WO2006083339A1 - Curable coating compositions - Google Patents
Curable coating compositions Download PDFInfo
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- WO2006083339A1 WO2006083339A1 PCT/US2005/040200 US2005040200W WO2006083339A1 WO 2006083339 A1 WO2006083339 A1 WO 2006083339A1 US 2005040200 W US2005040200 W US 2005040200W WO 2006083339 A1 WO2006083339 A1 WO 2006083339A1
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- WIPO (PCT)
- Prior art keywords
- functional alkoxysilane
- composition
- alkoxysilane
- coating composition
- functional
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/02—Polysilicates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/14—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2738—Coating or impregnation intended to function as an adhesive to solid surfaces subsequently associated therewith
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2738—Coating or impregnation intended to function as an adhesive to solid surfaces subsequently associated therewith
- Y10T442/2746—Heat-activatable adhesive
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2762—Coated or impregnated natural fiber fabric [e.g., cotton, wool, silk, linen, etc.]
- Y10T442/277—Coated or impregnated cellulosic fiber fabric
- Y10T442/2795—Coating or impregnation contains an epoxy polymer or copolymer or polyether
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2762—Coated or impregnated natural fiber fabric [e.g., cotton, wool, silk, linen, etc.]
- Y10T442/277—Coated or impregnated cellulosic fiber fabric
- Y10T442/2803—Polymeric coating or impregnation from a silane or siloxane not specified as lubricant or water repellent
Definitions
- This invention is directed to curable coating compositions that adhere well to a variety of substrates, especially automotive air bags. It is particularly suitable for application to synthetic textiles, such as fiber base cloths consisting of fabrics made from polyamide fibers such as Nylon 6, Nylon 46, and Nylon 66; aramid fibers such as copolymers of p- phenylene terephthalamide and aromatic ethers; polyester fibers such as polyalkylene terephthalate; aromatic polyester fibers; vinylon fibers; rayon fibers; polyolefin fibers such as super high molecular weight polyethylene; polyoxymethylene fibers; sulfone fibers such as p- phenylene sulfones and polysulfones; polyetherimide fibers; and carbon fibers.
- synthetic textiles such as fiber base cloths consisting of fabrics made from polyamide fibers such as Nylon 6, Nylon 46, and Nylon 66; aramid fibers such as copolymers of p- phenylene terephthalamide
- Self-adhering coating compositions are generally known that cure by a hydrosilylation reaction. They contain additives that aid adhesion to a variety of substrates, thereby obviating the need for application of a primer composition prior to coating. It is an important criterion in the industrial manufacture of certain coated substrates, for example, synthetic textiles, that the coating process and the subsequent adhesive bonding between the substrate and the cured coating be achieved as rapidly as possible, to meet ever increasing demands on manufacturing output.
- curable coating compositions that may be coated easily onto a suitable substrate, that are able to cure rapidly, and that achieve adhesion to the substrate quicker than heretofore possible, and without adversely affecting the physical properties of the cured material.
- curable coating compositions can be provided and easily coated onto suitable substrates and cured, with the concomitant rapid onset of adhesion, by using certain compounds as adhesion promoting additives.
- the invention is therefore directed to a curable coating composition
- a curable coating composition comprising (A) a composition curable by a hydrosilylation reaction; (B) an inhibitor of said hydrosilylation reaction; (C) a silicone resin; and (D) an adhesion promoting additive comprising (i) an acryloxy functional alkoxysilane or a methacryloxy functional alkoxysilane; (ii) an organotitanium compound; (iii) an alkenyl functional silanol terminated organopolysiloxane; (iv) a metal chelate compound, and (v) an epoxy functional alkoxysilane; (E) an inorganic filler; and (F) a cyclic alkenyl group bearing polysiloxane.
- Curable coating compositions according to the invention possess numerous advantages. Such coating compositions for example are able to cure and at the same time rapidly develop an adhesive bond to a variety of substrates, in particular to certain synthetic textiles, for example polyesters and polyamides such as Nylon 66. Thereafter, the cured coating composition exhibits good resistance to heat aging and humidity aging, and the adhesive bond to the substrate is virtually unchanged after humidity aging of 95 percent relative humidity (RH) at 70 °C.
- RH relative humidity
- Component (A) of the curable coating composition according to the invention is a composition curable by a hydrosilylation reaction. Operative compositions are those well known in the art.
- the composition curable by a hydrosilylation reaction (A) includes three components (i)-(iii).
- Component (i) of the composition curable by a hydrosilylation reaction (A) is an organopolysiloxane having at least two silicon bonded alkenyl groups per molecule.
- Component (ii) of the composition curable by a hydrosilylation reaction (A) is an organohydrogensiloxane having at least three silicon bonded hydrogen atoms per molecule.
- Component (iii) of the composition curable by a hydrosilylation reaction (A) is a noble metal catalyst.
- Component (A)(i) can be any organopolysiloxane having at least two silicon bonded alkenyl groups per molecule, and generally consists of polymers varying from viscous materials to freely flowing liquids. It is preferred that at least some, preferably most, of the organopolysiloxane having silicon bonded alkenyl groups have a viscosity of not greater than 100 Pa.s at 25 0 C, more preferably 1-60 Pa.s at 25 0 C.
- organopolysiloxanes may be homopolymers, copolymers, or mixtures of homopolymers and copolymers.
- the organopolysiloxanes contain units of the formula R a R'bSiO["4 . a + wherein R is a monovalent hydrocarbon group, R' is a monovalent unsaturated hydrocarbon group, a is 0, 1, 2 or 3, and b is 0 or 1 ; provided that a + b is not greater than 3.
- Component (A)(U) are organohydrogensiloxanes having at least three silicon bonded hydrogen atoms, that function as the curing agent for the hydrosilylation reaction. These organohydrogensiloxanes may also vary from viscous materials to freely flowing liquids.
- Preferred materials have a viscosity of not greater than 500 mPa.s at 25°C, more preferably 5- 55 mPa.s at 25°C.
- the organohydrogensiloxanes may be homopolymers, copolymers, or mixtures of homopolymers and copolymers.
- the organohydrogensiloxanes contain units of the formula R 3 Hi 3 SiOM . ( a + b]/2 wherein R, a, and b are as defined above.
- Component (A)(Ui) of the composition curable by a hydrosilylation reaction is a noble metal catalyst for the reaction of the alkenyl substituted organopolysiloxane (A)(i) with the organohydrogensiloxane (A)(U).
- the noble metal catalyst may be a rhodium or platinum containing material. Platinum catalysts are preferred, and may take any of the known forms, ranging from platinum deposited onto carriers such as powdered charcoal, to platinic chloride, salts of platinum, chloroplatinic acids, and encapsulated forms thereof.
- a preferred form of platinum catalyst is chloroplatinic acid, either in the form of the commonly obtainable hexahydrate, or in the anhydrous form.
- the curable coating composition according to the invention includes a hydrosilylation reaction inhibitor (B).
- Inhibitors for hydrosilylation reactions especially those catalyzed by platinum based catalysts, are known and include, for example, acetylenic alcohols, dialkyl maleates, primary alcohols, or mixtures thereof.
- the hydrosilylation reaction inhibitor may be exemplified by acetylenic alcohols such as 3- methyl- l-butyn-3-ol, 3,5-dimethyl-l-hexyn-3-ol, 1-ethynyl-l-cyclohexanol, and phenylbutynol; ene- yne compounds such as 3-methyl-3-penten-l-yne, and 3,5-dimethyl-3- hexen-1- yne; tetramethyltetrahexenylcyclotetrasiloxane; and benzotriazole.
- the hydrosilylation reaction inhibitor is preferably present in the curable coating composition in a proportion sufficient to ensure that the coating composition cures.
- the silicone resin component (C) may be any silicone compound having a resinous structure, but it preferably is an MQ resin consisting essentially of monovalent siloxane units M, and tetravalent siloxane units Q, and preferably a resin consisting essentially of M units R'R2SiOi/2 and R3S1O1/2, and Q units Si ⁇ 4/2, in which R and R 1 are as defined above; provided at least one R' group is present per molecule.
- R is an alkyl group or an aryl group having 1-18 carbon atoms, more preferably an alkyl group having 1-8 carbon atoms, such as methyl, ethyl, isopropyl, hexyl, and octyl.
- R 1 is an alkenyl group having terminal unsaturation, meaning that the unsaturation is between the two carbon atoms that are furthest removed from the silicon atom.
- the alkenyl group can have 2-8 carbon atoms, preferably the vinyl group, provided there is no more than 10 percent by weight of vinyl groups per molecule, preferably 1 -5 percent by weight of vinyl groups per molecule.
- the silicone resin (C) may be in solid or liquid form, although it is preferred that the ratio of the units M to the units Q be such that the resin is a solid at ambient temperature and pressure, i.e., an M/Q ratio of 0.6/1 to 1.8/1, preferably 1.2/1 to 1.6/1.
- the silicone resin can be in the form of a 60 percent solution of the resin in a solvent such as xylene or toluene.
- the adhesion promoting additive (D) of the coating composition of the invention includes four components (i)-(v).
- Adhesion promoting additive (D)(i) is an acryloxy functional alkoxysilane or a methacryloxy functional alkoxysilane.
- alkoxysilanes are for example 3-acryloxypropyldimethylmethoxysilane, 3-acryloxypropylmethyldimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-methacryloxymethyldimethylethoxysilane, 3-methacryloxymethyltriethoxysilane, 3 -methacryloxymethyltrimethoxysilane, 3 -methacryloxypropyldimethylethoxysilane, 3-methacryloxypropyldimethylmethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltriethoxysilane, 3 -methacryloxypropyltrimethoxysilane, 3 -methacryloxypropyltrisisopropoxysilane, and 3-methacryloxypropyltrismethoxyethoxysilane.
- Component (D)(i) is preferably used at concentrations of from 0.1-2 percent by weight of the total weight of the coating composition, preferably 0.3-1 percent by weight. Higher amounts may be desirable in instances where the coating composition is to be applied to certain textile substrates such as polyesters.
- Component (ii) of adhesion promoting additive (D) is an organotitanium compound. This compound serves to catalyze the reaction of the components of the adhesion promoting additive (D).
- Component (ii) may be any organotitanium compound having organic groups attached to titanium through a titanium-oxygen-carbon linkage, especially ortho-esters that are alcoholates or acylates in which the organic group is derived from a carboxylic acid.
- the organotitanium compound may also contain both alcoholate and acylate groups attached to the same titanium atom.
- Some representative organotitanium compounds include compounds of the formula Ti(OR")4, wherein R" is an alkyl group, an alkoxyalkyl group, or an acyl group, such as tetraisopropoxytitanate, tetramethoxyethoxytitanate, and diisopropyldiacetoxytitanate.
- Useful organotitanium compounds include chelated or partially chelated titanium compounds. These compounds can be prepared by reacting an alcoholate as referred to above, with a diketone or a derivative thereof. Especially useful are the partially chelated titanium compounds having two alcoholate groups attached to titanium.
- the presence of a catalytic amount of the organotitanium compound in the adhesion promoting additive (D) promotes the rapid onset of adhesion of the curable coating composition to the substrate, and in addition, it promotes the rapid onset of adhesion that does not deteriorate over time.
- the organotitanium compounds should be a compound that does not produce toxic vapors as by-products or that generates unpleasant odors that can accompany certain organotitanium compounds.
- the alkenyl functional silanol terminated organopolysiloxane component (iii) of the adhesion promoting additive (D) contains units corresponding to the formula
- component (iii) corresponds to the formula H-(OSiR 2 2) m (OSiR 2 R') n -OH wherein R 2 and R' are as defined above; R' has 2-8 carbon atoms; m is 1-6, preferably 2-5, and n is 1-6, preferably 1-3.
- the preferred component (iii) should have from 10-15 percent by weight of silicon bonded alkenyl groups, preferable vinyl groups, per molecule. Most useful are those polymers having a relatively low alkenyl content such that they do not significantly compete with the hydrosilylation reaction of component (A) of the coating composition.
- Component (iii) may be included in the adhesion promoting additive (D) in proportions of from 30 to 75 parts by weight per 100 parts of component (D)(i).
- the metal chelate compounds (iv) of the adhesion promoting additive (D) function to enhance the adhesion promoting characteristics of the adhesion promoting additive (D).
- Some examples of metal chelates include acetyl acetonates such as triacetyl acetonates of aluminium, tetraacetyl acetonates of zirconium, and triacetylacetonates of iron.
- Aluminium chelates are preferred wherein the aluminium is chelated with 1,3-diketones such as acetylacetonate, or hydroxycarboxylic acids such as tartaric acid.
- the most preferred aluminium chelate is aluminium acetylacetonate.
- Aluminium chelates enhance and increase the rate of adhesion of the coating composition a the substrate.
- the metal chelate may be present in the coating composition in proportions of 1-50 parts by weight per 100 parts by weight of component (D)(i), preferably 1-3 parts by weight per 100 parts of component (D)(i), or 0.004 to 0.3 percent by weight of the coating composition. Higher levels of metal chelates may impair the flame resistance of the curable coating composition.
- Component (v) of the adhesion promoting additive (D) is an epoxy functional alkoxysilane.
- suitable epoxy functional alkoxysilanes are for example 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 5,6-epoxyhexyltriethoxysilane, 3-glycidoxypropyldimethylethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltriethoxysilane, and 3-glycidoxypropyltrimethoxysilane.
- the adhesion promoting additive (D) may be present in the curable coating composition in an amount that is 0.1-3.2 percent by weight of the total weight of the curable coating composition.
- Component (E) of the curable coating composition is an inorganic filler that may be selected from those fillers known in the silicone rubber art for reinforcement, viscosity adjustment, improving heat resistance, and improving flame retardancy.
- the inorganic filler (E) may be exemplified by reinforcing fillers such as fumed titanium oxide; microparticulate silicas including fumed silica, precipitated silica, and calcined silica; nonreinforcing fillers such as quartz powder, diatomaceous earth, iron oxide, aluminum oxide, calcium carbonate, and magnesium carbonate; and by any of these fillers that have been treated with an organosilicon compound such as an organosilane, an organosiliazane, or an organopolysiloxane.
- ultramicroparticulate silicas with a particle diameter of 50 millimicron and more, and a specific surface area of 50 or less m ⁇ /g, are especially useful.
- Surface treated silica is even more preferred.
- a surface treated silica is a silica whose surface has been preliminarily treated with an organosilane, an organosilazane such as hexamethyldisilazane, or a diorganocyclopolysiloxane.
- the surface of the filler can also be treated with a vinyl functional organosilane, a vinyl functional organosilazane, or with component (iii) of the adhesion promoting additive (D).
- Component (E) The quantity of addition of Component (E) will vary with the type of inorganic filler, but generally will be within the range of 5-10 percent by weight of the curable coating composition.
- Other adjuvants may also be added to the curable coating composition such as metal carbonates; pigments; catalyst inhibitors; heat stabilizers; and bath life extenders.
- Component (F) of the curable coating composition is a cyclic alkenyl group bearing polysiloxane.
- Component (F) examples include l ⁇ -trivinyl-l ⁇ S-trimethylcyclotrisiloxane, l ⁇ SJ-tetravinyl-l ⁇ S ⁇ -tetramethylcyclotetrasiloxane, pentavinylpentamethylcyclopentasiloxane, and 1 ,3,5,7-tetra-allyl- 1 ,3,5,7-tetramethylcyclotetrasiloxane.
- Curable coating compositions according to the invention may be formed by simply mixing components (A)-(F).
- the curable coating composition may be provided in one part, although it is preferred for storage stability reasons, to provide the curable coating composition in two or more parts, preferably in two parts.
- the two part composition may then be mixed in the required proportions prior to its use. It is important to distribute the components over the two or more parts of the curable coating composition in the correct fashion to obtain storage stability.
- the curable coating compositions can be formulated in a number of ways, provided that the organohydrogensiloxane and the noble metal catalyst of component (A) are stored separately. Components (D)(i) and (D)(Ui) are also preferably stored separately.
- a preferred method of storing a two part composition consists of storing as the first part of the composition, the alkenyl organopolysiloxane (A)(i), the resin (C), the noble metal catalyst, the components (D)(U), (iii), and (iv); and in a second part, the organohydrogensiloxane of component (A), the acryloxy functional alkoxysilane or the methacryloxy functional alkoxysilane (D)(i), and the inhibitor (B).
- the two parts should preferably be such as to enable one to combine the reactants in a way that permits mixing the two parts in a 10: 1 to 5 : 1 weight ratio, preferably in a 1 : 1 weight ratio.
- the curable coating compositions herein should have a viscosity that is appropriate to the particular application, machinery used for applying the coating, and the substrate or synthetic textile to be coated, but generally it is in the range 2-120 Pa.s at 25 0 C.
- Preferred materials have a viscosity in the range 8-30 Pa.s at 25 °C, and are able to cure within one-half minute at a temperature of 150- 180 °C to provide elastomeric materials.
- Curable coating compositions according to the invention should typically be capable of remaining at workable viscosities for at least 3-6 hours when stored at temperatures less than about 40 °C.
- the curable coating compositions according to the invention are useful as coatings for a number of substrates such as fibrous materials including papers and textiles, glass, and metals.
- the curable coating compositions are particularly suitable as coatings for synthetic textiles such as polyester and Nylon woven fabrics typically used in the manufacture of automotive air bags. They may also be used as protective coatings; as coatings to reduce permeability of the substrate such as textiles to gases including air, or for any other purpose for which curable coating compositions have been used.
- the curable coating compositions are capable of imparting tear strength, abrasion resistance, hydrophobicity, or impact resistance, to a variety of substrates.
- the curable coating compositions of the invention may be coated onto a substrate by any coating techniques including gravure, knife blade coating, and screen printing techniques.
- Cured products can be obtained by applying the curable coating composition to synthetic textiles for example by applying it to the synthetic textile, and allowing the coated composition to cure. Curing may be carried out by any suitable method including the application of heat or radiation. Heating is the preferred method, and preferably at temperatures of 100-200 0 C, more preferably at 140-180 0 C.
- Heating is the preferred method, and preferably at temperatures of 100-200 0 C, more preferably at 140-180 0 C.
- One major advantage is that good adhesion can be achieved after relatively short curing times that range from 30 seconds to an hour, generally 1-30 minutes, and typically 1-15 minutes at 150 °C. An increase in curing temperature allows a shortening of the curing time.
- the percent of the various components of the curable coating composition denotes the percent by weight of the components based on the total weight of the curable coating composition.
- a fully formulated curable coating composition was prepared by combining Components A-F in the amounts shown in Table 1.
- the composition was applied to a synthetic textile, and allowed to cure by the application of heat.
- the coated synthetic textile was then tested for adhesion of the composition to the synthetic textile by a Crease Flex Test that determines the number of Crease Flex Cycles.
- the Crease Flex Test protocol and the Test results are shown following the Examples.
- Curable coating compositions according to this invention can be prepared by combining Components (A)-(F) in amounts within the ranges shown in Table 8.
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Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05825643T PL1846480T3 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
EP20050825643 EP1846480B1 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
KR1020077017782A KR101279938B1 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
JP2007554072A JP4954090B2 (en) | 2005-02-01 | 2005-11-07 | Adhesion promoting additive composition, curable coating composition, synthetic fiber material and method for coating synthetic fiber material |
DE200560010614 DE602005010614D1 (en) | 2005-02-01 | 2005-11-07 | HARDENABLE COATING COMPOSITION |
US11/791,098 US8058190B2 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
CN2005800450229A CN101090922B (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
US13/242,640 US8317220B2 (en) | 2005-02-01 | 2011-09-23 | Curable coating compositions |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US64905105P | 2005-02-01 | 2005-02-01 | |
US60/649,051 | 2005-02-01 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
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US11/791,098 A-371-Of-International US8058190B2 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
US13/242,640 Continuation US8317220B2 (en) | 2005-02-01 | 2011-09-23 | Curable coating compositions |
Publications (1)
Publication Number | Publication Date |
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WO2006083339A1 true WO2006083339A1 (en) | 2006-08-10 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/US2005/040200 WO2006083339A1 (en) | 2005-02-01 | 2005-11-07 | Curable coating compositions |
Country Status (9)
Country | Link |
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US (2) | US8058190B2 (en) |
EP (1) | EP1846480B1 (en) |
JP (1) | JP4954090B2 (en) |
KR (1) | KR101279938B1 (en) |
CN (1) | CN101090922B (en) |
AT (1) | ATE412025T1 (en) |
DE (1) | DE602005010614D1 (en) |
PL (1) | PL1846480T3 (en) |
WO (1) | WO2006083339A1 (en) |
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- 2005-11-07 WO PCT/US2005/040200 patent/WO2006083339A1/en active Application Filing
- 2005-11-07 AT AT05825643T patent/ATE412025T1/en not_active IP Right Cessation
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Cited By (11)
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CN101517002B (en) * | 2006-08-14 | 2011-10-19 | 陶氏康宁公司 | Silicone release coating compositions |
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WO2009054299A1 (en) * | 2007-10-25 | 2009-04-30 | Shiseido Company, Ltd. | Surface modifying method and surface modified material |
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EP3063244A2 (en) * | 2013-10-29 | 2016-09-07 | PRC-Desoto International, Inc. | Adhesion promoting adducts containing metal ligands, compositions thereof, and uses thereof |
Also Published As
Publication number | Publication date |
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EP1846480A1 (en) | 2007-10-24 |
JP2008528788A (en) | 2008-07-31 |
PL1846480T3 (en) | 2009-06-30 |
EP1846480B1 (en) | 2008-10-22 |
US8317220B2 (en) | 2012-11-27 |
US20120071052A1 (en) | 2012-03-22 |
CN101090922A (en) | 2007-12-19 |
JP4954090B2 (en) | 2012-06-13 |
ATE412025T1 (en) | 2008-11-15 |
US20080003370A1 (en) | 2008-01-03 |
DE602005010614D1 (en) | 2008-12-04 |
KR20070104379A (en) | 2007-10-25 |
KR101279938B1 (en) | 2013-07-05 |
CN101090922B (en) | 2010-08-25 |
US8058190B2 (en) | 2011-11-15 |
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