WO2006059892A1 - Procedimiento de fabricación de botanas no fritas y producto obtenido - Google Patents
Procedimiento de fabricación de botanas no fritas y producto obtenido Download PDFInfo
- Publication number
- WO2006059892A1 WO2006059892A1 PCT/MX2005/000111 MX2005000111W WO2006059892A1 WO 2006059892 A1 WO2006059892 A1 WO 2006059892A1 MX 2005000111 W MX2005000111 W MX 2005000111W WO 2006059892 A1 WO2006059892 A1 WO 2006059892A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- product
- fried
- manufacturing process
- flavor
- fried snacks
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/40—Products characterised by the type, form or use
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
- A21D13/043—Products made from materials other than rye or wheat flour from tubers, e.g. manioc or potato
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
- A21D13/045—Products made from materials other than rye or wheat flour from leguminous plants
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
- A21D13/047—Products made from materials other than rye or wheat flour from cereals other than rye or wheat, e.g. rice
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D8/00—Methods for preparing or baking dough
- A21D8/02—Methods for preparing dough; Treating dough prior to baking
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S426/00—Food or edible material: processes, compositions, and products
- Y10S426/808—Starch base snack product
Definitions
- the present invention relates to a method of manufacturing non-fried snacks, specifically to a method of manufacturing non-fried snacks fully flavored.
- the present invention also relates to non-fried snacks fully flavored.
- U.S. Patent No. 6,432,463 which describes a process for producing expandable pellets, specifically discloses the production of expandable potato pellets using a double screw extruder, which improves taste quality and increases absorption. of oil.
- the present invention uses a single screw extruder for the production of the pellet.
- the product resulting from the present invention does not absorb oil.
- the flavor of the present invention is included within the snack composition.
- US patent application No. 60 / 139,928 entitled “Food distribution, preparation and consumption system” discloses a system and method for distributing, preparing and consuming semi-prepared products, expandable by means of an energy source such as microwave.
- the products are made from cereal, to produce breakfast cereals or snacks.
- the method and product of the application mentioned above are different from the present invention, since the present invention describes a finished product, ready for consumption.
- a product using low temperature and low pressure extrusion processes would be desirable, resulting in a low fat product.
- a process for the production of snacks would be desirable, where the process is carried out by means of an extrusion at low temperature and low pressure, resulting in a low fat product.
- an object of the present invention is a process for the production of snack products with a low fat content, or a null fat content.
- Another object of the present invention is an extrusion process at low temperature and low pressure.
- Another object of the present invention is a process for the production of a snack product, where the taste of the snack product comes from the composition of the snack.
- Still another object of the present invention is that the process for the production of the snack product, leave the product ready for consumption.
- the present invention also has as its object, a snack with a low fat content, or a null fat content.
- Still another object of the present invention is a snack product produced by means of an extrusion process at low temperature and low pressure.
- Another object of the present invention is to obtain a product by means of an extrusion process at low temperature and low pressure.
- Another object of the present invention is a snack product, where the taste of the snack product comes from the composition of the snack. Yet another object of the present invention is a snack product ready for consumption.
- Figure 1 represents a comparative test of acceptance of two extruded and fully flavored products.
- Figure 2 is a microscope photograph of the surface of a snack of the present invention.
- Figure 3 is a microscope photograph, of the interior of a snack of the present invention.
- Figure 4 is a microscope photograph, of the surface of an extruded snack of prior art seasoned with chili.
- Figure 5 is a microscope photograph of a cross-section of an extruded snack of prior art seasoned with chili.
- Figure 6 is a flow chart of the manufacturing process of the homogeneous flour of the non-fried snacks, flavored in an integral manner of the present invention. Detailed Description of the Invention
- the present invention relates to a manufacturing process of non-fried snacks, fully flavored, as well as its formulation, where natural materials are used that are subjected through mild thermal processes to preserve their nutritional power and at the same time retain the flavor that is added in the composition.
- the present invention relates to non-fried snacks, fully flavored, of naturally occurring materials, where the materials are subjected through mild thermal processes to preserve the nutritive power of the snack and retain the flavor of the snack.
- the main element of these snacks compared to prior art snacks, is their reduced level of fat and its contribution of vegetable fiber, while obtaining a product of excellent flavor.
- Figure 1 is a graph of a comparative test of acceptance of two extruded and fully flavored products, the difference is that in one of the products the normal extrusion procedure was used, while the other, the product acceptance is observed by means of the process described by the present invention.
- Figure 2 is a photograph enlarged by a microscope of the surface of a snack produced with the process described in the present invention, where it is observed that the surface contains few air bubbles, and where the surface does not contain oil.
- Figure 3 is an enlarged photograph by a microscope of the interior of a snack produced with the process described in the present invention, where the taste particles are observed. As in the figure
- Figure 4 is a photograph enlarged by a microscope of the surface of an extruded snack with a prior art process, by means of high pressure and temperature, where the snack is seasoned with chili. In the figure it can be seen that the surface is covered with oil. Likewise, it is observed that the surface texture is different from that of the snack produced with the process described in the present invention, since the surface contains air bubbles and abundant oil. The surfaces can be compared by looking at the present figure against figure 2.
- Figure 5 is a photograph enlarged by a microscope of a cross-section of an extruded snack with a prior art process, by means of high pressure and temperature, where the snack is seasoned with chili.
- the interior surface of the snack of the prior art contains air bubbles, and is covered with oil, resulting in a different texture that presents the snack produced with the process described in the present invention, such as we can see when comparing figure 5 with figure 3.
- Figures 2 to 5 show different characteristics of the snacks obtained by a cold extrusion process and a hot extrusion process.
- Figure 2 shows the front part of the snack of the present invention, which is obtained by a cold extrusion process, baked and seasoned. From the figure, it can be seen that the snack does not have the characteristic brightness of the fried snacks with oil. The small granules that can be observed are characteristic of the sugar and the flavoring powder.
- Figure 4 shows the surface of a prior art snack, that is, a fried snack. Figure 4 also shows red-yellow spots, characteristic of a chili seasoning.
- Figure 3 shows the internal part of the cold-extruded, baked and seasoned snack. This figure shows a product with fat-free bubbles.
- Figure 5 shows the internal part of the hot-extruded, fried and spiced snack.
- the snack of the prior art contains bright air bubbles, also on the banks of the snack of the prior art particles of chili are observed.
- adding flavorings and water, forming a mass prior to a hot extrusion process which causes at the time of extrusion, at pressures (greater than 100 bar) and temperatures (greater than 100 0 C) generated inside the extrusion chamber, it causes them to evaporate and / or degrade and / or alter the flavors and aromas in the extruded product.
- the snack of the present invention is made by means of a unique process of the present invention.
- the snack of the present invention contains pregelatinized flours so that the process can be carried out by means of cold extrusion.
- the cold extrusion is carried out by means of a simple screw extruder with a cooling plywood, a machine commonly used for the production of pastes.
- the use of this machine for the present snack has the advantage of not using temperatures higher than 100 ° C in the internal part of the product, so as not to degrade and / or alter ingredients that can be transformed with high temperatures, such as aromas and the flavors.
- the snack of the present invention has originally chosen natural ingredients, such as pregelatinized rice flour, nixtamalized cornmeal, sodium chloride, bicarbonate, sugar, fiber of oatmeal and soy flour, ascorbic acid, etc., as well as additives such as natural and / or artificial flavors.
- natural ingredients such as pregelatinized rice flour, nixtamalized cornmeal, sodium chloride, bicarbonate, sugar, fiber of oatmeal and soy flour, ascorbic acid, etc.
- additives such as natural and / or artificial flavors.
- the cold extrusion process necessarily uses pregelatinized flours.
- the manufacturing process of non-fried snacks, fully flavored of the present invention comprises the following steps:
- the temperature can vary between 150 to 250 0 C, while the time can vary between 1 to 18 minutes, depending on the amount of product, which is planned to bake where the baking stage it is carried out by means of a device through which the intermediate product is driven by a driving element, such as a screw.
- Said device allows the entry and exit of hot air.
- the entry and exit of hot air is generated in different ways, for example, by means of the combination of a blower and a heat source, which causes the intermediate product to behave like a boiling solid, which suffers a thermal shock causing the sudden evaporation of water from the product giving rise to a texture of almost null bubbles, with randomly bonded spaces resulting in a denser product;
- pregelatinized flours occupy a substantial portion of the mixture.
- Pregelatinized flours are usually divided into pregelatinized corn flours, as well as pregelatinized rice flours.
- pregelatinized rice flours can be substituted for any pregelatinized cereal, any pregelatinized tuber or any pregelatinized legume.
- the objective of the test is to observe the effect of the cold extrusion process and hot extrusion process on the flavor incorporated into the flour mixture before its process.
- the process conditions are as follows: I) The cold extrusion process was carried out without heat treatment.
- test results were made with a cinnamon-flavored snack, in a cold vs. cold extrusion.
- the cold extrusion snack had an acceptance 00111
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Botany (AREA)
- Confectionery (AREA)
- Grain Derivatives (AREA)
- Cereal-Derived Products (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0518804-0A BRPI0518804B1 (pt) | 2004-12-02 | 2005-12-01 | Processo para a produção de petiscos não-fritos com aroma integral e produto obtido |
CNA2005800398164A CN101119649A (zh) | 2004-12-02 | 2005-12-01 | 用于制备整体调味的非油炸零食的方法 |
EP05815714.0A EP1852019B1 (en) | 2004-12-02 | 2005-12-01 | Method for the production of non-fried snacks and product thus obtained |
US11/792,088 US7985438B2 (en) | 2004-12-02 | 2005-12-01 | Method for the production of integrally flavored non-fried snacks |
CA2587246A CA2587246C (en) | 2004-12-02 | 2005-12-01 | Method for the production of integrally flavored, non-fried snack |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MXPA04012039A MXPA04012039A (es) | 2004-12-02 | 2004-12-02 | Procedimiento de fabricacion de botanas no fritas, saborizadas en forma integral. |
MXPA/A/2004/012039 | 2004-12-02 |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2006059892A1 true WO2006059892A1 (es) | 2006-06-08 |
WO2006059892B1 WO2006059892B1 (es) | 2006-09-14 |
WO2006059892A8 WO2006059892A8 (es) | 2007-10-25 |
Family
ID=36565303
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/MX2005/000111 WO2006059892A1 (es) | 2004-12-02 | 2005-12-01 | Procedimiento de fabricación de botanas no fritas y producto obtenido |
Country Status (7)
Country | Link |
---|---|
US (1) | US7985438B2 (es) |
EP (1) | EP1852019B1 (es) |
CN (1) | CN101119649A (es) |
BR (1) | BRPI0518804B1 (es) |
CA (1) | CA2587246C (es) |
MX (1) | MXPA04012039A (es) |
WO (1) | WO2006059892A1 (es) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010054451A1 (pt) * | 2008-11-13 | 2010-05-20 | Hahtor Do Brasil Importação E Comércio De Sementes Ltda | Processo de produção de salgadinho, lanche ou pellet elaborado a partir de massa extrusada ou não |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100055284A1 (en) * | 2008-08-28 | 2010-03-04 | Jan Karwowski | Production of extruded cheese crackers and snacks |
US20110020503A1 (en) * | 2009-07-27 | 2011-01-27 | Baur Joachim N C | Agglomerates and preparation thereof |
FR2986134B1 (fr) * | 2012-02-01 | 2015-05-01 | Roquette Freres | Produits de cuisson ne contenant pas de gluten |
US11297842B2 (en) | 2016-06-05 | 2022-04-12 | Mondelez Europe Gmbh | Baked savory food composition comprising shredded root vegetable and method of making the same |
USD864516S1 (en) | 2018-05-14 | 2019-10-29 | Intercontinental Great Brands Llc | Thin food cluster |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3851072A (en) | 1973-05-29 | 1974-11-26 | Peavey Co | Food flavor pellets with meat texture |
US3857977A (en) | 1973-05-29 | 1974-12-31 | Peavey Co | Food flavor pellets with wheat flour, soy flour and buttermilk base |
US3971859A (en) | 1972-02-11 | 1976-07-27 | Peavey Company | Technique for preparing edible food flavor pellets |
EP0296039A2 (en) * | 1987-06-16 | 1988-12-21 | Nabisco, Inc. | Extruded starch snack foods and process |
EP0338239A1 (en) * | 1988-04-22 | 1989-10-25 | J.R. Short Milling Company | Microwaveable food products and methods for producing them |
WO1997008961A2 (en) * | 1995-06-07 | 1997-03-13 | The Procter & Gamble Company | Process for making fat-free corn snack products |
WO1999051111A1 (en) * | 1998-04-02 | 1999-10-14 | The Procter & Gamble Company | Dough compositions for making half-products and farinaceous snacks produced therefrom |
US6432463B1 (en) | 2001-10-31 | 2002-08-13 | Recot, Inc. | Process for producing expandable pellets |
US6881429B2 (en) | 2002-02-05 | 2005-04-19 | The Pillsbury Company | Method of extruding bread dough and products thereof |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4308286A (en) * | 1980-03-04 | 1981-12-29 | Jeno's Inc. | Process of producing non-docked fried dough crust |
US4623548A (en) * | 1985-05-09 | 1986-11-18 | Willard Miles J | Method for preparing extruded fried snack products from corn and other cereal flours |
US4828856A (en) * | 1986-05-19 | 1989-05-09 | Willard Miles J | Method of making dehydrated hash brown potato mixture |
GB8829834D0 (en) * | 1988-12-21 | 1989-02-15 | Unilever Plc | Snack food product |
US5304055A (en) * | 1991-11-27 | 1994-04-19 | Nabisco, Inc. | Apparatus and methods for the production of three-dimensional food products |
US5384144A (en) * | 1993-09-17 | 1995-01-24 | Kellogg Company | Psyllium enriched pasta products and method for making same |
US5672369A (en) * | 1995-06-07 | 1997-09-30 | The Pillsbury Company | Alcohol and polyol-containing doughs and method of making |
US5601070A (en) * | 1996-06-17 | 1997-02-11 | Middleby Marshall, Inc. | Convection oven |
US5783240A (en) * | 1996-10-16 | 1998-07-21 | Wenger Manufacturing, Inc. | Method of producing high protein, high fat sinking aquatic feed |
US6180151B1 (en) * | 1999-06-10 | 2001-01-30 | The Pillsbury Company | Leavened dough extrusion process |
US20030064145A1 (en) * | 2001-10-03 | 2003-04-03 | Fannon John E. | Puffed protein based snack food |
US7189424B2 (en) * | 2002-03-29 | 2007-03-13 | Larry R. Grell | Rice-based snack chip and method of making same |
-
2004
- 2004-12-02 MX MXPA04012039A patent/MXPA04012039A/es active IP Right Grant
-
2005
- 2005-12-01 CN CNA2005800398164A patent/CN101119649A/zh active Pending
- 2005-12-01 WO PCT/MX2005/000111 patent/WO2006059892A1/es active Search and Examination
- 2005-12-01 CA CA2587246A patent/CA2587246C/en not_active Expired - Fee Related
- 2005-12-01 US US11/792,088 patent/US7985438B2/en active Active
- 2005-12-01 BR BRPI0518804-0A patent/BRPI0518804B1/pt not_active IP Right Cessation
- 2005-12-01 EP EP05815714.0A patent/EP1852019B1/en not_active Not-in-force
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3971859A (en) | 1972-02-11 | 1976-07-27 | Peavey Company | Technique for preparing edible food flavor pellets |
US3851072A (en) | 1973-05-29 | 1974-11-26 | Peavey Co | Food flavor pellets with meat texture |
US3857977A (en) | 1973-05-29 | 1974-12-31 | Peavey Co | Food flavor pellets with wheat flour, soy flour and buttermilk base |
EP0296039A2 (en) * | 1987-06-16 | 1988-12-21 | Nabisco, Inc. | Extruded starch snack foods and process |
EP0338239A1 (en) * | 1988-04-22 | 1989-10-25 | J.R. Short Milling Company | Microwaveable food products and methods for producing them |
WO1997008961A2 (en) * | 1995-06-07 | 1997-03-13 | The Procter & Gamble Company | Process for making fat-free corn snack products |
WO1999051111A1 (en) * | 1998-04-02 | 1999-10-14 | The Procter & Gamble Company | Dough compositions for making half-products and farinaceous snacks produced therefrom |
US6432463B1 (en) | 2001-10-31 | 2002-08-13 | Recot, Inc. | Process for producing expandable pellets |
US6881429B2 (en) | 2002-02-05 | 2005-04-19 | The Pillsbury Company | Method of extruding bread dough and products thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010054451A1 (pt) * | 2008-11-13 | 2010-05-20 | Hahtor Do Brasil Importação E Comércio De Sementes Ltda | Processo de produção de salgadinho, lanche ou pellet elaborado a partir de massa extrusada ou não |
Also Published As
Publication number | Publication date |
---|---|
WO2006059892B1 (es) | 2006-09-14 |
CA2587246A1 (en) | 2006-06-08 |
CA2587246C (en) | 2012-08-21 |
EP1852019A4 (en) | 2010-04-14 |
BRPI0518804B1 (pt) | 2014-09-02 |
EP1852019A1 (en) | 2007-11-07 |
MXPA04012039A (es) | 2006-06-06 |
US7985438B2 (en) | 2011-07-26 |
EP1852019B1 (en) | 2015-07-22 |
WO2006059892A8 (es) | 2007-10-25 |
US20070298153A1 (en) | 2007-12-27 |
CN101119649A (zh) | 2008-02-06 |
BRPI0518804A2 (pt) | 2008-12-09 |
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