JP7055301B2 - Collective transfer device - Google Patents

Collective transfer device Download PDF

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JP7055301B2
JP7055301B2 JP2019146710A JP2019146710A JP7055301B2 JP 7055301 B2 JP7055301 B2 JP 7055301B2 JP 2019146710 A JP2019146710 A JP 2019146710A JP 2019146710 A JP2019146710 A JP 2019146710A JP 7055301 B2 JP7055301 B2 JP 7055301B2
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貴信 早川
健二 大山
幸雄 松尾
鏡弘 高塚
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株式会社フジキカイ
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特許法第30条第2項適用 展示日:平成31年2月20日~平成31年2月23日 展示会名:2019モバックショウ 第26回国際製パン製菓関連産業展 開催場所:千葉県千葉市美浜区中瀬2-1 幕張メッセ 国際展示場 6ホールApplication of Article 30, Paragraph 2 of the Patent Act Exhibition date: February 20, 2019-February 23, 2019 Exhibition name: 2019 Mobaksho 26th International Bread and Confectionery Related Industry Exhibition Venue: Chiba Prefecture 2-1 Nakase, Mihama-ku, Chiba Makuhari Messe International Exhibition Hall 6 Hall

本発明は、物品を集合して移載する集合移載装置に関する。 The present invention relates to a collective transfer device that collectively transfers articles.

横臥姿勢で搬送されてきた物品を、起立姿勢にして複数個単位で集合し、その集合品を下流の処理部まで移載する各種の装置が知られている(例えば、特許文献1参照)。特許文献1に開示の装置は、横臥姿勢で搬送されてきた物品を、姿勢変換部で個々に起立させながら集合部に順次送り出し、該集合部において起立姿勢の物品を所定個数で集合し、その集合品を移送部で纏めて保持して次工程に送り込むよう構成される。 Various devices are known in which articles transported in a lying position are assembled in a standing position in a plurality of units, and the aggregates are transferred to a downstream processing unit (see, for example, Patent Document 1). The apparatus disclosed in Patent Document 1 sequentially sends out articles transported in a lying position to a collecting section while individually standing up at the posture changing section, and collects a predetermined number of articles in the standing position at the gathering section. It is configured to hold the aggregates together in the transfer section and send them to the next process.

特開2018-193229号公報Japanese Unexamined Patent Publication No. 2018-193229

特許文献1に開示の装置では、物品を集合する際に、複数の物品を揃える手段を、集合部に物品を送り込む手段とは別に設ける必要があり、構成が複雑化する問題がある。また、物品を横臥姿勢から起立姿勢として集合した集合品を次工程に送り込むために、姿勢変換部や集合部に加え、集合部で集合した集合品を次工程に送り込む移送部が設けられ、処理工程が多くなると共に、物品の姿勢を維持するための姿勢維持機構を各処理工程間に設けなければならず、装置全体が複雑化する問題がある。また、集合品の向きを変換する場合は、各処理部に加えて向き変換部が必要となり、更なる装置の複雑化を招く。更に、多品種に対応するためには、物品のサイズに対応した部品交換や型換えの調節機構などを各処理部毎に設けなければならず、品種切り替えのための部品交換や型換えの調節作業が煩雑で、多くの時間を必要とする難点も指摘される。 In the apparatus disclosed in Patent Document 1, when collecting articles, it is necessary to provide a means for arranging a plurality of articles separately from the means for sending the articles to the collecting portion, which causes a problem that the configuration becomes complicated. Further, in order to send the aggregated product from the lying posture to the standing posture to the next process, in addition to the posture changing unit and the collecting unit, a transfer unit is provided to send the aggregated product collected in the collecting unit to the next process. As the number of steps increases, a posture maintaining mechanism for maintaining the posture of the article must be provided between each processing step, which causes a problem that the entire apparatus becomes complicated. Further, when changing the orientation of the aggregate, an orientation conversion unit is required in addition to each processing unit, which further complicates the apparatus. Furthermore, in order to support a wide variety of products, it is necessary to provide a parts replacement and mold change adjustment mechanism for each processing unit according to the size of the article, and parts replacement and mold change adjustment for product product switching must be provided. It is also pointed out that the work is complicated and requires a lot of time.

本発明は、搬送されてきた物品を集合して揃えた集合品として受渡し先に受け渡すようにした簡単な構成の集合移載装置を提供することを目的とする。 It is an object of the present invention to provide a collective transfer device having a simple configuration in which the transported articles are collected and delivered to a delivery destination as an aligned collective product.

本願の請求項1に係る発明の集合移載装置は、
物品(10)を所定間隔毎に搬送し、搬送終端に回転走行部(12b)を備えた搬送コンベヤ(12)と、
該搬送コンベヤ(12)から送り込まれる物品(10)を検知する物品検知センサ(30)と、
前記搬送コンベヤ(12)から送り込まれた物品(10)を、所定数で重ねた集合品(W)としてバケット(14)に収容して受渡し先(S2)まで移すよう動作制御されるハンドリング部(32)を設けた移載ロボット(16)と、から構成し、
前記バケット(14)は、
前記物品(10)を受け入れる開口域(14f,14g,46a)の下部を画成し、前記搬送コンベヤ(12)から送り込まれる物品(10)を積み重ねて下方から支持する第1支持部材(14b,48)と、
該第1支持部材(14b,48)で支持する集合品(W)の上部となる一側を支持する支持位置と、該支持位置から離間した拡開位置へ移動して前記開口域(14f,14g,46a)を拡大可能な第2支持部材(14c,49)と、
前記搬送コンベヤ(12)から送り込まれる物品(10)の搬送方向前方を閉鎖し、前記第1支持部材(14b,48)の上部へ積み重なる物品前部の位置を規制可能に前記両支持部材(14b,14c,48,49)の間に配設した支持壁(14a,47)を備え、
前記搬送コンベヤ(12)からバケット(14)への物品(10)の受入れ位置(S1)において、
前記第2支持部材(14c,49)を拡開位置として、その拡大した開口域(14f,14g,46a)から左右を側壁部材(14,51)で案内してバケット(14)へ物品(10)を受け入れ、該物品(10)をバケット(14)へ受け入れた際の物品(10)の搬送方向後端が、前記回転走行部(12b)との間にわずかな隙間(N)を存するように、前記搬送方向の前方へ前記支持壁(14a,47)を前傾姿勢で臨ませ、前記第1支持部材(14b,48)による支持高さを、前記回転走行部(12b)から物品(10)が落差を持ってバケット内へ着地し得るよう、
前記物品検知センサ(30)による検知結果に応じたバケット(14)の受け高さと受入れ姿勢とになるように、前記ハンドリング部(32)を動作制御することを特徴とする。
請求項1に係る発明によれば、搬送コンベヤの搬送終端からバケットに送り込まれた物品は、バケット内に収容された状態で物品の後端から搬送コンベヤ終端の回転走行部(プーリに巻き掛けられたベルト表面)までがわずかな隙間に維持されると共に、第1支持部材の支持高さを、回転走行部から物品が所定の落差でバケット内に着地する高さとしてバケットへの物品の受入れ動作が行われるので、支持壁に跳ね返されたり搬送遅れによりバケット内に収まりきれなかったりした物品は、その後部が搬送コンベヤの終端における回転走行部に当接してバケットに向けた下方への送り力が付与され、常にバケットへの送り込み作用がもたらされるので、各物品を傾斜した支持壁に寄せた状態で揃えて上下に重ねた集合品とすることができる。また、バケットの支持壁と回転走行部とが、バケット内に収容された物品の後端が回転走行部との間にわずかな隙間を存する離間距離に設定されることで、搬送コンベヤからバケット内に飛び込んで収容された物品の後部が前記回転走行部により規制されながらバケットが下降動作するので、バケット内へ収容された物品は、上下に重なって揃った状態の集合品として積み重なる。すなわち、別途揃え装置などを設けることなく簡単な構成で物品を揃えた集合品として受渡し先に受け渡すことができる。
The collective transfer device of the invention according to claim 1 of the present application is
A conveyor (12) that transports articles (10) at predetermined intervals and has a rotating traveling unit (12b) at the end of transport.
An article detection sensor (30) that detects an article (10) sent from the conveyor (12),
A handling unit whose operation is controlled so that the articles (10) sent from the conveyor (12) are accommodated in a bucket (14) as an aggregate (W) stacked in a predetermined number and transferred to a delivery destination (S2). It consists of a transfer robot (16) equipped with 32) and
The bucket (14)
A first support member (14b, 14b,) that defines the lower part of the opening area (14f, 14g, 46a) for receiving the article (10), stacks the article (10) sent from the conveyor (12), and supports it from below. 48) and
The opening area (14f, The second support member (14c, 49) that can expand 14g, 46a) and
Both support members (14b) can regulate the position of the front part of the article stacked on the upper part of the first support member (14b, 48) by closing the front of the article (10) fed from the transfer conveyor (12) in the transport direction. , 14c, 48,49) with support walls (14a, 47) arranged between
At the receiving position (S1) of the article (10) from the conveyor (12) to the bucket (14).
With the second support member (14c, 49) as the expanded position, the left and right sides are guided by the side wall member (14,51) from the expanded opening area (14f, 14g, 46a) to the bucket (14). ), And the rear end of the article (10) in the transport direction when the article (10) is received into the bucket (14) has a slight gap (N) with the rotating traveling portion (12b). In addition, the support wall (14a, 47) is made to face forward in the transport direction in a forward leaning posture, and the support height by the first support member (14b, 48) is set from the rotating traveling portion (12b) to the article (12b). 10) so that it can land in the bucket with a head
The handling unit (32) is characterized in that the operation is controlled so that the receiving height and the receiving posture of the bucket (14) according to the detection result by the article detection sensor (30) are obtained.
According to the invention of claim 1, the article sent into the bucket from the transport end of the conveyor is wound around the rotary traveling portion (pulley) of the conveyor end from the rear end of the article in a state of being housed in the bucket. The surface of the belt is maintained in a slight gap, and the support height of the first support member is set as the height at which the article lands in the bucket with a predetermined drop from the rotating traveling portion. For articles that are bounced off the support wall or cannot fit in the bucket due to a delay in transportation, the rear part of the article comes into contact with the rotating traveling part at the end of the conveyor and the downward feeding force toward the bucket is applied. Since it is imparted and always has a feeding action to the bucket, it is possible to make an aggregate in which the articles are aligned and stacked vertically on the inclined support wall. Further, the support wall of the bucket and the rotating traveling portion are set to a separation distance in which the rear end of the article housed in the bucket has a slight gap between the supporting wall and the rotating traveling portion, so that the conveyor can be moved into the bucket. Since the bucket moves downward while the rear portion of the article stored in the bucket is regulated by the rotating traveling portion, the articles housed in the bucket are stacked as an aggregate in a vertically stacked state. That is, it can be delivered to the delivery destination as an aggregate in which the articles are arranged in a simple configuration without separately providing an alignment device or the like.

請求項2に係る発明では、前記バケット(14)を、前記受入れ位置(S1)における受入れ姿勢から、物品(10)が前記支持壁(14a,47)を底部としてコバ立てで横並びとなるように姿勢変換すると共に、受渡し先となる受渡し位置(S2)まで移動するように、前記ハンドリング部(32)を動作制御することを特徴とする。
請求項2の発明によれば、集合品を収容したバケットを姿勢変換して物品が支持壁を底部としてコバ立てで横並びとなるように構成したので、物品の姿勢を変換する専用の姿勢変換部や、姿勢変換部と集合部との間で物品の姿勢を維持するための姿勢維持機構などを別途設けることなく装置構成を簡略化することができる。
In the invention according to claim 2, the bucket (14) is arranged side by side with the support wall (14a, 47) as the bottom from the receiving posture at the receiving position (S1). It is characterized in that the handling unit (32) is operated and controlled so as to change the posture and move to the delivery position (S2) which is the delivery destination.
According to the second aspect of the present invention, since the bucket containing the aggregate is changed in posture so that the articles are arranged side by side with the support wall as the bottom, the posture changing unit is dedicated to changing the posture of the articles. Further, the device configuration can be simplified without separately providing a posture maintaining mechanism for maintaining the posture of the article between the posture changing unit and the gathering unit.

請求項3に係る発明では、前記バケット(14)は、前記受入れ位置(S1)における物品(10)の受入れ姿勢において、少なくとも前記支持壁(14a,47)が前記搬送方向の後方を向く側に開放する第1開口(14f,46a)を前記開口域として有し、
前記バケット(14)の受入れ位置(S1)において、
前記第2支持部材(14c,49)を、前記第1支持部材(14b,48)から上方へ離間する拡開位置に移動するか、あるいは、前記第1支持部材(14b,48)の上方から退避する拡開位置に移動することで前記開口域(14f,14g,46a)を拡大するよう動作する拡開手段(24,50)を備え、
前記物品検知センサ(30)による検知数が所定数となった際に、前記バケット(14)を前記受渡し先(S2)へ向けて移動すると共に、前記第2支持部材(14c,49)を、前記拡開位置から前記第1支持部材(14b,48)とによる集合品(W)の支持位置とするよう、前記拡開手段(24,50)を動作するようにしたことを特徴とする。
請求項3に係る発明によれば、バケット内に物品を受け入れる際には第2支持部材が拡開位置にあるので、バケットにおける物品の受け入れ側となる搬送コンベヤを向く前方または前方と上方の開口域が拡大し、搬送終端から送り出される物品を高速でも良好に受け入れることができる。また、集合品を収容したバケットを受渡し先へ向けて移動する際には、第2支持部材を支持位置に移動して集合品における物品が重なる並び方向の前後を支持するので、移動時に物品が位置ずれしたり集合姿勢が変化するのを抑制することができる。
In the invention according to claim 3, the bucket (14) is arranged so that at least the support wall (14a, 47) faces the rear in the transport direction in the receiving posture of the article (10) at the receiving position (S1). It has a first opening (14f, 46a) to be opened as the opening area.
At the receiving position (S1) of the bucket (14),
The second support member (14c, 49) is moved to an expansion position that is separated upward from the first support member (14b, 48), or is moved from above the first support member (14b, 48). It is equipped with expansion means (24,50) that operates to expand the opening area (14f, 14g, 46a) by moving to the expansion position to be retracted.
When the number of detections by the article detection sensor (30) reaches a predetermined number, the bucket (14) is moved toward the delivery destination (S2), and the second support member (14c, 49) is moved. It is characterized in that the expansion means (24, 50) is operated so as to be a support position of the aggregate (W) by the first support member (14b, 48) from the expansion position.
According to the third aspect of the present invention, since the second support member is in the expanded position when the article is received in the bucket, the front or front and upper openings facing the conveyor which is the receiving side of the article in the bucket. The area is expanded, and the goods sent out from the end of the conveyor can be well accepted even at high speed. Further, when the bucket containing the aggregate is moved toward the delivery destination, the second support member is moved to the support position to support the front and back in the arrangement direction in which the articles in the aggregate overlap, so that the article moves during the movement. It is possible to suppress the displacement and the change of the gathering posture.

請求項4に係る発明では、前記受入れ位置(S1)で集合品(W)をバケット内に受け入れて前記受渡し位置(S2)まで送る前記移載ロボット(16)である第1の移載ロボット(16)と、前記受渡し位置(S2)において第1の移載ロボット(16)におけるバケット内の集合品(W)を保持手段(20)で保持して受け継ぎ、該保持手段(20)で保持した集合品(W)を次工程となる包装機の供給コンベヤ(38)へ移載する第2の移載ロボット(22)を設けたことを特徴とする。
請求項4の発明によれば、第1の移載ロボットで集合した集合品を、第2の移載ロボットに受け継いで供給コンベヤに移載するよう構成したので、集合品を受け渡した第1の移載ロボットによる物品の集合処理の効率化を図ることができる。
In the invention according to claim 4, the first transfer robot (16), which is the transfer robot (16), receives the aggregate (W) in the bucket at the reception position (S1) and sends it to the delivery position (S2). 16) and the assembly (W) in the bucket of the first transfer robot (16) at the delivery position (S2) were held and inherited by the holding means (20), and held by the holding means (20). A second transfer robot (22) for transferring the aggregate (W) to the supply conveyor (38) of the packaging machine, which is the next step, is provided.
According to the invention of claim 4, since the aggregate assembled by the first transfer robot is configured to be inherited by the second transfer robot and transferred to the supply conveyor, the first transfer product is delivered. It is possible to improve the efficiency of the collective processing of articles by the transfer robot.

請求項5に係る発明では、前記第2の移載ロボット(22)は、前記受渡し位置(S2)において、前記保持手段(20)で保持して受け継いだ集合品(W)を、第1の移載ロボット(16)におけるバケット(14)の収容部外まで移動して前記保持手段(20)を90度水平回転し、物品(10)の並びを直交方向に変換した集合品(W)として、前記次工程の供給コンベヤ(38)の搬送間隔と搬送タイミングに合わせて移載するよう構成したことを特徴とする。
請求項5の発明によれば、バケット内に物品を上下に集合して得た集合品の物品が重なる並び方向を、バケットから集合品を受け継いだ第2の移載ロボットで変換して供給コンベヤに移載するよう構成したので、包装機の包装部に、物品が整列した集合品の並びが乱れるのを防止して効果的に供給することができる。
In the invention according to claim 5, the second transfer robot (22) has a first assembly (W) held and inherited by the holding means (20) at the delivery position (S2). As an aggregate (W) in which the holding means (20) is horizontally rotated 90 degrees by moving to the outside of the storage portion of the bucket (14) in the transfer robot (16) and the arrangement of the articles (10) is converted in the orthogonal direction. It is characterized in that it is configured to be transferred according to the transfer interval and transfer timing of the supply conveyor (38) in the next step.
According to the invention of claim 5, the arrangement direction in which the articles of the aggregate obtained by assembling the articles up and down in the bucket overlap is converted by the second transfer robot inheriting the aggregate from the bucket, and the supply conveyor is used. Since it is configured to be transferred to the packaging machine, it is possible to effectively supply the packaging unit of the packaging machine by preventing the arrangement of the aggregates in which the articles are aligned from being disturbed.

請求項6に係る発明では、前記受渡し位置(S2)において、前記第2の移載ロボット(22)の保持手段(20)で集合品(W)を保持して受け継ぐ際に、前記バケット(14)と保持手段(20)を物品(10)の並び方向に離間するよう相互に移動し、その移動時において、前記第1支持部材(14b)と第2支持部材(14c)との何れかを集合品(W)の支持位置から退避するよう構成したことを特徴とする。
請求項6の発明によれば、バケットおよび保持手段を離間するよう相互に移動して集合品をバケット外に移動するよう構成したので、第1の移載ロボットから第2の移載ロボットへの集合品の受け渡しに要するタクトタイムを短縮して高速処理化を図ることができる。
In the invention according to claim 6, when the aggregate (W) is held and inherited by the holding means (20) of the second transfer robot (22) at the delivery position (S2), the bucket (14) is used. ) And the holding means (20) are moved to each other so as to be separated from each other in the arrangement direction of the article (10), and at the time of the movement, either the first support member (14b) or the second support member (14c) is moved. It is characterized in that it is configured to retract from the support position of the aggregate (W).
According to the invention of claim 6, since the bucket and the holding means are configured to move apart from each other to move the aggregate out of the bucket, the first transfer robot to the second transfer robot. It is possible to shorten the tact time required for delivery of aggregates and achieve high-speed processing.

請求項7に係る発明では、前記第2支持部材(14c)は、前記バケット(14)の支持壁側に回動支点を備えて、前記支持位置から前記拡開位置まで回動可能に構成したことを特徴とする。
請求項7の発明によれば、第2支持部材を回動して集合品の支持を解除するよう構成したので、簡単な構成で集合品の受け渡しを良好に行える。
In the invention according to claim 7, the second support member (14c) is provided with a rotation fulcrum on the support wall side of the bucket (14) so as to be rotatable from the support position to the expansion position. It is characterized by that.
According to the invention of claim 7, since the second support member is configured to rotate to release the support of the aggregate, the aggregate can be satisfactorily delivered with a simple configuration.

請求項8に係る発明では、前記ハンドリング部(32)を複数設け、
各ハンドリング部(32)は、物品(10)を受け入れ中のバケット(14)の上方から次に物品(10)を受け入れるべき他のバケット(14)に向けて近接し、各バケット(14)を連ねて同調下降すると共に、受け入れを終えたバケット(14)の上方に連なる次のバケット(14)について、前記第1支持部材(14b,48)の高さを、続けて送り込まれる物品(10)に対応した支持高さとし、前記バケット(14)の受け高さと受入れ姿勢とになるように、前記ハンドリング部(32)を動作制御するようにしたことを特徴とする。
請求項8の発明によれば、ハンドリング部を複数設け、搬送コンベヤから送り出される物品をバケットに集合する受入れ動作を、複数のバケットで間断なく行うよう構成したので、処理能力を向上することができる。
In the invention according to claim 8, a plurality of the handling portions (32) are provided.
Each handling section (32) is close to each bucket (14) from above the bucket (14) receiving the article (10) toward another bucket (14) to which the article (10) should be next received. An article (10) in which the height of the first support member (14b, 48) is continuously fed to the next bucket (14) connected above the bucket (14) that has been received in a continuous and synchronized descent. The handling height (32) is controlled so as to have a support height corresponding to the above, and to have a receiving height and a receiving posture of the bucket (14).
According to the eighth aspect of the present invention, a plurality of handling portions are provided, and the receiving operation of collecting the articles sent out from the conveyor in the bucket is configured to be performed without interruption in the plurality of buckets, so that the processing capacity can be improved. ..

請求項9に係る発明では、前記搬送コンベヤ(12)は、前記回転走行部(12b)に向けて、少なくとも物品(10)を吸着して搬送する傾斜搬送部(12a)を有し、前記回転走行部(12b)から投下される物品(10)は、搬送方向先端がバケット内へ着地した後に後端が物品高さ略1個分の落差でバケット内へ着地するよう、前記バケット(14)の受け高さと受入れ姿勢とになるように、前記ハンドリング部(32)を動作制御することを特徴とする。
請求項9の発明によれば、搬送コンベヤから送り込まれる物品は、先端と後端が一度に着地しないようにしたので、物品がバケット内に着地する際の衝撃を緩和して、物品を姿勢が乱れることなく上下方向に積み重ねて集合することができる。
In the invention according to claim 9, the transport conveyor (12) has an inclined transport section (12a) that attracts and transports at least the article (10) toward the rotary traveling section (12b), and the rotation The article (10) dropped from the traveling portion (12b) has the bucket (14) so that the tip in the transport direction lands in the bucket and then the rear end lands in the bucket with a head of about one article height. It is characterized in that the operation of the handling unit (32) is controlled so as to have a receiving height and a receiving posture.
According to the invention of claim 9, since the tip and the rear end of the article sent from the conveyor do not land at the same time, the impact when the article lands in the bucket is alleviated and the article is placed in a posture. It can be stacked and assembled in the vertical direction without being disturbed.

本発明によれば、バケットに対して物品を搬送コンベヤによって先端が揃うように送り込むことができ、専用の手段を設けることなく簡単な構成で複数の物品を揃えた集合品として受渡し先に移すことができる。 According to the present invention, articles can be fed to a bucket by a conveyor so that the tips are aligned, and a plurality of articles can be transferred to a delivery destination as an aggregate with a simple configuration without providing a dedicated means. Can be done.

実施例の集合移載装置を示す概略平面図である。It is a schematic plan view which shows the collective transfer apparatus of an Example. 実施例の集合移載装置を一部縦断して示す概略側面図である。It is a schematic side view which shows the collective transfer apparatus of an Example partially longitudinally. 実施例の集合移載装置による物品移載工程を示す説明図である。It is explanatory drawing which shows the article transfer process by the collective transfer apparatus of an Example. 実施例の集合移載装置において受入れ動作中のバケットと搬送コンベヤとの関係を示す説明である。It is the description which shows the relationship between the bucket during the receiving operation and the transfer conveyor in the collective transfer apparatus of an Example. 実施例の集合移載装置において物品を集合中のバケットの上に次のバケットを位置付けた状態を示す概略側面図である。It is a schematic side view which shows the state which the next bucket is positioned on the bucket which is collecting articles in the assembly transfer apparatus of an Example. 第2の実施例の集合移載装置を示す概略側面図である。It is a schematic side view which shows the collective transfer apparatus of 2nd Example. 第2の実施例の集合移載装置を示す概略平面図である。It is a schematic plan view which shows the collective transfer apparatus of 2nd Example. 第2の実施例の集合移載装置において受入れ位置のバケットと搬送コンベヤとの関係を示す説明である。It is the explanation which shows the relationship between the bucket of the receiving position, and the transfer conveyor in the collective transfer apparatus of 2nd Embodiment.

次に、本発明に係る集合移載装置の好適な実施例を挙げて、添付図面を参照しながら以下説明する。 Next, a suitable embodiment of the collective transfer device according to the present invention will be described below with reference to the accompanying drawings.

実施例に係る集合移載装置は、図1~図3に示す如く、搬送コンベヤ12の搬送終端から送り出される物品としての袋詰め品10の通過を検知する物品検知センサ30と、搬送コンベヤ12の搬送終端から送り出される袋詰め品10を受け入れて、所定数で重ねた集合品Wとして収容可能なバケット14を装着したロボットハンド16aを備えた2基の第1の移載ロボット16と、を備え、物品検知センサ30により検知された袋詰め品10の検知タイミングと検知数に応じて、第1の移載ロボット16がバケット14を順次下降移動するよう動作制御されることで、該バケット14内に所定数の袋詰め品10が上下方向に揃って積み重ねられるよう構成される。前記バケット14は、袋詰め品10の集合品Wを、袋詰め品10が重なる並び方向の両外側となる上方および下方から支持する第1支持部材14bおよび第2支持部材14cを備え、両支持部材14b,14cで支持した集合品Wは、第1の移載ロボット16の動作により、バケット14が受渡し先へ向けて移動され、バケット14に収容された集合品Wが受渡し先となる受渡し位置まで移される。また、実施例の集合移載装置は、第1の移載ロボット16により受渡し先まで移動されたバケット14内の集合品Wを、袋詰め品10が重なる並び方向前後から挟んで保持する保持手段20を有し、該保持手段20を移動して集合品Wを次工程に移載する第2の移載ロボット22を備える。実施例における物品としては、製袋充填機においてピロー包装された袋詰め品10であって、左右に横シール部が形成されて横臥姿勢の袋詰め品10をコバ立て姿勢となるように起立し、横並びで整列した集合品Wとして受渡し先に受け渡す形態として例示するが、物品はこのような袋詰め品10に限らず、ピロー包装以外の各種袋詰め形態や、小箱詰め品、あるいは未包装品など、各種形態からなる物品を移載処理対象とすることができる。 As shown in FIGS. 1 to 3, the collective transfer device according to the embodiment includes an article detection sensor 30 for detecting the passage of the packaged article 10 as an article sent out from the transfer end of the transfer conveyor 12, and the transfer conveyor 12. It is equipped with two first transfer robots 16 equipped with a robot hand 16a equipped with a bucket 14 capable of receiving a bagged product 10 sent out from a transfer end and accommodating it as an aggregate W stacked in a predetermined number. The operation of the first transfer robot 16 is controlled so as to sequentially move downward in the bucket 14 according to the detection timing and the number of detections of the packaged product 10 detected by the article detection sensor 30, so that the inside of the bucket 14 is moved. A predetermined number of packed products 10 are arranged and stacked in the vertical direction. The bucket 14 includes a first support member 14b and a second support member 14c that support the aggregate W of the baggage 10 from above and below on both outer sides in the arrangement direction in which the baggage 10 overlaps, and both support the bucket 14. The assembly W supported by the members 14b and 14c is moved toward the delivery destination by the operation of the first transfer robot 16, and the assembly W housed in the bucket 14 is the delivery position as the delivery destination. Will be transferred to. Further, the collective transfer device of the embodiment is a holding means for holding the collective product W in the bucket 14 moved to the delivery destination by the first transfer robot 16 by sandwiching it from the front and back in the arrangement direction in which the bagged products 10 overlap. A second transfer robot 22 having 20 and moving the holding means 20 to transfer the aggregate W to the next step is provided. The article in the embodiment is a bag-packed product 10 pillow-wrapped in a bag-making filling machine, and the bag-packed product 10 in a lying-down position with horizontal seal portions formed on the left and right stands up in an edge-standing position. , As an example of the form of delivering to the delivery destination as an aggregate W arranged side by side, the article is not limited to such a bagged item 10, but various bagged forms other than pillow packaging, a small box packed item, or an unpackaged item. Articles in various forms, such as articles, can be transferred.

前記搬送コンベヤ12は、図1、図2に示す如く、サーボモータ等の駆動源により走行する吸着ベルト26と吸引源に接続すると共に吸着ベルト26の裏面に接する吸引チャンバー28とを備え、吸引チャンバー28に設けた吸引孔28aを介して吸着ベルト26に設けた通孔26aに作用する吸引力によって、ベルト表面(搬送面)に袋詰め品10を吸着して搬送する。搬送コンベヤ12には、横シール部10aが物品搬送方向と交差する左右を向く横臥姿勢の袋詰め品10が、前工程から所定間隔ごとに供給される。また、搬送コンベヤ12の終端に向けて搬送面が下方傾斜する傾斜搬送部12aが設けられる。傾斜搬送部12aによって斜め下向きに搬送される袋詰め品10は、前記搬送コンベヤ12における吸着ベルト26に吸着保持されて搬送終端まで位置ずれを防止した状態で搬送される。図4(b)に示すように、傾斜搬送部12aからの袋詰め品10の送出ラインLは、バケット14の載置面(第1支持部材14bの上面または既に収容されている袋詰め品10の上面)に向けて袋詰め品10の先端が下向きとなって斜めに投入される。そして、袋詰め品10の先端が先にバケット14内の載置面に着地し、その後、後端が物品高さ略1個分の落差を持ってバケット14内の載置面に着地するようバケット14に収容される。搬送コンベヤ12の搬送終端は、プーリ13が回転可能に支持されて、吸着ベルト26の巻き掛け端部として吸着ベルト26が下向きに転向する回転走行部12bとされ、該回転走行部12bの前方に所定間隔離間した、後述する受入れ位置S1に位置付けられたバケット14内に袋詰め品10が順次積み重なって収容される。前記吸着ベルト26に載置されて搬送される袋詰め品10の後端は、前記回転走行部12bにおいて下方へ巻き込まれるようにして下向きの送り力が与えられる。前記搬送コンベヤ12の搬送終端まで搬送された袋詰め品10の通過を検知する前記物品検知センサ30が設けられ、該物品検知センサ30で袋詰め品10の通過を検知することにより、その袋詰め品10の物品検知数が、前記バケット14への物品送り込み数としてカウントされ、またその物品検知信号によりバケット14への物品送り込みタイミングを得ることができる。 As shown in FIGS. 1 and 2, the transfer conveyor 12 includes a suction belt 26 traveling by a drive source such as a servo motor, and a suction chamber 28 connected to the suction source and in contact with the back surface of the suction belt 26. The packaged product 10 is sucked and conveyed on the belt surface (transport surface) by the suction force acting on the through hole 26a provided in the suction belt 26 through the suction hole 28a provided in 28. The transport conveyor 12 is supplied with a bagged product 10 in a lying position in which the lateral seal portion 10a intersects the article transport direction and faces left and right at predetermined intervals from the previous process. Further, an inclined conveyor portion 12a whose transport surface is inclined downward toward the end of the conveyor 12 is provided. The bagged product 10 transported diagonally downward by the inclined transport unit 12a is sucked and held by the suction belt 26 of the transport conveyor 12 and is conveyed to the end of the transport in a state where misalignment is prevented. As shown in FIG. 4B, the delivery line L of the bagged product 10 from the inclined transport portion 12a is the mounting surface of the bucket 14 (the upper surface of the first support member 14b or the bagged product 10 already housed in the bagged product 10). The tip of the bagged product 10 faces downward and is inserted diagonally toward the upper surface of the bag. Then, the tip of the bagged product 10 first lands on the mounting surface in the bucket 14, and then the rear end lands on the mounting surface in the bucket 14 with a head of about one article height. It is housed in the bucket 14. The transport end of the transport conveyor 12 is a rotary traveling portion 12b in which the pulley 13 is rotatably supported and the suction belt 26 is rotated downward as a winding end portion of the suction belt 26, and is in front of the rotary traveling portion 12b. The packed products 10 are sequentially stacked and housed in the bucket 14 located at the receiving position S1 described later, which is separated by a predetermined interval. The rear end of the packaged product 10 placed on the suction belt 26 and conveyed is subjected to a downward feeding force so as to be rolled downward in the rotating traveling portion 12b. The article detection sensor 30 for detecting the passage of the bagged product 10 conveyed to the transfer end of the conveyor 12 is provided, and the article detection sensor 30 detects the passage of the bagged article 10 to pack the bag. The number of articles detected in the article 10 is counted as the number of articles sent into the bucket 14, and the timing of sending articles to the bucket 14 can be obtained from the article detection signal.

前記バケット14は、図1~図3に示す如く、支持壁14aと、該支持壁14aの一側へ延出して夫々対向配置され、前記袋詰め品10の受け入れ時における後述する受入れ姿勢で下方に位置する第1支持部材14bと上方に位置する第2支持部材14cと、第1支持部材14bおよび第2支持部材14cと交差する方向の両側に対向して配置された側壁部材14d,14dとを備え、これらの構成部材14b,14c,14d,14dによって囲われて、支持壁14aの内面15が向く外側に拡がって開口する一側方からの袋詰め品10の受け入れを許容する第1開口14fで収容部14eが画成される。この収容部14eには、搬送コンベヤ12から受け入れた前記袋詰め品10が横臥姿勢のまま前記第1開口14fの下部を画成する第1支持部材14bの上部に順次積み上げられて重なった集合品Wとなって収容される。前記第2支持部材14cは、バケット14に回動可能に支持され、拡開手段24によって移動されて、第1支持部材14bへの袋詰め品10の積み上げ(並び)方向に向けて拡がって開口する第2開口14gを開閉可能に構成される。すなわち、第2支持部材14cを、受入れ姿勢において第2開口14gを閉ざす位置から第1支持部材14bの上方から退避して第2開口14gの上方を開放し袋詰め品10の受け入れを許容する拡開位置まで移動することで、支持壁14aが搬送方向後方を向く側に開放する第1開口14fと第2開口14gが連続して収容部14eにおける支持壁14aの対面側(内面15が向く側)となる一側と上方との2方向を開放して、バケット14へ袋詰め品10を受け入れる開口域を拡大する。 As shown in FIGS. 1 to 3, the bucket 14 extends to one side of the support wall 14a and is arranged to face each other, and is downward in the receiving posture described later when the bagged product 10 is received. The first support member 14b located in, the second support member 14c located above, and the side wall members 14d, 14d arranged to face each other on both sides in the direction intersecting the first support member 14b and the second support member 14c. A first opening that is surrounded by these components 14b, 14c, 14d, 14d and allows the acceptance of the baggage 10 from one side, which extends outwardly to the outside facing the inner surface 15 of the support wall 14a. The accommodating portion 14e is defined at 14f. In the accommodating portion 14e, the packed products 10 received from the conveyor 12 are sequentially stacked and overlapped on the upper portion of the first support member 14b that defines the lower portion of the first opening 14f while lying down. It becomes W and is accommodated. The second support member 14c is rotatably supported by the bucket 14, is moved by the expanding means 24, and expands and opens in the stacking (arrangement) direction of the packaged products 10 on the first support member 14b. The second opening 14g is configured to be openable and closable. That is, the second support member 14c is retracted from above the first support member 14b from the position where the second opening 14g is closed in the receiving posture, and the upper part of the second opening 14g is opened to allow acceptance of the packaged product 10. By moving to the open position, the first opening 14f and the second opening 14g, which open the support wall 14a to the side facing rearward in the transport direction, continuously face the opposite side of the support wall 14a in the accommodating portion 14e (the side facing the inner surface 15). ) Is opened in two directions, one side and the upper side, and the opening area for receiving the bagged product 10 in the bucket 14 is expanded.

図4に示す如く、前記バケット14は、受入れ位置S1において、前記支持壁14aが、前記搬送コンベヤ12の搬送終端(回転走行部12b)の前方で、搬送コンベヤ12の搬送方向前方へ向けて前傾し、該搬送コンベヤ12から送り込まれる袋詰め品10の搬送方向前方を閉鎖可能な受入れ姿勢となって位置付き、該受入れ姿勢において、前記第1支持部材14bが下方に位置すると共に前記第2支持部材14cが上方に位置する。図3に示す如く、第2支持部材14cは、前記支持壁14aに対して回動可能に支持され、前記拡開手段24によって第2開口14gを開放(開口域を拡大)する位置まで回動した拡開位置と、該第2開口14gを閉ざすと共に前記第1支持部材14bとで集合品Wを袋詰め品10の並び方向の前後から挟むように支持可能な位置まで回動した支持位置(第1支持部材14bで支持する集合品Wの上部となる一側を支持する位置)とに移動される。拡開手段24は、袋詰め品10をバケット14に受け入れる際には第2支持部材14cを拡開位置に移動しており、バケット14内へ所定数の袋詰め品10を受け入れた後に、受入れ位置S1から受渡し先となる受渡し位置S2へバケット14を移動するまでの間は、拡開位置から移動した第2支持部材14cを前記支持位置に維持するよう構成される。また、拡開手段24は、バケット14に収容した集合品Wを受渡し位置S2で第2の移載ロボット22へ受け渡す際に第2支持部材14cを拡開位置に移動する。なお、第1および第2支持部材14b,14cの延出端側には、その延出方向に開放する切欠部14h,14hが設けられる。図3に示す如く、受渡し位置S2までバケット14が移動すると、前記保持手段20に設けられた爪部20a,20aが前記切欠部14h,14hの空所を通過して、バケット内に収容された集合品Wを、その並び方向前後から挟持することができる。 As shown in FIG. 4, in the receiving position S1, the support wall 14a is in front of the transfer end (rotary traveling portion 12b) of the transfer conveyor 12 and is forward toward the front in the transfer direction of the transfer conveyor 12. The first support member 14b is positioned downward and the second support member 14b is positioned in the receiving posture so as to be tilted so that the front of the packed product 10 fed from the conveyor 12 can be closed in the transport direction. The support member 14c is located above. As shown in FIG. 3, the second support member 14c is rotatably supported with respect to the support wall 14a, and is rotated to a position where the second opening 14g is opened (the opening area is expanded) by the expanding means 24. A support position (a support position that is rotated to a position where the aggregate W can be supported by the widened opening position and the first support member 14b while closing the second opening 14g so as to sandwich the aggregate W from the front and back in the arrangement direction of the packaged product 10. It is moved to a position that supports one side, which is the upper part of the aggregate W supported by the first support member 14b). When the bagging item 10 is received in the bucket 14, the expanding means 24 moves the second support member 14c to the expanding position, and after receiving a predetermined number of bagging items 10 in the bucket 14, accepts the bagged item 10. Until the bucket 14 is moved from the position S1 to the delivery position S2 which is the delivery destination, the second support member 14c moved from the expanded position is maintained at the support position. Further, the expanding means 24 moves the second support member 14c to the expanding position when the aggregate W housed in the bucket 14 is delivered to the second transfer robot 22 at the delivery position S2. In addition, notches 14h, 14h that open in the extending direction are provided on the extending end side of the first and second support members 14b, 14c. As shown in FIG. 3, when the bucket 14 moves to the delivery position S2, the claw portions 20a and 20a provided in the holding means 20 pass through the vacant spaces of the notch portions 14h and 14h and are housed in the bucket. The aggregate W can be sandwiched from the front and back in the arrangement direction.

図1に示す如く、前記第1の移載ロボット16は、前記ロボットハンド16aにバケット14を設けてハンドリング部32を構成する垂直多関節型ロボットなどが用いられ、第1の移載ロボット16は、前記搬送コンベヤ12の搬送向きと交差する向きに離間して2基配設される。各移載ロボット16は、バケット14を、前記搬送コンベヤ12の搬送終端から送り出される横臥姿勢の袋詰め品10を受け入れ可能な受入れ位置S1と、該受入れ位置S1から離間する受渡し位置S2とに移動するようにハンドリング部32を動作制御する。図4に示す如く、受入れ位置S1において、搬送コンベヤ12から送り込まれる袋詰め品10の搬送方向前方が支持壁14aによって位置規制され、バケット14に送り込まれた袋詰め品10は、搬送コンベヤ12の搬送終端の回転走行部12bの前方と、袋詰め品10の後端とにわずかな隙間Nを存するように支持壁14aが前傾して臨む、受入れ姿勢としてバケット14を位置付ける。そして、搬送コンベヤ12の搬送終端から送り込まれる袋詰め品10が、前述のように、所定の落差(例えば、物品高さの略1個分)を持ってバケット14内へ送り込まれるようにした受け高さとして位置付くように、袋詰め品10の積み重ね数に応じて、前記第1支持部材14bによる支持高さが保たれる。なお、バケット14を前記受け高さまで下降する際にも、支持壁14aと搬送コンベヤ12の搬送終端の回転走行部12bとの前記隙間Nを維持するように、ハンドリング部32が動作制御される。また、前記バケット14の受入れ姿勢において支持壁14aと回転走行部12bとの間の僅かな隙間Nは、図4(b)に示す如く、先端が支持壁14aに当接した袋詰め品10の後端が、搬送コンベヤ12に対して接触することなく下降し得る離間距離に設定される。なお、バケット14を前記受け高さに下降する時期は、物品検知センサ30による物品検知のタイミングと、搬送コンベヤ12の速度との関係から設定される。このように、物品検知センサ30により検知された袋詰め品10の検知タイミングと検知数とに応じてバケット14が所定の受け高さと受入れ姿勢とになる受入れ動作を行うように、ハンドリング部32が動作制御される。更に、第1の移載ロボット16は、所定数の袋詰め品10を積み重ねた集合品Wを収容したバケット14を受渡し位置S2に移動する間に、袋詰め品10をコバ立てして起立姿勢で横並びになるように、バケット14を傾けて、第1開口14fが上向きで支持壁14aが水平(物品の並び方向が横)となる姿勢に変換するように、ハンドリング部32を動作する。 As shown in FIG. 1, as the first transfer robot 16, a vertical articulated robot or the like in which a bucket 14 is provided on the robot hand 16a to form a handling portion 32 is used, and the first transfer robot 16 is , Two units are arranged apart from each other in a direction intersecting the transfer direction of the transfer conveyor 12. Each transfer robot 16 moves the bucket 14 to a receiving position S1 capable of accepting the bagged product 10 in a lying posture sent out from the transport end of the transport conveyor 12 and a delivery position S2 separated from the receiving position S1. The operation of the handling unit 32 is controlled so as to be performed. As shown in FIG. 4, at the receiving position S1, the front of the packed product 10 fed from the transport conveyor 12 in the transport direction is position-controlled by the support wall 14a, and the bagged product 10 fed into the bucket 14 is the transport conveyor 12. The bucket 14 is positioned as a receiving posture in which the support wall 14a leans forward so as to have a slight gap N between the front of the rotating traveling portion 12b at the end of the conveyor and the rear end of the packed product 10. Then, as described above, the bagged product 10 fed from the transport end of the conveyor 12 is fed into the bucket 14 with a predetermined head (for example, approximately one article height). The support height by the first support member 14b is maintained according to the number of stacked bagged products 10 so as to be positioned as the height. The operation of the handling unit 32 is controlled so as to maintain the gap N between the support wall 14a and the rotating traveling unit 12b at the end of the transfer of the conveyor 12 even when the bucket 14 is lowered to the receiving height. Further, in the receiving posture of the bucket 14, the slight gap N between the support wall 14a and the rotating traveling portion 12b is, as shown in FIG. 4B, the bagged product 10 whose tip is in contact with the support wall 14a. The rear end is set to a separation distance that allows it to descend without contacting the conveyor 12. The timing for lowering the bucket 14 to the receiving height is set from the relationship between the timing of article detection by the article detection sensor 30 and the speed of the conveyor 12. In this way, the handling unit 32 performs a receiving operation in which the bucket 14 has a predetermined receiving height and receiving posture according to the detection timing and the number of detections of the bagged product 10 detected by the article detection sensor 30. The operation is controlled. Further, the first transfer robot 16 raises the bagged product 10 in an upright posture while moving the bucket 14 containing the aggregate W in which a predetermined number of packed products 10 are stacked to the delivery position S2. The bucket 14 is tilted so as to be side by side, and the handling unit 32 is operated so as to change the posture so that the first opening 14f faces upward and the support wall 14a is horizontal (the direction in which the articles are arranged is horizontal).

前記2基の第1の移載ロボット16は、図5に示す如く、前記搬送コンベヤ12の搬送終端から送り出される袋詰め品10を所定数だけ受け入れる受入れ動作中の一方のバケット14におけるバケット14の上方に、他方の移載ロボット16におけるバケット14を上方から近付けて、その下部を一方のバケット14への第2開口14gからの袋詰め品10の受け入れに支障がない位置まで近接するように位置付けて各バケット14を一時的に連ねて同調して下降すると共に、一方のバケット14の受入れ動作が完了したのに引き続いて、前記他方のバケット14の受入れ動作を行うようにハンドリング部32が動作制御される。また、受入れ動作が完了した一方のバケット14を受入れ位置S1から下方の退避位置まで垂直に下降すると共に、退避位置に下降するまでの間に拡開位置の第2支持部材14cを支持位置まで移動した後に、一方のバケット14を横移動して前記受渡し位置S2まで至るようにハンドリング部32が動作制御される。すなわち、2基の第1の移載ロボット16は、袋詰め品10が所定間隔ごとに搬送コンベヤ12によって搬送されてくるのに対応して、間断なく受入れ動作を行えるように、2基の移動ロボット16における2つのバケット14,14で交互に受け入れを行うようにハンドリング部32を動作制御する。 As shown in FIG. 5, the two first transfer robots 16 are the buckets 14 in one bucket 14 during the receiving operation that accepts a predetermined number of bagged items 10 sent out from the transfer end of the transfer conveyor 12. The bucket 14 of the other transfer robot 16 is approached upward from above, and the lower portion thereof is positioned so as to be close to a position that does not hinder the acceptance of the bagged product 10 from the second opening 14 g to the one bucket 14. The handling unit 32 controls the operation so that the buckets 14 are temporarily connected and lowered in synchronization with each other, and the receiving operation of the other bucket 14 is subsequently completed after the receiving operation of the other bucket 14 is completed. Will be done. Further, one of the buckets 14 for which the receiving operation has been completed is vertically lowered from the receiving position S1 to the lower retracted position, and the second support member 14c at the expanded position is moved to the supported position until the bucket 14 is lowered to the retracted position. After that, the operation of the handling unit 32 is controlled so as to laterally move one of the buckets 14 to reach the delivery position S2. That is, the two first transfer robots 16 move the two robots so that the packaged product 10 can be conveyed by the conveyor 12 at predetermined intervals so that the receiving operation can be performed without interruption. The operation of the handling unit 32 is controlled so that the two buckets 14 and 14 of the robot 16 alternately receive the robot 16.

図2に示す如く、前記第2の移載ロボット22として、三次元空間を自由に移動可能なロボットアームの端部に保持手段20を設けたハンドリング部34を備えた、パラレルリンクロボットなどが用いられる。保持手段20は、相互に近接離間移動可能な一対の爪部20a,20aを備え、その爪部20a,20aによって、前記バケット14に収容された集合品Wの並び方向前後を挟持して受け継ぐよう構成される。ここで、バケット14に収容されて並ぶ集合品Wは、切欠部14h,14hを設けた第1および第2支持部材14b,14cにより並び方向前後を挟んで支持しており、前記爪部20a,20aが前記切欠部14h,14hの空所に対応して、バケット内に収容された集合品Wを、その並び方向前後から挟持して保持するよう構成される。図3に示す如く、第2の移載ロボット22は、集合品Wを保持した保持手段20を、集合品Wの並び方向へ移動し、前記第2支持部材14cによる支持方向へ向けたバケット14の外側位置まで横移動することで第1の移載ロボット16から第2の移載ロボット22へ集合品Wを受け継ぐよう構成される。この集合品Wの横移動による受け継ぎに際して、前記第2支持部材14cは、下方へ回動してバケット14に収容した集合品Wの一側の支持を解除すると共に、集合品Wの横移動によるバケット外への通過を許容し得る。このようにして集合品Wを受け継ぐように第2の移載ロボット22のハンドリング部34を動作する。バケット14の収容部14eより外側まで横移動された集合品Wは、保持手段20を90度水平回転することで、その並びが直交方向に変換される。 As shown in FIG. 2, as the second transfer robot 22, a parallel link robot or the like equipped with a handling unit 34 provided with a holding means 20 at the end of a robot arm that can freely move in a three-dimensional space is used. Be done. The holding means 20 includes a pair of claw portions 20a, 20a that can be moved close to each other, and the claw portions 20a, 20a sandwich and inherit the aggregate W housed in the bucket 14 in the front-rear direction. It is composed. Here, the aggregates W housed in the bucket 14 and lined up are supported by the first and second support members 14b, 14c provided with the notch portions 14h, 14h, sandwiching the front and back in the lineup direction, and the claw portions 20a, The 20a is configured to sandwich and hold the aggregate W housed in the bucket from the front and back in the arrangement direction corresponding to the vacant spaces of the cutout portions 14h and 14h. As shown in FIG. 3, the second transfer robot 22 moves the holding means 20 holding the aggregate W in the arrangement direction of the aggregate W, and the bucket 14 is directed in the support direction by the second support member 14c. By laterally moving to the outer position of the above, the aggregate W is inherited from the first transfer robot 16 to the second transfer robot 22. Upon inheritance due to the lateral movement of the aggregate W, the second support member 14c rotates downward to release the support on one side of the aggregate W housed in the bucket 14, and the second support member W is laterally moved. Allows passage out of the bucket. In this way, the handling unit 34 of the second transfer robot 22 is operated so as to inherit the aggregate W. The arrangement of the aggregate W laterally moved to the outside of the accommodating portion 14e of the bucket 14 is converted in the orthogonal direction by horizontally rotating the holding means 20 by 90 degrees.

図1、図3に示す如く、次工程には、前記搬送コンベヤ12の一側方に離間して、該搬送コンベヤ12の搬送向きと平行な搬送向きとなるよう設置された、包装機の供給コンベヤ38が配設されている。供給コンベヤ38は、前記第2の移載ロボット22により搬送ベッド40上に載置された集合品Wを押送部材42で所定間隔ごとに横形製袋充填機の包装部36に向けて押送する。搬送ベッド40には、第2の移載ロボット22における保持手段20の水平回転により向きが90度変換された集合品Wは、袋詰め品10の横シール部10aが物品搬送方向の前後となる向きで押送部材42による物品搬送間隔に合わせて載置される。供給コンベヤ38に載置された集合品Wの左右は、物品ガイド44,44によって案内されて前記包装部に向けて搬送される。 As shown in FIGS. 1 and 3, in the next step, a packaging machine is supplied, which is installed so as to be separated from one side of the conveyor 12 and have a transport direction parallel to the transport direction of the conveyor 12. A conveyor 38 is arranged. The supply conveyor 38 uses the push member 42 to push the aggregate W placed on the transport bed 40 by the second transfer robot 22 toward the packaging portion 36 of the horizontal bag-making filling machine at predetermined intervals. In the assembly bed 40 whose orientation is changed by 90 degrees by the horizontal rotation of the holding means 20 in the second transfer robot 22, the horizontal seal portion 10a of the bagged product 10 is in front of and behind the article transport direction. It is placed in the orientation according to the article transport interval by the push member 42. The left and right sides of the aggregate W placed on the supply conveyor 38 are guided by the article guides 44 and 44 and conveyed toward the packaging portion.

次に、実施例に係る集合移載装置の作用について説明する。
図1、図2に示す如く、前記第1の移載ロボット16における一方の移載ロボット16は、前記搬送コンベヤ12における前記搬送終端の回転走行部12bの前方の位置となる受入れ位置S1において、前記バケット14を、回転走行部12bとバケット14に収容された袋詰め品10の後端との間にわずかな隙間Nを存するようにして、支持壁14aが傾斜し、第1開口14fを前記搬送終端に指向し、第2支持部材14cが上方となる前記受入れ姿勢となり、第2支持部材14cを拡開位置に移動して臨む。搬送コンベヤ12は、横シール部10aが左右に配置されて横臥姿勢の袋詰め品10を所定間隔毎に吸着して搬送し、前記傾斜搬送部12aにおける搬送終端から袋詰め品10が前下がりで前記受入れ位置S1に臨むバケット14に向けて送り出され、第1開口14fから収容部14eに向けて搬送される袋詰め品10の左右が側壁部材14d,14dで案内されて袋詰め品10がバケット14に受け入れられる。バケット14に受け入れた袋詰め品10は、搬送方向前部が支持壁14aで位置規制されて第1支持部材14b上に積み重ねられる。図4に示す如く、第1の移載ロボット16は、前記物品検知センサ30により袋詰め品10が検知される毎に、バケット14を、第1支持部材14b上に積み重なる袋詰め品10の積重ね数に応じた受け高さに向けて、バケット14に送り込まれる袋詰め品10の先端が支持壁14aに至る時期に合わせて下降するように移動し、該バケット14による袋詰め品10の受け高さと積重ね位置とが一定になるように、ハンドリング部32を動作制御する。
Next, the operation of the collective transfer device according to the embodiment will be described.
As shown in FIGS. 1 and 2, one of the transfer robots 16 in the first transfer robot 16 has a receiving position S1 which is a position in front of the rotary traveling portion 12b at the end of the transfer in the transfer conveyor 12. The support wall 14a is tilted so that the bucket 14 has a slight gap N between the rotating traveling portion 12b and the rear end of the packaged product 10 housed in the bucket 14, and the first opening 14f is opened. The second support member 14c is oriented toward the end of the transfer and is in the receiving posture with the second support member 14c facing upward, and the second support member 14c is moved to the expanded position to face it. In the transport conveyor 12, horizontal seal portions 10a are arranged on the left and right sides to attract and transport the bagged product 10 in a lying position at predetermined intervals, and the bagged product 10 is lowered forward from the transport end in the inclined transport portion 12a. The left and right sides of the bagged product 10 that is sent out toward the bucket 14 facing the receiving position S1 and conveyed from the first opening 14f toward the accommodating portion 14e are guided by the side wall members 14d and 14d, and the bagged product 10 is a bucket. Accepted by 14. The packaged product 10 received in the bucket 14 is stacked on the first support member 14b whose front portion in the transport direction is restricted in position by the support wall 14a. As shown in FIG. 4, the first transfer robot 16 stacks the bucket 14 on the first support member 14b every time the bagged product 10 is detected by the article detection sensor 30. The tip of the bagged product 10 sent to the bucket 14 moves so as to descend in accordance with the time when it reaches the support wall 14a toward the receiving height according to the number, and the receiving height of the bagged product 10 by the bucket 14 The operation of the handling unit 32 is controlled so that the stacking position and the stacking position are constant.

図3に示す如く、前記物品検知センサ30により所定数の袋詰め品10が検知されて、バケット14内へ袋詰め品10が所定数収容された集合品Wとなることにより、前記受入れ位置S1において受入れ姿勢で臨むバケット14は、受入れ位置S1から下方の退避位置まで垂直に下降してから横移動して前記受渡し位置S2まで至るよう、前記ハンドリング部32が動作制御される。そして、バケット14が退避位置まで下降するまでの間に第2支持部材14cを支持位置まで移動して、集合品Wが袋詰め品10の並び方向前後から第1支持部材14bおよび第2支持部材14cで挟んで支持される。このように袋詰め品10の受け入れを終えたバケット14は、前記受入れ位置S1から直ちに離間すると共に、他のバケット14を受入れ位置S1に位置付けて、続けて搬送されてくる袋詰め品10の受け入れを許容する。バケット14内の集合品Wが第2支持部材14cで挟まれる前の時期は下方へ垂直移動するので、集合品Wに横揺れを与えることなく受入れ位置S1から直ちに離れることができ、その移動による集合品Wの集合状態の乱れや各袋詰め品10の位置ずれを防止することができる。また、第1の移載ロボット16は、ハンドリング部32を動作して、第1支持部材14bおよび第2支持部材14cで集合品Wを支持したバケット14を、受入れ位置S1から受渡し位置S2に移動する間に横向きの第1開口14fが上向きとなり、支持壁14aが水平となるように姿勢変換して、袋詰め品10が起立してコバ立てで横並びの集合品Wとなるように変換する。 As shown in FIG. 3, the article detection sensor 30 detects a predetermined number of bagged items 10, and the bagged items 10 are housed in a predetermined number in the bucket 14 to form an aggregate W, whereby the receiving position S1. In the bucket 14 facing in the receiving posture, the operation of the handling unit 32 is controlled so that the bucket 14 vertically descends from the receiving position S1 to the lower retracted position and then moves laterally to reach the delivery position S2. Then, the second support member 14c is moved to the support position until the bucket 14 descends to the retracted position, and the aggregate W moves the first support member 14b and the second support member from the front and back in the arrangement direction of the bagged product 10. It is supported by sandwiching it between 14c. The bucket 14 that has finished receiving the bagged product 10 in this way immediately separates from the receiving position S1 and positions the other bucket 14 at the receiving position S1 to receive the bagged product 10 that is continuously conveyed. Tolerate. Since the aggregate W in the bucket 14 moves vertically downward before being sandwiched by the second support member 14c, it can be immediately separated from the receiving position S1 without giving rolling to the aggregate W, and due to the movement. It is possible to prevent the aggregated product W from being disturbed in the assembled state and the misalignment of each packaged product 10. Further, the first transfer robot 16 operates the handling unit 32 to move the bucket 14 in which the aggregate W is supported by the first support member 14b and the second support member 14c from the reception position S1 to the delivery position S2. During this period, the sideways first opening 14f is turned upward, the posture is changed so that the support wall 14a is horizontal, and the bagged product 10 is converted so as to stand up and become a side-by-side aggregate W with an edge stand.

図5に示す如く、前記第1の移載ロボット16が、受入れ位置S1において所定数の袋詰め品10をバケット14に受け入れる受入れ動作の終了時期に合わせて、前記他方の移載ロボット16におけるバケット14を、受入れ動作中のバケット14の上方から近接する位置まで下降する。そして、一方のバケット14が所定数の袋詰め品10の受け入れを終えた後に受入れ位置S1から離間すると、直ちに他方の移載ロボット16のバケット14が、受入れ位置S1に位置付くように移動し、前述した受入れ動作を繰り返す。このように、2基の移動ロボット16に夫々設けたバケット14によって交互に受入れ動作させることで、搬送コンベヤ12により所定間隔ごとに搬送されてくる袋詰め品10を間断なく各バケット14に順次受け入れることができる。すなわち、一方のバケット14へ収容されるべき最終の袋詰め品10が送り込まれてから、続けて搬送されてきた袋詰め品10が前記回転走行部12bから他方のバケット14へ投下されるまでの時期に、他のバケット14が一方のバケット14の上方に近接した位置まで移動して、両バケット14を一時的に連ねた状態で同調して下降するよう、2基の移載ロボット16の対応する夫々のハンドリング部32が動作制御される。所定数の袋詰め品10の受け入れが完了した一方のバケット14は、前記の如く、前記受入れ位置S1から直ちに離間し、前記下方の退避位置を経て前記受渡し位置S2へ向けて移動される。また、バケット14の受渡し位置S2への移動に際して、拡開位置の第2支持部材14cが支持位置まで移動して、集合品Wが並び方向両側から支持される。 As shown in FIG. 5, the bucket in the other transfer robot 16 coincides with the end time of the acceptance operation in which the first transfer robot 16 receives a predetermined number of bagged items 10 into the bucket 14 at the acceptance position S1. 14 is lowered from above the bucket 14 during the receiving operation to a position close to the bucket 14. Then, when one bucket 14 separates from the receiving position S1 after receiving a predetermined number of packed products 10, the bucket 14 of the other transfer robot 16 immediately moves so as to be positioned at the receiving position S1. The above-mentioned acceptance operation is repeated. In this way, by alternately receiving and operating the two mobile robots 16 by the buckets 14 provided respectively, the bag-filled products 10 conveyed at predetermined intervals by the conveyor 12 are sequentially received in each bucket 14 without interruption. be able to. That is, from the time when the final packaged product 10 to be accommodated in one bucket 14 is sent until the continuously transported bagged product 10 is dropped from the rotating traveling portion 12b into the other bucket 14. Correspondence of two transfer robots 16 so that the other bucket 14 moves to a position close to the upper part of one bucket 14 and descends in synchronization with both buckets 14 temporarily connected at the same time. The operation of each handling unit 32 is controlled. As described above, the bucket 14 on which the reception of the predetermined number of the packaged products 10 has been completed is immediately separated from the receiving position S1 and moved toward the delivery position S2 via the lower retracting position. Further, when the bucket 14 is moved to the delivery position S2, the second support member 14c at the expanded position moves to the support position, and the aggregate W is supported from both sides in the line-up direction.

図2、図3に示す如く、前記第1の移載ロボット16によって受渡し位置S2までバケット14が移動されると、前記第2の移載ロボット22は、受渡し位置S2の上方において一対の爪部20a,20aを離間した保持手段20を下降するようハンドリング部34を動作すると共に、一対の爪部20a,20aを近接移動して、前記爪部20a,20aが前記第1および第2支持部材14b,14cに設けた切欠部14h,14hに対応した空所において、バケット内でコバ立てになった袋詰め品10の集合品Wを、その並び方向前後から挟んで保持する。そして、前記第2支持部材14cが拡開手段24により拡開位置に移動された後、第2の移載ロボット22によって保持手段20が、開放された第2支持部材14cの外側にバケット14から離間するように横移動され、バケット14外において集合品Wが第2の移載ロボット22に受け継がれる。また、受渡し位置S2において集合品Wを第2の移載ロボット22に受け渡した第1の移載ロボット16は、図5に示す如く、第2支持部材14cが拡開位置に移動されているバケット14を、受入れ位置S1において受入れ動作している他方のバケット14の上方に位置付け、前記した如く、バケット14への袋詰め品10の受入れ動作が繰り返される。また、集合品Wを受け継いだ第2の移載ロボット22は、保持手段20を横移動した後、該保持手段20を90度水平方向に回転し、起立姿勢の集合品Wの並びを直交方向に変換し、前記供給コンベヤ38の搬送間隔に応じて所定のタイミングで集合品Wを所定間隔ごとに移載するようハンドリング部34が動作制御される。 As shown in FIGS. 2 and 3, when the bucket 14 is moved to the delivery position S2 by the first transfer robot 16, the second transfer robot 22 has a pair of claws above the delivery position S2. The handling portion 34 is operated so as to lower the holding means 20 separated from the 20a, 20a, and the pair of claw portions 20a, 20a are moved in close proximity to the claw portions 20a, 20a to move the first and second support members 14b. In the vacant space corresponding to the notches 14h and 14h provided in the 14c, the aggregate W of the bag-packed products 10 which is edged in the bucket is sandwiched and held from the front and back in the arrangement direction. Then, after the second support member 14c is moved to the expansion position by the expansion means 24, the holding means 20 is moved from the bucket 14 to the outside of the opened second support member 14c by the second transfer robot 22. It is laterally moved so as to be separated, and the aggregate W is inherited by the second transfer robot 22 outside the bucket 14. Further, in the first transfer robot 16 in which the aggregate W is delivered to the second transfer robot 22 at the delivery position S2, as shown in FIG. 5, the bucket in which the second support member 14c is moved to the expanded position. 14 is positioned above the other bucket 14 that is receiving operation at the receiving position S1, and as described above, the receiving operation of the bagged product 10 in the bucket 14 is repeated. Further, the second transfer robot 22 that inherits the aggregate W rotates the holding means 20 horizontally by 90 degrees after laterally moving the holding means 20, and arranges the aggregates W in the standing posture in the orthogonal direction. The operation of the handling unit 34 is controlled so that the aggregate W is transferred at predetermined timings according to the transfer interval of the supply conveyor 38.

本実施例の集合移載装置は、前記搬送コンベヤ12によって横臥姿勢で搬送されてくる袋詰め品10を、第1の移載ロボット16のバケット14に横臥姿勢で受け入れて集合すると共に、集合品Wが収容されたバケット14を受入れ位置S1から受渡し位置S2に移動する間に、袋詰め品10を横臥姿勢から起立姿勢に変換するようバケット14を第1の移載ロボット16で姿勢変換するよう構成したので、袋詰め品10の姿勢を変換する装置を別途設ける必要がなく、装置構成を簡略化することができる。すなわち、袋詰め品10の集合と、集合した袋詰め品10の姿勢変換との各処理を、第1の移載ロボット16のハンドリング部32の動作によって行うよう構成したので、処理部の数を少なくすると共に、各処理部間で袋詰め品10の姿勢を維持するための姿勢維持機構を省略することができ、品種変更に際しての部品交換や型換えの手間を省略でき、品種切り替えの作業時間を短縮することができる。 In the collective transfer device of the present embodiment, the bagged product 10 conveyed in the lying posture by the transport conveyor 12 is received and assembled in the bucket 14 of the first transfer robot 16 in the lying posture, and the collective product is collected. While the bucket 14 in which W is housed is moved from the receiving position S1 to the delivery position S2, the bucket 14 is changed to the posture by the first transfer robot 16 so as to change the bagged product 10 from the lying posture to the standing posture. Since it is configured, it is not necessary to separately provide a device for changing the posture of the packaged product 10, and the device configuration can be simplified. That is, since each process of assembling the packaged items 10 and changing the posture of the assembled bagged items 10 is performed by the operation of the handling unit 32 of the first transfer robot 16, the number of processing units is increased. In addition to reducing the number, it is possible to omit the posture maintenance mechanism for maintaining the posture of the bagged product 10 between each processing unit, and it is possible to omit the trouble of parts replacement and model change when changing the product type, and the work time for product product switching. Can be shortened.

本実施例の集合移載装置では、前記受入れ位置S1においてバケット14内に袋詰め品10を受け入れる際には、上方に配置される第2支持部材14cを拡開位置に移動して第2開口14gを開放するので、バケット14における前記搬送コンベヤ12を向く前方および上方が開放し、袋詰め品10を受け入れるための開口域が拡大するので前記搬送終端から高速で送り出される袋詰め品10の受け入れが容易である。また、第2支持部材14cを、バケット14を受入れ位置S1から受渡し位置S2に移動して袋詰め品10の姿勢を変換する際には支持位置に維持して第2開口14gを閉じるよう構成したので、集合品Wは第1支持部材14bおよび第2支持部材14cで袋詰め品10の並び方向前後で支持され、バケット14の移動中における袋詰め品10の位置ずれや集合状態の乱れを抑制することができ、保持手段20で集合品Wを良好に保持して第2の移載ロボット22へ集合品Wを受け渡すことができる。また、第2支持部材14cを、支持壁側を回動支点として回動して開閉するよう構成したので、簡単な構成でバケット14から第2の移載ロボット22への集合品Wの受け渡しを良好に行うことができる。 In the collective transfer device of the present embodiment, when the bagged product 10 is received in the bucket 14 at the receiving position S1, the second support member 14c arranged above is moved to the expanded position to open the second opening. Since 14 g is opened, the front and the upper side of the bucket 14 facing the conveyor 12 are opened, and the opening area for receiving the bag 10 is expanded, so that the bag 10 sent out from the transfer end at high speed is received. Is easy. Further, the second support member 14c is configured to maintain the bucket 14 at the support position and close the second opening 14g when the bucket 14 is moved from the receiving position S1 to the delivery position S2 to change the posture of the packaged product 10. Therefore, the aggregate W is supported by the first support member 14b and the second support member 14c in the front and rear of the arrangement direction of the packaged items 10, and suppresses the misalignment of the packaged items 10 and the disorder of the assembled state during the movement of the bucket 14. The assembly W can be well held by the holding means 20 and the assembly W can be delivered to the second transfer robot 22. Further, since the second support member 14c is configured to rotate and open / close with the support wall side as a rotation fulcrum, the aggregate W can be delivered from the bucket 14 to the second transfer robot 22 with a simple configuration. Can be done well.

本実施例の集合移載装置は、前記バケット14に袋詰め品10を受け入れる受入れ動作に際し、バケット14の支持壁14aを、該支持壁14aで搬送方向前部が位置規制される袋詰め品10の搬送方向後端が、前記回転走行部12bの前方にわずかな隙間Nを存する受入れ姿勢で受入れ位置S1に臨ませると共に、前記第1支持部材14bの支持高さを、搬送コンベヤ12の搬送終端から袋詰め品10が所定の落差でバケット内に送り込まれる高さとしている。これにより、搬送コンベヤ12の搬送終端からバケット14に送り込まれて支持壁14aに跳ね返された袋詰め品10は、その後部が搬送コンベヤ12の回転走行部12bに当接してバケット14に向けた下向きの送り力が付与され、跳ね返された袋詰め品10を前部が支持壁14aで位置規制される位置まで送り込むことができる。また、バケット14は、支持壁14aと回転走行部12b(搬送終端)との隙間Nを一定に維持して下降するので、搬送コンベヤ12による搬送遅れによりバケット14の下降時期に対してバケット内に収まりきらない袋詰め品10についても、回転走行部12bによるバケット14に向けた下向きの送り力が付与されるので前部が支持壁14aで位置規制される位置まで送り込むことができる。すなわち、支持壁14aに跳ね返されたり搬送遅れによりバケット内に収まりきれなかったりした袋詰め品10の何れについても、回転走行部12bによってバケット14への送り込み作用がもたらされるので、各袋詰め品10を傾斜した支持壁14aに寄せた状態で揃えて上下に重ねた集合品Wとすることができる。また、回転走行部12bに後部が接触する袋詰め品10には、回転走行部12bによって下向きに巻き込む力が作用するので、下方の袋詰め品10との密着度を高めることができる。従って、バケット14に収容される集合品Wは、全ての袋詰め品10の前部が支持壁14aに当たっている揃った状態で集合され、該揃った集合品Wとして第2の移載ロボット22に受け渡すことができる。また、搬送コンベヤ12の送り力を利用して集合品Wの各袋詰め品10を揃えるので、集合品Wの袋詰め品10を揃える専用の手段を必要とせず、構成を簡略化することができる。更に、搬送コンベヤ12の搬送終端からバケット14に送り込まれる袋詰め品10は、搬送方向先端がバケット14内の載置面に着地した後に、その後端が物品高さ略1個分の落差で載置面に着地するようにしたので、袋詰め品10がバケット14内に着地する際の衝撃を緩和して、袋詰め品10を姿勢が乱れることなく上下方向に積み重ねて集合することができる。また、前記落差は小さいために前下がりで落下する袋詰め品10の前部が既に収容されている袋詰め品10に強く当って姿勢を乱したり、落差が大きいために落下中に姿勢が乱れたりすることなく、バケット14内に袋詰め品10を良好に積み重ねて集合することができる。 In the collective transfer device of the present embodiment, when the bagging product 10 is received in the bucket 14, the support wall 14a of the bucket 14 is positioned at the front portion of the support wall 14a in the transport direction. The rear end in the transport direction faces the receiving position S1 in a receiving posture in which a slight gap N exists in front of the rotating traveling portion 12b, and the support height of the first support member 14b is set to the transport end of the conveyor 12. The height of the packaged product 10 is set to be the height at which the packaged product 10 is fed into the bucket with a predetermined head. As a result, the packaged product 10 that has been sent from the transport end of the conveyor 12 to the bucket 14 and bounced off the support wall 14a has its rear portion abutting on the rotating traveling portion 12b of the conveyor 12 and facing downward toward the bucket 14. The bounced bagged product 10 can be fed to a position where the front portion is positioned by the support wall 14a. Further, since the bucket 14 descends while maintaining a constant gap N between the support wall 14a and the rotary traveling portion 12b (conveyed end), the bucket 14 is moved into the bucket with respect to the descending timing of the bucket 14 due to the transport delay by the conveyor 12. Even for the packaged product 10 that does not fit, the rotating traveling portion 12b applies a downward feeding force toward the bucket 14, so that the front portion can be fed to a position where the position is restricted by the support wall 14a. That is, for any of the packaged products 10 that are bounced off the support wall 14a or cannot fit in the bucket due to the delay in transportation, the rotating traveling portion 12b brings about a feeding action to the bucket 14, so that each packed product 10 Can be aligned to form an aggregate W that is vertically stacked in a state of being brought close to the inclined support wall 14a. Further, since the downward winding force acts on the bagged product 10 in which the rear portion comes into contact with the rotating traveling portion 12b, the degree of adhesion with the lower packed product 10 can be improved. Therefore, the aggregate W housed in the bucket 14 is assembled in an aligned state in which the front portions of all the bagged articles 10 are in contact with the support wall 14a, and the aggregate W is assembled in the second transfer robot 22 as the aligned aggregate W. Can be handed over. Further, since the bag-packed products 10 of the aggregate W are prepared by using the feeding force of the conveyor 12, the configuration can be simplified without the need for a dedicated means for arranging the bag-packed products 10 of the aggregate W. can. Further, in the bagged product 10 fed from the transport end of the transport conveyor 12 to the bucket 14, after the tip in the transport direction lands on the mounting surface in the bucket 14, the rear end is loaded with a head of about one article height. Since the bagging items 10 land on the mounting surface, the impact when the bagging items 10 land in the bucket 14 can be alleviated, and the bagging items 10 can be stacked and assembled in the vertical direction without disturbing the posture. Further, since the head is small, the front part of the bagged product 10 that falls forward is strongly hit by the already housed bagged product 10 to disturb the posture, or the posture is changed during the fall due to the large head. The packed products 10 can be satisfactorily stacked and assembled in the bucket 14 without being disturbed.

本実施例の集合移載装置では、前記第1の移載ロボット16で集合した集合品Wを、第2の移載ロボット22に受け継いで供給コンベヤ38に移載するよう構成したので、第1の移載ロボット16を専ら袋詰め品10の集合処理に供することができ、第1の移載ロボット16による袋詰め品10の集合処理の高速化を図ることができる。また、第1の移載ロボット16で集合した集合品Wの並び方向を、集合品Wを受け継いだ第2の移載ロボット22で変換して供給コンベヤ38に移載するよう構成したので、包装機の包装部36に、袋詰め品10が整列した集合品Wの並びが乱れるのを防止して効果的に供給することができる。 In the collective transfer device of this embodiment, the collective product W assembled by the first transfer robot 16 is transferred to the second transfer robot 22 and transferred to the supply conveyor 38. The transfer robot 16 can be exclusively used for the collective processing of the packaged products 10, and the assembly processing of the packaged products 10 by the first transfer robot 16 can be speeded up. Further, since the arrangement direction of the aggregate W assembled by the first transfer robot 16 is converted by the second transfer robot 22 inheriting the aggregate W and transferred to the supply conveyor 38, the packaging is performed. It is possible to effectively supply the packaged product W to the packaging unit 36 of the machine by preventing the arrangement of the aggregated products W in which the packaged products 10 are aligned from being disturbed.

本実施例の集合移載装置では、前記第1の移載ロボット16を2基設け、一方の第1の移載ロボット16で袋詰め品10の集合処理を行っている間に、他方の第1の移載ロボット16によって第2の移載ロボット22への集合品Wの受渡し処理を行うことができるので、集合品Wを高速で間断なく効率的に処理することができる。 In the collective transfer device of this embodiment, two of the first transfer robots 16 are provided, and while one of the first transfer robots 16 is performing collective processing of the packaged product 10, the other second is performed. Since the transfer robot 16 of 1 can deliver the aggregate W to the second transfer robot 22, the aggregate W can be processed efficiently at high speed without interruption.

(第2の実施例)
図6~図8は、前記実施例とは別の第2の実施例に係る集合移載装置を示すものであって、前述した第1の実施例で説明した同一部材については、同じ符号を付して詳細説明は省略する。本実施例における集合移載装置は、搬送コンベヤ12の搬送終端から送り出される袋詰め品10の通過を検知する物品検知センサ30と、搬送コンベヤ12の搬送終端から送り出される袋詰め品10を受け入れて、所定数で重なる集合品Wとして収容可能なバケット46を装着したロボットハンド16aを備えた第1の移載ロボット16と、を備え、物品検知センサ30により検知された袋詰め品10の検知タイミングと検知数に応じて第1の移載ロボット16がバケット46を順次下降移動するよう動作制御されることで、該バケット46内に所定数の袋詰め品10が上下方向に揃って積み重ねられるよう構成される。
(Second Example)
6 to 8 show the collective transfer device according to the second embodiment different from the above embodiment, and the same members described in the first embodiment described above have the same reference numerals. A detailed explanation will be omitted. The collective transfer device in the present embodiment accepts the article detection sensor 30 that detects the passage of the packed product 10 sent out from the transport end of the transport conveyor 12, and the bagged product 10 sent out from the transport end of the conveyor 12. A first transfer robot 16 equipped with a robot hand 16a equipped with a bucket 46 capable of accommodating a predetermined number of overlapping aggregates W, and a detection timing of the packed product 10 detected by the article detection sensor 30. By controlling the operation of the first transfer robot 16 so as to sequentially move downward in the bucket 46 according to the number of detections, a predetermined number of packed products 10 are stacked in the bucket 46 in the vertical direction. It is composed.

図8に示す如く、前記バケット46は、矩形状の支持壁47と、支持壁47に交差して配設され、受入れ位置S1での受入れ姿勢において、該支持壁47に袋詰め品10の搬送方向前部が位置規制されて上下に重なる集合品Wを下方から支持する第1支持部材48と、該第1支持部材48に積み重なる集合品Wの上部となる一側を支持する第2支持部材49とを備え、支持壁47の内面47aが向く両支持部材48,49の間に、前記搬送コンベヤ12からの袋詰め品10を受け入れる開口域としての開口(第1開口)46aが画成されて、該開口46aから受け入れた袋詰め品10が開口46aの下部を画成する第1支持部材14bの上部に順次積み上げられる。バケット46は、支持壁47、第1支持部材48および第2支持部材49で囲われて、受入れ姿勢で支持壁47が搬送方向後方を向く側に開放する開口46aからの袋詰め品10の受け入れを許容する収容部46bが画成される。また、第2支持部材49は、第1支持部材48に対して近接離間移動可能にバケット46に支持され、該バケット46に設けたエアシリンダ等の拡開手段50によって、第1支持部材48に近接して該第1支持部材48との間で集合品Wを支持する支持位置と、第1支持部材48から上方へ平行に離間して開口46aを上側に拡大する拡開位置とに移動される。バケット46は、両支持部材48,49で支持した集合品Wにおける物品の並び方向と交差する方向が開放し、バケット内の集合品Wを両支持部材48,49の間から内面47aに沿って外側(収容部46bの外)に出すことができるよう構成される。 As shown in FIG. 8, the bucket 46 is arranged so as to intersect the rectangular support wall 47 and the support wall 47, and the bagged product 10 is conveyed to the support wall 47 in the reception posture at the reception position S1. A first support member 48 that supports the aggregate W whose front portion in the direction is restricted in position and vertically overlaps from below, and a second support member that supports one side of the upper part of the aggregate W stacked on the first support member 48. An opening (first opening) 46a as an opening area for receiving the bagged product 10 from the conveyor 12 is defined between the support members 48, 49 having the 49 and facing the inner surface 47a of the support wall 47. Then, the packaged products 10 received from the opening 46a are sequentially stacked on the upper part of the first support member 14b defining the lower part of the opening 46a. The bucket 46 is surrounded by the support wall 47, the first support member 48, and the second support member 49, and receives the bagged product 10 from the opening 46a in which the support wall 47 opens toward the rear in the transport direction in the receiving posture. The accommodating portion 46b that allows the above is defined. Further, the second support member 49 is supported by the bucket 46 so as to be movable close to and separated from the first support member 48, and is attached to the first support member 48 by an expanding means 50 such as an air cylinder provided in the bucket 46. It is moved to a support position that supports the aggregate W in close proximity to the first support member 48, and an expansion position that expands the opening 46a upward by being parallel to the first support member 48. Cylinder. The bucket 46 opens in a direction intersecting the arrangement direction of the articles in the aggregate W supported by both support members 48, 49, and the aggregate W in the bucket is opened from between the two support members 48, 49 along the inner surface 47a. It is configured so that it can be taken out (outside the accommodating portion 46b).

図7に示す如く、前記搬送コンベヤ12より搬送方向下流側に、前記バケット46による袋詰め品10の受入れ位置S1に対応して、左右に離間する一対のガイド体(側壁部材)51,51が設けられ、前記第1の移載ロボット16は、両ガイド体51,51の間にバケット46を、支持壁47が搬送方向に前傾姿勢で傾斜すると共に第1支持部材48が下方で第2支持部材49が上方に配置される受入れ姿勢で臨ませる。そして、第1の移載ロボット16は、両ガイド体51,51の間に臨ませたバケット46を、第1の実施例と同様に、前記支持壁47で搬送方向前部が位置規制される袋詰め品10の後端が、前記回転走行部12bの前方にわずかな隙間Nを存するように、支持壁47を前傾した受入れ姿勢で臨ませる。そして、前記第1支持部材48による袋詰め品10の支持高さを、搬送コンベヤ12の搬送終端から送り込まれる袋詰め品10が、所定の落差(例えば、物品高さの略1個分)を持ってバケット46内へ至る高さとなって、前記物品検知センサ30により検知された袋詰め品10の検知タイミングと検知数とに応じたバケット46への袋詰め品10の受け入れ数に対応して、バケット46が所定の受け高さと受入れ姿勢になる受入れ動作を行うように、ハンドリング部32を動作制御する。また、第1の移載ロボット16は、バケット46を、前記受入れ位置S1と、該受入れ位置S1から離間して集合品Wの受渡し先である受渡し位置S2とに移動するようにハンドリング部32を動作制御する。また、第1の移載ロボット16は、所定数の袋詰め品10が積み重なった集合品Wが収容されたバケット46を受渡し位置S2に移動する間に、収容された袋詰め品10を起立してコバ立てで横並びとするようにバケット46を、開口46aが上向きで支持壁47が水平(物品の並び方向が横)となる姿勢に変換するように、ハンドリング部32を動作制御する。また、バケット46は、受入れ姿勢で上下に位置する第1支持部材48と第2支持部材49が受渡し位置S2で左右に位置するように姿勢が変換されることで、該受渡し位置S2において集合品Wは袋詰め品10の並び方向が左右を向くように姿勢変換される。 As shown in FIG. 7, a pair of guide bodies (side wall members) 51, 51 separated from each other to the left and right corresponding to the receiving position S1 of the bagged product 10 by the bucket 46 are located downstream of the conveyor 12 in the transport direction. In the first transfer robot 16 provided, the bucket 46 is tilted between the guide bodies 51 and 51, the support wall 47 is tilted forward in the transport direction, and the first support member 48 is tilted downward to the second. The support member 49 faces in a receiving posture arranged above. Then, in the first transfer robot 16, the position of the bucket 46 facing between the guide bodies 51 and 51 is restricted by the support wall 47 at the front portion in the transport direction, as in the first embodiment. The support wall 47 is faced in a forward tilted receiving posture so that the rear end of the packaged product 10 has a slight gap N in front of the rotating traveling portion 12b. Then, the bagging product 10 fed from the transport end of the conveyor 12 has a predetermined head (for example, approximately one article height) with respect to the support height of the bagging product 10 by the first support member 48. It becomes the height to reach the inside of the bucket 46, and corresponds to the number of bags packed in the bucket 46 according to the detection timing and the number of detections of the bag 10 detected by the article detection sensor 30. The operation of the handling unit 32 is controlled so that the bucket 46 performs a receiving operation in which the bucket 46 has a predetermined receiving height and a receiving posture. Further, the first transfer robot 16 moves the bucket 46 to the receiving position S1 and the handling unit 32 so as to move away from the receiving position S1 to the delivery position S2 which is the delivery destination of the aggregate W. Operation control. Further, the first transfer robot 16 stands up the stored bagged items 10 while moving the bucket 46 containing the aggregate W in which a predetermined number of packed items 10 are stacked to the delivery position S2. The operation of the handling unit 32 is controlled so that the buckets 46 are arranged side by side on the edge of the bag, and the buckets 46 are changed to a posture in which the opening 46a faces upward and the support wall 47 is horizontal (the direction in which the articles are arranged is horizontal). Further, the bucket 46 is an aggregate product at the delivery position S2 by changing the posture so that the first support member 48 and the second support member 49 located up and down in the receiving posture are positioned left and right at the delivery position S2. The posture of W is changed so that the arrangement direction of the packed products 10 faces left and right.

図7に示す如く、前記搬送コンベヤ12の下流端から離間して、横形製袋充填機の包装部36が搬送コンベヤ12と同一搬送中心による直線ラインで配置されると共に、該包装部36への物品受入れ口に、ガイド部材52が配設される。このガイド部材52は、底板52aの左右両側に一対の側板52b,52bを立設した上方に開口するコ字状の部材であって、前記第1の移載ロボット16によってガイド部材52の両側板52b,52b間への物品供給手前側の位置となる受渡し位置S2に移動されたバケット46は、支持壁47の内面47aが底板52aの上面と略同一レベルで、第1および第2支持部材48,49が側板52b,52bに沿う向きで位置付けられる。 As shown in FIG. 7, the packaging portion 36 of the horizontal bag-making filling machine is arranged in a straight line with the same transport center as the transport conveyor 12, separated from the downstream end of the transport conveyor 12, and is placed on the packaging section 36. A guide member 52 is arranged at the article receiving port. The guide member 52 is a U-shaped member that opens upward with a pair of side plates 52b, 52b erected on both the left and right sides of the bottom plate 52a, and the side plates of the guide member 52 are provided by the first transfer robot 16. In the bucket 46 moved to the delivery position S2, which is the position on the front side of the article supply between 52b and 52b, the inner surface 47a of the support wall 47 is substantially at the same level as the upper surface of the bottom plate 52a, and the first and second support members 48 , 49 are positioned along the side plates 52b, 52b.

前記受渡し位置S2に移された集合品Wを、バケット46から前記ガイド部材52に移載する移載用ロボット53を備える。本例では移載用ロボット53は、第1の移載ロボット16と同様の垂直多関節型ロボットが配設され、上方に配置されたロボット53の基台から下方へ向けて延びるロボットアーム53aから垂下し、バケット内の集合品Wをガイド部材52に向けて押し出す押出し部材54が設けられたハンドリング部55を構成している。押出し部材54における押出し方向と交差する左右方向の幅寸法は、バケット46の集合品Wとして支持部材48,49間で支持された複数の袋詰め品10を一度に、支持部材間を通過して押し出し得る寸法に設定される。また、移載用ロボット53は、前記受渡し位置S2に位置付いたバケット46内の集合品Wを、押出し部材54によって押送し、ガイド部材52を経て前記包装部36で搬送されるフィルム上に送り込むようハンドリング部55が動作制御される。 A transfer robot 53 for transferring the aggregate W transferred to the delivery position S2 from the bucket 46 to the guide member 52 is provided. In this example, the transfer robot 53 is arranged from a robot arm 53a in which a vertical articulated robot similar to the first transfer robot 16 is arranged and extends downward from the base of the robot 53 arranged above. It constitutes a handling portion 55 provided with an extruding member 54 that hangs down and extrudes the aggregate W in the bucket toward the guide member 52. The width dimension in the left-right direction intersecting the extrusion direction of the extrusion member 54 passes through the plurality of packaged items 10 supported between the support members 48 and 49 as the aggregate W of the bucket 46 at once between the support members. It is set to a size that can be extruded. Further, the transfer robot 53 pushes the aggregate W in the bucket 46 located at the delivery position S2 by the extrusion member 54, and feeds it onto the film conveyed by the packaging unit 36 via the guide member 52. The operation of the handling unit 55 is controlled.

次に、本実施例に係る集合移載装置の作用について、一方の第1の移載ロボット16による物品の集合処理および移載処理を説明する。図6~図8に示す如く、第1の移載ロボット16は、前記ガイド体51,51の間の受入れ位置S1において、バケット46を、開口46aが搬送コンベヤ12の搬送終端を向くと共に第2支持部材49が上方に配置されて前記支持壁47が傾斜する前記受入れ姿勢で、該第2支持部材49を拡開手段50で拡開位置に移動した状態で待機させる。搬送コンベヤ12の搬送終端から袋詰め品10が前下がりで横臥姿勢のままバケット14に向けて送り出され、前記ガイド体51,51で左右が案内されて開口46aから受け入れた袋詰め品10は、搬送方向前部が支持壁47で位置規制されて第1支持部材48上に積まれる。第1の移載ロボット16は、前記物品検知センサ30により袋詰め品10が検知される毎に、バケット14を、第1支持部材48上に積み重なる袋詰め品10の積重ね数に応じた受け高さに向けて、バケット14に送り込まれる袋詰め品10の先端が支持壁47に至る時期に合わせて下降するように移動し、バケット14による袋詰め品10の受け高さと積重ね位置とが一定になるように、ハンドリング部32を動作制御する。また、バケット14は、前記支持壁47を、該支持壁47で搬送方向前部が位置規制される袋詰め品10の後端が、前記回転走行部12bとの間わずかな隙間Nを存する受入れ姿勢を維持すると共に、前記第1支持部材48の支持高さが、搬送コンベヤ12の搬送終端から袋詰め品10が所定の落差でバケット内に送り込まれる高さとなるようにして下降することで、第1の実施例と同様に全ての袋詰め品10が揃った集合品Wが集合される。 Next, regarding the operation of the collective transfer device according to the present embodiment, the collective processing and the transfer processing of the articles by one of the first transfer robots 16 will be described. As shown in FIGS. 6 to 8, the first transfer robot 16 has a bucket 46 at the receiving position S1 between the guide bodies 51 and 51, and the opening 46a faces the transfer end of the transfer conveyor 12 and the second transfer robot 16. In the receiving posture in which the support member 49 is arranged upward and the support wall 47 is tilted, the second support member 49 is made to stand by in a state of being moved to the expansion position by the expansion means 50. The bagged product 10 is sent out from the transport end of the conveyor 12 toward the bucket 14 in a lying position with the bagged product 10 lowered forward, and the bagged product 10 is guided left and right by the guide bodies 51 and 51 and received from the opening 46a. The front portion in the transport direction is position-controlled by the support wall 47 and is stacked on the first support member 48. The first transfer robot 16 receives the bucket 14 according to the number of stacked bagged items 10 stacked on the first support member 48 each time the bagged item 10 is detected by the article detection sensor 30. Toward this, the tip of the bagged product 10 sent to the bucket 14 moves so as to descend in accordance with the time when it reaches the support wall 47, and the receiving height and stacking position of the bagged product 10 by the bucket 14 become constant. The operation of the handling unit 32 is controlled so as to be. Further, the bucket 14 receives the support wall 47 with a slight gap N between the rear end of the packaged product 10 whose front portion in the transport direction is restricted by the support wall 47 and the rotating traveling portion 12b. While maintaining the posture, the support height of the first support member 48 is lowered from the transfer end of the transfer conveyor 12 so as to be the height at which the bagged product 10 is fed into the bucket with a predetermined head. As in the first embodiment, the aggregate W in which all the bagged articles 10 are prepared is assembled.

前記物品検知センサ30が所定数の袋詰め品10を検知してバケット46内に所定数の集合品Wとして受け入れられると、受入れ済みのバケット46は前記受入れ位置S1から下方へ所定距離下降すると共に、その下降時に、バケット46における第2支持部材49を拡開手段50により支持位置まで移動し、集合品Wを袋詰め品10の並び方向前後から第1支持部材48および第2支持部材49で挟んで支持する。また、第1の移載ロボット16は、ハンドリング部32の動作制御によって、第1支持部材48および第2支持部材49で集合品Wを支持したバケット46を受入れ位置S1から受渡し位置S2に移動する間に、該バケット46を開口46aが上向きで支持壁47が水平で、かつ第1支持部材48および第2支持部材49が左右を向くように姿勢変換して、袋詰め品10が起立してコバ立てで横並びとなるように変換する。 When the article detection sensor 30 detects a predetermined number of packed products 10 and is accepted as a predetermined number of aggregates W in the bucket 46, the received bucket 46 descends downward from the receiving position S1 by a predetermined distance and at the same time. At the time of its descent, the second support member 49 in the bucket 46 is moved to the support position by the expanding means 50, and the aggregate W is moved by the first support member 48 and the second support member 49 from the front and back in the arrangement direction of the bagged product 10. Support by sandwiching. Further, the first transfer robot 16 moves the bucket 46 in which the aggregate W is supported by the first support member 48 and the second support member 49 from the reception position S1 to the delivery position S2 by controlling the operation of the handling unit 32. In the meantime, the bucket 46 is changed in posture so that the opening 46a faces upward, the support wall 47 is horizontal, and the first support member 48 and the second support member 49 face left and right, and the bagged product 10 stands up. Convert so that they are lined up side by side with an edge stand.

前記第1の移載ロボット16によって受渡し位置S2までバケット46が移動されると、前記移載用ロボット53は、受渡し位置S2まで移動したバケット46から前記包装部36に向けた供給方向の後方となるバケット46の後側に押出し部材54を下降して位置付け、該押出し部材54を前進するようにロボットアーム53aを移動することで、バケット46内でコバ立てで並ぶ集合品Wは、横シール部10aが押送方向の前後となる向きで前記ガイド部材52に至った後に、引き続き移載用ロボット53の押出し部材54によって押送され、ガイド部材52から前記包装部36における搬送フィルムの搬送位置に合わせた所定タイミングごとに、フィルム上に直接送り込まれる。 When the bucket 46 is moved to the delivery position S2 by the first transfer robot 16, the transfer robot 53 moves rearward in the supply direction from the bucket 46 moved to the delivery position S2 toward the packaging unit 36. By lowering and positioning the extrusion member 54 on the rear side of the bucket 46 and moving the robot arm 53a so as to advance the extrusion member 54, the aggregate W lined up in the bucket 46 with an edge stand is a horizontal seal portion. After 10a reaches the guide member 52 in a direction in the front-rear direction in the pushing direction, the guide member 52 is continuously pushed by the extrusion member 54 of the transfer robot 53, and is aligned with the transport position of the transport film from the guide member 52 to the packaging portion 36. It is fed directly onto the film at predetermined timings.

第2の実施例の集合移載装置では、前記受入れ位置S1においてバケット14内に袋詰め品10を受け入れる際には、上方に配置される第2支持部材49を拡開位置に移動して前記搬送コンベヤ12を向く前方に開放する開口46aを拡大するので、前記搬送終端から高速で送り出される袋詰め品10の受け入れが容易である。また、第2支持部材49を、バケット14を受入れ位置S1から受渡し位置S2に移動して袋詰め品10の姿勢を変換する際には支持位置に維持するよう構成したので、集合品Wは第1支持部材48および第2支持部材49で袋詰め品10の並び方向前後で支持され、バケット14の移動中における袋詰め品10の位置ずれや集合状態の乱れを抑制することができ、前記ガイド部材52に集合品Wを良好に受け渡すことができる。更に、前記搬送コンベヤ12によって1個ずつ搬送されてくる袋詰め品10を第1の移載ロボット16のバケット14に受け入れて集合し、その集合品Wを、バケット14からガイド部材52を介して包装部36における搬送フィルムの搬送位置に合わせた所定タイミングごとに、フィルム上に直接送り込むよう構成したので、袋詰め品10が整列した集合品Wをフィルム上に効果的に供給することができる。また、第2の実施例の集合移載装置においても、バケット14による袋詰め品10の受入れ動作に関連する構成等、第1の実施例と同じ構成に関する作用効果は、第1の実施例と同様である。 In the collective transfer device of the second embodiment, when the bagged product 10 is received in the bucket 14 at the receiving position S1, the second support member 49 arranged above is moved to the expanded position. Since the opening 46a that opens forward toward the conveyor 12 is expanded, it is easy to accept the bagged product 10 that is delivered at high speed from the transfer end. Further, since the second support member 49 is configured to maintain the bucket 14 at the support position when the bucket 14 is moved from the receiving position S1 to the delivery position S2 and the posture of the bagged product 10 is changed, the aggregate W is the second. The 1 support member 48 and the 2nd support member 49 are supported in the front and rear directions of the bagged items 10, and it is possible to suppress the misalignment of the bagged items 10 and the disorder of the assembled state during the movement of the bucket 14, and the guide. The aggregate W can be satisfactorily delivered to the member 52. Further, the packed products 10 conveyed one by one by the transfer conveyor 12 are received in the bucket 14 of the first transfer robot 16 and assembled, and the aggregate W is collected from the bucket 14 via the guide member 52. Since it is configured to be directly fed onto the film at predetermined timings according to the transport position of the transport film in the packaging unit 36, the aggregate W in which the bagged products 10 are aligned can be effectively supplied onto the film. Further, also in the collective transfer device of the second embodiment, the operational effects related to the same configuration as that of the first embodiment, such as the configuration related to the receiving operation of the bagged product 10 by the bucket 14, are the same as those of the first embodiment. The same is true.

(変更例)
本発明は各実施例の構成に限定されるものではなく、例えば、以下のようにも変更実施可能である。また、以下の変更例に限らず、各実施例に記載した構成については、本発明の主旨の範囲内において種々の実施形態を採用し得る。
(1) 第1の実施例において、拡開手段24は、バケット14の第2支持部材14cを回動する形態に代えて、バケット14の支持壁側から第2開口14gに向けて第2支持部材14cを進退して開閉する構成を採用することができる。また、第2の実施例において、第2支持部材49を、回動したり支持壁側から第1支持部材48の上方に向けて進退移動することで、開口(第1開口)46aに連続する上方の第2開口を開閉する構成を採用することができる。
(2) 第1の実施例では、第1の移載ロボット16から第2の移載ロボット22への集合品Wの受け継ぎに際し、第2の移載ロボット22の保持手段20で保持した集合品Wをバケット14の支持壁14の内面15に沿う方向に横移動させるよう構成したが、保持手段20およびバケット14を離間するよう相互に移動して集合品Wをバケット外に移動する構成を採用することができ、この場合には受け継ぎに要するタクトタイムを短縮して高速化を図ることができる。
(3) 各実施例では、第1の移載ロボット16を2基設けたが、第1の移載ロボット16は1基であってもよい。
(4) 各実施例では、搬送コンベヤ12の搬送終端を下降傾斜するよう構成したが、当該構成は必要に応じて採用すればよい。
(5) 各実施例では、横臥姿勢で上下方向に重ねた集合品Wを、受渡し位置S2に移すまでの間にコバ立てするようにしたが、受渡し先となる受渡し位置S2で物品を受け渡すまでの期間内の適宜時期に姿勢変換するようにすればよい。
(6) 受渡し先へ集合品Wをコバ立てにして受け渡すようにしたが、横臥姿勢のまま上下に重なる物品の集合品Wとして受渡し先へ受け渡すようにしてもよい。
(7) 搬送コンベヤ12からバケット14に送り込まれる袋詰め品10の左右を案内する側壁部材14d,14d、ガイド体51,51について、第1の実施例ではバケット14に設ける一方で、第2の実施例では受入れ位置S1の両側に固定配置したが、側壁部材の配設位置の使い分けは任意であり、または必要に応じて設けるものであればよい。
(8) 第1、第2の実施例とも、バケット14に集合した集合品Wの受渡し先は、「受渡し位置S2」として、受継ぎステーションとなっているが、受渡し先が直接包装機の供給コンベヤになっていてもよい。
(Change example)
The present invention is not limited to the configuration of each embodiment, and can be modified as follows, for example. Further, not limited to the following modified examples, various embodiments may be adopted within the scope of the gist of the present invention for the configurations described in each embodiment.
(1) In the first embodiment, the expanding means 24 replaces the form in which the second support member 14c of the bucket 14 is rotated, and the second support is provided from the support wall side of the bucket 14 toward the second opening 14g. A configuration can be adopted in which the member 14c is moved forward and backward to open and close. Further, in the second embodiment, the second support member 49 is continuously moved to the opening (first opening) 46a by rotating or moving back and forth from the support wall side toward the upper side of the first support member 48. A configuration that opens and closes the upper second opening can be adopted.
(2) In the first embodiment, when the aggregate W is transferred from the first transfer robot 16 to the second transfer robot 22, the aggregate held by the holding means 20 of the second transfer robot 22 The W is configured to move laterally along the inner surface 15 of the support wall 14 of the bucket 14, but the holding means 20 and the bucket 14 are mutually moved so as to be separated from each other to move the aggregate W out of the bucket. In this case, the tact time required for inheritance can be shortened and the speed can be increased.
(3) In each embodiment, two first transfer robots 16 are provided, but the first transfer robot 16 may be one.
(4) In each embodiment, the transfer end of the transfer conveyor 12 is configured to be inclined downward, but this configuration may be adopted as necessary.
(5) In each embodiment, the aggregates W stacked in the vertical direction in the lying position are set to be edged before being moved to the delivery position S2, but the article is delivered at the delivery position S2 which is the delivery destination. The posture may be changed at an appropriate time within the period up to.
(6) Although the collective product W is delivered to the delivery destination with the edge standing, it may be delivered to the delivery destination as the collective product W of the articles that overlap vertically while lying down.
(7) The side wall members 14d, 14d and the guide bodies 51, 51 that guide the left and right of the bagging product 10 sent from the conveyor 12 to the bucket 14 are provided in the bucket 14 in the first embodiment, while the second one. In the embodiment, the side wall members are fixedly arranged on both sides of the receiving position S1, but the arrangement positions of the side wall members may be arbitrarily used or may be provided as needed.
(8) In both the first and second embodiments, the delivery destination of the aggregate W collected in the bucket 14 is the delivery station as the "delivery position S2", but the delivery destination is the direct supply of the packaging machine. It may be a conveyor.

10 袋詰め品(物品),12 搬送コンベヤ,12a 傾斜搬送部,12b 回転走行部
14 バケット,14a 支持壁,14b 第1支持部材,14c 第2支持部材
14d 側壁部材,14f 第1開口(開口域),14g 第2開口(開口域)
16 第1の移載ロボット(移載ロボット),20 保持手段
22 第2の移載ロボット,24 拡開手段,30 物品検知センサ
32 ハンドリング部,38 供給コンベヤ,46 バケット
46a 開口(第1開口、開口域),47 支持壁,48 第1支持部材
49 第2支持部材,50 拡開手段,51 ガイド体(側壁部材),W 集合品
S1 受入れ位置,S2 受渡し位置(受渡し先)
10 Packed goods (articles), 12 Conveyor conveyor, 12a Inclined conveyor, 12b Rotating traveling part 14 Bucket, 14a Support wall, 14b 1st support member, 14c 2nd support member 14d Side wall member, 14f 1st opening (opening area) ), 14g 2nd opening (opening area)
16 1st transfer robot (transfer robot), 20 Holding means 22 2nd transfer robot, 24 Expansion means, 30 Article detection sensor 32 Handling unit, 38 Supply conveyor, 46 Bucket 46a opening (1st opening, Opening area), 47 Support wall, 48 1st support member 49 2nd support member, 50 Expansion means, 51 Guide body (side wall member), W assembly S1 acceptance position, S2 delivery position (delivery destination)

Claims (9)

物品を所定間隔毎に搬送し、搬送終端に回転走行部を備えた搬送コンベヤと、
該搬送コンベヤから送り込まれる物品を検知する物品検知センサと、
前記搬送コンベヤから送り込まれた物品を、所定数で重ねた集合品としてバケットに収容して受渡し先まで移すよう動作制御されるハンドリング部を設けた移載ロボットと、から構成し、
前記バケットは、
前記物品を受け入れる開口域の下部を画成し、前記搬送コンベヤから送り込まれる物品を積み重ねて下方から支持する第1支持部材と、
該第1支持部材で支持する集合品の上部となる一側を支持する支持位置と、該支持位置から離間した拡開位置へ移動して前記開口域を拡大可能な第2支持部材と、
前記搬送コンベヤから送り込まれる物品の搬送方向前方を閉鎖し、前記第1支持部材の上部へ積み重なる物品前部の位置を規制可能に前記両支持部材の間に配設した支持壁を備え、
前記搬送コンベヤからバケットへの物品の受入れ位置において、
前記第2支持部材を拡開位置として、その拡大した開口域から左右を側壁部材で案内してバケットへ物品を受け入れ、該物品をバケットへ受け入れた際の物品の搬送方向後端が、前記回転走行部との間にわずかな隙間を存するように、前記搬送方向の前方へ前記支持壁を前傾姿勢で臨ませ、前記第1支持部材による支持高さを、前記回転走行部から物品が落差を持ってバケット内へ着地し得るよう、
前記物品検知センサによる検知結果に応じたバケットの受け高さと受入れ姿勢とになるように、前記ハンドリング部を動作制御する
ことを特徴とする集合移載装置。
A conveyor that transports goods at predetermined intervals and has a rotating traveling unit at the end of the transport.
An article detection sensor that detects articles sent from the conveyor and
It is composed of a transfer robot provided with a handling unit whose operation is controlled so that articles sent from the conveyor are stored in a bucket as an aggregate of a predetermined number and transferred to a delivery destination.
The bucket is
A first support member that defines the lower part of the opening area for receiving the articles, stacks the articles sent from the conveyor, and supports them from below.
A support position that supports one side of the upper part of the assembly supported by the first support member, and a second support member that can move to an expansion position away from the support position to expand the opening area.
A support wall is provided between the two support members so that the position of the front portion of the article stacked on the upper part of the first support member can be regulated by closing the front of the article fed from the transfer conveyor in the transport direction.
At the position where the goods are received from the conveyor to the bucket
With the second support member as the expanded position, the left and right sides are guided by the side wall members from the expanded opening area to receive the article into the bucket, and when the article is received into the bucket, the rear end in the transport direction of the article rotates. The support wall is made to face forward in the transport direction in a forward leaning posture so that there is a slight gap between the traveling portion, and the article drops from the rotating traveling portion to the support height by the first support member. So that you can land in the bucket with
A collective transfer device characterized in that the operation of the handling unit is controlled so that the bucket height and the receiving posture are set according to the detection result of the article detection sensor.
前記バケットを、前記受入れ位置における受入れ姿勢から、物品が前記支持壁を底部としてコバ立てで横並びとなるように姿勢変換すると共に、受渡し先となる受渡し位置まで移動するように、前記ハンドリング部を動作制御することを特徴とする請求項1記載の集合移載装置。 The handling portion is operated so that the bucket is changed from the receiving posture at the receiving position so that the articles are arranged side by side with the support wall as the bottom and moved to the delivery position to be the delivery destination. The collective transfer device according to claim 1, further comprising control. 前記バケットは、前記受入れ位置における物品の受入れ姿勢において、少なくとも前記支持壁が前記搬送方向の後方を向く側に開放する第1開口を前記開口域として有し、
前記バケットの受入れ位置において、
前記第2支持部材を、前記第1支持部材から上方へ離間する拡開位置に移動するか、あるいは、前記第1支持部材の上方から退避する拡開位置に移動することで前記開口域を拡大するよう動作する拡開手段を備え、
前記物品検知センサによる検知数が所定数となった際に、前記バケットを前記受渡し先へ向けて移動すると共に、前記第2支持部材を、前記拡開位置から前記第1支持部材とによる集合品の支持位置とするよう、前記拡開手段を動作するようにしたことを特徴とする請求項1または2記載の集合移載装置。
The bucket has, as the opening area, at least a first opening at which the support wall opens toward the rear side in the transport direction in the receiving posture of the article at the receiving position.
At the receiving position of the bucket
The opening area is expanded by moving the second support member to an expansion position that is separated upward from the first support member, or by moving the second support member to an expansion position that retracts from above the first support member. Equipped with an expansion means that works to
When the number of detections by the article detection sensor reaches a predetermined number, the bucket is moved toward the delivery destination, and the second support member is moved from the expanded position to the first support member. The collective transfer device according to claim 1 or 2, wherein the expanding means is operated so as to support the position of the above.
前記受入れ位置で集合品をバケット内に受け入れて前記受渡し位置まで送る前記移載ロボットである第1の移載ロボットと、前記受渡し位置において第1の移載ロボットにおけるバケット内の集合品を保持手段で保持して受け継ぎ、該保持手段で保持した集合品を次工程となる包装機の供給コンベヤへ移載する第2の移載ロボットを設けたことを特徴とする請求項2または3記載の集合移載装置。 A means for holding the first transfer robot, which is the transfer robot, which receives the aggregate in the bucket at the receiving position and sends it to the delivery position, and the assembly in the bucket of the first transfer robot at the delivery position. The set according to claim 2 or 3, wherein a second transfer robot is provided which is held and inherited by the holding means and is transferred to the supply conveyor of the packaging machine which is the next step. Transfer device. 前記第2の移載ロボットは、前記受渡し位置において、前記保持手段で保持して受け継いだ集合品を、第1の移載ロボットにおけるバケットの収容部外まで移動して前記保持手段を90度水平回転し、物品の並びを直交方向に変換した集合品として、前記次工程の供給コンベヤの搬送間隔と搬送タイミングに合わせて移載するよう構成したことを特徴とする請求項4記載の集合移載装置。 The second transfer robot moves the aggregate held and inherited by the holding means to the outside of the bucket accommodating portion of the first transfer robot at the delivery position, and horizontally holds the holding means by 90 degrees. The collective transfer according to claim 4, wherein the aggregate is configured to rotate and transfer the articles in an orthogonal direction according to the transfer interval and transfer timing of the supply conveyor in the next step. Device. 前記受渡し位置において、前記第2の移載ロボットの保持手段で集合品を保持して受け継ぐ際に、前記バケットと保持手段を物品の並び方向に離間するよう相互に移動し、その移動時において、前記第1支持部材と第2支持部材との何れかを集合品の支持位置から退避するよう構成したことを特徴とする請求項4または5記載の集合移載装置。 When the assembly is held and inherited by the holding means of the second transfer robot at the delivery position, the bucket and the holding means are moved to each other so as to be separated from each other in the arrangement direction of the articles, and at the time of the movement, The collective transfer device according to claim 4 or 5, wherein any of the first support member and the second support member is configured to be retracted from the support position of the collective product. 前記第2支持部材は、前記バケットの支持壁側に回動支点を備えて、前記支持位置から前記拡開位置まで回動可能に構成したことを特徴とする請求項1~6の何れか一項に記載の集合移載装置。 Any one of claims 1 to 6, wherein the second support member is provided with a rotation fulcrum on the support wall side of the bucket and is configured to be rotatable from the support position to the spread position. The collective transfer device described in the section. 前記ハンドリング部を複数設け、
各ハンドリング部は、物品を受け入れ中のバケットの上方から次に物品を受け入れるべき他のバケットに向けて近接し、各バケットを連ねて同調下降すると共に、受け入れを終えたバケットの上方に連なる次のバケットについて、前記第1支持部材の高さを、続けて送り込まれる物品に対応した支持高さとし、前記バケットの受け高さと受入れ姿勢とになるように、前記ハンドリング部を動作制御するようにしたことを特徴とする請求項1~7の何れか一項に記載の集合移載装置。
A plurality of the handling parts are provided,
Each handling unit is close to the other bucket that should accept the article from above the bucket that is accepting the article, and the buckets are connected and descended in synchronization with each other, and the next bucket that has been accepted is above the bucket. Regarding the bucket, the height of the first support member is set to the support height corresponding to the article to be continuously fed, and the operation of the handling portion is controlled so as to be the receiving height and the receiving posture of the bucket. The collective transfer device according to any one of claims 1 to 7.
前記搬送コンベヤは、前記回転走行部に向けて、少なくとも物品を吸着して搬送する傾斜搬送部を有し、前記回転走行部から投下される物品は、搬送方向先端がバケット内へ着地した後に後端が物品高さ略1個分の落差でバケット内へ着地するよう、前記バケットの受け高さと受入れ姿勢とになるように、前記ハンドリング部を動作制御することを特徴とする請求項1~8の何れか一項に記載の集合移載装置。 The transport conveyor has an inclined transport section that attracts and transports at least an article toward the rotary traveling section, and the article dropped from the rotary traveling section is rearranged after the tip in the transport direction has landed in the bucket. Claims 1 to 8 are characterized in that the operation of the handling portion is controlled so that the end of the bucket lands in the bucket with a drop of about one article height and the bucket has a receiving height and a receiving posture. The collective transfer device according to any one of the above.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001130513A (en) 1999-11-02 2001-05-15 Nagasaki Kiki Mfg Co Ltd System for transporting transported items in rows
US20140193100A1 (en) 2011-08-24 2014-07-10 Ferag Ag Filling system for introducing flat articles into a container

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Publication number Priority date Publication date Assignee Title
JP6379012B2 (en) * 2014-11-07 2018-08-22 大森機械工業株式会社 Goods transfer device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001130513A (en) 1999-11-02 2001-05-15 Nagasaki Kiki Mfg Co Ltd System for transporting transported items in rows
US20140193100A1 (en) 2011-08-24 2014-07-10 Ferag Ag Filling system for introducing flat articles into a container

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