WO2006042872A1 - Procede permettant d'obtenir des revetements de protection contre l'oxydation a temperature elevee - Google Patents
Procede permettant d'obtenir des revetements de protection contre l'oxydation a temperature elevee Download PDFInfo
- Publication number
- WO2006042872A1 WO2006042872A1 PCT/ES2004/000399 ES2004000399W WO2006042872A1 WO 2006042872 A1 WO2006042872 A1 WO 2006042872A1 ES 2004000399 W ES2004000399 W ES 2004000399W WO 2006042872 A1 WO2006042872 A1 WO 2006042872A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- temperature oxidation
- high temperature
- procedure
- mcraiy
- against high
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 68
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 19
- 230000003647 oxidation Effects 0.000 title claims abstract description 17
- 238000000576 coating method Methods 0.000 title abstract description 35
- 238000005474 detonation Methods 0.000 claims abstract description 26
- 239000000919 ceramic Substances 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 15
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 3
- 239000000956 alloy Substances 0.000 claims abstract 2
- 229910045601 alloy Inorganic materials 0.000 claims abstract 2
- 230000004888 barrier function Effects 0.000 claims description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 14
- 239000001301 oxygen Substances 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 239000011253 protective coating Substances 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 230000008021 deposition Effects 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007800 oxidant agent Substances 0.000 claims description 6
- 239000003345 natural gas Substances 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 3
- 238000004320 controlled atmosphere Methods 0.000 claims description 3
- 238000009792 diffusion process Methods 0.000 claims description 3
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 3
- 239000000446 fuel Substances 0.000 claims description 3
- 239000001294 propane Substances 0.000 claims description 3
- -1 propylene, ethylene Chemical group 0.000 claims description 3
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 238000010790 dilution Methods 0.000 claims description 2
- 239000012895 dilution Substances 0.000 claims description 2
- 239000008246 gaseous mixture Substances 0.000 claims description 2
- 239000001307 helium Substances 0.000 claims description 2
- 229910052734 helium Inorganic materials 0.000 claims description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 238000007669 thermal treatment Methods 0.000 claims 1
- 238000007751 thermal spraying Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 20
- 239000011248 coating agent Substances 0.000 description 18
- 238000004880 explosion Methods 0.000 description 7
- 238000007749 high velocity oxygen fuel spraying Methods 0.000 description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910052727 yttrium Inorganic materials 0.000 description 4
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000005524 ceramic coating Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- RUDFQVOCFDJEEF-UHFFFAOYSA-N oxygen(2-);yttrium(3+) Chemical class [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LTIPUQSMGRSZOQ-UHFFFAOYSA-N [C].[C].[O] Chemical compound [C].[C].[O] LTIPUQSMGRSZOQ-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/36—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including layers graded in composition or physical properties
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
- C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/073—Metallic material containing MCrAl or MCrAlY alloys, where M is nickel, cobalt or iron, with or without non-metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/126—Detonation spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Definitions
- the present invention relates to a process for the deposition of MCrAIY base powders, on a substrate, to obtain a protective coating against corrosion-oxidation at high temperatures.
- the process of the invention allows to obtain quality protective layers, with high productivity and low cost.
- the MCrAIY layer obtained can serve as an anchor for a thermal barrier.
- MCrAIY base coatings where M is selected from Ni, Co and Fe, are commonly used for the protection of metal components in high temperature environments, such as the blades or housings of a gas turbine.
- These coatings are intended to protect the metal substrate against corrosion and oxidation at high temperature, which is why sometimes a layer composed of a ceramic thermal insulator or thermal barrier is applied on them.
- These coatings are deposited by different thermal projection techniques and, especially, by plasma techniques. in vacuum (VPS), plasma air technique (APS), HVOF techniques or detonation processes.
- VPS vacuum
- APS plasma air technique
- HVOF detonation processes.
- MCrAIY chemical composition of MCrAIY and, in particular, the presence of aluminum and yttrium which, under the conditions of service, act causing the formation of a well-bonded alumina protective layer.
- Vacuum plasma projection (VPS) techniques produce high quality MCrAIY coatings and high thermal performance since they are coatings with high density and without the presence of oxides, as a result of which they are carried out in a closed chamber with a controlled atmosphere.
- VPS Vacuum plasma projection
- thermal projection techniques are used in atmospheric conditions, such as APS techniques or HVOF Detonation techniques are also used, known as D-Gun, according to US Patent 2,714,563 but all of them have had little success, due to their low density in the case of APS techniques or the presence of oxides in the coating, such as for example in the HVOF or D-Gun techniques.
- HVOF and detonation (D-Gun) techniques produce a high velocity gas flow as a result of a continuous combustion process or pulsed explosions, which is capable of accelerating the projection particles and obtaining very dense coatings.
- D-Gun detonation
- MCrAIY coatings are used as an anchor layer for a ceramic coating that acts as a thermal barrier (TBC)
- TBC thermal barrier
- a second MCrAIY coating with greater alumina formation capacity is applied on the MCrAIY to improve the adhesion and compatibility of the thermal barrier to be applied on this second layer.
- a procedure of this type is described for example in European Patent No. 1 327 702.
- this compositional modification of the MCrAIY in this surface layer can affect its protective capacity against a corrosive medium at high temperature and in any case, It requires a specific deposition increasing the complexity of the process.
- the process object of the invention allows to obtain a coating against corrosion and oxidation at high temperature based on the thermal projection of commercial MCrAIY powders, using high frequency detonation techniques (HFPD or High Frequency Pulse Detonation), which allow obtaining a High density and low oxidation coating with high productivity and low cost.
- HFPD high frequency detonation techniques
- a ceramic layer can be projected on it, using the same HFPD technique, thus achieving a very dense and well bonded thin layer that leaves the MCrAIY prepared with a surface ceramic exterior that presents good compatibility with thermal barriers.
- Said thermal barriers of porous nature can be deposited using any thermal projection technique.
- High frequency detonation projection (HFPD) techniques are described for example in the following applications: WO97 / 23299, WO97 / 23301, WO97 / 23302, WO97 / 23303, WO98 / 29191, WO99 / 12653, WO99 / 37406 and WO01 / 30506.
- HFPD High frequency detonation projection
- This procedure allows the generation of explosions with a wide range of temperatures using combustion gases such as methane and natural gas or propane, propylene, ethylene or acetylene gases, using oxygen-rich mixtures and controlling the amount of gases involved in each explosion.
- combustion gases such as methane and natural gas or propane, propylene, ethylene or acetylene gases, using oxygen-rich mixtures and controlling the amount of gases involved in each explosion.
- This technique allows the deposition of materials of all kinds, from metal alloys to ceramics, achieving good adhesion and compaction, as a result of the detonation process.
- the deposition of MCrAIY powders by means of the aforementioned high frequency detonation technique, requires the optimization of the process parameters that allow to achieve a high density, a good compaction and adhesion of the coating, with the minimum internal oxidation, thus requiring a low temperature of the detonation process and a low oxygen environment during the projection.
- gases are used that generate low temperature combustion such as methane or natural gas, mixed with a dilution of inert gases such as nitrogen, argon, helium or others, using oxygen as oxidizer to achieve low oxygen-carbon-carbon ratios.
- detonation frequencies greater than 60 Hz are used to improve the productivity of the process and optimize the volume of gases used in each explosion.
- MCrAIY powders are introduced into the barrel of the detonation gun at a point close to its exit, at a distance of the detonation chamber between 100 and 500 mm to reduce its residence time in the gaseous medium of the projection.
- the MCrAIY coating obtained is subsequently subjected to a heat treatment in a controlled vacuum environment to promote the diffusion process that causes a suitable microstructure for protection against corrosion-oxidation.
- HFPD high frequency detonation techniques
- This ceramic layer can be composed of AI 2 O 3 , ZrO2-Y2O3 mixtures of these elements, which can be applied as monolayers, multilayers or layers of gradual composition.
- high temperature combustion gases such as propane, propylene, ethylene or acetylene with large concentrations of oxygen are used as a oxidizer to achieve high temperature detonation and highly oxidizing environments that allow the fusion of ceramic powders.
- the frequency of the explosions may be greater than 40 Hz and the ceramic powders are introduced at a point in the barrel near the combustion chamber to force them to cross the entire length of the barrel, thus increasing the residence time and favoring heat transfer of the gaseous mixture to the ceramic powder.
- the porous thermal barrier can be deposited on the coating obtained using any thermal projection technique such as VPS, APS or HVOF, or even by other techniques, such as PVD.
- Figure 1.- Shows a microstructure of a coating
- Figure 2. Shows a microstructure of a MCrAIY coating and on it a dense and small thickness ceramic layer obtained according to the process object of the invention.
- the CoNiCrAIY (Amdry 9954) were used as powders to obtain the coating.
- the projection was performed using high frequency detonation techniques with the following parameters:
- HFPD high frequency detonation techniques
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Ceramic Engineering (AREA)
- Coating By Spraying Or Casting (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/662,689 US20080057214A1 (en) | 2004-09-14 | 2004-09-14 | Process For Obtaining Protective Coatings Against High Temperature Oxidation |
PCT/ES2004/000399 WO2006042872A1 (fr) | 2004-09-14 | 2004-09-14 | Procede permettant d'obtenir des revetements de protection contre l'oxydation a temperature elevee |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ES2004/000399 WO2006042872A1 (fr) | 2004-09-14 | 2004-09-14 | Procede permettant d'obtenir des revetements de protection contre l'oxydation a temperature elevee |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006042872A1 true WO2006042872A1 (fr) | 2006-04-27 |
Family
ID=36202697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ES2004/000399 WO2006042872A1 (fr) | 2004-09-14 | 2004-09-14 | Procede permettant d'obtenir des revetements de protection contre l'oxydation a temperature elevee |
Country Status (2)
Country | Link |
---|---|
US (1) | US20080057214A1 (fr) |
WO (1) | WO2006042872A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007132028A1 (fr) * | 2006-05-12 | 2007-11-22 | Fundacion Inasmet | Procédé d'obtention de revêtements céramiques et revêtements céramiques ainsi obtenus |
EP2202328A1 (fr) | 2008-12-26 | 2010-06-30 | Fundacion Inasmet | Processus pour obtenir un revêtement protecteur pour hautes températures avec rugosité élevée et revêtement obtenu |
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US20180290934A1 (en) * | 2013-06-21 | 2018-10-11 | National Tsing Hua University | Refractory metal matrix-ceramic compound multi-component composite material with super-high melting point |
TWI561494B (en) * | 2013-06-21 | 2016-12-11 | Univ Nat Tsing Hua | Multicomponent composites composed of refractory metals and ceramic compounds for superhigh-temperature use |
US8939706B1 (en) | 2014-02-25 | 2015-01-27 | Siemens Energy, Inc. | Turbine abradable layer with progressive wear zone having a frangible or pixelated nib surface |
US9151175B2 (en) | 2014-02-25 | 2015-10-06 | Siemens Aktiengesellschaft | Turbine abradable layer with progressive wear zone multi level ridge arrays |
WO2015130528A1 (fr) | 2014-02-25 | 2015-09-03 | Siemens Aktiengesellschaft | Revêtement de barrière thermique de composant de turbine avec éléments de surface usinés d'isolation contre les fissures |
US9243511B2 (en) | 2014-02-25 | 2016-01-26 | Siemens Aktiengesellschaft | Turbine abradable layer with zig zag groove pattern |
WO2016133582A1 (fr) | 2015-02-18 | 2016-08-25 | Siemens Aktiengesellschaft | Anneau de cerclage de turbine comportant une couche pouvant être abrasée comprenant une zone avant a fossettes |
US10408079B2 (en) | 2015-02-18 | 2019-09-10 | Siemens Aktiengesellschaft | Forming cooling passages in thermal barrier coated, combustion turbine superalloy components |
CN114807823B (zh) * | 2022-04-13 | 2023-04-07 | 四川大学 | 一种燃气轮机热端部件用高温防护涂层制备方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5843587A (en) * | 1996-02-16 | 1998-12-01 | Mitsubishi Heavy Industries, Ltd. | Process for treating high temperature corrosion resistant composite surface |
EP0911422A2 (fr) * | 1997-10-27 | 1999-04-28 | General Electric Company | Procédé pour la réalisation d'une couche de liaison pour un revêtement de barrière thermique |
EP1013788A1 (fr) * | 1998-12-22 | 2000-06-28 | General Electric Company | Réparation des anneaux de cerclage à haute pression de turbine |
EP1122329A1 (fr) * | 2000-02-07 | 2001-08-08 | General Electric Company | Procédé d'application d'une couche de protection sur un substrat métallique et articles ainsi produits |
US6383658B1 (en) * | 1999-11-18 | 2002-05-07 | General Electric Company | Thermally sprayed coatings having an interface with controlled cleanliness |
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US4269903A (en) * | 1979-09-06 | 1981-05-26 | General Motors Corporation | Abradable ceramic seal and method of making same |
US20030138658A1 (en) * | 2002-01-22 | 2003-07-24 | Taylor Thomas Alan | Multilayer thermal barrier coating |
US6787194B2 (en) * | 2002-04-17 | 2004-09-07 | Science Applications International Corporation | Method and apparatus for pulsed detonation coating of internal surfaces of small diameter tubes and the like |
US7258934B2 (en) * | 2002-09-25 | 2007-08-21 | Volvo Aero Corporation | Thermal barrier coating and a method of applying such a coating |
US6893750B2 (en) * | 2002-12-12 | 2005-05-17 | General Electric Company | Thermal barrier coating protected by alumina and method for preparing same |
-
2004
- 2004-09-14 WO PCT/ES2004/000399 patent/WO2006042872A1/fr active Application Filing
- 2004-09-14 US US11/662,689 patent/US20080057214A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US5843587A (en) * | 1996-02-16 | 1998-12-01 | Mitsubishi Heavy Industries, Ltd. | Process for treating high temperature corrosion resistant composite surface |
EP0911422A2 (fr) * | 1997-10-27 | 1999-04-28 | General Electric Company | Procédé pour la réalisation d'une couche de liaison pour un revêtement de barrière thermique |
EP1013788A1 (fr) * | 1998-12-22 | 2000-06-28 | General Electric Company | Réparation des anneaux de cerclage à haute pression de turbine |
US6383658B1 (en) * | 1999-11-18 | 2002-05-07 | General Electric Company | Thermally sprayed coatings having an interface with controlled cleanliness |
EP1122329A1 (fr) * | 2000-02-07 | 2001-08-08 | General Electric Company | Procédé d'application d'une couche de protection sur un substrat métallique et articles ainsi produits |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007132028A1 (fr) * | 2006-05-12 | 2007-11-22 | Fundacion Inasmet | Procédé d'obtention de revêtements céramiques et revêtements céramiques ainsi obtenus |
EP2039796A1 (fr) * | 2006-05-12 | 2009-03-25 | Fundacion Inasmet | Procédé d'obtention de revêtements céramiques et revêtements céramiques ainsi obtenus |
EP2039796A4 (fr) * | 2006-05-12 | 2009-11-11 | Fundacion Inasmet | Procédé d'obtention de revêtements céramiques et revêtements céramiques ainsi obtenus |
EP2202328A1 (fr) | 2008-12-26 | 2010-06-30 | Fundacion Inasmet | Processus pour obtenir un revêtement protecteur pour hautes températures avec rugosité élevée et revêtement obtenu |
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US20080057214A1 (en) | 2008-03-06 |
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