WO2006027870A1 - Method and device for cutting off band-like paper member and controller of the device - Google Patents

Method and device for cutting off band-like paper member and controller of the device Download PDF

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Publication number
WO2006027870A1
WO2006027870A1 PCT/JP2005/008184 JP2005008184W WO2006027870A1 WO 2006027870 A1 WO2006027870 A1 WO 2006027870A1 JP 2005008184 W JP2005008184 W JP 2005008184W WO 2006027870 A1 WO2006027870 A1 WO 2006027870A1
Authority
WO
WIPO (PCT)
Prior art keywords
knife
gear
follower
cutting
paper member
Prior art date
Application number
PCT/JP2005/008184
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroshi Ishibuchi
Satoru Matsuda
Kuniaki Wakusawa
Katsuaki Takasaki
Original Assignee
Mitsubishi Heavy Industries, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries, Ltd. filed Critical Mitsubishi Heavy Industries, Ltd.
Priority to JP2006535030A priority Critical patent/JP4264450B2/en
Priority to EP05736741.9A priority patent/EP1787772B1/en
Priority to US10/572,856 priority patent/US20060288827A1/en
Publication of WO2006027870A1 publication Critical patent/WO2006027870A1/en
Priority to US12/414,783 priority patent/US7694612B2/en
Priority to US12/714,644 priority patent/US20100154610A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/56Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
    • B26D1/62Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
    • B26D1/626Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed

Definitions

  • the present invention relates to a cut-off method and apparatus for cutting a strip-shaped paper member such as a corrugated board in a corrugating machine for producing corrugated board sheets and the like, and a control apparatus therefor.
  • Patent Document 1 Japanese Patent Laid-Open No. 2002-284430
  • Patent Document 1 the force described in Patent Document 1 described above is merely torque-controlled by the controller 52 so that a pressing force for pressing the upper knife 55 against the lower knife 56 is generated. It is difficult to cut a strip-shaped paper member such as a corrugated cardboard sheet, and the rated output capacities (sizes) of the upper motor and the lower motor are different, resulting in an increase in the number of parts including the control device. .
  • the present invention was devised in view of such problems, and appropriately distributes the torque necessary for cutting the strip paper member to both the upper (leading) motor and the lower (following) motor.
  • the purpose is to reduce the types of parts by making the rated output capacities of the upper motor and lower motor the same.
  • a cut-off method for a strip-shaped paper member according to the present invention.
  • a helical follower, a follower with a knife attached, a knife cylinder, a preceding knife drive motor that rotationally drives the preceding knife cylinder, a follower, a follower that rotationally drives the knife cylinder, and a knife drive motor A cutting-off control device for individually controlling the leading knife driving motor and the trailing knife driving motor, and when cutting the strip paper member, the leading knife driving motor, the trailing knife, and the knife driving mode are provided.
  • a predetermined amount of applied torque in a direction in which the leading knife and the follower knife come into contact with each other is applied to the leading knife and the follower knife by the cutter. And it said that there was Unishi.
  • the method for cutting off the strip-shaped paper member according to the second aspect of the present invention is the method according to the first aspect, wherein the value of the applied torque applied by the leading knife driving motor and the trailing knife driving motor is provided. Are the same.
  • a cut-off control device for a strip-shaped paper member wherein a leading knife drive motor that rotationally drives a leading knife cylinder to which a helical leading knife is attached and a helical follower and a knife are attached.
  • the cut-off control device for the strip-shaped paper member for controlling the follow-up, the knife drive motor, and the knife drive motor, the preceding knife drive based on the input paper feed speed and the cut sheet length of the strip-shaped paper member.
  • a speed pattern generator for generating a rotational speed pattern of the motor and the follower knife drive motor and outputting a speed command value; the speed command value from the speed pattern generator and the leading knife drive motor or the follower knife drive motor;
  • a comparator for comparing the detection speed of the first knife driving motor and the rear knife driving motor based on a signal from the comparator.
  • a command torque calculator for calculating the rotational torque command value of the knife drive motor, and a cutting torque for calculating the cutting torque of the preceding knife drive motor and the follower knife drive motor Applicable torque that distributes the cutting torque that has been transmitted and generates the applied torque pattern based on the paper feed speed and the cut sheet length of the belt-shaped paper member and outputs the applied torque command value
  • a preceding power amplifier that controls the preceding knife drive motor based on the result calculated in step S3, the rotational torque command value calculated by the command torque calculator, and the applied torque command calculated by the applied torque pattern generator.
  • the cutting torque calculated by the cutting torque calculator in the apparatus according to the third aspect is inputted. It is a cutting torque value necessary for cutting the strip-shaped paper member based on the basis weight of the paper member and the paper feed speed.
  • the cut-off control device for the strip-shaped paper member according to the third or fourth aspect, wherein the cutting torque calculated by the cutting torque calculator is the leading knife and the follower. It is piled up against the cutting reaction force from the strip-shaped paper member applied to the knife, and the size is such that an appropriate contact force remains on the preceding knife and the follower knife.
  • the cut-off control device for a strip-shaped paper member according to the present invention, wherein the force generated by the applied torque pattern generator is the device according to any one of the third to fifth aspects.
  • the torque pattern is a rectangular, trapezoidal, or polygonal application pattern.
  • the apparatus for controlling cut-off of a strip-shaped paper member according to claim 7 of the present invention is the apparatus according to any one of claims 3 to 6, wherein the applying torque pattern generator force is applied in accordance with the paper feeding speed. The torque pattern is changed.
  • a cut-off control device for a belt-like paper member according to the present invention described in claim 8 is the device according to any one of claims 3 to 7, wherein the tip generated by the applied torque pattern generator is used.
  • the applied torque patterns for the row knife drive motor and the follower knife drive motor are the same.
  • the strip paper member cut-off control device is the device according to any one of claims 3 to 8, wherein the basis weight of the strip paper member and the cutting sheet length are input. And the basis weight of the strip paper member is output to the cutting torque calculator, and the rotation speeds of the leading knife cylinder and the follower knife cylinder are calculated based on the basis weight of the strip paper member and the cutting sheet length. It is connected to a production management device that outputs to the speed pattern generator.
  • the strip-shaped paper member cut-off device cuts the belt-shaped paper member in cooperation with the preceding knife cylinder to which the helical leading knife is attached and the preceding knife.
  • Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A follow-up gear that meshes with the preceding gear, a preceding drive gear that meshes with the preceding gear, the follow-up gear, a follow-up gear that meshes with the gear, a drive gear, and a lead gear that rotationally drives the preceding drive gear
  • a cut-off control device for individually controlling is provided.
  • the cut-off device for a strip-shaped paper member according to the present invention as set forth in claim 11 is the device according to claim 10, wherein at least one of the preceding gear and the follower gear is the preceding knife and the follower knife. In the section in which the belt-like paper member is cut in cooperation, the teeth are notched so as not to contact the other of the preceding gear and the following gear.
  • the apparatus for cutting a strip-shaped paper member according to the tenth aspect, wherein the leading knife and the trailing knife cooperate with at least one of the leading gear and the trailing gear.
  • the teeth that mesh with the other of the preceding gear and the rear tracking gear are free of gear.
  • the apparatus for cutting off a strip-shaped paper member according to the invention of claim 13 is the apparatus of claim 10.
  • at least one of the preceding gear and the follower gear is configured so that the preceding gear after a predetermined section has passed from the start of cutting in a section in which the leading knife and the follower knife cooperate to cut the strip-shaped paper member.
  • V is not in contact with the other of the follower gears, and the teeth are notched.
  • the cut-off device for the strip-shaped paper member according to the fourteenth aspect of the present invention is the apparatus according to the tenth aspect, wherein at least one of the leading gear and the trailing gear includes the leading knife and the trailing knife. There is no tooth that meshes with the other of the preceding gear and the follower gear after the predetermined section has passed since the start of cutting in the section in which the belt-like paper member is cut in cooperation.
  • the cut-off device for the belt-like paper member according to claim 15 is the device according to any one of claims 10 to 14, wherein the leading knife cylinder and the follower knife cylinder are made of carbon fiber reinforced plastic. It is a cylindrical member.
  • the cut-off device for a strip-shaped paper member according to the present invention according to claim 16 is the device according to any one of claims 10 to 15, wherein the cut-off control device according to any one of claims 3 to 9 is used. It is characterized by having a device.
  • the cut-off device for the strip-shaped paper member of the present invention cuts the strip-shaped paper member in cooperation with the leading knife cylinder to which the helical leading knife is attached, and the leading knife.
  • Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A follow-up gear that meshes with the preceding gear, a preceding drive gear that meshes with the preceding gear, the follow-up gear, a follow-up gear that meshes with the gear, a drive gear, and a lead gear that rotationally drives the preceding drive gear
  • At least one of the preceding gear and the follower gear has a cutting start force in a section where the leading knife and
  • the cut-off device for the strip-shaped paper member of the present invention cuts the strip-shaped paper member in cooperation with the leading knife cylinder to which the helical leading knife is attached, and the leading knife.
  • Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A trailing gear that meshes with the preceding gear, a preceding driving gear that meshes with the preceding gear, the trailing gear, a trailing gear that meshes with the gear, a driving gear, and a leading gear that rotationally drives the preceding driving gear.
  • One of the preceding gear and the follower gear is connected to the preceding gear and the follower gear after a predetermined interval has passed from the start of cutting in a section in which the preceding knife and the follower knife cooperate to cut the belt-like paper member. It is characterized in that there is no tooth that meshes with the other side of the gear.
  • the belt-shaped paper member can be accurately cut. Can do. Then, by applying each of the applied torques, the knife edges of each knife are squeezed together, and the strip-shaped paper member is cut so that the knife edge of one knife and the knife edge of the other knife come into contact with each other. As a result, the cutting load can be reduced compared to the case of cutting by applying a preload to the cutting edge with a highly rigid knife cylinder as in the past. In addition, the rigidity of the knife cylinder and GD 2 can be reduced, and the capacity of each knife drive motor can be greatly reduced. Furthermore, since the strip-shaped paper member is cut so that one blade edge and the other blade edge are in contact with each other, the blade alignment can be adjusted roughly (simple).
  • the applied torques applied by the leading knife driving motor and the follower knife driving motor are offset when the strip-shaped paper member is cut. Therefore, it does not affect the paper feed of the strip paper member. The paper sheet member can be cut more accurately.
  • the cutting torque necessary for cutting the strip-shaped paper member is distributed by the applied torque pattern generator and the leading knife driving motor or the trailing and knife driving motor is controlled,
  • the belt-like paper member can be cut accurately without affecting the paper feed of the belt-like paper member.
  • the cutting torque can be changed according to the basis weight of the strip-shaped paper member and the paper feed speed.
  • the effect of the invention according to any one of claims 3 to 6 is reduced, and the rotational speed of the leading knife driving motor and the trailing knife driving motor is low or moderate.
  • the speed is high, a flat application pattern is formed, and when the speed is high, a rectangular shape is formed.
  • the optimum strip-shaped paper member can be cut according to the paper feed speed.
  • the applied torque pattern for the leading knife drive motor and the follower knife drive motor is made the same as the effect of the invention according to any one of claims 3 to 7.
  • the effect of the invention of any one of claims 3 to 8 is changed, and in the production management device, the basis weight of the strip-shaped paper member to be cut and the cutting sheet length are changed.
  • the cutting load can be changed according to the basis weight of the belt-like paper member, compared to the case where a cutting load equivalent to the maximum basis weight has always been applied, so that the wear of each knife is reduced and the service life is extended. be able to.
  • leading knife driving motor and the trailing knife drive motor Is synchronized or accelerated and decelerated, and the leading gear and the trailing gear are engaged with each other.
  • leading gear and the trailing gear are not meshed with each other. Therefore, the leading knife driving motor and the trailing knife driving motor can be controlled individually, and an appropriate cutting force can be obtained. It can be done.
  • FIG. 1 is a schematic front view showing a cutoff device according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along the line AA in FIG.
  • FIG. 3 is a schematic side view showing the state of the upper and lower gears at the time of starting cutting with the upper and lower knives of the cutoff device according to the embodiment of the present invention.
  • FIG. 4 is a schematic side view showing the state of the upper and lower gears at the end of cutting with the upper and lower knives of the cutoff device according to the embodiment of the present invention.
  • FIG. 5 is a control block diagram of a cutoff control device according to an embodiment of the present invention.
  • FIG. 6 (A) to FIG. 6 (E) are diagrams showing control patterns of each knife drive motor according to the embodiment of the present invention.
  • FIG. 7 is a diagram showing another example of the applied torque pattern of each knife drive motor according to the embodiment of the present invention.
  • FIG. 8 is a schematic front view showing a conventional cutoff device.
  • FIG. 1 is a schematic front view showing a cut-off device according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional view taken along line AA in FIG.
  • FIG. 3 is a schematic side view showing the state of the upper and lower gears at the time of starting cutting by the upper and lower knives of the cutoff device according to the embodiment of the present invention
  • FIG. 4 is a cut according to the embodiment of the present invention. It is a typical side view which shows the state of the up-and-down gear at the time of completion
  • FIG. 5 is a control block diagram of the cutoff control device according to the embodiment of the present invention
  • FIGS. 6 (A) to 6 (E) show control patterns of the knife drive motors according to the embodiment of the present invention.
  • FIG. 7 and FIG. 7 are diagrams showing another example of the applied torque pattern of each knife drive motor according to the embodiment of the present invention.
  • FIGS. 1 and 2 the configuration of a cut-off device according to an embodiment of the present invention for cutting a strip-shaped paper member D such as a cardboard web in a corrugating machine for manufacturing a cardboard sheet or the like will be described.
  • a cut-off device for cutting a strip-shaped paper member D such as a cardboard web in a corrugating machine for manufacturing a cardboard sheet or the like.
  • parallel rotation shafts 6 and 7 are provided through the left and right frames 1 and 1, respectively.
  • the rotary shafts 6 and 7 are made of metal and have high rigidity.
  • a cylindrical upper (leading) knife cylinder 2 and a lower (following) knife cylinder 3 are attached via radial struts, respectively.
  • the upper knife cylinder 2 and the lower knife cylinder 3 are made of, for example, CFR P (carbon fiber reinforced plastics, abbreviated as carbon fiber) having high rigidity and low GD 2 (rotational inertial force).
  • the knife 4 is helically attached, and on the outer periphery of the lower knife cylinder 3, the teeth are circumferential.
  • a downward (follow-up) knife 5 is attached in a helical shape.
  • the upper knife 4 and the lower knife 5 cooperate, that is, the strip-shaped paper member D is sandwiched between the upper knife 4 and the lower knife 5, and the upper knife While pressing 4 and the lower knife 5 against each other, the point where the blade edge is in contact is moved to the other end side to cut the belt-like paper member D.
  • S is the start end (engagement start point) of the upper and lower knives
  • E is the end point (engagement end point) of the upper and lower knives.
  • the upper knife 4, the lower knife 5, the upper knife cylinder 2, the lower knife cylinder 3, and the rotating shafts 6 and 7 may have the following structure.
  • the upper knife cylinder 2 and the lower knife cylinder 3 have a shape (or integral formation) in which a carbon fiber reinforced plastic disc-shaped lid is attached to both ends of a hollow cylindrical member made of carbon fiber reinforced plastic. To do.
  • metal rotating shafts 6 and 7 are fixed by bonding and / or bolts and nuts, respectively.
  • a cylindrical upper knife cylinder 2 made of carbon fiber reinforced plastic a lower knife cylinder Attach a mounting base made of aluminum, iron, or carbon fiber reinforced plastic to the surface of da 3, and attach upper knife 4 and lower knife 5 on the mounting base with bolts and nuts in a helical shape.
  • the rotating shafts 6 and 7 with metal lids may be fixed to both ends of the hollow cylindrical upper knife cylinder 2 and the lower knife cylinder 3 made of carbon fiber reinforced plastic, respectively.
  • An upper (preceding) gear 8 composed of split gears 8a and 8b is attached to one end (right side in FIG. 1) of the rotating shaft 6, and an upper gear is mounted on one end (right) of the rotating shaft 7.
  • a lower (follow-up) gear 9 is fitted to 8 and fitted.
  • These two split gears 8a and 8b are slightly fixed in the rotational direction and fixed to the rotary shaft 6 with bolts or the like.
  • the upper gear 8 may be a single gear and the lower gear 9 may be two split gears. Further, the upper gear 8 or the lower gear 9 does not necessarily need to be two gears, and both may be a single gear.
  • the upper gear 8 is connected to an upper (preceding) knife drive motor 12 via an upper (preceding) drive gear 10 that meshes with the upper gear 8, and the lower gear 9 is coupled to the lower (following) drive.
  • a lower (follow-up) knife drive motor 13 is connected via a gear 11.
  • These knife drive motors 12 and 13 are torque motors having the same rated capacity and output, and are individually controlled by a cutoff control device 20.
  • an encoder 14 for detecting the rotational speed of the motor is attached to one of the rotating shafts of the lower knife driving motor 13, for example.
  • the upper gear 8 and the lower gear 9 described above have the following characteristics. That is, the upper gear 8 and the lower gear 9 are in mesh with each other so as not to have backlash as described above as long as the upper knife 4 and the lower knife 5 do not contact each other. As shown in FIGS. 3 and 4, in the range in which the upper knife 4 and the lower knife 5 are in contact with each other for cutting (the range from the cutting start point C force to the cutting end point O), at least the split gears 8a and 8b. The side force that is confronted when pressure (applying) torque Txat, Txbt is applied to the side of either tooth is cut as shown by hunting in Figs.
  • the upper knife drive motor 12 and the lower knife drive motor 13 can be reliably synchronized.
  • the upper gear 8 and the lower gear Since the upper knife drive motor 12 and the lower knife drive motor 13 are individually controlled, it is possible to give an appropriate pressing force between the upper knife 4 and the lower knife 5, Appropriate cutting force for the strip-shaped paper member D can be obtained.
  • the teeth around the entire circumference of one gear may be made thin overall.
  • a predetermined length from the start end S of the upper and lower knives of the upper gear 8 and the lower gear 9 (the length of the upper and lower knife blade tips in the cylinder axial direction) Q It is preferable that the range (predetermined section) corresponding to is not cut out (or left out). In other words, it corresponds to the predetermined length Q from the starting end S of the upper and lower knives of the upper gear 8 and the lower gear 9
  • the backlash is not provided in the range to be applied, and the backlash is provided in the range from the predetermined length Q to the end E of the force up and down knife.
  • the predetermined length Q is preferably in the range of, for example, about 100 to 200 mm from the beginning of the upper and lower knives.
  • FIG. 3 and 4 are schematic diagrams, and the upper knife 4 and the lower knife 5 are illustrated apart from each other, but actually, as shown in FIG. And the lower knife 5 are located in the vicinity of the teeth of the upper gear 8 or the lower gear 9, and the cutting edges of the upper knife 4 and the lower knife 5 are in contact with each other.
  • the upper knife 4 has a vertical tooth shape and the lower knife 5 has a horizontal tooth shape.
  • the present invention is not limited to this. Even if the teeth are reversed, both may be vertical teeth or horizontal teeth.
  • FIG. 5 FIG. 6 (A) to FIG. 6 (E), and FIG. 7, a strip shape of corrugated cardboard web or the like in a corrugated machine for producing a corrugated cardboard sheet or the like according to an embodiment of the present invention.
  • the cut-off control device 20 for cutting the paper material D will be described in detail.
  • a corrugating machine that manufactures corrugated cardboard sheets, etc. is provided with a production management device 40 that manages and controls the overall production of the corrugating machine.
  • the production management device 40 has a basis weight W (or material, thickness, width, etc.) of the strip-shaped paper member D such as a corrugated cardboard sheet, a length L of the sheet to be cut, a paper feed speed Vs (or per unit time).
  • a keyboard input unit for inputting the number of cuts
  • a display screen for storing various data
  • an arithmetic processing unit (CPU) etc. Then, by inputting the basis weight W of the strip-shaped paper member D such as a corrugated board sheet to be cut, the cutting sheet length L, etc. from the keyboard, various setting values can be changed.
  • a paper not shown for feeding the strip-shaped paper member D such as a cardboard web to the cut-off device is provided with a paper feeding control device 41. Based on the paper feeding speed Vs transmitted from the production management device 40, the paper feeding control device 41 controls the paper feeding speed of the strip paper member D.
  • the cut-off device is provided with a cut-off control device 20, and the cut-off control device 20 generates a drive current to the command value calculation unit 21 for generating various patterns and the upper knife drive motor 12.
  • An upper (preceding) knife speed control unit 30 to be controlled and a lower (following) knife speed control unit 35 to control a driving current to the lower knife driving motor 13 are configured. Then, the paper feed speed Vs, the cut sheet length L, and the basis weight W of the belt-like paper member D are transmitted from the production management device 40 to the cut-off control device 20.
  • the command value calculation unit 21 calculates a speed pattern generator 24 that generates a speed pattern, an applied torque pattern generator 25 that generates a torque pattern for cutting the strip-shaped paper member D, and calculates a torque necessary for cutting. It is comprised from the cutting torque calculator 23 to perform.
  • the speed pattern generator 24 receives the paper feed speed Vs and the cut sheet length L of the strip-shaped paper member D from the production management device 40, and generates the speed pattern shown in FIG. 6 (A). That is, from the paper feed speed Vs and the cutting sheet length, the joining start time tl of the upper knife 4 and the lower knife 5 in one cycle, the cutting start time tc, the cutting completion time to, and the time when the joining is completed and deceleration starts t2. Calculate the time t3 when the deceleration is completed and the standby is started, and the cycle completion time t4.
  • the speeds in the speed increasing process (between tO and tl), the knife jointing (between tl and t2), the deceleration process (between t2 and t3), and the standby process (between t3 and t4) are also calculated.
  • the speed may be zero during the standby time (the time between t3 and t4). Also, when the cut sheet length L, where the paper feed speed Vs is fast, is short, the waiting time (time between t3 and t4) is faster than the speed of cutting time (time between tc and to). It can be fast. In this way, the speed pattern shown in FIG. 6A is generated, and the generated speed pattern is stored in a storage device (not shown). Further, the cutting start time tc and the cutting completion time to are transmitted to the applied torque pattern generator 25.
  • the position calculator 22 receives the detection speed St detected by the encoder 14 attached to the lower knife drive motor 13, and integrates the detection speed St.
  • the current position Pt of the upper knife 4 and the lower knife 5 and the start of one cycle Calculate elapsed time t with tO force.
  • the speed pattern generator 24 calculates a speed command value Vt at the elapsed time t based on the stored speed pattern.
  • the calculated speed command value Vt is transmitted to the comparator 31.
  • the cutting torque calculator 23 receives the paper feed speed Vs and the basis weight W of the belt-like paper member D from the production management device 40, and the upper knife drive motor 12 and the lower knife drive motor 13 receive the basis weight. Calculate the cutting torque (Txa + Txb) necessary to cut the belt-shaped paper member D of amount W at the paper feed speed Vs.
  • the cutting torque (Txa + Txb) is changed as the basis weight W, paper feed speed Vs, and width B of the strip-shaped paper member are changed. Furthermore, the cutting torque (Txa + Txb) value is piled on the cutting reaction force from the strip-shaped paper member D applied to the upper knife 4 and the lower knife 5, and an appropriate contact force is applied to the upper knife 4 and the lower knife 5.
  • the size is such that the remains. This contact force is preferably about 100-30 Okgf in the horizontal direction.
  • the applied torque pattern shown in FIG. 6C is generated and stored in a storage device (not shown).
  • the applied torque pattern shown in FIG. 6 (C) shows a case where the cutting torque Txa required for the upper knife drive motor 12 and the cutting torque Txa required for the lower knife drive motor 13 are equal and rectangular. Yes.
  • the applied torque pattern may have a trapezoidal shape that increases and decreases between tl and tc and between to and t2.
  • the cutting torques Txa and Txb may be applied from a time before the joining start time tl of the upper and lower knives (for example, immediately before the upper and lower knives start joining). As described above, no backlash is provided in the range corresponding to the predetermined length Q from the starting end S of the upper and lower knives of the upper gear 8 and the lower gear 9, and the force is removed by removing the predetermined length Q. Knocklash should be provided in the range up to the end E of the upper and lower knives.
  • the absolute value of the cutting torque Txa is equal to the absolute value of the cutting torque Txb (that is, the applied torque pattern to be applied to the upper knife driving motor 12 and the lower knife driving motor 13 is the opposite in the positive direction but the shape is the same). This makes it possible to accurately cut the belt-like paper member D that does not affect the paper feed of the belt-like paper member D when the belt-like paper member D is cut.
  • the rectangular applied torque pattern in FIG. 6C is when the cutting speed (paper feed speed Vs) is low or medium speed, and the applied torque is constant in the entire speed range. .
  • the applied torque pattern shown in FIG. 7 can be used. That is, when the cutting speed is high, the lower knife 5 will be described.
  • the cutting torque 1.25'Txa this is 1.25 times the cutting torque required at the cutting start time tc). (Referred to as initial high cutting torque).
  • the polygonal applied torque pattern is as follows. By using a polygonal applied torque pattern in this way, accurate cutting is possible even when the cutting speed is high.
  • the force-up knife drive motor 12 showing the application pattern of the lower knife drive motor 13 is also applied in the same shape with the opposite signs. It should be noted that the applied torque pattern may be any shape other than the above-described rectangular shape or uneven shape.
  • the initial high cutting torque is 1.1 to 1.5 times the cutting torque (1.1-Txa to 1.5'Txa)
  • the medium-term low cutting torque is 0.6 to 0. 9 times the cutting torque (0.6 'Txa to 0.9 ⁇ Txa)
  • the final steady cutting torque is 0.9 to 1.1 times the cutting torque (0.9' Txa to l. L 'Txa) can do.
  • the application torque command values Txat and Txbt at the elapsed time t transmitted from the position calculator 22 are calculated, and the application to the upper sub drive motor 12 is applied to the torque subtractor 33.
  • the torque command value Txbt is transmitted, and the torque command value Txat applied to the lower knife drive motor 13 is transmitted to the torque adder 36.
  • the comparator 31 receives the speed command value Vt transmitted from the speed pattern generator 24 and the detected speed St transmitted from the encoder 14 and compares them. Then, the speed deviation Vt—St to be increased or decreased as the calculation result is transmitted to the command torque calculator 32.
  • the command torque calculator 32 receives the increase / decrease speed Vt—St transmitted from the comparator 31 and calculates the rotational torque command value Tt to be output to the upper knife drive motor 12 and the lower knife drive motor 13.
  • the calculated rotational torque command value Tt is output to the torque subtractor 33 and the torque adder 36.
  • the output pattern of the rotational torque command value Tt has a pattern as shown in FIG. In this way, feedback control is performed by the comparator 31 and the command torque calculator 32.
  • the torque subtracter 33 receives the rotation torque command value Tt transmitted from the command torque calculator 32 and the applied torque command value Txbt transmitted from the applied torque pattern generator 25 and subtracts both of them. Then, the output torque command value Tt Txbt to be output by the upper knife drive motor 12 is transmitted to the upper (preceding) power amplifier 34.
  • the output torque command value Tt ⁇ T xbt has a pattern as shown in FIG.
  • the upper power amplifier 34 calculates the output current based on the output torque command value Tt ⁇ Txbt, and outputs the drive current to the upper knife drive motor 12.
  • the torque adder 36 receives the rotational torque command value Tt transmitted from the command torque calculator 32 and the applied torque command value Txat transmitted from the applied torque pattern generator 25 and adds them together. Then, the output torque command value Tt + T xat to be output by the lower knife drive motor 13 is transmitted to the lower (follow-up) power amplifier 37.
  • the output torque command value Tt + T xat has a pattern as shown in FIG.
  • the lower power amplifier 37 calculates the output current based on the output torque command value Tt + Txat and drives the lower knife drive motor 13 to drive it. Outputs dynamic current.
  • the applied torque command values Txat, Txbt are based on the torques Ta, Tb, Tc, Td required for motor acceleration / deceleration. Since the upper knife drive motor 12 and the lower knife drive motor 13 have a cutting force, it is not necessary to increase the rated capacity of each motor. Also, the upper power amplifier 34 and the lower power amplifier 37 can have the same rated capacity.
  • the upper knife drive motor 12 and the lower knife drive motor 13 performs synchronous operation.
  • the upper knife drive motor 12 retracts the upper knife 4 as shown in FIG. A force is applied in the direction, that is, the direction in which the lower knife 5 is pushed.
  • the lower knife drive motor 13 applies a force in the direction in which the lower knife 5 is advanced as shown in FIG. 3, that is, the direction in which the upper knife 4 is pushed.
  • the upper knife drive motor 12 and the lower knife drive motor 13 apply the applied torque in the direction in which the upper knife 4 and the lower knife 5 come into contact with each other, and the cutting force of the strip-shaped paper member D is generated.
  • the applied torque command values Txat and Txbt to be applied to the upper knife drive motor 12 and the lower knife drive motor 13 are set to be the same so that they are applied to the upper knife drive motor 12 and the lower knife drive motor 13. Since the applied torque is offset, no force to increase or decrease the paper feed speed Vs is generated against the strip paper member D, and only the force necessary for cutting is applied without affecting the paper feed speed Vs. Therefore, it is possible to cut the belt-like paper member D with high accuracy and accuracy.
  • the clearance between the upper knife 4 and the lower knife 5 can be within an allowable range and the cutting force can be easily adjusted. And ensure proper cutting.
  • the pressing force necessary for cutting can be appropriately applied by the knife drive motors 12 and 13, and the upper knife cylinder 2 or the lower knife cylinder 3 Rotating inertia force of small As a result, the capacity of each knife drive motor 12, 13 and each power amplifier 34, 37 can be reduced.
  • the present invention has been described with respect to the cutoff device and the control device thereof according to the embodiment of the present invention.
  • the present invention is not limited to the above-described embodiment, and the specific embodiments are within the scope of the present invention.
  • various changes may be made to the structural structure.
  • the above is the force that precedes the upper knife 4 and follows the lower knife 5 etc.
  • the lower knife 5 is preceded by the preceding knife and the upper knife is followed!
  • Follow-up good as a knife.
  • the subtractor 33, the lower knife speed control unit 35, the command torque adder 36, etc. are not only configured by an electric circuit, but also the computer program (or sequence) as a whole, and the above-described arithmetic unit, generation This includes cases in which a controller, a controller, a comparator, an adder / subtracter, etc. are configured by a subprogram (or subsequence).
  • the strip-shaped paper member such as a corrugated cardboard sheet can be accurately cut, and its usefulness is considered to be extremely high.

Abstract

A method and a device for cutting off a band-like paper member and a controller of the device. The device capable of accurately cutting off the band-like paper member such as a corrugated fiber sheet by properly distributedly imparting a torque necessary for cutting off the band-like paper member to both a preceding motor and a follow-up motor comprises a preceding knife cylinder (2) to which a helical preceding knife (4) is fitted, a follow-up knife cylinder (3) to which a helical follow-up knife (5) cutting off the band-like paper member (D) in association with the preceding knife (4) is fitted, a preceding knife drive motor (12) rotatingly driving the preceding knife cylinder (2), a follow-up knife drive motor (13) rotatingly driving the follow-up knife cylinder (3), and a cutoff controller (20) individually controlling the preceding knife drive motor (12) and the follow-up knife drive motor (13). When the band-like paper member (D) is cut off, specified amounts of imparting torques in a direction for bringing the preceding knife (4) into contact with the follow-up knife (5) are imparted to the preceding knife (4) and the follow-up knife (5) by the preceding knife drive motor (12) and the follow-up knife drive motor (13).

Description

帯状紙部材のカットオフ方法、装置及びその制御装置  Method and apparatus for cutting off strip-shaped paper member and control apparatus therefor
技術分野  Technical field
[0001] 本発明は、段ボールシート等を製造するコルゲートマシンにおいて、段ボールゥェ ブ等の帯状紙部材を切断するカットオフ方法、装置及びその制御装置に関する。 背景技術  TECHNICAL FIELD [0001] The present invention relates to a cut-off method and apparatus for cutting a strip-shaped paper member such as a corrugated board in a corrugating machine for producing corrugated board sheets and the like, and a control apparatus therefor. Background art
[0002] 従来、コルゲートマシンのカットオフ装置にぉ 、て、ナイフシリンダの剛性を低減で き且つナイフ間に常に一定の押付力を与えることが試みられている。例えば、図 8に 示すように、上ナイフ 55及びスプリット歯車 8a, 8bを取り付けられた上ナイフシリンダ 53と、上ナイフ 55と協働して段ボールウェブを切断する下ナイフ 56及びスプリット歯 車 8a, 8bと嚙合する下歯車 9を取り付けられた下ナイフシリンダ 54と、各ナイフシリン ダ 53, 54を回転駆動する主駆動モータ 51、補助駆動モータ 50と、駆動モータ 51, 5 0を制御するコントローラ 52とをそなえ、上下ナイフ 55, 56の嚙み合い時に嚙み合う スプリット歯車 8a, 8bの歯と下歯車 9の歯との間に遊隙を形成するとともに、コント口 ーラ 52により両駆動モータ 51, 50の少なくとも一方を制御して、上下ナイフ 55, 56 が嚙み合う際に両ナイフ間 55, 56に押付力を与えるようにしょうとするものが提案さ れている(例えば、特許文献 1。 ) o  Conventionally, attempts have been made to reduce the rigidity of a knife cylinder and to always apply a constant pressing force between knives in a corrugating machine cut-off device. For example, as shown in FIG. 8, an upper knife cylinder 53 to which an upper knife 55 and split gears 8a and 8b are attached, a lower knife 56 and a split gear 8a, which cut the cardboard web in cooperation with the upper knife 55, A lower knife cylinder 54 fitted with a lower gear 9 that meshes with 8b, a main drive motor 51 that rotates each knife cylinder 53, 54, an auxiliary drive motor 50, and a controller 52 that controls the drive motor 51, 50 In addition, a gap is formed between the teeth of the split gears 8a, 8b and the teeth of the lower gear 9, and the drive motor 51 is driven by the controller 52. , 50 to control at least one of the upper and lower knives 55, 56 so that a pressing force is applied between the knives 55, 56 (for example, Patent Document 1). O)
特許文献 1:特開 2002— 284430公報  Patent Document 1: Japanese Patent Laid-Open No. 2002-284430
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0003] し力しながら、上述の特許文献 1に記載のものは、上ナイフ 55を下ナイフ 56に押し 付ける押付力が生じるようコントローラ 52によりトルク制御されるようにしたのみであり 、正確に段ボールシート等の帯状紙部材を切断することは困難であり、また、上モー タと下モータの定格出力容量 (大きさ)も異なり、制御装置も含めた部品の種類が多く なるという課題がある。 [0003] However, the force described in Patent Document 1 described above is merely torque-controlled by the controller 52 so that a pressing force for pressing the upper knife 55 against the lower knife 56 is generated. It is difficult to cut a strip-shaped paper member such as a corrugated cardboard sheet, and the rated output capacities (sizes) of the upper motor and the lower motor are different, resulting in an increase in the number of parts including the control device. .
[0004] 本発明は、このような課題に鑑み創案されたもので、上 (先行)モータ及び下 (後追 い)モータの双方に帯状紙部材を切断するために必要なトルクを適正に分配して与 えることにより、正確に段ボールシート等の帯状紙部材を切断できるようにした、帯状 紙部材のカットオフ方法、装置及びその制御装置を提供することを目的とする。更に は、上モータと下モータの定格出力容量を同じにして部品の種類を少なくできるよう にすることを目的とする。 [0004] The present invention was devised in view of such problems, and appropriately distributes the torque necessary for cutting the strip paper member to both the upper (leading) motor and the lower (following) motor. Give It is an object of the present invention to provide a strip paper member cut-off method and apparatus, and a control device thereof, which can accurately cut a strip paper member such as a corrugated cardboard sheet. Furthermore, the purpose is to reduce the types of parts by making the rated output capacities of the upper motor and lower motor the same.
課題を解決するための手段  Means for solving the problem
[0005] このため、請求項 1記載の本発明の帯状紙部材のカットオフ方法は、ヘリカル状の 先行ナイフが取付けられた先行ナイフシリンダと、前記先行ナイフと協働して帯状紙 部材を切断するヘリカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダと、 前記先行ナイフシリンダを回転駆動する先行ナイフ駆動モータと、前記後追 、ナイフ シリンダを回転駆動する後追 、ナイフ駆動モータと、前記先行ナイフ駆動モータと前 記後追いナイフ駆動モータとを個別に制御するカットオフ制御装置とを備え、前記帯 状紙部材の切断時に、前記先行ナイフ駆動モータ及び前記後追!、ナイフ駆動モー タにより前記先行ナイフと前記後追いナイフとが当接する方向の所定量の付与トルク を前記先行ナイフと前記後追 、ナイフとに各々付与するようにしたことを特徴とする。  [0005] For this reason, according to the first aspect of the present invention, there is provided a cut-off method for a strip-shaped paper member according to the present invention. A helical follower, a follower with a knife attached, a knife cylinder, a preceding knife drive motor that rotationally drives the preceding knife cylinder, a follower, a follower that rotationally drives the knife cylinder, and a knife drive motor A cutting-off control device for individually controlling the leading knife driving motor and the trailing knife driving motor, and when cutting the strip paper member, the leading knife driving motor, the trailing knife, and the knife driving mode are provided. A predetermined amount of applied torque in a direction in which the leading knife and the follower knife come into contact with each other is applied to the leading knife and the follower knife by the cutter. And it said that there was Unishi.
[0006] 請求項 2記載の本発明の帯状紙部材のカットオフ方法は、請求項 1記載の方法に おいて、前記先行ナイフ駆動モータと前記後追いナイフ駆動モータとにより付与する 前記付与トルクの値は同じであることを特徴とする。  [0006] The method for cutting off the strip-shaped paper member according to the second aspect of the present invention is the method according to the first aspect, wherein the value of the applied torque applied by the leading knife driving motor and the trailing knife driving motor is provided. Are the same.
請求項 3記載の本発明の帯状紙部材のカットオフ制御装置は、ヘリカル状の先行 ナイフが取付けられた先行ナイフシリンダを回転駆動する先行ナイフ駆動モータとへ リカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダを回転駆動する後追 、 ナイフ駆動モータとを制御する帯状紙部材のカットオフ制御装置において、入力され た帯状紙部材の紙送り速度及び切断シート長に基づき前記先行ナイフ駆動モータ 及び前記後追いナイフ駆動モータの回転速度パターンを生成し速度指令値を出力 する速度パターン生成器と、該速度パターン生成器からの前記速度指令値と前記先 行ナイフ駆動モータ或いは前記後追いナイフ駆動モータの検出速度とを比較する比 較器と、該比較器からの信号に基づき前記先行ナイフ駆動モータ及び前記後追 、 ナイフ駆動モータの回転トルク指令値を演算する指令トルク演算器と、前記先行ナイ フ駆動モータ及び前記後追いナイフ駆動モータの切断トルクを演算する切断トルク 演算器と、該切断トルク演算器力 送信された前記切断トルクを分配し帯状紙部材の 紙送り速度及び切断シート長とに基づき付与トルクパターンを生成すると共に付与ト ルク指令値を出力する付与トルクパターン生成器と、前記指令トルク演算器で演算さ れた前記回転トルク指令値力も前記付与トルクパターン生成器から出力された前記 付与トルク指令値を減じる指令トルク減算器と、前記指令トルク減算器にて演算され た結果に基づき前記先行ナイフ駆動モータを制御する先行パワーアンプと、前記指 令トルク演算器で演算された前記回転トルク指令値と前記付与トルクパターン生成器 で演算された前記付与トルク指令値とを加算する指令トルク加算器と、前記指令トル ク加算器にて演算された結果に基づき前記後追いナイフ駆動モータを制御する後追 V、パワーアンプとを備えたことを特徴とする。 According to a third aspect of the present invention, there is provided a cut-off control device for a strip-shaped paper member according to the present invention, wherein a leading knife drive motor that rotationally drives a leading knife cylinder to which a helical leading knife is attached and a helical follower and a knife are attached. In the cut-off control device for the strip-shaped paper member for controlling the follow-up, the knife drive motor, and the knife drive motor, the preceding knife drive based on the input paper feed speed and the cut sheet length of the strip-shaped paper member. A speed pattern generator for generating a rotational speed pattern of the motor and the follower knife drive motor and outputting a speed command value; the speed command value from the speed pattern generator and the leading knife drive motor or the follower knife drive motor; A comparator for comparing the detection speed of the first knife driving motor and the rear knife driving motor based on a signal from the comparator. A command torque calculator for calculating the rotational torque command value of the knife drive motor, and a cutting torque for calculating the cutting torque of the preceding knife drive motor and the follower knife drive motor Applicable torque that distributes the cutting torque that has been transmitted and generates the applied torque pattern based on the paper feed speed and the cut sheet length of the belt-shaped paper member and outputs the applied torque command value A command generator, a command torque subtractor that subtracts the applied torque command value output from the applied torque pattern generator, and a command torque subtractor that also calculates the rotational torque command value force calculated by the command torque calculator. A preceding power amplifier that controls the preceding knife drive motor based on the result calculated in step S3, the rotational torque command value calculated by the command torque calculator, and the applied torque command calculated by the applied torque pattern generator. A command torque adder for adding the value and the follower knife drive mode based on the result calculated by the command torque adder. After controlling the add V, characterized by comprising a power amplifier.
[0007] 請求項 4記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3記載の装 置において、前記切断トルク演算器にて演算される前記切断トルクは、入力された帯 状紙部材の坪量及び紙送り速度に基づぐ帯状紙部材を切断するために必要な切 断トルク値であることを特徴とする。  [0007] According to a fourth aspect of the present invention, in the apparatus for controlling a strip-shaped paper member of the present invention, the cutting torque calculated by the cutting torque calculator in the apparatus according to the third aspect is inputted. It is a cutting torque value necessary for cutting the strip-shaped paper member based on the basis weight of the paper member and the paper feed speed.
請求項 5記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3又は 4記載 の装置において、前記切断トルク演算器にて演算される前記切断トルクは、前記先 行ナイフ及び前記後追いナイフに加わる帯状紙部材からの切断反力に杭して、尚且 つ前記先行ナイフ及び前記後追いナイフに適当な接触力が残る程度の大きさとする ことを特徴とする。  According to a fifth aspect of the present invention, there is provided the cut-off control device for the strip-shaped paper member according to the third or fourth aspect, wherein the cutting torque calculated by the cutting torque calculator is the leading knife and the follower. It is piled up against the cutting reaction force from the strip-shaped paper member applied to the knife, and the size is such that an appropriate contact force remains on the preceding knife and the follower knife.
[0008] 請求項 6記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3〜5の何れ 力 1項に記載の装置において、前記付与トルクパターン生成器で生成される前記付 与トルクパターンは、矩形状、台形状又は多角形状のいずれかの付与パターンであ ることを特徴とする。  [0008] According to a sixth aspect of the present invention, there is provided the cut-off control device for a strip-shaped paper member according to the present invention, wherein the force generated by the applied torque pattern generator is the device according to any one of the third to fifth aspects. The torque pattern is a rectangular, trapezoidal, or polygonal application pattern.
請求項 7記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3〜6の何れ 力 1項に記載の装置において、前記付与トルクパターン生成器力 前記紙送り速度 に応じて前記付与トルクのパターンを変更するものであることを特徴とする。  The apparatus for controlling cut-off of a strip-shaped paper member according to claim 7 of the present invention is the apparatus according to any one of claims 3 to 6, wherein the applying torque pattern generator force is applied in accordance with the paper feeding speed. The torque pattern is changed.
[0009] 請求項 8記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3〜7の何れ 力 1項に記載の装置において、前記付与トルクパターン生成器で生成された前記先 行ナイフ駆動モータ及び前記後追いナイフ駆動モータ用の前記付与トルクパターン は同じであることを特徴とする。 [0009] A cut-off control device for a belt-like paper member according to the present invention described in claim 8 is the device according to any one of claims 3 to 7, wherein the tip generated by the applied torque pattern generator is used. The applied torque patterns for the row knife drive motor and the follower knife drive motor are the same.
請求項 9記載の本発明の帯状紙部材のカットオフ制御装置は、請求項 3〜8の何れ 力 1項に記載の装置において、前記帯状紙部材の坪量、切断シート長を入力する入 力部を有すると共に、前記帯状紙部材の坪量を前記切断トルク演算器に出力し、前 記帯状紙部材の坪量及び切断シート長に基づき前記先行ナイフシリンダ及び前記 後追いナイフシリンダの回転速度を演算し前記速度パターン生成器へ出力する生産 管理装置に接続されていることを特徴とする。  The strip paper member cut-off control device according to claim 9 of the present invention is the device according to any one of claims 3 to 8, wherein the basis weight of the strip paper member and the cutting sheet length are input. And the basis weight of the strip paper member is output to the cutting torque calculator, and the rotation speeds of the leading knife cylinder and the follower knife cylinder are calculated based on the basis weight of the strip paper member and the cutting sheet length. It is connected to a production management device that outputs to the speed pattern generator.
[0010] 請求項 10記載の本発明の帯状紙部材のカットオフ装置は、ヘリカル状の先行ナイ フが取付けられた先行ナイフシリンダと、前記先行ナイフと協働して帯状紙部材を切 断するヘリカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダと、前記先行 ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、前記後追いナイフシリ ンダの回転軸の一端部に取付けられて前記先行歯車と歯合する後追い歯車と、前 記先行歯車と嚙合する先行駆動歯車と、前記後追!、歯車と嚙合する後追!、駆動歯 車と、前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、前記後追い駆動 歯車を回転駆動すると共に前記先行ナイフ駆動モータと同じ定格容量の後追いナイ フ駆動モータと前記後追い駆動歯車及び前記先行ナイフ駆動モータを個別に制御 するカットオフ制御装置とを備えたことを特徴とする。  [0010] The strip-shaped paper member cut-off device according to the tenth aspect of the present invention cuts the belt-shaped paper member in cooperation with the preceding knife cylinder to which the helical leading knife is attached and the preceding knife. Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A follow-up gear that meshes with the preceding gear, a preceding drive gear that meshes with the preceding gear, the follow-up gear, a follow-up gear that meshes with the gear, a drive gear, and a lead gear that rotationally drives the preceding drive gear A knife drive motor, a follower drive gear, and a follower drive motor, the follower drive gear, and the preceding knife drive motor having the same rated capacity as the preceding knife drive motor. A cut-off control device for individually controlling is provided.
[0011] 請求項 11記載の本発明の帯状紙部材のカットオフ装置は、請求項 10記載の装置 において、前記先行歯車及び前記後追い歯車のうち少なくとも一方は、前記先行ナ ィフ及び前記後追いナイフが協働して前記帯状紙部材を切断する区間において前 記先行歯車及び前記後追 、歯車の他方と接しな 、ように歯を切り欠かかれて 、るこ とを特徴とする。  [0011] The cut-off device for a strip-shaped paper member according to the present invention as set forth in claim 11 is the device according to claim 10, wherein at least one of the preceding gear and the follower gear is the preceding knife and the follower knife. In the section in which the belt-like paper member is cut in cooperation, the teeth are notched so as not to contact the other of the preceding gear and the following gear.
請求項 12記載の本発明の帯状紙部材のカットオフ装置は、請求項 10記載の装置 において、前記先行歯車又は前記後追い歯車のうち少なくとも一方には、前記先行 ナイフ及び前記後追いナイフが協働して前記帯状紙部材を切断する区間において 前記先行歯車及び前記後追 ヽ歯車の他方と嚙合う歯が、無!ヽことを特徴とする。  According to a twelfth aspect of the present invention, there is provided the apparatus for cutting a strip-shaped paper member according to the tenth aspect, wherein the leading knife and the trailing knife cooperate with at least one of the leading gear and the trailing gear. In the section where the belt-like paper member is cut, the teeth that mesh with the other of the preceding gear and the rear tracking gear are free of gear.
[0012] 請求項 13記載の本発明の帯状紙部材のカットオフ装置は、請求項 10記載の装置 において、前記先行歯車又は前記後追い歯車のうち少なくとも一方は、前記先行ナ ィフ及び前記後追いナイフが協働して前記帯状紙部材を切断する区間において切 断開始から所定区間過ぎてから前記先行歯車及び前記後追い歯車の他方と接しな V、ように歯を切り欠かれて 、ることを特徴とする。 [0012] The apparatus for cutting off a strip-shaped paper member according to the invention of claim 13 is the apparatus of claim 10. In this case, at least one of the preceding gear and the follower gear is configured so that the preceding gear after a predetermined section has passed from the start of cutting in a section in which the leading knife and the follower knife cooperate to cut the strip-shaped paper member. And V is not in contact with the other of the follower gears, and the teeth are notched.
[0013] 請求項 14記載の本発明の帯状紙部材のカットオフ装置は、請求項 10記載の装置 において、前記先行歯車又は前記後追い歯車のうち少なくとも一方には、前記先行 ナイフ及び前記後追いナイフが協働して前記帯状紙部材を切断する区間において 切断開始から所定区間過ぎてから前記先行歯車及び前記後追い歯車の他方と嚙合 う歯が、無いことを特徴とする。  [0013] The cut-off device for the strip-shaped paper member according to the fourteenth aspect of the present invention is the apparatus according to the tenth aspect, wherein at least one of the leading gear and the trailing gear includes the leading knife and the trailing knife. There is no tooth that meshes with the other of the preceding gear and the follower gear after the predetermined section has passed since the start of cutting in the section in which the belt-like paper member is cut in cooperation.
[0014] 請求項 15の帯状紙部材のカットオフ装置は、請求項 10〜 14の何れ力 1項に記載 の装置において、前記先行ナイフシリンダ及び前記後追いナイフシリンダは、炭素繊 維強化プラスチック製の筒状の部材であることを特徴とする。  [0014] The cut-off device for the belt-like paper member according to claim 15 is the device according to any one of claims 10 to 14, wherein the leading knife cylinder and the follower knife cylinder are made of carbon fiber reinforced plastic. It is a cylindrical member.
請求項 16記載の本発明の帯状紙部材のカットオフ装置は、請求項 10〜15の何れ 力 1項に記載の装置において、請求項 3〜9の何れか 1項に記載のカットオフ制御装 置を備えたことを特徴とする。  The cut-off device for a strip-shaped paper member according to the present invention according to claim 16 is the device according to any one of claims 10 to 15, wherein the cut-off control device according to any one of claims 3 to 9 is used. It is characterized by having a device.
[0015] 請求項 17記載の本発明の帯状紙部材のカットオフ装置は、ヘリカル状の先行ナイ フが取付けられた先行ナイフシリンダと、前記先行ナイフと協働して帯状紙部材を切 断するヘリカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダと、前記先行 ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、前記後追いナイフシリ ンダの回転軸の一端部に取付けられて前記先行歯車と歯合する後追い歯車と、前 記先行歯車と嚙合する先行駆動歯車と、前記後追!、歯車と嚙合する後追!、駆動歯 車と、前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、前記後追い駆動 歯車を回転駆動する後追 、ナイフ駆動モータと、前記後追 、駆動モータ及び前記 先行ナイフ駆動モータを個別に制御するカットオフ制御装置とを備え、前記先行歯 車又は前記後追い歯車のうち少なくとも一方は、前記先行ナイフ及び前記後追いナ ィフが協働して前記帯状紙部材を切断する区間において切断開始力 所定区間過 ぎてから前記先行歯車及び前記後追!、歯車の他方と接しな!/、ように歯を切り欠かれ ていることを特徴とする。 [0016] 請求項 18記載の本発明の帯状紙部材のカットオフ装置は、ヘリカル状の先行ナイ フが取付けられた先行ナイフシリンダと、前記先行ナイフと協働して帯状紙部材を切 断するヘリカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダと、前記先行 ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、前記後追いナイフシリ ンダの回転軸の一端部に取付けられて前記先行歯車と歯合する後追い歯車と、前 記先行歯車と嚙合する先行駆動歯車と、前記後追!、歯車と嚙合する後追!、駆動歯 車と、前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、前記後追い駆動 歯車を回転駆動する後追 、ナイフ駆動モータと、前記後追 、駆動モータ及び前記 先行ナイフ駆動モータを個別に制御するカットオフ制御装置とを備え、前記先行歯 車及び前記後追い歯車の一方には、前記先行ナイフ及び前記後追いナイフが協働 して前記帯状紙部材を切断する区間において切断開始から所定区間過ぎてから前 記先行歯車及び前記後追 ヽ歯車の他方と嚙合う歯が、無!ヽことを特徴とする。 [0015] The cut-off device for the strip-shaped paper member of the present invention according to claim 17 cuts the strip-shaped paper member in cooperation with the leading knife cylinder to which the helical leading knife is attached, and the leading knife. Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A follow-up gear that meshes with the preceding gear, a preceding drive gear that meshes with the preceding gear, the follow-up gear, a follow-up gear that meshes with the gear, a drive gear, and a lead gear that rotationally drives the preceding drive gear A knife drive motor, a follow-up drive that rotationally drives the follow-up drive gear, a knife drive motor, and a cut-off control device that individually controls the follow-up drive motor and the preceding knife drive motor At least one of the preceding gear and the follower gear has a cutting start force in a section where the leading knife and the follower knife cooperate to cut the belt-shaped paper member, and then the preceding gear and The teeth are notched so that the follow-up is not in contact with the other of the gears! /. [0016] The cut-off device for the strip-shaped paper member of the present invention according to claim 18 cuts the strip-shaped paper member in cooperation with the leading knife cylinder to which the helical leading knife is attached, and the leading knife. Helical follower, follower with knife attached, knife cylinder, preceding gear attached to one end of the rotating shaft of the preceding knife cylinder, and attached to one end of the rotating shaft of the follower knife cylinder A trailing gear that meshes with the preceding gear, a preceding driving gear that meshes with the preceding gear, the trailing gear, a trailing gear that meshes with the gear, a driving gear, and a leading gear that rotationally drives the preceding driving gear. A knife drive motor, a follow-up drive that rotationally drives the follow-up drive gear, a knife drive motor, and a cut-off control device that individually controls the follow-up drive motor and the preceding knife drive motor One of the preceding gear and the follower gear is connected to the preceding gear and the follower gear after a predetermined interval has passed from the start of cutting in a section in which the preceding knife and the follower knife cooperate to cut the belt-like paper member. It is characterized in that there is no tooth that meshes with the other side of the gear.
発明の効果  The invention's effect
[0017] 特許請求の範囲に記載の各請求項に係る発明は、それぞれ以下のような効果を有 する。  [0017] The invention according to each claim described in the claims has the following effects.
請求項 1に係る発明によれば、先行ナイフ駆動モータ及び後追 、ナイフ駆動モー タの双方に当接する方向の所定量の付与トルクが各々付与されるため、帯状紙部材 を正確に切断することができる。そして、付与トルクを各々付与することにより、各ナイ フの刃先を嚙み合わせて、片方のナイフの刃先ともう一方のナイフの刃先とが接触す る方向に当たるように、帯状紙部材の切断を行うため、従来のごとく剛性の高いナイ フシリンダにより予圧荷重を刃先にかけて切断する場合に比べて切断荷重を低減で きる。また、ナイフシリンダの剛性、 GD2も低減でき、各ナイフ駆動モータの容量も大 幅に低減できる。更に、片方の刃先ともう一方の刃先とが接触する方向に当たるよう にして帯状紙部材の切断を行うため、刃合わせ調整もラフ (簡単)に行うことができる According to the first aspect of the present invention, since a predetermined amount of applied torque in the direction of contacting both the leading knife driving motor, the follower knife, and the knife driving motor is applied, the belt-shaped paper member can be accurately cut. Can do. Then, by applying each of the applied torques, the knife edges of each knife are squeezed together, and the strip-shaped paper member is cut so that the knife edge of one knife and the knife edge of the other knife come into contact with each other. As a result, the cutting load can be reduced compared to the case of cutting by applying a preload to the cutting edge with a highly rigid knife cylinder as in the past. In addition, the rigidity of the knife cylinder and GD 2 can be reduced, and the capacity of each knife drive motor can be greatly reduced. Furthermore, since the strip-shaped paper member is cut so that one blade edge and the other blade edge are in contact with each other, the blade alignment can be adjusted roughly (simple).
[0018] 請求項 2に係る発明によれば、請求項 1に係る発明の効果に加え、帯状紙部材の 切断時において、先行ナイフ駆動モータ及び後追いナイフ駆動モータにより付与さ れる付与トルクは相殺されるため、帯状紙部材の紙送りに影響を与えることはなぐ帯 状紙部材を一層正確に切断することができる。 [0018] According to the invention of claim 2, in addition to the effect of the invention of claim 1, the applied torques applied by the leading knife driving motor and the follower knife driving motor are offset when the strip-shaped paper member is cut. Therefore, it does not affect the paper feed of the strip paper member. The paper sheet member can be cut more accurately.
請求項 3に係る発明によれば、付与トルクパターン生成器にて帯状紙部材の切断 に必要な切断トルクが分配されて先行ナイフ駆動モータ或いは前記後追 、ナイフ駆 動モータが制御されるので、帯状紙部材の紙送りに影響を与えることはなぐ帯状紙 部材を正確に切断することができる。  According to the invention of claim 3, since the cutting torque necessary for cutting the strip-shaped paper member is distributed by the applied torque pattern generator and the leading knife driving motor or the trailing and knife driving motor is controlled, The belt-like paper member can be cut accurately without affecting the paper feed of the belt-like paper member.
[0019] 請求項 4に係る発明によれば、請求項 3に係る発明の効果に加え、帯状紙部材の 坪量及び紙送り速度に応じて、切断トルクを変化させることができる。 According to the invention of claim 4, in addition to the effect of the invention of claim 3, the cutting torque can be changed according to the basis weight of the strip-shaped paper member and the paper feed speed.
請求項 5に係る発明によれば、請求項 3又は 4に係る発明の効果に加え、帯状紙部 材の切断時において、先行ナイフと後追いナイフとの間には接触力が発生している ので、先行ナイフと後追いナイフの刃先ギャップを切断可能な限度以下に抑えること ができる。  According to the invention according to claim 5, in addition to the effect of the invention according to claim 3 or 4, since a contact force is generated between the leading knife and the trailing knife when the strip paper member is cut. The cutting edge gap between the leading and trailing knives can be kept below the limit that can be cut.
[0020] 請求項 6に係る発明によれば、請求項 3〜5の何れか 1項に係る発明の効果にカロえ 、紙送り速度に応じた適正な付与パターンが選択できる。  [0020] According to the invention of claim 6, in addition to the effect of the invention of any one of claims 3 to 5, it is possible to select an appropriate application pattern according to the paper feed speed.
請求項 7に係る発明によれば、請求項 3〜6の何れか 1項に係る発明の効果にカロえ 、先行ナイフ駆動モータ及び後追 、ナイフ駆動モータの回転速度が低速或!ヽは中 速の場合は平坦な付与パターンとし、また、高速の場合は矩形状とすることにより、紙 送り速度に応じた最適な帯状紙部材の切断が可能となる。  According to the invention according to claim 7, the effect of the invention according to any one of claims 3 to 6 is reduced, and the rotational speed of the leading knife driving motor and the trailing knife driving motor is low or moderate. When the speed is high, a flat application pattern is formed, and when the speed is high, a rectangular shape is formed. Thus, the optimum strip-shaped paper member can be cut according to the paper feed speed.
[0021] 請求項 8に係る発明によれば、請求項 3〜7の何れか 1項に係る発明の効果にカロえ 、先行ナイフ駆動モータ及び後追いナイフ駆動モータ用の付与トルクパターンを同じ にすることにより、帯状紙部材の切断時において、帯状紙部材の紙送りに影響を与え ることはなぐ帯状紙部材を正確に切断することができる。  [0021] According to the invention according to claim 8, the applied torque pattern for the leading knife drive motor and the follower knife drive motor is made the same as the effect of the invention according to any one of claims 3 to 7. As a result, when the belt-like paper member is cut, the belt-like paper member can be accurately cut without affecting the paper feed of the belt-like paper member.
請求項 9に係る発明によれば、請求項 3〜8の何れか 1項に係る発明の効果にカロえ 、生産管理装置において、切断する帯状紙部材の坪量、切断シート長を変更するこ とが可能となる。また、従来、常に最大坪量相当の切断荷重を付与していたのに比べ て、帯状紙部材の坪量に応じて切断荷重を変更可能なため、各ナイフの磨耗を低減 し、寿命を延ばすことができる。  According to the invention of claim 9, the effect of the invention of any one of claims 3 to 8 is changed, and in the production management device, the basis weight of the strip-shaped paper member to be cut and the cutting sheet length are changed. Is possible. In addition, the cutting load can be changed according to the basis weight of the belt-like paper member, compared to the case where a cutting load equivalent to the maximum basis weight has always been applied, so that the wear of each knife is reduced and the service life is extended. be able to.
[0022] 請求項 10に係る発明によれば、先行ナイフ駆動モータ及び後追いナイフ駆動モー タの定格容量を同じにすることにより、駆動モータのみならずカットオフ制御装置のパ ヮーアンプ等も同一容量とすることができる。 [0022] According to the invention of claim 10, by setting the rated capacities of the leading knife driving motor and the trailing knife driving motor to be the same, not only the driving motor but also the performance of the cutoff control device. ヮ -Amplifiers can have the same capacity.
請求項 11及び請求項 12に係る発明によれば、請求項 10に係る発明の効果にカロ え、先行ナイフと後追いナイフとが接触していない時は、先行ナイフ駆動モータと後 追いナイフ駆動モータとは同期もしくは、加減速運転されると共に先行歯車と後追い 歯車とが嚙合しているので、同期性が確実になる。また、接触し帯状紙部材を切断す る時には、先行歯車と後追い歯車とは嚙合していないので、先行ナイフ駆動モータ 及び後追いナイフ駆動モータを個別に制御することが可能となり、適正な切断力をえ ることがでさる。  According to the invention of claim 11 and claim 12, when the leading knife and the trailing knife are not in contact with the effect of the invention of claim 10, the leading knife driving motor and the trailing knife drive motor Is synchronized or accelerated and decelerated, and the leading gear and the trailing gear are engaged with each other. In addition, when the belt-shaped paper member is contacted and cut, the leading gear and the trailing gear are not meshed with each other. Therefore, the leading knife driving motor and the trailing knife driving motor can be controlled individually, and an appropriate cutting force can be obtained. It can be done.
[0023] 請求項 13及び請求項 14に係る発明によれば、先行ナイフ及び後追いナイフの係 合開始時に、後追 、ナイフが先行ナイフよりも先行してしまうこと (逆刃)を防止できる 。これにより、両ナイフの破損を防止でき、品質の高い正確な切断を行なうことが可能 となる。  [0023] According to the inventions of claims 13 and 14, when the engagement of the leading knife and the trailing knife starts, the trailing knife can be prevented from preceding the leading knife (reverse blade). As a result, both knives can be prevented from being damaged, and high quality and accurate cutting can be performed.
請求項 15に係る発明によれば、請求項 10〜14の何れか 1項に係る発明の効果に 加え、先行ナイフシリンダ及び後追いナイフシリンダの回転慣性力を小さくでき、迅速 な制御が可能となる。  According to the invention according to claim 15, in addition to the effect of the invention according to any one of claims 10 to 14, the rotational inertia force of the leading knife cylinder and the trailing knife cylinder can be reduced, and rapid control becomes possible. .
[0024] 請求項 16に係る発明によれば、請求項 10〜15の何れか 1項に係る発明の効果に 加え、請求項 3〜9の何れか 1項に記載の効果を奏するものである。  [0024] According to the invention of claim 16, in addition to the effect of the invention of any one of claims 10 to 15, the effect of any one of claims 3 to 9 is achieved. .
請求項 17及び請求項 18に係る発明によれば、先行ナイフ及び後追いナイフの係 合開始時に、後追 、ナイフが先行ナイフよりも先行してしまうこと (逆刃)を防止できる 。これにより、両ナイフの破損を防止でき、品質の高い正確な切断を行なうことが可能 となる。  According to the inventions according to claims 17 and 18, at the start of engagement of the leading knife and the trailing knife, it is possible to prevent the trailing knife from preceding the leading knife (reverse blade). As a result, both knives can be prevented from being damaged, and high quality and accurate cutting can be performed.
図面の簡単な説明  Brief Description of Drawings
[0025] [図 1]本発明の実施の形態に係るカットオフ装置を示す模式的な正面図である。  FIG. 1 is a schematic front view showing a cutoff device according to an embodiment of the present invention.
[図 2]図 1の A— A矢視断面図である。  FIG. 2 is a cross-sectional view taken along the line AA in FIG.
[図 3]本発明の実施の形態に係るカットオフ装置の上下ナイフによる切断開始時点で の上下歯車の状態を示す模式的な側面図である。  FIG. 3 is a schematic side view showing the state of the upper and lower gears at the time of starting cutting with the upper and lower knives of the cutoff device according to the embodiment of the present invention.
[図 4]本発明の実施の形態に係るカットオフ装置の上下ナイフによる切断終了時点で の上下歯車の状態を示す模式的な側面図である。 [図 5]本発明の実施の形態に係るカットオフ制御装置の制御ブロック図である。 FIG. 4 is a schematic side view showing the state of the upper and lower gears at the end of cutting with the upper and lower knives of the cutoff device according to the embodiment of the present invention. FIG. 5 is a control block diagram of a cutoff control device according to an embodiment of the present invention.
[図 6]図 6 (A)〜図 6 (E)は本発明の実施の形態に係る各ナイフ駆動モータの制御パ ターンを示す図である。  FIG. 6 (A) to FIG. 6 (E) are diagrams showing control patterns of each knife drive motor according to the embodiment of the present invention.
[図 7]本発明の実施の形態に係る各ナイフ駆動モータの付与トルクパターンの他の例 を示す図である。  FIG. 7 is a diagram showing another example of the applied torque pattern of each knife drive motor according to the embodiment of the present invention.
圆 8]従来のカットオフ装置を示す模式的な正面図である。 [8] FIG. 8 is a schematic front view showing a conventional cutoff device.
符号の説明 Explanation of symbols
1 フレーム  1 frame
2 上 (先行)ナイフシリンダ  2 Upper (leading) knife cylinder
3 下 (後追い)ナイフシリンダ  3 Bottom (follow-up) knife cylinder
4 上 (先行)ナイフ  4 Top (lead) knife
5 下 (後追い)ナイフ  5 Down (follow-up) knife
6, 7 回転軸  6, 7 Rotation axis
8 上 (先行)歯車  8 Top (lead) gear
8a, 8b スプジッ卜歯車  8a, 8b Spige gear
9 下 (後追い)歯車  9 Down (follow-up) gear
10 上 (先行)駆動歯車  10 Top (leading) drive gear
11 下 (後追い)駆動歯車  11 Down (follow-up) drive gear
12 上 (先行)ナイフ駆動モータ  12 Top (Leading) Knife drive motor
13 下 (後追い)ナイフ駆動モータ  13 Bottom (follow-up) knife drive motor
14 エンコーダ  14 Encoder
20 カットオフ制御装置  20 Cut-off control device
21 指令値演算部  21 Command value calculator
22 位置演算器  22 Position calculator
23 切断トルク演算器  23 Cutting torque calculator
24 速度パターン生成器  24 speed pattern generator
25 付与トルクパターン生成器  25 Applied torque pattern generator
30 上 (先行)ナイフ速度制御部 31 比較器 30 Top (Leading) Knife speed controller 31 Comparator
32 指令トルク演算器  32 Command torque calculator
33 指令トルク減算器  33 Command torque subtractor
34 上(先行)パワーアンプ  34 Upper (leading) power amplifier
35 下 (後追い)ナイフ速度制御部 35 Down (follow-up) knife speed control
36 指令トルク加算器 36 Command torque adder
37 下(後追い)パワーアンプ 37 Lower (follow-up) power amplifier
40 生産管理装置 40 Production management device
41 紙送り制御装置  41 Paper feed control device
D 帯状紙部材  D Strip paper
C 切断開始点  C Cutting start point
0 切断終了点  0 Cutting end point
S 上下ナイフの始端 (係合開始点) S Start of upper and lower knives (engagement start point)
E 上下ナイフの終端 (係合終了点) tl 接合開始時刻 E End of upper and lower knives (engagement end point) tl Join start time
t2 減速を開始する時刻 t2 Time to start deceleration
t3 待機を開始する時刻 t3 Time to start waiting
t4 1サイクル完了時刻 t4 1 cycle completion time
tc 切断開始時刻 tc Disconnection start time
to 切断完了時刻 to Disconnection completion time
Vs 紙送り速度  Vs Paper feed speed
L 切断シート長  L Cutting sheet length
W 坪量  W Basis weight
B 帯状紙部材の幅  B Width of strip paper member
Pt 現在位置 Pt Current position
Tt 回転トルク指令値 Tt Rotation torque command value
vt 速度指令値 vt Speed command value
Txa, Txb 切断卜ノレク Txat, Txbt 付与トルク指令値 Txa, Txb cutting Txat, Txbt Applied torque command value
St 検出速度  St detection speed
Q 所定長さ  Q Specified length
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0027] 以下、図面を参照して、本発明を実施するための最良の形態につき説明する。 Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
図 1は、本発明の実施の形態に係るカットオフ装置を示す模式的な正面図、図 2は 、図 1の A— A矢視断面図である。図 3は、本発明の実施の形態に係るカットオフ装 置の上下ナイフによる切断開始時点での上下歯車の状態を示す模式的な側面図、 図 4は、本発明の実施の形態に係るカットオフ装置の上下ナイフによる切断終了時点 での上下歯車の状態を示す模式的な側面図である。図 5は、本発明の実施の形態 に係るカットオフ制御装置の制御ブロック図、図 6 (A)〜図 6 (E)は、本発明の実施の 形態に係る各ナイフ駆動モータの制御パターンを示す図、図 7は、本発明の実施の 形態に係る各ナイフ駆動モータの付与トルクパターンの他の例を示す図である。  FIG. 1 is a schematic front view showing a cut-off device according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along line AA in FIG. FIG. 3 is a schematic side view showing the state of the upper and lower gears at the time of starting cutting by the upper and lower knives of the cutoff device according to the embodiment of the present invention, and FIG. 4 is a cut according to the embodiment of the present invention. It is a typical side view which shows the state of the up-and-down gear at the time of completion | finish of cutting by the up-and-down knife of an OFF apparatus. FIG. 5 is a control block diagram of the cutoff control device according to the embodiment of the present invention, and FIGS. 6 (A) to 6 (E) show control patterns of the knife drive motors according to the embodiment of the present invention. FIG. 7 and FIG. 7 are diagrams showing another example of the applied torque pattern of each knife drive motor according to the embodiment of the present invention.
[0028] 先ず、図 1,図 2に基づき、本発明の実施の形態に係る、段ボールシート等を製造 するコルゲートマシンにおける段ボールウェブ等の帯状紙部材 Dを切断するカットォ フ装置の構成につき説明する。図 1,図 2に示すように、平行な同転軸 6, 7が、左右 のフレーム 1, 1を貫通して設けられている。なお、回転軸 6, 7は、金属製で剛性の高 いものとなっている。 [0028] First, based on FIGS. 1 and 2, the configuration of a cut-off device according to an embodiment of the present invention for cutting a strip-shaped paper member D such as a cardboard web in a corrugating machine for manufacturing a cardboard sheet or the like will be described. . As shown in FIGS. 1 and 2, parallel rotation shafts 6 and 7 are provided through the left and right frames 1 and 1, respectively. The rotary shafts 6 and 7 are made of metal and have high rigidity.
[0029] この回転軸 6, 7の外周には、各々円筒状の上 (先行)ナイフシリンダ 2、下 (後追い) ナイフシリンダ 3が放射状の支柱を介して取付けられて 、る。上ナイフシリンダ 2及び 下ナイフシリンダ 3は、剛性が高ぐ且つ GD2 (回転慣性力)の小さい、例えば、 CFR P (炭素繊維強化プラスチンク、略称:カーボンファイバ)製のものが使用される。回転 軸 6, 7及び上ナイフシリンダ 2、下ナイフシリンダ 3等を上述の形状、材質とすることに より、 GD2が小さくなるため応答性が良く迅速な回転制御が可能となる。 [0029] On the outer periphery of the rotary shafts 6 and 7, a cylindrical upper (leading) knife cylinder 2 and a lower (following) knife cylinder 3 are attached via radial struts, respectively. The upper knife cylinder 2 and the lower knife cylinder 3 are made of, for example, CFR P (carbon fiber reinforced plastics, abbreviated as carbon fiber) having high rigidity and low GD 2 (rotational inertial force). By making the rotary shafts 6 and 7 and the upper knife cylinder 2 and the lower knife cylinder 3 etc. have the above-mentioned shapes and materials, the GD 2 is reduced, so that responsiveness is good and rapid rotation control becomes possible.
[0030] 即ち、従来のものでは、上ナイフシリンダ 2及び下ナイフシリンダ 3を GD2の大きいも のとし、その回転慣性力と、上下ナイフの一方を橈ませて予圧荷重を発生させること により帯状紙部材 Dの切断に必要な押付力得ていたが、後記するように、上 (先行) ナイフ駆動モータ 12及び下 (後追い)ナイフ駆動モータ 13により付与トルクを与えて 切断力を得るようにしたため、上ナイフシリンダ 2、下ナイフシリンダ 3を GD2 (回転慣 性力)の小さ 、ものとすることが可能となって 、る。 [0030] That is, the conventional, strip-shaped upper knife cylinder 2 and the lower knife cylinder 3 larger cities of GD 2, and its rotational inertia force, by generating a preload load Mase oar one of the upper and lower knife The pressing force required to cut the paper member D was obtained. As will be described later, the upper (leading) knife drive motor 12 and the lower (following) knife drive motor 13 applied the applied torque. Since the cutting force is obtained, it is possible to make the upper knife cylinder 2 and the lower knife cylinder 3 small in GD 2 (rotational inertia force).
[0031] 上ナイフシリンダ 2の外周には、歯が半径方向外側に向いた縦歯形状の上 (先行) ナイフ 4がヘリカル状に取り付けられ、下ナイフシリンダ 3の外周には、歯が円周方向 に向 、た横歯形状の下 (後追 、)ナイフ 5がヘリカル状に取り付けられて 、る。そして 、段ボールウェブ等の帯状紙部材 Dを切断する時には、上ナイフ 4と下ナイフ 5とが協 働、即ち、帯状紙部材 Dを上ナイフ 4と下ナイフ 5との間に挟んで、上ナイフ 4と下ナイ フ 5とをお互いに押し付けつつ、刃先の接している点を一方端力 他端側に移動させ て帯状紙部材 Dを切断する。なお、図 1,図 2中、 Sは上下ナイフの始端 (係合開始点 )、 Eは上下ナイフの終端 (係合終了点)である。  [0031] On the outer periphery of the upper knife cylinder 2, a vertical tooth shape with teeth facing radially outward (preceding) The knife 4 is helically attached, and on the outer periphery of the lower knife cylinder 3, the teeth are circumferential. A downward (follow-up) knife 5 is attached in a helical shape. When cutting the strip-shaped paper member D such as a cardboard web, the upper knife 4 and the lower knife 5 cooperate, that is, the strip-shaped paper member D is sandwiched between the upper knife 4 and the lower knife 5, and the upper knife While pressing 4 and the lower knife 5 against each other, the point where the blade edge is in contact is moved to the other end side to cut the belt-like paper member D. In FIGS. 1 and 2, S is the start end (engagement start point) of the upper and lower knives, and E is the end point (engagement end point) of the upper and lower knives.
[0032] 従来のものでは、剛性の高いナイフシリンダにより予圧荷重を刃先にかけて切断し ていたが、上述のごとぐ上ナイフ 4の刃先と下ナイフ 5の刃先とが接触する方向に当 たるように各ナイフ 4, 5の刃先を嚙み合わせて、帯状紙部材 Dの切断を行うため、切 断荷重は大幅に低減され、刃合わせ調整もラフ (簡単)に行える。更に、後記するよう に、付与トルクを各々付与することにより、各ナイフシリンダ 2, 3の剛性、 GD2も低減 でき、各ナイフ駆動モータ 12, 13の容量も大幅に低減できる。また、従来、常に最大 坪量相当の切断荷重を付与していたのに比べて、帯状紙部材 Dの坪量に応じて切 断荷重 (付与トルク)を変更できるため、各ナイフ 4, 5の寿命を増大できる。 [0032] In the prior art, cutting was performed by applying a preload to the cutting edge with a highly rigid knife cylinder. Since the cutting edges of the knives 4 and 5 are cut together to cut the strip-shaped paper member D, the cutting load is greatly reduced and the blade alignment can be adjusted roughly (simple). Further, as will be described later, by applying each of the applied torques, the rigidity of each of the knife cylinders 2 and 3 and GD 2 can be reduced, and the capacity of each of the knife drive motors 12 and 13 can be greatly reduced. In addition, the cutting load (applied torque) can be changed according to the basis weight of the strip-shaped paper member D, compared to the conventional case where a cutting load equivalent to the maximum basis weight is always applied. Lifespan can be increased.
[0033] なお、図 2には、上ナイフ 4、下ナイフ 5を誇張して図示している力 実際には、上ナ ィフシリンダ 2及び下ナイフシリンダ 3の径はかなり大きぐ上ナイフシリンダ 2及び下 ナイフシリンダ 3の一部分にヘリカル状のリセス (窪み)を設けて、そのリセスに上ナイ フ 4、下ナイフ 5が取り付けられている。  In FIG. 2, the forces shown by exaggerating the upper knife 4 and the lower knife 5 are actually the diameters of the upper knife cylinder 2 and the lower knife cylinder 3 being considerably large. A helical recess (dent) is provided in a part of the lower knife cylinder 3, and an upper knife 4 and a lower knife 5 are attached to the recess.
また、上ナイフ 4、下ナイフ 5、上ナイフシリンダ 2、下ナイフシリンダ 3及び回転軸 6, 7は、次のような構造としても良い。即ち、上ナイフシリンダ 2、下ナイフシリンダ 3は、 炭素繊維強化プラスチック製の中空の円筒状の部材の両端に、炭素繊維強化プラス チック製の円盤状の蓋を取り付けた形状 (或いは一体形成)とする。この両端の蓋の 中心に、各々金属製の回転軸 6, 7を接着及び或いはボルトナット等により固定する。 そして、炭素繊維強化プラスチック製の円筒状の上ナイフシリンダ 2、下ナイフシリン ダ 3の表面に、アルミニウム製又は鉄製、或いは炭素繊維強化プラスチック製の取り 付け台を取り付け、その取り付け台上にボルトナット等により上ナイフ 4、下ナイフ 5を ヘリカル状に取り付ける。更には、炭素繊維強化プラスチック製の中空の円筒状の上 ナイフシリンダ 2、下ナイフシリンダ 3の両端に、金属製の蓋付きの回転軸 6, 7を各々 固定するようにしても良い。 The upper knife 4, the lower knife 5, the upper knife cylinder 2, the lower knife cylinder 3, and the rotating shafts 6 and 7 may have the following structure. In other words, the upper knife cylinder 2 and the lower knife cylinder 3 have a shape (or integral formation) in which a carbon fiber reinforced plastic disc-shaped lid is attached to both ends of a hollow cylindrical member made of carbon fiber reinforced plastic. To do. At the center of the lids at both ends, metal rotating shafts 6 and 7 are fixed by bonding and / or bolts and nuts, respectively. And a cylindrical upper knife cylinder 2 made of carbon fiber reinforced plastic, a lower knife cylinder Attach a mounting base made of aluminum, iron, or carbon fiber reinforced plastic to the surface of da 3, and attach upper knife 4 and lower knife 5 on the mounting base with bolts and nuts in a helical shape. Further, the rotating shafts 6 and 7 with metal lids may be fixed to both ends of the hollow cylindrical upper knife cylinder 2 and the lower knife cylinder 3 made of carbon fiber reinforced plastic, respectively.
[0034] 回転軸 6の一端部(図 1の右方)には、スプリット歯車 8a, 8bからなる上 (先行)歯車 8が取り付けられ、回転軸 7の一端部 (右方)には上歯車 8と嚙合する下 (後追い)歯 車 9が取り付けられている。この 2枚のスプリット歯車 8a, 8bは、僅かに回転方向にず らしてボルト等により回転軸 6に固定されており、上ナイフ 4と下ナイフ 5とが接してい な 、時に、下歯車 9との嚙み合いにお!、てバックラッシュを防止できるようになって!/ヽ る。なお、上歯車 8を 1枚の歯車とし、下歯車 9を 2枚のスプリット歯車としても良い。更 には、上歯車 8又は下歯車 9は、必ずしも 2枚の歯車とする必要はなぐ双方共 1枚の 歯車としても良い。 [0034] An upper (preceding) gear 8 composed of split gears 8a and 8b is attached to one end (right side in FIG. 1) of the rotating shaft 6, and an upper gear is mounted on one end (right) of the rotating shaft 7. A lower (follow-up) gear 9 is fitted to 8 and fitted. These two split gears 8a and 8b are slightly fixed in the rotational direction and fixed to the rotary shaft 6 with bolts or the like. When the upper knife 4 and the lower knife 5 are not in contact with each other, sometimes the lower gear 9 and It is now possible to prevent backlash! The upper gear 8 may be a single gear and the lower gear 9 may be two split gears. Further, the upper gear 8 or the lower gear 9 does not necessarily need to be two gears, and both may be a single gear.
[0035] 上歯車 8には、これと嚙合する上 (先行)駆動歯車 10を介して上 (先行)ナイフ駆動 モータ 12が接続され、下歯車 9には、これと嚙合する下 (後追い)駆動歯車 11を介し て下 (後追い)ナイフ駆動モータ 13が接続されている。これらのナイフ駆動モータ 12 , 13は、同一定格容量'出力のトルクモータであり、カットオフ制御装置 20により個別 に制御されるようになっている。また、どちらか一方の、例えば下ナイフ駆動モータ 13 の回転軸には、モータの回転速度を検出するエンコーダ 14が取り付けられている。  [0035] The upper gear 8 is connected to an upper (preceding) knife drive motor 12 via an upper (preceding) drive gear 10 that meshes with the upper gear 8, and the lower gear 9 is coupled to the lower (following) drive. A lower (follow-up) knife drive motor 13 is connected via a gear 11. These knife drive motors 12 and 13 are torque motors having the same rated capacity and output, and are individually controlled by a cutoff control device 20. Further, an encoder 14 for detecting the rotational speed of the motor is attached to one of the rotating shafts of the lower knife driving motor 13, for example.
[0036] 前述の上歯車 8及び下歯車 9は、次のような特徴を有して 、る。即ち、上歯車 8と下 歯車 9とは、上ナイフ 4と下ナイフ 5とが接しない範囲では、前述のごとくバックラッシュ がないように嚙み合っている。そして、図 3、図 4に示すように、上ナイフ 4と下ナイフ 5 とが接し切断を行う範囲 (切断開始点 C力も切断終了点 Oまでの範囲)では、スプリツ ト歯車 8a, 8bの少なくともどちらか一方の歯の側面の、与圧(付与)トルク Txat, Txb tが付加された時に対畤する側力 図 3、図 4中にハンチングで示すように削られてい る。このようにして、少なくとも切断開始点 C力も切断終了点 Oまでの範囲においては 、上ナイフ 4の刃先と下ナイフ 5の刃先とは接する力 上歯車 8と下歯車 9との歯は接 しないようになっている。 [0037] なお、切断開始点 C及び切断終了点 Oは、帯状紙部材 Dの幅 Bに応じて変化する 。したがって、実際には、上歯車 8及び下歯車 9の上下ナイフの始端 (係合開始点) S 力も上下ナイフの終端 (係合終了点) Eまでの範囲において、図 3、図 4にハッチング で図示のように削るようにして 、る。 [0036] The upper gear 8 and the lower gear 9 described above have the following characteristics. That is, the upper gear 8 and the lower gear 9 are in mesh with each other so as not to have backlash as described above as long as the upper knife 4 and the lower knife 5 do not contact each other. As shown in FIGS. 3 and 4, in the range in which the upper knife 4 and the lower knife 5 are in contact with each other for cutting (the range from the cutting start point C force to the cutting end point O), at least the split gears 8a and 8b. The side force that is confronted when pressure (applying) torque Txat, Txbt is applied to the side of either tooth is cut as shown by hunting in Figs. In this way, at least in the range from the cutting start point C force to the cutting end point O, the force of contact between the cutting edge of the upper knife 4 and the cutting edge of the lower knife 5 The teeth of the upper gear 8 and the lower gear 9 are not in contact with each other. It has become. Note that the cutting start point C and the cutting end point O vary according to the width B of the belt-like paper member D. Therefore, in practice, the upper and lower knives of the upper gear 8 and the lower gear 9 are hatched in FIGS. 3 and 4 within the range up to the end (engagement start point) S of the upper and lower knives. Cut it as shown.
上述の構成とすることにより、上ナイフ 4と下ナイフ 5とが接触していない時は、上ナ ィフ駆動モータ 12と下ナイフ駆動モータ 13とは、確実な同期運転が可能となる。また 、上ナイフ 4と下ナイフ 5とを接触させて帯状紙部材 Dを切断する時 (或いは、上ナイ フ 4と下ナイフ 5とが接触している時)には、上歯車 8と下歯車 9とは嚙合していないの で、上ナイフ駆動モータ 12及び下ナイフ駆動モータ 13を個別に制御して、上ナイフ 4と下ナイフ 5との間に適正な押し付け力を与えることが可能となり、帯状紙部材 Dの 適正な切断力を得ることができる。  With the above-described configuration, when the upper knife 4 and the lower knife 5 are not in contact, the upper knife drive motor 12 and the lower knife drive motor 13 can be reliably synchronized. When the upper knife 4 and the lower knife 5 are brought into contact with each other to cut the belt-like paper member D (or when the upper knife 4 and the lower knife 5 are in contact), the upper gear 8 and the lower gear Since the upper knife drive motor 12 and the lower knife drive motor 13 are individually controlled, it is possible to give an appropriate pressing force between the upper knife 4 and the lower knife 5, Appropriate cutting force for the strip-shaped paper member D can be obtained.
[0038] なお、上歯車 8及び下歯車 9を 1枚の歯車とする場合は、上歯車 8又は下歯車 9の 少なくともどちらか一方の切断開始点 C力 切断終了点 Oまでの範囲(或いは、上下 ナイフの始端 (係合開始点) Sから上下ナイフの終端 (係合終了点) Eまでの範囲)の 歯の側面を削るようにする。更には、上歯車 8又は下歯車 9の少なくともどちらか一方 の切断開始点 C力 切断終了点 Oまでの範囲の歯を欠落させても良ぐまた、上歯車 8又は下歯車 9の少なくともどちらか一方の歯車の全周囲の歯を全体的に細くしても 良い。  [0038] When the upper gear 8 and the lower gear 9 are a single gear, the range up to the cutting start point C force cutting end point O of at least one of the upper gear 8 and the lower gear 9 (or The tooth side of the upper and lower knives from the starting edge (engagement start point) S to the upper and lower knives end (engagement end point) E is scraped. Furthermore, it is possible to delete teeth in the range from the cutting start point C force to the cutting end point O of at least one of the upper gear 8 and the lower gear 9, and at least either the upper gear 8 or the lower gear 9 is acceptable. The teeth around the entire circumference of one gear may be made thin overall.
[0039] ただし、上記のように上歯車 8及び下歯車 9の上下ナイフの始端 Sから上下ナイフの 終端 Eまでの範囲を削った (又は欠落させた)場合 (即ち、上歯車 8及び下歯車 9の上 下ナイフの始端 Sから上下ナイフの終端 Eまでの範隨こバックラッシュを設けた場合) 、上下ナイフの係合開始時に下ナイフ (後追 、ナイフ) 5が上ナイフ (先行ナイフ) 4よ りも先行してしまう(即ち「逆刃」が発生する)ことが考えられる。特に、トルク制御を開 始するタイミングがずれた場合に逆刃が発生する可能性がある。  [0039] However, when the range from the top end S of the upper and lower knives to the end E of the upper and lower knives of the upper gear 8 and the lower gear 9 is cut (or missing) as described above (ie, the upper gear 8 and the lower gear 9). 9 When the upper and lower knives start edge S to the upper and lower knives end E are provided with a backlash), when the upper and lower knives are engaged, the lower knife (follower, knife) 5 is the upper knife (leading knife) It is conceivable that it is ahead of 4 (that is, “back blade” occurs). In particular, when the timing for starting torque control is shifted, a reverse blade may occur.
[0040] そこで、このような逆刃が生じてしまうのを回避するため、上歯車 8及び下歯車 9の 上下ナイフの始端 Sから所定長さ(上下ナイフ刃先のシリンダ軸方向における長さ) Q に対応する範囲 (所定区間)は削らな 、でおく(或いは欠落させな 、でおく)ことが好 ましい。つまり、上歯車 8及び下歯車 9の上下ナイフの始端 Sから所定長さ Qに対応 する範囲にはバックラッシュを設けず、且つ、上記所定長さ Qを脱して力 上下ナイフ の終端 Eまでの範囲にバックラッシュを設けるようにする。 [0040] Therefore, in order to avoid the occurrence of such a reverse blade, a predetermined length from the start end S of the upper and lower knives of the upper gear 8 and the lower gear 9 (the length of the upper and lower knife blade tips in the cylinder axial direction) Q It is preferable that the range (predetermined section) corresponding to is not cut out (or left out). In other words, it corresponds to the predetermined length Q from the starting end S of the upper and lower knives of the upper gear 8 and the lower gear 9 The backlash is not provided in the range to be applied, and the backlash is provided in the range from the predetermined length Q to the end E of the force up and down knife.
[0041] これにより、上下ナイフの係合開始時における上下ナイフの逆刃を防止することが できるので、上下ナイフの破損を防止でき、品質の高い正確な切断を行なうことが可 能となる。 [0041] This prevents the upper and lower knives from being reversed when the upper and lower knives are engaged, thereby preventing the upper and lower knives from being damaged and enabling high-quality and accurate cutting.
なお、所定長さ Qが約 100mmよりも小さすぎると逆刃防止効果が得られず、また、 所定長さ Qが 200mmよりも大きすぎるとトルク制御による切断効果が得られないおそ れがあるため、所定長さ Qは、上下ナイフの始端から例えば約 100〜200mmの範囲 であるのが好ましい。  If the predetermined length Q is less than about 100 mm, the effect of preventing reverse blades cannot be obtained, and if the predetermined length Q is too large, the cutting effect by torque control may not be obtained. The predetermined length Q is preferably in the range of, for example, about 100 to 200 mm from the beginning of the upper and lower knives.
[0042] また、図 3,図 4は、模式的な図であり、上ナイフ 4と下ナイフ 5とは、離れて図示して いるが、実際には、図 2に示すように上ナイフ 4と下ナイフ 5は、上歯車 8又は下歯車 9 の歯付近に位置しており、上ナイフ 4と下ナイフ 5との刃先は嚙み合うようになってい る。  3 and 4 are schematic diagrams, and the upper knife 4 and the lower knife 5 are illustrated apart from each other, but actually, as shown in FIG. And the lower knife 5 are located in the vicinity of the teeth of the upper gear 8 or the lower gear 9, and the cutting edges of the upper knife 4 and the lower knife 5 are in contact with each other.
また、図 1,図 2に図示のカットオフ装置は、上ナイフ 4は縦歯形状、下ナイフ 5は横 歯形状の場合を示しているが、これに限定されるものではなぐ縦歯、横歯を逆にし ても、両方共に縦歯、或いは横歯としても良い。  1 and 2, the upper knife 4 has a vertical tooth shape and the lower knife 5 has a horizontal tooth shape. However, the present invention is not limited to this. Even if the teeth are reversed, both may be vertical teeth or horizontal teeth.
[0043] 次に、図 5、図 6 (A)〜図 6 (E)、図 7に基づき、本発明の実施の形態にかかる、段 ボールシート等を製造するコルゲートマシンにおける段ボールウェブ等の帯状紙部 材 Dを切断するカットオフ制御装置 20にっき説明する。段ボールシート等を製造する コルゲートマシンには、コルゲートマシンの全体の生産を管理、制御する生産管理装 置 40が設けられている。  Next, based on FIG. 5, FIG. 6 (A) to FIG. 6 (E), and FIG. 7, a strip shape of corrugated cardboard web or the like in a corrugated machine for producing a corrugated cardboard sheet or the like according to an embodiment of the present invention. The cut-off control device 20 for cutting the paper material D will be described in detail. A corrugating machine that manufactures corrugated cardboard sheets, etc. is provided with a production management device 40 that manages and controls the overall production of the corrugating machine.
[0044] 生産管理装置 40は、段ボールシート等の帯状紙部材 Dの坪量 W (或いは、材質、 厚さ、横幅等)、切断するシートの長さ L、紙送り速度 Vs (或いは単位時間当たりの切 断枚数)等を入力するキーボード (入力部)、表示画面、各種のデータを記憶するメ モリー、演算処理部(CPU)等を備えている。そして、キーボードから、切断する段ボ ールシート等の帯状紙部材 Dの坪量 W、切断シート長 L等を入力することにより、各 種の設定値を変更できるようになって 、る。  [0044] The production management device 40 has a basis weight W (or material, thickness, width, etc.) of the strip-shaped paper member D such as a corrugated cardboard sheet, a length L of the sheet to be cut, a paper feed speed Vs (or per unit time). A keyboard (input unit) for inputting the number of cuts), a display screen, memory for storing various data, an arithmetic processing unit (CPU), etc. Then, by inputting the basis weight W of the strip-shaped paper member D such as a corrugated board sheet to be cut, the cutting sheet length L, etc. from the keyboard, various setting values can be changed.
[0045] なお、カットオフ装置にダンボールウェブ等の帯状紙部材 Dを給紙する図示略の紙 送り装置には、紙送り制御装置 41が設けられており、生産管理装置 40から送信され た紙送り速度 Vsに基づき、紙送り制御装置 41により帯状紙部材 Dの紙送り速度が制 御される [0045] It is to be noted that a paper not shown for feeding the strip-shaped paper member D such as a cardboard web to the cut-off device. The feeding device is provided with a paper feeding control device 41. Based on the paper feeding speed Vs transmitted from the production management device 40, the paper feeding control device 41 controls the paper feeding speed of the strip paper member D.
一方、カットオフ装置にはカットオフ制御装置 20が設けられており、カットオフ制御 装置 20は、各種のパターンの生成等を行う指令値演算部 21、上ナイフ駆動モータ 1 2への駆動電流を制御する上 (先行)ナイフ速度制御部 30及び、下ナイフ駆動モー タ 13への駆動電流を制御する下 (後追い)ナイフ速度制御部 35から構成されている 。そして、カットオフ制御装置 20には、生産管理装置 40から帯状紙部材 Dの紙送り 速度 Vs、切断シート長 L及び坪量 Wが送信される。  On the other hand, the cut-off device is provided with a cut-off control device 20, and the cut-off control device 20 generates a drive current to the command value calculation unit 21 for generating various patterns and the upper knife drive motor 12. An upper (preceding) knife speed control unit 30 to be controlled and a lower (following) knife speed control unit 35 to control a driving current to the lower knife driving motor 13 are configured. Then, the paper feed speed Vs, the cut sheet length L, and the basis weight W of the belt-like paper member D are transmitted from the production management device 40 to the cut-off control device 20.
[0046] 指令値演算部 21は、速度パターンを生成する速度パターン生成器 24、帯状紙部 材 Dを切断するためのトルクパターンを生成する付与トルクパターン生成器 25、切断 に必要なトルクを演算する切断トルク演算器 23から構成されている。  [0046] The command value calculation unit 21 calculates a speed pattern generator 24 that generates a speed pattern, an applied torque pattern generator 25 that generates a torque pattern for cutting the strip-shaped paper member D, and calculates a torque necessary for cutting. It is comprised from the cutting torque calculator 23 to perform.
速度パターン生成器 24においては、生産管理装置 40から帯状紙部材 Dの紙送り 速度 Vs、切断シート長 Lを受信して、図 6 (A)に示す速度パターンを生成する。即ち 、紙送り速度 Vsと切断シート長 から、 1サイクルにおける、上ナイフ 4と下ナイフ 5と の接合開始時刻 tl、切断開始時刻 tc、切断完了時刻 to、接合完了し減速を開始す る時刻 t2、減速を完了し待機を開始する時刻 t3, 1サイクル完了時刻 t4を演算する。 更に、増速工程 (tO〜tl間)、ナイフの接合丁稚 (tl〜t2間)、減速工程 (t2〜t3間) 、待機工程 (t3〜t4間)における各々の速度も演算する。  The speed pattern generator 24 receives the paper feed speed Vs and the cut sheet length L of the strip-shaped paper member D from the production management device 40, and generates the speed pattern shown in FIG. 6 (A). That is, from the paper feed speed Vs and the cutting sheet length, the joining start time tl of the upper knife 4 and the lower knife 5 in one cycle, the cutting start time tc, the cutting completion time to, and the time when the joining is completed and deceleration starts t2. Calculate the time t3 when the deceleration is completed and the standby is started, and the cycle completion time t4. Further, the speeds in the speed increasing process (between tO and tl), the knife jointing (between tl and t2), the deceleration process (between t2 and t3), and the standby process (between t3 and t4) are also calculated.
[0047] なお、待機時間(t3〜t4間の時間)中は速度がゼロの場合もある。また、紙送り速 度 Vsが速ぐ切断シート長 Lが短い場合には、切断時間(tc〜to間の時間)の速度よ りも待機時間(t3〜t4間の時間)の速度の方が速い場合もある。このようにして、図 6 ( A)に示す速度パターンは生成され、この生成された速度パターンは図示略の記憶 装置に記憶される。更に、切断開始時刻 tc及び切断完了時刻 toを、付与トルクバタ ーン生成器 25に送信する。  Note that the speed may be zero during the standby time (the time between t3 and t4). Also, when the cut sheet length L, where the paper feed speed Vs is fast, is short, the waiting time (time between t3 and t4) is faster than the speed of cutting time (time between tc and to). It can be fast. In this way, the speed pattern shown in FIG. 6A is generated, and the generated speed pattern is stored in a storage device (not shown). Further, the cutting start time tc and the cutting completion time to are transmitted to the applied torque pattern generator 25.
[0048] 帯状紙部材 Dの切断作業時においては、位置演算器 22により、下ナイフ駆動モー タ 13に取り付けられたエンコーダ 14にて検出した検出速度 Stを受信し、その検出速 度 Stを積算して、上ナイフ 4及び下ナイフ 5の現在位置 Pt及び、 1サイクルの開始時 刻 tO力もの経過時間 tを算出する。そして、速度パターン生成器 24において、記憶さ れた速度パターンに基づき、その経過時間 tにおける速度指令値 Vtを演算する。こ の演算された速度指令値 Vtを、比較器 31に送信する。 [0048] At the time of cutting the belt-like paper member D, the position calculator 22 receives the detection speed St detected by the encoder 14 attached to the lower knife drive motor 13, and integrates the detection speed St. The current position Pt of the upper knife 4 and the lower knife 5 and the start of one cycle Calculate elapsed time t with tO force. Then, the speed pattern generator 24 calculates a speed command value Vt at the elapsed time t based on the stored speed pattern. The calculated speed command value Vt is transmitted to the comparator 31.
[0049] 次に、切断トルク演算器 23においては、生産管理装置 40から帯状紙部材 Dの紙 送り速度 Vs、坪量 Wを受信して、上ナイフ駆動モータ 12及び下ナイフ駆動モータ 13 により坪量 Wの帯状紙部材 Dをその紙送り速度 Vsで切断するために必要な切断トル ク(Txa+Txb)を演算する。 [0049] Next, the cutting torque calculator 23 receives the paper feed speed Vs and the basis weight W of the belt-like paper member D from the production management device 40, and the upper knife drive motor 12 and the lower knife drive motor 13 receive the basis weight. Calculate the cutting torque (Txa + Txb) necessary to cut the belt-shaped paper member D of amount W at the paper feed speed Vs.
なお、切断トルク (Txa+Txb)は、坪量 W、紙送り速度 Vs及び帯状紙部材の幅 B の変更に伴い変更する。更に、切断トルク (Txa+Txb)値は、上ナイフ 4及び下ナイ フ 5に加わる帯状紙部材 Dからの切断反力に杭して、尚且つ上ナイフ 4及び下ナイフ 5に適当な接触力が残る程度の大きさとする。この接触力は、水平方向で、 100-30 Okgf程度が好ましい。  Note that the cutting torque (Txa + Txb) is changed as the basis weight W, paper feed speed Vs, and width B of the strip-shaped paper member are changed. Furthermore, the cutting torque (Txa + Txb) value is piled on the cutting reaction force from the strip-shaped paper member D applied to the upper knife 4 and the lower knife 5, and an appropriate contact force is applied to the upper knife 4 and the lower knife 5. The size is such that the remains. This contact force is preferably about 100-30 Okgf in the horizontal direction.
[0050] このようにすることにより、帯状紙部材 Dの切断時において、上ナイフ 4と下ナイフ 5 との間には接触力が発生しているので、上ナイフ 4と下ナイフ 5の刃先ギャップを切断 可能な限度以下に抑えることができる。演算された切断トルク (Txa+Txb)は、付与 トルクパターン生成器 25に送信される。  [0050] By doing so, a contact force is generated between the upper knife 4 and the lower knife 5 when the strip-shaped paper member D is cut. Can be kept below the limit that can be cut. The calculated cutting torque (Txa + Txb) is transmitted to the applied torque pattern generator 25.
付与パターン生成器 25においては、切断トルク演算器 23から送信された切断する ために必要な切断トルク (Txa+Txb)及び、速度パターン生成器 24から送信された 切断開始時刻 tc、切断完了時刻 toに基づき、図 6 (C)に図示の付与トルクパターン を生成し、図示略の記憶装置に記憶する。なお、図 6 (C)に図示の付与トルクパター ンは、上ナイフ駆動モータ 12に必要な切断トルク Txaと下ナイフ駆動モータ 13に必 要な切断トルク Txaとが等しく矩形状の場合を示している。なお、上記の付与トルクパ ターンは、 tl〜tc間及び、 to〜t2間を増加、減少するようにした台形の形状としても 良い。また、切断トルク Txa, Txbを上下ナイフの接合開始時刻 tlよりも前の時刻(例 えば上下ナイフが接合開始する直前)から付与するようにしてもよい。なお、前述した ように、上歯車 8及び下歯車 9の上下ナイフの始端 Sから所定長さ Qに対応する範囲 にはバックラッシュを設けず、且つ、上記所定長さ Qを脱して力 上下ナイフの終端 E までの範囲にノ ックラッシュを設けるようにし、さらに、上下ナイフの接合開始時刻 tl よりも前の時刻から切断トルク Txa, Txbを付与することにより、切断開始時における 逆刃を確実に防止することが可能になる。 In the given pattern generator 25, the cutting torque (Txa + Txb) necessary for cutting transmitted from the cutting torque calculator 23, the cutting start time tc transmitted from the speed pattern generator 24, and the cutting completion time to Based on the above, the applied torque pattern shown in FIG. 6C is generated and stored in a storage device (not shown). The applied torque pattern shown in FIG. 6 (C) shows a case where the cutting torque Txa required for the upper knife drive motor 12 and the cutting torque Txa required for the lower knife drive motor 13 are equal and rectangular. Yes. The applied torque pattern may have a trapezoidal shape that increases and decreases between tl and tc and between to and t2. Further, the cutting torques Txa and Txb may be applied from a time before the joining start time tl of the upper and lower knives (for example, immediately before the upper and lower knives start joining). As described above, no backlash is provided in the range corresponding to the predetermined length Q from the starting end S of the upper and lower knives of the upper gear 8 and the lower gear 9, and the force is removed by removing the predetermined length Q. Knocklash should be provided in the range up to the end E of the upper and lower knives. By applying the cutting torques Txa and Txb from a time earlier than that, it becomes possible to reliably prevent the reverse blade at the start of cutting.
[0051] この切断トルク Txaの絶対値と切断トルク Txbの絶対値とは等しい(即ち、上ナイフ 駆動モータ 12及び下ナイフ駆動モータ 13に付与する付与トルクパターンはプラスマ ィナスが逆で形状が同じ)ことが好ましぐ等しくすることにより、帯状紙部材 Dの切断 時において、帯状紙部材 Dの紙送りに影響を与えることはなぐ帯状紙部材 Dを正確 に切断することができる。  [0051] The absolute value of the cutting torque Txa is equal to the absolute value of the cutting torque Txb (that is, the applied torque pattern to be applied to the upper knife driving motor 12 and the lower knife driving motor 13 is the opposite in the positive direction but the shape is the same). This makes it possible to accurately cut the belt-like paper member D that does not affect the paper feed of the belt-like paper member D when the belt-like paper member D is cut.
[0052] し力しながら、必ずしも等しくする必要はなぐ上ナイフ駆動モータ 12及び下ナイフ 駆動モータ 13の定格容量の許す範囲内にお!/、て、どちらか一方の切断トルク Txa又 は切断トルク Txbを大きくすることも可能である。なお、本実施の形態における各トル クモータの定格容量の意味は、許容連続定出力容量のみならず、許容短時間ォー バーロード出力容量も含むものとする。  [0052] However, it is not always necessary to equalize within the range allowed by the rated capacity of the upper knife drive motor 12 and the lower knife drive motor 13! /, Either cutting torque Txa or cutting torque It is also possible to increase Txb. The meaning of the rated capacity of each torque motor in the present embodiment includes not only the allowable continuous constant output capacity but also the allowable short-time overload output capacity.
[0053] また、図 6 (C)の矩形状の付与トルクパターンは、切断速度 (紙送り速度 Vs)が低速 或いは中速の場合であり、付与トルクは、全速度域で一定となっている。しかしながら 、切断速度が速い場合には、図 7に図示の付与トルクパターンとすることもできる。即 ち、切断速度が速い場合、下ナイフ 5について説明すると、図 7に図示のように、切断 開始時刻 tcにおいて必要な切断トルクの 1. 25倍の切断トルク 1. 25 'Txa (これを、 初期高切断トルクと称する)を付与する。その後 0. 6倍の切断トルク 0. 6Txa (これを 、中期低切断トルクと称する)にした後、後半は再び上げて約 1倍の切断トルク Txa ( これを、終期定常切断トルクと称する)となるような多角形状の付与トルクパターンとす る。このように多角形状の付与トルクパターンとすることにより、切断速度が高速の場 合も精度の良い切断が可能となる。なお、図 7は、下ナイフ駆動モータ 13の付与バタ ーンを示している力 上ナイフ駆動モータ 12も、プラスマイナスが逆の同じ形状の付 与パターンとする。なお、付与トルクパターンは、上述の矩形や凹凸形状以外の任意 の形状も考えられる。 [0053] In addition, the rectangular applied torque pattern in FIG. 6C is when the cutting speed (paper feed speed Vs) is low or medium speed, and the applied torque is constant in the entire speed range. . However, when the cutting speed is high, the applied torque pattern shown in FIG. 7 can be used. That is, when the cutting speed is high, the lower knife 5 will be described. As shown in Fig. 7, the cutting torque 1.25'Txa (this is 1.25 times the cutting torque required at the cutting start time tc). (Referred to as initial high cutting torque). Then, after cutting to 0.6 times cutting torque 0.6Txa (this is called medium-term low cutting torque), the latter half is again raised to about 1 time cutting torque Txa (this is called final steady cutting torque) The polygonal applied torque pattern is as follows. By using a polygonal applied torque pattern in this way, accurate cutting is possible even when the cutting speed is high. In FIG. 7, the force-up knife drive motor 12 showing the application pattern of the lower knife drive motor 13 is also applied in the same shape with the opposite signs. It should be noted that the applied torque pattern may be any shape other than the above-described rectangular shape or uneven shape.
[0054] 上述のものにおいて、初期高切断トルクは、 1. 1〜1. 5倍の切断トルク(1. 1 -Txa 〜1. 5 'Txa)、中期低切断トルクは、 0. 6〜0. 9倍の切断トルク(0. 6 'Txa〜0. 9 · Txa)、終期定常切断トルクは 0. 9〜1. 1倍の切断トルク(0. 9 'Txa〜l . l 'Txa)と することができる。 [0054] In the above, the initial high cutting torque is 1.1 to 1.5 times the cutting torque (1.1-Txa to 1.5'Txa), and the medium-term low cutting torque is 0.6 to 0. 9 times the cutting torque (0.6 'Txa to 0.9 · Txa), the final steady cutting torque is 0.9 to 1.1 times the cutting torque (0.9' Txa to l. L 'Txa) can do.
そして、上述の記憶された付与パターンに基づき、位置演算器 22から送信された 経過時間 tにおける付与トルク指令値 Txat, Txbtを算出し、トルク減算器 33に上ナ ィフ駆動モータ 12への付与トルク指令値 Txbtを送信し、トルク加算器 36に下ナイフ 駆動モータ 13への付与トルク指令値 Txatを送信する。  Based on the stored application pattern, the application torque command values Txat and Txbt at the elapsed time t transmitted from the position calculator 22 are calculated, and the application to the upper sub drive motor 12 is applied to the torque subtractor 33. The torque command value Txbt is transmitted, and the torque command value Txat applied to the lower knife drive motor 13 is transmitted to the torque adder 36.
[0055] 比較器 31においては、速度パターン生成器 24から送信された速度指令値 Vt及び エンコーダ 14から送信された検出速度 Stを受信して、両者を比較する。そして、その 演算結果である増加或!、は減少すべき速度偏差 Vt— Stを指令トルク演算器 32に 送信する。 The comparator 31 receives the speed command value Vt transmitted from the speed pattern generator 24 and the detected speed St transmitted from the encoder 14 and compares them. Then, the speed deviation Vt—St to be increased or decreased as the calculation result is transmitted to the command torque calculator 32.
指令トルク演算器 32においては、比較器 31から送信された増減速度 Vt— Stを受 信して、上ナイフ駆動モータ 12及び下ナイフ駆動モータ 13へ出力すべき回転トルク 指令値 Ttを演算する。この演算した回転トルク指令値 Ttを、トルク減算器 33及びトル ク加算器 36に出力する。この場合、回転トルク指令値 Ttの出力ハターンは図 6 (C) に図示のようなパターンとなる。このようにして、比較器 31及び指令トルク演算器 32 によりフィードバック制御が行われる。  The command torque calculator 32 receives the increase / decrease speed Vt—St transmitted from the comparator 31 and calculates the rotational torque command value Tt to be output to the upper knife drive motor 12 and the lower knife drive motor 13. The calculated rotational torque command value Tt is output to the torque subtractor 33 and the torque adder 36. In this case, the output pattern of the rotational torque command value Tt has a pattern as shown in FIG. In this way, feedback control is performed by the comparator 31 and the command torque calculator 32.
[0056] そして、トルク減算器 33においては、指令トルク演算器 32から送信された回転トル ク指令値 Ttと付与トルクパターン生成器 25から送信された付与トルク指令値 Txbtを 受信して両者を減算し、上ナイフ駆動モータ 12が出力すべき出力トルク指令値 Tt Txbtを、上 (先行)パワーアンプ 34に送信する。この場合、出力トルク指令値 Tt— T xbtは、図 6 (E)に図示のようなパターンとなる。上パワーアンプ 34においては、出力 トルク指令値 Tt— Txbtに基づき出力電流を演算して、上ナイフ駆動モータ 12に駆 動電流を出力する。 Then, the torque subtracter 33 receives the rotation torque command value Tt transmitted from the command torque calculator 32 and the applied torque command value Txbt transmitted from the applied torque pattern generator 25 and subtracts both of them. Then, the output torque command value Tt Txbt to be output by the upper knife drive motor 12 is transmitted to the upper (preceding) power amplifier 34. In this case, the output torque command value Tt−T xbt has a pattern as shown in FIG. The upper power amplifier 34 calculates the output current based on the output torque command value Tt−Txbt, and outputs the drive current to the upper knife drive motor 12.
[0057] 一方、トルク加算器 36においては、指令トルク演算器 32から送信された回転トルク 指令値 Ttと付与トルクパターン生成器 25から送信された付与トルク指令値 Txatを受 信して両者を加算し、下ナイフ駆動モータ 13が出力すべき出力トルク指令値 Tt+T xatを、下 (後追い)パワーアンプ 37に送信する。この場合、出力トルク指令値 Tt+T xatは、図 6 (D)に図示のようなパターンとなる。下パワーアンプ 37においては、出力 トルク指令値 Tt +Txatに基づき出力電流を演算して、下ナイフ駆動モータ 13に駆 動電流を出力する。 On the other hand, the torque adder 36 receives the rotational torque command value Tt transmitted from the command torque calculator 32 and the applied torque command value Txat transmitted from the applied torque pattern generator 25 and adds them together. Then, the output torque command value Tt + T xat to be output by the lower knife drive motor 13 is transmitted to the lower (follow-up) power amplifier 37. In this case, the output torque command value Tt + T xat has a pattern as shown in FIG. The lower power amplifier 37 calculates the output current based on the output torque command value Tt + Txat and drives the lower knife drive motor 13 to drive it. Outputs dynamic current.
[0058] なお、上(先行)パワーアンプ 34及び下(後追!、)パワーアンプ 37では、トルク指令 を増幅し、実際の各サーボモータへの出力電流を発生させる。  Note that the upper (leading) power amplifier 34 and the lower (following!) Power amplifier 37 amplify the torque command and generate an actual output current to each servo motor.
この場合、図 6 (D)、図 6 (E)に図示のように、付与トルク指令値 Txat, Txbtの大き さは、モータの増速、減速に必要なトルク Ta, Tb, Tc, Tdよりも小さくなつており、上 ナイフ駆動モータ 12及び下ナイフ駆動モータ 13に切断力を持たすことによって、各 モータの定格容量を大きくする必要はない。また、上パワーアンプ 34及び下パワー アンプ 37も同一定格容量とすることができる。  In this case, as shown in Fig. 6 (D) and Fig. 6 (E), the applied torque command values Txat, Txbt are based on the torques Ta, Tb, Tc, Td required for motor acceleration / deceleration. Since the upper knife drive motor 12 and the lower knife drive motor 13 have a cutting force, it is not necessary to increase the rated capacity of each motor. Also, the upper power amplifier 34 and the lower power amplifier 37 can have the same rated capacity.
[0059] このようにして、増速工程 (tO〜tl間)、減速工程 (t2〜t3間)及び待機工程 (t3〜t 4間)等においては、上ナイフ駆動モータ 12及び下ナイフ駆動モータ 13は同期運転 を行う。そして、帯状紙部材 Dの切断工程 (tc〜to間)或いはナイフの接合工程 (tl 〜t2間)においては、上ナイフ駆動モータ 12は、図 3に図示のように上ナイフ 4を後 退させる方向、即ち下ナイフ 5を押す方向に力を加える。  [0059] In this way, in the speed increasing step (between tO and tl), the deceleration step (between t2 and t3), the standby step (between t3 and t4), etc., the upper knife drive motor 12 and the lower knife drive motor 13 performs synchronous operation. In the cutting process (between tc and to) or the knife joining process (between tl and t2), the upper knife drive motor 12 retracts the upper knife 4 as shown in FIG. A force is applied in the direction, that is, the direction in which the lower knife 5 is pushed.
[0060] 一方、下ナイフ駆動モータ 13は、図 3に図示のように下ナイフ 5を前進させる方向、 即ち上ナイフ 4を押す方向に力を加える。このようにして、上ナイフ駆動モータ 12及 び下ナイフ駆動モータ 13により、上ナイフ 4と下ナイフ 5とは当接する方向に付与トル クが付与され、帯状紙部材 Dの切断力が発生する。  On the other hand, the lower knife drive motor 13 applies a force in the direction in which the lower knife 5 is advanced as shown in FIG. 3, that is, the direction in which the upper knife 4 is pushed. In this manner, the upper knife drive motor 12 and the lower knife drive motor 13 apply the applied torque in the direction in which the upper knife 4 and the lower knife 5 come into contact with each other, and the cutting force of the strip-shaped paper member D is generated.
この場合、上ナイフ駆動モータ 12と下ナイフ駆動モータ 13とに付与する各付与トル ク指令値 Txat, Txbtを同じにすることにより、上ナイフ駆動モータ 12及び下ナイフ駆 動モータ 13に付与される付与トルクは相殺されるため、帯状紙部材 Dに対して紙送り 速度 Vsを増減させる力は発生せず、紙送り速度 Vsに影響を与えることはなぐ切断 に必要な力のみが加わることになり、精度が良く正確な帯状紙部材 Dの切断が可能 となる。  In this case, the applied torque command values Txat and Txbt to be applied to the upper knife drive motor 12 and the lower knife drive motor 13 are set to be the same so that they are applied to the upper knife drive motor 12 and the lower knife drive motor 13. Since the applied torque is offset, no force to increase or decrease the paper feed speed Vs is generated against the strip paper member D, and only the force necessary for cutting is applied without affecting the paper feed speed Vs. Therefore, it is possible to cut the belt-like paper member D with high accuracy and accuracy.
[0061] 上述の構成によれば、帯状紙部材 Dの切断時において、上ナイフ 4と下ナイフ 5と の間の遊隙が許容範囲内に収めることができると共に、切断力の調整が容易になり、 適切な切断を確実に行なえるようになる。また、上ナイフシリンダ 2又は下ナイフシリン ダ 3に携みが生じても切断に必要な押付力を各ナイフ駆動モータ 12, 13により適切 に付与できるようになり、上ナイフシリンダ 2又は下ナイフシリンダ 3を回転慣性力の小 さいものにすることができ、これによつて、各ナイフ駆動モータ 12, 13及び各パワー アンプ 34, 37の容量を小さくすることができるようになる。 [0061] According to the above-described configuration, when the strip-shaped paper member D is cut, the clearance between the upper knife 4 and the lower knife 5 can be within an allowable range and the cutting force can be easily adjusted. And ensure proper cutting. In addition, even if the upper knife cylinder 2 or the lower knife cylinder 3 is engaged, the pressing force necessary for cutting can be appropriately applied by the knife drive motors 12 and 13, and the upper knife cylinder 2 or the lower knife cylinder 3 Rotating inertia force of small As a result, the capacity of each knife drive motor 12, 13 and each power amplifier 34, 37 can be reduced.
[0062] 以上、本発明を、本発明の実施の形態のカットオフ装置及びその制御装置につい て説明したが、本発明は上記の実施の形態に限定されず、本発明の範囲内でその 具体的構造に種々の変更をカ卩えてよいことはいうまでもない。例えば、上述のものは 、上ナイフ 4を先行させ、下ナイフ 5等を後追いさせている力 これとは逆にして、下ナ ィフ 5を先行する先行ナイフとし、上ナイフを後追!ヽする後追 、ナイフとしても良 、。  As described above, the present invention has been described with respect to the cutoff device and the control device thereof according to the embodiment of the present invention. However, the present invention is not limited to the above-described embodiment, and the specific embodiments are within the scope of the present invention. It goes without saying that various changes may be made to the structural structure. For example, the above is the force that precedes the upper knife 4 and follows the lower knife 5 etc. On the contrary, the lower knife 5 is preceded by the preceding knife and the upper knife is followed! Follow-up, good as a knife.
[0063] また、上述の位置演算器 22、切断トルク演算器 23、速度パターン生成器 24、付与 トルクパターン生成器 25、上ナイフ速度制御部 30、比較器 31、指令トルク演算器 32 、指令トルク減算器 33、下ナイフ速度制御部 35、指令トルク加算器 36等は、電気回 路にて構成された場合のみならず、全体をコンピュータのプログラム(或いはシーケ ンス)とし、上述の演算器、生成器、制御器、比較器、加減算器等をサブプログラム( 或いはサブシーケンス)にて構成する場合も含むものとする。  [0063] Further, the position calculator 22, the cutting torque calculator 23, the speed pattern generator 24, the applied torque pattern generator 25, the upper knife speed control unit 30, the comparator 31, the command torque calculator 32, the command torque described above. The subtractor 33, the lower knife speed control unit 35, the command torque adder 36, etc. are not only configured by an electric circuit, but also the computer program (or sequence) as a whole, and the above-described arithmetic unit, generation This includes cases in which a controller, a controller, a comparator, an adder / subtracter, etc. are configured by a subprogram (or subsequence).
産業上の利用可能性  Industrial applicability
[0064] 正確に段ボールシート等の帯状紙部材を切断でき、その有用性は極めて高いもの と考えられる。 [0064] The strip-shaped paper member such as a corrugated cardboard sheet can be accurately cut, and its usefulness is considered to be extremely high.

Claims

請求の範囲 The scope of the claims
[1] ヘリカル状の先行ナイフが取付けられた先行ナイフシリンダと、  [1] a leading knife cylinder on which a helical leading knife is mounted;
前記先行ナイフと協働して帯状紙部材を切断するヘリカル状の後追いナイフが取 付けられた後追 、ナイフシリンダと、  A follow-up knife attached to a helical follow-up knife that cuts the belt-like paper member in cooperation with the preceding knife; a knife cylinder;
前記先行ナイフシリンダを回転駆動する先行ナイフ駆動モータと、  A leading knife drive motor for rotationally driving the leading knife cylinder;
前記後追いナイフシリンダを回転駆動する後追いナイフ駆動モータと、 前記先行ナイフ駆動モータと前記後追いナイフ駆動モータとを個別に制御するカツ トオフ制御装置とを備え、  A follow-up knife drive motor that rotationally drives the follow-up knife cylinder; and a cut-off control device that individually controls the preceding knife drive motor and the follow-up knife drive motor;
前記帯状紙部材の切断時に、前記先行ナイフ駆動モータ及び前記後追!、ナイフ 駆動モータにより前記先行ナイフと前記後追いナイフとが当接する方向の所定量の 付与トルクを前記先行ナイフと前記後追 、ナイフとに各々付与するようにした ことを特徴とする帯状紙部材のカットオフ方法。  When cutting the strip-shaped paper member, the preceding knife driving motor and the follower, and a predetermined amount of applied torque in a direction in which the leading knife and the follower knife come into contact with each other by the knife drive motor are applied to the preceding knife and the follower. A method for cutting off a strip-shaped paper member, characterized in that it is applied to each knife.
[2] 前記先行ナイフ駆動モータと前記後追いナイフ駆動モータとにより付与する前記付 与トルクの値は同じである  [2] The value of the applied torque applied by the leading knife driving motor and the follower knife driving motor is the same.
ことを特徴とする請求項 1に記載の帯状紙部材のカットオフ方法。  The method for cutting off a strip-shaped paper member according to claim 1, wherein:
[3] ヘリカル状の先行ナイフが取付けられた先行ナイフシリンダを回転駆動する先行ナ ィフ駆動モータとヘリカル状の後追 、ナイフが取付けられた後追 、ナイフシリンダを 同転駆動する後追いナイフ駆動モータとを制御する帯状紙部材のカットオフ制御装 ¾【こ; i l /、て、 [3] A leading knife drive motor that rotationally drives a leading knife cylinder to which a helical leading knife is attached and a helical trailing follower, a follower after a knife is attached, a follower knife drive that rotates the knife cylinder in rotation Cut-off control device for strip-shaped paper member that controls the motor ¾ 【こ; il / 、
入力された帯状紙部材の紙送り速度及び切断シート長に基づき前記先行ナイフ駆 動モータ及び前記後追いナイフ駆動モータの回転速度パターンを生成し速度指令 値を出力する速度パターン生成器と、  A speed pattern generator that generates a rotational speed pattern of the preceding knife drive motor and the follower knife drive motor based on the paper feed speed and cutting sheet length of the input belt-shaped paper member and outputs a speed command value;
該速度パターン生成器からの前記速度指令値と前記先行ナイフ駆動モータ或いは 前記後追いナイフ駆動モータの検出速度とを比較する比較器と、  A comparator that compares the speed command value from the speed pattern generator with the detected speed of the leading knife drive motor or the follower knife drive motor;
該比較器力 の信号に基づき前記先行ナイフ駆動モータ及び前記後追いナイフ駆 動モータの回転トルク指令値を演算する指令トルク演算器と、  A command torque calculator for calculating rotation torque command values of the leading knife driving motor and the trailing knife driving motor based on the signal of the comparator force;
前記先行ナイフ駆動モータ及び前記後追いナイフ駆動モータの切断トルクを演算 する切断トルク演算器と、 該切断トルク演算器から送信された前記切断トルクを分配し帯状紙部材の紙送り速 度及び切断シート長とに基づき付与トルクパターンを生成すると共に付与トルク指令 値を出力する付与トルクパターン生成器と、 A cutting torque calculator for calculating cutting torques of the preceding knife driving motor and the follower knife driving motor; An applied torque pattern generator that distributes the cutting torque transmitted from the cutting torque calculator, generates an applied torque pattern based on a paper feed speed and a cutting sheet length of the belt-like paper member, and outputs an applied torque command value; ,
前記指令トルク演算器で演算された前記回転トルク指令値から前記付与トルクバタ ーン生成器力 出力された前記付与トルク指令値を減じる指令トルク減算器と、 前記指令トルク減算器にて演算された結果に基づき前記先行ナイフ駆動モータを 制御する先行パワーアンプと、  A command torque subtractor for subtracting the applied torque command value output from the applied torque butter generator force from the rotational torque command value calculated by the command torque calculator; and a result calculated by the command torque subtractor A preceding power amplifier for controlling the preceding knife drive motor based on
前記指令トルク演算器で演算された前記回転トルク指令値と前記付与トルクパター ン生成器で演算された前記付与トルク指令値とを加算する指令トルク加算器と、 前記指令トルク加算器にて演算された結果に基づき前記後追いナイフ駆動モータ を制御する後追 、パワーアンプとを備えた  A command torque adder for adding the rotational torque command value calculated by the command torque calculator and the applied torque command value calculated by the applied torque pattern generator; A follow-up power amplifier for controlling the follow-up knife drive motor based on the result
ことを特徴とする帯状紙部材のカットオフ制御装置。  A cut-off control device for a strip-shaped paper member.
[4] 前記切断トルク演算器にて演算される前記切断トルクは、入力された帯状紙部材の 坪量及び紙送り速度に基づぐ帯状紙部材を切断するために必要な切断トルク値で ある  [4] The cutting torque calculated by the cutting torque calculator is a cutting torque value necessary for cutting the strip-shaped paper member based on the basis weight and paper feed speed of the input strip-shaped paper member.
ことを特徴とする請求項 3に記載の帯状紙部材のカットオフ制御装置。  4. The cut-off control device for a belt-like paper member according to claim 3.
[5] 前記切断トルク演算器にて演算される前記切断トルクは、前記先行ナイフ及び前記 後追いナイフに加わる帯状紙部材カもの切断反力に杭して、尚且つ前記先行ナイフ 及び前記後追いナイフに適当な接触力が残る程度の大きさとする [5] The cutting torque calculated by the cutting torque calculator is piled on the cutting reaction force of the strip-shaped paper member applied to the leading knife and the trailing knife, and is applied to the leading knife and the trailing knife. The size should be such that an appropriate contact force remains.
ことを特徴とする請求項 3又は 4に記載の帯状紙部材のカットオフ制御装置。  The cut-off control device for a strip-shaped paper member according to claim 3 or 4,
[6] 前記付与トルクパターン生成器で生成される前記付与トルクパターンは、矩形状、 台形状又は多角形状のいずれかの付与パターンである [6] The applied torque pattern generated by the applied torque pattern generator is a rectangular, trapezoidal, or polygonal applied pattern.
ことを特徴とする請求項 3〜5の何れ力 1項に記載の帯状紙部材のカットオフ制御装 置。  The strip-shaped paper member cut-off control device according to any one of claims 3 to 5, wherein the force is any one of claims 3 to 5.
[7] 前記付与トルクパターン生成器は、前記紙送り速度に応じて前記付与トルクのバタ ーンを変更するものである  [7] The applied torque pattern generator changes a pattern of the applied torque according to the paper feed speed.
ことを特徴とする請求項 3〜6の何れ力 1項に記載の帯状紙部材のカットオフ制御装 置。 The belt-like paper member cut-off control device according to any one of claims 3 to 6, wherein the force is any one of claims 3 to 6.
[8] 前記付与トルクパターン生成器で生成された前記先行ナイフ駆動モータ及び前記 後追いナイフ駆動モータ用の前記付与トルクパターンは同じである [8] The applied torque patterns for the leading knife drive motor and the follower knife drive motor generated by the applied torque pattern generator are the same.
ことを特徴とする請求項 3〜7の何れ力 1項に記載の帯状紙部材のカットオフ制御装 置。  The belt-like paper member cut-off control device according to any one of claims 3 to 7, wherein the force is any one of claims 3 to 7.
[9] 前記帯状紙部材の坪量、切断シート長を入力する入力部を有すると共に、前記帯 状紙部材の坪量を前記切断トルク演算器に出力し、前記帯状紙部材の坪量及び切 断シート長に基づき前記先行ナイフシリンダ及び前記後追いナイフシリンダの回転速 度を演算し前記速度パターン生成器へ出力する生産管理装置に接続されている ことを特徴とする請求項 3〜8の何れ力 1項に記載の帯状紙部材のカットオフ制御装 置。  [9] It has an input unit for inputting the basis weight of the strip paper member and the cutting sheet length, and outputs the basis weight of the strip paper member to the cutting torque calculator, so that the basis weight and cut of the strip paper member are output. 9. The power according to claim 3, wherein the power is connected to a production management device that calculates a rotational speed of the preceding knife cylinder and the follower knife cylinder based on a cut sheet length and outputs the calculated rotational speed to the speed pattern generator. A cut-off control device for a strip-shaped paper member according to item 1.
[10] ヘリカル状の先行ナイフが取付けられた先行ナイフシリンダと、  [10] a leading knife cylinder on which a helical leading knife is mounted;
前記先行ナイフと協働して帯状紙部材を切断するヘリカル状の後追いナイフが取 付けられた後追 、ナイフシリンダと、  A follow-up knife attached to a helical follow-up knife that cuts the belt-like paper member in cooperation with the preceding knife; a knife cylinder;
前記先行ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、 前記後追いナイフシリンダの回転軸の一端部に取付けられて前記先行歯車と歯合 する後追い歯車と、  A leading gear attached to one end of the rotating shaft of the preceding knife cylinder; a trailing gear attached to one end of the rotating shaft of the trailing knife cylinder and meshing with the leading gear;
前記先行歯車と嚙合する先行駆動歯車と、  A preceding drive gear meshing with the preceding gear;
前記後追!、歯車と嚙合する後追!、駆動歯車と、  The follow-up !, the follow-up mating with the gear, the drive gear,
前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、  A leading knife drive motor that rotationally drives the leading drive gear;
前記後追い駆動歯車を回転駆動すると共に前記先行ナイフ駆動モータと同じ定格 容量の後追 、ナイフ駆動モータと、  Rotating and driving the follower drive gear and follower with the same rated capacity as the preceding knife drive motor, knife drive motor,
前記後追い駆動歯車及び前記先行ナイフ駆動モータを個別に制御するカットオフ 制御装置とを備えた  A cut-off control device for individually controlling the follow-up drive gear and the leading knife drive motor.
ことを特徴とする帯状紙部材のカットオフ装置。  A cut-off device for a strip-shaped paper member.
[11] 前記先行歯車及び前記後追い歯車のうち少なくとも一方は、前記先行ナイフ及び 前記後追いナイフが協働して前記帯状紙部材を切断する区間において前記先行歯 車及び前記後追 ヽ歯車の他方と接しな ヽように歯を切り欠かれて ヽる [11] At least one of the preceding gear and the follower gear is different from the other of the preceding gear and the follower gear in a section in which the preceding knife and the follower knife cooperate to cut the strip-shaped paper member. Teeth are cut out as if not touching
ことを特徴とする請求項 10記載の帯状紙部材のカットオフ装置。 11. The cut-off device for a strip-shaped paper member according to claim 10.
[12] 前記先行歯車及び前記後追い歯車のうち少なくとも一方には、前記先行ナイフ及 び前記後追いナイフが協働して前記帯状紙部材を切断する区間において前記先行 歯車及び前記後追い歯車の他方と嚙合う歯が、無い [12] At least one of the preceding gear and the follower gear may be coupled with the other of the preceding gear and the follower gear in a section in which the preceding knife and the follower knife cooperate to cut the belt-like paper member. No matching teeth
ことを特徴とする請求項 10記載の帯状紙部材のカットオフ装置。  11. The cut-off device for a strip-shaped paper member according to claim 10.
[13] 前記先行歯車及び前記後追い歯車のうち少なくとも一方は、前記先行ナイフ及び 前記後追いナイフが協働して前記帯状紙部材を切断する区間において切断開始か ら所定区間過ぎてから前記先行歯車及び前記後追 、歯車の他方と接しな!/、ように歯 を切り欠かれている [13] At least one of the preceding gear and the follower gear is configured such that the preceding gear and the follower gear after a predetermined section has passed from the start of cutting in a section in which the preceding knife and the follower knife cooperate to cut the strip-shaped paper member. Teeth are notched so that they do not touch the other gear!
ことを特徴とする請求項 10記載の帯状紙部材のカットオフ装置。  11. The cut-off device for a strip-shaped paper member according to claim 10.
[14] 前記先行歯車及び前記後追い歯車のうち少なくとも一方には、前記先行ナイフ及 び前記後追いナイフが協働して前記帯状紙部材を切断する区間において切断開始 から所定区間過ぎてから前記先行歯車及び前記後追い歯車の他方と嚙合う歯が、 無い [14] At least one of the preceding gear and the follower gear includes the preceding gear after a predetermined section has passed from the start of cutting in a section in which the preceding knife and the follower knife cooperate to cut the strip-shaped paper member. And there are no teeth that mesh with the other of the follower gears.
ことを特徴とする請求項 10記載の帯状紙部材のカットオフ装置。  11. The cut-off device for a strip-shaped paper member according to claim 10.
[15] 前記先行ナイフシリンダ及び前記後追 、ナイフシリンダは、炭素繊維強化プラスチ ック製の筒状の部材である [15] The preceding knife cylinder and the follower knife knife are cylindrical members made of carbon fiber reinforced plastic.
ことを特徴とする請求項 10〜14の何れか 1項に記載の帯状紙部材のカットオフ装置  The apparatus for cutting off a strip-shaped paper member according to any one of claims 10 to 14,
[16] 請求項 3〜9の何れか 1項に記載のカットオフ制御装置を備えた [16] The cutoff control device according to any one of claims 3 to 9 is provided.
ことを特徴とする請求項 10〜 15の何れか 1項に記載の帯状紙部材のカットオフ装置  The strip-shaped paper member cut-off device according to any one of claims 10 to 15,
[17] ヘリカル状の先行ナイフが取付けられた先行ナイフシリンダと、 [17] a leading knife cylinder on which a helical leading knife is mounted;
前記先行ナイフと協働して帯状紙部材を切断するヘリカル状の後追いナイフが取 付けられた後追 、ナイフシリンダと、  A follow-up knife attached to a helical follow-up knife that cuts the belt-like paper member in cooperation with the preceding knife; a knife cylinder;
前記先行ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、 前記後追いナイフシリンダの回転軸の一端部に取付けられて前記先行歯車と歯合 する後追い歯車と、  A leading gear attached to one end of the rotating shaft of the preceding knife cylinder; a trailing gear attached to one end of the rotating shaft of the trailing knife cylinder and meshing with the leading gear;
前記先行歯車と嚙合する先行駆動歯車と、 前記後追!、歯車と嚙合する後追!、駆動歯車と、 A preceding drive gear meshing with the preceding gear; The follow-up !, the follow-up mating with the gear, the drive gear,
前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、  A leading knife drive motor that rotationally drives the leading drive gear;
前記後追 、駆動歯車を回転駆動する後追 、ナイフ駆動モータと、  The follower, a follower for rotationally driving the drive gear, and a knife drive motor;
前記後追い駆動モータ及び前記先行ナイフ駆動モータを個別に制御するカットォ フ制御装置とを備え、  A cut-off control device for individually controlling the follow-up drive motor and the preceding knife drive motor,
前記先行歯車及び前記後追い歯車のうち少なくとも一方は、前記先行ナイフ及び 前記後追いナイフが協働して前記帯状紙部材を切断する区間において切断開始か ら所定区間過ぎてから前記先行歯車及び前記後追!、歯車の他方と接しな!、ように歯 を切り欠かれている  At least one of the preceding gear and the follower gear is configured such that the preceding gear and the follower gear after a predetermined section has passed from the start of cutting in a section in which the leading knife and the follower knife cooperate to cut the strip-shaped paper member. !, Not touching the other side of the gear!
ことを特徴とする、帯状紙部材のカットオフ装置。 A strip-shaped paper member cut-off device.
ヘリカル状の先行ナイフが取付けられた先行ナイフシリンダと、  A leading knife cylinder to which a helical leading knife is attached;
前記先行ナイフと協働して帯状紙部材を切断するヘリカル状の後追いナイフが取 付けられた後追 、ナイフシリンダと、  A follow-up knife attached to a helical follow-up knife that cuts the belt-like paper member in cooperation with the preceding knife; a knife cylinder;
前記先行ナイフシリンダの回転軸の一端部に取付けられた先行歯車と、 前記後追いナイフシリンダの回転軸の一端部に取付けられて前記先行歯車と歯合 する後追い歯車と、  A leading gear attached to one end of the rotating shaft of the preceding knife cylinder; a trailing gear attached to one end of the rotating shaft of the trailing knife cylinder and meshing with the leading gear;
前記先行歯車と嚙合する先行駆動歯車と、  A preceding drive gear meshing with the preceding gear;
前記後追!、歯車と嚙合する後追!、駆動歯車と、  The follow-up !, the follow-up mating with the gear, the drive gear,
前記先行駆動歯車を回転駆動する先行ナイフ駆動モータと、  A leading knife drive motor that rotationally drives the leading drive gear;
前記後追 、駆動歯車を回転駆動する後追 、ナイフ駆動モータと、  The follower, a follower for rotationally driving the drive gear, and a knife drive motor;
前記後追い駆動モータ及び前記先行ナイフ駆動モータを個別に制御するカットォ フ制御装置とを備え、  A cut-off control device for individually controlling the follow-up drive motor and the preceding knife drive motor,
前記先行歯車及び前記後追い歯車の一方には、前記先行ナイフ及び前記後追い ナイフが協働して前記帯状紙部材を切断する区間において切断開始力 所定区間 過ぎてから前記先行歯車及び前記後追!、歯車の他方と嚙合う歯が、無 、 ことを特徴とする、帯状紙部材のカットオフ装置。  One of the preceding gear and the follower gear is connected to the preceding gear and the follower gear after a predetermined cutting start force has passed in a section in which the preceding knife and the follower knife cooperate to cut the belt-like paper member. A device for cutting off a strip-shaped paper member, characterized in that there is no tooth that meshes with the other of the gear.
PCT/JP2005/008184 2004-09-08 2005-04-28 Method and device for cutting off band-like paper member and controller of the device WO2006027870A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2006535030A JP4264450B2 (en) 2004-09-08 2005-04-28 Method and apparatus for cutting off strip-shaped paper member and control apparatus therefor
EP05736741.9A EP1787772B1 (en) 2004-09-08 2005-04-28 Device for cutting off band-like paper member and controller of the device
US10/572,856 US20060288827A1 (en) 2005-04-28 2005-04-28 Method and device for cutting off band-like paper member and controller of the device
US12/414,783 US7694612B2 (en) 2004-09-08 2009-03-31 Control device for cut-off apparatus
US12/714,644 US20100154610A1 (en) 2004-09-08 2010-03-01 Cut off apparatus for cutting off corrugated fiberboard web

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004-260928 2004-09-08
JP2004260928 2004-09-08

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US11/572,856 A-371-Of-International US7824130B2 (en) 2004-07-27 2005-07-20 Apparatus and method for joining a pipe conduit to a drilling device, expanding device or pull-in device
US12/414,783 Division US7694612B2 (en) 2004-09-08 2009-03-31 Control device for cut-off apparatus

Publications (1)

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WO2006027870A1 true WO2006027870A1 (en) 2006-03-16

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1190888A (en) * 1997-06-25 1999-04-06 Jagenberg Papiertechnik Gmbh Knife barrel for weft-cutting machine weft-cutting material web
JP2002284430A (en) * 2001-03-26 2002-10-03 Mitsubishi Heavy Ind Ltd Cut off of corrugating machine
JP2003127023A (en) * 2001-10-25 2003-05-08 Nippon Reliance Kk Apparatus and method for controlling rotary shear

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1190888A (en) * 1997-06-25 1999-04-06 Jagenberg Papiertechnik Gmbh Knife barrel for weft-cutting machine weft-cutting material web
JP2002284430A (en) * 2001-03-26 2002-10-03 Mitsubishi Heavy Ind Ltd Cut off of corrugating machine
JP2003127023A (en) * 2001-10-25 2003-05-08 Nippon Reliance Kk Apparatus and method for controlling rotary shear

Also Published As

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JP4264450B2 (en) 2009-05-20
EP1787772A4 (en) 2011-08-24
EP1787772B1 (en) 2013-07-24
EP1787772A1 (en) 2007-05-23
JPWO2006027870A1 (en) 2008-05-08

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