BIOREMEDIATION FOAM AND DELIVERY METHOD
[0001] The present invention relates to bioremediation foam compositions for the bioremediation of contaminated soils to reduce or remove the contamination. More particularly this invention relates to foam compositions for the delivery of microorganisms, especially bacteria, to .contaminated soils and to the delivery methods for such foams.
[0002] It is known that microorganisms such as for example bacteria are useful in reducing or removing a wide variety of contaminants from a variety of contaminated environments. It is know that bacteria are capable of degrading hydrocarbons such as for example oil or fuel oil contamination by the oxidation or partial oxidation of the hydrocarbon based contaminant to form carbon dioxide and water.
[0003] A particularly challenging environment for bioremediation is subterranean contamination where it is highly desirable to be able to reduce or remove the contamination to enable effective and safe re-use of the contaminated land. Often this type of contamination has been treated by ex- situ methods in which the contaminated soil is removed and treated on or off site to reduce or remove the contaminants. An alternative method is to treat the contaminated subterranean regions in-situ.
[0004] In both the ex-situ and in-situ methods the microorganisms are often not effective in reducing or removing the contamination because the microorganisms themselves and/or enzymes which they produce may be dispersed too readily from the location of the contaminant or may not be easily and effectively delivered to the location of the contamination. This is a particularly challenging problem with in-situ bioremediation.
[0005] One approach to delivering microorganisms to a variety of contaminated locations and for protecting locations from contamination is
described in United States Patent No. 5,821 ,113. In this patent a water based composition is described which contains bacteria and a water soluble polymer at a concentration of up to 10% by weight of the composition for in-situ bioremediation. The patent also describes a composition that contains polymer at 0.2wt% for spraying onto solid surfaces. The compositions may also contain other components such as nutrients for the bacteria such as NPK fertilizer, enzymes, sucrose and other sources of carbon. It is also indicated that surfactants may be utilized as an additional component although no examples or description of their use is provided. Foams are not described in this reference.
[0006] A further approach is described in United States Patent No.
6,210,955. In this patent a foam based fluid derived from water and surfactants such as Triton X-100 and Tween-80 is utilised to introduce treating agents into contaminated soil.
[0007] Whilst the approaches generally described in the art have been effective in both ex-situ and in-situ bioremediation applications there is still a need for new compositions and methods of application of such compositions especially for in-situ bioremediation.
[0008] In addressing the problem of identifying new foam based bioremediation compositions it has surprisingly been found that the compositions as described in US 5,821 ,113 even without the addition of surfactant are able to form stable foam based compositions, which are effective at delivering microorganisms to and treating subterranean contaminated locations especially when they are delivered via the use of a new design of well head adaptor which enables the foam to be generated at the point of injection into the well.
[0009] Thus according to the present invention there is provided a bioremediation foam composition which comprises, water, one or more
microorganisms capable of degrading organic material and one or more water dispersible or water soluble polymers.
[0010] According to a further aspect of the present invention there is provided a foam generating well head adaptor, which comprises a foam generating chamber a conduit for injection of a foamable bioremediation composition into the adaptor and a conduit for injection of compressed air into the adaptor and means of secure attachment of the adaptor to the head of an in-situ bioremediation well.
[0011] The present invention further provides an injection well comprising a foam generating well head adaptor according to the present invention.
[0012] In a further aspect the present invention also provides for a method of in-situ bioremediation of contaminated subterranean material, in which method a foamable bioremediation composition and compressed air are supplied to an injection well comprising a foam generating well head adaptor according to the present invention, so as to form a bioremediation foam composition which under the applied pressure of foamable bioremediation composition and/or compressed air to the well head is forced into the contaminated subterranean material to be bioremediated.
[0013] According to a further aspect the present invention provides for a method of treating contaminated subterranean material, which method comprises contacting the contaminated subterranean material with one or more bioremediation foam compositions according to the present invention. The contact may be in-situ or ex-situ. Preferably the contact is in-situ.
[0014] Thus according to a further aspect of the present invention, there is provided a method for the in-situ bioremediation of contaminated soil which method comprises:
(i) treating contaminated soil by injecting a bioremediation foam composition according to the present invention into a subterranean region of contaminated soil via an injection well having an outlet located at a depth of at least one meter below the subterranean surface and proximate to the subterranean contamination, and in addition
(ii) treating contaminated soil by injecting a composition comprising one or more microorganisms capable of degrading organic material and one or more water dispersible or water soluble polymers at a concentration of from 0.1 to 0.5 % by weight of water dispersible or water soluble polymer based on the total weight of the composition, into a subterranean region of contaminated soil via an injection lance which is inserted into the surface of the soil such that the composition is injected at a depth of up to 1 meter depth below the soil surface.
[0015] In preferred embodiments the compositions for lance injection comprise between 0.1 to 0.4, preferably 0.15 to 0.3 and most preferably 0.2 to 0.4 wt% of the polymer.
[0016] According to a further aspect of the present invention, there is provided a method for the in-situ bioremediation of contaminated soil which method comprises:
(i) treating contaminated soil by injecting a bioremediation foam composition according to the present invention, into a subterranean region of contaminated soil via an injection well with an outlet located at a depth of at least one meter below the subterranean surface and proximate to the subterranean contamination, and in addition
(ii) treating the surface of the contaminated soil region with a composition comprising one or more microorganisms capable of degrading organic material and one or more water dispersible or water
soluble polymers at a concentration of from 0.25 to 5 % by weight of water dispersible or water soluble polymer based on the total weight of the composition.
[0017] In a preferred embodiment the surface soil treatment, comprises from 0.3 to 4 % by weight, more preferably 0.3 to 3 % by weight, more preferably from 0.3 to 2.5 % by weight, more preferably from 0.4 to 2 % by weight, more preferably from 0.5 to 1.5 % by weight and most preferably from 0.5 to 1.25 % by weight of water dispersible or water soluble polymer, based on the total weight of the composition. In a preferred embodiment the composition used for surface treatment is of the same composition as the well injected composition or has a lower % by weight of water dispersible or water soluble polymer.
[0018] Thus the foam may be injected into a mass of particulate material, for example soil, at a number of positions to form a substantially continuous region containing the composition,
[0019] In a preferred embodiment the bioremediation foam composition is formed in two stages. In the first stage a foamble composition is prepared and in the second stage this composition is converted to a foam incorporating air. In a preferred embodiment the foam forming compositions comprise from 0.1 to 10% by weight of water dispersible or water soluble polymer, more preferably from 0.1 to 8% by weight, more preferably from 0.1 to 5% by weight, more preferably from 0.1 to 4%, more preferably from 0.1 to 2.5% by weight, more preferably 0.2 to 2.0 % by weight, more preferably 0.25 to 1.5% by weight, more preferably from 0.5 to 1.5 % by weight and most preferably 0.5 to 1.25% by weight of water dispersible or water soluble polymer.
[0020] In further embodiment the foam forming composition may further comprise one or more monosaccharides. In a preferred embodiment the monosaccharides comprise one or more of the following; glucose also known
as dextrose monohydrate, fructose and galactose. In a preferred embodiment the one or more monosaccharides are one or more aldose monosaccharides. The most preferred aldose monosaccharide is dextrose, preferably anhydrous dextrose or glucose. Preferred sources of the monosaccharide are corn sugar, corn syrup or grape sugar. In a further embodiment the bioremediation composition may comprise one or more disaccharides, oligosaccharides or polysaccharides in addition to the one or more monosaccharides. The preferred disaccharide is sucrose. The monosaccharides especially aldose monosaccharides are beneficial in supporting the microorganisms present in the compositions of the present invention.
[0021] In a further embodiment the foam forming composition further comprises one or more polyols. The polyols are preferably hydrocarbon based polyhydroxyl compounds, which preferably contain between two and four hydroxyl groups per monomeric unit of the polyol. The polyol may be a polymeric polyol; in this case the polyol may contain more than four hydroxyl groups. The preferred polyols are tri-hydroxy alcohols such as tri-hydroxy aliphatic alcohols. The preferred tri-hydroxy aliphatic alcohols are 1,2,3 aliphatic triols. In a particularly preferred embodiment at least one of the polyols is glycerine or glycerol. A preferred polymeric polyol is polyglycerol. Other suitable polyols include the polyalkylenepolyols such as polyethyleneglycol or polypropyleneglycol, and alkyloxy derivatives thereof, such as alkyloxypolyethyleneoxyethanol or nonylphenolpolyethleneglycolether. The polyols are beneficial in aiding formulation of the compositions of the present invention and also in supporting the microorganisms present in the compositions.
[0022] In the present invention the one or more microorganisms microorganisms may be any microorganism that is capable of effecting the decomposition or conversion of organic contaminants to relatively harmless compounds or intermediary compounds that may be converted by the action of further bioremediation to relatively harmless compounds. Relatively harmless
compounds includes but is not limited to compounds such as water and carbon dioxide. Particularly preferred microorganisms are those that are capable of degrading or decomposing hydrocarbon based contaminants in the soil such as crude oil, crude oil derived products such as hydrocarbon fuels such as diesel, lubricant oils, petrochemicals and speciality chemicals, such as for example MTBE. Also included are microorganisms that may degrade or decompose halogen containing organic materials such as chlorinated aliphatic solvents such as trichloroethylene and aromatic compounds. Other contaminants to be treated include for example phthalates and phthalates esters e.g. dimethylphthalate, pesticides such as 2,4-D, phenols, chlorinated phenols, nitroaromatics such as TNT and DNT, styrene, quinones, BTEX, paraffin, gasoline, naphthalene, biphenyls, benzopyrene, brake fluids, xylene, pentane, organic pesticides, kerosene, isoprene, heptane, dichlorobenzene, silicon oils, isobutanol, hexene, ethylene glycol, chloroform, butanol, and acetone.
[0023] The preferred microorganisms for use in all aspects of the present invention are bacteria in the form of cultures. Examples include:
Enterobactor sakazakii (strain 1) Enterobactor sakazakii (strain 2)
Klebsiella sp.
Arthrobacter sp. (strain 1)
Arthrobacter sp. (strain 2)
Pseudomonas sp. Pseudomonas fluorescens
Pseudomonas putida
Pseudomonas pseudoalcaligenes JS45
Acinotobacter
Mycobacterium Burkholderia sp eg cepacia
Rhodosporium sp
Dehalococcoides sp
Dehalococcoides ethenogenes strain 195 Dehalococcoides CBDB 1 Bacillus (sp 1), (sp 2), & (sp 3) Bascillus, sp, subtilus Pseudomonas (sp 1 ) & (sp 2) Pseudomanas aeruginosa Pseudomanas alcaligenes Arathrcbcter crystallopoietes
[0024] Mixtures of micro-organisms may also be used. In one preferred embodiment the micro-organism are introduced to the composition in the form of a dried bacterial cultures (DBC), such as those grown and supplied on substrates such as bran. In a preferred embodiment the micro-organisms are introduced into the composition in the form of a liquid culture. Examples of suitable bacterial cultures that are commercially available are cultures supplied by Biosystems Europe, as EU70 and EU80 being suitable cultures for hydrocarbon degradation, B350, B350/10 and L1800 as supplied by Biosystems Corporation Ltd, The Fox, Ousby, Penrith, Cumbria, CA10 1QA, United Kingdom, PDM-7 HC as supplied by Phase III Inc, 916 E. Baseline Road, Suite 101 Mesa, Arizona USA 85204. In a preferred embodiment the microorganisms are provided in admixture with an organic substrate preferably a sugar and most preferably a monosaccharide. In a preferred embodiment the monosaccharide is glucose or dextrose and most preferably is anhydrous dextrose. The microorganism compositions with sugar substrate comprise up to 80% be weight of sugar, preferably up to 70% by weight of sugar, more preferably up to 60% by weight of sugar and most preferably up to 50% by weight of sugar. In a further preferred embodiment the microorganism compositions further comprise nutrients. When nutrients are present in the microorganism composition they are preferably present as part of the substrate for the microorganisms and are preferably present at a ratio of 1 :1 with the sugar if this is present. Preferred microorganism compositions have nutrients have nitrogen to phosphorous ratio of 5:1. In a further preferred embodiment
the microorganism composition comprises a blend of microorganisms. In one preferred embodiment the blend of microorganisms comprises pseudomonas, preferably pseudomonas putida, and bacillus; preferably in a ratio of approximately 1 :1 , more preferably the amount of pseudomonas present is higher than bacillus
[0025] In preferred embodiments of all aspects of the present invention the one or more water dispersible or water soluble polymers in the compositions of each aspect of the invention are biodegradable. In preferred embodiments the polymers are organic polymers. Typical polymeric materials suitable for use in the present invention include water dispersible or water soluble polysaccharides, polyvinyl alcohols, polyacrylamides, and polyacrylamide copolymers. Particularly desirable polysaccharides include galactomanan gums, derivatives thereof, and cellulose derivatives. Typical polysaccharides include: guar gums, locust bean gum, karagya gum, sodium carboxymethyl guar, hydroxyethyl guar, hydroxypropyl guar, sodium hydroxymethyl cellulose, sodium carboxymethyl-hydroxyethyl cellulose, and hydroxyethyl cellulose. A further preferred polymer is Xanthan gum.
[0026] The polysaccharides are preferred polymers. Examples of suitable polymers are those based on cellulose such as cellulose ethers e.g. hydroxypropyl methyl cellulose. A suitable polymeric material is that sold by Courtaulds Fibres Limited under the designation Celacol HPM15000DS or by Dow Chemical as Methocell K15 MDGSE. These polymers have a molecular weight distribution such that a 2% aqueous solution at 200C. has a viscosity in the region of 13,000 to 17,000 cp. The polymeric material may be supplied as a powder containing up to 10% water and be mixed with the required amount of water. In some circumstances, a part or all of the hydroxypropylmethyl cellulose may be substituted by carboxymethyl cellulose. Carboxymethyl cellulose provides a more viscous aqueous composition for a given weight of polymer per liter of the composition. However, the composition may be more susceptible to precipitation in consequence of a reduction of the pH value of the composition
and also may be more susceptible to the presence of ions in the composition. In some situations, the greater susceptibility of carboxymethyl cellulose to biodegradation, as compared with hydroxylpropylmethyl cellulose, renders the carboxymethyl cellulose less suitable as a thickening agent than is hydroxypropyl methyl cellulose.
[0027] In a preferred embodiment of all aspects of the present invention any composition comprising microorganisms also comprises one or more nutrients for the microorganisms such as an appropriate nutrient or mixture of nutrients to promote growth and reproduction of the microorganisms. The nutrients for the microorganisms may comprise ammonium nitrate present in an amount from 0.01 g to 10 g per liter of the composition and a similar weight of a composition comprising nitrogen, phosphorous and potassium in the proportions 30:5:5. Preferably the nutrient comprises NPK fertilizer and most preferably liquid fertilizer.
[0028] One example of a suitable foam forming composition according to the present invention comprises an aqueous solution of hydroxypropyl methyl cellulose. The composition contains from 0.1 to 10% by weight of polymer and up to 10% by weight of selected microorganisms, together with an appropriate proportion of nutrient for the microorganisms. The weight of microorganisms provided in the composition generally corresponds to a mass of the microorganisms, measured on a dry basis, which is within the range 0.1 milligram to one kilogram per liter of the composition. The polymeric material may be supplied as a powder containing up to 10% water and be mixed with the required amount of water. The microorganisms may be provided in admixture with the nutrient or nutrients in the form of an aqueous paste or dispersion in water and the required weight of this paste or dispersion is added to the aqueous solution of the polymer. Alternatively, the microorganisms and nutrient may be mixed with the water before the polymer is added.
[0029] The foam forming bioremediation compositions may be manufactured in bulk on the site to be treated or off-site for transportation to the site in suitable tankers. In a preferred method the bioremediation compositions are manufactured in the following manner. The mixing plant comprises at least two vessels which are interconnected for circulation between the two vessels one of the vessels may be a mixing vessel and the other may be for example a transportation tanker. The plant is primed with water for the final composition. In a first stage the NPK nutrient is added to the mixing vessel and the contents are circulated between the bulk tanker and the mixing vessel. Once the nutrient has been uniformly mixed into the water then when used the monosaccharide may be added to the mixing vessel with circulation to and between the tanker and the mixing vessel. Once the monosaccharide has been added and the composition is uniformly mixed then any further additives such as for example polyol may be added and mixed via re-circulation between mixing tank and tanker. At this stage the water dispersible or water soluble polymer may be added to the mixture. Finally the bacteria, preferably in the form of a liquid innoculum, is added to the mixing vessel and the mixture re-circulated until homogeneous.
[0030] The foam forming compositions may be converted into a foam by use of a foam generator as known in the art. Suitable foam generators typically comprise a containment vessel and a finely divided frit, which is submerged in the foam forming composition. Air or gas is passed through the foam forming composition at the desired rate to form the foam. In a preferred embodiment the foam according to the present invention is produced at the well head into which the foam is to be injected. In this embodiment the foam forming composition and the air are supplied to the head of the well simultaneously and under conditions that result in the formation of the desired foam. Preferably the compressed air is supplied to the well head via a pencil-jet that has an opening below the inlet point to the well head for the foam forming composition. The foam forming composition is forced under pressure past the end of the pencil- jet at which point it is mixed with the compressed air to form the foam.
Preferably the compressed air is introduced to the well head at a rate of up to 250 cubic feet per minute and at a pressure of upto 100 psi. Preferably the foam forming composition is introduced to the well head at a pressure of 3 to 4 bar or 20-30 psi.
[0031] Compositions embodying the present invention may also include surfactants, additional enzymes, for example lipases, carbohydrases and proteases. A further additive that may be used is ORC™ (Oxygen Release Compound) as supplied by Regenesis, USA , which is an intercalated magnesium peroxide compound; such compounds are well known in the art.
[0032] By using the well head adaptor of the present invention it is possible to generate the foam at the well head which has great advantages as foams are difficult to pump and high pressures can damage the bacterial cultures. The adaptor of the present invention enables efficient pumping of the foamable composition to the well head and for the formation of the desired foam at the last possible moment before injection into the well head.
[0033] The foam forming compositions are preferably converted into a foam by use of the well head adaptor according to the present invention. In a preferred embodiment the well head adaptor has only two conduits that supply the foamable composition and the air or gas for assisting in foam generation. The adaptor may be a tube of similar dimensions in terms of diameter to that of the well head, which is typically a tube of polypropylene or similar polymer that has been installed at the site to be bioremediated. The well head is typically threaded on its exterior or interior. One end of the adaptor is typically threaded to allow it to be securely attached to the end of the well head by means of the co-operating thread on the well head. The other end of the adaptor in the form of a tube is closed save that the two conduits pass through this end and are the only means of access to the interior of the adaptor which forms the foam generating chamber.
[0034] The present invention will now be described by way of example with reference to the accompanying drawing in which:
[0035] FIGURE 1 shows a sectional view of a well for in-situ bioremediation using the compositions and methods of the present invention,
[0036] FIGURE 2 shows a sectional view of a well head adaptor for foam generation.
[0037] With reference to Figure 1 an injection well (1) is shown which may be used for the subterranean injection of a bioremediation foam composition according to the present invention. The well (1) comprises a pipe (2) which comprises a plain section (A) and a slotted section (B). The slotted section (B) is located towards the bottom (3) of the pipe (2), the pipe is held in position at the location for in-situ bioremediation by means of a concrete sleeve (4) which extends from the top (5) of the slotted section (B) to the ground level (6). At ground level (6) the concrete section (4) widens to form a cap section (7). Located below the concrete section (4) is a porous medium (8) which is proximate to the slotted section (B) of the pipe (1 ). At the base of the pipe (1 ) is a cap (9), which may be in the form of a screw-on cap with preferably a locating spike (10), which may impact the base of the well (11 ) when the well is assembled. The pipe (1) may also be adapted at the top (12) to accommodate a screw on cap (13) or connection means (not shown) for attaching the feed lines (not shown) for injection of the bioremediation foam composition. In a preferred embodiment the pipe (1) is approximately 4 metres in length, with preferably a slotted section (B) of approximately 1 metre, which is located at a depth of approximately 2.5 to 3.5 metres below ground level (6). The slotted section (B) may have any number of slots or holes (14) of any dimension. Preferably, the slots (14) are arranged perpendicular to the bore of the pipe (1) and are narrower than they are long; in a preferred embodiment the slots (14) have a width of from 1 to 15 mm, preferably 1 to 10 mm, most preferably 1 to 5 mm. The concrete section (4) assists in ensuring that the bioremediation foam
composition does not break out along the side of the pipe (1 ) to the surface of the well during injection to the location to be bioremediated. The porous medium (8) provides an intermediate region between the exit slots (14) of the pipe (1) and the surrounding subterranean material (15) which may be of variable density and porosity. The porous medium (8) may be particulate material such as gravel and preferably is gravel of 1 to 2 mm particle size.
[0038] The well (1) may be assembled by first auguring a hole at the desired location of the well (1). The pipe (1) is fitted with the required end cap (9) and this combination is located within the bore of the augured hole. Then the bore surrounding the pipe (1) is backfilled with the porous medium (8) to a depth that reaches the top (5) of the slotted section (B) of the pipe (1). After backfilling with porous medium (8) the remaining bore is filled with concrete to ground level. Once the concrete is set the well is ready for use.
[0039] Preferably the pipe is a polymer pipe e.g. a polvinychloride pipe of outside diameter of from 40 to 100 mm, preferably 40 to 80 mm and most preferably from 50 to 70 mm, typically about 60 mm outside diameter.
[0040] With reference to Figure 2 there is shown a well head adaptor
(20), which consists of a tubular body (21) that is closed at one end (23). The tubular body defines a foam generating chamber (24). At the closed end (23) a pencil jet (25) passes into the foam generating chamber (24). At the side of the tubular body (21) a conduit (26) for introduction of a foamable composition (29) into the adaptor (20) enters the foam generating chamber (24) at a point (27) which is above the end (28) of the pencil jet (25). During use the foamable composition (29) is introduced under pressure to the adaptor (20) via conduit (26) and into the foam generating chamber (24). Then a suitable gas e.g. compressed air (22) is introduced to the adaptor (20) via the pencil jet (25) and mixes with the foamable composition (29) to produce a foamed composition (30), which passes into the well for bioremediation of the contaminated soil.
The adaptor has a threaded end (31 ) for securing to the head of the well such as that described in Figure 1.