BaO, CuO, (RE RE )Ba Cu O
, Y124, Bi-2212, Bi-2223, Tl- 1234, Tl-2223, Hg-1234, and mixtures "thereof. y j 2
[4] The method according to claim 3, wherein, in the metal oxide (RE RE )Ba x 1-x 2
Cu O , x and y satisfy the relationships 0 < x < 1 and 6.5 < y < 7, and RE and
RE 2 ar Ye each independently selected from the group consisting of Y, La, Pr, Nd,
Pm, Sm, Eu. Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and mixtures thereof. [5] The method according to claim 1, wherein the organic acid is chloroacetic acid
(CA). [6] The method according to claim 1, wherein the organic acid is dichloroacetic acid
(DCA). [7] The method according to claim 1, wherein the organic acid is trichloroacetic acid
(TCA). [8] The method according to claim 1, wherein the organic solvent is methyl alcohol or ethyl alcohol. [9] The method according to claim 8, wherein the organic solvent contains water in an amount of 10-40%. [10] The method according to claim 1, wherein the precursor solution for the production of an oxide superconducting thin film has a metal ion concentration of 1 M to 5 M.
[I I] A method for producing an oxide superconducting thin film by metalorganic deposition, the method comprising the steps of: mixing a metal salt and a metal oxide as starting materials with an organic acid
and water with stirring, the starting materials having the same cationic ratio as that of a rare earth element-barium-copper oxide superconducting thin film, and completely dissolving the mixture under heating until the solution becomes transparent (step Sl); evaporating the solvent until the transparent solution becomes a viscous jelly to prepare an organometallic compound (step S2); dissolving the organometallic compound in an organic solvent to prepare a precursor solution for the production of an oxide superconducting thin film (step
S3); applying the organometallic compound precursor solution to a substrate to form a chlorine-containing organometallic compound thin film (step S4); annealing the chlorine-containing organometallic compound thin film while varying the annealing conditions (including heating rate, conversion temperature, annealing time, P , gas flow rate and oxygen partial pressure) to convert the
H2O chlorine-containing organometallic compound thin film into a RE-Ba-Cu oxide (step S5); and oxygen-annealing the RE-Ba-Cu oxide to convert the RE-Ba-Cu oxide into an oxide superconducting thin film having a critical current density not lower than 1 x 10 A/cm at 77 K at zero applied magnetic field (step S6).
[12] The method according to claim 11, wherein step S5 further includes the sub-step of heating the metal chloride thin film at the lowest oxygen partial pressure where the oxide superconductor stably exists.
[13] The method according to claim 12, wherein the oxygen partial pressure is greater than 100 parts per million (ppm) and lower than 1 atm.
[14] The method according to claim 11 or 12, wherein, in step S5, the flow rate of oxygen-containing gases is within 50-500 cm /cm -min.
[15] The method according to claim 11 or 12, wherein, in step S5, the oxygen- containing gases contain moisture by passing water at 10-1000C through the oxygen-containing gases.
[16] The method according to claim 11 or 12, wherein, in step S5, the heating is performed at a rate of 2-400°C/hr at the temperature range of 695-7350C.
[17] The method according to claim 11 or 12, wherein, in step S5, the conversion of the organometallic compound into the superconducting oxide is performed at 715-7550C.
[18] The method according to claim 15, wherein, in step S5, the oxygen-containing gases contain moisture by passing water at 20-700C through the oxygen- containing gases.
[19] The method according to claim 16, wherein, in step S5, the heating is performed
at a rate of 5-100°C/hr at the temperature range of 695-7350C. [20] The method according to claim 17, wherein, in step S5, the conversion of the organometallic compound into the superconducting oxide is performed at
725-7450C. [21] The method according to claim 11, wherein, in step S4, the substrate is applied by dip coating, spin coating, slot-die coating or spray coating. [22] The method according to claim 11, wherein, in step S4, the substrate is applied in such a manner that the surface of the substrate, where the organometallic compound precursor solution is applied, has a biaxially aligned texture. [23] The method according to claim 22, wherein the substrate is a single crystal ceramic having a (100)<001> orientation.
[24] The method according to claim 22, wherein the substrate is a metal substrate.
[25] The method according to claim 23, wherein the single crystal ceramic substrate having a (100)<001> orientation is made of a material selected from the group consisting of SrTiO , LaAlO , zirconia, stabilized zirconia (YSZ), MgO, CeO , rare earth element oxides, and mixtures thereof. [26] The method according to claim 22 or 23, wherein the surface of the ceramic substrate, where the organometallic compound precursor solution is applied, is substantially lattice-matched to the oxide superconductor. [27] The method according to claim 11, wherein the rare earth element is selected from the group consisting of Y, La, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er,
Tm, Yb, Lu, and mixtures thereof.
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WO2008100281A2 (en) * | 2006-07-24 | 2008-08-21 | American Superconductor Corporation | High temperature superconductors having planar magnetic flux pinning centers and methods for making the same |
US20110033368A1 (en) * | 2007-10-05 | 2011-02-10 | Agency For Science, Technology And Research | Methods of forming a nanocrystal |
CN102884594A (en) * | 2010-02-05 | 2013-01-16 | 株式会社瑞蓝 | Method of forming ceramic wire, system of forming the same, and superconductor wire using the same |
CN104599783A (en) * | 2014-12-31 | 2015-05-06 | 北京英纳超导技术有限公司 | Bi2223 oxide thin film and preparation method thereof |
WO2018226361A1 (en) * | 2017-06-05 | 2018-12-13 | Applied Materials, Inc. | Aerosol assisted cvd for industrial coatings |
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KR100998310B1 (en) * | 2008-02-29 | 2010-12-06 | 주식회사 서남 | Method of forming a precursor solution for metal organic deposition and mothod of forming a superconducting thick film using thereof |
US8236733B2 (en) | 2009-07-20 | 2012-08-07 | Seoul National University Industry Foundation | Method of forming a precursor solution for metal organic deposition and method of forming superconducting thick film using the same |
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US20040192559A1 (en) * | 2002-03-05 | 2004-09-30 | Kabushiki Kaisha Toshiba | Superconductor layer and method of manufacturing the same |
WO2005007576A1 (en) * | 2003-07-18 | 2005-01-27 | Korea Polytechnic University | Method for manufacturing metal organic deposition precursor solution using superconduction oxide and film superconductor |
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JP4422959B2 (en) | 2002-11-18 | 2010-03-03 | 昭和電線ケーブルシステム株式会社 | Method for producing Y-based tape-shaped oxide superconductor |
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US20030207043A1 (en) * | 2001-07-30 | 2003-11-06 | Fritzemeier Leslie G. | Ion texturing methods and articles |
US20040192559A1 (en) * | 2002-03-05 | 2004-09-30 | Kabushiki Kaisha Toshiba | Superconductor layer and method of manufacturing the same |
WO2005007576A1 (en) * | 2003-07-18 | 2005-01-27 | Korea Polytechnic University | Method for manufacturing metal organic deposition precursor solution using superconduction oxide and film superconductor |
Cited By (7)
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WO2008100281A2 (en) * | 2006-07-24 | 2008-08-21 | American Superconductor Corporation | High temperature superconductors having planar magnetic flux pinning centers and methods for making the same |
WO2008100281A3 (en) * | 2006-07-24 | 2008-10-30 | American Superconductor Corp | High temperature superconductors having planar magnetic flux pinning centers and methods for making the same |
US7902120B2 (en) | 2006-07-24 | 2011-03-08 | American Superconductor Corporation | High temperature superconductors having planar magnetic flux pinning centers and methods for making the same |
US20110033368A1 (en) * | 2007-10-05 | 2011-02-10 | Agency For Science, Technology And Research | Methods of forming a nanocrystal |
CN102884594A (en) * | 2010-02-05 | 2013-01-16 | 株式会社瑞蓝 | Method of forming ceramic wire, system of forming the same, and superconductor wire using the same |
CN104599783A (en) * | 2014-12-31 | 2015-05-06 | 北京英纳超导技术有限公司 | Bi2223 oxide thin film and preparation method thereof |
WO2018226361A1 (en) * | 2017-06-05 | 2018-12-13 | Applied Materials, Inc. | Aerosol assisted cvd for industrial coatings |
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