WO2006092463A1 - Housing, portable wireless communication device and method - Google Patents
Housing, portable wireless communication device and method Download PDFInfo
- Publication number
- WO2006092463A1 WO2006092463A1 PCT/FI2005/050057 FI2005050057W WO2006092463A1 WO 2006092463 A1 WO2006092463 A1 WO 2006092463A1 FI 2005050057 W FI2005050057 W FI 2005050057W WO 2006092463 A1 WO2006092463 A1 WO 2006092463A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- housing
- housing member
- wireless communication
- communication device
- portable wireless
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/18—Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
Definitions
- the invention relates to a housing of a portable wireless communication device, a portable wireless communication device and a method of manufacturing a housing of a portable wireless communication device.
- Portable wireless communication devices such as mobile phones and PDAs (Personal Digital Assistant) typically comprise an internal support structure made of metal or plastic for providing support for electronics and me- chanics and a housing attached to the internal support structure.
- the housing is typically designed to block impurities from the interior of the portable wireless communication device and for providing the appearance of the portable wireless communication device.
- the tolerance of the housing to mechanical stress, such as bending, is typically low. Therefore, it is desired to consider alternative housing solutions for portable wireless communication devices.
- An object of the invention is to provide an improved housing, portable wireless communication device and method of manufacturing a housing.
- a housing of a portable wireless communication device where the housing comprises a hollow beam structure for rigidifying the housing, the hollow beam structure comprising a first housing member and a second housing member being joined together to define a hollow chamber of the hollow beam structure.
- a portable wireless communication device including a housing, which comprises a hollow beam structure for rigidifying the housing, the hollow beam structure comprising a first housing member and a second housing member being joined together to define a hollow chamber of the hollow beam structure (300).
- a method of manufacturing a housing of a portable wireless communication device comprising forming a hollow beam structure in the housing by joining together a first housing member and a second housing member which define a hollow chamber of the hollow beam structure.
- a rigid housing structure for a portable wireless communication device is obtained thus enabling to protect the portable wireless communication device from mechanical stress and to reduce internal support structures in the portable wireless communication device.
- Figure 1 shows an exploded view of a housing according to a first embodiment of the invention
- Figure 2 shows a housing according to the first embodiment of the invention
- Figure 3 shows an example of the profile of a hollow beam structure
- Figure 4 shows an exploded view of a housing according to a sec- ond embodiment of the invention
- Figure 5 shows a housing according to the second embodiment of the invention
- Figure 6 shows a first side projection of a housing according to an embodiment of the invention
- Figure 7 shows a second side projection of a housing according to an embodiment of the invention.
- Figure 8 illustrates a methodology according to a first embodiment of the invention.
- Figure 9 illustrates a methodology according to another embodiment of the invention.
- a housing of a portable wireless communication device comprises a first housing member 100 and a second housing member 102 which joined together result in the housing trated from the downward direction with respect to the illustration shown in Figure 1.
- a housing of a portable wireless communication device is typically a protective cover designed to contain or support mechanical and/or electric components of the portable wireless communication device.
- the housing 200 may further comprise other parts, such as those that close the housing, not shown in Figure 2.
- the portable wireless communication device may be a mobile phone, a PDA (Personal Digital Assistant) or another handheld device having a capability of communicating wirelessly.
- the invention is not, however, restricted to the given examples, but may be applied to any portable wireless communication device.
- the first housing member 100 typically comprises at least one first housing wall 104, 106, 108, 1 10.
- the first housing wall 104 to 1 10 may be made of plastic or metal, for example.
- the first housing member 100 is manufactured with a deep-drawing technique. In another embodiment of the invention, the first housing member 100 is manufactured from metal or plastic with a pressure casting technique. In an embodiment of the invention, the wall thickness of the first housing member 100 is between 0.1 mm and 0.5 mm. In this case, the second housing member 102 is typically made of metal.
- the wall thickness may vary from 0.4 mm to 2.0 mm.
- the invention is not, however, restricted to the given wall thickness figures.
- the second housing member 102 typically comprises at least one second housing wall 1 14, 1 16, 1 18, 120.
- the second housing wall 1 14 to 120 may be made of plastic or metal, for example.
- the second housing member 102 is manufactured with a deep-drawing technique. In another embodiment of the invention, the second housing member 102 is manufactured from metal or plastic a with pressure casting technique.
- the wall thickness of the second housing member 102 is between 0.1 mm and 0.5 mm.
- the second housing member 102 is typically made of metal. If the housing material is plastic, the wall thickness may vary from 0.4 mm to 2.0 mm. The invention is not, however, restricted to the given wall thickness figures.
- the first housing member 100 and the second housing member 102 are profiled so that when joined together, a hollow beam structure 202, 204, 206, 208 is formed in the housing 200. It is also possible to join together more than two members to form the hollow beam structure 202, 204, 206, 208.
- the hollow beam structure 202 to 208 rigidifies the housing 200, thus reducing the need for other supporting structures, such as bottom plates, in the portable wireless communication device.
- the first housing member 100 and the second housing member 102 form a nested layer structure.
- the first housing member 100 typically covers the second housing member 102 when viewed from the outside of the housing.
- an example of the profile of the hollow beam structure 300 is shown. The profile may present, for example, the cross- section 210 of the hollow beam structure 202.
- the hollow beam structure 300 is a box-beam structure.
- the box-beam structure may be obtained with an L- shaped first housing member 302 and an L-shaped second housing member 304.
- the L-shaped profile members 302, 304 may be joined so that a hollow chamber 306 is formed between the profile members 302, 204.
- the hollow chamber 306 may longitudinally extend throughout the hollow beam structure 202.
- the hollow beam structure 300 may also contain more than one chamber.
- the extensions of the L-shaped profile members 302, 304 may be turned parallel with respect to each other so as to enable thin junction sections 308, 310 to be formed between the first housing member 302 and the second housing member 304.
- the first housing member 100 and the second housing member 102 are joined together by using laser techniques, welding, ultrasound welding and/or adhesive.
- the hollow beam structure 202 to 208 forms at least a portion of the outer frame of the portable wireless communication device.
- the first housing member 100 may comprise a first aperture 1 12 and the second housing member 102 may comprise a second aperture 122 for providing a follow-through for functional units, such as a user interface, of the portable wireless device.
- the hollow beam structure 202 to 208 provides a self-supported frame for the portable wireless communication device.
- the self-supported frame may be obtained by forming the entire outer frame from the hollow beam structure 202 to 208 and by introducing connecting means 212 for connecting electronics and mechanics to the self-supported frame.
- the first housing member 400 forms at least a part of the cover of the portable wireless communication device, and the second housing member 402 is joined to the inner surface of the first housing member 400.
- the inner surface is the surface of the first housing member 400 that faces towards the inside of the portable wireless communication device.
- a bi-layer housing exemplified in Figure 5 is ob- tained.
- the housing 500 may comprise apertures 506 for a display and a keypad.
- the cover may be a front cover, a back cover or both the front cover and the back cover.
- a housing similar to that shown in Figure 5 may be obtained by join- ing the first housing member 400 of Figure 4 to the second housing member 102 of Figure 1.
- the housing includes both bi-layer and monolayer parts.
- Figure 6 illustrates an example of a profile 600 of a cross section 502 of the housing 500.
- the first housing member 602 provides the cover for the housing, while the second housing member 604 provides a supporting structure and defines the hollow chambers 606A, 606B in the sides of the housing with the first housing member 602.
- Figure 6 further illustrates mechanics and/or electronics 608 attached to the housing.
- Figure 7 illustrates an example of a profile 700 of a cross section 504 of the housing 500.
- the hollow chambers 702A, 702B are located in the ends of the housing.
- a hollow beam structure 300 is formed in the housing by joining together a first housing member 100 and a second housing member 102, which define a hollow chamber 306 of the hollow beam structure 300.
- the first housing member 100 and the second housing member 102 may be joined together by using laser techniques, welding, ultrasound welding, screws, rivets, snap-in-joints and/or adhesive.
- the hollow beam structure 300 is formed in 802 as a nested layer structure from the first housing member 100 and the second housing member 102.
- At least a part of the outer frame of the portable wireless communication device is formed from the hollow beam structure 202 to 208.
- the hollow beam structure 202 to 208 surrounds the housing 200.
- At least a part of the cover of the portable wireless commu- nication device is formed from the first housing member 100.
- the hollow beam structure 202 to 208 is formed by joining the second housing member 102 to the inner surface of the first housing member 100.
Landscapes
- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Telephone Set Structure (AREA)
Abstract
A housing of a portable wireless communication device, a portable communication device and a method of manufacturing a housing are provided. The housing comprises a hollow beam structure for rigidifying the housing, the hollow beam structure comprising a first housing member and a second housing member being joined together to define a hollow chamber of the hollow beam structure.
Description
Housing, portable wireless communication device and method
Field
The invention relates to a housing of a portable wireless communication device, a portable wireless communication device and a method of manufacturing a housing of a portable wireless communication device.
Background
Portable wireless communication devices, such as mobile phones and PDAs (Personal Digital Assistant), typically comprise an internal support structure made of metal or plastic for providing support for electronics and me- chanics and a housing attached to the internal support structure.
The housing is typically designed to block impurities from the interior of the portable wireless communication device and for providing the appearance of the portable wireless communication device. However, the tolerance of the housing to mechanical stress, such as bending, is typically low. Therefore, it is desired to consider alternative housing solutions for portable wireless communication devices.
Brief description of the invention
An object of the invention is to provide an improved housing, portable wireless communication device and method of manufacturing a housing. According to an aspect of the invention, there is provided a housing of a portable wireless communication device, where the housing comprises a hollow beam structure for rigidifying the housing, the hollow beam structure comprising a first housing member and a second housing member being joined together to define a hollow chamber of the hollow beam structure. According to a second aspect of the invention, there is provided a portable wireless communication device including a housing, which comprises a hollow beam structure for rigidifying the housing, the hollow beam structure comprising a first housing member and a second housing member being joined together to define a hollow chamber of the hollow beam structure (300). According to another aspect of the invention, there is provided a method of manufacturing a housing of a portable wireless communication device, comprising forming a hollow beam structure in the housing by joining together a first housing member and a second housing member which define a hollow chamber of the hollow beam structure.
Preferred embodiments of the invention are described in the dependent claims.
The housing, portable wireless communication device and method of the invention provide several advantages. In a preferred embodiment of the invention, a rigid housing structure for a portable wireless communication device is obtained thus enabling to protect the portable wireless communication device from mechanical stress and to reduce internal support structures in the portable wireless communication device.
List of drawings In the following, the invention will be described in greater detail with reference to the preferred embodiments and the accompanying drawings, in which
Figure 1 shows an exploded view of a housing according to a first embodiment of the invention; Figure 2 shows a housing according to the first embodiment of the invention;
Figure 3 shows an example of the profile of a hollow beam structure;
Figure 4 shows an exploded view of a housing according to a sec- ond embodiment of the invention;
Figure 5 shows a housing according to the second embodiment of the invention;
Figure 6 shows a first side projection of a housing according to an embodiment of the invention; Figure 7 shows a second side projection of a housing according to an embodiment of the invention; and
Figure 8 illustrates a methodology according to a first embodiment of the invention; and
Figure 9 illustrates a methodology according to another embodiment of the invention.
Description of embodiments
With reference to an example shown in Figure 1 , a housing of a portable wireless communication device comprises a first housing member 100 and a second housing member 102 which joined together result in the housing
trated from the downward direction with respect to the illustration shown in Figure 1.
A housing of a portable wireless communication device is typically a protective cover designed to contain or support mechanical and/or electric components of the portable wireless communication device. The housing 200 may further comprise other parts, such as those that close the housing, not shown in Figure 2.
The portable wireless communication device may be a mobile phone, a PDA (Personal Digital Assistant) or another handheld device having a capability of communicating wirelessly. The invention is not, however, restricted to the given examples, but may be applied to any portable wireless communication device.
The first housing member 100 typically comprises at least one first housing wall 104, 106, 108, 1 10. The first housing wall 104 to 1 10 may be made of plastic or metal, for example.
In an embodiment of the invention, the first housing member 100 is manufactured with a deep-drawing technique. In another embodiment of the invention, the first housing member 100 is manufactured from metal or plastic with a pressure casting technique. In an embodiment of the invention, the wall thickness of the first housing member 100 is between 0.1 mm and 0.5 mm. In this case, the second housing member 102 is typically made of metal.
If the housing material is plastic, the wall thickness may vary from 0.4 mm to 2.0 mm. The invention is not, however, restricted to the given wall thickness figures.
The second housing member 102 typically comprises at least one second housing wall 1 14, 1 16, 1 18, 120. The second housing wall 1 14 to 120 may be made of plastic or metal, for example.
In an embodiment of the invention, the second housing member 102 is manufactured with a deep-drawing technique. In another embodiment of the invention, the second housing member 102 is manufactured from metal or plastic a with pressure casting technique.
In an embodiment of the invention, the wall thickness of the second housing member 102 is between 0.1 mm and 0.5 mm. In this case, the second housing member 102 is typically made of metal.
If the housing material is plastic, the wall thickness may vary from 0.4 mm to 2.0 mm. The invention is not, however, restricted to the given wall thickness figures.
The first housing member 100 and the second housing member 102 are profiled so that when joined together, a hollow beam structure 202, 204, 206, 208 is formed in the housing 200. It is also possible to join together more than two members to form the hollow beam structure 202, 204, 206, 208.
The hollow beam structure 202 to 208 rigidifies the housing 200, thus reducing the need for other supporting structures, such as bottom plates, in the portable wireless communication device.
In an embodiment of the invention, the first housing member 100 and the second housing member 102 form a nested layer structure. In the nested layer structure, the first housing member 100 typically covers the second housing member 102 when viewed from the outside of the housing. With reference to Figure 3, an example of the profile of the hollow beam structure 300 is shown. The profile may present, for example, the cross- section 210 of the hollow beam structure 202.
In an embodiment of the invention, the hollow beam structure 300 is a box-beam structure. The box-beam structure may be obtained with an L- shaped first housing member 302 and an L-shaped second housing member 304. The L-shaped profile members 302, 304 may be joined so that a hollow chamber 306 is formed between the profile members 302, 204. The hollow chamber 306 may longitudinally extend throughout the hollow beam structure 202. The hollow beam structure 300 may also contain more than one chamber. The extensions of the L-shaped profile members 302, 304 may be turned parallel with respect to each other so as to enable thin junction sections 308, 310 to be formed between the first housing member 302 and the second housing member 304.
In an embodiment of the invention, the first housing member 100 and the second housing member 102 are joined together by using laser techniques, welding, ultrasound welding and/or adhesive.
In an embodiment of the invention of the invention, the hollow beam structure 202 to 208 forms at least a portion of the outer frame of the portable wireless communication device. In such a case, the first housing member 100 may comprise a first aperture 1 12 and the second housing member 102 may
comprise a second aperture 122 for providing a follow-through for functional units, such as a user interface, of the portable wireless device.
In an embodiment of the invention, the hollow beam structure 202 to 208 provides a self-supported frame for the portable wireless communication device. The self-supported frame may be obtained by forming the entire outer frame from the hollow beam structure 202 to 208 and by introducing connecting means 212 for connecting electronics and mechanics to the self-supported frame.
In an embodiment exemplified in Figure 4, the first housing member 400 forms at least a part of the cover of the portable wireless communication device, and the second housing member 402 is joined to the inner surface of the first housing member 400. The inner surface is the surface of the first housing member 400 that faces towards the inside of the portable wireless communication device. As a result, a bi-layer housing exemplified in Figure 5 is ob- tained. The housing 500 may comprise apertures 506 for a display and a keypad.
The cover may be a front cover, a back cover or both the front cover and the back cover.
A housing similar to that shown in Figure 5 may be obtained by join- ing the first housing member 400 of Figure 4 to the second housing member 102 of Figure 1. In such a case, the housing includes both bi-layer and monolayer parts.
Figure 6 illustrates an example of a profile 600 of a cross section 502 of the housing 500. The first housing member 602 provides the cover for the housing, while the second housing member 604 provides a supporting structure and defines the hollow chambers 606A, 606B in the sides of the housing with the first housing member 602. Figure 6 further illustrates mechanics and/or electronics 608 attached to the housing.
Figure 7 illustrates an example of a profile 700 of a cross section 504 of the housing 500. In this view, the hollow chambers 702A, 702B are located in the ends of the housing.
With references to Figures 8 and 9, embodiments of methodology of manufacturing the housing are illustrated with flow charts.
In 800, the method starts. In 802, a hollow beam structure 300 is formed in the housing by joining together a first housing member 100 and a second housing member
102, which define a hollow chamber 306 of the hollow beam structure 300. The first housing member 100 and the second housing member 102 may be joined together by using laser techniques, welding, ultrasound welding, screws, rivets, snap-in-joints and/or adhesive. In an embodiment of the invention, the hollow beam structure 300 is formed in 802 as a nested layer structure from the first housing member 100 and the second housing member 102.
In 804, at least a part of the outer frame of the portable wireless communication device is formed from the hollow beam structure 202 to 208. In an embodiment of the invention, the hollow beam structure 202 to 208 surrounds the housing 200.
In 806, the method ends.
In 900, the method starts.
In 902, at least a part of the cover of the portable wireless commu- nication device is formed from the first housing member 100.
In 904, the hollow beam structure 202 to 208 is formed by joining the second housing member 102 to the inner surface of the first housing member 100.
In 906, the method ends. Even though the invention has been described above with reference to an example according to the accompanying drawings, it is clear that the invention is not restricted thereto but it can be modified in several ways within the scope of the appended claims.
Claims
1. A housing of a portable wireless communication device, characterized in that the housing comprises a hollow beam structure (300) for rigidifying the housing, the hollow beam structure (300) comprising a first hous- ing member (302) and a second housing member (304) being joined together to define a hollow chamber (306) of the hollow beam structure (300).
2. The housing of claim 1, characterized in that the hollow beam structure (202, 204, 206, 208) forms at least a portion of the outer frame of the portable wireless communication device.
3. The housing of claim 1, characterized in that the first housing member (400) forms at least a part of the cover of the portable wireless communication device and the second housing member (402) is joined to the inner surface of the first housing member (400).
4. The housing of claim 1, characterized in that the first housing member (100) and the second housing member (102) form a nested layer structure.
5. The housing of claim 1, characterized in that the hollow beam structure (300) is a self-supported frame for the portable wireless communication device.
6. The housing of claim 1, characterized in that the wall thickness of the first housing member (302) is between 0.1 mm and 0.5 mm and the wall thickness of the second housing member (304) is between 0.1 mm and 0.5 mm.
7. A portable wireless communication device including a housing (200, 500, 700), characterized in that the housing (200, 500, 700) comprises a hollow beam structure (300) for rigidifying the housing, the hollow beam structure (300) comprising a first housing member (302) and a second housing member (304) being joined together to define a hollow chamber (306) of the hollow beam structure (300).
8. The portable wireless communication device of claim 7, characterized in that the hollow beam structure (202, 204, 206, 208) forms at least a portion of the outer frame of the portable wireless communication device.
9. The portable wireless communication device of claim 7, char- acterized in that the first housing member (400) forms at least a part of the cover of the portable wireless communication device and the second hous- ing member (402) is joined to the inner surface of the first housing member (400).
10. The portable wireless communication device of claim 7, characterized in that the first housing member (100) and the second housing member (102) form a nested layer structure.
11. The portable wireless communication device of claim 7, characterized in that the hollow beam structure (300) is a self- supported frame for the portable wireless communication device.
12. The portable wireless communication device of claim 7, characterized in that the wall thickness of the first housing member
(302) is between 0.1 mm and 0.5 mm and the wall thickness of the second housing member (304) is between 0.1 mm and 0.5 mm.
13. A method of manufacturing a housing of a portable wireless communication device, characterized by forming (802) a hollow beam structure in the housing by joining together a first housing member and a second housing member which define a hollow chamber of the hollow beam structure.
14. The method of claim 13, characterized by forming (804) at least a portion of the outer frame of the portable wireless communication device from the hollow beam structure.
15. The method of claim 13, characterized by forming (902) at least a part of the cover of the portable wireless communication device from the first housing member; and forming (904) the hollow beam structure by joining the second hous- ing member to the inner surface of the first housing member.
16. The method of claim 13, characterized by forming (802) the hollow beam structure as a nested layer structure from the first housing member and the second housing member.
17. The method of claim 13, characterized in that the hollow beam structure is a self-supported frame for the portable wireless communication device.
18. The method of claim 13, characterized in that the wall thickness of the first housing member is between 0.1 mm and 0.5 mm and the wall thickness of the second housing member is between 0.1 mm and 0.5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/FI2005/050057 WO2006092463A1 (en) | 2005-03-03 | 2005-03-03 | Housing, portable wireless communication device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/FI2005/050057 WO2006092463A1 (en) | 2005-03-03 | 2005-03-03 | Housing, portable wireless communication device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006092463A1 true WO2006092463A1 (en) | 2006-09-08 |
Family
ID=36940851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/FI2005/050057 WO2006092463A1 (en) | 2005-03-03 | 2005-03-03 | Housing, portable wireless communication device and method |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2006092463A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4502200A (en) * | 1982-03-08 | 1985-03-05 | Atlantic Richfield Company | Method of preparing lightweight mirror module |
| US4634174A (en) * | 1984-07-04 | 1987-01-06 | Nissan Motor Co., Ltd. | Vehicle body having rear parcel shelf |
| US6357887B1 (en) * | 1999-05-14 | 2002-03-19 | Apple Computers, Inc. | Housing for a computing device |
-
2005
- 2005-03-03 WO PCT/FI2005/050057 patent/WO2006092463A1/en not_active Application Discontinuation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4502200A (en) * | 1982-03-08 | 1985-03-05 | Atlantic Richfield Company | Method of preparing lightweight mirror module |
| US4634174A (en) * | 1984-07-04 | 1987-01-06 | Nissan Motor Co., Ltd. | Vehicle body having rear parcel shelf |
| US6357887B1 (en) * | 1999-05-14 | 2002-03-19 | Apple Computers, Inc. | Housing for a computing device |
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