WO2006035868A1 - Flame-retardant polyester artificial hair - Google Patents

Flame-retardant polyester artificial hair Download PDF

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Publication number
WO2006035868A1
WO2006035868A1 PCT/JP2005/017941 JP2005017941W WO2006035868A1 WO 2006035868 A1 WO2006035868 A1 WO 2006035868A1 JP 2005017941 W JP2005017941 W JP 2005017941W WO 2006035868 A1 WO2006035868 A1 WO 2006035868A1
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Prior art keywords
flame retardant
polyester
flame
artificial hair
retardant
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PCT/JP2005/017941
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French (fr)
Japanese (ja)
Inventor
Toshiyuki Masuda
Original Assignee
Kaneka Corporation
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Priority to JP2006537799A priority Critical patent/JPWO2006035868A1/en
Publication of WO2006035868A1 publication Critical patent/WO2006035868A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/252Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing bromine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties

Definitions

  • the present invention relates to a flame retardant polyester obtained by exhausting a polyester filament formed from a composition containing a flame retardant assistant, organic fine particles and Z or inorganic fine particles in polyester. It relates to artificial hair. More specifically, it relates to artificial hair that maintains fiber properties such as flame retardancy, heat resistance, and high elongation, and is excellent in gloss, touch, comb, and setability.
  • Polyethylene terephthalate or a fiber made of polyester terephthalate mainly composed of polyethylene terephthalate has a high melting point, a high elastic modulus, and excellent heat resistance and chemical resistance. Therefore, curtains, rugs, clothing, Widely used in blankets, sheets, tablecloths, chair upholstery, wall coverings, human hair, automotive interior materials, outdoor reinforcements, safety nets, etc.
  • modacrylic fiber As an artificial hair material, modacrylic fiber has been frequently used due to its flame-retardant characteristics, but it is insufficient in terms of heat resistance.
  • the fiber having a polyester strength represented by polyethylene terephthalate is insufficient in flame resistance since it is a flammable material.
  • Patent Documents 2 and 3 As a method of copolymerizing a flame retardant monomer, a polyester fiber copolymerized with a phosphorus compound (Patent Documents 2 and 3) has been proposed, but sufficient flame retardancy is obtained. In order to achieve this, the amount of copolymerization must be increased, and as a result, the heat resistance of the polyester is greatly reduced, making melt spinning difficult. Melting'drips would cause problems.
  • Patent Document 5 a method of incorporating a flame retardant into a polyester fiber by post-processing (flame retardant exhaustion)
  • Patent Document 5 A method of containing a bromine atom-containing alkylcyclohexane (Patent Document 5) has been proposed.
  • Patent Document 5 A method of containing a bromine atom-containing alkylcyclohexane (Patent Document 5)
  • Patent Document 4 discloses a technique for finely dispersing a halogenated cycloalkane compound in order to improve the exhaust efficiency of a flame retardant, but it is more than that of a halogenated cycloalkane compound.
  • halogenated aromatic flame retardants having high hydrophobicity there was a problem that it was difficult to stabilize the finely dispersed state.
  • Patent Document 6 A method for improving dyeability and flame retardant exhaustion (Patent Document 6) has been proposed.
  • this method has the problem that the heat resistance becomes insufficient due to the lowering of the melting point of the polyester itself, so that troubles in fusion are likely to occur, and the color change is likely to occur due to the decrease in light resistance. It was left behind.
  • Patent Document 1 Japanese Patent Laid-Open No. 9-268423
  • Patent Document 2 Japanese Patent Laid-Open No. 3-27105
  • Patent Document 3 Japanese Patent Laid-Open No. 5-339805
  • Patent Literature 4 Japanese Patent Publication No. 3-57990
  • Patent Document 5 Japanese Patent Publication No. 1-24913
  • Patent Document 6 Japanese Patent Laid-Open No. 9-324315
  • the present invention solves the conventional problems as described above, maintains the fiber properties such as heat resistance and strength of ordinary polyester fiber, and has flame retardancy, gloss, touch, combing and setability.
  • Another object of the present invention is to provide a flame-retardant polyester artificial hair which is excellent and has a controlled fiber wrinkle.
  • a polyester filament formed of a composition containing a flame retardant aid, organic fine particles and Z or inorganic fine particles in polyester is used.
  • Flame retardant polyester-based artificial fabric that maintains the physical properties of ordinary polyester fibers such as heat resistance and tensile strength, and has excellent flame retardancy, gloss, touch, combing and setability.
  • the inventors have found that hair fibers can be obtained and have completed the present invention.
  • the present invention relates to a flame retardant aid (B) 0 with respect to 100 parts by weight of a polyester (A) having at least one kind of polyalkylene terephthalate or a copolymer polyester mainly composed of polyalkylene terephthalate.
  • Polyester filaments formed from a resin composition containing ⁇ 10 parts by weight and organic fine particles (C) and Z or inorganic fine particles (D) 0.1 to 5 parts by weight
  • a flame retardant polyester-based artificial hair fiber obtained by exhausting a flame retardant, wherein the flame retardant (E) has an exhaust amount of 2 to 20% by weight based on the polyester filament.
  • Sarakuko relates to a flame-retardant polyester artificial hair obtained by simultaneously dyeing the above-mentioned flame-retardant polyester artificial hair at the time of exhausting the flame retardant.
  • a preferable embodiment is the above-mentioned flame-retardant polyester artificial hair fiber, which is at least one polymer selected from the group consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate.
  • the group power consisting of melamine cyanurate, antimony triacid, antimony triacid, antimony tetraacid, antimony pentaacid and sodium antimonate was also selected as the form of flame retardant aid (B). It is a flame-retardant polyester artificial hair fiber that is at least one type.
  • the organic fine particles (C) are at least one selected from the group consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acryl resin and crosslinked polystyrene. It is a fiber for polyester-based artificial hair.
  • the inorganic fine particles (D) are at least one selected from the group force consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, zinc oxide, talc, ferroline, montmorillonite, bentonite and my power. It is a fiber for flame retardant polyester-based artificial hair that is a seed.
  • the flame retardant (E) used for the flame retardant exhaust processing is a phosphorus flame retardant, a bromine-containing phosphorus flame retardant, a brominated aliphatic flame retardant, a brominated aromatic flame retardant.
  • a more preferred embodiment is a flame retardant polyester artificial hair in which the flame retardant (E) has a melting point of 160 ° C or higher.
  • a more preferred embodiment is a flame-retardant polyester artificial hair in which the flame retardant (E) has a molecular weight of 200 to 4000.
  • a more preferable embodiment is a flame retardant polyester artificial hair in which the exhaust amount of the flame retardant (E) is 3 to 20% by weight.
  • dyeing and flame retardant absorption for polyester filaments are preferred.
  • the present invention relates to a flame-retardant polyester artificial hair in which exhaustion is simultaneously performed at a temperature of 90 to 150 ° C., and the polyester artificial hair contains 0.1% by weight or more of a dye.
  • the flame-retardant polyester-based artificial hair fibers are preferably non-crimped raw silk and have a single fiber fineness of 10 to 1 OOdtex! / ⁇ .
  • a polyester-based filament formed from a composition containing a flame retardant aid and organic fine particles and Z or inorganic fine particles in polyester is subjected to a flame retardant exhausting process, thereby obtaining a normal polyester. It is possible to obtain polyester-based artificial hair that maintains the fiber properties such as heat resistance and tensile strength of the fiber, and is excellent in flame retardancy, gloss, touch, combing and setability.
  • the flame retardant polyester artificial hair of the present invention comprises a polyester (A), a flame retardant aid (B), and a polyester (A), a copolymer polyester mainly composed of polyalkylene terephthalate or polyalkylene terephthalate. Further, it is an artificial hair obtained by subjecting a polyester filament (fiber), which also has a compositional force containing organic fine particles (C) and Z or inorganic fine particles (D), to a flame retardant exhaustion process.
  • a polyester filament fiber
  • C organic fine particles
  • D inorganic fine particles
  • Sarakuko is the flame retardant polyester artificial hair of the present invention, which is an artificial hair obtained by dyeing the polyester filament simultaneously with the flame retardant exhausting process.
  • the polyalkylene terephthalate or the copolyester mainly composed of polyalkylene terephthalate contained in the polyester (A) used in the present invention includes, for example, polyalkylene terephthalate such as polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate. And z or a copolymerized polyester mainly composed of these polyalkylene terephthalates and containing a small amount of a copolymer component.
  • polyethylene terephthalate, polypropylene terephthalate, and polybutylene terephthalate are particularly preferred from the standpoint of availability and cost. Yes.
  • the main component refers to containing 80 mol% or more.
  • Examples of the copolymer component include isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, para-phenolic dicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, speric acid, and azelain.
  • Polycarboxylic acids such as acid, sebacic acid, dodecanedioic acid, rubonic acid, derivatives thereof, dicarboxylic acids including sulfonic acid salts such as 5-sodium sulfoisophthalic acid, dihydroxyethyl 5-sodium sulfoisophthalate, derivatives thereof, 1,2 propanediol, 1,3 propanediol, 1,4 butanediol, 1,6-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycolol, polyethylene glycol, trimethylolpropane , Pentaerythritol, 4-hydroxybenzoic acid Acid, epsilon prolatathon, etc.
  • sulfonic acid salts such as 5-sodium sulfoisophthalic acid, dihydroxyethyl 5-sodium sulfoisophthalate, derivatives thereof, 1,
  • the copolyester is usually made to react by containing a small amount of a copolymer component in a polymer of terephthalic acid, which is the main component, and a derivative thereof (for example, methyl terephthalate) and alkylene glycol.
  • a smaller amount of co-polymer is added to a mixture of the main terephthalic acid and cocoon or a derivative thereof (for example, methyl terephthalate) and alkylene glycol.
  • Manufacture by polymerizing a monomer or oligomer component that is a polymerization component.
  • the copolymer polyester is not particularly limited in the way of copolymerization and the like as long as the copolymer component is polycondensed to the main chain and side or side chain of the main polyalkylene terephthalate. .
  • copolymer polyester mainly composed of the polyalkylene terephthalate include, for example, a polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol.
  • polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl include, for example, a polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol. Examples include polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl.
  • the polyalkylene terephthalate or copolyester may be used singly or in combination of two or more.
  • polyethylene terephthalate Polypropylene terephthalate, polybutylene terephthalate, copolymerized polyester (polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol A, polyester copolymerized with 1,4-cyclohexanedimethanol, 5- Polyesters copolymerized with sodium sulfoisophthalate dihydroxyethyl) are preferred, and those in which two or more are mixed are also preferred.
  • the glass transition temperature of the polyester (A) used in the present invention is preferably 60 to 115 ° C, more preferably 65 to 105 ° C.
  • the glass transition temperature of the polyester (A) is lower than 60 ° C, the heat resistance tends to be inadequate and the ironing property tends to be reduced.
  • the glass transition temperature is higher than 115 ° C, the flame retardant There is a tendency for the dyeability to decrease.
  • the intrinsic viscosity of the polyester (A) used in the present invention is preferably 0.5 to 1.4, more preferably 0.6 to 1.2. If the intrinsic viscosity is less than 0.5, the mechanical strength of the resulting fiber tends to decrease, and if it exceeds 1.4, the melt viscosity increases with increasing molecular weight, making melt spinning difficult, There is a tendency for the fineness to become uneven.
  • the flame retardant aid (B) used in the present invention is difficult to interact with phosphorus-based flame retardants or bromine-containing flame retardants used in post-processing such as nitrogen-containing compounds or antimony compounds. As long as the effect of imparting flammability can be enhanced, it can be used without particular limitation.
  • Specific examples of the nitrogen-containing compound in the present invention include melamine cyanurate.
  • Specific examples of the antimony compound in the present invention include, for example, antimony trimonate, antimony tetroxide, antimony pentoxide, and sodium antimonate. These may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, or the like, if necessary.
  • the flame retardant aid (B) used in the present invention can be used if it has an average particle size of 15 m or less.
  • the average particle size of the auxiliary agent (B) is preferably 0.2 m or less or 1.5 to 15 m, preferably 0.15 / zm or less or 1.7 to 12 111, more preferably 0 or less or 1.9.
  • ⁇ : LO / zm is more preferable.
  • the amount of the flame retardant aid (B) used in the present invention is 100 parts by weight of polyester. 0 to 10 parts by weight is preferred 0.5 to 10 parts by weight is more preferred 0.7 to 8 parts by weight is even more preferred. Flame retardancy is exhibited even when the amount of flame retardant aid (B) used is 0 parts by weight, but in order to obtain higher flame retardancy, it is preferable to use 0.5 parts by weight or more. When the amount of the flame retardant aid (B) used is more than 10 parts by weight, the processing stability, appearance and transparency tend to be impaired.
  • any organic resin component having a structure that is incompatible with or partially incompatible with the main component polyester (A) is used.
  • polyarylate, polyamide, fluorine resin, silicone resin, bridged acrylic resin, crosslinked polystyrene, etc. are preferably used. These may be used alone or in combination of two or more.
  • crosslinked polyester particles and crosslinked acrylic particles are preferred from the viewpoint of heat resistance and dispersibility.
  • the crosslinked polyester particles are obtained by water-dispersing the unsaturated polyester and the bull-type monomer, followed by crosslinking and curing.
  • the unsaturated polyester used here is not particularly limited, for example, ex, j8-unsaturated acid or a mixture of it and a saturated acid and a dihydric alcohol or a trihydric alcohol polymerized. Can do.
  • Examples of the unsaturated acid include fumaric acid, maleic acid, and itaconic acid.
  • Examples of the saturated acid include phthalic acid, terephthalic acid, succinic acid, dartaric acid, tetrahydrophthalic acid, adipic acid, and sebacic acid. can give.
  • dihydric alcohols and trihydric alcohols examples include ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, 1,3-propanediol, 1,6-hexanediol, trimethylolpropane, and the like.
  • the vinyl monomer is not particularly limited, and examples thereof include styrene, chlorostyrene, butyltoluene, dibulene benzene, acrylic acid, methyl acrylate, acrylonitrile, ethyl acrylate and diallyl phthalate. It is done.
  • the crosslinked acrylic particles are obtained by water-dispersing an acrylic monomer and a crosslinking agent and crosslinking and curing.
  • acrylic monomers used herein include acrylic acid and acrylic acid derivatives such as methyl acrylate, butyl acrylate, hexyl acrylate, cyclohexyl acrylate, hydroxyethyl acrylate, and acrylonitrile.
  • methacrylic acid examples include N-but-2-pyrrolidone, metatali-tolyl, methacrylamide, N-methylolmethacrylamide, 2-methacrylic acid 2-hydroxyethyl having a single bull group in one molecule. . These can be used alone or in combination of two or more.
  • the crosslinking agent may be any monomer as long as it has two or more bur groups in one molecule, but one having two vinyl groups in one molecule is preferable.
  • the preferable monomer include dibutenebenzene, a reaction product of glycol and methacrylic acid or acrylic acid (for example, ethylene glycol dimetatalylate, neopentyldaricol dimetatalylate, etc.). However, it is not limited to these.
  • the addition amount of the crosslinking agent is preferably 0.02 to 5 parts by weight per 100 parts by weight of the monomer having one vinyl group.
  • peroxide radical polymerization initiators such as benzoyl peroxide, 2-ethylhexyl perbenzoate, di-tert-butyl peroxide, cumene hydroperoxide, methyl. Ethyl ketone peroxide and the like.
  • the radical polymerization initiator is preferably used in an amount of 0.05 to L0 parts by weight per 100 parts by weight of the monomer having one vinyl group.
  • the inorganic fine particles (D) used in the present invention preferably have a refractive index close to the refractive index of the polyester (A) because of the effect on the transparency and color developability of the fibers.
  • Specific examples of inorganic fine particles include, for example, calcium carbonate, silicon oxide, titanium oxide, acid aluminum aluminum, acid sodium hydroxide, kaolin, montmorillonite, bentonite, my strength, and melamine resin.
  • composite particles such as Z-silica composites, mainly composed of acid and oxide oxides. These may be used alone or in combination of two or more.
  • the inorganic fine particles (D) used in the present invention may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, or the like, if necessary.
  • the average particle size of the organic fine particles (C) and Z or inorganic fine particles (D) is preferably 0.1 to 15 m force S, more preferably 0.2 to 10 m force, and more preferably 0.5 to 8 111. preferable.
  • the particle size is smaller than 0.1 ⁇ m, the gloss adjustment effect tends to be small, and when the particle size is larger than 15 m, the gloss adjustment effect tends to be small or thread breakage tends to occur. There is.
  • the amount of organic fine particles (C) and Z or inorganic fine particles (D) used in the present invention is not particularly limited, but is preferably 0.1 to 5 parts by weight per 100 parts by weight of polyester. 2 to 3 parts by weight is more preferred 0.3 to 2 parts by weight is even more preferred. If the amount of organic fine particles (C) and Z or inorganic fine particles (D) used exceeds 5 parts by weight, appearance, hue and color development tend to be impaired. Since there are fewer fine protrusions formed on the surface, there is a tendency that gloss adjustment on the fiber surface is insufficient.
  • the polyester-based composition used in the present invention includes, for example, polyester (A), flame retardant aid (B), and organic fine particles (C) and Z or orientation fine particles (D) after dry blending. It can manufacture by melt-kneading using the general kneading machine.
  • Examples of the kneader include, for example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, and a kneader. Of these, the twin screw extruder is also preferable because of adjustment of the kneading degree and ease of operation.
  • the barrel temperature is 260-300 ° C
  • the discharge rate is 50-150 kgZhr
  • the screw rotation speed is 150-200 rpm
  • the strand is taken out from the die.
  • the composition of the present invention can be obtained by pelletizing with a strand cutter.
  • the flame-retardant polyester artificial hair of the present invention can be produced by melt spinning the flame-retardant polyester composition by a normal melt spinning method.
  • the temperature of the extruder, gear pump, die, etc. is set to 270 to 310 ° C, melt-spun, and the spun yarn is passed through a heating tube, and then cooled to the glass transition point or lower.
  • ⁇ 500 A spun yarn is obtained by taking it up at a speed of OmZ. It is also possible to control the fineness by cooling the spun yarn in a water tank containing cooling water. The temperature and length of the heating cylinder, the temperature and amount of cooling air, the temperature of the cooling water tank, the cooling time, and the take-up speed can be adjusted as appropriate according to the discharge amount and the number of holes in the base.
  • the obtained unstretched yarn is heat-stretched, and stretching can be performed by either a two-step method in which the unstretched yarn is first wound and then stretched, or a direct spin-stretching method in which stretching is continuously performed without winding. It is also possible to use this method.
  • the hot stretching is performed by a single-stage stretching method or a multi-stage stretching method having two or more stages.
  • a heating means in the heat stretching a heating roller, a heat plate, a steam jet device, a hot water tank, or the like can be used, and these can be used in combination as appropriate.
  • the flame retardant polyester-based artificial hair of the present invention includes various kinds of heat-resistant agents, light stabilizers, fluorescent agents, antioxidants, antistatic agents, pigments, plasticizers, lubricants, and the like as necessary. Additives can be included. By incorporating a pigment, a primary fiber can be obtained.
  • the flame-retardant polyester artificial hair of the present invention can use a silicone fiber treatment agent, a non-silicone fiber treatment agent, and the like in order to improve the feel and combing.
  • silicone fiber treating agent examples include dimethylpolysiloxane, methylhydrogen polysiloxane, hydroxylated dimethylpolysiloxane at both terminals, vinyl group-containing organopolysiloxane, epoxy group-containing organopolysiloxane, and amino group-containing organopolysiloxane. Sun, ester group-containing organopolysiloxane, and polyoxyalkylene-containing organopolysiloxane.
  • non-silicone fiber treating agent examples include polyether compounds, fatty acid ester compounds, organic amine compounds, and organic amides. Examples thereof include organic compounds, organic fatty acid esters, organic ammonium salts, organic fatty acid salts, organic sulfonic acid salts, organic sulfuric acid ester salts, and organic phosphoric acid ester salts.
  • a necessary amount of the fiber treatment agent may be attached at the time of spinning, or may be attached at the time of exhausting the flame retardant, or may be attached after the exhausting of the flame retardant.
  • the flame retardant (E) used in the present invention includes a phosphorus flame retardant, a bromine-containing phosphorus flame retardant, a brominated cycloalkane flame retardant, a brominated aromatic flame retardant, a brominated polystyrene flame retardant, Brominated benzaryl acrylate flame retardant, brominated epoxy flame retardant, brominated polycarbonate flame retardant, tetrabromobisphenol A derivative, bromine-containing triazine At least one selected from a compound and a bromine-containing isocyanuric acid compound
  • flame retardant (E) examples include, for example, 1,4-phenolenebis (dixylyl phosphate), biphenyl-rubis (dixylenyl phosphate), and the following formulas (1) to (4): );
  • Phosphorus flame retardants such as a compound represented by the formula: Brominated aliphatic compounds such as dibromoneopentyldaricol, tribromoneopentyldaricol, hexasuboxycyclohexadecane, pentabromotoluene, hexabromobenzene, Decabromodiphenyl, Decabromodiphenyl ether, Bis (tribromophenoxy) ethane, Tetrabromophthalic anhydride, Ethylene bis (tetrabromophthalimide), Ethylene bis (pentabromophenyl), Otatab Mouth trimethylphenylindane Brominated aromatic flame retardants such as bromine-containing phosphorus flame retardants such as tris (tribromoneopentyl) phosphate, the following formula (5);
  • Brominated polycarbonate oligomers represented by: Tetrabromobisphenol A, Tetrabromobisphenol A-bis (2,3-dibromopropinole ether), Tetrabromobisphenol A-bis (aryl ether) , Bromine-containing triazine compounds such as tetrabromobisphenol A-bis (hydroxychetyl ether), tetrabromobisphenol A derivatives, tris (tribromophenoxy) triazine, tris (2,3-dibromopropyl) iso cyanurate Bromine-containing isocyanuric acid compounds such as
  • the flame retardant has a melting point of 160 ° C or higher, or the flame retardant has a molecular weight of 200 to 4000.
  • the particle size of the flame retardant (E) used has an important effect on the flame retardant performance imparted to the fiber product. The smaller the is, the higher flame retardancy can be imparted to the textile.
  • the flame retardant is sufficiently diffused into the polyester fiber by post-processing, and the flame retardant performance of the flame retardant in the polyester fiber is durable. Therefore, the flame retardant (E)
  • the average particle diameter is preferably from 0.1 to 15 111, more preferably from 0.2 to LO / zm.
  • the amount of the flame retardant to be contained is adjusted by exhausting the flame retardant to the polyester-based artificial hair, compared with the flame retardant kneading method or the copolymerization method.
  • the flame retardant content can be changed according to the required flame retardant level.
  • the exhaust amount of the flame retardant (E) in the present invention is preferably 2 to 20% by weight, more preferably 4 to 15% by weight, based on the polyester-based artificial hair. If the exhaust amount of the flame retardant (E) is less than 2% by weight, there is a tendency that sufficient flame retardancy cannot be imparted to the polyester-based artificial hair. May cause problems such as worsening.
  • the flame retardant (E) used in the flame retardant exhaust processing in the present invention is used as a dispersion liquid dispersed in water in the presence of a surfactant or a solution dissolved in an organic solvent.
  • the flame retardant (E) When the flame retardant (E) is dispersed in water, the flame retardant (E) can be made fine particles by pulverization in a dry or wet manner.
  • the surfactant to be used as a dispersion a non-ionic surfactant or a char-on surfactant is used, and a non-ionic surfactant and a char-on surfactant are used in combination. May be.
  • nonionic activator examples include higher alcohol alkylene oxide adducts, alkylphenol alkylene oxide adducts, fatty acid alkylene oxide adducts, polyhydric alcohol aliphatic ester alkylene oxide adducts, and higher alkyls.
  • examples include polyoxyalkylene type nonionic surfactants such as minalkylene oxide adducts and fatty acid amide alkylene oxide adducts, and polyhydric alcohol type nonionic surfactants such as alkylglycoxides and sucrose fatty acid esters. .
  • Examples of the above-mentioned surfactants include sulfates such as higher alcohol sulfates, higher alkyl ether sulfates, sulfated fatty acid ester salts, alkylbenzene sulfonates, alkyl naphthalene sulfones. Examples thereof include sulfonates such as acids, higher alcohol phosphate esters, and higher alcohol alkylene oxide adduct phosphate salts.
  • examples of the organic solvent include alcohols such as methanol, ethanol and isopronool, aromatic hydrocarbons such as benzene, toluene and xylene, ethers such as dioxane and ethylene glycol, acetone, Examples thereof include ketones such as methyl ethyl ketone, amides such as dimethylformamide, sulfoxides such as dimethyl sulfoxide, and halogenated hydrocarbons such as methylene chloride and chloroform.
  • alcohols such as methanol, ethanol and isopronool
  • aromatic hydrocarbons such as benzene, toluene and xylene
  • ethers such as dioxane and ethylene glycol
  • acetone examples thereof include ketones such as methyl ethyl ketone, amides such as dimethylformamide, sulfoxides such as dimethyl sulfoxide, and halogenated hydrocarbons such as methylene chloride and
  • the surfactant and the organic solvent may be used singly or in combination of two or more as required.
  • the dispersion used in the present invention can be obtained using an emulsifier or a disperser such as a homogenizer, a colloid mill, a ball mill, or a sand grinder.
  • a disperser such as a homogenizer, a colloid mill, a ball mill, or a sand grinder.
  • the solid content concentration of the aqueous dispersion of the flame retardant (E) or the organic solvent solution depends on the dispersion stability and the efficiency of exhaust processing. In this respect, 1 to 50% by weight is preferable, and 5 to 40% by weight is more preferable.
  • the exhaust amount of the flame retardant (E) in the present invention can be adjusted by adjusting the concentration of the flame retardant dispersion, the exhaust processing temperature, or the time.
  • the method for exhausting the flame retardant of the present invention is not particularly limited.
  • the flame retardant dispersion or solution is attached to the polyester artificial hair by spraying and dried. Then, there is a method in which heat treatment is performed at a temperature of 100 to 220 ° C, more preferably 140 to 190 ° C for 30 seconds to 10 minutes. If the heat treatment temperature is less than 100 ° C, the amorphous regions in the polyester fiber molecules cannot relax or expand to a level that can accept the flame retardant molecules or particles, and tend to be sufficiently exhausted. If the heat treatment temperature is higher, the flame retardant can be more firmly fixed. If the heat treatment temperature exceeds 220 ° C, the fiber strength of the artificial hair may be lowered, or there may be a problem in the separation of the fibers. .
  • a polyester artificial hair is immersed in a fuel dispersion or solution, and heat treatment is performed at a temperature of 90 to 150 ° C, more preferably 110 to 140 ° C for 3 to 60 minutes. . If the immersion heat treatment temperature is less than 90 ° C, the non-crystalline region force flame retardant molecules or particles in the polyester fiber molecules cannot relax or expand to an acceptable level and tend to be sufficiently exhausted. If the immersion heat treatment temperature exceeds 150 ° C, the fiber strength of the artificial hair may be lowered, or a fiber separation failure may occur.
  • the thus obtained flame retardant polyester-based artificial hair fiber of the present invention is a non-crimped raw fiber-like fiber, and its fineness is usually 10 to: LOOdtex, further 20 to 90 dtex. Some are suitable for artificial hair.
  • the artificial hair fiber has heat resistance that can be used for beauty heat appliances (hair irons) at 160-200 ° C, and has self-extinguishing properties that are difficult to ignite.
  • the flame-retardant polyester fiber of the present invention When the flame-retardant polyester fiber of the present invention is attached, it can be used as it is, but when it is not attached, it is dyed under the same conditions as ordinary flame-retardant polyester fiber. can do.
  • Pigments, dyes, auxiliaries and the like used for dyeing have good weather resistance and flame retardancy Is preferred.
  • the fiber for flame retardant polyester-based artificial hair of the present invention is characterized in that, when performing exhaustion processing of a flame retardant for imparting flame retardancy, dyeing is performed simultaneously and the fiber can be colored.
  • the cost can be reduced by omitting the process, and the physical properties by heating and the like can be reduced compared to the case where exhaust processing and dyeing are performed separately. It is possible to obtain a flame-retardant polyester artificial hair that does not cause deterioration in quality.
  • the dye used in the present invention is not particularly limited as long as it is generally used, and can be arbitrarily used, such as black, yellow, red, brown, etc. It may be used.
  • Specific dyes include, for example, benzeneazo (monoazo, disazo, etc.), heterocyclic azo (thiazonolezo, benzothiazonolezo, quinolineazo, pyridine azo, imidazolazo, thiophenazo, etc.), anthraquinone, Condensed dyes (quinophthalene, styryl, coumarin, etc.) disperse dyes.
  • dyeing is preferably performed in an alkaline dyeing bath having a pH of 8.0 to LO: 0, preferably pH 8.5 to 9.0.
  • a pH of 8.0 to LO preferably pH 8.5 to 9.0.
  • the pH of the dye bath exceeds 10.0, the tendency to cause hydrolysis of the dye becomes strong, and it becomes necessary to select a dye that has a high possibility of hue change.
  • the pH in the alkaline range where most dyes can be used without problems is most preferably in the range of pH 8.5 to 9.0.
  • the pH 8.0-: LO. 0 dyeing bath is the pH in a dyeing bath containing dyes, dyeing assistants, pH adjusting agents, and the like.
  • a disperse dye is mainly used, and as a dyeing assistant, a dispersant, a leveling agent, an oligomer remover, and the like are used, but the dye is not particularly limited thereto.
  • the pigment, dye, auxiliary agent, and the like used for dyeing those having good weather resistance and flame retardancy are preferable.
  • dyeing assistant a dispersant, a leveling agent, and a leveling agent, which are agents that promote dispersibility and leveling properties, can be blended.
  • dyeing assistants include naphthalenesulfonic acid formaldehyde condensate, polyoxyalkylene alkyl aryl ether, Oxyalkylene alkyl ester, polyoxyalkylene alkyl aryl ether sulfate, polyoxyalkylene alkyl ether sulfate, and the like can be used.
  • Strong dyeing assistants are preferably used in the range of 0.5 to 2 gZL.
  • the pH adjuster has a function of controlling and maintaining the pH of the dyeing bath in the range of 8.0 to: LO. 0, preferably 8.5 to 9.0.
  • LO. preferably 8.5 to 9.0.
  • a combination of sodium acetate Z pyrophosphate, sodium dihydrogen phosphate, or an organic phosphorus compound and polycarboxylic acid can be used.
  • Powerful pH adjuster preferably 0.5-2g
  • the dye is exhausted by 0.1% by weight or more with respect to the polyester-based filament.
  • a dark color such as black hair, brown or red hair is used.
  • neutral colors such as, and light colors such as blonde hair and gray hair! Therefore, it is necessary to adjust appropriately for each color.
  • the dye exhaust amount in the present invention can be adjusted by the concentration of the dyeing bath, the dyeing temperature, and the time.
  • the flame retardant polyester artificial hair fiber of the present invention is excellent in curl setting using a beauty heat instrument (hair iron) and also excellent in curl retention.
  • the flame retardant polyester-based artificial hair fibers are moderately erased by the irregularities on the fiber surface, and can be used as artificial hair.
  • the flame-retardant polyester artificial hair fiber of the present invention comprises a modacrylic fiber, a polyvinyl chloride,
  • -It may be used in combination with other artificial hair materials such as fiber or nylon fiber, or in combination with human hair.
  • Human hair used in hair products such as wigs, hair wigs, and false hairs is generally treated, decolorized and dyed with a cuticle.
  • the fiber surface treatment agent and softener used in the present invention are flammable unlike untreated human hair, but the fiber for flame-retardant polyester artificial hair of the present invention and human hair are mixed with human hair. When mixed at a rate of 60% or less, good flame retardancy is exhibited.
  • the method for measuring the characteristic value is as follows.
  • the amount of flame retardant exhausted is converted to a flame-retardant processed filament, and the resulting powder lOOmg is compression-molded, and then fluorescent using an X-ray fluorescence analyzer (manufactured by Shimadzu Corporation, EDX-700HS). X-ray analysis was performed to determine and calculate the phosphorus atom content or bromine atom content.
  • the dye concentration was determined by dissolving the obtained dyed drawn yarn in orthochlorophenol and measuring the absorbance at a wavelength of 720 nm using a colorimeter (manufactured by Tokyo Koden Co., Ltd., ANA-18A +). The exhausted dye concentration was determined.
  • a tensile and compression tester (INTESCO Model 201, manufactured by Intescone Earth), measure the tensile strength and elongation of the filament. Take a 40 mm long filament, sandwich 10 mm of both ends of the filament with a backing sheet (thin paper) to which a double-sided adhesive tape has been applied, and let it air dry overnight to produce a 20 mm long sample. Place the sample on the tester, perform the test at a temperature of 24 ° C, humidity of 80% or less, load lZ30gF X fineness (denier), tensile speed 20mmZ, and measure the tensile strength and elongation at break. Repeat the test 10 times under the same conditions, and use the average value as the filament elongation.
  • INTESCO Model 201 manufactured by Intescone Earth
  • An evaluation was made by injecting a 20 mm flame into a fixed filament with an effective length of 120 mm for 3 seconds and burning it.
  • X l l or more.
  • a tow filament with a length of 30 cm and a total fineness of 100,000 dtex is visually evaluated under sunlight.
  • a tow filament with a length of 30 cm and a total fineness of 100,000 dtex is visually evaluated under sunlight.
  • POZEO random copolymer manufactured by Maruhishi Oil Chemical Co., Ltd., KWC-Q
  • cationic antistatic agent Maruhishi
  • a comb made by Delrin Sabah
  • the raw materials used in the examples and comparative examples are as follows.
  • polyester pellets for use PESM6100 B LACK manufactured by Dainichi Seika Kogyo Co., Ltd., carbon black content 30%, polyester content is included in the polyester (A) component
  • 2 parts are added and dry blended (Japan) It was supplied to Steelworks Co., Ltd. (TEX44), melt-kneaded at a barrel set temperature of 280 ° C, pelletized, and dried to a water content of lOOppm or less.
  • melt spinning machine (SV30, manufactured by Shinko Machinery Co., Ltd.), from a spinneret (set temperature 280 ° C) having a round cross-section nozzle hole with a nozzle diameter of 0.5 mm at a barrel set temperature of 280 ° C.
  • the molten polymer was discharged, cooled in a water bath at a water temperature of 50 ° C set at a position 30 mm below the base, and wound at a speed of lOOmZ to obtain an undrawn yarn.
  • the obtained undrawn yarn is drawn in a hot water bath at 80 ° C to make a 4-fold drawn yarn, wound using a heat roll heated to 200 ° C at a speed of lOOmZ, heat treated, and A polyester fiber (multifilament) with a fiber fineness of around 50 dtex was obtained.
  • a tow filament having a length of 30 cm and a total fineness of 100,000 dtex was produced.
  • a treatment liquid was prepared by diluting the flame retardant caloric agent obtained in Production Examples 7 to 10 to 10% omf.
  • the amount of KRE-05, KRE-08 and KRE-101 as fiber treatment agents was 0.15% omf, 0.05% omf and 0.1% omf, respectively.
  • Table 5 shows the results of evaluating the strength, flame retardancy, gloss, feel, combing and ironing properties of the obtained flame-retardant polyester artificial hair.
  • Table 5 shows the results of evaluation of iron setability using the obtained flame-retardant polyester-based artificial hair, with high elongation, flame retardancy, gloss, touch, and comb.
  • a wrinkle having a diameter of about 40 cm was prepared using 120 g of polyester fiber for artificial hair obtained in Production Examples 5-8.
  • a treatment liquid was prepared by mixing the flame retardant processing agent obtained in Production Examples 7 to 10 with the dyeing liquid prepared by dye receiving as shown in Table 6 so that the flame retardant was 10% owf.
  • the amount of KRE-05, KRE-08, and KRE-101 as the fiber treatment agents becomes 0.15% omf, 0.05% omf, and 0.1% omf, respectively.
  • the flame-retardant polyester type artificial hair was obtained.
  • Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron set properties of the obtained flame-retardant polyester artificial hair.
  • Example 18 the examples were the same except that the amount of flame retardant exhausted was adjusted to 3% by weight (Example 18) and 18% by weight (Example 19) by adjusting the immersion time. the same as In this way, a flame-retardant polyester artificial hair was obtained.
  • Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron setting properties of the obtained flame-retardant polyester artificial hair.
  • Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron setting properties of the obtained flame-retardant polyester artificial hair.
  • the molten polymer is discharged from a spinneret having a round cross-section nozzle hole with a cylinder diameter of 280 ° C and a nozzle diameter of 0.5 mm. It was cooled in a 50 ° C water bath installed at a position of 30 mm, and wound at a speed of lOOmZ to obtain an undrawn yarn.
  • the undrawn yarn obtained was drawn in a hot water bath at 80 ° C to make a 4-fold drawn yarn, wound using a heat roll heated to 200 ° C at a speed of lOOmZ, and heat-treated.
  • a polyester fiber (multifilament) having a single fiber fineness of about 50 dtex was obtained.
  • the flame retardant exhausting process and the flame retardant exhausting process and dyeing are performed at the same time, resulting in excellent elongation, flame retardancy, gloss, touch, combing, and setability. It was confirmed that it was possible to obtain a flame-retardant artificial hair fiber.

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  • Textile Engineering (AREA)
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Abstract

A polyester fiber for artificial hair which retains fiber physical properties (such as heat resistance, tenacity and elongation) inherent in current polyester fibers and is excellent in flame retardance, gloss, touch, easiness of combing, and settability; and artificial hair made by using the fiber. Such a fiber can be produced by subjecting polyester filaments obtained by melt-spinning a composition prepared by melt-kneading together 100 parts by weight of a polyester (A) consisting of one or more members selected from among polyalkylene terephthalates and copolyesters containing polyalkylene terephthalates as the main component, 0 to 10 parts by weight of an auxiliary flame retardant (B), and 0.1 to 5 parts by weight of organic fine particles (C) and/or inorganic fine particles (D) to exhaustion finish with a flame retardant (E) to incorporate the filaments with 2 to 20 wt% of the flame retardant (E).

Description

明 細 書  Specification
難燃性ポリエステル系人工毛髪  Flame retardant polyester artificial hair
技術分野  Technical field
[oooi] 本発明は、ポリエステルに難燃助剤、有機微粒子および Zまたは無機微粒子を含 む組成物から形成されたポリエステル系フィラメントを、難燃剤吸尽加工して得られた 難燃性ポリエステル系人工毛髪に関する。さら〖こ詳しくは、難燃性、耐熱性、強伸度 などの繊維物性を維持し、光沢、触感、くし通り、セット性に優れた人工毛髪に関する ものである。  [oooi] The present invention relates to a flame retardant polyester obtained by exhausting a polyester filament formed from a composition containing a flame retardant assistant, organic fine particles and Z or inorganic fine particles in polyester. It relates to artificial hair. More specifically, it relates to artificial hair that maintains fiber properties such as flame retardancy, heat resistance, and high elongation, and is excellent in gloss, touch, comb, and setability.
背景技術  Background art
[0002] ポリエチレンテレフタレートまたはポリエチレンテレフタレートを主体とするポリエステ ルカゝらなる繊維は、高融点、高弾性率で優れた耐熱性、耐薬品性を有していることか ら、カーテン、敷物、衣料、毛布、シーツ地、テーブルクロス、椅子張り地、壁装材、人 ェ毛髪、自動車内装資材、屋外用補強材、安全ネットなどに広く使用されている。  [0002] Polyethylene terephthalate or a fiber made of polyester terephthalate mainly composed of polyethylene terephthalate has a high melting point, a high elastic modulus, and excellent heat resistance and chemical resistance. Therefore, curtains, rugs, clothing, Widely used in blankets, sheets, tablecloths, chair upholstery, wall coverings, human hair, automotive interior materials, outdoor reinforcements, safety nets, etc.
[0003] かつら、ヘアーウイッグ、付け毛、ヘアーバンド、ドールヘアーなどの頭髪製品にお いては、従来、人毛や人工毛髪 (モダクリル繊維、ポリ塩ィ匕ビニル繊維)などが使用さ れてきている。しかし、人毛の提供は困難になってきており、人工毛髪の重要性が高 まってきている。  [0003] In hair products such as wigs, hair wigs, false hairs, hair bands, doll hairs, human hair and artificial hair (modacrylic fibers, polyvinyl chloride and vinyl fibers) have been used. Yes. However, the provision of human hair has become difficult, and the importance of artificial hair has increased.
[0004] 人工毛髪素材として、難燃性の特徴を生力してモダクリル繊維が多く使用されてき ているが、耐熱性の点では不充分である。  [0004] As an artificial hair material, modacrylic fiber has been frequently used due to its flame-retardant characteristics, but it is insufficient in terms of heat resistance.
[0005] 近年、耐熱性に優れたポリエチレンテレフタレートに代表されるポリエステルを主成 分とする繊維を用いた人工毛髪が提案されるようになってきて!ヽる。 [0005] In recent years, artificial hair using fibers mainly composed of polyester typified by polyethylene terephthalate having excellent heat resistance has been proposed!
[0006] し力しながら、ポリエチレンテレフタレートを代表とするポリエステル力もなる繊維は、 可燃性素材であるため、耐燃性が不充分である。 [0006] However, the fiber having a polyester strength represented by polyethylene terephthalate is insufficient in flame resistance since it is a flammable material.
[0007] 従来、ポリエステル繊維の耐燃性を向上させようとする試みは種々なされており、例 えば、溶融混練時または紡糸時に難燃剤を練り込む方法や、リン原子を含有する難 燃性モノマーを重合時に共重合させる方法や、後加工によりポリエステル繊維に難 燃剤を含浸させる方法などが知られて 、る。 [0008] 溶融混練時または紡糸時に難燃剤を練り込む方法としては、ポリエステルにリン酸 エステル系難燃剤を溶融混練して得られた榭脂組成物を紡糸することにより難燃ポリ エステル繊維を得る方法 (特許文献 1)などが提案されて ヽるが、繊維表面にベたつ き感がある、また、洗濯やシャンプーをした際に難燃剤が溶出してしまうといった問題 がある。 [0007] Conventionally, various attempts have been made to improve the flame resistance of polyester fibers. For example, a method of kneading a flame retardant during melt-kneading or spinning, a flame retardant monomer containing a phosphorus atom, or the like. A method of copolymerizing at the time of polymerization and a method of impregnating a polyester fiber with a flame retardant by post-processing are known. [0008] As a method of kneading a flame retardant during melt-kneading or spinning, a flame-retardant polyester fiber is obtained by spinning a resin composition obtained by melt-kneading a phosphoric ester-based flame retardant into polyester. Although a method (Patent Document 1) has been proposed, there are problems that the fiber surface is sticky and that the flame retardant elutes during washing and shampooing.
[0009] また、難燃性モノマーを共重合させる方法でとしては、リン化合物を共重合させたポ リエステル繊維 (特許文献 2、 3)などが提案されているが、十分な難燃性を得るため には、共重合量を多くしなければならず、その結果、ポリエステルの耐熱性が大幅に 低下し、溶融紡糸が困難となる、また、火炎が接近した場合、着火'燃焼はしないもの の、溶融'ドリップすると 、う問題が発生して 、た。  [0009] Further, as a method of copolymerizing a flame retardant monomer, a polyester fiber copolymerized with a phosphorus compound (Patent Documents 2 and 3) has been proposed, but sufficient flame retardancy is obtained. In order to achieve this, the amount of copolymerization must be increased, and as a result, the heat resistance of the polyester is greatly reduced, making melt spinning difficult. Melting'drips would cause problems.
[0010] さらに、後加工によりポリエステル繊維に難燃剤を含有させる (難燃剤吸尽)方法と しては、ポリエステル繊維に、微粒子のハロゲンィ匕シクロアルカンィ匕合物を含有させ る方法 (特許文献 4)、臭素原子含有アルキルシクロへキサンを含有させる方法 (特許 文献 5)などが提案されている。しかし、これらには、十分な耐燃性を得るためには、 含有処理時間を長時間にする必要がある、あるいは、大量の難燃剤を使用しなけれ ばならな 、と 、う問題や、洗濯やシャンプーをした際に難燃剤が溶出してしまうと 、う 問題や、繊維物性が低下する、生産性が低下する、製造コストがアップするなどの問 題が存在していた。また、特許文献 4には、難燃剤の吸尽効率を改善するために、ハ ロゲン化シクロアルカンィ匕合物の微分散化技術が開示されているが、ハロゲンィ匕シク ロアルカンィ匕合物よりも疎水性の高いハロゲン化芳香族系難燃剤等においては、微 分散状態の安定化が困難であると ヽぅ問題も存在して ヽた。  [0010] Further, as a method of incorporating a flame retardant into a polyester fiber by post-processing (flame retardant exhaustion), a method of incorporating a fine halogen-cycloalkane compound into a polyester fiber (Patent Document) 4) A method of containing a bromine atom-containing alkylcyclohexane (Patent Document 5) has been proposed. However, for these, in order to obtain sufficient flame resistance, it is necessary to make the content treatment time long, or a large amount of flame retardant must be used. If the flame retardant was eluted during shampooing, there were problems such as a problem, fiber properties decreased, productivity decreased, and manufacturing costs increased. In addition, Patent Document 4 discloses a technique for finely dispersing a halogenated cycloalkane compound in order to improve the exhaust efficiency of a flame retardant, but it is more than that of a halogenated cycloalkane compound. In the case of halogenated aromatic flame retardants having high hydrophobicity, there was a problem that it was difficult to stabilize the finely dispersed state.
[0011] また、染色と難燃剤吸尽を同時に行う方法としては、ポリエステルとして、脂肪族ジ カルボン酸成分を共重合したガラス転移温度が 35〜60°Cであるポリエチレンテレフ タレートを用いることにより、染色性および難燃剤の吸尽性を改善する方法 (特許文 献 6)が提案されている。しかし、この方法では、ポリエステル自体の融点低下のため に、耐熱性が不十分となり、融着のトラブルが発生しやすくなる、また、耐光性の低下 のために、変色が起こりやすくなるという課題が残されたままであった。  [0011] Further, as a method for simultaneously performing dyeing and exhaustion of the flame retardant, by using polyethylene terephthalate having a glass transition temperature of 35 to 60 ° C copolymerized with an aliphatic dicarboxylic acid component as polyester, A method for improving dyeability and flame retardant exhaustion (Patent Document 6) has been proposed. However, this method has the problem that the heat resistance becomes insufficient due to the lowering of the melting point of the polyester itself, so that troubles in fusion are likely to occur, and the color change is likely to occur due to the decrease in light resistance. It was left behind.
[0012] 従来、種々の提案がなされてきているが、人工毛髪に要求される高い耐燃性を確 保するためには、いずれの方法においても多量の難燃剤を使用する必要があり、従 来のポリエステル繊維の耐熱性、強伸度などの繊維物性を維持することは困難であ つた。これらのことから、従来のポリエステル繊維の耐熱性、強伸度などの繊維物性 を維持し、難燃性、セット性、くし通りに優れた人工毛髪は、未だ得られていないのが 実状である。 [0012] Various proposals have been made in the past, but the high flame resistance required for artificial hair has been confirmed. In order to maintain this, it is necessary to use a large amount of flame retardant in any of the methods, and it has been difficult to maintain the physical properties of conventional polyester fibers such as heat resistance and high elongation. From these facts, it is the actual situation that the artificial hair that maintains the physical properties of fibers such as heat resistance and tensile strength of conventional polyester fibers and is excellent in flame retardancy, setability and combing properties has not been obtained yet. .
特許文献 1:特開平 9 - 268423号公報  Patent Document 1: Japanese Patent Laid-Open No. 9-268423
特許文献 2:特開平 3— 27105号公報  Patent Document 2: Japanese Patent Laid-Open No. 3-27105
特許文献 3:特開平 5— 339805号公報  Patent Document 3: Japanese Patent Laid-Open No. 5-339805
特許文献 4:特公平 3 - 57990号公報  Patent Literature 4: Japanese Patent Publication No. 3-57990
特許文献 5:特公平 1― 24913号公報  Patent Document 5: Japanese Patent Publication No. 1-24913
特許文献 6:特開平 9— 324315号公報  Patent Document 6: Japanese Patent Laid-Open No. 9-324315
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0013] 本発明は、前述のごとき従来の問題を解決した、通常のポリエステル繊維の耐熱性 、強伸度などの繊維物性を維持し、難燃性、光沢、触感、くし通りおよびセット性に優 れ、さらに、繊維の艷がコントロールされた難燃性ポリエステル系人工毛髪を提供す ることを目的とする。 [0013] The present invention solves the conventional problems as described above, maintains the fiber properties such as heat resistance and strength of ordinary polyester fiber, and has flame retardancy, gloss, touch, combing and setability. Another object of the present invention is to provide a flame-retardant polyester artificial hair which is excellent and has a controlled fiber wrinkle.
課題を解決するための手段  Means for solving the problem
[0014] 本発明者らは、前記課題を解決するために鋭意検討を重ねた結果、ポリエステル に難燃助剤、有機微粒子および Zまたは無機微粒子を含む組成物カゝら形成された ポリエステル系フィラメントを難燃剤吸尽加工することにより、通常のポリエステル繊維 の耐熱性、強伸度など繊維物性を維持し、難燃性、光沢、触感、くし通りおよびセット 性に優れた難燃性ポリエステル系人工毛髪用繊維が得られることを見出し、本発明 を完成するに至った。  [0014] As a result of intensive investigations to solve the above problems, the present inventors have found that a polyester filament formed of a composition containing a flame retardant aid, organic fine particles and Z or inorganic fine particles in polyester is used. Flame retardant polyester-based artificial fabric that maintains the physical properties of ordinary polyester fibers such as heat resistance and tensile strength, and has excellent flame retardancy, gloss, touch, combing and setability. The inventors have found that hair fibers can be obtained and have completed the present invention.
[0015] すなわち、本発明は、ポリアルキレンテレフタレートまたはポリアルキレンテレフタレ ートを主体とした共重合ポリエステルの 1種以上力もなるポリエステル (A) 100重量部 に対し、難燃助剤 (B) 0〜10重量部および、有機微粒子 (C)および Zまたは無機微 粒子 (D) 0. 1〜5重量部を含む榭脂組成物カゝら形成されたポリエステル系フイラメン トを、難燃剤吸尽加工して得られる難燃性ポリエステル系人工毛髪用繊維であって、 難燃剤 (E)の吸尽量が、ポリエステル系フィラメントに対して 2〜20重量%である難 燃性ポリエステル系人工毛髪に関する物である。さら〖こは、上記難燃性ポリエステル 系人工毛髪を、難燃剤吸尽加工時に染色を同時に行うことにより得られる難燃性ポリ エステル系人工毛髪に関する。 That is, the present invention relates to a flame retardant aid (B) 0 with respect to 100 parts by weight of a polyester (A) having at least one kind of polyalkylene terephthalate or a copolymer polyester mainly composed of polyalkylene terephthalate. Polyester filaments formed from a resin composition containing ˜10 parts by weight and organic fine particles (C) and Z or inorganic fine particles (D) 0.1 to 5 parts by weight A flame retardant polyester-based artificial hair fiber obtained by exhausting a flame retardant, wherein the flame retardant (E) has an exhaust amount of 2 to 20% by weight based on the polyester filament. This is related to synthetic polyester-based artificial hair. Sarakuko relates to a flame-retardant polyester artificial hair obtained by simultaneously dyeing the above-mentioned flame-retardant polyester artificial hair at the time of exhausting the flame retardant.
[0016] 好ましい態様としては、ポリエステルお)力 ポリエチレンテレフタレート、ポリプロピ レンテレフタレートおよびポリブチレンテレフタレートよりなる群力も選ばれた少なくとも 1種のポリマーである上記難燃性ポリエステル系人工毛髪用繊維である。好まし 、態 様としては、難燃助剤(B)が、メラミンシァヌレート、三酸ィ匕アンチモン、四酸ィ匕アンチ モン、五酸ィ匕アンチモンおよびアンチモン酸ナトリウムよりなる群力も選ばれた少なく とも 1種である難燃性ポリエステル系人工毛髪用繊維である。好ま 、態様としては、 有機微粒子 (C)が、ポリアリレート、ポリアミド、フッ素榭脂、シリコーン榭脂、架橋ァク リル榭脂および架橋ポリスチレンよりなる群カゝら選ばれた少なくとも 1種である難燃性 ポリエステル系人工毛髪用繊維である。好ましい態様としては、無機微粒子 (D)が、 炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミニウム、酸化亜鉛、タルク、力 ォリン、モンモリロナイト、ベントナイトおよびマイ力よりなる群力も選ばれた少なくとも 1 種である難燃性ポリエステル系人工毛髪用繊維である。より好まし 、態様としては、 難燃剤吸尽加工に使用される難燃剤 (E)が、リン系難燃剤、臭素含有リン系難燃剤 、臭素化脂肪族系難燃剤、臭素化芳香族系難燃剤、臭素化ポリスチレン系難燃剤、 臭素化べンジルアタリレート系難燃剤、臭素化エポキシ系難燃剤、臭素化ポリカーボ ネート系難燃剤、テトラブロモビスフエノール A誘導体、臭素含有トリアジン系化合物 および臭素含有イソシァヌル酸系化合物よりなる群カゝら選ばれた少なくとも 1種である 難燃性ポリエステル系人工毛髪である。さらに好ましい態様としては、難燃剤 (E)の 融点が 160°C以上である難燃性ポリエステル系人工毛髪である。さらに好ましい態様 としては、難燃剤 (E)の分子量が 200〜4000である難燃性ポリエステル系人工毛髪 である。さらに好ましい態様としては、難燃剤 (E)の吸尽量が 3〜20重量%である難 燃性ポリエステル系人工毛髪である。 [0016] A preferable embodiment is the above-mentioned flame-retardant polyester artificial hair fiber, which is at least one polymer selected from the group consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate. Preferably, the group power consisting of melamine cyanurate, antimony triacid, antimony triacid, antimony tetraacid, antimony pentaacid and sodium antimonate was also selected as the form of flame retardant aid (B). It is a flame-retardant polyester artificial hair fiber that is at least one type. Preferably, as an embodiment, the organic fine particles (C) are at least one selected from the group consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acryl resin and crosslinked polystyrene. It is a fiber for polyester-based artificial hair. In a preferred embodiment, the inorganic fine particles (D) are at least one selected from the group force consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, zinc oxide, talc, ferroline, montmorillonite, bentonite and my power. It is a fiber for flame retardant polyester-based artificial hair that is a seed. More preferably, as an aspect, the flame retardant (E) used for the flame retardant exhaust processing is a phosphorus flame retardant, a bromine-containing phosphorus flame retardant, a brominated aliphatic flame retardant, a brominated aromatic flame retardant. Flame retardants, brominated polystyrene flame retardants, brominated benzaryl acrylate flame retardants, brominated epoxy flame retardants, brominated polycarbonate flame retardants, tetrabromobisphenol A derivatives, bromine containing triazine compounds and bromine containing It is a flame-retardant polyester artificial hair which is at least one selected from the group consisting of isocyanuric acid compounds. A more preferred embodiment is a flame retardant polyester artificial hair in which the flame retardant (E) has a melting point of 160 ° C or higher. A more preferred embodiment is a flame-retardant polyester artificial hair in which the flame retardant (E) has a molecular weight of 200 to 4000. A more preferable embodiment is a flame retardant polyester artificial hair in which the exhaust amount of the flame retardant (E) is 3 to 20% by weight.
[0017] より好ましい態様としては、ポリエステル系フィラメントに対する染色および難燃剤吸 尽加ェが、 90〜150°Cの温度にて同時に行われ、かつ、ポリエステル系人工毛髪が 染料を 0. 1重量%以上含む、難燃性ポリエステル系人工毛髪に関する。 [0017] In a more preferred embodiment, dyeing and flame retardant absorption for polyester filaments are preferred. The present invention relates to a flame-retardant polyester artificial hair in which exhaustion is simultaneously performed at a temperature of 90 to 150 ° C., and the polyester artificial hair contains 0.1% by weight or more of a dye.
[0018] また、上記難燃性ポリエステル系人工毛髪用繊維は非捲縮生糸状であり、単繊維 繊度が 10〜 1 OOdtexであることが好まし!/ヽ。 [0018] The flame-retardant polyester-based artificial hair fibers are preferably non-crimped raw silk and have a single fiber fineness of 10 to 1 OOdtex! / ヽ.
発明の効果  The invention's effect
[0019] 本発明によると、ポリエステルに難燃助剤および、有機微粒子および Zまたは無機 微粒子を含む組成物カゝら形成されたポリエステル系フィラメントを難燃剤吸尽加工す ることにより、通常のポリエステル繊維の耐熱性、強伸度など繊維物性を維持し、難 燃性、光沢、触感、くし通りおよびセット性に優れたポリエステル系人工毛髪を得るこ とがでさる。  According to the present invention, a polyester-based filament formed from a composition containing a flame retardant aid and organic fine particles and Z or inorganic fine particles in polyester is subjected to a flame retardant exhausting process, thereby obtaining a normal polyester. It is possible to obtain polyester-based artificial hair that maintains the fiber properties such as heat resistance and tensile strength of the fiber, and is excellent in flame retardancy, gloss, touch, combing and setability.
[0020] さらには、フィラメントの着色方法を染色法とすることにより、原着法に比べ、色相に 優れたポリエステル系人工毛髪を得ることができる。  [0020] Furthermore, by using a filament coloring method as a dyeing method, it is possible to obtain polyester-based artificial hair having a hue superior to that of the original method.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 本発明の難燃性ポリエステル系人工毛髪は、ポリアルキレンテレフタレートまたはポ リアルキレンテレフタレートを主体とした共重合ポリエステルの 1種以上力 なるポリェ ステル (A)、難燃助剤 (B)および、有機微粒子 (C)および Zまたは無機微粒子 (D) を含む組成物力も形成されたポリエステル系フィラメント (繊維)を、難燃剤吸尽加工 することにより得られる人工毛髪である。  [0021] The flame retardant polyester artificial hair of the present invention comprises a polyester (A), a flame retardant aid (B), and a polyester (A), a copolymer polyester mainly composed of polyalkylene terephthalate or polyalkylene terephthalate. Further, it is an artificial hair obtained by subjecting a polyester filament (fiber), which also has a compositional force containing organic fine particles (C) and Z or inorganic fine particles (D), to a flame retardant exhaustion process.
[0022] さら〖こは、本発明の難燃性ポリエステル系人工毛髪は、前記ポリエステル系フィラメ ントに対して、難燃剤吸尽加工と同時に染色を行うことにより得られる人工毛髪である  [0022] Sarakuko is the flame retardant polyester artificial hair of the present invention, which is an artificial hair obtained by dyeing the polyester filament simultaneously with the flame retardant exhausting process.
[0023] 本発明に用いられるポリエステル (A)に含まれるポリアルキレンテレフタレートまた はポリアルキレンテレフタレートを主体とした共重合ポリエステルとしては、例えば、ポ リエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレートな どのポリアルキレンテレフタレートおよび zまたはこれらのポリアルキレンテレフタレー トを主体とし、少量の共重合成分を含有する共重合ポリエステルがあげられる。ポリア ルキレンテレフタレートとしては、ポリエチレンテレフタレート、ポリプロピレンテレフタレ ート、ポリブチレンテレフタレートが、入手の容易性およびコストの点から、特に好まし い。 [0023] The polyalkylene terephthalate or the copolyester mainly composed of polyalkylene terephthalate contained in the polyester (A) used in the present invention includes, for example, polyalkylene terephthalate such as polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate. And z or a copolymerized polyester mainly composed of these polyalkylene terephthalates and containing a small amount of a copolymer component. Among the polyalkylene terephthalates, polyethylene terephthalate, polypropylene terephthalate, and polybutylene terephthalate are particularly preferred from the standpoint of availability and cost. Yes.
[0024] 前記主体とするとは、 80モル%以上含有することをいう。  [0024] The main component refers to containing 80 mol% or more.
[0025] 前記共重合成分としては、例えば、イソフタル酸、オルトフタル酸、ナフタレンジカル ボン酸、パラフエ-レンジカルボン酸、トリメリット酸、ピロメリット酸、コハク酸、グルタル 酸、アジピン酸、スペリン酸、ァゼライン酸、セバシン酸、ドデカン二酸などの多価力 ルボン酸、それらの誘導体、 5—ナトリウムスルホイソフタル酸、 5—ナトリウムスルホイ ソフタル酸ジヒドロキシェチルなどのスルホン酸塩を含むジカルボン酸、その誘導体、 1, 2 プロパンジオール、 1, 3 プロパンジオール、 1, 4 ブタンジオール、 1, 6— へキサンジオール、ネオペンチルグリコール、 1, 4ーシクロへキサンジメタノール、ジ エチレングリコーノレ、ポリエチレングリコール、トリメチロールプロパン、ペンタエリスリト ール、 4ーヒドロキシ安息香酸、 ε一力プロラタトンなどがあげられる。  [0025] Examples of the copolymer component include isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, para-phenolic dicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, speric acid, and azelain. Polycarboxylic acids such as acid, sebacic acid, dodecanedioic acid, rubonic acid, derivatives thereof, dicarboxylic acids including sulfonic acid salts such as 5-sodium sulfoisophthalic acid, dihydroxyethyl 5-sodium sulfoisophthalate, derivatives thereof, 1,2 propanediol, 1,3 propanediol, 1,4 butanediol, 1,6-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycolol, polyethylene glycol, trimethylolpropane , Pentaerythritol, 4-hydroxybenzoic acid Acid, epsilon prolatathon, etc.
[0026] 前記共重合ポリエステルは、通常、主体となるテレフタル酸および Ζまたはその誘 導体 (例えば、テレフタル酸メチル)と、アルキレングリコールとの重合体に少量の共 重合成分を含有させて反応させることにより製造するのが、安定性、操作の簡便性の 点から好ましいが、主体となるテレフタル酸および Ζまたはその誘導体 (例えば、テレ フタル酸メチル)と、アルキレングリコールとの混合物に、さらに少量の共重合成分で あるモノマーまたはオリゴマー成分を含有させたものを重合させることにより製造して ちょい。  [0026] The copolyester is usually made to react by containing a small amount of a copolymer component in a polymer of terephthalic acid, which is the main component, and a derivative thereof (for example, methyl terephthalate) and alkylene glycol. Although it is preferable from the viewpoint of stability and ease of operation, a smaller amount of co-polymer is added to a mixture of the main terephthalic acid and cocoon or a derivative thereof (for example, methyl terephthalate) and alkylene glycol. Manufacture by polymerizing a monomer or oligomer component that is a polymerization component.
[0027] 前記共重合ポリエステルは、主体となるポリアルキレンテレフタレートの主鎖および Ζまたは側鎖に前記共重合成分が重縮合していればよぐ共重合の仕方などには特 別な限定はない。  [0027] The copolymer polyester is not particularly limited in the way of copolymerization and the like as long as the copolymer component is polycondensed to the main chain and side or side chain of the main polyalkylene terephthalate. .
[0028] 前記ポリアルキレンテレフタレートを主体とした共重合ポリエステルの具体例として は、例えば、ポリエチレンテレフタレートを主体とし、ビスフエノール Αのエチレングリコ ールエーテルを共重合したポリエステル、 1, 4ーシクロへキサンジメタノールを共重 合したポリエステル、 5—ナトリウムスルホイソフタル酸ジヒドロキシェチルを共重合し たポリエステルなどがあげられる。  [0028] Specific examples of the copolymer polyester mainly composed of the polyalkylene terephthalate include, for example, a polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol, 1,4-cyclohexanedimethanol. Examples include polyesters copolymerized and polyesters copolymerized with 5-hydroxysulfoisophthalate dihydroxyethyl.
[0029] 前記ポリアルキレンテレフタレートまたは共重合ポリエステルは、 1種で用いてもよく 、 2種以上を組み合わせて用いてもよい。これらのうちでは、ポリエチレンテレフタレー ト、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、共重合ポリエステル(ポ リエチレンテレフタレートを主体とし、ビスフエノール Aのエチレングリコールエーテル を共重合したポリエステル、 1, 4ーシクロへキサンジメタノールを共重合したポリエス テル、 5—ナトリウムスルホイソフタル酸ジヒドロキシェチルを共重合したポリエステル など)が好ましぐこれらは 2種以上混合したものも好ましい。 [0029] The polyalkylene terephthalate or copolyester may be used singly or in combination of two or more. Among these, polyethylene terephthalate Polypropylene terephthalate, polybutylene terephthalate, copolymerized polyester (polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol A, polyester copolymerized with 1,4-cyclohexanedimethanol, 5- Polyesters copolymerized with sodium sulfoisophthalate dihydroxyethyl) are preferred, and those in which two or more are mixed are also preferred.
[0030] 本発明で用いられるポリエステル (A)のガラス転移温度は、 60〜115°Cが好ましく 、 65〜105°Cがより好ましい。ポリエステル (A)のガラス転移温度が 60°Cよりも低い 場合には、耐熱性が不十分になり、アイロンセット性が低下する傾向があり、 115°Cよ りも高い場合には、難燃剤の吸尽性ゃ染色性が低下する傾向がある。  [0030] The glass transition temperature of the polyester (A) used in the present invention is preferably 60 to 115 ° C, more preferably 65 to 105 ° C. When the glass transition temperature of the polyester (A) is lower than 60 ° C, the heat resistance tends to be inadequate and the ironing property tends to be reduced. When the glass transition temperature is higher than 115 ° C, the flame retardant There is a tendency for the dyeability to decrease.
[0031] 本発明で用いられるポリエステル (A)の固有粘度は、 0. 5〜1. 4、さらには 0. 6〜 1. 2であるのが好ましい。固有粘度が 0. 5未満の場合、得られる繊維の機械的強度 が低下する傾向があり、 1. 4を超えると、分子量の増大に伴い溶融粘度が高くなり、 溶融紡糸が困難になったり、繊度が不均一になる傾向が生じる。  [0031] The intrinsic viscosity of the polyester (A) used in the present invention is preferably 0.5 to 1.4, more preferably 0.6 to 1.2. If the intrinsic viscosity is less than 0.5, the mechanical strength of the resulting fiber tends to decrease, and if it exceeds 1.4, the melt viscosity increases with increasing molecular weight, making melt spinning difficult, There is a tendency for the fineness to become uneven.
[0032] 本発明で用いられる難燃助剤 (B)は、含窒素化合物またはアンチモンィ匕合物など の、後加工で使用されるリン系難燃剤や臭素含有難燃剤と相互作用して難燃性付与 効果を高められるものであれば、特に限定はなぐ使用することができる。  [0032] The flame retardant aid (B) used in the present invention is difficult to interact with phosphorus-based flame retardants or bromine-containing flame retardants used in post-processing such as nitrogen-containing compounds or antimony compounds. As long as the effect of imparting flammability can be enhanced, it can be used without particular limitation.
[0033] 本発明における含窒素化合物の具体例としては、例えば、メラミンシァヌレートなど があげられる。本発明におけるアンチモンィ匕合物の具体例としては、例えば、三酸ィ匕 アンチモン、四酸化アンチモン、五酸化アンチモン、アンチモン酸ナトリウムなどがあ げられる。これらは、必要に応じて、エポキシィ匕合物、シランィ匕合物、イソシァネート化 合物、チタネート化合物等で表面処理されてもよい。  [0033] Specific examples of the nitrogen-containing compound in the present invention include melamine cyanurate. Specific examples of the antimony compound in the present invention include, for example, antimony trimonate, antimony tetroxide, antimony pentoxide, and sodium antimonate. These may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, or the like, if necessary.
[0034] 本発明で用いられる難燃助剤 (B)の平均粒子径は、 15 m以下であれば使用す ることができる。難燃助剤 (B)として平均粒子径 0. 3〜1 μ mのものを使用する場合、 隠蔽率が最も大きくなり、人工毛髪の色相 (発色性)低下が生じる傾向があるため、 難燃助剤(B)の平均粒子径は 0. 2 m以下または 1. 5〜15 mが好ましく、 0. 15 /z m以下または 1. 7〜12 111カょり好ましく、0. 以下または 1. 9〜: LO /z mが さらに好ましい。  [0034] The flame retardant aid (B) used in the present invention can be used if it has an average particle size of 15 m or less. When using a flame retardant aid (B) with an average particle size of 0.3 to 1 μm, the concealment ratio becomes the largest and the hue (color development) of artificial hair tends to decrease. The average particle size of the auxiliary agent (B) is preferably 0.2 m or less or 1.5 to 15 m, preferably 0.15 / zm or less or 1.7 to 12 111, more preferably 0 or less or 1.9. ~: LO / zm is more preferable.
[0035] 本発明で用いられる難燃助剤(B)の使用量は、ポリエステルお) 100重量部に対し 、 0〜10重量部が好ましぐ 0. 5〜10重量部がより好ましぐ 0. 7〜8重量部がさらに 好ましい。難燃助剤 (B)の使用量が 0重量部でも難燃性は発現されるが、より高い難 燃性を得るためには、 0. 5重量部以上使用するのが好ましい。難燃助剤 (B)の使用 量が 10重量部より多いと、加工安定性、外観性および透明性が損なわれる傾向があ る。 [0035] The amount of the flame retardant aid (B) used in the present invention is 100 parts by weight of polyester. 0 to 10 parts by weight is preferred 0.5 to 10 parts by weight is more preferred 0.7 to 8 parts by weight is even more preferred. Flame retardancy is exhibited even when the amount of flame retardant aid (B) used is 0 parts by weight, but in order to obtain higher flame retardancy, it is preferable to use 0.5 parts by weight or more. When the amount of the flame retardant aid (B) used is more than 10 parts by weight, the processing stability, appearance and transparency tend to be impaired.
[0036] 本発明にお ヽては、有機微粒子 (C)および Zまたは無機微粒子 (D)を配合するこ とにより、繊維表面に凹凸が形成され、安定的な光沢調整効果を発現することができ る。  [0036] In the present invention, by blending organic fine particles (C) and Z or inorganic fine particles (D), irregularities are formed on the fiber surface and a stable gloss adjusting effect can be exhibited. it can.
[0037] 本発明で用いられる有機微粒子 (C)としては、主成分であるポリエステル (A)と相 溶しないか、あるいは、部分的に相溶しない構造を有する有機榭脂成分であれば使 用することができ、例えば、ポリアリレート、ポリアミド、フッ素榭脂、シリコーン榭脂、架 橋アクリル榭脂、架橋ポリスチレンなどが好ましく用いられる。これらは 1種で用いても よぐ 2種以上を組み合わせて用いてもよい。安定的に光沢調整効果を発現するため には、耐熱性、分散性の点から、架橋ポリエステル粒子、架橋アクリル粒子が好まし い。  [0037] As the organic fine particles (C) used in the present invention, any organic resin component having a structure that is incompatible with or partially incompatible with the main component polyester (A) is used. For example, polyarylate, polyamide, fluorine resin, silicone resin, bridged acrylic resin, crosslinked polystyrene, etc. are preferably used. These may be used alone or in combination of two or more. In order to stably exhibit a gloss adjusting effect, crosslinked polyester particles and crosslinked acrylic particles are preferred from the viewpoint of heat resistance and dispersibility.
[0038] 前記架橋ポリエステル粒子は、不飽和ポリエステルおよびビュル系単量体を水分 散させ、架橋硬化させることにより得られるものである。ここで使用される不飽和ポリエ ステルとしては、特に限定はなぐ例えば、 ex , j8—不飽和酸もしくはそれと飽和酸と の混合物と二価アルコールもしくは三価アルコールとを重合させたものなどをあげる ことができる。不飽和酸としては、例えば、フマル酸、マレイン酸、ィタコン酸などが、 飽和酸としては例えば、フタル酸、テレフタル酸、コハク酸、ダルタル酸、テトラヒドロフ タル酸、アジピン酸、およびセバチン酸などがあげられる。また、二価アルコールおよ び三価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、プロ ピレングリコーノレ、ネオペンチルグリコール、 1, 3—プロパンジオール、 1, 6—へキサ ンジオール、トリメチロールプロパンなどがあげられる。一方、ビニル系単量体として は、特に限定はなぐ例えば、スチレン、クロルスチレン、ビュルトルエン、ジビュルべ ンゼン、アクリル酸、メチルアタリレート、アクリロニトリル、ェチルアタリレート、およびジ ァリルフタレートなどがあげられる。 [0039] 前記架橋アクリル粒子は、アクリル系単量体と架橋剤を水分散させ、架橋硬化させ ることで得られるものである。ここで使用されるアクリル系の単量体としては、アクリル 酸、アクリル酸の誘導体、例えばアクリル酸メチル、アクリル酸ブチル、アクリル酸へキ シル、アクリル酸シクロへキシル、アクリル酸ヒドロキシェチル、アクリロニトリル、アタリ ルアミド、 N—メチロールアクリルアミド、あるいはメタクリル酸、メタクリル酸の誘導体、 例えば、メタクリル酸メチル、メタクリル酸ブチル、メタクリル酸へキシル、メタクリル酸グ リシジル、メタクリル酸ベンジル、メタクリル酸シクロへキシル、メタクリル酸 N—ビュル 2—ピロリドン、メタタリ口-トリル、メタクリルアミド、 N—メチロールメタクリルアミド、メ タクリル酸 2—ヒドロキシェチルなどの 1分子中に 1個のビュル基を有するビュル系単 量体があげられる。これらは 1種又は 2種以上を組合せて使用することができる。また 、架橋剤としては、 1分子中に 2個以上のビュル基を有する単量体であればいずれで もよいが、 1分子中に 2個のビニル基を有するものが好ましい。その好ましい単量体と しては、例えば、ジビュルベンゼン、グリコールとメタクリル酸あるいはアクリル酸との 反応生成物(例えば、エチレングリコールジメタタリレート、ネオペンチルダリコールジ メタタリレートなど)などがあげられるが、これらに限定されるものではない。架橋剤の 添加量は、ビニル基を 1個有する単量体 100重量部に対して 0. 02〜5重量部が好 ましい。重合開始剤としては、過酸ィ匕物系ラジカル重合開始剤が好ましぐ例えば、 過酸化べンゾィル、過安息香酸 2—ェチルへキシル、過酸化ジ tert—ブチル、クメン ヒドロペルォキシド、メチルェチルケトンペルォキシドなどがあげられる。ラジカル重合 開始剤は、ビニル基を 1個有する単量体 100重量部に対して 0. 05〜: L0重量部使用 されるのが好ましい。 [0038] The crosslinked polyester particles are obtained by water-dispersing the unsaturated polyester and the bull-type monomer, followed by crosslinking and curing. The unsaturated polyester used here is not particularly limited, for example, ex, j8-unsaturated acid or a mixture of it and a saturated acid and a dihydric alcohol or a trihydric alcohol polymerized. Can do. Examples of the unsaturated acid include fumaric acid, maleic acid, and itaconic acid. Examples of the saturated acid include phthalic acid, terephthalic acid, succinic acid, dartaric acid, tetrahydrophthalic acid, adipic acid, and sebacic acid. can give. Examples of dihydric alcohols and trihydric alcohols include ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, 1,3-propanediol, 1,6-hexanediol, trimethylolpropane, and the like. can give. On the other hand, the vinyl monomer is not particularly limited, and examples thereof include styrene, chlorostyrene, butyltoluene, dibulene benzene, acrylic acid, methyl acrylate, acrylonitrile, ethyl acrylate and diallyl phthalate. It is done. [0039] The crosslinked acrylic particles are obtained by water-dispersing an acrylic monomer and a crosslinking agent and crosslinking and curing. Examples of acrylic monomers used herein include acrylic acid and acrylic acid derivatives such as methyl acrylate, butyl acrylate, hexyl acrylate, cyclohexyl acrylate, hydroxyethyl acrylate, and acrylonitrile. , Atylamide, N-methylolacrylamide, or derivatives of methacrylic acid and methacrylic acid, such as methyl methacrylate, butyl methacrylate, hexyl methacrylate, glycidyl methacrylate, benzyl methacrylate, cyclohexyl methacrylate, methacrylic acid Examples include N-but-2-pyrrolidone, metatali-tolyl, methacrylamide, N-methylolmethacrylamide, 2-methacrylic acid 2-hydroxyethyl having a single bull group in one molecule. . These can be used alone or in combination of two or more. Further, the crosslinking agent may be any monomer as long as it has two or more bur groups in one molecule, but one having two vinyl groups in one molecule is preferable. Examples of the preferable monomer include dibutenebenzene, a reaction product of glycol and methacrylic acid or acrylic acid (for example, ethylene glycol dimetatalylate, neopentyldaricol dimetatalylate, etc.). However, it is not limited to these. The addition amount of the crosslinking agent is preferably 0.02 to 5 parts by weight per 100 parts by weight of the monomer having one vinyl group. As the polymerization initiator, preferred are peroxide radical polymerization initiators such as benzoyl peroxide, 2-ethylhexyl perbenzoate, di-tert-butyl peroxide, cumene hydroperoxide, methyl. Ethyl ketone peroxide and the like. The radical polymerization initiator is preferably used in an amount of 0.05 to L0 parts by weight per 100 parts by weight of the monomer having one vinyl group.
[0040] 本発明で用いられる無機微粒子 (D)としては、繊維の透明性および発色性への影 響から、ポリエステル (A)の屈折率に近い屈折率を有するものが好ましい。無機微粒 子の具体例としては、例えば、炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミ ユウム、酸ィ匕亜 タノレク、カオリン、モンモリロナイト、ベントナイト、マイ力などがあげ られまた、メラミン榭脂 Zシリカ複合体などの酸ィ匕ケィ素、酸化ケィ素を主体とした複 合粒子なども含まれる。これらは 1種で用いてもよぐ 2種以上を組み合わせて用いて もよい。これらのなかでは、球形に近い微粒子の方が、光沢調整効果が高いため、酸 化ケィ素、酸ィ匕ケィ素を主体とした複合粒子などが好ましい。本発明に用いられる無 機微粒子 (D)は、必要に応じて、エポキシィ匕合物、シランィ匕合物、イソシァネートイ匕 合物、チタネート化合物等で表面処理されてもよい。 [0040] The inorganic fine particles (D) used in the present invention preferably have a refractive index close to the refractive index of the polyester (A) because of the effect on the transparency and color developability of the fibers. Specific examples of inorganic fine particles include, for example, calcium carbonate, silicon oxide, titanium oxide, acid aluminum aluminum, acid sodium hydroxide, kaolin, montmorillonite, bentonite, my strength, and melamine resin. Also included are composite particles such as Z-silica composites, mainly composed of acid and oxide oxides. These may be used alone or in combination of two or more. Among these, particles close to a spherical shape have a higher gloss adjustment effect, so Preferred are composite particles mainly composed of phosphide and oxy-caine. The inorganic fine particles (D) used in the present invention may be surface-treated with an epoxy compound, a silane compound, an isocyanate compound, a titanate compound, or the like, if necessary.
[0041] 有機微粒子 (C)および Zまたは無機微粒子 (D)の平均粒子径は、 0. 1〜15 m 力 S好ましく、 0. 2〜10 m力より好ましく、 0. 5〜8 111がさらに好ましい。粒子径が 0 . 1 μ mより小さい場合には、光沢調整効果が小さい傾向があり、粒子径が 15 m り大きい場合には、光沢調整効果が小さくなつたり、糸切れが発生したりする傾向が ある。 [0041] The average particle size of the organic fine particles (C) and Z or inorganic fine particles (D) is preferably 0.1 to 15 m force S, more preferably 0.2 to 10 m force, and more preferably 0.5 to 8 111. preferable. When the particle size is smaller than 0.1 μm, the gloss adjustment effect tends to be small, and when the particle size is larger than 15 m, the gloss adjustment effect tends to be small or thread breakage tends to occur. There is.
[0042] 本発明における有機微粒子 (C)および Zまたは無機微粒子 (D)の使用量は、特に 限定されないが、ポリエステルお) 100重量部に対し、 0. 1〜5重量部が好ましぐ 0 . 2〜3重量部がより好ましぐ 0. 3〜2重量部がさらに好ましい。有機微粒子 (C)およ び Zまたは無機微粒子 (D)の使用量が 5重量部を超えると、外観性、色相および発 色性が損なわれる傾向があり、 0. 1重量部未満では、繊維表面に形成される微細な 突起が少なくなるため、繊維表面の光沢調整が不十分になる傾向がある。  [0042] The amount of organic fine particles (C) and Z or inorganic fine particles (D) used in the present invention is not particularly limited, but is preferably 0.1 to 5 parts by weight per 100 parts by weight of polyester. 2 to 3 parts by weight is more preferred 0.3 to 2 parts by weight is even more preferred. If the amount of organic fine particles (C) and Z or inorganic fine particles (D) used exceeds 5 parts by weight, appearance, hue and color development tend to be impaired. Since there are fewer fine protrusions formed on the surface, there is a tendency that gloss adjustment on the fiber surface is insufficient.
[0043] 本発明に使用するポリエステル系組成物は、例えば、ポリエステル (A)、難燃助剤( B)および、有機微粒子 (C)および Zまたは向き微粒子 (D)をドライブレンドした後、 種々の一般的な混練機を用いて溶融混練することにより製造することができる。  [0043] The polyester-based composition used in the present invention includes, for example, polyester (A), flame retardant aid (B), and organic fine particles (C) and Z or orientation fine particles (D) after dry blending. It can manufacture by melt-kneading using the general kneading machine.
[0044] 前記混練機の例としては、例えば、一軸押出機、二軸押出機、ロール、バンバリ一 ミキサー、ニーダーなどがあげられる。これらのうちでは、二軸押出機が、混練度の調 整、操作の簡便性の点力も好ましい。  [0044] Examples of the kneader include, for example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, and a kneader. Of these, the twin screw extruder is also preferable because of adjustment of the kneading degree and ease of operation.
[0045] 例えば、スクリュー径 45mmの二軸押出機を用いて、バレル温度を 260〜300°Cと し、吐出量 50〜150kgZhr、スクリュー回転数 150〜200rpmで溶融混練し、ダイス よりストランドを引取、水冷した後に、ストランドカッターを用いてペレツトイ匕して、本発 明の組成物を得ることができる。  [0045] For example, using a twin screw extruder with a screw diameter of 45 mm, the barrel temperature is 260-300 ° C, the discharge rate is 50-150 kgZhr, the screw rotation speed is 150-200 rpm, and the strand is taken out from the die. After cooling with water, the composition of the present invention can be obtained by pelletizing with a strand cutter.
[0046] 本発明の難燃性ポリエステル系人工毛髪は、前記難燃性ポリエステル系組成物を 通常の溶融紡糸法で溶融紡糸することにより製造することができる。  [0046] The flame-retardant polyester artificial hair of the present invention can be produced by melt spinning the flame-retardant polyester composition by a normal melt spinning method.
[0047] すなわち、例えば、押出機、ギアポンプ、口金などの温度を 270〜310°Cとし、溶融 紡糸し、紡出糸条を加熱筒に通過させた後、ガラス転移点以下に冷却し、 50〜500 OmZ分の速度で引き取ることにより紡出糸が得られる。また、紡出糸条を冷却用の 水を入れた水槽で冷却し、繊度のコントロールを行なうことも可能である。加熱筒の温 度や長さ、冷却風の温度や吹付量、冷却水槽の温度、冷却時間、引取速度は、吐出 量および口金の孔数によって適宜調整することができる。 [0047] That is, for example, the temperature of the extruder, gear pump, die, etc. is set to 270 to 310 ° C, melt-spun, and the spun yarn is passed through a heating tube, and then cooled to the glass transition point or lower. ~ 500 A spun yarn is obtained by taking it up at a speed of OmZ. It is also possible to control the fineness by cooling the spun yarn in a water tank containing cooling water. The temperature and length of the heating cylinder, the temperature and amount of cooling air, the temperature of the cooling water tank, the cooling time, and the take-up speed can be adjusted as appropriate according to the discharge amount and the number of holes in the base.
[0048] 得られた未延伸糸は熱延伸されるが、延伸は未延伸糸を一且卷き取ってから延伸 する 2工程法および巻き取ることなく連続して延伸する直接紡糸延伸法のいずれの 方法によってもよい。熱延伸は、 1段延伸法または 2段以上の多段延伸法で行なわれ る。熱延伸における加熱手段としては、加熱ローラ、ヒートプレート、スチームジェット 装置、温水槽などを使用することができ、これらを適宜併用することもできる。  [0048] The obtained unstretched yarn is heat-stretched, and stretching can be performed by either a two-step method in which the unstretched yarn is first wound and then stretched, or a direct spin-stretching method in which stretching is continuously performed without winding. It is also possible to use this method. The hot stretching is performed by a single-stage stretching method or a multi-stage stretching method having two or more stages. As a heating means in the heat stretching, a heating roller, a heat plate, a steam jet device, a hot water tank, or the like can be used, and these can be used in combination as appropriate.
[0049] 本発明の難燃性ポリエステル系人工毛髪には、必要に応じて、耐熱剤、光安定剤 、蛍光剤、酸化防止剤、静電防止剤、顔料、可塑剤、潤滑剤などの各種添加剤を含 有させることができる。顔料を含有させることにより、原着繊維を得ることができる。  [0049] The flame retardant polyester-based artificial hair of the present invention includes various kinds of heat-resistant agents, light stabilizers, fluorescent agents, antioxidants, antistatic agents, pigments, plasticizers, lubricants, and the like as necessary. Additives can be included. By incorporating a pigment, a primary fiber can be obtained.
[0050] 本発明の難燃性ポリエステル系人工毛髪は、触感やくし通りを向上させるため、シリ コーン系繊維処理剤、非シリコーン系繊維処理剤などを使用することができる。  [0050] The flame-retardant polyester artificial hair of the present invention can use a silicone fiber treatment agent, a non-silicone fiber treatment agent, and the like in order to improve the feel and combing.
[0051] 上記シリコーン系繊維処理剤としては、たとえば、ジメチルポリシロキサン、メチル水 素ポリシロキサン、両末端水酸基ジメチルポリシロキサン、ビニル基含有オルガノポリ シロキサン、エポキシ基含有オルガノポリシロキサン、アミノ基含有オルガノポリシロキ サン、エステル基含有オルガノポリシロキサン、ポリオキシアルキレン含有オルガノポ リシロキサンがあげられ、上記非シリコーン系繊維処理剤としては、たとえば、ポリエ 一テル系化合物、脂肪酸エステル系化合物、有機アミン系化合物、有機アミド系化 合物、有機脂肪酸エステル類、有機アンモ-ゥム塩、有機脂肪酸塩、有機スルホン 酸塩、有機硫酸エステル塩、有機リン酸エステル塩などがあげられる。  [0051] Examples of the silicone fiber treating agent include dimethylpolysiloxane, methylhydrogen polysiloxane, hydroxylated dimethylpolysiloxane at both terminals, vinyl group-containing organopolysiloxane, epoxy group-containing organopolysiloxane, and amino group-containing organopolysiloxane. Sun, ester group-containing organopolysiloxane, and polyoxyalkylene-containing organopolysiloxane. Examples of the non-silicone fiber treating agent include polyether compounds, fatty acid ester compounds, organic amine compounds, and organic amides. Examples thereof include organic compounds, organic fatty acid esters, organic ammonium salts, organic fatty acid salts, organic sulfonic acid salts, organic sulfuric acid ester salts, and organic phosphoric acid ester salts.
[0052] 前記繊維処理剤は、必要量を紡糸加工時に付着させてもよ!ヽし、難燃剤吸尽加工 時に付着させてもよいし、または、難燃剤吸尽加工後に付着させてもよい。  [0052] A necessary amount of the fiber treatment agent may be attached at the time of spinning, or may be attached at the time of exhausting the flame retardant, or may be attached after the exhausting of the flame retardant. .
[0053] 本発明において用いられる難燃剤 (E)は、リン系難燃剤、臭素含有リン系難燃剤、 臭素化シクロアルカン系難燃剤、臭素化芳香族系難燃剤、臭素化ポリスチレン系難 燃剤、臭素化べンジルアタリレート系難燃剤、臭素化エポキシ系難燃剤、臭素化ポリ カーボネート系難燃剤、テトラブロモビスフエノール A誘導体、臭素含有トリアジン系 化合物および臭素含有イソシァヌル酸系化合物より選ばれた少なくとも 1種であれば[0053] The flame retardant (E) used in the present invention includes a phosphorus flame retardant, a bromine-containing phosphorus flame retardant, a brominated cycloalkane flame retardant, a brominated aromatic flame retardant, a brominated polystyrene flame retardant, Brominated benzaryl acrylate flame retardant, brominated epoxy flame retardant, brominated polycarbonate flame retardant, tetrabromobisphenol A derivative, bromine-containing triazine At least one selected from a compound and a bromine-containing isocyanuric acid compound
、特に限定はなぐ使用することができる。 In particular, no limitation can be used.
[0054] 難燃剤 (E)の具体例としては、例えば、 1, 4—フエ-レン一ビス(ジキシレ-ルホス フェート)、ビフエ-ルービス(ジキシレニルホスフェート)、下記式(1)〜(4);  [0054] Specific examples of the flame retardant (E) include, for example, 1,4-phenolenebis (dixylyl phosphate), biphenyl-rubis (dixylenyl phosphate), and the following formulas (1) to (4): );
[0055] [化 1] [0055] [Chemical 1]
Figure imgf000013_0001
Figure imgf000013_0001
[0058] [化 4] HOCH2CH20 -OCCHCH2COOCH2CH2 [0058] [Chemical 4] HOCH 2 CH 2 0 -OCCHCH 2 COOCH 2 CH 2
Figure imgf000014_0001
Figure imgf000014_0001
[0059] で表される化合物などのリン系難燃剤、ジブロモネオペンチルダリコール、トリブロモ ネオペンチルダリコール、へキサブ口モシクロドデカンなどの臭素化脂肪族化合物、 ペンタブロモトルエン、へキサブロモベンゼン、デカブロモジフエニル、デカブロモジ フエ-ルエーテル、ビス(トリブロモフエノキシ)ェタン、テトラブロモ無水フタル酸、ェ チレンビス(テトラブロモフタルイミド)、エチレンビス(ペンタブロモフエ-ル)、オタタブ 口モトリメチルフエ-ルインダンなどの臭素化芳香族系難燃剤、トリス(トリブロモネオ ペンチル)ホスフェートなどの臭素含有リン系難燃剤、下記式 (5); [0059] Phosphorus flame retardants such as a compound represented by the formula: Brominated aliphatic compounds such as dibromoneopentyldaricol, tribromoneopentyldaricol, hexasuboxycyclohexadecane, pentabromotoluene, hexabromobenzene, Decabromodiphenyl, Decabromodiphenyl ether, Bis (tribromophenoxy) ethane, Tetrabromophthalic anhydride, Ethylene bis (tetrabromophthalimide), Ethylene bis (pentabromophenyl), Otatab Mouth trimethylphenylindane Brominated aromatic flame retardants such as bromine-containing phosphorus flame retardants such as tris (tribromoneopentyl) phosphate, the following formula (5);
[0060] [化 5]  [0060] [Chemical 5]
Figure imgf000014_0002
Figure imgf000014_0002
[0061] で表される臭素化ポリスチレン類、下記式 (6); [0061] Brominated polystyrenes represented by the following formula (6):
[0062] [化 6]
Figure imgf000015_0001
[0062] [Chemical 6]
Figure imgf000015_0001
[0063] で表される臭素化ポリベンジルアタリレート類、下記式(7); [0063] Brominated polybenzyl acrylates represented by the following formula (7):
[0064] [化 7] [0064] [Chemical 7]
Figure imgf000015_0002
Figure imgf000015_0002
[0065] で表される臭素化エポキシオリゴマー類、下記式 (8); [0065] Brominated epoxy oligomers represented by the following formula (8):
[0066] [化 8] [0066] [Chemical 8]
Figure imgf000015_0003
Figure imgf000015_0003
[0067] で表される臭素化ポリカーボネートオリゴマー類、テトラブロモビスフエノール A、テト ラブロモビスフエノーノレ A—ビス(2, 3—ジブロモプロピノレエ一テル)、テトラブロモビ スフエノール A—ビス(ァリルエーテル)、テトラブロモビスフエノール A—ビス(ヒドロキ シェチルエーテル)、テトラブロモビスフエノール A誘導体、トリス(トリブロモフエノキシ )トリアジンなどの臭素含有トリアジン系化合物、トリス(2, 3—ジブロモプロピル)イソ シァヌレートなどの臭素含有イソシァヌル酸系化合物などがあげられる。 [0067] Brominated polycarbonate oligomers represented by: Tetrabromobisphenol A, Tetrabromobisphenol A-bis (2,3-dibromopropinole ether), Tetrabromobisphenol A-bis (aryl ether) , Bromine-containing triazine compounds such as tetrabromobisphenol A-bis (hydroxychetyl ether), tetrabromobisphenol A derivatives, tris (tribromophenoxy) triazine, tris (2,3-dibromopropyl) iso cyanurate Bromine-containing isocyanuric acid compounds such as
[0068] これらの中では、耐熱性および吸尽加工性の点から、難燃剤の融点が 160°C以上 、または、難燃剤の分子量が 200〜4000であるものが好ましい。 [0069] 一般に、繊維品を後加工によって難燃加工する場合、用いる難燃剤 (E)の粒子径 は、繊維品に付与される難燃性能に重要な影響を及ぼすため、難燃剤の粒子径は 小さいほど、繊維品に高い難燃性能を付与することができる。 [0068] Among these, from the viewpoint of heat resistance and exhaust processability, it is preferable that the flame retardant has a melting point of 160 ° C or higher, or the flame retardant has a molecular weight of 200 to 4000. [0069] Generally, when a fiber product is subjected to flame retardant processing by post-processing, the particle size of the flame retardant (E) used has an important effect on the flame retardant performance imparted to the fiber product. The smaller the is, the higher flame retardancy can be imparted to the textile.
[0070] 本発明においては、後加工によって、難燃剤がポリエステル系繊維の内部に十分 に拡散して、ポリエステル系繊維において難燃剤による難燃性能が耐久性を有する ために、難燃剤(E)の平均粒子径は、 0. 1〜15 111が好ましく、0. 2〜: LO /z mがよ り好ましい。  [0070] In the present invention, the flame retardant is sufficiently diffused into the polyester fiber by post-processing, and the flame retardant performance of the flame retardant in the polyester fiber is durable. Therefore, the flame retardant (E) The average particle diameter is preferably from 0.1 to 15 111, more preferably from 0.2 to LO / zm.
[0071] 本発明においては、ポリエステル系人工毛髪に対し難燃剤を吸尽加工することによ り、難燃剤混練法または共重合法による難燃剤添加法に比べて、含有させる難燃剤 量の調整が容易であり、同一のフィラメントにおいても、要求される難燃性レベルに応 じて、難燃剤含有量を変更することができる。  [0071] In the present invention, the amount of the flame retardant to be contained is adjusted by exhausting the flame retardant to the polyester-based artificial hair, compared with the flame retardant kneading method or the copolymerization method. However, even in the same filament, the flame retardant content can be changed according to the required flame retardant level.
[0072] 本発明における難燃剤 (E)の吸尽量は、ポリエステル系人工毛髪に対し、 2〜20 重量%が好ましぐ 4〜15重量%がより好ましい。難燃剤 (E)の吸尽量が 2重量%未 満では、ポリエステル系人工毛髪に十分な難燃性を付与することができない傾向が あり、 20重量%を越えると、難燃加工後の風合いが悪くなるなどの不具合を生じる場 合がある。  [0072] The exhaust amount of the flame retardant (E) in the present invention is preferably 2 to 20% by weight, more preferably 4 to 15% by weight, based on the polyester-based artificial hair. If the exhaust amount of the flame retardant (E) is less than 2% by weight, there is a tendency that sufficient flame retardancy cannot be imparted to the polyester-based artificial hair. May cause problems such as worsening.
[0073] 本発明における難燃剤吸尽加工に用いられる難燃剤 (E)は、界面活性剤の存在 下で水に分散させた分散液、または、有機溶剤に溶解させた溶液として用いられる。  [0073] The flame retardant (E) used in the flame retardant exhaust processing in the present invention is used as a dispersion liquid dispersed in water in the presence of a surfactant or a solution dissolved in an organic solvent.
[0074] 難燃剤 (E)を水分散させる場合には、乾式または湿式で粉砕することにより、難燃 剤 (E)を微粒子化させることができる。分散液として用いる場合に使用する界面活性 剤としては、ノ-オン系界面活性剤ゃァ-オン系界面活性剤が用いられ、ノ-オン系 界面活性剤およびァ-オン系界面活性剤を併用してもよい。  [0074] When the flame retardant (E) is dispersed in water, the flame retardant (E) can be made fine particles by pulverization in a dry or wet manner. As the surfactant to be used as a dispersion, a non-ionic surfactant or a char-on surfactant is used, and a non-ionic surfactant and a char-on surfactant are used in combination. May be.
[0075] 上記ノ-オン系活性剤としては、例えば、高級アルコールアルキレンオキサイド付 加物、アルキルフエノールアルキレンオキサイド付加物、脂肪酸アルキレンオキサイド 付加物、多価アルコール脂肪族エステルアルキレンオキサイド付加物、高級アルキ ルァミンアルキレンオキサイド付加物、脂肪酸アミドアルキレンオキサイド付加物等の ポリオキシアルキレン型非イオン系界面活性剤や、アルキルグリコキシド、ショ糖脂肪 酸エステル等の多価アルコール型非イオン系界面活性剤があげられる。 [0076] 上記ァ-オン系界面活性剤としては、例えば、高級アルコール硫酸エステル塩、高 級アルキルエーテル硫酸エステル塩、硫酸化脂肪酸エステル塩等の硫酸エステル 塩や、アルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸等のスルホン 酸塩、高級アルコールリン酸エステル塩、高級アルコールのアルキレンオキサイド付 加物リン酸エステル塩等をあげられる。 [0075] Examples of the above-mentioned nonionic activator include higher alcohol alkylene oxide adducts, alkylphenol alkylene oxide adducts, fatty acid alkylene oxide adducts, polyhydric alcohol aliphatic ester alkylene oxide adducts, and higher alkyls. Examples include polyoxyalkylene type nonionic surfactants such as minalkylene oxide adducts and fatty acid amide alkylene oxide adducts, and polyhydric alcohol type nonionic surfactants such as alkylglycoxides and sucrose fatty acid esters. . [0076] Examples of the above-mentioned surfactants include sulfates such as higher alcohol sulfates, higher alkyl ether sulfates, sulfated fatty acid ester salts, alkylbenzene sulfonates, alkyl naphthalene sulfones. Examples thereof include sulfonates such as acids, higher alcohol phosphate esters, and higher alcohol alkylene oxide adduct phosphate salts.
[0077] 一方、上記有機溶剤としては、例えば、メタノール、エタノール、イソプロノ V—ル等 のアルコール類、ベンゼン、トルエン、キシレン等の芳香族炭化水素類、ジォキサン、 エチレングリコール等のエーテル類、アセトン、メチルェチルケトン等のケトン類、ジメ チルホルムアミド等のアミド類、ジメチルスルホキシド等のスルホキシド類、メチレンク 口ライド、クロ口ホルム等のハロゲンィ匕炭化水素類などがあげられる。  [0077] On the other hand, examples of the organic solvent include alcohols such as methanol, ethanol and isopronool, aromatic hydrocarbons such as benzene, toluene and xylene, ethers such as dioxane and ethylene glycol, acetone, Examples thereof include ketones such as methyl ethyl ketone, amides such as dimethylformamide, sulfoxides such as dimethyl sulfoxide, and halogenated hydrocarbons such as methylene chloride and chloroform.
[0078] 上記界面活性剤や有機溶剤は、それぞれ単独で用いてもよぐまた、必要に応じて 、 2種以上のものを組み合わせて用いてもよい。  [0078] The surfactant and the organic solvent may be used singly or in combination of two or more as required.
[0079] 本発明で用いる分散液は、ホモジナイザー、コロイドミル、ボールミル、サンドグライ ンダ一などの乳化機や分散機を用いて得ることができる。  [0079] The dispersion used in the present invention can be obtained using an emulsifier or a disperser such as a homogenizer, a colloid mill, a ball mill, or a sand grinder.
[0080] 本発明にお ヽて、ポリエステル系人工毛髪を難燃加工する場合、難燃剤 (E)の水 分散液または有機溶媒溶液の固形分濃度は、分散安定性および吸尽加工の効率 の点から、 1〜50重量%が好ましぐ 5〜40重量%がより好ましい。  [0080] In the present invention, when polyester artificial hair is subjected to flame retardant processing, the solid content concentration of the aqueous dispersion of the flame retardant (E) or the organic solvent solution depends on the dispersion stability and the efficiency of exhaust processing. In this respect, 1 to 50% by weight is preferable, and 5 to 40% by weight is more preferable.
[0081] 本発明における難燃剤 (E)の吸尽量は、難燃剤分散液の濃度、吸尽加工温度ま たは時間を調節することにより、調整することができる。  [0081] The exhaust amount of the flame retardant (E) in the present invention can be adjusted by adjusting the concentration of the flame retardant dispersion, the exhaust processing temperature, or the time.
[0082] 本発明の難燃剤吸尽加工する方法としては、特に限定されるものではないが、例え ば、難燃剤分散液または溶液を、スプレー噴霧にてポリエステル系人工毛髪に付着 させ、乾燥させた後、 100〜220°C、より好ましくは 140〜190°Cの温度にて、 30秒 〜10分間熱処理を行う方法がある。熱処理温度が 100°C未満であると、ポリエステ ル繊維の分子中の非結晶領域が、難燃剤分子または粒子を受け入れられるレベル に弛緩または膨張できず、十分に吸尽し難くなる傾向がある。熱処理温度がより高け れば、難燃剤の固着をより強固にすることができる力 熱処理温度が 220°Cを超える と、人工毛髪の繊維強度が低下したり、分繊不良が生じる恐れがある。  [0082] The method for exhausting the flame retardant of the present invention is not particularly limited. For example, the flame retardant dispersion or solution is attached to the polyester artificial hair by spraying and dried. Then, there is a method in which heat treatment is performed at a temperature of 100 to 220 ° C, more preferably 140 to 190 ° C for 30 seconds to 10 minutes. If the heat treatment temperature is less than 100 ° C, the amorphous regions in the polyester fiber molecules cannot relax or expand to a level that can accept the flame retardant molecules or particles, and tend to be sufficiently exhausted. If the heat treatment temperature is higher, the flame retardant can be more firmly fixed. If the heat treatment temperature exceeds 220 ° C, the fiber strength of the artificial hair may be lowered, or there may be a problem in the separation of the fibers. .
[0083] また、難燃剤吸尽加工する別の方法としては、例えば、高圧染色機等を用いて、難 燃剤分散液または溶液中にポリステル系人工毛髪を浸漬し、 90〜150°C、より好ま しくは 110〜140°Cの温度にて、 3〜60分間浸漬した状態で熱処理を行う方法があ る。浸漬熱処理温度が 90°C未満であると、ポリエステル繊維の分子中の非結晶領域 力 難燃剤分子または粒子を受け入れられるレベルに弛緩または膨張できず、十分 に吸尽し難くなる傾向がある。浸漬熱処理温度が 150°Cを超えると、人工毛髪の繊 維強度が低下したり、分繊不良が生じる恐れがある。 [0083] As another method of exhausting the flame retardant, for example, using a high-pressure dyeing machine, There is a method in which a polyester artificial hair is immersed in a fuel dispersion or solution, and heat treatment is performed at a temperature of 90 to 150 ° C, more preferably 110 to 140 ° C for 3 to 60 minutes. . If the immersion heat treatment temperature is less than 90 ° C, the non-crystalline region force flame retardant molecules or particles in the polyester fiber molecules cannot relax or expand to an acceptable level and tend to be sufficiently exhausted. If the immersion heat treatment temperature exceeds 150 ° C, the fiber strength of the artificial hair may be lowered, or a fiber separation failure may occur.
[0084] 上記のような熱処理工程を行うことにより、難燃剤 (E)力 ポリエステル系フィラメント  [0084] By performing the heat treatment process as described above, flame retardant (E) force polyester filament
(繊維)分子中の非結晶領域に、安定に、かつ、より強固に固着され、ポリエステル系 フィラメント (繊維)に対して、十分な難燃性および耐久性を得ることができる。  (Fiber) It is stably and more firmly fixed to the amorphous region in the molecule, and sufficient flame retardancy and durability can be obtained for the polyester filament (fiber).
[0085] 本発明にお 、ては、前述したように、従来の難燃剤の微分散化技術では、疎水性 が強 ヽために分散安定ィ匕が難 ヽとされて!/ヽた臭素化芳香族系難燃剤等にお!ヽて も、難燃剤 (E)の分散液にノ-オン系界面活性剤またはァ-オン系界面活性剤の種 類を選択して混合することにより、難燃剤 (E)の分散安定性を改善することができる。  [0085] In the present invention, as described above, in the conventional flame retardant fine dispersion technology, since the hydrophobicity is strong, the dispersion stability is difficult! Even in the case of aromatic flame retardants, it is difficult to select a non-ionic surfactant or a type of surfactant on the dispersion of flame retardant (E) and mix it. The dispersion stability of the flame retardant (E) can be improved.
[0086] そのため、本発明においては、ガラス転移温度が高ぐ耐熱性が十分に得られるポ リエステル (A)を使用しても、前記の処理温度範囲にて難燃剤の吸尽加工を行うこと ができ、ガラス転移温度の低いポリエステル榭脂を使用して得られた難燃性ポリエス テル系繊維を人工毛髪として利用した場合に、その耐熱性の低下により、融着のた めにヘアーアイロンによるカールセットが困難となるという問題点を改善することがで きる。  [0086] Therefore, in the present invention, even when a polyester (A) having a high glass transition temperature and sufficient heat resistance is used, the flame retardant is exhausted in the above processing temperature range. When using flame retardant polyester fiber obtained by using polyester resin with a low glass transition temperature as artificial hair, use a hair iron for fusion because of its reduced heat resistance. The problem that curling is difficult can be improved.
[0087] このようにして得られる本発明の難燃性ポリエステル系人工毛髪用繊維は、非捲縮 生糸状の繊維であり、その繊度は、通常、 10〜: LOOdtex、さらには 20〜90dtexで あるのが、人工毛髪用に適している。また、人工毛髪用繊維としては、 160〜200°C で美容熱器具 (ヘアーアイロン)が使用できる耐熱性を有しており、着火しにくぐ 自 己消火性を有している。  [0087] The thus obtained flame retardant polyester-based artificial hair fiber of the present invention is a non-crimped raw fiber-like fiber, and its fineness is usually 10 to: LOOdtex, further 20 to 90 dtex. Some are suitable for artificial hair. The artificial hair fiber has heat resistance that can be used for beauty heat appliances (hair irons) at 160-200 ° C, and has self-extinguishing properties that are difficult to ignite.
[0088] 本発明の難燃性ポリエステル系繊維が原着されている場合、そのまま使用すること ができるが、原着されていない場合、通常の難燃性ポリエステル系繊維と同様の条 件で染色することができる。  [0088] When the flame-retardant polyester fiber of the present invention is attached, it can be used as it is, but when it is not attached, it is dyed under the same conditions as ordinary flame-retardant polyester fiber. can do.
[0089] 染色に使用される顔料、染料、助剤などとしては、耐候性および難燃性のよいもの が好ましい。 [0089] Pigments, dyes, auxiliaries and the like used for dyeing have good weather resistance and flame retardancy Is preferred.
[0090] 一般に、ポリエステル系フィラメント (繊維)の着色方法を染色法とすることにより、原 着法に比べ、色相に優れたポリエステル系人工毛髪を得ることができる。  [0090] In general, by using a dyeing method as a method for coloring polyester filaments (fibers), it is possible to obtain polyester artificial hair having a hue superior to that of the original method.
[0091] 本発明の難燃性ポリエステル系人工毛髪用繊維は、難燃性付与のための難燃剤 吸尽加工を行うにあたり、染色も同時に行ない、繊維に着色できることも特徴である。  [0091] The fiber for flame retardant polyester-based artificial hair of the present invention is characterized in that, when performing exhaustion processing of a flame retardant for imparting flame retardancy, dyeing is performed simultaneously and the fiber can be colored.
[0092] 本発明においては、難燃剤吸尽加工と染色を同時に行うことにより、工程の省略に よりコストを低減でき、吸尽加工と染色を別々に実施した場合に比べ、加熱による物 性や品質低下を招くことなぐ難燃性ポリエステル系人工毛髪を得ることができる。  [0092] In the present invention, by simultaneously performing the flame retardant exhaust processing and dyeing, the cost can be reduced by omitting the process, and the physical properties by heating and the like can be reduced compared to the case where exhaust processing and dyeing are performed separately. It is possible to obtain a flame-retardant polyester artificial hair that does not cause deterioration in quality.
[0093] 本発明において用いられる染料は、一般に使用されるものであれば特に限定はな ぐ黒色、黄色、赤色、褐色など任意に用いることができ、複数の染料を混合して調 色して用いてもよい。具体的な染料として、例えば、ベンゼンァゾ系(モノァゾ、ジスァ ゾ等)、複素環ァゾ系(チアゾーノレァゾ、ベンゾチアゾーノレァゾ、キノリンァゾ、ピリジン ァゾ、イミダゾールァゾ、チォフェンァゾ等)、アントラキノン系、縮合系(キノフタリン、 スチリル、クマリン等)の分散染料などがあげられる。  [0093] The dye used in the present invention is not particularly limited as long as it is generally used, and can be arbitrarily used, such as black, yellow, red, brown, etc. It may be used. Specific dyes include, for example, benzeneazo (monoazo, disazo, etc.), heterocyclic azo (thiazonolezo, benzothiazonolezo, quinolineazo, pyridine azo, imidazolazo, thiophenazo, etc.), anthraquinone, Condensed dyes (quinophthalene, styryl, coumarin, etc.) disperse dyes.
[0094] 本発明においては、 pH8. 0〜: LO. 0の、好ましくは pH8. 5〜9. 0のアルカリ性の 染色浴中で染色することが好ましい。すなわち、 pHが 8. 0以上、好ましくは 8. 5以上 であれば、酸性状態の染色に比べて、染料染着性、発色性に優れ、さらにはオリゴ マー除去、再付着防止を効果的に行うことができる。しかし、染浴の pHが 10. 0を越 えると、染料の加水分解を惹起する傾向が強くなり、色相変化の可能性が高ぐ染料 を選択する必要性が出てくる。ほとんどの染料が問題なく使用できるアルカリ領域の p Hとしては、 pH8. 5〜9. 0の範囲が最も好ましい。ここでいう、 pH8. 0〜: LO. 0の染 色浴とは、染料、染色助剤、 pH調整剤などを含有する染色浴での pHである。染料 は、主として分散染料が用いられ、染色助剤としては、分散剤、均染剤、オリゴマー 除去剤などが使用されるが、特にそれらに限定されるものではない。染色に使用され る顔料、染料、助剤などとしては、耐候性および難燃性のよいものが好ましい。  In the present invention, dyeing is preferably performed in an alkaline dyeing bath having a pH of 8.0 to LO: 0, preferably pH 8.5 to 9.0. In other words, if the pH is 8.0 or more, preferably 8.5 or more, it is superior in dyeing property and color development as compared to acidic dyeing, and more effective in removing oligomers and preventing reattachment. It can be carried out. However, if the pH of the dye bath exceeds 10.0, the tendency to cause hydrolysis of the dye becomes strong, and it becomes necessary to select a dye that has a high possibility of hue change. The pH in the alkaline range where most dyes can be used without problems is most preferably in the range of pH 8.5 to 9.0. Here, the pH 8.0-: LO. 0 dyeing bath is the pH in a dyeing bath containing dyes, dyeing assistants, pH adjusting agents, and the like. As the dye, a disperse dye is mainly used, and as a dyeing assistant, a dispersant, a leveling agent, an oligomer remover, and the like are used, but the dye is not particularly limited thereto. As the pigment, dye, auxiliary agent, and the like used for dyeing, those having good weather resistance and flame retardancy are preferable.
[0095] 染色助剤としては、分散性と均染性を促進する薬剤である分散剤、均染剤ならびに 分散均染剤を配合することができる。染色助剤としては、例えば、ナフタリンスルホン 酸のホルムアルデヒド縮合物、ポリオキシアルキレンアルキルァリールエーテル、ポリ ォキシアルキレンアルキルエステル、ポリオキシアルキレンアルキルァリールエーテ ル硫酸エステル塩、ポリオキシアルキレンァリールエーテル硫酸エステル塩などを使 用することができる。力かる染色助剤は、好ましくは 0. 5〜2gZLの範囲で使用され る。 [0095] As the dyeing assistant, a dispersant, a leveling agent, and a leveling agent, which are agents that promote dispersibility and leveling properties, can be blended. Examples of dyeing assistants include naphthalenesulfonic acid formaldehyde condensate, polyoxyalkylene alkyl aryl ether, Oxyalkylene alkyl ester, polyoxyalkylene alkyl aryl ether sulfate, polyoxyalkylene alkyl ether sulfate, and the like can be used. Strong dyeing assistants are preferably used in the range of 0.5 to 2 gZL.
[0096] また、 pH調整剤としては、染色浴の pHを 8. 0〜: LO. 0、好ましくは 8. 5〜9. 0の範 囲に緩衝的に制御して維持する作用を有するものであればよぐ例えば、酢酸 Zピロ リン酸ナトリウム、リン酸二水素ナトリウムまたは有機リンィ匕合物とポリカルボン酸との 組み合わせなどを使用することができる。力かる pH調整剤は、好ましくは 0. 5〜2g [0096] The pH adjuster has a function of controlling and maintaining the pH of the dyeing bath in the range of 8.0 to: LO. 0, preferably 8.5 to 9.0. For example, a combination of sodium acetate Z pyrophosphate, sodium dihydrogen phosphate, or an organic phosphorus compound and polycarboxylic acid can be used. Powerful pH adjuster, preferably 0.5-2g
ZLの範囲で使用される。 Used in the ZL range.
[0097] 本発明においては、染料は、ポリエステル系フィラメントに対して、 0. 1重量%以上 吸尽されるのが好ましいが、人工毛髪においては、黒髪のような濃色から、褐色や赤 毛のような中間色、金髪や白髪(グレー)のような淡色まで色のバリエーションが多!、 ため、各色に合せ適宜調整する必要がある。 [0097] In the present invention, it is preferable that the dye is exhausted by 0.1% by weight or more with respect to the polyester-based filament. However, in artificial hair, a dark color such as black hair, brown or red hair is used. There are many color variations, such as neutral colors such as, and light colors such as blonde hair and gray hair! Therefore, it is necessary to adjust appropriately for each color.
[0098] 本発明における染料の吸尽量は、染色浴の濃度、染色温度、時間によって調整す ることがでさる。 [0098] The dye exhaust amount in the present invention can be adjusted by the concentration of the dyeing bath, the dyeing temperature, and the time.
[0099] 本発明の難燃性ポリエステル系人工毛髪用繊維は、美容熱器具 (ヘアーアイロン) を用いたカールセット性に優れ、カールの保持性にも優れる。また、難燃性ポリエス テル系人工毛髪用繊維は、繊維表面の凹凸により、適度に艷消しされており、人工 毛髪として使用することができる。  [0099] The flame retardant polyester artificial hair fiber of the present invention is excellent in curl setting using a beauty heat instrument (hair iron) and also excellent in curl retention. In addition, the flame retardant polyester-based artificial hair fibers are moderately erased by the irregularities on the fiber surface, and can be used as artificial hair.
[0100] 本発明の難燃性ポリエステル系人工毛髪用繊維は、モダアクリル繊維、ポリ塩化ビ [0100] The flame-retardant polyester artificial hair fiber of the present invention comprises a modacrylic fiber, a polyvinyl chloride,
-ル繊維、ナイロン繊維など、他の人工毛髪素材と併用してもよいし、人毛と併用し てもよい。 -It may be used in combination with other artificial hair materials such as fiber or nylon fiber, or in combination with human hair.
[0101] かつら、ヘアーウイッグ、付け毛などの頭髪製品に使用される人毛は、一般に、キュ 一ティクルの処理や脱色および染色されており、触感、くし通りを確保するために、シ リコーン系の繊維表面処理剤、柔軟剤を使用しているため、未処理の人毛とは異なり 易燃性であるが、本発明の難燃性ポリエステル系人工毛髪用繊維と人毛とを人毛混 率 60%以下で混合した場合、良好な難燃性を示す。  [0101] Human hair used in hair products such as wigs, hair wigs, and false hairs is generally treated, decolorized and dyed with a cuticle. The fiber surface treatment agent and softener used in the present invention are flammable unlike untreated human hair, but the fiber for flame-retardant polyester artificial hair of the present invention and human hair are mixed with human hair. When mixed at a rate of 60% or less, good flame retardancy is exhibited.
実施例 [0102] つぎに、本発明を実施例に基づいてさらに具体的に説明するが、本発明はこれら に限定されるものではない。 Example [0102] Next, the present invention will be described more specifically based on examples, but the present invention is not limited thereto.
[0103] なお、特性値の測定法は、以下のとおりである。  [0103] The method for measuring the characteristic value is as follows.
[0104] (難燃剤吸尽量)  [0104] (Flame retardant exhausted amount)
難燃剤吸尽量は、難燃加工されたフィラメントを粉末にし、得られた粉末 lOOmgを 圧縮成形し、これに対し蛍光 X線分析装置( (株)島津製作所製、 EDX- 700HS)を 用いて蛍光 X線分析を行い、リン原子の含有量または臭素原子の含有量を求め、算 出した。  The amount of flame retardant exhausted is converted to a flame-retardant processed filament, and the resulting powder lOOmg is compression-molded, and then fluorescent using an X-ray fluorescence analyzer (manufactured by Shimadzu Corporation, EDX-700HS). X-ray analysis was performed to determine and calculate the phosphorus atom content or bromine atom content.
[0105] (染料濃度)  [0105] (Dye concentration)
染料濃度は、得られた染め上がり延伸糸をオルソクロロフエノールに溶解させ、比 色計 (東京光電 (株)製、 ANA— 18A+)を用いて、波長 720nmでの吸光度を測定 して、繊維中に吸尽された染料濃度を求めた。  The dye concentration was determined by dissolving the obtained dyed drawn yarn in orthochlorophenol and measuring the absorbance at a wavelength of 720 nm using a colorimeter (manufactured by Tokyo Koden Co., Ltd., ANA-18A +). The exhausted dye concentration was determined.
[0106] (強度および伸度)  [0106] (Strength and elongation)
引張圧縮試験機 (インテスコネ土製、 INTESCO Model201型)を用いて、フィラメ ントの引張強伸度を測定する。長さ 40mmのフィラメント 1本をとり、フィラメントの両端 10mmを、接着剤を糊付けした両面テープを貼り付けた台紙 (薄紙)で挟み、一晩風 乾させて、長さ 20mmの試料を作製する。試験機に試料を装着し、温度 24°C、湿度 80%以下、荷重 lZ30gF X繊度 (デニール)、引張速度 20mmZ分で試験を行な い、破断時の引張強度および伸度を測定する。同じ条件で試験を 10回繰り返し、平 均値をフィラメントの強伸度とする。  Using a tensile and compression tester (INTESCO Model 201, manufactured by Intescone Earth), measure the tensile strength and elongation of the filament. Take a 40 mm long filament, sandwich 10 mm of both ends of the filament with a backing sheet (thin paper) to which a double-sided adhesive tape has been applied, and let it air dry overnight to produce a 20 mm long sample. Place the sample on the tester, perform the test at a temperature of 24 ° C, humidity of 80% or less, load lZ30gF X fineness (denier), tensile speed 20mmZ, and measure the tensile strength and elongation at break. Repeat the test 10 times under the same conditions, and use the average value as the filament elongation.
[0107] (難燃性)  [0107] (Flame retardancy)
繊度約 50dtexのフィラメントを 150mmの長さに切り、 0. 7gを束ね、一方の端をク ランプで挟んでスタンドに固定して垂直に垂らす。有効長 120mmの固定したフィラメ ントに 20mmの炎を 3秒間接炎させ、燃焼させて評価した。  Cut a filament with a fineness of about 50dtex into a length of 150mm, bundle 0.7g, hold one end with a clamp, fix it on a stand and hang it vertically. An evaluation was made by injecting a 20 mm flame into a fixed filament with an effective length of 120 mm for 3 seconds and burning it.
燃焼性  Combustion quality
◎:残炎時間が 0秒 (着火しな!、)  ◎: Afterflame time 0 seconds (Do not ignite!)
〇:3秒未満  ○: Less than 3 seconds
△ : 3〜10 X: 10秒以上 △: 3 ~ 10 X: 10 seconds or more
—耐ドリップ性—  —Drip resistance—
◎:ドリップ数が 0  ◎: Number of drip is 0
〇:5以下  ○: 5 or less
△ : 6〜: LO  △: 6〜: LO
X : l l以上。  X: l l or more.
[0108] (光沢) [0108] (Glossy)
長さ 30cm、総繊度 10万 dtexのトウフィラメントを太陽光のもと、 目視により評価する  A tow filament with a length of 30 cm and a total fineness of 100,000 dtex is visually evaluated under sunlight.
[0109] ◎:人毛に等 U、レベルに光沢が調整されて 、る [0109] A: U for human hair, etc., gloss adjusted for level
〇:適度に光沢が調整されている  ◯: Gloss is adjusted moderately
△:若干光沢が多すぎる、または、若干光沢が少なすぎる  Δ: Slightly too glossy or slightly glossy
X:光沢が多すぎる、または、光沢が少なすぎる。  X: Too much gloss or too little gloss.
[0110] (色相) [0110] (Hue)
長さ 30cmおよび総繊度 10万 dtexのトウフィラメントを太陽光のもと、 目視により評 価する。  A tow filament with a length of 30 cm and a total fineness of 100,000 dtex is visually evaluated under sunlight.
[0111] 〇:顔料もしくは染料本来の色に近い発色性を示す  [0111] ○: Color development close to the original color of pigment or dye
△:若干発色性の低下が見られる (若干白つぽ 、)  Δ: Slightly lower color developability (slightly white tsupo)
X:発色性の低下が見られる(白っぽい)。  X: Deterioration in color developability is seen (whiter).
[0112] (触感) [0112] (feel)
長さ 30cm、総繊度 10万 dtexのトウフィラメントを手で触り、フィラメント表面のベタツ キ感を評価する。  Touch a tow filament with a length of 30 cm and a total fineness of 100,000 dtex by hand to evaluate the stickiness of the filament surface.
[0113] 〇:ベタツキ感なし [0113] ○: No stickiness
△:若干べタツキ感がある  Δ: Slightly sticky
X:ベタツキ感がある。  X: There is a sticky feeling.
[0114] (くし通り) [0114] (Combination street)
長さ 30cm、総繊度 10万 dtexのトウフィラメントに繊維表面処理剤として、 POZEO ランダム共重合体 (丸菱油化工業 (株)製、 KWC-Q)とカチオン系帯電防止剤 (丸菱 油化工業 (株)製、加工剤 No.29)を 50Z50の比率で含む 3%水溶液に浸漬し、そ れぞれ 0. 1%が付着するようにし、 80°Cで 5分間乾燥させる。処理されたトウフィラメ ントにくし (デルリン榭脂製)を通し、くしの通り易さを評価する。 POZEO random copolymer (manufactured by Maruhishi Oil Chemical Co., Ltd., KWC-Q) and cationic antistatic agent (Maruhishi) as a fiber surface treatment agent on tow filament with a length of 30 cm and a total fineness of 100,000 dtex Immerse in a 3% aqueous solution containing 50% of 50Z50, manufactured by Yuka Kogyo Co., Ltd., so that 0.1% of each will adhere, and dry at 80 ° C for 5 minutes. A comb (made by Delrin Sabah) is passed through the treated tofufilament, and the ease of passing the comb is evaluated.
[0115] 〇:ほとんど抵抗ない (軽い) [0115] ○: Almost no resistance (light)
△:若干抵抗がある (重い)  △: Some resistance (heavy)
X:かなり抵抗がある、または、途中で引つかかる。  X: There is considerable resistance, or it is caught on the way.
[0116] (アイロンセット性) [0116] (Iron set property)
ヘアーアイロンによるカールセットのしゃすさ、カール形状の保持性の指標である。 フィラメントを 180°Cに加熱したヘアーアイロンにかるく挟み、 3回扱き予熱する。この ときのフィラメント間の融着、櫛通り、フィラメントの縮れ、糸切れを目視評価する。つぎ に、予熱したフィラメントをヘアーアイロンに捲きつけ、 10秒間保持し、アイロンを引き 抜く。このときの抜きやすさ (ロッドアウト性)、抜いたときのカールの保持性を目視評 価する。  It is an indicator of curling set by hair iron and curling shape retention. Hold the filament in a hair iron heated to 180 ° C and handle it three times to preheat it. At this time, the fusion between filaments, combing, filament shrinkage, and thread breakage are visually evaluated. Next, wind the preheated filament on the hair iron, hold it for 10 seconds, and pull out the iron. Evaluate the ease of removal at this time (rod-out property) and the retention of curl when removed.
フィラメント間の融着ー  Fusion between filaments
〇:融着なし  ○: No fusion
△:わずかな融着がある  Δ: Slight fusion
X:融着あり  X: Fusion
縮れ Z糸切れ  Crimp Z thread breakage
〇:縮れ、糸切れがない  ○: No shrinkage or thread breakage
わずかに縮れ、糸切れがある  Slightly curled and has thread breakage
X:縮れ、糸切れがある  X: There is a shrinkage or thread breakage
ロッドアウト  Rod out
〇:アイロンロッドがスムーズに抜ける  ○: Iron rod comes out smoothly
△:アイロンロッドが若干抜け難 ヽ  Δ: Slightly difficult to remove iron rod ヽ
X:アイロンロッドが抜け難い  X: Iron rod is hard to come off
—セット性—  —Set characteristics—
〇:カールの形状が維持される  ○: The shape of the curl is maintained
△:わずかにカールの形状が崩れる X :カールの形状が崩れる。 Δ: Slightly collapsed curl shape X: The shape of the curl is broken.
本実施例および比較例において使用した原料は、以下のとおりである。  The raw materials used in the examples and comparative examples are as follows.
ポリエステルお): Polyester):
'ポリエチレンテレフタレート、カネボウ合繊 (株)製、 EFG— 85A、ガラス転移温度 67 °C  'Polyethylene terephthalate, Kanebo Gosei Co., Ltd., EFG-85A, glass transition temperature 67 ° C
'ポリエチレンテレフタレート、三菱化学 (株)製、 BK— 2180、ガラス転移温度 67°C 'ポリブチレンテレフタレート、 KOLON社製、 KP— 210、ガラス転移温度 37°C 難燃助剤 (B):  'Polyethylene terephthalate, manufactured by Mitsubishi Chemical Corporation, BK-2180, glass transition temperature 67 ° C' Polybutylene terephthalate, manufactured by KOLON, KP-210, glass transition temperature 37 ° C Flame retardant aid (B):
'メラミンシァヌレート、日産化学 (株)製、 MC— 610  'Melamine cyanurate, manufactured by Nissan Chemical Co., Ltd., MC—610
•三酸ィ匕アンチモン、平均粒子径 3 m、日本精鉱 (株)製、 PATOX— P  • Antimony trioxide, average particle size 3 m, manufactured by Nippon Seiko Co., Ltd., PATOX—P
'アンチモン酸ナトリウム、平均粒子径 (一次粒子) 2. 4 μ ι,日本精鉱 (株)製、 SA A  'Sodium antimonate, average particle size (primary particles) 2.4 μι, Nippon Seiko Co., Ltd., SA A
有機微粒子 (C) : Organic fine particles (C):
'架橋アクリル粒子、平均粒子径 1. 8 /ζ πι、総研ィ匕学 (株)製、 MX— 180TA 無機微粒子 (D) :  'Cross-linked acrylic particles, average particle size 1. 8 / ζ πι, manufactured by Soken Chemical Co., Ltd., MX—180TA inorganic fine particles (D):
•リン酸処理炭酸カルシウム、平均粒子径 9 m、丸尾カルシウム (株)製、 HAP - 90 P  • Phosphate-treated calcium carbonate, average particle size 9 m, manufactured by Maruo Calcium Co., Ltd., HAP-90 P
'メラミン榭脂 Zシリカ複合体、平均粒子径 1. 9 ^ πι,日産化学工業 (株)製、ォプトビ ーズ 2000Μ  'Melamine resin Z silica composite, average particle size 1.9 ^ πι, manufactured by Nissan Chemical Industries, Ltd.
難燃剤 (Ε): Flame retardant (Ε):
'有機環状リン化合物、三光 (株)製、 SANKO - BCA  'Organic cyclic phosphorus compound, Sanko Co., Ltd., SANKO-BCA
[化 9] [Chemical 9]
Figure imgf000024_0001
Figure imgf000024_0001
'トリス(トリブロモネオペンチル)ホスフェート、大八化学工業 (株)製、 CR— 900 'ペンタブロモトルエン、マナック(株)製、 PBT 'Tris (tribromoneopentyl) phosphate, manufactured by Daihachi Chemical Industry Co., Ltd., CR-900 'Pentabromotoluene, Manac Co., PBT
'テトラブロモビスフエノール Aジグリシジルエーテル、阪本薬品工業 (株)製、 SR-T 'Tetrabromobisphenol A diglycidyl ether, manufactured by Sakamoto Pharmaceutical Co., Ltd., SR-T
BA400 BA400
界面活性剤: Surfactant:
•ノ-ルフエノールエチレンオキサイド 12モル付カロ物  • Carotenol with 12 moles of norphenol ethylene oxide
•トデシルフェ-ルエーテルスルホン酸ナトリウム  Todecyl phenol ether sulfonate sodium
•ジォクチルスルホ琥珀酸ナトリウム  • Sodium dioctyl sulfosuccinate
シリコン系消泡剤: Silicone defoamer:
•日本ュ-カー(株)製、 FZ- 5221  • Nippon Zukar Co., Ltd., FZ-5221
繊維処理剤: Textile treatment agent:
•松本油脂製薬 (株)製、 KRE— 05、 KRE— 08、 KRE— 101  • Matsumoto Yushi Seiyaku Co., Ltd., KRE—05, KRE—08, KRE—101
染料: Dye:
•分散染料、ダイスター (株)製、ダイァニックス ブラック SPN リキッド  • Disperse dye, manufactured by Dystar Co., Ltd., Dianix Black SPN Liquid
•分散剤、明成化学 (株)製、デイスパー TL • Dispersant, manufactured by Meisei Chemical Co., Ltd., DISPER TL
'ノ-オン系界面活性剤、第一工業 (株)製、アミラジン D 'Neon-based surfactant, manufactured by Daiichi Kogyo Co., Ltd., Amyrazine D
(製造例 1〜4)  (Production Examples 1 to 4)
表 1に示した種類および配合比率にて、水分量 lOOppm以下に乾燥したポリエチレ ンテレフタレート、アンチモン系難燃助剤、メラミンシァヌレート、有機微粒子または無 機微粒子を配合した組成物 100部に、着色用ポリエステルペレット PESM6100 B LACK (大日精ィ匕工業 (株)製、カーボンブラック含有量 30%、ポリエステル分はポリ エステル (A)成分に含まれる) 2部を添加してドライブレンドした後、(日本製鋼所 (株 )製、 TEX44)に供給し、バレル設定温度 280°Cにて溶融混練し、ペレツトイ匕した後、 水分量 lOOppm以下に乾燥させた。 100 parts of a composition containing polyethylene terephthalate, antimony flame retardant aid, melamine cyanurate, organic fine particles or organic fine particles dried to a water content of lOOppm or less with the types and mixing ratios shown in Table 1 are colored. Polyester pellets for use PESM6100 B LACK (manufactured by Dainichi Seika Kogyo Co., Ltd., carbon black content 30%, polyester content is included in the polyester (A) component) 2 parts are added and dry blended (Japan) It was supplied to Steelworks Co., Ltd. (TEX44), melt-kneaded at a barrel set temperature of 280 ° C, pelletized, and dried to a water content of lOOppm or less.
次いで、溶融紡糸機 (シンコーマシナリー (株)製、 SV30)を用いて、バレル設定温 度 280°Cにてノズル径 0. 5mmの丸断面ノズル孔を有する紡糸口金(設定温度 280 °C)より溶融ポリマーを吐出し、 口金下 30mmの位置に設置した水温 50°Cの水浴中 で冷却し、 lOOmZ分の速度で巻き取って未延伸糸を得た。得られた未延伸糸を 80 °Cの温水浴中で延伸を行ない、 4倍延伸糸とし、 200°Cに加熱したヒートロールを用 いて、 lOOmZ分の速度で巻き取り、熱処理を行ない、単繊維繊度が 50dtex前後 ポリエステル系繊維 (マルチフィラメント)を得た。 Next, using a melt spinning machine (SV30, manufactured by Shinko Machinery Co., Ltd.), from a spinneret (set temperature 280 ° C) having a round cross-section nozzle hole with a nozzle diameter of 0.5 mm at a barrel set temperature of 280 ° C. The molten polymer was discharged, cooled in a water bath at a water temperature of 50 ° C. set at a position 30 mm below the base, and wound at a speed of lOOmZ to obtain an undrawn yarn. The obtained undrawn yarn is drawn in a hot water bath at 80 ° C to make a 4-fold drawn yarn, and a heat roll heated to 200 ° C is used. Then, it was wound up at a speed of lOOmZ and heat treated to obtain a polyester fiber (multifilament) having a single fiber fineness of around 50 dtex.
[表 1]  [table 1]
Figure imgf000026_0001
Figure imgf000026_0001
* 1 ポリエチレンテレフタレート、カネボウ合繊 (株)製 * 1 Polyethylene terephthalate, Kanebo Gosei Co., Ltd.
* 2 ポリエチレンテレフタレート、三菱ィ匕学 (株)製 * 2 Polyethylene terephthalate, manufactured by Mitsubishi Igaku Co., Ltd.
* 3 ポリブチレンテレフタレート、 KOLON社製  * 3 Polybutylene terephthalate, manufactured by KOLON
* 4 メラミンシァヌレート、 日産化学 (株)製 * 4 Melamine cyanurate, manufactured by Nissan Chemical Co., Ltd.
* 5 三酸ィ匕アンチモン、平均粒子径 3 /z m、日本精鉱 (株)製  * 5 Antimony trioxide, average particle size 3 / z m, manufactured by Nippon Seiko Co., Ltd.
* 6 アンチモン酸ナトリウム、平均粒子径 (一次粒子) 2. 4 m、日本精鉱 (株)製 * 6 Sodium antimonate, average particle size (primary particle) 2.4 m, manufactured by Nippon Seiko Co., Ltd.
* 7 架橋アクリル粒子、平均粒子径 1. 8 m、総研化学 (株)製 * 7 Cross-linked acrylic particles, average particle size 1.8 m, manufactured by Soken Chemical Co., Ltd.
* 8 リン酸処理炭酸カルシウム、平均粒子径 9 μ m、丸尾カルシウム (株)製 * 9 メラミン榭脂 Zシリカ複合体、平均粒子径 1. 9 ^ πι,日産化学工業 (株)製 * 8 Phosphate-treated calcium carbonate, average particle size 9 μm, manufactured by Maruo Calcium Co., Ltd. * 9 Melamine resin Z silica composite, average particle size 1.9 ^ πι, manufactured by Nissan Chemical Industries, Ltd.
(製造例 5〜8) (Production Examples 5-8)
表 2に示した種類および配合比率にて、水分量 lOOppm以下に乾燥したポリエチレ ンテレフタレート、アンチモン系難燃助剤、メラミンシァヌレート、有機微粒子または無 機微粒子を配合した組成物をドライブレンドした後、二軸押出機(日本製鋼所 (株)製 、 TEX44)に供給し、バレル設定温度 280°Cにて溶融混練し、ペレット化した後、水 分量 lOOppm以下に乾燥させた。 次いで、溶融紡糸機 (シンコーマシナリー (株)製、 SV30)を用いて、バレル設定温 度 280°Cにてノズル径 0. 5mmの丸断面ノズル孔を有する紡糸口金(設定温度 280 °C)より溶融ポリマーを吐出し、口金下 30mmの位置に設置した水温 50°Cの水浴中 で冷却し、 lOOmZ分の速度で巻き取って未延伸糸を得た。得られた未延伸糸を 80 °Cの温水浴中で延伸を行ない、 4倍延伸糸とし、 200°Cに加熱したヒートロールを用 いて、 lOOmZ分の速度で巻き取り、熱処理を行ない、単繊維繊度が 50dtex前後の ポリエステル系繊維 (マルチフィラメント)を得た。 After dry blending a composition containing polyethylene terephthalate, antimony flame retardant aid, melamine cyanurate, organic fine particles or organic fine particles dried to a water content of lOOppm or less in the types and mixing ratios shown in Table 2. The mixture was supplied to a twin screw extruder (manufactured by Nippon Steel Works Co., Ltd., TEX44), melt kneaded at a barrel setting temperature of 280 ° C, pelletized, and dried to a water content of lOOppm or less. Next, using a melt spinning machine (SV30, manufactured by Shinko Machinery Co., Ltd.), from a spinneret (set temperature 280 ° C) having a round cross-section nozzle hole with a nozzle diameter of 0.5 mm at a barrel set temperature of 280 ° C. The molten polymer was discharged, cooled in a water bath at a water temperature of 50 ° C set at a position 30 mm below the base, and wound at a speed of lOOmZ to obtain an undrawn yarn. The obtained undrawn yarn is drawn in a hot water bath at 80 ° C to make a 4-fold drawn yarn, wound using a heat roll heated to 200 ° C at a speed of lOOmZ, heat treated, and A polyester fiber (multifilament) with a fiber fineness of around 50 dtex was obtained.
[表 2] [Table 2]
Figure imgf000027_0001
Figure imgf000027_0001
* 1 ポリエチレンテレフタレート、カネボウ合繊 (株)製  * 1 Polyethylene terephthalate, Kanebo Gosei Co., Ltd.
* 2 ポリエチレンテレフタレート、三菱ィ匕学 (株)製 * 2 Polyethylene terephthalate, manufactured by Mitsubishi Igaku Co., Ltd.
* 3 ポリブチレンテレフタレート、 KOLON社製  * 3 Polybutylene terephthalate, manufactured by KOLON
*4 メラミンシァヌレート、 日産化学 (株)製 * 4 Melamine cyanurate, manufactured by Nissan Chemical Co., Ltd.
* 5 三酸ィ匕アンチモン、平均粒子径 3 /z m、日本精鉱 (株)製  * 5 Antimony trioxide, average particle size 3 / z m, manufactured by Nippon Seiko Co., Ltd.
* 6 アンチモン酸ナトリウム、平均粒子径 (一次粒子) 2. 4 m、日本精鉱 (株)製 * 6 Sodium antimonate, average particle size (primary particle) 2.4 m, manufactured by Nippon Seiko Co., Ltd.
* 7 架橋アクリル粒子、平均粒子径 1. 8 m、総研化学 (株)製 * 7 Cross-linked acrylic particles, average particle size 1.8 m, manufactured by Soken Chemical Co., Ltd.
* 8 リン酸処理炭酸カルシウム、平均粒子径 9 μ m、丸尾カルシウム (株)製  * 8 Phosphate-treated calcium carbonate, average particle size 9 μm, manufactured by Maruo Calcium Co., Ltd.
* 9 メラミン榭脂 Zシリカ複合体、平均粒子径 1. 9 ^ πι,日産化学工業 (株)製 * 9 Melamine resin Z-silica composite, average particle size 1.9 ^ πι, manufactured by Nissan Chemical Industries, Ltd.
(製造例 9〜12) (難燃加工剤の調製) 表 3に示す種類および配合比率にて、難燃剤、界面活性剤、消泡剤およびイオン 交換水を混合し、直径 0. 8mmのガラスビーズを充填したミル (アイメッタス (株)製、 竪形湿式媒体撹拌ミル 1TSG)中に仕込み、平均粒子径が 1. 5〜3. O /x mとなるま で粉砕処理した後、 120°Cで 20分間乾燥した際の不揮発分濃度が 40重量%になる ようにイオン交換水で希釈して、難燃加工剤を得た。 (Production Examples 9-12) (Preparation of flame retardant finishing agent) A mill (Immettas Co., Ltd., vertical wet type) mixed with flame retardant, surfactant, antifoaming agent, and ion-exchanged water, and filled with glass beads with a diameter of 0.8 mm in the types and mixing ratios shown in Table 3. In the medium agitating mill (1TSG), after pulverizing until the average particle size reaches 1.5-3.O / xm, the non-volatile content becomes 40% by weight when dried at 120 ° C for 20 minutes. As described above, a flame retardant was obtained by diluting with ion exchange water.
[0122] [表 3] [0122] [Table 3]
Figure imgf000028_0001
Figure imgf000028_0001
[0123] * 10 有機環状リンィ匕合物、三光 (株)製、 SANKO— BCA  [0123] * 10 Organic cyclic phosphorus compound, Sanko Co., Ltd., SANKO— BCA
(実施例 1〜10)  (Examples 1 to 10)
製造例 1〜4で得られた人工毛髪用ポリエステル繊維を用い、長さ 30cmおよび総 繊度 10万 dtexのトウフィラメントを作製した。他方、製造例 7〜10で得られた難燃カロ ェ剤を 10%omfとなるように希釈した処理液を調製した。  Using the polyester fiber for artificial hair obtained in Production Examples 1 to 4, a tow filament having a length of 30 cm and a total fineness of 100,000 dtex was produced. On the other hand, a treatment liquid was prepared by diluting the flame retardant caloric agent obtained in Production Examples 7 to 10 to 10% omf.
[0124] 表 4に示すフィラメント種と難燃加工剤種の組合せにて、高圧染色機 ( (株)曰阪製 作所製、 LLC型)を用いて、処理液温度 130°Cにて、 0.274MPaの圧力下において 、浴比 1 : 20の処理液中に該トウフィラメントを浸漬し、浸漬時間を調節することにより 、それぞれの難燃剤吸尽量が 10重量%になるように処理した。  [0124] Using a combination of the filament type and flame retardant processing agent type shown in Table 4, using a high-pressure dyeing machine (manufactured by Osaka Co., Ltd., LLC type) at a treatment liquid temperature of 130 ° C, Under the pressure of 0.274 MPa, the tow filaments were immersed in a treatment solution having a bath ratio of 1:20, and the amount of each flame retardant exhausted was adjusted to 10% by weight by adjusting the immersion time.
[0125] [表 4] 実施例 比較例 [0125] [Table 4] Examples Comparative examples
1 2 3 4 5 6 7 S 9 1 0 1 2 フイラメン卜 tt 例 ~1 〇 〇  1 2 3 4 5 6 7 S 9 1 0 1 2 Flamen tt tt Example ~ 1 ○ ○
a 製 例 2 O 0  a Production example 2 O 0
製造例 3 O O o o 〇 〇 O 製造例 4 〇  Production example 3 O O o o 〇 〇 O Production example 4 〇
雛 «加工剤 製造例 9 O  Chicks «Processing agent production example 9 O
種 製造例 10 0 o  Species Production example 10 0 o
»造例 1 1 o o O O O O o saw 12 〇 o  »Example 1 1 o o O O O O o saw 12 〇 o
:'»*KFM (分) 60 60 60 60 60 60 60 Z0 90 60 10 1 20 : '»* KFM (min) 60 60 60 60 60 60 60 Z0 90 60 10 1 20
It燃剌吸尽量 (%> 10 10 10 10 10 10 1 0 3 18 1 0 1 30 It burned up (%> 10 10 10 10 10 10 1 0 3 18 1 0 1 30
[0126] 得られたフィラメントに対し、繊維処理剤として KRE— 05、 KRE— 08および KRE— 101の付着量が、それぞれ、 0. 15%omf、 0. 05%omfおよび 0. 10%omfとなるよ うに浸漬法にて付着させ、難燃性ポリエステル系人工毛髪を得た。 [0126] With respect to the obtained filament, the amount of KRE-05, KRE-08 and KRE-101 as fiber treatment agents was 0.15% omf, 0.05% omf and 0.1% omf, respectively. Thus, it was made to adhere by the dipping method to obtain flame-retardant polyester artificial hair.
[0127] 得られた難燃性ポリエステル系人工毛髪を用いて、強伸度、難燃性、光沢、触感、 くし通りおよびアイロンセット性を評価した結果を、表 5に示す。  [0127] Table 5 shows the results of evaluating the strength, flame retardancy, gloss, feel, combing and ironing properties of the obtained flame-retardant polyester artificial hair.
[0128] [表 5]  [0128] [Table 5]
Figure imgf000029_0001
Figure imgf000029_0001
[0129] (比較例 1〜2)  [0129] (Comparative Examples 1 and 2)
表 4に示したように、浸漬時間を調節することにより、難燃剤吸尽量が 1重量% (比 較例 1)または 30重量% (比較例 2)になるように処理した以外は、実施例と同様の操 作により、難燃性ポリエステル系人工毛髪を得た。 As shown in Table 4, the examples were the same except that the amount of flame retardant exhausted was adjusted to 1% by weight (Comparative Example 1) or 30% by weight (Comparative Example 2) by adjusting the immersion time. The same operation as As a result, flame retardant polyester artificial hair was obtained.
得られた難燃性ポリエステル系人工毛髪を用いて、強伸度、難燃性、光沢、触感、く し通り、アイロンセット性を評価した結果を、表 5に示す。  Table 5 shows the results of evaluation of iron setability using the obtained flame-retardant polyester-based artificial hair, with high elongation, flame retardancy, gloss, touch, and comb.
[0130] (実施例 11〜17および実施例 20)  [0130] (Examples 11 to 17 and Example 20)
製造例 5〜8で得られた人工毛髪用ポリエステル系繊維 120gを用い、直径約 40c mの枷を作製した。他方、製造例 7〜; 10で得られた難燃加工剤を 10%owfとなるよう に、表 6に示す染料レサイブにより作製した染色液に混合した処理液を調製した。  A wrinkle having a diameter of about 40 cm was prepared using 120 g of polyester fiber for artificial hair obtained in Production Examples 5-8. On the other hand, a treatment liquid was prepared by mixing the flame retardant processing agent obtained in Production Examples 7 to 10 with the dyeing liquid prepared by dye receiving as shown in Table 6 so that the flame retardant was 10% owf.
[0131] [表 6]  [0131] [Table 6]
Figure imgf000030_0001
Figure imgf000030_0001
[0132] * 10 分散染料、 ダイスター (株)製  [0132] * 10 Disperse dye, manufactured by Dystar Co., Ltd.
* 11 分散剤、 明成化学 (株)製  * 11 Dispersant, manufactured by Meisei Chemical Co., Ltd.
* 12 ノニオン系界面活性剤、 第一工業 (株)製  * 12 Nonionic surfactant, manufactured by Daiichi Kogyo Co., Ltd.
表 7に示すポリエステル系繊維と難燃加工材との組合せにて、高圧染色機((株)曰 阪製作所製、 LLC型)を用いて、処理液温度 130°Cにて、 0.274MPaの圧力下にお いて、浴比 1 : 20の該処理液中に 60分間浸漬し、それぞれの難燃剤吸尽量が 10重 量%、染料濃度が 1重量%になるように処理した。次いで、表 6に示す還元溶液を用 V、て、還元条件にて還元洗浄を行なって染色されたフィラメントを得た。  A combination of polyester fiber and flame retardant processed material shown in Table 7 using a high-pressure dyeing machine (manufactured by Osaka Co., Ltd., LLC type) at a treatment liquid temperature of 130 ° C and a pressure of 0.274 MPa Below, it was immersed in the treatment solution having a bath ratio of 1:20 for 60 minutes to treat each flame retardant exhaust amount at 10% by weight and the dye concentration at 1% by weight. Next, using the reducing solution shown in Table 6 and using the reducing solution under reducing conditions, dyed filaments were obtained.
[0133] [表 7] 実施例 比較例 [0133] [Table 7] Examples Comparative examples
1 1 12 13 14 1 5 1 6 17 1 8 19 20 3 4 フィラメント 製造例 5 O o  1 1 12 13 14 1 5 1 6 17 1 8 19 20 3 4 Filament production example 5 O o
種 製造例 6 O 〇  Species Production example 6 O 〇
製造例 7 〇 〇 O O O O o 製逸例 S O  Manufacturing example 7 〇 〇 O O O O o Manufacturing example S O
雜燃加工剤 製造例 S 〇  Burning agent production example S 〇
種 製造例 10 o o  Species Production example 10 o o
製逢例 1 1 ο o o O 〇 〇 〇 製 例 1 2 〇 〇  Manufacturing example 1 1 ο o o O 〇 〇 〇 Manufacturing example 1 2 〇 〇
:¾¾時 M (分) 60 60 60 60 60 60 60 20 90 60 10 1 20 鼸燃剤吸尽量 (¾) 10 10 10 1 0 10 10 10 3 1 & 10 1 30  : ¾¾ hour M (min) 60 60 60 60 60 60 60 20 90 60 10 1 20 Burning agent exhaust amount (¾) 10 10 10 1 0 10 10 10 3 1 & 10 1 30
[0134] 得られたフィラメントに対し、繊維処理剤として KRE— 05、 KRE— 08および KRE — 101の付着量がそれぞれ、 0. 15%omf、 0. 05%omfおよび 0. 10%omfとなる ように浸漬法にて付着させ、難燃性ポリエステル系人工毛髪を得た。 [0134] For the obtained filaments, the amount of KRE-05, KRE-08, and KRE-101 as the fiber treatment agents becomes 0.15% omf, 0.05% omf, and 0.1% omf, respectively. Thus, it was made to adhere by the immersion method, and the flame-retardant polyester type artificial hair was obtained.
[0135] 得られた難燃性ポリエステル系人工毛髪を用いて、強伸度、難燃性、光沢、色相、 触感、くし通りおよびアイロンセット性を評価した結果を表 8に示す。  [0135] Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron set properties of the obtained flame-retardant polyester artificial hair.
[0136] [表 8]  [0136] [Table 8]
Figure imgf000031_0001
Figure imgf000031_0001
[0137] (実施例 18〜19)  [Examples 18 to 19]
表 7に示したように、浸漬時間を調節することにより、難燃剤吸尽量が 3重量% (実 施例 18)および 18重量% (実施例 19)になるように処理した以外は、実施例と同様 の操作により、難燃性ポリエステル系人工毛髪を得た。 As shown in Table 7, the examples were the same except that the amount of flame retardant exhausted was adjusted to 3% by weight (Example 18) and 18% by weight (Example 19) by adjusting the immersion time. the same as In this way, a flame-retardant polyester artificial hair was obtained.
得られた難燃性ポリエステル系人工毛髪を用いて、強伸度、難燃性、光沢、色相、触 感、くし通り、アイロンセット性を評価した結果を表 8に示す。  Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron setting properties of the obtained flame-retardant polyester artificial hair.
[0138] (比較例 3〜4) [0138] (Comparative Examples 3 to 4)
表 7に示したように、浸漬時間を調節することにより、難燃剤吸尽量が 1重量% (比 較例 1)および 30重量% (比較例 2)になるように処理した以外は、実施例と同様の操 作により、難燃性ポリエステル系人工毛髪を得た。  As shown in Table 7, the examples were the same except that the amount of flame retardant exhausted was adjusted to 1% by weight (Comparative Example 1) and 30% by weight (Comparative Example 2) by adjusting the immersion time. In the same manner as described above, a flame-retardant polyester artificial hair was obtained.
得られた難燃性ポリエステル系人工毛髪を用いて、強伸度、難燃性、光沢、色相、触 感、くし通り、アイロンセット性を評価した結果を表 8に示す。  Table 8 shows the results of evaluating the strength, flame retardancy, gloss, hue, touch, combing, and iron setting properties of the obtained flame-retardant polyester artificial hair.
[0139] (比較例 5) [0139] (Comparative Example 5)
水分量 lOOppm以下に乾燥したポリエチレンテレフタレート(BK— 2180、三菱化学 (株)製) 100重量部、ペンタブロモトルエン 10重量部、アンチモン酸ナトリウム(SA — A、日本精鉱 (株)製) 2重量部、架橋アクリル系微粒子 (MX— 180TA、綜研化学 (株)製) 1重量部および黒顔料マスターバッチ (カーボンブラック含有量 20重量%、 PESM22367BLACK、大日精ィ匕工業 (株)製) 3重量部をドライブレンドし、二軸押 出機(日本製鋼所 (株)製、 TEX44)に供給し、バレル設定温度 280°Cで溶融混練し 、ペレット化した後に、水分量 lOOppm以下に乾燥させた。  100 parts by weight of polyethylene terephthalate (BK-2180, manufactured by Mitsubishi Chemical Corporation) dried to a water content of lOOppm or less, 10 parts by weight of pentabromotoluene, sodium antimonate (SA-A, manufactured by Nippon Seiko Co., Ltd.) 2 parts by weight Parts, cross-linked acrylic fine particles (MX—180TA, manufactured by Soken Chemical Co., Ltd.) 1 part by weight and black pigment masterbatch (carbon black content 20% by weight, PESM22367BLACK, manufactured by Dainichi Seiki Kogyo Co., Ltd.) 3 parts by weight Were dry blended, supplied to a twin-screw extruder (manufactured by Nippon Steel Works, TEX44), melt-kneaded at a barrel setting temperature of 280 ° C., pelletized, and dried to a water content of lOOppm or less.
次いで、溶融紡糸機 (シンコーマシナリー (株)製、 SV30)を用いて、シリンダ設定温 度 280°Cでノズル径 0. 5mmの丸断面ノズル孔を有する紡糸口金より溶融ポリマーを 吐出し、口金下 30mmの位置に設置した水温 50°Cの水浴中で冷却し、 lOOmZ分 の速度で巻き取って未延伸糸を得た。得られた未延伸糸を 80°Cの温水浴中で延伸 を行ない、 4倍延伸糸とし、 200°Cに加熱したヒートロールを用いて、 lOOmZ分の速 度で巻き取り、熱処理を行ない、単繊維繊度が 50dtex前後のポリエステル系繊維( マルチフィラメント)を得た。  Next, using a melt spinning machine (SV30, manufactured by Shinko Machinery Co., Ltd.), the molten polymer is discharged from a spinneret having a round cross-section nozzle hole with a cylinder diameter of 280 ° C and a nozzle diameter of 0.5 mm. It was cooled in a 50 ° C water bath installed at a position of 30 mm, and wound at a speed of lOOmZ to obtain an undrawn yarn. The undrawn yarn obtained was drawn in a hot water bath at 80 ° C to make a 4-fold drawn yarn, wound using a heat roll heated to 200 ° C at a speed of lOOmZ, and heat-treated. A polyester fiber (multifilament) having a single fiber fineness of about 50 dtex was obtained.
得られたフィラメントに対し、繊維処理剤として KRE— 05、 KRE— 08および KRE— 101の付着量がそれぞれ、 0. 15%omf、 0. 05%omfおよび 0. 10%omfとなるよう に浸漬法にて付着させ、難燃性ポリエステル系人工毛髪を得た。  Immerse the filaments so that the amount of KRE-05, KRE-08, and KRE-101 as the fiber treatment agent is 0.15% omf, 0.05% omf, and 0.10% omf, respectively. It was made to adhere by the method to obtain a flame-retardant polyester artificial hair.
得られた人工毛髪を用いて、強伸度、難燃性、光沢、色相、触感、くし通り、アイロン セット性を評価した結果を、表 8に示す。 Using the resulting artificial hair, strong elongation, flame retardancy, gloss, hue, touch, comb, iron Table 8 shows the results of evaluation of setability.
表に示したように、今回の難燃剤吸尽加工、および難燃剤吸尽加工と染色を同時 に実施することにより、強伸度、難燃性、光沢、触感、くし通り、セット性に優れた難燃 性人工毛髪繊維を得ることが可能となることが確認された。  As shown in the table, the flame retardant exhausting process and the flame retardant exhausting process and dyeing are performed at the same time, resulting in excellent elongation, flame retardancy, gloss, touch, combing, and setability. It was confirmed that it was possible to obtain a flame-retardant artificial hair fiber.

Claims

請求の範囲 The scope of the claims
[1] ポリアルキレンテレフタレートまたはポリアルキレンテレフタレートを主体とした共重 合ポリエステルの 1種以上カゝらなるポリエステル (A) 100重量部に対し、難燃助剤(B ) 0〜10重量部および、有機微粒子 (C)および Zまたは無機微粒子 (D) O. 1〜5重 量部を含む榭脂組成物カゝら形成されたポリエステル系フィラメントを、難燃剤吸尽加 ェして得られる難燃性ポリエステル系人工毛髪であって、難燃剤 (E)の吸尽量が、ポ リエステル系フィラメントに対して、 2〜20重量%である、難燃性ポリエステル系人工 毛髪。  [1] Polyalkylene terephthalate or one or more copolyesters mainly composed of polyalkylene terephthalate (A) 100 parts by weight of polyester (A), flame retardant aid (B) 0 to 10 parts by weight, Organic fine particles (C) and Z or inorganic fine particles (D) O. Flame retardant obtained by exhausting a flame retardant to a polyester filament formed from a resin composition containing 1 to 5 parts by weight. Flame retardant polyester artificial hair, wherein the exhaust amount of the flame retardant (E) is 2 to 20% by weight based on the polyester filament.
[2] 請求項 1記載の難燃性ポリエステル系人工毛髪が、難燃剤吸尽加工時に同時に染 色を行うことにより得られる、難燃性ポリエステル系人工毛髪。  [2] A flame-retardant polyester artificial hair obtained by dyeing the flame-retardant polyester artificial hair according to claim 1 simultaneously with the flame retardant exhaust process.
[3] ポリエステル (A)力 ポリエチレンテレフタレート、ポリプロピレンテレフタレートおよ びポリブチレンテレフタレートよりなる群力も選ばれた少なくとも 1種のポリマーである、 請求項 1または 2記載の難燃性ポリエステル系人工毛髪。 [3] Polyester (A) strength The flame-retardant polyester artificial hair according to claim 1 or 2, wherein the polyester (A) strength is at least one polymer selected from the group strength consisting of polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate.
[4] 難燃助剤(B) 1S メラミンシァヌレート、三酸ィ匕アンチモン、四酸ィ匕アンチモン、五酸 化アンチモンおよびアンチモン酸ナトリウムよりなる群力 選ばれた少なくとも 1種であ る請求項 1〜3のいずれかに記載の難燃性ポリエステル系人工毛髪。 [4] Flame Retardant (B) 1S Group power consisting of melamine cyanurate, antimony triacid, antimony tetraacid, antimony pentaoxide, and sodium antimonate. The flame-retardant polyester artificial hair according to any one of 1 to 3.
[5] 有機微粒子 (C)が、ポリアリレート、ポリアミド、フッ素榭脂、シリコーン榭脂、架橋ァ クリル樹脂および架橋ポリスチレンよりなる群力も選ばれた少なくとも 1種である、請求 項 1〜4のいずれか〖こ記載の難燃性ポリエステル系人工毛髪。 [5] The organic fine particles (C) are at least one selected from the group consisting of polyarylate, polyamide, fluorine resin, silicone resin, crosslinked acrylic resin, and crosslinked polystyrene. Fire retardant polyester artificial hair as described in Kakko.
[6] 無機微粒子 (D)が、炭酸カルシウム、酸化ケィ素、酸化チタン、酸ィ匕アルミニウム、 酸化亜鉛、タルク、カオリン、モンモリロナイト、ベントナイトおよびマイ力よりなる群から 選ばれた少なくとも 1種である、請求項 1〜5のいずれか〖こ記載の難燃性ポリエステル 系人工毛髪。 [6] The inorganic fine particles (D) are at least one selected from the group consisting of calcium carbonate, silicon oxide, titanium oxide, aluminum oxide, zinc oxide, talc, kaolin, montmorillonite, bentonite and my strength. The flame-retardant polyester artificial hair according to any one of claims 1 to 5.
[7] 難燃剤吸尽加工に使用される難燃剤 (E)が、リン系難燃剤、臭素含有リン系難燃 剤、臭素化脂肪族系難燃剤、臭素化芳香族系難燃剤、臭素化ポリスチレン系難燃 剤、臭素化べンジルアタリレート系難燃剤、臭素化エポキシ系難燃剤、臭素化ポリ力 ーボネート系難燃剤、テトラブロモビスフエノール A誘導体、臭素含有トリアジン系化 合物および臭素含有イソシァヌル酸系化合物よりなる群力 選ばれた少なくとも 1種 の難燃剤である、請求項 1〜6の!、ずれか〖こ記載の難燃性ポリエステル系人工毛髪 [7] Flame retardant (E) used for flame retardant exhaust processing is phosphorus flame retardant, bromine-containing phosphorus flame retardant, brominated aliphatic flame retardant, brominated aromatic flame retardant, brominated Polystyrene flame retardant, brominated benzyl acrylate, flame retardant, brominated epoxy flame retardant, brominated poly-bonate flame retardant, tetrabromobisphenol A derivative, bromine-containing triazine compound and bromine-containing Group power consisting of isocyanuric acid compounds at least one selected The flame-retardant polyester artificial hair according to claims 1 to 6, which is a flame retardant
[8] 難燃剤吸尽加工に使用される難燃剤 (E)の融点が 160°C以上である、請求項 7記 載の難燃性ポリエステル系人工毛髪。 [8] The flame retardant polyester artificial hair according to claim 7, wherein the flame retardant (E) used for the flame retardant exhaust processing has a melting point of 160 ° C or higher.
[9] 難燃剤吸尽加工に使用される難燃剤 (E)の分子量が 200〜4000である、請求項[9] The molecular weight of the flame retardant (E) used in the flame retardant exhaust processing is 200 to 4000.
7記載の難燃性ポリエステル系人工毛髪。 7. Flame-retardant polyester artificial hair according to 7.
[10] ポリエステル系フィラメントに対する染色および難燃剤吸尽加工力 90〜150°Cの 温度にて同時に行われ、かつ、ポリエステル系人工毛髪が染料を 0. 1重量%以上含 む、請求項 2〜9の 、ずれか〖こ記載の難燃性ポリエステル系人工毛髪。 [10] Dyeing to a polyester filament and flame retardant exhaustion processing power are simultaneously performed at a temperature of 90 to 150 ° C., and the polyester artificial hair contains 0.1% by weight or more of the dye. 9. Flame retardant polyester-based artificial hair as described in the article.
[11] 前記難燃性ポリエステル系繊維力 非捲縮生糸状である、請求項 1〜10のいずれ 力に記載の難燃性ポリエステル系人工毛髪。 [11] The flame-retardant polyester artificial hair according to any one of claims 1 to 10, wherein the flame-retardant polyester fiber has a non-crimped raw silk shape.
[12] 前記難燃性ポリエステル系繊維力 原着されている、請求項 1または 3〜9のいずれ 力に記載の難燃性ポリエステル系人工毛髪用繊維。 [12] The flame-retardant polyester-based artificial hair fiber according to any one of claims 1 or 3 to 9, wherein the fiber is flame-retardant polyester-based fiber.
[13] 単繊維繊度が 10〜: LOOdtexである、請求項 1〜12のいずれかに記載の難燃性ポ リエステル系人工毛髪。 [13] The flame retardant polyester artificial hair according to any one of claims 1 to 12, wherein the single fiber fineness is 10 to: LOOdtex.
PCT/JP2005/017941 2004-09-29 2005-09-29 Flame-retardant polyester artificial hair WO2006035868A1 (en)

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WO2008071062A1 (en) 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
WO2008071063A1 (en) 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
JP2008163118A (en) * 2006-12-27 2008-07-17 Sekisui Plastics Co Ltd Method for producing flame-retardant foamable polystyrene-based resin particle
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JP2009174109A (en) * 2007-12-27 2009-08-06 Marubishi Oil Chem Co Ltd Flame retarding processing agent for polyester fiber and method of producing flame-retardant polyester fiber
JP2009203595A (en) * 2007-09-26 2009-09-10 Dai Ichi Kogyo Seiyaku Co Ltd Flame retarding processing agent for polyester fiber and processing method thereof
JP2011012352A (en) * 2009-06-30 2011-01-20 Nicca Chemical Co Ltd Flame retardant for polyester fiber, method for producing flame-retardant polyester fiber product using the same, and flame-retardant polyester fiber product obtained from the same
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CN103266468A (en) * 2013-05-30 2013-08-28 东华大学 Flame retardant conditioning method of intumescent flame retardant system on pure cotton fabrics
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CN107286603A (en) * 2017-07-31 2017-10-24 郑宝胜 Special halogen-free antiflaming polyester master batch of a kind of simulation hairline and preparation method thereof
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WO2008071062A1 (en) 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
WO2008071063A1 (en) 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
JP2008163118A (en) * 2006-12-27 2008-07-17 Sekisui Plastics Co Ltd Method for producing flame-retardant foamable polystyrene-based resin particle
US8236881B2 (en) 2007-04-03 2012-08-07 Basf Se DOPO flame retardant compositions
WO2008119693A1 (en) * 2007-04-03 2008-10-09 Basf Se Dopo flame retardant compositions
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JP2009203595A (en) * 2007-09-26 2009-09-10 Dai Ichi Kogyo Seiyaku Co Ltd Flame retarding processing agent for polyester fiber and processing method thereof
JP2009174109A (en) * 2007-12-27 2009-08-06 Marubishi Oil Chem Co Ltd Flame retarding processing agent for polyester fiber and method of producing flame-retardant polyester fiber
JP2011012352A (en) * 2009-06-30 2011-01-20 Nicca Chemical Co Ltd Flame retardant for polyester fiber, method for producing flame-retardant polyester fiber product using the same, and flame-retardant polyester fiber product obtained from the same
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JP2016534250A (en) * 2013-09-12 2016-11-04 ブローミン コンパウンズ リミテッド Brominated epoxy polymers as flame retardant compositions for textile finishing
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