WO2006093100A1 - Resin composition for flame-retardant polyester-based artificial hair and process for producing the same - Google Patents

Resin composition for flame-retardant polyester-based artificial hair and process for producing the same Download PDF

Info

Publication number
WO2006093100A1
WO2006093100A1 PCT/JP2006/303639 JP2006303639W WO2006093100A1 WO 2006093100 A1 WO2006093100 A1 WO 2006093100A1 JP 2006303639 W JP2006303639 W JP 2006303639W WO 2006093100 A1 WO2006093100 A1 WO 2006093100A1
Authority
WO
WIPO (PCT)
Prior art keywords
flame retardant
polyester
artificial hair
composition
flame
Prior art date
Application number
PCT/JP2006/303639
Other languages
French (fr)
Japanese (ja)
Inventor
Toshiyuki Masuda
Original Assignee
Kaneka Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kaneka Corporation filed Critical Kaneka Corporation
Publication of WO2006093100A1 publication Critical patent/WO2006093100A1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41GARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
    • A41G3/00Wigs
    • A41G3/0083Filaments for making wigs

Definitions

  • the present invention is a composition comprising a polyester, a bromine-containing flame retardant and an antimony compound, having a limiting oxygen index (LOI) of 26 or more and an intrinsic viscosity (IV) of 0.5 to 1.0.
  • LOI limiting oxygen index
  • IV intrinsic viscosity
  • Polyethylene terephthalate or a fiber made of polyester terephthalate mainly composed of polyethylene terephthalate has a high melting point, a high elastic modulus, and excellent heat resistance and chemical resistance. Therefore, curtains, rugs, clothing, Widely used in blankets, sheets, tablecloths, chair upholstery, wall coverings, human hair, automotive interior materials, outdoor reinforcements, safety nets, etc.
  • polyester fibers Since conventional polyester fibers are flammable, various attempts have been made to improve the flame retardancy of polyester fibers. For example, from polyesters obtained by copolymerizing flame retardant monomers containing phosphorus atoms. There are known methods for making these fibers and methods for incorporating a flame retardant into polyester fibers.
  • Patent Document 1 a method of copolymerizing a phosphorus compound having a phosphorus atom as a ring member and good thermal stability
  • Patent Document 2 a method of copolymerizing forceful loxyphosphinic acid
  • Patent Document 3 a method of blending or copolymerizing a phosphorus compound with a polyester containing polyarylate
  • Patent Document 4 a polyester fiber copolymerized with a phosphorus compound has been proposed as an application of the flame retardant technique to artificial hair.
  • Patent Document 5 a method in which a polyester fiber contains a fine-grained halogenated cycloalkane compound
  • Patent literature 6 a method in which a bromine atom-containing alkylcyclohexane is contained.
  • Patent Documents 7 and 8 Although it has been proposed to improve the flame retardancy by blending an antimony compound as a flame retardant aid (Patent Documents 7 and 8), a molded product is described for these applications. Has been
  • Patent Document 1 Japanese Patent Publication No. 55-41610
  • Patent Document 2 Japanese Patent Publication No. 53-13479
  • Patent Document 3 Japanese Patent Laid-Open No. 11-124732
  • Patent Document 4 JP-A-3-27105
  • Patent Document 5 Japanese Patent Publication No. 3-57990
  • Patent Document 6 Japanese Patent Publication No. 1-24913
  • Patent Document 7 Japanese Patent No. 2693331
  • Patent Document 8 Japanese Patent Laid-Open No. 2002-128998 Disclosure of the invention
  • the present invention solves the conventional problems as described above, maintains the fiber properties such as heat resistance, strength and elongation of ordinary polyester fiber, is excellent in setability and spinning processability, and has high flame retardancy.
  • An object of the present invention is to provide a rosin composition for forming polyester-based artificial hair having a hair.
  • a resin composition containing a specific ratio of bromine-containing flame retardant and antimony compound to polyester A flame retardant polyester-based artificial polyester having a critical oxygen index (LOI) of 26 or more and an intrinsic viscosity (IV) of the resin composition of 0.5 to 1.0.
  • LOI critical oxygen index
  • IV intrinsic viscosity
  • the present invention relates to the following flame retardant polyester artificial hair greave composition and a method for producing the flame retardant polyester artificial hair greave composition.
  • Polyalkylene terephthalate and at least one polyester selected from the group consisting of polyalkylene terephthalate-based copolyesters (A) Bromine-containing flame retardant (B) 5 to 100 parts by weight A fat composition comprising 30 parts by weight and antimony compound (C) O. 5 to 10 parts by weight, wherein the critical oxygen index (LOI) of the fat composition is 26 or more, and 1.
  • a flame retardant polyester-based artificial hair composition characterized by having an intrinsic viscosity (IV) of the resin composition of 0.5 to 1.0.
  • Polyalkylene terephthalate strength The at least one selected from the group strength consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate.
  • Bromine-containing flame retardant (B) is brominated aromatic flame retardant, bromine-containing phosphate ester flame retardant, brominated polystyrene flame retardant, brominated benzaryl acrylate flame retardant, brominated epoxy Flame retardant, brominated phenoxy flame retardant, brominated polycarbonate flame retardant,
  • the antimony compound (C) is at least one antimony compound selected from the group consisting of antimony triacid, antimony tetraacid, antimony tetraacid, antimony pentoxide and sodium antimonate.
  • a resin composition for flame retardant polyester-based artificial hair according to any one of (1) to (3).
  • organic fine particles (D) are at least one selected from the group force consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acrylic resin, and crosslinked polystyrene.
  • a polyester-based artificial oil hair composition is at least one selected from the group force consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acrylic resin, and crosslinked polystyrene.
  • inorganic fine particles (E) is also selected at least a group force consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, dumbbell, tanolec, kaolin, montmorillonite, bentonite, my power and melamine sili force composite particles
  • group force consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, dumbbell, tanolec, kaolin, montmorillonite, bentonite, my power and melamine sili force composite particles
  • the flame retardant polyester-based artificial hair composition of the present invention comprises a polyalkylene terephthalate and a polyester (A) which also has at least one kind of copolymer polyester mainly composed of polyalkylene terephthalate, bromine-containing difficult
  • a resin composition comprising a flame retardant (B) and an antimony compound (C) and having a specific limiting oxygen concentration (LOI) and intrinsic viscosity (IV).
  • the polyalkylene terephthalate and the copolyester mainly composed of polyalkylene terephthalate contained in the polyester (A) used in the present invention include, for example, polyalkylenes such as polyethylene terephthalate, polypropylene terephthalate, and polybutylene terephthalate. Examples thereof include copolyesters mainly composed of terephthalate and Z or their polyalkylene terephthalates and containing a small amount of a copolymer component.
  • the main component means containing 80 mol% or more.
  • Examples of the copolymer component include isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, para-phenolic dicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, speric acid, and azelain.
  • Multivalent power such as acid, sebacic acid, dodecanedioic acid Rubonic acid, derivatives thereof, dicarboxylic acids including sulfonates such as 5-sodiumsulfoisophthalic acid, dihydroxyethyl 5-sodiumsulfoisophthalate, its derivatives, 1,2 propanediol, 1,3 propanediol, 1 , 4 Butanediol, 1,6--hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycolol, polyethylene glycol, trimethylolpropane, pentaerythritol, 4-hydroxybenzoic acid, ⁇ One protarataton is one of them.
  • dicarboxylic acids including sulfonates such as 5-sodiumsulfoisophthalic acid, dihydroxyethyl 5-sodiumsulfoisophthalate, its derivatives, 1,2 propanedi
  • the copolyester is usually made to react by containing a small amount of a copolymer component in a polymer of terephthalic acid, which is the main component, and a derivative thereof (for example, methyl terephthalate) and alkylene glycol. From the viewpoint of stability and ease of operation, it is preferable to produce by the above method. However, polymerizing a mixture of the main component terephthalic acid and cocoon or a derivative thereof (for example, methyl terephthalate) and an alkylene glycol with a monomer or oligomer component that is a small amount of copolysynthesis. It may be manufactured by.
  • the copolymer polyester is not particularly limited in the way of copolymerization and the like as long as the copolymer component is polycondensed to the main chain and side or side chain of the main polyalkylene terephthalate. .
  • copolyester mainly composed of polyalkylene terephthalate include, for example, polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol.
  • polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl include, for example, polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol. Examples include polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl.
  • the polyalkylene terephthalate and the copolyester may be used singly or in combination of two or more.
  • polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, copolymer polyester (polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol A, 1,4-cyclohexanedimethanol)
  • a copolymerized polyester, a polyester copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl, etc.) are preferred.
  • a mixture of two or more of these is also preferred.
  • the intrinsic viscosity (IV) of the polyester (A) used in the present invention is preferably 0.5 to 1.4, more preferably 0.6 to 1.2.
  • the intrinsic viscosity of the polyester (A) is less than 0.5, the mechanical strength of the resulting fiber tends to decrease, and when it exceeds 1.4, the melt viscosity increases as the molecular weight increases, and melt spinning becomes difficult. It tends to be difficult and the fineness becomes uneven.
  • the bromine-containing flame retardant (B) used in the present invention is not particularly limited, and any bromine-containing flame retardant generally used can be used.
  • bromine-containing flame retardant (B) examples include, for example, pentabromotoluene, hexose benzene, decabromodiphenyl, decabromodiphenyl ether, bis (tribromophenoxy) ethane, tetrabromophthalic anhydride, ethylenebis ( Bromine-containing phosphate esters such as tetrabromophthalimide), ethylene bis (pentabromophenol), otataboromotrimethylphenolindane, tris (tribromoneopentyl) phosphate, represented by the following general formula (1) Brominated polystyrenes, brominated polybenzyl acrylates represented by the following general formula (2), brominated epoxy oligomers represented by the following general formula (3), brominated phenoxy resin, Brominated polycarbonate oligomers represented by 4), tetrabromobisphenol A, teto Tetrabromobisphenol A derivatives such
  • R 1 is a hydrocarbon group having 1 to 10 carbon atoms, an aryl group, an aralkyl group, a hydrocarbon group containing a reactive group, a bromine-containing aryl group, or a bromine-containing aralkyl group, which are the same. Or may be different, P represents 1 to 80)
  • R 2 is a hydrogen atom or a bromine atom, and they may be the same or different from each other, q represents 1 to 80
  • bromine-containing phosphate ester flame retardant brominated polystyrene flame retardant, brominated benzyl acrylate retardant, brominated epoxy oligomer flame retardant, bromine Preference is given to fluorinated phenoxy flame retardants, brominated polycarbonate flame retardants, tetrabromobisphenol A derivatives, bromine-containing triazine compounds and bromine-containing isocyanuric acid compounds!
  • the amount of the bromine-containing flame retardant (B) used in the present invention is 100 parts by weight of polyester. On the other hand, 5 to 30 parts by weight is preferred, 6 to 25 parts by weight is more preferred, and 7 to 20 parts by weight is more preferred. If the amount of bromine-containing flame retardant (B) used is less than 5 parts by weight, the flame retardant effect tends to be difficult to obtain, and if it is more than 30 parts by weight, mechanical properties, heat resistance and drip resistance are impaired. Tend.
  • the flame retardancy is exhibited by blending the bromine-containing flame retardant (B).
  • the flame retardancy effect is remarkably achieved by blending the antimony compound (C). improves.
  • antimony compound (C) used in the present invention are not particularly limited.
  • antimony trioxide examples thereof include antimony trioxide, antimony tetraoxide, antimony pentoxide, and sodium antimonate.
  • the average particle size of the antimony compound (C) in the present invention is preferably from 0.02 to 15 ⁇ m, more preferably from 0.1 to 12 m, and even more preferably from 0.2 to 10 m.
  • the antimony compound (C) may be surface-treated with an epoxy compound, a silane compound, a isocyanate compound, a titanate compound, or the like, if necessary.
  • the amount of the antimony compound (C) used in the present invention is preferably 0.5 to 10 parts by weight, more preferably 0.6 to 9 parts by weight based on 100 parts by weight of the polyester (A). 7-7 parts by weight Force S More preferred.
  • the amount of the antimony compound (C) used is less than 0.5 parts by weight, the improvement of the flame retardancy tends to be small, and when it is more than 10 parts by weight, the spinning processability, appearance and transparency are impaired. There is a tendency to be.
  • the limiting oxygen index (L OI) of the flame retardant polyester-based artificial hair greave composition in the present invention is preferably 26 or more, more preferably 27 or more. If the LOI of the flame retardant polyester-based artificial hair coagulant composition is less than 26, the resulting fibers tend to ignite and tend to burn.In actual use, artificial hair is used when cooking or smoking. Since it may be in contact with flames, it is difficult to ensure safety when used as artificial hair. If the LOI is less than 26, it is difficult to self-extinguish once it is ignited.
  • the limiting oxygen index (LOI) of the flame retardant polyester-based artificial hair coagulant composition specifies the amounts of bromine-containing flame retardant (B) and antimony compound (C) used. It can be adjusted by selecting the range.
  • the intrinsic viscosity (IV) of the flame retardant polyester artificial hair greave composition in the present invention is preferably 0.5 to 1.0 force, more preferably 0.6 to 0.9. preferable. If the intrinsic viscosity of the flame retardant polyester-based human waving resin composition is less than 0.5, the mechanical strength of the resulting fiber tends to decrease or thread breakage tends to occur. If it exceeds 0, the melt viscosity becomes high, and spinning tends to be difficult, and the fineness tends to be non-uniform.
  • the intrinsic viscosity (IV) of the flame retardant polyester-based artificial hair coagulant composition is selected from the intrinsic viscosity of the polyester (A) and each raw material is sufficiently dried. , By controlling moisture absorption during blending and melt kneading, adjusting kneading temperature, discharge amount and screw rotation speed during melt kneading, adjusting the input position of antimony compound (C), etc. can do.
  • the fiber obtained from the flame retardant polyester-based artificial hair composition of the present invention is obtained by mixing organic fine particles (D) and Z or inorganic fine particles (E). Fine protrusions can be formed on the surface to adjust the gloss and gloss of the fiber surface.
  • the organic fine particles (D) in the present invention may be used as long as they are organic resins having a structure that is incompatible with or partially incompatible with the flame retardant polyester (A) as the main component.
  • organic resins having a structure that is incompatible with or partially incompatible with the flame retardant polyester (A) as the main component.
  • polyarylate, polyamide, fluorine resin, silicon resin, crosslinked acrylic resin, crosslinked polystyrene, etc. are preferably used. These may be used alone or in combination of two or more.
  • crosslinked polyester particles and crosslinked acrylic particles are preferred from the viewpoint of heat resistance and dispersibility.
  • the crosslinked polyester particles can be obtained by water-dispersing unsaturated polyester and a bull monomer and crosslinking and curing.
  • unsaturated polyester used herein include, but are not limited to, for example, ex, j8-unsaturated acid or a mixture of a saturated acid and a dihydric alcohol or a trihydric alcohol. it can
  • Examples of the unsaturated acid include fumaric acid, maleic acid, and itaconic acid.
  • Examples of the saturated acid include phthalic acid, terephthalic acid, succinic acid, daltaric acid, tetrahydrophthalic acid, adipic acid, and sebatin. An acid etc. are mentioned.
  • Examples of the dihydric alcohol and trihydric alcohol include ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, 1,3-propanediol, and 1,6-hexanediol. Examples include all and trimethylolpropane.
  • examples of the bur monomer include, but are not limited to, styrene, chlorostyrene, vinyl toluene, divinyl benzene, acrylic acid, methyl acrylate, acrylonitrile, ethyl acrylate, and diaryl phthalate.
  • the crosslinked acrylic particles can be obtained by water-dispersing an acrylic monomer and a crosslinking agent, followed by crosslinking and curing.
  • acrylic monomers used herein include acrylic acid or acrylic acid derivatives such as methyl acrylate, butyl acrylate, hexyl acrylate, cyclohexyl acrylate, hydroxyethyl acrylate, Acrylonitrile, allylamide, N-methylolacrylamide, or methacrylic acid or methacrylic acid derivatives such as methyl methacrylate, butyl methacrylate, hexyl methacrylate, glycidyl methacrylate, benzyl methacrylate, cyclohexyl methacrylate, Methacrylic acid N-bilulu 2-pyrrolidone, metatary-tolyl, methacrylamide, N-methylol methacrylamide, 2-hydroxyethyl methacrylate, etc.
  • the crosslinking agent may be any monomer having two or more bull groups in one molecule, but one having two bull groups in one molecule is preferable.
  • Preferred examples of the monomer include dibutenebenzene, a reaction product of glycol and methacrylic acid or acrylic acid (for example, ethylene glycol dimetatalylate, neopentyl glycol dimetatalylate, etc.). Forces to be used are not limited to these.
  • the addition amount of the crosslinking agent is preferably 0.02 to 5 parts by weight with respect to 100 parts by weight of the monomer having one bur group.
  • the polymerization initiator peroxy radical radical polymerization initiators are preferred.
  • the radical polymerization initiator is preferably used in an amount of 0.05 to L0 parts by weight with respect to 100 parts by weight of the monomer having one vinyl group.
  • the inorganic fine particles (E) used in the present invention are preferably those having a refractive index close to the refractive index of the polyester (A) from the viewpoint of the effects on the transparency and color developability of the fiber.
  • Calcium, silicon oxide, titanium oxide, aluminum oxide, zinc oxide, talc, force Examples include olin, montmorillonite, bentonite, and my power. These may be used alone or in combination of two or more.
  • particles close to a spherical shape are preferably composite particles mainly composed of silicon oxide and acid hydride, which have a higher gloss adjustment effect.
  • the inorganic fine particles (E) used in the present invention may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, etc., if necessary, for the polyester-based artificial hair of the present invention.
  • the resin composition can contain various additives such as heat-resistant agents, light stabilizers, fluorescent agents, antioxidants, antistatic agents, pigments, plasticizers, and lubricants as necessary. .
  • the flame retardant polyester-based artificial hair composition according to the present invention includes, for example, components (A) to (C), and further dry-blended components (D) to (E). It can be obtained by melt-kneading using a typical kneader, for example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, an ader or the like. As the kneading machine, a twin-screw extruder is preferable because of adjustment of the kneading degree and ease of operation.
  • a typical kneader for example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, an ader or the like.
  • a twin-screw extruder is preferable because of adjustment of the kneading degree and ease of operation.
  • the spinning processability is high in order to ensure the drip resistance, and the kneading can be performed while ensuring the melt viscosity. It is necessary to select the temperature conditions, screw configuration, screw rotation speed, discharge amount, etc. as appropriate.
  • the degree of kneading (QZR) indicating the relationship between the discharge rate Q (unit: gZ) and the screw rotation speed R (unit: rpm) is important as an indicator of the degree of melt-kneading. .
  • Q / R the degree of kneading
  • WSQ R 0.5-2. 5 power S female-like, 0.6-2. 2 power-like female, 0.7-7-2.0 power ⁇ More preferable.
  • the degree of kneading QZR is less than 0.5, the intrinsic viscosity of the obtained resin composition is remarkably lowered, so that the spinning processability is lowered and yarn breakage tends to occur.
  • the QZR exceeds 2.5, the dispersion of each component becomes insufficient and the agglomeration results in inhomogeneous mixing, resulting in a decrease in flame retardancy, mechanical properties, appearance, and a decrease in spinning processability. There is a tendency to happen.
  • the mixture of components (A) to (E) is a mixture of a resin pellet and an inorganic compound powder
  • the composition ratio in the mixture is not uniform. Therefore, it is possible to stabilize flame retardancy and suppress deterioration of mechanical properties by using a method that uses two or more feeders from one inlet and a method that feeds separately from two inlets. It is preferable to ensure uniformity of kneading and spinning processability.
  • the mixture of components (A) and (B) is transferred from the first feeder, and components (C) to (E) are added.
  • a method of simultaneously charging into a twin screw extruder at a predetermined ratio and melt-kneading, or (A) component from the first feeder and (B) to (E) mixture of components can suppress the classification of the powder component and the small amount of blended components and can knead evenly, so that yarn breakage during spinning can be suppressed, resulting in uneven quality of artificial hair products. From the point that can be suppressed.
  • the mixture of the components (A) and (B) is also input to the first input loca.
  • the method in which the mixture of the component (E) is introduced from the second inlet and melt-kneaded can suppress decomposition of the components (A) and (B) during melt-kneading, and can be used for spinning processability, artificial hair products. It is preferable from the viewpoint of ensuring quality.
  • the antimony compound (C) from the second inlet by introducing the antimony compound (C) from the second inlet, the decrease in the intrinsic viscosity (IV) of the obtained resin composition can be reduced, and the mechanical properties and spinning processability of the resulting fiber can be reduced.
  • the dripping resistance can be improved.
  • the first input port side force may exist at a position of 40-80. Also preferred is the point power that can suppress decomposition of components (A) and (B) during melt-kneading and can be uniformly kneaded.
  • the kneading temperature (wax temperature) during melt kneading is preferably 240 to 310 ° C. 300 ° C is more preferred.
  • the resin composition is sufficiently melted. Therefore, the kneading tends to be inadequate or the load on the extruder increases, and the kneading cannot be performed.
  • the L / D value is a value for which the specific force of the screw length (L) and screw diameter (D) of the twin-screw extruder is also obtained, and is a value unique to the extruder.
  • the L value is large, the residence time of the resin composition in the extruder becomes longer, and as a result, the kneading time of the resin composition becomes longer.
  • the D value is large, the processing capacity increases. That is, the LZD value is an index of the kneading ability of the extruder, and the larger the LZD value, the greater the shear stress is applied, and the more kneaded resin composition can be obtained.
  • the screw length is short, so that the melting becomes insufficient and the kneading effect tends not to be obtained. If the LZD exceeds 50, it tends to be overdispersed or the decomposition of the greaves.
  • the flame retardant polyester artificial hair coagulant composition of the present invention can be produced by flame spinning using a conventional melt spinning method to produce flame retardant polyester artificial hair.
  • melt spinning is performed at a temperature of 270 to 310 ° C. such as an extruder, a gear pump, and a die, and the spun yarn is passed through a heating tube and then cooled to a glass transition point or lower.
  • the spun yarn is obtained by taking it up at a speed of 50 to 5000 mZ. It is also possible to control the fineness by cooling the spun yarn in a water tank containing water for cooling.
  • the temperature and length of the heating cylinder, the temperature and amount of cooling air, the temperature of the cooling water tank, the cooling time, and the take-up speed can be appropriately adjusted according to the discharge amount and the number of holes in the base.
  • the obtained undrawn yarn is heat-drawn, and drawing is performed by a two-step method in which the undrawn yarn is wound once and then drawn, and a direct spinning drawing method in which drawing is continuously performed without winding. Either method may be used.
  • the hot stretching is performed by a single-stage stretching method or a multi-stage stretching method having two or more stages.
  • a heating means in the heat stretching a heating roller, a heat plate, a steam jet device, a hot water tank, or the like can be used, and these can be used in combination as appropriate.
  • the single fiber fiber of the flame-retardant polyester artificial hair formed from the resin composition of the present invention Usually, 10 to: LOOdtex force S, preferably 20 to 90 dtex force, more preferably 30 to 70 dtex force S.
  • the artificial hair has heat resistance capable of using a beauty heat instrument (hair eye opening) at 160 to 200 ° C., and preferably has self-extinguishing properties that are difficult to ignite.
  • the flame-retardant polyester artificial hair formed from the resin composition of the present invention is excellent in curl setting using a beauty heat appliance (hair iron), and also has good curl retention. Excel.
  • the surface of the fiber is moderately erased due to the unevenness of the fiber surface, and can be used as artificial hair.
  • oil agents such as fiber surface treatment agents and softeners can be used to provide a feeling of touch and texture, making it closer to human hair.
  • the flame-retardant polyester artificial hair formed from the resin composition of the present invention may be used in combination with other artificial hair materials such as modacrylic fiber, polyvinyl chloride fiber, and nylon fiber. It may be used in combination with human hair.
  • the method for measuring the characteristic value is as follows.
  • sp is the specific viscosity
  • [ ⁇ ?] is the intrinsic viscosity
  • C is the concentration of the solution.
  • a tensile and compression tester (INTESCO Model 201, manufactured by INTESCONET), measure the tensile strength and elongation of the obtained filament. Take one filament with a length of 40 mm, sandwich 10 mm of both ends of the filament with a backing paper (thin paper) with double-sided tape, and let it air dry overnight to make a sample with an effective length of 20 mm. Place the sample on the tester, perform the test at a temperature of 24 ° C, a humidity of 80% or less, a load of lZ30gF X fineness (denier), and a tensile speed of 20mmZ, and measure the strong elongation. The test is repeated 10 times under the same conditions, and the average value is defined as the filament elongation.
  • Number of drip is 6 ⁇ 10 X: The drip number is 11 or more.
  • 3 points or less of crimp and thread breakage
  • the evaluation of fiber wrinkles was based on the gloss of the fibers. Gloss is evaluated visually by using a tow filament with a length of 30 cm and a total fineness of 100,000 dtex under sunlight.
  • Phosphate ester flame retardant Daihachi Chemical Industry Co., Ltd., ⁇ -200, granule
  • BK-2180 polyethylene terephthalate
  • YPB 43M bromine-containing flame retardant
  • the obtained undrawn yarn was stretched 4 times using a heat roll heated to 85 ° C, heat-treated using a heat roll heated to 200 ° C, wound up at a speed of 30 mZ, and A polyester fiber (multifilament) having a fiber fineness of 51 dtex was obtained.
  • Dimethylsilicone fiber treatment agent (K-901, manufactured by Takemoto Yushi Co., Ltd.) and POZEO random copolymer polyether fiber treatment agent (KWC-Q, Maruhishi Oil Co., Ltd.)
  • KWC-Q Maruhishi Oil Co., Ltd.
  • the solution is attached so that each fiber treatment agent is 0.2% omf and 0.1% omf, and dried at 130 ° C for 10 minutes using a hot air dryer.
  • Example 2 except that QZR was changed to 0.5 (Example 7), 0.8 (Example 8), 2.0 (Example 9), and 2.5 (Example 10), respectively. And after obtaining the rosin composition, the single fiber fineness is about A 50 dtex polyester fiber (multifilament) was obtained.
  • a polyester fiber (multifilament) having a single fiber fineness of 52 dtex was obtained by the same spinning operation as in Example 1 using the obtained greave composition.
  • the ingredients of the second feeder are 2 parts by weight of sodium antimonate (SA-A, powder) as antimony compound and melamine silica composite particles as inorganic fine particles (manufactured by Nissan Chemical Co., Ltd., Optobeads) 2000M) Except for changing 4 parts by weight to a dry blended mixture and changing the ratio of the feed amount from the first feeder to the feed amount from the second feeder to 120: 2.4.
  • SA-A sodium antimonate
  • melamine silica composite particles as inorganic fine particles
  • the input component from the first feeder is 100 parts by weight of polyethylene terephthalate (BK-2180, pellets), and the input component from the second feeder is bromine-containing flame retardant (SR—T20 000, powder) 20 weights Parts and 1 part by weight of antimony trioxide antimony (PATOX—P, powder)
  • SR—T20 000, powder bromine-containing flame retardant
  • PATOX—P antimony trioxide antimony
  • a polyester fiber (multifilament) having a single fiber fineness of 52 dtex was obtained by the same spinning operation as in Example 1 using the obtained greave composition.
  • SA-A sodium antimonate
  • MX—180TA crosslinked acrylic particles
  • the input component from the first input port is 100 parts by weight of polyethylene terephthalate (BK-2180, pellets), and the input component from the second input port is 20 parts by weight of a bromine-containing flame retardant (SR-T20000, powder) and Antimony triacid ( ⁇ — ⁇ , powder) Changed to 1 part by weight of drive-dried mixture and feed amount of first input loca: second input loca
  • ⁇ — ⁇ , powder Antimony triacid
  • the ratio of the cord amount was changed to 100: 21, and in the same manner as in Example 6, after obtaining a resin composition, a polyester fiber (multifilament) having a single fiber fineness of 50 dtex was obtained.
  • the second inlet position is the same as in Example 15 except that the first inlet side force is also changed to the 50 position.
  • a polyester fiber (multifilament) having a single fiber fineness of 5 ldtex was obtained.
  • Tables 1 and 2 show the composition and charging conditions of the resin composition in the above Examples and Comparative Examples described later.
  • Tables 3 and 4 show the results of evaluation of intrinsic viscosity, high elongation, flame retardancy, critical oxygen index, and iron setability using fibers formed from the resin composition.
  • Plastic SS08 Except for changing to, a resin composition was obtained in the same manner as in Example 1, and then a polyester fiber (multifilament) having a single fiber fineness of 48 dt ex was obtained.
  • the phosphorous-containing flame retardant (PX-200, granule) was changed to 10 parts by weight.
  • a polyester fiber (multifilament) having a fiber fineness of 50 dtex was obtained.
  • the example contains a brominated flame retardant and an antimony compound in a specific ratio with respect to the polyester, and has a limiting oxygen index (LOI) of 26 or more.
  • LOI limiting oxygen index
  • a polyester-based artificial hair that exhibits high flame retardancy without deterioration in strength, elongation, iron setability, etc., by using a greave composition having an intrinsic viscosity (IV) of 0.5 to 1.0 It was confirmed that It was confirmed that Sarako could control the wrinkle of the fiber by blending specific organic fine particles and Z or inorganic fine particles. Therefore, the present polyester-based artificial hair grease composition is made of polyester. It was confirmed that it can be effectively used as artificial hair with improved flame retardancy and setability while maintaining its mechanical and thermal properties.
  • a resin composition comprising a bromine-containing flame retardant and an antimony compound in a specific ratio with respect to polyester, having a limiting oxygen index (LOI) of 26 or more and an intrinsic viscosity
  • LOI limiting oxygen index
  • the fiber properties such as heat resistance and high elongation of ordinary polyester fiber are maintained by melt spinning the flame retardant polyester artificial hair composition having IV of 0.5 to 1.0.
  • a flame-retardant polyester artificial hair excellent in setability and spinnability can be obtained.
  • the polyester-based artificial hair obtained from the flame retardant polyester-based artificial hair composition of the present invention includes wig, two-pee, blade, weaving, hair extension, hair accessory, doll's hair It is suitable for processing into headdress products such as.

Abstract

A resin composition for forming a polyester-based artificial hair which retains fiber properties possessed by ordinary polyester fibers, such as heat resistance and strength/elongation, is excellent in suitability for setting and spinnability, and has high flame retardancy. The resin composition for a flame-retardant polyester-based artificial hair comprises a polyester and, incorporated therein in specific proportions, a bromine compound flame retardant and an antimony compound and has a limiting oxygen index (LOI) of 26 or higher and an intrinsic viscosity (IV) of 0.5-1.0. Melt-spinning the resin composition gives a flame-retardant polyester-based artificial hair which retains fiber properties possessed by ordinary polyester fibers, such as heat resistance and strength/elongation, and is excellent in suitability for setting and spinnability.

Description

明 細 書  Specification
難燃性ポリエステル系人工毛髪用樹脂組成物およびその製造方法 技術分野  Flame retardant polyester-based artificial hair resin composition and method for producing the same
[0001] 本発明は、ポリエステル、臭素含有難燃剤およびアンチモンィ匕合物よりなる組成物 であって、限界酸素指数 (LOI)が 26以上および固有粘度 (IV)が 0. 5〜1. 0である 難燃性ポリエステル系人工毛髪用の榭脂組成物に関するものである。  [0001] The present invention is a composition comprising a polyester, a bromine-containing flame retardant and an antimony compound, having a limiting oxygen index (LOI) of 26 or more and an intrinsic viscosity (IV) of 0.5 to 1.0. The present invention relates to a greave composition for flame retardant polyester-based artificial hair.
背景技術  Background art
[0002] ポリエチレンテレフタレートまたはポリエチレンテレフタレートを主体とするポリエステ ルカゝらなる繊維は、高融点、高弾性率で優れた耐熱性、耐薬品性を有していることか ら、カーテン、敷物、衣料、毛布、シーツ地、テーブルクロス、椅子張り地、壁装材、人 ェ毛髪、 自動車内装資材、屋外用補強材、安全ネットなどに広く使用されている。  [0002] Polyethylene terephthalate or a fiber made of polyester terephthalate mainly composed of polyethylene terephthalate has a high melting point, a high elastic modulus, and excellent heat resistance and chemical resistance. Therefore, curtains, rugs, clothing, Widely used in blankets, sheets, tablecloths, chair upholstery, wall coverings, human hair, automotive interior materials, outdoor reinforcements, safety nets, etc.
[0003] 一方、かつら、ヘアーウイッグ、付け毛、ヘアーバンド、ドールヘアーなどの頭髪製 品においては、従来、人毛や人工毛髪 (モダクリル繊維、ポリ塩化ビニル繊維)などが 使用されてきている。しかし、人毛の提供は困難になってきており、人工毛髪の重要 性が高まってきている。人工毛髪素材として、難燃性の特長を生力してモダクリルが 多く使用されてきたが、耐熱温度の点では不十分であった。近年になり、耐熱性に優 れるポリエチレンテレフタレートに代表されるポリエステルを主成分とする繊維を用い た人工毛髪繊維が提案されるようになってきた。しかしながら、人工毛髪素材として使 用するにあたっては、安全性の観点力も難燃性付与が必要となってきている。従来の ポリエステル繊維は、易燃性であるため、ポリエステル繊維の難燃性を向上させようと する試みは種々なされており、例えば、リン原子を含有する難燃性モノマーを共重合 させたポリエステルからの繊維にする方法や、ポリエステル繊維に難燃剤を含有させ る方法などが知られて 、る。  [0003] On the other hand, human hair, artificial hair (modacrylic fiber, polyvinyl chloride fiber) and the like have been used in hair products such as wigs, hair wigs, false hairs, hair bands, doll hairs. However, the provision of human hair has become difficult, and the importance of artificial hair has increased. Modacrylic has been widely used as an artificial hair material due to its flame-retardant characteristics, but it was insufficient in terms of heat-resistant temperature. In recent years, artificial hair fibers using fibers mainly composed of polyester typified by polyethylene terephthalate having excellent heat resistance have been proposed. However, when it is used as an artificial hair material, it has become necessary to impart flame retardance as well as safety. Since conventional polyester fibers are flammable, various attempts have been made to improve the flame retardancy of polyester fibers. For example, from polyesters obtained by copolymerizing flame retardant monomers containing phosphorus atoms. There are known methods for making these fibers and methods for incorporating a flame retardant into polyester fibers.
[0004] 前者の難燃性モノマーを共重合させる方法としては、例えば、リン原子が環員子と なっていて熱安定性の良好なリンィ匕合物を共重合させる方法 (特許文献 1)、また、力 ルポキシホスフィン酸を共重合させる方法 (特許文献 2)、ポリアリレートを含むポリェ ステルにリンィ匕合物を配合または共重合させる方法 (特許文献 3)などが提案されて いる。前記難燃ィ匕技術を人工毛髪に適用したものとしては、例えば、リン化合物を共 重合させたポリエステル繊維が提案されている(特許文献 4)。しカゝしながら、人工毛 髪には高い耐燃性が要求されるため、これらの共重合ポリエステル繊維を人工毛髪 に使用するには、その共重合量を多くしなければならず、その結果、ポリエステルの 耐熱性が大幅に低下し、溶融紡糸が困難になったり、火炎が接近した場合、着火- 燃焼はしな 、が、溶融 ·ドリップすると 、う別の問題が発生する。 [0004] As a method of copolymerizing the former flame-retardant monomer, for example, a method of copolymerizing a phosphorus compound having a phosphorus atom as a ring member and good thermal stability (Patent Document 1), In addition, a method of copolymerizing forceful loxyphosphinic acid (Patent Document 2), a method of blending or copolymerizing a phosphorus compound with a polyester containing polyarylate (Patent Document 3), etc. have been proposed. Yes. For example, a polyester fiber copolymerized with a phosphorus compound has been proposed as an application of the flame retardant technique to artificial hair (Patent Document 4). However, since artificial hair is required to have high flame resistance, in order to use these copolymerized polyester fibers for artificial hair, the amount of copolymerization must be increased. If the heat resistance of the polyester is greatly reduced and melt spinning becomes difficult or the flame approaches, ignition-combustion will not occur, but melting and drip will cause another problem.
[0005] 一方、後者の難燃剤を含有させる方法としては、ポリエステル繊維に、微粒子のハ ロゲン化シクロアルカン化合物を含有させる方法 (特許文献 5)、臭素原子含有アル キルシクロへキサンを含有させる方法 (特許文献 6)などが提案されて!、る。前記ポリ エステル繊維に難燃剤を含有させる方法では、充分な耐燃性を得るために、含有処 理温度を 150°C以上の高温にすることが必要であったり、含有処理時間を長時間に する必要があったり、あるいは大量の難燃剤を使用しなければならないといった問題 があり、繊維物性の低下や生産性の低下、製造コストがアップするなどの問題が発生 する。 [0005] On the other hand, as a method for containing the latter flame retardant, a method in which a polyester fiber contains a fine-grained halogenated cycloalkane compound (Patent Document 5), or a method in which a bromine atom-containing alkylcyclohexane is contained ( Patent literature 6) has been proposed! In the method of adding a flame retardant to the polyester fiber, it is necessary to increase the treatment temperature to 150 ° C or higher in order to obtain sufficient flame resistance, or to increase the treatment time. There is a problem that it is necessary or a large amount of a flame retardant has to be used, which causes problems such as a decrease in fiber properties, a decrease in productivity, and an increase in manufacturing cost.
[0006] また、難燃助剤としてアンチモンィ匕合物を配合して、難燃性向上を図ることが提案 されているが(特許文献 7および 8)、これらには用途として成形品が記載されている [0006] Although it has been proposed to improve the flame retardancy by blending an antimony compound as a flame retardant aid (Patent Documents 7 and 8), a molded product is described for these applications. Has been
1S 繊維についての記載はない。 There is no description about 1S fiber.
[0007] このように、従来のポリエステル繊維の耐熱性、強度および伸度などの繊維物性を 維持しつつ、セット性、紡糸加工性、難燃性に優れた人工毛髪を形成しうる人工毛髪 用榭脂組成物は、 、まだ得られて 、な 、のが実状である。 [0007] As described above, for artificial hair capable of forming artificial hair excellent in setability, spinning processability and flame retardancy while maintaining the fiber physical properties such as heat resistance, strength and elongation of conventional polyester fibers. The rosin composition has not yet been obtained and is in reality.
特許文献 1 :特公昭 55— 41610号公報  Patent Document 1: Japanese Patent Publication No. 55-41610
特許文献 2:特公昭 53 - 13479号公報  Patent Document 2: Japanese Patent Publication No. 53-13479
特許文献 3:特開平 11— 124732号公報  Patent Document 3: Japanese Patent Laid-Open No. 11-124732
特許文献 4:特開平 3— 27105号公報  Patent Document 4: JP-A-3-27105
特許文献 5:特公平 3— 57990号公報  Patent Document 5: Japanese Patent Publication No. 3-57990
特許文献 6:特公平 1― 24913号公報  Patent Document 6: Japanese Patent Publication No. 1-24913
特許文献 7:特許 2693331号公報  Patent Document 7: Japanese Patent No. 2693331
特許文献 8 :特開 2002— 128998号公報 発明の開示 Patent Document 8: Japanese Patent Laid-Open No. 2002-128998 Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 本発明は、前述のごとき従来の問題を解決し、通常のポリエステル繊維の耐熱性、 強度および伸度などの繊維物性を維持し、セット性、紡糸加工性に優れ、高い難燃 性を有するポリエステル系人工毛髪を形成するための榭脂組成物を提供することを 目的とする。  [0008] The present invention solves the conventional problems as described above, maintains the fiber properties such as heat resistance, strength and elongation of ordinary polyester fiber, is excellent in setability and spinning processability, and has high flame retardancy. An object of the present invention is to provide a rosin composition for forming polyester-based artificial hair having a hair.
課題を解決するための手段  Means for solving the problem
[0009] 本発明者らは、前記課題を解決するために鋭意検討を重ねた結果、ポリエステル に対して特定比率の臭素含有難燃剤およびアンチモンィ匕合物を含有してなる榭脂 組成物であって、該榭脂組成物の限界酸素指数 (LOI)が 26以上であり、かつ、該 榭脂組成物の固有粘度 (IV)が 0. 5〜1. 0である難燃性ポリエステル系人工毛髪用 榭脂組成物を溶融紡糸することにより、通常のポリエステル繊維の耐熱性、強伸度な ど繊維物性を維持し、セット性、紡糸加工性に優れた難燃性ポリエステル系人工毛 髪が得られることを見出し、本発明を完成するに至った。  [0009] As a result of intensive investigations to solve the above problems, the present inventors have found a resin composition containing a specific ratio of bromine-containing flame retardant and antimony compound to polyester. A flame retardant polyester-based artificial polyester having a critical oxygen index (LOI) of 26 or more and an intrinsic viscosity (IV) of the resin composition of 0.5 to 1.0. By melt spinning the rosin composition for hair, the fiber properties such as heat resistance and high elongation of ordinary polyester fiber are maintained, and flame-retardant polyester artificial hair with excellent setability and spinning processability is obtained. As a result, the present invention was completed.
[0010] すなわち、本発明は、次の難燃性ポリエステル系人工毛髪用榭脂組成物および難 燃性ポリエステル系人工毛髪用榭脂組成物の製造方法に関する。  That is, the present invention relates to the following flame retardant polyester artificial hair greave composition and a method for producing the flame retardant polyester artificial hair greave composition.
(1)ポリアルキレンテレフタレートおよびポリアルキレンテレフタレートを主体とした共 重合ポリエステルよりなる群カゝら選ばれる少なくとも 1種であるポリエステル (A) 100重 量部に対し、臭素含有難燃剤(B) 5〜30重量部およびアンチモンィ匕合物(C) O. 5〜 10重量部よりなる榭脂組成物であって、該榭脂組成物の限界酸素指数 (LOI)が 26 以上であり、かつ、該榭脂組成物の固有粘度 (IV)が 0. 5〜1. 0であることを特徴と する、難燃性ポリエステル系人工毛髪用榭脂組成物。  (1) Polyalkylene terephthalate and at least one polyester selected from the group consisting of polyalkylene terephthalate-based copolyesters (A) Bromine-containing flame retardant (B) 5 to 100 parts by weight A fat composition comprising 30 parts by weight and antimony compound (C) O. 5 to 10 parts by weight, wherein the critical oxygen index (LOI) of the fat composition is 26 or more, and 1. A flame retardant polyester-based artificial hair composition characterized by having an intrinsic viscosity (IV) of the resin composition of 0.5 to 1.0.
(2)ポリアルキレンテレフタレート力 ポリエチレンテレフタレート、ポリプロピレンテレフ タレートおよびポリブチレンテレフタレートよりなる群力も選ばれる少なくとも 1種である 、 (1)記載の難燃性ポリエステル系人工毛髪用榭脂組成物。  (2) Polyalkylene terephthalate strength The at least one selected from the group strength consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate.
(3)臭素含有難燃剤 (B)が、臭素化芳香族系難燃剤、臭素含有リン酸エステル系難 燃剤、臭素化ポリスチレン系難燃剤、臭素化べンジルアタリレート系難燃剤、臭素化 エポキシ系難燃剤、臭素化フエノキシ系難燃剤、臭素化ポリカーボネート系難燃剤、 テトラブロモビスフエノール A誘導体、臭素含有トリアジン系化合物および、臭素含有 イソシァヌル酸系化合物よりなる群力も選ばれる少なくとも 1種の難燃剤である、 (1) または (2)記載の難燃性ポリエステル系人工毛髪用榭脂組成物。 (3) Bromine-containing flame retardant (B) is brominated aromatic flame retardant, bromine-containing phosphate ester flame retardant, brominated polystyrene flame retardant, brominated benzaryl acrylate flame retardant, brominated epoxy Flame retardant, brominated phenoxy flame retardant, brominated polycarbonate flame retardant, The flame-retardant polyester-based artificial material according to (1) or (2), which is at least one flame retardant selected from the group force consisting of a tetrabromobisphenol A derivative, a bromine-containing triazine compound, and a bromine-containing isocyanuric acid compound A rosin composition for hair.
(4)アンチモンィ匕合物(C)が、三酸ィ匕アンチモン、四酸ィ匕アンチモン、五酸化アンチ モンおよびアンチモン酸ナトリウムよりなる群力 選ばれる少なくとも 1種のアンチモン 化合物である、 (1)〜(3)のいずれかに記載の難燃性ポリエステル系人工毛髪用榭 脂組成物。  (4) The antimony compound (C) is at least one antimony compound selected from the group consisting of antimony triacid, antimony tetraacid, antimony tetraacid, antimony pentoxide and sodium antimonate. A resin composition for flame retardant polyester-based artificial hair according to any one of (1) to (3).
(5) (A)〜(C)成分力もなる榭脂組成物に、さらに、有機微粒子 (D)および Zまたは 無機微粒子 (E)が含有されてなる、(1)〜 (4)の 、ずれかに記載の難燃性ポリエステ ル系人工毛髪用榭脂組成物。  (5) The composition of (A) to (C), which further comprises organic fine particles (D) and Z or inorganic fine particles (E), and (1) to (4). A flame retardant polyester-based greave composition for artificial hair according to claim 1.
(6)有機微粒子 (D)が、ポリアリレート、ポリアミド、フッ素榭脂、シリコン榭脂、架橋ァ クリル樹脂および架橋ポリスチレンよりなる群力も選ばれる少なくとも 1種である、 (5) 記載の難燃性ポリエステル系人工毛髪用榭脂組成物。  (6) The flame retardant according to (5), wherein the organic fine particles (D) are at least one selected from the group force consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acrylic resin, and crosslinked polystyrene. A polyester-based artificial oil hair composition.
(7)無機微粒子 (E)が、炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミニウム 、酸化亜鈴、タノレク、カオリン、モンモリロナイト、ベントナイト、マイ力およびメラミンシリ 力複合粒子よりなる群力も選ばれる少なくとも 1種である、(5)記載の難燃性ポリエス テル系人工毛髪用榭脂組成物。  (7) inorganic fine particles (E) is also selected at least a group force consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, dumbbell, tanolec, kaolin, montmorillonite, bentonite, my power and melamine sili force composite particles One type of flame retardant polyester-based artificial hair composition according to (5).
(8)二軸押出機を用いて、 QZRが 0. 5〜2. 5の条件にて、(A)〜(E)成分を溶融 混練することを特徴とする、 (1)〜(7)の 、ずれかに記載の人工毛髪用榭脂組成物 の製造方法。  (8) The components (A) to (E) are melt-kneaded under a condition of QZR of 0.5 to 2.5 using a twin screw extruder, (1) to (7) The method for producing a rosin composition for artificial hair according to any one of the above.
(9)二軸押出機を用いて、(A)および (B)成分の混合物を第一フィーダ一力も投入 し、次いで、(C)〜(E)成分を第二フィーダ一から投入して溶融混練する、(8)記載 の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。  (9) Using a twin-screw extruder, put the mixture of components (A) and (B) into the first feeder, and then add components (C) to (E) from the second feeder to melt them. The method for producing a greave composition for flame-retardant polyester-based artificial hair according to (8), which is kneaded.
(10)二軸押出機を用いて、(A)成分を第一フィーダ一から投入し、次いで、(B)〜( (10) Using a twin screw extruder, the component (A) is charged from the first feeder, and then (B) to (
E)成分の混合物を第二フィーダ一力も投入して溶融混練する、 (8)記載の難燃性ポ リエステル系人工毛髪用榭脂組成物の製造方法。 E) The method for producing a flame retardant polyester artificial hair greave composition according to (8), wherein the mixture of the components is also melted and kneaded with the second feeder.
(11)二つの投入口を有する二軸押出機を用いて、 (A)および (B)成分の混合物を 第一の投入ロカ 投入し、次いで、(C)〜(E)成分を第二の投入ロカ 投入して溶 融混練する、 (8)記載の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。(11) Using a twin screw extruder having two inlets, the mixture of components (A) and (B) is charged to the first charging locus, and then components (C) to (E) are Input loca The method for producing a flame-retardant polyester-based artificial hair coagulant composition according to (8), which is melt-kneaded.
(12)二つの投入口を有する二軸押出機を用いて、 (A)成分を第一の投入口カも投 入し、次いで、(B)〜(E)成分の混合物を第二の投入口から投入して溶融混練する 、 (8)記載の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。 (12) Using a twin screw extruder having two inlets, the component (A) is also charged into the first inlet, and then the mixture of components (B) to (E) is charged into the second The method for producing a flame retardant polyester-based artificial hair coagulant composition according to (8), which is introduced from the mouth and melt kneaded.
(13)第二の投入口の位置が、第一の投入口とスクリューの先端の距離を 100とした 場合に第一投入口側力 40〜80の位置に存在する、( 11 )または( 12)の人工毛髪 用樹脂組成物の製造方法。  (13) When the distance between the first inlet and the tip of the screw is 100, the position of the second inlet is at the position of the first inlet side force 40-80 (11) or (12 ) For producing a resin composition for artificial hair.
(14)二軸押出機の LZDが 25〜50である、 (8)〜(13)のいずれかに記載の難燃 性ポリエステル系人工毛髪用榭脂組成物の製造方法。 発明の効果  (14) The method for producing a flame-retardant polyester artificial hair greave composition according to any one of (8) to (13), wherein the LZD of the twin-screw extruder is 25 to 50. The invention's effect
[0011] 本発明によると、通常のポリエステル繊維の耐熱性、強伸度など繊維物性を維持し [0011] According to the present invention, fiber properties such as heat resistance and high elongation of normal polyester fiber are maintained.
、セット性、紡糸加工性に優れ、高い難燃性を有するポリエステル系人工毛髪を形成 しうる榭脂組成物を得ることができる。 Thus, it is possible to obtain a rosin composition that is excellent in setability and spinning processability and can form polyester-based artificial hair having high flame retardancy.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物は、ポリアルキレンテレフタ レートおよびポリアルキレンテレフタレートを主体とした共重合ポリエステルの 1種以上 力もなるポリエステル (A)、臭素含有難燃剤 (B)およびアンチモンィ匕合物 (C)よりなる 榭脂組成物であり、特定の限界酸素濃度 (LOI)および固有粘度 (IV)を有するもの である。  [0012] The flame retardant polyester-based artificial hair composition of the present invention comprises a polyalkylene terephthalate and a polyester (A) which also has at least one kind of copolymer polyester mainly composed of polyalkylene terephthalate, bromine-containing difficult A resin composition comprising a flame retardant (B) and an antimony compound (C) and having a specific limiting oxygen concentration (LOI) and intrinsic viscosity (IV).
[0013] 本発明に用いられるポリエステル (A)に含まれるポリアルキレンテレフタレートおよ びポリアルキレンテレフタレートを主体とした共重合ポリエステルとしては、例えば、ポ リエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレートな どのポリアルキレンテレフタレートおよび Zまたはこれらのポリアルキレンテレフタレー トを主体とし、少量の共重合成分を含有する共重合ポリエステルがあげられる。  [0013] The polyalkylene terephthalate and the copolyester mainly composed of polyalkylene terephthalate contained in the polyester (A) used in the present invention include, for example, polyalkylenes such as polyethylene terephthalate, polypropylene terephthalate, and polybutylene terephthalate. Examples thereof include copolyesters mainly composed of terephthalate and Z or their polyalkylene terephthalates and containing a small amount of a copolymer component.
[0014] 前記主体とするとは、 80モル%以上含有することをいう。 [0014] The main component means containing 80 mol% or more.
[0015] 前記共重合成分としては、例えば、イソフタル酸、オルトフタル酸、ナフタレンジカル ボン酸、パラフエ-レンジカルボン酸、トリメリット酸、ピロメリット酸、コハク酸、グルタル 酸、アジピン酸、スペリン酸、ァゼライン酸、セバシン酸、ドデカン二酸などの多価力 ルボン酸、それらの誘導体、 5—ナトリウムスルホイソフタル酸、 5—ナトリウムスルホイ ソフタル酸ジヒドロキシェチルなどのスルホン酸塩を含むジカルボン酸、その誘導体、 1, 2 プロパンジオール、 1, 3 プロパンジオール、 1, 4 ブタンジオール、 1, 6— へキサンジオール、ネオペンチルグリコール、 1, 4ーシクロへキサンジメタノール、ジ エチレングリコーノレ、ポリエチレングリコール、トリメチロールプロパン、ペンタエリスリト ール、 4ーヒドロキシ安息香酸、 ε一力プロラタトンなどがあげられる。 [0015] Examples of the copolymer component include isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, para-phenolic dicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, speric acid, and azelain. Multivalent power such as acid, sebacic acid, dodecanedioic acid Rubonic acid, derivatives thereof, dicarboxylic acids including sulfonates such as 5-sodiumsulfoisophthalic acid, dihydroxyethyl 5-sodiumsulfoisophthalate, its derivatives, 1,2 propanediol, 1,3 propanediol, 1 , 4 Butanediol, 1,6--hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycolol, polyethylene glycol, trimethylolpropane, pentaerythritol, 4-hydroxybenzoic acid, ε One protarataton is one of them.
[0016] 前記共重合ポリエステルは、通常、主体となるテレフタル酸および Ζまたはその誘 導体 (例えば、テレフタル酸メチル)と、アルキレングリコールとの重合体に少量の共 重合成分を含有させて反応させることにより製造するのが、安定性、操作の簡便性の 点から好ましい。しかし、主体となるテレフタル酸および Ζまたはその誘導体 (例えば 、テレフタル酸メチル)と、アルキレングリコールとの混合物に、さらに少量の共重合成 分であるモノマーまたはオリゴマー成分を含有させたものを重合させることにより製造 してちよい。 [0016] The copolyester is usually made to react by containing a small amount of a copolymer component in a polymer of terephthalic acid, which is the main component, and a derivative thereof (for example, methyl terephthalate) and alkylene glycol. From the viewpoint of stability and ease of operation, it is preferable to produce by the above method. However, polymerizing a mixture of the main component terephthalic acid and cocoon or a derivative thereof (for example, methyl terephthalate) and an alkylene glycol with a monomer or oligomer component that is a small amount of copolysynthesis. It may be manufactured by.
[0017] 前記共重合ポリエステルは、主体となるポリアルキレンテレフタレートの主鎖および Ζまたは側鎖に前記共重合成分が重縮合していればよぐ共重合の仕方などには特 別な限定はない。  [0017] The copolymer polyester is not particularly limited in the way of copolymerization and the like as long as the copolymer component is polycondensed to the main chain and side or side chain of the main polyalkylene terephthalate. .
[0018] 前記ポリアルキレンテレフタレートを主体とした共重合ポリエステルの具体例として は、例えば、ポリエチレンテレフタレートを主体とし、ビスフエノール Αのエチレングリコ ールエーテルを共重合したポリエステル、 1, 4ーシクロへキサンジメタノールを共重 合したポリエステル、 5—ナトリウムスルホイソフタル酸ジヒドロキシェチルを共重合し たポリエステルなどがあげられる。  [0018] Specific examples of the copolyester mainly composed of polyalkylene terephthalate include, for example, polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol. Examples include polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl.
[0019] 前記ポリアルキレンテレフタレートおよび共重合ポリエステルは、 1種で用いてもよく 、 2種以上を組み合わせて用いてもよい。これらのうちでは、ポリエチレンテレフタレー ト、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、共重合ポリエステル(ポ リエチレンテレフタレートを主体とし、ビスフエノール Aのエチレングリコールエーテル を共重合したポリエステル、 1, 4ーシクロへキサンジメタノールを共重合したポリエス テル、 5—ナトリウムスルホイソフタル酸ジヒドロキシェチルを共重合したポリエステル など)が好ましぐこれらは 2種以上混合したものも好ましい。 [0020] 本発明に用いられるポリエステル (A)の固有粘度(IV)としては、 0. 5〜1. 4が好ま しぐ 0. 6〜1. 2がより好ましい。ポリエステル (A)の固有粘度が 0. 5未満の場合、得 られる繊維の機械的強度が低下する傾向があり、 1. 4を超えると、分子量の増大に 伴い溶融粘度が高くなり、溶融紡糸が困難になったり、繊度が不均一になる傾向が ある。 [0019] The polyalkylene terephthalate and the copolyester may be used singly or in combination of two or more. Among these, polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, copolymer polyester (polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol A, 1,4-cyclohexanedimethanol) A copolymerized polyester, a polyester copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl, etc.) are preferred. A mixture of two or more of these is also preferred. [0020] The intrinsic viscosity (IV) of the polyester (A) used in the present invention is preferably 0.5 to 1.4, more preferably 0.6 to 1.2. When the intrinsic viscosity of the polyester (A) is less than 0.5, the mechanical strength of the resulting fiber tends to decrease, and when it exceeds 1.4, the melt viscosity increases as the molecular weight increases, and melt spinning becomes difficult. It tends to be difficult and the fineness becomes uneven.
[0021] 本発明に用いられる臭素含有難燃剤 (B)には特に限定はなぐ一般に用いられて いる臭素含有難燃剤であれば使用することができる。  [0021] The bromine-containing flame retardant (B) used in the present invention is not particularly limited, and any bromine-containing flame retardant generally used can be used.
[0022] 臭素含有難燃剤 (B)の具体例としては、例えば、ペンタブロモトルエン、へキサブ口 モベンゼン、デカブロモジフエ-ル、デカブロモジフエ-ルエーテル、ビス(トリブロモ フエノキシ)ェタン、テトラブロモ無水フタル酸、エチレンビス(テトラブロモフタルイミド )、エチレンビス(ペンタブロモフエ-ル)、オタタブ口モトリメチルフエ-ルインダン、トリ ス(トリブロモネオペンチル)ホスフェートなどの臭素含有リン酸エステル類、下記一般 式(1)で表される臭素化ポリスチレン類、下記一般式(2)で表される臭素化ポリベン ジルアタリレート類、下記一般式 (3)で表される臭素化エポキシオリゴマー類、臭素化 フエノキシ榭脂、下記一般式 (4)で表される臭素化ポリカーボネートオリゴマー類、テ トラブロモビスフエノール A、テトラブロモビスフエノール A—ビス(2, 3—ジブロモプロ ピルエーテル)、テトラブロモビスフエノール A—ビス(ァリルエーテル)、テトラブロモビ スフエノール A—ビス(ヒドロキシェチルエーテル)などのテトラブロモビスフエノール A 誘導体、トリス(トリプロモフエノキシ)トリァジンなどの臭素含有トリアジン系化合物、トリ ス(2, 3—ジブロモプロピル)イソシァヌレートなどの臭素含有イソシァヌル酸系化合 物などが挙げられる。これらは 1種で用いてもよぐ 2種以上を組み合わせて用いても よい。  [0022] Specific examples of the bromine-containing flame retardant (B) include, for example, pentabromotoluene, hexose benzene, decabromodiphenyl, decabromodiphenyl ether, bis (tribromophenoxy) ethane, tetrabromophthalic anhydride, ethylenebis ( Bromine-containing phosphate esters such as tetrabromophthalimide), ethylene bis (pentabromophenol), otataboromotrimethylphenolindane, tris (tribromoneopentyl) phosphate, represented by the following general formula (1) Brominated polystyrenes, brominated polybenzyl acrylates represented by the following general formula (2), brominated epoxy oligomers represented by the following general formula (3), brominated phenoxy resin, Brominated polycarbonate oligomers represented by 4), tetrabromobisphenol A, teto Tetrabromobisphenol A derivatives such as bromobisphenol A-bis (2,3-dibromopropyl ether), tetrabromobisphenol A-bis (aryl ether), tetrabromobisphenol A-bis (hydroxyethyl ether), tris ( Examples thereof include bromine-containing triazine compounds such as tripromophenoxy) triazine and bromine-containing isocyanuric compounds such as tris (2,3-dibromopropyl) isocyanurate. These may be used alone or in combination of two or more.
[0023] [化 1]  [0023] [Chemical 1]
Figure imgf000008_0001
Figure imgf000008_0001
(式中、 Yは 1〜5、 nは 5〜200を示す) [0024] [化 2] (In the formula, Y represents 1 to 5, n represents 5 to 200) [0024] [Chemical 2]
Figure imgf000009_0001
Figure imgf000009_0001
(式中、 mは 5〜: LOOを示す) (In the formula, m is 5 to: LOO)
[0025] [化 3] [0025] [Chemical 3]
Figure imgf000009_0002
Figure imgf000009_0002
(式中、 R1は炭素数 1〜10の炭化水素基、ァリール基、ァラルキル基、反応性基を含 む炭化水素基、臭素含有ァリール基、または臭素含有ァラルキル基であり、それらは それぞれ同一であってもよく異なっていてもよい、 Pは 1〜80を示す) (In the formula, R 1 is a hydrocarbon group having 1 to 10 carbon atoms, an aryl group, an aralkyl group, a hydrocarbon group containing a reactive group, a bromine-containing aryl group, or a bromine-containing aralkyl group, which are the same. Or may be different, P represents 1 to 80)
[0026] [化 4] [0026] [Chemical 4]
。 〇>"R ( 4 )
Figure imgf000009_0003
. 〇>" R (4)
Figure imgf000009_0003
(式中、 R2は水素または臭素原子であり、それらはそれぞれ同一であってもよく異な つていてもよい、 qは 1〜80を示す) (Wherein R 2 is a hydrogen atom or a bromine atom, and they may be the same or different from each other, q represents 1 to 80)
これらの中では、難燃性付与の点から、臭素含有リン酸エステル系難燃剤、臭素化 ポリスチレン系難燃剤、臭素化べンジルアタリレート系難燃剤、臭素化エポキシオリゴ マー系難燃剤、臭素化フエノキシ榭脂系難燃剤、臭素化ポリカーボネート系難燃剤、 テトラブロモビスフエノール A誘導体、臭素含有トリアジン系化合物および臭素含有ィ ソシァヌル酸系化合物が好まし!/、。  Among these, from the viewpoint of imparting flame retardancy, bromine-containing phosphate ester flame retardant, brominated polystyrene flame retardant, brominated benzyl acrylate retardant, brominated epoxy oligomer flame retardant, bromine Preference is given to fluorinated phenoxy flame retardants, brominated polycarbonate flame retardants, tetrabromobisphenol A derivatives, bromine-containing triazine compounds and bromine-containing isocyanuric acid compounds!
[0027] 本発明における臭素含有難燃剤(B)の使用量は、ポリエステルお) 100重量部に 対し、 5〜30重量部が好ましぐ 6〜25重量部がより好ましぐ 7〜20重量部がさらに 好ましい。臭素含有難燃剤 (B)使用量が 5重量部より少ないと、難燃効果が得られ難 くなる傾向があり、 30重量部より多いと、機械的特性、耐熱性、耐ドリップ性が損なわ れる傾向がある。 [0027] The amount of the bromine-containing flame retardant (B) used in the present invention is 100 parts by weight of polyester. On the other hand, 5 to 30 parts by weight is preferred, 6 to 25 parts by weight is more preferred, and 7 to 20 parts by weight is more preferred. If the amount of bromine-containing flame retardant (B) used is less than 5 parts by weight, the flame retardant effect tends to be difficult to obtain, and if it is more than 30 parts by weight, mechanical properties, heat resistance and drip resistance are impaired. Tend.
[0028] 本発明にお ヽては、臭素含有難燃剤 (B)を配合することにより難燃性は発現される 力 アンチモンィ匕合物 (C)を配合することにより、難燃効果が著しく向上する。  [0028] In the present invention, the flame retardancy is exhibited by blending the bromine-containing flame retardant (B). The flame retardancy effect is remarkably achieved by blending the antimony compound (C). improves.
[0029] 本発明で用いられるアンチモンィ匕合物(C)には、特に限定はなぐ具体例としては[0029] Specific examples of the antimony compound (C) used in the present invention are not particularly limited.
、例えば、三酸化アンチモン、四酸化アンチモン、五酸化アンチモン、アンチモン酸 ナトリウムなどが挙げられる。 Examples thereof include antimony trioxide, antimony tetraoxide, antimony pentoxide, and sodium antimonate.
[0030] 本発明におけるアンチモン化合物(C)の平均粒子径は、 0. 02-15 μ mが好まし く、 0. 1〜12 mカより好ましく、 0. 2〜10 mカさらに好ましい。 [0030] The average particle size of the antimony compound (C) in the present invention is preferably from 0.02 to 15 μm, more preferably from 0.1 to 12 m, and even more preferably from 0.2 to 10 m.
[0031] また、アンチモン化合物(C)は、必要に応じて、エポキシ化合物、シランィ匕合物、ィ ソシァネートイ匕合物、チタネートイ匕合物等で表面処理されてもょ 、。 [0031] The antimony compound (C) may be surface-treated with an epoxy compound, a silane compound, a isocyanate compound, a titanate compound, or the like, if necessary.
[0032] 本発明におけるアンチモン化合物(C)の使用量は、ポリエステル (A) 100重量部 に対し、 0. 5〜 10重量部が好ましぐ 0. 6〜9重量部がより好ましぐ 0. 7〜7重量部 力 Sさらに好ましい。アンチモンィ匕合物(C)の使用量が 0. 5重量部より少ないと、難燃 効果の向上が小さい傾向があり、 10重量部より多いと、紡糸加工性、外観性、透明 性が損なわれる傾向がある。 [0032] The amount of the antimony compound (C) used in the present invention is preferably 0.5 to 10 parts by weight, more preferably 0.6 to 9 parts by weight based on 100 parts by weight of the polyester (A). 7-7 parts by weight Force S More preferred. When the amount of the antimony compound (C) used is less than 0.5 parts by weight, the improvement of the flame retardancy tends to be small, and when it is more than 10 parts by weight, the spinning processability, appearance and transparency are impaired. There is a tendency to be.
[0033] 本発明における難燃性ポリエステル系人工毛髪用榭脂組成物の限界酸素指数 (L OI)としては、 26以上が好ましぐ 27以上であるのがより好ましい。難燃性ポリエステ ル系人工毛髪用榭脂組成物の LOIが 26未満の場合、得られる繊維が着火しやすく なり、燃焼しやすくなる傾向があり、実使用においては、調理時や喫煙時に人工毛髪 が接炎する可能性があるため、人工毛髪として使用した時の安全性を確保するのが 困難になる。また、 LOIが 26未満では、一度着火してしまうと、自己消火することは困 難である。 [0033] The limiting oxygen index (L OI) of the flame retardant polyester-based artificial hair greave composition in the present invention is preferably 26 or more, more preferably 27 or more. If the LOI of the flame retardant polyester-based artificial hair coagulant composition is less than 26, the resulting fibers tend to ignite and tend to burn.In actual use, artificial hair is used when cooking or smoking. Since it may be in contact with flames, it is difficult to ensure safety when used as artificial hair. If the LOI is less than 26, it is difficult to self-extinguish once it is ignited.
[0034] 本発明にお ヽて、難燃性ポリエステル系人工毛髪用榭脂組成物の限界酸素指数( LOI)は、臭素含有難燃剤 (B)およびアンチモン化合物 (C)の使用量を特定の範囲 で選択することにより、調整することができる。 [0035] 本発明における難燃性ポリエステル系人工毛髪用榭脂組成物の固有粘度 (IV)と しては、 0. 5〜1. 0力 子ましく、 0. 6〜0. 9がより好ましい。難燃性ポリエステル系人 ェ毛髪用榭脂組成物の固有粘度が 0. 5未満の場合、得られる繊維の機械的強度が 低下したり、糸切れが発生する傾向があり、固有粘度が 1. 0を超えると、溶融粘度が 高くなり、紡糸が困難になったり、繊度が不均一になる傾向がある。 [0034] In the present invention, the limiting oxygen index (LOI) of the flame retardant polyester-based artificial hair coagulant composition specifies the amounts of bromine-containing flame retardant (B) and antimony compound (C) used. It can be adjusted by selecting the range. [0035] The intrinsic viscosity (IV) of the flame retardant polyester artificial hair greave composition in the present invention is preferably 0.5 to 1.0 force, more preferably 0.6 to 0.9. preferable. If the intrinsic viscosity of the flame retardant polyester-based human waving resin composition is less than 0.5, the mechanical strength of the resulting fiber tends to decrease or thread breakage tends to occur. If it exceeds 0, the melt viscosity becomes high, and spinning tends to be difficult, and the fineness tends to be non-uniform.
[0036] 本発明にお ヽて、難燃性ポリエステル系人工毛髪用榭脂組成物の固有粘度 (IV) は、ポリエステル (A)の固有粘度を選択すること、各原料を十分に乾燥すること、ブレ ンドおよび溶融混練時の吸湿を抑制すること、溶融混練時の混練温度、吐出量とスク リュー回転数の調整をすること、アンチモン化合物 (C)の投入位置を調節すること等 により、調整することができる。  [0036] In the present invention, the intrinsic viscosity (IV) of the flame retardant polyester-based artificial hair coagulant composition is selected from the intrinsic viscosity of the polyester (A) and each raw material is sufficiently dried. , By controlling moisture absorption during blending and melt kneading, adjusting kneading temperature, discharge amount and screw rotation speed during melt kneading, adjusting the input position of antimony compound (C), etc. can do.
[0037] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物カゝら得られる繊維は、有機 微粒子 (D)および Zまたは無機微粒子 (E)を混合することにより、得られる繊維の表 面に微細な突起を形成し、繊維表面の光沢、つやを調整することができる。  [0037] The fiber obtained from the flame retardant polyester-based artificial hair composition of the present invention is obtained by mixing organic fine particles (D) and Z or inorganic fine particles (E). Fine protrusions can be formed on the surface to adjust the gloss and gloss of the fiber surface.
[0038] 本発明における有機微粒子 (D)としては、主成分である難燃性ポリエステル (A)と 相溶しないか、部分的に相溶しない構造を有する有機榭脂であれば使用することが でき、例えば、ポリアリレート、ポリアミド、フッ素榭脂、シリコン榭脂、架橋アクリル榭脂 、架橋ポリスチレンなどが好ましく用いられる。これらは 1種で用いてもよぐ 2種以上 を組み合わせて用いてもよい。安定的に光沢調整効果を発現するためには、耐熱性 および分散性の点から、架橋ポリエステル粒子および架橋アクリル粒子が好ま 、。  [0038] The organic fine particles (D) in the present invention may be used as long as they are organic resins having a structure that is incompatible with or partially incompatible with the flame retardant polyester (A) as the main component. For example, polyarylate, polyamide, fluorine resin, silicon resin, crosslinked acrylic resin, crosslinked polystyrene, etc. are preferably used. These may be used alone or in combination of two or more. In order to stably exhibit a gloss adjusting effect, crosslinked polyester particles and crosslinked acrylic particles are preferred from the viewpoint of heat resistance and dispersibility.
[0039] 前記架橋ポリエステル粒子は、不飽和ポリエステルおよびビュル系単量体を水分 散させ、架橋硬化させることで得られる。ここで使用される不飽和ポリエステルとして は、特に限定はなぐ例えば、 ex , j8—不飽和酸もしくはそれと飽和酸との混合物と 二価アルコールもしくは三価アルコールとを重合させたものなどを挙げることができる [0039] The crosslinked polyester particles can be obtained by water-dispersing unsaturated polyester and a bull monomer and crosslinking and curing. Examples of the unsaturated polyester used herein include, but are not limited to, for example, ex, j8-unsaturated acid or a mixture of a saturated acid and a dihydric alcohol or a trihydric alcohol. it can
。不飽和酸としては、例えば、フマル酸、マレイン酸、ィタコン酸などが挙げられ、飽 和酸としては、例えば、フタル酸、テレフタル酸、コハク酸、ダルタル酸、テトラヒドロフ タル酸、アジピン酸、セバチン酸などが挙げられる。また、二価アルコールおよび三 価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、プロピレ ングリコール、ネオペンチルグリコール、 1, 3—プロパンジオール、 1, 6—へキサンジ オール、トリメチロールプロパンなどが挙げられる。一方、ビュル系単量体としては、 特に限定はなぐ例えば、スチレン、クロルスチレン、ビニルトルエン、ジビニルベンゼ ン、アクリル酸、メチルアタリレート、アクリロニトリル、ェチルアタリレート、およびジァリ ルフタレートなどが挙げられる。 . Examples of the unsaturated acid include fumaric acid, maleic acid, and itaconic acid. Examples of the saturated acid include phthalic acid, terephthalic acid, succinic acid, daltaric acid, tetrahydrophthalic acid, adipic acid, and sebatin. An acid etc. are mentioned. Examples of the dihydric alcohol and trihydric alcohol include ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, 1,3-propanediol, and 1,6-hexanediol. Examples include all and trimethylolpropane. On the other hand, examples of the bur monomer include, but are not limited to, styrene, chlorostyrene, vinyl toluene, divinyl benzene, acrylic acid, methyl acrylate, acrylonitrile, ethyl acrylate, and diaryl phthalate.
[0040] 前記架橋アクリル粒子は、アクリル系単量体および架橋剤を水分散させ、架橋硬化 させることで得られる。ここで使用されるアクリル系の単量体としては、アクリル酸また はアクリル酸の誘導体、例えばアクリル酸メチル、アクリル酸ブチル、アクリル酸へキ シル、アクリル酸シクロへキシル、アクリル酸ヒドロキシェチル、アクリロニトリル、アタリ ルアミド、 N—メチロールアクリルアミド、あるいはメタクリル酸またはメタクリル酸の誘 導体、例えば、メタクリル酸メチル、メタクリル酸プチル、メタクリル酸へキシル、メタタリ ル酸グリシジル、メタクリル酸ベンジル、メタクリル酸シクロへキシル、メタクリル酸 N— ビ-ルー 2—ピロリドン、メタタリ口-トリル、メタクリルアミド、 N—メチロールメタクリルァ ミド、メタクリル酸 2—ヒドロキシェチルなどの 1分子中に 1個のビュル基を有するビ- ル系単量体が挙げられる。これらは 1種または 2種以上を組合せて使用することがで きる。また、架橋剤としては、 1分子中に 2個以上のビュル基を有する単量体であれ ばいずれでもよいが、 1分子中に 2個のビュル基を有するものが好ましい。その好まし い単量体としては、例えば、ジビュルベンゼン、グリコールとメタクリル酸あるいはァク リル酸との反応生成物(例えばエチレングリコールジメタタリレート、ネオペンチルグリ コールジメタタリレートなど)などが挙げられる力 これらに限定されるものではない。 架橋剤の添加量は、ビュル基を 1個有する単量体 100重量部に対して 0. 02〜5重 量部が好ましい。重合開始剤としては、過酸ィ匕物系ラジカル重合開始剤が好ましぐ 例えば、過酸化べンゾィル、過安息香酸 2—ェチルへキシル、過酸化ジ tert—ブチ ル、タメンヒドロペルォキシド、メチルェチルケトンペルォキシドなどが挙げられる。ラジ カル重合開始剤は、ビニル基を 1個有する単量体 100重量部に対して 0. 05〜: L0重 量部使用されるのが好ましい。  [0040] The crosslinked acrylic particles can be obtained by water-dispersing an acrylic monomer and a crosslinking agent, followed by crosslinking and curing. Examples of acrylic monomers used herein include acrylic acid or acrylic acid derivatives such as methyl acrylate, butyl acrylate, hexyl acrylate, cyclohexyl acrylate, hydroxyethyl acrylate, Acrylonitrile, allylamide, N-methylolacrylamide, or methacrylic acid or methacrylic acid derivatives such as methyl methacrylate, butyl methacrylate, hexyl methacrylate, glycidyl methacrylate, benzyl methacrylate, cyclohexyl methacrylate, Methacrylic acid N-bilulu 2-pyrrolidone, metatary-tolyl, methacrylamide, N-methylol methacrylamide, 2-hydroxyethyl methacrylate, etc. Monomer. These can be used alone or in combination of two or more. The crosslinking agent may be any monomer having two or more bull groups in one molecule, but one having two bull groups in one molecule is preferable. Preferred examples of the monomer include dibutenebenzene, a reaction product of glycol and methacrylic acid or acrylic acid (for example, ethylene glycol dimetatalylate, neopentyl glycol dimetatalylate, etc.). Forces to be used are not limited to these. The addition amount of the crosslinking agent is preferably 0.02 to 5 parts by weight with respect to 100 parts by weight of the monomer having one bur group. As the polymerization initiator, peroxy radical radical polymerization initiators are preferred. For example, benzoyl peroxide, 2-ethylhexyl perbenzoate, di-tert-butyl peroxide, and tamenhydroperoxide. And methyl ethyl ketone peroxide. The radical polymerization initiator is preferably used in an amount of 0.05 to L0 parts by weight with respect to 100 parts by weight of the monomer having one vinyl group.
[0041] 本発明に用いられる無機微粒子 (E)としては、繊維の透明性および発色性への影 響から、ポリエステル (A)の屈折率に近い屈折率を有するものが好ましぐ例えば、 炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミニウム、酸化亜鉛、タルク、力 ォリン、モンモリロナイト、ベントナイト、マイ力などが挙げられる。これらは 1種で用い てもよく、 2種以上を組み合わせて用いてもよい。これらのなかでは、球形に近い微粒 子の方が光沢調整効果は高ぐ酸化ケィ素、酸ィヒケィ素を主体とした複合粒子など が好ましい。本発明に用いられる無機微粒子 (E)は、必要に応じて、エポキシ化合物 、シランィ匕合物、イソシァネートイ匕合物、チタネートイ匕合物等で表面処理されてもよい 本発明のポリエステル系人工毛髪用の榭脂組成物には、必要に応じて、耐熱剤、光 安定剤、蛍光剤、酸化防止剤、静電防止剤、顔料、可塑剤、潤滑剤などの各種添加 剤を含有させることができる。 [0041] The inorganic fine particles (E) used in the present invention are preferably those having a refractive index close to the refractive index of the polyester (A) from the viewpoint of the effects on the transparency and color developability of the fiber. Calcium, silicon oxide, titanium oxide, aluminum oxide, zinc oxide, talc, force Examples include olin, montmorillonite, bentonite, and my power. These may be used alone or in combination of two or more. Among these, particles close to a spherical shape are preferably composite particles mainly composed of silicon oxide and acid hydride, which have a higher gloss adjustment effect. The inorganic fine particles (E) used in the present invention may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, etc., if necessary, for the polyester-based artificial hair of the present invention. The resin composition can contain various additives such as heat-resistant agents, light stabilizers, fluorescent agents, antioxidants, antistatic agents, pigments, plasticizers, and lubricants as necessary. .
[0042] 本発明における難燃性ポリエステル系人工毛髪用榭脂組成物は、例えば、(A)〜 (C)成分、さらには (D)〜(E)成分をドライブレンドした後、種々の一般的な混練機、 例えば、一軸押出機、二軸押出機、ロール、バンバリ一ミキサー、エーダーなどを用 いて溶融混練することにより得ることができる。混練機としては、二軸押出機が、混練 度の調整、操作の簡便性の点力 好ましい。  [0042] The flame retardant polyester-based artificial hair composition according to the present invention includes, for example, components (A) to (C), and further dry-blended components (D) to (E). It can be obtained by melt-kneading using a typical kneader, for example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, an ader or the like. As the kneading machine, a twin-screw extruder is preferable because of adjustment of the kneading degree and ease of operation.
[0043] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物の溶融混練にぉ ヽては、 紡糸加工性ゃ耐ドリップ性を確保するために高 、溶融粘度を確保しながら混練がで きるよう、温度条件、スクリュー構成、スクリュー回転数、吐出量などを適宜に選定する 必要がある。  [0043] For the melt-kneading of the flame retardant polyester-based artificial hair composition of the present invention, the spinning processability is high in order to ensure the drip resistance, and the kneading can be performed while ensuring the melt viscosity. It is necessary to select the temperature conditions, screw configuration, screw rotation speed, discharge amount, etc. as appropriate.
[0044] これらのうちでも、溶融混練の程度の指標として、吐出量 Q (単位: gZ分)とスクリュ 一回転数 R (単位: rpm)との関係を示す混練度 (QZR)が重要である。なお、混練度 (Q/R)は小さい場合、十分に混練されていることを示し、大きい場合、混練が不十 分であることを示す。  [0044] Of these, the degree of kneading (QZR) indicating the relationship between the discharge rate Q (unit: gZ) and the screw rotation speed R (unit: rpm) is important as an indicator of the degree of melt-kneading. . When the degree of kneading (Q / R) is small, it indicates that the kneading is sufficiently performed, and when it is large, it indicates that the kneading is insufficient.
[0045] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物の溶融混練にぉ ヽては、 [0045] For the melt-kneading of the flame retardant polyester-based artificial hair composition of the present invention,
W.S.Q R , 0. 5〜2. 5力 S女子ましく、 0. 6〜2. 2力 り女子ましく、 0. 7〜2. 0力 ^さ らに好ましい。混練度 QZRが 0. 5未満になると、得られる榭脂組成物の固有粘度が 著しく低下するために、紡糸加工性が低下し、糸切れが発生しやすくなる傾向がある 。一方、 QZRが 2. 5を超えると、各成分の分散が不十分となり、凝集ゃ不均一混合 となるため、難燃性、機械特性、外観などの低下が起こったり、紡糸加工性の低下が 起こったりする傾向がある。 WSQ R, 0.5-2. 5 power S female-like, 0.6-2. 2 power-like female, 0.7-7-2.0 power ^ More preferable. When the degree of kneading QZR is less than 0.5, the intrinsic viscosity of the obtained resin composition is remarkably lowered, so that the spinning processability is lowered and yarn breakage tends to occur. On the other hand, if the QZR exceeds 2.5, the dispersion of each component becomes insufficient and the agglomeration results in inhomogeneous mixing, resulting in a decrease in flame retardancy, mechanical properties, appearance, and a decrease in spinning processability. There is a tendency to happen.
[0046] 本発明にお 、ては、(A)〜 (E)成分の組み合わせとして、榭脂ペレットと無機化合 物粉体との混合物である場合には、混合物中での組成比が不均一になりやすいた め、一つの投入口より二つ以上のフィーダ一を用 Vヽる方法や二つの投入口から分割 フィードする方法を用いることにより、難燃性の安定化、機械特性の低下抑制、混練 の均一性、紡糸加工性などを確保することが好ま 、。  [0046] In the present invention, when the mixture of components (A) to (E) is a mixture of a resin pellet and an inorganic compound powder, the composition ratio in the mixture is not uniform. Therefore, it is possible to stabilize flame retardancy and suppress deterioration of mechanical properties by using a method that uses two or more feeders from one inlet and a method that feeds separately from two inlets. It is preferable to ensure uniformity of kneading and spinning processability.
[0047] 本発明において、一つの投入口より二つ以上のフィーダ一を用いる場合には、(A) および (B)成分の混合物を第一フィーダ一から、 (C)〜 (E)成分を第二フィーダ一等 から、二軸押出機に所定の比率で同時に投入して溶融混練する方法、もしくは、(A) 成分を第一フィーダ一から、(B)〜(E)成分の混合物を第二フィーダ一等力 同様 に投入して溶融混練する方法が、粉体成分および少量配合成分の分級を抑制でき 、均一に混練できるため、紡糸時の糸切れを抑制でき、人工毛髪製品の品質ムラを 抑制できる点から好ましい。  [0047] In the present invention, when two or more feeders are used from one inlet, the mixture of components (A) and (B) is transferred from the first feeder, and components (C) to (E) are added. From the second feeder, etc., a method of simultaneously charging into a twin screw extruder at a predetermined ratio and melt-kneading, or (A) component from the first feeder and (B) to (E) mixture of components The same feeder and melt kneading method can suppress the classification of the powder component and the small amount of blended components and can knead evenly, so that yarn breakage during spinning can be suppressed, resulting in uneven quality of artificial hair products. From the point that can be suppressed.
[0048] 本発明において、二つの投入口を有する二軸押出機を用いて、分割フィード法を 用いる場合には、(A)および (B)成分の混合物を第一の投入ロカも投入し、次いで 、(C)〜(E)成分を第二の投入口から投入して溶融混練する方法、もしくは、(A)成 分を第一の投入口力も投入し、次 、で、 (B)〜 (E)成分の混合物を第二の投入口か ら投入して溶融混練する方法が、溶融混練時の (A)および (B)成分の分解を抑制で き、紡糸加工性、人工毛髪製品の品質確保の点から好ましい。すなわち、アンチモン 化合物 (C)を第二投入口から投入することにより、得られる榭脂組成物の固有粘度( IV)の低下を小さくすることができ、得られる繊維の機械的特性、紡糸加工性ゃ耐ドリ ップ性を向上させることができる。  [0048] In the present invention, when a split feed method is used using a twin-screw extruder having two inlets, the mixture of the components (A) and (B) is also input to the first input loca. Next, a method in which the components (C) to (E) are charged from the second charging port and melt-kneaded, or (A) the component is also charged to the first charging port, and then (B) to The method in which the mixture of the component (E) is introduced from the second inlet and melt-kneaded can suppress decomposition of the components (A) and (B) during melt-kneading, and can be used for spinning processability, artificial hair products. It is preferable from the viewpoint of ensuring quality. That is, by introducing the antimony compound (C) from the second inlet, the decrease in the intrinsic viscosity (IV) of the obtained resin composition can be reduced, and the mechanical properties and spinning processability of the resulting fiber can be reduced. The dripping resistance can be improved.
[0049] この際、第二の投入口の位置としては、第一の投入口とスクリューの先端の距離を 1 00とする場合、第一投入口側力も 40〜80の位置に存在することが、溶融混練時の( A)および (B)成分の分解を抑制でき、均一に混練できる点力も好ま 、。  [0049] At this time, as the position of the second input port, when the distance between the first input port and the tip of the screw is 100, the first input port side force may exist at a position of 40-80. Also preferred is the point power that can suppress decomposition of components (A) and (B) during melt-kneading and can be uniformly kneaded.
[0050] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法にぉ 、て、溶 融混練時の混練温度 (榭脂温度)は 240〜310°Cが好ましぐ 250〜300°Cがより好 ましい。溶融混練時の混練温度が 240°C未満では、榭脂組成物が十分に溶融しき れず、混練が不十分になったり、押出機への負荷が大きくなり、混練ができなくなる 傾向がある。一方、溶融混練時の混練温度が 310°Cを超えると、榭脂組成物の分解 が促進されることになり、榭脂組成物の溶融粘度が低下したり、得られた榭脂組成物 力も形成される繊維の物性低下が起こる傾向がある。 [0050] In the method for producing a flame retardant polyester artificial hair greave composition of the present invention, the kneading temperature (wax temperature) during melt kneading is preferably 240 to 310 ° C. 300 ° C is more preferred. When the kneading temperature at the time of melt kneading is less than 240 ° C, the resin composition is sufficiently melted. Therefore, the kneading tends to be inadequate or the load on the extruder increases, and the kneading cannot be performed. On the other hand, when the kneading temperature at the time of melt kneading exceeds 310 ° C, the decomposition of the resin composition is promoted, the melt viscosity of the resin composition is reduced, and the obtained resin composition strength is also reduced. There is a tendency for the physical properties of the formed fibers to decrease.
[0051] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法において、さら には、 L/D= 15〜50の二軸押出機を用いることがより好ましい。なお、 L/D値とは 、二軸押出機のスクリュー長さ (L)とスクリュー径 (D)の比力も求められる値であり、押 出機固有の値である。 L値が大きい場合、榭脂組成物の押出機中の滞留時間が長く なり、その結果榭脂組成物の混練時間が長くなる。 D値が大きい場合は、処理能力 が大きくなる。すなわち、 LZD値は押出機の混練能力の指標であり、 LZD値が大き いほど、大きな剪断応力がかかることになり、より混練された榭脂組成物が得られる。  [0051] In the method for producing a flame retardant polyester artificial hair greave composition of the present invention, it is more preferable to use a twin screw extruder of L / D = 15-50. The L / D value is a value for which the specific force of the screw length (L) and screw diameter (D) of the twin-screw extruder is also obtained, and is a value unique to the extruder. When the L value is large, the residence time of the resin composition in the extruder becomes longer, and as a result, the kneading time of the resin composition becomes longer. When the D value is large, the processing capacity increases. That is, the LZD value is an index of the kneading ability of the extruder, and the larger the LZD value, the greater the shear stress is applied, and the more kneaded resin composition can be obtained.
[0052] 二軸押出機の LZDが 15未満の場合、スクリュー長さが短いため溶融が不十分とな り混練効果が得られない傾向にある。 LZDが 50を超える場合、過分散の状態にな つたり、榭脂の分解が起こりやすい傾向がある。  [0052] When the LZD of the twin screw extruder is less than 15, the screw length is short, so that the melting becomes insufficient and the kneading effect tends not to be obtained. If the LZD exceeds 50, it tends to be overdispersed or the decomposition of the greaves.
[0053] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物は、通常の溶融紡糸法で 溶融紡糸することにより、難燃性ポリエステル系人工毛髪用を製造することができる。  [0053] The flame retardant polyester artificial hair coagulant composition of the present invention can be produced by flame spinning using a conventional melt spinning method to produce flame retardant polyester artificial hair.
[0054] すなわち、例えば、押出機、ギアポンプ、口金などの温度を 270〜310°Cとして溶 融紡糸し、紡出糸条を、加熱筒を通過させた後、ガラス転移点以下に冷却して、 50 〜5000mZ分の速度で引き取ることにより紡出糸が得られる。また、紡出糸条を冷 却用の水を入れた水槽で冷却し、繊度のコントロールを行なうことも可能である。加熱 筒の温度や長さ、冷却風の温度や吹付量、冷却水槽の温度、冷却時間、引取速度 は、吐出量および口金の孔数によって適宜調整することができる。  That is, for example, melt spinning is performed at a temperature of 270 to 310 ° C. such as an extruder, a gear pump, and a die, and the spun yarn is passed through a heating tube and then cooled to a glass transition point or lower. The spun yarn is obtained by taking it up at a speed of 50 to 5000 mZ. It is also possible to control the fineness by cooling the spun yarn in a water tank containing water for cooling. The temperature and length of the heating cylinder, the temperature and amount of cooling air, the temperature of the cooling water tank, the cooling time, and the take-up speed can be appropriately adjusted according to the discharge amount and the number of holes in the base.
[0055] 得られた未延伸糸は熱延伸されるが、延伸は未延伸糸を一且卷き取ってから延伸 する 2工程法および、巻き取ることなく連続して延伸する直接紡糸延伸法のいずれの 方法によってもよい。熱延伸は、 1段延伸法または 2段以上の多段延伸法で行なわれ る。熱延伸における加熱手段としては、加熱ローラ、ヒートプレート、スチームジェット 装置、温水槽などを使用することができ、これらを適宜併用することもできる。  [0055] The obtained undrawn yarn is heat-drawn, and drawing is performed by a two-step method in which the undrawn yarn is wound once and then drawn, and a direct spinning drawing method in which drawing is continuously performed without winding. Either method may be used. The hot stretching is performed by a single-stage stretching method or a multi-stage stretching method having two or more stages. As a heating means in the heat stretching, a heating roller, a heat plate, a steam jet device, a hot water tank, or the like can be used, and these can be used in combination as appropriate.
[0056] 本発明の榭脂組成物カゝら形成される難燃性ポリエステル系人工毛髪の単繊維繊 度 ίま、通常、 10〜: LOOdtex力 S好ましく、 20〜90dtex力 り好ましく、 30〜70dtex力 S さらに好ましい。また、人工毛髪としては、 160〜200°Cで美容熱器具 (ヘアーアイ口 ン)が使用できる耐熱性を有しており、着火しにくぐ自己消火性を有していることが 好ましい。 [0056] The single fiber fiber of the flame-retardant polyester artificial hair formed from the resin composition of the present invention Usually, 10 to: LOOdtex force S, preferably 20 to 90 dtex force, more preferably 30 to 70 dtex force S. The artificial hair has heat resistance capable of using a beauty heat instrument (hair eye opening) at 160 to 200 ° C., and preferably has self-extinguishing properties that are difficult to ignite.
[0057] また、本発明の榭脂組成物カゝら形成される難燃性ポリエステル系人工毛髪は、美 容熱器具 (ヘアーアイロン)を用いたカールセット性に優れ、カールの保持性にも優 れる。また、繊維表面の凹凸により、適度に艷消されており、人工毛髪として使用する ことができる。さらに、繊維表面処理剤、柔軟剤などの油剤を使用し、触感、風合を付 与して、より人毛に近づけることができる。  [0057] In addition, the flame-retardant polyester artificial hair formed from the resin composition of the present invention is excellent in curl setting using a beauty heat appliance (hair iron), and also has good curl retention. Excel. In addition, the surface of the fiber is moderately erased due to the unevenness of the fiber surface, and can be used as artificial hair. In addition, oil agents such as fiber surface treatment agents and softeners can be used to provide a feeling of touch and texture, making it closer to human hair.
[0058] また、本発明の榭脂組成物カゝら形成される難燃性ポリエステル系人工毛髪は、モダ アクリル繊維、ポリ塩化ビニル繊維、ナイロン繊維など、他の人工毛髪素材と併用し てもよいし、人毛と併用してもよい。  [0058] The flame-retardant polyester artificial hair formed from the resin composition of the present invention may be used in combination with other artificial hair materials such as modacrylic fiber, polyvinyl chloride fiber, and nylon fiber. It may be used in combination with human hair.
実施例  Example
[0059] 次に、本発明を実施例に基づいてさらに具体的に説明するが、本発明はこれらに 限定されるものではない。  Next, the present invention will be more specifically described based on examples, but the present invention is not limited to these.
[0060] なお、特性値の測定法は、以下のとおりである。 [0060] The method for measuring the characteristic value is as follows.
[0061] (榭脂組成物の固有粘度) [0061] (Intrinsic viscosity of rosin composition)
フエノールとテトラクロロェタンとの等重量混合物を溶媒とし、得られた榭脂組成物 の濃度 0. 5gZdlの溶液に対して、ウベローデ型粘度管を用いて 25°Cにおける相対 粘度を測定し、下記式より固有粘度を算出する。  Using an equal weight mixture of phenol and tetrachloroethane as a solvent, the relative viscosity at 25 ° C was measured using a Ubbelohde type viscosity tube with respect to a solution having a concentration of 0.5 gZdl of the obtained resin composition. Intrinsic viscosity is calculated from the following formula.
[0062] [数 1] [0062] [Equation 1]
[ η ] = 1 i πι τ, s p / C = 1 i m ( rj r e , - 1 ) / C [η] = 1 i πι τ, sp / C = 1 im (rj re ,-1) / C
C→0 C→0  C → 0 C → 0
= 1 i m ( — η 0 ) / 0 C (式中、 r?は溶液の粘度、 r? = 1 im (— η 0 ) / 0 C (where r? Is the viscosity of the solution and r?
0は溶媒の粘度、 7?  0 is the viscosity of the solvent, 7?
relは相対粘度、 7?  rel is the relative viscosity, 7?
spは比粘度、 [ τ? ]は 固有粘度、 Cは溶液の濃度である。 )0 sp is the specific viscosity, [τ?] is the intrinsic viscosity, and C is the concentration of the solution. ) 0
[0063] (限界酸素指数 LOI)  [0063] (Limited oxygen index LOI)
得られた榭脂組成物に対して、 JIS K 7201に従い、燃焼性の指標である限界酸 素指数 LOIを求めた。 For the obtained rosin composition, in accordance with JIS K 7201, a limiting acid that is an indicator of combustibility The prime index LOI was calculated.
[0064] (紡糸加工性) [0064] (Spinnability)
実施例 1に記載した条件にて、溶融紡糸機から得られる未延伸紡出糸を連続して 引き取り、糸切れの有無を目視評価する。  Under the conditions described in Example 1, undrawn spun yarn obtained from a melt spinning machine is continuously taken up and visually evaluated for the presence or absence of yarn breakage.
〇: 1時間あたりの糸切れの発生が 1回未満である  ○: Occurrence of yarn breakage per hour is less than once
△: 1時間あたりの糸切れの発生が 1〜2回である  Δ: Yarn breakage occurs once or twice per hour
X: 1時間あたりの糸切れの発生が 3回以上である  X: Thread breakage occurs more than 3 times per hour
X X:頻繁に糸切れが発生して、連続的に紡糸することができない。  X X: Yarn breakage frequently occurs, and continuous spinning is not possible.
[0065] (強度および伸度) [0065] (Strength and elongation)
引張圧縮試験機 (インテスコネ土製、 INTESCO Model201型)を用いて、得られた フィラメントの引張強伸度を測定する。長さ 40mmのフィラメント 1本をとり、フィラメント の両端 10mmを、両面テープを貼り付けた台紙 (薄紙)で挟み、一晩風乾させて、有 効長 20mmの試料を作製する。試験機に試料を装着し、温度 24°C、湿度 80%以下 、荷重 lZ30gF X繊度 (デニール)、引張速度 20mmZ分で試験を行ない、強伸度 を測定する。同じ条件で試験を 10回繰り返し、平均値をフィラメントの強伸度とする。  Using a tensile and compression tester (INTESCO Model 201, manufactured by INTESCONET), measure the tensile strength and elongation of the obtained filament. Take one filament with a length of 40 mm, sandwich 10 mm of both ends of the filament with a backing paper (thin paper) with double-sided tape, and let it air dry overnight to make a sample with an effective length of 20 mm. Place the sample on the tester, perform the test at a temperature of 24 ° C, a humidity of 80% or less, a load of lZ30gF X fineness (denier), and a tensile speed of 20mmZ, and measure the strong elongation. The test is repeated 10 times under the same conditions, and the average value is defined as the filament elongation.
[0066] (難燃性) [0066] (Flame retardancy)
繊度約 50dtexのフィラメントを 150mmの長さに切り、 0. 7gを束ね、一方の端をク ランプで挟んでスタンドに固定して垂直に垂らす。有効長 120mmの固定したフィラメ ントに 20mmの炎を 3秒間接炎させ、燃焼させて評価する。  Cut a filament with a fineness of about 50dtex into a length of 150mm, bundle 0.7g, hold one end with a clamp, fix it on a stand and hang it vertically. Evaluate a fixed filament with an effective length of 120 mm by burning a 20 mm flame indirectly for 3 seconds and burning it.
燃焼性  Combustion quality
◎:残炎時間が 0秒 (着火しな!、)  ◎: Afterflame time 0 seconds (Do not ignite!)
〇:残炎時間が 3秒未満  〇: After flame time is less than 3 seconds
:残炎時間が3〜10秒  : After flame time 3 to 10 seconds
X:残炎時間が 10秒以上  X: Afterflame time is 10 seconds or more
—耐ドリップ性—  —Drip resistance—
◎:ドリップ数が 0  ◎: Number of drip is 0
〇:ドリップ数が 5以下  ◯: Number of drip is 5 or less
△:ドリップ数が 6〜10 X :ドリップ数が 11以上。 △: Number of drip is 6 ~ 10 X: The drip number is 11 or more.
[0067] (アイロンセット性) [0067] (Iron set property)
ヘアーアイロンによるカールセットのしゃすさや、カール形状の保持性の指標であ る。長さ 30cm、総繊度 10万 dtexのトウフィラメントを 180°Cに加熱したヘアーアイ口 ンに軽く挟み、 3回扱いて予熱する。この際のフィラメント間の融着、フィラメントの縮 れ、糸切れを目視評価する。次いで、予熱したフィラメントをヘアーアイロンに捲きつ け、 10秒間保持し、アイロンを引き抜く。この際の抜きやすさ (ロッドァ外性)、抜いた ときのカールの保持性を目視評価する。  It is an indicator of curling set by hair irons and curl shape retention. Lightly sandwich a tow filament with a length of 30 cm and a total fineness of 100,000 dtex in a hair eye heated to 180 ° C, and preheat it by handling it three times. At this time, the fusion between filaments, filament shrinkage, and thread breakage are visually evaluated. Then, preheat the filament to the hair iron, hold it for 10 seconds, and pull out the iron. Evaluate the ease of removal at this time (rod rod externality) and the curl retention when removed.
融着ー  Fusion
〇:融着なし  ○: No fusion
△: 3ケ所以下の手でほぐせる程度の融着がある  △: There is fusion that can be loosened with 3 or fewer hands.
X:手でほぐせない融着がある  X: There is a fusion that cannot be unraveled by hand
縮れ Z糸切れ  Crimp Z thread breakage
〇:縮れ、糸切れなし  ○: No shrinkage or thread breakage
△ : 3ケ所以下の縮れ、糸切れがある  △: 3 points or less of crimp and thread breakage
X:縮れ、糸切れがある  X: There is a shrinkage or thread breakage
ロッドアウト  Rod out
〇:アイロンロッドが抵抗なく抜ける  ○: Iron rod comes out without resistance
△:若干抵抗がある  Δ: Slight resistance
X:抵抗があり、抜け難い  X: Resistance is difficult
—セット性—  —Set characteristics—
〇:セットが付きやすぐカール形状が円形で安定している  ○: The curl shape is round and stable as soon as the set is attached
△:セットは付く安いが、若干カール形状が楕円形に崩れる  △: The set is cheap, but the curl shape is slightly broken into an ellipse
X:セットが付き難い、または、カール形状が大きく崩れる、カールが伸びる。  X: The set is difficult to attach, or the curl shape is greatly broken, or the curl is extended.
[0068] (光沢) [0068] (Glossy)
繊維の艷の評価として、繊維の光沢により評価した。光沢は、長さ 30cmおよび総 繊度 10万 dtexのトウフィラメントを太陽光のもと、目視により評価する。  The evaluation of fiber wrinkles was based on the gloss of the fibers. Gloss is evaluated visually by using a tow filament with a length of 30 cm and a total fineness of 100,000 dtex under sunlight.
◎:人毛に等 、レベルに光沢が調整されて!、る 〇:適度に光沢が調整されている ◎: For human hair etc., gloss is adjusted to the level! ◯: Gloss is adjusted moderately
△:若干光沢が多すぎる、または、若干光沢が少なすぎる  Δ: Slightly too glossy or slightly glossy
X:光沢が多すぎる、または、光沢が少なすぎる。  X: Too much gloss or too little gloss.
[0069] 本実施例および比較例において使用した原料は、以下のとおりである。 [0069] The raw materials used in the examples and comparative examples are as follows.
ポリエステルお):  Polyester):
'ポリエチレンテレフタレート、 日本ュ-ペット(株)製、 BK— 2180 (固有粘度 =0. 83 )、ペレツ卜  'Polyethylene terephthalate, manufactured by Nippon Pet Co., Ltd., BK-2180 (intrinsic viscosity = 0.83), Perez®
'ポリエチレンテレフタレート、カネボウ合繊 (株)製、 EFG 00 (固有粘度 =0. 50)、 ペレット  'Polyethylene terephthalate, manufactured by Kanebo Synthetic Co., Ltd., EFG 00 (intrinsic viscosity = 0.50), pellets
臭素含有難燃剤 (B):  Bromine-containing flame retardant (B):
'臭素化フエノキシ系難燃剤、東都化成 (株)製、 YPB-43M,ペレット  'Brominated phenoxy flame retardant, manufactured by Toto Kasei Co., Ltd., YPB-43M, pellets
•臭素化エポキシ系難燃剤、阪本薬品工業 (株)製、 SR— T20000、粉体  • Brominated epoxy flame retardant, Sakamoto Pharmaceutical Co., Ltd., SR—T20000, powder
'臭素化エポキシ系難燃剤、阪本薬品工業 (株)製、 SR— T2MR(SR— Τ20000を ペレツトイ匕したもの)、ペレット  'Brominated epoxy flame retardant, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd., SR-T2MR (SR- 20,000 with pellets), pellets
ジン含有難燃剤:  Gin-containing flame retardant:
リン酸エステル系難燃剤:大八化学工業 (株)製、 ρχ—200、顆粒  Phosphate ester flame retardant: Daihachi Chemical Industry Co., Ltd., ρχ-200, granule
アンチモン化合物(C) :  Antimony compounds (C):
'三酸ィ匕アンチモン、日本精鉱 (株)製、 PATOX— P、粉体  'Antimonate triacid, manufactured by Nippon Seiko Co., Ltd., PATOX—P, powder
•アンチモン酸ナトリウム、 日本精鉱 (株)製、 SA- A、粉体  • Sodium antimonate, manufactured by Nippon Seiko Co., Ltd., SA-A, powder
有機微粒子 (D) ,無機微粒子 (E):  Organic fine particles (D), inorganic fine particles (E):
•架橋アクリル粒子、綜研ィ匕学 (株)製、 MX—180TA、粉体  • Cross-linked acrylic particles, manufactured by Soken Chemical Co., Ltd., MX—180TA, powder
'メラミン—シリカ複合粒子、日産化学 (株)製、ォプトビーズ 2000M、粉体  'Melamine-silica composite particles, manufactured by Nissan Chemical Co., Ltd., Optobead 2000M, powder
'シリカ、 UNIMIN社製、ィムシル A— 8、粉体  'Silica, UNIMIN, Imsil A-8, powder
[0070] (実施例 1) [0070] (Example 1)
ポリエステルとしての水分量 lOOppm以下に乾燥したポリエチレンテレフタレート(B K— 2180、固有粘度 0. 83、ペレット) 100重量部に対して、臭素含有難燃剤 (YPB 43M、ペレット) 15重量部およびアンチモン化合物としての三酸化アンチモン(PA TOX— P、粉体) 2重量部を添加してドライブレンドした後、 LZD= 38で一つの原料 投入口を有する二軸押出機(日本製鋼所 (株)製、 TEX44)を用いて、シリンダー設 定温度 250〜270°Cおよび QZR= 1. 5の条件にて溶融混練し、榭脂組成物を得 た。 Moisture content as polyester: 100 parts by weight of polyethylene terephthalate (BK-2180, intrinsic viscosity 0.83, pellets) dried to below lOOppm, 15 parts by weight of bromine-containing flame retardant (YPB 43M, pellets) and antimony compound After adding 2 parts by weight of antimony trioxide (PA TOX-P, powder) and dry blending, one raw material with LZD = 38 Using a twin screw extruder with a slot (Nippon Steel Works, TEX44), melt kneading at a cylinder setting temperature of 250 to 270 ° C and QZR = 1.5 to obtain a resin composition Got.
得られた榭脂組成物を水分量 lOOppm以下に乾燥させた後に、溶融紡糸機 (シンコ 一マシナリー (株)製、 SV30)を用いて、シリンダー設定温度を 260〜280°Cとしてノ ズル径 0. 5mm φの丸断面ノズル孔を有する紡糸口金を用いて溶融ポリマーを吐出 し、 20°Cの冷却風により空冷し、 lOOmZ分の速度で巻き取って未延伸糸を得た。 得られた未延伸糸に対し、 85°Cに加熱したヒートロールを用いて 4倍に延伸し、 200 °Cに加熱したヒートロールを用いて熱処理を行い、 30mZ分の速度で巻き取り、単繊 維繊度 51 dtexのポリエステル系繊維(マルチフィラメント)を得た。  After drying the obtained rosin composition to a water content of lOOppm or less, using a melt spinning machine (SV30, manufactured by Shinko Machinery Co., Ltd.), setting the cylinder temperature to 260 to 280 ° C, the nozzle diameter 0 The molten polymer was discharged using a spinneret having a 5 mm φ round section nozzle hole, air-cooled with a cooling air of 20 ° C, and wound at a speed of lOOmZ to obtain an undrawn yarn. The obtained undrawn yarn was stretched 4 times using a heat roll heated to 85 ° C, heat-treated using a heat roll heated to 200 ° C, wound up at a speed of 30 mZ, and A polyester fiber (multifilament) having a fiber fineness of 51 dtex was obtained.
得られたポリエステル系繊維に、ジメチルシリコーン系繊維処理剤 (K— 901、竹本油 脂 (株)製)および POZEOランダム共重合ポリエーテル系繊維処理剤 (KWC— Q、 丸菱油化 (株)製)を含む水溶液を用い、それぞれの繊維処理剤が、 0. 2%omf、 0. l%omfとなるように溶液を付着させ、熱風乾燥機を用いて 130°Cにて 10分間乾燥さ せた。  Dimethylsilicone fiber treatment agent (K-901, manufactured by Takemoto Yushi Co., Ltd.) and POZEO random copolymer polyether fiber treatment agent (KWC-Q, Maruhishi Oil Co., Ltd.) The solution is attached so that each fiber treatment agent is 0.2% omf and 0.1% omf, and dried at 130 ° C for 10 minutes using a hot air dryer. Let
[0071] (実施例 2) [0071] (Example 2)
臭素含有難燃剤種および添加量を SR— T2MP (ペレット) 20重量部に、かつ、ァ ンチモンィ匕合物種および添加量をアンチモン酸ナトリウム(SA-A、粉体) 2重量部に 変更した以外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊度 49dtex のポリエステノレ系繊維 (マルチフィラメント)を得た。  Other than changing bromine-containing flame retardant species and addition amount to 20 parts by weight of SR-T2MP (pellet) and antimony compound species and addition amount to 2 parts by weight of sodium antimonate (SA-A, powder) In the same manner as in Example 1, after obtaining a rosin composition, a polyester fiber (multifilament) having a single fiber fineness of 49 dtex was obtained.
[0072] (実施例 3〜6)  [Examples 3 to 6]
臭素含有難燃剤 SR— T2MP (ペレット)およびアンチモン化合物であるアンチモン 酸ナトリウム(SA-A、粉体)の添加量を、それぞれ、表 1に示したように変更した以外 は、実施例 2と同様にして、榭脂組成物を得た後、単繊維繊度約 50dtexのポリエス テル系繊維 (マルチフィラメント)を得た。  Bromine-containing flame retardant SR—T2MP (pellet) and antimony compound sodium antimonate (SA-A, powder), respectively, except that the amounts added were changed as shown in Table 1, respectively. Thus, after obtaining a rosin composition, a polyester fiber (multifilament) having a single fiber fineness of about 50 dtex was obtained.
[0073] (実施例 7〜: LO) [0073] (Example 7-: LO)
QZRをそれぞれ、 0. 5 (実施例 7)、 0. 8 (実施例 8)、 2. 0 (実施例 9)、 2. 5 (実施 例 10)と変更した以外は、実施例 2と同様して、榭脂組成物を得た後、単繊維繊度約 50dtexのポリエステル系繊維(マルチフィラメント)を得た。 Example 2 except that QZR was changed to 0.5 (Example 7), 0.8 (Example 8), 2.0 (Example 9), and 2.5 (Example 10), respectively. And after obtaining the rosin composition, the single fiber fineness is about A 50 dtex polyester fiber (multifilament) was obtained.
[0074] (実施例 11) [Example 11]
臭素含有難燃剤種および添加量を SR— T20000 (粉体) 20重量部に、かつ、アン チモンィ匕合物である三酸ィ匕アンチモン (ΡΑΤΟΧ— Ρ、粉体)の添加量を 1重量部に 変更した以外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊度 49dtex のポリエステノレ系繊維 (マルチフィラメント)を得た。  Bromine-containing flame retardant species and addition amount to 20 parts by weight of SR—T20000 (powder) and 1 part by weight of antimony trimonate antimony trimonate (ΡΑΤΟΧ—Ρ, powder) Except for the change, the resin composition was obtained in the same manner as in Example 1, and then a polyester fiber (multifilament) having a single fiber fineness of 49 dtex was obtained.
[0075] (実施例 12)  [0075] (Example 12)
LZD = 38で一つの原料投入口を有する二軸押出機(日本製鋼所 (株)製、 TEX4 4)を用いて、ポリエステルとしての水分量 lOOppm以下に乾燥したポリエチレンテレ フタレート(BK— 2180、ペレット) 100重量部に対し、臭素含有難燃剤(SR— T2M P、ペレット) 20重量部をドライブレンドした混合物を第一フィーダ一から投入し、また 、アンチモンィ匕合物としてのアンチモン酸ナトリウム(SA-A、粉体) 2重量部を第二フ ィーダ一から投入して、シリンダー設定温度 250〜270°Cおよび QZR= 1. 5の条件 にて溶融混練し、榭脂組成物を得た。この際、第一フィーダ一からのフィード量:第二 フィーダ一からのフィード量の比率は、 120 : 2であった。  Polyethylene terephthalate (BK-2180, pellets) dried to a water content of lOOppm or less using a twin screw extruder (TEX4 4 manufactured by Nippon Steel Works, Ltd.) with LZD = 38 and one raw material inlet ) A dry blend of 20 parts by weight of bromine-containing flame retardant (SR-T2MP, pellets) with respect to 100 parts by weight was added from the first feeder, and sodium antimonate (SA -A, powder) 2 parts by weight were charged from the second feeder and melt kneaded at a cylinder setting temperature of 250 to 270 ° C. and QZR = 1.5 to obtain a resin composition. At this time, the ratio of the feed amount from the first feeder to the feed amount from the second feeder was 120: 2.
得られた榭脂組成物を用いて、実施例 1と同様の紡糸操作により、単繊維繊度 52dt exのポリエステル系繊維(マルチフィラメント)を得た。  A polyester fiber (multifilament) having a single fiber fineness of 52 dtex was obtained by the same spinning operation as in Example 1 using the obtained greave composition.
[0076] (実施例 13)  [Example 13]
第二フィーダ一力もの投入成分を、アンチモンィ匕合物としてのアンチモン酸ナトリウ ム(SA-A、粉体) 2重量部および無機微粒子としてのメラミン シリカ複合粒子(日産 化学 (株)製、ォプトビーズ 2000M) 0. 4重量部をドライブレンドした混合物に変更し 、かつ、第一フィーダ一からのフィード量:第二フィーダ一からのフィード量の比率を、 120 : 2. 4に変更した以外は、実施例 12と同様にして、榭脂組成物を得た後、単繊 維繊度 50dtexのポリエステル系繊維(マルチフィラメント)を得た。  The ingredients of the second feeder are 2 parts by weight of sodium antimonate (SA-A, powder) as antimony compound and melamine silica composite particles as inorganic fine particles (manufactured by Nissan Chemical Co., Ltd., Optobeads) 2000M) Except for changing 4 parts by weight to a dry blended mixture and changing the ratio of the feed amount from the first feeder to the feed amount from the second feeder to 120: 2.4. In the same manner as in Example 12, after obtaining a resin composition, a polyester fiber (multifilament) having a single fiber degree of 50 dtex was obtained.
[0077] (実施例 14)  [0077] (Example 14)
第一フィーダ一からの投入成分を、ポリエチレンテレフタレート(BK— 2180、ペレツ ト) 100重量部とし、第二フィーダ一からの投入成分を、臭素含有難燃剤 (SR— T20 000、粉体) 20重量部および三酸ィ匕アンチモン (PATOX— P、粉体) 1重量部をドラ ィブレンドした混合物に変更し、かつ、第一フィーダ一からのフィード量:第二フィー ダ一力ものフィード量の比率を、 100 : 21に変更した以外は、実施例 123と同様にし て、榭脂組成物を得た後、単繊維繊度 5 ldtexのポリエステル系繊維 (マルチフィラメ ント)を得た。 The input component from the first feeder is 100 parts by weight of polyethylene terephthalate (BK-2180, pellets), and the input component from the second feeder is bromine-containing flame retardant (SR—T20 000, powder) 20 weights Parts and 1 part by weight of antimony trioxide antimony (PATOX—P, powder) In the same manner as in Example 123, except that the blended mixture was changed and the ratio of the feed amount from the first feeder to the feed amount of the second feeder was changed to 100: 21. After obtaining the composition, a polyester fiber (multifilament) having a single fiber fineness of 5 ldtex was obtained.
[0078] (実施例 15) [Example 15]
L/D = 38で二つの投入口を有し、第二の投入口が第一の投入口とスクリューの 先端の距離を 100とした場合、第一投入口側から 70の位置に存在する、二軸押出 機 (TEX44、 日本製鋼所 (株)製)を用いた。ポリエステルとしての水分量 lOOppm以 下に乾燥したポリエチレンテレフタレート(BK— 2180、ペレット) 100重量部に対して 、臭素含有難燃剤(SR— T2MP、ペレット) 20重量部をドライブレンドした混合物を、 第一の投入ロカ 投入し、アンチモン酸ナトリウム (SA-A、粉体) 2重量部を第二の 投入ロカも投入して、シリンダー設定温度 250〜270°Cおよび QZR= 1. 2の条件 にて溶融混練し、榭脂組成物を得た。この際、第一投入ロカものフィード量:第二投 入口力ものフィード量の比率は、 120 : 2であった。  If L / D = 38 and there are two inlets and the second inlet is 100, the distance between the first inlet and the tip of the screw is 100, it will be at 70 from the first inlet side. A twin screw extruder (TEX44, manufactured by Nippon Steel Works) was used. Moisture content as polyester: 100 parts by weight of polyethylene terephthalate (BK-2180, pellets) dried to less than lOOppm and a dry blend of 20 parts by weight of a bromine-containing flame retardant (SR-T2MP, pellets) Add 2 parts by weight of sodium antimonate (SA-A, powder) to the 2nd input part and melt under the conditions of cylinder set temperature 250 to 270 ° C and QZR = 1.2. The kneaded product was obtained by kneading. At this time, the ratio of the feed amount of the first input rocker to the feed amount of the second inlet force was 120: 2.
得られた榭脂組成物を用いて、実施例 1と同様の紡糸操作により、単繊維繊度 52dt exのポリエステル系繊維(マルチフィラメント)を得た。  A polyester fiber (multifilament) having a single fiber fineness of 52 dtex was obtained by the same spinning operation as in Example 1 using the obtained greave composition.
[0079] (実施例 16)  [0079] (Example 16)
第二投入口からの投入成分を、アンチモンィ匕合物としてのアンチモン酸ナトリウム( SA-A、粉体) 2重量部および有機微粒子としての架橋アクリル粒子 (MX— 180TA ) 0. 8重量部をドライブレンドした混合物に変更し、かつ、第一投入口からのフィード 量:第二投入口からのフィード量の比率は、 120 : 2. 8に変更した以外は、実施例 15 と同様にして、榭脂組成物を得た後、単繊維繊度 5 ldtexのポリエステル系繊維 (マ ルチフィラメント)を得た。  2 parts by weight of sodium antimonate (SA-A, powder) as an antimony compound and 0.8 parts by weight of crosslinked acrylic particles (MX—180TA) as organic fine particles The mixture was changed to a dry blended mixture, and the ratio of the feed amount from the first input port to the feed amount from the second input port was changed to 120: 2.8. After obtaining the rosin composition, a polyester fiber (multifilament) having a single fiber fineness of 5 ldtex was obtained.
[0080] (実施例 17)  [0080] (Example 17)
第一投入口からの投入成分を、ポリエチレンテレフタレート(BK— 2180、ペレット) 100重量部とし、第二投入口からの投入成分を、臭素含有難燃剤 (SR— T20000、 粉体) 20重量部および三酸ィ匕アンチモン (ΡΑΤΟΧ— Ρ、粉体) 1重量部をドライブレ ンドした混合物に変更し、かつ、第一投入ロカ のフィード量:第二投入ロカ のフィ ード量の比率は、 100 : 21に変更した以外は、実施例 6と同様にして、榭脂組成物を 得た後、単繊維繊度 50dtexのポリエステル系繊維 (マルチフィラメント)を得た。 The input component from the first input port is 100 parts by weight of polyethylene terephthalate (BK-2180, pellets), and the input component from the second input port is 20 parts by weight of a bromine-containing flame retardant (SR-T20000, powder) and Antimony triacid (ΡΑΤΟΧ— Ρ, powder) Changed to 1 part by weight of drive-dried mixture and feed amount of first input loca: second input loca The ratio of the cord amount was changed to 100: 21, and in the same manner as in Example 6, after obtaining a resin composition, a polyester fiber (multifilament) having a single fiber fineness of 50 dtex was obtained.
[0081] (実施例 18) [0081] (Example 18)
第二の投入口の位置を、第一の投入口とスクリューの先端の距離を 100とした場合 、第一投入口側力も 50の位置に変更した以外は、実施例 15と同様にして、榭脂組 成物を得た後、単繊維繊度 5 ldtexのポリエステル系繊維 (マルチフィラメント)を得た  If the distance between the first inlet and the tip of the screw is 100, the second inlet position is the same as in Example 15 except that the first inlet side force is also changed to the 50 position. After obtaining a fat composition, a polyester fiber (multifilament) having a single fiber fineness of 5 ldtex was obtained.
[0082] 前述の実施例および後述する比較例における榭脂組成物の組成および投入条件 等を、表 1および表 2に示す。 [0082] Tables 1 and 2 show the composition and charging conditions of the resin composition in the above Examples and Comparative Examples described later.
[0083] [表 1] [0083] [Table 1]
Figure imgf000024_0001
Figure imgf000024_0001
Figure imgf000025_0001
得られた榭脂組成物の固有粘度および限界酸素指数を評価した結果および、 榭脂組成物カゝら成形された繊維を用いて、固有粘度、強伸度、難燃性、限界酸素指 数およびアイロンセット性を評価した結果を、表 3および表 4に示す。
Figure imgf000025_0001
As a result of evaluating the intrinsic viscosity and critical oxygen index of the obtained rosin composition, and Tables 3 and 4 show the results of evaluation of intrinsic viscosity, high elongation, flame retardancy, critical oxygen index, and iron setability using fibers formed from the resin composition.
[表 3][Table 3]
Figure imgf000026_0001
Figure imgf000027_0002
Figure imgf000026_0001
Figure imgf000027_0002
Figure imgf000027_0001
Figure imgf000027_0001
塑 SS08 に変更した以外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊度 48dt exのポリエステル系繊維(マルチフィラメント)を得た。 Plastic SS08 Except for changing to, a resin composition was obtained in the same manner as in Example 1, and then a polyester fiber (multifilament) having a single fiber fineness of 48 dt ex was obtained.
[0087] (比較例 2)  [0087] (Comparative Example 2)
難燃剤として、臭素含有難燃剤の代わりに、リン含有難燃剤 (PX— 200、顆粒) 10 重量部に変更した以外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊 度 50dtexのポリエステル系繊維(マルチフィラメント)を得た。  As the flame retardant, instead of the bromine-containing flame retardant, the phosphorous-containing flame retardant (PX-200, granule) was changed to 10 parts by weight. A polyester fiber (multifilament) having a fiber fineness of 50 dtex was obtained.
[0088] (比較例 3)  [0088] (Comparative Example 3)
水分量 lOOppm以下に乾燥したポリエチレンテレフタレート(BK— 2180、ペレット) 100重量部に対し、臭素含有難燃剤 (YPB— 43M、ペレット) 10重量部およびシリカ (ィムシル A— 8、粉体) 1. 2重量部を添加してドライブレンドした混合物を用いた以 外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊度 50dtexのポリエス テル系繊維 (マルチフィラメント)を得た。  100 parts by weight of polyethylene terephthalate (BK-2180, pellets) dried to a water content of lOOppm or less, 10 parts by weight of bromine-containing flame retardant (YPB-43M, pellets) and silica (Imsil A-8, powder) 1.2 Except for using a mixture obtained by dry blending with addition of parts by weight, in the same manner as in Example 1, a polyester composition fiber (multifilament) having a single fiber fineness of 50 dtex was obtained after obtaining a resin composition. .
[0089] (比較例 4)  [0089] (Comparative Example 4)
水分量 lOOppm以下に乾燥したポリエチレンテレフタレート(BK— 2180、ペレット) 100重量部に対し、臭素含有難燃剤 (YPB—43M、ペレット) 4重量部およびアンチ モン酸ナトリウム(SA— A、粉体) 2重量部を添加してドライブレンドした混合物を用い た以外は、実施例 1と同様にして、榭脂組成物を得た後、単繊維繊度 50dtexのポリ エステル系繊維 (マルチフィラメント)を得た。  100 parts by weight of polyethylene terephthalate (BK-2180, pellets) dried to a water content of lOOppm or less, 4 parts by weight of bromine-containing flame retardant (YPB-43M, pellets) and sodium antimonate (SA-A, powder) 2 Except that a mixture obtained by adding parts by weight and dry blending was used, a rosin composition was obtained in the same manner as in Example 1, and then a polyester fiber (multifilament) having a single fiber fineness of 50 dtex was obtained.
[0090] 得られた榭脂組成物の固有粘度および限界酸素指数を評価した結果および、該 榭脂組成物カゝら成形された繊維を用いて、固有粘度、強度および伸度、難燃性、限 界酸素指数およびアイロンセット性を評価した結果を、表 4に示す。  [0090] Using the results of evaluating the intrinsic viscosity and critical oxygen index of the obtained resin composition and the fibers formed from the resin composition, intrinsic viscosity, strength and elongation, flame retardancy Table 4 shows the results of evaluating the limiting oxygen index and iron setability.
[0091] 表 3および表 4に示したように、比較例に対し、実施例では、ポリエステルに対して 特定の比率で臭素系難燃剤とアンチモン化合物を含み、限界酸素指数 (LOI)が 26 以上および固有粘度 (IV)が 0. 5〜1. 0である榭脂組成物を使用することにより、強 度および伸度、アイロンセット性などの低下がなぐ高い難燃性を示すポリエステル系 人工毛髪が得られることが確認された。さら〖こは、特定の有機微粒子および Zまたは 無機微粒子を配合することにより、繊維の艷をコントロールすることができることが確 認された。従って、今回のポリエステル系人工毛髪用榭脂組成物は、ポリエステルの 機械的特性、熱的特性を維持したまま、難燃性、セット性が改善された人工毛髪とし て有効に用いることが可能となることが確認された。 [0091] As shown in Tables 3 and 4, in contrast to the comparative example, the example contains a brominated flame retardant and an antimony compound in a specific ratio with respect to the polyester, and has a limiting oxygen index (LOI) of 26 or more. And a polyester-based artificial hair that exhibits high flame retardancy without deterioration in strength, elongation, iron setability, etc., by using a greave composition having an intrinsic viscosity (IV) of 0.5 to 1.0 It was confirmed that It was confirmed that Sarako could control the wrinkle of the fiber by blending specific organic fine particles and Z or inorganic fine particles. Therefore, the present polyester-based artificial hair grease composition is made of polyester. It was confirmed that it can be effectively used as artificial hair with improved flame retardancy and setability while maintaining its mechanical and thermal properties.
産業上の利用可能性  Industrial applicability
[0092] 本発明における、ポリエステルに対して特定比率の臭素含有難燃剤およびアンチ モンィ匕合物を含有してなる榭脂組成物であって、限界酸素指数 (LOI)が 26以上お よび固有粘度 (IV)が 0. 5〜1. 0である難燃性ポリエステル系人工毛髪用榭脂組成 物を、溶融紡糸することにより、通常のポリエステル繊維の耐熱性、強伸度など繊維 物性を維持し、セット性、紡糸加工性に優れた難燃性ポリエステル系人工毛髪を得る ことができる。  [0092] In the present invention, a resin composition comprising a bromine-containing flame retardant and an antimony compound in a specific ratio with respect to polyester, having a limiting oxygen index (LOI) of 26 or more and an intrinsic viscosity The fiber properties such as heat resistance and high elongation of ordinary polyester fiber are maintained by melt spinning the flame retardant polyester artificial hair composition having IV of 0.5 to 1.0. In addition, a flame-retardant polyester artificial hair excellent in setability and spinnability can be obtained.
[0093] 本発明の難燃性ポリエステル系人工毛髪用榭脂組成物カゝら得られたポリエステル 系人工毛髪は、ウイッグ、ツーぺ、ブレード、ウィービング、ヘアーエクステンション、へ ァーアクセサリー、人形の頭髪、等の頭飾製品への加工に好適である。  [0093] The polyester-based artificial hair obtained from the flame retardant polyester-based artificial hair composition of the present invention includes wig, two-pee, blade, weaving, hair extension, hair accessory, doll's hair It is suitable for processing into headdress products such as.

Claims

請求の範囲 The scope of the claims
[1] ポリアルキレンテレフタレートおよびポリアルキレンテレフタレートを主体とした共重合 ポリエステルよりなる群カゝら選ばれる少なくとも 1種であるポリエステル (A) 100重量部 に対し、臭素含有難燃剤(B) 5〜30重量部およびアンチモンィ匕合物(C) O. 5〜10 重量部を含有してなる榭脂組成物であって、該榭脂組成物の限界酸素指数 (LOI) が 26以上であり、かつ、該榭脂組成物の固有粘度 (IV)が 0. 5〜1. 0であることを特 徴とする、難燃性ポリエステル系人工毛髪用榭脂組成物。  [1] Polyalkylene terephthalate and copolymer based mainly on polyalkylene terephthalate Polybromide-containing flame retardant (B) 5-30 with respect to 100 parts by weight of polyester (A) selected from the group consisting of polyester A fat composition comprising 5 parts by weight and an antimony compound (C) O. 5-10 parts by weight, wherein the critical oxygen index (LOI) of the fat composition is 26 or more, and A flame retardant polyester-based artificial hair composition characterized by having an intrinsic viscosity (IV) of the resin composition of 0.5 to 1.0.
[2] ポリアルキレンテレフタレートが、ポリエチレンテレフタレート、ポリプロピレンテレフタ レートおよびポリブチレンテレフタレートよりなる群力も選ばれる少なくとも 1種である、 請求項 1記載の難燃性ポリエステル系人工毛髪用榭脂組成物。  [2] The greave composition for flame-retardant polyester artificial hair according to claim 1, wherein the polyalkylene terephthalate is at least one selected from the group consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate.
[3] 臭素含有難燃剤 (B)が、臭素化芳香族系難燃剤、臭素含有リン酸エステル系難燃 剤、臭素化ポリスチレン系難燃剤、臭素化べンジルアタリレート系難燃剤、臭素化工 ポキシ系難燃剤、臭素化フエノキシ系難燃剤、臭素化ポリカーボネート系難燃剤、テ トラブロモビスフエノール A誘導体、臭素含有トリアジン系化合物および、臭素含有ィ ソシァヌル酸系化合物よりなる群力も選ばれる少なくとも 1種の難燃剤である、請求項 1または 2記載の難燃性ポリエステル系人工毛髪用榭脂組成物。  [3] Bromine-containing flame retardant (B) is brominated aromatic flame retardant, bromine-containing phosphate ester flame retardant, brominated polystyrene flame retardant, brominated benzaryl acrylate flame retardant, brominated At least one selected from the group power consisting of Poxy flame retardant, Brominated phenoxy flame retardant, Brominated polycarbonate flame retardant, Tetrabromobisphenol A derivative, Bromine-containing triazine compound and Bromine-containing isocyanuric acid compound The flame retardant polyester-based artificial hair oil composition according to claim 1 or 2, which is a flame retardant.
[4] アンチモン化合物(C)力 三酸化アンチモン、四酸化アンチモン、五酸化アンチモ ンおよびアンチモン酸ナトリウムよりなる群力 選ばれる少なくとも 1種のアンチモンィ匕 合物である、請求項 1〜3のいずれかに記載の難燃性ポリエステル系人工毛髪用榭 脂組成物。  [4] Antimony compound (C) force Any one of the antimony compounds selected from the group consisting of antimony trioxide, antimony tetroxide, antimony pentoxide, and sodium antimonate. A resin composition for flame retardant polyester-based artificial hair according to claim 1.
[5] (A)〜(C)成分力もなる榭脂組成物に、さらに、有機微粒子 (D)および Zまたは無 機微粒子 (E)が含有されてなる、請求項 1〜4のいずれか〖こ記載の難燃性ポリエステ ル系人工毛髪用榭脂組成物。  [5] The resin composition according to any one of claims 1 to 4, wherein the resin composition having component powers (A) to (C) further contains organic fine particles (D) and Z or inorganic fine particles (E). A flame retardant polyester-based artificial hair composition as described herein.
[6] 有機微粒子 (D)が、ポリアリレート、ポリアミド、フッ素榭脂、シリコン榭脂、架橋アタリ ル榭脂および架橋ポリスチレンよりなる群力も選ばれる少なくとも 1種である、請求項 5 記載の難燃性ポリエステル系人工毛髪用榭脂組成物。 [6] The flame retardant according to claim 5, wherein the organic fine particles (D) are at least one selected from the group consisting of polyarylate, polyamide, fluorine resin, silicon resin, crosslinked talyl resin and crosslinked polystyrene. Polyester-based artificial hair rosin composition.
[7] 無機微粒子 (E)が、炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミニウム、 酸化亜鈴、タノレク、カオリン、モンモリロナイト、ベントナイト、マイ力およびメラミンーシ リカ複合粒子よりなる群力も選ばれる少なくとも 1種である、請求項 5記載の難燃性ポ リエステル系人工毛髪用榭脂組成物。 [7] Inorganic fine particles (E) are calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, dumbbell, tanolec, kaolin, montmorillonite, bentonite, my strength and melamine 6. The flame retardant polyester-based artificial hair composition according to claim 5, which is at least one selected from the group power composed of Rica composite particles.
[8] 二軸押出機を用いて、 QZRが 0. 5〜2. 5の条件にて、(A)〜(E)成分を溶融混 練することを特徴とする、請求項 1〜7のいずれかに記載の人工毛髪用榭脂組成物 の製造方法。  [8] The components of (A) to (E) are melt-kneaded using a twin screw extruder under a condition of QZR of 0.5 to 2.5. A method for producing a greave composition for artificial hair according to any one of the above.
[9] 二軸押出機を用いて、(A)および (B)成分の混合物を第一フィーダ一力も投入し、 次いで、(C)〜(E)成分を第二フィーダ一から投入して溶融混練する、請求項 8記載 の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。  [9] Using a twin screw extruder, the mixture of components (A) and (B) is also charged with the first feeder, then components (C) to (E) are charged from the second feeder and melted. The method for producing a greave composition for flame-retardant polyester-based artificial hair according to claim 8, which is kneaded.
[10] 二軸押出機を用いて、(A)成分を第一フィーダ一から投入し、次いで、(B)〜(E) 成分の混合物を第二フィーダ一力も投入して溶融混練する、請求項 8記載の難燃性 ポリエステル系人工毛髪用榭脂組成物の製造方法。  [10] Using a twin screw extruder, the component (A) is charged from the first feeder, and then the mixture of the components (B) to (E) is also melted and kneaded by adding the force of the second feeder. Item 9. A process for producing a flame retardant polyester-based artificial hair composition according to Item 8.
[11] 二つの投入口を有する二軸押出機を用いて、(A)および (B)成分の混合物を第一 の投入ロカ 投入し、次いで、(C)〜(E)成分を第二の投入口から投入して溶融混 練する、請求項 8記載の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。  [11] Using a twin-screw extruder having two inlets, the mixture of components (A) and (B) is charged to the first charging locus, and then components (C) to (E) are 9. The method for producing a flame retardant polyester artificial hair coagulant composition according to claim 8, which is introduced from an inlet and melted and kneaded.
[12] 二つの投入口を有する二軸押出機を用いて、(A)成分を第一の投入口から投入し 、次いで、(B)〜(E)成分の混合物を第二の投入口から投入して溶融混練する、請 求項 8記載の難燃性ポリエステル系人工毛髪用榭脂組成物の製造方法。  [12] Using a twin screw extruder having two inlets, component (A) is introduced from the first inlet, and then the mixture of components (B) to (E) is introduced from the second inlet. The method for producing a flame retardant polyester artificial hair coagulant composition according to claim 8, which is charged and melt kneaded.
[13] 第二の投入口の位置が、第一の投入口とスクリューの先端の距離を 100とした場合 に第一投入口側力も 40〜80の位置に存在する、請求項 11または 12記載の人工毛 髪用樹脂組成物の製造方法。  [13] The eleventh or twelfth aspect of the present invention, wherein the second inlet is located at a position of 40 to 80 when the distance between the first inlet and the tip of the screw is 100. A method for producing a resin composition for artificial hair.
[14] 二軸押出機の LZDが 25〜50である、請求項 8〜 13のいずれかに記載の難燃性 ポリエステル系人工毛髪用榭脂組成物の製造方法。  [14] The process for producing a flame retardant polyester-based artificial hair grease composition according to any one of claims 8 to 13, wherein the LZD of the twin-screw extruder is 25 to 50.
PCT/JP2006/303639 2005-03-01 2006-02-27 Resin composition for flame-retardant polyester-based artificial hair and process for producing the same WO2006093100A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005-055368 2005-03-01
JP2005055368 2005-03-01

Publications (1)

Publication Number Publication Date
WO2006093100A1 true WO2006093100A1 (en) 2006-09-08

Family

ID=36941129

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2006/303639 WO2006093100A1 (en) 2005-03-01 2006-02-27 Resin composition for flame-retardant polyester-based artificial hair and process for producing the same

Country Status (1)

Country Link
WO (1) WO2006093100A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003008679A1 (en) * 2001-07-19 2003-01-30 Kaneka Corporation Polyester based fiber and artificial hair using the same
WO2005010247A1 (en) * 2003-07-25 2005-02-03 Kaneka Corporation Flame-retardant polyester fibers for artificial hair

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003008679A1 (en) * 2001-07-19 2003-01-30 Kaneka Corporation Polyester based fiber and artificial hair using the same
WO2005010247A1 (en) * 2003-07-25 2005-02-03 Kaneka Corporation Flame-retardant polyester fibers for artificial hair

Similar Documents

Publication Publication Date Title
JP3895328B2 (en) Flame retardant polyester fiber and artificial hair using the same
JP3926328B2 (en) Artificial hair
JPWO2005089821A1 (en) Flame retardant polyester artificial hair
JPWO2005100650A1 (en) Flame retardant polyester artificial hair
KR100769509B1 (en) Flame-retardant artificial polyester hair
JP2005076147A (en) Flame-retardant polyester fiber for artificial hair
WO2006035868A1 (en) Flame-retardant polyester artificial hair
JP2006316395A (en) Flame-retardant polyester artificial hair
JP2005042234A (en) Flame-retardant polyester-based fiber for artificial hair
JP2007084952A (en) Flame-resistant polyester artificial hair
JP2005068576A (en) Fiber for flame-retardant polyester-based artificial hair
JP2006257607A (en) Flame retardant polyester-based artificial hair
JP2006104647A (en) Flame-retardant polyester-based fiber for artificial hair
WO2006028102A1 (en) Artificial hair made of flame-retardant polyester
KR20140022410A (en) Fiber for artificial hair, and hairpiece product
JP2005273072A (en) Flame-retardant polyester-based artificial hair
WO2007049561A1 (en) Polyester-based artificial hair
JP2006104621A (en) Flame-retardant polyester-based artificial hair
JP2005325504A (en) Flame-retardant polyester artificial hair
JP2006144184A (en) Flame-retardant polyester-based artificial hair
JP2006144211A (en) Flame-retardant polyester-based artificial hair
WO2006093100A1 (en) Resin composition for flame-retardant polyester-based artificial hair and process for producing the same
JP2006291394A (en) Flame-retardant polyester artificial hair
KR101562284B1 (en) Synthetic Hair Filament and Process for Preparing Same
JP2006097185A (en) Flame-retardant polyester artificial hair

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application
NENP Non-entry into the national phase

Ref country code: DE

NENP Non-entry into the national phase

Ref country code: RU

122 Ep: pct application non-entry in european phase

Ref document number: 06714776

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: JP