WO2006068866A9 - Method of viscosity control - Google Patents
Method of viscosity controlInfo
- Publication number
- WO2006068866A9 WO2006068866A9 PCT/US2005/044925 US2005044925W WO2006068866A9 WO 2006068866 A9 WO2006068866 A9 WO 2006068866A9 US 2005044925 W US2005044925 W US 2005044925W WO 2006068866 A9 WO2006068866 A9 WO 2006068866A9
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- viscosity modifier
- viscosity
- lubricating composition
- crankcase
- lubricating
- Prior art date
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M149/00—Lubricating compositions characterised by the additive being a macromolecular compound containing nitrogen
- C10M149/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M161/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/04—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing aromatic monomers, e.g. styrene
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
- C10N2030/42—Phosphor free or low phosphor content compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/68—Shear stability
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/255—Gasoline engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M9/00—Lubrication means having pertinent characteristics not provided for in, or of interest apart from, groups F01M1/00 - F01M7/00
- F01M9/02—Lubrication means having pertinent characteristics not provided for in, or of interest apart from, groups F01M1/00 - F01M7/00 having means for introducing additives to lubricant
Definitions
- the present invention relates to a method of viscosity control by lubricating an internal combustion engine comprising at least one of a crankcase, a gear, and a wet-clutch with a lubricating composition.
- lubricating oils It is well known for lubricating oils to contain a number of additives used to protect the engine from wear and provide viscosity control.
- Common additives for engine lubricating oils include zinc dialkyldithiophosphate (ZDDP) an antiwear additive. It is believed that ZDDP antiwear additives protect the engine by forming a protective film on metal surfaces.
- ZDDP antiwear additives protect the engine by forming a protective film on metal surfaces.
- Viscosity modifiers with a number average molecular weight above 100,000 are known in crankcase applications as viscosity modifiers because they help control high temperature viscometrics in multi-grade lubricants. Viscosity modifiers in various applications are known from, e.g., U.S. Patent 5,112,509.
- antiwear chemistry such as, a phosphorus containing compound will tend to increase the amount of wear in the gear, transmission or clutch.
- a conventional crankcase viscosity modifier (with a number average molecular weight of 100,000 or more) is employed in combination with reduced amounts of antiwear chemistry, it is believed that surface film break down due to the viscosity modifier shear will give rise to increased wear. The surface film break down is believed to be due to reduction in high temperature viscosity of a lubricating oil proportional to the rate of shear of the viscosity modifier.
- the present invention provides a method of viscosity control for said internal combustion engine and capable of imparting at least one of wear control, acceptable fuel economy, acceptable high temperature viscometrics and increased lubricant oil service drains.
- This invention provides a method of lubricating an internal combustion engine comprising a crankcase and at least one of a gear and a wet- clutch, said method comprising supplying to said crankcase and to at least one of the gear and wet-clutch a lubricating composition comprising: (a) an oil of lubricating viscosity; and (b) a viscosity modifier with a number average molecular weight from 1000 to 75,000, wherein the lubricating composition has a SAE viscosity grade from XW-Y, wherein X is from 0 to 20 and Y is from 20 to 50; and wherein the lubricating composition has a phosphorus content from a metal hydrocarbyl dithiophosphate of 0.12 wt % or less.
- This invention provides a method of lubricating an internal combustion engine comprising a crankcase and at least one of a gear and a wet- clutch, said method comprising supplying to said crankcase and to at least one of the gear and wet-clutch a lubricating composition comprising: (a) an oil of lubricating viscosity; and (b) a viscosity modifier with a number average molecular weight from 1000 to 75,000, wherein the lubricating composition has a SAE viscosity grade from XW-Y, wherein X is from 0 to 20 and Y is from 20 to 50; and wherein the lubricating composition has a phosphorus content from a metal hydrocarbyl dithiophosphate of 0.12 wt % or less.
- the internal combustion engine of the invention typically comprises a crankcase, a gear and a wet-clutch.
- the internal combustion engine further comprises a manual or automatic transmission.
- the gear is from a gearbox.
- wet-clutch is known to a person skilled in the art as meaning one that contains a clutch plate(s) that is bathed or sprayed by a lubricant, e.g., that of the transmission, and the lubricating oil gets between the plate(s).
- the internal combustion engine has a common oil reservoir supplying the same lubricating composition to the crankcase and at least one of a gear and a wet-clutch.
- the lubricating composition is supplied to the crankcase and to the gear (or multiplicity of gears), or to the crankcase and the wet clutch, or to the crankcase and both the gear (or gears) and the wet clutch.
- the internal combustion engine is a 4-stroke engine. In one embodiment the internal combustion engine is also referred to generically as a small engine.
- the small engine in one embodiment has a power output of 2.24 to 18.64 kW (3 to 25 horsepower (hp)), in another embodiment 2.98 to 4.53 kW (4 to 6 hp) and in another embodiment exhibits 100 or 200 cm 3 displacement.
- small engines include those in home/garden tools such as lawnmowers, hedge trimmers, chainsaws, snow blowers or roto-tillers.
- the internal combustion engine has a capacity of up to 3500 cm 3 displacement, in another embodiment up to 2500 cm 3 displacement and in another embodiment up to 2000 cm 3 displacement. Examples of suitable internal combustion engines with a capacity up to 2500 cm 3 displacement include motorcycles, snowmobiles, jet-skis, quad-bikes, or all- terrain vehicles.
- the internal combustion engine is a tractor or other agricultural vehicle such as a combined harvester.
- the internal combustion engine is not a tractor or other agricultural vehicle.
- the internal combustion engine does not contain a dry-clutch i.e. a system that separates the engine from the transmission such as a transmission on an automotive vehicle.
- the internal combustion engine is not suitable for use with a diesel fuel.
- the internal combustion engine is suitable for motorcycles for example motorcycles with a 4-stroke internal combustion engine.
- the lubricating composition includes natural or synthetic oils of lubricating viscosity; oil derived from hydrocracking, hydrogenation or hydrofinishing; and unrefined, refined and re-refined oils, and mixtures thereof.
- Natural oils include animal oils, vegetable oils, mineral oils and mixtures thereof.
- Synthetic oils include hydrocarbon oils, silicon-based oils, and liquid esters of phosphorus-containing acids. Synthetic oils may be produced by Fischer-Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils.
- the polymer composition of the present invention is useful when employed in a gas-to-liquid oil. Often Fischer-Tropsch hydrocarbons or waxes may be hydroisomerised.
- the base oil is a polyalphaolefin (PAO) including a PAO-2, PAO-4, PAO-5, PAO-6, PAO-7 or PAO-8 (the numerical value relating to Kinematic Viscosity at 100 0 C).
- PAO polyalphaolefin
- the polyalphaolefin in one embodiment is prepared from dodecene and in another embodiment from decene.
- the polyalphaolefin suitable as an oil of lubricating viscosity has a less than that of a PAO-20 or PAO-30 oil, the reason being that a polyalphaolefin with a viscosity higher than a PAO-30 is typically too viscous for effective lubrication of an internal combustion engine.
- Oils of lubricating viscosity may also be defined as specified in the American Petroleum Institute (API) Base Oil Interchangeability Guidelines.
- the oil of lubricating viscosity comprises an API Group I, II, III, IV, V, VI oil or mixtures thereof, and in another embodiment API Group II, III, IV oil or mixtures thereof.
- the oil of lubricating viscosity is a Group III or IV base oil and in another embodiment a Group IV base oil. If the oil of lubricating viscosity is an API Group II, III, IV, V or VI oil there may be up to 40 wt % and in another embodiment up to a maximum of 5 wt % of the lubricating oil an API Group I oil present.
- the lubricating composition has a SAE viscosity grade from XW-Y, wherein X is from 0 to 20 and Y is from 20 to 50.
- X is chosen from 0, 5, 10, 15 or 20.
- Y is chosen from 20, 25, 30, 35, 40, 45 or 50.
- the oil of lubricating viscosity in one embodiment is present from 2 wt % to 99.5 wt % of the lubricating composition, in another embodiment from
- Suitable amounts of an oil of lubricating viscosity include 55 wt %, 60 wt %,
- the viscosity modifier of the invention includes at least one of the following polymers such as:
- polyalkenes or derivative thereof such as polyisobutene, olefin copolymers such as ethylene-alpha-olefin copolymers or ethylene- propylene polymers
- polyalphaolefins which can be a type of polyalkene (a)
- the viscosity modifier in one embodiment is present from 0.5 wt % to 95 wt %, in another embodiment 0.75 wt % to 70 wt % and in another embodiment 1 wt % to 40 wt % of the lubricating composition.
- a suitable amount of viscosity modifier include 8 wt %, 10 wt %, 12 wt %, 14 wt %, 16 wt %, 18 wt %, 20 wt %, 22 wt %, 24 wt %, 30 wt %, 35 wt %, or 55 wt %.
- the viscosity modifiers (which may also be dispersant viscosity modifiers, as further described below) are known in the art and commercially available from a number of corporations, including The Lubrizol Corporation, Degussa AG and Rohmax GmbH. [0028] In one embodiment the viscosity modifier has a Shear Stability Index (SSI) as determined by CEC L-45-A-99 of 22 or less, 20 or less or 18 or less. In one embodiment the viscosity SSI is 2 or more or 4 or more. Examples of suitable ranges of SSI include 2 to 22 or 4 to 18.
- SSI Shear Stability Index
- the viscosity modifier has a number average molecular weight from 1000 to 75,000, in another embodiment 2000 to 60,000, in another embodiment 6000 to 50,000 and in another embodiment 8000 to 40,000. In one embodiment the viscosity modifier has a number average molecular weight from 1000 to 20,000 and in another embodiment from 25,000 to 40,000. In one embodiment the dispersant viscosity modifier has a number average molecular weight that is the same as the ranges given for the viscosity modifier. [0030] In one embodiment the viscosity modifier is a dispersant viscosity modifier.
- the polymeric dispersant viscosity modifier may be derived from a functionalised polyolefin, an esterified polymer derived from: (i) a vinyl aromatic monomer; and (ii) an unsaturated carboxylic acid or derivatives thereof; or mixtures thereof.
- Poly(meth)acrylates may be derived from a functionalised polyolefin, an esterified polymer derived from: (i) a vinyl aromatic monomer; and (ii) an unsaturated carboxylic acid or derivatives thereof; or mixtures thereof.
- the viscosity modifier can be a poly(meth)acrylate with a number average molecular weight of 10,000 to 35,000, 12,000 to 20,000 or 25,000 to 35,000.
- the poly(meth)acrylate viscosity modifier includes copolymers of (i) a methacrylic acid ester containing 9 to 30 carbons in the ester group, (ii) a methacrylic acid ester containing 7 to 12 carbons in the ester group wherein the ester group contains a 2-(Ci -4 alkyl)-substituents and optionally (iii) at least one monomer selected from the group consisting of a methacrylic acid ester containing from 2 to 8 carbon atoms in the ester group and which are different from methacrylic acid esters used in (i) and (ii) above.
- a more detailed description of polymethacrylate viscosity modifiers can be found in US Patent Number 6,124,249.
- the viscosity modifier is a functionalized poly(meth)acrylate.
- the poly(meth)acrylate is functionalized with a nitrogen containing monomer thus forming a dispersant viscosity modifier.
- the nitrogen containing monomer is incorporated into the poly(meth)acrylate through standard copolymerization techniques.
- the nitrogen containing monomer includes a vinyl substituted nitrogen heterocyclic monomer, a dialkylaminoalkyl (meth)acrylate monomer, a dialkylaminoalkyl (meth)acrylamide monomer, a tertiary-(meth)acrylamide monomer and mixtures thereof.
- the alkyl groups can contain 1 to 8, or from 1 to 3 carbon atoms.
- the dispersant viscosity modifier is a poly(meth)acrylate.
- Useful nitrogen containing monomers include vinyl pyridine, N-vinyl imidazole, N-vinyl pyrrolidinone, and N-vinyl caprolactam, dimethylaminoethyl acrylate, dimethylaminoethyl methacrylate, dimethylaminobutylacrylamide dimethylamine propyl methacrylate, dimethylaminopropylacrylamide, dimethylaminopropylmethacrylamide, dimethylaminoethylacrylamide, tertiary butyl acrylamide or mixtures thereof.
- the poly(meth)acrylate polymeric dispersant viscosity modifier includes a copolymer derived from a (meth)acrylate monomer containing an alkyl group with 1 to 30 carbon atoms, in another embodiment 1 to 26 carbon atoms and in another embodiment 1 to 20 carbon atoms.
- the alkyl group includes mixtures derived from an alcohol containing 1 to 4 carbon atoms, 8 to 10 carbon atoms, 12 to 14 carbon atoms, 12 to 15 carbon atoms, 16 to 18 carbon atoms or 16 to 20 carbon atoms. Examples of commercially available alcohol mixtures include the following products sold under the brand names of DobanolTM 25, NeodolTM 25, LialTM 125, and AlchemTM 125. In one embodiment the alcohol is a single alcohol, i.e., not a mixture.
- the (meth)acrylate monomer includes those derived from natural or synthetic sources. When derived by synthetic sources the (meth)acrylate monomer may be prepared using known direct esterification and/or transesterification processes.
- the poly(meth)acrylate polymeric dispersant viscosity modifier is derived from a methyl (meth)acrylate monomer and at least one other (meth)acrylate monomer including an alkyl group with 8 to 20 carbon atoms, in another embodiment 10 to 18 carbon atoms and in another embodiment 12 to 15 carbon atoms.
- the methyl (meth)acrylate monomer is in the range from 1 wt % or more of the poly(meth)acrylate, in another embodiment in the range from 8 wt % or more of the poly(meth)acrylate and in another embodiment in the range from 10 wt % or more of the poly(meth)acrylate.
- Upper limits on the amount of methyl (meth)acrylate include 40 wt % of the poly(meth)acrylate, in another embodiment 30 wt % of the poly(meth)acrylate and in another embodiment 20 wt % of the poly(meth)acrylate.
- Polyalphaolefins include 40 wt % of the poly(meth)acrylate, in another embodiment 30 wt % of the poly(meth)acrylate and in another embodiment 20 wt % of the poly(meth)acrylate.
- the viscosity modifier can be one or more polyalphaolefins having a kinematic viscosity at 100 0 C from 40 mm/s (cSt) to 100 mm/s (cSt).
- a polyalphaolefin viscosity modifier is PAO-40, PAO-50, PAO-60 or PAO-80.
- the polyalphaolefin 's number average molecular weight is from 1400 to 2000.
- the polyalphaolefin viscosity modifier is too viscous to be considered as an oil of lubricating viscosity.
- the olefin copolymers have a number average molecular weight of 14,500 to 70,000. Interpolvmers
- the viscosity modifier can be a polymeric dispersant viscosity modifier such as an esterified polymer derived from monomers comprising: (i) a vinyl aromatic monomer; and (ii) an unsaturated carboxylic acid or derivatives thereof.
- the polymer prior to esterification is generally referred to as an interpolymer.
- the esterified polymer is substantially free of to free of a (meth)acrylate ester.
- the interpolymer is a styrene-maleic anhydride copolymer.
- the esterified polymer contains a nitrogen derived from a nitrogen containing compound capable of reacting with a functionalised polymer backbone to form an amidated polymer.
- the molecular weight of the interpolymer may also be expressed in terms of the "reduced specific viscosity" of the polymer which is a recognized means of expressing the molecular size of a polymeric substance.
- the concentration is adjusted to 0.4g of the interpolymer per 10 cm 3 of acetone.
- the reduced specific viscosity also known as the specific viscosity, as well as its relationship to the average molecular weight of an interpolymer, appears in Paul J. Flory, Principles of Polymer Chemistry, (1953 Edition) pages 308 et seq.
- the interpolymer polymer of the invention has a RSV in the range of 0.05 to 2 in another embodiment 0.06 to 1, in another embodiment 0.06 to 0.8 and in another embodiment 0.07 to 0.2. In another embodiment the RSV is 0.12.
- the interpolymer number average molecular weight is 10,000 to 40,000.
- Examples of a vinyl aromatic monomer include styrene (often referred to as ethenylbenzene), substituted styrene or mixtures thereof.
- Substituted styrene monomers include functional groups such as a hydrocarbyl group, halo-, amino-, alkoxy-, carboxy-, hydroxy-, sulphonyl- or mixtures thereof.
- the functional groups include those located at the ortho, meta or para positions relative to the vinyl group on the aromatic monomer, the functional groups are located at the ortho or para position being especially useful. In one embodiment the functional groups are located at the para position.
- Halo- functional groups include chlorine, bromine, iodine or mixtures thereof.
- the halo functional group is chlorine or mixtures thereof.
- Alkoxy functional groups may contain 1 to 10 carbon atoms, in another embodiment 1 to 8 carbon atoms, in another embodiment 1 to 6 carbon atoms and in yet another embodiment 1 to 4 carbon atoms. Alkoxy functional groups containing 1 to 4 carbon atoms is referred to as lower alkoxy styrene.
- the hydrocarbyl group includes ranges from 1 to 30 carbon atoms, in another embodiment 1 to 20 carbon atoms, in another embodiment 1 to 15 carbon atoms and in yet another embodiment 1 to 10 carbon atoms.
- a suitable hydrocarbyl group on styrene monomers include alpha-methylstyrene, para-methylstyrene (often referred to as vinyl toluene), para-tert-butylstyrene, alpha-ethylstyrene, para-lower alkoxy styrene or mixtures thereof.
- the alpha-olefin-unsaturated carboxylic reagent copolymer has a number average molecular weight of 15,000 to 40,000. Polyalkene or Derivatives Thereof
- the viscosity modifier is a polyalkene or derivatives thereof.
- the polyalkene or derivative thereof can have a number average molecular weight of 2300 to 25,000.
- the polyalkene includes homopolymers and interpolymers of olefins having from 2 to 40, or from 3 to 24, or from 4 to 12 carbon atoms.
- the olefins may be monoolefins, such as ethylene, propylene, 1-butene, isobutene, an alpha-olefin, or polyolefinic monomers, including diolefinic monomers such 1,3-butadiene and isoprene.
- the alpha-olefins generally have from 4 to 30, or from 8 to 18 carbon atoms. These olefins are sometimes referred to as mono- 1 -olefins or terminal olefins.
- the alpha-olefins and isomerized alpha -olefins include 1-octene, 1-nonene, 1-decene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene, 1-heneicosene, 1-docosene, and 1-tetracosene.
- alpha-olefin fractions that can be used include the C15-18 alpha-olefins, C12-16 alpha-olefins, C14-16 alpha-olefins, C14-18 alpha -olefins, C16-18 alpha-olefins, C16-20 alpha- olefins, C 18-24 alpha-olefins, and C22-28 alpha-olefins.
- the polyalkenes may be prepared by conventional procedures. The polyalkenes are described in U.S. Patents 3,219,666 and 4,234,435. Examples of polyalkenes include polypropylenes, polybutylenes, polyisoprene and polybutadienes.
- the polyalkene is a homopolymer, such as a polyisobutene.
- a useful polybutene is a polymer where 50% of the polymer is derived from isobutylene.
- the viscosity modifier is an ethylene-alpha- olefin copolymer.
- the copolymer is a random copolymer.
- the copolymer generally has from 30% to 80%, or from 50% to 75% by mole of ethylene.
- the alpha-olefins include butene, pentene, hexene or one more of the above-described alpha-olefins.
- the alpha-olefin contains from 3 to 20, or from 4 to 12 carbon atoms.
- the ethylene- alpha-olefin copolymers have a number average molecular weight from 800 to 6000, or from 1500 to 5000, or from 2000 to 4500.
- Examples of ethylene alpha- olefins copolymers include ethylene-butene copolymers and ethylene-octene copolymers.
- the viscosity modifier is an ethylene propylene polymer.
- These polymers include ethylene propylene copolymers and ethylene propylene terpolymers.
- EPM ethylene propylene copolymer
- the ethylene propylene copolymer may be formed by copolymerization of ethylene and propylene under known conditions such as Ziegler-Natta reaction conditions.
- the ethylene propylene copolymer contains units derived from ethylene in an amount from 40 mol % to 70 mol %, or from 50 mol % to 60 mol %, or 55 mol %, the remainder being derived from propylene.
- the ethylene propylene polymer is a terpolymer of ethylene, propylene and a diene monomer.
- the diene is a conjugated diene.
- the dienes are disclosed above.
- the terpolymers are produced under similar conditions as those of the ethylene propylene copolymers.
- the preferred terpolymers contain units derived form ethylene in amount from 10% to 80%, or from 25% to 85%, or 35% to 60% by mole, and units derived from propylene in amount from 15% to 70%, or from 30% to 60% by mole, and units derived from diene third monomer in amount from 0.5 % to 20%, or from 1% to 10%, or 2% to 8% by mole.
- the polyalkene or derivatives thereof is a dispersant viscosity modifier.
- a dispersant viscosity modifier from polyalkene or derivatives thereof is prepared by the reaction of (a) a polyalkene; (b) an acylating agent such as maleic anhydride; and (c) an amine.
- the amine includes a monoamine, a polyamine or mixtures thereof.
- the amine includes primary functionality, secondary functionality or mixtures thereof.
- the amine includes cyclic, linear or branched structures, and examples include an alkylenemonoamine, a heterocyclic monoamine, an alkylenepolyamine, a heterocyclic polyamine or mixtures thereof.
- the amine contains not more than one primary or secondary amino group, for example N,N-dimethylaminopropylamine.
- the amine may be a hydroxy-substituted hydrocarbyl amine such as a hydroxyalkyl amine.
- a suitable hydroxy-substituted hydrocarbyl amine include aminoethyl ethanolamine, aminopropyl ethanolamine, aminobutyl ethanolamine or mixtures thereof.
- the amine includes compounds that are represented by the formula:
- w is the number of R 1 atoms, including ranges from 4 to 16 atoms, in another embodiment 5 to 12 atoms, and in another embodiment 5 to 8 atoms;
- y is the number of carbon atoms associated with R 2 , including ranges from 1 to 8, in another embodiment 1 to 6, and in another embodiment 2 to 5 carbon atoms;
- R 1 is independently an atom including carbon, oxygen, nitrogen, phosphorus or mixtures thereof;
- R 2 is an alkyl or an alkenyl group with containing y carbon atoms, especially useful examples of R 2 including ethyl, propyl or mixtures thereof;
- R 3 and R 4 are independently hydrogen or a hydrocarbyl group; in another embodiment at least one is hydrogen, and in another embodiment both are hydrogen.
- R 3 or R 4 is a hydrocarbyl group
- the number of carbon atoms present therein is in the range from 1 to 8, in another embodiment in the range from 1 to 5 and in another embodiment in the range from 1 to 3.
- Examples of a hydrocarbyl group include methyl, ethyl, propyl, butyl, pentyl or mixtures thereof.
- Formula (I) represents a compound that includes a mononuclear cyclic structure, a polynuclear cyclic structure or mixtures thereof.
- w in one embodiment ranges from 5 to 8 and in another embodiment 6 to 7.
- w in one embodiment ranges from 8 to 16 and in another embodiment 10 to 12.
- the cyclic ring includes aromatic, non-aromatic or mixtures thereof, although a non-aromatic ring is especially useful.
- Suitable cyclic amines include 4-aminodiphenylamine, 4-(3-aminopropyl) morpholine, 4-(2-aminoethyl) morpholine or mixtures thereof. In one embodiment the cyclic amine is 4-(3-aminopropyl) morpholine or mixtures thereof.
- Metal Hydrocarbyl Dithiophosphate 4-(3-aminopropyl) morpholine or mixtures thereof.
- the composition further contains a metal hydrocarbyl dithiophosphate.
- the amount of the metal hydrocarbyl dithiophosphate present is enough to provide a phosphorus content in the lubricating composition from said metal hydrocarbyl dithiophosphate of 0.12 wt
- the phosphorus content in the lubricating composition from a metal hydrocarbyl dithiophosphate is below 0.1 wt %, in another embodiment below 0.085 wt %, in another embodiment below 0.06 wt % or lower.
- the lower limit of the phosphorus content in the lubricating composition from a metal hydrocarbyl dithiophosphate is 0 ppm or higher, in another embodiment 50 ppm or higher, in another embodiment 125 ppm or higher and in another embodiment 200 ppm or higher. Examples of suitable ranges include 50 ppm to 0.1 wt % or 125 ppm to 0.085 wt %.
- Examples of a metal hydrocarbyl dithiophosphate include zinc dihydrocarbyl dithiophosphates (often referred to as ZDDP, ZDP or ZDTP). In one embodiment the number of carbon atoms of each hydrocarbyl group is 2 to
- Examples of suitable zinc hydrocarbyl dithiophosphates compounds may include those with a hydrocarbyl group of octyl, 2-ethylhexyl, methylpentyl-isopropyl. 2-ethylhexyl-isopropyl, pentyl-isobutyl or mixtures thereof.
- the composition optionally includes at least one additional performance additive.
- the additional performance additive includes at least one of metal deactivators, detergents, dispersants, extreme pressure agents, antiwear agents, antioxidants, corrosion inhibitors, foam inhibitors, demulsifiers, pour point depressants, friction modifiers, seal swelling agents and mixtures thereof.
- the additional performance additives may be used alone or in combination.
- the total combined amount of the other performance additive compounds present ranges from 0 wt % to 30 wt %, in another embodiment from 1 wt % to 25 wt % and in another embodiment 2 wt % to 20 wt % or from 3 wt % to 10 wt % of the lubricating composition.
- the other performance additives may be present, it is common for the other additional performance additives to be present in different amounts relative to each other.
- the present invention is in the form of a concentrate (which may be combined with additional oil to form, in whole or in part, a finished lubricant), the ratio of the various additives to the oil of lubricating viscosity and/or to diluent oil include the ranges of 80:20 to 10:90 by weight.
- Friction modifiers include fatty amines, esters such as borated glycerol esters, fatty phosphites, fatty acid amides, fatty epoxides, borated fatty epoxides, alkoxylated fatty amines, borated alkoxylated fatty amines, metal salts of fatty acids, fatty imidazolines, condensation products of carboxylic acids and polyalkylene-polyamines, amine salts of alkylphosphoric acids, molybdenum dithiocarbamate or mixtures thereof.
- Antioxidants include sulphurised olefins, hindered phenols, diphenylamines.
- Detergents include neutral or overbased, Newtonian or non-Newtonian, basic salts of alkali, alkaline earth and transition metals with one or more of a phenate, a sulphurised phenate, a sulphonate, a carboxylic acid, a phosphorus acid, a mono- and/or a di- thiophosphoric acid, a saligenin, an alkylsalicylate, a salixarate or mixtures thereof.
- Dispersants include N-substituted long chain alkenyl succinimide as well as post-treated versions thereof.
- Post-treated dispersants include those further treated by reaction with materials such as urea, boron, thiourea, dimercaptothiadiazoles, carbon disulphide, aldehydes, ketones, carboxylic acids, hydrocarbon-substituted succinic anhydrides, nitriles, epoxides and phosphorus compounds.
- Antiwear agents include compounds such as metal thiophosphates, especially zinc dialkyldithiophosphates; phosphoric acid esters or salt thereof; phosphites; and phosphorus-containing carboxylic esters, ethers, and amides; antiscuffing agents including organic sulphides and polysulphides, such as benzyldisulphide, bis-(chlorobenzyl) disulphide, dibutyl tetrasulphide, di- tertiary butyl polysulphide, di-tert-butylsulphide, sulphurised Diels-Alder adducts or alkyl sulphenyl N'N-dialkyl dithiocarbamates.
- metal thiophosphates especially zinc dialkyldithiophosphates
- phosphoric acid esters or salt thereof phosphites
- antiscuffing agents including
- EP agents including chlorinated wax, organic sulphides and polysulphides, such as benzyldisulphide, bis-(chlorobenzyl) disulphide, dibutyl tetrasulphide, sulphurised methyl ester of oleic acid, sulphurised alkylphenol, sulphurised dipentene, sulphurised terpene, and sulphurised Diels-Alder adducts; phosphosulphurised hydrocarbons, metal thiocarbamates, such as zinc dioctyldithiocarbamate and barium heptylphenol diacid; may also be used in the composition of the invention.
- organic sulphides and polysulphides such as benzyldisulphide, bis-(chlorobenzyl) disulphide, dibutyl tetrasulphide, sulphurised methyl ester of oleic acid, sulphurised alkylphenol,
- Additional performance additives such as corrosion inhibitors include octylamine octanoate, condensation products of dodecenyl succinic acid or anhydride and a fatty acid such as oleic acid with a polyamine; metal deactivators including derivatives of benzotriazoles, thiadiazoles such as dimercaptohtiadiazole and its derivatives, 1,2,4-triazoles, benzimidazoles, 2- alkyldithiobenzimidazoles or 2-alkyldithiobenzothiazoles; foam inhibitors including copolymers of ethyl acrylate and 2-ethylhexylacrylate and optionally vinyl acetate; demulsifiers including polyethylene glycols, polyethylene oxides, polypropylene oxides and (ethylene oxide-propylene oxide) polymers; pour point depressants including esters of maleic anhydride-styrene, polymethacrylates, polyacrylates or polyacrylamides; and
- Lubricating compositions are prepared by blending additives as shown in Table 1 into a 10W-40 lubricant.
- the lubricating compositions have a phosphorus content in the lubricating composition from a metal hydrocarbyl dithiophosphate of less than 0.12 wt %.
- the compositions prepared are:
- a viscosity test to determine Shear Stable Index (SSI) is carried out employing (i) a KRL Rig at 80 0 C for 20 hours and the methodology of CEC L- 45-A-99; and (ii) separately an OrbahnTM Rig and the methodology of CEC-14- A-93_30. Generally, better results are obtained for examples with lower percentage reductions in viscosity. Further acceptable results are obtained when the percentage loss in viscosity is 12 % or less. The results obtained are shown in Table 2.
- hydrocarbyl substituent or “hydrocarbyl group,” as used herein are used in its ordinary sense, which is well- known to those skilled in the art. Specifically, it refers to a group primarily composed of carbon and hydrogen atoms and attached to the remainder of the molecule through a carbon atom and which does not exclude the presence of other atoms or groups in a proportion insufficient to detract from the molecule having a predominantly hydrocarbon character. In general, no more than two, in one aspect no more than one, non-hydrocarbon substituent will be present for every ten carbon atoms in the hydrocarbyl group; typically, there will be no non- hydrocarbon substituents in the hydrocarbyl group. A more detailed definition of the terms "hydrocarbyl substituent” or “hydrocarbyl group,” is provided in US Patent Number 6,583,092.
- poly(meth)acrylate and other generic stems with (meth)acryl means polymethacrylate, polyacrylate or other acryl or methacryl moieties.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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CN2005800482982A CN101120077B (en) | 2004-12-22 | 2005-12-13 | Method of viscosity control |
ES05853765.5T ES2648996T3 (en) | 2004-12-22 | 2005-12-13 | Viscosity control method |
EP05853765.5A EP1844128B1 (en) | 2004-12-22 | 2005-12-13 | Method of viscosity control |
US11/722,368 US20080096778A1 (en) | 2004-12-22 | 2005-12-13 | Method Of Viscosity Control |
JP2007548277A JP5004237B2 (en) | 2004-12-22 | 2005-12-13 | Viscosity control method |
Applications Claiming Priority (2)
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US63843704P | 2004-12-22 | 2004-12-22 | |
US60/638,437 | 2004-12-22 |
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WO2006068866A1 WO2006068866A1 (en) | 2006-06-29 |
WO2006068866A9 true WO2006068866A9 (en) | 2008-02-21 |
Family
ID=36121330
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Application Number | Title | Priority Date | Filing Date |
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PCT/US2005/044925 WO2006068866A1 (en) | 2004-12-22 | 2005-12-13 | Method of viscosity control |
Country Status (6)
Country | Link |
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US (2) | US20080096778A1 (en) |
EP (1) | EP1844128B1 (en) |
JP (1) | JP5004237B2 (en) |
CN (1) | CN101120077B (en) |
ES (1) | ES2648996T3 (en) |
WO (1) | WO2006068866A1 (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102009001301A1 (en) * | 2008-03-11 | 2009-09-24 | Volkswagen Ag | Method for lubricating a component only for the clutch of an automatic transmission, which requires lubrication |
WO2009125075A1 (en) * | 2008-04-11 | 2009-10-15 | Total Raffinage Marketing | Multipurpose lubricant fluid |
WO2010032781A1 (en) | 2008-09-19 | 2010-03-25 | 出光興産株式会社 | Lubricating oil composition for internal combustion engine |
DE102010028195A1 (en) | 2010-04-26 | 2011-10-27 | Evonik Rohmax Additives Gmbh | Lubricant for transmissions |
WO2012151084A1 (en) | 2011-05-04 | 2012-11-08 | The Lubrizol Corporation | Motorcycle engine lubricant |
US20130143782A1 (en) * | 2011-11-01 | 2013-06-06 | Exxonmobil Research And Engineering Company | Lubricants with improved low-temperature fuel economy |
US10196578B2 (en) | 2014-06-18 | 2019-02-05 | The Lubrizol Corporation | Motorcycle engine lubricant |
JP2017066220A (en) * | 2015-09-29 | 2017-04-06 | Jxエネルギー株式会社 | Lubricating oil composition |
US20180148663A1 (en) | 2016-11-30 | 2018-05-31 | Chevron Japan Ltd. | Lubricating oil compositions for motorcycles |
JP6927488B2 (en) | 2017-03-30 | 2021-09-01 | 出光興産株式会社 | A lubricating oil composition for a two-wheeled vehicle, a method for improving the fuel efficiency of a two-wheeled vehicle using the lubricating oil composition, and a method for producing the lubricating oil composition. |
GB201718527D0 (en) | 2017-11-09 | 2017-12-27 | Croda Int Plc | Lubricant formulation & friction modifier additive |
CN114276856B (en) * | 2021-12-29 | 2022-12-30 | 金丰宏润科技(广东)有限公司 | Fully synthetic ester motorcycle oil and preparation method thereof |
Family Cites Families (16)
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DE1248643B (en) * | 1959-03-30 | 1967-08-31 | The Lubrizol Corporation, Cleveland, Ohio (V. St. A.) | Process for the preparation of oil-soluble aylated amines |
US3835053A (en) * | 1972-11-13 | 1974-09-10 | Shell Oil Co | Lubricating compositions |
US4234435A (en) * | 1979-02-23 | 1980-11-18 | The Lubrizol Corporation | Novel carboxylic acid acylating agents, derivatives thereof, concentrate and lubricant compositions containing the same, and processes for their preparation |
US5112509A (en) * | 1988-12-22 | 1992-05-12 | Texaco, Inc. | Non-dispersant, shear-stabilizing, and wear-inhibiting viscosity index improver |
JPH04282054A (en) * | 1991-03-07 | 1992-10-07 | Suzuki Motor Corp | Engine lubricating circuit for motorcycle |
US6004910A (en) * | 1994-04-28 | 1999-12-21 | Exxon Chemical Patents Inc. | Crankcase lubricant for modern heavy duty diesel and gasoline fueled engines |
US5789355A (en) * | 1995-06-06 | 1998-08-04 | Exxon Chemical Limited | Low volatility lubricating compositions |
US6124249A (en) * | 1998-12-22 | 2000-09-26 | The Lubrizol Corporation | Viscosity improvers for lubricating oil compositions |
US6408812B1 (en) * | 2000-09-19 | 2002-06-25 | The Lubrizol Corporation | Method of operating spark-ignition four-stroke internal combustion engine |
US6455477B1 (en) * | 2000-12-11 | 2002-09-24 | Infineum International Ltd. | Two-cycle lubricating oil with reduced smoke generation |
US20030013623A1 (en) * | 2001-05-01 | 2003-01-16 | Kwok-Leung Tse | Olefin copolymer viscocity index improvers |
US6583092B1 (en) | 2001-09-12 | 2003-06-24 | The Lubrizol Corporation | Lubricating oil composition |
MY128504A (en) * | 2001-09-25 | 2007-02-28 | Pennzoil Quaker State Co | Environmentally friendly lubricants |
KR20050071521A (en) * | 2002-09-30 | 2005-07-07 | 쉘 인터내셔날 리써취 마트샤피지 비.브이. | Continuously variable transmission fluid and method of making same |
JP2005030304A (en) * | 2003-07-14 | 2005-02-03 | Yamaha Motor Co Ltd | Lubrication device of dry sump type four-cycle engine |
AU2004303846B2 (en) * | 2003-12-12 | 2009-10-29 | The Lubrizol Corporation | Lubricating composition containing metal salixarate as detergent |
-
2005
- 2005-12-13 US US11/722,368 patent/US20080096778A1/en not_active Abandoned
- 2005-12-13 CN CN2005800482982A patent/CN101120077B/en active Active
- 2005-12-13 JP JP2007548277A patent/JP5004237B2/en not_active Expired - Fee Related
- 2005-12-13 ES ES05853765.5T patent/ES2648996T3/en active Active
- 2005-12-13 EP EP05853765.5A patent/EP1844128B1/en active Active
- 2005-12-13 WO PCT/US2005/044925 patent/WO2006068866A1/en active Application Filing
-
2010
- 2010-05-04 US US12/773,150 patent/US20100212624A1/en not_active Abandoned
Also Published As
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ES2648996T3 (en) | 2018-01-09 |
US20100212624A1 (en) | 2010-08-26 |
EP1844128A1 (en) | 2007-10-17 |
CN101120077B (en) | 2012-07-04 |
JP2008525583A (en) | 2008-07-17 |
US20080096778A1 (en) | 2008-04-24 |
CN101120077A (en) | 2008-02-06 |
WO2006068866A1 (en) | 2006-06-29 |
EP1844128B1 (en) | 2017-11-08 |
JP5004237B2 (en) | 2012-08-22 |
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