WO2006067616A1 - A packaging machine for making and packaging articles containing a product for infusion - Google Patents

A packaging machine for making and packaging articles containing a product for infusion Download PDF

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Publication number
WO2006067616A1
WO2006067616A1 PCT/IB2005/003938 IB2005003938W WO2006067616A1 WO 2006067616 A1 WO2006067616 A1 WO 2006067616A1 IB 2005003938 W IB2005003938 W IB 2005003938W WO 2006067616 A1 WO2006067616 A1 WO 2006067616A1
Authority
WO
WIPO (PCT)
Prior art keywords
articles
machine according
carriage
channel
packaging
Prior art date
Application number
PCT/IB2005/003938
Other languages
French (fr)
Other versions
WO2006067616A8 (en
Inventor
Roberto Conti
Original Assignee
I.M.A. Industria Macchine Automatiche S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by I.M.A. Industria Macchine Automatiche S.P.A. filed Critical I.M.A. Industria Macchine Automatiche S.P.A.
Priority to EP05819870A priority Critical patent/EP1827987B1/en
Priority to CN200580039692XA priority patent/CN101061036B/en
Priority to DE602005013816T priority patent/DE602005013816D1/en
Priority to US10/588,504 priority patent/US7367172B2/en
Priority to JP2007546226A priority patent/JP4991560B2/en
Publication of WO2006067616A1 publication Critical patent/WO2006067616A1/en
Publication of WO2006067616A8 publication Critical patent/WO2006067616A8/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • B65B35/52Stacking one article, or group of articles, upon another before packaging building-up the stack from the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/02Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/025Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into pods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/001Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
    • B65B39/004Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves moving linearly
    • B65B39/005Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves moving linearly transverse to flow direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • B65B51/303Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes reciprocating along only one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/065Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02Enclosing successive articles, or quantities of material between opposed webs

Definitions

  • the present invention relates to a packaging machine for making and packaging articles containing a product for infusion .
  • the invention is advantageously used for the production, and for the packaging into bag-like packets , of stacked groups of single-use pods of filter paper containing measured quantities or charges of infusion product such as tea, barley coffee, camomile and the like , preferably powdered coffee, to which this specification expressly refers but without thereby restricting the scope of the invention.
  • the pod making machine Downstream of the cutting station, the pod making machine has an end outfeed station equipped with pick and place means designed for picking up the pods one by one and placing them on conveyors that transport them to packaging units which wrap them in respective heat-sealed overwraps .
  • the outfeed station comprises handling means for stacking groups of pods and transporting the pod stacks to a packaging unit where each pod stack is picked up and fed by a multiplicity of complex mechanical devices into a forming assembly which packs it into a bag-like packets .
  • the pods are packaged by placing two or more pod stacks in a carriage mounted on a conveyor track. The carriage transports the stacks to a remote packaging station equipped with suitable means for picking up one or more pod stacks from the carriage and placing them in a packet previously opened at the top . The packet is then closed by suitable sealing means and transported to outfeed reservoirs .
  • packaging stacked groups of pods requires conveyor means for handling and moving the pods from the machine that makes them to the packaging unit , which is often located some distance away.
  • Structures of this kind have considerable disadvantages due not only to the presence of the handling/conveyor means required to transport the stacked pods to the packaging units , which greatly increase the overall dimensions of the pod making machines that mount them, but also and above all to the complexity of the components of the packaging units themselves , such as , in the aforementioned international PCT patent application, the conveyor carriages , the guide tracks for the carriages and the pod pick and place means .
  • the present invention has for an obj ect to overcome the above mentioned disadvantages by providing an infusion pod making machine equipped with a built-in packaging unit and combining high productivity and quality pod packaging capabilities in a compact structure .
  • the present invention provides a machine for making and packaging articles containing infusion product, the machine being of the type defined by a production line comprising a plurality of operating stations located one after the other and designed to make at least one continuous strip by superposing and sealing two webs of filter paper with measured quantities or charges of infusion product interposed between them at regular intervals ; and at least one cutting station for dividing up the strip to form a succession of individual articles ; the machine being characterised in that it further comprises at least one built-in packaging station for packaging groups of the articles in bag-like packets ; the built-in packaging station being located immediately downstream of the cutting station and comprising a packaging device for making up stacks with the articles and a transfer device which guides the stacks of articles along a vertical feed path section transversal to the production line and feeds them into the bag-like packets .
  • Figure 1 is a front view, partly in cross section and with some parts cut away for clarity, of a built-in packaging unit constituting an integral portion of a machine for making articles containing infusion product, in particular filter paper pods ;
  • Figure 2 illustrates a detail of the machine portion of Figure 1, again in a front view;
  • Figure 3 is a perspective view of the machine portion illustrated in Figures 1 and 2 ;
  • Figure 4 is a top plan view of the machine portion illustrated in Figures 1 to 3 ;
  • Figures 5 to 10 are front views illustrating the movement and steps of an operating station for stacking, placing and moving the articles on the built-in machine portion shown in Figures 1 to 5 ;
  • Figures 11 and 12 are top plan views illustrating the movements and steps of the station for packaging, placing and moving the articles shown in Figures 5 to 10 ;
  • Figure 13 is a schematic front view, partly in cross section and with some parts cut away to better illustrate others , of a unit , forming part of the machine according to the invention, for the controlled and guided downfeed of stacks of the articles ;
  • Figure 14 is a front view of a bottom area of the downfeed unit of Figure 13 , showing an operating unit , in a working position, for sealing and cutting bag-like packets , and an area for housing the packets being filled and sealed;
  • Figure 15 is a side perspective view of a finished bag-like packet made by the machine according to the invention.
  • Figure 16 is a cross section through a horizontal plane of a part of the controlled downfeed unit , that is , a hollow element ;
  • Figure 17 is a perspective view of a detail of the hollow element of Figure 16 ;
  • Figures 18 to 22 are schematic perspective views illustrating a succession of steps of stacking and moving the articles and releasing them in guided manner performed by the machine according to the invention;
  • Figures 23 to 26 are schematic perspective views illustrating another embodiment of the succession of steps of stacking and moving the articles and releasing them in guided manner performed by the machine according to the invention.
  • the packaging machine according to the invention is used to make and package articles , in particular pods of filter material containing a product for infusion, such as powdered coffee .
  • the pod 1 in this non-restricting embodiment of the invention is of well-known type , comprising two lengths 2 and 3 of filter material placed face to face and j oined to each other by sealing round the edges after a charge 4 has been placed on the surface of only one of the lengths to form the pod 1.
  • the pod making machine comprises a plurality of operating stations located in succession along a production line A extending in a substantially horizontal direction. More specifically, the machine 5 comprises : a plurality of operating stations for arranging the pods 1 in their final configuration, consisting of at least one continuous strip S obtained by superposing two webs of filter material with charges 4 of infusion product interposed between them at regular intervals ; an operating station 6 where the two superposed webs are sealed to each other to form the strip S , and where the strip S itself is subsequently cut at least in the area surrounding each charge 4 to make individual pods 1 ; and a station 7 for separating the individual pods 1 from waste material or trimmings Sl of the strip S itself .
  • the separating station 7 comprises a pusher element 7a located downstream of the cutting station 6 and designed to push the individual pods 1 vertically under the feed table 50 towards a packaging station 8 built into the machine 5 and described in greater detail below.
  • the separating station 7 also comprises a unit 7b for expelling the waste trimmings Sl downstream of the pusher 7a with respect to the production line A.
  • the machine 5 has a built-in packaging station 8 , located immediately downstream of the station 6 and preferably but not necessarily under the separating station 7 , and comprises a stacking device 9 for making up stacks (labelled Ia, Ib in Figures 5 to 9) of pods 1 in the quantity to be packaged in a respective bag-like packet 10 , and for moving the stacks Ia, Ib to a transfer device 11 which comprises means 12 for the guiding and controlled downfeed of the stacked pods 1 along a vertical feed path section Z and into a bag-like packet 10 ; the packet 10 being located at the bottom end of the guide and controlled downfeed means 12 themselves .
  • a stacking device 9 for making up stacks (labelled Ia, Ib in Figures 5 to 9) of pods 1 in the quantity to be packaged in a respective bag-like packet 10 , and for moving the stacks Ia, Ib to a transfer device 11 which comprises means 12 for the guiding and controlled downfeed of the stacked pods 1 along a vertical feed path section Z and into
  • the straight vertical feed path section Z of the pods 1 is transversal to the direction of the production line A and parallel to a stacking axis Zl of the pods 1 at the packaging station 8.
  • the station 8 comprises the following ( Figures 1 to 4) : a pair of vertically sliding, pre-stacking levers 22 designed to retain a predetermined number of pods 1 fed by the above mentioned separating station 7 and operating at a vertical stacking channel 23 defined by four vertical guides 24 ; a second carriage 25 , which moves vertically, interacting with the pair of levers 22 , and which has a base plate 26 and an upper retaining fork 27 acting in the stacking channel 23 to receive the predetermined number of stacked pods 1 from the pair of levers 22 and to complete a stack Ia, Ib of pods 1 in such a way as to place
  • the levers 22 are positioned opposite each other on both sides of the channel 23 and are mobile between a working position in which the levers 22 are close together (continuous line in Figure 4) and engage the channel 23 in such a way a way as to support the pods 1 in the channel 23 , and an idle position (arrows F22 and broken line in Figure 4 ) in which the levers 22 are apart in such a way as to enable the pods 1 to move down rapidly towards the plate 26.
  • the pair of levers 22 is linked to a third carriage 28 driven by a kinematic system with belt 28a and guide 28b, and mobile vertically in step with the separating station 7 in such a way as to enable the levers 22 to move downwards gradually when they are in the working position and to move up rapidly when they are in the idle position (as explained in more detail below) .
  • the above mentioned second carriage 25 driven vertically by a similar kinematic system (that is , comprising means 29 consisting of a belt 29a and a guide 29b) , faces the pair of levers 22 on the opposite side of the channel 23.
  • the plate 26 that supports the pods '1 is located at the bottom end of the carriage 25 and is associated with the free end of a C-shaped supporting pin 26a protruding laterally from the second carriage 25 in such a way as to enable the plate 26 to be positioned at the centre of the channel 23 but passing through the side of the channel 23 itself so as not to interfere with the positioning of the device 9.
  • the retaining fork 27 of the second carriage 25 is positioned at the front of the channel 23 and can move into the channel 23 itself .
  • the fork 27 is pivoted to the second carriage 25 at F27 and can move between an idle position in which the fork 27 is positioned at an angle outside the channel 23 ( Figures 1 and 2 ) , and a working position in which the fork 27 is positioned inside the channel 23 and holds the stack Ia, Ib of pods 1 at the top pod 1 in place , at least until the pods 1 are placed in the device 9 ( Figure 8 and arrow F27A) .
  • the means 29 for driving the second carriage 25 are synchronised with the third carriage 28 along the stacking axis Zl so as to permit the following, respectively ( Figures 5 to 9) : stacking of a first group or partial quantity of pods 1 on the pair of levers 22 as the latter are being moved down vertically in the working position (arrow F28 , Figure 5) ; lifting the plate 26 to position it under the pair of levers 22 when the first partial quantity of pods 1 is stacked (arrow F26, Figure 6) ; resting the pods 1 on the plate 26 , with the pair of levers 22 in the idle position, and then moving the pair levers 22 up again (Figure 7 , arrow F28A) ; completing the stack of pods 1 in the predetermined quantity on the plate 26 as the latter moves down and the fork 27 moves to the working position on the topmost pod 1 of the stack ( Figure 8 , arrow F26B) ; placing the stack Ia, Ib of pods 1 in the device 9 and lowering the second carriage 25 ( Figure 9, arrow
  • the device 9 comprises a carriage-like bucket 13 that moves between the packaging station 8 and the transfer device 11.
  • the carriage-like bucket 13 has at least two adj acent seats 14 and 15 for accommodating two stacks Ia and Ib of pods 1.
  • Each of the seats 14 and 15 has an open bottom 13a and 13b bounded by a circular ledge 16 and 17 on which the lowermost pod 1 of the respective stack Ia and Ib can be rested .
  • the two seats 14 and 15 in the carriage-like bucket 13 form, in cross section, a binocular-shaped profile open in the middle where the two seats 14 and 15 meet and extending for the full height of the carriage-like bucket 13.
  • the carriage-like bucket 13 has a head end 13c with a through vertical opening 18 extending for the full height of the bucket 13 itself : thus , the pin 26a that mounts the plate 26 and part of the above mentioned guide and controlled downfeed means 12 of the device 11 does not interfere with the movement of the carriage-like bucket 13 , as explained in more detail below.
  • each seat 14 and 15 has a respective slot 14a and 15a at the top of it in order to enable the fork 27 to remain on the topmost pod 1 until the entire stack Ia, Ib of pods 1 has been placed in the respective seat 14 , 15.
  • Actuating means 19 are provided for moving the carriage-like bucket 13 in both directions along a path T transversal to the axis Z or pod 1 vertical downfeed path and to the pod 1 stacking axis Zl ( Figures 11 and 12) , so as to position the bucket 13 alternately at the packaging station 8 and at the top end of the device 11.
  • these actuating means consist of a rigid rod 19 attached to a rear end of the carriage-like bucket 13 and slidably driven along the transversal path T by- customary drive means which are not illustrated .
  • the actuating means 19 define two distinct locations in which first the seat 14 is in a receiving position under the packaging station 8 and then, by retracting the carriage-like bucket 13 (arrow F15 , Figures 19 and 20) , the other seat 15 is in a receiving position under the same packaging station 8.
  • the two seats 14 and 15 are positioned under the channel 23 in two distinct steps and as soon as the second seat has been filled, they are moved transversally along the path T to the device 11 where the guided downfeed of the stacks Ia and Ib can take place ( Figure 22) .
  • the device 9 is again defined by the carriage- like bucket 13 and is equipped with actuating means 19 for positioning the carriage-like bucket 13 alternately at the packaging stations 8 and 8a and at the top end of the device 11.
  • the actuating means 19 move the seats 14 and 15 to the receiving position under the respective packaging stations 8 and 8a in a single step .
  • the transfer device 11 besides permitting the guided downfeed of the stacks Ia, Ib of pods 1 , also constitutes a supporting unit for the formation of the packet 10 which is positioned with its inlet opening 10a at the lower end 11a of the device 11 itself (as illustrated in particular in Figure 13 ) .
  • the guide and controlled downfeed means 12 forming part of the device 11 comprise : a vertical channel 30 formed by a hollow element 31 located beside the packaging station 8 ; the inside section of the channel 30 is shaped to match and can be superposed over the section of the device 9 , that is to say, it has at least one zone 32 and 33 for the passage of pods 1 ; an element 34 for pushing/accompanying the stacks Ia and Ib of pods 1 , which is positioned above the hollow element 31 and which is vertically mobile between an idle end position where the element 34 is away from the opening at the top of the hollow element 31 ( Figure 9 and top of Figure 13) , so as to enable the carriage-like bucket 13 to be positioned at said top opening, and a working end position where the element 34 guides and pushes the stacks Ia, Ib of pods 1 , sliding along
  • the hollow element 31 has a channel 30 whose profile can be superposed over the carriage-like bucket 13 itself, that is to say, its cross-sectional profile has a binocular-like shape defining two adj acent circular zones 32 and 33 in order to permit simultaneous guided downfeed of two side-by-side stacks Ia and Ib of pods 1 ( Figures 3 , 4 , 11 , 12 and 16) .
  • the two circular zones 32 and 33 of the channel 31 for access by the pod 1 stacks Ia and Ib have a diameter D that is smaller than the diameter Dl of the pods 1 so that the pods 1 rub against the sides of , and are thus guided by, the channel 31 as they are pushed down along it .
  • the diameter D of the zones 32 and 33 is just a little smaller than the diameter Dl of the pods 1, taking into account the outer ring Ic of the pod 1 formed by the superposed webs of filter paper which are flexible and easily deformed when the stacks Ia and Ib are pushed into the channel 30.
  • the hollow element 31 is equipped with a longitudinal conduit 35 for conveying an inert fluid (for example, nitrogen) positioned centrally between the two circular zones 32 and 33 , and leading into at least one bottom opening 36 through, which the fluid itself is fed into the hollow element 31 : thus , the inert fluid is blown onto the pods 1 as to prevent damage to the pods 1 as they move down into the packet 10 (arrows F35) .
  • an inert fluid for example, nitrogen
  • the longitudinal conduit 35 leads into at least two opposite openings 36 and 37 , one for each of the circular zones 32 and 33. More specifically, the fluid flow is directed from the bottom up in the channel 30.
  • each of the circular zones 32 and 33 has radial grooves 38 around its circumference , said grooves 38 extending for the full length of the circular zones 32 and 33 to enable air to escape in the direction opposite the downward direction of motion of the stacks Ia, Ib towards the packet 10.
  • the aforementioned pushing/accompanying element 34 comprises a flat head 34a designed to come into contact with the pods 1 so as to push and guide the pods down the circular zones 32 and 33.
  • the head 34a is preferably two-lobed to allow two stacks Ia and Ib of pods 1 to be pushed simultaneously ( Figure 12 ) .
  • the head 34a is also associated with a vertical rod 39 that slides along guides 40 associated with a vertical column 41 located above the hollow element 31.
  • the rod 39 is preferably driven by a variable-speed motor 42 (for example , a brushless motor) positioned at the top end of the column 41 which moves it between the aforementioned idle and working positions .
  • a variable-speed motor 42 for example , a brushless motor
  • a sealing and cutting unit 43 (forming part of the above mentioned station that forms the packet 10) designed to close the inlet opening 10a of the bag-like packet 10 positioned under the hollow element 31 and to simultaneously form the base 10b of the next packet 10 being formed around the hollow element 31 (see Figure 14) .
  • This architecture otters numerous advantages , namely: a reduction in the space required for transit between the area where the pods are made and the area where they are packaged, making it possible to integrate the packaging station into the pod making machine; an overall reduction in the number of working parts and stations making up the packaging station, thereby lowering the production cost of the machine as a whole; the possibility of significantly increasing the packaging speed because the pod stacks are pushed down into the bag-like packets at a higher speed than can be achieved by gravity alone; high quality end packages thanks to the efficient guiding and control of pod transfers between the area where the pods are made and the area where they are finally packaged; a high degree of adaptability of the packaging station which, with just a few structural changes , can easily be adapted according to requirements to make bag-like packets of different kinds .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

Described is a machine (5) for making and packaging articles (1) containing infusion product, the machine (5) being of the type defined by a production line (A) comprising a plurality of operating stations located one after the other and designed to make at least one continuous strip (S) by superposing and sealing two webs of filter paper with measured quantities or charges (4) of infusion product interposed between them at regular intervals; and at least one cutting station (6) for dividing up the strip (S) to form a succession of individual articles (1). The machine (5) further comprises at least one built-in packaging station (8, 8a) for packaging groups of the articles (1) in bag-like packets (10). The built-in packaging station (8, 8a) is located immediately downstream of the cutting station (6) and comprises a packaging device (9) for making up stacks (la, lb) with the articles (1) and 15 a transfer device (11) which guides the stacks (la, lb) of articles (1) along a vertical feed path section (Z) transversal to the production line (A) and feeds them into the bag-like packets (10) .

Description

Description
A packaging machine for making and packaging articles containing a product for infusion
Technical Field
The present invention relates to a packaging machine for making and packaging articles containing a product for infusion .
In particular, the invention is advantageously used for the production, and for the packaging into bag-like packets , of stacked groups of single-use pods of filter paper containing measured quantities or charges of infusion product such as tea, barley coffee, camomile and the like , preferably powdered coffee, to which this specification expressly refers but without thereby restricting the scope of the invention.
Background Art
Usually, an automatic machine for making filter-paper pods , containing doses of infusion product comprises a production line having a plurality of operating stations located one after the other along it and at the end of which a continuous strip of pods , that is to say, two superposed webs of filter paper heat sealed to each other and having interposed, at regular intervals , a plurality of infusion product charges , is divided up at a cutting station into individual single-use pods separated by waste material .
Downstream of the cutting station, the pod making machine has an end outfeed station equipped with pick and place means designed for picking up the pods one by one and placing them on conveyors that transport them to packaging units which wrap them in respective heat-sealed overwraps . In another solution, which this invention specifically refers to, the outfeed station comprises handling means for stacking groups of pods and transporting the pod stacks to a packaging unit where each pod stack is picked up and fed by a multiplicity of complex mechanical devices into a forming assembly which packs it into a bag-like packets . For example, in a prior art solution described in International Patent Application PCT WO 99/37542 , the pods are packaged by placing two or more pod stacks in a carriage mounted on a conveyor track. The carriage transports the stacks to a remote packaging station equipped with suitable means for picking up one or more pod stacks from the carriage and placing them in a packet previously opened at the top . The packet is then closed by suitable sealing means and transported to outfeed reservoirs .
In other words , packaging stacked groups of pods requires conveyor means for handling and moving the pods from the machine that makes them to the packaging unit , which is often located some distance away.
Structures of this kind have considerable disadvantages due not only to the presence of the handling/conveyor means required to transport the stacked pods to the packaging units , which greatly increase the overall dimensions of the pod making machines that mount them, but also and above all to the complexity of the components of the packaging units themselves , such as , in the aforementioned international PCT patent application, the conveyor carriages , the guide tracks for the carriages and the pod pick and place means .
Other maj or difficulties are caused by the handling and positioning of the pod stacks since the pods are gravity fed into the bags leading to their being incorrectly arranged in the bags . The present invention has for an obj ect to overcome the above mentioned disadvantages by providing an infusion pod making machine equipped with a built-in packaging unit and combining high productivity and quality pod packaging capabilities in a compact structure .
Disclosure of the Invention
Accordingly, the present invention provides a machine for making and packaging articles containing infusion product, the machine being of the type defined by a production line comprising a plurality of operating stations located one after the other and designed to make at least one continuous strip by superposing and sealing two webs of filter paper with measured quantities or charges of infusion product interposed between them at regular intervals ; and at least one cutting station for dividing up the strip to form a succession of individual articles ; the machine being characterised in that it further comprises at least one built-in packaging station for packaging groups of the articles in bag-like packets ; the built-in packaging station being located immediately downstream of the cutting station and comprising a packaging device for making up stacks with the articles and a transfer device which guides the stacks of articles along a vertical feed path section transversal to the production line and feeds them into the bag-like packets .
Description of the Drawings
The technical characteristics of the invention, with reference to the above aims , are clearly described in the claims below and its advantages are apparent from the detailed description which follows , with reference to the accompanying drawings which illustrate a preferred embodiment of the invention provided merely by way of example without restricting the scope of the inventive concept, and in which :
Figure 1 is a front view, partly in cross section and with some parts cut away for clarity, of a built-in packaging unit constituting an integral portion of a machine for making articles containing infusion product, in particular filter paper pods ; Figure 2 illustrates a detail of the machine portion of Figure 1, again in a front view;
Figure 3 is a perspective view of the machine portion illustrated in Figures 1 and 2 ;
Figure 4 is a top plan view of the machine portion illustrated in Figures 1 to 3 ;
Figures 5 to 10 are front views illustrating the movement and steps of an operating station for stacking, placing and moving the articles on the built-in machine portion shown in Figures 1 to 5 ; Figures 11 and 12 are top plan views illustrating the movements and steps of the station for packaging, placing and moving the articles shown in Figures 5 to 10 ; Figure 13 is a schematic front view, partly in cross section and with some parts cut away to better illustrate others , of a unit , forming part of the machine according to the invention, for the controlled and guided downfeed of stacks of the articles ; Figure 14 is a front view of a bottom area of the downfeed unit of Figure 13 , showing an operating unit , in a working position, for sealing and cutting bag-like packets , and an area for housing the packets being filled and sealed;
Figure 15 is a side perspective view of a finished bag-like packet made by the machine according to the invention;
Figure 16 is a cross section through a horizontal plane of a part of the controlled downfeed unit , that is , a hollow element ;
Figure 17 is a perspective view of a detail of the hollow element of Figure 16 ; Figures 18 to 22 are schematic perspective views illustrating a succession of steps of stacking and moving the articles and releasing them in guided manner performed by the machine according to the invention;
Figures 23 to 26 are schematic perspective views illustrating another embodiment of the succession of steps of stacking and moving the articles and releasing them in guided manner performed by the machine according to the invention.
Detailed Description of the Preferred Embodiments of the Invention With reference to the accompanying drawings , in particular Figures 1 to 3 , the packaging machine according to the invention is used to make and package articles , in particular pods of filter material containing a product for infusion, such as powdered coffee . The pod 1, in this non-restricting embodiment of the invention, is of well-known type , comprising two lengths 2 and 3 of filter material placed face to face and j oined to each other by sealing round the edges after a charge 4 has been placed on the surface of only one of the lengths to form the pod 1. The pod making machine, labelled 5 as a whole in Figures 1 and 2 , comprises a plurality of operating stations located in succession along a production line A extending in a substantially horizontal direction. More specifically, the machine 5 comprises : a plurality of operating stations for arranging the pods 1 in their final configuration, consisting of at least one continuous strip S obtained by superposing two webs of filter material with charges 4 of infusion product interposed between them at regular intervals ; an operating station 6 where the two superposed webs are sealed to each other to form the strip S , and where the strip S itself is subsequently cut at least in the area surrounding each charge 4 to make individual pods 1 ; and a station 7 for separating the individual pods 1 from waste material or trimmings Sl of the strip S itself .
In the description that follows , the operating stations for making the pods 1 are not described specifically since they do not strictly fall within the scope of the invention which, as will be seen in more detail in the rest of this specification, relates in particular to the end portion of the machine where the pods 1 are packed in bag-like packets 10.
As shown in Figures 1 and 2 , the separating station 7 comprises a pusher element 7a located downstream of the cutting station 6 and designed to push the individual pods 1 vertically under the feed table 50 towards a packaging station 8 built into the machine 5 and described in greater detail below.
The separating station 7 also comprises a unit 7b for expelling the waste trimmings Sl downstream of the pusher 7a with respect to the production line A.
As mentioned above, in addition to the production operating stations , the machine 5 has a built-in packaging station 8 , located immediately downstream of the station 6 and preferably but not necessarily under the separating station 7 , and comprises a stacking device 9 for making up stacks (labelled Ia, Ib in Figures 5 to 9) of pods 1 in the quantity to be packaged in a respective bag-like packet 10 , and for moving the stacks Ia, Ib to a transfer device 11 which comprises means 12 for the guiding and controlled downfeed of the stacked pods 1 along a vertical feed path section Z and into a bag-like packet 10 ; the packet 10 being located at the bottom end of the guide and controlled downfeed means 12 themselves . As clearly shown in Figure 3 , the straight vertical feed path section Z of the pods 1 is transversal to the direction of the production line A and parallel to a stacking axis Zl of the pods 1 at the packaging station 8. Looking more closely at the technical details , starting from the packaging station 8 in order to better understand how the stacks Ia, Ib of pods 1 are formed and the feed path they follow, the station 8 comprises the following (Figures 1 to 4) : a pair of vertically sliding, pre-stacking levers 22 designed to retain a predetermined number of pods 1 fed by the above mentioned separating station 7 and operating at a vertical stacking channel 23 defined by four vertical guides 24 ; a second carriage 25 , which moves vertically, interacting with the pair of levers 22 , and which has a base plate 26 and an upper retaining fork 27 acting in the stacking channel 23 to receive the predetermined number of stacked pods 1 from the pair of levers 22 and to complete a stack Ia, Ib of pods 1 in such a way as to place the stack Ia, Ib of pods 1 in the device 9.
More specifically, with reference to Figures 1 to 4 , the levers 22 are positioned opposite each other on both sides of the channel 23 and are mobile between a working position in which the levers 22 are close together (continuous line in Figure 4) and engage the channel 23 in such a way a way as to support the pods 1 in the channel 23 , and an idle position (arrows F22 and broken line in Figure 4 ) in which the levers 22 are apart in such a way as to enable the pods 1 to move down rapidly towards the plate 26.
The pair of levers 22 is linked to a third carriage 28 driven by a kinematic system with belt 28a and guide 28b, and mobile vertically in step with the separating station 7 in such a way as to enable the levers 22 to move downwards gradually when they are in the working position and to move up rapidly when they are in the idle position (as explained in more detail below) .
The above mentioned second carriage 25 , driven vertically by a similar kinematic system (that is , comprising means 29 consisting of a belt 29a and a guide 29b) , faces the pair of levers 22 on the opposite side of the channel 23. The plate 26 that supports the pods '1 is located at the bottom end of the carriage 25 and is associated with the free end of a C-shaped supporting pin 26a protruding laterally from the second carriage 25 in such a way as to enable the plate 26 to be positioned at the centre of the channel 23 but passing through the side of the channel 23 itself so as not to interfere with the positioning of the device 9.
Also, as stated, the retaining fork 27 of the second carriage 25 is positioned at the front of the channel 23 and can move into the channel 23 itself .
The fork 27 is pivoted to the second carriage 25 at F27 and can move between an idle position in which the fork 27 is positioned at an angle outside the channel 23 (Figures 1 and 2 ) , and a working position in which the fork 27 is positioned inside the channel 23 and holds the stack Ia, Ib of pods 1 at the top pod 1 in place , at least until the pods 1 are placed in the device 9 (Figure 8 and arrow F27A) .
The means 29 for driving the second carriage 25 are synchronised with the third carriage 28 along the stacking axis Zl so as to permit the following, respectively (Figures 5 to 9) : stacking of a first group or partial quantity of pods 1 on the pair of levers 22 as the latter are being moved down vertically in the working position (arrow F28 , Figure 5) ; lifting the plate 26 to position it under the pair of levers 22 when the first partial quantity of pods 1 is stacked (arrow F26, Figure 6) ; resting the pods 1 on the plate 26 , with the pair of levers 22 in the idle position, and then moving the pair levers 22 up again (Figure 7 , arrow F28A) ; completing the stack of pods 1 in the predetermined quantity on the plate 26 as the latter moves down and the fork 27 moves to the working position on the topmost pod 1 of the stack (Figure 8 , arrow F26B) ; placing the stack Ia, Ib of pods 1 in the device 9 and lowering the second carriage 25 (Figure 9, arrow F26C) .
As illustrated in Figures 1 to 9 , under the packaging station 8 there is a fixed, rigid table 20 located below the positioning area of the base of the device 9 and forming a temporary base to support the device 9 itself . The table 20 has , at the free end, a through opening 21 shaped to match, and allowing the passage of , the base plate 26 and the part of the pin 26a that passes through the channel 23 , thereby enabling them to move down past the bottom of the channel 23 itself . As shown in Figures 1 to 12 , the device 9 comprises a carriage-like bucket 13 that moves between the packaging station 8 and the transfer device 11.
More specifically, but without restricting the scope of the solution offered by the invention, the carriage-like bucket 13 has at least two adj acent seats 14 and 15 for accommodating two stacks Ia and Ib of pods 1.
Each of the seats 14 and 15 has an open bottom 13a and 13b bounded by a circular ledge 16 and 17 on which the lowermost pod 1 of the respective stack Ia and Ib can be rested . In the embodiment illustrated in Figures 20 to 22 , the two seats 14 and 15 in the carriage-like bucket 13 form, in cross section, a binocular-shaped profile open in the middle where the two seats 14 and 15 meet and extending for the full height of the carriage-like bucket 13. Further, the carriage-like bucket 13 has a head end 13c with a through vertical opening 18 extending for the full height of the bucket 13 itself : thus , the pin 26a that mounts the plate 26 and part of the above mentioned guide and controlled downfeed means 12 of the device 11 does not interfere with the movement of the carriage-like bucket 13 , as explained in more detail below.
Another feature of the carriage-like bucket 13 is illustrated schematically in Figures 18 to 26 : each seat 14 and 15 has a respective slot 14a and 15a at the top of it in order to enable the fork 27 to remain on the topmost pod 1 until the entire stack Ia, Ib of pods 1 has been placed in the respective seat 14 , 15.
Actuating means 19 are provided for moving the carriage-like bucket 13 in both directions along a path T transversal to the axis Z or pod 1 vertical downfeed path and to the pod 1 stacking axis Zl (Figures 11 and 12) , so as to position the bucket 13 alternately at the packaging station 8 and at the top end of the device 11. In the embodiment illustrated, these actuating means consist of a rigid rod 19 attached to a rear end of the carriage-like bucket 13 and slidably driven along the transversal path T by- customary drive means which are not illustrated . The actuating means 19 define two distinct locations in which first the seat 14 is in a receiving position under the packaging station 8 and then, by retracting the carriage-like bucket 13 (arrow F15 , Figures 19 and 20) , the other seat 15 is in a receiving position under the same packaging station 8. In practice, as may be clearly observed in Figures 18 to 21 , the two seats 14 and 15 are positioned under the channel 23 in two distinct steps and as soon as the second seat has been filled, they are moved transversally along the path T to the device 11 where the guided downfeed of the stacks Ia and Ib can take place (Figure 22) .
In an alternative embodiment illustrated in Figures 23 to 26 , there are two stations 8 , 8a for simultaneously packaging adj acent , parallel incoming strips S and S ' of pods 1.
In this case , the device 9 is again defined by the carriage- like bucket 13 and is equipped with actuating means 19 for positioning the carriage-like bucket 13 alternately at the packaging stations 8 and 8a and at the top end of the device 11.
Obviously, as clearly shown in Figures 23 and 24 , the actuating means 19 move the seats 14 and 15 to the receiving position under the respective packaging stations 8 and 8a in a single step .
As illustrated in Figures 10 to 16 , the transfer device 11 , besides permitting the guided downfeed of the stacks Ia, Ib of pods 1 , also constitutes a supporting unit for the formation of the packet 10 which is positioned with its inlet opening 10a at the lower end 11a of the device 11 itself (as illustrated in particular in Figure 13 ) .
The operating units making up the station that forms the packet 10 are not illustrated in detail as they are well within the knowledge of an expert in the trade and do not strictly fall within the scope of this invention . More specifically, the guide and controlled downfeed means 12 forming part of the device 11 comprise : a vertical channel 30 formed by a hollow element 31 located beside the packaging station 8 ; the inside section of the channel 30 is shaped to match and can be superposed over the section of the device 9 , that is to say, it has at least one zone 32 and 33 for the passage of pods 1 ; an element 34 for pushing/accompanying the stacks Ia and Ib of pods 1 , which is positioned above the hollow element 31 and which is vertically mobile between an idle end position where the element 34 is away from the opening at the top of the hollow element 31 (Figure 9 and top of Figure 13) , so as to enable the carriage-like bucket 13 to be positioned at said top opening, and a working end position where the element 34 guides and pushes the stacks Ia, Ib of pods 1 , sliding along the inside of the channel 30 so as to position the stacks Ia, Ib of pods 1 in the bag-like packet 10 (Figure 10 , end of Figure 13 and arrow F34 ) .
To match the structure of the carriage-like bucket 13 described above, the hollow element 31 has a channel 30 whose profile can be superposed over the carriage-like bucket 13 itself, that is to say, its cross-sectional profile has a binocular-like shape defining two adj acent circular zones 32 and 33 in order to permit simultaneous guided downfeed of two side-by-side stacks Ia and Ib of pods 1 (Figures 3 , 4 , 11 , 12 and 16) .
As illustrated in Figure 16 , the two circular zones 32 and 33 of the channel 31 for access by the pod 1 stacks Ia and Ib have a diameter D that is smaller than the diameter Dl of the pods 1 so that the pods 1 rub against the sides of , and are thus guided by, the channel 31 as they are pushed down along it .
Obviously, to be able to correctly control downfeed in this way, the diameter D of the zones 32 and 33 is just a little smaller than the diameter Dl of the pods 1, taking into account the outer ring Ic of the pod 1 formed by the superposed webs of filter paper which are flexible and easily deformed when the stacks Ia and Ib are pushed into the channel 30. As illustrated in Figures 16 and 17 , the hollow element 31 is equipped with a longitudinal conduit 35 for conveying an inert fluid (for example, nitrogen) positioned centrally between the two circular zones 32 and 33 , and leading into at least one bottom opening 36 through, which the fluid itself is fed into the hollow element 31 : thus , the inert fluid is blown onto the pods 1 as to prevent damage to the pods 1 as they move down into the packet 10 (arrows F35) .
For better and more even distribution of the fluid, the longitudinal conduit 35 leads into at least two opposite openings 36 and 37 , one for each of the circular zones 32 and 33. More specifically, the fluid flow is directed from the bottom up in the channel 30.
Further, each of the circular zones 32 and 33 has radial grooves 38 around its circumference , said grooves 38 extending for the full length of the circular zones 32 and 33 to enable air to escape in the direction opposite the downward direction of motion of the stacks Ia, Ib towards the packet 10.
The aforementioned pushing/accompanying element 34 comprises a flat head 34a designed to come into contact with the pods 1 so as to push and guide the pods down the circular zones 32 and 33. The head 34a is preferably two-lobed to allow two stacks Ia and Ib of pods 1 to be pushed simultaneously (Figure 12 ) .
The head 34a is also associated with a vertical rod 39 that slides along guides 40 associated with a vertical column 41 located above the hollow element 31.
The rod 39 is preferably driven by a variable-speed motor 42 (for example , a brushless motor) positioned at the top end of the column 41 which moves it between the aforementioned idle and working positions .
At the lower end of the hollow element 31 , there is a sealing and cutting unit 43 (forming part of the above mentioned station that forms the packet 10) designed to close the inlet opening 10a of the bag-like packet 10 positioned under the hollow element 31 and to simultaneously form the base 10b of the next packet 10 being formed around the hollow element 31 (see Figure 14) . The following is a brief description of the steps in the process by which the parts described above place the pods 1 in their final packaging: stacking of a first predetermined number of pods 1 in the vertical channel 23 (Figure 18) ; placing the first stack Ia thus formed in the seat 14 of the carriage-like bucket 13 positioned beneath it (Figure 19) ; stacking of a second predetermined number of pods 1 in the vertical channel 23 and simultaneously retracting the carriage-like bucket 13 (Figure 20) to move the next seat 15 into position; placing the second stack
Ib thus formed in the seat 15 of the carriage-like bucket 13
(Figure 21) to define the final quantity and configuration to be placed in the packet 10 ; transferring the carriage-like bucket 13 along the path T and guiding the pair of stacks Ia and Ib down the vertical channel 30 until the stacks Ia and Ib are fully inside the bag-like packet 10 (Figures 22 and 13) ; returning the carriage-like bucket 13 to the channel 23 as soon as the pushing/accompanying element 34 starts pushing the stacks Ia and Ib down, this being possible thanks to the opening 18 in the bucket ' s side 13c ; lifting the pushing/accompanying element 34 (arrow F34B, Figure 14) and finally sealing the packet 10.
In the alternative embodiment illustrated in Figures 23 to 26 , the difference lies in that the two stacks Ia and Ib are formed simultaneously in channels 23 and 23 ' and placed in the seats 14 and 15 of the carriage-like bucket 13 (Figures 23 and 24) , without positioning the latter in successive steps , whilst the steps of moving the stacks are the same as those in the embodiment described previously . A pod making machine with built-in packaging feature as described above achieves the aforementioned aims thanks to an extremely compact and efficient structure of the stations for handling and stacking the pods .
This architecture otters numerous advantages , namely: a reduction in the space required for transit between the area where the pods are made and the area where they are packaged, making it possible to integrate the packaging station into the pod making machine; an overall reduction in the number of working parts and stations making up the packaging station, thereby lowering the production cost of the machine as a whole; the possibility of significantly increasing the packaging speed because the pod stacks are pushed down into the bag-like packets at a higher speed than can be achieved by gravity alone; high quality end packages thanks to the efficient guiding and control of pod transfers between the area where the pods are made and the area where they are finally packaged; a high degree of adaptability of the packaging station which, with just a few structural changes , can easily be adapted according to requirements to make bag-like packets of different kinds .
It will be understood that the invention as described herein can be modified and adapted in several ways without thereby departing from the scope of the inventive concept . Moreover , all the details may be substituted by technically equivalent elements .

Claims

Claims
1. A machine (5 ) for making and packaging articles (1) containing infusion product, the machine (5) being of the type defined by a production line (A) comprising a plurality of operating stations located one after the other and designed to make at least one continuous strip (S) by superposing and sealing two webs of filter paper with measured quantities or charges (4 ) of infusion product interposed between them at regular intervals ; and at least one cutting station (6) for dividing up the strip (S) to form a succession of individual articles (1) ; the machine (5) being characterised in that it further comprises at least one built-in packaging station (8 , 8a) for packaging groups of the articles (1) in bag-like packets (10) ; the built-in packaging station (8 , 8a) being located immediately downstream of the cutting station (6) and comprising a packaging device (9) for making up stacks (Ia, Ib) with the articles (1) and a transfer device (11) which guides the stacks (Ia, Ib) of articles (1) along a vertical feed path section (Z) transversal to the production line (A) and feeds them into the bag-like packets (10) .
2. The machine according to claim 1 , characterised in that the packet (10) is formed on the transfer device (11) and positioned with its inlet opening (10a) at the lower end (lla) of the device (11) itself .
3. The machine according to claim 1 or 2 , characterised in that the packaging device (9) comprises a carriage-like bucket (13 ) that moves to and from the guided transfer device (11) ; the carriage-like bucket (13 ) being equipped with at least one seat (14 , 15) for receiving at least one of the stacks (Ia, Ib) of articles (1) .
4. The machine according to claim 3 , characterised in that the carriage-like bucket (13) has an open bottom (13a) bounded by a circular ledge (16 , 17 ) on which an article (1) forming the bottom of the stack (Ia Ib) can be rested .
5. The machine according to claim 3 , characterised in that the carriage-like bucket (13 ) has two adj acent seats (14 , 15) for receiving two stacks (Ia, Ib) of the articles (1) ; each of the seats (14 , 15) having an open bottom (13a, 13b) bounded by a circular ledge (16, 17) on which the article (1) forming the bottom of the respective stack (Ia Ib) can be rested.
6. The machine according to claim 5 , characterised in that the two seats (14 , 15) in the carriage-like bucket (13 ) form, in cross section, a binocular-shaped profile open in the middle where the two seats (14 , 15) meet and extending for the full height of the carriage-like bucket (13 ) .
7. The machine according to any of the foregoing claims from 3 to 6 , characterised in that a head end (13c) of the carriage-like bucket (13 ) has a through vertical opening (18 ) extending for the full height of the bucket (13 ) itself .
8. The machine according to any of the foregoing claims from 3 to 6 , characterised in that each of the seats (14 , 15) in the carriage-like bucket has a respective slot (14a, 15a) at the top of it to partially accommodate a part of means (27) for stabilising and stacking the articles (1) .
9. The machine according to any of the foregoing claims from 1 to 8 , characterised in that the packaging device (9) comprises a carriage-like bucket (13 ) equipped with actuating means (19) for moving it in both directions along a path (T) transversal to the article (1) vertical downfeed path section (Z) and to an article (1) stacking axis (Zl) , thereby imparting reciprocating motion to the carriage-like bucket (13 ) .
10. The machine according to claim 9 , characterised in that the actuating means (19) consist of a rigid rod (19) attached to a rear end of the carriage-like bucket (13 ) and slidably driven along the transversal path (T) .
11. The machine according to claim 9 or 10 , characterised in that the actuating means (19) position at least one of the seats (14 ,
15) under the packaging station (8) .
12. The machine according to any of the foregoing claims from 1 to 11 , characterised in that it comprises two adj acent stations (8 , 8a) for simultaneously packaging the articles (1) .
13. The machine according to any of the foregoing claims from 1 to 12 , characterised in that it further comprises a fixed, rigid table (20) located at the stacking area below the base of the packaging device (9) and forming a temporary base; the table (20) having at its free end a through opening (21) to match the shape, and allow the passage of , a base plate (26) .
14. The machine according to any of the foregoing claims from 1 to 13 , characterised in that the packaging station ( 8 , 8a) comprises : a pair of vertically sliding, pre-stacking levers (22 ) acting at a vertical stacking channel (23 ) defined by four vertical guides (24) ; a second carriage (25) , which moves vertically, interacting with the pair of levers (22 ) , and which has a base plate (26) and an upper retaining fork (27) acting in the stacking channel (23 ) to receive the predetermined number of stacked articles (1) from the pair of levers (22) and to complete a stack (Ia, Ib) of articles (1) in such a way as to place the stack (Ia, Ib) in the packaging device (9) .
15. The machine according to claim 14 , characterised in that the levers (22) are positioned opposite each other on both sides of the channel (23 ) and are mobile between a working position in which the levers (22 ) are close together and engage the channel (23) in such a way a way as to support the articles (1) in the channel (23 ) , and an idle position in which the levers (22 ) are apart in such a way as to enable the articles (1) to move down rapidly; the pair of levers (22 ) being linked to a third, power- driven carriage (28) mobile vertically in such a way as to enable the levers (22) to move downwards gradually when they are in the working position and to move up rapidly when they are in the idle position.
16. The machine according to claim 14 or 15 , characterised in that the second carriage (25) faces the pair of levers (22 ) on the opposite side of the channel (23) ; the plate (26) that supports the articles (1) being located at the bottom end of the carriage (25) and being associated with the free end of a C-shaped supporting pin (26a) protruding laterally from the second carriage (25) in such a way as to enable the plate (26) to be positioned at the centre of the channel (23 ) but passing through the side of the channel (23 ) .
17. The machine according to one of the foregoing claims from 14 to 16 , characterised in that the retaining fork (27) of the second carriage (25) is positioned at the front of the channel (23 ) and can move into the channel (23 ) itself ; the fork (27) being pivoted to the second carriage (25) at (F27) and can move between an idle position in which the fork (27) is positioned at an angle outside the channel (23 ) , and a working position in which the fork (27) is positioned inside the channel (23 ) and holds the stack (Ia, Ib) of articles (1) in place at least until the pods (1) are placed in the packaging device (9) .
18. The machine according to one of the foregoing claims from 14 to 17 , characterised in that the second carriage (25) is equipped with drive means (29) that move in step with the third carriage (28) along a stacking axis (Zl) in such a way as to permit the following steps to be performed : stacking of a first group or partial quantity of articles (1) on the pair of levers (22 ) as the latter are being moved down vertically in the working position; lifting the plate (26) to position it under the pair of levers (22 ) when the first partial quantity of articles (1) is stacked; resting the articles (1) on the plate (26) , with the pair of levers (22 ) in the idle position; then moving the pair levers (22 ) up again; completing the stack of articles (1) in the predetermined quantity on the plate (26) as the latter moves down and the fork (27) moves to the working position on the topmost article (1) of the stack; and placing the stack (Ia, Ib) of articles (1) in the packaging device (9) .
19. The machine according to any of the foregoing claims from 1 to 18 , characterised in that the transfer device (11) comprises guide and controlled downfeed means (12) which in turn comprise : a vertical channel (30) formed by a hollow element (31) ; the channel (30) having at least one zone (32 , 33 ) for the passage of the articles (1) ; an element (34) for pushing/accompanying the articles (1) , which is positioned above the hollow element (31) and which is vertically mobile between an idle end position where the element (34) is away from the opening at the top of the hollow element (31) , so as to enable the packaging device (9) to be positioned at said top opening, and a working end position where the element (34) guides and pushes the articles (1) , sliding along the inside of the channel (30) so as to position the articles (1) in the bag-like packet (10) .
20. The machine according to claim 19 , characterised in that the cross-sectional profile of the channel (30) defines two adj acent circular zones (32 , 33) for the simultaneous guided downfeed of two stacks (Ia, Ib) of articles (1) .
21. The machine according to claim 20 , characterised in that the two circular zones (32 , 33 ) for access by the article (1) stacks (Ia, Ib) have a diameter (D) that is smaller than the maximum dimension (Dl) of the articles (1) so as to control and guide the articles (1) as they are pushed down along the channel (30) .
22. The machine according to claims 20 and 21 , characterised in that the hollow element (31) is equipped with a longitudinal conduit (35) for conveying a fluid positioned centrally between the two circular zones (32 , 33 ) , and leading into at least one bottom opening (36) through which the fluid itself is fed into the hollow element (31) , in such a way as to blow the fluid on the articles (1) as they move down along the channel (30) .
23. The machine according to claim 22 , characterised in that the fluid is nitrogen.
24. The machine according to claims 19 to 23 , characterised in that each of the circular zones (32 , 33 ) of the hollow element (31) has radial grooves (38) around its circumference extending for the full length of the circular zones (32 , 33 ) .
25. The machine according to one of the foregoing claims from 19 to 24 , characterised in that the pushing/accompanying element (34) comprises a flat head (34a) designed to come into contact with the articles (1) so as to push and guide the articles (1) down the zones (32 , 33 ) .
26. The machine according to claim 25 , characterised in that the flat head (34a) is associated with a vertical rod (39) that slides along guides (40) associated with a vertical column (41) located above the hollow element (31) ; the rod (39) being driven by a variable-speed motor (42 ) positioned at the top end of the column (41) .
27. The machine according to one of the foregoing claims from 19 to 26, characterised in that at the lower end of the hollow element (31) , there is a sealing and cutting unit (43 ) designed to close the inlet opening (10a) of the bag-like packet (10) positioned under the hollow element (31) and to simultaneously form the base (10b) of the next packet (10) being formed around the hollow element (31) .
PCT/IB2005/003938 2004-12-20 2005-12-14 A packaging machine for making and packaging articles containing a product for infusion WO2006067616A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP05819870A EP1827987B1 (en) 2004-12-20 2005-12-14 A packaging machine for making and packaging articles containing a product for infusion
CN200580039692XA CN101061036B (en) 2004-12-20 2005-12-14 A packaging machine for making and packaging articles containing a product for infusion
DE602005013816T DE602005013816D1 (en) 2004-12-20 2005-12-14 PACKAGING MACHINE FOR THE MANUFACTURE AND PACKAGING OF SUPPLEMENTS CONTAINING SUPPLEMENTARY PRODUCTS
US10/588,504 US7367172B2 (en) 2004-12-20 2005-12-14 Packaging machine for making and packaging articles containing a product for infusion
JP2007546226A JP4991560B2 (en) 2004-12-20 2005-12-14 Packaging machine for making and packaging articles including injectable products

Applications Claiming Priority (2)

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IT000784A ITBO20040784A1 (en) 2004-12-20 2004-12-20 PACKAGING MACHINE FOR THE REALIZATION AND PACKAGING OF ARTICLES CONTAINING INFUSION PRODUCTS
ITBO2004A000784 2004-12-20

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EP (1) EP1827987B1 (en)
JP (1) JP4991560B2 (en)
CN (1) CN101061036B (en)
AR (1) AR051801A1 (en)
AT (1) ATE427888T1 (en)
DE (1) DE602005013816D1 (en)
ES (1) ES2325218T3 (en)
IT (1) ITBO20040784A1 (en)
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JP4991560B2 (en) 2012-08-01
TW200626424A (en) 2006-08-01
EP1827987A1 (en) 2007-09-05
WO2006067616A8 (en) 2007-05-31
US20070062154A1 (en) 2007-03-22
ITBO20040784A1 (en) 2005-03-20
CN101061036A (en) 2007-10-24
TWI340713B (en) 2011-04-21
AR051801A1 (en) 2007-02-07
ATE427888T1 (en) 2009-04-15
US7367172B2 (en) 2008-05-06
CN101061036B (en) 2010-09-01
JP2008524078A (en) 2008-07-10
DE602005013816D1 (en) 2009-05-20
ES2325218T3 (en) 2009-08-28
EP1827987B1 (en) 2009-04-08

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