WO2006114890A1 - Stator of outer rotor motor - Google Patents

Stator of outer rotor motor Download PDF

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Publication number
WO2006114890A1
WO2006114890A1 PCT/JP2005/007838 JP2005007838W WO2006114890A1 WO 2006114890 A1 WO2006114890 A1 WO 2006114890A1 JP 2005007838 W JP2005007838 W JP 2005007838W WO 2006114890 A1 WO2006114890 A1 WO 2006114890A1
Authority
WO
WIPO (PCT)
Prior art keywords
core
stator
fixed rod
core element
end plate
Prior art date
Application number
PCT/JP2005/007838
Other languages
French (fr)
Japanese (ja)
Inventor
Kouichi Takamune
Manabu Kobayashi
Kouki Naka
Kazumasa Ito
Satoshi Yamashiro
Original Assignee
Mitsubishi Denki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Denki Kabushiki Kaisha filed Critical Mitsubishi Denki Kabushiki Kaisha
Priority to JP2007514403A priority Critical patent/JPWO2006114890A1/en
Priority to PCT/JP2005/007838 priority patent/WO2006114890A1/en
Publication of WO2006114890A1 publication Critical patent/WO2006114890A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/187Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators

Definitions

  • the present invention relates to a stator for an outer rotor type motor.
  • stator core of a conventional rotor rotor type motor a core element divided into magnetic pole units composed of a yoke part, a magnetic pole part, and a claw part in an outer rotor type stator core is coupled to each other at the yoke part, so that a plurality of core elements are combined.
  • a stator core of a motor that is integrally assembled in a ring shape, wherein a lower projecting arm portion is provided on one side of a yoke portion in each core element, and an upper projecting arm portion is provided on the other side.
  • Each opposing downward projecting arm and upward projecting arm can be connected to each other so as to be movable within a predetermined range in the circumferential direction, and the core elements are assembled together in a ring-like state.
  • the retainer teeth are embedded in the joints between the downward projecting arms and the upward projecting arms, and then multiple core elements are ringed.
  • stator core of another conventional outer rotor type motor a stator core of a motor in which a plurality of core elements are integrally assembled in a ring shape, on one side of a yoke portion in each core element.
  • Lower protruding claws are provided on the other side
  • upper protruding claws are provided on the other side
  • the opposing lower protruding claws and upper protruding claws of adjacent core elements are engaged with each other, and the core elements are arranged in a ring shape.
  • the parallel rod is inserted into the hole provided in the yoke part of each core element in parallel with the rotation axis, and the parallel rod receives the radial force acting on each core element ( For example, see Patent Document 2).
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2003-199270
  • Patent Document 2 Japanese Patent Laid-Open No. 2000-050583
  • the present invention has been made in view of the above, and an object of the present invention is to obtain a stator of an outer rotor type motor having a reduced number of parts and processing man-hours.
  • the present invention combines a plurality of core elements divided into magnetic pole units including a magnetic pole part and a yoke part at the joint surface of the yoke part,
  • both coupling surfaces of the yoke portion are separated from the center line of the magnetic pole portion toward the motor shaft.
  • the first core element having an inner end surface formed to be inclined and coupled to the motor shaft core, and both coupling surfaces of the yoke portion are closer to the center line of the magnetic pole portion toward the motor shaft side.
  • the second core element is formed so as to be inclined so as to approach, and the coupling surface is coupled to the coupling surface of the first core element; the yoke portion of the second core element; and the motor shaft core A fixed rod inserted in parallel, and an end of the fixed rod An end plate that is inserted and connects the first and second core elements by pressing the fixing rod toward the motor axis, and connects the first core element to the motor axis. It is characterized by providing.
  • the stator of the outer rotor type motor that is effective in the present invention has an effect that a gap is not formed between the coupling surfaces of the first and second core elements with a small number of parts and a small number of processing steps.
  • FIG. 1 is a cross-sectional view taken along a plane perpendicular to the motor central axis of the stator of the first embodiment.
  • FIG. 2 is a sectional view taken along the motor central axis of the stator.
  • FIG. 3 is a perspective view showing an end plate of the stator.
  • FIG. 4 is a perspective view showing a modification of the end plate of the stator.
  • FIG. 5-1 is a diagram showing a method for adjusting the gap between the coupling surfaces of the core elements.
  • Fig. 5-2 Fig. 5-2 is a diagram showing a method of adjusting the gap between the coupling surfaces of the core elements.
  • FIG. 6 is a cross-sectional view taken along a plane orthogonal to the motor central axis of the stator of the second embodiment.
  • FIG. 7 is a sectional view taken along the motor central axis of the stator according to the third embodiment.
  • FIG. 8 is a perspective view showing an end plate of the stator.
  • FIG. 9 is a cross-sectional view along the motor central axis showing a modification of the end plate of the stator.
  • FIG. 10 is a front view showing a modification of the end plate of the stator.
  • FIG. 11 is a front view showing another modification of the end plate of the stator.
  • FIG. 1 is a cross-sectional view taken along a plane perpendicular to the motor central axis of the stator according to Embodiment 1
  • FIG. 2 is a cross-sectional view taken along the motor central axis of the stator
  • FIG. 3 shows an end plate of the stator.
  • the stator 10 of Embodiment 1 is formed by laminating steel plates, and includes six megaphone-shaped first core elements 1 facing the motor central axis 6 direction, and steel plates.
  • Six second core elements 2 in the shape of arrows that are formed in layers and point in the direction of the motor central axis 6 and the first and second core elements 1 and 2 are alternately connected and installed in a ring shape.
  • the first core element 1 has a claw portion la that becomes an outer peripheral end portion of the stator 10, a magnetic pole portion lb on which a coil is mounted, and a yoke portion lc. Both coupling surfaces ld and Id on the side surface of the yoke part lc are formed so as to be inclined so as to be separated from the center line lm force of the magnetic pole part lb toward the motor shaft core 3 side, and inclined approximately 15 ° with respect to the center line lm. It is an inclined surface.
  • An arc-shaped inner end face le that is coupled to the sleeve 3 as the motor shaft core is formed at the inner peripheral end of the yoke part lc.
  • the second core element 2 includes a claw portion 2a that is an outer peripheral end portion of the stator 10, a magnetic pole portion 2b on which a coil is mounted, and a yoke portion 2c. Both coupling surfaces 2d and 2d on the side surface of the yoke portion 2c are formed so as to be inclined closer to the center line 2m of the magnetic pole portion 2b toward the motor shaft core 3 side, and inclined by approximately 45 ° with respect to the center line 2m. It is a surface.
  • the yoke portion 2c is provided with a fixing hole 2f parallel to the motor central shaft 6.
  • the ring-shaped end plate 5 has six holes 5a arranged in a ring shape for passing through the end of the fixed rod 4 at equal intervals in the circumferential direction. Is provided.
  • the pitch diameter ⁇ ⁇ of the holes 5a of the end plate 5 is shown in FIG. 2 where the first and second core elements 1 and 2 are alternately arranged by the yoke parts lc and 2c.
  • the temperature of the end plate 7 returns to room temperature and contracts, and it is tightly fitted to the sleeve 3. At the same time, the end plate 5 presses the fixing rod 4 toward the sleeve 3.
  • the coil is mounted on the magnetic pole portions lb and 2b before the first and second core elements 1 and 2 are raised. Since it is equipped before assembling, the density of the coil can be increased by carrying out concentrated filing.
  • FIG. 4 shows an end plate 9 as a modification of the end plate 5.
  • the pitch diameter ⁇ D of the U-shaped groove 9a of the end plate 9 is determined by the first and second core elements 1 and 2 shown in FIG.
  • the circumferential direction of the lower protruding arm portion (lower protruding claw) and the upper protruding arm portion (upward protruding claw) of the yoke portion of the core element The width dimension is minus (one) tolerance so that when the core elements are joined together at the yoke and multiple core elements are assembled together in a ring shape, the circumferential width dimension is too large to prevent assembly. Produced. For this reason, a negative tolerance is accumulated in proportion to the number of core elements to be assembled, and a gap is generated between the yoke portions of the core elements.
  • the second core element 2 Even if the second core element 2 is manufactured to be narrow, no gap is generated between the yoke portions lc and 2c in the same manner as described above. Even if the first and second core elements 1 and 2 are made wide, the second core element 2 can be displaced to the outer peripheral side, so that it cannot be assembled! /.
  • the first core element 1 must have a surface If different from the coupling surface Id, and the surface lf , If there is a gap between Is done. Further, the fixing hole 2f (fixing rod 4) of the second core element 2 is to be placed near the base of the magnetic pole portion 2b.
  • a stator 10 may be provided in which a coil is mounted on one of lb and 2b and a coil is not mounted on the other.
  • FIG. 6 is a cross-sectional view taken along a plane orthogonal to the motor central axis of stator 20 of the second embodiment.
  • the stator core 20 of the second embodiment is provided with dovetail grooves lg on both side surfaces of the yoke portion lc of the first core element 21, and loosely fitted into the dovetail grooves lg on both side surfaces of the yoke portion 2c of the second core element 22.
  • Protruding part 2g is provided.
  • the first core element 21 and the second core element 22 are connected to each other and assembled into a ring shape. Since it does not come off when fitted with the convex part 2g, the ring shape can be maintained without using an assembly jig or the like during the assembly of the stator 20, and the assembly workability is improved.
  • the connection of the first and second core elements 21 and 22 and the sleeve 3 by the fixing rod 4 and the end plate 5 (9) is the same as that of the stator 10 of the first embodiment.
  • FIG. 7 is a cross-sectional view taken along the motor central axis of the stator 30 of the third embodiment
  • FIG. 8 is a perspective view showing the end plate 35 of the third embodiment
  • FIG. 9 is an end view of the stator 30.
  • FIG. 10 is a cross-sectional view along the motor central axis showing a modified example of the plate
  • FIG. 10 is a front view showing an end plate 45 as a modified example of the end plate 35
  • FIG. FIG. 10 is a front view showing an end plate 55 as a modified example.
  • the first and second core elements 1 and 2 (21 and 22), the fixing rod 4 and the sleeve 3 are the same as those shown in the first and second embodiments, and the description thereof is omitted. .
  • the end plate 35 is formed in a ring shape, and six U-shaped grooves 35a for inserting the fixing rod 4 into the inner peripheral portion are equally spaced in the circumferential direction.
  • a rod insertion portion 35b provided on the inner surface, and an inner diameter smaller than that of the lot insertion portion 35b.
  • the bolt insertion hole 35d is provided, and the attachment portion 35c is attached to the sleeve 3.
  • the pitch diameter ⁇ D on the inlet side of the U-shaped groove 35a is equal to the aforementioned pitch of the fixed rod 4 shown in FIG.
  • the pitch diameter ⁇ D on the inner side of the U-shaped groove 35a is larger than the pitch diameter ⁇ D.
  • the four bolt through holes 35d are provided at positions facing the four screw holes 3a provided on both end faces of the sleeve 3.
  • the fixing rod 4 inserted through the second core element 2 is inserted into the U-shaped groove 35a of the end plate 35, and the bolt 36 is inserted into the screw hole of the sleeve 3 through the bolt through hole 35d.
  • the end plate 35 gradually approaches the end of the sleeve 3, and the end of the fixed rod 4 slides to the back side of the U-shaped groove 35a, and the U-shaped groove 35a The fixed rod 4 is pushed to the sleeve 3 side by the inclination of.
  • FIG. 9 and FIG. 10 show an end plate 45 as a modified example of the end plate 35.
  • the end plate 45 is formed in a ring shape and has a rod insertion portion 45b in which a circular cam surface 45a is formed on the inner peripheral portion and an inner diameter smaller than that of the rod insertion portion 45b.
  • a large number of bolt through holes 45 5d are provided in a shape, and an attachment portion 45c attached to the end of the sleeve 3 is provided.
  • the maximum inner diameter ⁇ D of the circular cam surface 45a is the aforementioned pitch diameter ⁇ of the fixed lot 4 shown in FIG.
  • D is larger than D
  • the minimum inner diameter ⁇ ⁇ of the circular cam surface 45a is the pitch diameter ⁇ of the fixed rod 4
  • the screw holes are passed through the bolts 36 into the plurality of holes whose circumferential positions coincide with the large number of screw holes 3a provided on both end faces of the sleeve 3.
  • the first and second core elements 1 and 2, the fixing rod 4, the end plate 45 and the sleeve 3 are coupled to each other by screwing into the 3 a and the stator core 30 is assembled.
  • FIG. 11 shows an end plate 55 as another modification of the end plate 35.
  • the end plate 55 is formed in a snap ring shape, and has tightening portions 55a at both ends.
  • the fixing rod 4 inserted through the second core element 2 is inserted into the inner peripheral portion of the end plate 55, and the tightening portion 55a is tightened in the direction of arrow B in FIG.
  • the end plate 55 is deformed in the direction of arrow C to the position indicated by the broken line, and the fixing rod 4 is pressed toward the sleeve 3 side.
  • the sleeve 3 as the force motor shaft core described for the stators of the outer rotor type motors of Embodiments 1 to 3 has no hollow portion and may be a shaft!
  • the stator of the outer rotor type motor that is effective in the present invention is low in cost with few parts and machining 'assembly man-hours', and has a gap between the coupling surfaces of the first and second core elements. Because it is not possible! /, It is useful as a stator with high efficiency without disturbing the magnetic flux.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

A stator of an outer rotor motor arranged in such way that a plurality of core elements divided in units of magnetic pole including the magnetic pole portion and the yoke portion are coupled on the coupling face of the yoke portion and attached integrally to the motor in a ring shape. The stator of an outer rotor motor comprises: a first core element where both coupling faces at the yoke portion are formed to be inclined so that the motor core side recedes farther from the center line of the magnetic pole portion and having an inner end face coupled with the motor core; a second core element where both coupling faces at the yoke portion are formed to be inclined so that the motor core side approaches closer to the center line of the magnetic pole portion and coupled with the coupling face of the first core element; a fixed rod inserted into the yoke portion of the second core element in parallel with the motor core; and an end plate into which the end portion of the fixed rod is inserted and which couples the first and second core elements by pressing the fixed rod against the motor core side, thus coupling the first core element with the motor core.

Description

明 細 書  Specification
ァウタロータ型モータのステータ  Stator of motor rotor type motor
技術分野  Technical field
[0001] 本発明は、ァウタロータ型モータのステータに関する。  The present invention relates to a stator for an outer rotor type motor.
背景技術  Background art
[0002] 従来のァウタロータ型モータのステータコアとして、ァウタロータ型のステータコアに おけるヨーク部、磁極部及び爪部からなる磁極単位に分割したコア素子をヨーク部分 で相互に結合させて、複数のコア素子をリング状に一体に組み付けるようにしたモー タのステータコアであって、各コア素子におけるヨーク部の一方側に下方突出腕部を 、その他方に上方突出腕部をそれぞれ設けて、隣接するコア素子における各対向す る下方突出腕部と上方突出腕部とが互いに円周方向に所定の範囲をもって移動可 能に結合できるようにしたうえで、各コア素子をリング状に並べた状態で一体に組み 付けるようにし、下方突出腕部と上方突出腕部との結合部分にリテーナの歯の埋込 穴が形成されるようにしたうえで、複数のコア素子をリング状に一体に組み付けたコア 組立体の両側からリテーナをそれぞれ装着したものがある(例えば、特許文献 1参照 [0002] As a stator core of a conventional rotor rotor type motor, a core element divided into magnetic pole units composed of a yoke part, a magnetic pole part, and a claw part in an outer rotor type stator core is coupled to each other at the yoke part, so that a plurality of core elements are combined. A stator core of a motor that is integrally assembled in a ring shape, wherein a lower projecting arm portion is provided on one side of a yoke portion in each core element, and an upper projecting arm portion is provided on the other side. Each opposing downward projecting arm and upward projecting arm can be connected to each other so as to be movable within a predetermined range in the circumferential direction, and the core elements are assembled together in a ring-like state. The retainer teeth are embedded in the joints between the downward projecting arms and the upward projecting arms, and then multiple core elements are ringed. There is mounted respectively the retainer from each side of the core assembly assembled together (for example, see Patent Document 1
) o ) o
[0003] また、他の従来のァウタロータ型モータのステータコアとして、複数のコア素子をリン グ状に一体に組み付けるようにしたモータのステータコアであって、各コア素子にお けるヨーク部の一方側に下方突出爪を、その他方に上方突出爪をそれぞれ設けて、 隣接するコア素子における各対向する下方突出爪と上方突出爪とを係合させ、各コ ァ素子をリング状に並べた状態で一体に組み付けるようにし、各コア素子のヨーク部 に回転軸と平行に設けた孔に平行ロッドを挿し込み、該平行ロッドによって各コア素 子に働く放射方向の力を受けるようにしたものがある(例えば、特許文献 2参照)。  [0003] Further, as a stator core of another conventional outer rotor type motor, a stator core of a motor in which a plurality of core elements are integrally assembled in a ring shape, on one side of a yoke portion in each core element. Lower protruding claws are provided on the other side, and upper protruding claws are provided on the other side, and the opposing lower protruding claws and upper protruding claws of adjacent core elements are engaged with each other, and the core elements are arranged in a ring shape. The parallel rod is inserted into the hole provided in the yoke part of each core element in parallel with the rotation axis, and the parallel rod receives the radial force acting on each core element ( For example, see Patent Document 2).
[0004] 特許文献 1 :特開 2003— 199270号公報  [0004] Patent Document 1: Japanese Patent Application Laid-Open No. 2003-199270
特許文献 2:特開 2000— 050583号公報  Patent Document 2: Japanese Patent Laid-Open No. 2000-050583
発明の開示  Disclosure of the invention
発明が解決しょうとする課題 [0005] し力しながら、上記従来のァウタロータ型モータのステータコアは、組立てるとき、全 てのコア素子にリテーナの歯あるいは平行ロッドを挿通する必要があり、コア素子数 が多 、モータの場合、部品点数及び加工'組立工数が多 ヽと 、う問題があった。 Problems to be solved by the invention However, when the stator core of the conventional outer rotor type motor is assembled, it is necessary to insert retainer teeth or parallel rods into all the core elements. When the motor has a large number of core elements, There were many problems with the number of parts and the number of machining operations.
[0006] 本発明は、上記に鑑みてなされたものであって、部品点数及び加工'組立工数を 低減したァウタロータ型モータのステータを得ることを目的とする。 [0006] The present invention has been made in view of the above, and an object of the present invention is to obtain a stator of an outer rotor type motor having a reduced number of parts and processing man-hours.
課題を解決するための手段  Means for solving the problem
[0007] 上述した課題を解決し、目的を達成するために、本発明は、磁極部及びヨーク部を 含む磁極単位に分割した複数のコア素子を前記ヨーク部の結合面で互に結合し、モ ータ軸芯にリング状に一体に糸且付けるようにしたァウタロータ型モータのステータにお いて、前記ヨーク部の両結合面が、前記モータ軸芯側ほど前記磁極部の中心線から 離隔するように傾斜させて形成され、前記モータ軸芯に結合する内端面が形成され た第 1のコア素子と、前記ヨーク部の両結合面が、前記モータ軸芯側ほど前記磁極 部の中心線に接近するように傾斜させて形成され、該結合面が前記第 1のコア素子 の結合面と結合する第 2のコア素子と、前記第 2のコア素子のヨーク部に、前記モー タ軸芯に平行に挿通された固定ロッドと、前記固定ロッドの端部が挿入され、該固定 ロッドを前記モータ軸芯側へ押圧することにより前記第 1、第 2のコア素子同士を結合 し、前記第 1のコア素子を前記モータ軸芯に結合させる端板と、を備えることを特徴と する。 [0007] In order to solve the above-described problems and achieve the object, the present invention combines a plurality of core elements divided into magnetic pole units including a magnetic pole part and a yoke part at the joint surface of the yoke part, In the stator of an outer rotor type motor that is integrally attached to the motor shaft in a ring shape, both coupling surfaces of the yoke portion are separated from the center line of the magnetic pole portion toward the motor shaft. The first core element having an inner end surface formed to be inclined and coupled to the motor shaft core, and both coupling surfaces of the yoke portion are closer to the center line of the magnetic pole portion toward the motor shaft side. The second core element is formed so as to be inclined so as to approach, and the coupling surface is coupled to the coupling surface of the first core element; the yoke portion of the second core element; and the motor shaft core A fixed rod inserted in parallel, and an end of the fixed rod An end plate that is inserted and connects the first and second core elements by pressing the fixing rod toward the motor axis, and connects the first core element to the motor axis. It is characterized by providing.
発明の効果  The invention's effect
[0008] 本発明に力かるァウタロータ型モータのステータは、部品点数及び加工'組立工数 が少なぐ第 1、第 2のコア素子の結合面間に隙間ができないという効果を奏する。 図面の簡単な説明  [0008] The stator of the outer rotor type motor that is effective in the present invention has an effect that a gap is not formed between the coupling surfaces of the first and second core elements with a small number of parts and a small number of processing steps. Brief Description of Drawings
[0009] [図 1]図 1は、実施の形態 1のステータのモータ中心軸に直交する面に沿う断面図で ある。  FIG. 1 is a cross-sectional view taken along a plane perpendicular to the motor central axis of the stator of the first embodiment.
[図 2]図 2は、ステータのモータ中心軸に沿う断面図である。  FIG. 2 is a sectional view taken along the motor central axis of the stator.
[図 3]図 3は、ステータの端板を示す斜視図である。  FIG. 3 is a perspective view showing an end plate of the stator.
[図 4]図 4は、ステータの端板の変形例を示す斜視図である。  FIG. 4 is a perspective view showing a modification of the end plate of the stator.
[図 5-1]図 5—1は、コア素子の結合面間の隙間調整方法を示す図である。 [図 5-2]図 5— 2は、コア素子の結合面間の隙間調整方法を示す図である。 [FIG. 5-1] FIG. 5-1 is a diagram showing a method for adjusting the gap between the coupling surfaces of the core elements. [Fig. 5-2] Fig. 5-2 is a diagram showing a method of adjusting the gap between the coupling surfaces of the core elements.
[図 6]図 6は、実施の形態 2のステータのモータ中心軸に直交する面に沿う断面図で ある。  FIG. 6 is a cross-sectional view taken along a plane orthogonal to the motor central axis of the stator of the second embodiment.
[図 7]図 7は、実施の形態 3のステータのモータ中心軸に沿う断面図である。  FIG. 7 is a sectional view taken along the motor central axis of the stator according to the third embodiment.
[図 8]図 8は、ステータの端板を示す斜視図である。 FIG. 8 is a perspective view showing an end plate of the stator.
[図 9]図 9は、ステータの端板の変形例を示すモータ中心軸に沿う断面図である。  FIG. 9 is a cross-sectional view along the motor central axis showing a modification of the end plate of the stator.
[図 10]図 10は、ステータの端板の変形例を示す正面図である。 FIG. 10 is a front view showing a modification of the end plate of the stator.
[図 11]図 11は、ステータの端板の他の変形例を示す正面図である。 FIG. 11 is a front view showing another modification of the end plate of the stator.
符号の説明 Explanation of symbols
1 第 1のコア素子  1 First core element
2 第 2のコア素子  2 Second core element
la, 2a 爪部  la, 2a nail
lb, 2b 磁極部  lb, 2b magnetic pole
lc, 2c ヨーク部  lc, 2c Yoke part
Id, 2d 結合面  Id, 2d bonding surface
le, 2e 内端面  le, 2e Inner end face
2f 固定孔  2f fixing hole
lg 蟻溝  lg ant groove
2g 凸部  2g Convex
lm, 2m 磁極部の中心線  lm, 2m Magnetic pole center line
3 スリーブ (モータ軸芯)  3 Sleeve (motor shaft core)
4 固定ロッド  4 Fixed rod
5, 9, 35, 45, 55 端板  5, 9, 35, 45, 55 End plate
5a 孔  5a hole
6 モータ中心軸  6 Motor center shaft
9a, 35a U字状溝  9a, 35a U-shaped groove
45a 円形カム面  45a Circular cam surface
55a 締付部 発明を実施するための最良の形態 55a Tightening part BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 以下に、本発明に力かるァウタロータ型モータのステータの実施の形態を図面に基 づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものでは ない。  Hereinafter, embodiments of a stator of an outer rotor type motor that is useful in the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.
[0012] 実施の形態 1.  [0012] Embodiment 1.
図 1は、実施の形態 1のステータのモータ中心軸に直交する面に沿う断面図であり 、図 2は、ステータのモータ中心軸に沿う断面図であり、図 3は、ステータの端板を示 す斜視図である。  FIG. 1 is a cross-sectional view taken along a plane perpendicular to the motor central axis of the stator according to Embodiment 1, FIG. 2 is a cross-sectional view taken along the motor central axis of the stator, and FIG. 3 shows an end plate of the stator. FIG.
[0013] 図 1及び図 2において、実施の形態 1のステータ 10は、鋼板を積層して形成され、 モータ中心軸 6方向を向くメガホン形状の 6個の第 1のコア素子 1と、鋼板を積層して 形成され、モータ中心軸 6方向を向く矢印形状の 6個の第 2のコア素子 2と、第 1、第 2 のコア素子 1、 2が交互にリング状に結合されて設置されるモータ軸芯としての円管 状のスリーブ 3と、スリーブ 3の両端部に嵌合され第 1、第 2のコア素子 1、 2を挟み込 む 2枚の端板 7と、第 2のコア素子 2及び端板 7に挿通され第 2のコア素子 2をモータ 軸芯 (スリーブ 3)方向に押圧して第 1のコア素子 1をスリーブ 3に結合する固定ロッド 4 とを備えている。  In FIG. 1 and FIG. 2, the stator 10 of Embodiment 1 is formed by laminating steel plates, and includes six megaphone-shaped first core elements 1 facing the motor central axis 6 direction, and steel plates. Six second core elements 2 in the shape of arrows that are formed in layers and point in the direction of the motor central axis 6 and the first and second core elements 1 and 2 are alternately connected and installed in a ring shape. A cylindrical sleeve 3 as a motor shaft core, two end plates 7 fitted between both ends of the sleeve 3 and sandwiching the first and second core elements 1 and 2, and a second core element 2 and an end plate 7 and a fixed rod 4 that couples the first core element 1 to the sleeve 3 by pressing the second core element 2 in the direction of the motor shaft core (sleeve 3).
[0014] 第 1のコア素子 1は、ステータ 10の外周端部となる爪部 la、コイルが卷装される磁 極部 lb及びヨーク部 lcを有している。ヨーク部 lcの側面の両結合面 ld、 Idは、モー タ軸芯 3側ほど磁極部 lbの中心線 lm力 離隔するように傾斜させて形成され、中心 線 lmに対して略 15° 傾斜する傾斜面となっている。ヨーク部 lcの内周端部には、 モータ軸芯としてのスリーブ 3に結合する円弧状の内端面 leが形成されている。第 2 のコア素子 2は、ステータ 10の外周端部となる爪部 2a、コイルが卷装される磁極部 2 b及びヨーク部 2cを有している。ヨーク部 2cの側面の両結合面 2d、 2dは、モータ軸 芯 3側ほど磁極部 2bの中心線 2mに近接するように傾斜させて形成され、中心線 2m に対して略 45° 傾斜する傾斜面となっている。ヨーク部 2cには、モータ中心軸 6と平 行な固定孔 2fが設けられている。  [0014] The first core element 1 has a claw portion la that becomes an outer peripheral end portion of the stator 10, a magnetic pole portion lb on which a coil is mounted, and a yoke portion lc. Both coupling surfaces ld and Id on the side surface of the yoke part lc are formed so as to be inclined so as to be separated from the center line lm force of the magnetic pole part lb toward the motor shaft core 3 side, and inclined approximately 15 ° with respect to the center line lm. It is an inclined surface. An arc-shaped inner end face le that is coupled to the sleeve 3 as the motor shaft core is formed at the inner peripheral end of the yoke part lc. The second core element 2 includes a claw portion 2a that is an outer peripheral end portion of the stator 10, a magnetic pole portion 2b on which a coil is mounted, and a yoke portion 2c. Both coupling surfaces 2d and 2d on the side surface of the yoke portion 2c are formed so as to be inclined closer to the center line 2m of the magnetic pole portion 2b toward the motor shaft core 3 side, and inclined by approximately 45 ° with respect to the center line 2m. It is a surface. The yoke portion 2c is provided with a fixing hole 2f parallel to the motor central shaft 6.
[0015] 第 1、第 2のコア素子 1、 2がヨーク部 lc、 2cで交互にリング状に結合されてスリーブ 3上に設置されるとき、結合面 ld、 2dは互いに密着し、第 1のコア素子 1のヨーク部 1 cの円弧状の内端面 leは、スリーブ 3の外周面に密着し、第 2のコア素子 2のヨーク部 2cの内端面 2eは、スリーブ 3の外周面力も離間するようにそれぞれの形状が形成さ れている。 [0015] When the first and second core elements 1 and 2 are alternately connected in a ring shape by the yoke portions lc and 2c and installed on the sleeve 3, the connecting surfaces ld and 2d are in close contact with each other, and the first Yoke part 1 of core element 1 The arc-shaped inner end surface le of c is in close contact with the outer peripheral surface of the sleeve 3, and the inner end surface 2e of the yoke portion 2c of the second core element 2 is formed so that the outer peripheral surface force of the sleeve 3 is also separated. It has been.
[0016] 図 3に示すように、リング状の端板 5には、固定ロッド 4の端部を揷通するためのリン グ状に配置された 6つの孔 5aが円周方向に等間隔に設けられている。端板 5の孔 5a のピッチ径 φ θは、図 2に示す、第 1、第 2のコア素子 1、 2がヨーク部 lc、 2cで交互  As shown in FIG. 3, the ring-shaped end plate 5 has six holes 5a arranged in a ring shape for passing through the end of the fixed rod 4 at equal intervals in the circumferential direction. Is provided. The pitch diameter φ θ of the holes 5a of the end plate 5 is shown in FIG. 2 where the first and second core elements 1 and 2 are alternately arranged by the yoke parts lc and 2c.
2  2
にリング状に結合されてスリーブ 3上に設置されたときの、第 2のコア素子 2の固定孔 2fに揷通された固定ロッド 4のピッチ径 φ Dより小さくなるように設計されている。  It is designed to be smaller than the pitch diameter φD of the fixed rod 4 passed through the fixed hole 2f of the second core element 2 when it is connected to the ring 3 and installed on the sleeve 3.
1  1
[0017] 端板 5のスリーブ 3への組付け時に、端板 5を加熱膨張させてピッチ径 φ Dを固定  [0017] When assembling the end plate 5 to the sleeve 3, the end plate 5 is heated and expanded to fix the pitch diameter φD.
2 ロッド 4のピッチ径 Dに合わせ、固定ロッド 4を端板 5の孔 5aに通す。組付け完了後、  2 Pass the fixed rod 4 through the hole 5a of the end plate 5 according to the pitch diameter D of the rod 4. After assembly is complete
1  1
端板 7の温度が常温に戻って収縮し、スリーブ 3に締まり嵌めされ、同時に、端板 5が 固定ロッド 4をスリーブ 3側へ押圧する。  The temperature of the end plate 7 returns to room temperature and contracts, and it is tightly fitted to the sleeve 3. At the same time, the end plate 5 presses the fixing rod 4 toward the sleeve 3.
[0018] 固定ロッド 4がスリーブ 3側へ押圧されると、第 2のコア素子 2がスリーブ 3側へ押圧さ れ、結合面 2d、 2dが第 1のコア素子 1の結合面 ld、 Idをスリーブ 3側へ押圧し、結合 面 ld、 2d同士が密着して結合するとともに、第 1のコア素子 1の内端面 leをスリーブ 3の外周面に結合させる。このようにして、第 1、第 2のコア素子 1、 2、固定ロッド 4、端 板 5及びスリーブ 3が互いに結合され、ステータ 10が組立てられる。  [0018] When the fixing rod 4 is pressed toward the sleeve 3, the second core element 2 is pressed toward the sleeve 3, and the coupling surfaces 2d and 2d are connected to the coupling surfaces ld and Id of the first core element 1, respectively. The sleeve is pressed toward the sleeve 3 so that the coupling surfaces ld and 2d are in close contact with each other and the inner end face le of the first core element 1 is coupled to the outer circumferential surface of the sleeve 3. In this way, the first and second core elements 1 and 2, the fixing rod 4, the end plate 5 and the sleeve 3 are coupled to each other, and the stator 10 is assembled.
[0019] なお、図示はしないが、コイルは、第 1、第 2のコア素子 1、 2を糸且立てる前に、磁極 部 lb、 2bに卷装される。組立て前に卷装するので、集中卷をすることによりコイル密 度を高めることができる。  [0019] Although not shown, the coil is mounted on the magnetic pole portions lb and 2b before the first and second core elements 1 and 2 are raised. Since it is equipped before assembling, the density of the coil can be increased by carrying out concentrated filing.
[0020] 図 4に、端板 5の変形例の端板 9を示す。リング状の端板 9の内周部には、固定ロッ ド 4を挿通するための 6つの U字状溝 9aが円周方向に等間隔に設けられている。端 板 9の U字状溝 9aのピッチ径 φ Dは、図 2に示す、第 1、第 2のコア素子 1、 2がヨーク  FIG. 4 shows an end plate 9 as a modification of the end plate 5. On the inner peripheral portion of the ring-shaped end plate 9, six U-shaped grooves 9 a for inserting the fixing rod 4 are provided at equal intervals in the circumferential direction. The pitch diameter φ D of the U-shaped groove 9a of the end plate 9 is determined by the first and second core elements 1 and 2 shown in FIG.
3  Three
部 lc、 2cで交互にリング状に結合されてスリーブ 3上に設置されたときの、第 2のコア 素子 2の固定孔 2fに揷通された固定ロッド 4のピッチ径 φ Dより小さくなるように設計  When coupled on the sleeve 3 alternately in the shape of a ring at the parts lc and 2c, it is smaller than the pitch diameter φ D of the fixed rod 4 threaded through the fixed hole 2f of the second core element 2. To design
1  1
されている。  Has been.
[0021] 端板 9のスリーブ 3への組付け時に、端板 9を加熱膨張させてピッチ径 φ Dを固定  [0021] When assembling the end plate 9 to the sleeve 3, the end plate 9 is heated and expanded to fix the pitch diameter φD.
3 ロッド 4のピッチ径 Dに合わせ、固定ロッド 4を端板 9の U字状溝 9aに通す。組付け完 了後、端板 9の温度が常温に戻って収縮し、スリーブ 3に締まり嵌めされ、同時に、端 板 9が固定ロッド 4をスリーブ 3側へ押圧する。 3 Pass the fixed rod 4 through the U-shaped groove 9a of the end plate 9 according to the pitch diameter D of the rod 4. Assembly completed After completion, the temperature of the end plate 9 returns to normal temperature and contracts, and it is tightly fitted to the sleeve 3. At the same time, the end plate 9 presses the fixing rod 4 toward the sleeve 3.
[0022] 固定ロッド 4がスリーブ 3側へ押圧されると、第 2のコア素子 2がスリーブ 3側へ押圧さ れ、結合面 2d、 2dが第 1のコア素子 1の結合面 ld、 Idをスリーブ 3側へ押圧し、結合 面 ld、 2d同士が密着して結合するとともに、第 1のコア素子 1の内端面 leをスリーブ 3の外周面に結合させる。このようにして、第 1、第 2のコア素子 1、 2、固定ロッド 4、端 板 9及びスリーブ 3が互いに結合され、ステータ 10が組立てられる。  [0022] When the fixing rod 4 is pressed toward the sleeve 3, the second core element 2 is pressed toward the sleeve 3, and the coupling surfaces 2d and 2d are coupled to the coupling surfaces ld and Id of the first core element 1, respectively. The sleeve is pressed toward the sleeve 3 so that the coupling surfaces ld and 2d are in close contact with each other and the inner end face le of the first core element 1 is coupled to the outer circumferential surface of the sleeve 3. In this manner, the first and second core elements 1 and 2, the fixing rod 4, the end plate 9 and the sleeve 3 are coupled to each other, and the stator 10 is assembled.
[0023] 特許文献 1及び 2に開示された従来のァウタロータ型モータのステータでは、コア素 子のヨーク部の下方突出腕部(下方突出爪)及び上方突出腕部 (上方突出爪)の周 方向幅寸法は、コア素子をヨーク部で相互に結合させて複数のコア素子をリング状に 一体に組み付けるとき、周方向幅寸法が大きくて組み付け不可能とならないように、 マイナス(一)の公差で製作される。このため、組み付けられるコア素子数に比例して マイナス公差が累積し、コア素子のヨーク部間に隙間が生ずることとなる。  [0023] In the stator of the conventional outer rotor type motor disclosed in Patent Documents 1 and 2, the circumferential direction of the lower protruding arm portion (lower protruding claw) and the upper protruding arm portion (upward protruding claw) of the yoke portion of the core element The width dimension is minus (one) tolerance so that when the core elements are joined together at the yoke and multiple core elements are assembled together in a ring shape, the circumferential width dimension is too large to prevent assembly. Produced. For this reason, a negative tolerance is accumulated in proportion to the number of core elements to be assembled, and a gap is generated between the yoke portions of the core elements.
[0024] 実施の形態 1のステータ 10では、第 1、第 2のコア素子 1、 2がマイナス公差で製作 されていても、ヨーク部 lc、 2c間に隙間を生じることはない。その理由を、図 5—1を 参照して説明する。第 1のコア素子 1が破線 で示すように幅狭に製作されていても 、第 2のコア素子 2が固定ロッド 4によりスリーブ 3側へ押圧されるため、第 2のコア素 子 2がスリーブ 3側へ変位して第 1のコア素子 Γの結合面 lcTと第 2のコア素子 2の結 合面 2dとを密着させる。従って、ヨーク部 lc、 2c間に隙間を生じることはない。第 2の コア素子 2が幅狭に製作されていても、上記と同様に、ヨーク部 lc、 2c間に隙間を生 じることはない。また、第 1、第 2のコア素子 1、 2が幅広に製作されていても、第 2のコ ァ素子 2を外周側へ変位させればょ 、ので、組み付け不可能となることもな!/、。  [0024] In the stator 10 of the first embodiment, no gap is generated between the yoke portions lc and 2c even if the first and second core elements 1 and 2 are manufactured with a negative tolerance. The reason will be explained with reference to Figure 5-1. Even if the first core element 1 is manufactured to be narrow as indicated by the broken line, the second core element 2 is pressed against the sleeve 3 by the fixing rod 4, so that the second core element 2 is Displacement to the 3 side brings the bonding surface lcT of the first core element Γ into close contact with the bonding surface 2d of the second core element 2. Accordingly, there is no gap between the yoke parts lc and 2c. Even if the second core element 2 is manufactured to be narrow, no gap is generated between the yoke portions lc and 2c in the same manner as described above. Even if the first and second core elements 1 and 2 are made wide, the second core element 2 can be displaced to the outer peripheral side, so that it cannot be assembled! /.
[0025] なお、図 5— 1に示すように、第 2のコア素子 2の中心線 2mと結合面 2dとの成す角 度を 0とすると、第 1のコア素子 1の円周幅方向の公差に応じて第 2のコア素子 2の径 方向変位量は、 lZtan Θに比例する。従って、前記角度 Θを大きくすると、第 2のコ ァ素子 2の径方向変位量を小さくすることができる。  [0025] As shown in FIG. 5-1, when the angle formed by the center line 2m of the second core element 2 and the coupling surface 2d is 0, the circumferential direction of the first core element 1 is Depending on the tolerance, the radial displacement of the second core element 2 is proportional to lZtan Θ. Therefore, when the angle Θ is increased, the radial displacement amount of the second core element 2 can be reduced.
[0026] ただし、前記角度 Θを大きくしすぎると、図 5— 2に示すように、第 1のコア素子 1に、 結合面 Idとは別の面 Ifを形成しなければならなくなり、面 lf、 If間には隙間が形成 される。また、第 2のコア素子 2の固定孔 2f (固定ロッド 4)は、磁極部 2bの根元近傍 に酉己置されること〖こなる。 However, if the angle Θ is too large, as shown in FIG. 5-2, the first core element 1 must have a surface If different from the coupling surface Id, and the surface lf , If there is a gap between Is done. Further, the fixing hole 2f (fixing rod 4) of the second core element 2 is to be placed near the base of the magnetic pole portion 2b.
[0027] 磁極部 2bの根元近傍は、磁束が集中するため、固定ロッド 4や隙間が磁極部 2bの 根元近傍に配置されると、磁束が乱れてモータの効率を悪化させる。図 1に示す実 施の形態 1のステータ 10は、第 2のコア素子 2の磁極部 2bの根元近傍に結合面 2dを 配置して隙間をなくし、かつ、前記角度 Θを比較的大きくして第 2のコア素子 2の径方 向変位量を小さくしている。  [0027] Magnetic flux concentrates in the vicinity of the base of the magnetic pole part 2b. Therefore, if the fixed rod 4 and the gap are arranged in the vicinity of the base of the magnetic pole part 2b, the magnetic flux is disturbed to deteriorate the efficiency of the motor. In the stator 10 of Embodiment 1 shown in FIG. 1, the coupling surface 2d is disposed near the base of the magnetic pole part 2b of the second core element 2 to eliminate the gap, and the angle Θ is relatively large. The amount of radial displacement of the second core element 2 is reduced.
[0028] また、第 1のコア素子 1の磁極部 lbの幅と第 2のコア素子 2の磁極部 2bの幅を異な る寸法とし、第 1、第 2のコア素子 1、 2の磁極部 lb、 2bのいずれか一方にコイルを卷 装し、他方にはコイルを卷装しないステータ 10とすることもできる。  [0028] The width of the magnetic pole portion lb of the first core element 1 and the width of the magnetic pole portion 2b of the second core element 2 are different dimensions, and the magnetic pole portions of the first and second core elements 1 and 2 are different. A stator 10 may be provided in which a coil is mounted on one of lb and 2b and a coil is not mounted on the other.
[0029] 実施の形態 2.  [0029] Embodiment 2.
図 6は、実施の形態 2のステータ 20のモータ中心軸に直交する面に沿う断面図で ある。図 6において、図 1に示すものと同等のものには同一の符号を付して詳細な説 明を省略する。実施の形態 2のステータコア 20は、第 1のコア素子 21のヨーク部 lcの 両側面に蟻溝 lgを設け、第 2のコア素子 22のヨーク部 2cの両側面に蟻溝 lgに緩く 嵌合する凸部 2gを設けている。  FIG. 6 is a cross-sectional view taken along a plane orthogonal to the motor central axis of stator 20 of the second embodiment. In FIG. 6, the same components as those shown in FIG. 1 are denoted by the same reference numerals, and detailed description thereof is omitted. The stator core 20 of the second embodiment is provided with dovetail grooves lg on both side surfaces of the yoke portion lc of the first core element 21, and loosely fitted into the dovetail grooves lg on both side surfaces of the yoke portion 2c of the second core element 22. Protruding part 2g is provided.
[0030] 蟻溝 lgと凸部 2gとを嵌合させながら、第 1のコア素子 21と第 2のコア素子 22とを交 互に連結してリング状に組立てていくと、蟻溝 lgと凸部 2gとは嵌合すると外れないの で、ステータ 20の組立途中で組立治具等を用いなくてもリング形状を保つことができ 、組立作業性が向上する。固定ロッド 4及び端板 5 (9)による第 1、第 2のコア素子 21 、 22、及びスリーブ 3の結合は、実施の形態 1のステータ 10の場合と同じである。  [0030] When the dovetail groove lg and the convex portion 2g are fitted together, the first core element 21 and the second core element 22 are connected to each other and assembled into a ring shape. Since it does not come off when fitted with the convex part 2g, the ring shape can be maintained without using an assembly jig or the like during the assembly of the stator 20, and the assembly workability is improved. The connection of the first and second core elements 21 and 22 and the sleeve 3 by the fixing rod 4 and the end plate 5 (9) is the same as that of the stator 10 of the first embodiment.
[0031] 実施の形態 3.  [0031] Embodiment 3.
図 7は、実施の形態 3のステータ 30のモータ中心軸に沿う断面図であり、図 8は、実 施の形態 3の端板 35を示す斜視図であり、図 9は、ステータ 30の端板の変形例を示 すモータ中心軸に沿う断面図であり、図 10は、端板 35の変形例としての端板 45を示 す正面図であり、図 10は、端板 35の他の変形例としての端板 55を示す正面図であ る。実施の形態 3において、第 1、第 2のコア素子 1、 2 (21、 22)、固定ロッド 4及びス リーブ 3は、実施の形態 1、 2に示すものと同等であるので説明は省略する。 [0032] 図 7及び図 8に示すように、端板 35は、リング状に形成され、内周部に固定ロッド 4 を挿入するための 6つの U字状溝 35aが円周方向に等間隔に設けられたロッド挿入 部 35bと、ロット挿入部 35bよりも内径が小さく形成され、 4つのボルト通し孔 35dが設 けられ、スリーブ 3に取付けられる取付部 35cとを有している。 7 is a cross-sectional view taken along the motor central axis of the stator 30 of the third embodiment, FIG. 8 is a perspective view showing the end plate 35 of the third embodiment, and FIG. 9 is an end view of the stator 30. FIG. 10 is a cross-sectional view along the motor central axis showing a modified example of the plate, FIG. 10 is a front view showing an end plate 45 as a modified example of the end plate 35, and FIG. FIG. 10 is a front view showing an end plate 55 as a modified example. In the third embodiment, the first and second core elements 1 and 2 (21 and 22), the fixing rod 4 and the sleeve 3 are the same as those shown in the first and second embodiments, and the description thereof is omitted. . [0032] As shown in Figs. 7 and 8, the end plate 35 is formed in a ring shape, and six U-shaped grooves 35a for inserting the fixing rod 4 into the inner peripheral portion are equally spaced in the circumferential direction. A rod insertion portion 35b provided on the inner surface, and an inner diameter smaller than that of the lot insertion portion 35b. The bolt insertion hole 35d is provided, and the attachment portion 35c is attached to the sleeve 3.
[0033] U字状溝 35aの入口側のピッチ径 φ Dは、図 2に示す、固定ロッド 4の前述のピッ  [0033] The pitch diameter φ D on the inlet side of the U-shaped groove 35a is equal to the aforementioned pitch of the fixed rod 4 shown in FIG.
4  Four
チ径 φ Dより大きく形成され、 U字溝 35aの奥側のピッチ径 φ Dは、前記ピッチ径 φ  The pitch diameter φ D on the inner side of the U-shaped groove 35a is larger than the pitch diameter φ D.
1 5 1 5
Dより小さく形成され、 U字状溝 35aは傾斜溝となっている。取付部 35cに設けられIt is formed smaller than D, and the U-shaped groove 35a is an inclined groove. Provided on mounting part 35c
1 1
た 4つのボルト通し孔 35dは、スリーブ 3の両端面に設けられた 4つのねじ穴 3aに対 向する位置に設けられて 、る。  The four bolt through holes 35d are provided at positions facing the four screw holes 3a provided on both end faces of the sleeve 3.
[0034] 図 7に示すように、第 2のコア素子 2に挿通された固定ロッド 4を端板 35の U字状溝 35aに挿入し、ボルト 36をボルト通し孔 35dを通してスリーブ 3のねじ穴 3aにねじ込ん でいくと、端板 35がスリーブ 3の端部に徐々に接近し、固定ロッド 4の端部が U字状 溝 35aの入口側力も奥側へ摺動し、 U字状溝 35aの傾斜によって固定ロッド 4をスリ ーブ 3側へ押圧する。 [0034] As shown in FIG. 7, the fixing rod 4 inserted through the second core element 2 is inserted into the U-shaped groove 35a of the end plate 35, and the bolt 36 is inserted into the screw hole of the sleeve 3 through the bolt through hole 35d. As it is screwed into 3a, the end plate 35 gradually approaches the end of the sleeve 3, and the end of the fixed rod 4 slides to the back side of the U-shaped groove 35a, and the U-shaped groove 35a The fixed rod 4 is pushed to the sleeve 3 side by the inclination of.
[0035] 固定ロッド 4がスリーブ 3側へ押圧されると、第 2のコア素子 2がスリーブ 3側へ押圧さ れ、結合面 2d、 2dが第 1のコア素子 1の結合面 ld、 Idをスリーブ 3側へ押圧し、結合 面 ld、 2d同士が密着して結合するとともに、第 1のコア素子 1の内端面 leをスリーブ 3の外周面に結合させる。このようにして、第 1、第 2のコア素子 1、 2、固定ロッド 4、端 板 35及びスリーブ 3が互いに結合され、ステータ 30が組立てられる。  [0035] When the fixing rod 4 is pressed toward the sleeve 3, the second core element 2 is pressed toward the sleeve 3, and the coupling surfaces 2d and 2d are connected to the coupling surfaces ld and Id of the first core element 1, respectively. The sleeve is pressed toward the sleeve 3 so that the coupling surfaces ld and 2d are in close contact with each other and the inner end face le of the first core element 1 is coupled to the outer circumferential surface of the sleeve 3. In this way, the first and second core elements 1 and 2, the fixing rod 4, the end plate 35 and the sleeve 3 are coupled to each other, and the stator 30 is assembled.
[0036] 図 9及び図 10に、端板 35の変形例としての端板 45を示す。図 10に示すように、端 板 45は、リング状に形成され、内周部に円形カム面 45aが形成されたロッド挿入部 4 5bと、ロッド挿入部 45bよりも内径が小さく形成され、リング状に多数のボルト通し孔 4 5dが設けられ、スリーブ 3の端部に取付けられる取付部 45cとを有している。  FIG. 9 and FIG. 10 show an end plate 45 as a modified example of the end plate 35. As shown in FIG. 10, the end plate 45 is formed in a ring shape and has a rod insertion portion 45b in which a circular cam surface 45a is formed on the inner peripheral portion and an inner diameter smaller than that of the rod insertion portion 45b. A large number of bolt through holes 45 5d are provided in a shape, and an attachment portion 45c attached to the end of the sleeve 3 is provided.
[0037] 円形カム面 45aの最大内径 φ Dは、図 2に示す、固定ロット 4の前述のピッチ径 φ  [0037] The maximum inner diameter φD of the circular cam surface 45a is the aforementioned pitch diameter φ of the fixed lot 4 shown in FIG.
6  6
Dより大きく形成され、円形カム面 45aの最小内径 φ ϋは、固定ロッド 4のピッチ径 φ D is larger than D, and the minimum inner diameter φ の of the circular cam surface 45a is the pitch diameter φ of the fixed rod 4
1 7 1 7
Dより小さく形成されている。取付部 45cに設けられた多数のボルト通し孔 45dは、ス It is smaller than D. A number of bolt holes 45d provided in the mounting part 45c are
1 1
リーブ 3の両端面に設けられた多数のねじ穴 3aに対向する位置に設けられている。  It is provided at a position facing a large number of screw holes 3 a provided on both end faces of the leave 3.
[0038] 図 9に示すように、第 2のコア素子 2に挿通された固定ロッド 4の端部を端板 45の口 ッド揷入部 45bに挿入し、端板 45を図 10の矢印 A方向へ破線で示す位置まで回転 させ、円形カム面 45aのモータ中心軸 6方向への傾斜によって固定ロッド 4をスリーブ 3側へ押圧する。 [0038] As shown in FIG. 9, the end of the fixed rod 4 inserted through the second core element 2 is connected to the end of the end plate 45. Rotate the end plate 45 to the position indicated by the broken line in the direction of arrow A in FIG. 10 and tilt the circular cam surface 45a in the direction 6 of the motor central axis toward the sleeve 3 side. Press.
[0039] 固定ロッド 4がスリーブ 3側へ押圧されると、第 2のコア素子 2がスリーブ 3側へ押圧さ れ、結合面 2d、 2dが第 1のコア素子 1の結合面 ld、 Idをスリーブ 3側へ押圧し、結合 面 ld、 2d同士が密着して結合するとともに、第 1のコア素子 1の内端面 leをスリーブ 3の外周面に結合させる。  [0039] When the fixing rod 4 is pressed toward the sleeve 3, the second core element 2 is pressed toward the sleeve 3, and the coupling surfaces 2d and 2d are coupled to the coupling surfaces ld and Id of the first core element 1, respectively. The sleeve is pressed toward the sleeve 3 so that the coupling surfaces ld and 2d are in close contact with each other and the inner end face le of the first core element 1 is coupled to the outer circumferential surface of the sleeve 3.
[0040] 取付部 45cに設けられた多数のボルト通し孔 45dのうち、スリーブ 3の両端面に設け られた多数のねじ穴 3aと周方向位置が一致した複数の孔に、ボルト 36を通してねじ 穴 3aにねじ込んで締結することにより、第 1、第 2のコア素子 1、 2、固定ロッド 4、端板 45及びスリーブ 3が互いに結合され、ステータコア 30が組立てられる。  [0040] Among the large number of bolt through holes 45d provided in the mounting portion 45c, the screw holes are passed through the bolts 36 into the plurality of holes whose circumferential positions coincide with the large number of screw holes 3a provided on both end faces of the sleeve 3. The first and second core elements 1 and 2, the fixing rod 4, the end plate 45 and the sleeve 3 are coupled to each other by screwing into the 3 a and the stator core 30 is assembled.
[0041] 図 11に、端板 35の他の変形例としての端板 55を示す。図 11に示すように、端板 5 5は、スナップリング状に形成され、両端部に締付部 55aを有している。  FIG. 11 shows an end plate 55 as another modification of the end plate 35. As shown in FIG. 11, the end plate 55 is formed in a snap ring shape, and has tightening portions 55a at both ends.
[0042] 第 2のコア素子 2に挿通された固定ロッド 4を端板 55の内周部に挿入し、図示しな い締付具で締付部 55aを図 11の矢印 B方向へ締付け、端板 55を矢印 C方向へ破線 で示す位置まで変形させ、固定ロッド 4をスリーブ 3側へ押圧する。  [0042] The fixing rod 4 inserted through the second core element 2 is inserted into the inner peripheral portion of the end plate 55, and the tightening portion 55a is tightened in the direction of arrow B in FIG. The end plate 55 is deformed in the direction of arrow C to the position indicated by the broken line, and the fixing rod 4 is pressed toward the sleeve 3 side.
[0043] 固定ロッド 4がスリーブ 3側へ押圧されると、第 2のコア素子 2がスリーブ 3側へ押圧さ れ、結合面 2d、 2dが第 1のコア素子 1の結合面 ld、 Idをスリーブ 3側へ押圧し、結合 面 ld、 2d同士が密着して結合するとともに、第 1のコア素子 1の内端面 leをスリーブ 3の外周面に結合させる。このようにして、第 1、第 2のコア素子 1、 2、固定ロッド 4、端 板 55及びスリーブ 3が互いに結合され、ステータ 30が組立てられる。  [0043] When the fixing rod 4 is pressed toward the sleeve 3, the second core element 2 is pressed toward the sleeve 3, and the coupling surfaces 2d and 2d are connected to the coupling surfaces ld and Id of the first core element 1, respectively. The sleeve is pressed toward the sleeve 3 so that the coupling surfaces ld and 2d are in close contact with each other and the inner end face le of the first core element 1 is coupled to the outer circumferential surface of the sleeve 3. In this way, the first and second core elements 1 and 2, the fixing rod 4, the end plate 55 and the sleeve 3 are coupled together, and the stator 30 is assembled.
[0044] 以上、実施の形態 1〜3のァウタロータ型モータのステータについて説明した力 モ ータ軸芯としてのスリーブ 3は、中空部のな!、軸であってもよ!/、。  As described above, the sleeve 3 as the force motor shaft core described for the stators of the outer rotor type motors of Embodiments 1 to 3 has no hollow portion and may be a shaft!
産業上の利用可能性  Industrial applicability
[0045] 以上のように、本発明に力かるァウタロータ型モータのステータは、部品点数及び 加工'組立工数が少なく低コストであり、かつ、第 1、第 2のコア素子の結合面間に隙 間ができな!/、ので、磁束を乱さずにモータを高効率ィ匕するステータとして有用である [0045] As described above, the stator of the outer rotor type motor that is effective in the present invention is low in cost with few parts and machining 'assembly man-hours', and has a gap between the coupling surfaces of the first and second core elements. Because it is not possible! /, It is useful as a stator with high efficiency without disturbing the magnetic flux.

Claims

請求の範囲 The scope of the claims
[1] 磁極部及びヨーク部を含む磁極単位に分割した複数のコア素子を前記ヨーク部の 結合面で互に結合し、モータ軸芯にリング状に一体に組付けるようにしたァゥタロー タ型モータのステータにお ヽて、 前記ヨーク部の両結合面が、前記モータ軸芯側ほど前記磁極部の中心線力 離隔 するように傾斜させて形成され、前記モータ軸芯に結合する内端面が形成された第 1 のコア素子と、  [1] A water rotor type motor in which a plurality of core elements divided into magnetic pole units including a magnetic pole part and a yoke part are coupled to each other at the coupling surface of the yoke part, and are integrally assembled in a ring shape on the motor shaft core In this stator, both coupling surfaces of the yoke portion are formed so as to be inclined so that the center line force of the magnetic pole portion is separated toward the motor shaft core side, and an inner end surface coupled to the motor shaft core is formed. A first core element formed,
前記ヨーク部の両結合面が、前記モータ軸芯側ほど前記磁極部の中心線に接近 するように傾斜させて形成され、該結合面が前記第 1のコア素子の結合面と結合する 第 2のコア素子と、  Both coupling surfaces of the yoke portion are formed so as to be closer to the center line of the magnetic pole portion toward the motor shaft, and the coupling surface is coupled to the coupling surface of the first core element. Core elements of
前記第 2のコア素子のヨーク部に、前記モータ軸芯に平行に挿通された固定ロッド と、  A fixed rod inserted through the yoke portion of the second core element in parallel with the motor shaft; and
前記固定ロッドの端部が挿入され、該固定ロッドを前記モータ軸芯側へ押圧するこ とにより前記第 1、第 2のコア素子同士を結合し、前記第 1のコア素子を前記モータ軸 芯に結合させる端板と、  An end portion of the fixed rod is inserted, and the first and second core elements are coupled to each other by pressing the fixed rod toward the motor shaft core side, and the first core element is connected to the motor shaft core. An end plate to be coupled to,
を備えることを特徴とするァウタロータ型モータのステータ。  A stator of an outer rotor type motor, comprising:
[2] 前記第 1のコア素子の側面が蟻溝を有し、前記第 2のコア素子の側面が前記蟻溝 に嵌合する凸部を有することを特徴とする請求項 1に記載のァウタロータ型モータの ステータ。 [2] The water rotor according to claim 1, wherein a side surface of the first core element has a dovetail groove, and a side surface of the second core element has a convex portion that fits into the dovetail groove. Stator of type motor.
[3] 前記端板の、リング状に配置されて前記固定ロッドの端部が挿入される複数の孔の 常温時のピッチ径が、前記第 1、第 2のコア素子が交互にリング状に結合されて前記 モータ軸芯上に設置されたときの、前記固定ロッドのピッチ径より小さいことを特徴と する請求項 1に記載のァウタロータ型モータのステータ。  [3] The pitch diameter at room temperature of the plurality of holes in the end plate, which are arranged in a ring shape and into which the end portion of the fixed rod is inserted, has the first and second core elements alternately in the ring shape. 2. The stator of an outer rotor type motor according to claim 1, wherein the stator is smaller than a pitch diameter of the fixed rod when coupled and installed on the motor shaft.
[4] 前記端板の、リング状に配置されて前記固定ロッドの端部が挿入される複数の溝の 常温時のピッチ径が、前記第 1、第 2のコア素子が交互にリング状に結合されて前記 モータ軸芯上に設置されたときの、前記固定ロッドのピッチ径より小さいことを特徴と する請求項 1に記載のァウタロータ型モータのステータ。  [4] The pitch diameter at room temperature of the plurality of grooves arranged in a ring shape in the end plate into which the end portions of the fixed rod are inserted is such that the first and second core elements are alternately ring-shaped. 2. The stator of an outer rotor type motor according to claim 1, wherein the stator is smaller than the pitch diameter of the fixed rod when coupled and installed on the motor shaft.
[5] 前記端板の、リング状に配置されて前記固定ロッドの端部が挿入される複数の溝の 入口側のピッチ径が、前記第 1、第 2のコア素子が交互にリング状に結合されて前記 モータ軸芯上に設置されたときの、前記固定ロッドのピッチ径より大きく形成され、奥 側のピッチ径が、前記固定ロッドのピッチ径より小さく形成され、前記溝が傾斜溝とな つて 、ることを特徴とする請求項 1に記載のァウタロータ型モータのステータ。 [5] A plurality of grooves of the end plate that are arranged in a ring shape and into which end portions of the fixed rod are inserted. The pitch diameter on the inlet side is formed larger than the pitch diameter of the fixed rod when the first and second core elements are alternately connected in a ring shape and installed on the motor shaft, 2. The stator of an outer rotor type motor according to claim 1, wherein a pitch diameter of the stator rotor is formed smaller than a pitch diameter of the fixed rod, and the groove is an inclined groove.
[6] 前記端板が、リング状に形成され前記固定ロッドの端部が挿入される内周部に円形 カム面が形成され、前記円形カム面の最大内径が、前記第 1、第 2のコア素子が交互 にリング状に結合されて前記モータ軸芯上に設置されたときの、前記固定ロッドのピ ツチ径より大きく形成され、前記円形カム面の最小内径が、前記固定ロッドのピッチ 径より小さく形成されていることを特徴とする請求項 1に記載のァウタロータ型モータ のステータ。 [6] The end plate is formed in a ring shape, and a circular cam surface is formed on an inner peripheral portion into which the end portion of the fixed rod is inserted, and the maximum inner diameter of the circular cam surface is the first and second When the core elements are alternately coupled in a ring shape and installed on the motor shaft, the core element is formed larger than the pitch diameter of the fixed rod, and the minimum inner diameter of the circular cam surface is the pitch diameter of the fixed rod. 2. The stator of an outer rotor type motor according to claim 1, wherein the stator is smaller.
[7] 前記端板が、両端部に締付部を有し内周部に前記固定ロッドの端部が挿入される スナップリング状に形成されていることを特徴とする請求項 1に記載のァウタロータ型 モータのステータ。  7. The end plate according to claim 1, wherein the end plate is formed in a snap ring shape having a tightening portion at both end portions and an end portion of the fixed rod being inserted into an inner peripheral portion. Water rotor type motor stator.
[8] 前記第 1、第 2のコア素子の磁極部のいずれか一方のみにコイルを卷装したことを 特徴とする請求項 1に記載のァウタロータ型モータのステータ。  8. The stator of the outer rotor type motor according to claim 1, wherein a coil is mounted only on one of the magnetic pole portions of the first and second core elements.
PCT/JP2005/007838 2005-04-25 2005-04-25 Stator of outer rotor motor WO2006114890A1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009071983A (en) * 2007-09-13 2009-04-02 Toyo Denso Co Ltd Split-core assembly device, split-core assembly method, and winding method
WO2013023908A3 (en) * 2011-08-15 2013-06-20 Siemens Aktiengesellschaft External-rotor machine having stator segments
WO2016174889A1 (en) * 2015-04-30 2016-11-03 ヤマハ発動機株式会社 Stator core and stator for rotary electric machine, and rotary electric machine
CN108604837A (en) * 2016-02-18 2018-09-28 三菱电机株式会社 The manufacturing method of the stator of the stator of electric rotating machine, electric rotating machine and electric rotating machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02123936A (en) * 1988-10-31 1990-05-11 Brother Ind Ltd Rotor of reluctance motor
JP2000050583A (en) * 1998-07-24 2000-02-18 Toyota Motor Corp Manufacture of stator of wheel-in motor
JP2003199270A (en) * 2001-12-21 2003-07-11 Toyo Denso Co Ltd Stator core of rotating electric machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02123936A (en) * 1988-10-31 1990-05-11 Brother Ind Ltd Rotor of reluctance motor
JP2000050583A (en) * 1998-07-24 2000-02-18 Toyota Motor Corp Manufacture of stator of wheel-in motor
JP2003199270A (en) * 2001-12-21 2003-07-11 Toyo Denso Co Ltd Stator core of rotating electric machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009071983A (en) * 2007-09-13 2009-04-02 Toyo Denso Co Ltd Split-core assembly device, split-core assembly method, and winding method
WO2013023908A3 (en) * 2011-08-15 2013-06-20 Siemens Aktiengesellschaft External-rotor machine having stator segments
WO2016174889A1 (en) * 2015-04-30 2016-11-03 ヤマハ発動機株式会社 Stator core and stator for rotary electric machine, and rotary electric machine
EP3276792A4 (en) * 2015-04-30 2018-04-25 Yamaha Hatsudoki Kabushiki Kaisha Stator core and stator for rotary electric machine, and rotary electric machine
CN108604837A (en) * 2016-02-18 2018-09-28 三菱电机株式会社 The manufacturing method of the stator of the stator of electric rotating machine, electric rotating machine and electric rotating machine

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