WO2006098233A1 - Electronic component package, cover body for such electronic component package, cover material for such cover body and method for manufacturing such cover material - Google Patents

Electronic component package, cover body for such electronic component package, cover material for such cover body and method for manufacturing such cover material Download PDF

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Publication number
WO2006098233A1
WO2006098233A1 PCT/JP2006/304720 JP2006304720W WO2006098233A1 WO 2006098233 A1 WO2006098233 A1 WO 2006098233A1 JP 2006304720 W JP2006304720 W JP 2006304720W WO 2006098233 A1 WO2006098233 A1 WO 2006098233A1
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WIPO (PCT)
Prior art keywords
lid
metal layer
intermediate metal
material layer
electronic component
Prior art date
Application number
PCT/JP2006/304720
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French (fr)
Japanese (ja)
Inventor
Kazuhiro Shiomi
Masaaki Ishio
Original Assignee
Neomax Materials Co., Ltd.
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Publication date
Application filed by Neomax Materials Co., Ltd. filed Critical Neomax Materials Co., Ltd.
Priority to JP2007508103A priority Critical patent/JP4986843B2/en
Publication of WO2006098233A1 publication Critical patent/WO2006098233A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/04Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01079Gold [Au]

Definitions

  • the present invention relates to an electronic component package in which an opening of a case for storing an electronic component is sealed with a lid, the lid, and a lid serving as a material thereof.
  • a package for storing various electronic components such as a semiconductor element and a piezoelectric vibrator is a recess for storing an electronic component as disclosed in Japanese Patent Application Laid-Open No. 2000-3973 (Patent Document 1). And a lid body brazed to the outer periphery of the case so as to close the opening of the case so as to seal the recess.
  • the case is formed mainly of ceramics such as alumina and aluminum nitride.
  • the lid was laminated on one surface of the base material layer formed of a low thermal expansion metal such as Fe-29% Ni-17% Co alloy (trade name: Kovar), And a brazing filler metal layer formed of a metal brazing material.
  • a silver brazing alloy mainly composed of silver is mainly used.
  • Seam welding may be applied as means for brazing the lid to the opening of the case, as disclosed in Patent Document 1.
  • Seam welding is a relatively simple facility that does not need to be performed in a vacuum, and can perform brazing efficiently.
  • electron beam welding can also be applied, in which the outer periphery of the lid overlapped with the case is irradiated with an electron beam from the back surface (outer surface) to melt and join the brazing material layer. it can.
  • the melting point of the silver brazing alloy is about 780 ° C.
  • the electronic component package described in Patent Document 1 has a brazing filler due to the difference in thermal expansion coefficient between the ceramic forming the case and the low thermal expansion metal forming the base layer of the lid. During the cooling process, a large thermal stress is generated on the wall of the case, and this stress causes cracks, resulting in a problem that the airtightness is lowered. Such a problem is not limited to seam welding but also applies to welding by local heating such as electron beam welding.
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2003-209197
  • LlONZmm an intermediate metal layer strength is formed by pure Cu of 2 hereinafter LlONZmm
  • Patent Document 2 Japanese Patent Laid-Open No. 2003-209197
  • the present invention has been made in view of the problem of power, and even when a degassing treatment for mainly removing water by heating is performed, deformation hardly occurs, and the heat generated in the case wall portion when the brazing force is brazed to the ceramic case.
  • a lid for an electronic component package capable of reducing the stress and preventing the occurrence of cracks
  • a lid for the material and a method for manufacturing the lid and to seal the lid by the lid
  • a lid material according to the present invention is a lid material for a lid of an electronic component package that is welded to an outer peripheral portion of an opening of a case formed so that a storage space for storing an electronic component opens on the surface.
  • a base layer formed of a low thermal expansion metal and laminated on one surface of the base layer, and a Cu—Ni alloy or Ag containing 0.05 to 6% Omass%
  • An intermediate metal layer formed of a Cu-Ag alloy containing 10 mass% and a brazing material layer formed of a silver brazing alloy containing silver as a main component are laminated on the intermediate metal layer.
  • the unit of the component is simply expressed as “%”.
  • the intermediate metal layer is formed of a Cu-Ni alloy containing 0.5 to 6.0% Ni or a Cu-Ag alloy containing 0.05 to 10% Ag. Therefore, even if the degassing process is performed before the lid body manufactured from the lid material is brazed to the outer periphery of the opening of the case, the intermediate metal layer is plastically deformed by this process. Is less likely to warp.
  • the base material layer can also be obtained by local heating (heating to the periphery of the lid) such as seam welding or electron beam welding when the lid is brazed. The Joule heat generated by the!
  • the brazing material layer through the intermediate metal layer and the heat applied to the base material layer is coupled with the fact that the lid body is less likely to warp.
  • the body can be soldered to the outer periphery of the case easily and reliably.
  • the proof stress of the Cu-Ni alloy and Cu-Ag alloy is 100 N / mm 2 or less, the difference in thermal expansion coefficient between the case and the base material layer when the lid is brazed to the outer periphery of the case opening. Due to the case of Even if a large thermal stress is generated on the wall, the intermediate metal layer is easily plastically deformed, so that the thermal stress can be reduced, and cracking on the wall of the bow IV or the case can be prevented. it can.
  • the thickness of the intermediate metal layer is preferably 10 to 200 / ⁇ ⁇ (10 / zm or more and 200 ⁇ m or less). More preferably, it is less than. If it is less than 10 m, the amount of plastic deformation cannot be taken sufficiently, so that the effect of reducing the thermal stress generated in the case becomes insufficient. On the other hand, if it exceeds 200 m, the thermal deformation of the intermediate metal layer itself cannot be ignored, and the thermal stress generated in the case cannot be reduced.
  • the other surface of the base material layer may be pure nickel or a nickel alloy containing nickel as a main component (these alloys may be collectively referred to as “nickel-based alloy”).
  • nickel-based alloy a nickel alloy containing nickel as a main component
  • the formed nickel-based metal layer can be bonded.
  • the corrosion resistance of the outer surface of the base material layer can be improved.
  • the lid material, the lid processed from the lid material, and the contamination of the package for electronic components sealed thereby can be obtained. Can be prevented.
  • the nickel-based metal layer also has an effect of reducing warpage caused by the difference in thermal expansion coefficient between the base material layer and the intermediate metal layer.
  • a method for manufacturing a lid material according to the present invention is a method for manufacturing a lid material for a lid body that is welded to an outer periphery of an opening of a case formed so that a storage space for storing an electronic component is opened on the surface.
  • a Cu—Ni alloy containing 0.5 to 6.0% Ni or a Cu—Ag alloy containing 0.05 to 10% of Ag on one surface of a base material layer formed of a low thermal expansion metal A preparation step of preparing an intermediate metal layer laminate in which an intermediate metal layer formed by the above method is laminated, and a brazing filler metal layer formed of a silver brazing alloy mainly composed of silver on the intermediate metal layer of the intermediate metal layer laminate Pressure welding process for obtaining a brazing material layer pressure welded body, and diffusion annealing process for producing a lid material in which the intermediate metal layer and the brazing material layer are diffusion bonded to each other by subjecting the brazing material layer pressure welded product to diffusion annealing. And have.
  • the average thickness of the intermediate metal layer of the brazing material layer pressure welded body is preferably 10 to 200 m, more preferably 10 m or more and less than 100 m. Further, in the preparation step, it is preferable to laminate a nickel-based metal layer formed of a pure nickel or a nickel alloy containing nickel as a main component on the other surface of the base material layer of the intermediate metal layer laminate. ⁇ .
  • An electronic component package according to the present invention is welded to a case in which a storage space for storing an electronic component is opened on the surface, and to the outer periphery of the opening so as to cover the opening of the case. And a covered lid.
  • the lid is processed from the lid material, for example, by punching.
  • the intermediate metal layer is formed of a predetermined Cu-Ni alloy or Cu-Ag alloy. Even if degassing is performed before brazing, the lid is unlikely to warp. In addition, since the alloy has excellent thermal conductivity, the heat generated or applied to the base material layer can be quickly transferred to the brazing material layer through the intermediate metal layer when the lid is brazed. In combination with the fact that the lid is less likely to warp, the lid can be easily and reliably brazed to the outer periphery of the opening of the case.
  • the alloy has its yield strength is LOONZmm 2 or less, upon brazing of the lid, even when thermal expansion lid with respect to the case, the wall portion of the casing intermediate metal layer is plastically deformed The generated thermal stress can be alleviated and, in turn, cracks occurring in the wall portion can be prevented. For this reason, the package for electronic components excellent in airtightness can be obtained. Moreover, according to the manufacturing method of the cover material of this invention, the said cover material can be manufactured easily.
  • FIG. 1 is a partial cross-sectional schematic view showing a basic structure of a lid member according to an embodiment of the present invention.
  • FIG. 2 is a schematic cross-sectional view showing the basic structure of a package for electronic components that is useful in an embodiment of the present invention.
  • the lid 1 has a nickel-based metal layer 5 on one surface (upper surface in the example) of the base material layer 2 and an intermediate metal layer 3 on the other surface (lower surface in the example).
  • a brazing filler metal layer 4 is pressure-welded and diffusion bonded to the surface of the intermediate metal layer 3.
  • the base material layer 2 has a resistance against pure iron (pure Fe) (200 N / mm 2 ) or more, and is formed of a low thermal expansion metal having a thermal expansion coefficient smaller than that of iron.
  • the low thermal expansion metal is preferably one coefficient of thermal expansion at 30 to 3 00 ° C is 4. is 0 ⁇ 5. 5 X 10- 6 Z ° C.
  • a preferable low thermal expansion metal for example, Fe—Ni alloy containing 36-50% of nickel (Ni) such as Fe—42% Ni alloy, and Ni such as Kovar (trade name) 20-30
  • An Fe—Ni—Co alloy containing 1 to 20% of Cobalt (Co) is suitable.
  • the nickel-based metal layer 5 improves the corrosion resistance of the outer surface of the lid 1 and is a nickel alloy mainly composed of Ni, such as pure nickel or a Cu-Ni alloy containing 50 wt% or more of Ni. Formed by.
  • the nickel-based metal has good pressure contact properties and diffusion contact properties with the base material layer 2. However, this nickel-based metal layer 5 may be formed if necessary. Not necessarily what you need.
  • the intermediate metal layer 3 contains 0.5 to 6.0% Ni, the balance Cu and impurity Cu-Ni alloy, or 0.05 to 10% Ag, and the balance Cu and impurities. It is made of Cu-Ag alloy. If the Ni content is less than 0.5% and the Ag content is less than 0.05%, the Ni and Ag contents are too small, and the material becomes too soft due to heating during the degassing process. For this reason, the thermal expansion of the intermediate metal layer 3 is constrained by the base material layer 2 and compression plastic deformation occurs, and the warping after cooling cannot be sufficiently suppressed.
  • the Ni content exceeds 6.0%, the strength of the alloy is improved and it is preferable for preventing warpage, but the thermal conductivity deteriorates, and the brazing filler metal layer is melted by local heating to the base material layer. May become difficult and a bonding failure may occur.
  • the lower limit of the Ni content is 0.5%, preferably 1.5%, and the upper limit is 6.0%, preferably 5.5%.
  • the amount of Ag exceeds 10%, Ag is an expensive material, so the material cost becomes too high and the economy is impaired.
  • the lower limit of the amount of Ag is 0.05%, preferably 0.15%, and the upper limit is 10%, preferably 5.0%, more preferably 2.0%.
  • the force that typically forms the balance with Cu and impurities If the range does not impair the characteristics of the alloy, a small amount of element such as Zr or Sn is added. ⁇ is acceptable.
  • the effect of reducing the thermal stress of the case wall when brazing the intermediate metal layer 3 depends on the resistance (0.2% resistance) of the metal material (annealing material) forming the same layer, l It is known that LONZmm is 2 or less, preferably lOONZmm 2 or less. However, for both the Cu-Ni alloy and Cu-Ag alloy, the heat resistance of the annealed material is 45 NZmm 2 or more and lOONZmm 2 or less. In addition to resistance to heat, it also excels in reducing thermal stress.
  • the brazing filler metal layer 4 is formed of a silver brazing alloy containing silver (Ag) as a main component.
  • the content of Ag as the main component is preferably 70 to 90%.
  • the melting point of the silver brazing alloy is preferably about 700 to 900 ° C.
  • Specific examples of silver brazing alloys include Ag-Cu alloys such as 85% Ag-Cu alloys (melting point 7 80 ° C), Ag-Cu-Zn alloys, and Ag-Cu-Ni alloys whose melting points are within the above melting point range. Can be mentioned. Since the electronic component package is soldered to the substrate at a temperature of about 400 ° C. or lower, it is necessary that the welded brazing material layer is soft and does not deteriorate at that temperature. Silver brazing alloys with an Ag content of 70-90% It is preferred because it satisfies the temperature conditions and has good strength and corrosion resistance.
  • the silver brazing alloy tends to generate voids at the interface during diffusion bonding of the intermediate metal layer and the brazing filler metal layer, as will be described later.
  • the melting point is high, when the lid processed from the lid material 1 is brazed to the outer periphery of the opening of the case, the brazed portion of the lid must be heated to a high temperature.
  • the average thickness of each layer is a force depending on the size of the opening of the case.
  • the base material layer 2 has a thickness of about 30 to 200 ⁇ m, preferably 50 to about LOO ⁇ m.
  • the intermediate metal layer 3 is about 10 to 200 m, preferably about 10 ⁇ m or more and less than about 100 ⁇ m, more preferably about 15 to 60 m. If the intermediate metal layer is less than about 10 m, the effect of reducing thermal stress is insufficient. On the other hand, if it exceeds about 200 m, the layer thickness is too thick, and the thermal deformation of the intermediate metal layer itself cannot be ignored. The effect of reducing thermal stress is deteriorated.
  • the amount of plastic deformation of the intermediate metal layer 3 with respect to the thickness tb of the base material layer 2 can be sufficiently secured against the thermal stress generated by the expansion of the base material layer 2.
  • the ratio tmZtb of the thickness tm of the intermediate metal layer 3 is preferably about 0.25 to 0.6.
  • the brazing filler metal layer 4 may be about 5-50 / z m and the nickel-based metal layer 5 may be about 3-50 m.
  • the total thickness of the cover material is about 50 to 150 m. In this case, the total thickness of the base material layer and the intermediate metal layer is 35 to 135 m. It is preferable to set the degree.
  • the lid 1 is manufactured by the following process. Overlay the nickel-based metal sheet, which is the material of the nickel-based metal layer 5, on one surface of the base material sheet, which is the material of the base material layer 2, and the copper alloy sheet, which is the material of the intermediate metal layer 3, on the other surface. .
  • the superposed polymer is passed through a pair of rolls and reduced at a reduction rate of about 70 to 80%, whereby each sheet is reduced and pressed, and a nickel-based metal layer and an intermediate layer are formed on both sides of the base material layer.
  • An intermediate metal layer laminate in which the metal layer is pressed is obtained.
  • the intermediate metal layer laminate can be further subjected to intermediate annealing at a temperature of about 950 to 1050 ° C. as necessary.
  • a brazing filler metal sheet that is a material of the brazing filler metal layer 4 is superposed on the surface of the intermediate metal layer of the intermediate metal layer laminate.
  • the superposed polymer is again passed through a pair of rolls, whereby a brazing filler metal pressure welded body in which the brazing filler metal layer is pressed against the surface of the intermediate metal layer is obtained. This process is called a pressure welding process.
  • the brazing material pressure welded body is subjected to diffusion annealing to obtain a lid material 1 in which both layers are diffusion bonded without interposing a void between the intermediate metal layer and the brazing material layer as much as possible. This process is called a diffusion bonding process.
  • the lid member 1 may be further subjected to finish rolling as necessary to adjust its plate thickness. The thickness of each layer after finish rolling is reduced to (1 ⁇ R) times the original layer thickness, where R is the rolling reduction ratio.
  • a reduction ratio for obtaining the brazing filler metal layer pressed body is 50-80.
  • the diffusion annealing temperature may be about 380 to 590 ° C.
  • the diffusion annealing time is preferably 2 minutes or longer, more preferably 3 minutes or longer.
  • the upper limit of annealing time is not specified, but considering productivity, it should be 10 minutes or less, preferably 5 minutes or less.
  • the lid body 21 used for sealing the package case 31 is obtained by punching the lid material 1 into a predetermined size with a press.
  • the same reference numerals are given and description thereof is omitted.
  • This package includes a case 31 in which a storage space (concave portion) 33 for storing an electronic component P is opened on the upper surface, and a lid welded to the outer periphery of the opening of the case 31 by brazing With body 21.
  • the case 31 includes a case body 32 having an insulating property, the storage space 33 having an opening on the upper surface, and formed of ceramics such as alumina and nitride nitride.
  • a welding promoting layer 37 that promotes welding with the body is formed in a body. The welding promotion layer 37 is formed with the case body 32.
  • a metallized layer 34 made of a refractory metal such as tungsten (W) or molybdenum (Mo), which is integrally fired, on which a nickel layer 35 and, if necessary, a gold layer 36 are formed. Yes.
  • a refractory metal such as tungsten (W) or molybdenum (Mo)
  • the brazing material layer 4 is applied to the outer periphery of the opening of the case 31 so as to close the opening of the case 31.
  • the lid 21 is placed so as to be in contact, the brazing material layer 4 is melted in vacuum or in an inert gas, and the lid 21 is welded to the outer periphery of the opening of the case 31.
  • the brazing material layer 4 is preferably melted by local heating using seam welding, electron beam welding, or the like. The seam welding is conducted while rolling a pair of electrode rollers along the two opposite ends of the lid 21 and mainly locally in the vicinity of the contact portion of the roller of the base material layer 2.
  • the base material layer 2 is made of a 20 mm wide and 2.5 mm thick Fe-29% Ni-17% Co alloy (trade name Kovar), and the nickel-based metal layer 5 is made of 20 mm wide.
  • Pure nickel (oxygen-free copper) or copper alloy (hereinafter collectively referred to as Table 1) with a width of 20 mm and a thickness of 1.36 mm as a material for the intermediate metal layer 3 is a nickel sheet with a pure N content of 0.23 mm thick.
  • the roll was cold-rolled to obtain a three-layer pressed body having a thickness of 1 mm, in which adjacent materials were pressed together. Furthermore, this pressure-bonded body is subjected to diffusion annealing that is held at 800 to 1000 ° C for about 1 to 3 minutes, and three-layered Got the body.
  • a brazing material sheet made of 85% Ag—15% Cu (melting point: 780 ° C) having a width of 20 mm and a thickness of 0.13 mm as a material of the brazing material layer 4 is superimposed on the copper material layer of the three-layer laminate. Then, the roll was cold-rolled at a reduction rate of 60% or more to obtain a four-layer pressed body in which the brazing filler metal layer was pressed against the copper layer of the three-layer laminate. The four-layer press-bonded body was subjected to diffusion annealing that was held at 500 to 600 ° C. for about 3 minutes, and then subjected to finish rolling to obtain a lid material having a thickness of 85 m and a four-layer laminate.
  • a test piece having a width of 10 mm and a length of 50 mm was collected from each cover material thus produced, and flattened on a platen, and then the maximum heating temperature (under the degassing conditions ( 300 ° C) for 30 minutes, after cooling, place the bowed test piece on the surface plate again, and measure the maximum height (warpage amount) of the surface plate surface force with a non-contact laser displacement meter did.
  • the results are shown in Table 1.
  • a copper material sheet having the same component as that of the copper material forming the intermediate metal layer of each lid material is prepared, and a copper material plate that is pressed and annealed under the same production conditions as the lid material is produced, and then JISZ2201
  • the test piece specified in JIS was collected and subjected to a tensile test according to the method specified in JISZ2241 to measure the resistance against the intermediate metal layer of the lid (stress when causing 0.2% permanent elongation). The results are also shown in Table 1.
  • the cover material with the intermediate metal layer made of pure copper has a very large warping amount of 12 mm.
  • the amount of warpage was significantly reduced in samples with 5% or more and Ag content of 0.05% or more, and the amount of warpage decreased as the amount of alloying elements increased.
  • Ni amount is 12% in yield strength is unsuitable for relaxation of LlONZmm 2 super, and the thermal stress.
  • the thermal conductivity is less than lOOWZm'K, and the brazeability deteriorates.
  • Sample No. 2-4, 7 and 8 and warpage is greatly reduced, and in the intermediate metal layer resistant mosquitoes also lOONZmm less than 2, the thermal conductivity is also practical, suitable as a cover material It has a good nature.

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A cover body for an electronic component package is provided with a base material layer (2) formed of a low thermal expansion metal; an intermediate metal layer (3), which is stacked on one surface of the base material layer (2) and is formed of a Cu-Ni alloy containing a Ni of 0.5-6.0 mass% or a Cu-Ag alloy containing a Ag of 0.05-10 mass%; and a solder material layer (4) stacked on the intermediate metal layer (3) and is formed of an alloy having silver as a main ingredient. By using such cover body, warp is not easily generated even when degassing process or the like is performed for heating and removing water prior to soldering the cover body to a case, and the case is not easily broken while soldering is performed.

Description

明 細 書  Specification
電子部品用パッケージ、その蓋体、その蓋体用の蓋材及びその蓋材の製 造方法  Electronic component package, its lid, lid for the lid, and method for producing the lid
技術分野  Technical field
[0001] 本発明は、電子部品を収納するケースの開口部が蓋体によって封止された電子部 品用パッケージ、その蓋体およびその素材となる蓋材に関する。  TECHNICAL FIELD [0001] The present invention relates to an electronic component package in which an opening of a case for storing an electronic component is sealed with a lid, the lid, and a lid serving as a material thereof.
背景技術  Background art
[0002] 半導体素子、圧電振動子などの種々の電子部品を収納するパッケージは、特開 2 000— 3973号公報 (特許文献 1)に開示されているように、電子部品を収納するため の凹部が上面に開口するように形成されたケースと、前記凹部を密閉すべく前記ケ ースの開口部を塞ぐようにケースの開口外周部にろう接された蓋体とを備えている。  [0002] A package for storing various electronic components such as a semiconductor element and a piezoelectric vibrator is a recess for storing an electronic component as disclosed in Japanese Patent Application Laid-Open No. 2000-3973 (Patent Document 1). And a lid body brazed to the outer periphery of the case so as to close the opening of the case so as to seal the recess.
[0003] 前記ケースは、アルミナゃ窒化アルミニウムなどのセラミックスを主材として形成され ている。一方、前記蓋体は、 Fe— 29%Ni— 17%Co合金(商品名:コバール)などの 低熱膨張金属で形成された基材層と、前記基材層の一方の表面に積層された、金 属ろう材によって形成されたろう材層とを備えている。前記金属ろう材としては、主とし て銀を主成分とする銀ろう合金が用いられる。  [0003] The case is formed mainly of ceramics such as alumina and aluminum nitride. On the other hand, the lid was laminated on one surface of the base material layer formed of a low thermal expansion metal such as Fe-29% Ni-17% Co alloy (trade name: Kovar), And a brazing filler metal layer formed of a metal brazing material. As the metal brazing material, a silver brazing alloy mainly composed of silver is mainly used.
[0004] 前記ケースの開口部に前記蓋体をろう接する手段としては、特許文献 1に開示され ているように、シーム溶接が適用される場合がある。シーム溶接は、真空中で実施す る必要が無ぐ比較的簡単な設備で、効率良くろう接を行うことができる。ろう接の他 の手段として、ケースに重ね合わせた蓋体の外周部にその背面 (外面)から電子ビー ムを照射して、ろう材層を溶融させて接合する電子ビーム溶接も適用することができ る。  [0004] Seam welding may be applied as means for brazing the lid to the opening of the case, as disclosed in Patent Document 1. Seam welding is a relatively simple facility that does not need to be performed in a vacuum, and can perform brazing efficiently. As another means of brazing, electron beam welding can also be applied, in which the outer periphery of the lid overlapped with the case is irradiated with an electron beam from the back surface (outer surface) to melt and join the brazing material layer. it can.
[0005] 近年、電子部品の低背化、小型化に伴って、そのノ¾ /ケージもより一層の低背化、 小型化が望まれている。このため、蓋体の厚さが薄くなり、またケース自体も小型化さ れ、これに伴ってセラミックスで形成されたケースの電子部品収容用凹部の周りの壁 部も薄肉化されている。  [0005] In recent years, with the reduction in height and size of electronic components, there is a demand for further reduction in height and size of the nose / cage. For this reason, the thickness of the lid is reduced, the case itself is miniaturized, and the wall portion around the electronic component housing recess of the case made of ceramics is accordingly thinned.
このような状況の下で、蓋体をケースにろう接すると、銀ろう合金の融点が 780°C程 度と比較的高温であるため、特許文献 1に記載された電子部品用パッケージでは、 ケースを形成するセラミックスと蓋体の基材層を形成する低熱膨張金属との熱膨張率 差により、ろう材の冷却過程でケースの壁部に大きな熱応力が発生し、この応力によ りクラックが発生し、気密性が低下するという問題がある。このような問題は、シーム溶 接の場合に限らず、電子ビーム溶接などの局部加熱による溶接においても同様であ る。 Under these circumstances, when the lid is brazed to the case, the melting point of the silver brazing alloy is about 780 ° C. Because of the relatively high temperature, the electronic component package described in Patent Document 1 has a brazing filler due to the difference in thermal expansion coefficient between the ceramic forming the case and the low thermal expansion metal forming the base layer of the lid. During the cooling process, a large thermal stress is generated on the wall of the case, and this stress causes cracks, resulting in a problem that the airtightness is lowered. Such a problem is not limited to seam welding but also applies to welding by local heating such as electron beam welding.
[0006] そこで、特開 2003— 209197号公報 (特許文献 2)に記載されているように、電子 部品用パッケージの蓋体あるいはその素材となる蓋材として、低熱膨張金属によって 形成された基材層と、この基材層の一方の表面に積層され、耐力が llONZmm2以 下の純 Cuによって形成された中間金属層と、この中間金属層に積層され、銀を主成 分とする銀ろう合金によって形成されたろう材層とを備えたものが提案されている。 特許文献 1:特開 2000— 3973号公報 [0006] Therefore, as described in Japanese Patent Application Laid-Open No. 2003-209197 (Patent Document 2), a substrate formed of a low thermal expansion metal as a lid of an electronic component package or a lid used as a material thereof a layer, laminated on one surface of the base layer, an intermediate metal layer strength is formed by pure Cu of 2 hereinafter LlONZmm is laminated on the intermediate metal layer, silver solder for silver and principal component The thing provided with the brazing filler metal layer formed with the alloy is proposed. Patent Document 1: Japanese Patent Laid-Open No. 2000-3973
特許文献 2:特開 2003 - 209197号公報  Patent Document 2: Japanese Patent Laid-Open No. 2003-209197
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] 最近、電子部品の精度の向上がより一層求められており、本発明者の知見によると 、蓋体をケースにろう接する前に、蓋体を 150〜300°C程度の温度で 3〜60分程度 加熱する脱ガス処理を行うことが有効であることが分力つた。このような脱ガス処理が 有効な理由は以下の通りである。蓋体のろう接の際に、加熱された蓋体から蓋体に 付着したガス成分 (主に水分)が水蒸気等のガスとなって放散し、このガスがケース内 に電子部品と共に封入されると、電子部品の寿命が短くなつたり、発振周波数が変動 するという問題が生じる。蓋体をケースにろう接する前に、前記脱ガス処理を施すこと によりこのような問題を防止することができる。  [0007] Recently, further improvement in the accuracy of electronic components has been demanded. According to the knowledge of the present inventors, before the lid is brazed to the case, the lid is kept at a temperature of about 150 to 300 ° C. It was found that it was effective to perform degassing treatment with heating for about ~ 60 minutes. The reason why such degassing treatment is effective is as follows. When the lid is brazed, the gas component (mainly moisture) adhering to the lid from the heated lid diffuses as a gas such as water vapor, and this gas is enclosed in the case together with the electronic components. As a result, the life of the electronic component is shortened and the oscillation frequency fluctuates. Such a problem can be prevented by performing the degassing process before the lid is brazed to the case.
[0008] ところが、前記特許文献 2に記載した純 Cuで形成された中間金属層を備えた蓋体 を用いた場合、以下の問題がある。すなわち、脱ガス処理の際の加熱により、基材層 に対して熱膨張率の大きい純 Cuで形成された中間金属層の熱膨張が基材層に拘 束され、これによつて生じた圧縮応力により中間金属層が塑性変形を起こす。その後 、蓋体が冷却されると、中間金属層は塑性変形によって元の長さよりも縮んだ状態と なっているため、熱収縮した基材層に引っ張られて、蓋体は中間金属層側が凹んだ アーチ状に変形する。このような変形が生じた蓋体をケースにろう接すると、ろう接作 業が難しぐろう接不良、気密性不良を起こし易くなる。 [0008] However, when the lid provided with the intermediate metal layer formed of pure Cu described in Patent Document 2 is used, there are the following problems. In other words, due to the heating during the degassing treatment, the thermal expansion of the intermediate metal layer formed of pure Cu having a large thermal expansion coefficient with respect to the base material layer is constrained by the base material layer, and the compression caused thereby The intermediate metal layer undergoes plastic deformation due to the stress. After that, when the lid is cooled, the intermediate metal layer is contracted from the original length by plastic deformation. Therefore, the lid body is pulled by the heat-shrinkable base material layer, and the lid body is deformed into an arch shape in which the intermediate metal layer side is recessed. When the lid with such deformation is brazed to the case, it is difficult to braze, and it is easy to cause poor brazing and poor airtightness.
[0009] 本発明は力かる問題に鑑みなされたもので、主として水分を加熱除去するための脱 ガス処理を施しても変形が生じ難ぐし力もセラミックスケースにろう接する際、ケース 壁部に生じる熱応力を軽減してクラックの発生を防止することができる電子部品用パ ッケージの蓋体、その素材となる蓋材およびその蓋材の製造方法を提供すること、さ らに前記蓋体によって封止された、気密性に優れた電子部品用パッケージを提供す ることを目的とする。  [0009] The present invention has been made in view of the problem of power, and even when a degassing treatment for mainly removing water by heating is performed, deformation hardly occurs, and the heat generated in the case wall portion when the brazing force is brazed to the ceramic case. To provide a lid for an electronic component package capable of reducing the stress and preventing the occurrence of cracks, to provide a lid for the material and a method for manufacturing the lid, and to seal the lid by the lid It is an object of the present invention to provide a package for electronic parts with excellent airtightness.
課題を解決するための手段  Means for solving the problem
[0010] 本発明による蓋材は、電子部品を収納するための収納スペースが表面に開口する ように形成されたケースの開口外周部に溶着される電子部品用パッケージの蓋体用 の蓋材であって、低熱膨張金属によって形成された基材層と、この基材層の一方の 表面に積層され、 Niを 0. 5〜6. Omass%含有する Cu—Ni合金あるいは Agを 0. 05 〜10mass%含有する Cu— Ag合金によって形成された中間金属層と、この中間金属 層に積層され、銀を主成分とする銀ろう合金によって形成されたろう材層を備える。 以下、成分の単位を単に「%」と表示する。 [0010] A lid material according to the present invention is a lid material for a lid of an electronic component package that is welded to an outer peripheral portion of an opening of a case formed so that a storage space for storing an electronic component opens on the surface. A base layer formed of a low thermal expansion metal and laminated on one surface of the base layer, and a Cu—Ni alloy or Ag containing 0.05 to 6% Omass% An intermediate metal layer formed of a Cu-Ag alloy containing 10 mass% and a brazing material layer formed of a silver brazing alloy containing silver as a main component are laminated on the intermediate metal layer. Hereinafter, the unit of the component is simply expressed as “%”.
[0011] この蓋材によると、中間金属層は、 Niを 0. 5〜6. 0%含有する Cu—Ni合金あるい は Agを 0. 05〜10%含有する Cu—Ag合金によって形成されているので、蓋材から 製作した蓋体をケースの開口外周部にろう接する前に脱ガス処理を施しても、この処 理によって前記中間金属層が塑性変形し 1 、脱ガス処理後に蓋体に反りが生じ難 い。また、前記合金は熱伝導性に優れるため、蓋体のろう接の際に、シーム溶接や 電子ビーム溶接などのごく短時間の局部加熱(蓋体周縁部への加熱)によっても、基 材層にて発生したジュール熱ある!/ヽは基材層に付与された熱を中間金属層を介して ろう材層に速やかに伝達することができ、蓋体に反りが生じ難いことと相まって、蓋体 をケースの開口外周部に容易かつ確実にろう接することができる。しかも、前記 Cu— Ni合金、 Cu— Ag合金はその耐力が 100N/mm2以下であるため、蓋体をケースの 開口外周部にろう接する際、ケースと基材層との熱膨張率の差に起因してケースの 壁部に大きな熱応力が生じても、中間金属層が容易に塑性変形するため、その熱応 力を軽減することができ、弓 I V、てはケースの壁部に生じる割れを防止することができ る。 [0011] According to this lid material, the intermediate metal layer is formed of a Cu-Ni alloy containing 0.5 to 6.0% Ni or a Cu-Ag alloy containing 0.05 to 10% Ag. Therefore, even if the degassing process is performed before the lid body manufactured from the lid material is brazed to the outer periphery of the opening of the case, the intermediate metal layer is plastically deformed by this process. Is less likely to warp. In addition, since the alloy is excellent in thermal conductivity, the base material layer can also be obtained by local heating (heating to the periphery of the lid) such as seam welding or electron beam welding when the lid is brazed. The Joule heat generated by the! / ヽ can be quickly transferred to the brazing material layer through the intermediate metal layer and the heat applied to the base material layer is coupled with the fact that the lid body is less likely to warp. The body can be soldered to the outer periphery of the case easily and reliably. Moreover, since the proof stress of the Cu-Ni alloy and Cu-Ag alloy is 100 N / mm 2 or less, the difference in thermal expansion coefficient between the case and the base material layer when the lid is brazed to the outer periphery of the case opening. Due to the case of Even if a large thermal stress is generated on the wall, the intermediate metal layer is easily plastically deformed, so that the thermal stress can be reduced, and cracking on the wall of the bow IV or the case can be prevented. it can.
[0012] また、前記蓋材において、前記中間金属層はその厚さを 10〜200 /ζ πι (10 /z m以 上、 200 μ m以下)とすることが好ましぐ 10 以上、 100 μ m未満とすることがより 好ましい。 10 m未満では、塑性変形量を十分取ることができないため、ケースに発 生する熱応力を軽減する効果が過少となる。一方、 200 mを超えると、中間金属層 自体の熱変形が無視できないようになり、ケースに発生する熱応力を軽減することが できないようになる。  [0012] In the lid member, the thickness of the intermediate metal layer is preferably 10 to 200 / ζ πι (10 / zm or more and 200 μm or less). More preferably, it is less than. If it is less than 10 m, the amount of plastic deformation cannot be taken sufficiently, so that the effect of reducing the thermal stress generated in the case becomes insufficient. On the other hand, if it exceeds 200 m, the thermal deformation of the intermediate metal layer itself cannot be ignored, and the thermal stress generated in the case cannot be reduced.
[0013] また、前記蓋材において、基材層の他方の表面に純ニッケルあるいはニッケルを主 成分とするニッケル合金 (これらの合金をまとめて「ニッケル基合金」 t ヽぅ場合がある 。)で形成されたニッケル基金属層を接合することができる。これによつて、基材層の 外表面の耐食性を向上させることができ、引いては蓋材、蓋材から加工した蓋体、さ らにはこれによって封止された電子部品用パッケージの汚損を防止することができる 。また、ニッケル基金属層は基材層と中間金属層との熱膨張率の相違によって発生 する反りを軽減する効果も有する。  [0013] Further, in the lid member, the other surface of the base material layer may be pure nickel or a nickel alloy containing nickel as a main component (these alloys may be collectively referred to as “nickel-based alloy”). The formed nickel-based metal layer can be bonded. As a result, the corrosion resistance of the outer surface of the base material layer can be improved. As a result, the lid material, the lid processed from the lid material, and the contamination of the package for electronic components sealed thereby can be obtained. Can be prevented. The nickel-based metal layer also has an effect of reducing warpage caused by the difference in thermal expansion coefficient between the base material layer and the intermediate metal layer.
[0014] 本発明による蓋材の製造方法は、電子部品を収納するための収納スペースが表面 に開口するように形成されたケースの開口外周部に溶着される蓋体用の蓋材の製造 方法であって、低熱膨張金属によって形成された基材層の一方の表面に Niを 0. 5 〜6. 0%含有する Cu— Ni合金あるいは Agを 0. 05〜10%含有する Cu— Ag合金 によって形成された中間金属層が積層された中間金属層積層体を準備する準備ェ 程と、前記中間金属層積層体の中間金属層に銀を主成分とする銀ろう合金によって 形成されたろう材層を圧接してろう材層圧接体を得る圧接工程と、前記ろう材層圧接 体に拡散焼鈍を施して前記中間金属層とろう材層とが互いに拡散接合された蓋材を 製造する拡散焼鈍工程とを有する。  [0014] A method for manufacturing a lid material according to the present invention is a method for manufacturing a lid material for a lid body that is welded to an outer periphery of an opening of a case formed so that a storage space for storing an electronic component is opened on the surface. A Cu—Ni alloy containing 0.5 to 6.0% Ni or a Cu—Ag alloy containing 0.05 to 10% of Ag on one surface of a base material layer formed of a low thermal expansion metal A preparation step of preparing an intermediate metal layer laminate in which an intermediate metal layer formed by the above method is laminated, and a brazing filler metal layer formed of a silver brazing alloy mainly composed of silver on the intermediate metal layer of the intermediate metal layer laminate Pressure welding process for obtaining a brazing material layer pressure welded body, and diffusion annealing process for producing a lid material in which the intermediate metal layer and the brazing material layer are diffusion bonded to each other by subjecting the brazing material layer pressure welded product to diffusion annealing. And have.
この製造方法によって、前記基材層に中間金属層とろう材層とが積層した蓋材を容 易に製造することができ、圧接の際の圧下率を調節するだけで、中間金属層の厚さ を容易に制御することができる。 [0015] この製造方法の圧接工程において、ろう材層圧接体の中間金属層の平均厚さを好 ましくは 10〜200 m、より好ましくは 10 m以上、 100 m未満とするのがよい。 また、準備工程において、前記中間金属層積層体の基材層の他方の表面に純-ッ ケルあるいはニッケルを主成分とするニッケル合金で形成されたニッケル基金属層を 積層形成することが好まし ヽ。 With this manufacturing method, it is possible to easily manufacture a cover material in which an intermediate metal layer and a brazing material layer are laminated on the base material layer, and the thickness of the intermediate metal layer can be simply adjusted by adjusting the rolling reduction during pressing. This can be easily controlled. [0015] In the pressure welding step of this production method, the average thickness of the intermediate metal layer of the brazing material layer pressure welded body is preferably 10 to 200 m, more preferably 10 m or more and less than 100 m. Further, in the preparation step, it is preferable to laminate a nickel-based metal layer formed of a pure nickel or a nickel alloy containing nickel as a main component on the other surface of the base material layer of the intermediate metal layer laminate.ヽ.
[0016] 本発明による電子部品用パッケージは、電子部品を収納するための収納スペース が表面に開口するように形成されたケースと、このケースの開口部を覆うようにその開 口外周部に溶着された蓋体とを備える。前記蓋体は前記蓋材から、例えば打ち抜き 加工によって、加工されたものである。  [0016] An electronic component package according to the present invention is welded to a case in which a storage space for storing an electronic component is opened on the surface, and to the outer periphery of the opening so as to cover the opening of the case. And a covered lid. The lid is processed from the lid material, for example, by punching.
[0017] この電子部品用パッケージによると、蓋体のケースへのろう接の前に脱ガス処理を 行っても蓋体に反りが生じ難ぐまたろう接に際し、基材層にて発生したジュール熱あ るいは基材層に付与された熱を熱伝導性に優れた中間金属層を介してろう材層側 に速やかに伝達して、ろう材の溶融を速やかに行いつつ、前記ケースにかかる熱応 力を抑制して蓋体とケースとをろう接することができる。このため、蓋体のろう付け性に 優れ、またケースの割れや接合不良を防止することができ、優れた気密性を得ること ができる。  [0017] According to this electronic component package, it is difficult for the lid to warp even if the degassing process is performed before the lid is brazed to the case, and the Joule heat generated in the base material layer during brazing Alternatively, the heat applied to the base layer is quickly transferred to the brazing material layer side through the intermediate metal layer having excellent thermal conductivity, so that the brazing material can be melted quickly and the heat applied to the case. It is possible to braze the lid and case while suppressing the stress. For this reason, the brazing property of the lid is excellent, the case can be prevented from cracking or poor bonding, and excellent airtightness can be obtained.
[0018] 上記のとおり、本発明の蓋材によれば、中間金属層を所定の Cu— Ni合金、 Cu— Ag合金で形成したので、蓋材カも製作した蓋体をケースの開口外周部にろう接する 前に脱ガス処理を施しても、蓋体に反りが生じ難い。また、前記合金は熱伝導性に優 れるため、蓋体のろう接の際に、基材層に生じた、あるいは付与された熱を中間金属 層を介してろう材層に速やかに伝達することができ、蓋体に反りが生じ難いことと相ま つて、蓋体をケースの開口外周部に容易かつ確実にろう接することができる。しかも、 前記合金はその耐力が lOONZmm2以下であるため、蓋体のろう付けの際に、蓋体 がケースに対して熱膨張しても、中間金属層が塑性変形してケースの壁部に発生す る熱応力を緩和することができ、引いては前記壁部に生じる割れを防止することがで きる。このため、気密性に優れた電子部品用パッケージを得ることができる。また、本 発明の蓋材の製造方法によれば、前記蓋材を容易に製造することができる。 [0018] As described above, according to the lid material of the present invention, the intermediate metal layer is formed of a predetermined Cu-Ni alloy or Cu-Ag alloy. Even if degassing is performed before brazing, the lid is unlikely to warp. In addition, since the alloy has excellent thermal conductivity, the heat generated or applied to the base material layer can be quickly transferred to the brazing material layer through the intermediate metal layer when the lid is brazed. In combination with the fact that the lid is less likely to warp, the lid can be easily and reliably brazed to the outer periphery of the opening of the case. Moreover, since the alloy has its yield strength is LOONZmm 2 or less, upon brazing of the lid, even when thermal expansion lid with respect to the case, the wall portion of the casing intermediate metal layer is plastically deformed The generated thermal stress can be alleviated and, in turn, cracks occurring in the wall portion can be prevented. For this reason, the package for electronic components excellent in airtightness can be obtained. Moreover, according to the manufacturing method of the cover material of this invention, the said cover material can be manufactured easily.
図面の簡単な説明 [0019] [図 1]図 1は本発明の実施形態にカゝかる蓋材の基本構造を示す部分断面模式図であ る。 Brief Description of Drawings FIG. 1 is a partial cross-sectional schematic view showing a basic structure of a lid member according to an embodiment of the present invention.
[図 2]図 2は本発明の実施形態に力かる電子部品用パッケージの基本構造を示す断 面模式図である。  [FIG. 2] FIG. 2 is a schematic cross-sectional view showing the basic structure of a package for electronic components that is useful in an embodiment of the present invention.
符号の説明  Explanation of symbols
[0020] 1 蓋材 [0020] 1 Lid
2 基材層  2 Base material layer
3 中間金属層  3 Intermediate metal layer
4 ろう材層  4 Brazing material layer
5 ニッケル基金属層  5 Nickel-based metal layer
21 蓋体  21 Lid
31 ケース  31 cases
32 ケース本体  32 Case body
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0021] まず、本発明の実施形態に力かる蓋材の基本構造を図 1を参照して説明する。この 蓋材 1は、基材層 2の一方の表面(図例では上面)にニッケル基金属層 5が、他方の 表面 (図例では下面)に中間金属層 3がそれぞれ圧接かつ拡散接合され、また前記 中間金属層 3の表面にろう材層 4が圧接かつ拡散接合されている。  [0021] First, the basic structure of a lid member that is useful in an embodiment of the present invention will be described with reference to FIG. The lid 1 has a nickel-based metal layer 5 on one surface (upper surface in the example) of the base material layer 2 and an intermediate metal layer 3 on the other surface (lower surface in the example). A brazing filler metal layer 4 is pressure-welded and diffusion bonded to the surface of the intermediate metal layer 3.
[0022] 前記基材層 2は、純鉄 (純 Fe)の耐カ (200N/mm2 )以上の耐カを有し、熱膨張率 が鉄より小さい低熱膨張金属によって形成されている。前記低熱膨張金属は 30〜3 00°Cにおける熱膨張率が 4. 0〜5. 5 X 10— 6Z°Cであるものが好ましい。このような 好ましい低熱膨張金属としては、例えば、 Fe— 42%Ni合金などのニッケル (Ni)を 3 6〜50%含有した Fe—Ni合金、またコバール(商品名)などの Niを 20〜30%、コバ ルト(Co)を 1〜20%含有した Fe— Ni— Co合金が好適である。 [0022] The base material layer 2 has a resistance against pure iron (pure Fe) (200 N / mm 2 ) or more, and is formed of a low thermal expansion metal having a thermal expansion coefficient smaller than that of iron. The low thermal expansion metal is preferably one coefficient of thermal expansion at 30 to 3 00 ° C is 4. is 0~5. 5 X 10- 6 Z ° C. As such a preferable low thermal expansion metal, for example, Fe—Ni alloy containing 36-50% of nickel (Ni) such as Fe—42% Ni alloy, and Ni such as Kovar (trade name) 20-30 An Fe—Ni—Co alloy containing 1 to 20% of Cobalt (Co) is suitable.
[0023] 前記ニッケル基金属層 5は蓋材 1の外表面の耐食性を向上させるものであり、純二 ッケルや、 Niを 50wt%以上含有する Cu—Ni合金などの Niを主成分としたニッケル 合金によって形成される。前記ニッケル基金属は前記基材層 2との圧接性、拡散接 合性も良好である。もっとも、このニッケル基金属層 5は必要により形成すればよぐ 必ずしも必要とするものではな 、。 [0023] The nickel-based metal layer 5 improves the corrosion resistance of the outer surface of the lid 1 and is a nickel alloy mainly composed of Ni, such as pure nickel or a Cu-Ni alloy containing 50 wt% or more of Ni. Formed by. The nickel-based metal has good pressure contact properties and diffusion contact properties with the base material layer 2. However, this nickel-based metal layer 5 may be formed if necessary. Not necessarily what you need.
[0024] 前記中間金属層 3は、 Niを 0. 5〜6. 0%含有し、残部 Cu及び不純物力 なる Cu — Ni合金、あるいは Agを 0. 05〜10%含有し、残部 Cu及び不純物からなる Cu— A g合金で形成されている。 Ni量が 0. 5%未満、 Ag量が 0. 05%未満では、 Ni、 Ag量 が過少であり、脱ガス処理の際の加熱により、材質が軟ィ匕し過ぎる。このため、基材 層 2により中間金属層 3の熱膨張が拘束されて圧縮の塑性変形が生じ、冷却後の反 りを十分に抑制することができない。一方、 Ni量が 6. 0%を超えると、合金の強度が 向上し、反りの防止には好ましいが、熱伝導性が劣化し、基材層への局部的な加熱 によるろう材層の溶融が困難になり、接合不良が生じるおそれがある。このため、 Cu —Ni合金を用いる場合、 Ni量の下限を 0. 5%、好ましくは 1. 5%とし、その上限を 6 . 0%、好ましくは 5. 5%とする。また、 Ag量が 10%を超えると、 Agは高価な材料で あるので材料コストが高くなり過ぎ、経済性を損なう。このため、 Cu— Ag合金を用い る場合、 Ag量の下限を 0. 05%、好ましくは 0. 15%とし、その上限を 10%、好ましく は 5. 0%、より好ましくは 2. 0%とする。前記 Cu— Ni合金、 Cu— Ag合金とも、典型 的には残部が Cu及び不純物で形成される力 上記合金の特性を害しな ヽ範囲であ れば、 Zrや Sn等の元素の微量添カ卩は許容される。また、前記中間金属層 3のろう付 けの際のケース壁部の熱応力軽減効果は、同層を形成する金属材 (焼鈍材)の耐カ (0. 2%耐カ)によって左右され、 l lONZmm2以下、好ましくは lOONZmm2以下と することが知られているが、前記 Cu—Ni合金及び Cu—Ag合金とも、その焼鈍材の 耐カは 45NZmm2以上、 lOONZmm2以下であり、反りに対する抵抗性のみならず、 熱応力軽減作用にも優れる。 [0024] The intermediate metal layer 3 contains 0.5 to 6.0% Ni, the balance Cu and impurity Cu-Ni alloy, or 0.05 to 10% Ag, and the balance Cu and impurities. It is made of Cu-Ag alloy. If the Ni content is less than 0.5% and the Ag content is less than 0.05%, the Ni and Ag contents are too small, and the material becomes too soft due to heating during the degassing process. For this reason, the thermal expansion of the intermediate metal layer 3 is constrained by the base material layer 2 and compression plastic deformation occurs, and the warping after cooling cannot be sufficiently suppressed. On the other hand, if the Ni content exceeds 6.0%, the strength of the alloy is improved and it is preferable for preventing warpage, but the thermal conductivity deteriorates, and the brazing filler metal layer is melted by local heating to the base material layer. May become difficult and a bonding failure may occur. For this reason, when a Cu—Ni alloy is used, the lower limit of the Ni content is 0.5%, preferably 1.5%, and the upper limit is 6.0%, preferably 5.5%. On the other hand, if the amount of Ag exceeds 10%, Ag is an expensive material, so the material cost becomes too high and the economy is impaired. Therefore, when using a Cu-Ag alloy, the lower limit of the amount of Ag is 0.05%, preferably 0.15%, and the upper limit is 10%, preferably 5.0%, more preferably 2.0%. And In both the Cu-Ni alloy and Cu-Ag alloy, the force that typically forms the balance with Cu and impurities. If the range does not impair the characteristics of the alloy, a small amount of element such as Zr or Sn is added.卩 is acceptable. In addition, the effect of reducing the thermal stress of the case wall when brazing the intermediate metal layer 3 depends on the resistance (0.2% resistance) of the metal material (annealing material) forming the same layer, l It is known that LONZmm is 2 or less, preferably lOONZmm 2 or less. However, for both the Cu-Ni alloy and Cu-Ag alloy, the heat resistance of the annealed material is 45 NZmm 2 or more and lOONZmm 2 or less. In addition to resistance to heat, it also excels in reducing thermal stress.
[0025] 前記ろう材層 4は、銀 (Ag)を主成分とする銀ろう合金で形成される。主成分である Agの含有量は 70〜90%とすることが好ましい。前記銀ろう合金の融点は、 700〜9 00°C程度のものが好ましい。具体的な銀ろう合金として、 85%Ag— Cu合金 (融点 7 80°C)等の Ag— Cu合金、その他、融点が前記融点範囲内の Ag— Cu—Zn合金、 Ag— Cu—Ni合金を挙げることができる。電子部品用パッケージは 400°C程度以下 の温度で基板にはんだ付けされるため、ー且溶着したろう材層がその温度にて軟ィ匕 、劣化しないことが必要である。 Agの含有量が 70〜90%の銀ろう合金は、かかる温 度条件を満足し、また強度および耐食性も良好であるので好ま Uヽ。 [0025] The brazing filler metal layer 4 is formed of a silver brazing alloy containing silver (Ag) as a main component. The content of Ag as the main component is preferably 70 to 90%. The melting point of the silver brazing alloy is preferably about 700 to 900 ° C. Specific examples of silver brazing alloys include Ag-Cu alloys such as 85% Ag-Cu alloys (melting point 7 80 ° C), Ag-Cu-Zn alloys, and Ag-Cu-Ni alloys whose melting points are within the above melting point range. Can be mentioned. Since the electronic component package is soldered to the substrate at a temperature of about 400 ° C. or lower, it is necessary that the welded brazing material layer is soft and does not deteriorate at that temperature. Silver brazing alloys with an Ag content of 70-90% It is preferred because it satisfies the temperature conditions and has good strength and corrosion resistance.
一方、銀ろう合金は後述するように、前記中間金属層とろう材層との拡散接合の際 にその界面にボイドが生成し易い傾向がある。また、その融点が高いことから、蓋材 1 から加工した蓋体をケースの開口外周部にろう接する際に、蓋体のろう接部を高温 に加熱する必要があり、基材層 2の熱変形によりケースに熱応力が発生するという問 題があるが、この問題は前記基材層 2とろう材層 4との間に前記中間金属層 3を介在 させること〖こよって解消される。  On the other hand, the silver brazing alloy tends to generate voids at the interface during diffusion bonding of the intermediate metal layer and the brazing filler metal layer, as will be described later. In addition, since the melting point is high, when the lid processed from the lid material 1 is brazed to the outer periphery of the opening of the case, the brazed portion of the lid must be heated to a high temperature. Although there is a problem that thermal stress is generated in the case due to deformation, this problem is solved by interposing the intermediate metal layer 3 between the base material layer 2 and the brazing material layer 4.
[0026] 前記各層の平均厚さは、ケースの開口部の大きさにもよる力 基材層 2は 30〜200 μ m程度、好ましくは 50〜: LOO μ m程度とされる。中間金属層 3は 10〜200 m程 度、好ましくは 10 μ m程度以上、 100 μ m程度未満、より好ましくは 15〜60 m程 度とされる。中間金属層が 10 m程度未満では熱応力を軽減する作用が不足し、 一方 200 m程度を超えると層厚が厚すぎて、中間金属層自体の熱変形が無視で きないようになり、却って熱応力の軽減作用が劣化するようになる。さらに、ろう付けの 際、基材層 2の膨張により発生した熱応力に対して中間金属層 3の塑性変形量を十 分に確保することができるように、基材層 2の厚さ tbに対する中間金属層 3の厚さ tm の比 tmZtbを 0. 25〜0. 6程度とすることが好ましい。また、ろう材層 4は 5〜50 /z m 程度でよぐニッケル基金属層 5は 3〜50 m程度でよい。さらに、電子部品用パッ ケージの低背化の観点から、蓋材の全体の厚さは 50〜150 m程度とし、この場合 、基材層と中間金属層との合計厚さは 35〜 135 m程度とすることが好ましい。  The average thickness of each layer is a force depending on the size of the opening of the case. The base material layer 2 has a thickness of about 30 to 200 μm, preferably 50 to about LOO μm. The intermediate metal layer 3 is about 10 to 200 m, preferably about 10 μm or more and less than about 100 μm, more preferably about 15 to 60 m. If the intermediate metal layer is less than about 10 m, the effect of reducing thermal stress is insufficient. On the other hand, if it exceeds about 200 m, the layer thickness is too thick, and the thermal deformation of the intermediate metal layer itself cannot be ignored. The effect of reducing thermal stress is deteriorated. Further, during brazing, the amount of plastic deformation of the intermediate metal layer 3 with respect to the thickness tb of the base material layer 2 can be sufficiently secured against the thermal stress generated by the expansion of the base material layer 2. The ratio tmZtb of the thickness tm of the intermediate metal layer 3 is preferably about 0.25 to 0.6. The brazing filler metal layer 4 may be about 5-50 / z m and the nickel-based metal layer 5 may be about 3-50 m. Furthermore, from the viewpoint of reducing the height of the package for electronic components, the total thickness of the cover material is about 50 to 150 m. In this case, the total thickness of the base material layer and the intermediate metal layer is 35 to 135 m. It is preferable to set the degree.
[0027] 次に前記蓋材の製造方法について説明する。  Next, a method for manufacturing the lid member will be described.
前記蓋材 1は、以下の工程により製造される。基材層 2の素材である基材シートの 一方の表面にニッケル基金属層 5の素材であるニッケル基金属シートを、他方の表 面に中間金属層 3の素材である銅合金シートを重ね合わせる。この重ね合わせた重 合体を一対のロールに通して圧下率 70〜80%程度で圧下し、これによつて各々の シートを圧下すると共に圧接し、基材層の両面にニッケル基金属層および中間金属 層が圧接された中間金属層積層体を得る。前記中間金属層積層体には、必要に応 じてさらに 950〜1050°C程度の温度で中間焼鈍を施すことができる。この中間焼鈍 により、隣接する層同士を拡散接合し、その接合力を向上させると共に各層を軟化さ せることができる。蓋材 1にニッケル基金属層 5を形成しない場合には、前記ニッケル 基金属シートが不要なことは勿論である。以上のようにして前記中間金属層積層体を 準備する工程を準備工程と呼ぶ。 The lid 1 is manufactured by the following process. Overlay the nickel-based metal sheet, which is the material of the nickel-based metal layer 5, on one surface of the base material sheet, which is the material of the base material layer 2, and the copper alloy sheet, which is the material of the intermediate metal layer 3, on the other surface. . The superposed polymer is passed through a pair of rolls and reduced at a reduction rate of about 70 to 80%, whereby each sheet is reduced and pressed, and a nickel-based metal layer and an intermediate layer are formed on both sides of the base material layer. An intermediate metal layer laminate in which the metal layer is pressed is obtained. The intermediate metal layer laminate can be further subjected to intermediate annealing at a temperature of about 950 to 1050 ° C. as necessary. By this intermediate annealing, adjacent layers are diffusion bonded together, improving the bonding force and softening each layer. Can be made. Of course, when the nickel-based metal layer 5 is not formed on the lid 1, the nickel-based metal sheet is not necessary. The process of preparing the intermediate metal layer laminate as described above is called a preparation process.
[0028] 次に、前記中間金属層積層体の中間金属層の表面にろう材層 4の素材であるろう 材シートを重ね合わせる。この重ね合わせた重合体を再び一対のロールに通して圧 下し、これによつて中間金属層の表面にろう材層が圧接されたろう材層圧接体を得る 。この工程を圧接工程と呼ぶ。  [0028] Next, a brazing filler metal sheet that is a material of the brazing filler metal layer 4 is superposed on the surface of the intermediate metal layer of the intermediate metal layer laminate. The superposed polymer is again passed through a pair of rolls, whereby a brazing filler metal pressure welded body in which the brazing filler metal layer is pressed against the surface of the intermediate metal layer is obtained. This process is called a pressure welding process.
さらに、前記ろう材層圧接体は拡散焼鈍が施され、中間金属層とろう材層との間に 可及的にボイドを介在させることなぐ両層が拡散接合された蓋材 1を得る。この工程 を拡散接合工程と呼ぶ。前記蓋材 1は、必要に応じてさらに仕上圧延が施されて、そ の板厚が調整されてもよい。仕上圧延後の各層の層厚は、圧延の圧下率を Rとしたと き、ほぼ元の層厚の(1—R)倍に減厚される。  Furthermore, the brazing material pressure welded body is subjected to diffusion annealing to obtain a lid material 1 in which both layers are diffusion bonded without interposing a void between the intermediate metal layer and the brazing material layer as much as possible. This process is called a diffusion bonding process. The lid member 1 may be further subjected to finish rolling as necessary to adjust its plate thickness. The thickness of each layer after finish rolling is reduced to (1−R) times the original layer thickness, where R is the rolling reduction ratio.
[0029] 前記中間金属層とろう材層との間にボイドを発生させないように両層を接合させる には、前記圧接工程において、前記ろう材層圧接体を得るための圧下率を 50〜80 %程度とし、また前記拡散焼鈍工程において、その拡散焼鈍温度を 380〜590°C程 度とすればよい。拡散焼鈍時間は好ましくは 2分以上、より好ましくは 3分以上とすれ ばよい。焼鈍時間の上限は特に定めないが、生産性を考慮すると 10分以下、好まし くは 5分以下とするのがよい。  [0029] In order to join both layers so as not to generate voids between the intermediate metal layer and the brazing filler metal layer, in the pressing step, a reduction ratio for obtaining the brazing filler metal layer pressed body is 50-80. In the diffusion annealing step, the diffusion annealing temperature may be about 380 to 590 ° C. The diffusion annealing time is preferably 2 minutes or longer, more preferably 3 minutes or longer. The upper limit of annealing time is not specified, but considering productivity, it should be 10 minutes or less, preferably 5 minutes or less.
[0030] 次に、電子部品用パッケージの実施形態を図 2を参照しながら説明する。このパッ ケージのケース 31の封止に用いられた蓋体 21は、前記蓋材 1をプレスにて所定寸 法に打ち抜き加工したものである。図において、前記蓋体 21を構成する各部につい ては蓋材 1と同様であるので、同符号を付し、説明を省略する。  Next, an embodiment of the electronic component package will be described with reference to FIG. The lid body 21 used for sealing the package case 31 is obtained by punching the lid material 1 into a predetermined size with a press. In the figure, since each part constituting the lid 21 is the same as that of the lid member 1, the same reference numerals are given and description thereof is omitted.
[0031] このパッケージは、電子部品 Pを収納するための収納スペース(凹部) 33が上面に 開口するように形成されたケース 31と、このケース 31の開口外周部にろう接によって 溶着された蓋体 21とを備えている。前記ケース 31は、前記収納スペース 33が上面 に開口し、アルミナゃ窒化ケィ素などのセラミックスにて形成された、絶縁性を有する ケース本体 32を備え、このケース本体 32の開口外周部にろう材との溶着を促進する 溶着促進層 37がー体的に形成されている。前記溶着促進層 37は、ケース本体 32と 一体的に焼成されたタングステン (W)やモリブデン (Mo)等の高融点金属からなるメ タラィズ層 34を有し、その上にニッケル層 35、必要に応じてさらに金層 36が形成さ れている。 [0031] This package includes a case 31 in which a storage space (concave portion) 33 for storing an electronic component P is opened on the upper surface, and a lid welded to the outer periphery of the opening of the case 31 by brazing With body 21. The case 31 includes a case body 32 having an insulating property, the storage space 33 having an opening on the upper surface, and formed of ceramics such as alumina and nitride nitride. A welding promoting layer 37 that promotes welding with the body is formed in a body. The welding promotion layer 37 is formed with the case body 32. It has a metallized layer 34 made of a refractory metal such as tungsten (W) or molybdenum (Mo), which is integrally fired, on which a nickel layer 35 and, if necessary, a gold layer 36 are formed. Yes.
[0032] 前記蓋体 21をケース 31の開口外周部に溶着するには、まずケース 31の開口部を 塞ぐようにケース 31の上に、そのろう材層 4がケース 31の開口外周部に当接するよう に蓋体 21を載置し、真空あるいは不活性ガス中にて、前記ろう材層 4を溶融させ、蓋 体 21をケース 31の開口外周部に溶着する。前記ろう材層 4の溶融は、シーム溶接、 電子ビーム溶接などを用いて、局部加熱によって行うことが好ましい。前記シーム溶 接は、蓋体 21の対向する 2辺の端部に沿って一対の電極ローラを転動させながら通 電し、主に基材層 2のローラの接触部近傍にて局部的にジュール熱を発生させ、これ を中間金属層 3を介してろう材層 4に伝導させ、このろう材層 4を溶融し、溶融したろう 材によって、蓋体 21をケース 31にろう接する方法である。なお、前記ろう材層 4を形 成する銀ろう合金の融点が比較的高温であるため、電子部品 Pを収納したケース 31 および蓋体 21の全体を炉中にて加熱し、ろう材層 4を溶融させることは、ケース 31に 収納された電子部品 Pの特性を劣化させるおそれがある。このため、かかる加熱方法 は避けるべきである。  In order to weld the lid 21 to the outer periphery of the opening of the case 31, first, the brazing material layer 4 is applied to the outer periphery of the opening of the case 31 so as to close the opening of the case 31. The lid 21 is placed so as to be in contact, the brazing material layer 4 is melted in vacuum or in an inert gas, and the lid 21 is welded to the outer periphery of the opening of the case 31. The brazing material layer 4 is preferably melted by local heating using seam welding, electron beam welding, or the like. The seam welding is conducted while rolling a pair of electrode rollers along the two opposite ends of the lid 21 and mainly locally in the vicinity of the contact portion of the roller of the base material layer 2. This is a method in which Joule heat is generated and conducted to the brazing filler metal layer 4 through the intermediate metal layer 3, the brazing filler metal layer 4 is melted, and the lid 21 is brazed to the case 31 with the molten brazing filler metal. . Since the melting point of the silver brazing alloy forming the brazing filler metal layer 4 is relatively high, the entire case 31 and the lid 21 containing the electronic component P are heated in a furnace, and the brazing filler metal layer 4 Melting the heat may deteriorate the characteristics of the electronic component P housed in the case 31. For this reason, such heating methods should be avoided.
以下、本発明を実施例に基づいてより具体的に説明するが、本発明は上記実施形 態や以下の実施例により限定的に解釈されるものではない。  EXAMPLES Hereinafter, the present invention will be described more specifically based on examples, but the present invention is not construed as being limited by the above-described embodiments or the following examples.
実施例  Example
[0033] 図 1に示す 4層構造の蓋材の試料が下記の要領により製作された。基材層 2の素材 として幅 20mm、厚さ 2. 5mmの Fe— 29%Ni— 17%Co合金(商品名コバール)から なる基材シートを、またニッケル基金属層 5の素材として幅 20mm、厚さ 0. 23mmの純 N もなるニッケルシートを、また中間金属層 3の素材として幅 20mm、厚さ 1. 36mm の表 1に示す純銅 (無酸素銅)あるいは銅合金(以下、両者をまとめて単に「銅材」と いう場合がある。)からなる銅材シートを準備し、基材シートの一方の表面にニッケル シートを、他方の表面に銅材シートを重ね合わせ、圧下率 60%にて冷間でロール圧 下し、隣接する素材同士が圧接された厚さ lmmの 3層圧接体を得た。さらに、この圧 接体に対して、 800〜1000°Cで 1〜3分間程度保持する拡散焼鈍を施し、 3層積層 体を得た。 [0033] A sample of a four-layered cover material shown in Fig. 1 was produced in the following manner. The base material layer 2 is made of a 20 mm wide and 2.5 mm thick Fe-29% Ni-17% Co alloy (trade name Kovar), and the nickel-based metal layer 5 is made of 20 mm wide. Pure nickel (oxygen-free copper) or copper alloy (hereinafter collectively referred to as Table 1) with a width of 20 mm and a thickness of 1.36 mm as a material for the intermediate metal layer 3 is a nickel sheet with a pure N content of 0.23 mm thick. A copper sheet consisting of a copper sheet), and a nickel sheet on one surface of the base sheet and a copper sheet on the other surface, resulting in a rolling reduction of 60%. Then, the roll was cold-rolled to obtain a three-layer pressed body having a thickness of 1 mm, in which adjacent materials were pressed together. Furthermore, this pressure-bonded body is subjected to diffusion annealing that is held at 800 to 1000 ° C for about 1 to 3 minutes, and three-layered Got the body.
[0034] この 3層積層体の銅材層にろう材層 4の素材として幅 20mm、厚さ 0. 13mmの 85% Ag— 15%Cu (融点 780°C)からなるろう材シートを重ね合わせ、圧下率 60%以上で 冷間でロール圧下し、 3層積層体の銅材層にろう材層が圧接された 4層圧接体を得 た。この 4層圧接体に対して、 500〜600°C、 3分間程度保持する拡散焼鈍を施し、 その後仕上げ圧延を行い厚さ 85 mの 4層積層体力ゝらなる蓋材を得た。  [0034] A brazing material sheet made of 85% Ag—15% Cu (melting point: 780 ° C) having a width of 20 mm and a thickness of 0.13 mm as a material of the brazing material layer 4 is superimposed on the copper material layer of the three-layer laminate. Then, the roll was cold-rolled at a reduction rate of 60% or more to obtain a four-layer pressed body in which the brazing filler metal layer was pressed against the copper layer of the three-layer laminate. The four-layer press-bonded body was subjected to diffusion annealing that was held at 500 to 600 ° C. for about 3 minutes, and then subjected to finish rolling to obtain a lid material having a thickness of 85 m and a four-layer laminate.
[0035] このようにして製作された各蓋材から、幅 10mm、長さ 50mmの試験片を採取し、定 盤上で平坦にした後、脱ガス条件で採用される最大レベルの加熱温度(300°C)で 3 0分間加熱し、冷却後、弓形に反った試験片を再び定盤に載せ、定盤表面力 の反 りの最大高さ (反り量)を非接触レーザー変位計によって測定した。その結果を表 1に 示す。  [0035] A test piece having a width of 10 mm and a length of 50 mm was collected from each cover material thus produced, and flattened on a platen, and then the maximum heating temperature (under the degassing conditions ( 300 ° C) for 30 minutes, after cooling, place the bowed test piece on the surface plate again, and measure the maximum height (warpage amount) of the surface plate surface force with a non-contact laser displacement meter did. The results are shown in Table 1.
[0036] また、各蓋材の中間金属層を形成する銅材と同成分の銅材シートを準備し、前記 蓋材と同様の製造条件で圧下、焼鈍した銅材板を製造し、これから JISZ2201に定 める試験片を採取し、 JISZ2241に定める方法で引張試験を行 、、蓋材の中間金属 層の耐カ(0. 2%の永久伸びを起こすときの応力)を測定した。その結果を表 1に併 せて示す。  [0036] Further, a copper material sheet having the same component as that of the copper material forming the intermediate metal layer of each lid material is prepared, and a copper material plate that is pressed and annealed under the same production conditions as the lid material is produced, and then JISZ2201 The test piece specified in JIS was collected and subjected to a tensile test according to the method specified in JISZ2241 to measure the resistance against the intermediate metal layer of the lid (stress when causing 0.2% permanent elongation). The results are also shown in Table 1.
[0037] また、各蓋材の中間金属層を形成する銅材と同成分の厚さ lmmの銅材シートを準 備し、直径 10mmの試験片を採取し、レーザーフラッシュ法により熱伝導率を測定し た。使用した測定機は、アルバック理工株式会社製、 TC— 7000である。その結果を 表 1に併せて示す。なお、ろう材が中間金属層の上を均一に濡れ広がるには、実用 上、 lOOWZm'K以上の熱伝導率が必要である。  [0037] Also, prepare a copper sheet of lmm thickness, which is the same component as the copper material that forms the intermediate metal layer of each lid, sample a 10mm diameter specimen, and measure the thermal conductivity by laser flash method. It was measured. The measuring machine used is TC-7000 manufactured by ULVAC-RIKO. The results are also shown in Table 1. In order for the brazing filler metal to uniformly spread on the intermediate metal layer, a thermal conductivity of lOOWZm'K or higher is practically required.
[0038] [表 1] 試料 中間金属層 中間金属層 汉リ里 耐カ 熱伝導率 [0038] [Table 1] Sample Intermediate metal layer Intermediate metal layer
No. 材質 合金兀素星、 mass%) (mm) (N/mm2) (W/ m - K) 備考No. Material Alloy dwarf star, mass%) (mm) (N / mm 2 ) (W / m-K) Remarks
1 Cu (無酸素銅) - 12.0 40 400 比較例1 Cu (Oxygen-free copper)-12.0 40 400 Comparative example
2 Cu-Ni合金 0.5 8.0 45 1 66 発明例2 Cu-Ni alloy 0.5 8.0 45 1 66 Invention example
3 Cu - Ni合金 2.0 3.0 53 1 1 9 発明例3 Cu-Ni alloy 2.0 3.0 53 1 1 9 Invention example
4 Cu-Ni合金 6.0 0.5 76 100 発明例4 Cu-Ni alloy 6.0 0.5 76 100 Invention example
5 Cu Ni合金 10.0 0.3 105 71 比較例5 Cu Ni alloy 10.0 0.3 105 71 Comparative example
6 Cu-Ni合金 12.0 0.2 120 65 比較例 フ Cu- Ag合金 0.08 4.0 45 390 発明例6 Cu-Ni alloy 12.0 0.2 120 65 Comparative example Cu-Ag alloy 0.08 4.0 45 390 Invention example
8 Cu-Ag合金 1.5 0.3 61 300 発明例 表 1より、中間金属層を純銅で形成した蓋材では、反り量が 12mmと非常に大きかつ た力 銅合金で形成したものでは、 Ni量が 0. 5%以上、 Ag量が 0. 05%以上の試料 で反り量がかなり減少しており、合金元素量が多いほど反り量の減少が認められた。 し力し、 Ni量が 12%では耐力が llONZmm2超となり、熱応力の緩和には不適当で ある。もっとも、 Niが 6. 0%を超えると熱伝導率が lOOWZm'K未満となっており、ろ う付け性が劣化する。発明例の試料 No. 2— 4、 7及び 8では、反り量が大きく低下し ており、また中間金属層の耐カも lOONZmm2未満で、熱伝導率も実用レベルであり 、蓋材として好適な性質を兼備している。 8 Cu-Ag alloy 1.5 0.3 61 300 Invention Example From Table 1, the cover material with the intermediate metal layer made of pure copper has a very large warping amount of 12 mm. The amount of warpage was significantly reduced in samples with 5% or more and Ag content of 0.05% or more, and the amount of warpage decreased as the amount of alloying elements increased. And then force, Ni amount is 12% in yield strength is unsuitable for relaxation of LlONZmm 2 super, and the thermal stress. However, if Ni exceeds 6.0%, the thermal conductivity is less than lOOWZm'K, and the brazeability deteriorates. In invention example Sample No. 2-4, 7 and 8, and warpage is greatly reduced, and in the intermediate metal layer resistant mosquitoes also lOONZmm less than 2, the thermal conductivity is also practical, suitable as a cover material It has a good nature.

Claims

請求の範囲 The scope of the claims
[1] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース の開口外周部に溶着される電子部品用パッケージの蓋体用の蓋材であって、 低熱膨張金属によって形成された基材層と、この基材層の一方の表面に積層され [1] A lid for a lid of an electronic component package that is welded to an outer periphery of an opening of a case formed so that a storage space for storing an electronic component opens on the surface, and is made of a low thermal expansion metal. The formed base material layer is laminated to one surface of this base material layer.
、Niを 0. 5〜6. Omass%含有する Cu—Ni合金によって形成された中間金属層と、 この中間金属層に積層され、銀を主成分とする銀ろう合金によって形成されたろう材 層を有する、蓋材。 An intermediate metal layer formed of a Cu—Ni alloy containing 0.5 to 6. Omass% of Ni, and a brazing material layer formed of a silver brazing alloy containing silver as a main component. Have a lid.
[2] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース の開口外周部に溶着される電子部品用パッケージの蓋体用の蓋材であって、 低熱膨張金属によって形成された基材層と、この基材層の一方の表面に積層され 、 Agを 0. 05〜: L0mass%含有する Cu— Ag合金によって形成された中間金属層と、 この中間金属層に積層され、銀を主成分とする銀ろう合金によって形成されたろう材 層を有する、蓋材。  [2] A lid for a lid of an electronic component package that is welded to the outer periphery of an opening of a case formed so that a storage space for storing an electronic component opens on the surface, and is made of a low thermal expansion metal. The formed base material layer, laminated on one surface of this base material layer, Ag 0.05-: an intermediate metal layer formed of a Cu—Ag alloy containing L0 mass%, and laminated on this intermediate metal layer A lid member having a brazing material layer formed of a silver brazing alloy containing silver as a main component.
[3] 前記中間金属層の平均厚さが 10 m以上、 200 m以下である請求項 1又は 2に 記載した蓋材。  [3] The lid member according to claim 1 or 2, wherein an average thickness of the intermediate metal layer is 10 m or more and 200 m or less.
[4] 前記基材層の他方の表面に純ニッケルあるいはニッケルを主成分とするニッケル合 金によって形成されたニッケル基金属層が接合された請求項 1から 3のいずれか 1項 に記載した蓋材。  [4] The lid according to any one of claims 1 to 3, wherein a nickel-based metal layer formed of pure nickel or nickel alloy containing nickel as a main component is bonded to the other surface of the base material layer. Wood.
[5] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース の開口外周部に溶着される電子部品用パッケージの蓋体用の蓋材の製造方法であ つて、  [5] A method of manufacturing a lid for a lid of an electronic component package that is welded to an outer periphery of an opening of a case formed so that a storage space for storing an electronic component opens on the surface,
低熱膨張金属によって形成された基材層の一方の表面に Niを 0. 5〜6. Omass% 含有する Cu— Ni合金によって形成された中間金属層が積層された中間金属層積 層体を準備する準備工程と、  Prepare an intermediate metal layer stack in which an intermediate metal layer formed of a Cu-Ni alloy containing 0.5 to 6. Omass% of Ni is formed on one surface of a base layer formed of a low thermal expansion metal A preparation process to
前記中間金属層積層体の中間金属層に銀を主成分とする銀ろう合金によって形成 されたろう材層を圧接してろう材層圧接体を得る圧接工程と、  A pressure-welding step of obtaining a brazing material layer pressure welded body by pressure-welding a brazing material layer formed of a silver brazing alloy containing silver as a main component to the intermediate metal layer of the intermediate metal layer laminate;
前記ろう材層圧接体に拡散焼鈍を施して前記中間金属層とろう材層とが互いに拡 散接合された蓋材を製造する拡散焼鈍工程とを有する、蓋材の製造方法。 A method for producing a lid material, comprising: a diffusion annealing process for producing a lid material in which the intermediate metal layer and the brazing material layer are diffused and bonded to each other by subjecting the brazing material layer pressure-bonded body to diffusion annealing.
[6] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース の開口外周部に溶着される電子部品用パッケージの蓋体用の蓋材の製造方法であ つて、 [6] A method of manufacturing a lid for a lid of an electronic component package to be welded to an outer periphery of an opening of a case formed so that a storage space for storing an electronic component opens on the surface,
低熱膨張金属によって形成された基材層の一方の表面に Agを 0. 05〜: L0mass% 含有する Cu— Ag合金によって形成された中間金属層が積層された中間金属層積 層体を準備する準備工程と、  Prepare an intermediate metal layer stack in which an intermediate metal layer formed of a Cu-Ag alloy containing Ag is added to one surface of a base layer formed of a low thermal expansion metal. A preparation process;
前記中間金属層積層体の中間金属層に銀を主成分とする銀ろう合金によって形成 されたろう材層を圧接してろう材層圧接体を得る圧接工程と、  A pressure-welding step of obtaining a brazing material layer pressure welded body by pressure-welding a brazing material layer formed of a silver brazing alloy containing silver as a main component to the intermediate metal layer of the intermediate metal layer laminate;
前記ろう材層圧接体に拡散焼鈍を施して前記中間金属層とろう材層とが互いに拡 散接合された蓋材を製造する拡散焼鈍工程とを有する、蓋材の製造方法。  A method for producing a lid material, comprising: a diffusion annealing process for producing a lid material in which the intermediate metal layer and the brazing material layer are diffused and bonded to each other by subjecting the brazing material layer pressure-bonded body to diffusion annealing.
[7] 請求項 5又は 6に記載した圧接工程において、前記ろう材層圧接体の中間金属層の 平均厚さを 10 μ m以上、 200 μ m以下とする製造方法。 [7] The manufacturing method according to [5] or [6], wherein an average thickness of the intermediate metal layer of the brazing material layer press-contact body is 10 μm or more and 200 μm or less.
[8] 請求項 5〜7のいずれか 1項に記載した準備工程において、中間金属層積層体の基 材層の他方の表面に純ニッケルあるいはニッケルを主成分とするニッケル合金からな るニッケル基金属によって形成されたニッケル基金属層を積層する製造方法。 [8] In the preparatory step according to any one of claims 5 to 7, a nickel base made of pure nickel or a nickel alloy containing nickel as a main component on the other surface of the base material layer of the intermediate metal layer laminate. A manufacturing method for laminating a nickel-based metal layer formed of metal.
[9] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース の開口外周部に溶着される電子部品用パッケージの蓋体であって、  [9] A lid for an electronic component package that is welded to an outer periphery of an opening of a case formed so that a storage space for storing the electronic component opens on the surface,
請求項 1から 4のいずれ力 1項に記載した蓋材力 前記ケースの開口部を覆う大き さに加工された、電子部品用パッケージの蓋体。  The lid material force according to any one of claims 1 to 4, wherein the lid of the electronic component package is processed to a size that covers the opening of the case.
[10] 電子部品を収納するための収納スペースが表面に開口するように形成されたケース と、このケースの開口部を覆うようにその開口外周部に溶着された蓋体とを備え、前 記蓋体は請求項 1から 4の 、ずれか 1項に記載した蓋材からカ卩ェされた、電子部品 用ノヽッケーン。  [10] A case in which a storage space for storing electronic components is formed so as to open on the surface, and a lid body that is welded to the outer periphery of the opening so as to cover the opening of the case. An electronic component knocker that is covered with the lid according to any one of claims 1 to 4.
PCT/JP2006/304720 2005-03-14 2006-03-10 Electronic component package, cover body for such electronic component package, cover material for such cover body and method for manufacturing such cover material WO2006098233A1 (en)

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JP2003209197A (en) * 2001-11-12 2003-07-25 Sumitomo Special Metals Co Ltd Package for electronic part, its lid, material for its lid, and method for manufacturing its led material
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JP2011205033A (en) * 2010-03-26 2011-10-13 Seiko Instruments Inc Method of manufacturing electronic device package, electronic device package, and oscillator
US9635769B2 (en) 2012-04-10 2017-04-25 Seiko Epson Corporation Electronic device, electronic apparatus, method of manufacturing base substrate, and method of manufacturing electronic device
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JP2017055111A (en) * 2015-09-11 2017-03-16 日立金属株式会社 Manufacturing method for hermetic sealing cap and hermetic sealing cap
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