WO2006016825A1 - Improvements in or relating to the surface treatment of magnesium and its alloys - Google Patents
Improvements in or relating to the surface treatment of magnesium and its alloys Download PDFInfo
- Publication number
- WO2006016825A1 WO2006016825A1 PCT/NZ2005/000206 NZ2005000206W WO2006016825A1 WO 2006016825 A1 WO2006016825 A1 WO 2006016825A1 NZ 2005000206 W NZ2005000206 W NZ 2005000206W WO 2006016825 A1 WO2006016825 A1 WO 2006016825A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- surface treatment
- article
- dye
- rinsing
- conditioning
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/30—Anodisation of magnesium or alloys based thereon
Definitions
- the present invention relates to improvements in or relating to the surface treatment of magnesium and magnesium alloys.
- the present invention may be particularly suitable for use in applications such as the colouring of magnesium and magnesium alloy containing articles.
- applications such as the colouring of magnesium and magnesium alloy containing articles.
- the invention may have many uses and/or applications it is to be understood and appreciated that the invention is not to be limited to such use.
- the prior art and possible applications of the invention as discussed below are therefore given by way of example only.
- magnesium anodising was a relatively unimportant method of treating magnesium articles.
- Several new processes are of commercial significance. These disclose magnesium anodising processes for magnesium that do not require heavy metals or other undesirable substances, and that produce smooth, hard coatings possessing relatively high corrosion resistance.
- anodised magnesium article should be understood to mean a magnesium or magnesium alloy containing article that has undergone a surface anodising treatment procedure.
- this magnesium article will have been treated using the anodising process known as Anomag2.
- Anomag2 anodising process
- Other embodiments include the anodising process disclosed in United States Patent 6,286,598 or any other anodising process applied to a magnesium article.
- conditioning should be understood to refer to creating a strongly alkaline environment on the anodised article.
- the inventor has found that the way to do this is by only the application of a metal hydroxide to the surface of the article.
- the application of a metal hydroxide to the anodised magnesium article prepares the article for the subsequent surface treatment.
- the anodising process results in the production of a thin film coating the magnesium article.
- the metal hydroxide alters the nature of this film so that it can receive and bond with the substance applied in the subsequent surface treatment step.
- a metal hydroxide is used for the conditioning step because it has been found by the inventor to be the only class of substance energetically capable of preparing the film adequately to allow the surface treatment step to occur successfully.
- the metal hydroxide applied to the article there are three aspects to the conditioning step, these are: the metal hydroxide applied to the article, the temperature of the metal hydroxide applied to the article, and the duration of application of the metal hydroxide to the article.
- the metal hydroxide is sodium hydroxide.
- metal hydroxide to be used.
- Other embodiments envisioned for the metal hydroxide include an alkaline metal hydroxide, an alkaline earth metal hydroxide, or combinations thereof.
- the treatment period of the article will be 20-30 seconds.
- the treatment period can be a time depending on the subsequent surface treatment steps, preferably in the order of seconds and depending inversely on the strength of the metal hydroxide and the temperature.
- the conditioning step will be undertaken at a temperature of 7O 0 C.
- the temperature of the conditioning step can be varied depending on the subsequent surface treatment step.
- Temperatures envisaged in the current invention include a temperature range of 0 0 C to 150 0 C.
- the actual range used depends on the strength of the metal hydroxide and the treatment period.
- the step of rinsing the conditioned article will be done with both water and acid.
- Water is used because it is the only solvent capable of dissolving substances produced by treating the anodised article with a metal hydroxide.
- the preferred embodiments for the conditioning step of the current invention have been chosen to provide an efficient method of treating a surface article. They allow a trade off between treatment time and efficiency. If a strong metal hydroxide is chosen then the treatment period only needs to be a short period of time. However, if a weak metal hydroxide is chosen then a longer treatment period is required. This leads to decreased efficiency in implementing the invention.
- temperature of the conditioning step allows further control of the conditioning step.
- rinsing the article with water will occur in one or more separate rinse tanks.
- Separate rinse tanks allow the article to go through a rinsing process that ensures removal of all the byproducts of the conditioning step.
- the use of one or more separate rinse tanks provides a quality control process. It ensures the conditioned article is gradually rinsed by water containing less by-products of the conditioning process, and improves the efficiency of the rinsing process.
- the step of rinsing the article with water will take place at a temperature in the range of 25 0 C to 35 0 C.
- this should not be seen as a limitation on the temperature that the step of rinsing the conditioned article occurs at.
- the acid is acetic acid.
- the pH of the acid is 3.5. However, this should not be seen as a limitation on the pH envisaged in the current invention. Any pH less than 7 is envisaged.
- the concentration of acetic acid is 0.1 %. However, this should not be seen as a limitation on the concentration of the acid envisaged in the current invention. Other concentrations envisaged include 0.01 % to 100% volume/volume of acid.
- the step of rinsing the conditioned article with acid has the advantage of ensuring that all of the metal hydroxide is washed from the conditioned article. It ensures that the pH of the conditioned article is below 7 and is critical to ensuring that the subsequent surface treatment step occurs successfully. This will allow the subsequent surface treatment step to occur effectively.
- the term surface treatment should be understood to mean the treatment of the anodised, conditioned, and rinsed article with a suitable dye.
- a suitable dye used to treat the conditioned magnesium article
- the buffer solution to be used in the surface treatment step the buffer solution to be used in the surface treatment step
- the pH that the buffer solution maintains the pH that the buffer solution maintains
- the duration of the surface treatment step is the duration of the surface treatment step.
- Preferred embodiments for the dye include Sanadal black OA dye (an azo dye) and sanadal blue (also an azo dye). However, this should not be seen as a limitation on the dye envisaged for use with the current invention.
- the dye is an anthraquinone, pthalocyanin, and methine dyes, and combinations thereof.
- These dyes are specifically designed for colouring anodised aluminium articles. Their use in colouring magnesium articles is desirable because they are commonly available, colour fast and possess strong wear characteristics.
- the current method has the advantage that it allows the use of these dyes to treat anodised magnesium articles.
- the surface treatment step includes a dye that imparts characteristics to the surface which would not normally be in the visible spectrum for a human eye or other commercially available dyes.
- the concentration of the dye is 5 grams per litre (weight/volume). However, this should not be seen as a limitation on the concentration of dye envisaged. Other embodiments envisaged in the current invention include a concentration of dye in the range of 0 to 100 grams per litre.
- buffering solution should be understood to mean a solution whose pH resists change when amounts of acid or base are added.
- the buffer solution is a mixture of acetic acid and sodium acetate in a ratio of approximately 1:2.
- buffer solution envisaged.
- Other embodiments envisaged include a phosphate buffer, carbonate buffer, or fluoride ion buffer.
- the pH of the buffer solution will be 5.4. However, this should not be seen as a limitation on the pH of the buffer solution which preferably has a pH of 7 or less.
- the duration of the surface treatment step will be 5 minutes.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ534698 | 2004-08-12 | ||
NZ53469804 | 2004-08-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006016825A1 true WO2006016825A1 (en) | 2006-02-16 |
Family
ID=35839518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NZ2005/000206 WO2006016825A1 (en) | 2004-08-12 | 2005-08-12 | Improvements in or relating to the surface treatment of magnesium and its alloys |
Country Status (1)
Country | Link |
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WO (1) | WO2006016825A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4551211A (en) * | 1983-07-19 | 1985-11-05 | Ube Industries, Ltd. | Aqueous anodizing solution and process for coloring article of magnesium or magnesium-base alloy |
JPS6270600A (en) * | 1985-09-24 | 1987-04-01 | Ube Ind Ltd | Molding of magnesium or alloy thereof having colored film and its production |
WO2001071060A1 (en) * | 2000-03-22 | 2001-09-27 | Electro Chemical Engineering Gmbh | Dyed conversion layer |
JP2002220697A (en) * | 2001-01-30 | 2002-08-09 | Chiyoda Kiki Hanbai Kk | Film forming method on magnesium alloy and electrolytic solution therefor |
-
2005
- 2005-08-12 WO PCT/NZ2005/000206 patent/WO2006016825A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4551211A (en) * | 1983-07-19 | 1985-11-05 | Ube Industries, Ltd. | Aqueous anodizing solution and process for coloring article of magnesium or magnesium-base alloy |
JPS6270600A (en) * | 1985-09-24 | 1987-04-01 | Ube Ind Ltd | Molding of magnesium or alloy thereof having colored film and its production |
WO2001071060A1 (en) * | 2000-03-22 | 2001-09-27 | Electro Chemical Engineering Gmbh | Dyed conversion layer |
JP2002220697A (en) * | 2001-01-30 | 2002-08-09 | Chiyoda Kiki Hanbai Kk | Film forming method on magnesium alloy and electrolytic solution therefor |
Non-Patent Citations (1)
Title |
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DATABASE WPI Week 200281, Derwent World Patents Index; Class M11, AN 2002-744312 * |
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